Client Project Stage

Design of API 650 Storage Tank

Hunza Sugar Mill Document

Pages

Design Report of Condensate

Tank

0 11/11/20 Issue for Review Shahroze Mustafa M. Nauman Butt Syed Umer
Rev. no Date Issue Purpose Designed By Checked By Approved By

Designed and Manufactured By:

Fabcon
FABCON DESIGN AND ENGINEERING Project No:
227- Sundar Industrial Estate , Lahore.
Tel No: 0423-5297122 Email: [email protected]
21001-BO-016
Client:
HUNZA SUGAR MILLS (PVT.) LTD
1-A, BLock A,New Muslim town, Lahore.
Tel No: 042-111-161-161

Document No:
FDE-TK-20-10
Date:
8-Mar-23
 Document No:
Design Report of Condensate Tank
FDE-TK-20-10

Table of Contents

1. Sketch -------------------------------------------------------------------------------------------------------------- Page 2

2.Design Data -------------------------------------------------------------------------------------------------------------- Page 3
3. Calculation -------------------------------------------------------------------------------------------------------------- Page 5
3.1 Shell Design --------------------------------------------------------------------------------- Page 5
3.2 Annular Plate Design --------------------------------------------------------------------------------- Page 5
3.3 Bottom Plate Design --------------------------------------------------------------------------------- Page 5
3.4 Roof Plate Design --------------------------------------------------------------------------------- Page 6
3.5 Required Compression Area for Roof to Shell junction --------------------------------- Page 6
3.6 Weight Calculations --------------------------------------------------------------------------------- Page 6
4. Nozzle Calculat ------------------------------------------------------------------------------------------------------------------ Page 7
5. Wind Analysis ----------------------------------------------------------------------------------------------------------------- Page 10
5.1 Sliding Resistance Against Wind ------------------------------------------------------------- Page 10
5.2 Overturning Stability --------------------------------------------------------------------------------- Page 10
6. Seismic Analysi ----------------------------------------------------------------------------------------------------------------- Page 12
6.1 Structural Period of Vibration ------------------------------------------------------------- Page 12
6.2 Structural Response Acceleration ------------------------------------------------------------- Page 12
6.3 Effective Weight of Tank ------------------------------------------------------------- Page 13
6.4 Seismic Shear Load ------------------------------------------------------------- Page 13
6.5 Center of Action for Ringwall Moment ------------------------------------------------------------- Page 13
6.6 Center of Action for Slab Moment ------------------------------------------------------------- Page 14
6.7 Dynamic Liquid Hoop Forces ------------------------------------------------------------- Page 14
6.8 Overturning Moment ------------------------------------------------------------- Page 14
6.9 Annular Ring Requirements ------------------------------------------------------------- Page 15
6.10 Force Resistance in Annular Region ------------------------------------------------------------- Page 15
6.11 Anchorage Ratio ------------------------------------------------------------- Page 15
6.12 Shell- Membrane Compression ------------------------------------------------------------- Page 15
6.13 Freeboard ------------------------------------------------------------- Page 15
6.14 Maximum Uplift for Self-Anchored Tank ------------------------------------------------------------- Page 16
6.15 Self- AnchoringRequirement of Tank ------------------------------------------------------------- Page 16
7. Tank Anchorag ------------------------------------------------------------------------------------------------------------------ Page 17
8. Design Summar ------------------------------------------------------------------------------------------------------------------ Page 18
Page 1
 Document No:
Design Report of Condensate Tank FDE-TK-20-10

1. SKETCH

M2
N5
Slope 1:5

N1 HLLL 300 mm
HLL 400 mm
mm

IID= 9,760 mm
7,620

N2

M1
N4
LLL 400 mm

N3 LLLL 300 mm

Cone Up Slope 1:50

 Document No:
Design Report of Condensate Tank FDE-TK-20-10
Document No:
FDE-TK-20-10
Document No:
FDE-TK-20-10

PAGE 2
CLIENT #REF!
#REF!
#REF!
Document Type

BASIC CALCULATIONS

A DESIGN PRESSURE [FROM DESIGN DATA] = 1.71 N/mm2 17.1 B(g)

MAWP FOR THE VESSEL (FROM DESIGN REPORT) = 1.817 N/mm2
MINIMUM [LEFT HEAD = 1.817, SHELL=2.07, RIGHT HEAD=1.818] = 1.817 N/mm2
HYDROTEST PER UG: 99(b) 1.3 X MAWP X LSR = 2.3621 N/mm2
LSR = 1

File Name:: #REF! PAGE 4

 Document No:
Design Report of Condensate Tank FDE-TK-20-10

2. Design Data

Design Code = API 650 Edition 12 with Addendum 3

No. of Tanks = 1

Tank Diameter D = 9,760 mm

SG of Liquid SG = 1
Tank Height H = 7,620 mm
Volume of Tank V = 570 m3
Design Pressure P = 0 psig
Design Temperature T = 50 C
o

Corrosion allowance CA = 2 mm
Corrosion allowance CA = 0 mm
Material of Construction = SA 36
Plate Dimensions = 1,500 x 6,000 mm
Allowable stress for Sd = 160 Mpa
Allowable stress for St = 171 Mpa
Yield Stress of Mater St = 250 Mpa
No. of Courses = 6
Bottom Cone Slope = 1:50 1 50

Roof Cone Slope = 1:5 1 5

Nozzle Material = A-106 Gr B

Flange Material = A - 105 mm
Design Wind Speed = 160 km/hr.
Seismic SUG = SUG I
Seismic Zone = 1
Peak Ground Acceleration = 0.07 %g

