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Strata Control Coal Syllabus

This document outlines the syllabus and references for the Strata Control Certificate Coal Mining Option. It covers the following topics in rock mechanics as they relate to underground coal mining: 1) Basic principles of rock engineering including intact rock strength, rock joints, stresses around excavations, and beam behaviour. 2) Pillar stability including pillar functions, strength, loading, and failure. 3) Mining methods including layouts, sequences, equipment, and rock mechanics for bord and pillar, longwall, and other methods. 4) Geology of common rock types associated with coal seams like sandstone, shale, and their relative strengths.

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0% found this document useful (0 votes)
97 views

Strata Control Coal Syllabus

This document outlines the syllabus and references for the Strata Control Certificate Coal Mining Option. It covers the following topics in rock mechanics as they relate to underground coal mining: 1) Basic principles of rock engineering including intact rock strength, rock joints, stresses around excavations, and beam behaviour. 2) Pillar stability including pillar functions, strength, loading, and failure. 3) Mining methods including layouts, sequences, equipment, and rock mechanics for bord and pillar, longwall, and other methods. 4) Geology of common rock types associated with coal seams like sandstone, shale, and their relative strengths.

Uploaded by

gopotso Ngalo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CHAMBER OF MINES OS SOUTH AFRICA

SYLLABUS AND REFERENCES FOR THE


STRATA CONTROL CERTIFICATE

COAL MINING OPTION

1. PART 1 : THEORY

1.1 Basic principles of rock engineering

1.1.1 Terms, definitions and basic quantities:


• Define, explain, and where applicable give the units of:
Mass, gravity, density, force, stress, strain, deformation,
displacement, elasticity, Uniaxial tension, uniaxial
compression, triaxial compression, shear stress, virgin
stress, induced stress, principal stress, k-ratio of stresses,
coefficient of friction, Friction angle, cohesion, safety factor,
rock mass, intact rock, rock quality designation (RQD).
• Calculate areas of the following shapes:
Square, rectangle, triangle, circle, cylinder
• Calculate the areal and volumetric percentage extraction for
square or rectangular pillars in a regular bord and pillar layout.
• Calculate the volume and mass (given the density) of prisms
with square, rectangular, triangular or circular cross sections

1.1.2 Intact rock strength


• Explain what is meant by each of the following:
Rock fracture, peak strength, residual strength , brittle
failure, ductile deformation, Yield, effective stress, pore
pressure.
• Describe the following behaviour of rock in principle:
- The stress-strain behaviour of brittle rock in uniaxial
compression
- The effect of confinement on rock strength
- The effect of confinement on stress-strain behaviour of
rock samples – pay particular attention to what happens
to rock after it has reached its peak stress.
• Explain the basis of the Coulomb and the Hoek-Brown criteria
for intact rock strength.
• Explain the significance of each parameter in the Coulomb and
Hoek-Brown criteria.
• Calculate the strength of intact rock using the Coulomb and
Hoek-Brown criteria
2 Strata Control Coal

1.1.3 Rock joints and rock mass strength


• Describe the occurrence of rock joints on your mine, number of
sets and their orientations.
• Explain how the following factors affect the strength of rock
joints - infilling type, infilling thickness, roughness, friction
angle, water pressure.
• Explain in principle the shear box test for determining joint
strength
• Explain the implications of rock joints on rock mass strength
• Explain how joints may affect excavation stability
• Use the equation of Barton and Choubey to calculate the
strength of a joint.
• Explain the significance of each parameter in the Barton and
Choubey equation for joint shear strength.
• Apply the Rock Mass Rating (RMR) and the Q-system to
classify rock masses.
• Apply the RMR system together with the Hoek-Brown criterion
to determine the strength of a rock mass.

1.1.4 Stresses and rock behaviour around excavations


• Make use of analytical equations to calculate the stresses at a
point near a circular opening in rock
• Make use of analytical equations to calculate the stresses on
the boundary of a circular opening in rock
• Describe the stress concentration, directions of principals
stresses and potential orientation of fractures around square,
rectangular, circular, elliptical and tabular openings.
• Describe the effect of the k-ratio on stress distributions around
the above openings, e.g. do the stresses become greater or do
they decrease when the k-ratio changes.
• Discuss the effect of high stresses, tensile stress zones and
rock fractures on excavation stability and displacement in the
excavation walls.
• Explain the effect of a free surface (ground surface) on the
stress distribution around a tabular excavation and its effect on
rock behaviour in the roof.

