ULTRA

POWER

User Manual
Maintenance Instructions of Ultra Power ACB

www.bchindia.com
CAUTION

Non-observance of the safety instructions can result in severe personal

injury or equipment damage.

Successful and Safe operation of the equipment (including accessories)

depends on proper handling, installation, operation and maintenance.

Before commencing with installation or maintenance,

- Disconnect power supply of the device
- Ensure that device cannot be accidentally restarted
- Verify isolation from supply and earthing
- Cover and enclose all neighboring live equipment
- Discharge spring
- Follow engineering instructions of the device concerned
- Before touching device, ensure you are free of electrostatic charge

Ensure that deviations of the mains and control voltages do not exceed the

operation and damage to product.

Contents:
1. On receiving
1.1 Visual inspection
1.2 Unpacking
1.3 Handling
1.4 Storage

2. Understanding
2.1
2.2 Exploring
2.3 Racking-out
2.4 Operating
2.5 Technical Data

3. Installing
3.1 Mounting & Door cut-out
3.2 Termination
3.3 Loading in panel
3.4 Control circuit connections

4. Accessories: Features & Mounting

4.1 Cradle Mounted Accessories
4.2 Breaker Mounted Accessories

5. Protection & Control Units

5.1
5.2 Protection Characteristics

6. Putting
6.1 Reloading in Panel
6.2 Checking ON-OFF operation
6.3 Testing
6.4 Setting P&C unit
6.5 Trip simulation of P&C unit
6.6 System in Connected Position
6.7 Securing

7. Maintenance & Operations

7.1 Maintenance schedule & operations
7.2 Accessories and Spares
8. Useful hints

ULTRA
POWER
Section 1

On Receiving

1.1 Visual Inspection

1.2 Unpacking
1.3 Handling
1.4 Storage

ULTRA
POWER
 1.1 Visual Inspection

AIR CIRCUIT BREAKER

Version : Fr1 3P EDO
Rating : 1600A
Cat. No. :
Serial No. :

Before Unpacking,

A) Inspect the carton for any damage. In case of visible damage to the carton, contact nearest

Before proceeding with unpacking, it is important to know the gross weight of the breaker for proper
selection of handling equipment.

Approx. Gross Weight of breaker with packing , adaptors & accessories (kg)

Frame I II III
N S H N S H S H N/S H N S H S H H V H V
Rated Uninterrupted current at 50deg.C In (A) 400-1600 2000 2500 400-2500 3200 4000 400-5000 6300#
Fixed 3P 60 62 69 64 64 69 69 69 76 83 83 83 83 83 83 130 130 138
138
Weight ACB 4P (100%N) 73 76 85 79 79 85 85 85 120 132 132 132 132 132 132 143 143 170 170
kg 3P 87 91 103 94 98 103 103 103 113 125 125 125 125 136 136 198 198 227 227
Drawout
ACB 4P (100%N) 104 109 127 112 115 127 127 127 168 181 181 181 181 195 195 248 248 285 285

50% N

Frame III
H V
Rated Uninterrupted current at 50deg.C In (A) 400 - 5000
Weight Fixed 4P (50% N) 137 137
kg D/O 4P (50% N) 223 223

200% N

Frame I II III
N S N S H N S H S H
Rated Uninterrupted current at 50deg.C In (A) 400 -1250 1600 2000 2000 - 2500
Weight Fixed 4P (200% N) 85 85 132 132 132 132 132 132 123 123
kg D/O 4P (200% N) 127 127 181 181 181 195 195 195 185 185

# 40 deg C

1-1
Step 1: Cut & remove the straps Step 2: Lift the carton and remove any accessories taped to the
breaker or kept loose on the palette.

Step 3: Remove Breaker mounting nuts (8 Nos.) as indicated by arrows from both left and right sides

Step 1: Cut & remove the straps Step 2: Lift the carton and remove any accessories taped to the
breaker or kept loose on the palette.

Step 4: Rack-out the breaker & remove breaker from cradle (Details in Section 2.3)

from both left and right sides

Ensure that no loose hardwares are left out in the cradle

2
1
b) For Draw-out breakers:

1-3
 o
Temperature Range : -40 to 85 C.

Do not stack more than 4 breakers one above the other.

Ensure that higher frame ACBs are not stacked above lower frame ACBs.
Section 2

Understanding

2.2 Exploring
2.3 Racking-out
2.4 Operating
2.5 Technical Data

ULTRA
POWER
 UV Release Closing Release Shunt Release
415~,400V 415~,400V 415~,400V

12
OFF O 29k 4 Pole 100%N 2500 A
12 kV
29b
29c
ON I 29h
Ue
400 / 440 V
500 / 550 V
Ics = Icu
50 kA
42 kA 29g
660 / 690 V 36 kA
2500 A
4 Pole 100%N Icw 50 kA 1.0 s
29j
12 kV

DISCHARGED Ics = Icu 26 kA 3.0 s

Ue 50 kA

13 400 / 440 V
500 / 550 V
660 / 690 V
42 kA
36 kA
1.0 s
29d
29f
50 kA
Icw 26 kA 3.0 s

CHARGED
29e
29l
BU2-25N
ULTRA
29m
POWER
29a BU2-25N

Charging Device ULTRA

240V~,240V
POWER

Charging device (ECD)

2b - Operating voltage for ECD
29a -
BU2-25N 29b - Rated Uninterrupted Current
29c - Rated impulse withstand voltage
29d - Utilization Category
4a -Type designation for Under- Rated 29e - Suitability for isolation
voltage release (UVR) Uninterrupted 29f - Standardscompliance
4b -Operating voltage for UVR Frame Breaking
Size Current (In) Capacity 29g - Rated Service breaking capacity
5a -Type designation for Closing 04 400A 29h - Rated operational voltage
release (CR) 1 Frame-1 06 630A N 50 kA 29j - Rated short-time withstand current
5b -Operating voltage for CR 2 Frame-2 08 800A S 65 kA 29k - No. of Poles & Pole details
6a -Type designation for Shunt 3 Frame-3 10 1000A H 80 kA
release (SR/SRW) 12 1250A
16 1600A
V 100 kA 29m - QR Code
6b -Operating voltage for SR/SRW
12 -ON-OFF indication 20 2000A
25 2500A
13 -Spring status indication 32 3200A
40 4000A
50 5000A
63 6300A

2-1
2.2 Exploring

(Microswitch)

2-2
 CONNECTED

TEST

DISCONNECTED

15

ocations
25 Withdrawal Rails
ation 26 Door Racking Interlock
15 Racking Handle 27 Breaker Pull-out Handle
16 Smart Racking Shutter 34 Guide for
16

2-3
2.3 Racking-out

Cushion (2 Nos.) & it’s instruction label,before

doing racking operation of the breaker. Remove
Remove Transportation Cushion
Caution Flap

Breaker is out of the panel or the panel door is open, gently press Racking
Interlock (26) to defeat it.
Insert the racking handle &

Note: Once racking shutter is opened, the breaker can not be closed, even by
rotate anti-clockwise

an electrical closing command.

Rack-out the breaker to Disconnected position.

Take out the handle automatically recloses only in distinct ‘Connected’ / ‘Test’ and
‘Disconnected’ positions (17). Hence, Breaker cannot be closed in
CONNECTED
any Intermediate positions to ensure User safety.
Excessive, forceful Racking-out beyond
DISCONNECTED
CAUTION Disconnected position may lead to Product damage.

Pull the breaker out using pull-out handles (27).

In Maintenance position, Breaker can be

removed from the cradle by two persons
(Fr.1) or by using a crane (Fr.2 & Fr.3) .

Please refer 1.3 Handling.

2-4
Initially, the Breaker is and Spring is

Charge the Main spring through multiple strokes

of charging handle (14)

Now the Breaker is and Spring is

Now, the breaker is and spring has

In this situation, spring can be charged again for
next operation.

Breakers equipped with Undervoltage (4) cannot

be normally closed unless the release is energized.
ACB’s Undervoltage release has
a special feature, by which one can still check the
operation. (Refer. Page 4-10 for details)

Now, the breaker is and spring is

2-5
 Unit
V Ue Upto 690
V Ui 1000
kV Uimp 12
kV Uimp 4
3 & 4 (50, 100, 200% N)
Yes
IP 53 / IP 54*
4
B
-250C to 700C
IK 08 / IK 10*

FRAME I II III
Neutral Unit Symbol
A In 400-1600 2000 2500 400-2500 3200 4000 400-5000 6300**
Versions N S H N S H S H N S H N S H S H H V H V
415/440V ~ 50/60 Hz kA 50 65 80 50 65 80 65 80 50 65 80 50 65 80 65 80 80 100 80 100
500/550V ~ 50/60 Hz kA Icu 42 55 65 42 55 65 55 65 42 55 70 42 55 70 55 70 70 85 70 85
660/690V ~ 50/60 Hz kA 36 50 55 36 50 55 50 55 36 50 55 36 50 55 50 55 65 75 65 75
415/440V ~ 50/60 Hz
500/550V ~ 50/60 Hz kA Ics 100% Icu
660/690V ~ 50/60 Hz
0.5 sec kA 50 65 80 50 65 80 65 80 50 65 80 50 65 80 65 80 80 100 80 100
1.0 sec kA Icw 50 65 80 50 65 80 65 80 50 65 80 50 65 80 65 80 80 100 80 100
3.0 sec kA 26 36 44 26 36 44 36 44 26 44 50 26 44 50 44 50 65 75 65 75
415/440V ~ 50/60 Hz kA 105 143 176 105 143 176 143 176 105 143 176 105 143 176 143 176 176 220 176 220
500/550V ~ 50/60 Hz kA Icm 88 121 143 88 121 143 121 143 88 121 154 88 121 154 121 154 154 187 154 187
Making Capacity
660/690V ~ 50/60 Hz kA 76 105 121 76 105 121 105 121 76 110 121 76 110 121 110 121 143 165 143 165
Break Time 25
ms
Close Time 60
Width - 3P mm W 347 447 647
Width - 4P 100% mm W 447 581 847
ACB Depth mm D 324 324 334
mm H 430
Dimensions
Width - 3P mm W 347 447 647
Width - 4P 100% mm W 447 581 847
ACB Depth mm D 421 421 431
mm H 433
no. of cycles 20000 15000 10000
cycles/hour 60
no. of cycles 10000 5000 5000 5000 2000
cycles/hour 40 20
Pitch I/C - O/G mm 105
Ph-Ph mm 100 133 200
Pitch
Ph-N 100% mm 100 133 200
3P kg 60 62 69 67 64 69 69 69 76 76 83 83 83 83 83 83 130 130 138 138
Weight 4P 100% kg 73 76 85 79 79 85 85 85 120 120 132 132 132 132 132 132 143 143 170 170
3P kg 87 91 103 94 98 103 103 103 113 113 125 125 125 125 136 136 198 198 227 227
4P 100% kg 104 109 127 112 115 127 127 127 168 168 181 181 181 181 195 195 248 248 285 285

* With Special Cover

**40 deg C
# With Maintenance Electrical Life = Mechanical Life

2-6
Section 3

Installing

3.1 Mounting & Door cut-out

3.2 Termination
3.3 Loading in Panel
3.4 Control circuit connections

ULTRA
POWER
Mounting in a Panel

General Information:

1 Ultra Power ACB System of Breakers

have common Height and Depth across the
range to facilitate Panel design.

2 Ultra Power ACB System of

front facia is Right aligned thereby giving
uniform panel appearance. This feature also
leads to optimum utilization of panel space,
inside the panel as well as on the door .

3 While Left hand side Hinge is recommended,

Ultra Power ACB System of Breakers
also supports Right hand side hinged panel
design.

4 Ultra Power ACB System of Breaker’s front

facia should project 7 mm outside the panel

3-1
Frame 1, 3 Pole Ultra Power ACB System of

At the same time, Ultra Power ACB System of

breakers can accommodate Aluminium Termination.

Ultra Power ACB System of breakers in other

frame sizes also support compact panels,

Frame No. of Min. Panel width

size Poles
1 3 400 mm
1 4 500 mm
2 3 500 mm
2 4 700 mm
3 3 700 mm
3 4 900 mm

100% Neutral Rating.

Actual panel dimensions depend on a number of

other factors viz.
- Ventilation of room
- IP degree of panel

- Link layout
- Size of Power cables, etc.
 Mounting
400A-2000A N & 400A-2500A S/H Fr.1 3P
Fixed Circuit Breaker

300 min

300 min
VERSION DIM. B
400-2000A N & S 326
400-2000A H 324
2500A S & H 324

142

Drawout Circuit Breaker

VERSION DIM. C (min.) DIM. C* (min.)

C

C
N, S, H 45 70

DISCONNECTED

25.5

421

(250) (47.5)
(62.4)

These 2 supports are must

(250)

(280)

All Dimensions in mm Mounting holes suitable for

M10 / Equivalent BS bolt

3-3
 Mounting

Fixed Circuit Breaker

300 min
300 min
VERSION DIM. B

400-2000A N & S 326

400-2000A H 324
2500A S & H 324

Drawout Circuit Breaker

VERSION DIM. C (min.) DIM. C* (min.)

C

N, S, H 45 70

C
DISCONNECTED

25.5

421

(100) (250) (47.5)

(62.4)

These 2 supports are must

(250)

(280)

Mounting holes suitable for

All Dimensions in mm M10 / Equivalent BS bolt

3-4
 Mounting
400A-4000A N*/S/H Fr.2 3P
Fixed Circuit Breaker

300 min

300 min
VERSION DIM. B
400-2500A N/S 326
3200-4000A N*/S 324
400-4000A H 324

* Available till 3200A. B

Drawout Circuit Breaker

VERSION DIM. C (min.) DIM. C* (min.)

C

C
N, S, H 45 70

DISCONNECTED

(100) (250) (47.5)

(62.4)

These 2 supports
are must
(250)

(280)

Mounting holes suitable for

All Dimensions in mm A
M10 / Equivalent BS bolt

3-5
 Mounting
400A-4000A N*/ S/ H Fr.2 4P (100% N)
Fixed Circuit Breaker

300 min
300 min
VERSION DIM. B

400-2500A N/S 326

3200-4000A N*/S 324
400-4000A H 324

* Available till 3200A B

Drawout Circuit Breaker

VERSION DIM. C (min.) DIM. C* (min.)

C

N, S, H 45 70

C
DISCONNECTED

(49.5) (100) (250) (47.5)

(62.4)

These 3 supports
(250)

(280)

are must

All Dimensions in mm Mounting holes suitable for

A
M10 / Equivalent BS bolt

3-6
 Mounting
400A-6300A H/V Fr.3 3P
Fixed Circuit Breaker

300 min
300 min

* Available till 4000A 334

Drawout Circuit Breaker

C
C

DIM. C DIM. C*
VERSION (min.)
(min.)
H, V 45 70

DISCONNECTED

35.5

431
(100) (250) (47.5)
(49.5)
(62.4)

These 3 supports
(250)

(280)

are must

Mounting holes suitable for

A
All Dimensions in mm M10 / Equivalent BS bolt

3-7
 Mounting

Fixed Circuit Breaker

300 min
300 min

* Available till 4000A 334

Drawout Circuit Breaker

C

C
DIM. C DIM. C*
VERSION (min.)
(min.)
H, V 45 70

DISCON-
NECTED

35.5

431
(49.5) (200) (100) (250) (47.5)
(62.4)

These 4 supports
are must
(250)

(280)

Mounting holes suitable for

A M10 / Equivalent BS bolt
All Dimensions in mm

3-8
 All Dimensions in mm FIXED ACB BEZEL
FIXING DRILLING PLAN
10.5

10.5
Cutout for Main Facia 171 171

181
181
8 HOLES-DIA.5
(Bezel overall Dims W=371XH=391; 25mm around the cutout)
D/O ACB BEZEL
Cutout for door Interlock device FIXING DRILLING PLAN
See Detail `z’
9.2 10.5
171 171

10.5
53.5

208.5
208.5
8 HOLES-DIA.5
(Bezel overall Dims W=371XH=446; 25mm around the cutout)

Cutout for door Interlock device

See Detail `z’
Cutout for Main Facia
53.5

3 411.8
4 545.8
3 611.8
III 4 811.8

Refer page 2-6 for identifying

frame size of the breaker

Installation: Fix the sealing (Bezel assy.) frame on the panel door
by provided M4x8mm length Screws at 8 places from the rear side
of panel door.

the facia cutout to Panel door edge for both (RHS & LHS) side hinges .
3-9
 Termination on Draw-out Breakers

terminals directly support all commonly used

terminal, to facilitate termination.

