¢ 24 ABE ‘ASEA BROWN SOVERI Fabricante: AaB Tipo: epF Skin! OPVO GGVO vacuo Meio de extingéo: | Asr— car comprimido Tensgo nominal Tao Ww de AT PRODUCT INFORMATION 5452 O93E~4 rev. 1 SFg CIRCULT~BREAKER TYPE EDF SK 1-1 WITH ONE OPERATING DEVICE TYPE FSA SESWG/BTK 91-03-22 DESCRIPTIONS High voltage cirucit-breaker type ED 5452 0948-3 Functional values 5452 095E-2 Lubricants . 5409 SO6E Locking liquid for threads 5409 7228-39 General instructions for maintenance 5409 7196-2 Transport 3409 7226-34 Storage prior to erection 5409 7228-35 ERECTION AND MAINTENANCE MANUAL FOR SF CLRCUIT-BREAKER TYPE EDF SK 1-1 WITH ONE OPERATING DEVICE TYPE FSA 5409 8765-4. Erection Commissioning Maintenance Trouble shooting Spare parts PRODUCT INFORMATION SPRING OPERATED DEVICE TYPE FSA CH-HS 1107 87E3452 0945-3 Page 2 SWG/BTK 89-10-24 The energy for both the opening and closing operations are stored ‘in springs which are enclosed in the operating devices. Normal operating cycle is 0-0.38-CO-Smin-CO or . 0-0,3s-CO-15s-C0-15s~CO, i ‘The circuit-breaker meets the requirements according to IEC Publication 56 and ANSI (37 and is restrike-free at breaking of .. capacitive load, The rated normal current is 2000 A for ED SK and max. 3150 A for ED Sv.ABB Switchgear i a 5452 0946-3 rev. 1 DESCRIPTION HIGH VOLTAGE CIRCUIT-BREAKER TYPE ED The high voltage circuit-breaker type ED is a detached SF~ circuit-breaker for outdoor erection in open substations, The circuit-oreaker is built up of three separate poles, which consist of three main parts. At the bottom the mechanism housings made of aluminium. The hollow post insulators through which operating insulators run and on top the breaking units. Each breaking unit consists of @ hollow insulator which together with an upper and a Lower flange constitute the casing and a lower and an upper current path with a contact system. The moving contacts are assembled on the lower current path whereas the fixed contacts 2 are assembled on the upper one. The circuit-oreaker poles to ED SK are permanently filled with SFe-gas, normally to the pressure 0.7 WPa absolute at 20°C. For ‘the poles to ED SV the valid normal pressure is 0.55 MPa absolute at 20°C. For monitoring the pressure te circuit-breaker is equipped with a density monitor. The poles are mounted on a common supporting frame, consisting of a front and a rear pole beam. The latter is mounted on two supports which are anchored to the foundations. The beams and supports are hot-dip galvanized. The pressure rise and gas flow which are necessary for extinguish ‘ing the arc during the course of breaking are produced partly by compression of the gas, partly by the energy given from the arc. At the opening operation the moving contact is pulled downwards over the fixed piston and the confined quantity of gas is compres~ sed and at high speed forced out through the springs in the upper end of the cylinder, At the same stage the arcing contacts are separated and an arc occurs. A specially formed nozzle leads the outflowing gas towards the arc. The gas is allowed ta pass both downwards through the moving arcing contact and upwards past the fixed arcing contact. For the continuous current there are separate contacts which are not affected by the arc at breaking. At closing operation the moving contact is pushed upwards at which time the contacts engage and the cylinder is filled with gas again. - The ED SK circuit-breaker is operated by a motor-operated spring- closing device type FSA. The ED SV circuit-breaker is operated by a hydraulic spring- Operated device type AHMA when three-pole operation and by motoroperated spring-closing device type FSA when single-pole operation. The operating device is connected to the operating mechanisns of the poles via a Linkage. Post océrace ‘ABB Switch goa AB 8-771 €0 LUDVIKA, SwedenABB Switchgear Info-No. s Fomioae 5452 O95E: lt ca FUNCTIONAL VALUES 5 * ' SFg CIRCUIT~BREAKER TYPE ED-SK 1-1 (72.5 kV) WITH OPERATING MECHANISM TYPE FSA 1 Closing time max. 60 ms Opening time max. 35 ms ON-OFF time *) max. 40 ms ug Resistance of the main circuit across the breaking unit: Max. 50 pQ at rated current 2000 A/1600 A. *) ON-OFF time means the time during which the main contacts are closed at a closing operation when the tripping impulse is connected in simultaneously, via the auxiliary contact iin Sere een gd ‘Bare pry mere cost ny recto pope ‘ceed be peed OS Sekt e Postal ese ‘ABE Swichgoar AB {8-771 80 LUOVIKA, Speen5409 SO6E rev. 12 Page 2 BIB 91-12-17 Grease "6": Low temperature grease for all types of bearings, gears and worm gears as well as valves in air-blast circuit~breakers, Also suitable for lubrication of silverplated contacts in air + (e.g. contacts in disconnectors). Also used when greasing O-rings made fron nitrile rubber and as * ‘a crevice corrosion prevention in circuit-breakers type HPL. Grease “Nn” For lubrication of moving contacts in Sfg~insulated circuit~ breakers (e.g. puffer cylinders). A very thin layer of the grease shall be rubbed on the sliding surface of the contacts. e Grease "L" Low temperature grease specially suitable for lubricating of fine mechanics ~ e.g. catch devices in operating mechanins which shall operate in strong cold. Grease "MH" Low temperature grease for Long-duration and permanent {ubrication of worm gears and other machine elements. Prevents wear and corrosion. Grease "G" Grease “N' Grease "L" ABB No. 1171 4014-407 1171 4016-607 1171 4016-606 at JASEOL AG =. i ASEOL SYLITEA 4-018 GULF 718EP Synthetic grease | ~ - € roar Mobi lgrease 28 - - SHELL Aero Shell Grease 22 |- - vontefluos S.p.A. | ~ Fonblin oT 20 - Grease "'N" ¢ ABB No. 4174 4016-612 Klaber Isoflex Tapas NB 52 :Note! Grease "E", and replaced by grease are from 1986-10-01 : Grease "K" is from 1989-08-01 replaced by greaseilo-No ; 3409 SO6E rev 13 itchgear ABB Switchg: From/Oste SWG/BK 93-11-01 TYPES OF LUBRICANTS FOR SWITCHING DEVICES : : As a guide to the selection of lubricants and oils, a description is given below of the range of application together with a list of suppliers arranged in alphabetical order and their trade names. oil Thin lubricating oil for precision parts in operating mechanisms and air-blast circuit-breakers. Also for relubricating of bearings, which can not be lubricated with grease G without dismounting ~ e.g. Links and Link gears. Viscosity at 50°C: 832 cSt. ofl "c Circuit-breaker oil with viscosity ~17 est at +200C. Suitable only for temperatures > -10°C. ofl "b's Circuit-breaker oil:with low viscosity ~ 6.0 cst. at +200. shalt also be used as oil in dashpots. For dashpots with the Letter "s" stamped on the cover ~ ofl "'S" shall be used. ofl "SM Silicon oil intended for ofl dashpots in heavy operating mechanisms. Qnty dashpots with the letter "s" stamped on the cover shall be filled with this oil. oil Mat oil oil oil s" Sieur yee res e age No. | 1174 2039-1 1174 3014-101 | 1171 3011-102 4173 7011-106 MOBIL MOBIL 1 (4811274 Energot Ist-v | circuit-br. oft 530] Univolt N61 — | Univolt 42 (44) CASTROL |Formata Rs SiK50| ~ a Tetrite SHELL [THO synthetic | NYTRO 10x NYSWITCHO 3 and 3x 5-30 | = - © 200 Fluid 200 cs - Circuit~br.oit A6S 0K Supersynthetic Kalte Schalteroel. x} SW+30] ~ 7 7 Note! Oil "a" is from 1986-10-01 replaced by Oit "A Pout arose ‘ABB Switchgear AB 8-771 80 WOVIKA, SnaconABB Switchgear 5409 S06E rev. 13 Page 3 BK 93-11-01 Grease "Pp": Vaseline for treatment of contact surfaces in current conductor, joints. Grease "R": EP-grease for heavily-loaded roller bearings, slide bearings, can discs and catches (Lithiungrease. Solvent refined mineral oft with Lithium soaps and motybedenum disulphide) in operating mechanisms type FSA. Grease "s' Fluorsilicon grease for greasing of O-rings made from EPDM and as @ corrosion prevention of gaps in circuit-breakers type ED. Also for greasing of rotating shaft sealings in low energy breakers type LTB: = Grease "p" Grease Grease "'s" Age ne 4174 5014-102 1171 4013-303 1171 4014-406 Svenska shell Shell vaseline 8401 JG.A. Lindberg Molykote Longterm Bo. AB 2 plus Linatex Molystria AB Dow corning FS-3451 No. 2 ABEABB Switchgear eee 3409 7226-39 From/Date LOCKING LIQUID FOR THREADS As a guide to selection of Locking Liquids, a description is given below of the range of application and supplier. Pre-treatment of surfaces: The surfaces shall be free from oil, grease, wax, paint and rust-preventive. Locking Liquids "A", "B" and "c" are designed for use on oily surfaces also. Locking liquid "A": Weak Locking and setting of set screws. Locking