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100% found this document useful (6 votes)
2K views296 pagesIsuzu - Parts Catalogue - Engine 4JG1 4JG2 - 406-03K - 296 Pages PDF
Uploaded by
Muhammad AdzharyCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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/ 296
N—YDA0IH BARI DUYT /How to use Parts Catalog
PAF DAS ROR BRCM SN TRS TY PY RAOMBAM AE RL TH DIT.
HBOS, 2009553 FLD BAAR e DRL TY ETS
vot mis [VF TA) ERA BS
1. This parts catalog contains the service parts information for the engine models listed on
the “Engine Wodels Table” .
2, This parts catalog contains the service parts information as of March, 2004. The part
numbers ate subject to change without notice.
3. In order to azintain the nigh quality of Isuza engines, use of Genvine Isuzu Parts is
recommended sherever and whenever service, maintenance or repairs are required,
B R/Contents
RERROFE ~~ How to search for the Part Number :--- P-2
MRR RSL — BE Engine Models Table --- : “Pa
IDAL-bORA-- How to refer to ID Plate PB
KN-YRFOFORE How to refer to the Parts Catalog P-10
WBEBR e ++ Abbreviation List ..------ sescees POAT
BREE +: ALPHABETICAL INDEX P-1~P-10
FIG NO, 983I----- FIGURE NUMBER INDEX: 0-0-2020 PT
Q
ISUZU woe ur rem
DRA LS IDTL— RETIN? bY AP OF LE CRRL THD ET.
(@AD/IG + 03N/a6m
@z
VERE $ MOWREHARKSAETS
WILD A-4BGLTPG+TPG
(G12) UF 4BG1TPG>TPG (UF)
@ Applied Date: Indicated in alphabetical character on the ID Plate.
DY (Month/Year)
iil
03/96
@Engine Model Name: Individual wode! is indicated.
For example 1:A-4BG1TPG—+ TPG
For exawple 2:UP¢BGITPG—> TPG(UF) How to refer to ID Plate
Parts Catalog
@
ISUZU wen wn
oO
@Applied Date: Indicated in alphabetical characters on the ID Plate
{Ae0, Bel, C:
For example
(enth/rear)
@Engine Model Name: Individual model nawes is indicated.
For example 1:A-4BG11PG + TPG
For example 2:UFSBG1TPG—+1P6 (UF) Biya s 09085
» TFALORA
(D —f0-15 | CRANKSHAFT, PISTON AND FLYWHEEL —#— @)
@FIG NO.
SERS FROMPRENEROL DA PEOUORTOET,
PIG NO. 01~ 34d, HAIMA hem L ET.
SERIF LG NO. EARLE ANAC 7 ry hORRL ET.
(0-104
OQAPAbORA be
ENEMA DA OMRGES TSAR OBE ROA KE doT LET
AFA DERRIDA HITS BH, 2 yer Bh,
CREELET,
va ve, SRLS
@KEY NO.
A PAOMRE, THA OMMER VG SAA ELED. WH NSS CANAD SMa, Iho
cet.
@R - FORT
MOR (THY T) LF (FOMRBR) OMFERUTA LOT, IA LTOARMSHET.
Wil) KEY NO, 8486/8 8RONSS (37 oY h, $4 > TUM) OHSS
ERLTOED,
WIZ) KEY NO. 8/91k4 2, ROE (HR SbHER, Ay hoes) eHUCLERL Cy
£T
®OSEE Fl GoRR
MEBMAWOF 1 GOC IA MRBSASHA DRENSTIG NO. t#MCHORRLES.
=e 2 FFALORA
FHA RKO TTA bE OMEMAD TAA bit ET.
© (BBR) (EAB OME)
‘CYLINDER HEAD OowER ——@)
a atl
Pei
ee WR)
® B Paar BAO ra aah EO
FIG NO. [FIG NO. KEY NO, FIG NO. | FTG NO. [ KEY NO.
[TURBOCHARGER O87 036 7_[R00ST COMPENSATOR sz | 040 1
[STARTER 05 60 1__[anexoro conpensator [03s [40 i
[GENERATOR 066 0 2 [Fe Pup ox [ oo [| 1
TNTECTION PUMP, oa [_ua0 1 [ano Teer oss | oo Ta
[COVERNOR 081 080. 1 Jeower sreering ont row] 442 [435 1
@FIG NO.
AFRAORHORER
BI-F 1GACER/ (ASM) Bets OMA SBS 50TH (ASM) HKALE
ABET UT ey bEOGTERL ED COMB 1 IA b MOYO KET
(A) 9-10A,0-10B
@Qathn
APRA POR ORB
@KEY NO.
AFA OBIE. THA bOBREROAU SILK ELE FA HORS EAR RRENT TS
FIG NO. KEY NO. ttlaPbes cami we sng t.
wi IFIG NO.=0-10 KEY NO. =1)@COVER; CYL HD@MRL. oH
BRTON- IHF OFERHCH, fo T, KEY NO. tae LOL EA,
@ BR2%
EOL ERD LET ROLLE MIT AMD AEE Se TA do LT
WEF.
(A) COVER ; LINDER HEAD
EUS, MO AL
1, FARE BULLE CRREE eA oath b EPA, COMO DA] EBS Kev,
-u- SRAES
RUTNOBLOVAEGHRT SAF ROLES. OFE CHE LET
Orme
KOTO Hath 2 HBAS SBOE CRE LET APRA OF ROMA ICS LAS MEE
OAC BNI RRC OARR LAT.
