Bandas - Bandax PDF
Bandas - Bandax PDF
pOLYURETHANe BELTS
Company Profile
Gates is a multinational, leading manufacturer of technological forward-looking power trans-mis-
sion and conveyor belts made out of highly abrasion-resistant polyurethane used in various indus-
tries and applications.
Gates Polyurethane Timing Belts provide long-lasting, energy-efficient solutions for power trans-
mission and linear applications. Available are open ended and truly endless belts with different sizes,
designs and tooth shapes for various applications.
For processes requiring a specific belt design, contact Gates. Gates offers a variety of customized
polyurethane belts to meet the most challenging requirements.
Our Service
With production and distribution partners worldwide Gates offers global service to solve your chal-
lenges. As a total integrated facility, Gates combines in-house extrusion, Molding as well as fab-
rication capabilities.
Our Quality
Specialization, research and quality control are the basis of Gates success. Gates keeps investing
in quality, research and development in order to meet its customer’s current and future demands.
Our continuous development of our products and plants guarantees highest quality according to
ISO 9001, ISO 14001 and ISO 18001.
pOLYURETHANe BELTS
Tension member
Tooth profile
Attributes
› Low-maintenance polyurethane construction
› High tensile strength
› Abrasion and UV resistant
› Low pre-tension
› Excellent durability vs. moisture
› Temperature resistant from - 5° C up to + 70° C
Extended service temperature range is available on request
Chemical Attributes
› Non-aging
› High chemical resistance
› High durability vs. detergent
› Excellent durability vs. oil and fat
› Conditionally permanent vs. acids and bases
TOOTH PROFILES
PITCH: XL / L / H / XH
Attributes: › Low tooth profiles with large
surface area
Applications: › Sliding conveyor applications
T TOOTH PROFILE
AT TOOTH PROFILE
PITCH: HPL®14
Attributes: › High-performance synchronous belt
› PolyChain® 14M tooth shape
› Higher carrying capacity due to
PCGT14 pulley
Applications: › Linear positioning
› Lifting
FLAT BELTS
WIDE BELTS
Timing Belts
TIMING BELTS
Gates Linear Timing belts are manufactured in different sizes, constructions and tooth shapes. The
SELF TRACKING
wide range of various constructions offers the exact solution for quite every application. Linear belts
are available in diffrent types, such as roll stock, open ended (long length), pre-punched or endless,
thermal welded belts.
Gates linear belts are designed to ensure high class performance for both, power transmission and
linear applications. And they are suitable for a broad range of demands, speeds and applications.
ATTRIBUTES
FLAT BELTS
APPLICATIONS
› Conveying- and handling equipment
› Linear applications
› Synchronous conveying applications
› Automatic assembly machines
› Door drives
› Textile industry
FINISHING
PROCESSING OPTIONS
› Backings Further information on page 124
› Profile Further information on page 138
› Special processing Further information on page 146
Information
Steel-Reinforced (RSL)
Stainless Steel-(NIRO)
SELF TRACKING
Steel-Basic (BASIC)
Steel-Standard
R1-92 Shore A
R2-85 Shore A
FDA-Approval
Aramid-(KV)
ECO Fabric
High Back
Page
Metric Timing Belts
T5 10
FLAT BELTS
T10 12
T20 14
AT5 16
ATL5 18
AT10 20
WIDE BELTS
ATL10 22
AT20 24
ATL20 26
HTD®5 28
HTD®8 30
ENDLESS BELTS
HTD®L8 32
HTD®14 34
HTD®L14 36
STD5 38
STD8 40
HPL®14-RSL 42
FINISHING
T5-ATB 44
WR10 46
Imperial Timing Belts
XL 48
L 50
STANDARD
Information
H 52
XH 54 ON REQUEST
Pitch 5 mm
Standard Color White
Standard Roll Length (± 1%) 100 m
Width Tolerance
WIDE BELTS
Minimum Number
10
of Pulley Teeth zmin
Minimum
30 mm
Back Bend Diameter
FDA/EU Approval Yes (Aramid Cord)
FINISHING
Information
TIMING BELTS
SELF TRACKING
5
1,2
2,2
FLAT BELTS
Standard Width (mm) 10 16 25 32 50 75 100
Tensile Strength (Average Value) FBreak (N)
Steel 1 250 2 000 3 375 4 250 6 875 10 375 13 875
Aramid 3 162 5 245 8 370 10 800 17 050 25 730 34 410
WIDE BELTS
Allowable Belt Force F1all (N) Open Ended
Steel 311 498 840 1 058 1 711 2 582 3 453
Aramid 346 574 916 1 181 1 865 2 814 3 764
Allowable Belt Force F1all (N) Endless Welded
Steel 156 249 420 529 856 1 291 1 727
ENDLESS BELTS
Aramid 259 430 687 886 1 399 2 111 2 823
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 356 570 890 1 139 1 780 2 670 3 560
Specific Belt Mass msp (kg/m/mm)
Steel 0.0022
Aramid 0.0020
FINISHING
Pitch 10 mm
Standard Color White
Standard Roll Length (± 1%) 100 m
Width Tolerance
WIDE BELTS
TIMING BELTS
SELF TRACKING
10
2,5
4,5
FLAT BELTS
Standard Width (mm) 12 16 25 32 40 50 75 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 2 940 4 200 7 140 9 240 11 340 14 700 22 260 29 820 44 940
Aramid 3 601 4 980 8 085 10 500 13 259 16 709 25 333 33 957 51 205
WIDE BELTS
HF 4 340 6 200 10 540 13 640 16 740 21 700 32 860 44 020 66 340
Allowable Belt Force F1all (N) Open Ended
Steel 786 1 123 1 909 2 470 3 031 3 929 5 950 7 971 12 012
Aramid 474 655 1 064 1 381 1 744 2 198 3 332 4 467 6 736
HF 964 1 376 2 340 3 028 3 716 4 818 7 295 9 773 14 728
ENDLESS BELTS
Allowable Belt Force F1all (N) Endless Welded
Steel 393 561 954 1 235 1 516 1 965 2 975 3 985 6 006
Aramid 355 491 798 1 036 1 308 1 648 2 499 3 350 5 052
HF 482 688 1 170 1 514 1 858 2 409 3 648 4 886 7 364
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 811 1 082 1 690 2 163 2 704 3 380 5 070 6 760 10 140
FINISHING
Steel 196 463 280 662 477 125 617 456 757 787 982 316 1 487 507 1 992 699 3 003 081
Aramid 118 403 163 779 265 875 345 283 436 035 549 475 833 075 1 116 675 1 683 875
HF 240 882 344 118 585 000 757 059 929 118 1 204 412 1 823 824 2 443 235 3 682 059
Pitch 20 mm
Standard Color White
Standard Roll Length (± 1%) 50 m
Width Tolerance ± 1.0 mm
WIDE BELTS
Sitting Lanes
Standard 25 mm
Optional 16 mm
Minimum Welded Belt Length 1 000 mm
15 (Steel/Aramid)
Minimum Number
20 (Niro)
of Pulley Teeth zmin
ENDLESS BELTS
12 (HF)
95,5 mm (Steel/Aramid)
Minimum Pulley Diameter 127,4 mm (Niro)
76,4 mm (HF)
120 mm (Steel/Aramid)
Minimum
160 mm (Niro)
Back Bend Diameter
100 mm (HF)
FINISHING
FDA/EU Approval No
Information
TIMING BELTS
SELF TRACKING
20
5
8
FLAT BELTS
Standard Width (mm) 25 32 50 75 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 14 250 18 050 29 450 44 650 59 850 90 250
Aramid 16 185 21 019 33 449 50 713 67 977 102 505
WIDE BELTS
Niro 10 688 13 538 22 088 33 488 44 888 67 688
HF 12 975 16 435 26 815 40 655 54 495 82 175
Allowable Belt Force F1all (N) Open Ended
Steel 3 741 4 739 7 731 11 722 15 712 23 693
Aramid 1 750 2 273 3 617 5 483 7 350 11 083
ENDLESS BELTS
Niro 2 806 3 554 5 799 8 791 11 784 17 770
HF 3 456 4 378 7 142 10 829 14 515 21 888
Allowable Belt Force F1all (N) Endless Welded
Steel 1 871 2 369 3 866 5 861 7 856 11 847
Aramid 1 313 1 705 2 713 4 113 5 513 8 313
Niro 1 403 1 777 2 899 4 396 5 892 8 885
FINISHING
Aramid 0.0059
Niro 0.0074
HF 0.0072
Specific Belt Stiffness csp (N)
Steel 935 250 1 184 650 1 932 850 2 930 450 3 928 050 5 923 250
Aramid 437 500 568 167 904 167 1 370 833 1 837 500 2 770 833
Niro 701 438 888 488 1 449 638 2 197 838 2 946 038 4 442 438
HF 864 000 1 094 400 1 785 600 2 707 200 3 628 800 5 472 000
Pitch 5 mm
Standard Color White
Standard Roll Length (± 1%) 100 m
Width Tolerance
WIDE BELTS
Minimum Number
15
of Pulley Teeth zmin
Minimum
60 mm
Back Bend Diameter
FDA/EU Approval Yes (Aramid Cord)
FINISHING
Information
TIMING BELTS
SELF TRACKING
5
1,2 2,7
FLAT BELTS
Standard Width (mm) 10 16 25 32 50 75 100
Tensile Strength (Average Value) FBreak (N)
Steel 2 565 4 275 7 125 9 120 14 535 21 945 29 355
Aramid 3 140 5 224 8 350 10 782 17 034 25 718 34 402
WIDE BELTS
Allowable Belt Force F1all (N) Open Ended
Steel 634 1 056 1 761 2 253 3 591 5 422 7 253
Aramid 455 757 1 210 1 562 2 468 3 727 4 985
Allowable Belt Force F1all (N) Endless Welded
Steel 317 528 880 1 127 1 796 2 711 3 627
ENDLESS BELTS
Aramid 341 568 908 1 172 1 851 2 795 3 739
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 516 826 1 290 1 651 2 580 3 870 5 160
Specific Belt Mass msp (kg/m/mm)
Steel 0.0033
Aramid 0.0027
FINISHING
Pitch 5 mm
Standard Color White
Standard Roll Length (± 1%) 100 m
Width Tolerance
WIDE BELTS
Minimum Number
15
of Pulley Teeth zmin
Minimum
60 mm
Back Bend Diameter
FDA/EU Approval No
FINISHING
Information
TIMING BELTS
SELF TRACKING
5
1,2 2,7
FLAT BELTS
Standard Width (mm) 10 16 25 32 50 75 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 3 720 6 200 10 540 13 640 21 700 32 860 44 020 66 340
Allowable Belt Force F1all (N) Open Ended
WIDE BELTS
Steel 826 1 376 2 340 3 028 4 818 7 295 9 773 14 728
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 516 826 1 290 1 651 2 580 3 870 5 160 7 740
Specific Belt Mass msp (kg/m/mm)
Steel 0.0028
ENDLESS BELTS
Specific Belt Stiffness csp (N)
