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The document discusses precautions for working on the rear suspension system. It describes safety precautions for the supplemental restraint system including the airbags. It also describes a procedure for releasing the steering lock to allow wheel rotation if the battery is disconnected on vehicles with an intelligent key system. The rear suspension assembly, components, inspection process, and specifications are covered at a high level.

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0% found this document useful (0 votes)
72 views

Rsu PDF

The document discusses precautions for working on the rear suspension system. It describes safety precautions for the supplemental restraint system including the airbags. It also describes a procedure for releasing the steering lock to allow wheel rotation if the battery is disconnected on vehicles with an intelligent key system. The rear suspension assembly, components, inspection process, and specifications are covered at a high level.

Uploaded by

Harol Castillo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SUSPENSION

RSU
A

B
SECTION
REAR SUSPENSION C

RSU
CONTENTS
SERVICE INFORMATION ............................ 2 Wheel Alignment Inspection ..................................... 6 F
Component ............................................................... 8
PRECAUTIONS ................................................... 2
Precaution for Supplemental Restraint System SHOCK ABSORBER ......................................... 9
G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Removal and Installation .......................................... 9
SIONER" ................................................................... 2 Disposal .................................................................... 9
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ..................................... 2
COIL SPRING ................................................... 10 H
Removal and Installation .........................................10
PREPARATION ................................................... 4
Commercial Service Tool .......................................... 4
REAR SUSPENSION BEAM ............................ 12
Removal and Installation .........................................12 I
NOISE, VIBRATION AND HARSHNESS
SERVICE DATA AND SPECIFICATIONS
(NVH) TROUBLESHOOTING ............................. 5
NVH Troubleshooting Chart ...................................... 5
(SDS) ................................................................. 13 J
Wheel Alignment (Unladen*) ...................................13
REAR SUSPENSION ASSEMBLY ..................... 6 Wheelarch Height (Unladen*) ..................................13
On-Vehicle Inspection and Service ........................... 6 K

Revision: January 2010 RSU-1 2010 Sentra


PRECAUTIONS
< SERVICE INFORMATION >
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000005601946

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005283698

NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.

Revision: January 2010 RSU-2 2010 Sentra


PRECAUTIONS
< SERVICE INFORMATION >
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.) A
6. Perform a self-diagnosis check of all control units using CONSULT-III.

RSU

Revision: January 2010 RSU-3 2010 Sentra


PREPARATION
< SERVICE INFORMATION >
PREPARATION
Commercial Service Tool INFOID:0000000005283699

Tool name Description


Power tool Removing wheel nuts

PBIC0190E

Revision: January 2010 RSU-4 2010 Sentra


NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SERVICE INFORMATION >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
A
NVH Troubleshooting Chart INFOID:0000000005283700

Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts. B

RSU-10
RSU-8

RSU-9

RSU-9

RSU-9

RSU-8

RSU-6

RAX-5

WT-5

WT-5

BR-7

PS-5
Reference page
C

Shock absorber deformation, damage or deflection


D

RSU

Bushing or mounting deterioration


Improper installation, looseness
Possible cause and SUSPECTED PARTS

Incorrect wheel alignment


F

Suspension looseness
Parts interference

ROAD WHEEL
G

Spring fatigue

REAR AXLE

STEERING
BRAKES
TIRES
H

Noise × × × × × × × × × × ×
Shake × × × × × × × × × × I
Vibration × × × × × × × ×
Symptom
Shimmy × × × × × × × × × ×
Shudder × × × × × × × × J
Poor quality ride or handling × × × × × × × × ×
×: Applicable
K

Revision: January 2010 RSU-5 2010 Sentra


REAR SUSPENSION ASSEMBLY
< SERVICE INFORMATION >
REAR SUSPENSION ASSEMBLY
On-Vehicle Inspection and Service INFOID:0000000005681123

Make sure the mounting conditions (looseness, backlash) of each component and component conditions
(wear, damage) are within specifications.
SHOCK ABSORBER INSPECTION
Check shock absorber for oil leakage, damage and replace it if necessary.
Wheel Alignment Inspection INFOID:0000000005681124

DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY
Check the following:
1. Tires for improper air pressure and wear.
2. Road wheels for runout. Refer to WT-6, "Inspection" .
3. Wheel bearing axial end play. Refer to RAX-6, "On-Vehicle Inspection and Service".
4. Shock absorber operation.
5. Each mounting part of suspension for looseness and deformation.
6. Rear suspension beam for cracks, deformation, and other damage.
7. Vehicle height (posture).
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
• This type of alignment is recommended for any NISSAN vehicle.
• The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
• The alignment machine itself should be capable of accepting any NISSAN vehicle.
• The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.
• Your alignment machine should be regularly calibrated in order to give correct information.
• Check with the manufacturer of your specific alignment machine for their recommended Service/Cali-
bration Schedule.
THE ALIGNMENT PROCESS
IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to RSU-13, "Wheel
Alignment (Unladen*)" .
1. When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
• The alignment specifications programmed into your alignment machine that operate these indicators
may not be correct.
• This may result in an ERROR.
2. Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Do NOT use this “Rolling Compensation”
method.
• Use the “Jacking Compensation” method. After installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways.
• See Instructions in the alignment machine you are using for more information.
CAMBER INSPECTION

Revision: January 2010 RSU-6 2010 Sentra


REAR SUSPENSION ASSEMBLY
< SERVICE INFORMATION >
• Measure camber of both right and left wheels with a suitable align-
ment gauge. A

Camber : Refer to RSU-13, "Wheel Alignment


(Unladen*)". B
• If it is out of the specification value, inspect and replace any dam-
aged or worn rear suspension parts.
C

SRA096A

D
TOE-IN INSPECTION
Measure toe-in using following procedure. If it is out of the specification, inspect and replace any damaged or
worn rear suspension parts.
RSU
WARNING:
• Always perform the following procedure on a flat surface.
• Make sure that no person is in front of vehicle before pushing it.
1. Bounce the rear of vehicle up and down to stabilize the vehicle height (posture). F
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both tires at
the same height of hub center. These are measuring points. G

SEIA0362E
J
4. Measure distance (A) from rear side.
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2
turn). K
CAUTION:
If wheels have rotated more than 180 degrees (1/2 turn), try
the above procedure again from the beginning. Never push L
vehicle backward.
6. Measure distance (B) from front side.
M
Total toe-in : Refer to RSU-13, "Wheel Alignment
SEIA0363E
(Unladen*)" .
N

Revision: January 2010 RSU-7 2010 Sentra


REAR SUSPENSION ASSEMBLY
< SERVICE INFORMATION >
Component INFOID:0000000005283703

WEIA0209E

1. Shock absorber 2. Bound bumper 3. Coil spring


4. Rear spring lower rubber seat 5. Rear suspension beam

Revision: January 2010 RSU-8 2010 Sentra


SHOCK ABSORBER
< SERVICE INFORMATION >
SHOCK ABSORBER
A
Removal and Installation INFOID:0000000005283704

REMOVAL B
1. Set jack under rear suspension beam.
2. Remove upper shock absorber bolt (A).
C

RSU

WEIA0195E
F
3. Remove shock absorber lower bolt (A).
4. Remove the shock absorber from vehicle.
G

I
WEIA0205E

INSPECTION AFTER REMOVAL


J
Shock Absorber
Check the following:
• Shock absorber for deformation, cracks or damage, and replace if necessary. K
• Piston rod for damage, uneven wear or distortion, and replace if necessary.
INSTALLATION
Installation is in the reverse order of removal. For tightening specifications, refer to RSU-8, "Component". L
Disposal INFOID:0000000005601948

1. Set shock absorber horizontally with the piston rod fully extended. M

2. Drill 2 – 3 mm (0.08 – 0.12 in) hole (A) at the position ( ) from


top as shown in the figure to release gas gradually.
CAUTION: N
• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com- O
pressed gas.
NOTE:
• Drill vertically in this direction ( ).
P
• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless. JPEIA0161ZZ

A : 20 – 30 mm (0.79 – 1.18 in)


3. Position the drilled hole downward and drain oil by moving the piston rod several times.
CAUTION:
Dispose of drained oil according to the law and local regulations.

Revision: January 2010 RSU-9 2010 Sentra


COIL SPRING
< SERVICE INFORMATION >
COIL SPRING
Removal and Installation INFOID:0000000005283705

REMOVAL
1. Set jack under rear suspension beam.
2. Remove both shock absorber lower bolts (A).
3. Gradually lower the jack, and then remove coil spring, bound
bumper and rear spring rubber seat.

WEIA0205E

INSPECTION AFTER REMOVAL


Check coil spring and spring rubber seat for deformation, cracks, and damage, and replace it if a malfunction
is detected.
INSTALLATION
Installation is in the reverse order of removal. For tightening specifications, refer to RSU-8, "Component" .
• When installing rear spring rubber seat, be sure that the flat areas (A) are aligned.