Importance Factor = 1
Site Class = D
SDS = 0.4 %g
SD1 or S1 = 0.3 %g
PGA or S0 = 0.1 %g
 Document No:
Design Report of Condensate Tank FDE-TK-20-10

Document No: 0

2.1 Nozzle Data

Shell Nozzles

Inlet Nozzle N1 = 6"

Outlet Nozzle N2 = 4"
Drain N3 = 1.5"
Spare N4 = 4"
Instrumentation N5 = 1"
Manhole M1 = NPS 24

Roof Nozzles

Vent R1 = 2"
Manhole M2 = NPS 20
 Document No:
Design Report of Condensate Tank FDE-TK-20-10
Document No:
FDE-TK-20-10
Document No:
FDE-TK-20-10
Document No:
FDE-TK-20-10
 Design Report of Condensate Tank

3. Calculations

Input Design is Safe Warning

3.1 Shell Design

Code: API 650 ( 5.6.3)

The required Minimum Thickness of shell plates shall be the greater of the values computed by the follwing Formulas:

D= 9.76 m
td =(4.9 D(H-0.3)G)/Sd+CA
tt =(4.9 D(H- H= 7.62 m
0.3))/St SG 1
Plate Width= 1.5 m

1- Foot Method Min 1st Course Plate Thk. = 6 mm Min. Shell Plate Th
Cou Head Material Sd St CA td tt tmax tuse
rse
No: m API 650 (Table 5.2) Mpa Mpa mm mm mm mm mm
1 8 SA 36 160 171 2 4.19 2.05 4 6.00
2 6.12 SA 36 160 171 2 3.74 1.63 4 5.00
3 4.62 SA 36 160 171 2 3.29 1.21 4 5.00
4 3.12 SA 36 160 171 2 2.84 0.79 3 5.00
5 1.62 SA 36 160 171 2 2.39 0.37 3 5.00

Total Weight Kg

3.2 Annular Bottom Plate Design

Code: API 650 ( 5.5.3)

Product Design Stress in first Shell Course = (td/ as constructed exclusive Cor
= 87.5 Mpa
Hydrostatic test Design Stress in first Shell Course = (tt / as constructed t) St
= 58.3 Mpa
Stress Produced in Bottom Shell Course = 87.5 Mpa
So,
Annular Bottom Plate Thickness tbr = 8 mm
2t_b
√(F_y/2γGH)
 Design Report of Condensate Tank

2t_b
Radial Width of Annular Plate L = √(F_y/2γGH)

= 654 mm
Radial width of annular plate use = 650.0 mm Als
Weight of Annualr Plates (New & Cold) = πD t_br L×7.85
= 1252 Kg
Weight of Annualr Plates (hot & Corroded) = πD t_br L×7.85
Thick
= 939 Kg

3.3 Bottom Plate Design

Code: API 650 ( 5.4.1)

Thickness of Bottom Plate tb = 8 mm Min Thk 6

Radius of Bottom Cone r = 4.5 m
Height of Bottom Cone h = 0.35 m
πr(√(h^2+r^2 ))
Surface Area of Bottom Cone Ab =
= 64.66 m2
Weight of Bottom Plate (New & Cold) Wb = Ab x tb x 7.85
= 4060 kg
Weight of Bottom Plate (Hot & Corroded) = Ab x tb x 7.85 Thick
= 3045 kg
3.4 Roof Design
Code: API 650 ( 5.10.5.1)
Live load on roof Lr = 1 Kpa Min Press
(Wt. of shell , annualr and botto
Dead Load of Tank DL =

= 2 kpa
Load Combinations on Roof T1 = DL + (Lr or S) + 0.4 Pe
= 3 Kpa Reference
T2 = DL + 0.4(Lr or S) + Pe
= 2 Kpa
 Design Report of Condensate Tank

Total Load on Roof T = 3 Kpa

Curb Angle = 11 Degree
2000D/sinθ √(T/1000E)
Minimum Thickness of Roof = +CA

= 12.04 mm
Thk. Of Roof Plate Used th = 10 mm
Angle Used for Roof Joint = L-50x50x6.4
Weight of Angle = 4.7 kg/m
Area of Angle = 320 mm2
Total weight of Angle for Whole Shell = 144 kg
Radius of Roof Cone r = 4.88 m
Height of Roof Cone h = 1.0 m

πr(√(h^2+r^2 ))
Surface Area of Roof Cone Ar =
= 76.3 m2
Weight of Roof Plate (New & Cold) Wr = Ar x tr x 7.85
= 5989 kg
Weight of Roof Plate (Hot & Cold) = Ar x tr x 7.85
= 4791 kg Thick

3.5 Compression Area at Roof-Shell Junction:

〖 TD 〗 ^2/(8F_a
Minimum Participating Area at roof to shell junction Amin =tanθ)

Fa = 0.6 Fy

Fa = 150 Mpa

Amin = 1162 mm2

R_c/sinϑ
Length of Normal to the roof R2 = Rc = Rad
= 24896 mm

Maximum Width of Participating Roof wh =0.3√(R_2 t_h ) Ref: Appe

= 150 mm
Maximum Width of Participating shell ws = 0.6√(R_c
t_s )
= 0 mm
Actual Participating Area at roof to shell junction A = Area of angle + (wh x th) +(ws x ts)
= 2122 mm2
= Compression at roof to junct
3.5 Weight Calculation

Empty Weight (New & Cold) = Sum of all components of tank as

 Design Report of Condensate Tank

= 20,833 kg
Empty Weight (Hot & Corroded) = Sum of all components of tank ex
= 14,693 kg
Maximum Capacity of tank Vmax = volume of tank upto HLL
= 548 m3
Minimum Operating volume of tank Vmin = Minimum volume of tank upto LL
= 29.93 m3
Overfill Protection Volume V0 = Volume of tank above HLL
= 7.48 m3
Net Working Capacity V = Vmax - Vmin - Vo
= 510 m3
Operating Weight (new & Cold) = Liquid wt. + Wt. of tank
= 568 ton
Operating Weight (hot & corodded) = Liquid wt. + Wt. of tank excluding
= 562 ton
Hydrostatic Weight = Wt. of water fill in tank + Wt. of ta
= 598 ton
 Document No:

FDE-TK-20-10

Shell Course 5
Shell Course 4
Shell Course 3
Shell Course 2
Shell Course 1

Min. Shell Plate Thickness = 5 mm

Wt (new) Wt (cor.)