Steel 206 471 344 118 585 000 757 059 1 204 412 1 823 824 2 443 235 3 682 059
FINISHING
Information
Pitch 10 mm
Standard Color White
Standard Roll Length (± 1%) 100 m
Width Tolerance
WIDE BELTS
120 mm (Steel/Aramid)
Minimum
160 mm (Niro)
Back Bend Diameter
100 mm (HF)
FDA/EU Approval Yes (Aramid Cord)
Information
TIMING BELTS
SELF TRACKING
10
2,5
4,5
FLAT BELTS
Standard Width (mm) 16 25 32 50 75 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 8 550 14 250 18 050 29 450 44 650 59 850 90 250
Aramid 9 970 16 185 21 019 33 449 50 713 67 977 102 505
WIDE BELTS
Niro 6 413 10 688 13 538 22 088 33 488 44 888 67 668
HF 7 785 12 975 16 435 26 815 40 655 54 495 82 175
Allowable Belt Force F1all (N) Open Ended
Steel 2 245 3 741 4 739 7 731 11 722 15 712 23 693
Aramid 1 078 1 750 2 273 3 617 5 483 7 350 11 083
ENDLESS BELTS
Niro 1 683 2 806 3 554 5 799 8 791 11 784 17 770
HF 2 074 3 456 4 378 7 142 10 829 14 515 21 888
Allowable Belt Force F1all (N) Endless Welded
Steel 1 122 1 871 2 369 3 866 5 861 7 856 11 847
Aramid 809 1 313 1 705 2 713 4 113 5 513 8 313
Niro 842 1 403 1 777 2 899 4 396 5 892 8 885
FINISHING
Aramid 0.0042
Niro 0.0057
HF 0.0055
Specific Belt Stiffness csp (N)
Steel 561 150 935 250 1 184 650 1 932 850 2 930 450 3 928 050 5 923 250
Aramid 269 500 437 500 568 167 904 167 1 370 833 1 837 500 2 770 833
Niro 420 863 701 438 888 488 1 449 638 2 197 838 2 946 038 4 442 438
HF 518 400 864 000 1 094 400 1 785 600 2 707 200 3 628 800 5 472 000
Pitch 10 mm
Standard Color White
Standard Roll Length (± 1%) 100 m
Width Tolerance
WIDE BELTS
TIMING BELTS
SELF TRACKING
10
2,5
4,8
FLAT BELTS
Standard Width (mm) 16 25 32 50 75 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 13 840 24 220 31 140 50 170 76 120 102 070 153 970
Aramid 13 390 21 798 28 337 45 153 68 508 91 863 138 573
WIDE BELTS
HF 15 400 26 950 34 650 55 825 84 700 113 575 171 325
Allowable Belt Force F1all (N) Open Ended
Steel 3 349 5 860 7 534 12 139 18 417 24 696 37 253
Aramid 1 075 1 750 2 275 3 625 5 500 7 375 11 125
HF 2 902 5 079 6 530 10 521 15 963 21 404 32 288
ENDLESS BELTS
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 1 651 2 580 3 302 5 160 7 740 10 320 15 480
Specific Belt Mass msp (kg/m/mm)
Steel 0.0067
Aramid 0.0041
HF 0.0072
FINISHING
Pitch 20 mm
Standard Color White
Standard Roll Length (± 1%) 50 m
Width Tolerance
WIDE BELTS
Minimum Number
18
of Pulley Teeth zmin
Minimum
180 mm
Back Bend Diameter
FDA/EU Approval No
FINISHING
Information
TIMING BELTS
SELF TRACKING
20
5
8
FLAT BELTS
Standard Width (mm) 25 32 50 75 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 24 220 31 140 50 170 76 120 102 070 153 970
Aramid 21 798 28 337 45 153 68 508 91 863 138 573
WIDE BELTS
Allowable Belt Force F1all (N) Open Ended
Steel 5 860 7 534 12 139 18 417 24 696 37 253
Aramid 1 750 2 275 3 625 5 500 7 375 11 125
Allowable Belt Force F1all (N) Endless Welded
Steel 2 930 3 767 6 069 9 209 12 348 18 626
ENDLESS BELTS
Aramid 1 313 1 706 2 719 4 125 5 531 8 344
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 5 430 6 950 10 860 16 290 21 720 32 580
Specific Belt Mass msp (kg/m/mm)
Steel 0.0097
Aramid 0.0073
FINISHING
Pitch 20 mm
Standard Color White
Standard Roll Length (± 1%) 50 m
Width Tolerance ± 2.0 mm
WIDE BELTS
Sitting Lanes
Standard Without Sitting Lanes
Optional 50 mm
Minimum Welded Belt Length No Welding
Minimum Number
30
of Pulley Teeth zmin
ENDLESS BELTS
Minimum
250 mm
Back Bend Diameter
FDA/EU Approval No
FINISHING
Information
TIMING BELTS
SELF TRACKING
20
5
8
FLAT BELTS
Standard Width (mm) 32 50 75 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 41 600 70 400 105 600 144 000 217 600
Allowable Belt Force F1all (N) Open Ended
WIDE BELTS
Steel 9 106 15 410 23 115 31 520 47 631
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 6 950 10 860 16 290 21 720 32 580
Specific Belt Mass msp (kg/m/mm)
Steel 0.0107
ENDLESS BELTS
Specific Belt Stiffness csp (N)
Steel 2 276 477 3 852 500 5 778 750 7 880 114 11 907 727
FINISHING
Information
Pitch 5 mm
Standard Color White
Standard Roll Length (± 1%) 100 m
Width Tolerance
WIDE BELTS
TIMING BELTS
SELF TRACKING
5
2,1
3,6
FLAT BELTS
Standard Width (mm) 10 15 20 25 50 100 150
Tensile Strength (Average Value) FBreak (N)
Steel Classic 3 720 5 580 8 060 10 540 21 700 44 020 66 340
Aramid 2 911 4 635 6 360 8 085 16 709 33 957 51 205
WIDE BELTS
Steel Basic 2 520 3 780 5 460 7 140 14 700 29 820 44 940
Allowable Belt Force F1all (N) Open Ended 3 780
Steel Classic 826 1 239 1 789 2 340 4 818 9 773 14 728
Aramid 383 610 837 1 064 2 198 4 467 6 736
Steel Basic 674 1 010 1 459 1 909 3 929 7 971 12 012
ENDLESS BELTS
Allowable Belt Force F1all (N) Endless Welded
Steel Classic 413 619 895 1 170 2 409 4 886 7 364
Aramid 287 457 627 798 1 648 3 350 5 052
Steel Basic 337 505 730 954 1 965 3 985 6 006
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 408 612 816 1 020 2 040 4 080 6 120
FINISHING
Pitch 8 mm
Standard Color White
Standard Roll Length (± 1%) 100 m
Width Tolerance
WIDE BELTS
120 mm (Steel/Aramid)
Minimum
150 mm (Niro)
Back Bend Diameter
100 mm (HF)
FDA/EU Approval No
Information
TIMING BELTS
SELF TRACKING
8
3,4
5,6
FLAT BELTS
Standard Width (mm) 10 15 20 25 30 50 85 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 4 750 7 600 10 450 14 250 17 100 29 450 50 350 59 850 90 250
Aramid 5 827 9 279 12 732 16 185 19 638 33 449 57 619 67 977 102 505
WIDE BELTS
Niro 3 563 5 700 7 838 10 688 12 825 22 088 37 763 44 888 67 688
HF 4 325 6 920 9 515 12 975 15 570 26 815 45 845 54 495 82 175
Allowable Belt Force F1all (N) Open Ended
Steel 1 247 1 995 2 743 3 741 4 489 7 731 13 218 15 712 23 693
Aramid 630 1003 1 377 1 750 2 123 3 617 6 230 7 350 11 083
ENDLESS BELTS
Niro 935 1 496 2 058 2 806 3 367 5 799 9 914 11 784 17 770
HF 1 152 1 843 2 534 3 456 4 147 7 142 12 211 14 515 21 888
Allowable Belt Force F1all (N) Endless Welded
Steel 624 998 1 372 1 871 2 245 3 866 6 609 7 856 11 847
Aramid 473 753 1 033 1 313 1 593 2 713 4 673 5 513 8 313
Niro 468 748 1 029 1 403 1 683 2 899 4 957 5 892 8 885
FINISHING
Aramid 0.0047
Niro 0.0068
HF 0.0066
Specific Belt Stiffness csp (N)
Steel 311 750 498 800 685 850 935 250 1 122 300 1 932 850 3 304 550 3 928 050 5 923 250
Aramid 157 500 250 833 344 167 437 500 530 833 904 167 1 557 500 1 837 500 2 770 833
Niro 233 813 374 100 514 388 701 438 841 725 1 449 638 2 478 413 2 946 038 4 442 438
HF 288 000 460 800 633 600 864 000 1 036800 1 785 600 3 052 800 3 628 800 5 472 000
Pitch 8 mm
Standard Color White
Standard Roll Length (± 1%) 100 m
Width Tolerance
WIDE BELTS
81.48 mm (Steel/Aramid)
Minimum Pulley Diameter
63.66 mm (HF)
Minimum 150 mm (Steel/Aramid)
Back Bend Diameter 130 mm (HF)
FDA/EU Approval No
FINISHING
Information
TIMING BELTS
SELF TRACKING
8
3,4
5,6
FLAT BELTS
Standard Width (mm) 20 25 30 50 85 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 19 030 24 220 29 410 50 170 86 500 102 070 153 970
Aramid 17 127 21 798 26 469 45 153 77 850 91 863 138 573
WIDE BELTS
HF 21 175 26 950 32 725 55 825 96 250 113 575 171 325
Allowable Belt Force F1all (N) Open Ended
Steel 4 604 5 860 7 116 12 139 20 929 24 696 37 253
Aramid 1 375 1 750 2 125 3 625 6 250 7 375 11 125
HF 3 991 5 079 6 167 10 521 18 139 21 404 32 288
ENDLESS BELTS
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 1 496 1 870 2 244 3 740 6 358 7 480 11 220
Specific Belt Mass msp (kg/m/mm)
Steel 0.0079
Aramid 0.0045
HF 0.0083
FINISHING
Pitch 14 mm
Standard Color White
Standard Roll Length (± 1%) 50 m
Width Tolerance
WIDE BELTS
FDA/EU Approval No
Information
TIMING BELTS
SELF TRACKING
14
6 10
FLAT BELTS
Standard Width (mm) 25 40 55 85 115 170
Tensile Strength (Average Value) FBreak (N)
Steel 20 760 34 600 48 440 74 390 102 070 152 240
Aramid 18 995 31 327 43 658 68 321 92 984 138 199
WIDE BELTS
HF 23 100 38 500 53 900 82 775 113 575 169 400
Allowable Belt Force F1all (N) Open Ended
Steel 5 156 8 593 12 031 18 476 25 350 37 811
Aramid 1 515 2 499 3 482 5 449 7 416 11 022
HF 4 470 7 449 10 429 16 016 21 975 32 776
ENDLESS BELTS
Allowable Belt Force F1all (N) Endless Welded
Steel 2 578 4 297 6 015 9 238 12 675 18 905
Aramid 1 136 1 874 2 612 4 087 5 562 8 267
HF 2 235 3 725 5 214 8 008 10 988 16 388
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 3 430 5 488 7 546 11 662 15 778 23 324
FINISHING
Pitch 14 mm
Standard Color White
Standard Roll Length (± 1%) 50 m
Width Tolerance
WIDE BELTS
Minimum
200 mm
Back Bend Diameter
FDA/EU Approval No
FINISHING
Information
TIMING BELTS
SELF TRACKING
14
6 10
FLAT BELTS
Standard Width (mm) 55 85 115 170
Tensile Strength (Average Value) FBreak (N)
Steel 76 800 121 600 163 200 246 400
Allowable Belt Force F1all (N) Open Ended
WIDE BELTS
Steel 16 811 26 617 35 723 53 935
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 7 546 11 662 15 778 23 324
Specific Belt Mass msp (kg/m/mm)
Steel 0.0122
ENDLESS BELTS
Specific Belt Stiffness csp (N)
