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Leak Detection - Wikipedia PDF

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11/7/2017 Leak detection - Wikipedia

Leak detection
Pipeline leak detection is used to determine if and in some cases where a leak has occurred in systems which contain
liquids and gases. Methods of detection include hydrostatic testing, infrared, and laser technology after pipeline
erection and leak detection during service.

Pipeline networks are the most economic and safest mode of transportation for oil, gases and other fluid products. As
a means of long-distance transport, pipelines have to fulfill high demands of safety, reliability and efficiency. If
properly maintained, pipelines can last indefinitely without leaks. Most significant leaks that do occur are caused by
damage from nearby excavation. If a pipeline is not properly maintained, it can corrode, particularly at construction
joints, low points where moisture collects, or locations with imperfections in the pipe. However, these defects can be
identified by inspection tools and corrected before they progress to a leak. Other reasons for leaks include accidents,
earth movement, or sabotage.[1]

The primary purpose of leak detection systems (LDS) is to help pipeline controllers to detect and localize leaks. LDS
provide alarms and display other related data to the pipeline controllers to assist decision-making. Pipeline leak
detection systems can also enhance productivity and system reliability thanks to reduced downtime and inspection
time.

According to the API document “RP 1130”, LDS are divided into internally based LDS and externally based LDS.
Internally based systems use field instrumentation (for example flow, pressure or fluid temperature sensors) to
monitor internal pipeline parameters. Externally based systems use a different set of field instrumentation (for
example infrared radiometers or thermal cameras, vapor sensors, acoustic microphones or fiber-optic cables) to
monitor external pipeline parameters.

Contents
1 Rules and Regulations
1.1 API RP 1130 “Computational Pipeline Monitoring for Liquids” (USA)
1.2 TRFL (Germany)
2 Requirements
2.1 Steady-state and transient conditions
3 Internally based LDS
3.1 Pressure/Flow monitoring
3.2 Acoustic Pressure Waves
3.3 Balancing methods
3.4 State-observer-based methods
3.5 Statistical methods
3.6 RTTM methods
3.7 E-RTTM methods
4 Externally based LDS
4.1 Analytic Thermal Leak Detector for Above Ground Pipelines
4.2 Digital Oil Leak Detection Cable
4.3 Infrared Radiometric Pipeline Testing
4.4 Acoustic emission detectors
4.5 Vapour-sensing tubes
4.6 Fibre-optic leak detection
4.7 Pipeline Fly Overs
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4.8 Biological leak detection


5 See also
6 References

Rules and Regulations


Some countries formally regulate pipeline operation.

API RP 1130 “Computational Pipeline Monitoring for Liquids” (USA)


This recommended practice (RP)[2] focuses on the design, implementation, testing and operation of LDS that use an
algorithmic approach. The purpose of this recommended practice is to assist the Pipeline Operator in identifying
issues relevant to the selection, implementation, testing, and operation of an LDS.

TRFL (Germany)
TRFL is the abbreviation for “Technische Regel für Fernleitungsanlagen” (Technical Rule for Pipeline Systems).[3] The
TRFL summarizes requirements for pipelines being subject of official regulations. It covers pipelines transporting
flammable liquids, pipelines transporting liquids that are dangerous for water, and most of the pipelines transporting
gas. Five different kinds of LDS or LDS functions are required:

Two independent LDS for continuous leak detection during steady-state operation. One of these systems or an
additional one must also be able to detect leaks during transient operation, e.g. during start-up of the pipeline
One LDS for leak detection during shut-in operation
One LDS for creeping leaks
One LDS for fast leak location

Requirements
API 1155[4](replaced by API RP 1130[2]) defines the following important requirements for an LDS:

Sensitivity: An LDS must ensure that the loss of fluid as a result of a leak is as small as possible. This places two
requirements on the system: it must detect small leaks, and it must detect them quickly.
Reliability: The user must be able to trust the LDS. This means that it must correctly report any real alarms, but it
is equally important that it does not generate false alarms.
Accuracy: Some LDS are able to calculate leak flow and leak location. This must be done accurately.
Robustness: The LDS should continue to operate in non-ideal circumstances. For example, in case of a
transducer failure, the system should detect the failure and continue to operate (possibly with necessary
compromises such as reduced sensitivity).

