Body Interior and Exterior PDF
Body Interior and Exterior PDF
Safety Precaution
Precautions to take before servicing high voltage system
• Since hybrid vehicles contain a high voltage battery, if the high voltage system or vehicles are handled incorrectly, this might lead to
a serious accidents like electric shock and electric leakage.
• Be sure to shut off the high voltage by removing the safety plug before performing inspection or repairing the high voltage system.
(Refer to "High Voltage Shut-off Procedures")
• The responsible worker keeps the removed safety plug to prevent the plug from being connected by mistake.
• Do not keep any metal objects (watch, ring etc.) while working on the high voltage system, which it can cause serious accidents like
electric shock.
• Before beginning work on the high voltage system, the worker should wear personal protective equipment to prevent safety
accidents.
(Refer to "Personal Protective Equipment")
• Never allow workers who are not wear personal protective equipment to touch the high voltage system. High voltage components
should be covered with an insulation sheet to prevent safety accidents.
• Use insulation tools when working on the high voltage system.
• Put the removed high voltage components on the insulation mat.
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• Inform of danger of high voltage by putting the "high voltage caution" on the vehicle as image below.
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Insulation shoes
Insulation clothes
Insulation helmet
Safety glasses
Face shield
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• Immediately insulate the high voltage terminal after reconnecting the terminal (use insulation tape).
• Tighten the high voltage terminal screw to spec torque.
• Be careful that (+) and (-) terminals do not come in contact when connecting or disconnecting power cable and busbar.
• When transporting high voltage battery, be sure to keep it flat and leveled. Failure to do so may decrease the battery performance and/or its
life-span.
• High voltage battery''s performance may decrease if it is exposed to high temperature for a lengthy period. As a result, heat-treatment after
painting must not exceed 70°C/ 30 minutes, or 80°C/ 20 minutes.
• If the fire occurs indoor, ventilate the area to let out hydrogen gas.
• ACB fire extinguisher is recommended for putting out the fire. (water may also be used).
•
Turn OFF the Start button. Keep the Smart Key at least 2 meters away from the vehicle to prevent unintended engine start.
• Gas is hydrogen and alkaline vapor. If the leakage is indoor, ventilate the area immediately and evacuate to a safe location.
• If the leaked liquid comes in contact with skin, immediately neutralize the affected area with boric acid solution, then clean with tap water or
saline solution.
• If the leaked vapor or liquid gets in the eye, immediately clean the affected eye with water then get medical attention.
• If the gas leakage is caused by high temperature, then do NOT use the battery until the high voltage battery fully cools down to room
temperature.
• Be sure to wear insulated gloves (or rubber gloves), protective goggles, insulated suite, and insulated boots.
• Do NOT touch bare cable under any condition.
(Refer to "Precautions when handling power cable")
• In case of vehicle fire, put out the fire with ABC extinguisher. Do NOT use water (usage of large volume of water is okay, but small volume
can worsen the situation).
• If more than half of the vehicle is submerged, then do NOT go near the Safety Switch or other high voltage related components. If such a
component must be accessed, then move the vehicle to the safe location first before handling the component.
• Gas is hydrogen and alkaline vapor. If the leakage is indoor, ventilate the area immediately and evacuate to a safe location.
• If the leaked liquid comes in contact with skin, immediately neutralize the affected area with boric acid solution, then clean with tap water or
saline solution.
• Refer to "High voltage cut-off procedure" if the high voltage needs to be cut off.
• Be sure to wear insulated gloves (or rubber gloves), protective goggles, insulated suite, and insulated boots.
• Boric Acid Power or Solution
• ABC Extinguisher
• Towel for cleaning electrolyte
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• Turn OFF the Start button. Keep the Smart Key at least 2 meters away from the vehicle to prevent unintended engine start.
• We recommend that HEV is driven at least 1 time for over 30 minutes every 2 months to protect and manage the high voltage battery
(inquire at relevant team in HMC).
• When inspecting or exchanging the auxiliary battery, check high voltage battery SOC reset related problems.
• Since the electric compressor uses high-voltage, you should use POE oil which have high Volumetric Resistivity.
• Do not use the same A/C recovery / charging station as conventional belt-driven compressors.
• If the POE oil of the system gets mixed with PAG oil, then dielectric breakdown due to decreased volumetric Resistivity can occur
and inoperative A/C compressor may result, A/C compressor may not work
• Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system.
Failure to follow the safety instructions may result in serious electrical injuries.
• Be sure to read and follow the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system.
Failure to follow the safety instructions may result in serious electrical injuries.
1. Turn the ignition switch OFF and disconnect the auxiliary 12V battery negative (-) terminal.
2. Remove the safety plug cover (A).
3. Unfasten the hook (A) and then remove the safety plug (C) by pulling the lever (B) to the direction of arrow.
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4. Wait for more than 5 minutes so that the capacitor in the high voltage system can be fully discharged.
5. Measure the voltage between the inverter terminals to check that the capacitor in the inverter is discharged completely.
(1) Remove air cleaner assembly and air duct.
(Refer to Engine Mechanical System - "Air Cleaner")
(2) Disconnect the inverter power cable (A).
• If measured more than 30V, check if the safety plug is removed completely.If measured more than 30V despite the safety plug
is removed, there can be serious problems on the high voltage circuit. In this case, check DTC and never touch the high
voltage system circuits.
