Primary Test Manager (PTM)

The Next Generation in

Power Transformer Diagnostics and Assessment
2
Power transformers are critical and
capital-intensive assets. They need to be
kept in operation as long as possible -
and should never fail. If a transformer
failure does occur, it may cause huge
economic losses and can even result
in injury or death. Thus testing and
diagnosis of the condition of power
transformers is essential.
OMICRON offers state-of-the-art power
transformer test equipment for testing
according to national and international
standards, such as IEEE 62 (C57.152) or
IEC 60076-1 and -3.
OMICRONs industry experts offer
support with diagnostic measurements
on power transformers and help with
the interpretation of the results in
order to reliably assess a transformers
condition. The application-oriented
training help to understand theory
and practice.
The New Standard in Power Transformer Diagnostics
3
Analyzing the transformer condition
The new Primary Test Manager software makes the CPC 100
together with the CP TD1 the perfect instrument for analyzing
the condition of transformer and other assets like bushings
and LTCs.
With laboratory accuracy and excellent noise suppression, the
CPC 100 plus CP TD1 provide reliable results regardless of the
level of electrical interference in the area. During all tests the
highest safety standard is guaranteed by the safety switch,
the strobe light, the transformer switch box CP SB1 and other
safety features.
Setting standards
The test can be performed as recommended in related
standards such as IEEE 62 (C57.152) or IEC 60076-1 and -3.
The CPC 100 plus CP TD1 meet and exceed all measurement
and accuracy requirements.
Portable, lightweight and easy to handle
In spite of its overall rugged design, the heaviest CPC 100
component only weighs 29 kg (64 lbs). Therefore it is easy to
transport and can be handled by one person. A custom-built
trolley allows for practical handling on site and off site along
with easy and quick breakdown into portable components.
Eight standard primary test measurements
Using the multifunctional primary test system CPC 100
together with the unique capacitance and power factor /
dissipation factor (tan delta) measuring instrument CP TD1
you can perform a wide range of tests in only one system.
This multifunctionality saves money, time and training costs
for the staff. The following tests can be performed:
1. Transformer power factor / dissipation factor (tan
delta) and capacitance
2. Bushing power factor / dissipation factor (tan delta)
and capacitance
3. Exciting current
4. TTR - transformer turns ratio
5. Surge arrester
6. Insulating fluids
7. Leakage reactance
8. DC winding resistance
The New Standard in Power Transformer Diagnostics
The application of innovative measurement techniques and
the use of high-precision components in the CP TD1 brings
laboratory precision with a rugged design into the field
of insulation condition testing. The CPC 100 plus CP TD1
also offer new test methods such as testing with variable
frequency.
4
Transient current during switching process
Taps
D
y
n
a
m
i
c

L
T
C

d
i
a
g
n
o
s
t
i
c
s
Ripple of a Load Tap Changer (LTC)
s
A
Aged LTC
Good LTC
Slope
Phase A Phase B Phase C
Ripple
The CPC 100 can be operated stand alone or through a PC
with the Primary Test Manager. Test templates for all standard
tests are available. This allows performing the test most
comfortably, saves time, delivers a clear result and offers an
automatic reporting.
Variable frequency power factor / Dissipation factor
(tan delta) frequency sweeps (15 Hz to 400 Hz) for
power factor fills in missing details not obtainable
from a single power factor measurement, discerning
whether moisture contamination is in the cellulose or
if the oil is contaminated or otherwise compromised.
It also offers the ability to effectively discriminate
between a deteriorated power factor / dissipation factor
(tan delta) test result that warrants more frequent
monitoring and one that requires immediate
remediation.
1
3
Frequency Response of Stray Losses (FRSL) shorted
parallel strands, which cannot be detected using exciting
current testing at system frequency, can be found
by performing the leakage reactance test at higher
frequencies.
Fast and in-depth
The Advanced Diagnostics features provide a more
illuminating and much faster condition assessment of
transformers, bushings and LTCs than ever before.
Condenser-type bushing (220 kV RIP)
P
o
w
e
r