Steel 4 202 727 6 654 318 8 930 795 13 483 750
FINISHING
Information
Pitch 5 mm
Standard Color White
Standard Roll Length (± 1%) 100 m
Width Tolerance ± 0.5 mm
WIDE BELTS
Sitting Lanes
Standard 25 mm
Optional 10 mm
Minimum Welded Belt Length 480 mm
Minimum Number
14
of Pulley Teeth zmin
ENDLESS BELTS
Minimum
60 mm
Back Bend Diameter
FDA/EU Approval No
FINISHING
Information
TIMING BELTS
SELF TRACKING
5
1,9
3,3
FLAT BELTS
Standard Width (mm) 10 15 20 25 30 50
Tensile Strength (Average Value) FBreak (N)
Steel 3 720 5 580 8 060 10 540 12 400 21 700
Aramid 2 911 4 635 6 360 8 085 9 810 16 709
WIDE BELTS
Allowable Belt Force F1all (N) Open Ended
Steel 826 1 239 1 789 2 340 2 753 4 818
Aramid 383 610 837 1 064 1 290 2 198
Allowable Belt Force F1all (N) Endless Welded
Steel 413 619 895 1 170 1 376 2 409
ENDLESS BELTS
Aramid 287 457 627 798 968 1 648
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 392 588 784 980 1 176 1 960
Specific Belt Mass msp (kg/m/mm)
Steel 0.0038
Aramid 0.0029
FINISHING
Pitch 8 mm
Standard Color White
Standard Roll Length (± 1%) 100 m
Width Tolerance
WIDE BELTS
20 (Steel/Aramid)
Minimum Number
25 (Niro)
of Pulley Teeth zmin
16 (HF)
50.93 mm (Steel/Aramid)
Minimum Pulley Diameter 81.48 mm (Niro)
40.8 mm (HF)
120 mm (Steel/Aramid)
Minimum
150 mm (Niro)
FINISHING
TIMING BELTS
SELF TRACKING
8
3
5,1
FLAT BELTS
Standard Width (mm) 10 15 20 25 30 50 85 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 4 750 7 600 10 450 14 250 17 100 29 450 50 350 59 850 90 250
Aramid 5 827 9 279 12 732 16 185 19 638 33 449 57 619 67 977 102 505
WIDE BELTS
Niro 3 563 5 700 7 838 10 688 12 825 22 088 37 763 44 888 67 688
HF 4 325 6 920 9 515 12 975 15 570 26 815 45 845 54 495 82 175
Allowable Belt Force F1all (N) Open Ended
Steel 1 247 1 995 2 743 3 741 4 489 7 731 13 218 15 712 23 693
Aramid 630 1 003 1 377 1 750 2 123 3 617 6 230 7 350 11 083
ENDLESS BELTS
Niro 935 1 496 2 058 2 806 3 367 5 799 9 914 11 784 17 770
HF 1 152 1 843 2 534 3 456 4 147 7 142 12 211 14 515 21 888
Allowable Belt Force F1all (N) Endless Welded
Steel 624 998 1 372 1 871 2 245 3 866 6 609 7 856 11 847
Aramid 473 753 1 033 1 313 1 593 2 713 4 673 5 513 8 313
Niro 468 748 1 029 1 403 1 683 2 899 4 957 5 892 8 885
FINISHING
Aramid 0.0043
Niro 0.0057
HF 0.0056
Specific Belt Stiffness csp (N)
Steel 311 750 498 800 685 850 935 250 1 122 300 1 923 850 3 304 550 3 928 050 5 923 250
Aramid 157 500 250 833 344 167 437 500 530 833 904 167 1 557 500 1 837 500 2 770 833
Niro 233 813 374 100 514 388 701 438 841 725 1 449 638 2 478 413 2 946 038 4 442 438
HF 288 000 460 800 633 600 864 000 1 036 800 1 785 600 3 052 800 3 628 800 5 472 000
Minimum Number
34
of Pulley Teeth zmin
Minimum
250 mm
Back Bend Diameter
FINISHING
FDA/EU Approval No
Information
TIMING BELTS
SELF TRACKING
14
6
10
FLAT BELTS
Standard Width (mm) 55 85 115 170
Tensile Strength (Average Value) FBreak (N)
Steel 97 500 157 500 217 500 315 000
Allowable Belt Force F1all (N) Open Ended
WIDE BELTS
Steel 23 189 37 459 51 729 74 918
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 8 305 12 835 17 365 25 670
Specific Belt Mass msp (kg/m/mm)
Steel 0.014 0.014 0.013 0.012
ENDLESS BELTS
Specific Belt Stiffness csp (N)
Steel 5 797 187 9 364 687 12 932 187 18 729 375
FINISHING
Information
Width Tolerance
up to 50 mm Width ± 0.5 mm
> 50 mm Width ± 0.75 mm
Sitting Lanes
Standard 25 mm
Optional 10 mm / 16 mm
ENDLESS BELTS
Minimum
30 mm
Back Bend Diameter
FINISHING
FDA/EU Approval No
Polyurethane R1 / 92 Shore A
Antistatic Polyamide Fabric on
Backing
Tooth and Back
Information
TIMING BELTS
SELF TRACKING
5
1,2
2,6
FLAT BELTS
Standard Width (mm) 10 16 25 32 50 75 100
Tensile Strength (Average Value) FBreak (N)
Steel 1 250 2 000 3 375 4 250 6 875 10 375 13 875
Allowable Belt Force F1all (N) Open Ended
WIDE BELTS
Steel 311 498 840 1 058 1 711 2 582 3 453
Allowable Belt Force F1all (N) Endless Welded
Steel 156 249 420 529 856 1 291 1 727
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 356 570 890 1 139 1 780 2 670 3 560
ENDLESS BELTS
Specific Belt Mass msp (kg/m/mm)
Steel 0.0022
Specific Belt Stiffness csp (N)
Steel 77 778 124 444 210 000 264 444 427 778 645 556 863 333
FINISHING
Information
FDA/EU Approval No
Information
TIMING BELTS
SELF TRACKING
10
2,5
4,5
FLAT BELTS
Standard Width (mm) 12 16 25 32 40 50 75 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 2 940 4 200 7 140 9 240 11 340 14 700 22 260 29 820 44 940
Aramid 3 601 4 980 8 085 10 500 13 259 16 709 25 333 33 957 51 205
WIDE BELTS
HF 4 340 6 200 10 540 13 640 16 740 21 700 32 860 44 020 66 340
Allowable Belt Force F1all (N) Open Ended
Steel 786 1 123 1 909 2 470 3 031 3 929 5 950 7 971 12 012
Aramid 474 655 1 064 1 381 1 744 2 198 3 332 4 467 6 736
HF 964 1 376 2 340 3 028 3 716 4 818 7 295 9 773 14 728
ENDLESS BELTS
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 811 1 082 1 690 2 163 2 704 3 380 5 070 6 760 10 140
Specific Belt Mass msp (kg/m/mm)
Steel 0.0044
Aramid 0.0036
HF 0.0047
FINISHING
Minimum Number
10
of Pulley Teeth zmin
Minimum
1.125” / 28.6 mm
Back Bend Diameter
FDA-Approval Yes (Aramid Cord)
FINISHING
TIMING BELTS
0.090"
SELF TRACKING
2,29mm
0.200"
5,08mm
0.050"
1,27mm
FLAT BELTS
Standard Width (Inch) 0.25 0.31 0.37 0.50 0.75 1 2 4
Tensile Strength (Average Value) FBreak (N)
Steel 750 875 1 125 1 625 2 500 3 375 6 875 13 875
Aramid 976 1 238 1 525 2 074 3 172 4 270 8 662 - - - - *
WIDE BELTS
Allowable Belt Force F1all (N) Open Ended
Steel 190 221 284 411 632 853 1 738 3 509
Aramid 213 270 332 452 691 930 1 887 - - - - *
Allowable Belt Force F1all (N) Endless Welded
Steel 95 111 142 205 316 427 869 1 754
ENDLESS BELTS
Aramid 159 202 249 339 518 698 1 415 - - - - *
Allowable Effective Force Feall (N)
200 248 300 400 600 800 1 600 3 200
Specific Belt Mass msp (kg/m/mm)
Steel 0.0022
Aramid 0.0019
FINISHING
Minimum Number
10
of Pulley Teeth zmin
Minimum
2.375” / 60.3 mm
Back Bend Diameter
FDA-Approval Yes (Aramid Cord)
FINISHING
Information
TIMING BELTS
SELF TRACKING
0,375"
9,525mm
0,075
1,91mm
0,140"
3,56mm
FLAT BELTS
Standard Width (Inch) 0.37 0.50 0.75 1 1.5 2 4
Tensile Strength (Average Value) FBreak (N)
Steel 2 280 3 135 4 845 6 555 9 975 13 395 27 075
Aramid 2 672 3 674 5 678 7 682 11 690 15 698 31 730
WIDE BELTS
Allowable Belt Force F1all (N) Open Ended
Steel 574 790 1 221 1 652 2 513 3 375 6 821
Aramid 428 588 909 1 229 1 871 2 512 5 078
Allowable Belt Force F1all (N) Endless Welded
Steel 287 395 610 826 1 257 1 687 3 411
ENDLESS BELTS
Aramid 321 441 681 922 1 403 1 884 3 808
Allowable Effective Force Feall (N)
600 800 1 200 1 600 2 400 3 200 6 400
Specific Belt Mass msp (kg/m/mm)
Steel 0.0035
Aramid 0.0030
FINISHING
TIMING BELTS
SELF TRACKING
0,160"
4,06mm
0,500"
12,7mm
0,090"
2,29mm
FLAT BELTS
Standard Width (Inch) 0.50 0.75 1 1.5 2 3 4 6
Tensile Strength (Average Value) FBreak (N)
Steel 3 360 5 040 7 140 10 920 14 700 22 260 29 820 44 940
Aramid 3 773 5 929 8 085 12 397 16 709 25 333 33 957 51 205
WIDE BELTS
HF 4 960 7 440 10 540 16 120 21 700 32 860 44 020 66 340
Allowable Belt Force F1all (N) Offe
Steel 912 1 369 1 939 2 966 3 992 6 045 8 098 12 205
Aramid 504 792 1 081 1 657 2 233 3 386 4 538 6 843
HF 1 119 1 678 2 377 3 636 4 895 7 412 9 929 14 964
ENDLESS BELTS
Allowable Belt Force F1all (N) Endless Welded
Steel 456 684 970 1 483 1 996 3 023 4 049 6 102
Aramid 378 594 810 1 243 1 675 2 539 3 404 5 132
HF 559 839 1 189 1 818 2 447 3 706 4 965 7 482
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 980 1 470 1 960 2 940 3 920 5 880 7 840 11 760
FINISHING
TIMING BELTS
SELF TRACKING
0,440"
11,18 mm
0,875"
22,225 mm
0,250"
6,35 mm
FLAT BELTS
Standard Width (Inch) 1 1.5 2 3 4 6
Tensile Strength (Average Value) FBreak (N)
Steel 14 250 21 850 29 450 44 650 59 850 90 250
Aramid 16 185 24 817 33 449 50 713 67 977 102 505
WIDE BELTS
Allowable Belt Force F1all (N) Offe
Steel 3 801 5 828 7 855 11 909 15 964 24 072
Aramid 1 778 2 726 3 675 5 571 7 468 11 261
Allowable Belt Force F1all (N) Endless Welded
Steel 1 900 2 914 3 928 5 955 7 982 --- *
ENDLESS BELTS
Aramid 1 334 2 045 2 756 4 178 5 601 --- *
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 3 910 5 865 7 820 11 730 15 640 23 460
Specific Belt Mass msp (kg/m/mm)
Steel 0.0106
Aramid 0.0091
FINISHING
56
timing belts
Gates Self Tracking Belts are a composed construction of Gates‘s standard polyurethane belts and
specially designed polyurethane V-Guides, which provide highest flexibility and allow the use of
self tracking
small pulley diameters. Self tracking belts can be manufactured in two different production pro-
cesses:
› Fabricated V-Guides can be combined with any belt type and belt width.
› Integral V-Guides are integrated by co-extrusion in the belt producing process and ensure
higher strength and consistency.
ATTRIBUTES
flat belts
› V-Guides can be added to nearly every belt type.