Specifications
Items Specification
Hood Type Front openine type, rear hinged, stay rod type
Construction Front hinged, frame door construction
Front Door Regulator system Wire drum type
Locking system Pin-fork system
Construction Front hinged, frame door construction
Rear Door Regulator system Wire drum type
Locking system Pin-fork system
Liftgate Type Front hinged, gas lifter type
Front 3 point type with Emergency Locking Retractor (E.L.R)
Seat Belts
Rear 3 point type with Emergency Locking Retractor (E.L.R)
Tightening Torque
Items N.m Kgf.m lb-ft
Front and rear doors Door hinge to body 37.3 - 41.2 3.8 - 4.2 27.5 - 30.4
Door hinge to door 21.6 - 26.5 2.2 - 2.7 15.9 - 19.5
Door checker to door 3.9 - 5.9 0.4 - 0.6 2.9 - 4.3
Door checker to body 16.7 - 21.6 1.7 - 2.2 12.3 - 15.9
Door glass mounting bolt 8.8 - 11.8 0.9 - 1.2 6.5 - 8.7
Handle 2.0 - 2.9 0.2 - 0.3 1.4 - 2.2
Outside handle base mounting bolt
Cover 7.8 - 10.8 0.8 - 1.1 5.8 - 8.0
Door channel mounting bolts 3.9 - 5.9 0.4 - 0.6 2.9 - 4.3
Door latch mounting bolts 7.8 - 14.7 0.8 - 1.5 5.8 - 10.8
Door module mounting bolts 8.8 - 13.7 0.9 - 1.4 6.5 - 10.1
Door striker mounting bolts 18.6 - 28.4 1.9 - 2.9 13.7 - 21.0
Liftgate Liftgate hinge to body 21.6 - 26.5 2.2 - 2.7 15.9 - 19.5
Liftgate hinge to tail gate 7.8 - 11.8 0.8 - 1.2 5.8 - 8.7
Liftgate guide bumper screws 6.9 - 8.8 0.7 - 0.9 5.1 - 6.5
Liftgate latch mounting bolts 6.9 - 10.8 0.7 - 1.1 5.1 - 8.0
Liftgate striker mounting bolts 21.6 - 26.5 2.2 - 2.7 15.9 - 19.5
Hood Hood hinge to body 21.6 - 26.5 2.2 - 2.7 15.9 - 19.5
Hood hinge to hood 21.6 - 26.5 2.2 - 2.7 15.9 - 19.5
Hood latch to body 7.8 - 11.8 0.8 - 1.2 5.8 - 8.7
Seat Front seat mounting bolts 49.0 - 63.7 5.0 - 6.5 36.2 - 47.0
Rear seat mounting bolts 16.7 - 25.5 1.7 - 2.6 12.3 - 18.8
Seat belt Height adjuster mounting bolts 39.2 - 53.9 4.0 - 5.5 28.9 - 39.8
Front seat belt upper anchor mounting bolt 39.2 - 53.9 4.0 - 5.5 28.9 - 39.8
Front seat belt pretensioner mounting bolt 39.2 - 53.9 4.0 - 5.5 28.9 - 39.8
Rear seat belt lower anchor mounting bolts 39.2 - 53.9 4.0 - 5.5 28.9 - 39.8
Rear center seat belt retractor mounting bolts 39.2 - 53.9 4.0 - 5.5 28.9 - 39.8
Rear seat belt retractor mounting bolt 39.2 - 53.9 4.0 - 5.5 28.9 - 39.8
Seat belt buckle mounting bolt 39.2 - 53.9 4.0 - 5.5 28.9 - 39.8
Outside rearview mirror Outside rearview mirror mounting nuts 6.9 - 10.8 0.7 - 1.1 5.1 - 8.0
Fender Fender panel mounting bolts 7.8 - 11.8 0.8 - 1.2 5.8 - 8.7
Fender panel mounting nut 4.9 - 8.8 0.5 - 0.9 3.6 - 6.5
Wiper arm Wiper arm mounting nuts 22.6 - 26.5 2.3 - 2.7 16.6 - 19.5
Sunroof Sunroof mounting nuts 3.9 - 5.9 0.4 - 0.6 2.9 - 4.3
Sunroof mounting bolts 7.8 - 11.8 0.8 - 1.2 5.8 - 8.7
Rear spoiler Rear spoiler mounting nuts 5.9 - 6.4 0.6 - 0.65 4.3 - 4.7
Troubleshooting
Symptom Passible Cause Remedy (Refer to page)
Water leaks from panorama Deteriorated roof lid weatherstrip Replace
sunroof Excessive roof lid-to-body clearance and improperly fitted weatherstrip Adjust
Wind noise around sunroof Loose or deformed deflector, gaps in body work Retighten adjust or replace
Check drive cable and guide rails for
Noise created by moving sunroof Foreign particles lodged in guide rail foreign particles
lid
Loose guide rails and lid Retighten
Foreign particles lodged in guide rail
Incorrect engagement of motor pinion with drive cable
Motor runs but sunroof does not
Decrease in motor''s clutch slipping force Adjust or replace
move or moves only partially
Increased sunroof sliding resistance or interference of sunroof with
drive cables, weatherstrip, etc. due tomal adjustment of sunroof
Check pinion installation and
Noise in motor (clutch slipping Incorrect engagement of motor pinion with drive cable
noise from motor when sunroof is Re-tighten motor
fully opened or closed) is Worn out or damaged motor pinion bearing Replace motor assembly
considered as normal
Worn out or deformed drive cable Replace
Door glass fails to operate up and Incorrect window glass installation Adjust position
down Damaged or faulty regulator arm or regulator Correct or replace
Door does not open or close Incorrect door installation Adjust position
completely Defective door check assembly Correct or replace
Door hinge requires grease Apply grease
Striker and latch not properly aligned Adjust
Hood does not open or close
Incorrectly installed hood Adjust
completely
Incorrect hood bumper height Adjust
Water leaks through windshield Defective seal Fill with sealant
and rear window Defective flange Correct
Component Location
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1. Fender assembly
Replacement
• When removing the fender, wrap protective tape around a screwdriver or remover not to damage components
