0% found this document useful (0 votes)
448 views

Serving The Aerospace Manufacturing & Aviation Maintenance Industries Worldwide Since 1951

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
448 views

Serving The Aerospace Manufacturing & Aviation Maintenance Industries Worldwide Since 1951

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 244

C-24

Serving the Aerospace Manufacturing & Aviation


Maintenance Industries Worldwide Since 1951

Toll Free US & Canada: 800-645-8180


www.USATCO.com



 


  
 




            
 

            
           


 

 

             
 
             
 

 
   
 



 

   


             

 
 
 

              

            
      
       

    


         
         
    
         
     
 
 
TABLE OF CONTENTS
Air Drills & Accessories 2-28 Assembly Tools 136-143
Pistol Grip Drills & Attachments ................................. 2-9 Impact, Torque & Ratchet Wrenches ................. 136-138
Straight Shank Bits & Reamers ............................... 9-17 Screwdrivers ...................................................... 138-140
Angle Drills............................................................. 18-20 Bits ..................................................................... 140-143
Angle Drill Chucks & Collets .................................. 20-21 Clamp & Fastening Tools 144-155
Threaded Shank Bits & Cutters ............................. 21-23 Hand Clamps ..................................................... 144-146
Drilling Accessories................................................ 23-28 Toggle & Locking Clamps .................................. 147-148
Nutplate Drilling & Jigs........................................... 27-28 Sheet Metal Fasteners & Installation Tools........ 149-155
Rivet Guns & Accessories 29-45 Hand Tools 156-165
Rivet Guns & Attachments ..................................... 29-30 Snips & Shears .................................................. 156-159
Rivet Sets............................................................... 31-36 Notchers, Nibblers & Seamers .......................... 159-160
Punch, Chisel & Removal Sets .............................. 37-39 Pliers .................................................................. 161-162
Riveting Accessories.............................................. 39-41 Wrenches & Hex Keys ....................................... 162-164
Bucking Bars.......................................................... 41-45 Hammers & Mallets............................................ 164-165
Rivet Squeezers & Accessories 46-57 Sanders & Grinders 166-173
Rivet Squeezers .................................................... 46-49 Orbital Action Sanders ....................................... 166-167
Squeezer Accessories ........................................... 49-51 Disc Sanders ..................................................... 168-169
Yokes ..................................................................... 51-52 Belt Sanders ...................................................... 169-170
Hand Rivet Squeezers ........................................... 53-54 Grinders ............................................................. 170-173
Squeezer Sets ....................................................... 54-57 Files & Abrasives 174-185
Stationary Riveters & Dimplers 58-61 Rotary Files & Burrs........................................... 174-175
USATCO Custom Kits 61-68 Hand Files.......................................................... 175-177
Sheet Metal Forming Equipment 69-75 Disc, Wheel & Cartridge Abrasives .................... 177-182
Bending Brakes, Rolls & Shears............................ 69-72 Other Abrasives ................................................. 182-185
Shrinker / Stretchers .............................................. 72-73 Saws & Accessories 186-188
Wheeling Machines & Other Equipment ................ 74-75 Cable, Wire & Tubing Tools 189-197
Punch & Cutting Tools 76-88 Safety Wire Twisters & Accessories................... 189-190
Countersink Cages & Cutters ................................ 76-80 Cable Cutters & Swaging Tools ......................... 190-193
Aircraft Counterbores............................................. 80-81 Tubing Tools....................................................... 193-197
Back Countersinks & Spotfacers ........................... 82-83 Testing & Measuring 198-205
Hole Saws, Cutters & Hole Punches ..................... 83-86 Aircraft Cable Tensiometers............................... 198-199
Hand Punches ....................................................... 86-88 Protractors & Gauges ........................................ 200-202
Composite Cutting Tools 89-91 Rulers, Calipers & Micrometers ......................... 202-204
Deburring Tools 92-95 Material Testers & Tire Tools.............................. 204-205
Material Removal Tools 96-101 Lighting & Inspection 206-210
Rivet Shavers ........................................................ 96-97 Air Hose & Accessories 211-214
Nibblers, Shears & Cutters .................................... 97-99 Application Tools & Accessories 215-226
Routers & Accessories......................................... 99-101 Sealant Guns & Accessories ............................. 215-216
Blind Riveting Tools 102-125 Cartridges & Nozzles ......................................... 216-218
Cherry Riveters & Kits........................................ 102-113 Sealant Spreaders & Removal Tools ................. 219-220
Cherry Pulling Heads & Accessories.................. 114-118 Sealant Scrapers & Mixers ................................ 220-222
Huck Riveters & Accessories ............................. 119-122 Grease Guns, Pumps & Accessories................. 223-226
Pop Riveters ...................................................... 123-124 Shop Tools 227-237
Rivetnut, Insert Drivers & Other Tools................ 124-125 Tap & Dies, Bolt & Screw Extractors.................. 227-229
Hi-Shear Installation & Removal 126-135 Vacuums ............................................................ 230-231
Hand Tools, Sockets & Accessories................... 126-131 Safety Equipment .............................................. 234-235
Installation & Removal Tool Kits......................... 131-134 Other Assorted Tools Shown Throughout Section
Visu/Composi-Lok, Jo-Bolt, Pneumatic Tools .... 132-135 Index 238-240