Liquid Medium strong locking of threads and sealing of screws and nuts. Locking Liquid Strong Locking and sealing of studs and bolts up to M36, Difficult to dismantle, Locking of fasteners after assenbly or adjust- ment. Sealing of porous veld joints, castings and sintered materials. The sealing is very resistant against pressure, solvent and cheni~ cals. Can only be used on clean, dry surfaces. Oily goods to be washed with trichloroethy- lene, preferably stean-washing. Locking Liquid pein i ico isd dvd Wd Locking Liquid "e": To pretreat PTFE at Locking of a thread con~ nection PTFE/metal. Liquid Liquid Liquid Liquid Liquid ‘Contes be prosecuted. ABO Swactgnas SA Aas nr 1269 0014-411 | 1269 0014-410 |1269 0014-408 | 1269 0014-409 | 1261 1907-1 Loctite utd} Loctite 222 | Loctite 242 | Loctite 270 | Loctite 290 | activator TrAT e Posi acess [ABB Swichgoss AB 18-7710 LLIOVIA SweconABB Switchgear Io-No 5409 7196-2 From /Date GENERAL INSTRUCTIONS FOR MAINTENANCE OF EDF SK CIRCUIT-BREAKER Contents: 1. Safety precautions 2. Cleanness 3. Cleaning 4, Waste disposal 5. Emptying of gas u ie ba iota cea a et 125 pwc py ror bond iy ay unre Sepos Coumenana be precane ASE Smee AE Poa adrons| 7 ‘ABB Swicrgeer Ad ‘8-774 89 LLOVIKA Sweden5409 7198-2 Page 2 SWG/BTK 90-05-18 1 Safety precautions 2 Cleanness = Follow the local high-voltage safety regulations. Put the breaker in the open position. Disconnect and earth the high voltage side. Disconnect the operating~ and heating voltage. . = Work on the insulators of the breaker or Live parts as well as transport and dismounting of complete breaking poles may not be done before the breaker is emptied till a max. pressure of 0.125 MPa abs. Before the opening of a normally pressurized vessel, it shall be emptied completely till atmospheric pressure. If the gas will be emptied into the free air, this shalt be done through a dust and absorbtion filter, See under clause “Emptying of gas" (page 3). Very high dielectric requierements are placed on the SF.~ gas and on the insulating parts and correspondingly also on their cleanness and dryness. on all work on the open circuit-breaker be aware that not only dirt but also air mofsture and hand perspiration are delete- rious. If for any reason gas spaces or parts thereoff should be expo- sed to the air humidity for Longer than 24 hours, these gas spaces are to be closed temporarily and filled with SF, gas to p abs = 120 kPa (1.2 bar). Single parts are to be sealed in plastic bags and kept in storage. Unusued SF, gas is non-poiseneus, odourless and colourtess. However, if is heavier than air and with substantial outflow it gathers easily in low situated spaces Like cable trenches, tanks and such. With Large amount of SF, in these spaces, there is a risk of suffocation due to Lack of oxygen. = Only perform overhaul work with adequate room ventilation. = The decomposition products which are formed in the breaking elenents are in combination with humidity corrosive and can cause skin-, eye~ and mucous membrane irritation. During the ‘opening and internal cleaning of the breaker, a close fitted mask with a filter against fine dust and acid gases, protective plastic or rubber gloves and a Long sleeved over~ all shall be used, The dust (decomposition praducts), that is formed in the breaker, shall be sucked with a vacuum cleaner provided with a dust filter and wiped off with a cloth that is sprinkled with ethanol of toluol.ABB Switchgear 3 Cleaning 4 Waste disposal 5409 7198-2 Page 3 SWG/BTK 90-05-18 ALL the dust as well as the used absorbtion agent is stored in a sealed container and is Uisposed off as chemical waste according to the valid provisions. During waste disposal and handling with decomposition products, it is necessary to wear protective gloves. prying cloths, protective gloves and vacuum cleaner bags shall be rinsed carefully with plenty of water. A. Insulator with paint-treated plastic outside surface, silicon rubber sheds or porcelain insulator. Rinse the outside surfaces. thoroughly with water and let it dry well before the breaker is opened. The end- and inside surfaces are cleaned with a non fluffy drying cloth soaked with ethanol. Cleaned insulators must be touched only with clean protective gloves (plastic or rubber). Cover the end surfaces of the insulators with a strong plstic foil to protect from recontamination, 8. Single parts Vacuun immediately after disassembly with a vacuun cleaner with a fine dust filter. Wipe of persistent dust with a non fluffy cloth. Remove stubbornly adhering dust with a cloth soaked with ethanol. Cover cleaned details with plastic foil or put in plastic bag. Details from spaces not filled with SF, are cleaned with ethanol and then Left to dry in the air. Then they are packed in plastic bags. ALL the dust as well as the used absorbtion agent is stored in a sealed container and is disposed off as chemical waste according to the valid provisions. during waste disposal and handling with decomposition products, it is necessary to wear protective gloves. ABB5409 7196-2 Page 4 SWG/BTK 90-05-18 5 Emptying of gas The breaker is evacuated by means of the gas treatment equipment, that purifies and compresses the gas, so that it can be reapplied. 7 Mixed gas - Sf, +N - can only be reapplied if the mixing conditions are under control. After the evacuation, the breaker is filled with nitrogen up to atmospheric pressure and after this evacuated again. In this way the eventual free drifting dust in the breaker is removed. Finally the breaker is filled again with dry nitrogen up till atmospheric pressure after which it is ready for dismounting and transport tilt the workshop. NOTE If work on the circuit-breaker only affects the outside of the breaker, for example cleaning of the insulators it is suffi~ cient to empty the breaker down to a pressure of 0.125 Pa abs. After the work is done, the breaker is refilled up to the normal working pressure.ABB Switchgear Info-No, au 7 GOODSMARKING AND TRANSPORT Goodsmarking Each case is marked with case number on at least two sides and gross weight on one short side. The case number and gross weight is painted in black directly on the case. A label, max 620x480 mn and with letters 20 mm high, if the customer does not require otherwise with information according to the customers requirements is attached on two sides of the case: In addition to the above, each case is marked, when applicable, with the following instructions, in black, which should be observed while choosing conveying equipment: - the instructions on the transport units (e.g. glass, centre of gravity etc, see fig. 1) ih y = glass, porcelain, handle careful il ae il Lo - ie > = centre of gravity (only when the ag centre of gravity is divergent from | the centre of the case). ie Ly ~ must be protected from moisture and rain 7 Figure 1 Transport unit Transport The circuit-breakers and disconnectors should be transported in their transport units, and particularly never be transported unpacked. Powe eden ° [ABB Swichgear AB 6-771 80 WOVIKA, Sweden5409 722E~34 rev. 3 Page.2 BK 93-05-10 The unit should be transported in such a way that they are = prevented from standing in water = not exposed to rough handling and damages - covered by at least tarpaulin, protected against water Every transport unit must be fixed during the transport. The tying must be so arranged that the transport units can not move in any direction. Velocity should be adapted to the road conditions. Transport units with different widths may normally not be stacked (the pressure may break the cover of the lower transport units). If stacking of transport units with different breadths is necessary, beams of wood must be placed between the units to divide the pressure equally. It is not allowed to stack more than three transport units. It should — be noted that stacking causes sideways instability, and therefore the load has to be fixed, i.e. prevented from dropping, rolling or falling. rie rie | tL yi i rie 4 & Tr = u a a Figure 2 StackingABB Switchgear Lifting 8409 7226-34 rev.3 Page 3 8K" 93-05-10 Before lifting, the symbols on the transport unit (such as centre of gravity, etc) should be observed. The transport units should be lifted with a lifting machine provided with forks or slings (see fig 3). If a crane i utilised slings should be used, The units may not be rolled or dropped from the conveying or lifting equip- ment. Figure 3 Lifting a transport unit Lifting the operating mechanism out of the transport unit The operating mechanisms BLG 350 should be lifted in the roof eye-bolt, which is connected to the framework within the Cubicle. 