• Put on gloves to prevent hand injuries
5. Remove the front bumper side mounthing bracket (A) after loosening the bolts.
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6. After loosening the mounting nut and bolts, remove the fender assembly (A).
Tightening torque :
Bolt : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
Nut : 4.9 - 8.8 N.m (0.5 - 0.9 kgf.m, 3.6 - 6.5 lb-ft)
Adjustment
1. After loosening the hinge (A) mounting bolt, adjust the hood (B) by moving it up and down or from side to side and tighten the bolt.
2. Adjust the hood height by moving the hood overslam bumpers (C) up and down.
3. After loosening the hood latch (D) mounting bolts, adjust the latch by moving it up and down or from side to side.
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Component Location
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1. Hood assembly
Replacement
• When removing the fender, wrap protective tape around a screwdriver or remover not to damage components.
1. After loosening the hood hinge (A) mounting bolts, remove the hood assembly (B).
Tightening torque :
21.6 - 26.5 N.m (2.2 - 2.7 kgf.m, 15.9 - 19.5 lb-ft)
2. To install, reverse the removal procedure.
• Make sure the hood locks / unlocks and opens / closes properly.
• Adjust the hood alignment.
Replacement
1. Using a clip remover, remove the clips and then the hood insulator pad (A).
Replacement
1. Remove the hood weatherstrip (A).
Component Location
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Replacement
1. Using a socket (B), remove the hood release handle (A).
2. To install, reverse the removal procedure.
Component Location
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Replacement
1. Disconnect the connector (A), then remove the wiring mounting clips.
3. Loosen the mounting bolts and remove the hood latch assembly (A).
Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
Adjustment
1. Place the car on a flat surface and check whether the body and trunk lid are well-aligned.
2. After loosening the liftgate hinge (A) mounting bolt, adjust the liftgate by moving it up and down or from side to side.
3. Adjust the gap between the liftgate and body by turning the liftgate overslam bumpers (B).
4. After loosening the liftgate striker (C) mounting bolts, adjust the striker by moving it back and forth or from side to side and then tighten the
mounting bolts.
5. Make sure the liftgate opens or closes properly.
6. Make sure the guide bumper (D) overlap each other is good.
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Component Location
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1. Liftgate assembly
Replacement
• Make sure the liftgate locks / unlocks and opens / closes properly.
• Adjust the liftgate alignment.
• Make sure the connectors are connected in properly.
• Replace any damaged clips (or pin-type retainers).
Component Location
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1. Liftgate trim
Replacement
[Liftgate lower trim]
• Put on gloves to prevent hand injuries.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
• Make sure the liftgate locks / unlocks and opens / closes properly.
• Adjust the liftgate alignment.
• Make sure the connectors are connected in properly.
Replacement
• Take care to not let the liftgate fall on you as the lifts are removed. Have a helper hold the liftgate open, or use a secure method to
hold it open.
1. Using a screwdriver, lift up slightly the socket clips (A) of both ends on the lifter (B), and then remove the lifter from the bracket.
2. Push the socket of the lifter into the bracket for installation.
• Make sure the liftgate locks and opens properly and locks securely.
• When installing the liftgate weatherstrip, check the center-marking line (B).
Component Location
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Replacement
• Put on gloves to prevent hand injuries.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
2. Remove the fuel filler door pushpin (A) by turning it in a counterclockwise direction.
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3. After loosening the mounting clips, remove the fuel filler door housing (A).
• When removing, pull out the packing part from inside not to damage the fuel filler door packing part.
• Make sure the fuel filler door locks / unlocks and opens / closes properly.
Components
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Adjustment
Glass Adjustment
• Check the glass run channel for damage or deterioration, and replace it if necessary.
3. After loosening the glass mounting bolts, adjust the spacing of the glass (A) by moving the glass from side to side and then tighten the bolts.
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• Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can
be fine adjusted up or down, and in or out.
1. After loosening the mounting screw, adjust the striker (A) by moving it forward and backward or from side to side and then tighten the bolts
(B).
Tightening torque :
(B) : 18.6 - 28.4 N.m (1.9 - 2.9 kgf.m, 13.7 - 21.0 lb-ft)
2. Tap on the striker with a plastic hammer to adjust the striker. The striker will not move much, but will give some adjustment.
3. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the
screws and recheck.
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Be careful not to scratch the door trim and other parts.
1. Using a screwdriver or remover, remove the front door quadrant inner cover (A).
2. After loosening the mounting screws, remove the lower part of the front door trim (A) using a flat-tip screwdriver.
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4. Disconnect the front door lamp connector (A) and power window switch connector (B).
Replacement
1. Remove the front door trim.
(Refer to Front Door - "Front Door Trim")
2. After loosening the mounting screws, remove the front door inside handle (A).
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• Make sure the door locks / unlocks and opens / closes properly.