› Synchronous operations
› Operation without flanged pulleys possible
› Reliable tracking which is not affected by lateral forces
› Reduction of lateral movement
wide belts
APPLICATIONS
› Long length conveying
› Industrial handling
› General conveying
› Linear / rotary positioning
endless belts
PROCESSING OPTIONS
› Backings Further information on page 124
› Profiles Further information on page 138
› Special processing Further information on page 146
finishing
Information
Faricated V-Guides
TIMING BELTS
J J J J
J J
For metric Tooth Pitch Belts
J-J J-J
SELF TRACKING
J-J
K6- Section K10- Section K13- Section
Belt Dimensions
38°
38°
38° 38° 38°
FLAT BELTS
6,5
4
6,5
4
Pulley Dimensions
38°
38°
38°
14,5mm
7,5mm 11,5mm
Information
timing belts
SCHNITT A-A SCHNITT A-A
self tracking
A- Section O- Section
Belt Dimensions
40°
44°
flat belts
6,1mm
7,9mm
.311"
.311"
.500" .500"
12,7mm 9,7mm
wide belts
Pulley Dimensions
40° 44°
.339"/ 8,6mm
endless belts
.272"/ 6,9mm
finishing
.531" .409"
13,5mm 10,4mm
Information
.274" .190"
7mm 4,8mm
integral V-Guide
TIMING BELTS
SELF TRACKING
FLAT BELTS
Pitch 5 mm
Integral V-Guide K6
Standard Color White
Standard Roll Length (± 1%) 100 m
WIDE BELTS
Width Tolerance
up to 50 mm Width ± 0.5 mm
> 50 mm Width ± 0.75 mm
Sitting Lanes 25 mm
Minimum Welded Belt Length 960 mm
Minimum Number
ENDLESS BELTS
10
of Pulley Teeth zmin
Minimum
30 mm
Back Bend Diameter
FDA/EU Approval No
FINISHING
Information
timing belts
6
self tracking
5
2,2
38°
flat belts
Standard Width (mm) 25 32 50 100
Tensile Strength (Average Value) FBreak (N)
Steel 3 375 4 250 6 875 13 875
Aramid 8 370 10 800 17 050 34 410
wide belts
Allowable Belt Force F1all (N) Open Ended
Steel 840 1 058 1 711 3 453
Aramid 916 1 181 1 865 3 764
Allowable Belt Force F1all (N) Endless Welded
Steel 420 529 856 1 727
endless belts
Aramid 687 886 1 399 2 823
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 676 926 1 566 3 346
Specific Belt Mass msp (kg/m)
Steel 0.07 0.09 0.13 0.24
Aramid 0.07 0.08 0.12 0.22
finishing
Integral V-Guide
TIMING BELTS
SELF TRACKING
FLAT BELTS
Pitch 5 mm
Integral V-Guide K6
Standard Color White
Standard Roll Length (± 1%) 100 m
WIDE BELTS
Minimum
60 mm
Back Bend Diameter
FDA/EU Approval No
FINISHING
Information
timing belts
6
2,7
5,5
self tracking
38°
flat belts
Standard Width (mm) 25 50
Tensile Strength (Average Value) FBreak (N)
Steel 7 125 14 535
Aramid 8 350 17 034
wide belts
Allowable Belt Force F1all (N) Open Ended
Steel 1 761 3 591
Aramid 1 210 2 468
Allowable Belt Force F1all (N) Open Ended
Steel 880 1 796
endless belts
Aramid 908 1 851
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 980 2 270
Specific Belt Mass msp (kg/m)
Steel 0.10 0.19
Aramid 0.09 0.15
finishing
Integral V-Guide
TIMING BELTS
SELF TRACKING
FLAT BELTS
Pitch 5 mm
Integral V-Guide K6
Standard Color White
Standard Roll Length (± 1%) 100 m
WIDE BELTS
Minimum
60 mm
Back Bend Diameter
FDA/EU Approval No
FINISHING
Information
timing belts
6
2,7
self tracking
5,5
38°
flat belts
Standard Width (mm) 25 50
Tensile Strength (Average Value) FBreak (N)
Steel 10 540 21 700
Allowable Belt Force F1all (N) Open Ended
wide belts
Steel 2 340 4 818
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 980 2 270
Specific Belt Mass msp (kg/m)
Steel 0.09 0.16
endless belts
Specific Belt Stiffness csp (N)
Steel 585 000 1 204 412
finishing
Information
Integral V-Guide
TIMING BELTS
SELF TRACKING
FLAT BELTS
Pitch 10 mm
Integral V-Guide K6
Standard Color White
Standard Roll Length (± 1%) 100 m
WIDE BELTS
Minimum
80 mm
Back Bend Diameter
FDA/EU Approval No
FINISHING
Information
timing belts
6
self tracking
6 4,5
38°
flat belts
Standard Width (mm) 25 32 50
Tensile Strength (Average Value) FBreak (N)
Steel 7 140 9 240 14 700
Aramid 9 163 11 880 18 865
wide belts
Allowable Belt Force F1all (N) Open Ended
Steel 1 909 2 470 3 929
Aramid 1 064 1 379 2 190
Allowable Belt Force F1all (N) Endless Welded
Steel 954 1 235 1 965
endless belts
Aramid 798 1 034 1 642
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 1 284 1 758 2 974
Specific Belt Mass msp (kg/m)
Steel 0.13 0.16 0.24
Aramid 0.11 0.13 0.20
finishing
Integral V-Guide
TIMING BELTS
SELF TRACKING
FLAT BELTS
Pitch 10 mm
Integral V-Guide K13
Standard Color White
Standard Roll Length (± 1%) 100 m
WIDE BELTS
Width Tolerance
up to 50 mm Width ± 0.5 mm
> 50 mm Width ± 0.75 mm
Sitting Lanes 25 mm
Minimum Welded Belt Length 960 mm
Minimum Number
ENDLESS BELTS
14
of Pulley Teeth zmin
Minimum
80 mm
Back Bend Diameter
FDA/EU Approval No
FINISHING
Information
timing belts
13
self tracking
8,5
4,5
38°
flat belts
Standard Width (mm) 25 32 50 75 100 150
Tensile Strength (Average Value) FBreak (N)
Steel 7 140 9 240 14 700 22 260 29 820 44 940
Aramid 9 163 11 880 18 865 28 567 38 269 57 673
wide belts
Allowable Belt Force F1all (N) Open Ended
Steel 1 909 2 470 3 929 5 950 7 971 12 012
Aramid 1 064 1 379 2 190 3 316 4 442 6 694
Allowable Belt Force F1all (N) Endless Welded
Steel 954 1 235 1 965 2 975 3 985 6 006
endless belts
Aramid 798 1 0324 1 642 2 487 3 331 5 020
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 811 1 284 2 501 4 191 5 881 9 261
Specific Belt Mass msp (kg/m)
Steel 0.18 0.21 0.29 0.40 0.50 0.72
Aramid 0.16 0.18 0.25 0.34 0.43 0.61
finishing
Integral V-Guide
TIMING BELTS
SELF TRACKING
FLAT BELTS
Pitch 10 mm
Integral V-Guide K13
Standard Color White
Standard Roll Length (± 1%) 100 m
WIDE BELTS
Width Tolerance
up to 50 mm Width ± 0.75 mm
> 50 mm Width ± 1.0 mm
Sitting Lanes 25 mm
Minimum Welded Belt Length 960 mm
15 (Steel/Aramid)
ENDLESS BELTS
Minimum Number
12 (HF)
of Pulley Teeth zmin
20 (Niro)
47.75 mm (Steel/Aramid)
Minimum Pulley Diameter 39 mm (HF)
63.7 mm (Niro)
120 mm (Steel/Aramid)
Minimum
100 mm (HF)
Back Bend Diameter
FINISHING
160 mm (Niro)
FDA/EU Approval No
Information
timing belts
13
self tracking
8,5
4,5
38°
flat belts
Standard Width (mm) 25 32 50 75
Tensile Strength (Average Value) FBreak (N)
Steel 14 250 18 050 29 450 44 650
Aramid 16 185 21 019 33 449 50 713
wide belts
HF 12 975 16 435 26 815 40 655
Niro 10 688 13 538 22 088 33 488
Allowable Belt Force F1all (N) Open Ended
Steel 3 741 4 739 7 731 11 722
Aramid 1 750 2 273 3 617 5 483
endless belts
HF 3 456 4 378 7 142 10 829
Niro 2 806 3 554 5 799 8 791
Allowable Belt Force F1all (N) Endless Welded
Steel 1 871 2 369 3 866 5 861
Aramid 1 313 1 705 2 713 4 113
HF 1 728 2 189 3 571 5 414
finishing
Integral V-Guide
TIMING BELTS
SELF TRACKING
FLAT BELTS
Width Tolerance
up to 50 mm Width ± 0.020“ / 0.51 mm
> 50 mm Width ± 0.030“ / 0.76 mm
Sitting Lanes 1” / 25.4 mm
Minimum Welded Belt Length 36“ / 914.4 mm
Minimum Number
ENDLESS BELTS
14
of Pulley Teeth zmin
Minimum
3.125” / 79.4 mm
Back Bend Diameter
FDA/EU Approval No
FINISHING
Information
timing belts
.492"
12,5mm
.160"
4,1mm
self tracking
.326"
8,3mm
40°
flat belts
Standard Width (inch) 2 3 4 6
Tensile Strength (Average Value) FBreak (N)
Steel 14 700 22 260 29 820 44 940
Aramid 18 865 28 567 38 269 57 673
wide belts
Allowable Belt Force F1all (N) Open Ended
Steel 3 929 5 950 7 971 12 012
Aramid 2 127 3 221 4 315 6 503
Allowable Belt Force F1all (N) Endless Welded
Steel 1 965 2 975 3 985 6 006
endless belts
Aramid 1 595 2 416 3 236 4 877
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 2 955 4 915 6 875 10 795
Specific Belt Mass msp (kg/m)
Steel 0.27 0.37 0.47 0.67
Aramid 0.23 0.31 0.39 0.56
finishing
various constructions
Gates BLACK-FLAT belts are extruded flat belts made out of high strength Polyurethane. Commonly
they are used in lifting and conveying applications. Our BLACK-FLAT belts are typically sold as open
ended belts. Usually they are attached at one or both ends in the application with clamping plates or
our new FIX-FLAT.
Our flat belts are adapted to a wide range of mechanical requirements. With combinations of different
FLAT BELTS
Features
› Smooth, vibration free operation
› High strength combined with low elongation
› Sealed belt edges result in no cord fraying
› Easy belt guide with flanged pulleys or guiding rails
› No re-tensioning required
ENDLESS BELTS
Typical Applications:
› Heavy load lifting or lowering
› Exercise machines
› Conveying applications
› Applications with small pulley diameters
PROCESSING OPTIONS:
FINISHING
CLAMP CONNECTION
› Clamp FIX-FLAT Further information on page 84
Informationen
self tracking
NTB-Polyamide Fabric Both Sides
ATB-Antistatic Fabric
R1-92 Shore A
R2-85 Shore A
flat belts
FDA Approval
ECO Fabric
Page
BFL20
BFL20 76
BFL20-Aramid 76
wide belts
BFL20-HF 77
BFL20-RSL 77
BFL20-RKV 78
BFL20-RHF 78
BFL20-Niro 79
endless belts
BFL32
BFL32 80
BFL32-Aramid 80
BFL32-HF 81
BFL32-RSL 81
BFL32-RKV 82
finishing
BFL32-RHF 82
BFL38
BFL38 83
BFL48
BFL48 83
Information
STANDARD
ON REQUEST
Gates Bfl20 ‹›
TIMING BELTS
timing belts
Belt Thickness 2 mm
Standard Roll Length (± 1%) 100 m
Standard Color Black
Width Tolerance
up to 50 mm Width ± 0.5 mm
> 50 mm Width ± 0.75 mm
self tracking
Minimum Welded Belt Length
up to 100 mm Width 880 mm
> 100 mm Width 960 mm
Minimum Pulley Diameter 38 mm
Minimum Back Bend Diameter 57 mm
Specific Belt Mass msp 0.0033 kg / m / mm
flat belts
Standard Width [ mm] 25 50 75 100 150
Tensile Strength (Average Value)
10 540 21 700 32 860 44 020 66 340
FBreak [N]
Allowable Belt Force
2 925 6 022 9 119 12 216 18 410
F1all [N] Open Ended
Allowable Belt Force
1 463 3 011 4 560 6 108 9 205
wide belts
F1all [N] Endless Welded
Specific Belt Stiffness csp [N] 585 000 1 204 412 1 823 824 2 443 235 3 682 059
endless belts
Standard Roll Length (± 1%) 100 m
Standard Color Black
Width Tolerance
up to 50 mm Width ± 0.75 mm
> 50 mm Width ± 1.0 mm
Minimum Welded Belt Length
up to 100 mm Width 880 mm
finishing
timing belts
Belt Thickness 2 mm
Standard Roll Length (± 1%) 100 m
Standard Color Black
Width Tolerance
up to 50 mm Width ± 0.75 mm
> 50 mm Width ± 1.0 mm
self tracking
Minimum Welded Belt Length
up to 100 mm Width 880 mm
> 100 mm Width 960 mm
Minimum Pulley Diameter 64 mm
Minimum Back Bend Diameter 96 mm
Specific Belt Mass msp 0.0037 kg / m / mm
flat belts
Standard Width [ mm] 25 50 75 100 150
Tensile Strength (Average Value)
10 688 22 088 33 488 44 888 67 688
FBreak [N]
Allowable Belt Force
3 507 7 248 10 989 14 730 22 212
F1all [N] Open Ended
Allowable Belt Force
1 754 3 624 5 495 7 365 11 106
wide belts
F1all [N] Endless Welded
Specific Belt Stiffness csp [N] 701 438 1 449 639 2 197 839 2 946 040 4 442 441
endless belts
finishing
Information
Gates Bfl32 ‹›
TIMING BELTS
timing belts
Belt Thickness 3.2 mm
Standard Roll Length (± 1%) 100 m
Standard Color Black
Width Tolerance
up to 50 mm Width ± 0.5 mm
> 50 mm Width ± 0.75 mm
self tracking
Minimum Welded Belt Length
up to 100 mm Width 880 mm
> 100 mm Width 960 mm
Minimum Pulley Diameter 50 mm
Minimum ack Bend Diameter 105 mm
Specific Belt Mass msp 0.0048 kg / m / mm
flat belts
Standard Width [ mm] 25 50 75 100 150
Tensile Strength (Average Value)
10 540 21 700 32 860 44 020 66 340
FBreak [N]
Allowable Belt Force
2 925 6 022 9 119 12 216 18 410
F1all [N] Open Ended
Allowable Belt Force
1 463 3 011 4 560 6 108 9 205
wide belts
F1all [N] Endless Welded
Specific Belt Stiffness csp [N] 585 000 1 204 412 1 823 824 2 443 235 3 682 059
endless belts
Standard Roll Length (± 1%) 100 m
Standard Color Black
Width Tolerance
up to 50 mm Width ± 1.0 mm
> 50 mm Width ± 1.5 mm
Minimum Welded Belt Length
up to 100 mm Width 880 mm
finishing
timing belts
Belt Thickness 3.8 mm
Standard Roll Length (± 1%) 50 m
Standard Color Black
Width Tolerance ± 2.0 mm
Minimum Welded Belt Length No Welding
Minimum Pulley Diameter 160 mm
self tracking
Minimum Back Bend Diameter 160 mm
Specific Belt Mass msp 0.0079 kg / m / mm
Standard Width [ mm] 25 50 75 100 150
Tensile Strength (Average Value)
33 600 70 400 107 200 144 000 217 600
FBreak [N]
flat belts
Allowable Belt Force
8 892 19 563 29 345 40 016 60 469
F1all [N] Open Ended
Specific Belt Stiffness csp [N] 1 778 498 3 912 696 5 869 043 8 003 241 12 093 786
wide belts
Gates Bfl48 ‹› Belt Thickness 4.8 mm
endless belts
Standard Roll Length (Tolerance ± 1%) 50 m
Standard Color Black
Width Tolerance ± 2.0 mm
Minimum Welded Belt Length No Welding
Minimum Pulley Diameter 150 mm
Minimum Back Bend Diameter 225 mm
finishing
self tracking
Belts easily and safely!
With our latest, patent pending process, you can clamp all belts easily, quickly and safely. The
FIX-FLAT process is suitable for all BLACK-FLAT belt constructions. More information is available
on request!
flat belts
Features
› Suitable for all types of flat belts.