'The BLK, BLG 1000 and FSA should be lifted by the lifting devices on top of ‘the cubicle. Lifting slings should never be used around the operating mechanism (see 19 4). Figure 4 Lifting the operating mechanism Lifting the breakers and disconnectors out of the transport units Lifting the breakers and disconnectors out of the transport units is only necessary just before erection (see product information, which can be found in the cubicle of the operating mechanism). If they are going to be stored, see "Storage prior to erection", Info. No. 5409 722E-35.: tio: No. ABB Switchgear Fromiae 5409 7226-35 rev. 3 STORAGE PRIOR TO ERECTION General Circuit-breakers and disconnectors intended for outdoor opera- tion are generally delivered in units which are determined for ' transport reasons. Intermediate storage of these units should be avoided. If it 4s not possible to avoid intermediate storage, they should be stored indoors or under roof. The must also be stored on a plane surface above ground level to prevent breaking and water damage. On arrival it is important that: plastic sheetings are removed in order to prevent corrosion by condensate water (except for the spare parts; see separate instruct ions) . Storage in a humide climate without proper ventilation may Lead to a discoloration of the galvanized surface. This discoloration is conmonty known as “white rst" consisting mainly of zincoxide and zinc-hydroxide and is a result from a chemical process between e the pure zinc on the surface and humidity. The long term corrosion protection is not influenced, as the iron- zinc layer below the surface remains unaffected. The presence of white rust is no reason for rejection of goods according to Swedish standards. ed Conwawoten a be ostied ASE Sete OE On arrival, each unit should be checked in the following way: - delivery is in accordance with order and delivery documents. ~ any damage in delivery, and material Loss In cases where damages are detected or suspected, the units should be opened and damages should be photographed, Both damages and shortages should be reported. ALL details should be rationally stored so that they are always available, In general, all material should be stored in an approved storage (note 1), exceptions are given in the text below. The ambient air should not be heavily contaminated by dust, smoke, corrosive or combustible gases, vapours or salt, otherwise the equipment has to be cleaned before erection. For storage the original transport unit may be used, but the plastic sheeting should be removed. The coupling joints of the 7 assemblies, as well as all connections, are fitted with transport covers or protective caps which shall not be removed until innediately before erection, Poa accross 7 [ABE Swichgoay AB. 8-771 80 LUDIIKA, Swaden5409 7226-35 rev. 3 Page 2 SWG/8K 93-05-10 Transport ‘units with different widths may normally not be stacked (the pressure may break: the cover of the lover transport units). If stacking of transport units with different breadths is necessary, beams of wood must be, placed between the units to divide the pressure equally. It is’ not allowed to stack more than three transport units. It should be noted that stacking causes sideways instability, and therefore the load has to be fixed, i.e. prevented’ from dropping, rolling or falling. rie fy ie rig rig © pro FI a + a7 wo uw e@ Figure 1 StackingABB Switchgear 5409 7228-35 rey. 3 Page 3 SWG/BK 93-05-10 Operating mechanism (for circuit breakers/disconnectors) Circuit Breakers Disconnectors Spare parts The operating mechanism should be unpacked on arrival (see , “Lifting” in the "Transport" instruction Info No. 5409 7226-34). If it is not going to be stored in an approved storage (note 1), the heating elerients must be connected and, supplied permanently. with power to protect the control. equipment’ from ‘corrosion or freezing damages, 7 The breakers should be stored in their original transport unity where they are well protected from damages. The units shall be prevented from standing in water. The breakers may be stored outdoors, except for the EDI-breaker, which should be stored in an approved storage (note 1). If the breakers are stored outdoors they should be covered with at least a tarpaulin. The tarpaulin should not be placed directly onto the galvanized surface. Zt should be left an airgap to prevent condensation. Condensation that may occur should be selves draining. For the outdoor breakers the minimum allowed ambient temperature is “30°C, (since the transport pressure in the SF grbreakers ‘is lower than the operating pressure). For the in loor breakers the minimum allowed ambient temperature is -5°C, The disconnectors and earthing switches shall preferably be unpacked and stored at a place where they are well protected fron damages. They shall also be prevented from standing in water. If they are stored outdoors they shall be covered with a tarpaulin, ~The tarpaulin should not be placed directly onto the galvanized surface. It should be left an airgap to prevent condensation. Condensation that may occur should be selves draining. The spare parts shall be stored indoors in an approved storage (note 1), in their original units. This is in particular valid for rubber parts (sealings ete), uhich also have to be protected against Light and sun, in order to prevent them from drying. Gaskets can only be stored during Limited periods, so avoid storage of these parts. Structures may be stored outdoors. Note 1: We define an approved storage as a storage with = roof solid ground moisture of air Less than 50 % temperature 20°C (+/~ 10°C) ABBABB Switchgear ee 5409 8766-4 rev.t From/Dato SFe~GAS CIRCUIT~BREAKER TYPE EDF SK 1-1 Rated voltage 52 = 72.5 kV : With operating mechanism type FSA 1 (F) INSTRUCTIONS FOR ERECTION, OPERATION AND MAINTENANCE. Contents 1. General 2. Construction 3. Function 4, Erection e 5 Commissioning - 6 Troubleshooting ie 7? Maintenance 8 Spare parts 41 Appendix {2c par otto ana ay wna ors ‘Common oneal i Powtal aacross 7 |ABB Swtehgoar AB 5-771 80 LUDVIKA, Sweden3409 876E-4 rev. 1 Page 2 BTK 92-07-06 age GENERAL “1 Validity <2 Type designation +3 Specifications -4 Masses *5 Storage PERE ERD CONSTRUCTION 1 Breaker pole 62 SFg-gas supply system FUNCTION Control and monitoring Switching operations 1 Starting conditions .2 "CLOSING" 3 "OPENING" ERECTION 1 General 1.1 Preparations 2 Erection procedures 2.1 Mounting of spring operated 2 2 2 mechanism 2 Fitting of connecting rod +3 Mounting of density monitor and density monitor cables -2.4 Highvoltage connections COMMISSIONING 1 Starting conditions 22.4 Pilling of SFz gas 22.2 Filling of mixed gas to nominal filling pressure 10 Function test a1 +1 Trial switching operations 1 2 Anti-punping device 42 3 Check of heaters 12 foncluding work a2 00 CO OE NANNY G2aa00 VU «TROUBLESHOOTING 12 ¢ 1 SF¢ gas supply system 12 -2 Control circuits 412 . MAINTENANCE (Overhaul) 14 at Maintenance concept 14 +11 Overview of inspection work to be 7 performed 4 1.2 Overview of overhauls to be performed 14 2 Tools, jigs and fixtures and . additional parts « 3 Procedures 3 3.1 General 15 4 Preparations for overhaul 15 4.1 Taking the circuit-breaker out of service 15ABB Switchgear 5409 876E-4 rev. 1 Page 3 BTK 92-07-06 Page Removal of breaker poles * 15 Dismantling of the SF, gas pipes 6 Renoval of breaker potes with Link gear 15 Disassembly of breaker pole 6 Breaker pole disassembly 116 Disassembly of fixed contact 1 Disassembly of moving contact ay Cleaning 18 Overhaul of the assemblies 18 Overhaul of fixed contact 18 Overhaul of moving contact 18 Overhaul of Link gear 19 Assenbly of breaker pole 20 Erection of breaker poles 22° Overhaul of spring operated mechanisn *23 SPARE PARTS 3 a General 23 Inportant notes 8 Ordering of spare parts 3 Spare parts Lists 24 Set of contacts 24" Gaskets, springs, fasteners wet Gaskets for gassupervision 22h Set of gaskets for Link gear 124 Spare parts for spring operated “S mechanism FSA~1:F = Toots for EDF SK 25 Gas filling equipment 25 Adapter for gas filling 2B Safety disc unit, 26 Spare parts for safety disc 1 APPENDIX Bt. e 14.1 Figures ee ABB5409 876-4 Page 4 BTK 90-05-22 1 GENERAL 11 . validity These operating instructions are applicable for high-voltage circuit-breaker type EDF SK. : 1.2 Type designation — bp Ff SK 1-4 SFg-gas insulation 4 Generation Outdoor design Arcing chanber type eran Breaker construction e Code BIL Rated voltage - ¢ Te 325k ~ 52> 72.5 kV ; Nunber of chambers 13 Specifications Specifications are contained in the order documentation and ‘on the nameplate (Fig. 1/1). The diagrams contained in these instructions are schematic diagrams and serve to illustrate functional relationships. 