2 1

CUSTOMER PROVIDED (CAMERON # SY1010H-S)

VALVE ACTUATOR MOUNTING PATTERN NEMA 4X ENCLOSURE ASSEMBLY
(SHOWN WITH LID REMOVED)

3
15" 32 4 "

VALVE CL

1
12 4 "

B VALVE ACTUATOR B

3
24 4 "

3"
3" NO CONDUIT ENTRIES
IN NEMA 7 ENCLOSURE TOP
1
44"
4X 3/4" NPT
CUSTOMER ELECTRIC 2" 3
INPUT CONNECTIONS 1 47 4 "
22"
NEMA 7 ENCLOSURE ASSEMBLY
VIEW A-A
ELECTRIC MOTOR WIRING BOX
B

4X: 1/2" NPT ELECTRIC

CONNECTIONS BETWEEN
NEMA ENCLOSURES &
VALVE CONTROLLER

TOPWORX
VALVE CONTROLLER
1
39 2 " B
HYDRAULIC VALVE
MANIFOLD ASSEMBLY

HAND PUMP
A A
2.5 GALLON
BLADDER ACCUMULATOR

A A SECTION B-B
TOTAL ASSEMBLY WEIGHT = APPROX. 965 LBS.
1 HYDRAULIC OIL NOTES DRAWN NJS 07/06/2018
18 4 " RESERVOIR
1. NOT SHOWN ON DRAWING:
• HYDRAULIC CONNECTIONS BETWEEN
37" HPU & ACTUATOR, TO BE S.S. TUBES. CHECKED BLM 07/06/2018
• ELECTRIC CONNECTIONS BETWEEN
NEMA ENCLOSURES & VALVE
TULSA, OKLAHOMA
APPROVED
REVISIONS CONTROLLER, TO BE FLEX CONDUIT.
CAMERON-GEOPARK
PART

THE INFORMATION CONTAINED IN DIMENSIONS ARE IN INCHES

ZONE REV. DESCRIPTION DATE APPROVED THIS DRAWING IS THE SOLE
PROPERTY OF ABERDEEN
UNLESS OTHERWISE SPECIFIED VALVE ACTUATOR ASSEMBLY
REV
DYNAMICS. ANY REPRODUCTION IN X/X .XX .XXX DWG
3A PRODUCTION RELEASE 10/17/2018 BLM PART OR AS A WHOLE WITHOUT THE RD81K-DAEC2-120.4A 4A
.5 1/16 .03 .010
WRITTEN PERMISSION OF ABERDEEN
4A MOVED ACCUMULATOR TO ENCLOSURE SIDE. 10/17/2018 BLM DYNAMICS IS PROHIBITED. MATERIAL: SEE BOM SIZE: A SCALE: 1:16 SHEET 1 OF 1

2 1
 TopWorx Valve Controller DXP-TX1GNEB
RD81K-DAEC2-120-EP-ENC.2A BKT-ES120 (Mount Bracket)
NEMA 7 Enclosure RESET Visual Display: Green = OPEN
XHPB Red = CLOSE
Remote 3/4" NPT Switch #1 (CLOSE)
1N4004 DIODE Bottom 3
Reset 24 2 1
R 26
R
25
1
6
27 5 4
1/2" NPT Right Side 1N4004 DIODE 300-3000-1-1-45-1 29
500 Ohm
Hydraulic Connection + Pr - 4-20 mA Pressure Transmitter 28
to NEMA 4X Enclosure T
Switch #2 (OPEN)
PST 9
1 XHPB
500 Ohm 30 8 7
32
1 11
ESD 31
Remote PST
XHPPM
12
DIP Switch Settings
ON
1 12 OUTPUT INPUT 33 11 10
Remote ESD 0-20mA 0-20 mA
OPEN 1 2 3 4 5 6 7 8 9 10 35
XHSS 34
MANUAL
SIGNAL CONDITIONER
CLOSE Red Lion IAMA3535
17
2 12 3/4" NPT Position Transmitter
LOCAL OPEN OUTPUT (S2) Bottom 4-20 mA (4 mA = CLOSE)
XHSS Customer Contact 3 10 10 18
20MA
OFF 13 14
4 1MA
1
REMOTE POSITION FEEDBACK