Terminal Adaptor:

For Fr-1,Terminal Adapter installation.

In Fr-3 use equalizer for vertical & a single Installation of Terminal Adapter
Adaptor for horizontal between two poles. for frame 2 400-4000A

3-10
 Draw Out Version
Fr Frame 1 Frame 2 Frame 3
A 400A-2000A 2500A 400A-3200A 4000A 400A-4000**A 5000**A 6300A

termination
recommended

Horizontal
Width : 65mm Width : 98mm Width : 100mm Width : 165mm Width : 165mm

Vertical termination
recommended
BLCA60963OOOO BLCA60964OOOO BL60316OOOO BL60073OOOO BLCA60966OOOO

Vertical
Height : 65mm Height : 98mm Height : 150mm Height : 125mm Height : 125mm Height : 150mm
BLCA60963OOOO BLCA60964OOOO BL60420OOOO BL60128OOOO(1EA) BL60067OOOO(1EA) BL60965OOOO(1EA)

Fixed Version
Fr Frame 1 Frame 2 Frame 3
Ver N/S H S/H N/S N/S/H S/H H/V
A 400A-2000A 400A-2000A 2500A 400A-2500A 400A-3200A 4000A 400A-4000**A 5000**A

Vertical termination Vertical termination

recommended recommended

Width : 65 mm Width : 65 mm Width : 100 mm Width : 100 mm Width : 165 mm Width : 165 mm

Horizontal
BL60967OOOO BL60968OOOO BL60122OOOO BL60977OOOO BL60373OOOO (1EA) BL60373OOOO (1EA)
Details of Terminal adaptors for Fixed and Draw - out ACBs

Vertical
Height : 65 mm Height : 65 mm Height : 100 mm Height : 100 mm Height : 100 mm Height : 150 mm Height : 125 mm Height : 150 mm
BL60967OOOO BL60968OOOO BL60976OOOO BL60122OOOO BL60977OOOO BL60417OOOO BL60418OOOO (1EA) BL60347OOOO (1EA)

3-11
**Frame-3, 4000A and 5000A, horizontal for bus-coupler ACBs only
 X = 100 -150 mm
X

15 max

X
X

X = 100 -150 mm
3-12
 Termination - Fixed Breakers
Flat Termination C
32

A
B

M10

105
A
B

32

122
C
41

Bolt length
FRAME 1 A B C D 100 100
400-1600A N 24 50 50 11 347
15
400-1600A S 24 50 65 11
Bolt length for mounting 400-1600A H 30 55 65 9

M10 bolts to be used for link termination

to be cumulative link(s) Holes (on both sides) for Earthing Tightening torque: 3.0 kgfm
thickness + 15 mm. connections by M10/Equivalent BS bolt

Horizontal Termination BREAKER ADAPTOR

400A-1600A N/S/H Fr.1-3P
BL60967OOOO A
2000A N/S/H Fr.1-3P BL60968OOOO
63
15
BREAKER DIMENSION
A
69

74
72
40
69
108.8
19

Ø12.9 27
M12 / Equivalent BS bolts to be used for link termination
Tightening torque: 3.2 kgfm 100 100

3-13
 Termination - Fixed Breakers

Vertical Terminals

A
BREAKER ADAPTOR 19

BL60967OOOO

65
27
BL60968OOOO

40
BREAKER DIMENSION
A
74

65
72
Ø12.9

117.5
100 100

63
15
M12 / Equivalent BS bolts to be used for link termination 100 100
Tightening torque: 3.2 kgfm

72
2500A S/H Fr.1-3P 19
63

(Adaptor-BL60976OOOO)
27 27
100

45
100

Ø12.9
80.8

100 100

20
100 100
M12 / Equivalent BS bolts to be used for link termination
Tightening torque: 3.2 kgfm

3-14
 Termination - Fixed Breakers
Flat Termination Bolt length Bolt length for FRAME 1 A B C D
400A-1600A N/S/H Fr.1-4P mounting link(s) on 24 50 50
24 50 65
to be cumulative
link(s) thickness + 30 55 65 9
15 mm.
C
32

D
B

A
B

M10

105
A
41

122
15
C
Holes (on both sides) for Earthing
connections by M10/Equivalent BS bolt.
100 100 100 73.5

M10 bolts to be used for link termination 447

Tightening torque: 3.0 kgfm

Horizontal Termination
400A-1600A N/S/H Fr.1-4P BREAKER ADAPTOR A

S/H Fr.1-4P 63

15
400-2000A N/S BL60967OOOO
400-2000A H BL60968OOOO

69
BREAKER DIMENSION
A 40
74
72
69
108.8
19

27
Ø12.9 100 100 100

M12 / Equivalent BS bolts to be used for link termination

Tightening torque: 3.2 kgfm
3-15
 Termination - Fixed Breakers

2000A N/S/H Fr.1-4P A

19
BL60967OOOO
BL60968OOOO

65
27
BREAKER DIMENSION
A

40
74
72

65
Ø12.9

100 100 100

M12 / Equivalent BS bolts to be used for link termination

Tightening torque: 3.2 kgfm 15
100 100 100
72
63
19
B

23 27 27
100
45
100

Ø12.9
80.8

100 100 100

20
M12 / Equivalent BS bolts to be used for link termination
Tightening torque: 3.2 kgfm 100 100 100

3-16
 Termination - Fixed Breakers
Flat Termination Bolt length for mounting
400A-1600A N/S/H Fr.2-3P Bolt length

to be cumulative link(s)
C thickness + 15 mm.
32
VERSION A B C

24 24 81.2
30 30 98.4
M10
9
55

105
55

122
41

15 133.3 133.3 90
Holes (on both sides) for Earthing
connections by M10 / Equivalent BS bolt 447

M10 bolts to be used for link termination

Tightening torque: 3.0 kgfm

Horizontal Termination VERSION ADAPTOR

400A-3200A N/S/H Fr.2-3P A
BL60122OOOO
63

20
BL60977OOOO
BL60977OOOO

74
BREAKER DIMENSION

48
A
74
72
72
74
103.8
19

27
20 54
133.3 133.3

M12 / Equivalent BS bolts to be used for links termination

Tightening torque: 3.2 kgfm

3-17
 Termination - Fixed Breakers

Vertical Termination
400A-4000A N*/N08/N10/S/H Fr.2-3P

VERSION ADAPTOR

400-2500A N/S BL60122OOOO

3200-4000A N*/S BL60977OOOO
400-4000A N08/N10/H BL60977OOOO

BREAKER DIMENSION
RATING A
400 - 2500A N/S 74
3200-4000A N*/S 72
400-4000A N08/N10/H 72

A
63
19
27
27
150

133.3 133.3
27
27
57

150
150

133.3 133.3 20
25

* Available till 3200A

M12 / Equivalent BS bolts to be used for links termination Details of 4P(200% N) on request
Tightening torque: 3.2 kgfm All Dimensions in mm

3-18
 Termination - Fixed Breakers
Flat Termination

VERSION A B C

24 24 81.2

9 c 30 30 98.4
32
55

M10
55

105
41

B
15
Holes (on both sides) for Earthing
connections by M10 / Equivalent BS bolts

122
133.3 133.3 133.3
M10 bolts to be used for link termination 581
Tightening torque: 3.0 kgfm

VERSION ADAPTOR
A
BL60122OOOO
63

20
BL60977OOOO
BL60977OOOO

74
BREAKER DIM. A

48
74
72

74
72

103.8

27 27 20
19

Ø12.9 100
133.3 133.3 133.3

M12 / Equivalent BS bolts to be used for links termination

Tightening torque: 3.2 kgfm

3-19
 Termination - Fixed Breakers

Vertical Termination
400A-4000A N*/N08/N10/S /H Fr.2-4P (100% N)

VERSION ADAPTOR

400-2500A N/S BL60122OOOO

3200-4000A N*/S BL60977OOOO
400-4000A N08/N10/H BL60347OOOO

BREAKER NO OF
RATING A B C
HOLES
400-2500A N/S 74 100 77.2 3
3200-4000A N*/S 72 100 77.2 3
400-4000A N08/N10/H 72 150 25 5

A
63
19
54
B

133.3 133.3 133.3

27
53

20
B

133.3 133.3 133.3

C

* Available till 3200A

M12 / Equivalent BS bolts to be used for links termination

Tightening torque: 3.2 kgfm

3-20
Termination - Fixed Breakers
Flat Termination
165
Bolt length Bolt length for mounting
link(s) on Flat Terminals
65 to be cumulative link(s)
32 thickness + 15 mm.

M10

30
56

10

105
56

30

122
41

15 100 100 100 100 100 73.5

647
Holes (on both sides) for Earthing connections by
M10 / Equivalent BS bolt M10 to be used for links termination
Tightening torque: 3.0 kgfm

Horizontal Termination (Bus Coupler Application Only)

400A - 5000A H/V Fr.3-3P
(Adaptor-BL60373OOOO)

M12 / Equivalent BS bolts to be used for links termination

Tightening torque: 3.2 kgfm
3-21
Termination - Fixed Breakers

Adaptor No of
Breaker Rating Dim. A Dim. B Holes
Cat. No.
82
Vertical Termination 400-4000A BL60418OOOO 125 61 4
63
400A-5000A H/V Fr.3-3P 5000A BL60347OOOO 150 36 5 19

27 27 27
A
36
A
B
100 100 100 100 100

M12 / Equivalent BS bolts to

be used for links termination
Tightening torque: 3.2 kgfm
20
100 100 100 100 100

3-22
Termination - Fixed Breakers
Bolt length for mounting
Bolt length
link(s) on Flat Terminals
to be cumulative link(s)
Flat Termination thickness + 15 mm.
400A-1600A H/V Fr.3-4P (100% N)
65
32

M 10
9
56

30
10

105
56

30

122
41

15 100 100 100 100 100 100 100 73.5

847
Holes (on both sides) for Earthing
connections by M10 / Equivalent BS bolt

M10 bolts to be used for links termination

Tightening torque: 3.0 kgfm

Horizontal Termination (Bus Coupler Application Only)

400A-5000A H/V Fr.3-4P(100% N)
(Adaptor-BL60373OOOO)

M12 / Equivalent BS bolts to be used for links termination

Tightening torque: 3.2 kgfm
3-23
Termination - Fixed Breakers
Vertical Termination Breaker Rating Adaptor
Cat. No.
Dim. A Dim. B
No of
Holes
400A-5000A H/V Fr.3-4P (100% N) 400-4000A BL60418OOOO 125 61 4

5000A BL60347OOOO 150 36 5

82
63
19

27 27 27
A
36
A
100 100 100 100 100 100 100

B
20
100 100 100 100 100 100 100

M12 / Equivalent BS bolts to be used for links termination

Tightening torque: 3.2 kgfm

Tightening torque: 3.2 kgfm

3-24
 Termination - Draw-out Breakers
400A-2000A, N/S/H, 3P 65

Flat Terminals
400A-1600A, N/S/H

14.5

56.8
10.4

105
36

Ø12.5

36

150
Bolt length
25.5

100 100 73.5

15

16 347
Bolt length for mounting link(s) on
M12 bolts to be used for link termination
Thickness + 20 min to 25 max Tightening torque: 3.2 kgfm
36 65
Horizontal Terminals
400A-2000A N/S/H M12
22.5
Adaptor - BLCA60963OOOO
15

105 36
2 HOLES Ø12.9
27 PITCH

45

150
15

100 100

88.5 16 73.5
347

36 65
Vertical Terminals
15
400A - 2000A N/S/H
M12
Adaptor - BLCA60963OOOO
22.5
FOR 2500A REFER PAGE 3-30
27

36
65

Ø12.9 105

45
150

100
15

100

73.5
88.5 16 347

M12 / Equivalent BS bolts to be used

for links termination Tightening torque: 3.2 kgfm
All Dimensions in mm

3-25
 Termination - Draw-out Breakers

Vertical Terminals
Adapter - BLCA60964OOOO 65 20 36

95.5
70
20 Ø12.9
27 27

36
98

Ø12.9

105
150
15

100 100
16 73.5
347
M12 / Equivalent BS bolts to be used for links termination
Tightening torque: 3.2 kgfm

Vertical Terminals 20 65 36
Adapter - BLCA60964OOOO

95.5
70 Ø 12.9
20
27 27

36
98

105
Ø12.9

150

100 100 100

15

73.5
16 447
M12 / Equivalent BS bolts to be used for links termination
Tightening torque: 3.2 kgfm All Dimensions in mm

3-26
Termination - Draw-out Breakers
400A-2000A, N/S/H, 4P (100%N)
65
Flat Terminals
400A-1600A, N/S/H

65

56.8
14.5 36
Ø 12.5

105
56.8

36

150
10.4

25.5
Bolt length

100 100 100 73.5

15

16
447

Bolt length for mounting link(s) on Flat M12 bolts to be used for link termination
Tightening torque: 3.2 kgfm
thickness +20 min to 25 max.

Horizontal Terminals 36 65
400A - 2000A N/S/H
Adaptor - BLCA60963OOOO
M12
2 HOLES Ø12.9
27 PITCH

105 36
15

22.5

45

150
88.5
100 100 100

73.5
15

16 447

Vertical Terminals 36
15
65
400A - 2000A N/S/H
Adaptor - BLCA60963OOOO
For 2500A REFER PAGE 3-30 M12
22.5

36
27
65

105
Ø12.9

45
150

88.5
100 100 100
M12 / Equivalent BS bolts
16 73.5
15

to be used for links termination

Tightening torque: 3.2 kgfm 447
All Dimensions in mm
3-27
 Termination - Draw-out Breakers 65
36

Flat Terminals
400A-1600A, N/S/H
M12

77.2
36

105
77.2
36

140
Bolt length

25.5

16 133.3 133.3 90
15

447

Bolt length for mounting link(s) on M12 bolts to be used for link termination
Tightening torque: 3.2 kgfm
thickness+20 min to 25 max

Horizontal Terminals 98
400A-3200A, N/S/H
Adaptor - BLCA60964OOOO 95.5
M12
20
20

45 65

105
3 HOLES Ø12.9
27 PITCH

140
133.3 133.3 90
15

16 447

Vertical Terminals
36 20 20
400A-3200A, N/S/H
Adaptor - BLCA60964OOOO
95.5
20 M12
Ø12.9
27 27
98

36

105
98

36

140

45 36
133.3 133.3 90
447
16
15

M12 / Equivalent BS bolts to be used for links termination

Tightening torque: 3.2 kgfm

3-28
 Vertical Terminals
4000A, S/H
Adaptor - BL60420OOOO 20 65

95.5
12.9
45
21 27 27 27 27

165
150

36 36
20

29
58

36
21 27 27 27 27

178.5
150

15

70
16 90.5 133.3 133.3
25.5
447

Top Horizontal & Bottom Vertical Terminal

4000A, S/H
Adaptor - Horizontal: BL60316OOOO
Vertical: BL60420OOOO
100
36

95.5

3 HOLES 12.9
100
72
32

20
83.8

35

45
36
21 27 27 27 27

179
150

90.5 133.3 133.3

12.9 447

Horizontal Adaptor: BL60316OOOO

12.9

20
M12 / Equivalent BS bolts to be used for links termination.
Tightening torque: 3.2 kgfm 23 27 27

3-29
Termination - Draw-out Breakers

Flat Terminals 65
400A-1600A, N/S/H 36

M12

77.2
36

105
77.2
36

140
25.5

Bolt length
16 90 133.3 133.3 133.3
15

581

Bolt length for mounting link(s) on

M12 bolts to be used for link termination
thickness+20 min to 25 max Tightening torque: 3.2 kgfm

Horizontal Terminals
400A-3200A, N/S/H
Adaptor - BLCA60964OOOO 98 36

95.5 N M12

20
20

65
36

45

105
3 HOLES Ø12.9

140
27 PITCH
15

16 133.3 133.3 133.3 90

581

Vertical Terminals
400A-3200A N/S/H 20 36 65
Adaptor - BLCA60964OOOO
95.5
M12
Ø 12.9 20
27 27
98

36

105
98

140

45

16 133.3 133.3 133.3

15

90.5
581
M12 / Equivalent BS bolts to be used for links termination.
Tightening torque: 3.2 kgfm

3-30
 Vertical Terminals
4000A, S/H
Adaptor - BL60420OOOO 20 65

95.5
12.9
45
21 27 27 27 27

165

36 36
150

20

28
58

36
21 27 27 27 27

178.5
150

90.5 133.3 133.3 133.3

15

70
16 581
25.5

Top Horizontal & Bottom Vertical Terminal

4000A, S/H
Adaptor - Horizontal: BL60316OOOO
Vertical: BL60420OOOO
100
36

95.5

3 HOLES 12.9
100
72
32

20
35
83.8

45
36
178.5
21 27 27 27 27
150

90.5 133.3 133.3 133.3

581
12.9

Horizontal Adaptor: BL60316OOOO

12.9

20

M12 / Equivalent BS bolts to be used for links termination.