ASMINEBH. EESRORBABACE ET. GF = IB)
CMBR. MIRE ARH CSET. GR IB)
OD WREA
SAMO RARE TH Re A Le EM BEACARL TAD IT.
Ok. 4
FILA MADE LCM SL", ABE WR" CRRLED
oem
+ ARE BORIC OLY SY 1B OMMRERLTO ETS
+ HA ONBBBIEA SM (FT) 1 SED ORARERL TOE TS
AGREE CRE BURL CMT ORME "AR" EKRLTHN ET
Gantry
HSA SL MREERAL EF
OR
BHAT, CHARAN TUR ORR IM RA BA, ALOIS OVI TAR. BH) eke
Late
DtIz RRR
BROBG ERTS BBC (A
DASMRBABS
SEMA OASM (FEY SY) SBHRMEREF.
MBC) LRRL EFS
-w- EJ How to refer to the Parts Catalog
1. How to Interpret the illustration
(F075 | CRANKSHAFT, PISTON AND FLYWHEEL = @
FEM
ORS
SSL pane
@FIG NO.
A B-digit (1-KX) Figure Number has been assigned to every section/illustration of the
catalog.
‘The first digit of the Figure Number identifies the primary catalog section.
And the second ard third digits identify the subsections.
‘BYAMPLE:0-15 = Engine (0); Crankshaft, Piston and Flyvheel (15).
i the chapter contains more than one section, each section is identified with an
alphabetical character.
EXAMPLE:0-15A, 0-15B, ©-15¢, ete.
@® WLLUSTRATION TITLE
‘The first line of the title contains a generic name(s) for the item(s) illustrated.
‘The second line of the Citle identifies the specific application: i.e. engine model,
type of transmission, ete.
@ KEY NUMBER:
“the Key Nuuber connects the illustrated part to the appropriate text.
Trams identified with a ‘NSS (Not Serviced Separately) are aot available individeal ly.
however, they may be available as part of an assembly.
=~ @ ASSEMBLIES, KITS, SETS AND THEIR COMPONENTS
Asseablies, Kits and/or Sets are shown within a frane/ocx. Also shown within the frane/
box are any components included with the assembly, Kit or Set
EXAMPLE: Key No.84 includes Key No. 88/88 and the connecting Rod and Cap which are
notsupplied individual ly.
EXAMPLE: Key No. 8/9 includes Key No.42 and those ites identified with an asterisk{*).
Items identified with no key nuber may only be available in an asscubly, Kit
or Set.
@®SEE FIG NO.
Items shown as a point of reference are not identified with 2 Key Number. These items
are shown because of the way they fit within the illustration. They are described in
nore detail in another section of the Catalog.
‘The applicable catalog section is shown next to the illustration.
2. How to interpret the Text
There are two different styles of text. One is used to identify general parts and the
other identifies the components of a particular asseubly.
® (General Parts) (Component parts for a particular ASW
Ras COLINDER HEAD COVER —— os | sranren
ocala
w eae
- >ER. cov oat oe
MEAD asus OL on oor 7 |ueveR; SUPPORT NG, cov oat te
HEAD #54; DISTR, Mu PIE o-m0 an tag | LIMITER; oy com oat 2 om
HOLDER ASM; MOZZLE a0 ose ‘eh | LINER SET: ENG CHL oz oz 2
HOLDER; BF, FLIMHEEL ons 103, 31 ou one B
HOLDER; BRUSH STARTER 0-65 oe 13 | Linea; c/a on ond B
HOLDER; BRUSH, GEW 0-68 ons 140] LINC: LEVER To CONT RACK, @0¥ 0-81 set
HOLDER; DELIVERY WALVE, 1M) PUMP O89 00s ag Juni FeLn; exoUST 027 at 8
OLDER; Gov FLYWE CHT, INJ PUMP 0-81 oe ver fica 1M 05 oat a
OSE; FEED. OIL eDoLeR o-s0 sel 108 [METAL SET; con noo,STANGAAD O15 os 31
HOSE: FLEL ow 720 1G [METAL SET: GAAMKSHAFT, STANDARD 0-15 10 a
Hose; FLEL FILTER ott on 6 |ueTAL; cu/sie on ox B
HOSE: FUEL, NOZZLE Te MaZeLE 0-40 008 3 |MIPPLE; OIL FEED oan 108 4
Hose: OWL DRAIN 0-50 we 1? on 14 4
HOSE: Fev 0-28, 8s 185 |NOTZLE ast; IN 0-80 cast ss
HOSE; RETURN, O1L cccLER 0-50 sez reg [NOZZLE KIT; IN a0 me <1
Hoe; ALOBER BREATHER 0-20 19 9 [Nozze IND 0-4 03 ot
HOSE: FLBBER, CATCH TANK 0-28, 28 55 | UT SET: PULLEY. Gen 0-86 Bs
Ose: RUS, CATCH TANK OUT oa ae 5 | wr; anépre® 0" EXH PIPE 0-38 aig ca
Hose; RUBBER, FUEL FILTER TO PUMP 0.82 ar 100 | WUT; a0 PLATE oa 82 B
HOSE; FLBBER, FUEL LEAK ota on 83 |AUT; AD SEAEW Li INL PUMP cov 0a me
+: FUBBER, O11. COOLER on 19) 6 oat ote
FURR, TURBOCHARGER OUTLET 0-36 os 77 | wT; 204 SCREM,LX oat 03 w
FLBBER, WATER P IPE ow oat e7 |r; BFK oa 132 a
SEDINENTER 1-45 3205 | WUT; BRKT. CATCH TANK 028 0 5
HOSE: VENTILATOR.CYL HD COVER 0-28 os) ‘55 |MUT) EFKT.OIL FILTER 0-50 se.
