HANDBOOK FOR

ROLLING DOORS

HIGHT QUALITY
GOOD PRICE
EASY ASSEMBLY

CONTROL Y ACCESOS, S.L.

AUTOMATISMOS ELECTRÓNICOS
C/ Xavier Puig i Andreu, 42 bajos 25005 LLEIDA

Tel. 973 24 88 42 Fax 973 22 06 21

e-mail : [email protected]
www.controlyaccesos.com
 BASIC INFORMATION

The operating voltage of the device is 230 VAC single phase 50Hz with a nominal
consumption of 1.75 A.
It is therefore necessary that the supply line of equipment is a single line of section
minimum 2.5 mm2 and capable of supporting peak consumption of 10 A.

It is not necessary a specific maintenance for this equipment, although they are
recommended periodical inspections to prevent small damages arising from the
usage, which can generate bigger problems.

The equipment transportation must be realized respecting the indications of

position, showed in the containing box, and it is suggested to storage it in a dry
place avoiding temperatures below -5ºC, or above 50ºC.

SECURITY SYSTEMS AND USE CONDITIONS

The protection of the device against the input of 230VAC is given by a breaker of
10A, which is activated when the consumption balance is higher than the assigned.

As a security usage system the equipment has in itself a team of photocell sensor
barrier that in the case of interruption of the beam of light, the system prevents the
closing of the door or inverts the movement if it is being executed.

Its usage have not any associated dangers, but it is highly recommended a rational
use of it, without any other use rather than the specified one, trying to distance it
form any other type of operation.

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ROLLING DOORS DETAILS

CANVAS’ DETAILS

The canvas’s grammage is 900 and with a thickness of 0.8mm

A rupture’s resistance of 3500N/5cm according to BS 3424 method 6 A
A tear resistance of 600 N
The working temperature is -30 ºC (for freezing door) / + 70 ºC
Possibility of supplying it in different colours
The formula to calculate the degree of thermal insulation is the following:

K1= 67 W m2 K

CANVAS COLOURS

Colour RAL

Yellow 1003

Orange 2004

Red 3002

Blue 5010

Green 6028

Gray 7038

White 9016

TRANSPARENT PVC CHARACTERISTICS

The transparent PVC density is 1.22 g/cm3 and it has a thickness of 3 mm

A rupture’s resistance of 1.6 daN/mm2 according to ASTM D638.
A tear resistance of >50 daN/cm3
The working temperature is +50 ºC
Global transparence is 80 %

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ALUMINUM AND PROFILES DETAILS

The profiles are of extruded aluminium and of self design.

The composition characteristics are governed according to UNE-EN 573-3
Dimensional tolerances as UNE- EN 775-9
Profiles are extruded with an alloy of 6060 and treated with heat-T5, with a Brinell
hardness of 60.
The standard colour is white RAL9010, other colours under request only.

Quick track door_________ weight 2722 g/m _______ and 2.0 mm thick.
Cover front quick door ____ weight 1299 g/m _______ and 1.7 mm thick.
Cover back quick door ____ weight 1574 g/m _______ and 1.7 mm thick.
Quick Track door special __ weight 5092 g/m _______ and 3.0 mm thick.
Cover front quick
door special ____________ weight 3196 g/m ________ and 3.0 mm thick.
Cover back quick
door special ____________ weight 4282 g/m ________ and 3.0 mm thick.
Tambour-weight aluminium_ weight 4366 g/m ________ and 2.7 mm thick.
Freezing track door ______ weight 3954 g/m ________ and 2.0 mm thick.

