Universal Conventional Liners

MIG Welding Accessory

Issued Aug. 2014 • Index No. SPEC L-1.7

All Consumables are Not

Created Equal.
It's important to choose longer
lasting consumables. They can make
the difference between repeated
NEW consumable replacement and rework, or

DESIGN!
more arc time and better bottom line.
New! Universal
Conventional Liner
100% tested prior to shipment to ensure the
smoothest wire feed in the industry.

Liners won't gap when bent.

Produced from high carbon music wire which

provides longer life.

Compatible with all legacy Q-Gun™, S-Gun™ and

T-Gun™ Series MIG Guns as well as the New! Best
of the Best (BTB) Platform.

New! Color coded shrink wrap makes it easier to

identify liner wire size.

CALIFORNIA PROPOSITION 65 WARNING

Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California
to cause birth defects and in some cases, cancer.
(California Health and Safety Code Section 25249.5 et seq.)

This product contains chemicals, including lead, known to

USA
Made with the state of California to cause cancer, and birth defects or
Pride and without
Compromise in the other reproductive harm. Wash hands after use.

Bernard Phone: 1-855-MIGWELD (644-9353) (US & Canada)

A Division of Miller Electric Mfg. Co. +1-519-737-3030 (International)
449 West Corning Road, Box 667 Fax: 708-946-6726
Beecher, Illinois 60401 USA For more information, visit us at BernardWelds.com
 New! Universal Conventional Liners
New! Universal Conventional Liner Part Numbers
Wire Size Liner Color 10' (3.05m) 15' (4.57m) 25' (7.62m)
.023"-.030" Yellow --- L1A-15 L1A-25
.030" - .035" Green --- L2A-15 L2A-25
.035" - .045" White L3A-10* L3A-15* L3A-25*
.045"-1/16" Red L4A-10** L4A-15** L4A-25**
5/64" Blue --- L6A-15 L6A-25
3/32" Grey --- L7A-15 L7A-25
7/64" - ---
Black L8A-15 L8A-25
1/8"
*Standard Liner for .035" & .045" Guns
**Standard Liner for 1/16" Guns

Cross Reference Chart

Wire Size Old Bernard Part Number Old Tregaskiss™ Part Number New! Universal Conventional Liner Part
Number
10' (3.05m) 15' (4.57m) 25' (7.62m) 10' (3.05m) 15' (4.57m) 25' (7.62m) 10' (3.05m) 15' (4.57m) 25' (7.62m)
.023"-.030" --- 43015 43025 --- 415-23-15 --- --- L1A-15 L1A-25
.030" - .035" --- 43015 43025 --- 415-30-15 415-30-25 --- L2A-15 L2A-25
.035" - .045" 44110 44115 44125 415-35-10 415-35-15 415-35-25 L3A-10* L3A-15* L3A-25*
43110 43115 43125 --- --- --- L3B-10 L3B-15 L3B-25
.045"-1/16" 44210 44215 44225 415-116-10 415-116-15 415-116-25 L4A-10** L4A-15** L4A-25**
--- 43215 43225 --- --- --- --- L4B-15 L4B-25
5/64" --- 44315 44325 --- 415-564-15 415-564-25 --- L6A-15 L6A-25
3/32" --- 45415 45425 --- 415-332-15 415-332-25 --- L7A-15 L7A-25
7/64" --- 45615 45625 --- 615-18-15 --- --- L8A-15 L8A-25
1/8" --- 46715 46725 --- 615-18-15 --- --- L8A-15 L8A-25
*Standard Liner for .035" & .045" Guns
**Standard Liner for 1/16" Guns

Replacement Instructions and Service

Disconnect gun from equipment, allow to cool and
remove electrode from liner before servicing. New Liner Trim Lengths
Centerfire™ Diffuser Part Number Liner Trim Length
Diffuser/Retaining Head Removal D-1 9/16" 14.3 mm
D-1T 13/16" 20.6 mm
Using the appropriate wrench remove the gas D-1T-5 13/16" 20.6 mm
diffuser/retaining head with a counterclockwise
DS-1 9/16" 14.3 mm
rotation.
DS-1T 5/8" 15.9 mm
DW-1 1/4" 6.4 mm
Universal Conventional Liner
Quik Tip™ Diffuser Part Number Liner Trim Length
Installation D114 5/8" 15.9 mm
1 1/2" 38.1

5/16" 33.3
D114Q 9/16" 14.3 mm 1 1/4" 31.75
Re-insert liner into power pin with cable laying
straight. Continue until liner lock is fully seated into D118 3/4" 19.1 mm 1" 25.4
the power pin. A twisting motion may be necessary D118Q 3/4" 19.1 mm 13/16"
7/8" 22.2
20.6
to seat the o-ring (some power pins may require D118QLL 1-5/16" 33.3 mm 3/4"
5/8" 15.9
19.05

installation of additional components to secure liner). D1FQ 7/8" 22.2 mm

9/16" 14.3
1/2" 12.7
Making sure the cable is straight, push liner back into D218 7/8" 22.2 mm
gun (back load) and trim liner on front of the gun per
TOUGH LOCK™ Retaining Head 1/4" 6.35
diffuser/retaining head part number on the chart to
Part Number Liner Trim Length
the right. Remove any burr that may obstruct wire 0 0

feed. ALL 3/4" 19.1 mm in. mm

©2014 Bernard Printed in U.S.A.