› Easy
› Safe
› Fast
wide belts
Contact:
› Phone: + 49 (0)6157 9727-0
› E-Mail: [email protected]
endless belts
finishing
Information
wide belts
TIMING BELTS
Gates Wide Belts are commonly used in applications which require an exact product positioning.
A parallel construction of high strength aramid cords ensure even tension and smooth running
SELF TRACKING
characteristics. The belt construction of high-strength polyurethane is cut resistant and non-mark-
ing. Those belts stand out in addition of easy cleaning and smooth belt drive and are ideal replace-
ment for plastic modular belts and conveyor belts.
ATTRIBUTES
› Easy to clean
› Cut resistant
FLAT BELTS
APPLICATIONS
› Synchronous conveying applications
› Bulk conveying
› Food and confectionary conveying
› Clean room or wash down environments
ENDLESS BELTS
› Hygienic applications
PROCESSING OPTIONS
› Backings Further information on page 124
› Profiles Further information on page 138
› Special processing Further information on page 146
FINISHING
Information
self tracking
NTB-Polyamide Fabric Both Sides
flat belts
wide belts
FDA-Approval
No Fabrric
Page
WH 89
WT10 91
wide belts
GMT3TM 93
STANDARD
ON REQUEST
endless belts
Specifications can change without prior notice.
Please contact our Applications Engineering for specific „minus“ and length
tolerances.
For further configurations please contact our Application Consulting.
Please find used abbreviations on page 162.
finishing
Information
wide belts
TIMING BELTS
SELF TRACKING
FLAT BELTS
Minimum
3.12” / 79.24 mm
Back Bend Diameter
FDA Approval Yes
FINISHING
Information
timing belts
self tracking
.160"
4,06 mm
.500"
12,7 mm
.090"
2,29mm
flat belts
Standard Width (Inch) 6 8 10 12 13 18
Tensile Strength (Average Value) FBreak (N)
Aramid 21 021 28 028 35 574 42 581 46 354 64 141
Allowable Belt Force F1all (N) Open Ended
wide belts
Aramid 3 180 4 240 5 300 6 360 6 890 9 540
Allowable Belt Force F1all (N) Endless Welded
Aramid 2 385 3 180 3 975 4 770 5 168 7 155
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 8 820 11 760 14 700 17 640 19 110 26 460
endless belts
Specific Belt Mass msp (kg/m/mm)
Aramid 0.0033
Specific Belt Stiffness csp (N)
Aramid 795 000 1 060 000 1 325 000 1 590 000 1 722 500 2 385 000
finishing
Information
Wide Belts
TIMING BELTS
SELF TRACKING
FLAT BELTS
Pitch 10 mm
Standard Color CLEAR
Standard Roll Length (± 1%) 60 m
Width Tolerance + 1.0 mm / - 2.0 mm
WIDE BELTS
Minimum
80 mm
Back Bend Diameter
FDA Approval Yes
FINISHING
Information
timing belts
self tracking
4,5
10
2,5
flat belts
Standard Width (mm) 150 200 250 300 325 450
Tensile Strength (Average Value) FBreak (N)
Aramid 21 021 28 028 35 574 42 581 46 354 64 141
Allowable Belt Force F1all (N) Open Ended
wide belts
Aramid 3 180 4 240 5 300 6 360 6 890 9 540
Allowable Belt Force F1all (N) Endless Welded
Aramid 2 385 3 180 3 975 4 770 5 168 7 155
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 7 500 10 000 12 500 15 000 16 250 22 500
endless belts
Specific Belt Mass msp (kg/m/mm)
Aramid 0.0039
Specific Belt Stiffness csp (N)
Aramid 795 000 1 060 000 1 325 000 1 590 000 1 722 500 2 385 000
finishing
Information
Wide Belts
TIMING BELTS
SELF TRACKING
FLAT BELTS
Pitch 3 mm
Standard Color Blue
Standard Roll Length (± 1%) 60 m
Width Tolerance + 1.0 mm / - 2.0 mm
WIDE BELTS
Minimum
30 mm
Back Bend Diameter
FDA/EU Approval Yes
FINISHING
Information
timing belts
self tracking
2,8
1,2
flat belts
Standard Width (mm) 50 100 150 200 250 300 450
Tensile Strength (Average Value) FBreak (N)
Aramid 3 861 7 847 11 833 15 819 19 804 24 039 35 747
Allowable Belt Force F1all (N) Open Ended
wide belts
Aramid 587 1 174 1 761 2 348 2 935 3 522 5 283
Allowable Belt Force F1all (N) Endless Welded
Aramid 440 881 1 321 1 761 2 201 2 642 3 962
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 700 1 400 2 100 2 800 3 500 4 200 6 300
endless belts
Specific Belt Mass msp (kg/m/mm)
Aramid 0.0020
Specific Belt Stiffness csp (N)
Aramid 146 750 293 500 440 250 587 000 733 750 880 500 1 320 750
finishing
Information
gates synchro-Power® -
Truly Endless (Cast) Belts
94
timing belts
Certain power transmission and high performance positioning applications require more strength
self tracking
and stiffness than a welded belt can provide. Gates offers two types of truly endless belts to meet
these demands.
Gates Synchro-Power® Cast Belts are cast on fixed molds and have continuously wounded steel
cords. They are manufactured in various exact sizes, constructions and pitches to fulfill customer
requirements.
Cast Belts offer premium capacity for power transmissions and linear applications while fitting a
broad range of loads, speeds and applications.
flat belts
ATTRIBUTES
› Molded, thermo-set polyurethane construction
› Full load and power transmission based on endless cords
› Excellent abrasion resistance
› Smooth, low noise, non-marking operation
› High tooth strength reduces deforming under load
wide belts
› Excellent resistance to chemicals
APPLICATIONS
› Paper processing industry
› Wood processing industryy
› Glass processing industry
endless belts
› Textile industry
› Packaging machines
› Exercise equipment
PROCESSING OPTIONS
› Backings Further information on page 124
› Special processing Further information on page 146
finishing
FABRICATION CAPABILITIES
› Pitches T2,5 / T5 / T10 / DT5 / DT10 / AT5 / AT10
› Widths 4 mm up to 380 mm
› Lengths 120 mm up to 2 250 mm
› Polyurethane 88 Shore A (Standard)
Information
gates synchro-Power® -
Truly Endless (Cast) Belts
TIMING BELTS
SELF TRACKING
Pitch 2.5 mm
Standard Color Blue
Width Tolerance complete Sleeve ± 3.0 mm
Minimum Number
fFLAT BELTS
12
of Pulley Teeth zmin
Minimum
20 mm
2,5
Back Bend Diameter
FDA/EU Approval No
WIDE BELTS
0,7
1,3
timing belts
self tracking
Länge (mm) Width (mm) No. of Teeth Länge (mm) Width (mm) No. of Teeth
120 200 48 317.5 200 127
145 200 59 330 380 132
160 200 64 342.5 200 137
flst belts
177.5 200 71 380 380 152
180 200 72 420 380 168
200 200 80 480 380 192
210 200 84 500 380 200
230 200 92 540 380 216
wide belts
245 200 98 600 380 240
265 200 106 620 380 248
277.5 200 111 650 380 260
285 200 114 780 380 312
290 200 116 915 380 366
endless belts
305 200 122 950 380 380
finishing
Information
gates synchro-Power® -
Truly Endless (Cast) Belts
TIMING BELTS
SELF TRACKING
Pitch 5 mm
Standard Color Blue
Width Tolerance complete Sleeve ± 3.0 mm
Minimum Number
fFLAT BELTS
10
of Pulley Teeth zmin
Minimum
30 mm
5
Back Bend Diameter
FDA/EU Approval No
WIDE BELTS
1,2
2,2
timing belts
self tracking
Länge (mm) Width (mm) No. of Teeth Länge (mm) Width (mm) No. of Teeth Länge (mm) Width (mm) No of Teeth
165 200 33 400 380 80 640 380 128
185 200 37 410 380 82 650 380 130
200 200 40 420 380 84 660 380 132
flst belts
215 200 43 425 380 85 675 380 135
220 200 44 430 380 86 690 380 138
225 200 45 440 380 88 700 380 140
245 200 49 445 380 89 720 380 144
250 200 50 450 380 90 725 380 145
wide belts
255 200 51 455 380 91 750 380 150
260 200 52 460 380 92 780 380 156
270 200 54 475 380 95 800 380 160
275 200 55 480 380 96 815 380 163
280 200 56 500 380 100 840 380 168
endless belts
295 200 59 510 380 102 850 380 170
300 200 60 525 380 105 900 380 180
305 200 61 545 380 109 940 380 188
320 200 64 550 380 110 990 380 198
325 380 65 560 380 112 1 000 380 200
330 380 66 575 380 115 1 075 380 215
finishing
gates synchro-Power® -
Truly Endless (Cast) Belts
TIMING BELTS
SELF TRACKING
Pitch 5 mm
Standard Color Blue
Width Tolerance complete Sleeve ± 3.0 mm
1,2 Minimum Number
fFLAT BELTS
10
of Pulley Teeth zmin
Minimum
15.91 mm
5 Back Bend Diameter
FDA/EU Approval No
WIDE BELTS
1,2
3,3
timing belts
self tracking
Length (mm) Width (mm) No of Teeth
300 200 60
400 200 80
410 380 82
flst belts
450 200 90
460 380 92
480 380 96
500 200 100
515 380 103
wide belts
550 200 110
590 380 118
600 200 120
620 380 124
650 200 130
endless belts
700 200 140
750 380 150
815 380 163
900 200 180
940 380 188
1 100 380 220
finishing
Information
gates synchro-Power® -
Truly Endless (Cast) Belts
TIMING BELTS
SELF TRACKING
Pitch 5 mm
Standard Color Blue
Width Tolerance complete Sleeve ± 3.0 mm
Minimum Number
fFLAT BELTS
15
of Pulley Teeth zmin
Minimum
5 60 mm
Back Bend Diameter
1,2 2,7
FDA/EU Approval No
WIDE BELTS
timing belts
self tracking
Length (mm) Width (mm) No of Teeth
225 200 45
280 200 56
300 200 60
flst belts
340 380 68
375 380 75
390 380 78
420 380 84
450 200 90
wide belts
455 380 91
500 380 100
545 380 109
600 380 120
610 380 122
endless belts
660 380 132
710 200 142
720 380 144
750 380 150
780 380 156
825 380 165
finishing
gates synchro-Power® -
Truly Endless (Cast) Belts
TIMING BELTS
SELF TRACKING
Pitch 10 mm
Standard Color Blue
Width Tolerance complete Sleeve ± 3.0 mm
Minimum Number
fFLAT BELTS
14
of Pulley Teeth zmin
Minimum
80 mm
Back Bend Diameter
10
FDA/EU Approval No
WIDE BELTS
2,5
4,5
timing belts
self tracking
Length (mm) Width (mm) No. of Teeth Length (mm) Width (mm) No of Teeth Length (mm) Width (mm) No of Teeth
260 200 26 810 380 81 1 250 380 125
320 200 32 840 380 84 1 300 380 130
370 380 37 850 380 85 1 320 380 132
flst belts
400 380 40 880 380 88 1 350 380 135
410 380 41 890 380 89 1 390 380 139
440 380 44 900 380 90 1 400 380 140
450 380 45 910 380 91 1 420 380 142
500 380 50 920 380 92 1 440 380 144
wide belts
530 380 53 950 380 95 1 450 380 145
550 200 55 960 380 96 1 460 380 146
560 380 56 970 380 97 1 500 380 150
600 380 60 980 380 98 1 560 380 156
610 380 61 1 000 380 100 1 600 200 160
endless belts
630 380 63 1 010 380 101 1 610 200 161
650 200 65 1 050 200 105 1 700 200 170
660 380 66 1 080 380 108 1 750 200 175
690 380 69 1 100 380 110 1 780 200 178
700 380 70 1 140 380 114 1 800 200 180
720 380 72 1 150 380 115 1 880 200 188
finishing
gates synchro-Power® -
Truly Endless (Cast) Belts
TIMING BELTS
SELF TRACKING
Pitch 10 mm
Standard Color Blue
Width Tolerance complete Sleeve ± 3.0 mm
Minimum Number
fFLAT BELTS
2,5 14
of Pulley Teeth zmin
Minimum
44.56 mm
Back Bend Diameter
10
FDA/EU Approval No
WIDE BELTS
2,5
6,8
timing belts
self tracking
Length (mm) Width (mm) No of Teeth
600 380 60
630 200 63
660 200 66
flst belts
700 380 70
750 380 75
800 380 80
840 200 84
900 380 90
wide belts
980 200 98
1 000 380 100
1 100 380 110
1 200 380 120
1 210 200 121
endless belts
1 300 380 130
1 320 200 132
1 420 200 142
1 600 380 160
1 610 200 161
1 700 380 170
finishing
gates synchro-Power® -
Truly Endless (Cast) Belts
TIMING BELTS
SELF TRACKING
Pitch 10 mm
Standard Color Blue
Width Tolerance complete Sleeve ± 3.0 mm
Minimum Number
fFLAT BELTS
15
of Pulley Teeth zmin
Minimum
120 mm
Back Bend Diameter
10
FDA/EU Approval No
WIDE BELTS
2,5
4,5
timing belts
self tracking
Length (mm) Width (mm) No of Teeth Length (mm) Width (mm) No of Teeth
500 380 50 1 150 380 115
560 380 56 1 200 380 120
610 380 61 1 210 380 121
flst belts
660 380 66 1 250 380 125
700 380 70 1 280 200 128
730 380 73 1 320 380 132
780 380 78 1 350 200 135
800 380 80 1 360 200 136
wide belts
840 380 84 1 400 380 140
890 380 89 1 420 200 142
920 380 92 1 480 200 148
960 380 96 1 500 380 150
980 380 98 1 600 200 160
endless belts
1 010 380 101 1 700 200 170
1 050 380 105 1 800 200 180
1 080 380 108 1 860 200 186
1 100 200 110 1 940 200 194
finishing
Information
110
timing belts
Flex Belts are truly endless extruded with helically wound steel cords in different sizes, constructions
self tracking
and pitches.
