Report of Strength of Materials PDF
Report of Strength of Materials PDF
STRENGTH OF MATERIALS
LABORATORY REPORT
Lecturer Nguyen Thai Binh
Lecturer Le Duc Thanh
CI2008 - CC01
LAB 3,4: COMPRESSION OF DUCTILE AND BRITTLE MATERIALS (STEEL AND CAST IRON) ...........................8
LAB 7: DISPLACEMENT AND ROTATION OF CANTILIVER BEAMS SUBJECTED TO ASYMMETRIC BENDING. .21
1
LAB 1,2: TENSION EXPERIMENT OF DUCTILE AND BRITTLE
MATERIALS
1.1 The purpose of this experiment.
-Understand the relationship between force and strain when pulling steel and cast
iron samples, and identify mechanical characteristics of steel and cast iron:
+About steel: Find - Yield stress y
- Ultimate stress u
Figure 1 Figure 2
2
Ductility properties for steel:
L1 − L0
Relative elongation (%) = 100%
L0
F0 − F1
Necking ratio (%) = 100%
F0
In which L1 is the length at failure;
L0 is the original length;
F1 is the cross-sectional area at failure;
F0 is the original cross-sectional area.
1.3 Test specimen
Based on TCVN 197-85 (197-2000), the test sample is shown in the Figure 3. The cross
section of samples can be circle or rectangle as shown in Figure 4.
+ The length L0 =11.3√𝐹𝑜 for long sample; L0 = 5.65 √𝐹𝑜 for short sample;
L0 = 4√𝐹𝑜 for brittle sample.
+ The length L = L0 + b0/2
The radius R and the head size of specimen depend on the testing machine.
3
1.4 Experimental tools
- A caliper with precision 1/50mm.
- A technical scale with precision 0.01g.
- A marking tool to mark spacing on the sample.
- Tension testing machine M.A.N.
1.5 Preparing for the experiment
- Measure the diameter do, L0 for rectangular samples or a0 and b0 for circular samples.
- Marking N equal 1-cm intervals on the length Lo of specimens. These marks are then used
to determine the length L1 at failure.
- Predict the materials’ stress limits and tensile strength of the specimen to determine the
appropriate load levels.
- Select the tensioning clamp and load level of the machine appropriately to the specimen.
- Place the specimen in the tensioning clamp, control the force and pen on the plotter.
1.6 Experiment procedure
Slowly increase the tension force, monitor the force meter and the plotter, and read the yield
force Py (where the force does not increase but the deformation increases), and the ultimate
force Pu (maximum force when the specimen is failed) based on the force-deformation
graph.
When the specimen is failed, release the force and take the specimen.
1.7 Calculation
For steel
We have 10 divisions based on L0 =14 cm
Determine the length L1 of the specimen at failure: L1 =17.102 cm
L1 − L0 17.102 − 14
Relative elongation (%): = 100% = 100% =22.16%
L0 14
F0 − F1
Calculate the necking ratio: = 100%
F0
1.57 − 0.64
= 100% =59.24%
1.57
Through the experiment, we can determine that Py = 49000 N, Pb 56000 N
4
Yield stress y = Py/F0 = 31210.2 (N/cm )
2
Graph P-∆L
56000N
49000N
∆L
For cast iron
Ultimate stress u = Pu/F0 = 38500/1.57 = 24522.3 (N/cm2)
Graph
5
- Continue to load the load meter increases and the strain meter also increases, so the
material begins to cope with the force, the graph has a curve that does not follow a definite
function. This stage is called the re-stable stage, Pu =56000 (N) is determined, the stress of
the ultimate strength is u = 35668.8 (N/cm2) and at this position the sample begins to
appear constricted. .
- Continuing to increase the load, we see that the strain gauge increases but the load meter
fluctuates and after a while, there is an explosion and the sample is broken at the knot
position.