HOSE: WATER, By-Pass om oz 67 |wwr; caP,A0J SPRING CAPS COV 0.31 zea
HOSE: WATE, ADL til 12s 169 |MUT; cAPLFUEL Pipe on 14 2
HOSE; RATER, RAD OUTLET 11 06 183 JWT; caPytD coven 0-10 05 5
HOUSING ASM; PUMP,FUEL Nd 0-8 cz 145 | WUT; CAP, NOZZLE HOLDER 0-40 oa a
USING: FLYWHEEL oz one sx |wur; cL 0-30 338107
OUSING: FUEL FEED FIM ons ons 177 JT; con LevER FIX, c0¥ oat oe ter
ost 02180 | UT; CCUPLINS FIX, IN PLP os? os 1a?
os oor 146 | WUT! eon 020 80 28
ouSINGS THERMOSTAT oat oe 63 | WT; coaNKcASE ona 29 2»
UWPELLER; WATER PLN 0.39 ono 59 |WUT; ORIVE GEAR F1X,1NJ PUMP 0-30 on 8
INDICATOR; Ack 10 a9 197 | UT; ENG HANGER ont 133 9
INDICATOR; GLow PLE 2% v5 zat Mur) exe ABLE oar aig 51
doin EVE, FUEL SEDINENTEA 145 7 8 27 og ©
kev; Gor ous ona 25 |AUT; FLAWEISAT FIX, GOW 0-81 a6 et
KEY: DRIVE GEAR, In PUNE 08) ost 149 J UT; FUEL FEED PuwP Fix 80 om as
KEYS FEATHER, CR/SHE ons oat 20 |wuT; eam case 20 19 B
os oa ‘30 |wUT; EN 0-80 3
REY: FEED PUM, PLE 0-8) 054149 AUT; Gov SHAFT. KJ FMP ona! oD 1
REY: PLYREIGAT ca 9-81 01s tet (WUT: FSG 20 205 8
EY? STARTER sw a2 ast 719 JMUT! HG Arar. ns PLA 0-85 aa
P-6 ALPHABETICAL INDEX
NUT;_IDLING CO — PLUG: GLON|
PART NAWE Fie Key PAGE PART NAWE FG Key PASE
UT; IDLINS oon SFRIND, cov ost os 60 wo 158
0-25 ca FUEL FEED PUMP TO FUEL. FILE CHAZ ior os
our 8 FUEL.FUEL FILTER TO IMJ PUMP C-4Z ug 8
oat 3s FUELS NL, oa wz %
80 os FUEL,NOZZLE LEAK OFF 40 063 8
NIROLE RET.NOZZLE HOLDER 0-40 os ea pier; Fue seoruenTER 1a om 2085
OL FILTER 0-50 aa 107 [Pre NJ to 00 O16 a2
5 OIL PAW 43 ct 20 PIPE; IU HO 2 40 07 a2
5 CUTLET PIPE oa oa 63 PIPE; WW WO 3 0-40 18 @
Fire Fix owe a 6° 0-40 018 3
5 PIPE, MATER OUTLET oa 22 ce [PIPE ns WO 4 0-40 a a3
PULLEY, SEH 0-86 oe nat frre; nL os 18 a
FEAWER BOLT oz 60 15 |PIPE: INC. TURROGHARGER CUT 0-38 wm nD
FECTIFIER.GEN 0-86 ter 142 | PIPE: OIL EAA case ose va. ns
5 SOLENDID WLY 0-60 ero 122 | PIPE} OlL. mJ PNP TO crm on oo M4
5 SPACER 0-20 saa OIL.OIL JET ore on i
SPRING CAPSULE, IDLE CONT ca 0-81 oz OIL PTO FEED os sol ne
STARTER 9-80 oor O1L-PuMe TO c/a. ono oe i
5 TERMINAL 0-85 Ms SIL. TURBOGIARCER. FEED 0-82 011
3 TURBOCHARGER 036 ou SIL;TURBOGHAROER OUT on see
aur; wv ot csr te | PIPE; pov Hse 10 oe 5
AUT; WATER PN 0-30 ona 60 | PIPE; SUCTION, NL om ost 80
wT; WING, ELEMENT 1-30 coo 187 | PvPE; YIN FILLER CaP 110 1a
fonirice; iNJ PUP 040 ad | PIPE: weTER o0 7 61
pan as; a. ous oo 1s |PiPe: WATER OuLEr oa as 6
PICKUP; IND PUNP 0-80 tr 167 | Pipe; WATER, INL oe m0 e
PIECE; SLIDING 033 cal 73 | PIPE: WATER, OIL COOLER oso te 100
CAL TO GEAR case ou 3 15 | PIPE: WATER OIL COOLER TO MATER FU C80 mm 10
oz 452 1s [Piston os ee a
045 oe? 31 PISTON; FUEL FEED PINE ome oe
os 03 |i ston; Tier, my PINE oes os st
oz cas 14 |PLATE dak; PRESSURE, CLU 201 we om
0-80 067 151 | PLATE: ADL os 0 1%
0-85 ce ter [PLATE: AFL 145, Ce
O40 cas, fe | PLATE: JOINT os os 8
