GAZPROM Ere dé CPF PHASE 1 AT BADRA OIL FIELD, IRAQ CONTRACTFOR | Datrofac é DOCUMENT DETAILS EMPLOYER CONTRACTOR CONTRACTOR JOB NO. EMPLOYER CONTRACT NO, : 088-12-8D-142-00 PROJECT TITLE : CPF PHASE 1 AT BADRA OIL FIELD Gazprom Neft Badra B.V. PROJECT DOCUMENT NO. + Petrofac International (UAE) LLC Jk2013 +: @B088-2013-200-HS-RP-005 | CATEGORY :A | REVISION NO. i No of pages (ind. Cover sheet) 177 | DOCUMENT DESCRIPTION : HAZOP REPORT FOR VENDOR PACKAGES a ae f= i FR issued for Design ‘ensiz01s |“ vss|~Gv | av itt o Issued for Design sono012 |_vss_|-NR_|GV_| Ls Tssued for Approval ‘osrtor2012_|-vss_|NR| Gv_| ts. A Issued for Review ‘amaroi2 |_vss_[pc_|—cv_| ais REV DESCRIPTION. ‘DATE | PRPO | CHKD | APPO | APO [_——“Bietronie File Name : GBOBS 2073 200 HE-RP-005 Revi Doc Se7Ad ——]ne 4 carerom coom-sooamssaros | Ri é PROM | azopneporr or venoor packaces| pare, Songs” | Petrofac Fora Ravsion Deseipion H m Teed or Review 8 Issued for Approval 0 Issued for Design 1 Issued for Redesign - Updated flare section ee Description of Haieh sazenom swcor ero rosvenonrnenaces| one eee | Petrofag () ‘TABLE OF CONTENTS 10 20 3.0 40 5.0 60 70 30 EXECUTIVE SUMMARY. DEFINITIONS & ABBREVIATIONS.. 2.4. Definitions. = : : 2.2. Abbreviations vrs covenenenee INTRODUCTION AND SCOPE OF WORK... Se rrerrd) B.A, IntroductOn .nsssnatnnstnnsennen sontninns nanennesnaesT 7 7 3.2. Project details 3.3. Sty Objectives and Scope of Wor. HAZOP PROCEDURE/METHODOLOGY. 4.1. Nodes For Study 4.2. Guidewords/ Parameters... sess .. 8 42. Worksheets... inntnuntnnennseeens sense 1 4.4, Hazop Recommendations... —— "1 45. ASSUTPUONS aseetceiennaitnnnitnieenennnsensnsell HAZOP SESSIONS.. 2 5.1. Study Period 2 5.2. Study Team 2 ‘CONCLUSIONS & FOLLOW UP snes . 2 {6.1 Summary of HAZOP findings arrived at forthe various vend packages are ‘iven Inthe fllowing Tables 6.1 to 6.9 "2 6.2. Follow up Action reer eam nnn REFERENCES... oo APPENDICES o.oo. : 8 3.1. Appendix At to AIO Attendance List. 19 8.2 Appendix BI to B9 - Node lst & Drawing 31 8.3. Appendix C- Risk Matrices (Applicable forall the Packages)... 34 8.3. Appendix D1 to.09- Hazop worksheets, 36 8.4 Appendix E1 to £9 Node Narked up drawings 46A RREEROM | son Te ace] One ee | Potrofag @ 1.0 EXECUTIVE SUMMARY GAZPROM NEFT BADRA B.V. (GPNB) is executing the Central Procesing Facilities, Phase-1 project for the Badra Oll Feld Development in Iraq. The EP< Job has been ‘awarded to Petrofac International Limited (iL). As a part of the detail design and engineering, a detal design HAZOP for the vendor packages of the project was Conducted from 03" September 2012 to 13” September 2012 at Petrofac, Sharjah office. The discussions were captured using the software PHA Works. The HAZOP team Comprised of participants from the Employer, Contractor and the respective vendors, “This report presents the details of the study, which covered all the associated Process Piping and Instrument dlagram (P&IDs) and was conducted in accordance with the HAZOP terms of reference { Doc GBOBS-2013-200-Hs-PP-002). The study involved representatives from the owner GPNB, EPC Contractor-Petrofac International Limited, the respective vendor's representatives(wherever available), and HAZOP Chairman Mr. Sundara Rajan from ERM, The HAZOP scribe was from Petrofac. This report includes all the Vendors Packages for which the HAZOP has been carried cout. Fach Package report is separately indicated and the details such as. Attendance List, Node List , Drawing List , HAZOP Worksheets & HAZOP Action Sheets are attached inthe Appendices. ‘The details of Vendor Packages for which the HAZOP has been caried out Is as Indicated inthe following table: Sie Pachage Deseripon Vendor same Date {| Steam Generation Package | Bono energia(taly)_| 3rd Sept 2__|Oitexport metering package _| Aldertey (UAE) "| 4th Sept 3 [High energy pumps sth Sept “4 [Instrument Air Compressor @ | Kaeser (Austria) | 9th Sept Dryer Package and Nitrogen Generation Package 5 [Fuel Gas Membrane Package | Tnteprated flow | T0tn Sept | solutions (USA). ‘6 | Gas Engine Generators ROS (Singapore) TH Sept Package 7 | Flare Package TTechnoforn=Tealy | Th Sept and Updated : 10413 [ess ae