WEIA0206E

Revision: January 2010 RSU-10 2010 Sentra


COIL SPRING
< SERVICE INFORMATION >
• When installing rear spring, be sure that the gap (A) is less than
5mm. A

WEIA0210E

RSU

Revision: January 2010 RSU-11 2010 Sentra


REAR SUSPENSION BEAM
< SERVICE INFORMATION >
REAR SUSPENSION BEAM
Removal and Installation INFOID:0000000005283706

REMOVAL
1. Remove rear tires from vehicle using power tool.
2. Remove rear drum and brake assembly. Refer to BR-44, "Removal and Installation of Drum Brake
Assembly" .
3. Disconnect and remove parking brake rear cable. Refer to PB-5 .
4. Remove wheel sensor and wheel sensor harness from wheel hub and bearing assembly and rear suspen-
sion beam, if equipped. Refer to BRC-33.
5. Remove rear brake tube and brake hose. Refer to BR-16, "Rear Brake Tube and Hose" .
6. Remove wheel hub and bearing assembly and back plate. Refer to RAX-6 .
7. Set jack under rear suspension beam.
8. Remove both shock absorber lower bolts (A). Refer to RSU-9,
"Removal and Installation".

WEIA0205E

9. Remove coil springs (left/right). Refer to RSU-10, "Removal and Installation" .


10. Remove brake line retaining clip and disconnect the brake line
from the rear suspension beam bracket.
11. Remove center exhaust pipe assembly and insulator. Refer to
EX-5, "Removal and Installation" (MR20DE), EX-11, "Removal
and Installation" (QR25DE).
12. Remove rear suspension beam bolt and nut. Refer to RSU-8,
"Component".
13. Gradually lower the jack to remove rear suspension beam from
vehicle.
MEIA0029E

INSPECTION AFTER REMOVAL


Check components for deformation, cracks, and other damage, and replace if necessary.
INSTALLATION
Installation is in the reverse order of removal. For tightening torque, refer to RSU-8, "Component" .
• Perform final tightening of rear suspension beam (A) under
unladen conditions with tires on level ground.
• Refill with new brake fluid and bleed air. Refer to BR-12, "Bleeding
Brake System".
• Check the following after finishing work.
- Parking brake operation (stroke): Refer to PB-5, "On-Vehicle Ser-
vice" .
- Wheel sensor harness for proper connection: Refer to BRC-33

WEIA0199E

Revision: January 2010 RSU-12 2010 Sentra


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
A
Wheel Alignment (Unladen*) INFOID:0000000005681125

RSU
SEIA0363E

Model 2.0, 2.0 S, 2.0 SR, 2.0 SL SE-R SE-R SPEC-V


Minimum – 2° 00′ (– 2.00°) – 2° 00′ (– 2.00°) – 2° 00′ (– 2.00°) F
Camber
Nominal – 1° 30′ (– 1.50°) – 1° 30′ (– 1.50°) – 1° 30′ (– 1.50°)
Degree minute (Decimal degree)
Maximum – 1° 00′ (– 1.00°) – 1° 00′ (– 1.00°) – 1° 00′ (– 1.00°)
G
Minimum – 3.0 mm ( – 0.118 in) – 2.0 mm ( – 0.079 in) – 1.0 mm (– 0.039 in)
Distance (A - B) Nominal 1.0 mm (0.039 in) 2.0 mm (0.079 in) 3.0 mm (0.118 in)
Maximum 5.0 mm (0.197 in) 6.0 mm (0.236 in) 7.0 mm (0.276 in) H
Total toe-in Angle (A-B) Minimum – 0° 8′ (– 0.14°) – 0° 5′ (– 0.09°) – 0° 3′ (– 0.05°)
Per wheel
Nominal 0° 3′ (0.05°) 0° 5′ (0.09°) 0° 8′ (0.14°)
Degree minute I
(Decimal de-
Maximum 0° 14′ (0.23°) 0° 17′ (0.28°) 0° 19′ (0.32°)
gree)
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
J
Wheelarch Height (Unladen*) INFOID:0000000005283708

N
LEIA0085E

Engine MR20DE QR25DE


Model 2.0 2.0 S, 2.0 SL, 2.0 SR SE-R SE-R SPEC-V O
Tire Size P205/60HR15 P205/55HR16 P225/45VR17 P225/45WR17
Front (Hf) mm (in) 691 (27.20) 694 (27.32) 690 (27.17) 679 (26.73)
P
Rear (Hr) mm (in) 693 (27.28) 696 (27.40) 690 (27.17) 677 (26.65)
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.

Revision: January 2010 RSU-13 2010 Sentra

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