Tightening torque: 3.2 kgfm 23 27 27

3-31
 Termination - Draw-out Breakers
& 6300A, H/V Fr.3-3P
Flat Terminals
400A-1600A H/V
165
36

56
36
ø12.9

105
36
56
179
25.5

100 100 100 100 73.5

15

100
16 Hole (on both sides)
for Earthing connections 647
Bolt length
by M10 / Equivalent BS bolt

Bolt length for mounting link(s) on M12 bolts to be used for link termination
Flat Terminalsto be cumulative link(s) Tightening torque: 3.2 kgfm
thickness+20 min to 25 max

Horizontal Terminals (Bus Coupler Application Only)

400A-4000A N08/H/V
165
Adaptor - BL60073OOOO
M12
36

6 HOLES - Ø12.9
PITCH 27 mm.
36
65

22.5
40
15

183

45

63 35.5
15

16
73.5 100 100 100 100 100

647

6 HOLES - Ø12.9

M12 / Equivalent BS bolts to be used for links termination.

Tightening torque: 3.2 kgfm
TOP VIEW OF
All Dimensions in mm BL60073OOOO
3-32
 Termination - Draw-out Breakers
& 6300A H/V Fr.3-3P
Vertical Terminals
400A-4000A H/V 165 15
Adaptor - BL60128OOOO 36 M12

45
Ø12.9

22 27 27 27
125

134
36
40
22.5
58

36
22 27 27 27

183
Bolt length 35.5

70
16
15

73.5 100 100 100 100 100

Hole (on both sides)
Bolt length for mounting link(s) on for Earthing connections
647
by M10 / Equivalent BS bolt
thickness+20 min to 25 max

Vertical Terminals 165 20

5000A H/V 36 M12
Adaptor - BL60067OOOO
45
Ø12.9
22 27 27 27
125

134
36
40

20
58

36
22 27 27 27

183

35.5

70
16
15

73.5 100 100 100 100 100

647

Vertical Terminals
6300A H/V
Adaptor - BL60965OOOO 165 20
36 M12
45
Ø12.9
21 27 27 27 27
150

36 36
165

20
28
58

36
21 27 27 27 27

183

35.5

70
15

16
73.5 100 100 100 100 100
M12 / Equivalent BS bolts to be used for links termination. 647

3-33
 Termination - Draw-out Breakers Bolt length

Bolt length for mounting link(s) on

Flat Terminals
thickness+20 min to 25 max
400A-1600A H/V 165
36

56
36
ø12.9

105
36
56
179
25.5

100 100 100 100 100 73.5

15

Hole (on both sides) 100 100

16 for Earthing connections 847
by M10 / Equivalent BS bolt

Horizontal Terminals (Bus Coupler Application Only) 165

400A-4000A M12
36
Adaptor - BL60073OOOO

6 HOLES - Ø12.9
PITCH 27 mm.
36
65

22.5
40
15
8

183

45
63

22.5

63 35.5
27 27 27 27 27

TOP VIEW OF 100 100 100 100 100 100 100

15

16 73.5
BL60073OOOO 847

Horizontal Terminals (Bus Coupler Application Only)

165
5000A M12
Adaptor - BL60966OOOO 36

6 HOLES - Ø12.9
PITCH 27 mm.
36
65

20
40
20

183

45
15
70

70 35.5
20

27 27 27 27 27
100 100 100 100 100 100 100
15

16 73.5
TOP VIEW OF 847
BL60966OOOO

M12 bolts to be used for link termination

Tightening torque: 3.2 kgfm All Dimensions in mm
3-34
 Termination - Draw-out Breakers

Vertical Terminals 165 15

400A-4000A H/V 36
M12
Adaptor - BL60128OOOO

Ø12.9 45
22 27 27 27

134
125

36
22.5
58

40
36
22 27 27 27

183
Bolt length
35.5

70
16
15

Hole (on both sides) 73.5 100 100 100 100 100 100 100
Bolt length for mounting link(s) on for Earthing connections 847
by M10 / Equivalent BS bolt
thickness+20 min to 25 max
165 20
Vertical Terminals 36
M12
5000A H/V
Adaptor -
BL60067OOOO
Ø12.9 45
134
22 27 27 27
125

36
40

20
58

36
22 27 27 27

183

35.5

70
16 73.5 100 100 100 100 100 100 100
15

847

Vertical Terminals
6300A H/V 165 20
Adaptor - 36 M12
BL60965OOOO
Ø12.9 45
21 27 27 27 27
150

36 36
165

20
28
58

36
21 27 27 27 27

183

35.5

70
15

16 73.5 100 100 100 100 100 100 100

847

M12 / Equivalent BS bolts to be used for links termination.

Tightening torque: 3.2 kgfm
3-35
 Termination - Draw-out Breakers
400A-4000A H/V Fr.3-4P (50% N) & 5000A H/V Fr.3-4P (50% N) 165
36
Flat Terminals
400A-1600A H/V 10*

Bolt length

56
36
ø12.9

105
36
56
179
Not applicable for Neutral pole 25.5
Bolt length for mounting link(s) on

15
16 Hole (on both sides) 100 100 100 100 100 100 73.5
thickness+20 min to 25 max for Earthing connections
by M10 / Equivalent BS bolt 747

Horizontal Terminals (For Bus Coupler application only) 165

400A-4000A H/V M12
36
Adaptor - BL60073OOOO
5000A H/V
Adaptor - BL60966OOOO 45
6 HOLES - Ø12.9
PITCH 27 mm.

36
40 65
22.5
15

POLES A 63

183
Phase: R, Y, B 35.5
A
Neutral: N 25.5
16 73.5 100 100 100 100 100 100
15

747

Vertical Terminals
165
400A-4000A H/V 36 M12
15
Adaptor - BL60128OOOO
Ø12.9 45
22 27 27 27
125

134
36

22.5
58

40
36
22 27 27 27

183

POLES A A
Phase: R, Y, B 35.5
70
Neutral: N 25.5 16
15

73.5 100 100 100 100 100 100

747

Vertical Terminals 165 20

5000A H/V 36 M12
Adaptor -
BL60067OOOO 45
Ø12.9
22 27 27 27
125

134
36

20
40
58

36
22 27 27 27

183

POLES A
Phase: R, Y, B 35.5 A

Neutral: N 25.5 70
16 73.5 100 100 100 100 100 100
15

M12/Equivalent BS bolts to be used for link termination 747

Tightening torque: 3.2 kgfm
3-36
Termination - Fixed Breakers
FRAME 1 A B C D
24 50 50
C 24 50 65
30 55 65 9
32

A
B

M10

105
B

A
C

122
41

15 100 100 100 73.5

Bolt length
Holes (on both sides) for Earthing 447
connections by M10/Equivalent BS bolt.

Bolt length for mounting link(s) on M10 bolts to be used for link termination
thickness + 15 mm. Tightening torque: 3.0 kgfm

Horizontal Termination BREAKER

RATING
ADAPTOR
CAT. No.
400A-1000A N/S Fr.1-4P (200% N) BL60967OOOO
A

400A-1000A H Fr.1-4P (200% N) 63

15
400-1000A H BL60968OOOO

69
BREAKER DIMENSION
A
74
72 40
69
108.8
19

27
Ø12.9 100 100 100

M12 / Equivalent BS bolts to be used for link termination

Tightening torque: 3.2 kgfm
3-37
 Termination - Fixed Breakers

Vertical Terminals BREAKER ADAPTOR

400A-1000A N/S Fr.1-4P (200% N) RATING CAT. No. A
BLCA60967OOOO 19

65
27
BREAKER DIMENSION
A

40
74

65
Ø12.9

117.5
100 100 100

15
100 100 100
M12 / Equivalent BS bolts to be used for link termination
Tightening torque: 3.2 kgfm

Vertical Terminals 72
63
1250A N/S Fr.1-4P (200% N) 19
(Adaptor-BLCA60976OOOO)

23 27 27
100
45
100

Ø12.9
80.8

100 100 100

20
M12 / Equivalent BS bolts to be used for link termination
100 100 100
Tightening torque: 3.2 kgfm

3-38
 Termination - Fixed Breakers
400A-1600A N/S/H Fr.2-4P (200% N)

VERSION A B C D E c
32
24 24 81.2 11 50
30 30 98.4 9 55
30 30 98.4 9 55

D
M10

A
E

105
B
E

122
133.3
41

133.3 133.3
15
581
Holes (on both sides) for Earthing
connections by M10 / Equivalent
BS bolts

M10 bolts to be used for link termination

Tightening torque: 3.0 kgfm

VERSION ADAPTOR A
63

20
BLCA60122OOOO

BLCA60977OOOO

74
BLCA60977OOOO

VERSION DIMENSION
A

48
74
72

74
72
103.8

27 27 20
19

Ø12.9
100
133.3 133.3 133.3

* Available till 1600A

M12 / Equivalent BS bolts to be used for links termination
Tightening torque: 3.2 kgfm
3-39
Termination - Fixed Breakers

Vertical Termination

VERSION ADAPTOR

BLCA60122OOOO

BLCA60977OOOO
BLCA60977OOOO

63

Ø 12.9 19
27
100
54
23

133.3 133.3 133.3

53
100

20
133.3 133.3 133.3
77.2

M12 / Equivalent BS bolts to be used for links termination

Tightening torque: 3.2 kgfm

3-40
Termination - Fixed Breakers Bolt length

Flat Termination Bolt length for mounting link(s) on

165
Flat Terminals To be cumulative link(s)
Thickness + 15 mm.
65
32

M10

30
56

105
56

30

122
41

15
100 100 100 100 100 73.5
647
Holes (on both sides) for Earthing connections by
M10 / Equivalent BS bolt M10 to be used for links termination
Tightening torque: 3.0 kgfm

Horizontal Termination (Bus Coupler Application Only)

400A-2500A H/V Fr.3-4P (200% N)
Adaptor - BLCA60373OOOO

M12 / Equivalent BS bolts to be used for links termination

Tightening torque: 3.2 kgfm
3-41
 Termination - Fixed Breakers
Vertical Termination Breaker Rating Adaptor
Cat. No.
Dim. A Dim. B
No of
Holes
P 400A-2500A H/V Fr.3-4P (200% N) 400-2500A BLCA60418OOOO 125 61 4

82
63
19

27 27 27
A
36
A
100 100 100 100 100 100 100

B
20
100 100 100 100 100 100 100

M12 / Equivalent BS bolts to be used for links termination

Tightening torque: 3.2 kgfm

3-42
Termination - Draw-out Breakers

Flat Terminals
400A-1000A, N/S/H

65
14.5 36
M12
(Ø 12.5)

105
56.8

36

150
10.4

25.5
Bolt length
100 100 100

16 73.5
15

447

Bolt length for mounting link(s) on Flat M12 bolts to be used for link termination
Terminals to be cumulative link(s) Tightening torque: 3.2 kgfm
thickness +20 min to 25 max.

Horizontal Terminals 65 36
400A - 1000A N/S/H
Adaptor - BLCA60963OOOO
M12

2 HOLES Ø12.9
27 PITCH

36
15

105
22.5

45

150
88.5
100 100 100
16 73.5
15

447

Vertical Terminals
15 65 36
400A - 1000A N/S/H
Adaptor - BLCA60963OOOO
M12
22.5
27
65

36
105

Ø12.9

45
150

88.5
100 100 100
M12 / Equivalent BS bolts
16 73.5
15

to be used for links termination 447

Tightening torque: 3.2 kgfm
All Dimensions in mm
3-43
Termination - Draw-out Breakers
Flat Terminals
400A-1600A, N/S/H, Fr.2-4P (200% N) 65
36

Ø12.9

77.2
36

105
77.2
36

140
25.5

Bolt length
16
15

90.5 133.3 133.3 133.3

581
Bolt length for mounting link(s) on
M12 bolts to be used for link termination
thickness+20 min to 25 max Tightening torque: 3.2 kgfm

Horizontal Terminals
400A-2000A N*/S/H (200% N) 98 36
Adaptor - BLCA60964OOOO

95.5 N M12
20
20

65
36

45

105
3 HOLES-Ø12.9
PITCH-27mm

140
15

133.3 133.3 133.3 90.5

16 581
* Available till 1600A
Vertical Terminals
20 36 65
400A-2000A N*/S/H (200% N)
Adaptor - BLCA60964OOOO
N M12
95.5

Ø 12.9 20
36
27 27
98

105
140
98

45
133.3 133.3 133.3 90.5
581
* Available till 1600A 16
15

M12 / Equivalent BS bolts to be used for links termination.

Tightening torque: 3.2 kgfm
3-44
 Termination - Draw-out Breakers
165
due to equalizer for Neutral.
Flat Terminals 36
400A-1600A H/V
10*

56
36
ø12.9

105
36
56
179
Bolt length 25.5

N
15

Hole (on both sides) 100 100 100 100 100 73.5
16
for Earthing connections 647
Bolt length for mounting link(s) on by M10 / Equivalent BS bolt

thickness+20 min to 25 max

Horizontal Terminals (Bus Coupler Application Only)
400A-2500A H/V
Adaptor - BLCA60073OOOO 165
M12
36

6 HOLES - Ø12.9
PITCH 27 mm.
36
65

22.5
40
15
8

183

45
63

22.5

63 35.5
27 27 27 27 27

TOP VIEW OF 100 100 100 100 100 100 100

15

16 73.5
BLCA60073OOOO 847

165 20
36
Adaptor - BLCA60128OOOO M12

45
Ø12.9
22 27 27 27

134
125

36
40

22.5
58

36
22 27 27 27

183

35.5

70
16 73.5
15

100 100 100 100 100 100 100

847
M12 / Equivalent BS bolts to be used for links termination.
All Dimensions in mm
Tightening torque: 3.2 kgfm

3-45
For Earth fault protection and protection of Neutral against overloads, Neutral
CT is required. For 4-Pole breakers, the CT is provided inside the breaker, to be
used on 4 wire system whereas for 3-pole breakers, external CT is available
separately.

It is important that, special neutral CTs supplied by are used.

65
Frame Size Rating 40
40 13
13

1, 2 & 3 400/630/800

19
19
1, 2 & 3 1000/1250/1600

42
42
(ref. Page 2-6 for Frame size details)

72 19
72
TERMINAL THICKNESS 15 mm.

42

19
19
90
Frame Size Rating
12.5
12.5 40 13
1 2000/2500

19
(ref. Page 2-6 for Frame size

19
45.5
details)

45.5

72
72
TERMINAL THICKNESS 30 mm.

45.5

19
65

Frame Size Rating 22.15

22.15 27
27 27
27 13
2&3 2000/2500/
3200/4000

19
19
(ref. Page 2-6 for Frame size details)
45.5
45.5

72
72
TERMINAL THICKNESS 30 mm.
45.5
45.5

98.3 19
65
Frame Size Rating
12.5 40 40
40 40
40 13
13
3 5000/6300
19
19

(ref. Page 2-6 for Frame size details)

45.5
45.5

45.5

TERMINAL THICKNESS 30 mm.

72
72
45.5
45.5

19

M12 / Equivalent bolts to be used for links termination.

Tightening torque: 3.2 kgfm 145
145
All Dimensions in mm
3-46
 Pull-out the Withdrawal Rails (25) & ensure that

Ensure that Breaker rests correctly in

2 slots on either side of cradle rail (38).

If equipped with Rating Error Preventor (23), Cradle

Shutter (16).In case panel door is open, also gently depress Excessive forceful racking-in beyond Connected
the Door Racking Interlock(26).

3-47
 3.4 Control Circuit Connections:
SICs & SIC Bridge
Secondary Isolating contacts (8b) facilitate Control
circuit wiring with following features,

— Cradle SIC block slot & each breaker SIC slot is

(Ref. page 3-37).