Pin; PIsTow ous 33 3 | PLATE: LK,COUPLING F1Y.INJ PUNP 0-87 cot 187
Pin; ET oat a7 785 | PLATE; LK,OGLIVERY VALVE OLDER 0-80 me 156
PIN ROLLER HOLDER, TIWER, 1M PUMP 0-35 043161 | PLATE: FIFE. OUTLET oa 28 be
Pin: staal3e ozo 523 ao | LATE: FRLC/BL a2 48 5
PIN; STRAIGHT, RR PLATE oz 60 1a |PLATE: START SRG COW cat cor 160
PINs TAEPET ROLLER, FUEL FEED PNP 0-34 930176 J PLATE: THRUST ou ow 2
PIN; TARPET ROLLER, IN PUMP O80 70181 | PLATE: UNDER, SEAR CASE 20 saz 0
PIN; TENSION LEVER, Cov oe! 03316 LUG cso 1a 106
PiNlo: CLU, STARTER 055 065 135 | PLUG: GODY.OIL FILTER 050 e105
PINION: CONT SLEEVE, INJ PP = 0-80 177186 | PLUG: CLOSING, GOV SLEEVE cal 8
PIPE ASM. : FUEL OVERFLOW os oar a cs 68
PIPE AS; FUEL oa 195 99 Luc: comEcTOR on 468 15
FUEL FEED PUMP oe 189 96 | PLUG: cRAKCASE O13 oe 2
OIL.COVER TO FILTER 0-2 4216 | PLUG: ISTE, IMJ PUMF oa op 147
OIL.FILTER TO COVER 0-52 sas re | .uc: npAIN a cst 31
PIPE Ag; WATER 0-32 185 67 | PLUG; OPAIN, FUEL FILTER 145 oa m0
PIPE; BREATHER: 0-28 085 155 | PLUG? OFAIN, OWL oy coe 18
PIPE; CRAIN AR COVER STARTER 0-85 053133 | PLUG: DRAIN, SEDI NENTER 15 cor 208
Pipes Fue hati ase 20 | PLUG; FLEET Hse on a 38
PIPE; FUEL Md PUMP 040 ToD 183 | wu; eLow on oo 7 ALPHABETICAL INDEX
‘LUG: GOM - SEAT; NOZZLE
PART WAWE FIG Key Pace PART NAME Fis Ker
oxo oe 8 |RETAINER; PINION STARTER 0-45, 043,
2 HOT or 5 |RETAINER; ROTOR, CEN 0-66, 08
86 18) 171 [RING SET: PISTON, STANDARD og oe al
HS, Ny LMP oe 18 BOY TO CASE 148 036 = 205
LEVER SUPT, cov om 169 FT BROWS 0-0 os 148
on 0-82 47118 ne; a BEAR ING, CU/SH, NJ PLN 0-80 ws 18
OIL cocurs 0-80 958105 JRING:_ sua 020 46 a0
IL DRAIN 0-86 2 105 oat Con]
OIL GALLERY og og 13 |RING: SNAP, LINK ROD 0-46 a2 18
on 200 13 |RING: SNAP, PISTON PIN os me
FOIL JET HOLE, G/B, on 190 14 Jrines Sup, AgcKER Ara oe 056 5
OIL Pah KTR 0-8 22 21 |RING; SNAP. SWIVEL. LEVER, GOV o-8t 70
OL PRESS 0-50 355107 /RING: SNAP.TAPFET. FUEL FEED PUMP 0-24 03 UT
OER FLOR LV oi ioe 9% |RING: SPRING. REGULATING VALVE. IN 0-24 oe
PISTON SPRING, FUEL FEED PLM 0-84 oe 178 me oe ea
5 ADCKEN SHAFT EMD ong oss 2 oe os
SEISOR HOLE 0-20 20 38 oe 088 6
‘SENSOR FUEL FILTER oui 007 95 40 ous, a
ow on ou 8 mao os 48
WY SPRING,FUEL FEED PLP 0-84 006 ©4175 JROLLER ASW: TIER, NJ PUNE ec oe oS
MATER RAIN 012 007 13 freuen ciT; IN) PAP, 0-80 me 1ST
MATER QUTLET PIPE on Ose 53 ROLLER; PI ION STARTER 0 oe
ont ose 64 JROLLER; TAPPET,FUEL FEED PUMP = 84 oe 18
Lucy AATER PUN 00 113 1 JROLLER: TAPPET. IN PUMP 0-0 oe 151
PLUNGER ASM; In PLN 080 ois 147 RoR: Gem 0-6 oo
PULLEY ASH; IOLER, CER 250 oa 223 JRUBBER; sPACE,CYL_HD covER 0-10 os 5
PULLEY: chs 05 ore 28 | SOREH; ADJ.CONT LEVER. GOV ost eee 189
os 058 30 Sone; aD ROCKER AR oa oe %
os na 73 SOREN; COVER FIX, FUEL FEED PW 0-84 ee 18
Pune; cen oe ve) COVER TO BODY. WATER PUMP? 0-30 oe 80
PULLEY; DLE. A/C 8-50 oa COVER TO HSS 0-80 os 18)
PULLEY: WATER PURE 007 53 DISTR FO, IND PIM 0-80 oz 16.