Steady-state and transient conditions


During steady-state conditions, the flow, pressures, etc. in the pipeline are (more or less) constant over time. During
transient conditions, these variables may change rapidly. The changes propagate like waves through the pipeline with
the speed of sound of the fluid. Transient conditions occur in a pipeline for example at start-up, if the pressure at inlet
or outlet changes (even if the change is small), and when a batch changes, or when multiple products are in the
pipeline. Gas pipelines are almost always in transient conditions, because gases are very compressible. Even in liquid
pipelines, transient effects cannot be disregarded most of the time. LDS should allow for detection of leaks for both
conditions to provide leak detection during the entire operating time of the pipeline.

Internally based LDS


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Internally based systems use field instrumentation (e.g. for flow, pressure
and fluid temperature) to monitor internal pipeline parameters which are
used to detect possible leaks.[2] System cost and complexity of internally
based LDS are moderate because they use existing field instrumentation.
This kind of LDS is used for standard safety requirements.[5]

Pressure/Flow monitoring
A leak changes the hydraulics of the pipeline, and therefore changes the
pressure or flow readings after some time. Local monitoring of pressure or
Overview about internally based
flow at only one point can therefore provide simple leak detection. As it is
LDS.
done locally it requires in principle no telemetry. It is only useful in steady-
state conditions, however, and its ability to deal with gas pipelines is
limited.[6]

Acoustic Pressure Waves


The acoustic pressure wave method analyses the rarefaction waves produced when a leak occurs. When a pipeline wall
breakdown occurs, fluid or gas escapes in the form of a high velocity jet. This produces negative pressure waves which
propagate in both directions within the pipeline and can be detected and analyzed. The operating principles of the
method are based on the very important characteristic of pressure waves to travel over long distances at the speed of
sound guided by the pipeline walls. The amplitude of a pressure wave increases with the leak size. A complex
mathematical algorithm analyzes data from pressure sensors and is able in a matter of seconds to point to the location
of the leakage with accuracy less than 50 m (164 ft). Experimental data has shown the method's ability to detect leaks
less than 3mm (0.1 inch) in diameter and operate with the lowest false alarm rate in the industry – less than 1 false
alarm per year.[7]

However, the method is unable to detect an ongoing leak after the initial event: after the pipeline wall breakdown (or
rupture), the initial pressure waves subside and no subsequent pressure waves are generated. Therefore, if the system
fails to detect the leak (for instance, because the pressure waves were masked by transient pressure waves caused by
an operational event such as a change in pumping pressure or valve switching), the system will not detect the ongoing
leak.

Balancing methods
These methods base on the principle of conservation of mass. In the steady state, the mass flow entering a leak-
free pipeline will balance the mass flow leaving it; any drop in mass leaving the pipeline (mass imbalance
) indicates a leak. Balancing methods measure and using flowmeters and finally compute the
imbalance which is an estimate of the unknown, true leak flow. Comparing this imbalance (typically monitored over a
number of periods) against a leak alarm threshold generates an alarm if this monitored imbalance.[6] Enhanced
balancing methods additionally take into account the change rate of the mass inventory of the pipeline. Names that are
used for enhanced line balancing techniques are volume balance, modified volume balance, and compensated mass
balance.[2]

State-observer-based methods
These methods are based on state observers which are designed from fluid mathematical models expressed in state-
space representation. These methods can be classified into two types: infinite-dimensional observers and finite-
dimensional observers. The first type is based on a couple of quasi-linear hyperbolic partial differential equations: a
momentum and a continuity equations that represent the fluid dynamics in a pipeline. The finite-dimensional

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observers are constructed from a lumped version of the momentum and a continuity equations. Several types of
observers have been used for leak detection, for instance Kalman filters[8], high gain observers[9][10][11], sliding mode
observers [12] and Luenberger-type observers[13].

Statistical methods
Statistical LDS use statistical methods (e.g. from the field of decision theory) to analyse pressure/flow at only one
point or the imbalance in order to detect a leak.[6] This leads to the opportunity to optimise the leak decision if some
statistical assumptions hold. A common approach is the use of the hypothesis test procedure

This is a classical detection problem, and there are various solutions known from statistics.[14]

RTTM methods
RTTM means “Real-Time Transient Model”.[6] RTTM LDS use mathematical models of the flow within a pipeline
using basic physical laws such as conservation of mass, conservation of momentum, and conservation of energy.
RTTM methods can be seen as an enhancement of balancing methods as they additionally use the conservation
principle of momentum and energy. An RTTM makes it possible to calculate mass flow, pressure, density and
temperature at every point along the pipeline in real-time with the help of mathematical algorithms. RTTM LDS can
easily model steady-state and transient flow in a pipeline. Using RTTM technology, leaks can be detected during
steady-state and transient conditions. With proper functioning instrumentation, leak rates may be functionally
estimated using available formulas.[15]

E-RTTM methods
E-RTTM[5][6] stands for “Extended Real-Time Transient Model”, using
RTTM technology with statistical methods. So, leak detection is possible
during steady-state and transient condition with high sensitivity, and false
alarms will be avoided using statistical methods.