1.1.5 Beam behaviour


• Describe how shear and tensile stresses are distributed in a
cantilever, a simply supported beam and a fixed beam;
• Explain the mechanism of arch formation in a cracked beam.
• Explain the effect of an increase in bord width on beam stability
• Explain the effect of layer thickness on beam stability
• Explain how the above knowledge may be used to improve the
stability of the roof in bord and pillar workings.
3 Strata Control Coal

1.1.6 References
Brady & Brown. 2nd ed. Rock mechanics for underground mining.
Chapman & Hall. 1993.
Chapter 3,4 and 8
Buddery. Fundamental principles of roofbolting in SA Collieries.
SANGORM Symp. Advances in rock mechanics in underground coal
mining. Witbank. 1989

1.2 Pillar stability

1.2.1 Functions of pillars


Explain the functions of:
• Panel pillars
• Barrier pillars
• Crush pillars
• Interpanel pillars
• Rib pillars in rib pillar mining

1.2.2 Pillar strength and loading


• Describe the effect of volume on the strength of coal
• Describe the effect of width to height ration on the strength of a
coal pillar
• Explain how the Salamon & Munro pillar strength equation was
derived
• Explain the assumptions of the tributary area theory and apply it
to determine the stress in a system of pillars
• Calculate the factor of safety for square pillars using the
Salamon & Munro and squat pillar equations.
• You should know the limitations for the application of the above
strength equations
• Explain the meaning of the factor of safety in pillar design and
comment on acceptable factors of safety for stable pillar
systems
• Know the recommended factors of safety for primary
development secondary development, stooping, top coaling and
bottom coaling on your mine.
• Describe the stress changes a pillar will go through during
stooping

1.2.3 Pillar failure


• Sketch the stress distribution in a pillar at different loading
stages up to the point of failure and residual strength
• Sketch the complete stress-strain graph for a coal pillar at width
of height ratios of 2,4,6 and 8 and comment on the expression
of failure around the perimeter of the pillar at each stage
4 Strata Control Coal

1.2.4 References
Madden, B J. A review of collapsed coal pillar geometry’s, 1904-1988.
SANGORM Symp. Advances in rock mechanics in underground coal
mining, Witbank. 1989
Madden, B J. Squat pillar design in SA Collieries. SANGORM Symp.
Advances in rock mechanics in underground coal mining. Witbank. 1989
Van der Merwe. The dynamic factor of safety concept in high extraction
coal mining. SANGORM Symp. Advances in rock mechanics in
underground coal mining, Witbank, 1989.

1.3 Mining

1.3.1 Mining methods


Explain the layout, mining sequence, equipment and rock mechanics
implications of each of the following mining methods:
• Bord and pillar mining - drill & blast and continuous miners
• Stooping
• Rib pillar mining
• Longwall mining

1.3.2 Rock breaking


• Describe the different types of explosives used on your mine,
the method of detonation and the different rounds used to break
the coal or rock (if appropriate).
• Describe the rock/coal breaking action of a pick and the method
of dust suppression used on your mine (if appropriate)

1.3.3 Mine standards and codes of practice


• Explain in detail the codes of practice and mine strata control on
your mine
• Describe the functions and responsibilities of the rock
engineering staff as defined in the code of practice of your mine.

1.3.4 Suggested references


Department of Minerals and Energy. 1996. Guidelines for the compilation
of a mandatory Code of Practice to combat rock fall and rock burst
accidents in metalliferous mines and mines other than coal mines. 1996.
Hoek E & Brown ET. Underground excavations in rock. IMM London,
1980, Chapter 10.
5 Strata Control Coal

1.4 Geology

1.4.1 Rock types


Identify the following common rock types associated with coal
bearing strata, discuss their
• Relative strengths and explain how they were formed:
• - Sedimentary rocks: Sandstone, shale, interlaminated
sandstone/shale, coal,
• coarse grained sandstone, micaceous sandstone, glauconitic
sandstone, carbonaceous
• sandstone, sandy shale
• Metamorphic rocks: Slates, burnt coal
• Igneous rocks: Felsites, dolerite, olivine-rich dolerite, granite

1.4.2 Rock structures


• Know what the following rock structures are, explain how they
affect the stability of excavations
• And know how they were formed:
• Strata, bedding plane, cross bedding, ripple marks, folding,
dykes, sills, normal fault, reverse
• Fault, slickensides, cleats, mylonite, gouge, stringers, striations.

1.4.3 Local geology


• Sketch the geological sequence at your local mines and
describe the major structures.