PUP ASW; FUEL FEED, 1) PU oor 178 FAT COVER 0-6 oe a
PUMP ASi; FUEL ELEC 1 ol 5 FULL LOAD ADV, COV ot oo t88
FP ASH; Ih oot 81 5 LEVER AD, SOY o-et oc 104
0-00 oot 2 PINION, INU PUMP 0-60 ve 186
FUP ASH; IL ost or on RECTIFIER, EM 0-66 oa
PUP ASK; WATER, A/SASLET 0-20 oot 8 SET.NOZZLE SPRING, NOZZLE HO 0-€0 ua 30
PW: PRIMING, FUEL FEED PUP 8a oz 178 |SoREN: StaY 0-40 2 12
Pus oo 0-84 058178 | SHEN; TIMER COMER, 1x PUM 0-8 oy
ACK: CONT, NK) PUMP 0-00 109154 VENTILATOR TO HD GOMER 0-28 a3 35
RADIATOR ASW 110 oi WATER FUP 0-0 038 80
RECTIFIER: CEN o-t6 0x0 a SEAL QUIT: WATER Pune oa 3 80
EGAATOR ASW: YOLTAGE,CEN 06 oo 140 SEAL: crak on a4 5
EGAATOR; VOLTAGE, cH 0-66 07s 143 /SEALT o1L YL STEM on 108 a
evar 825 azq 719 SEAL; OILau/SHF FAT, INI FIM = 0-80 oo 8
evar: navies oe! Des 125 JSeAL} OIL CONT SHAFT, GOV re) 38?
evar: Low PLUS 6.60 ox 120 |seAL; O1L.OR/SHE, FAT oo 108 B
40 oa 121 SEALS OLL.OR/SIF, AR 10 15 2
FeLaY: SareTy 825 286 719 SEAL! oL-MIVEL LEVER.Gov nat no 170
pata x7; FUEL 1M) PUMP 0-80 es 146 SEAL; THROUGH GOLT STARTER, 06 oe in
EPAIA IT; FUEL PIN. 19 4 os ee
FEPAIA KT; WATER PUMP 0-20 004 59 Sear 50 2108
RESISTOR: CCRT. GLOW PLUG 0-80 038 120 |SEAT: woZ7LE SPRING,NOZZLE HOLDER 6-20 es i
oe us 1k a0 oes 5
Pa ALPHABETICAL INDEX
SEAT; NOZZLE § - SHITCH; OIL PR.
PART NAME Fig rer PAGE| PART NAME Fle KEY PAGE
SEAT; NOZZLE SPRING,NOZZLE HOLDER 0-49 ong ‘86 |SPRING CAPCULE; IDLE CONT,COV 0-81 on 64
SEAT! PLUNGER SPRING LWA. IN) PUP 0-8) 064150 Lat Des
SEAT] FLINGER SPRING, IN) PUNE 8D ose 1s /SmRING rT; FLINGER, NJ FUME 0-80. OB SO
SEAT: SFR on on 26 |SPRING; BRUSH HOLDER STARTER 0-65 oat
SEATS LY INSERT on 005 7 [SPRING: CAPR. ROCKER AR ond 226 2
sepiwenen; FUEL 1.45, cor 705 |seRING; cowT LEVER, Go¥ ost one
SENSOR ASM; FUEL FILTER om ona 94 | SPRING; DEL ERY VALVE 0-80 m9 148
SENSOR; O23 THERM 08 723122 | PRINS; RIVE DISC, IMJ PUMP 0-80 060148
SENSOR? TACHO on 03122 | SPRING: oY, INU PUM ol e185
SENSCR: THE MO, cos a es 122 | SPRING: NOZZLE L¥K,NOZZLE HOLDER 0-40 rey 0
DRIVE GEAR on 32 39 [ommine; mezzLE.NOZZLE WOLOER 0-40 ou 85
DRIVE, [Md PLM oa os oo oud 87
oR STARTER. 05 10180 |seriNe; Pinice STARTER os ura
IW PUMP cel Gta 1@5 [SPRING PISTORFUEL FEED PINE 0-84 oe
SIFT: IDLE Scan on 107 26 [SPRING PISTONTIVER, IW PUP 0-85 mat
ote 107 27 | Sern; PLUNGER, IF PUMP 0-80 m3 180
ou 18 2) | SPRING; SPO CONT LEVER, Gov oat oa 16a
oa 310 4 [Sern START. COV. 1M) PUMP oa) oot 164
iwFT; LEVER cal Oe «186 (SPRING; VALVESFUEL FEED PUP = 0-84 om 17%
SHAFT LOAD) CONT LEVER. GOV al tsi ves [sprue vi 0-50 065105
SHAFT: FOOCER ARN om os 25 |spains: vuv.cTE ou p59 %
SHELGS FEAT, 1M wozLE wo st og |sraaren asw 0-60 oo 118
SHIM; FLYREISHT SLEEVE, OV tat 017 161 |staroa; Gen 66 or 142
oa ory rez [stars comecror. acs 0-80 401 ww
Swi; PRT 6, cw/SHE i) vez 158 ISTIFEWER; OIL PAN 0-13 200 a
o-20 162 186 fstorPen ser; PINION 0-65, os 138
Siw; FR COVER, NJ PLN 86 0-80 cay tan [StoeP=R; DELIVERY VALVE, Ls FUN 0-80 oe 14
TRNER SPRING, TIMER, IM) PUMP 0-95 20 rat JsroP=R; ec. 60 we IZ
