Delegate Manual: I Ms (QMS, E Ms & O HSMS) I Nternal Auditor T Raining
Delegate Manual: I Ms (QMS, E Ms & O HSMS) I Nternal Auditor T Raining
I N TE R NA L AU D I TO R
TRAINING
DELEGATE MANUAL
Course Timetable Bureau Veritas
COURSE TIMETABLE
DAY ONE
DAY TWO
DAY THREE
DAY FOUR
Certification
► Servicing 280,000 customers across a Inspection &
11% In-Service
wide range of end markets Verification
13%
Construction
HSE
20%
10%
1. 2006 revenue breakdown.
Assessment
Full Independence
from any
Design / Manufacturing / Contracting / Insurance
Marine ► Ship classification, ship and marine equipment certification, technical assistance and outsourcing services
► Conformity assessment of industrial equipment and installations to regulatory or client specifications from
feasibility stage to de-commissioning
Industry ► Services include design review, shop inspection, site inspection, asset integrity management, product
certification and related testing services such as non-destructive testing
► Periodic inspection of equipment and installations to assess conformity with regulations or client-specific
Inspection & In-Service requirements
Verification (IVS) ► Services apply to electrical installations, fire safety systems, lifts, pressure and lifting equipment, and machinery
► Inspection, audit, measurement and testing services in the areas of environment and health and safety
Health, Safety and ► Technical assistance and consultancy services to help companies define their HSE management strategy and
Environment (HSE) improve their performances
► Conformity assessment of construction projects to local regulations and construction standards, from design
stage to completion
Construction ► Services include design review, code compliance, technical control, on-site safety coordination, testing
of construction materials, asset management and technical due diligence services
► Certification of management systems and processes in the areas of quality, health and safety, environment
Certification and social responsibility based on public standards
► Second party auditing services based on customer-specific or Bureau Veritas standards
► Testing, inspection and certification of consumer goods including textile, hardlines, toys, electrical and
Consumer Products electronics
► Factory audits, social responsibility audits and training services
Government Services ► Government Services: Pre-Shipment Inspection, X-Ray Scanning, Verification of Conformity of imported
and International Trade products
(GSIT) ► International Trade: Commodity quantity/quality assurance, automotive services
France
175 offices, including
6 laboratories
6,400 staff
Africa
50 offices, including
5 laboratories
1,000 staff
Global network comprising more than 700 locations across 140 countries
GSIT
Building
Construction global HSE
Consumer platform
Certification Products
Industry
Marine
1828 1910 1929 1984 1988 1993 1995 1996 1998 2001 2002 2004 2006 2007
►Local arrangements
Information to be obtained
► Full name, Name of organisation for which they work
► Career background
Grade
Category or rank given to
different quality
requirements for
products, processes or
systems having the same
functional use
Grade is inherent in the
Ref.: ISO 9000:2015 product and may be
altered by changes in
specification
► Features
► Reliability
probability that a product will operate properly within an expected time frame;
that is, a TV will work without repair for about seven years
► Conformance
► Durability
► Serviceability
► Aesthetics
► Safety
assurance that customer will not suffer injury or harm from a product; an
especially important consideration for automobiles
► Perceptions
How long must a customer wait for service, and is it completed on time?
Is an overnight package delivered overnight?
► Completeness:
► Consistency
► Accuracy
► Quality of design
►Quality of Conformance
►Ease of Use
• Instruction manuals
• Guide the customer for proper used
• good labeling
International
Human activities Convention on Climate
have altered the Change signed in Rio in
chemical 1992
composition of the
atmosphere
through the
buildup of
greenhouse gases.
Primarily carbon
dioxide, methane,
and nitrous oxide.
