mPRO-100-V2

Electronic Motor Protection Relay

110%

90%

RUN
60%

TRIP

R
E N TE
T
RESE

Catalog

PMD Division
mPRO-100-V2

CONTENTS
1) Introduction
2) Features & Protections
3) Application
4) Functional Diagram
5) Functional Description
6) Records
7) Human Machine Interface
8) Setting Parameters
9) Trip time for Protection
10) Technical Data
11) Current Range Selection
12) Cable Selection
13) Thermal characteristics graphical representation
14) Connection Diagram
15) Dimensional Details of Relay
16) CBCT Details
17) Instruction for wiring of display module with base part
18) Ordering Information

110%

90%

RUN
60%

TRIP

R
EN TE
T
RE SE

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mPRO-100-V2

1) Introduction

The mPRO-100 protective relay is an advanced current based numeric relay that provides multi protection and
monitoring in compact Din-rail enclosure. The relay offers reliable protection for LV and MV motors which are
either operated via power contactors or power circuit breakers.

mPRO-100 offers following features in a compact, modular & smart 35 mm DIN - rail mounting enclosure.

2) Features & Protections

Multi protection functions

Over Load, Short Circuit, Under Current, Unbalance, Phase Loss, Phase Reversal, Stall, Locked
Rotor, Earth Fault (Residual/CBCT)

Metering & monitoring information

Three Phase RMS current, Thermal content (%), Unbalance current (%)

Records
One Fault/Failure record to identify the last failure

Date & Time information

In-built Real Time clock available. Fault gets registered with date and time to identify the
time/date of failure.

Motor Run Time

Accumulation of motor operating time to analyze motor service factors like bearing check,
refueling cycling etc.

High reliability
In-built Fail safe operation feature available for trip contact

Multiple Reset functions

Programmable Automatic/Manual reset functions available for different schemes.

Thermal monitoring
Thermal over-load protection with different trip class

Password setting
All parameter settings protected via password protection to avoid the unauthorized access

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3) Application

Every motor failure causes a production stop and costs for service. A cable cut, phase failure, short
circuit or overload can destroy the motor or pose danger for the whole production line and for the people
who work there.
This is the reason why a reliable motor protection is very important and thus mPRO works as a safe
guard. It can be used in following areas :

l Motor Control Center (MCC) application

l Integrated Process & Electrical Control with Protection
l Can be used in inverter control circuit (20-200 Hz)

4) Functional Diagram

R Y B

Thermal
Max RMS (IR, IY, IB) over-load RECORD
49
Unbalance/
Reversal Phase Loss Under current Fault Record
I R, I Y, I B Motor Run-Time
47 46 37

Stall Locked Rotor

50S 50LR DO Matrix

Over load / Short circuit

50/
51 Wide Range Aux supply *

Earth Fault (Residual or CBCT)

7 Segment Display
50G

CBCT (Optional)

* Model Dependent

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5) Functional Description

Motor State Recognition

The mPRO monitors the flow of the current from which the following operational conditions of the motor are
gathered.

u STOP
u START
u RUNNING

Fail Safe Operation

mPRO allows user to enable fail safe operation for Trip Relay contacts (DO1). Following occurs when trip relay fail
safe mode is enabled.
u Trip relay coil is energized.
u When mPRO generates a trip signal, the trip relay coil is de- energized.

Trip relay is also de-energized, if the auxiliary power is removed or fails.

If trip contact is appropriately connected to the motor breaker or contactor, the motor is automatically tripped, if
auxiliary power fails.

Failsafe Mode Non Failsafe Mode

A3-A5 A3-A4 A3-A5 A3-A4
NO contact NC contact NC contact NO contact

PROTECTIVE FUNCTION DESCRIPTION

Under Current Protection
This protection covers the Loss of load condition like V-belt split or shaft failure or a pump running un-primed.
If in running condition, the phase currents in all the three phases are below the selected value of undercurrent setting
(U-C) for Under current trip time (3 Sec), then mPRO will trip to stop the motor.