14 Masses The mass (kg/lb) of a 3~pole circuit breaker can be obtained from the order documentation and the shipping documents. For purposes of internal transport see Fig. 1/2. 1.5 @torage of breaker components before erection Breakers intended for outdoor operation are generally delivered in units which are determined by means of transport. Before erection, these units shall be stored indoors or under a roof as long as possible. If the units will be stored outdoor, they must (2 be blocked up to prevent then from standing in water pools. With outdoor storage under Long time, the units shall be covered with ‘tarpaulin and the heating elements of the operating mechanism shall be connected,ABB Switchgear 2 Construction (Fig 2/1) 2.1 5409 8766-4 Page 5 BTK 90-05-22 The circuit-breaker. type EDF SK 1-1 is a three-pole operated ¢ SF-gas circuit-breaker. The circuit-breaker consists essentially of: ~ three breaker poles 10171 ~ ~ support frame 10172 = control cubicle with spring operated mechanism and connecting rod 10173 = density monitor 10112 ~ breaker support 10174 @ Mesker pole (Fig. 3/12,b) ‘22 4 The circuit-breaker consists essentially of: ~ upper terminal flange, 5413 O79-CE +) ‘insulator for breaking chamber, 2732 2160- fixed contact compl. 10030 ~ moving contact compl. 10013 Lower terminal flange 5413 083-22, post insulator 2732 2160-.../2732 2164-, Unk gear 10185 1 *) On this flange there is a cover that easily can be exchanged to a safety disc unit if the customer wishes. The poles are filled with sFe-gas and connected to header block by means of pipelines ¢Fig. 4/1a,c) SFg gas supply system (Fig. 4/12) The gas supply system consists of: ~ fm Sg gas density monitor 10112°with header block 10118 ~ Non return valve 10092 ~ SF, gas line 10177/a, 10177/b and 10178 ABB5409 876E-4 Page 6 BTK 90-05-22 3 FUNCTION 341 Control and monitoring (Fig. 3/2) 3.2 Switching operations 3.2.1 Starting conditions 3.2.2 "CLOSING" (Fig. 3/1b) 3.2.3 @Mrorenrnc" cig. 3/12) The schematic diagran of the control shows how the switching commands enter the circuit breaker control circuit, which monitoring elements are installed to detect any occurring failures, and which signals are thereby triggered. The control circuit itself can be seen in the order-related circuit diagram, ons toring elenents: Sfg gas density: c The density monitor 10112 (temperature-compensated pressure monitor) monitors the SF, gas pressure in the breaker poles and issues via its auxiliary contactor the signal "Filling of SF gas” in the case of minor gas losses. If the gas density drops to a value below the blocking pressure curve accarding (~ to Fig. 5/1, "CLOSE" and "OPEN" switching are blocked and an alarn signal 1s given, (Fig 3/1a,b) - SFg gas filled to nominal pressure. = Opgrating mechanism in breaker position by Fig. 2/1), which means close-spring tensioned and in OPEN-position. ~ To close the circuit breaker a "CLOSE" control element is actuated, whereby the spring operated mechanism 4s release: Via the mechanical transnission the operating mechanism moves the moving contact upward, thereby first closing arcing contact “g-h", and then main current contact "k=", To open the circuit breaker an “OPEN” control element is actuated, whereby the spring operated mechanism is released. Via the mechanical transnission the operating mechanism moves the moving contact dosnward, thereby first separating main current contact "k=l", and then arcing contact "g-h". During this movenent the piston compresses the SF, gas in the cylinder. The arc between the contacts increases the compres= sion pressure. In the area of the current zero a gas flow occurs which extinguishes the arc.ABB Switchgear 4 ERECTION ou General at 3409 876E~4 rev. Page 7 BIK 92-07-06 = All adjustments are made in the factory. ALL moving parts to be coupled aré already positioned correctly and fastened. ~ It is advisable to keep the transport packings of the pole colunns, thereby facilitating eventual transport on subsequent overhaul work. ~ To prevent the absorption of any moisture, the breaker poles are filled with insulating gas Pas = 125 KPA (= 1.25 bar = 18,13 lbf/inn?), Preparations for erection 4.2 Erection procedures The following shall be prepared and provided before erection: ~ An erection crane with a carrying capacity of about 850 kg (= 1.430 Lb) and a crane hook height of at Least 4 m (=13 #t) above the floor. aad ~ Lifting ropes ~ Dimension drawing, erection drawings and circuit diagrams ~ Circuit breaker material according to the erection drawings ~ Torque wrench for a range of 6...200 Nn and socket tool 24 mm (conn. 3/8"). = Qpen-end wrenches for bolts M6-M16 and 1/2" UNC and open-end wrench for 36 am. - A thermometer for ambient temperature. = An SFe-gasfilling equipment, art. no. 5439 027-6 and an SFe-gas, tube. If already there is a 8¢-gasfilling equipment an adapter art. no. 5439 027-AA is needed. Filling with SFg-gas: When filling with SFg-gas you need a das filling equipment, art, No» 5439 027-6, which contains a pressure reducing valve, a hose and couplings. Filling with mixed gas: When filling with mixed gas you need a das filling equipment, art. No. 5439 027-6 for the SFg-gas and also a pressure reducing valve, art. No. 5439 027-K for the No~ or CFqngas. ~ Sg leak detector ~ Lift the complete assembled circuit breaker with the crane, according to fig. 4/2. - Check the SF, gas pressure by pressing the disc of the check valve inwards with a pin of approximately 05. A distinct hiss shall then be heard. If there 1s no hiss the pole has a Leak which must be attended to. ABB5409 B76E~4 Page 8 BTK 90-05-22 ~ Place supports 10174 on the prepared foundation. The upper bearing surfaces for the pole support must be in one Level and horizontal. Screw supports tight to the foundation Cobserve Mp) (Fig.2.1). . The exact location can be obtained from the installation Layout plan, during the erection make sure that the fixation | holes for the earthing connection are positioned correctly (Fig. 2/1), > Mount frame 10172 with assembled poles 10171 on supports 10174 with fasteners 49069, 49622 and 89027. Observe Mp, Fig. 4/ta. 42.1 Mounting of spring operated mechanisn FSA 1:F (Fig. 4/1a) - Place the cubicle in correct mounting position between the Supports on wooden underLayments. ¢ ~ Pull operating mechanism with the 4 upper eyes upwards, insert staybolts in the holes provided for them and fasten with the accompanying fasteners "h"', observe Mp. Be careful! The pole in the middle must not be damaged by the Lifting sling. Attention! When Lifting, the upper joint head of the connecting rod must be inserted into the fork of the actuating Lever 10154. 4.2.2 Fitting of connecting rod Starting conditions: Position indicator and spring tension indicator indicate position "by" and “Untensioned” (fig. 2/1). = The operating mechanism and the circuit breaker are to be coupted together in the OPEN position. ~ Turn actuating lever on breaker all the way in the direction of the operating mechanism, For correct position see i @ Fig. 4/1b. = The connecting rod is already adjusted in the factory. ~ If the bores of the actuating Lever and the joint head do not correspond, the connecting rod length must be corrected. - This is done by releasing the Lover fasteners "g” (Fig. 4/1a), and then Lower the cubicle enclosure. ~ Release Locknuts "h' and "k" of the connecting rod (Fig. 4/1b), turn connecting rod, hold against turning and tighten locknits (observe Mp). : = Adjust connecting rod so it can move freely in the joint heads. Treat the cylindrical pin in the upper coupling with grease G (Mobil Grease 28), ~ Lift cubicle enclosure and fasten with the lower fasteners igh,ABB Switchgear 5409 8766-4 rev. 1 Page 9 BTK 92-07-06 44.263 Fitting of density monitor and matching cables 7 Connection of density monitor 10012, matching cables and 7 possible pressure gauge according to fig. 2/1, 4/1a. 424 : High-voltage connections (Fig. 4/1a) The high-voltage connection fasteners consist of bolts m2 (St.8.8) and at least 1 washer 13/28x3 mm and 1 Lockwasher 13,5/28x1.6 mn on each side of each bolt (observe Mp). 