restr perp seein] PPC Sense th spe ae] DG set tergen (aly) [13th Sept A summary ofthe HAZOP study of the Vendor Packages of Central Processing Facilities (CPF), Phase-t at Badra Oil Fie, Iraqi as followssweat | noe Ber eter Rees SE 5° |Petrofag Follow-up and close-out of all recommendations will be monitored through the HAZOP recommendation close-out form. woot | oot | Noornazoe sn. | pate oeerpton | Noor pais |NOot | Noot | NoOIHAZOR Steam Generation 1 | Padage 8 af %6 Oil export metering ale 7 2 | pacage 2 | 2 | Han enerey pumps ‘4 a fa 1 Trsrament Ar — Compressor & Dryer 4 | Pactage ana 4 2 \4 10 Nivogen Generation acta - Fuel Gas Nembrane 5 | package 3 wae 7 Gos Engine Generators © | Package 8 3 1 " 7 | Flare Package 2 a fa %6 2 | Firewater pump 2 1 | os 4 9 | bc set 1 3 ° 2.0 DEFINITIONS & ABBREVIATIONS 24. Definitions ‘Throughout this document the following definitions shall apply EMPLOYER: means Gazprom Neft Badra B.V. and its successors-n-Iterest and assigns. ‘CONTRACTOR: means Petrofac Intemational (UAE) LC.Rev ot come. zorszoonsarcos | RE A EQ HTEROM | cor renrronvensonacracee] NEY | Petrofac @ SUBCONTRACTOR: means any company or person to whom CONTRACTOR has subcontracted ary part ofthe WORK. SUPPLIER: means. any person, fiem or company, which manufacture or supply ‘equipment or services for the performance of any item ofthe WORK, PARTIES: means CLIENT and CONTRACTOR and their affiliated companies tothe extent ‘they participate inthe Project. PROJECT: means the “Detail Engineering Design of Production Infrastructure for Badra Oilfield Phases" in ra, ‘WORK: means the works and/or services entrusted by CONTRACTOR under the Contract with CLIENT, 2.2. Abbreviations ‘The following abbrevitions are used in this document ans ‘Asset Management Sytem cor Centrat Processing Facies 800 Basic Engineering Design Data 0D Barrels of il per Day ec Engineering, Procurement and Construction FRM Environmental Resources Hanagement soy Emergency Shut Down Valve i Infield Contractor ces Gas Engine Generators Pn ‘Gazprom Neft Badra 8.. zor Hazard and Operabity Study se Health, Safety and Environmental oc Materia of Construction Pro Process Flow Diagrams Ps Process Shut Down Pi Petrotac international Limited pms Piping Material SpecificationPAGE: TOF 46 Pads Piping and instrument Diagrams str Severity, Likelineod, Ranking sop Standard operating procedure 3.0 INTRODUCTION AND SCOPE OF WORK 3.1. Introduction | Hazard and Operability (HAZOP) study for the Vendor Packages _P&lDs for Central Processing Facilities: Phase-1- Badra Oil Field Project was carried cut between 3° September 2012 and 13° September, under the Chairmanship of Mr_Sundara rajan from Environmental Resources Management (ERN), an independent HSE consultancy. This report presents the details ofthe HAZOP Study carried ou 3.2. Project details The project consists of new onshore oil field development in Iraq, The Detal Engineering for Phace | for B BADRA oi field development is divided into two phases: Early production consist mainly ofa gathering system from 8 wells (Badrat, 605, 804, 1803, B02, PS, P6, PA}; separation train; crude oll export pumps to cater to the equiremént of TRAIN'A™. The custody metering line; all necessary power and instrumental faclities. No produced water is expected in ths early field Wife. The plant shall be capable to produce up to 60,000 BOPD. Phase |Full field development: Where 170000 BOPD will be produced from 17 well ‘Adaitional Oil Processing Trains 8 and C with design capacity identical to TRAIN A shall be added. Phase Il Full field development: Gas from all the three trains shall be processed in two {5 processing trans. Ol storage tanks and export crude oil pumps stall be added to ater to the requirement of TRAIN B and C Oil Praduction. In tis phase, produced Water treatment and water injection facilities will be added. (Exciuded from the ‘scope of supply of Phase t contractor). 