• Replace any damaged clips (or pin-type retainers).
Component Location
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Replacement
1. Remove the front door trim.
(Refer to Front Door - "Front Door Trim")
2. Remove the front door belt inside weatherstrip (A).
3. Separate the mounting plug hole (A) from the front door module.
4. Lower the glass by operating the power window switch until the glass mounting bolt is exposed in the plug hole.
• Be careful not to drop the glass and/or scratch the glass surface.
• Use the door switch to align the mounting hole/bolt with the hole in the door.
• If unable to operate the window motor, remove the motor and align the hole by hand.
5. After loosening the glass mounting bolts, adjust the spacing of the glass (A) by moving the glass from side to side and then tighten the bolts.
Tightening torque :
8.8 - 11.8 N.m (0.9 - 1.2 kgf.m, 6.5 - 8.7 lb-ft)
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Component Location
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Replacement
1. Remove the front door window glass.
(Refer to Front Door - "Front Door Window Glass")
2. Remove the front door outside handle.
(Refer to Front Door - "Front Door Outside Module")
3. Loosen the front door outside handle base mounting bolt (A).
Tightening torque :
2.0 - 2.9 N.m (0.2 - 0.3 kgf.m, 1.4 - 2.2 lb-ft)
4. Disconnect the front door main connector (A) and outside rear view mirror connector (B).
5. Loosen the front door latch mounting screws.
Tightening torque :
7.8 - 14.7 N.m (0.8 - 1.5 kgf.m, 5.8 - 10.8 lb-ft)
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6. Loosen the mounting bolts and remove the front door module (A).
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 8.5 - 10.1 lb-ft)
7. Disconnect the connectors and front door module wiring harness (A).
8. Remove the front door latch assembly.
(Refer to Front Door - "Front Door Latch")
9. Reomove the front speaker.
(Refer to Body Electrical System - "Speakers")
10. Remove the front power window motor.
(Refer to Body Electrical System - "Power Window Motor")
11. Remove the side impact sensor.
(Refer to Restraint - "Side Impact Sensor (SIS)")
12. To install, reverse the removal procedure.
• Make sure connectors are connected properly and each rod is connected securely.
• Make sure the door locks / unlocks and opens / closes properly.
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Component Location
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Replacement
1. Remove the plug hole (B).
2. After loosening the mounting bolt, remove the front door lock assembly (A).
Tightening torque :
7.8 - 10.8 N.m (0.8 - 1.1 kgf.m, 5.8 - 8.0 lb-ft)
Replacement
1. Pull down the front door window glass to the lowest level by pressing the power window glass switch.
2. After loosening the mounting screws, remove the front door belt outside weatherstrip (A).
Tightening torque :
1.0 - 2.0 N.m (0.1 - 0.2 kgf.m, 0.7 - 1.4 lb-ft)
3. To install, reverse the removal procedure.
Replacement
1. Remove the front door trim.
(Refer to Front Door - "Front Door Trim")
2. Remove the front door belt inside weatherstrip (A).
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• When installing, install it by first contacting the inside part (basis point of assembly) of arrow to door frame.
• Replace any damaged clips (or pin-type retainers).
Replacement
[Front door side weatherstrip]
1. Loosen the front door checker (B) mounting bolt.
Tightening torque :
18.6 - 28.4 N.m (1.7 - 2.2 kgf.m,13.7 - 21.0 lb-ft)
2. Detach the clips, then remove the front door side weatherstrip (A).
3. To install, reverse the removal procedure.
Component Location
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Replacement
1. Remove the front door module.
(Refer to Front Door - "Front Door Module")
2. Remove the front door inside handle cage (A).
3. Remove the front door latch assembly (A) by pulling it in the direction of the arrow.
4. Disconnect the front door latch connector (A).
5. To remove the front door outside handle base connector (A), widen both sides of the wiring fastener and then push back the front door
outside handle base connector.
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6. Remove the front door outside handle connector wiring harness (A).
7. Remove the front door outside handle base (A) by pushing in the lock pins located in the back.
8. Remove the front door outside handle cable (A).
Components
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Adjustment
Glass Adjustment
• Check the glass run channel for damage or deterioration, and replace them if necessary.
• Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can
be fine adjusted up or down, and in or out.
1. After loosening the mounting screw, adjust the striker (A) by moving it forward and backward or from side to side and then tighten the bolts
(B).
Tightening torque :
(B) : 18.6 - 21.6 N.m (1.9 - 2.9 kgf.m, 13.7 - 21.0 lb-ft)
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2. Tap on the striker with a plastic hammer to adjust the striker. The striker will not move much, but will give some adjustment.
3. Hold the outer handle out, and push the door against the body to make sure that the striker fits flush with the body. If the door latches
properly, tighten the screws and recheck.
• After installing the rear door, check that the body fits flush with/parallel to all the edges of front door. Check that the door and body
edges are parallel. Before adjusting, replace the mounting bolts.
2. Place the vehicle on a firm, level surface when adjusting the doors.
3. Adjust the hinges (A) :
• Loosen the door mounting bolts slightly, and move the door in or out until it aligns flush with the body.
• Loosen the hinge mounting bolts slightly, and move the door backward or forward, up or down as necessary to make the gaps equal.
• Place a shop towel on the jack to prevent damage to the door when adjusting the door.