5 COMMISSTONING ALL data which are checked or measured are to be entered in @ commissioning record and kept for later comparisons. The SFg gas pressures can be seen on the circuit breaker nameplate. 541 Starting conditions the erected circuit breaker is isolated from the high-voltage system and earthed according to regulations. 5.2.1 Filling of SF, gas to nominal filling pressure (Fig. 5/1) AS the circuit-breaker poles are delivered vacuum processed and filled with Sfg gas to the pressure 0.125 MPa abs (20°C), at taking into service only one filling of SFe gas is required, up to the filling pressure given on the rating plate. The control current circuits are connected to the Low-voltage system, It 1s appropriate to carry out pressurizing directly from an SF, gas bottle. In order to avoid risks at the first filling, due to Possible transport danages to the porcelain, the gas bottle with filling equipment shall be placed as far from the circuit-breaker as possible, and preferably behind some shield. The hose Length is 20 n The pole columns are connected to the header block by pipes. @ First Let the gas, nitrogen - No ~ or pure SF¢, flow through the tilling hose of the gas filling equipment for about 3 minutes and then connect the hose to the SF.-gas filling valve on the header block 10118 (Fig. 4/10), ~ Sg gas filling: In the filling process the dependence of the noninal pressure on temperature (Fig. 5/1) must definitely be taken into account. After a temperature equalization period of approx. 1 hour, check the pressure and correct if necessary by adding or releasing gas. Check all sealing joints on the breaker poles and the gas supply systen for Leaks with a Leak detector. Repair any Leaks found according to chapter 6. ABB5409 876E-4 rev.1 Page 10 BTK 92-07-06 5.2.2 Filling of mixed gas to nominal filling pressure When the breaker is to be. placed in a climate where the temperature goes below -30°C, the circuit-breaker shall be filled up with "mixed gas" instead of pure SFg-gas. In order to avoid condensation when the temperature is below -30°C the SF,-gas is mixed with CF, (Carbon tetrafluoride) or fl, (Nitrogen gas). The'CF,-gas gives the same good breaking Capacity as SF,, but the'N,-gas often gives a reduction of the breaking capacity. Selection of gas-mixture: Gas mixture Breaking capacity Rated breaking current Power frequency SFe/Ny 25 kA 50 Hz 20 kA 60 Hz Ee SFe/CFy 25 kA 50 Hz 25 kA 60 Hz The total filling pressure for mixed gas is stated on the breaker's rating plate. The circuit-breaker poles are delivered vacuum processed and filled to the pressure 0.125 MPa abs (20°). At taking into service the SFg-gas-part is to be filled to 0.36 MPa at 20°C first and then the Np or CFy-gas part up to the total filling pressure stated on the rating plate. Normally the gas filling SFo/N, at 20°C is: 0.96 Ha SF, + 0.34 MPa Ny = 0.7 MPa abs. when using SF,/CF,: 0.36 MPa SF + 0.34 MPa CF, = 0.7 MPa abs. When filling gas after a possible leak, fi11 with Sfe-gas respective Ny ~ or CFy-gas in proportion as above. For instance: a teakage tb the blocking level 0.6 MPa gives with SFe/N, refit lingt SFergas B38. 0.1 = 0.051 MPa SF, at 20°C No-gas BB 0.1 = 0.049 Pa Ny at 20°C In the filling process the dependence of the nominal pressure of temperature must definitely be taken into account. In fig 5/1, graph for SF,-gas filling and filling up to graph & for N,- Qefor ssABB Switchgear 5.3 Function test 5.3.1 5409 8766-4 rev. 1 Page 11 BTK"92-07-06 The trial switching may only be Performed if: ~ the circuit-breaker is isolated from the high-voltage system and earthed according to regulations, = the’ SF6- or the mixed Gas is at nominal pressure, ~ the spring tension indicator of the spring operated mechanisn indicates the position “ba) (Fig. 2/1) “Tensioned", Trial switching operations (Fig. 5/2a,b) The operating times are measured, The diagran of a standard Slosing (c) (Fig, 5/2) The closing tine “t," < 60 ms is the time fron ~ Opening (0) (Fig. 5/2b) se Chening tine "ty" < 35 ms is the tine fron the moment the gonmand is issued until the contacts in the arcing chambers naximan “ait, as, £9 be measured on every breakee pole. The ~ GLOSE“OPEN switching (¢-0) (Fig, 5/26) The closeopen tine “ts) < 40 ms is the tine from the moment the contacts touch unt’. they Separate in the arcing chanber ret eTLOSE-OPEN" switching operations fer the measurenent the terminals "ki" and "2" on the close-open switch "NS" (Fig. 5/2a) are short circuited. > Rapid reclosure (9~¢-9) The rapid reclosure can only be tested with the test equip- ment of the installation, ABB5409 876E-4 rev. 1 Page 12 BTK 92-07-06 5.3.2 Anti-punping device (Fig. 5/2a) Issue a CLOSE command by applying a control voltage to terminal 2, Leave the voltage applied. - Issue an OPEN command by applying a control voltage to terminal 6. After the interruption by the OPEN command the circuit breaker may not reclose in spite of the CLOSE command still being present. 5.3.3 Check of heaters Neasure the resistance or apply voltage and measure the current. When the thermostat=controlled additional heater is installed, check the adjustment of the thermostat. 5.4 Concluding work 6 a ‘TROUBLESHOOTING Before any activity is started, the circuit breaker has to be isolated from the high-voltage system and earthed according to regulations. The control and heating voltages must be inter~ a rupted, 4 SFg gas supply system Remove all test and measurement equipment. Connect the circuit breaker to the high-voltage power Lines. = Make sure that the safety regulations have been followed. Take the breaker into service. When the signal “Filling of SF, gas” is given the gas pressure has to be checked and insulating gas added. The correction can also be done while the breaker is in service. If the density monitor responds in spite of nominal pressure being present, the density monitor has to be checked. If Leaks are suspected in the SF, gas system, proceed as follows: SFe gas pipes Check all screwed and brazed joints with a leak detector. Replace faulty brazing and fittings. Tighten leaking screwed connections. Casting details (mechanism housing, flanges etc) In the case of minor leaks all sealing joints are to be checked with a Leak detector. In the case of major Leaks it is recommended that the leaks are located using soapy water, Link gear seals o Leaking crankshaft seals must be replaced according to section 7.7.3. Check SF, gas humidity (dew point) ¢ ¢ABB Switchgear 6.2 5409 876E-4 rev. 1 Page 13 BTK 92-07-06 Control circuits ‘If a switching command is delayed, or executed only partially or not at all, proceed as follows: Interrupt control and heating circuits. Check the electrical terminals in the control circuits for tightness and proper connection. = Compare wiring with wiring diagrams and correct if necessary. ‘= Check coils of solenoid valve 10006 and if necessary change defective coils. The cause of the overload has to be established and eliminated. = Switch on and check control voltage Switching or blockings occur in the wrong pressure ranges. = Check the function of the circuit breaker when the density monitor is disconnected, when it is confirmed that the density monitor is defect it has to be replaced, ABB5409 8768-4 rev. 1 Page 14 BTK 92-07-06 7 NAINTENANCE (Overhaul) 7.1 Maintenance concept The maintenance includes inspection and overhaul work. Inspections are performed in tine intervals, while overhauls are duty-related, Overhaul work and special contact overhauls should be done in closed,, dust~free rooms. Tele overview of inspection work to be performed object Inspection interval Inspection work to be performed Occasionally, | every 5 years at least once per year ~ Number of CO switching operations Circuit breaker ~ Functional test according to section 5.3 74.2 Overview of overhauls to be performed Object Number of | Number of | Electrical | Overhaul switching | switching | switching cycles cycles duty 2 2500 5000 (co) | as shown in Fig. 7/1 Breaker pole = |.--~—— —|-- 9 ~~ e —~| 2eeording to section 7.4-7.9 ‘according to Gs section 7.10 @ spring operated nechani st according to Crank mechanisn |——————4 Sas gfaeer eb ee last corte aerate ! 