— Breaker is supplied with SIC as per the order

Quick and Easy Control wiring

— Every accessory comes pre-wired with breaker

SICs .SIC location is printed on the wire for easy

screw driver. Tip width 3 mm

Ensure lug orientation
— Strip Conductors with serrations on top
using a connector as shown in the diagram.

— SICs can independently accept 2 wires for ease of

8mm
Min 0.75 mm2 & Max 2.5 mm.
2

— After termination, control wires can be routed

through guides provided in the cradle side plates.
Lugs to be used with wires getting inserted into
SIC. Do not use wires without lugs.
CAUTION Wire bunch to be routed properly to avoid
interference with Door Interlock (40), if installed. Routing Control wires

Electrical Position Indication (EPI):

1
2
3
4
5
6
7
8
Disconnected Test Connected

3 Connected position SIC 7 Disconnected position SIC

3-48
 Control Termination:
BU-B
For URM / SRM
only one
can be used
Closing X=111/121
Release X1= 112/122
# X2 = 114/124
5 6m
*

Electrical Aux. Aux. Aux. Aux. Under Common Ready Protection&

ZSI
Charging Contact Contact Contact Contact Voltage Fault to Remote Control
Terminals
Device # “NC” “NC” “NC” “NC” Release # Indication Close Reset Unit
2 3 3 3 3 4 1m 1m 1

Aux. Aux. Aux. Aux. Shunt Electrical

Charging Contact Contact Contact Contact Rel. # Position
Indication “NO” “NO” “NO” “NO” & “NO” Indication
2m 3 3 3 3 6 8e
}}

}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}

41

11
21
31
V1

A1
X1

42
43
44

22
23
24
32
D-

33
34
C1
V0

12
A2
X2
N1

13
14
D1
V2
V3

C2
N2

D2
D+
SI1

CN
GI1

SI2

Z-L

AL-
C-H
AS-

131
101
Z-H
GI2

C-L

AS-

132
102

134
104
AL+
C-G

SO1

RR-

EC1
AS+

CH1
GO2
AS+

M-G

TST
GO1

EC2
TCS

CH2
SO2

RR+

DCN
CMN

Legend
Control
circuit
equipment
Ref. No.

The above

# For using electrical accessories with DC Control Supply, it is recommended to connect D1/A1/C1 to +ve and D2/A2/C2 to -ve.
# m indicates micro switch

3-49
* These ZSI Terminals should only be used for BTX 1Gi/1.5Gi Releases.
 Connection Details
(BU-BTX 1.0)

41

21
31

11
33
43
A1

D1

13
23
C1
N R Y B
CN

134
TST
RR+

132
122

112
124

104
114
102

CH1

EC1
DCN

TCS
.1
.2

.3
.3
.1
.3
.1

.3
.1
.1
EC AX AX AX AX UR CR SR/SRW RR
CFM PI

.4

.4
.4
.4
.2
.2
BU-B

.2
.2

LOAD
34
44

EC2
D2

CH2
22

12
14
CMN

24
A2
C2

32
42
RR-

111
121

131
101

Main Circuit Protection & Control Unit Electric Spring U/V Closing Shunt Common Ready
U/V Fault Signal Electrical
Charging Charge Release Release Release Fault to /Shunt Trip Signal Position Remote
Reset
Device Indication (only one can
Indication Close Indication
be used)

Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e

3-50
 Connection Details
(BU-BTX 1G)

41

21
31

11
33
43
A1

D1

13
23
N R Y B

C1
CN

134
TST
RR+

132
122

112
124

104
114
102

CH1

EC1
DCN

TCS
.1
.2

.3
.3
.1
.3
.1

.3
.1
.1
EC AX AX AX AX UR CR SR/SRW RR
CFM PI

.4

.4
.4
.4
.2
.2

.2
.2
BU-B

N1
N2
LOAD
34
44

EC2
D2

22

12
14
CMN

24
A2
C2

32
42
RR-

CH2
111
121

131
101

Main Circuit Protection & Control Unit Electric Spring U/V Closing Shunt Common Ready
U/V Fault Signal Electrical
Charging Charge Release Release Release Fault to /Shunt Trip Signal Position Remote
Reset
Device Indication (only one can
Indication Close Indication
be used)

Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e

N1, N2 :External Neutral CT

3-51
 Connection Details
(BU-BTX 1.5G)

41

21
31

11
33
43
A1

D1

13
23
N R Y B

C1
CN

134
TST
RR+

132
122

112
124

104
114
102

CH1

EC1
DCN

TCS
.1
.2

.3
.3
.1
.3
.1

.3
.1
.1
EC AX AX AX AX UR CR SR/SRW RR
CFM PI

.4

.4
.4
.4
.2
.2

.2
.2
BU-B

N1
N2
LOAD
34
44

EC2
D2

22

12
14
CMN

24
A2
C2

32
42
RR-

CH2
111
121

131
101

Main Circuit Protection & Control Unit Electric Spring U/V Closing Shunt Common Ready
U/V Fault Signal Electrical
Charging Charge Release Release Release Fault to /Shunt Trip Signal Position Remote
Reset
Device Indication (only one can
Indication Close Indication
be used)

Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e

N1, N2 :External Neutral CT

3-52
 Connection Details
(BU-BTX 1Gi / 1.5Gi)

N R Y B

134
104
124

13
23
33
43
132
102
122
CN

21
31
41
A1
DCN

D1
C1

CH1
RR+

TCS
TST

EC1

SI1
GI1
AS+

SO1
GO1

ACB STATUS
.1 .2

.3
.3
.3
.3

.1
.1
.1
.1
RR

SR

UR
CR

EC
PI

CFM
BU-BTX 1.0Gi/1.5Gi

.4
.4
.4
.4

AX .2
AX .2
AX .2
AX .2

N1
N2
LOAD

SI2
GI2
AS-
14
24
34
44

12
22
32
42
CMN

D2
C2

A2

CH2

SO2
131
101
121

EC2

GO2
RR-

ACB STATUS
U/V Fault Signal
Electric Spring Common Ready
Auxiliary Contacts U/V Closing Shunt /Shunt Trip Signal Electrical Remote
Main Circuit Protection & Control Unit Charging Charge Fault to Position
4NO + 4 NC Release Release Release Indication (only one can Reset
Device Indication Close Indication
be used)

Ref. No 2 2m 3 4 5 6 1m 7 4m/6m 8e

AS+ : Auxiliary 24 V DC
AS- : Ground
SOUT : ZSI S/C Output
SIN : ZSI S/C Input
GOUT : ZSI E/F Output
GIN : ZSI E/F Input
N1 : External Neutral CT

3-53
N2 : External Neutral CT
 Connection Details
(BU-BTX 3.5)

41
N R Y B

21
31

11
33
43
A1

D1

13
23
C1

AS+
Z-H
CN

V3
V1

AL+
C-H

D+
M-G
134
TST
RR+

132
122

112
124

104
114

CH1
102

EC1
DCN

TCS
.1
.2

.3
.3
.1
.3
.1

.3
.1
.1
EC AX AX AX AX UR CR SR/SRW RR
CFM PI
BU-B

.4

.4
.4
.4
.2
.2

.2
.2

N1
N2
LOAD

V2
V0

AL-
AS-
Z-L
34
44

EC2

C-G
D2

C-L
22

12
14

D-
CMN

24
A2
C2

32
42
RR-

CH2
111
121

131
101

Main Circuit Protection & Control Unit Electric Spring U/V Closing Shunt Common Ready
U/V Fault Signal Electrical
Charging Charge Release Release Release Fault to /Shunt Trip Signal Position Remote
Reset
Device Indication (only one can
Indication Close Indication
be used)

Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e

AS+, AS- : 24V DC Power Supply D+ : MOD A

AL+,AL- : TRIP ALARM+,TRIP ALARM- D- : MOD B
This output can be connected N1 : External Neutral CT
N2 : External Neutral CT
or any other indicating device Z-L : ZSI CAN-Low
Z-H : ZSI CAN-High
which can give alarm for
overload.
C-L : CAN-Low
C-H : CAN-High
M-G : MOD-GND
C-G : CAN-GND

3-54
V0,V1,V2,V3 :N ,R,Y,B, VOLTAGE I/P.
 Connection Details
(BU-BTX 3.5EC/3.5H)

41
N R Y B

21
31

11
33
43
A1

D1

13
23
C1

AS+
Z-H
CN

V3
V1

AL+
C-H

D+
M-G
134
TST
RR+

132
122

112
124

104
114
102

CH1

EC1
DCN

TCS
.1
.2

.3
.3
.1
.3
.1

.3
.1
.1
EC AX AX AX AX UR CR SR/SRW RR
CFM PI
BU-B

.4

.4
.4
.4
.2
.2

.2
.2

N1
N2
LOAD

V2
V0

AL-
AS-
Z-L
34
44

EC2

C-G
D2

C-L
22

12
14

D-
CMN

24
A2
C2

32
42
RR-

CH2
111
121

131
101

Main Circuit Protection & Control Unit Electric Spring U/V Closing Shunt Common Ready
U/V Fault Signal Electrical
Charging Charge Release Release Release Fault to /Shunt Trip Signal Position Remote
Reset
Device Indication (only one can
Indication Close Indication
be used)

Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e

AS+, AS- : 24V DC Power Supply D+ : MOD A

AL+,AL- : TRIP ALARM+,TRIP ALARM- D- : MOD B
This output can be connected N1 : External Neutral CT
N2 : External Neutral CT
or any other indicating device Z-L : ZSI CAN-Low
Z-H : ZSI CAN-High
which can give alarm for
overload .
C-L : CAN-Low
C-H : CAN-High
M-G : MOD-GND
C-G : CAN-GND

3-55
V0,V1,V2,V3 :N ,R,Y,B, VOLTAGE I/P.
Section 4

Accessories: Features & Mounting

4.1 Cradle Mounted Accessories
4.2 Breaker Mounted Accessories

ULTRA
POWER
 a. Safety Shutter (39):

Function: To prevent inadvertent access to live terminals.

Features: One or individual pole can be padlocked during

maintenance.

Tools required: Screw Driver (Blade length 300 mm, Tip width 8 mm)

Installation: Remove bolt on the bottom cross component (36).

on the bottom cross component. This process has to be repeated for

each pole.

Safety Shutters are available for individual pole.

b. Door Interlock (40):

Function: Prevents opening of panel door in Connected & Test positions.

Features: It can be mounted on either side of the cradle and can be

converted for RHS hinge doors by simply relocating 2 components.

Tools required: Philip head Screw driver (Tip no.2), Ring spanner
(size 13)

cradle and the other on the panel door. Door interlock is mounted inside Converting Door-interlock for RHS hinge
the side plate of the cradle.

Cradle RH Side Plate

Section views

Cut-out for
Door Interlock

Assemble the Interlock as shown. Rest the rear end of the torsion Also assemble panel-door mounted
spring on the SIC bridge, as shown. part of door-interlock.

4-1
c. Mechanical Interlock:
Function: Mechanical Interlock is used for interlocking breakers as per the desired control scheme.

Possible mounting arrangements:

üü
üü üü

üü ûû
Cable length: 2 meters/3 meters/5 meters
min. radius of cable bend: 70mm
Type of Interlock Typical Circuit Interlocks possible Schematic diagram

G
G

Two Incomers A B
(2 I/C)

G
G

Three Incomers A B C
(3 I/C)

G
Two Incomers &
One Standby
A B C
(2 I/C + 1 S/B)

Two Incomers & C

A
One BusCoupler
(2 I/C +1 B/C) B

O - Breaker Open I - Breaker Closed

4-2
 Installation: Mechanical interlock can be mounted on right side of the breaker as follows,

a. Mounting actuator
(Common for Fixed & Draw-out breakers) 1
3

Remove facia. Provide a cut in the facia Install the actuator on the main shaft & MIL
along the guides shown inside the facia. components as shown.

b. Fixing the Mechanical Interlock plate Draw-out Breaker

Fixed Breaker

c. Making Cable connections For 2I/C, 3I/C & 2I/C+1S/B:

i. Adjust the Screw (1) till Actuator link (2)
4 just touches Actuator on breaker (3).
1 ii. Tighten Nut & locknut (4).

3
2
For 2I/C+1B/C:
4 i. Adjust the Screw (1) till Actuator link (2) is
1 horizontal and is in lowermost position

CAUTION Mechanical Interlock, once installed, must be tested for

all possible combinations before actual operation.

4-3
 Mounting / Installing Cable Wires
Routing of cable should be with no slip arrangement.

Ensure no free hanging of cable wire. All cable wires should be

CAUTION supported appropriately & rigidly at required no. of locations.
Ensure cables are at safe distance (min 50mm) from live parts.

R>70mm

4-4
 4.2 Breaker Mounted Accessories
Removing facia

Tools required: Screw Driver (Tip width: 8 mm)

12 OFF O
DISCHARGED
13

To avoid possibility of personal injury, ensure

accessories. CAUTION that before opening the facia, breaker is OFF
and Spring is discharged.
Facia can be easily removed only in fully drawn-out
(Maintenance) position, which ensures safety of
USERS and equipment.

Facia can be taken out by removing 2 screws This is true even for higher frame sizes,
(32) on either side of the facia. where side covers need not be removed for
taking out the facia.

After removing the screws on both sides, pull down Take out the facia by tilting it upwards as
the charging handle (14) half-way. shown.

4-5
 Auxiliary Contact Undervoltage Closing Shunt
Block (3a) Release (4) Release (5) Release (6)

Common Fault
12 34 5 Indication
6
Several Breaker-mounted accessories are located on the

Undervoltage
release
controller (4c)

Operation
Undervoltage
Counter (10)
Trip Indication
Indication

a. Auxiliary contact block - AUX :

Features: Auxiliary contact block is a combination of 4 units of

1NO+1NC each.
Rated insulation voltage U:i 400 V AC/DC
Rated operational voltage U:e 400 V AC/DC
Switching capacity:
AC Ue upto 24V 110V 220/230V 400V
50/60 Hz. In(AC-12) 10A 10A 10A 10A
In(AC-15) 6A 6A 6A 4A
DC Ue 24V 48V 110V 220V
In(DC-12) 10A 8A 3.5A 1A
In(DC-13) 10A 4A 1.2A 0.4A
Refer section 7.2 for Ordering information of Auxiliary Contacts

Tools required: None

Installation: Auxiliary Contact block is located on the top plate. Slots 1-

3 and 5 are to be used for mounting 4 auxiliary contact blocks. 4th slot
is designated for routing control wires and 6th slot carried additional
auxiliary contact for shunt release circuit.

as shown.
While making connections, refer wiring diagrams on pages 3-38 to 3-

wiring diagram and NOT on the auxiliary contact units.

b. Shunt Release - SR :
Function: To trip the breaker from a remote location
Features: Available with the following control voltages,
Type Short-time Power Operating
Consumption Limit
C2

SR 24, 30, 48, 60, 110, 70-110% C1 TCS

0.5s
125/127, 220, 250 Vdc

Refer section 7.2 for ordering information of Shunt release.

Shunt Release (SR) has the widest band of

operation from 10% to 130%. This allows tripping of breaker, even in
case of a substantial dip in control supply voltage.

Tools required: None

4-6
c. Closing Release - CR :

Function: To remotely close the breaker.

A2
Features: Closing releases are available with the following control voltages,
Short-time Power Operating Limit
Consumption
A1
110, 220,240, 415 Vac 50/60Hz
85 - 110 %
24, 30, 48, 60, 110,
125/127, 220, 250 Vdc

Refer section 7.2 for ordering information of Closing release.

Closing Release consists of an Electronic circuit to ensure

no watt loss, inspite of continuous power supply, thus saving energy.

Tools required: None

backwards to lock.

d. Undervoltage Release UVR :

Function: To trip the breaker in case of system voltage drop.

Features: Undervoltage releases are available with the following control voltages,

Type Normal Voltage Short-time Power Operating D2

Consumption Limit
D1
UVR 110, 240, 415 Vac 50Hz
(Delay Setting-0,1, 110, 220, 240, 415 Vac 60Hz 200 VA max., 3s 85 - 110%
3 & 5 sec)
24, 30, 48, 110, 220 Vdc

Refer section 7.2 for ordering information of Undervoltage release.

Undervoltage Release also employs Electronic circuit to save energy.

Tools required: None

UV Release

Breakers equipped with Undervoltage release cannot be normally closed unless the
release is energized.

In case of Undervoltage release, the release can be defeated by

pressing the latch as shown in adjoining diagram. This enables breaker closing , even
without control supply.