Kg Kg
2166 1443
1805 1083
1805 1083
1805 1083
1805 1083

9387 5774

(td/ as constructed exclusive Corrosion Allowance) S d

 Document No:

FDE-TK-20-10

Also calculated from seismic analysis

Thickness used will be excluding corrosion

allowance

Min Thk 6 mm excluding CA

Thickness used will be excluding corrosion

allowance

Min Press. On Roof = 1Kpa

(Wt. of shell , annualr and bottom plates ×9.8)/ π/4 D^2

Reference Appendix R (API 650)

Page 5
 Document No:

FDE-TK-20-10

Thickness used will be excluding corrosion

allowance

Rc = Radius of tank

Ref: Appendix F. Figure F.2

Area of angle + (wh x th) +(ws x ts)

Compression at roof to junction shell is satisfactory

Sum of all components of tank as constructed

 Document No:

FDE-TK-20-10

Sum of all components of tank excluding corrosion allowance

Minimum volume of tank upto LLL

Liquid wt= V max x G x 1000

Liquid wt. + Wt. of tank excluding CA

Wt. of water fill in tank + Wt. of tank as constructed

Water wt = ( V max + Vo ) x G x 1000

page 6
 Docume
Design Report of Condensate Tank
FDE-TK

4. Nozzles

4.1 Shell Nozzles

REF: TABLE 5.3- 5.12

Code: API 650 ( 5.7)
Inlet Nozzle:

Nozzle Size = 6"

Pipe Sch = Sch 80
Flange Type = SLIP ON

Pipe Requirement
Requ
Thicnkness
ired Minimum Dist.
Sr. Use Thicnkness Dia of reinforcement plate of
Thick From Shell to Weight of Pipe (kg) Res
No (mm) (mm) Reinforcem
ness flange Face (mm)
ent Plate
(mm)
1
Min 10.97 10.97 400 6 200 3.05 Size of Pipe is
imu Outs
m ide
Flange Requirement
Dia
Thi Diam
met
ckn eter Diameter of Diameter Minimum Diam
Diameter of Bolt Circle Number of er of Diameter of Bore
ess of Raised Face (D) of Bolts Point of Weld (E
(C ) mm Holes (B) mm
of Flan mm m
Hole
Fla ge
s
nge (A)
25
(Q) 280
mm 216 241 8 23 20 2 18
mm

Outlet Nozzle:

Nozzle Size = 4"

Pipe Sch = Sch 80
Flange Type = SLIP ON

Pipe Requirement
Requ
Thicnkness
ired Minimum Dist.
Sr. Use Thicnkness Dia of reinforcement plate of
Thick From Shell to Weight of Pipe (kg) Res
No (mm) (mm) Reinforcem
ness flange Face (mm)
ent Plate
(mm)
1 8.56 8.56 305 6 175 2.00 Size of Pipe is
Flange Requirement
 Docume
Design Report of Condensate Tank
Min FDE-TK
imu Outs
m ide
Dia
Thi Diam
met
ckn eter Diameter of Diameter Minimum Diam
Diameter of Bolt Circle Number of er of Diameter of Bore
ess of Raised Face (D) of Bolts Point of Weld (E
(C ) mm Holes (B) mm
of Flan mm m
Hole
Fla ge
s
nge (A)
(Q)
24 mm
230 157 190 8 19 16 2 12
mm

Drain Nozzle:

Nozzle Size = 1.5"

Pipe Sch = Sch 100
Flange Type = SLIP ON

Pipe Requirement

Requ
Thicnkness
ired Minimum Dist.
Sr. Use Thicnkness Dia of reinforcement plate of
Thick From Shell to Weight of Pipe (kg) Res
No (mm) (mm) Reinforcem
ness flange Face (mm)
ent Plate
(mm)

1
Min 5.08 0 0 6 150 0.67 Increase the S
imu Outs Flange Requirement
m ide
Dia
Thi Diam
met
ckn eter Diameter of Diameter Minimum Diam
Diameter of Bolt Circle Number of er of Diameter of Bore
ess of Raised Face (D) of Bolts Point of Weld (E
(C ) mm Holes (B) mm
of Flan mm m
Hole
Fla ge
s
nge (A)
17
(Q) 125
mm 73 98 4 16 12 2 56
mm
 Docume
Design Report of Condensate Tank
FDE-TK

Spare Nozzle:

Nozzle Size = 4"

Pipe Sch = Sch 80
Flange Type = SLIP ON

Pipe Requirement

Requ
Thicnkness
ired Minimum Dist.
Sr. Use Thicnkness Dia of reinforcement plate of
Thick From Shell to Weight of Pipe (kg) Res
No (mm) (mm) Reinforcem
ness flange Face (mm)
ent Plate
(mm)