WEIGHT OF THE DOOR IN FUNCTION OF HIS DIMENSIONS

FAST DOOR SPECIAL FAST DOOR

WIDE WEIGHT WIDE WEIGHT
HIGH [cm] HIGH [cm]
[cm] [Kg] [cm] [Kg]
200 200 65 200 200 90
250 200 70 300 300 120
250 250 75 400 400 150
300 250 80 400 450 160
300 300 85 500 450 170
350 300 90 500 500 190
350 350 95 600 600 220

CONTROL SYSTEM CHARACTERISTICS

The system control consists on:

A detection position system by magnetic encoder, by which you will get a set of null
system maintenance, and a transfer continuous of data.

A robot of control directly designed for the implementation of closures which their
data analysis system links with the ability to customize the performance characteristics
of it by the customer.

Electronic frequency control which controls the engine and achieves a smooth
movement of the door, preserving the durability and different mechanical part of the
system.

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 LIST OF DOOR COMPONENTS
QUICK DOOR PIECES

4 1
5 18
14 3 4
6

17 15

16

2
8
13
9
12

19 19
11
10

1 .- Tambour roll canvas 10.- Aluminium counter balance

2 .- Electronic control (card) 11.- Sliding chair
3 .- Nylon bushing 12.- Photocell with holder
4 .- Ear-muffs Support 13 .- Safety Reeds
5 .- long axis with sleeve 14 .- Shaft cover
6 .- Bearing box (Separator support) 15 .- Reducer
7 .- Aluminium track 16.- Motor
8 .- PVC Canvas 17.- Encoder
9 .- photocell emitter 18 .- Short Axis with sleeve
19 .- Photocell Support

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 ASSEMBLY INSTRUCTIONS
QUICK INSTALLATION OF FAST ROLLING
DOORS
1- Spread out the guides as shown in the 2- Fit the guiders with the ear-muffs
following drawing and raise it. on both sides of the door using M 10
screws with their eye nuts.

3. - Level the door. Then, drill the panel and set 4. - Fix the door on the floor by placing an M8
the Plug (chino) to fix it, firmly to both sides. plug, a washer and a screw on both sides.

5.-Open the box and set in 4 plugs with their 6-Drill a Ø 10.5 hole horizontally and vertically
screws to fasten it to the wall. centred, passing through the wall from the
inner side to set the fastening bolt in place.

N.B. BEFORE STARTING UP, UNROLL THE CANVAS MANUALLY, CENTRE IT WITH
THE TRACKS, AND ROLL IT UP AGAIN.

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GUIDE GENERAL ASSEMBLY
٧ Assembly the Tambour at level.
٧Align the guides so that at the bottom part of the door, the distance between
guides must be 1cm more than the top of it (0.5 cm for each side).

Tambour
X

Guides

X + 1 cm

٧Hold guides to the wall with the nylon rod.

Wall or panel
Guide
Plug
door
(Chines)

Nylon rod

٧ Place a fixing screw from the guides to the ground.

Floor Guide to
the door

٧ Fill any gaps left between the track and the wall with silicone
٧ Check that the canvas is fit in 6cm in each side of the guider.
٧ Align properly the security photocell.
٧ Connect the tubes by the bottom part of the control table.
٧ Cut the left tube over the control panel.
٧ Stretch completely the antenna of the control board to place it in a vertical
position.

Taking care of the last details

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 1 2 3 4

VIOLET
REV PIN4
BROWN
PHOTOELECTRIC SENSOR PIN 3 FWD 12V VARIADOR PIN5
TRANSMITTER PIN6 SP1
PIN7 LENTA GND VARIADOR PIN10
BLUE
D D

BROWN
12V
DL2 12V+ DL16
1
BLUE
GND 2 DL8 FASEA 12V
RED
12V
CONECTOR VARIADOR
3 STOP S1 RADIOFREQUENCY GND
BLACK
GND
DL9 FASEB RECEIVER
ENCODER CONECTIONS 4 12V
GREEN
FA 5 DL10 FCIB DOOR UP GND
YELLOW
FB
J7
6
FCIB
DL11 PHOTO
7 MICROCONTROLLER
J7