Tightening torque :
(B) : 21.6 - 26.5 N.m (2.2 - 2.7 kgf.m, 15.9 - 19.5 lb-ft)
(C) : 37.3 - 41.2 N.m (3.80 - 4.2 kgf.m, 27.5 - 30.4 lb-ft)
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Be careful not to scratch the door trim and other parts.
1. Using a screwdriver or remover, remove the rear door pull cap (A).
2. After loosening the mounting screws, remove the rear door trim (A).
3. Remove the rear door inside handle cage (A).
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Replacement
1. Remove the rear door trim.
(Refer to Rear Door - "Rear Door Trim")
2. After loosening the mounting screws, remove the rear door inside handle (A).
3. To install, reverse the removal procedure.
• Make sure the door locks / unlocks and opens / closes properly.
• Replace any damaged clips (or pin-type retainers).
Component Location
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Replacement
1. Remove the rear door trim.
(Refer to Rear Door - "Rear Door Trim")
2. Remove the rear door belt inside weatherstrip (A).
3. Pull down rear door window glass by pressing the power window glass switch.
4. Completely loosen the rear door channel mounting bolts and unscrew the loosely as possible without removing them from the rear door
panel.
5. Slightly push the rear door channel (A) in the direction of arrow as below.
Tightening torque :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)
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6. Remove the rear door window glass mounting hole plug (A).
• Be careful not to drop the glass and/or scratch the glass surface.
• Use the door switch to align the mounting hole/bolt with the hole in the door.
• If unable to operate the window motor, remove the motor and align the hole by hand.
7. Carefully adjust the rear door window glass (A) until the bolts are visible, then loosen them. Separate the glass from the glass run and
carefully pull the glass out through the window slot.
Tightening torque :
8.8 - 11.8 N.m (0.9 - 1.2 kgf.m, 6.5 - 8.7 lb-ft)
8. To install, reverse the removal procedure.
Component Location
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Replacement
1. Remove the rear door window glass.
(Refer to Rear Door - "Rear Door Window Glass")
2. Remove the rear door outside handle.
(Refer to Rear Door - "Rear Door Outside Handle")
3. Loosen the rear door outside handle base mounting bolt (A).
Tightening torque :
2.0 - 2.9 N.m (0.2 - 0.3 kgf.m, 1.4 - 2.2 lb-ft)
5. After loosening the mounting bolts, remove the rear door module (A).
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)
• Make sure connectors are connected properly and each rod is connected securely.
• Make sure the door locks / unlocks and opens / closes properly.
Body (Interior and Exterior)
Component Location
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Replacement
1. Remove the plug hole (B).
2. After loosening the mounting bolt, remove the front door lock (A).
Tightening torque :
7.8 - 10.8 N.m (0.8 - 1.1 kgf.m, 5.8 - 8.0 lb-ft)
3. Remove the rear door outside handle (A) by pushing it in the direction of arrow.
4. To install, reverse the removal procedure.
• Make sure the door locks / unlocks and opens / closes properly.
• Be sure to install the outside handle pad (A) between the outside handle and the door panel.
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Component Location
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Replacement
1. Remove the rear door module.
(Refer to Rear Door - "Rear Door Module")
2. Remove the rear door inside handle cage (A).
3. Loosen the mounting bolt and remove the rear door latch (A).
4. Disconnect the rear door latch connector (A).
5. Remove the rear door outside handle base (A) by pushing in the lock pins located in the back.
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Replacement
1. Pull down the rear door window glass to the lowest level by pressing the power window glass switch.
2. After loosening the mounting screws, remove the rear door belt outside weatherstrip (A).
Replacement
1. Remove the rear door trim.
(Refer to Rear Door - "Rear Door Trim")
2. Remove the rear door belt inside weatherstrip (A).
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• When installing, install it by first contacting the inside part (basis point of assembly) of arrow to door frame.
• Replace any damaged clips.
Replacement
[Rear door side weatherstrip]
1. Loosen the rear door checker (B) mounting bolt.
Tightening torque :
16.7 - 21.6 N.m (1.7 - 2.2 kgf.m,12.3 - 15.9 lb-ft)
2. Detach the clips, remove the rear door side weatherstrip (A).
3. To install, reverse the removal procedure.
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
Replacement
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• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
Components Location
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1. Rear spoiler
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
1. Remove the engine room cover.
(Refer to Engine Mechanical System - " Engine Room Cover")
2. Remove the front tire.
3. After loosening the mounting clips and remove the front wheel guard (A).
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
1. Using a screwdriver or remover, remove the front waist line molding (A).
2. Using a screwdriver or remover, remove the rear waist line molding (B).
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
Components
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Adjustment
Inspect Glass Alignment
1. Inspect the step height between the roof panel (A) and the glass weatherstrip (B) and then adjust it if necessary.
Alignment adjustment
Standard value [mm(in.)]
(1) Front edge : 0 mm (0 in.)
(2) Rear edge : 0 mm (0 in.)
(3) Side edge : 0 mm (0 in.)
2. Adjust the height of the glass by slighly loosening the screws (A).
Components Location
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1. Sunroof glass
Replacement
Replacement
1. Open the glass fully.
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2. Remove the mounting pins (C), from the frame (B), and then remove the deflector (A).
Components Location
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1. Sunroof assembly
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Put on glove to protect your hands.