ATTRIBUTES
› Extruded, thermoplastic polyurethane construction
› High performance and power transmission based on truly endless cords
› Synchronous tracking
APPLICATIONS
flat belts
› Wood processing industry
› Textile industry
› Conveying machines
› Foiling machine
› Power transmission
› Highly stressed conveying applications
wide belts
PROCESSING OPTIONS
› Backings Further information on page 124
› Special processing Further information on page 146
FABRICATION CAPABILITIES
› Pitchs H / T5 / T10 / T20 / AT5 / AT10 / AT20 / ATL10 / ATL20
endless belts
HTD®5 / HTD®8 / HTD®14
› Widths 10 mm up to 100 mm
› Lengths 1 550 mm up to 23 500 mm
› Polyurethane 92 Shore A (standard)
› Tension members Steel cord (standard)
› Polyamide Fabric Polyamide fabric on tooth side (NT)
finishing
Pitch 0.500”
Standard Color White
Width Tolerance
up to 2” Width ± 0.020“ / 0.51 mm
fFLAT BELTS
timing belts
self tracking
Pitch 5 mm
Standard Color White
Width Tolerance
up to 50 mm Width ± 0.5 mm
flst belts
> 50 mm Width ± 0.75 mm
Minimum Number
10
of Pulley Teeth zmin
wide belts
1,2 Back Bend Diameter
2,2
Standard Lengths 1 550 mm up to 15 000 mm
endless belts
Tensile Strength (Average Value) FBreak (N)
Steel 1 250 2 000 3 375 4 250 6 875 10 375 13 875
Allowable Belt Force F1all (N)
Steel 311 498 840 1 058 1 711 2 582 3 453
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 356 570 890 1 139 1 780 2 670 3 560
finishing
Pitch 10 mm
Standard Color White
Width Tolerance
up to 50 mm Width ± 0.5 mm
fFLAT BELTS
10 Minimum
80 mm
WIDE BELTS
timing belts
self tracking
Pitch 20 mm
Standard Color White
Width Tolerance ± 1.0 mm
Minimum Number
flst belts
15
of Pulley Teeth zmin
Minimum
120 mm
Back Bend Diameter
Standard Lengths 1 550 mm up to 23 500 mm
wide belts
20
5
8
endless belts
Tensile Strength (Average Value) FBreak (N)
Steel 18 050 29 450 44 650 59 850
Allowable Belt Force F1all (N)
Steel 4 739 7 731 11 722 15 712
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 4 045 6 320 9 480 12 640
finishing
Pitch 5 mm
Standard Color White
Width Tolerance
up to 50 mm Width ± 0.5 mm
fFLAT BELTS
Minimum
60 mm
WIDE BELTS
timing belts
self tracking
Pitch 10 mm
Standard Color White
Width Tolerance
up to 50 mm Width ± 0.75 mm
± 1.0 mm
flst belts
> 50 mm Width
Minimum Number
15
of Pulley Teeth zmin
10 Minimum
120 mm
wide belts
Back Bend Diameter
2,5
4,5 Standard Lengths 1 550 up to 23 500 mm
endless belts
Tensile Strength (Average Value) FBreak (N)
Steel 14 250 18 050 29 450 44 650 59 850
Allowable Belt Force F1all (N)
Steel 3 741 4 739 7 731 11 722 15 712
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 2 580 3 302 5 160 7 740 10 320
finishing
Pitch 10 mm
Standard Color White
Width Tolerance
up to 50 mm Width ± 1.0 mm
fFLAT BELTS
10 Minimum
150 mm
WIDE BELTS
timing belts
self tracking
Pitch 20 mm
Standard Color White
Width Tolerance
up to 50 mm Width ± 1.0 mm
± 1.5 mm
flst belts
> 50 mm Width
Minimum Number
18
of Pulley Teeth zmin
Minimum
180 mm
wide belts
20 Back Bend Diameter
5
8
Standard Lengths 1 550 mm up to 23 500 mm
endless belts
Tensile Strength (Average Value) FBreak (N)
Steel 31 140 50 170 76 120 102 070
Allowable Belt Force F1all (N)
Steel 7 534 12 139 18 417 24 696
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 6 950 10 860 16 290 21 720
finishing
Pitch 20 mm
Standard Color White
Width Tolerance ± 2.0 mm
Minimum Number
fFLAT BELTS
30
of Pulley Teeth zmin
Minimum
250 mm
Back Bend Diameter
Standard Lengths 1 550 mm up to 23 500 mm
WIDE BELTS
20
5
8
timing belts
self tracking
Pitch 5 mm
Standard Color White
Width Tolerance
up to 50 mm Width ± 0.5 mm
± 0.75 mm
flst belts
> 50 mm Width
Minimum Number
14
of Pulley Teeth zmin
5 Minimum
60 mm
wide belts
Back Bend Diameter
2,1
3,6 Standard Lengths 1 550 mm up to 14 900 mm
endless belts
Tensile Strength (Average Value) FBreak (N)
Steel 7 125 14 535 29 355
Allowable Belt Force F1all (N)
Steel 1 761 3 591 7 253
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 1 020 2 040 4 080
finishing
Pitch 8 mm
Standard Color White
Width Tolerance
up to 50 mm Width ± 0.75 mm
fFLAT BELTS
timing belts
self tracking
Pitch 14 mm
Standard Color White
Width Tolerance
up to 50 mm Width ± 1.0 mm
± 1.5 mm
flst belts
> 50 mm Width
Minimum Number
28
of Pulley Teeth zmin
Minimum
200 mm
wide belts
14 Back Bend Diameter
6 10 Standard Lengths 1 554 up to 23 492 mm
endless belts
Tensile Strength (Average Value) FBreak (N)
Steel 20 760 34 600 48 440 74 390 88 230
Allowable Belt Force F1all (N)
Steel 5 156 8 593 12 031 18 476 21 913
Allowable Effective Force Feall (N)
(Minimum 15 teeth are in mesh) 3 430 5 488 7 546 11 662 13 720
finishing
cOATED bELTS
124
timing belts
Most belt types can be modified with a coating to achieve a desired coefficient of friction,
abrasion resistance or thickness. Gates offers more than 20 backings in categories such
self tracking
as polyurethane, rubber, foam, PVC ans special backings to meet your requirements.
PROCESSING OPTIONS
› Grinding
flat belts
› Milling
› Sandwich Belts
› Grooves
› Holes
Further information on page 146
wide belts
ATTRIBUTES
› Low vibration and quiet operation
› Reduced noise characteristics
› Adaption of friction
endless belts
APPLICATIONS
› Metal stamping industry
› Feeding and pulling applications
› Paper handling
› Glass conveying
› Food industry
Finishing
› Cardboard conveying
Fabrication Capabilities
› Minimum width 10 mm
› Maximum width 450 mm
› Minimum length 480 mm
Information
Polyurethane is the most abrasion-proof, resilient and durable backing. Polyurethane backings
SELF TRACKING
are available in different thicknesses and hardnesses and are applied by welding process on to
the belt.
ATTRIBUTES
› Excellent friction
› Good abrasion resistance
› Good durability vs. chemicals
FLAT BELTS
APPLICATIONS
› Stone processing industry
› Wood processing industry
WIDE BELTS
› Ascending conveyor
FINISHING
Information
self tracking
85 Shore A Polyurethane Clear
Flat Belts
92 Shore A Polyurethane Clear
wide belts
Glass Backing
endless belts
PU CLEAR 75 Shore A 5 mm Ø 120 mm
Ridge Top
HV Foil
Information
85 Shore A
PU CLEAR 2,7 mm Ø 75 mm
92 Shore A
Rubber Backings
TIMINGG BELTS
Rubber backings are commonly used in industries such as wood processing, glass processing and
SELF TRACKING
ceramics industry based on their high coefficient of friction and temperature resistance as well as
good abrasion resistance. Rubber backings are applied by adhesive bonding.
ATTRIBUTES
› Excellent friction
› Good abrasion resistance
› Good durability vs. temperature and resistance to atmospheric conditions
FLAT BELTS
APPLICATIONS
› Wood processing industry
› Metal stamping industry
WIDE BELTS
1,6 mm up to
NATURAL RUBBER RED 38 Shore A x 20
10 mm *
self tracking
Linaplus FG™
Flat Belts
Tan Natural Rubber
wide belts
Nitrile Rubber
endless belts
NATURAL RUBBER BLACK 65 Shore A 3 mm / 5 mm / 6 mm * x 25
Linatrile®
RP400
Information
foam Backings
TIMINGG BELTS
Foam backings are commonly used in glass, paper, textile and wood processing industries due to
SELF TRACKING
ATTRIBUTES
› Excellent compressibility
› Good abrasion resistance
› Excellent coefficient of friction
› Good durability vs. chemicals
FLAT BELTS
APPLICATIONS
› Paper processing industry
› Foil processing industry
› Wood processing industry
WIDE BELTS
2 mm up to
POLYURETHANE YELLOW 55 Shore A x 30
FINISHING
8 mm *
Sylomer® Yellow
Information
Foamed
YELLOW 160 kg/m3 12 mm * x 15
Polyurethane
FOAMED 12 mm /
Blue 220 kg/m3 x 15
POLYURETHANE 25 mm *
self tracking
Sylomer® Green
FOAMED 6 mm up to
GREEN 300 kg / m x 15
POLYURETHANE 25 mm *
Flat Belts
Sylomer® Brown
wide belts
Sylomer® red
endless belts
RED 500 kg / m x 15
POLYURETHANE 25 mm *
Neoprene
3 mm / 5 mm /
Cellular RubbeR BLACK 150- 200 kg/m3 x 15
finishing
10 mm *
Natural
Information
Natural
3 mm up to
Polyurethane BEIGE / YELLOW 400 kg/m3 x 15 High Flexible
8 mm *
Foam
Due to various backing characteristics, Polyvinylchlorid (PVC) backings are commonly used in glass
processing, wood processing, ceramic and packaging industries. Various FDA/EU approvals for dif-
SELF TRACKING
ferent PVC backings allow applications in sectors such as food and where good hygiene is required.
PVC backings are applied by adhesive bonding.
ATTRIBUTES
› Good durability vs. acids and chemicals
› Good resistance to atmospheric conditions
› Very adhesive
FLAT BELTS
APPLICATIONS
› Wood processing industry
› Glass processing industry
WIDE BELTS
Material Minimum Ø /
Material Color Hardness Approval Backing
Thickness Ø Factor
Rough top
self tracking
PVC Herringbone
Flat Belts
PVC Saw Tooth
wide belts
PVC Waffle Structure
endless belts
PVC WHITE 65 Shore A 0,7 mm 50 mm FDA
PVC Blue
PVC White
Information
In addition to our standard backing types, we offer special backings, such as Novo Fleece and Chrome
SELF TRACKING
Novo Fleece
› Material: Polyester
› Color: Anthracite
› Hardness: Incapable of measurement
› Material Thickness: 1,2 mm
FLAT BELTS
› Mindestdurchmesser: Ø 25 mm
› Attributes: Suited for high temperature ranges
Good durability vs. oil and fat
› Applications: General conveying applications, glass processing
Chrome Leather
WIDE BELTS
› Material: Leather
› Color: Grey
› Hardness: 65 Shore A
› Material Thickness: 2 mm / 3 mm
› Mindestdurchmesser: Ø 90 mm
ENDLESS BELTS
Polyamide Fabric
Polyamide fabric on tooth and / or back reduces the coefficient of friction and provides smooth and
FINISHING
enhanced operation characteristics for custom designed applications. Polyamide fabric is added to the
belt during the extrusion process.