F
a
c
t
o
r

/

D
i
s
s
i
p
a
t
i
o
n

F
a
c
t
o
r

(
t
a
n

d
e
l
t
a
)
Additional diagnostics because of
frequency sweep from 15 to 400 Hz
Aged Bushing
Medium Aged Bushing
New Bushing
V
a
r
i
a
b
l
e

f
r
e
q
u
e
n
c
y
60 Hz
2
Dynamic LTC diagnostics (OLTC test) the transient
switch is recorded Slope and Ripple and is
graphically displayed to find faults on the OLTC, Tap
Selector or DETC.
Short-circuit impedance / leakage reactance
R
(
f
)

-

T
h
r
e
e

P
h
a
s
e

E
q
u
i
v
a
l
e
n
t
F
r
e
q
u
e
n
c
y

r
e
s
p
o
n
s
e

o
f

s
t
r
a
y

l
o
s
s
e
s
Increased losses are visible at higher frequencies due to
shorted parallel strands (delta between phases)
Additional diagnostics because of
frequency sweep from 15 to 400 Hz
Phase A Phase B Phase C

Fast and safe

While using the transformer switch box CP SB1, the trans-
former must only be connected once for TTR, DC Winding
Resistance and the dynamic OLTC test. This makes it a most
efficient accessory for the CPC 100 which dramatically
reduces the necessary test time and improves safety.
The automatic tap changer control feature simplifies the test
procedure and reduces test errors. Additional safety features
are provided by the built-in safety standards of the CPC 100
which can be combined with the 3-position remote safety
switch and the strobe light accessories.
Advanced Diagnostics and Safety Features
5
Dynamic generation of test plans
The Primary Test Manager software supports the users
workflow during diagnostic testing. The user is able to
define and manage test objects, create test plans, perform
measurements, and generate reports, while being guided
through the test process.
This ensures proper testing according to industry standards,
while saving time and reducing the risk of errors. After
testing, a full report of all performed tests can be created
and modified by the user.
The CPC 100 can be operated stand alone or fully
PC-operated using the Primary Test Manager software.
In stand-alone mode, test templates for all standard and
advanced tests are available. With the available inputs and
outputs of the CPC 100 many other primary tests can be
performed like testing of current transformers (CTs) and
voltage transformers (VTs).
Asset data management
Dynamic test plan generation
Guided test procedure
Comprehensive reporting
Primary Test Manager:
Full support for your test and
measurement workflow
OMICRON electronics GmbH
2-WINDING TRANSFORMER OVERALL TEST REPORT COMPANY INFORMATION