The Greenhouse
Effect
Montreal Protocol is an
international agreement to
reduce releases of ODSs,
ratified by 85 countries
Remember: 100 Dobson Units are equal to 1 mm thick layer of Ozone under Standard
Temperature and Pressure (STP)
Jul-19 Integrated Management System (QHSE) – Auditor Course 29
Loss of Biodiversity ► Diversity allows eco-systems to adapt
to changes
► Tropical forests important sources of
medicinal compounds
► Diversity also decreasing in developed
countries
CITES - Convention on
International Trade in
Endangered Species
Rio Biodiversity Convention
Marpol Convention on
pollution from ships
Local legislation
Local legislation
► Power generation
► Wastes
Eco-capital is unevenly
distributed
Desertification
Deforestation
Population growth
Distribution of land,
water, fuels and
minerals
► Nuisance
► Noise
► Access to countryside
► Visual impact
► Littering
► Traffic congestion
► Light pollution
29
Minor Injuries
300
No- Injury Incidents
► The ILO estimates that there are over 250 million work-related
accidents which result in time-off occur every year 685,000 per
day, or 475 per minute, 8 per second.
► 3000 people are killed at work per day, or 2 per minute.
► 160 Million new cases of work related ill health every year.
Accident
Gross causing at Accident
domestic Gross national least 3 days' causing at
Economically product GDP income GNI Fatal accidents absence, least 4 days' Deaths caused
active Total (USD mil.) (USD mil.) reported to the reported to the Fatal accident absence Work-related Work-related by dangerous
Country population employment 2003 2003 ILO (2003) ILO (2003) 2003 Average 2003 diseases mortality substances
Nigeria 55,670,000 56,900 42,984 13,439 12,634,711 49,797 63,236 16,673
Risk-based thinking
•PROCESS
EFFECTIVENESS
•Extent to which planned
•CONTROLS activities are realised and
planned results achieved
•PROCESS
•“set of interrelated or
•INPUT •interacting activities
•OUTPUT •PRODUCT
•which transforms
•inputs into outputs •PROCESS EFFICIENCY
•Relationship between the
•RESOURCES result achieved and the
resources used
•Identifying,
understanding and
managing interrelated •R •R
processes as a •O
•I •Process •O •I •Process
system contributes to
•A •B
the organisation’s •I •R
•I
•R
effectiveness and •C •C
•Process •Process •O
efficiency in •I
•C •D
achieving its • I =
•O •I
objectives INPUT
• O = •C •C
OUTPUT
• R =
RESOURCE
S
• C =
CONTROLS
Mar-08 Integrated Management System (QHSE) – Auditor Course 10
2/ Quality Management and ISO 9001:2015
4.Context of the organization
•7.1 Resources
• 7.1.1 General
• 7.1.2 People
• 7.1.3 Infrastructure
• 7.1.4 Environment for the operation of processes
• 7.1.5 Monitoring and measuring resources
• 7.1.6 Organizational knowledge
•7.2 Competence
• 7.3 Awareness
• 7.4 Communication
• 7.5 Documented information
• 7.5.1 General
• 7.5.2 Creating and updating
• 7.5.3 Control of documented information
•10.1 General
►The basis for the approach underlying an environmental management system is founded on
the concept of Plan-Do-Check-Act (PDCA). The PDCA model provides an iterative process used
by organizations to achieve continual improvement. It can be applied to an environmental
management system and to each of its individual elements. It can be briefly described as follows.
►Plan: establish environmental objectives and processes necessary to deliver results in
accordance with the organization’s environmental policy.
►Do: implement the processes as planned.
►Check: monitor and measure processes against the environmental policy, including its
commitments, environmental objectives and operating criteria, and report the results.
► Act: take actions to continually improve. .
•NOTE The numbers given in brackets refer to the clause numbers in this document
•Figure 1 — Relationship between PDCA and the framework in this document
- includes revisions to meet environmental challenges facing organizations and provide value to
both new and existing users.
- includes revisions to conform to ISO’s requirements for management system standards.
- requirements include a high level structure, identical core text, and common terms with core
definitions, designed to benefit users implementing multiple ISO management system
standards.
- The body of this International Standard, Clauses 4 through 10, contains the requirements
used to assess conformity.
- Annex A provides informative explanations to prevent misinterpretation of ISO/FDIS
14001:2015 requirements.
- Annex B identifies broad technical correspondence between ISO 14001:2004 and this edition.
- Implementation guidance on EMSs is included in ISO 14004.