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 1
AIR DRILLS & ACCESSORIES

Chicago Pneumatic® Mini Air Drills Sioux® Mini Lever Grip Air Drills

Comfort Grip &


CP7300 1420
Hanging Loop

Reversible &
Non-Reversible
Models
Includes 1/4” keyed chuck.
1/4” Capacity - 0.33 hp (0.25 kW) - Non-Reversible
Adjustable
Part Number Free RPM Overall Length Weight
Exhaust
1420 2600 8” (203 mm) 1.2 lbs (0.5 kgs)
• An incredibly compact & lightweight general purpose tool.
DR1422 3600 8” (203 mm) 1.2 lbs (0.5 kgs)
• Planetary gearing with brass bushings for low wear & long life.
• Incl. Jacobs keyed chuck, double bearing spindle for low run out.
1/4” Capacity - 0.25 hp (0.19 kW) - Non-Reversible Sioux® Heavy-Duty ‘Z-Handle’ Drills
Part Number Free RPM Overall Length Weight
CP7300 2800 5” (127 mm) 1.4 lbs (0.6 kgs)
Lever Start, Rear Exhaust
2S1310
1/4” Capacity - 0.25 hp (0.19 kW) - Reversible
Part Number Free RPM Overall Length Weight
CP7300R 2700 6-1/4” (157 mm) 1.4 lbs (0.6 kgs)

Sioux® Mini Air Drills Works quietly & effectively in limited access areas.
1/4” Capacity - 0.5 hp (0.37 kW) - Non-Reversible
Ergonomic Part Number Free RPM Overall Length Weight
Housing 1410 2S1310 2200 7-3/4” (197 mm) 2.6 lbs (1.2 kgs)
2S1410 3200 7-3/4” (197 mm) 2.6 lbs (1.2 kgs)

Sioux® Aviation Air Drills


1410-520
Teasing
Throttle
SDR6P26N2
Standard models include
a 1/4” keyed chuck - new
model 1410-520 includes Comfort Precision Signature Series Drills
W Grip
a 3/8” keyless chuck. NE
• Lightweight aluminum housing with
Note: 4300 & 6000 RPM models also available, please inquire.
ergonomic handle & soft textured grip.
1/4” Capacity - 0.33 hp (0.25 kW) - Non-Reversible • Three planet gear system for increased
Part Number Free RPM Overall Length Weight life & load capacity.
1410 2600 6-1/4” (159 mm) 1.3 lbs (0.6 kgs) • With teasing throttle & keyed chuck.
DR1412 3600 6-1/4” (159 mm) 1.3 lbs (0.6 kgs)
Note: Air Inlet 1/4” NPT. 3/8”-24 spindle thread.
1/4” Capacity - 0.2 hp (0.15 kW) - Reversible 1/4” Capacity - 0.6 hp (0.45 kW) - Non-Reversible
Part Number Free RPM Overall Length Weight Part Number Free RPM Overall Length Weight
1410R 2000 6-1/4” (159 mm) 1.3 lbs (0.6 kgs)
SDR6P26N2 2600 5-3/4” (146 mm) 2.1 lbs (0.95 kgs)
1412R 2600 6-1/4” (159 mm) 1.3 lbs (0.6 kgs)

3/8” Capacity - 0.33 hp (0.25 kW) - Keyless Non-Reversible 3/8” Capacity - 0.6 hp (0.45 kW) - Non-Reversible