+ CUSTOMER -
36 37
1 15 4-20 mA

L971, Oil Reservoir Level Switch

1/2" NPT Left Side
(Inside NEMA 4X Enclosure) ALARMS (shown in alarm)
Q7 REQUIREMENTS:
20 21 Actuator: Rotary Double Acting, 1/4 Turn
L1 N I1 I2 I3 I4 I5 I6 I7 I8 L+ M I1 I2 I3 I4
COMMON ALARM Main Electric Input: 120 VAC, 1 Ph, 60 Hz
- Loss of electrical power
- Low accumulator pressure (1200psi) Control Signal Input: 24 VDC, Maintain to Hold Actuator Shifted
- Low reservoir oil level
- Pressure transmitter failure Fail Position: Closed on Loss of Control Signal or Power
- Controller problem
CA7-12-10-120 Electrical Classification: Class 1, Division 1, Groups C & D
Contactor Smart Relay Expansion I/O Module Q8 End of Stroke Limit Switches: Quantity 2 DPDT & 4-20 mA
M1 FL1F-H12RCE FL1F-MO8B2R2
22 23 Electric Motor Power: 3/4 HP
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 PARTIAL STROKE
CEP7-EEDB TEST FAILURE
Adj OLs See ALARMS
3.2 - 16 Amps OPEN
G
XLG-GH

INTERMEDIATE
OL's A
XLA-GH
M1
CLOSED
R
XLR-GH
N H 17 16

1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT

Left Side 3/4" NPT Left Side Left Side 3/4" NPT Bottom
Bottom Bottom

XDB2, Drain Breather

JOIN 1,3,5 4 2-SOL 4-SOL
VL5007A Main Electric Input Control Signal Input NOTES:
JOIN 2,J,8 MOTOR 120VAC / 1Ph / 60Hz 1. Shown de-energized, empty hyd oil reservoir, & actuator in close position.
3/4 HP
10.6 FLA
(Inside NEMA 4X Enclosure)
24VDC 2. Dashed lines indicate customer/external connections.
XPFC
3. In LOCAL or REMOTE mode, electric motor ON < 2600psi & OFF > 2800psi.
(Inside NEMA 4X Enclosure) TYPE MATERIAL INITIAL DATE

HYD FITTINGS JIC 304 SS DRAWN DVT 07/02/18

6 A AS-BUILT PRODUCTION 11/06/18 BLM
5 A ADD BOTTOM CONDUIT CALLOUTS. 10/17/18 BLM HYD TUBING 304 SS CHECKED BLM 07/06/18 TULSA, OKLAHOMA
The information contained in this drawing is the sole property of Aberdeen Dynamics, LLC. Any reproduction
4 A PRODUCTION RELEASE 09/19/18 BLM TITLE
3 A PRELIMINARY - FOR CONCEPT APPROVAL BLM
in part or as a whole without the written permission of Aberdeen Dynamics, LLC is prohibited. FASTENERS 304 SS APPROVED CAMERON - GEOPARK
07/30/18 This document and other information from Aberdeen Dynamics, LLC and its suppliers provide product and/or
2 A PRELIMINARY - FOR CONCEPT APPROVAL 07/06/18 BLM system options for further investigation by users. It is important that you analyze all aspects of your ELECTRICAL VALVE ACTUATOR
application, and review the information concerning the product or system in the current relative product MAIN POWER CONTROL COIL NEC PROTECTION / CLASSIFICATION ELECTRIC SCHEMATIC
VRS. REV. DESCRIPTION DATE BY catalog(s). Due to the variety of operating conditions and applications for these products or systems, the user,
VOLTAGE PH HZ VOLTAGE VOLTAGE CLASS DIVISION GROUP(S) SHEET: DWG. NO.
through its own analysis and testing, is solely responsible for making the final selection of the products or
VERSION / REVISION systems and assuring that all performance, safety, and warning requirements of the application are met. 120 VAC 1 60 24 VDC 24 VDC 1 1 C&D 1 OF 1 RD81K-DAEC2-120-ELE.6A
 ACTUATOR INFORMATION:
Brand: Ledeen
Part No.: SY1010H-S
Type: Double Acting, 1/4 Turn Skotch Yoke
Displacement: 116 in^3
RD81K-DAEC2-120-ENC-1.1A - NEMA 4X SS Lockable Enclosure
RD81K-DAEC2-120-SPNL-1.1A Subpanel
Maximum Pressure: 1,758 psi
Torque (in-lb) @ 1150psi: To Open To Close
Starting 92,575 77,855
Running 51,865 43,585
(CLOSE) (OPEN) Ending 92,575 77,855