- See the ISO/IEC Directives, Part 1, Consolidated ISO Supplement, Procedures specific to
ISO, Fifth edition, 2015,Annex SL, Appendices 2 and 3.
- Revision of ISO 14004 is ongoing
Clause 1 to 3 cover the scope, normative references and the terms and definitions
Clauses 4 to 10 contain the requirements that can be used to assess conformity with this
standard.
Information marked as "NOTE" is for guidance in understanding or clarifying the associated requirement.
“Notes to entry” used in Clause 3 provide additional information that supplements the terminological data and
can contain provisions relating to the use of a term.
The terms and definitions in Clause 3 are arranged in conceptual order, with an alphabetical index provided at
the end of the document.
► 1 Scope
•Regardless of size, type and nature and applies to the environmental aspects that the organization determines it can
either control or can influence considering a life cycle perspective.
•It does not state specific environmental performance criteria, nor does it increase or change an organization’s legal
obligations.
•This International Standard can be used in whole or in part to improve environmental management, but all the
requirements are intended to be incorporated into an EMS and fulfilled, without exclusion, if an organization claims it
complies with this International Standard
ISO 14001:2015
•2 Normative reference
• No reference…
•(3.1 to 3.33)
•5.Leadership
• 5.1 Leadership & commitment
•6. PLANNING
•6.1 Actions to address risks and opportunities
► 6.1.1 General
•7. SUPPORT
•7.1 Resources
•7.2 Competence
•7.3 Awareness
•7.4 Communication
► 7.4.1 General
► 7.5.1 General
•8.OPERATION
• 9.PERFORMANCE EVALUATION
•9.1 Monitoring, measurement analysis and evaluation
► 9.1.1General
► 9.2.1 General
•10.IMPROVEMENT
► 10.1 General
•The adoption of an occupational health and safety (OH&S) management system is intended to enable an organization to improve
its OH&S performance to prevent work-related injury and/or ill health to workers and to provide safe and healthy workplaces.
•
•OC :It is estimated by the International Labour Organization (ILO) that there are 2,34 million deaths every year as a result of work activities (based on data
released in 2014). The adoption of an occupational health and safety (OH&S) management system is intended to enable an organization to manageits
OH&S risks and improve its OH&S performance in the prevention of injury and ill health.
•When these measures are applied by the organization through its OH&S MS, they improve its OH&S performance. It can be
more effective and efficient to take early action to address opportunities for improvement of OH&S performance.
•An OH&S management system enables an organization to improve its OH&S performance by implementing the requirements of
this document.
•An OH&S MS can assist an organization to fulfil its legal requirements and other requirements.
Mar-08 Integrated Management System (QHSE) – Auditor Course 33
Introductory Clauses 0.1 through 0.5
0.3 Success factors
The implementation of an OH&S MS is a strategic and operational decision for an organization. The success of
the OH&S MS depends on leadership, commitment and participation from all levels and functions of the
organization.
The implementation and sustainability of an OH&S MS, its effectiveness and its ability to achieve its intended
outcomes are dependent on a number of key factors which can include:
Adoption of this document, however, will not in itself guarantee optimal prevention of work-related injury and/or
ill health to workers and optimal provision of safe and healthy workplaces.
The level of detail, the complexity, the extent of documented information, and the resources needed to ensure
the success of an organization's OH&S MS will depend on a number of factors, such as:
-the organization’s context (its size, its geography, its culture, its social conditions, its legal and other
requirements);
-the scope of its OH&S MS;
-the nature of its activities, its services, and its OH&S risks.
The OH&S MS approach applied in this document is founded on the concept of Plan-Do-Check-
Act (PDCA).
- Plan: identify risks and opportunities, establish OH&S objectives and processes necessary to deliver results
in accordance with the organization’s OH&S policy;
- Check: monitor and measure activities and processes with regard to the OH&S policy and objectives,
and report the results;
- Act: take actions to continually improve the OH&S performance to achieve the intended outcomes.
This document incorporates the PDCA concept into a new framework, as shown in Figure 1.