- Then take out the sample to check, we see that the diameter at the waist is only 0.944
(mm), 0.47 (mm) down compared to the original, the relative constriction is 59.24%. The
length after breaking is 17.102 (cm), increasing by 3.102 (mm), we determine the relative
elongation is 22.16%.
- When starting to increase the load for P, the strain increases, after a period of time, until P
is large enough to make the ribbed steel bar break. Observing the severed steel section, the
knot formation is not significant.
Testing specimens
Testing machine
6
Cast iron
Steel
7
LAB 3,4: COMPRESSION OF DUCTILE AND BRITTLE MATERIALS
(STEEL AND CAST IRON)
2.1 Objectives
Find yield compression stress for steel and ultimate compression stress for cast iron.
8
2.5 Preparing for the experiment
-Measured d0 and h
-Calculate A0, the predicted largest force for determining the load level of the machine.
- Place the specimen between the two compressing plates to be ready for axial compression.
- Adjust the number 0 (if required), control the diagram plotter.
2.7 Calculation
For steel
20
9
Initial Failure
10
LAB 5: ELASTIC MODULUS E WHEN PULLED OR COMPRESSED
1. Objectives
Determine the elastic modulus E when pulled or compressed steel specimens and check the Hooke's
law.
2. Theoretical background
In the elastic stage of axial loading, materials follow Hooke's law and we have:
𝑃⁄
𝐴0 𝑃𝐿0
E= 𝐿⁄ =
𝐴0 𝐿
𝐿0
Where:
P : tension (or compression) force;
Lo : initial (original) length.
L : elongation of the length Lo when subjected to force P.
Ao : cross-sectional area of the specimen.
Because L is small, so it is determined using an optic strain gauge.
11
12
Using the optic strain gauge to indirectly find the deformation L corresponding to the initial Lo of
the specimen under the effect of the force P with two strain gauge on the sides of the specimen under
zero force (or force Po), the mirror is in the initial position, looking through the lens we read the
reading A0 on the ruler A, and B0 on the ruler B; Applying the P force to the specimen (at which
the force acting is P1 = P0 + P), the Lo specimen elongates an amount L, the rhombus end
contacting to the specimen also move accordingly; consequently, the mirror is rotated an angle α and
the reflecting light rotates an angle 2α so we read the number A1 on the ruler A and B1 on the ruler
B .... Set the distance A0A1 = A1, the distance from the mirror to the ruler is L, the diagonal of the
rhombus knife is a as shown, since α is a small angle, we have:
L
tan =
a
A1
2 tan 2 = ;
LB
Thus :
𝛼
L = 𝐴1
2LB
We see that the readings A1 and B1 on the A and B scale corresponding to the elongation LTB
of the specimen times the magnification factor m.
m = 2L / a (e.g. mB corresponds to LB ...) with a = 4.5mm
So from a small deformation L on the specimen, we used the amplifier to read a large value L
through the magnification factor m.
3. Experimental tools
1. A caliper with precision 1/50mm
2. Steel ruler
3. A pairs of optic strain gauges A and B with the magnification factors mA and mB.
2 P2 P=P2-P1 A2 B2
. . . . ……….. . ………….
. . . . .
6. Experiment procedure:
Increase the force from zero to the initial force P0 =100 kG (1000N) or 200kG(2000N) in order to set
tup the initial state of the experiment.
Increase the force each equal amount P, record the readings ion the two strain gauges.