SHN; LEVER SETT NG, Gov oa 073167 JSTRALNER & PIPE ASM; OIL os) ot
SHIM; NOZZLE SPRING, NCZZ= HOLDER 0-49 40 90 |STID; ADAPTER TO Ext PIPE 16 a7 7
SH; CUTER SPRING, TIMER, IND PUNE 0.85 oa BRKT, EXH MANIFOLD oar 220 2
SHIN; PLUNGER BARREL, IJ PIMP 0-89 ce ae covER 0-20 140 x
SHIM; PLUNGER SPRING. IND PIMP = 0-80 oe 16 ‘COVER, HYDRAULIC PUM 20 2351 x
i) oes st CRANKCASE oi 30 ~
SH; PLUNGER, J PUNE oa v1 na WAN on oe @
oa ct 8s i PIPE TO MAMIE oT oi st
SH; A BEAR] Ws, cW/SHE 0-80 154 NH SILENCER 0-27 17% 52
SHIM; SRIVEL LEVER. GOV ca we 0 Fam CL 03 109 8
SHIM; TAPPET, [NY PUM 08 1e1 16 FUEL FEED PIMP TO HSC 0-80 om tt
te 18 1” FUEL FILTER 0-25, 205, 8
SILENCER, Asus exH La or a08 EAR CASE COVER FIX 120 ost a
SLEEVES CONT, IN PUM oe cee HANGER FF on 119 9
SLEEVES sov os me ee 1s 0-20 26 2
SLIOER: TIVER PISTON. INJ PUNE 0-85 cs te SG BPKT, IN PUMP 0-86 os 185
SOLENOID ASU; ENG STOP 0 with INC NE on ony 7
SPACER ox ea n IML PIPE 028 032 ”
SPACER ADU PLATE os 14 74 |Smp: Mair To TuRBocHAAGER on or 3t
SPACER; BRKT TO BoDY oz va 2 lL couse 050 105108,
SPACER: OIST,O1L PAN on 120 21 {snp} oiL FILTER 250 an 07
SPACER; FAN 0 oe 2 IL PAN TO BLOCK. oe O54 “4
SPACER: FUEL INL. INL PLN 8 Nig 158 |SmD; TURBOCHARGER TO ANAPTER 0-36 408 7
SPACER; NOZZLE SPRING, NOZZLE HOLDE 0-42 os ‘28 |STUD; WATER FU 00 ou 50
SPACER; PIPE ow 2ao 101 | SAITEN; ENGAGE STARTER ots ona
SPACER: STARTER a ce 118 | SAITEH: IGA TION os 0819
SPRING CAPSULE; ADJ.GO¥ ra 0st tes [SWITEH; O1L PRESSURE on as 6B [SWITCH OIL PR — YOKE: STARTER
ALPHABETICAL INDEX
PART NAME FIG KEY PART NAME Fs Pace
fSaIToH; OL PRESSURE on os UR, FUEL FILTER om 063 %
]SAITCH; OVER HEAT mAAUING 0-0 080 LKGEAR CASE: 0-20 oF v
CATCH, POV 028 261 LK.GEN 0-60 ole 120
aK: SURGE. AD ma oot LEMSG @RET, WU PUMP 0-86 oop 185
erer ASM: FUE FEED PUMP 0-88 ow UGG INL MAM 035 on ”
HHPET: CH/SHE, 1) POMP 0-80 ose UK. REAVER BOLT oz 483, 15
[raerer: WV ota oss UCSHEFT 219 a
HHeErMOWETER UNIT 0-60 oss LUC SLIDING PIECE 033 32 m
Hasta ot oot UC STARTER 0 m1
THROER; DUST os 7 URLWATER PUN 0-40 082 80
THRONER: WATER PuuP 0-30 039 WoTZLE HOLDER oa out a
riven: dos. ne ear a mag 2100
ruse; Dy ST\EXH WANE on 19 086 oe 185
ruse; CU iCE,OIL LEVEL GAUGE, og ove PL ADM PLATE 083 8s 3
TuRBOcICER ASH 0-36 01 PLLeFRT ole ove Es
ave ASM; RELI 0-60 oe 10s 0-0 ye 122
aLve; DELIVERY, 1M) PUNP 020 O14 147 JWASHER: PL,CLIP FIK.OIL FIFE 0-82 es
VALvES EX a 08 25 |RASHER; PL.CRANKCASE ots 0 21
VaLve: FUEL FEED PUNP oa 005176 JRASHER: Lye WONT on ora 51
ona na 25 |AASHER;,PLFAN ORIVE 0-88 og 1
VALVE; WAG\ENG STOP, IN PIMP Et 054165 AAS: PL.co 0-00) o7 ta
VALVE: O1L' COOLER oso 06S 105 JAASHER: PL -CUIDE TUBE ong 050 2
valve: OVERFLOW oa 212 100 JAASHER: PL Hobe Ons 106 2
VALve! OVERFLOW, FUEL. FILTER oat O10 96 JAASHER; PL.HSG BAKT. INJ PP O66 oe 185
VALVE; OVERFLOW, 11 POMP £0 60152 JAASHIER: FL.NOISE SMIELD COVER 0-10 086 5
VaLve; REGULATING, In PUMP oes oz 178 maser; PL PUL on we 2
VALVE; RELIEF, OL PURP esi 1a 111 PWASHER;, FL, SCLENDIO VL 060 12h
vanve: vacuaToa 19 4197 JRASHER; PL, SPACER on 16 5