•NOTE The numbers given in brackets refer to the clause numbers in this document
•Figure 1 — Relationship between PDCA and the framework in this document
ISO 45001:2018 conforms to ISO’s requirements for management system standards. These
requirements include a high level structure, identical core text, and common terms with core
definitions, designed to benefit users implementing multiple ISO MS standards.
ISO 45001 does not include requirements of other management systems, such as those for
quality, social responsibility, environmental, security, or financial management, though its
elements can be aligned or integrated with those of other management systems.
ISO 45001 contains the requirements used to assess conformity. An organization that wishes to
demonstrate conformity with this document can do so by:
seeking confirmation of its conformance by parties having an interest in the organization, such as
customers, or
Clause 1 to 3 cover the scope, normative references and the terms and definitions
Clauses 4 to 10 contain the requirements that can be used to assess conformity with this
standard.
Information marked as "NOTE" is for guidance in understanding or clarifying the associated requirement.
“Notes to entry” used in Clause 3 provide additional information that supplements the terminological data and
can contain provisions relating to the use of a term.
The terms and definitions in Clause 3 are arranged in conceptual order, with an alphabetical index provided at
the end of the document.
► 1 Scope
•This document specifies requirements for an occupational health and safety (OH&S) management system,
with guidance for its use, to enable an organization to provide safe and healthy workplace(s), by preventing
work-related injury and/or ill health, as well as by proactively improving its OH&S performance.
•This document is applicable to any organization that wishes to establish, implement and maintain an OH&S
MS to improve occupational health and safety, eliminate hazards and minimize OH&S risks (including
system deficiencies), take advantage of OH&S opportunities, and address OH&S MS nonconformities
associated with its activities.
•This document helps an organization achieve the intended outcomes of its OH&S MS.
•Consistent with the organization’s OH&S policy, the intended outcomes of an OH&S MS include:
► 1 Scope
- This document is applicable to any organization regardless of its size, type and activities and applies to the
OH&S risks under the organization’s control, taking into account factors such as the context in which the
organization operates and the needs and expectations of its workers and other interested parties.
- This document does not state specific criteria for OH&S performance, nor is it prescriptive about the design
of an OH&S MS.
- This document enables an organization, through its OH&S MS, to integrate other aspects of health and
safety, such as worker wellness/wellbeing.
- This document does not address issues such as product safety, property damage or environmental impacts,
beyond the risks they provide to workers and other relevant interested parties.
- This document can be used in whole or in part to systematically improve OH & S management. However,
claims of conformity to this document are not acceptable unless all its requirements are incorporated into an
organization's OH&S MS and fulfilled without exclusion.
ISO 45001:2018
•2 Normative reference
• No reference…
•4.2 Understanding the needs and expectations of workers and other interested parties
•6. PLANNING
•6.1 Actions to address risks and opportunities
► 6.1.1 General
•7. SUPPORT
•7.1 Resources
•7.2 Competence
•7.3 Awareness
•7.4 Communication
► 7.4.1 General
► 7.5.1 General
•8.OPERATION
•8.1.1 General
•8.1.4 Procurement
•8.1.4.1 General
•8.1.4.2 Contractors
•8.1.4.3 Outsourcing
• 9.PERFORMANCE EVALUATION
•9.1 Monitoring, measurement analysis and evaluation
► 9.1.1General
► 9.2.1 General
•10.IMPROVEMENT
► 10.1 General
IMS
Quality Environment
System development
System documentation
System implementation
Monitoring and measurement
Review and improvement
Certification
•ISO 14001
•Environmental
Management
Systems
Continued…
Jul-19 Integrated Management System (QHSE) – Auditor Course 12
Common/specific requirements
People 7.1.2 - -
Infrastructure 7.1.3 - -
Continued…
Jul-19 Integrated Management System (QHSE) – Auditor Course 13
Common/specific requirements
Continued…
Jul-19 Integrated Management System (QHSE) – Auditor Course 14
Common/specific requirements
Continued…
Jul-19 Integrated Management System (QHSE) – Auditor Course 15
Common/specific requirements
8.1.3
Control of changes 8.5.6 -
Continued…
Jul-19 Integrated Management System (QHSE) – Auditor Course 16
Common/specific requirements
Continued…
Jul-19 Integrated Management System (QHSE) – Auditor Course 17
Levels of Integration
Policy
Manual/System Description
Instructions
Use of PPE
Objectives: Understand the importance of managing the audit in line with ISO 19011
Understand the various stages of the audit and their function
• Internal audits, sometimes called first party audits, are conducted by,
or on behalf of, the organization itself.
