B-84175EN/03 TROUBLESHOOTING

Figure 3.7.1-1 LED on the main board

LED indications

Step Action to be taken

1: After power-on, all [Action1] Replace the CPU card. (NOTE)

LEDs are lit. [Action2] Replace the main board. (NOTE)

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LED indications

Step Action to be taken

2: Software operation [Action1] Replace the CPU card. (NOTE)

start-up. [Action2] Replace the main board. (NOTE)

3: The initialization of
[Action1] Replace the CPU card. (NOTE)
dram on the CPU card is
[Action2] Replace the main board. (NOTE)
completed.

4: The initialization of [Action1] Replace the CPU card. (NOTE)

DRAM on the
[Action2] Replace the main board. (NOTE)
communication IC is
completed. [Action 3] Replace the FROM/SRAM module. (NOTE)

5: The initialization of the [Action1] Replace the CPU card. (NOTE)

communication IC is [Action2] Replace the main board. (NOTE)
completed. [Action 3] Replace the FROM/SRAM module. (NOTE)

6: The loading of the [Action 1] Replace the main board. (NOTE)

basic software is
[Action 2] Replace the FROM/SRAM module. (NOTE)
completed.

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LED indications

Step Action to be taken

[Action 1] Replace the main board. (NOTE)

7: Basic software start- [Action 2] Replace the FROM/SRAM module. (NOTE)
up. [Action 3] Replace the FUSE1 on the input board.
[Action 4] Replace the input unit.

8: Start-up of
[Action 1] Replace the main board. (NOTE)
communication with the
teach pendant. [Action 2] Replace the FROM/SRAM module. (NOTE)

[Action 1] Replace the main board. (NOTE)

9: The loading of optional
[Action 2] Please check the equipment connected to
software is completed.
JRS26 (I/O Link).

[Action1] Replace the FROM/SRAM module. (NOTE)

10: DI/DO initialization
[Action2] Replace the main board. (NOTE)

11: The preparation of

the SRAM module is [Action 1] Replace the main board. (NOTE)
completed.

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LED indications

Step Action to be taken

12: Axis control circuit

[Action 1] Replace the main board. (NOTE)
initialization

13: Calibration is
[Action 1] Replace the main board. (NOTE)
completed.

14: Start-up of power

application for the servo [Action 1] Replace the main board. (NOTE)
system

[Action 1] Replace the main board. (NOTE)

15: Program execution [Action 2] Please check the equipment connected to
JRS26(I/O Link).

16: DI/DO output start-

[Action 1] Replace the main board. (NOTE)
up.

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LED indications

Step Action to be taken

17: Initialization is
Initialization has ended normally.
terminated.

Status LEDs 1 and 2 blink when the system is operating

18: Normal status
normally.

NOTE
If the main board or CPU card or FROM/SRAM module is removed, the contents of the memory (parameters,
specified data, etc.) will be lost. Therefore, make a backup copy of the data before you replace the unit. If an
alarm is issued, it might be impossible to make a backup copy of the data, so back up the contents of memory
routinely.

LED name Description

CPUERR1 [Description] CPU card is not working.
(Red) [Action1] Replace the CPU card. (NOTE)
[Description] When the LED (red) was lit, the fuse (FUSE8) is brown. 24V-1 for the
main board is not supplied.
[Action 1] Check the cable between the input unit (CRMB79) and the main board
FU24V1 (CRMB79), and replace it if necessary.
(Red) [Action 2] Replace the input unit.
[Action 3] Replace the main board. (NOTE)
[Action 4] Replace the option (mini) slot.
[Action 5] Replace the backplane board. (NOTE)
[Description] These LEDs (green) indicate the status of SVON1/SVON2 signals
SVON1/SVON2 from the main board to the servo amplifier unit. When the SVON1 and SVON2
(Green) (green) turned on, the servo amplifier unit is ready to energize. When the SVON1
and SVON2 (green) turned off, the robot is in an emergency stop state.
[Description] Lights up when the servo amplifier unit or main board detects an
SVALM alarm .
(Red) If the LED lights when there is no alarm condition in the machine:
[Action] Replace the main board. (NOTE)
[Description] Lights up when the servo amplifier unit is ready to drive the servo
DRDY motor.
(Green) If the LED does not light when the motor is activated:
[Action] Replace the main board. (NOTE)
OPEN [Description] Lights up when the communication in the main board is normal.
(Green) If the LED does not light:

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LED name Description

[Action] Replace the main board. (NOTE)
FPGA0/FPGA1/ [Description] These LEDs indicate the status of the FPGA for vision.
FPGA2/FPGA3
(Green)
DONE1
(Red)

NOTE
If the main board or CPU card or the backplane board is removed, the contents of the memory (parameters,
specified data, etc.) will be lost. Therefore, make a backup copy of the data before you replace the unit.
If an alarm is issued, it might be impossible to make a backup copy of the data, so back up the contents of
memory routinely.
2. Troubleshooting by 7-segment LED Indicator
LED indications Description
[Description] A parity alarm condition has occurred in the DRAM on the CPU card installed on
the main board.
[Action1] Replace the CPU card.
[Action2] Replace the main board. (NOTE)
[Description] A parity alarm condition has occurred in the SRAM on the FROM/SRAM module
installed on the main board.
[Action1] Replace the FROM/SRAM module. (NOTE)
[Action2] Replace the main board. (NOTE)
[Description] A bus error has occurred in the communication controller.
[Action] Replace the main board. (NOTE)

[Description] A parity alarm condition has occurred in the DRAM controlled by the
communication controller.
[Action] Replace the main board. (NOTE)
[Description] A servo alarm condition has occurred on the main board.
[Action 1] Replace the main board. (NOTE)
[Action2] If an option board is installed, replace the option board.
[Description] The SYSEMG alarm has occurred.
[Action1] Replace the CPU card.
[Action2] Replace the main board. (NOTE)
[Description] The SYSFAIL alarm has occurred.
[Action1] Replace the CPU card.
[Action2] Replace the main board. (NOTE)
[Action 3] Replace the FUSE1 on the input board.
[Action 4] Replace the input unit.
[Action 5] If an option board is installed, replace the option board.
[Description] 5V is supplied to the main board and the above alarms do not occur.

NOTE
If the main board or FROM/SRAM module is replaced, the contents of the memory (parameters, specified data, etc.) will
be lost. Therefore, make a backup copy of the data before you replace the unit.
If an alarm is issued, it might be impossible to make a backup copy of the data, so back up the contents of memory
routinely.

3.7.2. Troubleshooting by LEDs on the Servo Amplifier Unit

The servo amplifier unit has an LED to monitor the DCLINK circuit. Before the maintenance of the servo amplifier unit,
check that the LED is turned off.

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