Over Current Protection

Over-current protection is provided by tripping the relay when motor operating current in any of the three phases
exceeds over-current setting (O-L) of mPRO for a period greater than the selected operating time (td) under DEFT
(definite time over-current protection) characteristics.

Short Circuit Protection

Short circuit protection is provided by tripping the relay when the motor operating current in any of the three phases
exceeds the value corresponding to Short circuit setting (S-C) for the set interval (50 mSec ).

Phase Loss / Single Phase Protection

During a phase loss, the motor winding current will increase by 150% or more. As the motor winding current
increases, the winding temperature will increase and possibly damage the winding insulation. When the relay
detects loss of phase it will trip after expiry of set time (3 Sec). The quick trip time on mPRO helps to prevent over-
current damage to the windings.

Phase Unbalance
The phase unbalance condition is checked only during running condition of the motor. The unbalance % between
the three phase currents is calculated by [(MAX Current-MIN current)/MAX current] x 100[%] .If the calculated value
exceeds the set unbalance value (UNB) for the set time (3 Sec) the relay will trip.

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Phase Reversal
In the event of phase reversal, the relay trips after set time (200 mSec). It helps to protect a three phase motor while
installation.
Locked Rotor
During motor start-up, a locked rotor is detected with the state of increased phase current above the set value (LOC)
after the set trip time (500 mSec).
Earth / Ground Fault
A large percentage of motor insulation failures result in ground/earth fault currents. Early detection keeps damage to
a minimum, thereby shortening repair times and minimizing repair costs. This fault will be detected with the help of
external CBCT or internal residual method (model dependent). Once fault is detected (Earth current > E-F setting),
the relay will trip after expiry of set time.
Earth fault detection delay (EdLy) to delay the detection of earth fault during motor start-up.
Thermal Over load
Provides reliable protection for motor against over-heating.

The protection feature is based on mathematical model of motor thermal image. The motor thermal overload
protection function calculates the heat accumulated in the rotor and stator based on the effective heating current ,
integrated over a time tInv>. The relay appropriately takes in to account cooling of the winding by gradually emptying
the accumulated current bucket. The relay displays the status of thermal condition of motor windings as a % of
maximum permissible Thermal capacity.
If inverse overload characteristic (INV) is selected then only the effect of thermal memory phenomenon is enabled. If
current in any of the three phases exceeds over-current setting I> as well as accumulated thermal capacity (Thermal
MEM) is >=100% then mPRO will trip the motor. f thermal memory is accumulated then Trip Relay Contact Reset
depends on Thermal Reset selection (Disable/Enable) as given in following table.

Thermal Reset Trip Relay Output Contact Reset

Enable (ON) When Thermal capacity (Thermal MEM) <90% & Front Reset key is pressed
Disable (OFF) When Front Reset key is pressed

Stall
Mechanical equipments such as pumps or fans can be quickly damaged if it jams, resulting in a locked rotor stall.
The mPRO will trip when the running current exceeds the set value (StL) after the Stalled Rotor Time (3 Sec). Set
this value to OFF, if stall protection of driven equipment is not required since the thermal overload protection will
protect the motor. This feature is blocked during the inrush of motor starting.

Circuit Breaker Failure (CBFAIL)

After a fault is detected mPRO generates a trip signal via trip relay to stop the motor. If motor current does not get
cutoff on expiration of CB Fail set time (tCBF), mPRO will declare it as CBFail.
In this condition trip contact will be released only after manual acknowledgment by RESET push button.

Thermal
Tripping
100%

50%

Restart inhibit

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6) Records

mPRO-100 Model stores following records in its non-volatile memory.

(a) Fault Record

mPRO records last fault in its non-volatile memory with time stamp :
u Phase and earth fault current level
u Date and time of fault
u Origin of fault (over current, short circuit, stall etc.)
u Faulty phase

(b) Motor Run Time Record

mPRO accumulates the total RUN Time of motor. Update time resolution is 1 min.