5 seals Only replace if seals I--— --- I~ - @ —-|-—-—— —- are uncovered on dis- assembly 7.2 Tools, jigs and fixtures and additional parts Beside the tools for assembling acc, to 41.1 the following toals are needed: circlip pliers ¢8 (straight) wrenches 10-43 mn set of sockets for socket screws 5-10 mm (connection 3/8") and special tools, jigs and fixtures as per 7/2b.ABB Switchgear 23 Procedures 7.3.1 General Tah 5409 876E-4 rev. 1 Page 15 BTK 92-07-06 Maintenance includes inspection and overhaul works as described in the maintenance concept, section 7.1 of these instructions. Overhaul work in general, and contact overhauls in particular, should only be done in closed rooms which are as dust-free as possible. As a general rule, in overhaul work all uncovered sealing elements and disassembled spring washers and retaining rings are to be replaced. Preparations for overhaul Fabel 75 ae 7050 ‘aking the circuit breaker out of service = Switch circuit breaker to position "b," (untenstoned and OPEN) (Fig. 2/1). ~ Open associated high-voltage disconnectors. ~ Turn off controt~, signal-, motor- and heating voltages. ~ Earth high-voltages Lines on both ends according to Local regulations and isolate from the installation. ~ Remove control-, signat-, motor- and heating-lines (discon nect) ~ Reduce SFg gas pressure for the transport to the service room to Paps = 125 kPa (21.25 bar) = 18.125 lbf/in2). moval of breaker poles @ dismantling of the SF pipes f 745.2 ‘ter Loosening the fastening bolts of the SF¢ gas supply systen the uhole system can be moved longitudinal. The clamp nuts of the check valve are screwed out so that the groove in the check valve's thread is visible. Move the pipe-system side~ ways so the stop is in the clamp nut. In this position all the three check valves are closed and the clamp nuts can be totally loosened at the same time as the pipe-system is moved further sideways. Removal of breaker poles 10171 with Link gear 10185 Remove outer breaker poles = fasten crane rope beneath upper flange of the breaking chamber insulator and Lightly tension crane rope. Remove fasteners 49621, 49063, 89026 (fig. 4/14). = Move breaker poles away to the side. The coupling shaft 40005 (Fig. 4/1a) will slide out of the coupling sleeve 10180. Transport to the service room and place on a mounting block (provided by the customer).5409 8766-4 rev. 1 Page 16 BIK 92-07-06 7.6 Disassembly of bi e 7.664 Breaker pole disassenbly Dismantling of middle breaker pole. ~ Withdraw coupling shafts 10005. Remove connecting rod "f" (Fig. 4/1a). - Fasten crane rope beneath upper flange and tension crane rope Ligthly. Remove fasteners 49621, 49063 and 89026. - Withdraw breaker pole upwards and transport to the service room, ker pole 10171 (Fig, 7/2a) = Clean outside surfaces of the breaker poles. - Release SFg gas through dust filter. = In all subsequent work observe cleanliness. ~ Parts from the different poles may not be interchanged with one another. ~ ¢ = Place breaker pole on the mounting table. Fastening points are the upper flanges of the post- and breaking chamber insulators and the adapter plate 2173 917-A. = Remove screw 2121 2017-493 and washer 2151 2061-173 and take off the cover 2531 864~12. - Remove fasteners 2121 2017-532, 2126 2013-122, 2151 2063-179 and carefully Lift the flange 5413 079-CE with the fixed contact. = Place the flange on a safe surface and be careful with the O-ring slot. ~ Support Link gear 10185 on suitable wooden base, screw off and pull out as far as possible. & = Hold actuating rod attachment 2184 4436-3 from turning with open-end wrench WS 28 ma, release Locknuts 49695/49586 and turn adjusting screw 10041 until it releases the operating insulator socket 2184 4436-3 and the Linkage joint 10043, (° Completely remove Link gear 10185. Remove the O-rings 2152 929-145 and 2152 930-160, ~ Remove the fasteners that keep the breaking chamber insulator, terminal flange and post insulator together. Take off the breaking chamber insulator. Remove the moving contact and place on a wooden surface. = Withdraw pin 10050 and operating insulator socket 2184 4436-3 out of operating insulator 10049.ABB Switchgear 746.2 5409 8768-4 rev. 1 Page 17 BTK 92-07-06 Screw set screw 10051 with locknut 49505 out of adjusting ring 10053. Drive out flow direction tube base 10054 with diassenbly ved and adapter 00104 (fid. 7/2b). Remove pin 10029. Remove screw 2121 2017-529 and washer 2151 2063-179 and dismantle the post insulator from the adapter plate. Release screw 2151 2513-370 and remove desiccant container. Dispose of desiccant containers according to local regulations The sealing surfaces of the insulators and link gear housing and the O-ring slots in the flanges may not be injured, Dfsassenbly of fixed contact 10050 (Fig. 7/3) 7.6.3 Screw off screw 2121 2033-494 with washer 2151 2064-173 and disassemble the flange and the contact holders Remove hex screws 10057 out of finger cage 10058. Pull-off finger cage. Then the fingers 10059 will fall out. Remove fixed contact pin 10056 with socket wrench 00103. As a general rule, the fixed contact pin 10056, the countersunk screws 10057 and all fingers 10059 are to be replaced. Disassembly of moving contact 10013 (Fig. 7/4) Remove screw 2121 2515-499 and then remove the flange. Carefully withdraw moving middle section. Clamp piston 10060 in wood jaws or prisms, push flow direction tube base 10054 out of flow direction tube 10061 and screw off piston base 10062 with special torque wrench 00106 (Fig. 7/2b). Remove fasteners 49318 and spring washers 10064. Take off contact ring 10065 with insulating nozzle 10066 and separate. Serew off auxiliary nozzle 10067. Screw off erosion finger 10068 with torque wrench socket 90102 ¢Fig. 7/2b), Remove Long screws 10069 out of cylinder base 10070 and Pressure relief flap 10071 with compression springs 10072. Inspect piston 10060, flow direction tube 10061 and cylinder 10076 concerning damages. AB5409 876E~4 rev. 1 Page 18 BTK 92-07-06 Replace all piston guide rings 10073, cylinder guide ring 10177, tulti-contact rings 10074, conpression springs 10072, insulating nozzle 10066, auxiliary nozzle 10067, erosion finger 10068, contact.ring 10065 and spring washers 10064. | Clean all parts according to pertaining treatment instructions, 5409 7196-2. 726.4 Cleaning - 1? Overhaul of the assemblies 724 Overtiaul of fixed contact 10030 (Fig. 7/3) 7.7.2 Overhaul of moving contact 10013 (Fig. 7/4) Treat cloth contact surfaces for fixed contact pin with a polish and grease "Pp" and contact fingers with grease “P" (no polish cloth), 24) fig. 7/3. Screw Fi (See 5 Attent! Only af fixed contact pin 10056 in with socket wrench 00103 7/@b) and secure with locking agent "B". 409 722-39) (observe Mp.) ‘lon! 7 pply Locking agent to the Last two turns of the thread of the fixed contact holder 10097. Locking agent may not get onto ¢ Replac = sti to Fing jontact surfaces, Fig. 7/3 2k). e contact fingers as follows: ide finger cage 10058 over fixed contact holder 10097 up about 15 ma (= 0,59 in) before the Limit stop, insert gers, compl. 10059 with hooked-in springs and snap in. ‘Then push finger cage up to Limit stop. Screw in counter sunk screws 10057 and secure with Locking agent "B". Observe! Only on the last 4 turns of the thread. Observe Mp. Assemble the reassembled contact 10030 and the terminal flange and don't forget BH), f ‘Attention Clamp Treat ease the contact surface, marked ‘ig 7/3 with gre piston 10060 in wood jaws or prisms. contact surfaces of erosion finger and of piston with a polish cloth and grease "Pp", 2+), Screw 7/b) in erosion finger 10068 with special wrench 00102 (Fig. and secure with locking agent "a". Observe Mp. Treat the thread of socket 10067 with Liquid “E". Assemble by hand and secure with Locking agent " Attention! Only apply locking agent to Last tum of thread, Fig. 7/4#) and do not forget to remove inside catch piece of special wrench 00102. Clean contact surfaces between contact ring 10065 and piston 10060 insutat and grease with grease "Pp". Fit contact ring with ting nozzle 10066 and fasteners 49318, 10064 to piston. Observe Mp and how to secure. Screw Fig. piston base 10062 in with torque wrench 00106 7/2b) and secure with locking agent "a", ¢ CABB Switchgear 7.7.3 5409 876E~4 rev. 1 Page 19 BTK 92-07-06 Attention! Only apply Locking agent to the last two turns of inside thread. ~ Replace cylinder ‘guide ring 10077 in cylinder base ring 10070, piston guide rings 10073 and multi-contact ring 10074 ‘in piston 10060, making sure that the lamella of the multi- contact ring are facing in the right direction. = Clean and grease cylinder 10076 and the piston in the area of the aulticcontact ring with grease 'N", Fonblin, see 2 *) ide 7/46 - Carefully insert assembled middle section into cylinder 10076 and flow direction tube 10061 into cylinder base 10070, adhering to the 90° position between the window of the flow direction tube