3.3. Study Objectives and Scope of Work “The objective of the HAZOP study is to identity hazards and operability problems that may be encountered during the operation of the Equipments with a goal to provide an opportunity to make rmitigating design changes on a timely bass. It will also identity safety and operability issues with potentially significant cast impact, not Considered in the current design, thereby verifying the design bass ‘or a controlled cost estimate suzon aren Fox veorpnccacs| ATE se | Petrofag @é EAZPROM bone 2043-205.8P 005 oy ‘The scope of work consists of the follwing Vendor Packages forthe Phase 1: [aie Genetatln ace 2 [Ot pert eter pada 5 [tut ony so 4 Intent A Canpreior © Die PARGGE an ‘topes Conran Pacase Ft Gas Membrane Pocage Gas Engine Gato Potage fire Pecage 4.0 HAZOP PROCEDURE/METHODOLOGY ‘The HAZOP Stuy was conducted in accordance with the HAZOP Review Procedure [1]. ‘The procedure i Briefly explained inthe following subsection. ‘Though the following fs the general Procedure adopted , since the present HAZOP is for Equipment being supplied by the vendors, in some of the places this procedure could not be applied. inthis case, the operation of the system was discussed in detail land the Recommendations have been recorded 4.1, Nodes For Study ‘The process was broken down into manageable sections (nodes) based on the plant design and its complexity. Appendices Bt to 89. includes a list of nodes and the related PDs These Nodes have been marked on the HAZOP Maser PIDs. 4.2. Guldewords! Parameters ‘The guidewords and parameters used for the study are presented in Table 4.1. Each rode was considered in detail to identify any. potential problems in safety or ‘operations that may arise due to deviations in the process parameters, The Causes fand Consequences of each deviation were Identified and the HAZOP team then evaluated the adequacy of existing safeguards, and where necesary, additional Safeguards were recommended a5 Actions, Table 4.1 Guidewords/Parameters and Related Deviations razor renonrronvenoonacxaces| AEebusmee | Petrofag (>) DEVIATIONS _ | HAZOP GUIDE WORDS | PARAMETER ‘COMMENT [Noftow Fiow | Ne/Low ~ | tow More Flow ‘Morel High Flow — Reverse/Misdirect [Reverse Flow ed Flow ore/High "Wore High Pressure Pressure4 cazpram coon sosamvenmaoe | A eonoa 6 CE ERLEROM | sazor neronr ron venoorpacxaces| pyre were” | Petrofag DEWTIONS | WAZOP GUIDE WORDS | PARAWETER | CONMENT tor Fesure [Low Presre [ds van wore gh NOTA Tense Tongestuce i Cow erp | To at ge ————f oa - (Dev Taw terete a feet, Imre lon level od (osafmertee eet _| ontaiaion | wll ca SantoatPhoe [°° Compete at Toxmpaition ie aso wea thorge! assaf Phe | Rhee apleate phase [ar oie Tube ak, oer es ro vty freesRe QcATPROM | op ttrenrYonrnccrrnnors| Oe se0 |Petrofac @ HAZOP process is shown above schematically z L “(epee je isk Ranking during Hazop: In order to have an idea about the Risk levels, a ris-ranking scheme has been used during the HAZOP study according to their estimated severity and likelihood. Ranking has been done as per the GPNB procedure, ‘The hazard severity of consequences considered in available in reference-? and the Uikelinood levels as well the Grid atrx Is shown in reference-3.een | sae RAITT ae] Sees | petrofac 'wazoP REPORT FOR VENDOR Packaces) DATE: SHOS7O 4.3. Worksheets ‘The session proceedings were recorded using PHAWORKS 5.1 (2). The records were projected on a screen for comment and agreement by the team members during the ‘full recording approach was adopted for all guidewords/devations, whereby every ‘eviation ‘considered by team wae recorded even when no significant causes or Consequences were found, The HAZOP worksheets are included in Appendices D1 to bs, 4.4, Hazop Recommendations |A. number of recommendations relating to design changes and procedures were ‘enttied during the HAZOP studies, which, in the teams opinion, wil improve the Safety and/or the operability of the fality. A Ust of recommendations arrived at is ‘included in Section 6 under the Tables 6.1 £0 6.9 Wherever identical streams are available, HAZOP has carried out for one stream and the recommendations arrived at shall be applicable forthe other stream als. 4.5. Assumptions Following assumptions were made regarding the basis of the design and these were generally agreed by the HAZOP study team In case of multiple equipment (with duty and standby/spare