ATTRIBUTES
› low coefficient of friction
Information
APPLICATIONS
› Accumulating conveyor
› Sliding applications
self tracking
› Code: NT / Nylon® Tooth
› Color: Green
Flat Belts
Polyamide Fabric on Back
› Code: NB / Nylon® Back
› Color: Green
wide belts
Polyamide Fabric on Tooth and Back
› Code: NTB / Nylon® Tooth and Back
› Color: Green
endless belts
Special Fabric
ECO Fabric offers both, antistatic features as well as an extremely low coefficient of friction.
finishing
Depending on its application area ECO also provides an extended service life in comparison to the
standard polyamide fabric. The special antistatic fabric is available for standard pitches such as
T5 / T10 / AT5 / AT10.
› Color: Anthracite
Overview Backings
TIMINGG BELTS
Polyurethane (PU)
Polyurethane 75 Shore A U32 / U33 75 Shore A 2/3 1 1
Polyurethane 85 Shore A U22 / U23 85 Shore A 2/3 1 1 FDA / EU
Polyurethane 92 Shore A U12 92 Shore A 2 1 1
Glass Backing G32 75 Shore A 5 1 1
FLAT BELTS
self tracking
Density (kg/m³) Thickness (mm) ATTRIBUTES
PVC
Rough Top RT 46 Shore A 4.8 3 4
Small Pebble SPT 65 Shore A 1.2 3 4 FDA / EU
Large Pebble LPT 35 Shore A 6 3 4 FDA / EU
PVC Herringbone PH 70 Shore A 4.5 3 4 FDA
Flat Belts
PVC Saw Tooth ST 40 Shore A 2.5 2 3 FDA / EU
PVC Waffle Structure PTW 65 Shore A 0.7 2 3 FDA
PVC Blue PB 60 Shore A 1/2 3 4
PVC White PW 65 Shore A 2 3 4 FDA / EU
Special Backings
wide belts
Novo Fleece NV Not specified 1.2 3 2
Chrome Leather Not specified 65 Shore A 2/3 2 1
Polyamide Fabric
Polyamide Fabric Tooth Side NT Not specified Not specified 2 1
endless belts
Polyamid Fabric Back NB Not specified Not specified 2 1
Polyamid Fabric
NTB Not specified Not specified 2 1
Tooth and Back
ECO Fabric
ECO Not specified Not specified 1 1 Antistatic
Tooth and Back
Profiled Belts
138
timing belts
Gates Timing Belts can be customized with welded profiles to meet specific application
self tracking
requirements. The molded profiles are made of tough polyurethane and become an integral
part of the belt through thermal bonding. Profiles can be manufactured in nearly any shape and
construction.
Our timing belts with welded profiles are optimal for applications in packaging, general conveying
and other automation equipment applications.
Choose from over 2 000 existing profiles available from Gates’s extensive mold inventory.
flat belts
ATTRIBUTES
› Available for all standard pitches
› Non-marking, durable design
› Over 2 000 existing shapes and constructions
› Widths up to 18“ / 450 mm available
› Thermal bonding process fuses belt and profile together
wide belts
APPLICATIONS
› Pushing applications
› General conveying applications
› Glass conveying
endless belts
› Food conveying
› Hygienic industry
› Textile industry
› Wood processing industry
› Synchronous conveying applications
Fabrication Capabilities
Finishing
Over 2.000 profile designs are already available from Gates extensive mold inventory.
Our application engineers will help you to design new, custom built profiles which will fit your
SELF TRACKING
application.
Ultimate performance can be achieved by following the design guidelines outlined below:
1. Profile Spacing
It is recommended that the profile spacing “A” correspond with the pitch of the belt. This allows the
best spacing tolerances, and minimizes the effects of the belt’s overall length tolerance on the profile
spacing. Profiles can be spaced on non-Pitch increments. However, if non-Pitch spacing is used, the
FLAT BELTS
2. Profile Dimensions
The most important considerations while dimensioning a profile are the size of the base of the profile
(“foot” of the profile) and the position of the profile on the belt. The profile thickness can affect the
flexibility of the belt, and can determine the minimum allowable pulley diameter. The flexibility of
FINISHING
the belt can be maximized, however, by positioning the profile directly over the tooth of the belt. As
the thickness of the foot of the profile increases, the minimum pulley diameter in the system must
be increased according to the table below:
Tolerances
Information
self tracking
Profile Foot Thickness (Inch) 1/16 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4
Profile Foot Thickness (mm) 2 3 5 6 8 10 11 13 16 19
XL 10 10 18 25 40 50 60 100 - - - * - - - *
L 12 12 12 18 30 40 50 60 100 - - - *
H / H-HF 14 14 14 14 18 25 35 45 80 100
XH 18 18 18 18 18 18 18 20 35 50
Flat Belts
T5 12 12 18 25 40 50 60 100 - - - * - - - *
AT5 / ATL5 15 15 18 25 40 50 60 100 - - - * - - - *
T10 / T10-HF 14 14 16 16 18 25 35 45 80 100
AT10 15 15 18 18 22 25 35 45 80 100
ATL10 / ATL10-HF 25 25 25 25 25 25 35 45 80 100
wide belts
T20 / AT20 18 18 18 18 18 18 18 20 35 50
ATL20 30 30 30 30 30 30 30 30 35 50
HTD®5 / STD5 14 14 16 25 40 50 60 100 - - - * - - - *
HTD®8 / STD8 20 20 20 24 30 40 50 60 100 - - - *
HTD®14 28 28 28 28 28 28 30 30 50 72
endless belts
HTD®L14 43 43 43 43 43 43 43 43 50 72
Minimum Number of Teeth of Pulley for Profiles not located over Tooth
Profile Foot Thickness (Inch) 1/16 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4
Profile Foot Thickness (mm) 2 3 5 6 8 10 11 13 16 19
XL 12 30 45 50 60 100 - - - * - - - * - - - * - - - *
L 12 20 40 45 55 60 70 80 100 - - - *
finishing
H / H-HF 14 14 25 30 45 50 55 65 80 100
XH 18 18 20 30 40 45 50 54 58 60
T5 12 30 45 50 60 100 - - - * - - - * - - - * - - - *
AT5 / ATL5 15 30 45 50 60 100 - - - * - - - * - - - * - - - *
T10 / T10-HF / AT10 18 20 30 40 45 50 55 65 80 100
Information
* not available
3. Profile Strength
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5. Segmented Profiles
If large profiles are required as carriers, then it
is necessary, that they are either segmented or
Information
slotted.
self tracking
Profiles with holes for securing paddles or other
attachments can be produced. Holes are either ± 0,5 mm (0,020”)
drilled before bonding, or are molded into the pro- ± 0,125 mm (0,005”)
file depending upon the volume and requirements ± 0,25 mm (0,010”)
of the application. Tolerances of the hole place-
ment depends upon whether the holes are drilled
or molded.
The tolerance of the hole from the belt surface is
Flat Belts
subject to the bonding process of the profile foot
and the belt surface. Generally, tolerances are as
shown on the right-hand side
± 0,25 mm (0,010”)
wide belts
7. Profiles with Inserts
Profiles can be molded with metallic inserts.
These are particularly useful in some applications
to replace roller chains with attachments.
The actual inserts can either be manufactured by
endless belts
Gates or provided by the customer.
finishing
9. Perpendicularity
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10. Ordering
When ordering a profiled belt, it is advisable
to submit a drawing of the profiled belt. For
your convenience standard drawing forms
are available from our Applications Engineer-
ing Department. Once a design is finalized,
Gates will submit the drawing to the customer for
WIDE BELTS
self tracking
Our online Profile Selector Tool allows you to:
› Find the right profile for your application
› Download of drawings for each selection
› Review minimum pulley recommendations
› Go to our website: www.gatesmectrol.com
› On the right hand side you will find the item Tool Set
Flat Belts
› Click on Profiles Selector 2 to start the application
Please contact our Applications Engineering group for special profile shapes, dimensions or
tolerances.
wide belts
endless belts
finishing
Information
Special processing
TIMINGG BELTS
Gates offers further finishings for belts to achieve a variety of application requirements. From
SELF TRACKING
grinded edges or surfaces to tight tolerances, punching or machining holes and slots to CNC
machining of three dimensional contours - Gates provides for all needs customized solutions.
Milling Grinding
Minimum Length 500 mm Minimum Length 480 mm
Maximum Length 30.000 mm Maximum Length No Limitation
FLAT BELTS
Punching
Minimum Length 500 mm
WIDE BELTS
Our Applications Engineering Department will help you with your custom requirements.
Advantages
› Unlimited adaptability for nearly all dimensions, contours and configurations
FINISHING
EXAMPLE OF USE
› Vacuum conveying belts for pulling applications
Information
Technical Design
TIMING BELTS
1. Abbreviations
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Please consider the following abbreviations and symbols for calculation basis:
a Acceleration [m/s²] g Gravitational Acceleration [m/s²]
AV Vacuum Area [m²] L Timing Belt Length [mm]
ß Angle of Inclination [°] l Gauge Length during Frequency measurement [mm]
cR Overall Stiffness [N] L1 Tight Side Length [mm]
FLAT BELTS
Feall Allowable Effective Force [N] SiBreak Safety Factor on Breaking Force
Feallapp Maximum Allowable Effective Force Application [N] SiF1 Safety Factor on allowable Belt Force
Ff Friction Force [N] SiFe Safety Factor on Allowable Effective Force
FFa Friction Force during accumulation [N] tm Tooth in mesh Factor
Information
FFV Friction Force due to Vacuum [N] TMotor Torque of Output Shaft [Nm]
Fg Gravitational Force [N] tv Speed Factor
Fpre Force for Pre-tensioning [N] v Speed [m/sec]
FStress Load Factor zm Teeth in mesh
Fw Externally applied working load [N]
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a. Conveying Applications b. Linear Positioning
Fe
Fw
F1
Fa=m*a
F1
Fpre v,a F2
m
Fg
v,a
FR
M
F2 N M
FLAT BELTS
G
β C C Fpre
SCHNITT C-C
MAßSTAB 1 : 2
Fpre
A A A
SCHNITT A-A SCHNITT A-A
MAßSTAB 1 : 2 MAßSTAB 1 : 2
c. Closed Power Transmission Drives d. Lifting Applications
WIDE BELTS
SCHNITT B-B
M
F1 Fe
v,a
Fpre
d1 M1
M2
d2
ENDLESS BELTS
v,a m g
v,a m g
M
Counter Weight
FINISHING
3. Basics
a. Load Factor FStress
If no real-life testing results are available for the design of timing belt applications we recommend
Information
a load factor for calculating the effective force Fe , associated forces for pre-tensioning Fpre and
tight side belt force F1.
Technical Design
TIMING BELTS
Negative effects on the timing belt service life such as shocks are avoided through the Load
Factor. The following list is provided as a guide for establishing a suitable factor:
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Average impact load 1,8 … 2,2 Hoisting devices, textile machines, extruders, paper handling
Heavy impact load 2,2 … 2,5 Brickworks, molding press, coining machines, hammer mills
b. Tooth in mesh Factor tm / Speed Factor tv
WIDE BELTS
The factors listed below are required to correct the Allowable Effective Force:
table 1 table 2
Tooth in mesh Factor tm Speed Factor tv
No. of Teeth in mesh Tooth in mesh Factor Speed Factor
ENDLESS BELTS
zm tm m/s tv
3 0.39 0 1
4 0.5 1 0.99
5 0.59 2 0.98
6 0.67 3 0.97
7 0.74 4 0.95
FINISHING
8 0.8 5 0.93
9 0.85 6 0.9
10 0.89 7 0.87
11 0.92 8 0.84
12 0.95 9 0.81
Information
13 0.97 10 0.77
14 0.99
15 1
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a. Calculation of Effective Force Fe
The effective force Fe at the driver pulley is derived from the sum of all individual forces
resisting the belt motion. The individual loads contributing to the effective force must be
identified and calculated based on the loading conditions and drive configurations. To
determine the Effective Force please use the method for conveying as follows:
Fe = Σ FResistance x FStress
i. Friction Force FF
FLAT BELTS
The friction force between the timing belt and the slider bed due to weight of the
conveyed good vertically to the direction of conveyance.
FF = µ x g x mF x cosβ
ii. Friction Force during accumulation FFa
The friction force between the timing belt, slider bed and the conveyed Material due to
WIDE BELTS
the mass component of the accumulated Material vertically to the direction of
conveyance.
FFa = (µ + µa) x g x ma x cosβ
iii. Friction Force due to Vacuum FFV
The friction force between the timing belt and the slider bed due to the vacuum for
ENDLESS BELTS
fixation of conveyed goods
FFV = µ x p x A V
iv. Gravitational Force FG
Force due to the mass component of the conveyed good parallel to the direction of
conveyance.
FG = mF x g x sinβ
FINISHING
v. Acceleration Force Fa
Force to accelerate the mass of the conveyed good.
Fa = mF x a
vi. Further Forces
Information
Motion resistance on the basis of belt mass, idler or similar are normally insignificant,
but may have a decisive influence on the total value of the effective force and therewith
on the belt load as well. The importance of mentioned influences has to be estimated
throughout the calculations – in extreme cases the component forces must be calcu-
lated and considered.