C D E VALVE INFORMATION:
1 CB101AS10 CB101AS10 1 1 4 Brand: WKM
Part No.: 370D6
3 3 POC CPD084P Type: Ball
C08-4
Size: 14"
2 3 25.901-5000 ANSI Rating: 600 #
2 2
CB CB 2 4 Fluid: Oil
C10-3 C10-3
DMH085C4D Provided By: Customer
FA101S 1
FC
1 FA101S 4-WAY Operation Torque: 45,288 in-lb (BTO)
FC C08-4
PUSH IN (TOWARD MNFLD)
TO CLOSE ACTUATOR
C10-2 C10-2 SWS-N04-A1
3 1 REQUIREMENTS:
2 F Actuator: Rotary Double Acting, 1/4 Turn
2 2
241871-S
RDH101S50 Main Electric Input: 120 VAC, 1 Ph, 60 Hz
2 4 PUMP .601 in^3/stroke Set @ 3200 psi
C10-2 Fail Position: Closed on Loss of Control Signal or Power
4-SOL DSL104B 241016 Handle
C10-4
Control Signal: 24 VDC, Maintain to Hold Actuator Shifted
HLC10LD024JN
1 2 1 Electrical Classification: Class 1, Division 1, Groups C & D
3 1 End of Stroke Limit Switches: Quantity 2 DPDT & 4-20 mA
Actuator to Valve Adaption Provided By: Customer
G 1
Manual Operation Type to Shift: Hand Pump
REL
REG PRH082S30
C10-2 Closing Time: 8-105 sec (adjustable)
BA02B3T01P2 C08-3 3
Set @ 1150 psi Opening Time: 8-105 sec (adjustable)
AS2-18792, Clamp Brkt (HAND PUMP)
B-5L, Base Brkt Ambient Temperature Range: 0-120°F
1000 psi 2
Nitrogen Precharge
Electric Motor Power: 3/4 HP
1 System Pressure Relief Valve Setting: 3,200 psi
SY1010H-S VALVE ACTUATOR
2-SOL DSL101NR CLOCKWISE TO CLOSE Accumulator Recharge Time: 1.6 min/stroke
C10-2 HLC10LD024JN Accumulator Stored Strokes: 2 (Open to Close = 1 Stroke)
2

515966-AO23KL-MAN-ALM B A
2800 psi
Hyd Oil Charge 300-3000-1-1-45-1
Pr
T
3928-1-PS-CONNECT
N400SS
DT-370-MOMF-5
(Inside NEMA 7 Enclosure)

VL5007A
3/4 HP 9152T
SDB-093/2 10.6 FLA EK9052 (ELEMENT)
RD-093 (DESICCANT)
DBA-75
775679 (Adapter 550 56C)
M 1725 RPM
XPFC

414032 (Gasket) CW 3/4-HP-SS

776673 (Pump, 550, .04 in^3/rev)
B3540-10800BB1W 776596 (Adapter 550 SA No Rel)

L971

RD88KR-DAEC2-1-RES 410542
4 Gallons Total
2BVL2004F

1/4-HP-SS

NOTES:
1. 4-WAY valve operation: push in toward mnfld to close actuator, & pull out away from mnfld to open actuator.

TYPE MATERIAL INITIAL DATE

5 A AS-BUILT PRODUCTION 11/06/18 BLM
HYD FITTINGS JIC 304 SS DRAWN NJS/DVT 07/02/18
4 A PRODUCTION RELEASE 09/19/18 BLM
HYD TUBING 304 SS CHECKED BLM 07/06/18 TULSA, OKLAHOMA
The information contained in this drawing is the sole property of Aberdeen Dynamics, LLC. Any reproduction
3 A PRELIMINARY - FOR CONCEPT APPROVAL 07/30/18 BLM TITLE
in part or as a whole without the written permission of Aberdeen Dynamics, LLC is prohibited. FASTENERS 304 SS APPROVED CAMERON - GEOPARK
This document and other information from Aberdeen Dynamics, LLC and its suppliers provide product and/or
2 A PRELIMINARY - FOR CONCEPT APPROVAL 07/06/18 BLM system options for further investigation by users. It is important that you analyze all aspects of your ELECTRICAL VALVE ACTUATOR
application, and review the information concerning the product or system in the current relative product MAIN POWER CONTROL COIL NEC PROTECTION / CLASSIFICATION HYDRAULIC SCHEMATIC
VRS. REV. DESCRIPTION DATE BY catalog(s). Due to the variety of operating conditions and applications for these products or systems, the user,
VOLTAGE PH HZ VOLTAGE VOLTAGE CLASS DIVISION GROUP(S) SHEET: DWG. NO.
through its own analysis and testing, is solely responsible for making the final selection of the products or
VERSION / REVISION systems and assuring that all performance, safety, and warning requirements of the application are met. 120 VAC 1 60 24 VDC 24 VDC 1 1 C&D 1 OF 1 RD81K-DAEC2-120-HYD.5A
4.2. Manual de Instalación, Operación y
Mantenimiento

Dossier Técnico Schlumberger-Private Page 19

 INSTALLATION & OPERATION MANUAL

HYDRAULIC POWER UNIT AND

VALVE ACTUATOR ASSEMBLY

Part Number: AU01231

Item Number: RD81K-DAEC2-120

OM00024
 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

1. INTRODUCTION

Thank you for purchasing this Aberdeen Dynamics product. This Installation & Operation
Manual (IOM) provides a general overview of this product along with information regarding
safety, components, installation, operation, maintenance, drawings, and specifications.