Min
1 8.56 8.56 305 6 175 2.00 Size of Pipe is
imu Outs
m ide Flange Requirement
Dia
Thi Diam
met
ckn eter Diameter of Diameter Minimum Diam
Diameter of Bolt Circle Number of er of Diameter of Bore
ess of Raised Face (D) of Bolts Point of Weld (E
(C ) mm Holes (B) mm
of Flan mm m
Hole
Fla ge
s
nge
24 (A)
230 157 190 8 19 16 2 12
(Q) mm
mm
Instrumentation Nozzle:

Nozzle Size = 1"

Pipe Sch = Sch 40
Flange Type = SLIP ON

Pipe Requirement

Requ
Thicnkness
ired Minimum Dist.
Sr. Use Thicnkness Dia of reinforcement plate of
Thick From Shell to Weight of Pipe (kg) Res
No (mm) (mm) Reinforcem
ness flange Face (mm)
ent Plate
(mm)

1 6.35 3.38 0 6 150 0.38 Increase the S

m ide
Flange Requirement
Dia
Thi Diam
met
ckn eter Diameter of Diameter Minimum Diam
Diameter of Bolt Circle Number of er of Diameter of Bore
ess of Raised Face (D) of Bolts Point of Weld (E
(C ) mm Holes (B) mm
of Flan mm m
Hole
Fla ge
s
nge (A)
12.7 110 57 79.4 4 16 12 2 49
 Docume
Design Report of Condensate Tank
FDE-TK

4.2 Shell Manhole Code: API 650 ( 5.7)

REF: TABLE 5.3- 5.12

Size of Manhole = NPS 24

Minimum Thickness of Nozzle Neck = 6 mm
Thickness
of Bolt Circle
Reinforce Thickness of Thk. Of Cover Outside Dia of
ment Plate Dia of Reinforcement Plate (mm) Bolting Flange Flagne Diameter of Flange
(mm) (mm) (mm) Flange (mm) (mm)
6 1255 8 11 832 768

4.3 Roof Nozzles Code: API 650 ( 5.7)

REF: TABLE 5.3- 5.12

Vent Nozzle:

Nozzle Size = 2"

Pipe Sch = Sch 40
Flange Type = SLIP ON

Pipe Requirement
Requ
Thicnkness
ired Minimum Dist.
Sr. Use Thicnkness Dia of reinforcement plate of
Thick From Shell to Weight of Pipe (kg) Res
No (mm) (mm) Reinforcem
ness flange Face (mm)
ent Plate
(mm)
1 3.91 3.91 175 6 150 0.61 Size of Pipe is
Flange Requirement
m ide
Dia
Thi Diam
met
ckn eter Diameter of Diameter Minimum Diam
Diameter of Bolt Circle Number of er of Diameter of Bore
ess of Raised Face (D) of Bolts Point of Weld (E
(C ) mm Holes (B) mm
of Flan mm m
Hole
Fla ge
s
nge (A)
20 150 92 121 4 19 16 2 68
 Docume
Design Report of Condensate Tank
FDE-TK

4.4 Roof Manhole Code: API 650 ( 5.7)

REF: TABLE 5.3- 5.12

Size of Manhole = NPS 20

Minimum Thickness of Nozzle Neck = 6 mm

Thickness
of Bolt Circle
Reinforce Dia of Reinforcement Plate (mm) Thickness of Thk. Of Cover Outside Dia of
ment Plate Bolting Flange Flagne Diameter of Flange
(mm) (mm) (mm) Flange (mm) (mm)
10 1055 10 10 1050 524
 Docume
Design Report of Condensate Tank
FDE-TK
 Document No:

FDE-TK-20-10

Requirement

Result

Size of Pipe is satisfactory

Requirement

Minimum Diameter of Hub at

Point of Weld (E )
mm

183

Requirement

Result

Size of Pipe is satisfactory

Requirement
 Document No:

FDE-TK-20-10

Minimum Diameter of Hub at

Point of Weld (E )
mm

126

Requirement

Result

Increase the Sch. Of Pipe

Requirement

Minimum Diameter of Hub at

Point of Weld (E )
mm

56

Page 7
 Document No:

FDE-TK-20-10

Requirement

Result

Size of Pipe is satisfactory

Requirement

Minimum Diameter of Hub at

Point of Weld (E )
mm

126

Requirement

Result

Increase the Sch. Of Pipe

Requirement

Minimum Diameter of Hub at

Point of Weld (E )
mm

49
 Document No:

FDE-TK-20-10

Bolt Dia
No. of
(mm) Bolts
20 30

Requirement

Result

Size of Pipe is satisfactory

Requirement

Minimum Diameter of Hub at

Point of Weld (E )
mm

68
Page 8
Document No:

FDE-TK-20-10

Bolt Dia
No. of
(mm) Bolts
20 27
Document No:

FDE-TK-20-10

Page 9
 Design Report of Condensate Tank

5. Wind Load Analysis

Input Design is Safe Warning

Code: API 650 ( 5.11)

Tank Dia D = 9.76 m
Tank Height H = 8.60 m
3 sec Gust Wind Speed = 160 Km/hr
1.44(V/190)^2
Horizontal Wind Pressure = <

= 1.02 kpa
0.86(V/
Verticall Wind Pressure = 190)^2 <

= 0.61 kpa
Vertical Projection Area = 60% x Dia x Height
= 50.3 m2
π/4 D^2
Horizontal Projection Area =

= 74.8 m2
Vertical Force on tank due to wind = 30,699 N
Horizontal Force on tank due to wind = 76,398 N

5.1 Sliding Resistance againt Wind

Empty Tank: Code : API 650 (5.11.4)