For the residual method, an RTTM module calculates estimates ,


for MASS FLOW at inlet and outlet, respectively. This can be done using
measurements for pressure and temperature at inlet ( , ) and outlet (
, ). These estimated mass flows are compared with the measured

mass flows , , yielding the residuals and

. These residuals are close to zero if there is no leak;


otherwise the residuals show a characteristic signature. In a next step, the
Signal flow Extended Real-Time residuals are subject of a leak signature analysis. This module analyses
Transient Model (E-RTTM). their temporal behaviour by extracting and comparing the leak signature
with leak signatures in a database (“fingerprint”). Leak alarm is declared if
the extracted leak signature matches the fingerprint.

Externally based LDS


Externally based systems use local, dedicated sensors.[2] Such LDS are highly sensitive and accurate, but system cost
and complexity of installation are usually very high;[16] applications are therefore limited to special high-risk areas,
e.g. near rivers or nature-protection areas.[5]
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Analytic Thermal Leak Detector


for Above Ground Pipelines
Video analytics driven thermal imaging using
uncooled microbolometer infrared sensors is
emerging as a new and effective method of
visualizing, detecting and generating alerts of
unplanned surface emissions of liquids and
hydrocarbon gas liquids.[17] Detection to
alarm generation takes less than 30 seconds.
This technology is suitable for above-ground
piping facilities, such as pump stations,
refineries, storage sites, mines, chemical
plants, water crossings, and water treatment
plants. The need for new solutions in this area
Thermal camera system with video analysis software detecting
is driven by the fact that more than half of
an oil leak from a valve at 50 feet and 150 feet in heavy rain.
pipeline leaks occur at facilities.[18]

High quality thermographic technology


accurately measures and visualizes emissivity or infrared radiation (thermal heat) of objects into gray scale imagery
without the need for ambient lighting. The monitored petroleum product (e.g. oil) is distinguished from background
objects by this heat difference. The addition of an analytic software component, typically optimizable to better address
a specific application or environment, enables automated onsite leak analysis, validation and reporting, thereby
reducing reliance on man power. A leak appearing within an analytic region (a rule added to the camera) is
immediately analyzed for its attributes, including thermal temperature, size, and behaviour (e.g. spraying, pooling,
spilling). When a leak is determined to be valid based on set parameters, an alarm notification with leak video is
generated and sent to a monitoring station.

Optimal detection distance varies and is influenced by camera lens size, resolution, field of view, thermal detection
range and sensitivity, leak size, and other factors. The system’s layers of filters and immunity to environmental
elements, such as snow, ice, rain, fog and glare, contribute to false alarms reduction. The video monitoring
architecture can be integrated onto existing leak detection and repair (LDAR) systems, including SCADA networks, as
well as other surveillance systems.[19]

Digital Oil Leak Detection Cable


Digital Sense Cables consist of a braid of semi-permeable internal conductors protected by a permeable insulating
moulded braid. An electrical signal is passed though the internal conductors and is monitored by an inbuilt
microprocessor inside the cable connector. Escaping fluids pass through the external permeable braid and make
contact with the internal semi-permeable conductors. This causes a change in the electrical properties of the cable that
is detected by the microprocessor. The microprocessor can locate the fluid to within a 1-metre resolution along its
length and provide an appropriate signal to monitoring systems or operators. The sense cables can be wrapped around
pipelines, buried sub-surface with pipelines or installed as a pipe-in-pipe configuration.[20]

Infrared Radiometric Pipeline Testing


Infrared thermographic pipeline testing has shown itself to be both accurate and efficient in detecting and locating
subsurface pipeline leaks, voids caused by erosion, deteriorated pipeline insulation, and poor backfill. When a pipeline
leak has allowed a fluid, such as water, to form a plume near a pipeline, the fluid has a thermal conductance different
from the dry soil or backfill. This will be reflected in different surface temperature patterns above the leak location. A
high-resolution infrared radiometer allows entire areas to be scanned and the resulting data to be displayed as
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pictures with areas of differing temperatures


designated by differing grey tones on a black
& white image or by various colours on a
colour image. This system measures surface
energy patterns only, but the patterns that are
measured on the surface of the ground above
a buried pipeline can help show where
pipeline leaks and resulting erosion voids are
forming; it detects problems as deep as 30
meters below the ground surface.[21]