equipment) inside a uit, the study was conducted for one set of equipment. The recommendations from this study will therefore apply for such similar systems as well. The study has however, considered the impact of simultanous operation of systems in parallel or soriet Including the control requirements and the effect of trip of one system an the other. Hazards arising from a double jeopardy were not considered as the prebability of such fallue is remate, A single check valve was deemed to be an acceptable safeguard against reverse flow, ‘unless the team felt that fallure of the valve would lead to. unacceptable ‘consequences, o the ciferental pressure is so high that leakage would be inevitable, Rupture of equipment was not considered except for tube rupture/ seal leak; however, overall 33s leakfire scenario was reviewed, ‘The plant was assumed tobe well maintained. Valves specified as LO/LC or CSO/CSC are not considered as causes for deviations due 19 operator error. ‘Common plant operating practices in some cates were Usted as safeguards and were assumed to be included in the Standard Operating Procedure (SOP}, although the Procedure had not been drafted at the time of the HAZOP meting. It =Rev Eh sateHOM | coo tehrNctacertreuces] See | Petrofac @ recommended that this HAZOP report should be referred when developing the plant ‘operating procedure. 5.0 HAZOP SESSIONS 5A. Study Period ‘The HAZOP study of Central Processing Facilites: Phase-1 was conductad between 3° September , 2012 to 13° September over a period of 9 working days at PIL office in Sharjah, UAE: 5.2. Study Team The HAZOP team comprised a multidisciplinary team of personne involved with the Project expecially from the Vendor's side and having adequate experience of design, Instrumentation, operations, maintenance, safety and loss prevention, The details (names, company and discipline) of the HAZOP team members for the various Packages, who attended the sessions are presented in Appendices AT 10 A9. 6.0 CONCLUSIONS & FOLLOW UP 6.1, Summary of HAZOP findings arrived at forthe various vender packages {are given in the following Tables 6.1 t0 6.9, ‘Table 6.1 Recommendations for Steam Generation Package HAZOP RECOMMENDATIONS/ ACTIONS. = Sr Recommendations ‘action by {Es avalable (LT7O20TA & Bshall be separated for contrat ofthe level and stopping ofthe BFW pump ‘GPNE recommends to have a bypass forthe [CV 7O20TA. [BONO suggest to have a hand wheel in the LCV. GPNB” | EONO, Italy ‘requested proven documents for the same ‘During Phase I HAZOP, excess condensate flaw to the ONO, taly 3 | deserator shall be studied. EON, taly “| Provide close/open indication of BOV valve 76201in OCS. | BONO, aly 5. Provide high pressure alarm inthe deaerator (in CS) ONO, Italy Review the safety valve (PSV-70208 7 70210}capacity with 6 | reference tothe fr ind deaerator aren. ONO, tly 7 | Team desired to review the equrement af pare RVTGT TR | gowo, aly aerator, Ensure draining routing is done through suitable tench to 18 | avoid damage as the temperature of draining may vary from | EONO, Italy '80-100des ¢ Provide a trip logle on high high (evel in the steam drum (LT 70304) to trip the feed pump as well asthe burner. ONO, talyRev ef mzenom sazoenevort ron venoon acxaces} SATE 808200 | Petrofac é HAZOP RECOMMENDATIONS/ ACTIONS Sr. Recommendations ‘ction By No. Review the requirement of safety valve capacity with 10, | reference tothe fire case around water drum /steam drum | BONO, Italy 11_| Provide tow pressure alarm from the avaiable PT 70305. | BONO, Waly “The Vent shall be routed to safe acation. The vent height |_12 | shat be based on dispersion calculation BONO, Waly Ensure thatthe vel gs iters 13_| are provided with valves on the vent and drain BONO staly 14 | PAID to indicate set pressure of the PSV -70407 / 70408 | BONO, Healy 15 | REPS abe feted rd Foiwed secre | gg aly Review the requirement of tripping the pump on low low 16 | Level in the tank to avoid damage of the pump due to dry | BONO, Italy Table 6.2 Recommendations for Oil export metering package HAZOP RECOMMENDATIONS/ ACTIONS Sr Recommendations ‘tion By No. 1 Provide FAL from the existing FT-TATOY