2. SAFETY

Read and understand this IOM prior to installation, setup, and operation of this product.
Below is an explanation of the safety alert symbols that may be used in this IOM.

Indicates a hazardous situation which, if not avoided, will result in serious injury or death.

Indicates a hazardous situation which, if not avoided, could result in serious injury or death.

Indicates hazardous situation which, if not avoided, could result in minor or moderate injury.

Indicates important information to be aware of that is not directly hazardous.

Hydraulic accumulators utilize compressed nitrogen gas to store hydraulic energy. Follow
all warnings and general safety precautions explained in the Parker “Pre-Charging
Instructions for Bladder Accumulators, catalog # HY10-1632-M2.2/US.” Failure to follow
safety precautions will result in serious injury or death.

 Always wear proper personal protective equipment (PPE) when performing any work
associated with this HPU.

 Ensure all personnel installing, operating, or maintaining the HPU are properly trained.

 Ensure all hydraulic and electrical connections are properly tightened before operation.

 Ensure HPU electric power input conforms to the required NEC electrical classification.

 Always disconnect and/or lock-out / tag-out electric power to the HPU when performing
maintenance operations.

OM00024 Page 2 of 21
 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

3. OVERVIEW

This hydraulic power unit and valve actuator assembly (HPU) is Class 1, Division 1, Groups
C & D rated self-contained electro-hydraulic unit that mounts onto and powers a pipeline
quarter-turn valve (not included). In the event of either an electric power or control signal
outage/failure, the HPU will fail close the pipeline valve.

The HPU’s electric motor driven hydraulic pump, accumulator, oil reservoir, control valves,
and manual override system are located inside a lockable NEMA 4X rated stainless steel
enclosure. The electrical control system is located in a NEMA 7 rated enclosure.

The HPU automatically maintains charge pressure on the hydraulic accumulator. Stored
hydraulic energy from the accumulator is used to stroke the valve actuator. The
accumulator stores 2 actuator strokes minimum (open to close or vice versa = 1 stroke).

The valve actuator is a double-acting quarter-turn scotch yoke style actuator, and includes a
valve controller (limit switch) that sends valve open/close position information to the HPU
control system. The system controls the opening and closing of the pipeline valve via either
remote command signals by the pipeline electrical control system or local switch and
pushbutton commands by the operator.

4. COMPONENTS

4.1. HYDRAULIC ENCLOSURE:

OM00024 Page 3 of 21
 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

A. ELECTRIC MOTOR: Prime mover for hydraulic pump assembly.

B. PRESSURE FILTER: Provides clean oil from pump assembly to hydraulic system.
The 25 micron sintered bronze element can be removed and cleaned if required.
C. HYDRAULIC PUMP ASSEMBLY: Provides oil flow to hydraulic system.
D. HYDRAULIC OIL RESERVOIR: Hydraulic oil storage, 4.5 gallons full capacity.
E. OIL DRAIN VALVE: Used to drain hydraulic oil reservoir if required.
F. LOW OIL LEVEL SWITCH: Prevents electric motor from operating to protect
pump if reservoir oil is below pump operation level.
G. ACCUMULATOR DRAIN VALVE: Used to de-pressurize accumulator. Normal
operating valve adjustment knob position is fully clockwise (CW). Turn knob slowly
counterclockwise (CCW) to de-pressurize accumulator.
H. ACCUMULATOR: Stores pressurized oil for actuator operation. Minimum oil
storage capacity is 2 actuator strokes (open to close or close to open = 1 stroke).
J. CONTROL MANIFOLD ASSEMBLY: Includes all hydraulic valves required for
actuator operation and control.
K. MANUAL DIRECTIONAL CONTROL VALVE (4-WAY): 3-position 4-way manual
actuated valve, controls actuator open/close direction during hand pump operation.
L. FLOW CONTROL VALVE (FC): Controls actuator open/close speed. Top FC
controls open, and bottom FC controls close. Turn knob CW for slower speed.
M. 4-WAY SOLENOID VALVE (4-SOL): 2-position 4-way 24VDC solenoid operated
valve, controls actuator open/close direction. Energize solenoid to open actuator.
N. HAND PUMP (PUMP): Manually operates actuator in open or close direction,
depending on 4-WAY valve position.
P. PRESSURE REGULATOR (REG): Regulates accumulator system manifold inlet
pressure to factory preset 1150psi to protect actuator from over-pressurization.
Q. PRESSURE GAUGE: Indicates hydraulic system pressure upstream of manifold
assembly. NOTE: this is not the reduced pressure from REG valve.
R. GAUGE ISOLATION VALVE: Protects pressure gauge from pressure spikes.
S. 2-WAY N.O. SOLENOID VALVE (2-SOL): 24VDC solenoid operated valve,
allows pump to pressurize accumulator. Energize solenoid to pressurize.
T. COUNTERBALANCE VALVE (CB): Holds actuator in open or close position. Top
CB holds actuator open, and bottom CB holds actuator close.
U. SYSTEM RELIEF VALVE (REL): Limits system pressure to factory preset
3200psi to protect hydraulic system components from over-pressurization.
V. DUAL PILOT OPERATED CHECK VALVE (POC): Holds actuator in position
during manual operation.