• Can form the basis for an organizations self declaration of conformity.
• Independence can be demonstrated by freedom from bias and conflict
of interest.
► Second Party Audit (external audit) (Process defined in ISO 19011 )
Time
6.2 Initiating the audit
?
6.3 Preparing for on-site activities
Reference:ISO19011 Section 6
Team Composition ?
Ref: ISO 19011-6.2 & ISO 17021
► Matrix plan
Ref:ISO 19011-6.4
Ref:ISO 19011-6.4.3
►Follow-up
Ref:ISO 19011-6.4.9
• Looking at records
►Procedures
►Work instructions
►Other documents
►Records
Observation.
Auditor’s Proverb: “Seeing is believing”
Visit the field! See the 'real world'!!!
Behaviour Signage
Checklist Format
Inquiries Evidence and
► Leave space for notes Finding
Time management
► Time is always short
► Plan well
► Remember an audit is a
sampling
►Direct auditees
►Management representative
►Line managers
►Direct auditees
►Auditee management
►Precise wording
►Avoid acronyms
► Audit criteria
► Distribution list
What is a Nonconformity?
ISO 14001:2015 clause 3.4.3, ISO 9001:2015
3.6.9, ISO 45001:2018 3.34
“Non-fulfillment of a requirement”
Nonconformity Report
No set rules; however all have these three parts:
► Factual
► Precise
► Objective
► Traceable
► Concise
What is observation?
► Area
………………………………………. …………………………
(8.1)
Non Conformity
Process of Operation Control is not
► Clause effectively managed
► Problem Objective Evidence
A. U. Ditor
Auditor
A word of Caution
Be cautious, do not not be over conclusive!
Don’t judge on face value!
Make sure you have complete evidence!
Make sure your evidence is objective!
When in doubt, investigate!
Identify the leads for further investigation.
Matrix or cluster
analysis
Is the system
fundamentally sound?
Are there any problem
areas?
Are there weak
elements in the
system?
What is Correction…?
Auditor Auditee
Identify, note
& communicate Agreement
Acknowledge
Prepare
Prepare NCR
NCR
& investigate
Explain Cause/Propose
Agreement
Corrective Action
Review Implement,
effectiveness verify & notify
Example: Company:
Auditor: Auditee:
Date: NCR
Number:
Date: Signature
effectiveness of corrective Verification of Corrective Actions:
actions.
Date : Signature
What should be entered Review of effectiveness of Corrective Actions:
here? By whom?
Date: Signature
Communications Process
Sender
encodes
Message
Recipient
decodes &
Feedback interprets
Physical
Intellectual
Psychological
Time Considerations:
► Leave auditees some time before you
arrive
► Respect auditees’ time & stay on
schedule
Never too far ahead of schedule
Never LATE
► Consider:
customary timings
meals
siesta
closing time
► Common meanings
► Cultural differences
Cultural Sensitivities
►Audits may be carried out in
multi-cultural environment
►Be aware of cultural
differences & sensitivities
►Research specific issues
Beware of offensive
gestures!
July’19 IMS Internal Auditor Training Course 14
Approach to the Audit
►Eliminate distractions
►Suspend judgement
►Seek clarification
Faking attention
Pre-occupation
Over-reaction ¡NO!
Interrupting the speaker
Interviewing Technique
►Interviews are not interrogations. Objectives?!
Show me!
►Disadvantages:
do not bring much information
if used too often may create impression of cross -
examination
Clarifying Questions
►Intended to clarify, retrieve full information and
prevent misunderstanding
►Allow to grasp full picture
►Disadvantages:
if used too often may create impression that you were
not listening
are time-consuming
if you are not prepared to listen in full don’t ask them
Personal attributes