avr LaToR; AIR oa 12 6 MASHER; FL.STAY a3 262 a
assier; CONT SHATT.GOV os 082166 |WASHER: PLITHFLIST COLLAR & IDLE GE GH14 2s 2
nasuen; comauGareD.noza= 40 ono ‘86 |RASHER) PLUNGER, Ks PLP 80 18
ASHER; COUPLING FIX, INU FUNP 0-87 os KER SPR oa oa 2
ASHER; GF/SHF PULLEY ca 089 SEALING WT 0 os
ASHER: FLYWHEEL os 038 ‘SVE, LEVER, COV ca 1 176
WASHER: FULL LOAD x0) SCENE C-a 102 ‘TERMINAL 065 MB 138
ean ca on os THRUST, ARMATURE, STAATER 0-65 ost
GEAR SHAFT STARTER 05 on “THRUST, CR/SHE os oa 3x0
GV DRIVE GER, INI PUMP 0-50 03 WaTER PNP on ca 6
ov H86 oat 156 171 WIRE; LEAD, WAS YL. INU PUMP cai 06168
HEAT SHIELD on 083 8 | ORE: STARTER 5 01g 130
IDLE GEAR SHAFT ona 105 Fa
UBVER SHAFT oat os 87
ASHER: Lx on 300 Ea
0-20 55 40
on on 64
os me?
ASHER: Lc cOMT LEVER, OF O81 oso 167
ASHER: LC COVER 02 2 3
SHER; LC CRAMCESE TO C/I 033 2
ASHER; LC ORIVE GEAR, INJ PUMP 0-8 on 8
HaASHER; LX. ENG FOOT one? 21 a
PYASHER; LK, EXH WANIF 0.27 ons 51
ASHER; LX, Fat 0.33 12 a
WASHER; LK, FAN GUIDE Ha 2 131
WASHER: LK, FLYWEIGHT FIX,G0V 0-81 os Bt
P -10 FIGURE NUMBER
|NDEX FIGURE NUMBER
INDEX
FIG WO. TITLE GueTITLS Pa
005 ENGINE GASKET KIT — 2
010 CYLINDER HEAD COVER — 4
011 CYLINDER HEAD — 6
012 CYLINDER BLOCK — 0
078 IL PAN AND LEVEL GAUGE — 6
14 CANSHAFT AND VALVE 2
015 CRANKSHAFT, PISTON AND FLYWHEEL, —— #8
020 TIMING GEAR CASE AND FLYWHEEL HOUSING —
022 ENGINE MOUNTING — «2
025 INLET MANIFOLD 46
027 EXHAUST MANIFOLD — 0
028 VENTILATION SYSTEM —
030 WATER PUMP AND CORROSION RESISTOR — #6
031 THERMOSTAT AND HOUSING — 2
032 WATER PIPING} ENGINE —
033FAN AND FAN BELT —— 7
036 TURBOCHARGER SYSTEM —
040 FUEL INJECTION SYSTEM —
047 FUEL FILTER AND BRACKET — 2
042 FUEL PUMP AND PIPE —
050 OIL COOLER AND OIL FILTER — Ww
051 OIL PUMP AND OIL STRAINER —— 0
052 OTL AND VACUUM PIPING; ENGINE — 1”
ENGINE ELECTRICAL CONTROL. PARTS —— «18
061 BATTERY AND BATTERY CABLE ——
STARTER —— 1%
066 GENERATOR —_ 4
INJECTION PUMP —— 4
081 GOVERNOR; INJECTION PUMP ——— 158
064 FEED PUMP; INJECTION PUMP — im”
085 AUTO TIMER; INJECTION PUMP —— 130
086 MISCELLANEOUS PARTS; INJECTION PUMP —— 14
087 COUPLING; INJECTION PUMP —— 16 FIGURE NUMBER
NDEX
FIG NO, Tirtebuariw8 PARE
110 RADIATOR —— 190
711 RADIATOR HOSE AND SUB TANK 192
130 AIR CLEANER — 1
140 FUEL TANK ——
141 FUEL PIPING: CHASSIS ——- m
145 WATER SEDIMENTER; FUEL ——- 204
150 EXHAUST PIPE AND SILENCER 208,
201 CLUTCH —— 22
810 WIRING HARNESS AND FUSE 26
825 SWITCH AND RELAY; INSTRIMENT PANEL —— 28
826 ELECTRICAL CONTAD. AND OTHER PARTS 220
85D AIR CONDITIONING SYSTEM: FRONT 222 ILLUSTRATION |NOEX
fo-05 ENGINE GASKET KIT Jo-10 [CYLINDER HEAD COVER
Fis-na,
pan TINDER HEAD 6-12 TINDER BLOCK
1s-Ho,_[(N0. ILLUSTRATION INDEX
IL PAN AND LEVEL GAUGE
(NO. 2) ILLUSTRATION INDEX
I-15 _EPANKSIAFT. PISTON AND FLYWHEEL
Fico.
fo-20 [TIMING GEAR CASE AND FLYWHEEL HOUSING
iric-no, [NOL 1)
sisao 699 Ie
ae
f0-20JTINING GEAR CASE AND FLYWHEEL HOUSING
tsp. |{NO.2)
2g au
"08 Gr a
Le
*
a £ Le 2,
©? eB Se
2 i Sq are
Se Se ILLUSTRATION INDEX
25 INLET MANIFOLD
1-H.