Sliding Friction Offered by Empty Tank = 0.4 X Dead load of tan
= 81,664 N
= Tank will not slide
Operating Tank:
Sliding Friction Offered by operating Tank = 0.4 X Operating Wt. of
= ### N
= Tank will not slide

Result: The tank is self-anchored

5.2 Overturning Stability

Code : API 650 (5.11.2)
Yield strength of Bottom plate Fby = 250 Mpa
Pressure Combination Factor Fp = 0.4
140.8 HD
 Design Report of Condensate Tank

Liquid Weight wL1 = 140.8 HD

= 10,412 N/m
59t_b √(F_by
wL1 = H)

= 15,451 N/m
wL = 10,412 N/m
 Design Report of Condensate Tank

Empty Tank:

Forces acting on tank (kN) Moment Arms (m) Moments about shell to bottom Jo
Force due to Internal D/2=
pressure = 0 4.88 Mpi =
(Area x Pressure)
Wind Vertical pressure force H/2=
= (Wind Press. x 31 4.3 Mwv =
Projected Area)
Wind Uplift pressure force
= (Wind Press. 76 D/2= 4.88 Mws =
x Projected Area)
Total Wind Moment Mw= Mw =
Dead Load
D/2=
= empty wt. of 204 4.88 MDL =
tank x 9.8
Dead Load of Roof H/2=
= empty 59 4.3 MDLR =
wt. of roof x 9.8
√(F_by D/2=
Wt. of Liquid H)
= 59 tb 10 4.88 MF =

Checking Criteria for overturing of tank due to wind

0.6Mw + Mpi < MDL /1.5 + MDLR Res
1
= 303 kNm < = 916 kNm Pa
Mw + Fp Mpi < (MDL + MF)/2 + MDLR
2 Pa
= 505 kNm < = 874 kNm
Mws + Fp Mpi < MDL /1.5 + MDLR
3 Pa
= 149 kNm < = 916 kNm

Result: The tank is self-anchored

Operating Tank:

Forces acting on tank (kN) Moment Arms (m) Moments about shell to bottom Jo
Force due to Internal
D/2=
pressure = 0 4.88 Mpi =
(Area x Pressure)
Wind Vertical pressure force
H/2=
= (Wind Press. x 31 4.3 Mwv =
Projected Area)
Wind Uplift pressure force
D/2=
= (Wind Press. 76 4.88 Mws =
x Projected Area)
Total Wind Moment Mw= Mw =
 Design Report of Condensate Tank

Dead Load
D/2=
= Operating wt. of 5571 4.88 MDL =
tank x 9.8
Dead Load of Roof
H/2=
= empty 59 4.3 MDLR =
wt. of roof + structure x 9.8
√(F_by D/2=
Wt. of Liquid H)
= 59 tb 10 4.88 MF =

Checking Criteria for overturing of tank due to wind

0.6Mw + Mpi < MDL /1.5 + MDLR Res
1
= 303 kNm < = 18377 kNm Pa
Mw + Fp Mpi < (MDL + MF)/2 + MDLR
2 Pa
= 505 kNm < = 13970 kNm
Mws + Fp Mpi < MDL /1.5 + MDLR
3 Pa
= 149 kNm < = 18377 kNm

Result: The tank is self-anchored

 Document No:
densate Tank
FDE-TK-20-10

( Shell Height + Roof

Height)
1.44(V/190)^2
1.6 P
Ref: API 650 5.2.1.k

1.6 P

60% x Dia x Height

0.4 X Dead load of tank

Tank will not slide

0.4 X Operating Wt. of tank

Tank will not slide

( Ref: 5.2.2)
 Document No:
densate Tank
FDE-TK-20-10

Page 10
 Document No:
densate Tank
FDE-TK-20-10

Moments about shell to bottom Joint (kNm)

132

373

505

996

252

248

of tank due to wind

Result
Pass

Pass

Pass

Moments about shell to bottom Joint (kNm)

132

373

505
 Document No:
densate Tank
FDE-TK-20-10

27187

252

248

of tank due to wind

Result
Pass

Pass

Pass

Page 11
 Design Report of Condensate Tank

6. SEISMIC DESIGN
(Ref: API 650 Annex E)

Diameter of Tank D = 9.76 m

Height of Tank H = 7.62 m
Thickness of Shell bottom course t = 6 mm
Thickness of annular plate excluding CA ta = 6 mm
Specific Gravity G = 1
Seismic Zone = 1
Site Class = D
Peak Ground Acceleration Sp = 0.07 %g
Maximum Considered Earthquake (0.2 Sec) Ss = 2.5 Sp
= 0.16 %g
Maximum Considered Earthquake (1 Sec) S1 = 1.25 Sp
= 0.08 %g
SDO = Q SO
= 0.07 %g
Acceleration based Site Co-efficient Fa = 1.6
Velocity Based Site Co-efficient Fv = 2.4
Siesmic Importance Factor I = 1
Tank Anchorage System = Mechanical-Anchored
Effective Specific Gravity Ge = G ( 1- 0.4 Av )
= 0.95
Yield Strength of Annular Plate Fy = 250 Mpa
Ts = SD1/ SDS
= 0.75 seconds
T0 = 0.2SD1/ SDS
= 0.15 seconds
Regional Dependent Transition Period TL = 12 seconds

6.1 Structural Period of Vibration

Ref: E.4.5

Impulsive Natural Period (E.4.5.1) Convecting Period (E.4.5.2)

Ti=1/√2000 Tc=1.8Ks√D
CiH/√(tu/D) √ρ/√E Ks=0.578/√(tanh 3.68H/D)
= 0.58

Ti = 0.128 sec. Tc = 3.4 sec.