OM00024 Page 4 of 21
 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

4.2. ELECTRICAL ENCLOSURE:

Major internal components include pressure transmitter, signal conditioner, electric

motor controller with adjustable overloads, and an IDEC brand Smart Relay controller.
Below is a functional description of the enclosure push buttons and lights.

4.2.1. OPEN: Green light illuminates when actuator is in fully open position.

4.2.2. INTERMEDIATE: Yellow light illuminates when actuator is partially open

(between fully open and fully closed).

4.2.3. CLOSED: Red light illuminates when actuator is fully closed.

4.2.4. RESET: Press button after ESD has been pressed to reset local control.

4.2.5. PARTIAL STROKE TEST: Press button to initiate partial stroke test when
selector switches are LOCAL and OPEN and actuator is fully open.

4.2.6. ESD: Emergency shut down. Press button to close actuator when selector
switches are LOCAL and OPEN.

4.2.7. OPEN / MANUAL / CLOSE: Selector switch used to operate actuator when
other selector switch is LOCAL.

4.2.8. LOCAL / OFF / REMOTE: Selector switch used to choose operation method.

OM00024 Page 5 of 21
 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

5. INSTALLATION

5.1. MOUNT TO PIPELINE VALVE:

Utilize proper load-rated lifting equipment when lifting, handling, and installing the HPU. Do
not remove lifting equipment until actuator to valve mounting is secure.

Refer to actuator manufacturer for detailed valve mounting instructions and hardware
requirements. Below are basic HPU and valve actuator to valve mounting steps:
 Verify the valve is in the closed position.
 Adjust the actuator mechanical stops to allow for full valve travel open and close.
 Align actuator bore, keyway, and mounting holes to valve shaft and mounting holes.
 Install actuator onto valve using proper mounting hardware, shaft key, etc.
 Properly torque all mounting hardware.
 Adjust the open and/or close travel stops and limit switch if necessary.

5.2. ELECTRICAL CONNECTIONS:

Electrical connections should only be made by qualified personnel that understand electrical
schematics, electrical systems, all local electrical codes, and the electrical classification
requirements. Ensure all electrical connections conform to the minimum required
environmental electrical classification for the HPU and surrounding equipment.

Reference DRAWINGS section for terminal numbers on the electrical schematic. Use
the four 3/4” NPT bottom port connections for all electrical inputs & outputs.

OM00024 Page 6 of 21
 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

5.2.1. Main Electric Input (120VAC, 1Ph, 60Hz):

 Connect positive to terminal H.
 Connect negative to terminal N.

5.2.2. Control Signal Input (24VDC):

 Connect positive to terminal +.
 Connect negative to terminal –.

5.2.3. Connect OPEN Customer Contact (24VDC):

 Connect between terminals 13 and 14.

5.2.4. Connect Remote ESD Contact (24VDC):

 Connect between terminals 1 and 12.

5.2.5. Connect Remote PST Contact (24VDC):

 Connect between terminals 1 and 11.

5.2.6. Connect Customer 4-20mA Signal:

 Connect between terminals 36 and 37.

5.2.7. Valve Controller Limit Switch Outputs:

 Connect switch #1 (CLOSE) outputs to terminals 24 through 29.
 Connect switch #2 (OPEN) outputs to terminals 30 through 35.

5.3. HYDRAULIC OIL:

Hydraulic oil cleanliness is critical for optimal performance and longevity of hydraulic
components. Always fill oil reservoir with clean, filtered hydraulic oil. New oil from an
unopened container should not be assumed to be sufficiently clean oil to install in the HPU
without first filtering the oil. Additionally, ensure the oil reservoir maintains proper fill level
after hydraulic components have been filled at initial system startup.