3
Pe -
nag
}-28NENTILATION SYSTEM
Fist.
fo-27_ EXHAUST WaNIFOLD ILLUSTRATION INDEX
[THERMOSTAT AND HOUSING
F
70 ILLUSTRATION INDEX
foto Fue INGECTIGN SYSTEM
Jeicre. [(WO.2)
osnecgsorar
we BR ay
oa
| oe | [Ee
SBP owl " pe s
cd ee Ber ree
se moacoTa? seraneann
PB Ls ILLUSTRATION INDEX
[oat IL FILTER AND BRACKET
Frisao._|(N0. 2)
fo-42 FUEL PUP AND PIPE
Te
50_ PIL COOLER AND OIL FILTER
frusvo. [(NO.1}
fo-50_ PIL COOLER AND OIL FILTER
1s-wo,_[{NO. 2)
2200150707
Pa ILLUSTRATION INDEX
(0-50 PIL COOLER AND OIL FILTER fo-51 JIL PUMP AND OIL STRAINER
fFic-no._](WO. 3) [Fic.no.
fo-52_JOIL AND VACUUM PIPING: ENGINE fo-s2 _JOIL AND VACUUM PIPING: ENGINE
lFic_no, }{(NO. 1) [e1s-no, |(NO. 2)
£00 PO
anon © er Ofer
Poe ILLUSTRATION INDEX
ae
er
aoe ILLUSTRATION INDEX
16-0. |{NO. 4) ILLUSTRATION INDEX ILLUSTRATION INDEX
(0-80 [INJECTION PUMP
INJECTION PUMP
ne eg
yg te 6
gett age
132
2 Oye
Shen
ee
F ms
Pais
-12- ILLUSTRATION INDEX
4 PUWP; INJECTION PLMP
1g-wo. {(NO1}
stanate7s?
Pa
Pane
B-85 PATO TIVER; INJECTION PUP
fo-86' frssnras PARTS; INJECTION PUMP
Fic.
P18
-B- ILLUSTRATION INDEX
eat
mA ant ‘
Pee oS Mt
wo 7
Pee
fiir TATOR HOSE AND SUB TANK
Fics.
sa
Ly po gore7 ILLUSTRATION INDEX
(NO. 3)
1sot0360783
[i-30_ IR CLEANER
Sse
PIPING; CHASSIS.
*
~%
eae TE
toast, ae
Fes!
wk 5
Pe
=15- [45 MATER SEDINENTER; FUEL
ILLUSTRATION INDEX
[I-50 PXPAUST PIPE AND STLENOER
is-no.
fe-10 WIRING HARNESS AND FUSE
fee.
Poa
~16 -
Poa ILLUSTRATION INDEX
25 BAITCH AND RELAY; INSTRUMENT PANEL 26 FLECTRIGAL CONTROL AND OTHER PARTS
16-NO. Fico.
Zope 2p SBD. HD
| f
SE
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005A0 150797 ENGINE GASKET KIT
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gontza-é21i | foati- | | acDEFCH! JKLUNOPORSTUVNKY2 CDEFGHILKLMNOPORSTUVWSHIDW32 OOm1D
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94159-0610 Jo foa11-9502 | | 4 \ 1 T |io-20.0
soaroe-asss fc fosns-o103| | 3] idk no WT COEFGHILIKLWNOPORSTULMAID=I.5
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czeaod-aiaafafostt-as0s] [2] | | 6 ext
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2041734200 | feati-n007| | aac EFGHIJKL NopansTU wxYZ cOEFGWIN KLwMiaPcns| YW co-2e
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raat |r| arecied ItIT) s00dc 0 123 10 ooo 80 6) 1 iaaaserego| 1 Remarks
muwaer fc} oaTE Hy) 23d 1 14230 it
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AJHEAD ASM; CYL.
sa7r0a-423 | foaas-oorr | | aac ERS rake nop
sarees | fporcoao | [1 0 si] ax
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ssrit-1v | Joerzoate| | ypec eo 1ku_nopo St) a
6971096423 | }0307~ IABCDEFG IJKLMNOPO ST; vax 2 |
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eerca-oee| feta | {1 ron kL i oni
sores fos | {1 row kL Bon
aloser: on bo ‘uso exe wn ease Serene)
897066-1960 | |9905~ \ABCOEFGH) JKLNNOPORSTUVYWXYZ CDEFGHIJKLNNOrORS|TUVHM
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srt) [c= | |ipecaeron ftanapons vaste Soro et anpronsore 0 oe
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aa7i32-ai61 | |0205- | jtaRBCOEFGH I JKLMNOPoRS ThyWRy,
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sir7at-oteo | s311~
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COEFGH KL MNDPORST UVWXWITXIZ
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(a) | 8972312280 | Jozoe- a BCDEFGH | JKLMNOPGRSTUYAXY iia
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