6.2 Spectral Response Acceleration

Ref: E.4.5
 Design Report of Condensate Tank

Spectral Acceleration Co-efficeint

Force Reduction Co-efficient Using impulsive mode Rwi = 4

Force Reduction Co-efficient Using Convective mode Rwc = 2
Scaling Factor from the MCE to design level Q = 1.0
Spectral Response acceleation at 0.2 seconds SDS = QFaSs
= 0.26 %g
Spectral Response acceleation at 01seconds SD1 = QFvS1
= 0.20 %g
Vertical Earthquake acceleration Av = 0.47 SDS
= 0.12 %g
Co-efficient to adjust the acceleration K = 1.5
Response spectral acceleration at any period Sa* = 1

Impulsive Spectral Acceleration (E.4.6.1) Convecting Spectral Acceleration (E.4.6.1)

A_i=0.625S_P (I/R_wi
) for S1≥0.6 A_c=KS_D1 (1/T_c )(I/R_wc )
A_i=2.5F_a QS_p
(I/R_wi ) for S1<0.6

Ai = 0.07 %g Ac = 0.04 %g

Site- Specific Response Spectra

Impulsive Spectral Acceleration (E.4.6.2) Convecting Spectral Acceleration (E.4.6.2)

A_c=KQ(I/R_wc )
A_i=Q(I/R_wi ) 〖 S_a 〗
^∗ 〖 S_a 〗 ^∗

Ai = 0.250 %g Ac = 0.8 %g

6.3 Effective Weights of Tank

Ref: E.6.1.1

Total weight of tank Shell and Appurtenances Ws = 108,107 N

Total weight of Roof including frame Wr = 58,695 N
Total weight of Tank Bottom Wf = 52,058 N
 Design Report of Condensate Tank

Operating Weight of the Tank Wp = 5,571,099 N

Roof Load acting on the shell wrs = 1,914 N/m
Tank and Roof weight acting at bottom wt = 5,440 N/m
[1-0.218 D/H] W_p
Tank Impulsive Weight Wi =

= 4,015,520 N

0.230 D/H tanh(3.67H/D) W_p

Tank Convective Weight Wc =

= 1,630,591 N

6.4 Design Seismic Shear Load

Ref: E.6.1.

Impulsive Base Shear Load Vi = A_i (W_s+W_r+W_f+W_i)

= 275,235 N

Convective Base Shear Load Vc = A_c W_c

= 71,159 N

Seismic Base Shear V = √( 〖 V_i 〗 ^2+

〖 V_c 〗 ^2 )
= 284,285 N

μ(W_s+W_r+W_f+W_p )(1-0.4A_v
Sliding Resistance Vs =
= 2,202,778 N
Tank will not Slide

Result: Tank will not Slide

6.5 Center of Action for Ringwall Overturning Moment

(Ref: E.6.1.2.1)
[0.5 -0.094 D/H]H
Impulsive center of Action height for Ringwall Xi =

= 2.89256 m

[1-(cosh(3.67H/D)-1)/(3.67H/D
sinh(3.67H/D) )]H
Convective center of Action height for Ringwall Xc =

= 5.2 m
Height from Tank bottom to center of tank Xs = 4.3 m
Height from Tank bottom to Roof of tank Xr = 8.60 m

6.6 Center of Action for Slab Overturning Moment

(Ref: E.6.1.2.2)
 Design Report of Condensate Tank

[0.5+0.06 D/H]H
Impulsive center of Action height for Slab Xis =

= 4.3956 m
[1-(cosh(3.67H/D)-1.937)/(3.67H/D
sinh(3.67H/D) )]H
Convective center of Action height for Slab Xcs =

= 5.5 m

6.7 Dynamic Liquid Hoop Forces

(Ref: E.6.1.4)

2.77A_i GD^2
Impulsive Hoop membrane force Ni =

= 17.15 N/mm
(1.85A_c GD^2
Convective Hoop membrane force Nc = cosh((3.68(H-Y))/D))/cosh(3.68H/D
)

= 7.69 N/mm

Tank hydrostatic membrane Force Nh = 4.9D(H-0.3)

= 350.07168 N/mm
(N_h±√( 〖 N_i 〗 ^2+ 〖 N_c 〗 ^2+
Total Combined Hoop Stress in the shell σT = (A_v N_(h/2.5) )^2 ))/t

= 62.6 Mpa
Allowable Hoop Stress = 0.9 Fy
= 225 Mpa

Result: Pass

6.8 Overturning Movement

(Ref: E.6.1.5)

Ring Wall Moment √([A_i (W_i X_i+W_s X_s+W_r X_r )]^2+[A

Mrw =
= 899,173 Nm

Slab Moment √([A_i (W_i X_is+W_s X_s+W_r X_r )]^2+

MSb =
= 1,272,698 Nm

Total Moment √([M_rw ]^2+[M_sb ]^2 )

MT =
= 1,558,292 Nm
 Design Report of Condensate Tank

Moment offered by Tank MT = 21,225,888 Nm

Result: Tank will not Overturn

6.9 Annular Ring Requirements

(Ref: E.6.2.1.1.2)

0.01723t_a √(F_y/HG_e )
Minimum Width of Annular Ring L =
= 0.61 m

6.10 Force Resistane Uplift in Annular Region

(Ref: E.6.1.5)
99t_a √(F_y HG_e )
Force Resistance uplift in Annular Region wa =

= 25,284 N/m
Uplift Limit of Annualr Region = 201.1 HDGe
= 14225 N/m
So,
wa = 14225 N/m

