Optimizing Field Machin
Optimizing Field Machin
Energy Consumption
296 © 1981 American Society of Agricultural Engineers 0001-2351/81/2402-0296S02.00 TRANSACTIONS of the ASAE-1981
(START) MARCH APRIL MAY JUNE JULY 1
22 29 5 12 19 26 3 IO 17 24- 31 7 14 21 28 5 12 UJ
NUMBER OF GOOD DAYS 2.0 | 2.1 | 3.4 3.8] 4.2 4.6 1 4.8 4.7 4.81 4.51 4.7 | 4.7 | 5.0 [ 5.21 5.1 5.5 | 5 3
1 TIME AVAILABLE (HR» —» 75 T 80 T 92 47 48 < 139 102 J 51 ' 108
DEFINE THE INTIAL CONDITIONS OF THE FARM
COLLECT AND GENERATE DATA
CORN PLOW DISK PLANT j CULTIVATE
l | i 1 1
| DETERMINE NET INCOME PER HECTARE FOR CROP? 1 j 1
SOYBEANS PLOW I DISK PLANT CULTIVATE
1
FIG. 2 Boundary dates for field operations and available time for each
OBTAIN RESULTS: operation.
A. CROPS SELECTED FOR PRODUCTION
B. NET ENERGY RETURN OF THE FARM
C. RESOURCES DEPLETED
and irrigation. The whole process of partitioning in-
creased the number of variables in the model from 4 to
802.
JT DATA :
UNIT DRAFT, FIELD EFFICIENCY, \
levels of nitrogen application (0, 28, 56, 84, and 112 COMPUTE ENERGY CONSUMPTION
kg/ha). This partitioning produced 30 variables PER HECTARE ( E N C O )
ENCO" 9 3 2 0 ( F P H A )
S u m m a r y of t h e results.
Power level (kW): 5 0
Fuel Energy
consumption, consumption
Machines r e q u i r e d Width, m EFC, ha/h L/ha kcal/ha
The results associated with using 50, 60, 70, 80, 90, Changes in energy input, energy input per hectare,
100, 110, 130, and 150 kW tractors are given in Table 2. fuel consumption in field operations for the total
Net energy return increased from 6,455 X 106 kcal to cropland and per hectare of cropland at different power
6,866 X 106 kcal when the power level was increased levels are indicated in Table 2. The effect of power level
from 50 kW to 70 kW. However, this increase did not on overall energy efficiency is illustrated in Fig. 7. By
continue to other power levels. It decreased gradually looking at the relationship between the power level and
after each increment in power level beyond 70 kW. total energy input in Fig. 7, one should not conclude that
Nevertheless, the net energy return from using a 150 kW increasing power level always reduces the energy input.
tractor was higher than when a 50 kW tractor was used. TOTAL CULTIVATED CROPLAMO
NET ENERGY RETURN
Since the total cropland put into production decreased NET ENERGY RETURN PER HECTARE
TABLE 2. EFFECTS OF VARIOUS TRACTOR POWER LEVELS ON FARM ENERGY INPUT AND OUTPUT.
Tractor power lev el (kW)
50 60 70 80 90 100 110 130 150
Net energy return, 6,445.0 6,410.0 6,866.0 6,840.0 6,825.0 6,809.0 6,709.0 6,757.0 6.725.0
10 6 kcal
Energy input, 10 6 kcal 1,429.0 1,427.0 1,414.0 1,412.0 1,409.0 1,406.0 1,405.0 1,402.0 1,396.0
Energy efficiency 5.509 5.489 5.850 5.842 5.843 5.842 5.831 5.820 5.816
Fuel consumption in 18,369.0 18,650.0 18,213.0 18,455.0 18,373.0 18,374.0 18,618.0 18,804.0 18,826.0
field operations, L
Area cultivated, ha 285.7 283.8 274.7 273.4 272.6 271.8 271.0 269.4 267.8
Energy return, 10 6 kcal/ha 22.56 22.59 25.00 25.02 25.04 25.05 25.06 25.08 25.11
Energy input, 10 6 kcal/ha 5.001 5.028 5.146 5.165 5.169 5.173 5.815 5.204 5.213
Fuel consumption, L/ha 64.29 65.72 66.30 67.50 67.40 67.60 68.70 69.80 70.30
Selected crops,
Unirrigated corn 81.8 80.0 142.7 123.4 122.6 121.8 121.0 119.4 117.8
Irrigated corn 150.0 150.0 150.0 150.0 150.0 150.0 150.0 150.0 150.0
Soybeans 19.2 17.5 — — — — — —
Wheat 33.8 36.3 — — — — — — —
Alfalfa — — — — — — ~~
3 78
3 74
5.70
more diesel fuel per hectare than a 70 kW tractor. This is FIG. 8 Effects of various power levels on
overall energy efficiency.
approximately a six percent increase in fuel consump-
tion. However, the percent increase in net energy return Not much emphasis was given to cost analysis
per hectare (less than 0.5) is much less than the percent although the model does have this capability and its out-
increase in fuel consumption. put includes information concerning fixed and operating
Overall energy efficiency of the farm also showed costs, and net income per hectare, for production of each
variation with changes in power level. This is illustrated crop.
in Fig. 8. The farm reached the highest overall energy ef-
ficiency with the 70 kW tractor. Overall energy efficiency References
1 ASAE. 1979. Agricultural Machinery Management. ASAE
decreased gradually beyond this power level following the EP391, Agricultural Engineers Yearbook, ASAE, St. Joseph, MI
same pattern as net energy return. 49085.