7) Human Machine Interface

M PRO
110%
RUN
IL 90% indicates Load current in % of IFL
TRIP
K 60%
IFL

k LED indicates the current in kilo ampere

TRIP LEDs for pickup or tripping on fault and event in any phase

RUN LED indicates that motor is in running condition

It comprises of 7 Segment display :-

u Three Push buttons for setting and other operations for local access. one push button for fault
acknowledgment/Reset.
u 1 LED for PICKUP/TRIP on fault, which require Manual reset through RESET key.

u 1 RUN LED for motor Start/Run indication.

u Motor State Indicator: Flashing of START LED for Motor Start & glowing steady of RUN LED for run condition.

Keys Description

used as ENTER key in Edit / Setting / View menu

110%

Long press to enter in Edit menu 90%

RUN
60%

used as Fault RESET/ acknowledgment key with single press

TRIP

used as scroll key / increment key R

EN TE
T
RE SE

used as scroll key / decrement key

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8) Setting Parameters

Common Setting Parameters

Parameter Display Setting Range Step Size Unit Default

Min. Max. Setting
External CT Selection Ct nonE ExCT --- --- nonE

Full Load Current (IFL) (3) IFL 1.00(1)/0.25(2)* 60.00(1)/5.00(2)* 0.01 Amp 60 / 5
(4)
CT Ratio CTR 1 999 1 --- 1
Motor Start Time stRt 1.0 200.0 1.0 Sec 8
Thermal Memory Reset ThRS OFF ON --- --- On
(Enable : ON/ Disable : OFF)
Trip Relay Fail Safe FLSF OFF ON --- --- ON
(Enable : ON/ Disable : OFF)
Alarm Relay (DO2 & DO3) Reset option ALrS Ato Man --- --- Man
(Ato: Auto / Man: Manual)

Note:
• Model Dependent (1)* : - 60A model, (2)* : 5A model. In case of EXCT selection, IFL value will be multiplied by CT_RATIO
•(3) Full Load Current setting will be model dependent. Refer section Rated Current Range Selection.
•(4) CT ratio parameter will come into picture only when external primary CT is required to be used. This settings will only be
displayed, when EXCT is selected in Max. Current Selection.
•(5) When External CT (EXCT) is selected, Step size will be as per CT ratio value. Step size=CT_Ratio/100

Protection Setting Parameters

Parameter Display Setting Range Step Size Unit Default

Min. Max. Setting
Overload Pickup o-L 50% 150% 1% % IFL (Amp) 110%
Overload Characteristic CHa DEFT INU --- --- DEFT
(5)
Overload Definite Time td 0.1 60.0 0.1 Sec 10
(6)
Overload Operating Time t1 5 60 5 Sec 5
Short Circuit Pickup S-C 200% 1500%(9) 50% IFL (Amp) OFF
(7)
*Earth Fault Pick up (Residual) e-F 10% 50% 1 IFL (Amp) OFF
(7)
Earth Fault Trip Time (Residual) te 0.2 10 0.1 Sec 1.0
(8)
*Earth Fault Pick up (CBCT) eFCT 0.03 3.0 0.01 (Amp) OFF
(8)
Earth Fault Trip Time (CBCT) teCT 0.05 10 0.01 Sec 0.1
Under Current Pick up u-C 20% 90% 5% IFL (Amp) OFF
Unbalance Current Pick up vnB 5% 50% 2.5% % OFF
Phase Reversal ReU ON OFF --- --- OFF
(10)
Locked Rotor Pick up LoC 200% 1000% 50% IFL (Amp) OFF
Phase Loss P-F ON OFF --- --- OFF
Stall Rotor Pick up StL 150% 600% 5% IFL (Amp) OFF
CB Fail Detection Time tCBF 1 40 1 Sec 5