6.11 Anchorage Ratio

(Ref: E.6.2.1.1.1)

Design uplift load due to internal pressure wint = 0

M_rw/(D^2 [w_t (1-0.4A_v )+w_a-0.4w_
Anchorage Ratio J =

= 0.49

6.12 Maximum Longitudnal Shell-Membrane Compression

(Ref: E.6.2.2.2)

Allowable longitudnal Shell-Membrane Compression

(83t_s)/2.5D+7.5√GH
Allowable longitudnal Shell stress Fc =

= 34.31 Mpa

Self-Anchored Tank

((w_t (1+0.4A_v )+w_a)/(0.607-0.18667J

Maximum longitudnal Shell stress σc =

= 5.17 Mpa
 Design Report of Condensate Tank

Result: Pass

Mechanical-Anchored Tank
(w_t (1+0.4A_v )+(1.273M_rw)/D^2 ) 1
Maximum longitudnal Shell stress σc =

= 4.43 Mpa

Result: Pass

6.13 Free Board

(Ref: E.7.2)
KS_D1 (I/T_c )
Acceleration coefficient for sloshing wave height Af =

= 0.09 %g
Height of Sloshing Wave above design height δs = 0.42DAf
= 0.36 m

6.14 Maximum Uplift for Self-Anchored Tank

(Ref: E.7.3.1)

Maximum Uplift of Tank yu = (12.1F_y L^2)/t_b

= 186 mm

6.15 Self-Anchoring Requirement of Tank

(Ref: E.7.3.1)

Sr. Parameters Allowable Values Calculated Values Results

1 Anchorage Ratio 1.54 0.49 Pass

2 Maximum Width of Annulus Plate 0.3 m 0.6 m Pass

3 Shell - Membrane Compression 34 Mpa 5 Mpa Pass

4 Annular Plate Thickness 8 mm 8 mm Pass

Result: The tank is self-anchored

 Design Report of Condensate Tank
Result: The tank is self-anchored
 Document No:
ondensate Tank
FDE-TK-20-10

(Ref: Pakistan Building Code)

(Ref: E.4.2)

(Ref: E.4.2)
 Document No:
ondensate Tank
FDE-TK-20-10

(Ref: E.2.2)

Page 12
 Document No:
ondensate Tank
FDE-TK-20-10

μ(W_s+W_r+W_f+W_p )(1-0.4A_v)

Page 13

[1-(cosh(3.67H/D)-1)/(3.67H/D
sinh(3.67H/D) )]H
 Document No:
ondensate Tank
FDE-TK-20-10

(1.85A_c GD^2
cosh((3.68(H-Y))/D))/cosh(3.68H/D Assume Y=0
)

(N_h±√( 〖 N_i 〗 ^2+ 〖 N_c 〗 ^2+

(A_v N_(h/2.5) )^2 ))/t

(Ref: E.6.2.4)

√([A_i (W_i X_i+W_s X_s+W_r X_r )]^2+[A_c (W_c X_c )]^2 )

√([A_i (W_i X_is+W_s X_s+W_r X_r )]^2+[A_c (W_c X_cs )]^2 )

 Document No:
ondensate Tank
FDE-TK-20-10

Page 14

(Design Pressue = 0)
M_rw/(D^2 [w_t (1-0.4A_v )+w_a-0.4w_int ] )

((w_t (1+0.4A_v )+w_a)/(0.607-0.18667J^2.3 )-w_a ) 1/(1000t_s )

 Document No:
ondensate Tank
FDE-TK-20-10

(w_t (1+0.4A_v )+(1.273M_rw)/D^2 ) 1/(1000t_s )

Page 15
 Document No:
ondensate Tank
FDE-TK-20-10

Page 16
 Design Report of Condensate Tank

7. Tank Anchorage
(Ref: API 650 5.12)

Vertical Earthquake Acceleration Av = 0.12 %g

Tank Diameter D = 9.76 m
Pressure Combination Factor Fp = 0.4 m
Minimum Yield Strength of Shell Bottom Course Fty = 250 Mpa
Tank Height H = 7.62 m
Anchor Bolt Material = A-193 B7
Minimum Yield Strength of Anchor Bolt Fy = 515 Mpa
Minimum No. of Anchor Bolts required = 12
No. of Anchor Bolts used N = 16
Wind Pressure on the Shell PWS = 0.61 N/m2
Wind Pressure on the roof PWR = 1.02 N/m2
Moment Due to Wind Pressure on Shell MWH = P_WS×D × H^2/2
= 173 N-m
Design Pressure P = 0.0 kPa
Normal Weight of Shell & Roof Supports DLS = 91,994 N
Normal Weight of Roof & other Structure DLR = 58,695 N
Maximum Alloawable Pressure in the tank Pmax = (0.000849D_LS)/D^2 +(0.0
(0.00153M_WH)/D^3

= 1.60 kPa (Ref: Anne

Failure Pressure Pf = 0.8 Pmax
= 1.28 kPa (Ref: Anne
Test Pressure Pt = 1.25 P
= 0 kPa (Ref: Anne
Thickness of Roof Plate th = 10 mm
Corroded Wieght of Shell and Roof Supports W1 = 56,583 N
Corroded Wieght of Shell and Roof W2 = 103,539 N
New & cold Wieght of Shell and Roof Supports W3 = 91,994 N Load
per
Anc
Uplift loads on the tanks will be: hor
[tb
Allowable Anchor Bolt =
Uplift Load Case Net Uplift Formula (N) U/N]
Stress(Mpa)
(N)
[(P -0.08t_h ) x D^2 x 785] - W_1
Design Pressure = ### 5/12 Fy = 215 ###