4. After loosening the mounting bolts, then remove the assist handle bracket (A).
5. Disconnect the drain tubes (B).
6. After loosening the mounding nuts and bolts, remove the sunroof assembly (A).
Tightening torque
Bolt : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
Nut : 3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)
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Replacement
1. Remove the sunroof assembly.
(Refer to Sunroof - "Sunroof Assembly")
2. After loosening the mounting screws, remove the drip rail assembly (A).
3. After loosening the mounting screws, disengage the rear drip (A).
Replacement
1. Remove the sunroof assembly.
(Refer to Sunroof - "Sunroof Assembly")
2. Remove the sunroof sunshade.
(Refer to Sunroof - "Sunroof Sunshade")
3. Down the slide by pushing it and then remove the drip link assembly (A).
4. Separate the drip link (B) and guide (A).
6. Separate the guide assembly (A) and the cable (B) by pushing them in the direction of the arrow.
• Place the position between (A) and (B) like the picture.
• Make sure to initialize the motor.
Body (Interior and Exterior)
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Take care not to scratch the body surface.
1. Using a screwdriver or remover, remove the front door quadrant inner cover (A).
3. Using a screwdriver or remover, remove the rear view mirror cap (A).
4. After loosening the mounting nuts, remove the outside rear view mirror (A).
Tightening torque :
6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)
Component Location
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Replacement
Component Location
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Replacement
1. Remove the plug hole.
2. Loosen the mounting nuts and remove the wiper arm (A).
Tightening torque :
22.6 - 26.5 N.m (2.3 - 2.7 kgf.m, 16.6 - 19.5 lb-ft)
3. Using a screwdriver or remover, remove the cowl side cover (A).
5. Detach the clips, then remove the cowl top cover (B).
Components
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Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
1. Using a screwdriver or remover, remove the gear knob & boot (A).
2. Remove the gear knob & boots (A) pull both of it up.
3. Remove the rubber mat (A).
Component Location
1. Rear console cover
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
Component Location
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1. Console armrest
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
Components
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Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
1. Using a screwdriver or remover, remove the cluster fascia upper panel (A).
2. Loosen the mounting screws and remove the cluster fascia panel (A).
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Components Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
1. Using a screwdriver or remover, remove the crash pad side cover [LH] (A).
2. Loosen the mounting screws and remove the crash pad lower panel (A).
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Component Location
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1. Steering column shroud lower panel 2. Steering column shroud upper panel
Replacement
[Steering column shroud lower panel]
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
1. Using a screwdriver or remover, remove the cluster fascia upper panel (A).
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2. Loosen the mounting screws and remove the steering column shroud upper panel (A).
Component Location
[LH]
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[RH]
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
1. Using a screwdriver or remover, remove the crash pad side cover (A).
[LH]
[RH]
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
1. Using a screwdriver or remover, remove the crash pad under cover [RH] (A).
2. To install, reverse the removal procedure.
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
4. Disconnect the pushpins (A) and then remove the glove box (B).
5. Using a screwdriver or remover, remove the crash pad side cover [RH] (A).
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6. Using a screwdriver or remover, remove the crash pad under cover [RH] (A).
7. Loosen the mounting screws and remove the crash pad side garnish [RH] (A).
8. Disconnect the start button connetor (A).
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9. After loosening the mounting screws and nuts, remove the glove box upper cover assembly (A).
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
14. After loosening the mounting bolts and nuts, remove the A/C & heater controller unit (A).
16. Loosen the mounting screws and remove the crash pad side garnish assembly [LH] (A).
17. Disconnect the crash pad side garnish connector (A).
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18. Loosen the mounting screws and remove the fuel panel assembly (A).
• Make sure the crash pad fits onto the guide pins correctly.
• Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
• Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
• Make sure that each of the assembly components operates properly.
• Replace any damaged clips (or pin-type retainers).
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
13. Loosen the mounting nut and remove the center console duct (A).
16. Separate the floor carpet (A) to obtain space for removing the rear heating duct.
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17. Loosen the mounting nuts and remove the front air duct (A).
18. Disconnect the connector (A) and the mounting wiring fasteners in the front pillar.
[Driver''s]
[Passenger''s]
[Passenger''s]
21. Disconnect the heater and blower unit connector.
[Driver''s]
(1) Disconnect the mode actuator (A) and temperature actuator (B).
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[Passenger''s]
(1) Disconnect the temperature actuator (A), evaporator temperature sensor (B) and mode actuator (C).
(2) Disconnect the auto defogging actuator (A) and intake actuator connector (B).
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22. After loosening the bolts and nuts, remove the cowl cross bar assembly (A).
Tightening torque :
16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)
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• Make sure the crash pad fits onto the guide pins correctly.
• Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
• Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
• Enter the anti- theft code for the radio, then enter the customer`s radio station presets.
• Make sure that each of the assembly components operates properly.
• Replace any damaged clips (or pin-type retainers).
Components (1)
[General Type]
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Components (2)
[Sunroof Type]
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Component Location
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1. Sunvisor 2. Retainer
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
Component Location
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1. Assist handle
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
1. After lifting up the assist handle caps and loosening the mounting screws, remove the assist handle (A).
2. To install, reverse the removal procedure.
Component Location
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Replacement
15. Remove the roof trim mounting clip and remove the roof trim assembly (A).
• Be careful not to wrinkle on the roof trim.
16. Remove the roof trim assembly (A) from the body panel and then carry it out of the vehicle through the rear door.
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• Take care not to damage the roof trim wiring harness (A) when removing.
1) When installing the roof trim wiring harness (A) on the roof trim (B), apply the hot melt continuously by using the hot melt gun
tool.