COMPANY DUKE ENERGY INDIANA
LOCATION Electric Shop
TEST SET MODEL CPC 100 CP TD 1
ADDRESS 1000 E. Main St
REGION
TEST SET SN# FL784J
CITY/TOWN Plainfield
DIVISION
CALIBRATION DATE
STATE Indiana
AREA
ZIP 46168
PLANT
TELEPHONE
OWNER
TIME 8:22:00 AM
TESTED BY
JOB/WO# F1234
DATE 2010-06-16
APPROVED BY
NOTES
LAST TEST 2010-06-16
APP. DATE 2010-06-16
NEXT TEST 2010-06-16
TRANSFORMER DATA
MANUFACTURER Westinghouse
SERIAL NUMBER PBR-44351
PRODUCTION YEAR 1967
RATED FREQUENCY 60 Hz
MANUFACT. LOCATION
TANK TYPE Nitrogen Blanketed
RATING CATEGORY Power
FLUID TYPE Oil
PHASES 3
FLUID VOLUME 20700,00 gals
APPARATUS ID System Spare
WEIGHT 57000,00 lbs
ASSET SYSTEM CODE
MVA RATING 7,50 9,38 8,40 10,50
TEMPERATURE RISE 55 55 65 65
COOLING CLASS OA FA OA FA
IMPEDANCE
WINDING CONFIG D/YN
REFERENCE Z PU Imp.
[%] BASE
[MVA] BASE
[kV] Load Loss
[kW] BASE OLTC BASE DETC
HV (H) - LV (X) 7,50 7,50 67,00
n. def. n. def.
Winding
Voltage L-L
[kV] Voltage L-N
[kV] BIL Rating
[kV]
LV (X)
Zo PU Imp.
[%] I RATED
[A] V RATED
[kV]
HV (H) 67
350 LV (X) 13,09
110
CONDITIONS
REASON Routine
AMBIENT TEMPERATURE 25,00 C
WEATHER Clear
TOP OIL TEMP 25,00 C
UNIT LOCATION Outside
BOTTOM OIL TEMP 25,00 C
HUMIDITY 50%
WINDING TEMP 25,00 C 2-WINDING TRANSFORMER - OVERALL (H (prim) = HIGH VOLTAGE, L (sec) = LOW VOLTAGE)
Temperature Top 25,00 C Temperature ambient 25,00 C
Temperature Average 25,00 C Humidity
63,00%
Measurement Type Ref @ 10kV
Temperature Bottom 25,00 C
Test # Energize Ground Guard UST V out [kV] I out [mA] Cap. [pF]
Watt
Loss [mW]
PF [%]
Measured
PF [%]
Corrected
Correction
Factor Test Mode
Insulation
Condition
ICH+ICHL H (prim) L (sec) 10,003 21,398 5672,87 638,30 0,30 0,30 1,00 GST NONE
ICH(V) H (prim)
L (sec) 10,003 8,808 2333,38 350,23 0,40 0,40 1,00 GSTG-A NONE
ICH(f) H (prim)
L (sec) 2,015 8,809 2333,70 344,02 0,39 0,39 1,00 GSTG-A NONE
ICHL(V) H (prim)
L (sec) 10,004 12,591 3339,90 287,84 0,23 0,23 1,00 UST-A NONE
ICHL(f) H (prim)
L (sec) 2,014 12,591 3340,35 285,85 0,23 0,23 1,00 UST-A NONE
12,590 3339,49 288,07 0,23 0,23
5,909 1564,67 288,07 0,38 0,38
ICL+ICHL L (sec) H (prim) 7,558 40,335 10695,75 1550,10 0,38 0,38 1,00 GST NONE
ICL(V) L (sec)
H (prim) 7,558 27,744 7355,89 1263,16 0,46 0,46 1,00 GSTG-A NONE
ICL(f) L (sec)
H (prim) 2,012 27,751 7356,75 1267,96 0,46 0,46 1,00 GSTG-A NONE
ICHL(V) L (sec)
H (prim) 7,558 12,592 3339,98 287,04 0,23 0,23 1,00 UST-A NONE
ICHL(f) L (sec)
H (prim) 2,012 12,594 3340,49 285,52 0,23 0,23 1,00 UST-A NONE
12,591 3339,86 286,94 0,23 0,23
23,682 6278,66 286,94 0,43 0,43
Comment:
Calculated ICHL Calculatd ICH-C1
Calculated ICHL Calculated ICH-C1
0,00
0,03
0,10
0,13
0,20
0,23
0,30
0,33
0,40
0,43
0,30
0,00 2,00 4,00 6,00 8,00 10,00 12,00 14,00
I[]
V[kV]
I(V) 1|p-Up 1est
lCP(v)
lCPL(v)
lCL(v)
0,00
0,10
0,20
0,30
0,40
0,30
0,60
0,70
0,80
0,00 100,00 200,00 300,00 400,00 300,00
I[]
f[nz]
I(f) Irequency kesponse
lCP(f)
lCPL(f)
lCL(f)
Advanced Diagnostics and Safety Features Full Workflow Support
6
Technical Data
CPC 100
Generator / Output
Current outputs
Range Amplitude t
max
1
V
max
2
Power
max
2
f
800 A AC
3
0 ... 800 A 25 s 6.0 V 4800 VA 15 ... 400 Hz
0 ... 400 A 8 min 6.4 V 2560 VA 15 ... 400 Hz
0 ... 200 A > 2 h 6.5 V 1300 VA 15 ... 400 Hz
6 A AC
10
0 ... 6 A > 2 h 55 V 330 VA 15 ... 400 Hz
3 A AC
10
0 ... 3 A > 2 h 110 V 330 VA 15 ... 400 Hz
400 A DC 0 ... 400 A 2 min 6.5 V 2600 VA DC
0 ... 300 A 3 min 6.5 V 2600 VA DC