To return the release to normal state, energize the release and then disconnect the
control supply.

4-7
 e. Electrical Charging Device - ECD : To avoid possibility of personal injury,
CAUTION ensure that before opening the facia,
Function: To charge the main spring electrically. breaker is OFF and Spring is discharged.

Features: A manually charged breaker can be converted to

Device.

ECD is available with the following supply voltages,

Power Operating
Consumption Range

Refer section 7.2 for ordering information of Electrical Charging Device.

Align
Installation: On the ECD, turn the output shaft in
anti-clockwise direction till the slot is aligned with
corresponding position of charging shaft.

At this position, engage the output shaft of the ECD

with charging shaft of the breaker. Fix ECD on the
breaker using 2 allen screws at positions indicated
by arrows.

f. Operation Counter :

Function: Operation counter counts number of cycles operation seen by

Tools required: None

Installation:

Hook the counter lug to the main shaft.

4-8
g. Common Fault Indication:

Protection & Control Unit.

Tools required: None

When ‘Auto Reset’ is installed, the Common

Fault indication will reset automatically.

h. Undervoltage & Shunt release Trip Indication:

release and Shunt release respectively.

Tools required: Screw driver (Tip width 8 mm) or Philip head (Tip No. 2)

Installation:

4 screws as shown

UV Release Shunt Release

Top-plate as seen from bottom

and route connecting wires as shown

4-9
Accessories (a-e & g-h)
The above accessories (except F) are pre-wired with

SIC positions are printed on the connecting wires and

SIC bridge.
Fixing Breaker SICs
Tools required: None

positions on the SIC bridge.

positions.
Fixing Cradle SICs

Accessories (a-f)

After the above accessories, push out the

corresponding opaque plug on the facia from inside and
plug-in the transparent plug from outside.

i. Shroud for ON-OFF Buttons (11):

Features: Push button cover enables padlocking and sealing of

ON/OFF buttons together or independently.

Tools required: Screw Driver (Tip width 3 mm)

cover using 2 screws.

4-10
j. Locking ‘OFF’ Button (18):

Function: To prevent undesirable Closing of breaker. Features: It can accept Kirk/Castell/Profalux/Ronis

locks for interlocking with other electrical devices in the
Tools required: Screw Driver (Tip width 3 mm) control scheme.

Installation:

Lock Type Lock Assembly on the Lock

Actuator Lock plate Adaptors & Plugs

Castell

Assemble hardware on the Lock and tighten screw

Ronis

Kirk

Profalux

(dia 7mm), at depressed locations Mount the lock using LOPB rivets

Assemble nut and washer sets onto

Refer section 6-7 for operation

4-11
Section 5

Protection & Control units

5.2 Protection Characteristics

ULTRA
POWER
 BU-BTX 1.0 BU-BTX 1G

BU - BTX1.0 BU - BTX1G

Power ON LED

Fault Indication LEDs

}
BCD Switches

Self Test key Query key

TO ACCESS TEST KIT SOCKET & BREAKER RATING, REMOVE THIS FLAP TO ACCESS TEST KIT SOCKET & BREAKER RATING, REMOVE THIS FLAP

Breaker Rating Plug Test Kit Connector

1 2 3 4 5 1 2 3 4 5

BU-BTX 1.5G BU-BTX 1Gi BU-BTX 1.5Gi

BU - BTX1Gi
BU - BTX1.5G BU - BTX1.5Gi

OLED OLED
Display Display

TO ACCESS TEST KIT SOCKET & BREAKER RATING, REMOVE THIS FLAP TO ACCESS TEST KIT SOCKET & BREAKER RATING, REMOVE THIS FLAP TO ACCESS TEST KIT SOCKET & BREAKER RATING, REMOVE THIS FLAP
1 2 3 4 5
1 2 3 4 5 1 2 3 4 5

5-1
BU-BTX 3.5 BU-BTX 3.5EC BU-BTX 3.5H

BU - BTX3.5 BU-BTX3.5EC BU - BTX3.5H

Test Kit Connector

Communication Module

Metering Module

5-2
 2.Feature List
Feature FEATURES/MODULE BU-BTX VERSIONS
no. SUPPORTED 1.0 1G 1Gi 1.5G 1.5Gi 3.5 3.5EC 3.5H
1 Protections LSI LSIGN LSIGN LSIGN LSIGN LSIGN
2 Current Metering
3 Voltage Metering *
4 THD & I-harmonics Metering
5
6 Event records
7 Additional protections
8 Power Metering *
9 Maximum Demand *
10 Reverse Power *
11 * * *
12 Earth Leakage * * *
13 Restricted Earth Fault * * *
14 Digital Input Output * * *
15 Analog Output * * *
16 Relay * * *
17 Zone Selective Interlock * * *
18 * * *
19 Temperature Module * * *
20 Modbus * *
21 * * *
22 Zig-bee * * *

Metering display of BU-BTX1.5G/1.5Gi/3.5/3.5EC/3.5H P&C Unit

Parameter Screen abbreviation Details
I1,I2,I3, Phase
IN,Ig Neutral and Earth
IΔ, IREF Earth Leakage,Restricted EF Current
Current
~ Imax Maximum running current per phase
% Load Percentage Loading per phase

**THD current %
**I1, I2, I3 harmonics Upto 13th harmonic
V1,V2,V3 Phase-Neutral voltage
Max V Maximum voltage per phase
# V12,V23,V31
Max V12,V23,V31

**THD voltage %
**V1, V2, V3 harmonics Upto 13th harmonic
#
Frequency F System Frequency
Power Factor # System Power Factor
W Active Power per phase and total (kW)
#
Power

Wh Active Energy per phase and total (kWh)

Energy # ~ BU-BTX1.5G,1.5Gi gives only I1, I2, I3,
In, Ig current metering.
Wh Active Energy (kWh) * Features/Modules available as optional
Max Demand
# # Requires Metering module
^ Requires TM Module.
^
** only in BU-BTX3.5H
ø

5-3
 5.3 Detailed Overview

Protection Settings for BU-BTX1.0/1G/1Gi/1.5G/1.5Gi

BTX1.0 BTX1.0G BTX1.5G BTX1Gi BTX1.5Gi

Protection: Enable/Disable Enable
Pick-Up (Ir)=In x …for I2T OFF- 0.4-0.5-0.6-0.7-0.8-0.85-0.9-0.95-1 1
Overload (Phase) Delay (tr) in s 10 0.5-1-2-4-6-12-18-24-30 12
Pre-alarm -
Thermal Memory ON/OFF OFF
Protection: Enable/Disable - Disable
Pick-Up IN= Ir x … - 50%-100%-150%-200% 50%
Overload (Neutral)
Pre-alarm - -
Delay (tr) in s - Same as Overload Phase -
Protection: Enable/Disable x x x x x Enable
OFF
Short Circuit Pick - Up, Is = In x … 0.6-1-1.5-2-3-4-6-8-10-12 6In
Delay (ts) 20-100-200-300-400 ms 400ms
Pre-alarm -
Protection: Enable/Disable Disable
Instantaneous
Pick -up (Ip)=In x… OFF-1.5-2-3-4-6-8-10-12-15 10 In
Protection: Enable/Disable - Enable
Earth Fault - OFF
Pick- Up(Ig)= In x… - OFF-0.2-0.3-0.4-0.5-0.6 0.6In
- 0.1-0.2-0.3-0.4-1 1
- 0.1-0.2-0.3-0.4
Pre-alarm -
Short Circuit Enable/Disable - - - Disable
Inbuilt-ZSI - - -
Earth Fault Enable/Disable Disable

Breaker Rating Plug Settings for BU-BTX1.0/1G/1Gi/1.5G/1.5Gi

Mismatch between actual breaker rating and setting on

the P&C unit will result in error in Protection
CAUTION Parameters & current measurement displayed .

5-4
 BU-BTX

BU-BTX3.5 BU-BTX3.5EC BU-BTX3.5H

Protection: Enable/Disable L L L Enable
Pick-Up (Ir)=In x …for I 2 T, I T, SI, LI / VI Curves 0.4 to 1 In in steps of 0.05
4
1 (IT)
2

Overload (Phase) Delay (tr) in s 0.5-1-2-4-6-12-18-24-30 12

Pre-alarm 0.5 to 0.95 in steps of 0.05xIr 0.5Ir
Thermal Memory ON/OFF L L L ON
Protection: Enable/Disable L L L Disable
Overload (Neutral) Pick-Up IN= Ir x … .5 to 2 in steps of .5 Disable
Pre-alarm .5 to .95 in steps of .05xIr -
Delay (tr) in s Same as Overload Phase -
Protection: Enable/Disable L L L Enable
Double S/C ON/OFF L L L OFF
2
L L L OFF
Pick-Up Lo, Is= In x … 0.6 to 12 In in steps of 0.05 6 In
Short Circuit Pick-Up Hi, Is= In x… 0.6 to 12 In in steps of 0.05 6 In
Delay Hi (ts) 20-100-200-300-400 ms 400 ms
Delay Lo (ts) 20-100-200-300-400 ms 400 ms
Pre-alarm 0.5 to 0.95 in steps of 0.05xIs 0.5Is
Cold Pick-Up: ON/OFF L L L OFF
Cold Delay 100 ms to 10s in steps of 100ms 1s
Protection: Enable/Disable L L L Disable
L L L -
2
L L L -
Directional SC Pick - up (Is) : In x… 0.6 to 12 In in steps of 0.05 -
Delay (ts) 20-100-200-300-400 ms -
Pre-alarm 0.5 to 0.95 in steps of 0.05xIs -
Cold Pick - Up: ON/OFF L L L -
Cold Delay 100 ms to 10s in steps of 0.05xIs -
Protection: Enable/Disable L L L Enable
Instantaneous
Pick - up (Ip)=In x… 1.5 to 10 in steps of 0.1 ; 10 to 15 in steps of 1 10 In
Protection: Enable/Disable L L L Disable
2
L L L -
Pick-Up (Ig) = In x… 0.2-0.3-0.4-0.5-0.6 -
2
100ms to 1 s in steps of 100 ms -
Earth Fault
2
100-200-300-400 ms -
Pre-alarm 0.5 to 0.95 in steps of 0.05xIg -
Cold Pick-Up: ON/OFF L L L -
Cold Delay 100ms to 5 s in steps of 0.1s -
L L L -
Protection: Enable/Disable L L L Disable
2
L L L -
Pick-Up (Ig) = In x… , 0.1 to 0.6 in steps of 0.1 -
2
100 ms to 5 s in steps of 0.1s -
Restricted EF 2
100-200-300-400 ms -
Pre-alarm 0.5 to 0.95 in steps of 0.05xIg -
Cold pick-Up:ON/OFF 60 ms to 10 s in steps of 20ms -
Mode: trip/Alarm/Both L L L -
Protection: Enable/Disable L L L Disable
Pick-Up (IΔ) -
Earth Leakage
Delay 100-200-300-400-500 ms -
L L L -
Protection: Enable/Disable L L L Disable
Pick-Up = Ir x… 0.2 to 0.8 in steps of 0.05 -
Under Current
Delay 1 to 255 s in steps of 1 s -
L L L -
Protection: Enable/Disable L L L Disable
Pick- Up = In x… 10 to 97%in steps of 5% -
Current Unbalance
Delay 500 ms to 60s in steps of 0.5s -
L L L -
Protection: Enable/Disable L L L Disable
Pick up (Vs) =Vn x … 0.7 to 0.95 in steps of 0.01 -
Delay 100 ms to 5s in steps of 100 ms -
Vs reset 1.01 to 1.04 xVs -
L L L -

5-5
 BU-BTX3.5 BU-BTX3.5EC BU-BTX3.5H

Protection: Enable/Disable L L L Disable

Pick-Up (Vs)= Vn x… 1.05 to 1.5 Vn in steps of 0.01 -
Delay 100ms to 5s in steps of 100ms -
Vs reset 0.95 to 0.99 Vs in steps of 0.01 -
Protection: Enable/Disable L L L Disable
Pick- Up (Vs) = Vn x… 5 to 20% in step of 1% -
Delay 500ms to 60 s in steps of 0.5s -
Vs reset 0.95 to 0.99 Vs in steps of 0.01 -
L L L -
Protection: Enable/Disable L L L Disable
Pick-Up(Vs)=Vn x… 0.15/0.2/0.25/0.3/0.4 -
Delay 100ms to 5s in steps of 0.1s -
Vs reset 0.95 to 0.99 Vs in steps of 0.01 -
L L L -
Protection: Enable/Disable L L L Disable
Pick-Up (Fn) 45-50 Hz in steps of 0.1Hz -
Under Frequency Delay 1-30 s in steps of 0.1s -
Reset Freq 1.01 to 1.05 Fn in steps of 0.01 -
L L L -
Protection: Enable/Disable L L L Disable
Pick-Up (Fn) 50-55 Hz in steps of 0.1 Hz -
Over Frequency Delay 1-30 s in steps of 0.1s -
Reset Freq 0.95 to 0.99 Fn in step of 0.01 -
L L L -
Protection: Enable/Disable L L L Disable
Pick - Up = Pn x… 0.05 to 0.4 in steps of 0.01 -
Rev Power
Delay 100ms-20s in steps of 0.1s -
Mode: trip/Alarm/Both L L L -
Protection: Enable/Disable L L L Disable
Pick- Up = Pf x… 0.5 to 0.99 in steps of 0.01 -
Leading PF
Delay 1/2/3/4/5 s -
Mode: trip/Alarm/Both L L L -
Protection: Enable/Disable L L L Disable
Pick - Up = Pf x… 0.5 to 0.99 in a steps of 0.01 -
Lagging PF
Delay 1/2/3/4/5 s -
Mode: trip/Alarm/Both L L L -
Protection: Enable/Disable L L L Disable
Type Deliver/Receive -
MD Active
Pick-Up = En x… 0.4 to 1 in steps of 0.01 -
L L L -
Protection: Enable/Disable L L L Disable
Type Deliver/Receive -
MD Reactive
Pick - Up= En x… 0.4 to 1 in steps of 0.01 -
L L L -
Protection: Enable/Disable L L L Disable
Type Deliver/Receive -
MD Apparent
Pick-Up=En x… 0.4 to 1 in steps of 0.01 -
L L L -
Protection: Enable/Disable L L L Disable
Phase Sequence Delay 100ms to 5s in steps of 100ms -
L L L -
Protection: Enable/Disable L L L Disable
Bkr Failure
Delay 50 ms to 2 s in steps of 0.05 s -
Trip Records Last 5 Records L L L -
Display OLED display -
Communication Module * L * -
Query L L L -

Supplimentary Module * * * -
Time based set group L L L -
L L L -
AUX supply(24V DC) L L L -

5-6
Protection Characteristics
2
BU-BTX1.0

10000

1000

100
Trip Time (s)

10
Tolerance

10s

0.1
1.2 2 3 4 5 6 7 8 9 10
Current Multiples (x Ir)

5-7
Protection Characteristics
2
BU-BTX

10000

1000

100
Trip Time (s)

30 s
10 24 s
18 s Tolerance
12 s

6s

4s
1
2s

1s

0.5 s

0.1
1 1.2 2 3 4 5 6 7 8 9 10
Current Multiples (x Ir)

5-8
Protection Characteristics
4
BU-B

100000

10000

1000

100
Trip Time (s)

10

30 s
24 s
18 s
12 s
1
6s
4s

2s

Tolerance
1s
0.1 Trip Time: ±20%
0.5 s

0.01
1 1.2 2 3 4 5 6 7 8 9

Current Multiples (x Ir)

5-9
Protection Characteristics
BU-B

10000

1000

100
Trip Time (s)

30s
24s
18s
12s
10

6s
4s

2s
Tolerance
Trip Time: ±20%
1
1s

0.5s

0.1
1 1.2 2 3 4 5 6 7 8 9 10

Current Multiples (xIr)

5-10
Protection Characteristics
BU-B

10000

1000

100

30s
24s
10 18s

12s

6s

4s

2s
1 Tolerance

1s

0.5s

0.1
1 1.2 2 3 4 5 6 7 8 9
Current Multiples (x Ir)

5-11
Protection Characteristics
BU-B
2

10000

1000
0.6 12

100

10
Trip Time (s)

0.4
0.3
0.2
0.1
0.1

0.02
0.01
0.01 0.1 1 10 50
Current Multiples (x In)

5-12
Protection Characteristics
BU-B
2

10000

1000

0.6
100 0.6 12

10
Trip Time (s)

0.4
0.3
0.2

0.1 0.1

0.02

0.01
0.1 1 10 50
Current Multiples (x In)

5-13
Protection Characteristics
BU-B

100

10

1.5 15
Trip Time (s)

0.1

0.01
0.01 0.1 1 10
Current Multiples (x In)

5-14
Protection Characteristics
2
BU-B

10000

1000

0.2

0.3
100
0.4

0.5

0.6

0.8 2.4
10
Trip Time (s)

0.4 s

0.1 0.1 s

0.01
0.8 2.4
0.01 0.1 1 10 50
Current Multiples (x In)

5-15
Protection Characteristics
2
BU-B

100

0.2 0.6

10
Trip Time (s)

1
1 0.9
0.8
0.7
0.6
0.5
0.4
0.3

0.2

0.1 0.1

0.01

0.1 1 10 50
Current Multiples (x In)

5-16
Protection Characteristics
BU-B
2

0.1

0.4 2.4

5-17
Protection Characteristics
BU-B
2

100

0.2 0.6

10
Trip Time (s)

1 1
0.9
0.8
0.7
0.6
0.5
0.4

0.3

0.2

0.1 0.1

0.01
0.1 1 10 50

Current Multiples (x In)

5-18
Section 6

Putting Breakers in Operation

6.1 Re-loading in panel

6.2 Checking ON-OFF operation
6.3 Testing
6.4 Setting P&C unit
6.5 Trip simulation of P&C unit
6.6 ACB in Connected Position
6.7 Securing

ULTRA
POWER
 6.1 Re-loading in panel:

Pull-out the Withdrawal Rails(25) & ensure that

Ensure that Breaker rests correctly in

2 slots on either side of cradle rail (38).
If equipped with Rating Error Preventor (23), Cradle

Shutter (16).In case panel door is open, also gently depress

the Door Racking Interlock(26).