and FY-74T0z Merey, UAE ‘Provide FAH from the flow meter to take care of the ‘maximum allowable flow of 712 Sm3/br, by the operator, _| Mderey.UAE Conse ta pevide init sites for FC Ve 741017107709 3. | to give alarmin the DCS in case of malfunctioning and | slderey, UAE closure ‘Provide trip logi to trip the crude pump (P-21302 AB) on 4 | high low (more than 712 5m3/hr) in any of the metering | Aldertey,UAE ‘SOP (Standard Operating Procedure) to address the operator 5 | action to close the other FCV from control room in case of | flderley, UAE ting closure alarm from the FCY. Failure position for FCV-74101/102/103 to be made as FO type instead of FC type. a | ‘Consider to provide auto start of the standby pump U- 7 |arro1-e1e2 Adertey UAE ‘Sample recovery tank outlet shall be sifted to downstream dere, UAE (of BSaW analyzer for returning to the crude header (as 8 | sample recovery tank material will contain some Perey, UAE chemicals) _ 9 | Review the requirement of fast loop pump 700621 Hider, UAE 10, [Provide redundancy for Recovery tank pump 700228 ‘Aderey, UAEé GAZPROM | 1.200 rePoRt FoR VENDOR PACKAGES| (Gang 2019.200..RP-005 Bee gaan Petrofa¢ 6 HAZOP RECOMMENDATIONS/ ACTIONS Sr. Recommendations Ration By No. | Solvents required for SIC and RVP analyzer to be reviewed | — 11. | and confirmed as PRID indicates thet ESTYINATED 40 DAY | Alderley, UAE REFILL, Review the requirement of safety features with the 12 | reference to the chemicals such as naphtha, xylene, alcohol | Aderey, UAE ttc in P60 salt in crude analyzer enclotu Review the requirement of safety features with the T 13 | reference to the chemical, aylene solvent inP-700 RVP_—_| Aerie, UAE analyzer enclosure. Tn meter prover section the allure position of the FOV 5x 14 | shall be FO type (ame as balancing valve in the metering | Aldevtey, UAE station) Table 6.3 Recommendations for High energy pumps HAZOP RECOMMENDATIONS/ ACTIONS or Recommendations ‘Action By No. Provide ir fin cooler Tan running indication in OCS with | Fowserve, 1_| alarm in case of tripping. Inca ‘Table 6.4 Recommendations for Instrument Air Compressor & Dryer Package and Nitrogen Generation heating arrangement in the compressor enclosure. HAZOP RECONMENDATIONS/ ACTIONS Se. Recommendations ‘Action By No. i TASER, Austia 2 KASER, Austria >| ee aT ei GH ae core aT T ys, ara “g__| PID and functioning description to dicate avalabilty of | ease, usta | AID shal be corected fr PS-72408/08 (0 PT-T2AR87 OF ase aan and als indicate PAL PID shall be corrected for PSV-724047 05 for set pressure. | WASER, Austria Provide local PDG on activated carbon Filter U22001A-S08. — | KASER, Austria Provide trip logic to stop the heater on low low flow of air | from Fr-7270t. the membrane falls below 5 bar. KASER, Austria (SER, Austriaeh satenaH | onstrates] Oe 2 | Petrofag © HAZOP RECORMENDATIONS/ ACTIONS Sr. Recommendations ‘tion By No. | 10 | Consider to provide a PSV at downstream of PCV-72707.__| USER, Austria ‘Table 6.5 Recommendations for Fuel Gas Membrane HAZOP RECOMMENDATIONS/ ACTIONS Sr Recommendations ‘ction By No. PID to Be corrected to the effect Tor idicating one PCV 1 | instead of two shown at present. HAZOP is carried out | 15, USA based on one PCV(63137) on 'OP to address necessary action By the operator in case of | 2 | igh #25 content alarm from AT-63101 oe 'SOP to address the action to be taken by The Operator 3. | case of tess temperature ofthe feed gas to the membrane | 1°, USA. as sensed by TT-71101 —y_| Possible signals from the chiller package shall Be provided | x sa pou. Lin the DCS for monitoring and contro m Provide PT on the water cooling line leading from the ‘exchanger U-22201-HEOI to the chiller package as the | 5, USA /PIL _hiller package to give high alarm in DCS. Povde PSV on the water cooling lie leading from the ‘exchanger U-22201-HEOI tothe chiller package as the chiller package is designed for 10 barg only. USA PIL Review the requirement of spare PSV as per project Philosophy (vs PSV wil activate ony when tube rupture | 1S, USA /PiL, takes place). “This system consist of similar streams and HAZOP has carried out for one stream and ‘the recommendations