0 ... 200 A > 2 h 6.5 V 2600 VA DC
6 A DC
4,10
0 ... 6 A > 2 h 60 V 360 VA DC
2000 A AC
3
with an optional Current Booster
Voltage outputs
Range Amplitude
5
t
max
I
max
Power
max
5
f
2 kV AC
3
0 ... 2 kV 1 min 1.25 A 2.5 kVA 15 ... 400 Hz
0 ... 2 kV > 2 h 0.5 A 1.0 kVA 15 ... 400 Hz
1 kV AC
3
0 ... 1 kV 1 min 2.5 A 2.5 kVA 15 ... 400 Hz
0 ... 1 kV > 2 h 1.0 A 1.0 kVA 15 ... 400 Hz
500 V AC
3
0 ... 0.5 kV 1 min 5.0 A 2.5 kVA 15 ... 400 Hz
0 ... 0.5 kV > 2 h 2.0 A 1.0 kVA 15 ... 400 Hz
130 V AC
10
0 ... 130 V > 2 h 3.0 A 390 VA 15 ... 400 Hz
Internal measurement of outputs (Accuracy
6
)
Amplitude Phase
Output Range
Reading Full Scale Full Scale
800 A AC - error < 0.10 % error < 0.10 % error < 0.10
400 A DC - error < 0.20 % error < 0.05 % -
2 kV AC 2000 V error < 0.05 % error < 0.05 % error < 0.10
1000 V error < 0.05 % error < 0.05 % error < 0.15
500 V error < 0.05 % error < 0.05 % error < 0.20
5 A error < 0.20 % error < 0.05 % error < 0.10
500 mA error < 0.05 % error < 0.05 % error < 0.10
Inputs
Measuring inputs (Accuracy
6
)
Amplitude Phase
Input Imped. Range Reading Full Scale Full Scale
I AC/DC
4,7
< 0.1 10 A AC error < 0.05 % error < 0.05 % error < 0.10
1 A AC error < 0.05 % error < 0.05 % error < 0.15
10 A DC error < 0.03 % error < 0.08 % -
1 A DC error < 0.03 % error < 0.08 % -
V1 AC
8
500 k 300 V error < 0.05 % error < 0.05 % error < 0.10
30 V error < 0.05 % error < 0.05 % error < 0.10
3 V error < 0.10 % error < 0.05 % error < 0.10
300 mV error < 0.15 % error < 0.05 % error < 0.10
V2 AC
8
10 M 3 V error < 0.03 % error < 0.08 % error < 0.10
300 mV error < 0.08 % error < 0.08 % error < 0.10
30 mV error < 0.10 % error < 0.25 % error < 0.15
V DC
4,7
500 k 10 V error < 0.03 % error < 0.08 % -
1 V error < 0.03 % error < 0.08 % -
100 mV error < 0.05 % error < 0.10 % -
10 mV error < 0.05 % error < 0.15 % -
meter (DC)
Mode Connection Range Current Accuracy (full scale)
0.5 ... 12.5 m 4-wire 400 A DC 400 A error < 0.45 %
10 ... 1 4-wire 6 A DC 6 A error < 0.35 %
100 ... 10 4-wire 6 A DC 1 A error < 0.25 %
0.2 ... 20 k 2-wire V DC in <5 mA error < 0.50 % + 0.1
11
Power Supply
Single-phase, nominal
9
100 V AC ... 240 V AC, 16 A
Single-phase, permissible 85 V AC ... 264 V AC (L-N or L-L)
Frequency, nominal 50 / 60 Hz
Power consumption < 3500 VA (< 7000 VA for short time < 10 sec)
Environmental conditions
Operating temperature -10 to +55 C (+14 to +131 F)
Storage temperature -20 to +70 C (-4 to +158 F)
Humidity range Relative humidity 5 to 95 %, non-condensing
Shock IEC68-2-27 (operating) 15 g / 11 ms half sine
Vibration EC68-2-6 (operating) 10 to 150 Hz: 2g
EMC EN 50081-2, EN 55011, EN 61000-3-2,
EN 50082-2, IEC 61000-4-2/3/4/8
CE conform (89/336/EEC)
Safety EN 61010-1, EN 60950, EN 50191,
IEC 61010-1
Automatic range switching
Galvanically separated potential groups I AC/DC ; V1 & V2 ; V DC
AC frequency range 15 - 400 Hz
Protection of I AC/DC input
4
10 A FF fuse
Trigger criteria Toggling with potential-free
contacts or voltages of up to 300 V.
Input impedance > 100 k
Response time 1 ms
Binary input for dry contacts or voltages up to 300 V DC
7
Guaranteed values valid over one year within 23C 5C (73F 10F), in the frequency
range of 45 to 65 Hz or DC. Accuracy values indicate that the error is smaller than +/-
(Value read * Reading error + Full Scale of the range * Full Scale Error).
1
With mains voltage 230 V with 2 x 6 m high current cable at 23C 5C (73F 10F)