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Note:
• All above protection are available with disable option (OFF) & in % of IFL (except Earth Fault with CBCT).
• All protection settings which are in % of IFL will be displayed on HMI (Display module) in Amp.
• mPRO will allow change in IFL setting only if motor is in stop condition and there is no fault pickup.
•(5) Definite time is applicable when DEFT characteristic is selected.
•(6) Operating time is applicable when INV characteristic is selected. This is the tripping time at I = 6 x I>.
•(7) Earth Fault Residual Internal Calculation (Model dependent).
•(8) Earth Fault calculation using externally connected CBCT (Model dependent).
•(9) Max. protection setting :
60A Model 1500% for external primary CT selection (EXCT)
800% for built in CT selection.
5A Model 800%
•(10) Max. protection setting :
60A Model 1000% for external primary CT selection (EXCT)
800% for built in CT selection.
5A Model 800%
Advanced Setting Parameter

Parameter Display Setting Range Step Size Unit Default

Min. Max. Setting
Short Circuit detection state SCDt oN / RVN — — RvN
Phase Reverse detection state rpdt oN / STRT / RVN — — oN
Earth Fault detection delay time EDLY 0.0 200.0 0.1 Sec ‘E’ model: 8.0
‘Z’ model: 0.0
Motor type (1Ph or 3Ph) MTYP 3PH 1PH — — 3PH
Auto Scroll SCrL OFF ON --- --- ON
(Enable: ON/Disable: OFF)
Protection Setting Display PSet ABS PER - - PER

Note:
• oN - Protection active during both motor start and run state.
• STRT - Protection active during motor start state only.
• RVN - Protection active during motor run state only.
• Selecting motor type to 1 Ph then Phase loss, Unbalance, Earth fault & Reversal function will not work.
• In Protection Setting display (Pset) : Abs indicates protection setting in Amperes and Per indicates protection
setting in Percentage.

9) Trip Time for Protection

Parameter Description
Trip Time
Over-Load According to setting time
Short Circuit 50 mSec
Earth Fault According to setting time
Under current 3 Sec
Phase Unbalance 3 Sec
Phase Reversal 200 mSec
Lock Rotor 500 mSec
Phase Loss 3 Sec
Stall 3 Sec
CB Fail According to setting time

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10) Technical Data

Parameter Description
Operational Current 0.2 - 8.0 x IFL
Nominal Frequency 50 / 60 Hz
Phase Current Measurement Accuracy : + 5% [0.5 - 6.0 x IFL (5Amp model) / 0.25 - 6.0 x IFL (60 Amp model)]

Protection Over-Load, Under-Current, Short Circuit, Lock Rotor, Stall, Unbalance,

Phase Loss, Phase Reversal, Earth Fault, CB Failure
Design Standards (As per IEC 60947)
IEC 60947-4-1 Radiated Electromagnetic Field (Class A)
Mains Terminal Disturbance Voltage (Class A)
IEC 61000-3-2 Harmonic Current Emissions
IEC 61000-3-3 Voltage changes, Voltage fluctuations & Flicker
Electrostatic Discharge Immunity (Class A)
IEC 60947-4-1 Radiated RF E-Field (80 to 1000 MHZ) (Class A)
Electrical Fast Transient / Burst Immunity (Class A)
Surge Immunity (Class A)
Accuracy
Trip Time + 5% (or + 100 mSec) (which ever is higher)
Trip Current (Phase) + 5% (or + 0.020 Amp) (which ever is higher)
Trip Current (Earth) + 5% (or + 0.020 Amp) (which ever is higher) - (Z model i.e CBCT model)
+ 10% (or + 0.040 Amp) (which ever is higher) - (E model)
Display
7 Segment Metering and Fault information
Bar Graph 60 - 110 % of IFL setting
LED RUN : Flashing for Motor Start/ Steady for Motor Run
TRIP : Flashing for Fault Pick up/ Steady for Trip
K : kiloAmp, LED glows for Current > 999 Amp
(Refer Ordering Information)
Auxiliary Supply L: 110V AC (100-160V) / H: 220V AC (190-260V)
Power Consumption Approx. 6W
Contact Rating
DO Contact 1 C/O Contact - N/O contact, 5A / 250V AC or 24V DC ;
N/C contact, 2A / 250V AC or 24V DC
2 N/O Contact with 1 common, 5A / 250V AC or 24V DC
CBCT Input 30 mA to 3 Amp : CT Ratio 1:1500 (available when CBCT is used)
Relay Reset Trip Relay (DO1) Reset : Manual
Alarm Relay (DO2 & DO3) Reset : Manual / Automatic
Mounting 35 mm Din-rail
Temperature
Operation 00C to 700C
Storage -100C to 850C
Wiring Connection
For current Penetration / Tunnel Type
For Others (Aux supply, Relay contact etc.) Screwed Terminal