7. Experiment data :
P= 400 kg
a = 4.5mm
LA = 1,22 m
LB= 1,26 m
d0 = 26 mm → Area = 531 mm2
L0 = 100 mm
14
8. Calculation
Calculate the average increment of the readings on the left and the right:
A B
𝐴𝑎𝑣𝑒 = , 𝐵𝑎𝑣𝑒 =
2𝐿𝐴
, and the magnification factors: 𝑚𝐴 =
𝑛 𝑛 𝑎
1
ave = = 0.2 (cm) = 2 mm
5
0.9
ave = 5 = 0.18 (cm) = 1.8 mm
2𝐿𝐴 2×1220
mA = = = 542.2
𝑎 4,5
2𝐿𝐵 2×1260
mB = = = 560
𝑎 4,5
1 𝐴𝑎𝑣𝑒 𝐵𝑎𝑣𝑒
𝐿𝑎𝑣𝑒 = ×( + )
2 𝑚𝐴 𝑚𝐵
1 2 1.8
𝐿𝑎𝑣𝑒 = ×( + ) = 3.45 × 10−3
2 542.2 560
P. 𝐿0
𝐸=
𝐿𝑎𝑣𝑒 . 𝐴0
400 × 100 𝑘𝑔
𝐸= = 21834.66 ( )
3.45. 10−3 × 531 𝑚𝑚2
Draw the graph representing the relationship between Pi and the reading Ai and Bi.
12.8
12.6
12.4
12.2
12
11.8
800 1200 1600 2000 2400 2800
P (kg) A
15
Relationship between Pi and the
reading Bi
31.4
31.2
31
30.8
B (cm)
30.6
30.4
30.2
30
29.8
800 1200 1600 2000 2400 2800
P (kg
Column3
16
LAB 6: ELASTIC MODULUS G WHEN TWISTED
6.1 Objectives
- Determine the shear modulus G of the steel and test Hooke's law.
17
6.5 TEST PREPARATION
4
- Measure the inferred diameter of the sample 𝐼𝑃 = 𝜋𝑑
32
0
- Measure distance b to deduce the maximum load class (weight) placed on the system
- Measure distance LAB and a
- Attach the weight hanger to the system
- Set the displacement next to the horizontal bar
- Create a table to record the results as follows:
. . . . . . .
P=1 nAi=17.8 nBi=8.8
18
6.7. CALCULATION
- a=100mm, b=380mm, d0=20mm, LAB=100mm
- Calculate the torsion moment (torque): Mz = P.b = 1.380 = 380 kg.mm
- Calculate the average of the two reading numbers on displacement meters:
∆𝐴𝑖 17.8x10−2 ∆𝐵𝑖 8.8x10−2
∆𝐴𝑎𝑣𝑒 = 𝑛
= 3
= 5.93𝑥10−2 𝑚𝑚; ∆𝐵𝑎𝑣𝑒 = 𝑛
= 3
= 2.93𝑥10−2 𝑚𝑚
- Calculate the average angle of twist at A and B:
∆𝐴𝑎𝑣𝑒 5.93𝑥10−2 ∆𝐵𝑎𝑣𝑒 2.93𝑥10−2
𝜑𝐴,𝑎𝑣𝑒 = 𝑎
= 100
= 5.93𝑥10−4 ; 𝜑𝐵,𝑎𝑣𝑒 = 𝑎
= 100
= 2.93𝑥10−4
- Calculate the average relative angle of twist between A and B:
∆𝜑𝑎𝑣𝑒 = 𝜑𝐴,𝑎𝑣𝑒 − 𝜑𝐵,𝑎𝑣𝑒 = 5.93𝑥10−4 − 2.93𝑥10−4 = 3𝑥10−4
- Calculate the elastic modulus G when twisted:
∆𝑀 .𝐿 380𝑥100
𝐺 = 𝑧 𝐴𝐵 = 𝜋𝑥204
= 8063 kg/mm2
∆𝜑𝑎𝑣𝑒 .𝐼𝑃 3𝑥10−4 𝑥
32
- Plot the relationship between P and the numbers Ai and then Bi.
11.8
B (x10-2)
10 5
8 4
6 5.8 3 2.9
4 2
2 1
0 0 0 0
0 1 2 3 4 5 0 1 2 3 4 5
P (kG) P (kG)
- For E, μ obtained from the experiment we can calculate Gtheory. (E = 200.000N / mm2, =
0.3)
𝐺𝑡ℎ𝑒𝑜𝑟𝑦 − 𝐺𝑟𝑒𝑎𝑙𝑖𝑡𝑦 8100 − 8063
%∆= | | 𝑥100% = | | 𝑥100% = 0.46%
𝐺𝑟𝑒𝑎𝑙𝑖𝑡𝑦 8100
19
- Accuracy of measuring instruments, measurements and calculation methods are quite
accurate, not too complicated for experimenters. Pay close attention to the process of
reading results so that the error is minimal.