and the cylinder base. Do not turn middle section, or only turn it in the direction indicated by the arrow. = Screw in long screws 10069 with pressure relief flap compression springs 10072 and secure with locking agent + Observe Mp. Overhaul of Link gear 10185 (Fig. 4/ta, 7/5) Remove fasteners 49705, 89025 or 49701 and 89154 with shaft guard 10179 or cover 10183 and disassemble completely. - Push out shaft 10083 and Lever 10084 with Linkage joint 10085. ~ Remove socket head screw 10086 with washers 10088, 89004 and pull out joint pin 10087. ~ Replace following parts: = O-ring 10090 = X-ring 2152 999-10 ~ Sealing ring 10182 Clean the metal parts which are not replaced. - Assembly in reverse sequence to above disassembly. Grease Xerings 2152 999-10 and simmerring 10182 and fill with grease G (Mobil Grease 28). Do not injure sealing rings on the splining. Treat joint pin 10087 with grease G. Observe Mp. Attention! Make sure that the punch marks are aligned with one another "e' (Fig. 7/5). = Treat outer diameter "c" with grease G and mounting surface "a" of the cover 10183 with grease "Ss" (fluorsilicon grease). ABB5409 8768-4 rev. 1 Page 20 BTK 92-07-06 768 Assenbly of breaker pole (Fig. 7/2a) Mounting of operating insulator 10049 on moving contact = Install snap ring 10055 in groove of flow direction tube base 10054. = Install flow direction tube base 10054 with snap ring 10055 into flow direction tube 10061 to such a depth that the pin 10029 can be inserted. = Slide adjusting ring 10053 over flow direction tube 10061. = Slide operating insulator 10049 with screen 10095 over flow direction tube. Insert pin 10029. The pin bore must be in line with the actuating rod axis and insert flow direction tube base 10054 in pin 10029 all the way through the window in the direction flow tube 10061. Check: The actuating tube base must completely clear tl window. — Bring the adjusting ring 10053 into position such that set~ screw 10051 can be screwed into the bore in the flow direc~ tion tube 10061; tighten setscrew 10051 and Locknut 49505 and secure with locking agent "B". Observe Np. = Install the operating insulator socket 2184 4436-3 and pin 40050 in operating insulator. The pin bore must align with the operating insulator. Installation of moving contact 10013 on the terminal flange 5413 083-22: = Clean contact surface on the terminal flange and treat the contact surface on the cylinder base with a polish cloth. Cleaned surfaces are greased with grease "P". Assemble with screw and washers, 2151 2515-499, 2195 2011-36, 2151 2061-173 and secure with Locking agent Observe Mp. ~ Treat both outer diameters of the contact ring 10065 (marked in Fig. 7/4) with grease ‘'N", FombLin. = Grease O-rings 2152 929-155 and 2152 930-170 and the O-ring slot on the terminal flange 5413 083-22 with grease "Ss", fluorsiLicone grease. Place the O-rings in the slot. - Assemble the breaking chamber insulator and the flange and try to centre the moving contact in the insulator.ABB Switchgear 5409 876E-4 rev. 1 Page 21 BTK 92-07-06 = Pass the post insulator on the operating insulator and mount the two insulators against the flange with fasteners 2121 2017-534, 2126 2013-122 and 2151 2063-179 (fig 7/20). ~ Treat the O-rings and the slot in the adapter plate with grease "s" and place the O-rings in the slot. = Attach a new desiccant container to the adapter plate 2173 917-0 (Fig 7/2a) with screws 2151 2513-370 (6 Nm) and secure with locking agent “BN. Determination of adjusting dimension "A" between operating insulator socket 2184 4436-3 and Linkage joint 10043 (fig. 7/20): = Attach depth gauge 6896 738-E to the upper breaking chamber insulator flange 10016, Push operating insulator 10049 all the way up. Place straightedge 00114 against the lower flange @ of insulator and Link gear 10185 and measure dimensions "x" and "YM. = = Calculation formula for dimension "A Az x ty = 45 mm (21.77 in. = Adjust compass 00115 to dimension A. = Remove depth gauge 6896 738-E and straightedge 00114. Installation of fixed contact compl. 10030, see fig. 7/2a. = Treat the O-ring slot on the upper terminal flange, 5413 O79-CE and the two O-rings with grease "s" before placing the O-rings in the slot. - Assenble the flange with the reassenbled contact, 10030, and centre the contact in the insultor. Use fasteners 2121 2017-532, 2151 2063-179 and 2126 2013-122. @ Observe My = 79 Nm = Finally treat the O-rings and the slot on the upper terminal flange with grease "'s" and mount the cover 2531 864—12 with screw and washer 2121 2017-493 and 2151 2061-173 (Mp=45. Nm) « Mounting of Link gear 10185 (Fig. 7/2a)s - Pull operating insulator 10049 into position "OPEN". - Treat the 0 with grease slot in the adapter plate and the O-rings Place the O-rings in the slot. = Place Link gear 10185 at a distance of approx. 50 mm (=1.97 in) in front of lower flange of the post insulator. | i d i ABB35409 B76E-4 Fev. 1 Page 22 BTK 92-07-06 Screw adjusting screw 2121 769-27 with hex nuts 49586 and 49695 screwed all the way back simultaneously into thread of operating insulator socket 2184°4436-3 and of Linkage joint 10043 (only one rotation). = Screw adjusting screw 2121 769-27 into dimension "A" with adjusted compass 00115 and secure on both ends according to Fig 7/2c with Locking agent "B" (observe Mp). - Treat sealing surfaces with grease "Ss" (fluorsilicon grease). - Attach Link gear 10185 with fasteners 2126 2013-122, 2151 2063-179 and secure with locking agent "a" (observe Mp) + 7 fe Gas filling i After that the breaker has been reerected, after revision or @ repair, it shall - before trial operation - be filled with SF g~gas. = - ¢ Evacuate till a pressure of 1 mbar and continue with pumping at Least 1 hour from the moment the pressure of 1 mbar is reached. Break off the evacuation and fill the breaker with dry, clean nitrogen up tillo atmospheric pressure. Leave the breaker alone for a few hours. Evacuate again till a pressure of 1 mbar and fill the breaker with clean SF¢ gas up till 0.125 MPa abs. Observe the security precautions for gas filling. 79 Erection of breaker poles (Fig. 4/1a,b) = Bring middle breaker pole all the way into the OPEN position, place on actuating Lever 10154 in correct position according ( e to punch marks a” (Fig. 4/1b). Lower pole onto support frame 10161 and insert connecting rod joint head in actuating lever fork. The operating mechanism must be in the OPEN position. Insert hex screws 49063. Apply hex nuts 49621 with washers 89026 and tighten only Lightly so that the breaker pole can (° still be turned easily in the screw clearance. Treat joint pin 10158 with grease G (Nobile Grease 28) and secure with fasteners 10064, 89224 and 49215 (observe Mp). Insert coup~ Ung shafts 10005 into coupling sleeve and actuating lever. Treat the splines with grease G. = Bring outer breaker poles all the way into the OPEN position, and from outside with coupling sleeves mounted, slide over coupling shafts as far as possible. Apply remaining fasteners 49068, 49621 and 89026 and tighten after final alignnent of the breaker poles. The joint heads of the connecting rod must remain movable, and the coupling shafts axiatly movable Cobserve Mp).ABB Switchgear 7.10 Overhaul of spring oper 8 SPARE PARTS 8.1 General 8.161 Important notes - 8.142 5409 876E~4 rev. 1 Page 23 BTK 92-07-06 The gas nipple are greased with grease G, Mobil Grease 28, see #) figs 4/1c. : Let the SF, gas flow through the gas system through the : header block for about 3 min. Let the gas flow when the systen 4s connected to the non-return valves of the mechanism housing acc. to fig. 4/1c. The clamp nuts are screwed in only to the groove in the check valve's thread. Then all the clamp nuts are screwed in totally simultaneous as the whole system 4s moved sideways. Lock all pins. If the connections to the header block have been dismantled, those shall be reassenbled and secured with locking agent "a". dbserve Mp. FILL with SFg-gas till normal working pressure 0,7 MPa abs. After finished gas-treatment the nut and O-ring, 10112/c are assembled. ated mechanism 10173 (Fig. 7/6) Clean transmission roller “A", worm gear "6" and worn treat the machined surfaces without disassembly. " and Clean Lightly grease transnission cam wheel “B", locking pawls "c" and "p", Levers "Ev and "F". Use grease "R" (EP-Lubricant)« After 5000 switching cycles the stored-energy spring operated mechanism has to be overhauled, Please contact ABS at that time. Replace all uncovered sealing rings of the SFz gas space. Unpacking: shortly before use. Ordering of spare parts For ordering, the following data are essential: Order Noe 1- sesseee See order documentat fon Type designation See nameplate Serial nunber see naneplate Publication nunber See end paper Part number See spare parts list Part designation See spare parts list ABB5409 8765-4 rev. 1 Page 24 BTK 92-07-06 8.2 Spare parts List 8.261 Set of contacts for 1 breaking unit,-art. No. 5429 O87-A Comp. No. 10056 10059 10065 10066 10067 10068 10074 40073 40077 10045 }] are Gaskets, springs, fasteners Comp. No. Complete set of gaskets for comp. nr @ . cot10/0 00110/a & 10112/¢ L 10118 L 00110/b L 101142/b 8.2.4 Art. Now 2658 4135-A 2658 4056-8 2658 4101-6 5414 098-1 5414 099—1 2658 4133-A 2656 954-1 2186 721-2 2186 721-1 6932 990 Arte Now 2152 929-155 2152 930-170 2152 929-145 2152 930-160 2154 2031-10 2121 2713-368 2195 2011-13 2192 711-10 Art. No 2152 929-20 2152 929-22 2152 929-28 2152 929-40 2152 2011-310 2152 841-17 Name of item Fixed contact pin Finger compl, Contact ring Insulating nozzle Auxi ary nozzle Erosion finger Multi-contact ring Piston guide ring cylinder guide ring Desfecant cont. Fig. 73 73 74 7s 74 wh 7 Ws 74 Vea for 1 breaker pole, art. No. 5429 087=T Nane of item O-ring O-ring O-ring O-ring Spring washer Countersunk screw Disc spring Compression spring gassupervision, art No. 5429 087-¢ Nane of item O-ring O-ring O-ring O-ring O-ring Gasket Set of gaskets for 1 Link gear, art. No, 5429 087-0 Comp. No. 10090 10091 40182 Art, Now 2152 999-10 2152 4052-10 2152 929-25 2152 4951-2 Name of item Xering O-ring O-ring Sealing ring Fig. Tia Vi2a Tia Tea Zia 73 7 Wh Fig. ale 4c ale 4/10 afc ane Fig. 75 7s US US Number woe{ ABB Switchgear 8.2, Spare parts for FSA-1 (F), art, No. 5429 O87-E Comp. * 10166 10066, - 10020: 10167 10168: 10168 8.2.6 Tools Comp. 8.2.7 No. Art. No. Motor brushes motor Coil "CLOSE" “OPEN” ¢y) EXIN 300701 Spring tensioning motor EXIN 300702 R1 Switching element 501-10R-aL Limit switch 551-10R-GE Limit switch EXIN 400834 R for EDF-SK, art. No. 5429 087-V No. Art.No. acc, to BBC Name of item HAFA 409543 R1 Guide pin HAFA 423016 R1 Ins. tube interior guard HAFA 409540 R1 Special wrench HAFA 423015 R1 Socket wrench HAFA 409541 R1 Disass. rod with adapter HAFA 409542 R1 Set of wrenches HAFA 423008 R1 Spec. torque wrench HAFA 423017 R1 Mesuring kit HAFA 409804 R1 Cleaning device - HAFA 409546 P9 Torque wrench 6896 738-E Adjustment toot Gas filling equipment art. no, 5439 027-6 8.2.8 Adapter for gas filling art. no. 5439 027-AA 5409 8766-4 Fev. 1 Page 25 BTK 92-07-06 716 76 716 76 716 76, Fig. 7b 7/2b 7/2b Web Theb 7b 7/2 2/eb 7/2b 7b 712b Nunber Baas essunn ABB5409 876E-4 Page 26 BTK 92-07-06 8.2.9 Safety disc unit, article no. 5872 025-AX Name of item Article Now Safety disc unit 2539 704-20 O-ring 2152 929-75 O-ring 2152 929-90ABB Switchgear 1 APPENDIX 1461 Figures Fig. ara 12 2/a Bia 3/1b 32 aia 4itb alte 4l2 5/1 S/2a 5/2b 7 Thea Tleb ee 7B 7 25 7% 5409 B76E~4 rev. 1 Page 27 ‘BIK 92-07-06 Designation Nameplate Tabulated masses Circuit breaker Breaker pole "OPEN" position) Breaker pole "CLOSED" position) Schematic control diagran Circuit breaker conplete Connecting rod securement SF, gas Line Transport instructions SFg gas filling pressure diagran Measurement Layout for function test Simultaneity monitoring Admissible switching cycles for contact overhaul Breaker pole complete Tools and overhaul tools Length adjustment of moving contact Fixed contact Woving contact Link gear Stored-energy spring operating mechanism ABBis: ee rater] a za a a 33 ae er = ene ee ol wr sel a = SS = = SEG mene ST aay ‘Saaeeors | a ae ns — Seer | = | = =] aa ze TaBBARS ATV} rnzie bia &‘Atss HY SMLTCHGEAR Fig. 4/1our “Brg 2/0110 ot VDJ vector stiorr ittdor —e/euioh sector s id raroums m eav 27241011‘ABB. HY SWITCHGEARaie “Bis yousan aeidepe wpm youesn onbsoL a2ynap Suyuen a roxomunveny EN SSNs £ eayL “O14 02 puntor —azre “81s 1143 eas TasHLOdeON Ss EE aS eH aor: mia be SE [+e = satco soto silo woozie “Old 82 9689 posey. BaABB HV Switchgear JSentinn ing Designation Mandverdon inkl kontroll JOperating mechanism, incl. control Typ Type Vikt per brytare Mass per circuit-breaker jtransmisston HTotatvikt inkl stativ Total mass including support istativ Supports komplett brytarpot Breaker pole compl. 160 352 | 352 lsrytarpoler, polbalkar med tillhirande ldrivaxtar lBreaker poles, pole supports with actuation 935 1045 180 396 Vikt per pol Mass per pole Fig. 1/2 ‘ASEADROWN BOVEKomponentlista till fig. 2/1 Densitetsvakt Kabel till densitetsvakt Brytare typ EDF . Brytpot : Polbalkar Man8verdon med dragst8ng Stativ Lagesindikator TILL-FRRN Brytarlage FRAN med ospinda fjadrar (ej klart for brytning) Brytarlage FRAN med spinda fjadrar (kLart fSr TILL-FRAN~sLag) Brytarlage TILL med spinda fjadrar (klar f8r FRAN-TILL-FRAN-slag) Jordningsanslutning Legend to Fig. 2/1 Density monitor’ Density monitor compl. a Circuit breaker type EDF ‘ Breaker pole < Support frame « Control cubicle with stored-energy spring operating mechanism and connecting rod Support Position indicator “CLOSED-oPEN" Breaker position “OPEN" and springs untensioned (not ready for switching) Breaker position "OPEN" and springs tensioned (ready for CO switching) Breaker position "CLOSED" and springs tensioned (ready for 0-CO switching) Earthing connection Fig. 2/1NNN Ih! | HY /NNTTI {I 1), * eviiasa - Fig. 7/1ABB HV SWITCHGEAR 10174 Mp = 690 Nea 10170 Fig. 2/1PLfr “8rs 1 5 5 | | iF ‘¥L101- ere ‘B6r| BLLOL $000) 2 2 i : —Komponentlista till Fig. 3/1a, b 2531 864-12 Lock 5413 O79-CE Bure anslutningsflans 2732 2160- Brytkammarisolator 27322160" el. 2732 2164~ stddisolator 5413 083-22 Nedre anslutningsflins 2173-917-A— Anslutningsplatta 10013 Rorlig kontakt 10030 Fast kontakt 10041 stallskruv 10049 Mandverisolator 10171 Brytpol 10185 Lankvaxel g-h Ljusbagskontakt kel Driftstrémskontakt ° Brytare i lage FRAN c Brytare i lage TILL Legend to Fig. 3/1a, b Cover Upper terminal flange Insulator for breaking chamber Post insulator Lower terminal flange Adapter plate Moving contact Fixed contact Adjusting screw Operating insulator Breaker pole Link gear Arcing contact Main current contact Circuit breaker in "OPEN" position Circuit breaker in "CLOSED" position Fig 3/ta, b10171 ! al _ 10030: 2732 2160- s = o S . S 2 2732 2160-7 S S 2732 2164~ . f 1 Fig. 3/14 31 864-12 5413 079-cE a 10165 10013 5413 083-22 10049 > 10187 10081 2173 917A 0185, Fig. 3/1b Fig. 3/12,10006 10007 70008 10009 10018 10019 10020 10112 10174 3 siz 813 1) Komponentlista till Fig. 3/2 Fr&nspole Tillspole Hjalpkontakt (S1) Hjalpkontakt (kt eller K2) GransLagesbrytare (S3) Fjadermandverdon Motor for fjaderspnning Densitetsvakt (#2) Brytpol ‘Sdkringsautomat Strémbrytare Omkopplare Mandverstromstallare Till-Fran Fiarestyrning Legend to Fig. 3/2 Opening coil “OPEN” Closing coil "cLose” Auxiliary switch (S1) Auxiliary switch (K1 or K2) 0 * Motor Limit switch ($3) Notor operated spring closing mech. Spring tensioning motor Density monitor (F2) Breaker pole Winiature circuit breaker Selector switch Control switch "CLOSED-OPEN" Remote control Fig. 3/210005 10112 10118 10126 + 10154 10161 _ 10173 10174 10176 110177 110178 10179 10180 40182 10183 49063 49069 49621 49622 49701 49705 29025 89026 39027 9154 D Komponentlista till Fig. 4/1a Mandveraxel Densitetsvakt Venti lbLock Kabel till densitetsvakt Mandveraxel Polbalk Mandverdon Stativ Nandversténg SFg-gasledning SFe-gasledning Skyddskipa Kopp ingsbussning Simmerrring Lock Sexkantskruy M12x45. am Sexkantskruv 16x50 mm Sexkantmutter N12x0,80 Sexkantmutter M16x0,80 Insexskruy 10x20 mm Insexskruv 10x40 am Bricka Bricka Bricka Bricka Hégspinningsanslutning, vid vid varje skruvférband tmin- stone 1 bricka 13/28x3 och 1 lasbricka 13,5/28x1,6 pa var sida Koppt ingshytsa Skyddskg| Mandverstang Cing&r i mandverdonet) Fastelement Fastelement Atdragningsmoment ftelof Legend to Fig. 4/1a Coupling shaft Density monitor Header block Density monitor cable compl. Actuating Lever Support frame Operating mechanism Support Coupling shaft Se gas pipe SF gas pipe shaft guard Coupling sleeve Sealing ring Cover Hex screw M12x45 mm Hex screw 16x50 mm Hex nut M12x0,80 Hex nut — M16x0,80 ae Socket head screw M10x20 mm Socket head screw 10x40 mm Washer Washer Washer Washer High-voltage terminal: Per screw fastener at Least 1 washer 13/28x3 and 1 lock washer 13.5/28x1.6 on each side of the fastener Coupling, coupling sleeves Coupling shaft and guard Connecting rod (component of spring operated mechanism) Fasteners Fasteners Torque Fig. 4/10