Technical Design
TIMING BELTS
Assuming an optimal slack side force the force for pre-tensioning is calculated consi-
dering the tight side length L1 and the total timing belt length L as follows:
Fpre = F2opt + Fe x L1
L
ii. Minimum Factor for Pre-tensioning
WIDE BELTS
In most cases the selection of the belt type and its width is not carried out by existing
applied loads, but on the geometry of the transported material. In most cases the
result of this choice is an oversized belt drive the required pre-tension can hardly be
determined based on calculation bases. For proper operation the Factor for
pre-tensioning should be set as follows:
Fpre = 0,3 x F1all
ENDLESS BELTS
determined above (Fe and F1) have to be compared with the valid data from our catalogue.
After the first selection, the resulting pulley teeth have to be detected. The determined
number of teeth and the angle of contact are the basis for the number of teeth which are
constantly engaged to the pulley and which can be used for power transmissions.
Information
SELF TRACKING
rectified with the help of a tooth in mesh factor tm which can be taken from table 1. The
same method is allowed for conveying velocity. The needed speed factor tv for speed can
be taken from table 2. The outcome is a maximum allowable effective Force Application as
follows:
Feallapp = Feall x tm x tv
Feallapp and F1all should be larger than the actual prevailing forces in the application.
FLAT BELTS
Feallapp > Fe
F1all > F1
WIDE BELTS
ii. Safety factor on allowable belt force SF1
SF1 = F1all / F1
iii. Safety factor on ultimate tensile strength SFBreak
SFBreak = FBreak / F1
ENDLESS BELTS
5. Calculation of Linear Applications
a. Calculation of Effective Force Fe
The effective force Fe at the driver pulley is derived from the sum of all individual forces
resisting the belt motion. The individual loads contributing to the effective force must be
identified and calculated based on the loading conditions and drive configurations. To
determine the effective force please use the method for conveying as follows:
FINISHING
Fe = ∑FResistance x FStress
i. Friction Force FF
The friction force between the conveyed material and the storing vertically to the
direction of conveyance.
FF = µ x g x m x cosβ
Information
Technical design
TIMING BELTS
Motion resistance due to belt mass, idler or similar are normally insignificant, but may
have a decisive influence on the total value of the effective force Fe and therewith on
the belt load as well. The importance of mentioned influences has to be estimated
throughout the calculations – in extreme cases the component forces must be calcu-
lated and considered.
b. Calculation of Force for Pre-tensioning Fpre
For trouble-free operation, it is necessary that the slack side does not fall below a certain
FLAT BELTS
tension. The pre-tension prevents jumping of the pulley teeth during belt operation. In
order to collect the pre-tension, the optimal slack side force has to be ascertained as
follows:
F2opt = (0,1…0,3) x Fe
Higher values are recommended for longer belt lengths.
Assuming an optimal slack side force, the force for pre-tensioning is calculated conside-
WIDE BELTS
ring the tight side length L1 and the total timing belt length L as follows:
Fpre = F2opt + Fe x L1
L
c. Calculation of Tight Side Belt Force F1
In the worst case the tight side belt force results as follows (application moving at full
ENDLESS BELTS
load):
F1 = Fe + Fpre
d. Belt Selection
To select the matching application for the belt type and width by using the values determi-
ned above (Fe and F1) have to be compared with the valid data from our catalog. After the
first selection, the resulting pulley teeth have to be detected. The determined number of
teeth and the angle of contact are the basis for the number of teeth which are constantly
FINISHING
engaged to the pulley and which can be used for power transmissions. The allowable
effective force Feall for the number of teeth smaller than 15 has to be rectified with the help
of a tooth in mesh factor tm which can be taken from table 1. The same method is allowed
for conveying velocity. The needed speed factor tv for speed can be taken from table 2. The
outcome is a maximum allowable effective force application as follows:
Feallapp = Feall x tm x tv
Information
Feallapp and F1 should be larger than the actual prevailing forces in the application.
FEallAn > FU
F1all > F1
SELF TRACKING
i. Safety factor on allowable effective force SFFe
SFFE = Feallapp / Fe
ii. Safety factor on allowable belt force SF1
SF1 = F1all / F1
iii. Safety factor on ultimate tensile strength SFBreak
SFBreak = FBreak / F1
FLAT BELTS
f. Clamp Plates
The clamp plates should be accomplished that at last 8 teeth per belt end can be clamped.
During the assembling process please consider to equally clamp the belt – the belt height
has to be reduced by at least 0,2 - 0,3 mm.
WIDE BELTS
6. Calculation of Closed Power Transmission Drives
Closed power transmission drives should be always realized as truly endless cast or flex belts.
The use of endless welded timing belts is not recommended.
a. Calculation of Effective Force Fe
The Effective Force Fe can be calculated with the existing movement resistance as follows:
ENDLESS BELTS
Fe = ∑FResistance x FStress Quod vide → conveying applications
Furthermore the effective force can also be calculated with the existing driving power as
follows:
Fe = (TMotor x 1000) / rpulley
or
Fe = (19100 x PMotor x 500) / (n x rpulley)
FINISHING
technical design
TIMING BELTS
In the worst case the tight side belt force F1 results as follows (application moving at full
load):
F1 = Fe + Fpre
d. Belt Selection
To select the matching application for the belt type and width by using the values determi-
ned above (Fe and F1) have to be compared with the valid data from our catalog. After the
first selection, the resulting pulley teeth have to be detected. The determined number of
FLAT BELTS
teeth and the angle of contact are the basis for the number of teeth which are constantly
engaged to the pulley and which can be used for power transmissions. The allowable
effective force Feall for the number of teeth smaller than 15 has to be rectified with the help
of a tooth in mesh factor tm which can be taken from table 1. The same method is allowed
for conveying velocity. The needed speed factor tv for speed can be taken from table 2. The
outcome is a maximum allowable effective force application as follows:
WIDE BELTS
Feallapp = Feall x tm x tv
Feallapp and F1all should be larger than the actual prevailing forces in the application.
Feallapp > Fe
F1all > F1
ENDLESS BELTS
SELF TRACKING
a. Calculation of Effective Force Fe
The effective force at the driver pulley is derived from the sum of all individual forces resis-
ting the belt motion. The individual loads contributing to the effective force must be iden-
tified and calculated based on the loading conditions and drive configurations. To determi-
ne the effective force Fe please use the method for conveying as follows:
Fe = ∑FResistance x FStress
i. Friction Force FF
FLAT BELTS
The friction force between the moved mass and its bearings.
FF = µ x g x m x cosβ
ii. Gravitational Load FG
Force due to mass component parallel to the direction of conveyance.
FG = m x g x sinβ
WIDE BELTS
iii. Acceleration force Fa
Force to accelerate the mass.
Fa = m x a
iv. Further Forces
ENDLESS BELTS
Motion resistance due to belt mass, idler or similar are normally insignificant, but may
have a decisive influence on the total value of the effective force Fe and therewith on
the belt load as well. The importance of mentioned influences has to be estimated
throughout the calculations – in extreme cases the component forces must be calcu-
lated and considered.
b. Calculation of Factor for Pre-tensioning Fpre
For trouble-free operation, it is necessary that the slack side does not fall below a certain
tension. The pre-tension prevents jumping of the pulley teeth during belt operation. In
FINISHING
order to collect the pre-tension, the optimal slack side force has to be ascertained as
follows:
F2opt = (0,1…0,3) x FU
Higher values are recommended for longer belt lengths.
Assuming an optimal slack side force, the force for pre-tensioning is calculated
Information
considering the tight side length L1 and the total timing belt length L as follows:
FV = F2opt + FU x L1
L
Technical design
TIMING BELTS
In the worst case the Tight Side Belt Force results as follows (Conveyor moving at full
load):
F1 = Fe + Fpre
d. Belt Selection
To select the matching application for the belt type and width by using the values determi-
ned above (Fe and F1) have to be compared with the valid data from our catalogue. After the
first selection, the resulting pulley teeth have to be detected. The determined number of
FLAT BELTS
teeth and the angle of contact are the basis for the number of teeth which are constantly
engaged to the pulley and which can be used for power transmissions. The allowable ef-
fective force Feall for the number of teeth smaller than 15 has to be rectified with the help
of a tooth in mesh factor tm which can be taken from table 1. The same method is allowed
for conveying velocity. The needed speed factor tv for speed can be taken from table 2. The
outcome is a maximum allowable effective force application as follows:
WIDE BELTS
Feallapp = Feall x tm x tv
Feallapp and F1all should be larger than the actual prevailing forces in the application.
Feallapp > Fe
F1all > F1
ENDLESS BELTS
SFBreak = FBreak / F1
Information
SELF TRACKING
a. Calculation of Effective Force Fe
The effective force Fe at the driver pulley is derived from the sum of all individual forces
resisting the belt motion. The individual loads contributing to the effective force must be
identified and calculated based on the loading conditions and drive configurations. To de-
termine the effective force please use the method for conveying as follows:
i. Fe = m x (g+ a) - me x (g-a)
ii. Further Forces
FLAT BELTS
Motion resistance due to belt mass, idler or similar are normally insignificant, but may
have a decisive influence on the total value of the effective force Fe and therewith on
the belt load as well. The importance of mentioned influences has to be estimated
throughout the calculations – in extreme cases the component forces must be calcu-
lated and considered.
b. Calculation of Factor for Pre-tensioning Fpre
WIDE BELTS
Not available for lifting applications with counter weight and one pulley.
c. Calculation of Tight Side Belt Force F1
In the worst chase the tight side belt force results as follows (conveyor moving at full
load):
F1max = mmax x (a + g)
ENDLESS BELTS
d. Belt Selection
To select the matching application for the belt type and width by using the values determi-
ned above (Fe and F1) have to be compared with the valid data from our catalog. After the
first selection, the resulting pulley teeth have to be detected. The determined number of
teeth and the angle of contact are the basis for the number of teeth which are constantly
engaged to the pulley and which can be used for power transmissions. The allowable ef-
fective force Feall for the number of teeth smaller than 15 has to be rectified with the help
FINISHING
of a tooth in mesh factor tm which can be taken from table 1. The same method is allowed
for conveying velocity. The needed speed factor tv for speed can be taken from table 2. The
outcome is a maximum allowable effective force application as follows:
Feallapp = FEall x tm x tv
Feallapp and F1all should be larger than the actual prevailing forces in the application.
Information
Feallapp > Fe
F1all > F1 max
Technical design
TIMING BELTS
a. Elongation ∆x
The static elongation based on an applied force such as the pre-tension results as
follows:
WIDE BELTS
∆x = F × L
cSp
cR = csp ×
L1 × L2
Note that cR is at its minimum when the tight and slack sides are equal.
Determine the positioning error ∆xPos due to belt elongation caused by e.g. the effective
force Fe:
∆xPos = F
cR
FINISHING
Information
SELF TRACKING
a. Pre-tensioning Fpre
For proper adjustment of pre-tensioning Fpre Gates recommends the Sonic Tension Meter
507 C which directly specifies the pre-tension in Newton.
When using prior tension meters the conversion of the pre-tension is required. The
conversion results as follows:
f =
√ Fpre
4 x m x l2
FLAT BELTS
b. Assembling Instructions
The timing belt should be placed around the pulleys without any tension. Using the
tensioning device, apply the calculated pre-tension to the belt. After applying the pre-
tension, lock all adjustable shafts into place. If the shafts are fixed, the timing belt has to
be assembled together with the pulleys.
WIDE BELTS
ENDLESS BELTS
FINISHING
Information
abbreviations
TIMING BELTS
The specifications listed are based on Gates experience. However, our specifications and data do not cover all possible belt drive conditions. It is
the responsibility of the belt drive system designer to ensure Gates belts are appropriate for a given system and application. The provided data is
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representative of our in-house experience and does not necessarily match product performance in industrial use. Gates cannot assume any liability
concerning the suitability and process ability of our products. We also cannot assume liability for process results, damages or consequential dam-
ages associated with the use of our products.
Do not use Gates belts in applications that depend solely upon the belt to raise/lower, support or sustain a mass without an independent safety
backup system. Gates products are not suitable for applications in aircraft.
All information contained are subject to change without notice.
abbreviations
FLAT BELTS
Approvals
FDA Approval by the U.S. Food and Drug Administration according to regulation no. 177.2600-Rubber Articles for repeated use
Information
EU EU approval for materials made of polyurethane, which are used for food applications according to the following EU regulations
and guidlines: VO (EG) No. 1935 / 2004 § 4, EG Regulation 2002 / 72 / EG-completion 2007 / 19 / EG, Regulation 82 / 711 / EWG
and Regulation 85 / 572 / EWG
Backings and Fabrications
High Back Backing / backing hardness depends on on belt
HB hardness
Min. pulley diameter in mm Pulley diameter factor x material thickness
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FLAT BELTS
WIDE BELTS
ENDLESS BELTS
FINISHING
Information
Your distributor:
GPU_K1012_EN
Technical specifications can change without prior notice. © Gates Mectrol GmbH 2012 Germany - 10/12.