2) Put anti-noise pad on roof trim (B) to prevent the noise.
Components
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Component Location
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Replacement
[Front door scuff trim]
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
1. Using a screwdriver or remover, remove the front door scuff trim (A).
2. To install, reverse the removal procedure.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
Component
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Replacement
[Front door step trim]
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
1. Using a screwdriver or remover, remove the front door step trim (A).
2. To install, reverse the removal procedure.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
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1. Using a screwdriver or remover, remove the rear door step trim (A).
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
Component Location
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Replacement
• Put on gloves to prevent hand injuries.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
(2) After slightly lifting up the front pillar trim and putting the tool in, remove the mounting clip (A) by pulling it.
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• Be sure to replace the existing clips with new ones when removing or replacing the front pillar trim.
Component Location
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Replacement
[Center pillar lower trim]
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
1. Remove the front door scuff trim.
(Refer to Interior Trim - "Door Scuff Trim")
2. Remove the rear door scuff trim.
(Refer to Interior Trim - "Door Scuff Trim")
3. Carefully remove the front door body side weatherstrip.
4. Carefully remove the rear door body side weatherstrip.
5. Using a screwdriver or remover, remove the center pillar lower trim (A).
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
Component Location
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Replacement
• Put on gloves to prevent hand injuries.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
2. Loosen the mounting screws, remove the luggage side trim & center tray trim (A).
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3. Loosen the mounting clips and remove the rear transverse trim (A).
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
Component Location
procarmanuals.com
Replacement
• Put on gloves to prevent hand injuries.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
3. Loosen the mounting bolts, remove the rear pillar trim (A).
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
[General type]
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[Wooper type]
1. Cargo screens 6. Luggage side trim [LH]
2. Rear transverse trim 7. Luggage side trim [RH]
3. Luggage mat 8. Shift side trim covering [LH]
4. Luggage side tay assembly 9. Shift side trim covering [RH]
5. Luggage board
Components
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Replacement
[Removal]
6. Using a cutter (A) knife, carefully remove the windshield glass molding.
7. Cut off the sealant on the edge (B) while pulling the piano wire (A) to the left and right.
8. Put in a piano wire (A) through the corner of the windshield glass and insert wire grips into both ends of the wire.
9. Cut off the sealant on (A-A), (B-B), (C-C), while pulling a piano wire (A) to the left and right.
10. Remove the windshield glass (B) carefully using the glass holder (A).
[Installtion]
1. Using a knife, scrape the remaining sealant around the body panel leaving about 2mm-thick sealant (0.0079 in.) on the bonding surface. If
installing a new windshield glass, make alignment marks on the windshield glass and the body.
2. Clean the edges of body panel and windshield glass with alcohol. Apply glass primer to the edges of windshield glass and attach the
molding onto the edges.
3. Apply the body primer to the bonding surface of body panel.
• Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the
windshield glass.
• Do not apply the body primer to the glass.
• Remove any foreign materials from the primer-covered surface.
• Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the
windshield glass.
• Do not apply the body primer to the glass.
• Remove any foreign materials from the primer-covered surface.
• Apply the sealant within 5 minutes of applying the primer.
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6. Using the glass holder (A), adjust the windshield glass (B) to fit the alignment marks (C) on the body and lightly push the windshield glass to
make the edges fully seated on the bonding surface of body.
7. Install the windshield glass upper molding (A).
8. To make sure that the applied sealant is completely hardened, leave the car on a flat surface for at least 4 hours after installing the
windshield glass.
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• If driving the car is inevitable, drive at a low speed for at least 8 hours.
• Advise the driver to avoid aggressive driving or driving on rough roads for 2-3 days after installing the windshield glass.
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
Components
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Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
• When you pull out the front bumper, the side part of the front bumper could be damaged by the projection.
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1. Radiator grill
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
4. After loosening the mounting screws, remove the radiator grill upper cover (A).
5. After loosening the mounting screws, remove the radiator upper garmish (A).
6. After loosening the mounting screws, remove the radiator grill (A).
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Components (1)
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Components (2)
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1. Rear bumper side under cover [LH] 3. Rear bumper center under cover
2. Rear bumper side under cover [RH]
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
2. Loosen the mounting screws, remove the rear combination lamp (A).
3. Disconnect the rear combination lamp connector (A).
4. Loosen the mounting clips and nuts, remove the rear bumper retainer cover (A).
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6. After loosening the pin-type retainers and screws on the side of rear bumper (A), detach the side part of rear bumper.
• Be careful not to damage the tabs on the side part of front bumper.
7. Loosen the rear bumper lower mounting pin-type retainers and nuts.
8. After loosening the mounting screws and clips, remove the rear bumper cover (A).
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Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
3. Loosen the mounting bolts and remove the smart key antenna (A).
4. After loosening the mounting clips, remove the rear bumper beam assembly (A).
Components
[General Type]
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[Power Type]
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Component Location
1. Front seat assembly
Replacement
1. Open the cover and loosen the front seat mounting bolts.
[Front]
Tightening torque :
49.0 - 58.8 N.m (5.0 - 6.0 kgf.m, 36.2 - 43.4 lb-ft)
[Rear]
2. Disconnect the main connector (A), front seat belt buckle connector (C), airbag connector (B).
3. To install, reverse the removal procedure.
Component Location
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• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
1. Remove the front seat shield outer cover (A) by pulling forward in the direction of the arrow using screw driver or remover.