arrived atshall be applicable forthe ater stream also ‘Table 6.6 Recommendations for Gas HAZOP RECOMHENDATIONS/ ACTIONS Recommendations ‘ation By Review the requirement of additional UV/IR detectors inside the enclosure. also review the requirement of PIL additional manual call point outside the enclosure, 3 CGPNB does not agree to route the PSY-73131A/B to sale location. GPNB requires that this PSV shall be routed to | PIL/GPNB, Flare as per the HSE design Philosophy, PIL to revert — Explore the possiblity of providing pre alarm on low levEUIN | aos gg the sump ofthe gas engine,(GBO8S- 2013-200-H8-RP-005. reve GAZPROM | aoe eee nace] ONE Cn 6 Cia roe wora | Petrofag — HAZOP RECONMENDATIONS/ ACTIONS . Recommendations ‘ation By Ne | av ang Wao for AUX Wate Cole ast OZ) 4 | invessuce. pesca 3 | Provide ow temperature alan for TF73101 5, [6 | 50° to adress the required operation ofthe preheater, | 905, GE 7 [fee eindeatetoat sate ate ore ot a 2 [ES ARSE TATE THO ITS, 3 [Palo to indicate ae PRV avlable onthe iter Huwing, | 05, GE {2 Provide runing indication for AUK Water cooler 10 | fans(HCO2/01) in DCS/UCP. FOS, GE SOP to adores: the reqrenent of water prefeatng Sng 11_| circulation before start up especially during winter Fos, Ge Table 6.7 Recommendation for Fare ~ HUGO RECOMMENDATIONS? ACTIONS er. Recommendations “ation By No. “SOP to address the requirement of purge gas supply TECNOFORNIND: 1+ | Contineusiy Tey should aso adores the restarting | USTRIAS.RI prooeskre ince o ue 6 fs ftp “EevoFORO 2 | Provide stale uolation fey for maintaining the rev. | LEMMAS tat TECROFORNND 5 | lO finda ah alam rom plot flame temperate | TECNOFORN transmitters a TECHOFORNND 4 | hightemperature (7.76604 alarm tobe shomm in ato. | USTRIAS RL, fay TECHOFORNND 5 | sca te dante of aivabe mentined dine | Senne vere eee | “ECHOFORIND 50? to include the periodic draining of FFG tines to Pot © | before lighting the pilot. phan a TECNOFORNIND 7 | Low temperature slr tobe provides for T6080 USTRAS RL | ral “ECHOFORNIO | Low temperature alarm tobe provided for T6030 UsimasRts alysD cAZPRON | on eS Se yg] OE nm 6 Ck care wwe | Petrofag ice cairo ace = a ieee enor Vendor to provide detailed operating instructions forthe ° | startup/shutdown maintenance. LSTRASRA, eee tay | Ty ‘TECNOFORNIND 40 | Motor running indication to be provided in DCS. PaIDto | [ecnre RN represent accordingly tay 11_| Sik review tobe performed for HP flare modification | PL 2 | Wathout a ste t alert the operate ary oe se PL 13 | Valve shouldbe indicated as “normally closed (NC) 14 | Review the requirement of upstream cian valve and'if deemed required make lock closed. "5 _| Operating guidelines should cover draining procedure PL SIL Review to review number of pressure transmitters 18 | (Control and safety functions). Note: All Recommendations arrived at for HP/LP Flare HAZOP {s also applicable for Tank Flare als. ‘Table 6.8 Recommendations for Firewater Pump HAZOP RECOMMENDATIONS/ ACTIONS Recommendations Action By | Provide alarm on DCS when one particular jockey pump starts more than design per day (24 hours). 'OP to include the instructions far stopping the pumps when Fequired as this fs a manual operation as per design. Explore the possibility of increasing the setpoint of CRV: (0030 to avoid loss of water when the pump is operating on 3. | demand. if isnot possible to increase the set paint ofthe | FPC, Greece CRY, the discharge from CRV shall be routed back to the tank. However, NFPA 720 requirements shall not be deviated Indicate the set point of LAL-00303 A/B and. 304 A/B in PID 70% for Filing and 66% for low level alarm. PC, Greece PC, Greece PPC, GreeceAREER | on TS rece] ee | Petrofac ‘Table 6.9 Recommendations for DG sat HAZOP RECOMMENDATIONSY ACTION sr. Recommendations ‘ction By No. RID to indicate the PDS-77607 for high delta pressure in oe Intergen, aly 1 2__| SOP to address the filter changing schedule intergen, Waly | Provide alarm in HM for 2nd stage filer change-over. | Intergen, Italy | SOP to address the regular maintenance of the strainers. | Itergen, Waly '5_| Provide high alarm from the existing LT-71605, Tintergen, aly Provide ON/OFF valve on the inlet tne of the dlesel tank | PLTintergen, © | wtih will close/ open on high? lw level inthe tank. aly 6.2. Follow up Actions Proper followup and close-out ofall recommendations will be monitored through the HAZOP Study Action Sheets by the party -identified a5 responsible for the action (Changes proposed ara resut of HAZOP review willbe discussed and agreed by GPNE, 7.0 REFERENCES 1) Terms of reference (Doc G8088-2013-200-HS-PP-002) 2) The hazard severity of consequences. 