20
LAB 7: DISPLACEMENT AND ROTATION OF CANTILIVER BEAMS
SUBJECTED TO ASYMMETRIC BENDING.
7.1. Objectives
Measure the displacement (deflection) and the angle of twist (at a number of cross sections)
of a rectangular beam under asymmetric bending. Compare the measured results with the
value calculated according to the formula in order to check the formula.
𝑃𝐿2𝐶
𝜑𝐶 =
2𝐸𝐼𝑥
It is possible to use displacement meters to directly measure the displacements at points B,
C and D on beams, and then compare with the displacement calculated using the theoretical
formula above. In addition, the beam's elastic line in the CD segment is the first order, so
it is possible to calculate the angle of twist at C based on the displacements:
𝑦𝐷 − 𝑦𝐶
𝜑𝐶 =
𝐿𝐷 − 𝐿𝐶
D B A
yC
yD yB LB
21
7.4. Experimental tools
A caliper with precision 1/50mm
Steel ruler
Electronic displacement meters (mm)
Weights
1 P0 0 0 0
Therefore,
∑ △𝐵 = 1.56; ∑ △𝐶 = 3.93; ∑ △𝐷 = 6.5
22
- Place the weights to create the force P1, P2, P3, ... with the constant loading increment of
ΔP.
- Control the number of readings by the linearity between force and displacement.
7.7. Calculation
𝑏ℎ3 30.64
E= 175000 (𝑁/𝑚𝑚2 ) ; 𝐼𝑥 = = = 160 (𝑚𝑚4 )
12 12
(a)
𝑃𝐿3𝐶 2. 3503
𝑦𝐶 𝑡ℎ𝑒𝑜𝑟𝑦 = = = 1.02 (𝑚𝑚)
3𝐸𝐼𝑥 3.175000.160
𝑃𝐿2𝐶 2. 3502
𝑦𝐷 𝑡ℎ𝑒𝑜𝑟𝑦 = (3𝐿𝐷 − 𝐿𝐶 ) = (3.500 − 350) = 1.677 (𝑚𝑚)
6𝐸𝐼𝑥 6.175000.160
𝑃𝐿2𝐵 2. 2002
𝑦𝐵 𝑡ℎ𝑒𝑜𝑟𝑦 = (3𝐿 )
𝐶 − 𝐿𝐵 = (3.350 − 200) = 0.405 (𝑚𝑚)
6𝐸𝐼𝑥 6.175000.160
(b)
∑ △𝐷 6.5
𝑦𝐷 = = = 1.625 (𝑚𝑚)
𝑛 4
∑ △𝐵 1.56
𝑦𝐵 = = = 0.39 (𝑚𝑚)
𝑛 4
∑ △𝐶 3.93
𝑦𝐶 = = = 0.9825 (𝑚𝑚)
𝑛 4
(c)
△𝑃 𝐿2𝐶 2. 3502
𝜑𝐶 𝑡ℎ𝑒𝑜𝑟𝑦 = = = 4.375 × 10−3 = 0𝑜 0′ 15.75"
2𝐸𝐼𝑥 2.175000.160
𝑦𝐷 − 𝑦𝐶 1.625 − 0.9825
𝜑𝐶 = = = 4.283 × 10−3 = 0𝑜 0′ 15.42"
𝐿 𝐷 − 𝐿𝐶 500 − 350
(d)
23
Relationship between Force and displacement A
12
10
8
P (N)
0
0 0.22 0.62 1.01 1.39 1.78
B (mm)
Series 1
10
8
P (N)
0
0 0.3 1.3 2.29 3.27 4.23
B (mm)
Series 1
24
Relationship between Force and displacement C
12
10
8
P (N)
0
0 0.4 2.02 3.62 5.25 6.9
B (mm)
Series 1
Angle of twist
Displacement at Displacement at Displacement at
at C Note
B (mm) C (mm) D (mm)
25
7.8. Comments on the results
The read numbers are almost linear. Based on the graph, we see that the values of
△ 𝐵𝑖, △ 𝐶𝑖, △ 𝐷𝑖 are almost constant. The graph of the relationship between forces and
displacements B, C, D is a linear function. This means that when the force P increases by
a constant amount of △ 𝑃, 𝑡ℎ𝑒 △ 𝐵,△ 𝐶,△ 𝐷 increase by a constant amount. Observing,
we see that the recorded data has errors between the practical values and the theoretical
values. The cause may be due to inaccurate operator mamipulation, inaccurate reading and
recording data, testing tools and testing procedure.