1.4.4 References
Lurie J. South African geology. Revised edition, 1987. Part A, Chapter 1
to 6.

1.5 Support of excavations

1.5.1 Principles of roof support


• Describe the principles of roof suspension and beam formation
• Explain the relative merits of rock reinforcement methods (eg
bolts) against
• rock support methods (e.g. steel arches).

1.5.2 Roof support units


• Describe the support principle of:
full column resin bonded & grouted bolts, end anchored
bolts, friction bolts (split sets) and roof trusses, steel arches,
wooden dowels.
• Explain how you would test the shear strength of resin and
determine the critical bond length
6 Strata Control Coal

• Describe how point anchor and full column resin bolts should be
installed
• Describe how mechanical anchor bolts should be installed
• Describe the function of w-straps, tapes, wooden headboards
and steel straps and when you would use them
• Describe the load deformation characteristics of timer poles,
clusterstick packs, mat packs, skeleton packs and waste filled
packs and the implications of these characteristics on their
efficiency as roof support

1.5.3 Roof support design


• Design support length and spacing for simple suspension of a
weak layer from a
• stronger layer in the roof.
• Evaluate the appropriateness of a given support system for the
prevailing
• conditions.

• Pillar support and reinforcement


• Describe methods of sidewall support such as wooden dowels
and wire mesh
• Explain the objectives of sand and ash filling and when these
methods may be
• applicable
• Explain the basic layout for the placement of ash or sand in the
underground workings
• of a mine.

1.5.5 References
Brady & Brown. 2nd ed. Rock mechanics for underground mining..
Chapman & Hall, 1993. Chapter 11.
Lear & Hill. Systematic sidewall support of coal pillars at depth
SANGORM Symp. Advances in rock mechanics in underground coal
mining. Witbank. 1989.

1.6 Testing and monitoring methods

1.6.1 Rock strength tests


You should be able to describe, in principle, the testing equipment,
method of sample preparation and testing procedure for:
• Uniaxial compression tests on rock samples
• Point load testing
• Brazilian indirect tensile strength
• Triaxial compressive strength tests
7 Strata Control Coal

1.6.2 Monitoring
• Describe the objectives of monitoring
• Describe in principle how you would monitor surface
subsidence, roof deflection in a roadway, pillar sidewall dilation
and fracturing in a pillar.
• Describe each of the following instruments, explain what they
measure and how it is measured:
• Tape, rod and wire extensometers, doorstopper and triaxial
stress cells, closure meter, borehole-scope.
• Know how to install and take readings of monitoring equipment
used on your mine.
• Interpret data obtained from the above monitoring equipment to
identify impending instability, rock failure, opening of fractures in
rock, loosening of rock.

1.6.3 References
Brady & Brown. 2nd ed. Rock mechanics for underground mining.
Chapman & Hall, 1993. Chapter 4 & 18.
8 Strata Control Coal

2. PART 2 : PRACTICAL

2.1 Mine plans and inspection of workings

2.1.1 Plan interpretation


• Identify the plan symbols which are used on your mine
• Explain the co-ordinate system used on your mine
• Plot off-set measurements on mine plans
• Draw sections through mine plans to show changes in elevation
of seams and effect of geological structures such as faults or
dykes.
• Transfer information between plans of different scales.
• Determine the mean dip and strike of a seam using peg
elevations on mine plans.
• Locate yourself and determine orientations in underground
workings using mine plans.

2.1.2 Underground inspection


• Identify dangerous roof conditions, brows, slips and faults and
indicate what support is required.
• Identify conditions which may result in dangerous intersections
and suggest remedial.
• Assess installed support and possible remedial measures if
inadequate.
• Assess the performance of pillars in workings
• Identify failure of rock and comment on the causes of failure

2.2 Support units

2.2.1 Support installation


• Indicate correct location and orientation of support for headings
and intersections.
• Indicate the correct location of temporary support near the face.
• Demonstrate the correct method of installation of support
tendons.
• Identify departures from recommended support.
• Identify difficulties which may have necessitated departures
from recommended support.
• Identify poor installation of support and recommend remedial
measures.
• Recommend additional support in areas where mine standards
are inadequate.
• Identify failed support and the mode of failure.
9 Strata Control Coal

2.3 Practical geology


• Identify samples of the main rock types found on your mine and
classify them into igneous, sedimentary of metamorphic.
• Identify the main rock types in underground workings
• Point out weak layers and other important horizons in
underground workings.

2.4 Monitoring
• Install monitoring equipment used on your mine.
• Take measurements on monitoring equipment used on your
mine.

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