Fill the hydraulic oil reservoir through the oil fill port until the oil is at the top of the oil level
sight glass. Fill with a premium quality mineral based hydraulic oil that is fully compatible
with all system components, Buna-N seals, and maintains a viscosity between 12-150 cSt
for the expected ambient temperature range of the unit.

OM00024 Page 7 of 21
 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

6. OPERATION

There are three operation methods for the HPU and valve actuator assembly:
 Remote
 Local
 Manual

6.1. BASIC OPERATIONAL INFORMATION:

6.1.1. Accumulator charging:

6.1.1.1. Turn LOCAL / OFF / REMOTE switch to LOCAL or REMOTE.
6.1.1.2. Electric motor turns on to fill accumulator with hydraulic oil.
6.1.1.3. 2-way solenoid valve is energized to block oil flow to manifold and
allow accumulator to charge, increasing system pressure.
6.1.1.4. Electric motor automatically turns on when pressure is below 2600psi.
6.1.1.5. Electric motor automatically turns off when pressure is above 2800psi.

6.1.2. Actuator open:

6.1.2.1. 2-way solenoid valve is de-energized.
6.1.2.2. 4-way solenoid valve is energized.
6.1.2.3. When valve is fully open, 2-way valve is energized, and 4-way
solenoid valve is de-energized.

6.1.3. Actuator close:

6.1.3.1. 2-way solenoid valve is de-energized.
6.1.3.2. 4-way solenoid valve is de-energized.
6.1.3.3. When actuator is fully closed, 2-way solenoid valve is energized.

OM00024 Page 8 of 21
 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

6.1.4. Common alarm activations:

6.1.4.1. Low pressure, at or below 1200psi
6.1.4.2. Loss of electric power
6.1.4.3. Low reservoir oil level
6.1.4.4. Pressure transmitter failure
6.1.4.5. Smart Relay controller problem

6.2. REMOTE OPERATION:

6.2.1. When LOCAL / OFF / REMOTE switch is in REMOTE position

6.2.1.1. OPEN / MANUAL / CLOSE switch is not operational.
6.2.1.2. ESD, RESET, and PARTIAL STROKE TEST buttons are operational.

6.2.2. Turn LOCAL / OFF / REMOTE switch to REMOTE.

6.2.3. Actuator is opened by a remote “open” signal.

6.2.4. Actuator is closed by removal of the remote “open” signal.

6.3. LOCAL OPERATION:

6.3.1. Turn LOCAL / OFF / REMOTE switch to LOCAL.

6.3.2. To open actuator, turn OPEN / MANUAL / CLOSE switch to OPEN.

6.3.3. To close actuator, turn OPEN / MANUAL / CLOSE switch to CLOSE.

6.3.4. Actuator will also close if LOCAL / OFF / REMOTE switch is OFF.

6.3.5. When selector switches are in LOCAL and OPEN, actuator will close if:
6.3.5.1. There is a 24VDC electric power failure.
6.3.5.2. ESD button is pushed.

6.3.6. RESET button must be pushed before local operation will work if the actuator
automatically closes due to electric power failure or due to pushing ESD button.

6.4. MANUAL OPERATION:

6.4.1. Use the hand pump and manual directional control valve for manual operation.

6.4.2. Insert the hand pump handle into the hand pump.

6.4.3. Turn LOCAL / OFF / REMOTE switch to LOCAL or OFF position.

OM00024 Page 9 of 21
 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

6.4.4. To open actuator:

6.4.4.1. Pull out on manual directional valve, & twist CW to lock into position.
6.4.4.2. Actuate hand pump.
6.4.4.3. After actuator is open, twist manual valve CCW to re-center it.

6.4.5. To close actuator:

6.4.5.1. Push in on manual directional valve, & twist CCW to lock in position.
6.4.5.2. Actuate hand pump.
6.4.5.3. After actuator is closed, twist manual valve CW to re-center it.

6.4.6. When not using manual operation method, ensure manual directional control
valve is in its center position.

6.5. PARTIAL STROKE TEST OPERATION:

6.5.1. Turn LOCAL / OFF / REMOTE switch to LOCAL.

6.5.2. Turn OPEN / MANUAL / CLOSE switch to OPEN.

6.5.3. Wait for actuator to fully open

6.5.4. Press PARTIAL STROKE TEST button to initiate test.

6.5.5. The actuator will proceed through the following partial stroke test steps:
6.5.5.1. Actuator closes to 80% of full open, & INTERMEDIATE light flashes.
6.5.5.2. Actuator pauses for 10 seconds, & INTERMEDIATE light flashes.
6.5.5.3. Actuator re-opens to full open position, & INTERMEDIATE light is on.
6.5.5.4. At actuator full open, INTERMEDIATE light is off, & OPEN light is on.