26
LAB 8 :DISPLACEMENT OF CANTILIVER BEAMS SUBJECTED TO
COMBINED BENDING MOMENTS
8.1. Objectives
Determine the direction and total displacement f of cantilever beams (console beams) subjected
to combined bending moments.
Compare with the theoretical results.
𝑃𝑥 𝑠𝑖𝑛 𝜑𝑙 3 𝑃 𝑐𝑜𝑠 𝜑𝑙 3
• The displacement in x direction: fx = =
𝐸𝐼𝑦 𝐸𝐼𝑦
𝑏ℎ3 𝑏ℎ3
In which, l is the distance from the load P to the fixed end; 𝐼𝑥 = ; 𝐼𝑦 =
12 12
𝑓𝑥
The angle between the displacement f and the symmetry axis y is : 𝑡𝑎𝑛 𝛼 =
𝑓𝑦
The displacements f x and fy can be measured by using displacement meters. Then, the total
displacement f and the angle are determined.
27
8.4. Experimental tools
𝛴𝛥𝑥 1
=> 𝑓𝑥,𝑎𝑣𝑒 = 𝑛
= 5 ⋅ 189 = 37.8(10−2 𝑚𝑚) = 0.387(𝑚𝑚)
𝛴𝛥𝑦 1
=> 𝑓𝑦,𝑎𝑣𝑒 = 𝑛
= 5 ⋅ 166 = 33.2(10−2 𝑚𝑚) = 0.332(𝑚𝑚)
28
𝑓𝑥
- Calculate 𝑓 = √𝑓𝑥2 + 𝑓𝑦2 and tan𝛼 = 𝑓𝑦 => 𝛼
140
120
100
80
60
40
20
0
0 2 4 6 8
Load P ( kG,N)
200
Reading x axis
150
100
50
0
0 1 2 3 4 5 6 7
Load P ( kG,N)
29
𝑃𝑦 𝑙 3 𝑃 𝑠𝑖𝑛 𝜑𝑙 3 1⋅𝑠𝑖𝑛 300 ⋅5003
=>𝑓𝑥 = = = = 0.309𝑚𝑚
3𝐸𝐼𝑥 3𝐸𝐼𝑥 3⋅2000⋅5832
- High accuracy
- The cause of the error: reading the measurement result cannot be accurate, the device is
not stable
9.1. Objectives
Determine the critical axial force of a bar and compare the experimental value with the
theoretical value.
9.2. Theoretical background
The critical axial force of a bar is determined by Euler's formula as follows
30
- Two fixed ends μ = 0.5 (case 3)
- One fixed end and one free end μ = 2 (case 4)
31
The load is applied using a set of 5N and 1N scales.
32
Pth(theory) Pth (experiment) Error % Note
(N) (N)
8 7 12.5 𝜇=1
16,3 16 1.84 𝜇 = 0.7
32 31 3.125 𝜇 = 0.5
2 2 0 𝜇=2
33
34