3) The likelihood levels as well the Grid Matrix. 4) PHA works 5.1 8.0 APPENDICES Appendices At to AIO - Attendance lst. Appendices 81 to B9 - Node list & Drawing list. Appendix C- Risk matrices Appendices D1 to D9- Hazop worksheets Appendices £1 to E9 - Hazop Node Marked up drawings.0 cazpeonn ons. 3s GAZPROM | sacopreronrror voor rcxaces| Petrofa¢ o 8.1 Appendix At to A10- Attendance Listcome. zorszoonsaroos | RE azoP REPORT FOR VENDOR PACKAGES! Dave oyu,” | PEtrOfac 6 i 2 | etsne ee ack PATé GAZPROM Revo DATE: 0608209, PAGE: 21 0F 46 Petrofa¢ e Attendance List Tigeisas Chanenna Tru = mere me wera “EEE kai |A cazprom vuazor nePorT Fon vennon packaces} pare swewe® | Petrofac 6 PAGE: 2208 46 ‘Attendance List T cree a i fib eso Foeeh sarnnatt | esters Stece| Dte eH" | Petrofag @ PAGE: 2008 46 ~| eta a, Fes | soe eran | Sd aes 1 [Hisdywars Tuhgeada | Pe- merwanvene | Bie re PRIERSS = BROCEazoe report FoR vEnooR Packaces| pave wweee” | Petrofac 6 ae eee ee ee ta ie = corer = 3 [Iakeacs Curpeada | fttsmedanthe 3 [Patient Saudand —|PIE= tinsel oT eyctieele REL 2 Heron Lado [tinned Leal LP RoC Ess | Pate Legare a | Pie = P06(8048 7013.200.6.RP-005 Petrofa¢ ® eee] ‘ntendonce Lit b= PQoces | PhoCeS Sssucoetee tor enssenouae| Sees |potrofac Attendance Listcoos ssmenereacs | MHS azoP REPORT FOR VENDOR PACKAGES| Pale vena.” | Petrofac 6 Kein Mina da‘e008 2019.200:1890-005 ev. 34 tazop REPORT FoR VENDOR Packaces} PATE OGesznf pace-aeoree, | Petrofac 6 Cxeeee] ‘awndance List NAZOP Vander pacage Bara Pace ect petepnn) (Aves Geoeatess | etrregsn | estar Ceshele| Pak MChesont Tonal haan CoadrN ‘canes. 2019.200:48:89.005 Rt A imTEROM | sorties tectcon ree] Sete | Petrofag | rare | Sea HERAT | bares piece Rrra |Hetammd yet | [3 Valeroeur Aeshelbe —Feca mtank Bit Claes ia8 cazeron HAZOP REPORT FOR VENDOR PACKAGES| pace-soora, | Petrofag 6 Appendix -10 Sameer DAVIOCBERTCCR wate) a = = ia 4 r ze: | PeieaPAC/Onmos uae Dinan 1 Doce Spun pane aa fe [i dates | icra nash atbeges | tobyhsm | aoe treet neo] OECD | Petrofac 8.2Appendix Bt to 89 - Node list & Drawing ‘Appendix B1- Node list & Drawings List of Steam generator package Description 1. | team Generation Package Deserator System: Pais (68088-201203000'-4R-002-002 Sheet 1 & Sheet 2 Rev {GB088-2013030001-MR-003-004 Sheet 2_Rev C 2, _ | steam Generation Package Boiler System including BFW | 2. | Combustion system (uel gas 1 diesel) pumps {68088-2013030001-NR-D03-001_Sheet.1 of 1 Rev C {6088-2013030001-WA-D03-003 sheet.2 of 2 Rev C {68088-2013030001-MR-D03-002 sheet 1-2-3 Rev C 4. _| chemical dosing system {68088 2013030001-MR-DO3-004 sheet tof 2 Rev C Node Description ‘Appendix B2- Node list & Drawings List of Oil export metering Package Palos rude Oil Export Metering (GB088-2013030029-IN-003-001-Sheet 2 of 2 Rev C 2. | crude (metering) Sampting system {68088-2013030028-1N-003-002-Sheet tof 2 Rev B (68088-2013030029-IN-D03-002-Steet 2 of 2 Rev A (GB088-2013030029-1N-003-003-Sheet 1 Rev Beh sazenom ceo al Seems | Petrofag Q Appendix B3- Node list & Drawings List of High energy pumps Package | Node Description Paps No. Crude oil export booster pumps (P-21308 A/B) {68088-2013030019-NR-DO3-01-sheet 1 of 1 Rev A Crude ol export pumps {68088-7013030019-MR-003-002-Sheet 1 of 1- Rev A Desalter feed pump {68088 2012020019-4R-003-00 Sheet of Rev A Slop! oft spec pugs {68088 2013090019-HR-D03-004 Sheet of Rev 8 Appendix B4 - Node list & Drawing Package and Nitrogen Generation Package 1s List of Instrument Air Compressor & Dryer Node No. Description Instrument Air Compressor U-220014°« (including Lube ‘il coolers) Motor driven ‘standby is available ) die Dryer Package (GB088-20130021-MR-02-001 Rev C1 of § {8088-20120021-MR.002.001 Rev € Shoot 3 of S 2 Generation Package {8088-201 3030020-MR-002-001Sheet 1 of 4 Rev. O ‘Appendix BS - Node lst & Drawings List of Fuel gas membrane Package Node No. Description i Fuel gas Membrane Package PalDs (68088-2012030010-MS-D03-001 Rev. ¢ SHTY of (6B088-2013030010-NS-D03-002 Rev. €SHT of tGeum suse tetas occ] Dre 88%" | Petrofag @ Appendix B6 - Node list & Drawings List of Gas engine generators Package Node Description Paps No. 1. | Gas engine generator-FG | GBOSB-2013030017-MR-003-001 sheet 1 of 8 Rev C system | . 