6-1
6.2. Checking ON-OFF Operation:

Initially, the Breaker is OFF O and Spring is DISCHARGED

Charge the Main spring through multiple (seven) strokes

of charging handle (14).

Now the breaker is OFF O and spring is CHARGED

Push ‘ON’ button (11b) to close the breaker.

Now, the breaker is I and spring has

DISCHARGED
ON

In this situation, spring can be charged again for next

operation.

Breakers equipped with Undervoltage release (4)

cannot be normally closed unless the release is
energized. Ultra Power Undervoltage release has
a special feature, by which one can still check the
operation. (Ref. Page 4-10 for details)

Now, the Breaker is O and Spring is

DISCHARGED
OFF

6-2
(if breaker is equipped with accessories)

• Ensure that Breaker is in Test position, so that the Control circuit is

connected and Main circuit is disconnected.

panel builder and breaker connections given on pages 3-37 to 3-44.

• If breaker is equipped with Electrical Charging Device UN-EC (2), main spring
will get charged as soon as breaker reaches ‘Test’ position and Control supply
is switched ON. If breaker is not equipped with Electrical Charging Device,
charge the spring manually.

• If Undervoltage release UN-UR (4) is installed, but not energized, it will not
allow the breaker to Close. However, you can continue the testing by defeating
the Undervoltage release (Ref. Page 4-10)

• Give supply to Closing release UN-CR (5) to close the breaker. In case not
equipped with closing release, manually close the breaker by pushing the ON

equipped with shunt release, manually trip the breaker by pushing the OFF
button.

release, if it is energized.

interlocks and indications wherein breaker’s auxiliary contacts or SICs are

used.

ULTRA-POWER
breakers / electrical devices in the scheme.

6-3
 BU-B

BU-BTX1.0/1G/1Gi/1.5G/1.5Gi

BU-B

BU-B

ZSI ZSI

Protection To activate ZSI E/F and ZSI S/C , set the ZSI E/F and ZSI S/C
E/F S/C

BU-B
6-4
 BU-B

1. System Settings
Setting Breaker Rating (BU-BTX-3.5/3.5EC):

Current Menu Settings Password

I1 : 0A Settings
I2 : 0A View Records View Mode ****
I3 : 0A Metering
Press “SEL” key in the Select “Settings” by Enter the password “0000”
overlay (Factory set: default)

Password BTX Unit System Settings

0 1 2 3 BTX Unit Protection Frequency : 50Hz
4 5 6 7 System Settings I - Frame : 1600A
8 9 Modbus Unit Settings In : 1600A

B Select “System Settings”

Mode

I-frame and In values shall be programmed as per following look-up table.

Breaker Breaker I-Frame In in A

Frame rating(A) in A
Size
1,2,3 400 800 400
630 630
800 800

1,2,3 1000 1600 1000

1250 1250
1600 1600
1 2000 2500 2000
2500 2500

2,3 2000 3200 2000

2500 2500
3200 3200

3 4000 6300 4000

5000 5000
6300 6300

Save Settings ?
Rest of the parameters under System settings should be set in same manner.
After programming the settings, press key to escape from menu and
Yes No

Note: To apply any parameter change in System settings in P&C unit , reset the power supply
once settings are saved.
6-5
2. Unit Settings
Unit settings can be programmed following menu navigation Sequence given below

Current Menu Settings Password

I1 : 0A Settings
I2 : 0A View Records View Mode ****
I3 : 0A Metering

Select “Settings” by Enter the password “0000”

Press “SEL” key SEL key (Factory set: default)

Password BTX Unit

0 1 2 3 BTX Unit Protection
4 5 6 7 System Settings
8 9 Modbus Unit Settings
BTX Select “System Settings”
Mode

Parameters under unit settings are listed below:

Date & Time :Current date & time to be entered. Helpful for fault history time stamping.

Communication :Total 126 Device Ids are provided along with Parity option, Baud Type,
Baud rate with wide range up to 19.2kbps.

Event Recorder :To capture an event viz alarm, pick-up, trip ,module connect/disconnect
and maintenance.

Max Demand :Maximum demand of energy integration and refreshing interval can be
selected.

Command password :The factory default command password is “0000”. This password is valid for
following commands enlisted in “Restore settings” menu, namely
Maint.operation ,Clear MD ,Set Group ,Factory Setting, Clear Max I, Clear

Contrast :Screen contrast can be adjusted.

time based set groups. Active set group will switch over to dormant set group
after the set time elapsed.

Maintenance :This is password protected. Breaker Installation date shall be programmed

Day Light Saving :Day light saving can be programmed through this option. Enable the
Day light saving option, using “DST Mode” Enable and set the Start
and End DST dates and the time which is required to add.

6-6
 3. Protection
Set the protection settings as per the following menu navigation Sequence.

Current Menu Settings Password

I1 : 0A Settings
I2 : 0A View Records View Mode ****
I3 : 0A Metering

Press “SEL” key in the Select “Settings” by Enter the password “0000”
overlay SEL key (Factory Set: default)

Password BTX Unit Protection

0 1 2 3 BTX Unit Protection Set Group 1
4 5 6 7 System Settings Set Group 2
8 9 Modbus Unit Settings
BTX Unit Select “Protection” Select desired set group
Mode as active.*

Set Group 1
requirements in plant.
I Protection Set group 1 is Default active Set group. Time based set group can be programmed
V Protection through “AUTO SET GRP”.
Freq Protection

Protections under I- protection:

Overload :It’s a protection against over current. The characteristics provided are It, It4
2

LI, SI, VI with Thermal memory. Thermal memory help to reduce the trip time of the
unit in case of recursions of overload.

This protection prevents such conditions.

Directional SC :The protection is a short circuit protection with the ability to recognize the direction of the
phases current during the fault period. The current direction makes it possible to determine

distribution systems, this makes it possible to identify and disconnect the distribution
feeder where the fault has occurred, whilst keeping the rest of the system running.

Instantaneous :This protection works as short circuit protection with no intentional time delay
which means release operates in 20milliseconds as soon as the fault current
exceeds the set pick-up.

Note: Refer BU-BTX Release manual for the programming of further protections in detail.
6-7
3. Protection....continued

the distribution system. This feature provides protection against earth fault current.

Neutral Overload :This provides protection against neutral overload at 50%, 100% & 200% of rated
current. It follows overload characteristics.

Restricted EF :It works in the restricted zone of source side. It functions similar to normal earth
fault protection

occurrence of fault signal to the main release is being done by an earth leakage module.

Under current :Decrease in any phase current below threshold leads to under current.

Current Unbalance :It provides protection against any unbalance in phase currents .

Overload Overload Overload

Protection : Enable Protection : Enable Delay (tr) : 2s
O/L Char : IT
2
O/L Char : IT Pre-alarm : 0.80Ir
2

Pick-up (Ir) : 1In Pick-up (Ir) : 1In Thm-mem : On

Enable O/L protection Select delay from drop down list

drop down list.

Similarly set all protection parameters .

Save Settings ? After programming the settings, press key to escape from menu and

Yes No Set Group by pressing the escape key . “Save in Progress” message

Note: Refer BU-BTX Release manual for the programming of further protections in detail.
6-8
Protections under V- protection:

Under voltage :When the voltage in one of the phases reduces than threshold, this
protection gets activated.

Over voltage :When the voltage in one of the phases increases above threshold, this
protection gets activated.

Voltage unbalance :Voltage unbalance creates damage to the distribution system. This protection
checks voltage unbalance in all three phases.

Residual voltage :Gives protection against the residual voltage present in the system.

Protections under Freq- protection:

Under frequency
Over frequency
} applicable for both control frequencies 50Hz & 60Hz.

Protections under Power- protection:

Reverse power : When the direction of the total active power reverses to that of
the set direction, this protection gets activated. The direction of power depends on

Leading PF : It checks whether the power factor is increasing beyond the set value when load is
capacitive.

Lagging PF : When the power factor for inductive load goes below the set value, this protection
gets activated. It’s important for any plant to maintain the power factor to unity.

Protections under other- protection:

MD active
MD reactive
MD apparent
} When max. demand of active, reactive & apparent power exceeds the set
value, then this protection gets activated.

Phase sequence :Mostly used for motor applications where phase reversal can be seen.

Breaker failure : In case if the breaker fails to open under fault condition (mechanism jam,
FSD malfunctions etc.) release issues one more trip command to FSD to operate
the breaker as per the set delay through this protection.

Note: Refer BU-BTX Release manual for the programming of further protections in detail.

6-9
The Salient Features:

* Generation of 3 phase current & voltage test signal

Amplitude, frequency and Phase angles)
* Simulation Kit Active Mode (Powering of Release):
2 hours & stand by mode : 2 days
* Smart GUI with multi functional key operation
* Graphical display (OLED)
* Continuous battery monitoring feature

* Memory card for data storage of test scripts

and records (extendable up to 32GB)

* Dual Power ON - Battery or external supply

* Auto sensing of Release connectivity

Note: Refer BU-BTX Release manual for the programming of further

protections and Trip Simulation Kit for testing details.
6-10
1. Rack-in from ‘Test’ to ‘Connected’ position

“Click”
5 6 “Click”
CONNECTED

TEST

c DISCONNECTED

b
a

Rack-in the breaker to Connected position.

Racking Shutter (16). In case panel door is open, Two almost-simultaneous ‘Click’ sounds
also gently depress Racking Interlock (26).
Carry-out Racking operation only Excessive forceful racking-in
CAUTION when Panel door is closed. CAUTION beyond Connected position may
lead to product damage.

Ultra-Power

3. Complete other Commissioning activities.

4. Check LED indication on P&C unit:

Once breaker starts carrying current, check status of ‘POWER
ON’ LED in BTX1.0/BTX1G and OLED displaying
1.5G/3.5/3.5EC. Blinking Green LED implies that the
P&C unit is healthy and is protecting your circuit.
UN-RS2GT
POWER
50% 60 70 80 90 100% ON
‘POWER ON’ LED and OLED display is OFF when there is x Ir
no/minimal current in the main circuit. PICK-UP (Ir) DELAY (Tr)(s) OVER
0.4 0.5
Metering display: 1.0 0.5 30 1 LOAD
0.6 24 2
0.7 3
Once breaker starts carrying current, BU-BTX units display 0.85 0.75
18
12 4
0.8
current values in default metering screen. POWER ON
x In

LED

BU-BTX

mode*.

Default current metering screen is shown as an example.1,2,3

6-11
6.7 Securing your Breaker:
ACB offers several security features to prevent unauthorized access and inadvertent operation.

ON-OFF Button padlocking (11):

To prevent unauthorized access, ON / OFF buttons

can be padlocked or sealed, together or individually.
Padlocking
both buttons
Locking any
one button
Sealing
Either/Both buttons

Sealing the Release cover (31):

Protection setting for Release can be secured using a

standard lead seal.

Smart Racking shutter padlocking (16a):

Tools required: Screw Driver (Tip width 3 mm)

To prevent inadvertent racking operation, smart racking

shutter can be padlocked, when breaker is in distinct

closed. Upto 3 padlocks can be used at a time.

Safety shutter padlocking:

USERS can padlock top or bottom part of the Safety shutter
to secure access to Line and/or load side.

Locking OFF button (18):

Breaker can be locked in ‘OFF’ condition to prevent unauthorized ‘ON’

electrical devices in an electrical scheme.

breaker remains locked in OFF position. For switching the breaker ‘ON’,
reinsert the key & turn to release OFF button.

6-12
Section 7

Maintenance & Operations

7.1 Maintenance schedule & Operations
7.2 Accessories and Spares

ULTRA
POWER
7.1 Maintenance Schedule & Operations:
Regular maintenance of Ultra - Power Series of breaker will help ensure proper operation, reliable
protection and enhanced product life.

• Ensure that main and control supply is disconnected, before commencing any work on the
device.
CAUTION • Failure to meet the above precautions can lead to electrocution and result in serious injury /
death to personnel.
• It is recommended to call Authorised Service Centre for servicing the breaker.
• After maintenance, in P&C unit (BU-BTX3.5/3.5EC) give “Yes”command to the
“Maintenance” in “Restore Settings” .

Nature of
Schedule/Frequency Actions Reference
Maintenance

Routine Monthly Check LED indication on P&C unit 7.1a

Quarterly Self-diagnostic test of P&C unit 7.1b
Temperature check at termination 7.1c
Yearly Open & Re-close the breaker 7.1d
Rack-out & Rack-in the breaker 7.1e
Inspect Arc Chutes for erosion 7.1f
Inspect Contacts for erosion 7.1g
Trip simulation of P&C unit 6.5
1 Year or 500 operations (whichever
Greasing of Operating Mechanism 7.1h
is earlier)
When P&C unit trips the breaker Identify the fault & Reset P&C unit 7.1i
When any Electrical accessory
7.1j
needs replacement
Inspect Arc Chutes for erosion & replace,
When breaker clears a major fault 7.1g
if required
Inspect contacts for erosion & replace 7.1g & 7.1k
Main Contacts, if required
In case of an abnormal external Inspect Jaw Contacts & replace, if required 7.1l
Inspect Cradle Terminals and replace, if
7.1m
required
On completion of Electrical life Replace all Arc Chutes 7.1f
Replace all Main Contacts 7.1k

7.1a Checking LED indication on P&C unit:

If ‘POWER ON’ LED is Blinking Green, it implies that the P&C unit is
healthy and is protecting your circuit. POWER ON
If ‘ POWER ON’ LED is OFF when there is no/minimal current in the LED
main circuit.

7.1b Earth fault test of P&C unit(BU-BTX2.5/2.5G/3.5/3.5EC):

Remove cover of P&C unit and press ‘T’ button. Enter the Command
password (Default factory set password is “0000”).Unit issues trip in
EF and trip, E/F LED glows.
To reset the LEDs, again press the “T” button once the breaker is

healthy to issue trip in Earth Fault.

7-1
Door Racking Interlock defeat (26):
Tools required: None
Door Racking interlock prevents opening of smart racking
shutter (16) and thus, racking in/out of the breaker when
panel door is open.
If it is necessary to rack-out the breaker with panel door open,
racking interlock must be defeated. For opening racking shutter
 Up to 690V AC

800/1000V AC Tool required: Box type spanner for M6

Rear Side of

Remove arc chute Lift the arc chute then disengage

from rear side and remove.

Once Arc chutes are opened, contacts are visible and can be inspected for erosion.

Tool required : None

Ultra-Power ACB poles are equipped with an

indicator for contact condition.

The adjoining detailed sketch shows the rear edge of

the moving contact with breaker in ‘Closed’ condition.
As contact get eroded, the rear edge moves in the
direction indicated by an arrow in the shaded area.