6.5.6. If actuator fails partial stroke test, the partial stroke test alarm contact opens.

6.5.7. Partial stroke test failures include:

6.5.7.1. Not reaching 80% open within the required time.
6.5.7.2. Traveling to 65% open or less.
6.5.7.3. Not getting fully open within the required time.

OM00024 Page 10 of 21
 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

7. SOFTWARE PROGRAM & PARAMETERS

Viewing the Smart Relay controller display requires the electrical enclosure door to be open.
An open enclosure door nullifies the NEMA hazardous location electrical protection of the
HPU and valve actuator assembly. Do not open the enclosure door unless and until the
hazardous environmental conditions allow for safe electrical operation of job site equipment.

Be aware that changing the installed software program may result in undesired or incorrect
HPU and valve actuator assembly operation. Be familiar with the programming software,
parameters, ladder logic, and Smart Relay controller operation before installing a different
software program. Refer to the IDEC Smart Relay user’s manual for further information.

The IDEC Smart Relay controller uses WindLGC programming software and includes a
factory installed program in ladder logic format. Reference the DRAWINGS section for the
software program ladder logic diagram.

The controller uses digital inputs and outputs, analog inputs, internal relay outputs, timers,
and analog triggers, which all can be monitored on the controller display during operation.
The timer and trigger settings can be changed during operation and may require program
changes based on actuator stroke time.

If any parameter settings are changed while the program is running, these changes are
transferred to the program. If the program is uninstalled / reinstalled, the original program
settings will take effect and any changed parameters will not be included.

Special functions in the program such as triggers and timers have labels corresponding to
the Smart Relay display. For example, a program trigger labeled SF001 corresponds to a
Smart Relay display B001, and a program timer labeled T006 corresponds to a Smart Relay
display B006. Below is a list of the program parameter labels with their corresponding
Smart Relay display labels in parentheses.

 SF001 (B001): Electric motor start / stop pressures [On 2800, Off 2600]

 SF003 (B003): Determines if actuator is open & turns on open light at 98% open [980]

 SF004 (B004): Determines if actuator is closed & turns on closed light at 2% open [20]

 SF005 (B005): Determines if actuator is 80% open for partial stroke test [800]

 SF011 (B011): Determines if actuator position signal is working [-60 less than 4mA]

 SF012 (B012): Determines if pressure signal is working [-60 less than 4mA]

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Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

 SF013 (B013): Determines low accumulator pressure less than 1200psi [Off 1200]

 SF014 (B014): Determines if partial stroke test went too far [65%, 650]

 T002 (B002): Timer [10 minutes], electric motor run limit. Turns motor off if it runs
continuously for 10 minutes (accumulator should fully pressurize within
5 minutes). To reset, turn LOCAL / OFF / REMOTE switch to OFF then
back to REMOTE. Also activates COMMON ALARM.

 T006 (B006): Timer [10 seconds], partial stroke test pause time

 T007 (B007): Timer [5 seconds], solenoid valve delay to ensure actuator is fully open

 T009 (B009): Timer [30 seconds], partial stroke test actuator at 80% open within time

 T010 (B010): Timer [70 seconds], partial stroke test actuator closed within time

 T015 (B015): Timer [5 seconds], solenoid valve delay to ensure actuator is fully close

 T008 (B008): Timer [flashing – on and off times 00.30 seconds], on / off time for
intermediate light during partial stroke test

Analog triggers are internal relays with adjustable set points based on an analog input from
the actuator position transmitter’s 4-20 mA current signal. The Smart Relay controller only
accepts 0-10 VDC analog voltage inputs, so the 4-20 mA signal is converted to 0-10 VDC.
The controller then scales the analog signal to counts.

 0 mA = 0 volts DC = -250 counts

 4 mA = 2 volts DC = 0 counts
 20 mA = 10 volts DC = 1000 counts

The actuator position signal is used to turn on and off the solenoid valves and electrical
enclosure lights. Analog position signals can change slightly from many variables
(temperature fluctuations, mechanical linkage wear/damage, etc.). Therefore, to account for
these variables, the controller incorporates timers to slightly delay (5 seconds) the on and off
solenoid valve controls to ensure the actuator is fully open or fully closed.

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 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

8. MAINTENANCE

8.1. HYDRAULIC OIL:

8.1.1. Fill hydraulic reservoir with hydraulic oil to the top of the reservoir level sight
gauge. Use filter when filling reservoir with hydraulic oil.