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Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
5. Loosen the mounting clip and remove the airbag wiring (A).
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6. Push the lock pin, remove the front seat headrest (A).
[Lower]
10. Remove the protector (A) from the front seat back frame.
11. Remove the front seat back cover assembly (A) from the front seat back frame.
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12. After removing the Velcro tape (A) and hog-ring clips (B) inside the front seat back cover, remove the seat back cover (C).
• Be careful not to allow the sponge insert wire to separated in its place.
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
7. Remove the protector (A) from the front seat cushion frame.
[Center]
[LH]
[RH]
8. Remove the front seat cushion cover (A) from the front seat cushion frame.
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9. After removing the Velcro tape (A) and hog-ring clips (B) inside the front seat cushion cover, remove the seat cushion cover (C).
• Be careful not to allow the sponge insert wire to separated in its place.
Component Location
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1. Front seat back frame assembly 2. Front seat cushion frame assembly
Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
• For the seat equipped with side airbag, remove the side airbag from the seat frame assembly.
(Refer to Restraint - "Side Airbag (SAB) Module")
• Before service, be fully aware of precautions and service procedure relevant to air bag.
(Refer to Restraint - "Side Airbag (SAB) Module")
Components
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Component Location
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Replacement
[Rear seat cushion assembly]
1. Loosen the mounting bolts, remove the rear seat cushion assembly (A).
3. After loosening the mounting bolts, remove the rear seat assembly (A).
Tightening torque :
16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)
4. To install, reverse the removal procedure.
Component Location
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1. Rear seat back cover [LH] 2. Rear seat back cover [RH]
Replacement
[LH]
• Put on gloves to prevent hand injuries.
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
3. Using a screwdriver or remover, remove the rear seat folding bezel (A).
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5. After loosening the mounting screws, remove the rear seat back latch cover (A).
6. Using a screwdriver or remover, remove the cap (A).
7. Using a screwdriver or remover, remove the rear seat back cover (A).
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8. Pull out the rear seat headrest guides (A) while pinching both sides of the lower part of the guides, and remove them.
9. Remove the rear seat back cover assembly (A) from the rear seat back frame.
10. After removing the Velcro tape (A) and hog-ring clips (B) inside the rear seat cushion cover, remove the seat cushion cover (C).
[RH]
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
6. Using a screwdriver or remover, remove the rear seat folding bezel (A).
7. Using a screwdriver or remover, remove the rear seat belt center cover (A).
9. After loosening the mounting screws, remove the rear seat back latch cover (A).
10. Using a screwdriver or remover, remove the rear seat back cover (A).
11. Pull out the rear seat headrest guides (A) while pinching both sides of the lower part of the guides, and remove them.
12. Remove the rear seat back cover assembly (A) from the rear seat back frame.
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13. After removing the Velcro tape (A) and hog-ring clips (B) inside the rear seat cushion cover, remove the seat cushion cover (C).
Component Location
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
• Take care not to bend or scratch the trim and panels.
1. Remove the seat cushion assembly.
(Refer to Rear Seat - "Rear Seat Assembly")
2. After removing the Velcro tape (A) and hog-ring clips (B) inside the rear seat cushion cover, remove the seat cushion cover (C).
[Front side]
[Rear side]
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Replacement
• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
• Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
• Take care not to bend or scratch the trim and panels.
Components
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Component Location
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Replacement
• When installing the belt, make sure not to damage the pretensioner.
• After installing the front seat belt retractor, check that the air bag warning indicator illuminates for about 6 seconds when the
ignition is ON and then goes out.
• Make sure the connector is plugged in properly.
• Replace any damaged clips (or pin-type retainers).
Component Location
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1. Height adjust
Replacement
1. Remove the front seat belt upper anchor.
(Refer to Front Seat Belt - "Front Seat Belt Pretensioner")
2. After loosening the mounting bolts, remove the height adjust (A).
Tightening torque :
39.2 - 53.9 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb-ft)
Component Location
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Replacement
1. Remove the front seat assembly.
(Refer to Front Seat - "Front Seat Assembly")
2. Disconnect the front seat belt buckle connector wiring (A).
3. After loosening the mounting bolt, remove the front seat belt buckle (A).
Tightening torque :
39.2 - 53.9 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb-ft)
4. To install, reverse the removal procedure.
Components
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Component Location
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Replacement
• When installing the belt, make sure not to damage the retractor.
Component Location
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Replacement
• When installing the belt, make sure not to damage the retractor.
Component Location
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1. Rear seat belt buckle [RH] 3. Rear center seat belt buckle
2. Rear seat belt buckle [LH]
Replacement
1. Remove the rear seat cushion assembly.
(Refer to Rear Seat - "Rear Seat Cushion Assembly")
2. Loosen the mounting bolt, remove the rear seat belt buckle (A).
[LH]
Tightening torque :
39.2 - 53.9 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb-ft)
[RH]
Tightening torque :
39.2 - 53.9 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb-ft)
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• The buckle and tongue of different types are impossible to be latched, so check that the buckle & tongue have the same types.
• Distinguish the rear side seat buckle from the center seat buckle before latching.
• If foreign materials are stuck in the inside button of buckle, it may cause interference during the latching process, leading to a
functional problem (for example- beverages (viscous drinks), toothpicks, sand, plastic, vinyl, metal pieces, etc.)
• After latching the buckle and tongue, check the fastening force using a Push-Pull Gauge (fastening force: 3kgf or less).