Part Number Free RPM Overall Length Weight Part Number Free RPM Overall Length Weight
1410-520 2600 6-1/4” (159 mm) 1.3 lbs (0.6 kgs) SDR6P26N3 2600 6-1/4” (159 mm) 2.3 lbs (1.0 kgs)

2 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

Dotco® Ergonomic Air Drills Desoutter® Composite Grip Air Drills

14CFS93-38 DR350-P20000-C8

• Dramatically redesigned ergonomics • Composite pistol grip construction


promote operator comfort. for enhanced operator comfort.
• Perfect for tight quarters and cramped • Powered with a 0.5 HP oil-free “dryline”
spaces. modular motor.
• Includes keyed chuck. • Teasing throttle & integral exhaust.
• Other models & options available,
* Side handle included on these models.
please inquire.
5/16” Capacity - 0.5 hp (0.35 kW) - Non-Reversible
1/4” Capacity - 0.4 hp (0.30 kW) - Non-Reversible Part Number RPM Overall Length Weight
Part Number Free RPM Overall Length Weight DR350-P20000-C8 20,000 4-3/4” (120 mm) 1.1 lbs (0.49 kgs)
14CFS90-38 29,000 5-3/4” (146 mm) 1.5 lbs (0.7 kgs) DR350-P4500-C8 4500 5-3/8” (136 mm) 1.1 lbs (0.49 kgs)
14CFS91-38 5200 5-3/4” (146 mm) 1.5 lbs (0.7 kgs) DR350-P3000-C8 3000 5-3/8” (136 mm) 1.1 lbs (0.49 kgs)
14CFS92-38 3800 5-3/4” (146 mm) 1.5 lbs (0.7 kgs)
3/8” Capacity - 0.5 hp (0.35 kW) - Non-Reversible
14CFS93-38 3200 5-3/4” (146 mm) 1.5 lbs (0.7 kgs)
Part Number RPM Overall Length Weight
14CFS94-38 2400 5-3/4” (146 mm) 1.6 lbs (0.7 kgs)
DR350-P1000-C10* 1000 6” (154 mm) 1.3 lbs (0.57 kgs)
14CFS95-38 1000 6-7/8” (175 mm) 1.8 lbs (0.8 kgs)
DR350-P550-C10* 550 6” (154 mm) 1.3 lbs (0.57 kgs)
14CFS96-38 700 6-7/8” (175 mm) 1.8 lbs (0.8 kgs)
14CFS97-38 600 6-7/8” (175 mm) 1.8 lbs (0.8 kgs)
Chicago Pneumatic® Air Drills
1/4” Capacity - 0.6 hp (0.45 kW) - Non-Reversible
Part Number Free RPM Overall Length Weight
14CSL90-38 20,000 6-3/8” (160 mm) 2.1 lbs (1.0 kgs)
14CSL98-38 6000 6-3/8” (160 mm) 2.1 lbs (1.0 kgs)
CP1014P05
W
14CSL91-38 5200 6-3/8” (160 mm) 2.1 lbs (1.0 kgs)
NE
14CSL92-38 3200 6-3/8” (160 mm) 2.1 lbs (1.0 kgs)

1/4” Capacity - 0.9 hp (0.67 kW) - Non-Reversible


Part Number Free RPM Overall Length Weight
CP1014P24
14CNL90-38 20,000 6-7/8” (173 mm) 2.2 lbs (1.0 kgs)
14CNL98-38 6000 6-7/8” (173 mm) 2.2 lbs (1.0 kgs)
• Designed for industrial production
14CNL91-51 5200 7-1/4” (183 mm) 2.4 lbs (1.1 kgs) with high power and durability in an
14CNL92-51 3200 7-1/4” (183 mm) 2.4 lbs (1.1 kgs) ergonomic and compact body.
• Comfortable new design.
3/8” Capacity - 0.6 hp (0.45 kW) - Non-Reversible
• Teasing throttle & Jacobs keyed chuck.
Part Number Free RPM Overall Length Weight Note: Air Inlet 1/4” NPT. 3/8”-24 spindle thread.
14CSL95-51 1300 8-1/8” (205 mm) 2.9 lbs (1.3 kgs) 1/4” Capacity - 0.5 hp (0.375 kW) - Non-Reversible
14CSL97-51 500 8-1/8” (205 mm) 2.9 lbs (1.3 kgs) Part Number RPM Overall Length Weight

3/8” Capacity - 0.9 hp (0.67 kW) - Non-Reversible CP1014P24 2400 6-3/4” (160 mm) 1.2 lbs (0.5 kgs)