PHOTOELECTRIC SENSOR GND

DOOR DOWN
RECEIVER 8 J6
DL12
J6

BLACK REEDS
C FOTO 9 DL7 C
INTERNAL CONFIG.
GND 10 DL13
REEDS MANIOBRA P. RESET DOOR CLOSED
FCM 11 DL3 J5
J5

RADIOFREQUENCY
S? GND 12 DL14
INTERNAL PUSH MANI NEGADA
MANI
DOOR OPEN
13 J3
J3

MANI 14 DL15 FCIS

S?
MA-N 15
J8

BOARD PUSH DOOR NO CLOSED

GND
J8
16 DL1 5V+
CONECTIONS MBTS FRE1
TRANSFORMER
B S? FRE2 B
11 on 16 MOV 230 VAC
MA-N J2 FRE1
22 15 J2
FCIB
CONFIGURATION DIPS 33 14
FCIS FRE2
44 13
C5 FREE
55 12
C6 FREE
66 11
CONFIG
77 10
REEDS S/N
88 9
AUT/MAN
ON

F N

230 VAC CONECTION

Title
A A
DESCRIPTION BOARD CONTROL
DIAGRAM OF THE ELECTRONIC CONTROL

Size Number Revision

A4
[email protected]
Date: 23-Oct-2008 Sheet of
File: C:\Mis documentos\2008sch\PORTARAPIDA\PORTARAP.Ddb
Drawn By:
1 2 3 4

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230VAC CONNECTION

We only have two places for the connection of the 230 V AC to our devices. In the
pneumatic and electrical automatisms and fast doors the supply voltage connection
is done in the emergency stop, and in the special fast doors the 230 V AC plug in
the terminals already indicated for that: ground to the green/yellow terminal,
neutral in the blue terminal and phase in the grey one.

Pneumatic automatism
Electric automatism IN THE EMERGENCY STOP
Fast door

Special fast door AT THE TERMINALS CONNECTION

PHOTOCELL ELECTRIC CONNECTION (LED of photocell DL11)

In the rolling doors (fast and special fast doors), the photocell is already prewired
and we only need to join the photocell sensor wires of the track which doesn’t have
the engine to the wires that come from the cover which supplies power.
Red with brown, black with blue and violet is not connected.

Hose's Enclosure Hose photocell sensor

Red --------------- Brown
Black ------------- Blue
Violet (not connected)

In the electrical and pneumatic automatisms, photocell sensors are mirror reflection
and the connections are the following:

Brown (+) to terminal No. 1 positive

Blue (-) terminal in the No. 2 negative
Gray C to terminal No. 8 common
Black NA to terminal No. 9 open contact

CONNECTING THE INNER PUSH (PUSH LED DL13)

The connection of the inner camera push happens in the terminals No. 12 and
No.13, it is an open contact in which the board is connected in parallel with the
electronic control push button.

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SETTING THE SYSTEM
Operation ways:

Manual Operation

In this way, the door is opened and closed manually through the
push button for control.
To configure the system in this way, we set the programming DIP
(dual-in line package) number 8 in S2 in the state of OFF.

Time mechanism operation

In this way, the door will open manually, through the

push button for control, and it will close automatically
after a period of time.

To configure the system in this way, we set the programming

DIP (dual-in line package) number 8 of S2 in the state of ON.

SETTING OF THE REMAINIG OPEN TIME

FOR ELECTRIC DOORS
ONLY FOR THE TIME MECHANISM MODE

To modify the time in which the door must remain open we have to follow these
steps:

1st Push the ‘RESET’ button.

2nd Push the button for control, and then the door will start to open.

3rt Thereafter hold the Stop button pressed.

4th Once the door is totally stopped at the top, allow the opening time desired to
pass holding the STOP button all the time.

5th Once the desired time has passed, press the button for control in order to close
the door. Then, we realise the STOP button.