ambient temperature.
2
Signals below 50 Hz or above 60 Hz with reduced values possible.
3
Output can be synchronized with mains.
4
The input / output is protected with lightning arrestors between the pins and against
protective earth. In case of energies above a few hundred Joule the lightning arrestors
apply a permanent short circuit to the input / output.
5
Signals below 50 Hz or above 200 Hz with reduced values possible.
6
98 % of all units have an accuracy better than specified as Typical.
7
Input is galvanically separated from all other inputs.
8
V1 and V2 are galvanically coupled but separated from all other inputs.
9
There are power restrictions for mains voltages below 190 V AC.
10
Fuse protected.
11
Error of reading < than value.
7
Technical Data
CP TC12 - 12kV Oil Test Cell
Cell Type Three-terminal, guarded
Cell Gap Spacing 0.43 in / 11 mm
Sample Volume (min - max) 41 to 68 fl.oz. / 1.2 to 2 liters
Cell Capacitance 65 pF, nominal (in air)
Maximum Test Voltage 12 kV rms
Voltage Operating Range 2.5 to 12 kV for a stress of
200 to 1100 V/mm
7.9 to 43.3 V/in
Dimensions (W x H x D) 8.7 x 9.3 x 8.7 in / 220 x 235 x 220 mm
Weight approx. 20 lbs / 9 kg
Article Number VEHZ0601
CP SB1 Switch Box
Max. Voltage 300 V AC
Max. Current 6 A DC
Dimensions (W x H x D) 14 x 9 x 4.5 inch /
360 x 235 x 110 mm
Weight approx. 13 lbs / 6 kg
Article Number VEHZ0692
CP TD1 (with CPC 100)
High voltage output
V I t
max
at f
0 ... 12 kV AC 300 mA > 2 min 15-400 Hz
100 mA > 60 min 15-400 Hz
Internal measurement of voltage output / current inputs
Range Resolution Accuracy
12000 V AC 1 V error < 0.3 % reading + 1V
5 A AC 5 digits error < 0.5 % reading
8 mA AC 5 digits error < 0.3 % reading + 100 nA
Capacitance Cp (equivalent parallel circuit)
Range Resolution Accuracy Conditions
1 pF 3 F error < 0.05 % reading + 0.1 pF > 2 min < 8 mA
error < 0.2 % reading > 60 min > 8 mA
Power factor PF / Dissipation factor DF
Range Resolution Accuracy Conditions
0 10 %
(capacitive)
5 digits error < 0.1 % reading
+ 0.005 %
15 ... 70 Hz
< 8 mA
0 100
(0 ... 10000 %)
5 digits error < 0.5 % reading
+ 0.02 %
-
Inductance
Range Resolution Accuracy
1 H ... 1000 KH (CP TD1 + CPC 100) 6 digits 0.3 % reading
50 H ... 1 H (CPC 100) 6 digits 0.3 % reading
Watts / Power (P, Q, S)
Range Resolution Accuracy
0 ... 3600 W / VA / var 5 digits 0.5 % reading + 1 mW
Impedance
Range Resolution Accuracy
1,000 ... 1,200 M 6 digits 0.5 %
Americas
OMICRON electronics Corp. USA
12 Greenway Plaza, Suite 1510
Houston, TX 77046, USA
Phone: +1 713 830-4660
+1 800-OMICRON
Fax: +1 713 830-4661
[email protected]
OMICRON L217, February 2011
Subject to change without notice
Asia-Pacific
OMICRON electronics Asia Limited
Suite 2006, 20/F, Tower 2
The Gateway, Harbour City
Kowloon, Hong Kong S.A.R.
Phone: +852 2634 0377
Fax: +852 2634 0390
[email protected]
Europe, Middle East, Africa
OMICRON electronics GmbH
Oberes Ried 1
6833 Klaus, Austria
Phone: +43 5523 507-0
Fax: +43 5523 507-999
[email protected]
www.omicron.at www.omicronusa.com
The following publications provide further information on the solutions described in this
brochure (catalog):
For a complete list of available literature please visit our website.
OMICRON is an international company serving the electrical
power industry with innovative testing and diagnostic solutions.
The application of OMICRON products allows users to assess