Test Pressure[(P_t -0.08t_h ) x D^2 x 785] - W_1 = ### 5/9 Fy = 286 ###

Failure Pressure
[( 〖 1.5P 〗 _f -0.08t_h ) x D^2 x 785] - = ### Fy = 515 503
W_3
 Design Report of Condensate Tank
[( 〖 1.5P 〗 _f -0.08t_h ) x D^2 x 785] -
W_3
Wind Load P_WR×D^2×785+[4×M_WH/D] - W_2 = ### 0.8Fy = 412 ###

Seismic Load [(4 M_rw )/D] - W_2 (1-0.4A_v ) = ### 0.8Fy = 412 ###
Design
Pressure + [(F_p P -0.08t_h ) x D^2 x 785]+[4 M_wH/D] - W_1 = ### 5/9 Fy = 286 ###
Wind
Design [(F_p P -0.08t_h ) x D^2 x 785]+[4 M_rw/D] -
Pressure + W_1 (1-0.4A_v) = ### 0.8Fy = 412 ###
Seismic

So,

The Required Area of Bolt = 81 mm2

&
Dia of Bolt Required db = 25 mm
 Document No:

FDE-TK-20-10

( Ref: 5.12.3)

(0.000849D_LS)/D^2

(0.00127D_LR)/D^2

(0.00153M_WH)/D^3

(0.000849D_LS)/D^2 +(0.00127D_LR)/D^2 -
(0.00153M_WH)/D^3

(Ref: Annex F F4.2)

(Ref: Annex F F4.3)

(Ref: Annex F F7.5)

n the tanks will be:

Area of
Allowable Anchor Bolt
Anchor Bolt
Stress(Mpa)
(mm2)

2/3 Fty = 167 44

5/6 Fty = 208 35

Fty = 250 2
 Document No:

FDE-TK-20-10

5/6 Fty = 208 8

5/6 Fty = 208 81

5/6 Fty = 208 35

5/6 Fty = 208 76

Page 17
 Design Report of Condensate Tank

8. Design Summary

Design Parameters
Sr.
No
1 Deisgn Code API 650 Ed
2 Tank Diameter mm
3 Tank Height mm
4 Design Presure psig
5 Design Temperature C
o

6 Design Liquid Level mm

7 Specific Gravity of Storage Liquid

8 Corossion Allownace mm
9 Plate Dimension x mm
10 Material of Construction

11 Allowable Design Stress Mpa

12 Allwable Hydrostatic test stress Mpa
13 Bottom Cone Slope

14 Roof Cone Slope

15 Required Thickness of Annular Plate mm

16 Required Thickness of Bottom Plate mm
17 Required Thickness of Roof Plate mm
18 Curb Angle Degree
Shell Thickness mm
1st Course
2nd Course
19 3rd Course
 Design Report of Condensate Tank

8. Design Summary
19
4th Course
5th Course
6th Course
20 Hydrostatic Testing

21 Maximum Capacity of tank m3

22 Minimum Operating volume of tank m3

23 Overfill Protection Volume m3

24 Net Working Capacity m3

25 Hydrostatic Weight ton

26 Operating Weight (New & Cold) ton

27 Operating Weight (Hot & Corroded) ton

28 Wind Spedd km/hr

29 Wind Shear kN
30 Wind Uplift kN
31 Overturning wind Moment kNm
32 Seismic Moment kNm
33 Seismic Sliding kN
34 Seismic Shear kN
35 Anchorage Ratio
36 Anchoring Requirement of Tank The t
37 No. of Anchor Bolt Required
38 Diameter of Anchor Bolt mm

Shell Nozzles Reinfor TH

Sr. cement K
Description Qty Size Sch / THK
Flange Type / Thk
N Diamet of
 Design Report of Condensate Tank

8. Design Summary Reinfor TH

Sr. cement K
Description Qty Size Sch / THK
Flange Type / Thk
N Diamet of
1 Inlet Nozzle 1 6" Sch 80 SLIP ON 400ermm RF
###
2 Outlet Nozzle 1 4" Sch 80 SLIP ON 305 mm ###
3 Drain 1 1.5" Sch 100 SLIP ON 0 ###
4 Spare 1 4" Sch 80 SLIP ON 305 mm ###
5 Instrumentation 1 1" Sch 40 SLIP ON 0 ###
6 Manhole 1 NPS 24 6 mm 8 mm ### ###

Roof Nozzles
Reinfor TH
Sr. cement K
Description Qty Size Sch / THK
Flange Type / Thk
N Diamet of
er RF
1 Vent 1 2" Sch 40 SLIP ON 175 mm ###
2 Manhole 1 NPS 20 6 mm 6 mm ### ###
Design Report of Condensate Tank

8. Design Summary
 Document No:

FDE-TK-20-10

gn Summary

Results

API 650 Edition 12 with Addendum 3

9,760
7,620
0 / Atmospheric

50

7,620
1

2
1500 x 6000

SA 36

160

171

1:50

1:5

8
12
11

6.00
5.00
5.00
 Document No:

FDE-TK-20-10

gn Summary
5.00
5.00
0.00
Water Fill

548
30

510

598

568
562

160

31
76
505
899
284
2203
0.49
The tank is self-anchored
16
25
Page 18

ll Nozzles
Min.outside
Remarks
Projection
 Document No:

FDE-TK-20-10

gn Summary
Min.outside
Remarks
Projection
200 mm
175 mm
150 mm
175 mm
150 mm
200 mm

f Nozzles

Min.outside Remarks
Projection
150 mm
200 mm
 Document No:

FDE-TK-20-10

gn Summary

Page 18