Condition of contact is indicated by alignment of the

rear edge with one of 3 markings on the indicator.

This feature is only for indication purposes and contacts should be replaced
after cleaning major fault/on completion of electrical life indicated.

moving contact
 7.1h Greasing of Mechanism:
Non-adherence to greasing schedule
earlier. Grease to be used in Mechanism - Parts 1 to 6: Red
Grease(MobilithSHC-100 of Mobill); Parts 10 & 11 (plastic parts) on right may lead to malfunction.
hand side of Mechanism: White Grease (MOLYKOTE 33 MEDIUM)
CAUTION Ensure that ACB is OFF and Spring is
Grease to be used on parts 1 to 9 of Cradle: Red Grease (MobilithSHC-100 Discharged, before commencing
of Mobill) greasing operation.
The following components can be greased, without dismantling any
accessory or component, using a brush. 1 : Racking Screw
2 : Racking Cam & Drop Pin joint
1 : Pole shaft bearing (all) 3 : Base Plate
2 : Bearings (both sides of mechanism) 4 : Rail Sliding surface on Side plate
5 : Racking Cam & Service Latch follower

7 : Bottom & side Sliding Surfaces of Rails on Side Plate

6 : Rubbing surface of link 8 : Service Latch on Side Plates
9 : Guiding surface of cradle SIC Bridge

10
5

11 4

8
2
1
7
3
6

rubbing surfaces components to be greased. components to be greased.

The following components are not to be greased:

C : Earthing terminal F : All type of locks
B : Main contacts in pole & top terminal, breaker adaptors, jaw D. Secondary isolating contacts
clusters, breaker & cradle terminals E. Dynamic latch

Tools required: Screw Driver (Tip width 6 mm max)

1) When P&C unit trips the breaker, a mechanical indication is

provided through popping-out of the red pointer at the upper end 1
of the unit.

With Auto reset feature, the pointer will reset automatically.

Normal Tripped

auxiliary supply or batteries and is available to USERS for repeat

usage* after the fault.

3) Select versions of BU-BTX (Ref. page 5-2) provide separate

remote indication of fault type, when auxiliary supply is available..
4
Reclosing the breaker:

4) After taking the necessary corrective action. Press ‘Clear’ button

to reset the fault indication.
Tripped Normal

5) For breakers with ‘Manual resetting mode’, push-in the red

Now, breaker can be reclosed as per procedure given on page 6-2.

* Availability of indication depends on time elapsed after the
Fault and duration for which ‘Query’ button is pressed.

7-4
Fault diagnosis in BU-BTX1.0/1.0+ Units

On pressing Query(”?”) button, the OLED screen indicates “Trip Info”

which includes cause, Date and time of the fault.

P&C unit stores 5 Trip Records and 10 Event records which can be read
when auxiliary supply(24 dc) is present. Trip Record contains current, voltage
frequency levels of the system when the fault occured. Event Record records
the events like pick-up,alarm and trip.

After removing facia

access breaker SIC from the bridge with the screw driver

220V.
240V~,
 Moving part of the pole can now
be removed

and 2 screws from top as shown.

 Depress Arc-chute Interlock lever to defeat the
interlock and close the breaker. covers. After verifying closing of poles through

7.1l Replacement of Jaw contacts (3j):

on clearing a major fault.

Tools required: None*

Jaws can be replaced without using any tool. Slightly rotate the jaw
left or right to remove it.

Tools required: Screw Driver (Blade - Length 300 mm & Dia 8 mm,
Tip width 8 mm)

B A B

Remove screws ‘A’ and loosen screws Pull out the cradle terminal Now you can replace the cradle
‘B’. As a result, Removing of Safety Shutter, assembly using projections terminals & Jaw Cluster assemblies.
jaws and Terminal support clamp will drop down. on the terminal support.

7-7
Sr. Component Cat No. Units per Units per
No. Cat No. ACB*
1 Electrical AC 110 V BLECD90360OOOO
Charging 50/60Hz 220 V BLECD90364OOOO
Device 240 V BLECD90359OOOO
(ECD) 415 V BLECD90361OOOO
DC 24/30 V BLECD90362OOOO 1 1
48/60 V BLECD90363OOOO
110/125 V BLECD90360OOOO
200 V BLECD90364OOOO
240V~, 220-250V __
---

250 V BLECD90359OOOO
400 V BLECD90361OOOO
2 Shunt Release AC 110 V BLSH90816OAOO
(SR) 50/60 Hz 220 V BLSH90816OBOO
Shunt Release
240 V BLSH90816OBOO
415 V BLSH90816ODOO
240V~, 220V.

DC 24 V BLSH90816O4OO
30 V BLSH90816O4OO 1 1
Shunt Release
48 V BLSH90816O5OO
60 V BLSH90816O5OO
240V~, 220V.

110 V BLSH90816OAOO
125/127 V BLSH90816O1OO
220 V BLSH90816OBOO
250 V BLSH90816OBOO
SRW AC 240 V BL90823OBOO
(Wide band 10-130%) 50 Hz 415 V BL90823ODOO
3 Undervoltage Release AC 110 V BLUV90818AOOO
(With/Without Delay -UVR) 50/60Hz 240 V BLUV90818BOOO
415 V BLUV90818DOOO
24/30 V BLUV908184OOO 1 1
UV Release
415V-, 415V~.
DC 48 V BLUV908185OOO
110 V BLUV90818AOOO
220 V BLUV90818BOOO
4 Closing Release AC 110 V BLCR90817AOOO
(CR) 50/60Hz 220 V BLCR90817BOOO
240 V BLCR90817BOOO
415 V BLCR90817DOOO
DC 24 V BLCR908174OOO 1 1
30 V BLCR908174OOO
48 V BLCR908175OOO
Closing Release
240V~, 220V.
60 V BLCR908175OOO
110 V BLCR90817AOOO
125/127 V BLCR908171OOO
220 V BLCR90817BOOO
250 V BLCR90817BOOO

7-8
 Component Cat No. Units per Units per
No. Cat No. ACB
#

5 Protection&Control Units BU-B BLBTX91966OOOO

BU-B BLBTX91971OOOO
BU-B BLBTX90562OOOO
BU-B BLBTX91965OOOO
BU-B BLBTX90552OOOO
BU-B BLBTX90112OOOO
BU-B BLBTX90610OOOO 1 1
BU-B BLBTX90113OOOO
BU-B BLSK90700OOOO
BU-B BLBTX91975OOOO
BU-B BLBTX90611OOOO
Power Supply Module UN-PS BLSK90722OOOO 1 1
6 External Simulation kit Matrix BLSK90724OOOO 1 1
7 Terminal Adaptor for one side Frame-1
3 for 3 Pole
(Incoming or Outgoing) 400-2000A Horiz./Vert. BLCA60963OOOO
4 for 4 Pole
2500A Vertical BLCA60964OOOO
Frame-2
400-3200A Horiz./Vert. BLCA60964OOOO 3 for 3 Pole
Vertical BLCA60420OOOO 1 4 for 4 Pole
4000A
Horizontal BLCA60316OOOO
Frame-3 Vertical
Vertical BLCA60128OOOO 6 for 3 Pole
400-4000A
Horizontal## BLCA60073OOOO 8 for 4 Pole
Vertical BLCA60067OOOO Horizontal
5000A
Horizontal BLCA60966OOOO 3 for 3 Pole
##

6300A Vertical BLCA60965OOOO 4 for 4 Pole

Frame-1
N1 400-2000A N/S Horiz./Vert. BLCA60967OOOO 3 for 3 Pole
400-2000A H Horiz./Vert. BLCA60968OOOO 4 for 4 Pole
2500A S/H Vertical BLCA60976OOOO
Frame-2
400-2500A N/S Horiz./Vert. BLCA60122OOOO
1 3 for 3 Pole
400-3200A N/S/H Horiz./Vert. BLCA60977OOOO
4 for 4 Pole
4000A S/H Vertical BLCA60417OOOO
Frame-3
400-5000A Horiz. BLCA90373OOOO 6 for 3 Pole
400-4000A Vertical BLCA60418OOOO 8 for 4 Pole
5000A Vertical BLCA60347OOOO
Auxiliary contacts
8 (4NO+4NC) BLSK90745OOOO 1 1

9 Rating Error Preventor BLBC90667OOOO 1 1

BL90010OOOO
10 Racking handle 1 1
BL90290OOOO
# Quantities for all 4-pole ACBs pertain to 100% N rating
## Horizontal for bus-coupler application of ACBs only
* Available upto 3200A

7-9
 Component Cat No. Units per Units per
No. Cat No. ACB*

11 Safety Cover For Drawout

ACB BL90840OOOO 1 1

12 Door Racking Interlock BL90979OOOO 1 1

13 Door Interlock BL90978OOOO 1 1

14 Shroud for BL90974OOOO 1 1

ON/OFF Buttons

15 Operation Counter BL90983OOOO 1 1

16 Set of Lifting hooks BL60406OOOO 1 1

Secondary Isolating Contacts

17 (Connected & Test position) BLEPI95825OOOO 1 block As
for Breaker & Cradle (10 each) required
Electrical
18 position BLEPI95826OOOO 1 1
indication

19 Panel Door Fixed ACB BLBC90695OOOO 1 1

Ingress Seal Draw-out ACB BLBC90696OOOO

Safety Shutter Without Padlock 3-pole Frame 1 / 2 3

20 Frame 3 BL90016OOOO 1 6
Frame 1 / 2 4
4-pole Frame 3 BL90016OOOO 1 8
Safety Shutter Padlock
21
3/4 pole Frame 1 BL90997OOOO 1 6 or 8
Frame 3 12 or 16

Safety Shutter Padlock

22 3/4 pole Frame 2 BL90056OOOO 1 6 or 8

* Quantities for all 4-pole ACBs pertain to 100% N rating

7-10
 23 2 Incomers (2m) BL90810OOOO
3 Incomers (2m) BL90811OOOO
1 set 1 set per scheme
2 Incomers & 1 Standby (2m) BL90812OOOO
2 Incomers & 1 Buscoupler (2m) BL90813OOOO
2 Incomers (3m) BL90659OOOO
3 Incomers (3m) BL90660OOOO
1 set 1 set per scheme
2 Incomers & 1 Standby (3m) BL90661OOOO
2 Incomers & 1 Buscoupler (3m) BL90662OOOO
2 Incomers (5m) BL90663OOOO
3 Incomers (5m) BL90664OOOO
1 set 1 set per scheme
2 Incomers & 1 Standby (5m) BL90665OOOO
2 Incomers & 1 Buscoupler (5m) BL90666OOOO
24
Frame 1 N/S/H BL91153OOOO

Frame 2 N/S/H BL92153OOOO 1

Frame 3 N/S/H/V BL91153OOOO

25 Fr. 1 : 400-1600A N Version BL91181OOOO

Fr. 1 : 2000A N Version BL90192OOOO

Fr. 1 : 400-1600A S Version BL91182OOOO
Fr. 1 : 2000A S Version BL90296OOOO
Fr. 1 : 2500A S Version BL91183OOOO
Fr. 1 : 400-2500A H Version BL91183OOOO
Fr. 2 : 400-2500A N/S Version BL90331OOOO
1
Fr. 2 : 3200A N Version BL90642OOOO
Fr. 2 : 3200A S Version BL92181OOOO
Fr. 2 : 400-3200A H Version BL92182OOOO
Fr. 2 : 4000A S/H Version BL90643OOOO

Fr. 3 : 400-6300A H Version BL93181OOOO

Fr. 3 : 400-6300A V Version BL93182OOOO

26 Fr. 1 : 400-1600A N Version

Fr. 1 : 2000A N Version
Fr. 1 : 400-1600A S Version
Fr. 1 : 2000A S Version
Fr. 1 : 2500A S Version
Fr. 1 : 400-2500A H Version
Fr. 2 : 400-2500A N/S Version BL91184OOOO 12
Fr. 2 : 3200A N/S Version
Fr. 2 : 400-3200A /H Version
Fr. 2 : 4000A S/H Version
Fr. 3 : 400-4000A /H/V Version
Fr. 3 : 5000A H/V Version
Fr. 3 : 6300A H/V Version
27 BL90814OOOO
BL90815OOOO
1 1
BL90863OOOO
BL90864OOOO
28 BL90982OOOO
BL90865OOOO
1
BL90866OOOO
BL90867OOOO
* Quantities for all 4-pole ACBs pertain to 100% N rating

7-11
29 Locking Arrangement for all Position for Castell Lock BLCLC90981OOOO
for Ronis Lock BLCLR90927OOOO 1 or 2 as
1
for Kirk Lock BL90868OOOO required
for Profalux Lock BL90869OOOO
30 C.T. Wire Harness for Matrix Frame 1-3P BL00687OOOO
Frame 1-4P BL00688OOOO
Frame 2-3P BL00689OOOO
Frame 2-4P BL00690OOOO 1 1
Frame 3-3P BL00691OOOO
Frame 3-4P BL00692OOOO
Frame 3-4P, 50% N BL00693OOOO
31 400/630/800A BLEN00700OOOO
(Internal) Frame 1 1000/1250/1600A BLEN00701OOOO
2000/2500A BLEN00702OOOO
3 for 3 pole
400/630/800A BLEN00725OOOO
4 for 4 pole
1000/1250/1600A BLEN00703OOOO
Frame 2
2000A/2500A/
BLEN00704OOOO 1
3200/4000A
400/630/800A BLNC00726OOOO
1000/1250/1600A BLNC00727OOOO
6 for 3 pole
Frame 3 2000A/2500A/
BLNCL00705OOOO 8 for 4 pole
3200A/4000A
5000A/6300A BLNC00706OOOO
32 400/630/800A BLEN00717OOOO
Frame 1,2,3
External Neutral 1000/1250/1600A BLEN00718OOOO
Frame 1 2000/2500A BLEN00719OOOO
1 1
2000A/2500A/
Frame 2,3 BLNC00720OOOO
3200A/4000A
Frame 3 5000A/6300A BLNC00721OOOO
33 Trip Indication for Undervoltage release BLUM90947OOOO 1 1
Shunt release BLSM90951OOOO 1 1
Common fault indication BLCM90949OOOO 1 1
Ready-to-Close indication BLRCM90953OOOO 1 1

* Quantities for all 4-pole ACBs pertain to 100% N rating

7-12
Section 8

Useful Hints

ULTRA
POWER
Useful Hints

g out to reset position

Smart Racking Shutter is open Close the Smart Racking Shutter (Insert
Racking Handle once & pull back)

“OFF” button is locke

close
the breaker

Smart Racking Shutter does not Breaker is in-between Rack-in or out the
re-close automatically after Connected/Test/Disconnected breaker to any of the
racking handle is pulled out position. Position Indicator distinct positions
is not aligned with any of
the positions

ACB cannot be pushed into eaker

Disconnected position donot match

Smart Racking Shutter does not open “OFF” button not k

Door open/missing: hence Clear/provide door;

Door Racking Interlock(26) is else press Door Racking Interlock
active lever (on extreme lower lef

8-1
 Useful Hints

Termination - Draw-out Breakers

Direct Aluminium termination
Frame-1 : 400 - 1600A N/S/H & 2000A N/S/H

Popular Aluminium Termination

Frame Rating Aluminium cross

Flat Horizontal (with Terminal adaptor) Vertical (with Terminal adaptor)
Size (A) section as per
IS/IEC (in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm 6 mm 10 mm 12 mm

75 - 2 runs 75 - 2 runs
800 800 75 - 2 runs - - - - - -
50 - 3 runs 50 - 3 runs

1000 1000 60 - 3 runs - - 60 - 3 runs 50 - 2 runs - 60 - 3 runs 50 - 2 runs -

1
1250 1512 - - 63 - 2 runs 63 - 4 runs - 63 - 2 runs 63 - 4 runs - 63 - 2 runs

1600 1600 - 60 - 3 runs 75 - 2 runs - 60 - 3 runs 75 - 2 runs - 60 - 3 runs 75 - 2 runs

2000 3000 - - 75 - 4 runs - - 75 - 4 runs -

bus-bar sizes (in terms of thickness & width) can also be used to achieve bus-bar cross section recommended by IS & IEC.
De-rating of switchgear depends upon various factors such as cross section area, orientation and material of bus bar,
healthiness of bus-bar joints, panel construction, and ventilation, etc.