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 VARIATION OF THE WORKING POINT
Programming the locking point
In order to program the locking point on the door, we follow these steps:

1st We set No.6 programming DIP in S2 at OFF

2nd Press the RESET button.

3rd Press the button for control and hold. The door will rise
slowly to the top of it and then will go down again. When the
door is halfway up, we realise the button control to stop
automatically the door.
Then, pressing the button control at intervals the door goes
down following the intervals. In this way, we place the door till
the locking desired point (left a pair of centimetres less because of the inertia of
the door).
If it goes too far down, let’s press the STOP button at small intervals and the door
will rise following them up until the desired point.

4th Once set the point, we place the No. 6 programming DIP at ON recording the
changes done.

FREQUENCY VARIATOR CONNECTING

ARRANGEMENT
1 - Positive Power bulb button START
2 - Jumper with 5
3 – Red cable toward the board (FWD)
4 – Gray cable toward the board (REV)
5 – Yellow cable toward the board (+12 V)
6 – Blue cable toward the board (SP1)
7 – Green Cable toward the board (RESET)
8 - Without Connection
9 - Without Connection
10 -White cable towards the board and negative
feeding START button (0V)
11 - Without Connection

L1 and L2 – input power of 230 VAC drive

T1, T2 and T3 – output engine

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 CONNECTING ARRANGEMENT OF THE REMOTE
CONTROL RECEPTION

To configure the reception channel of the remote control (the keyboard number
which will open the door), is necessary to follow these steps.

1) Press the button S1 from the circuit board receiver to light up the LED
DL16 from the same board (Fig.1)

2) During some seconds, LED DL16 will remain lighted and during that time,
we can record the number to open the door. (After that period of time,
LED will turn off and to record the desired channel, we have to come
back to step number 1)

3) While LED DL16 from the receiver circuit is lighted we have to press the
desired number in the remote control for the opening of the door. When
the light starts to blink, the receptor is configured.

4) Upon completion of the above steps, places us before the camera and
pressing on the command, the number previously recorded, if the door
opens, it means that the recording had been correct, in the opposite
case, we ought to repeat the complete process.

BOARD CONTROL
CIRCUIT RECEIVER
Radiofrequency
receiver
Connector
recver variator

DL16

Connector’s
entries S1
Connector
230V
Transformer

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CONTROL Y ACCESOS, S.L.

C Y A, S.L.

12
CONTROL Y ACCESOS, S.L.

C Y A, S.L.

13
CONTROL Y ACCESOS, S.L.

C Y A, S.L.

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 GUARANTEE CERTIFICATE
This certificate guarantees the quality of the product in the terms
established by law, during a period of 2 years from the delivery date of the
product. According to the law 23/2003, 1st July, for consumer goods
guarantees.

It does not include the faults occasioned by negligence, beatings, usage,

maintenance or improper manipulations of the same, a non-suitable
voltage, with no connection to the ground installation, or wear materials
due to its normal use, as well as accidents, natural disasters or any other
cause beyond our control.

If any component is not working properly, it will be forwarded to the

manufacturer who will analyse if it is beyond the guarantee limits.
In the breakdowns of the electronic components it is necessary to present a
certificate from the supplier of the electrical currency, indicating that the
strain has remained within the parameters in the date when the incidence
occurred.
In those incidences where the usage of the guarantee is justified, we’ll opt
for the repair, the replacement of the item the discount or refund of it, on
the terms established by law.
The guarantee will lose its value:
- If they are modified, changed or substituted some of information of
the same or of the purchase ticket.
- It the guaranteed product is manipulated or repaired without the
sellers, importer or manufacturer knowledge.
- If the signature or corporate seal is not in it.

To use the guarantee, it is essential to submit this certificate of guarantee

together with the purchase ticket.

GUARANTEE CERTIFICATE

Name of Client:
Address:
Population: Zip:
County:
Country:
Phone: Fax:
E-mail:
Model:
Date of purchase:
Stamp Distributor:

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