Acoustic emission detectors


Escaping liquids creates an acoustic signal as
Aerial thermogram of buried cross country oil pipeline revealing
they passes through a hole in the pipe.
subsurface contamination caused by a leak.
Acoustic sensors affixed to the outside of the
pipeline create a baseline acoustic
“fingerprint” of the line from the internal noise of the pipeline in its undamaged state. When a leak occurs, a resulting
low frequency acoustic signal is detected and analysed. Deviations from the baseline “fingerprint” signal an
alarm.[5][22] Now sensors are having better arrangement with frequency band selection, time delay range selection etc.
This makes the graphs more distinct and easy to analyse.There are other ways to detect leakage. Ground geo-phones
with filter arrangement are very useful to pinpoint the leakage location. It saves the excavation cost. The water jet in
the soil hits the inner wall of soil or concrete. This will create a feeble noise. This noise will decay while coming up on
the surface. But the maximum sound can be picked up only over the leakage position. Amplifiers and filter helps to get
clear noise. Some types of gases entered into the pipe line will create a range of sounds when leaving the pipe.

Vapour-sensing tubes
The vapour-sensing tube leak detection method involves the installation of a tube along the entire length of the
pipeline. This tube - in cable form - is highly permeable to the substances to be detected in the particular application.
If a leak occurs, the substances to be measured come into contact with the tube in the form of vapour, gas or dissolved
in water. In the event of a leak, some of the leaking substance diffuses into the tube. After a certain period of time, the
inside of the tube produces an accurate image of the substances surrounding the tube. In order to analyse the
concentration distribution present in the sensor tube, a pump pushes the column of air in the tube past a detection
unit at a constant speed. The detector unit at the end of the sensor tube is equipped with gas sensors. Every increase in
gas concentration results in a pronounced "leak peak".[5][23][24]

Fibre-optic leak detection


At least two fibre-optic leak detection methods are being commercialized: Distributed Temperature Sensing (DTS) and
Distributed Acoustic Sensing (DAS). The DTS method involves the installation of a fibre-optic cable along the length of
pipeline being monitored. The substances to be measured come into contact with the cable when a leak occurs,
changing the temperature of the cable and changing the reflection of the laser beam pulse, signalling a leak. The
location is known by measuring the time delay between when the laser pulse was emitted and when the reflection is
detected. This only works if the substance is at a temperature different from the ambient environment. In addition, the
distributed fibre-optical temperature-sensing technique offers the possibility to measure temperature along the
pipeline. Scanning the entire length of the fibre, the temperature profile along the fibre is determined, leading to leak
detection.[5][25]

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The DAS method involves a similar installation of fiber-optic cable along the length of pipeline being monitored.
Vibrations caused by a substance leaving the pipeline via a leak changes the reflection of the laser beam pulse,
signaling a leak. The location is known by measuring the time delay between when the laser pulse was emitted and
when the reflection is detected. This technique can also be combined with the Distributed Temperature Sensing
method to provide a temperature profile of the pipeline.

Pipeline Fly Overs


Fly overs of the pipeline are frequently carried out to either confirm the location or to detect and locate small releases
that cannot be identified by other methods. Typically the flyover of the right of way is recorded by video which may
have some image filtering, such as thermal imaging. Larger spills will typically be identified by a "sheen" in wetland or
an area of dead vegetation around the release location.

Flyovers are typically scheduled and not recommended as a primary leak detection method. They may be used to
rapidly confirm the presence and location of a leak.

Biological leak detection


Biological methods of leak detection includes the use of dogs, which are more likely to be used once a release has been
identified but not located due to its small size; or by landscapers who keep the pipeline right of way clear.

There are several companies who can provide dogs trained to identify the scent of release. Typically a technician
injects a fluid into the pipeline that the scent dogs are trained to track. The dogs will then direct handlers towards a
pipeline leak. It typically takes 24 to 48 hours to mobilise a team, and may take several days to actually locate a release
depending on the remoteness of the area.

Pipeline rights of way are kept clear by landscapers who are also trained to look for signs of pipeline releases. This is
typically a scheduled process and should not be considered a primary form of leak detection.