The area allocated for each crop selected by the model 2 Burrows, W. C. and J. C. Siemans. 1974. Determination of op-
for the case farm is given in Table 2. The model in- timum machinery for corn-soybean farms. TRANSACTIONS of the
dicated that a combination of corn, soybeans, and wheat ASAE 17(6):1130-1135.
3 Chancellor, W. C. 1968. Selecting optimum sized tractors for
production would yield maximum energy return when developmental agricultural mechanization. TRANSACTIONS of the
the tractor available had power levels of 50 or 60 kW. ASAE 11(1):508-514.
The model indicates a shift in production policy from a 4 Frisby, J. C. and C. W. Bockhop. 1968. Weather and economics
combination of these crops to corn alone when the trac- determine corn-production machinery systems. TRANSACTIONS of
the ASAE ll(l):61-64.
tor power level is equal to or greater than 70 kW. Ir- 5 Hughes, H. A. and J. B . Holtman. 1976. Machinery comple-
rigated corn was given a high priority in the selection ment selection based on time constraints. TRANSACTIONS of the
process of crops because it had the highest net energy ASAE 19(5):812-814.
return of all crops. 6 Hunt, D. R. 1972. Selecting and economic power level for the
big tractor. TRANSACTIONS of the ASAE 15(3):414-416.
These results are valid only if none of the operating 7 Hunt, D. R. 1977. Farm Power and Machinery Management.
resources are changed as tractor power level is increased. Iowa State University Press, Ames, IA.
If some of the operating resources, such as the operating 8 IBM. 1971. Mathematical Programming System/360, Version
capital, were allowed to increase along with the power 2, Linear and Separable Programming—User's Manual, No.
level, a different set of results would be produced by the 6H2O-0476-2.
9 Kepner, R. A., R. Bainer, and E. L. Barger. 1978. Principles of
model. This case is discussed in Ozkan and Frisby (1980) Farm Machinery. AVI Publishing Company, Inc., Westport, CT.
in more detail. 10 Krutz, G. W., R. F. Combs, and S. D. Parsons. 1977. Analyz-
ing equipment size and its effects on farming decisions. ASAE Paper
SUMMARY AND CONCLUSIONS No. 77-1509, ASAE, St. Joseph, MI 49085.
11 Link, D. A. 1967. Activity network techniques applied to a farm
In this study, the optimum power level and matching machinery selection problem. TRANSACTIONS of the ASAE
implements were determined in order to maximize the 10(3):310-317.
overall energy efficiency of a multi-crop farm. Corn, soy- 12 Nalewaja, J. D. 1975. Herbicidal weed control uses energy effi-
beans, wheat, and alfalfa (with different production con- ciently. Weeds Today (Fall, 1975):10-12.
13 Ozkan, H. E. 1979. Optimizing energy consumption of
ditions) were considered. The model which included 802 machinery systems in crop production. Unpublished Ph.D. disserta-
variables subjected to 48 operating constraints, was used tion. Agricultural Engineering Department, University of Missouri-
to determine the best selection of crops for different Columbia.
power levels and equipment size. When a 50 or 60 kW 14 Ozkan, H. E. and J. C. Frisby. 1980. Determining the effects of
forced decreases of production resources on the net energy return.
tractor was used, corn, soybeans, and wheat were ASAE Paper No. 80-1020, ASAE, St. Joseph, MI 49085.
selected to maximize the net energy return of the farm. 15 Singh, D. and J. B. Holtman. 1977. An heuristic agricultural
For power levels of 70 kW to 150 kW, only corn was field machinery selection algorithm. ASAE Paper No. 77-5018, ASAE,
selected for production. St. Joseph, MI 49085.
A 70 kW tractor and matching equipment produced 16 Sowell, R. S., T. J. Corcoran, and W. A. Anderson. 1975.
Mathematical programming system (MPS/360)—concept and applica-
the highest overall energy efficiency. Increasing power tions. TRANSACTIONS of the ASAE 18(3):591-595.
level beyond 70 kW did not increase net energy return. 17 Zoz, F. M. 1974. Optimum width and speed for least cost
Moreover, overall energy efficiency decreased slightly. tillage. TRANSACTIONS of the ASAE 17(5):845-849.