the condition of the primary and secondary equipment on their
systems with complete confidence. Services offered in the area of
consulting, commissioning, testing, diagnosis, and training make
the product range complete.
Customers in more than 130 countries rely on the companys
ability to supply leading edge technology of excellent quality.
Broad application knowledge and extraordinary customer support
provided by offices in North America, Europe, South and East Asia,
Australia, and the Middle East, together with a worldwide network
of distributors and representatives, make the company a market
leader in its sector.
Transformer Diagnosis
CPC 100 + CP TD1
Switch Box CP SB1 Switch Box CP TC12
CP SB1 Switch Box
Accessory to CPC 100
MUX
Ctrl
CP SB1 CPC 100
Scope of delivery
CP SB1 switch box 1 pcs
Connection cable (15 m / 50 ft) 10 pcs
Kelvin clamps 8 pcs
Tap changer connectors 6 pcs
Grounding cable 1 pcs
RS232 communication cable 1 pcs
OMICRON duffel bag 1 pcs
Sturdy transport case with wheels 1 pcs
Technical data
Max. Voltage 300 V AC
Max. Current 6 A DC
Measurement Options
on Transformers
Convertion ratio
Winding resistance
Tap changer operation
Ambient Temperature -10 to 55 C / 15 to 130 F
Weight 3.5 kg / 7.7 lbs
Dimensions (W x H x D) 357 x 235 x 111 mm
14.1 x 9.3 x 4.4 in
Article Number VEHZ 0692
CP SB1 Switch Box with CPC 100
faster - safer - more reliable
Fully automated 3-phase transformer testing
Measurements of ratio, winding resistance and the tap changer
became comfortable with the CP SB1. As an accessory to
the CPC 100, testing of power transformers over all taps and
phases is fully automated. Time consuming rewiring in-between
measurements can be avoided.
Benefits
> Saves time by comfortably abolishing the need for rewiring
> Increases safety by reducing the risk of accidents
> Minimizes the likelihood of measurement errors performs
the ratio and winding resistance tests automatically
Features
> Multiplexes the CPC 100 outputs to all phases of a power
transformer and vice versa
> Quickly discharges the transformer between measurements
> Operates the tap changer, so measurements can be
performed without the need for user interaction
CPC 100 plus CP SB1
Comfortable, fully automated 3-phase power transformer testing.
mtronics technology
Technical Data
Cell Type Three-terminal, guarded
Cell Gap Spacing 11 mm / 0.43 in
Meas. Electrode ( x H) 149 x 104 mm / 5.9 x 4.1 in
Sample Volume 1.2 - 2 liters / 41 - 68 fl.oz.
Cell Capacitance 65 pF, nominal (in air)
Maximum Test Voltage 12 kV rms
Voltage Operating Range 2.5 - 12 kV for a stress of
200 - 1100 V/mm / 7.9 - 43.3 V/in
HV Connectors 6 mm sockets
Meas. Connectors 4 mm sockets
Inner Dimensions ( x H) 172 x 180.8 mm / 6.8 x 7.1 in
Outer Dimensions
(W x H x D)
220 x 235.5 x 220 mm
8.7 x 9.3 x 8.7 in
Weight (approx.) 9.2 kg / 20 lbs
Order Number VEHZ0601
CP TC12 - 12 kV Oil Test Cell
Accessory to CPC 100
The CP TC12 is used in conjunction with the CPC 100
and CP TD1 to measure tangent delta / power factor
and permittivity of insulation liquids, e.g. transformer
oil. The three-electrode design with guard allows precise
measurement, especially of small losses.
The circular electrodes are constructed from rigid
stainless steel and require a sample of 1.2 to 2 liters /
41 to 68 fl.oz.
Electrical connection to the Test Cell is made using the
standard cables provided with the CP TD1.