See also
Pipeline pre-commissioning

References
1. http://www.ingaa.org/File.aspx?id=12282
2. API RP 1130 (2007): Computational Pipeline Monitoring for Liquids. 1st Edition (September 2007). American
Petroleum Institute.
3. TRFL (2003): Technische Regel für Fernleitungen (Technical Rule For Pipelines).
4. API 1155 (1995): Evaluation Methodology for Software Based Leak Detection Systems. 1st Edition (February
1995). American Petroleum Institute. Replaced by API RP 1130.
5. Geiger, G., Werner, T., Matko, D. (2003): Leak Detection and Locating – A Survey. 35th Annual PSIG Meeting,
15–17 October 2003, Bern, Switzerland.
6. Geiger, G. (2008): Principles of Leak Detection. 1st Edition (September 2008). Krohne Oil & Gas, Breda (The
Netherlands).
7. Avateq Corp. Press Release. New Leak Detection and Monitoring Technology Ensures Safety of Pipelines.
8. Benkherouf, A., & Allidina, A. Y. (1986). Leak Detection Methods for Gas Pipelines. IFAC Proceedings Volumes,
19(6), 205-210.
9. Torres, L., Verde, C., Besancon, G., & González, O. (2014). High‐gain observers for leak location in subterranean
pipelines of liquefied petroleum gas. International Journal of Robust and Nonlinear Control, 24(6), 1127-1141.

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10. Torres, L., Besançon, G., Navarro, A., Begovich, O., & Georges, D. (2011, March). Examples of pipeline
monitoring with nonlinear observers and real-data validation. In 8th IEEE International Multi-Conf on Signals
Systems and Devices, Sousse, Tunisia.
11. Torres, L. (2011). Modèles et observateurs pour les systèmes d'écoulement sous pression. Extension aux
systèmes chaotiques (Doctoral dissertation, Grenoble).
12. Negrete, M. A., & Verde, C. (2012). Multi-leak reconstruction in pipelines by sliding mode observers. IFAC
Proceedings Volumes, 45(20), 934-939.
13. Hauge, E., Aamo, O. M., & Godhavn, J. M. (2007). Model based pipeline monitoring with leak detection. IFAC
Proceedings Volumes, 40(12), 318-323.
14. Berger, J.O. (1985): Statistical Decision Theory and Bayesian Analysis. Springer Series in Statistics. 2nd Edition
(1985).
15. http://www.cincinnati-test.com/cin_leak_calculator.php
16. Leak Detection and Locating – A Survey by Gerhard Geiger, University of Applied Sciences Gelsenkirchen,
Faculty of Electrical Engineering http://fhge.opus.hbz-nrw.de/volltexte/2003/8/pdf/Paper_0301_for_FH.pdf
17. CEPA (November 20, 2015). "The Inside Story on Pipeline Leak Detection" (https://www.aboutpipelines.com/blog/
the-inside-story-on-pipeline-leak-detection/). Canadian Energy Pipeline Association. Retrieved March 21, 2017.
18. API (October 2009). "PPTS Operator Advisory: New Findings on Releases from Facilities Piping" (http://www.api.
org/~/media/files/oil-and-natural-gas/ppts/advisories/2009_5ppts_operator_advisory_facilities_otc_final.pdf)
(PDF). American Petroleum Institute. Retrieved March 21, 2017.
19. "New technology allows workers to control oil wells with their smartphones" (https://www.theglobeandmail.com/re
port-on-business/small-business/sb-growth/oil-patch-companies-use-internet-connected-sensors-and-thermal-ca
meras-to-drive-down-costs/article26093519/). The Globe and Mail. Retrieved 2017-03-24.
20. TTK S.A.S. Liquid Hydrocarbon and Non-Conductive Solvent Sense Cable http://www.ttkuk.com/oil-leak-
detection/products/sense-cable/hydrocarbon-sense-cables/fg-od/
21. Jackson, C.N.; Sherlock, C.N. (1998): Non-destructive Testing Handbook: Leak Testing, page 519, Library of
Congress Cataloging-in-Publication Data, 2008.
22. Fuchs, H. V. (1991): Ten Year of Experience with Leak Detection by Acoustic Signal Analysis. Applied Acoustics
33 (1991), p. 1-19.
23. Leakage detection and localization system - LEOS (http://de.areva.com/EN/customer-530/leos.html)
24. Technical Review of Leak Detection Technologies - Alaska Department of Environmental Conservation (https://de
c.alaska.gov/spar/ppr/docs/Final%20PLD%20Technology%202011%20Conference%20Report%20March%20201
2%20-%20Revised%20041912.pdf)
25. Großwig, S. et al. (2001): Distributed Fiber Optical Temperature Sensing Technique – A Variable Tool for
Monitoring Tasks. Proceedings of the 8th International Symposium on Temperature and Thermal Measurements
in Industry and Science, June 19 – 21, 2001.

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