2. | Lube oilsystem for the | GBO88-2013030017-6A-002.001 sheet 1,4,6 of 8 engine. Jacket coating water system for Engine | Revc_ (8088 2012020017.MR.003-00 sas 5 of & Rev € ‘Appendix B7 - Node list & Drawings List of Flare Package Node Description PaIDs No. 1 HP/LP flare system .6088.2013030039.NS-D02-001 Sheet 1 of 1 Rev B 2, Tank Fare system (G2088-2012030029-NS-003-002 Sheet 1 of 1 Rev 8 A LHP Flare system {68088-2013-231-PR-PL-608 Rev 02 ‘Appendix B8 - Node lis Drawings List of Firewater pump Package Description Fire water pumps {68088-2013030035-MR-DO3-001 sheet 1,2 of 3 Rev g Appendix B9- Node list & Drawings List of DG set Package Node Description Paps m3 1. _| Diesel for diesel generator _| GB088-2013030005-EL-D03-001 Sheet 2 of 2 Rev. 8 2. _| Lube oi system (6088-2013030005-F1-D03-001 Snect 2 of 2 Rev. 8 Cooting water system (6088-2013030005-E1-D03-001 Sneet 2 of 2 Rev. 8ef smzenont azo nePonT FoR venboR packaces} PATe'seosze® | Petrofac e Rev. 4 8.3 Appendix C- Risk Matrices (Applicable for all the Packages) oN rr ——C. consequences Talila — [Nase Efe abtantat or eae alte [Pesttent [stout ot | pderse oon |imwe [eerste creme | 5 Permanent |ervvonmentl |(1510,00000) | mtratonal | catasSaphic disabilities | damage media. ae ‘Single | Major effect: Partial National ss —rrr— a —UmUr~— Soabiiyy [damage [prolonged | Exershe i Tease | aches (<$10,000,000) | coverage in Wajor/Severe | _ mea |sevaus Located — ended plant Reon — hr (ostime ts ot para | Snes : a —LrUrUCr~——C _ Known cov | (3500000) jeovese | Maderter severe a ara winot ior Ea —Waderate lant | Soe eal Inhres | Contmipaton | sage andor | plc (edt rer om > treet LL cases) disruption media belatatal (Sido.000) | Lovers. ——Ur——— _— a (first aid | Environmental | disruption to | may exist, a Geer | Samage | parsers” fot esere | Insigncant (<$10,000) ‘no public Negligible _ ‘The risk matrix is for existing plant, considering Individual risk tolerance of 1 in 50,000 population per year.Copose.209.20.48-89-008 jel azor REPORT FOR VENOOR PacKaces| Pllc Sewn” | Petrofag 6 AusRa ) ony ab nsquence pesos unr ern and cece igh seat ern fnevange fnoees pes ass ery al ‘Tis manta den btvean ls fevers or lest aig Une a feral ko polit eieishoor rise al ar orc Use a pla kr petted eden 15-25 REO Dorota tis rit 512 YELLOW Unsesie Cemoneaio its reece zou 2 ara acon ra jd Proce carly wh coniusinpovenet 5 Sle topncsedé ob0se- 2013-20-45-RP-005 IAZPROM | juzop REPORT FOR VENDOR PACKAGES cs Petrofa¢ 6 8.3Appendix D1 to D9- Hazop worksheets.(8088-7013.200.46.P.005 'HAZOP REPORT FOR VENDOR PACKAGES| Petrofa¢ ® APPENDIX D1I-STEAM GENERATION PACKAGE (17 Pages)CG emTeHOM | on STE acs] Seow | Petrofag @) APPENDIX D2 - OIL EXPORT METERING PACKAGE (8 Sheets)Cobose- 203-20516-0P 05 aera nazoe REPORT FoR veNooR packaces| pave woru” |Petrofac APPENDIX D3 - HIGH ENERGY PUMPS (7 Sheets)chenzenan ‘608s 2013-200-48-RP-008 Fave: ovosao%s Petrofag 6 AZOP REPORT FOR VENDOR Packaces) DATE: G80sia0H APPENDIX D4 — IA AND N2 PACKAGES (14 Sheets)éwn AZPROM | zoe neront ron vennon eackaces| Petrofa¢ é APPENDIX D5 — FUEL GAS MEMBRANE (8 Sheets)DATE: os082019 PAGE:420F 46 Petrofag @ APPENDIX D6 — GAS ENGINE GENERATOR PACKAGE (10 Sheets)Gums acon noe ron venooneackaces| SATE: ose Petrofag 8 APPENDIX D7— FLARE PACKAGE (13 Sheets)a sALPROM PAGE: 44 OF 46 Petrofac © APPENDIX D8 — FIRE WATER PUMP (3 Sheets)henzenan Rev. it DATE: ob82009 PAGE: 450 46 HAZOP REPORT FOR VENDOR PACKAGES| Petrofa¢ ® APPENDIX D9 - DG SET (9 Sheets)é Lobose- 043-200:16-8F 008 IALPROM | yxzop REPORT FOR VENDOR PACKAGES| Petrofa¢ e 8.4Appendix Et to E9 Node Marked up drawings