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11) Current Range Selection

mPRO-100 supports 0.25 to 60 Amp Full Load current (built-in-CT) and supports CT ratio up-to 999 with
external CT as per following configuration: -

Model 1 (60 Amp) Model 2 (5 Amp) No.of times wire passes

through Built-in CT
Phase CT selection Rated Current Range Phase CT selection Rated Current Range
nonE 5 - 60 Amp nonE 1 to 5 Amp Once
Ext CT 5 Amp Ext CT 1Amp / 5 Amp Once
Above are the recommended range of Current range. However optionally mPRO-100 can be used for extended current range with following option.

nonE 1 - 4.99 Amp nonE 0.25 - 0.99 Amp 4 times

mPRO-100 supports motor current above 60 Amp with external CT with rated secondary current of 5 Amp. e.g :
100 : 5, 200 : 5, 800 : 5 etc.

Note : C&S recommend to use Model-2, when using External CT.

12) Cable Selection

The mPRO relay is provided with built-in CT operated for current up to 60 Amp.
Following are the recommended cable size :-

Material Size (mm2) Current (A)

1.5 23
2.5 30
Copper PVC 4 38
6 48
10 64
13 70

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13) Thermal (Inverse) Curve

30
20

60
40

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 mPRO-100-V2

14) Connection Diagram

R Y B

Tr STOP
(RESET)

Alarm

Alarm
MC START

MC

A2 A5 A4 A6 A8

mPRO-100 with Trip Relay Alarm Relay

(DO1) (DO2) (DO3)
external C B C T for Auxiliary
earth fault detection RESET
ENTER
Supply

A9 A10 A1 A3 A7
mPRO-100

CBCT

Motor

R Y B

Tr STOP
(RESET)

Alarm

Alarm
MC START

MC

A2 A5 A4 A6 A8

mPRO-100 with ‘Built in Trip Relay

(DO1)
Alarm Relay
(DO2) (DO3)
Earth fault’ detection Auxiliary
RESET
Supply
ENTER

A1 A3 A7 mPRO-100

Motor

R Y B

Tr STOP
(RESET)
Alarm

Alarm

MC START

MC

External A2 A5 A4 A6 A8
CT
mPRO-100 with S1 S1 S1
Trip Relay Alarm Relay

External Phase CT S2 S2 S2
(DO1) (DO2) (DO3)
Auxiliary
& external CBCT for Supply

Earth fault detection RESET

ENTER

A9 A10 A1 A3 A7
mPRO-100

CBCT

Motor

R Y B

Tr STOP
(RESET)
Alarm

Alarm

MC START

MC

External A2 A5 A4 A6 A8
CT
mPRO-100 with S1 S1 S1
Trip Relay Alarm Relay

External Phase CT & S2 S2 S2

Auxiliary
(DO1) (DO2) (DO3)

Built in Earth fault RESET

Supply

detection
ENTER

A1 A3 A7 mPRO-100

Motor

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15) Dimensional Details All the Dimensions are in mm.

(W x H x D : 95 x 59 x 116) / Weight ~ 700 gm

M PRO
110%
RUN

57.0

59.0
IL 90%
TRIP
Front view K 60%
IFL

95.0

116.0

Side view

95.0
116.0

Bottom view

93.0

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16) CBCT Details All the Dimensions are in mm. (Tolerance : + 2.0 mm)

C
I.D.