Frame-2 : 400 - 3200A N/S/H & 4000A S/H

Popular Aluminium Termination
Aluminium cross
Frame Rating
section as per Horizontal (with Terminal adaptor) Vertical (with Terminal adaptor)
Size (A)
IS/IEC (in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm

2500 4000 - 100 - 4 runs - - 100 - 4 runs -

2 3200 6000* - - - - 150 - 4 runs -

#
4000 7200* - - 100 - 6 runs - - 150 - 4 runs

bus-bar sizes (in terms of thickness & width) can also be used to achieve bus-bar cross section recommended by IS & IEC.
De-rating of switchgear depends upon various factors such as cross section area, orientation and material of bus bar,
healthiness of bus-bar joints, panel construction, and ventilation, etc.

8-2
 Useful Hints
Termination - Draw-out Breakers

Frame-3 : 400 - 4000A H/V & 5000-6300A H/V

Aluminium cross
Frame Rating
section as per
Size (A)
IS/IEC (in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm

4000 7200* - 150 - 5 runs 150 - 4 runs - 125 - 6 runs 125 - 5 runs

3 5000 8000* Copper termination recommended

6300 10000* Copper termination recommended

*Not as per standard but generally followed

bus-bar sizes (in terms of thickness & width) can also be used to achieve bus-bar cross section recommended by IS & IEC.
De-rating of switchgear depends upon various factors such as cross section area, orientation and material of bus bar,
healthiness of bus-bar joints, panel construction, and ventilation, etc.

Direct Copper termination or

Aluminium terminations with Copper jumpers
Frame-1 : 400 - 1600A N/S/H & 2000A N/S/H N1

Copper cross
Frame Rating
section as per IEC Flat
Size (A)
(in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm 6 mm 10 mm 12 mm

50 -1 run 50 -1 run
800 500 - 60 - 1 run - - - - -
60 - 1 run 60 - 1 run

1000 600 - 60 - 1 run - - 60 - 1 run - - 60 - 1 run -

1
1250 800 75 - 2 runs - - 75 - 2 runs - - 75 - 2 runs - -

1600 1000 60 - 3 runs - - 60 - 3 runs - - 60 - 3 runs - -

2000 1500 - - 75 - 2 runs - - 75 - 2 runs -

bus- bar sizes (in terms of thickness & width) can also be used to achieve bus-bar cross section recommended by IS & IEC.
De-rating of switchgear depends upon various factors such as cross section area, orientation and material of bus bar,
healthiness of bus-bar joints, panel construction, and ventilation, etc.

8-3
 Useful Hints
Termination - Draw-out Breakers
Frame-2 : 400 - 3200A N/S/H & 4000A S/H

Copper cross
Frame Rating
section as per IEC
Size (A)
(in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm

2500 2000 - 100 - 2 runs - - 100 - 2 runs -

3200 3200* - 80 - 4 runs - - 80 - 4 runs -

2

4000 - 100 - 4 runs - - 100 - 4 runs -

4000* 150 - 3 runs

However other bus-bar sizes (in terms of thickness & width) can also be used to achieve bus-
Bar cross section recommended by IS & IEC. De-rating of switchgear depends upon various factors
Such as cross section area, orientation and material of bus bar, healthiness of bus-bar joints,
panel construction, and ventilation, etc.

Frame-3 : 400 - 4000A H/V & 5000-6300A H/V

Copper cross section

Frame Rating
as per IEC
Size (A)
(in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm

4000 4000* - 100 - 4 runs - - 100 - 4 runs -

3 5000 6000* Vertical termination recommended - 100 - 6 runs 125 - 4 runs

6300 7200* Vertical termination recommended - - 150 - 4 runs

*Not as per standard but generally followed

However other bus-bar sizes (in terms of thickness & width) can also be used to achieve bus-bar
Cross section recommended by IS & IEC. De-rating of switchgear depends upon various factors
Such as cross section area, orientation and material of bus bar, healthiness of bus-bar joints,
panel construction, and ventilation, etc.

8-4
 Useful Hints

Temperature Derating of Ultra-Power ACBs

Ultra-Power ACBs
Can operate at higher temperatures than the reference Temperature of 40C
O
as prescribed
In IS & IEC standards, under certain installation conditions. However in some cases current-carrying
Capacity needs to be reduced in order to follow temperature Rise limits and safe working conditions.
The table below shows the current carrying capacity Of ULTRA-POWER ACB's, where T = temperatures
measured around the rear connections of the Air Circuit Breaker.

Current carrying capacity with copper bus-bars with orientation: Top - Vertical & Bottom - Vertical with adaptors

Frame size & current rating Versions

40OC 50OC 55OC 60OC 70OC
N 800 800 800 800 800
BU1-08 N08/D10/S 800 800 800 800 800
H 800 800 800 800 800
N 1000 1000 1000 1000 1000
BU1-10 N08/D10/S 1000 1000 1000 1000 1000
H 1000 1000 1000 1000 1000
N 1250 1250 1250 1250 1250
BU1-12 N08/D10/S 1250 1250 1250 1250 1250
H 1250 1250 1250 1250 1250
N 1600 1600 1530 1450 1360
BU1-16 N08/D10/S 1600 1600 1600 1550 1460
N08/H 1600 1600 1600 1600 1600
N 2000 2000 2000 2000 1800
BU1-20 N08/D10/S 2000 2000 2000 2000 1890
H 2000 2000 2000 2000 2000
N 2500 2500 2500 2500 2250
BU2-25 S 2500 2500 2500 2500 2500
N08/N10/H 2500 2500 2500 2500 2500
BU2-32 N/N08/N10/S/H 3200 3200 3200 3200 3050
BU2-40 S/H 4000 4000 3800 3600 3300
BU3-40 N08/H 4000 4000 4000 4000 3850
BU3-50 H 5000 5000 5000 5000 4770
BU3-63 V 6300 6130 5840 5540 5230

Note: The values indicated in the above tables are for general guideline for product selection. These values have been extrapolated from test
data and theoretical calculations. They cannot replace practical industrial application or a temperature rise test. However de-rating of
switchgear depends on others factors such as cross section area, orientation and material of bus-bar, healthiness of bus-bar joints, panel
construction, and ventilation, etc.

8-5
 Useful Hints

Ultra-Power ACB’s
Watt loss value

Overall dimension, rated current carrying capacity of Bus-bar and watt loss of apparatus attach

Frame Size & Current

Rating N S H V
BU1-08 100 50 35
BU1-10 160 65 50
BU1-12 210 100 65
BU1-16 325 160 100
BU1-20 440 390 220
BU2-25 560 560 465
BU2-32 600 600 600
BU2-40 770 770
BU3-40 500 500
BU3-50 750 750
BU3-63 1000 1000

8-6
ULTRA
POWER

ULTRA
POWER Range of Air Circuit Breakers

Ø Complete range conforms to IS/IEC 60947-2.

Ø Current rating from 800A to 6300A in 3 frame sizes.
Ø Available in 3 Pole & 4 Pole, Manually & Electrically operated, Fixed / Draw-out version.
Ø Common Height & Depth across the complete range.
Ø High short time fault withstand capacity, Icu = Ics = Icw for 1 sec for total selectivity.
Ø High mechanical and electrical operating life.
Ø Neutral pole is 100% rated.
Ø In-built Electrical & Mechanical Anti - Pumping.
Ø Modular & snap-fit accessories.
Ø Ease of on-site conversion from Fixed to Draw-out version.
Ø Pollution Degree 4 suitability.
Ø Best in Class Overlap with Bus bars.
Ø Break Time of 25msec.
Ø RoHS Compliant.

Breaking Capacities: Icu = Ics = Icw

Rated current 800A 1000A 1250A 1600A 2000A 2500A 3200A 4000A 5000A 6300A
N : 50kA
S : 65kA
H : 80kA
V : 100kA

BU1-08 BU1-10 BU1-12 BU1-16 BU1-20 BU2-25 BU2-32 BU2-40 BU3-50 BU3-63
Frame-1 Frame-2 Frame-3

8-7
 ULTRA
POWER ACB ordering information:

BU 1 08 N X D 1 2 9 0 0 BU1 800N 3P ED 1.5G BotV

Selection for Termination (For Drawout ACBs Only)
Standard Termination 0
For Top Horizontal (Long), Bottom Vertical for Fr2 & Fr3 X
For Top & Bottom Horizontal (Long) for Fr3 Y
Note: X is applicable for 4000A (Fr2 & Fr3) and 5000A (Fr3).
Y is applicable for 4000A (Fr3) & 5000A (Fr3)
X & Y recommended for Buscoupler only.
Temperature Rise Monitoring (3)
Frame Size Not Required 0
Frame - I 1 Required 1
Frame - II 2 Selection for P&C Units
Frame - III 3 B/C (w/o protection) 0
BU - BTX1.0 7
BU - BTX1G 8
BU - BTX1Gi B
Current Ratings BU - BTX1.5G 9
400A 04 BU - BTX1.5Gi C
630A 06 BU - BTX3.5 3
Type BU - BTX4.5 5
800A 08
Manually Operated 1 BU - BTX3.5H 6
1000A 10
Electrically Operated 2 BU - BTX3.5EC 4
1250A 12
1600A 16
Selection for control voltage(2)
2000A 20
(4)
For Manually Operated 0
2500A 25
240V AC ECD & CR & 240V AC SR 1
3200A 32
240V AC ECD & CR & 24V DC SR 2
4000A 40
5000A 50 Version
6300A 63 Draw-out D
Fixed F

Selection for No. of Poles

3 Pole X
Selection for Breaking Capacity (Icu=Ics)(1)
4 Pole 100% N F
50kA (Fr-I upto 2000A & Fr-2 upto 3200A) N
65kA (Fr-I & Fr-II) S
80kA (Fr-II & Fr-III) H
100kA (Fr-III) V
Please Note : (1) For Icw values please refer product catalogue
(2) Other options of control voltage are available as accessory
(3) Temperature protection is available in BU-BTX3.5/3.5H/4.5
(4) For Fr-1, 2500A selection, please contact the nearest branch

ULTRA
POWER ACBs are offered with following standard features:
Draw-out Version: Ultra power ACBs with BU-BTX release will have inbuilt
Current Metering (BTX 1.5G/1.5Gi/3.5/3.5H/4.5), Common Fault Indication microswitch, 4NO+4NC Aux.
contacts, Smart-racking, Shutter, Safety shutter assembly, Racking handle, Door sealing frame, Pad-locking
arrangement for ON/OFF button, Rating Error Preventer, Arc shield.
A) For ratings upto 1600A, one side vertical terminal adaptors (Bottom) for Frames 1.
B) For ratings 2000A & above, both side vertical terminal adaptors (Top & Bottom) for Frames 1, 2 & 3.
C) For rating 4000A and above operation counter inbuilt for Frames 2 & 3 both.

Fixed Version: Ultra power ACBs with BU-BTX release will have inbuilt-
Current Metering (1.5G/1.5Gi/3.5/3.5H/4.5), Common Fault Indication microswitch, 4NO+4NC Aux. contacts,
Door sealing frame & Pad-locking arrangement for ON/OFF push but
A) For ratings upto 1600A, one side vertical terminal adaptors (Bottom) for Frame 1, 2 & 3.
B) For ratings 2000A & above, both side vertical terminal adaptors (Top & Bottom) for Frames 1, 2 & 3.
C) For rating 4000A and above operation counter inbuilt for Frames 2 & 3 both.
Electrically operated ACB includes ECD (240V AC), CR (240V AC) & SR (240V AC OR 24V DC).

8-8
 Power Control Products

Starters & Submersible Pump Starters

Industrial Enclosures

Industrial Products

Wires & Cables

Motor Control Products

Power Bus Duct

Customised Solution

Automation

www.bchindia.com
Visit us at : www.bchindia.com
Corporate Office : 1105, New Delhi House, 27, Barakhamba Road, New Delhi - 110 001 Tel. : 91-11- 43673100 BCH 1800-103-9262
CIN : U31103WB1965PLC026427, Customercare No. 1800-103-9262, E-mail : [email protected] [email protected]
Registered Office : Block 1E, 216, Acharya Jagadish Chandra Bose Road, Kolkata - 700 017 Customer Care
Works 1 : 20/4, Mathura Road, Faridabad - 121 006 (Haryana) Tel. : 0129-4063000/4293000 Fax : 0129-2304016
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Sales Offices :
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Beside Shyamal Iconic, K.H. Road (Double road), Complex Plot No.: A/69, unit - 3 MDC, Sector-5 Panchkula, Sree Apartments, Coimbatore - 641 018
Above Westside, Bangalore - 560 027 Bhubaneswar - 751 001 Haryana-134 114 No.508, TTK Road, Tel. : 0422-2305311 / 2302599
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Ellis bridge, Ahmedabad - 380015 E-mail : [email protected] E-mail.: [email protected] E-mail.: [email protected] Tel.: 044-24337046, 24337047
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Delhi 1 Delhi 2 Dehradun Faridabad Hyderabad Indore

801, Akash Deep Building, 710, Deepali Building, 92 8, Co-operative Industral Estate, 20/4, Mathura Road, 1-8-303/48/13/102, Arya One, 330-331, Indraprastha Tower,
26A, Barakhamba Road, Nehru Place, New Delhi - 110 019 Patel Nagar, Dehradun-248001 Faridabad - 121 006 (Haryana) 2nd Floor, P. G. Road, 3rd Floor, 6, M.G. Road,
New Delhi - 110 001 Tel. : 011-45720334 E-mail : [email protected] Telfax. : 0129-4293009 Secunderabad - 500 003 Indore - 452 001
Tel. : 011-23313878 / 43518200 E-mail : [email protected] E-mail : [email protected] Tel. : 040-66206263/27890306 Tel. : 0731-2510011 / 2510012
E-mail : [email protected] Fax : 040 -66207273 E-mail : [email protected]
E-mail : [email protected] Controlgearswitchgear/Ultrapower ACB/Manual/March’2022/2000

Jaipur Jamshedpur Kolkata Lucknow Ludhiana Mumbai

25, Hathroi, Gopalbari, 3rd Floor, Aastha Trade Centre, Block 1E, 216, Madan Plaza, 3rd Floor, S.C.O.- 18, 2nd Floor, A-151, Mittal Tower,
Jaipur - 302 001 'Q' Road, Bistupur, Acharya Jagadish Chandra Bose Road, 14, Station Road, Feroze Gandhi Market, Nariman Point,
Tel. : 0141-2363521 Jamshedpur - 831 001 Kolkata - 700 017 Lucknow - 226 001 Ludhiana - 140 001 Mumbai - 400 021
E-mail : [email protected] Tel. : 0657-2321097/2321481 Tel. : 033-22871728 / 46021884 Tel. : 0522-4025597/4025997 Tel. : 0161-5021807/5022808 Tel. : 022-22822947/22850162
E-mail : [email protected] E-mail : [email protected] E-mail : [email protected] E-mail : [email protected] Fax : 022-22822858
E-mail : [email protected]

Pune Raipur Trichy Vadodara

8, Sarosh Bhavan, 6th Floor, Office No. 607, 2B, Kannagi Street, 301, Third Floor, “Florence Classic”,
16-B/1, Dr. Ambedkar Road, Babylon Capital, Near Oswal Ayyappa Nagar, K.K.Nagar 10, Ashapuri Co-Op. Hsg. Soc. Ltd., Opp. VUDA Housing,
Pune - 411 001 Petrol Pump, VIP Chowk, Trichy - 620 021, Tamilnadu Near Cow Circle, Akota, Vadodara - 390 020
Tel. : 020-41210002 G.E. Road, Raipur - 492 006 Tel.: 0431-4040497 Tel. : 0265-2345068/2345069
E-mail : [email protected] Tel. : 0771- 4045053 E-mail.: [email protected] Telefax : 0265-2345068,
E-mail : [email protected] E-mail : [email protected]

Other Branch Locations

Cochin : [email protected], Guwahati : [email protected], Vishakapatnam : [email protected], Surat : [email protected]

Resident Engineer Locations

Anantapur Kanpur Nashik Salem Yamunanagar
Bhopal Katni Patna Siliguri
Calicut Karimnagar Puducherry Surat
Gurgaon Kota Rajkot Tirunelveli
Jalandhar Midnapur Ranchi Udaipur
Jalgaon Muzaffarnagar Rourkela Vapi
Jodhpur Nagpur Rudrapur Vijayawada

Since product improvement is a continuous process, the data furnished in this brochure may undergo revision without prior notice.