8.1.2. Fluid cleanliness: Class 19/16/13 SAE Class 5, ISO 4406

8.1.3. Type of fluid: Premium hydraulic fluid / HPL oil

8.1.4. Fluid viscosity: Normal operating viscosity 150-300 SSU @ 100F

Before any maintenance is attempted the accumulator must be opened to drain accumulator
stored pressure.

8.2. Hydraulic Accumulator Nitrogen Charge:

8.2.1. Accumulator must be charged with an inert gas such as nitrogen.

8.2.2. Accumulator must be charged before running the motor driven pump.

8.2.3. Accumulator drain valve must be open before charging accumulator with
nitrogen.

8.2.4. Accumulator charging kit is shipped loose with the HPU.

8.2.5. For detailed nitrogen charging instructions follow the instructions found in
Parker catalog #HY10-1632-M2.2/US.

9. DRAWINGS

The following pages are the assembly layout, hydraulic schematic, electric schematic, and
Smart Relay program for the HPU and valve actuator assembly.

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Fax: 918-437-8420

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Fax: 918-437-8420

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Fax: 918-437-8420

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Fax: 918-437-8420

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 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

10. SPECIFICATIONS

10.1. GENERAL:
Operating Ambient Temperature: 0°F to 120°F
Valve Fail Position: Close on loss of electric power or remote signal
Open Time, Full Stroke: 8 – 105 seconds (adjustable)
Close Time, Full Stroke: 8 – 105 seconds (adjustable)

10.2. ELECTRIC:
Main Electric Input 120 Volts AC, 1 Phase, 60 Hertz
Control Signal Input: 24 Volts DC, maintain to hold actuator shifted
Electrical Protection: NEMA Class 1, Division 1, Groups C & D
Electric Motor Power: 3/4 HP
Electric Motor Overloads: 3.2 – 16 Amps, adjustable
Valve Controller: (2) DPDT limit switches + 4-20 mA Position Trans.

10.3. HYDRAULIC:
Pressure: System = 3000 psi max / Actuator = 1150 psi
Flow Rate: Pump = 0.25 gpm / Accumulator = varies
Manual Hand Pump: .601 in3 per stroke
Oil Reservoir Capacity, Total: 4 Gallons
Accumulator Charging Time: Approx. 1.6 min / stroke
Accumulator Storage Capacity: 2 actuator strokes min. (open to close = 1 stroke)

10.4. ACTUATOR:
Model: Ledeen # SY1010H-S
Torque Mechanism: Quarter-Turn Scotch Yoke
Displacement: 116 in3
Break-to-Open Torque: 92,575 lb-in
End-to-Close Torque: 77,855 lb-in

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 17717 E. Admiral Pl.
P.O. Box 582510
Tulsa, OK 74158
Office: 918-437-8000
Fax: 918-437-8420

11. SPARE PARTS

PART NO. ITEM NO. DESCRIPTION QTY.

AU02564 VL5007A ELECTRIC MOTOR, 120/1/60 VAC 1

OI81027 776673 HYDRAULIC PUMP 2

HX07263 DSL101NR 2-WAY SOLENOID VALVE (2-SOL) 1

HX07700 DSL104B 4-WAY SOLENOID VALVE (4-SOL) 1

HX07981 HLC10LD024JN EP 24 VDC SOLENOID COIL 2

MM04710 EK9052 PRESSURE FILTER ELEMENT 5

SU33990 RD-093 DESICCANT FOR RESERVOIR AIR FILTER 10

AU80143 FL1F-H12RCE SMART RELAY CONTROLLER 1

AU80148 FL1F-M08B2R2 SMART RELAY EXPANSION I/O MODULE 1

AU00728 IAMA3535 SIGNAL CONDITIONER 1

NG98024 300-3000-1-1-45-1 PRESSURE TRANSMITTER, 4-20mA 1

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4.3. Partes de Repuesto Recomendadas

Dossier Técnico Schlumberger-Private Page 20

 Partes de Repuesto Recomendadas

Item Cantidad Descripción

1. 1 VL5007A ELECTRIC MOTOR, 120/1/60 VAC
2 2 776673, HYDRAULIC PUMP
3 1 DSL101NR, 2-WAY SOLENOID VALVE
4 1 DSL104B, 4-WAY SOLENOID VALVE
5 2 HLC10LD024JN, EP 24 VDC SOLENOID COIL
6 5 EK9052, PRESSURE FILTER ELEMENT
7 10 RD-093, DESICCANT FOR RESERVOIR AIR FILTER
8 1 FL1F-H12RCE, SMART RELAY
9 1 FL1F-M08B2R2, I/O MODULE
10 1 IAMA3535, SIGNAL CONDITIONER

Dossier Técnico Schlumberger-Private Page 21