B
CBCT output wire connection

Screwed terminal

Ordering code I.D. (min.) A B C D E

CBCT55 57 20 97 117 22 55
CBCT70 70 20 109 133 22 59
CBCT90 92 20 132 155 22 73
CBCT120 120 20 153 176 22 73

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 mPRO-100-V2

17) Instruction for wiring of Display Module with Base part

Front View

R Y B

M PRO
110%
RUN
Open the Front screw to access IL 90%

the terminal from the wiring TRIP

K 60%
IFL

A
1 2 3 4 5 6 7 8 9 10

DISPLAY MODULE

Users are advice to remove the Front display from base part
gently as RJ cable is adjoining these to parts.
Extra pressure may cause the damage of the product.

Term No. Terminal Description

1 Aux Supply (N)
1 2 3 4 5 6 7 8 9 10
2 Aux Supply (L)
3 DO-1 (Common) Trip
4 DO-1 (NO) Relay
A 5 DO-1 (NC)
6 DO-2 (NO)
7 DO-2 & DO-3 (Common) Alarm
R Y B 8 DO-3 (NO) Relay
9 CBCT-1 Input
10 CBCT-1 Input

BASE MODULE

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18) Ordering Information

mP RO 100 X X X V2

Protection Model Series

Rated Current
60 : Rated current Range (5-60A)
5 : Rated current Range (1-5A)

Earth Fault
E : with Internal Residual Calculation
Z55 : with external CBCT - Circular, ID 57 mm (CBCT 55), Plastic casing
Z70 : with external CBCT - Circular, ID 70 mm (CBCT 70), Plastic casing
Z90 : with external CBCT - Circular, ID 92 mm (CBCT 90), Plastic casing
Z120 : with external CBCT - Circular, ID 120 mm (CBCT120), Plastic casing

Auxiliary Supply
L : 110V AC (100-160V AC)
H : 220V AC (190-260V AC)

* CBCT Ordering Information (To be selected for mPRO-100-x-Z-x-x model)

CBCT SIZE
Z55 : Circular, ID 57 mm (CBCT 55), Plastic casing
Z70 : Circular, ID 70 mm (CBCT 70), Plastic casing
Z90 : Circular, ID 92 mm (CBCT 90), Plastic casing
Z120 : Circular, ID 120 mm (CBCT 120), Plastic casing

Example : mPRO-100-60-E-L
Description : mPRO-100 with rated current range of 60A with earth fault protection through internal residual calculation.

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Revision History

S.No. Rev.No. Details Date

01 01 Change in Ordering information for CBCT details 24.11.20
02 02 Change in Advance setting parameters details 30.11.20
03 03 Change in Thermal Inverse curve on page 12 12.06.21

Issue Date: 31.01.20, Rev. No: 03, Rev. Date: 12.06.21

Technical Question or After-sales Service NOTE
Customer Center Quick Response The content in this document are not binding and is for general
Service, Excellent Technical Support 1800 572 2012 information. C&S reserves the right to change the design, content
or specification contained in this document without prior notice.
For further information, please contact:
C&S Electric Ltd.
(Protection & Measurement Devices)
C-60, Wing-A, Phase-II, Noida-201 305, Dist: Gautam Budh Nagar (U.P) INDIA
Phone : +91-120-38748 00 / 01 Fax: +91-120-3874802 E-mail: [email protected]

Branch office
Branch Phone Fax E-mail
Ahmedabad: +91-79-615651 22/23/24 +91-79-61565130 [email protected]
Bangalore: +91-80-305703 72/73, 30570347 +91 2558 4839 [email protected]
Bhubaneswar: +91-674-2507265 +91 674 2507265 [email protected]
Chennai: +91-44-33534501,33534521-23 ---- [email protected]
Cochin: +91-484-3071717 +91 0484 3071716 [email protected]
Delhi: +91-11-338490 00/10/11 +91 11 30838826 [email protected]
Hyderabad: +91-40-485340 80/82 ---- [email protected]
Kolkata: +91-33-392121 19-21 ---- ----
Mumbai: +91-22-241147 27/28 ---- [email protected]
Pune: +91-20-242505 18/19 +91 20 30283244 [email protected]