Part Number Free RPM Overall Length Weight CP1014P33 3300 6-3/4” (160 mm) 1.2 lbs (0.5 kgs)

14CNL95-51 1300 8-5/8” (218 mm) 2.8 lbs (1.3 kgs) CP1014P45 4500 6-3/4” (160 mm) 1.2 lbs (0.5 kgs)

1/2” Capacity - 0.9 hp (0.67 kW) - Non-Reversible 3/8” Capacity - 0.5 hp (0.375 kW) - Non-Reversible
Part Number Free RPM Overall Length Weight Part Number RPM Overall Length Weight
14CNL97-53 500 9-1/8” (231 mm) 3.5 lbs (1.6 kgs) CP1014P05 500 7-3/4” (195 mm) 1.4 lbs (0.6 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 3
AIR DRILLS & ACCESSORIES

Sioux® High Power Aviation Air Drills Cleco® Variable Speed Air Drills

Includes
Precision Signature Keyed Chuck
Series Drills 135DPV-14B-51

• Lightweight aluminum housing with


ergonomic handle & soft textured grip.
Versatile Governed
• Three planet gear system for increased Speed Control
life & load capacity. SDR10P25R3 • Calibrated dial on rear of tool simplifies drill speed selection.
• With teasing throttle & keyed chuck.
• Choice of three governed speed models to match material.
Note: Air Inlet 1/4” NPT. 3/8”-24 spindle thread except where noted. 3/8” Capacity - 0.7 hp (0.52 kW) - Non-Reversible
1/4” Capacity - 1.0 hp (0.75 kW) - Non-Reversible Part Free RPM Overall
Weight
Number RPM (governed) Length
Part Number Free RPM Overall Length Weight
9-5/8” 3.625 lbs
SDR10P60N2 6000 6-1/2” (165 mm) 2.3 lbs (1.0 kgs) 135DPV-7B-43 600 150 - 550
(244 mm) (1.6 kgs)
SDR10P40N2 4000 6-1/2” (165 mm) 2.3 lbs (1.0 kgs) 9-1/4” 3.375 lbs
135DPV-14B-51 1250 400 - 1,200
(235 mm) (1.5 kgs)
1/4” Capacity - 1.0 hp (0.75 kW) - Reversible 8-1/2” 3.125 lbs
135DPV-28B-51 2600 700 - 2,400
(216 mm) (1.4 kgs)
Part Number Free RPM Overall Length Weight
SDR10P25R2 2500 7-1/8” (181 mm) 2.4 lbs (1.1 kgs) 1/2” Capacity - 0.7 hp (0.52 kW) - Non-Reversible
Part Free RPM Overall
Weight
Number RPM (governed) Length
3/8” Capacity - 1.0 hp (0.75 kW) - Non-Reversible
9-5/8” 3.625 lbs
Part Number Free RPM Overall Length Weight 135DPV-7B-50 600 150 - 550
(244 mm) (1.6 kgs)
SDR10P60N3 6000 7” (180 mm) 2.5 lbs (1.1 kgs) 9-1/4” 3.375 lbs
135DPV-14B-50 1250 400 - 1,200
(235 mm) (1.5 kgs)
SDR10P40N3 4000 7” (180 mm) 2.5 lbs (1.1 kgs)
SDR10P7N3* 700 8” (205 mm) 2.9 lbs (1.3 kgs) Support Handle
• Support handle included with all 1/2” capacity drills.
SDR10P4N3* 400 8” (205 mm) 2.9 lbs (1.3 kgs)
Part Number Description
3/8” Capacity - 1.0 hp (0.75 kW) - Reversible 861006 Support Handle
Part Number Free RPM Overall Length Weight
SDR10P25R3 2500 7-5/8” (193 mm) 2.6 lbs (1.15 kgs) Jet® R6 Series Air Drill

1/2” Capacity - 1.0 hp (0.75 kW) - Non-Reversible


Part Number Free RPM Overall Length Weight
W
NE
SDR10P7N4* 700 8-1/2” (215 mm) 3.3 lbs (1.5 kgs)
SDR10P4N4* 400 8-1/2” (215 mm) 3.3 lbs (1.5 kgs)
* 1/2”-20 spindle thread. New Reversible Model
• Lightweight aluminum construction.
• Side mounted forward-reverse switch.
• Includes keyed chuck.

Note: Air Inlet 1/4” NPT. 3/8”-24 spindle thread.

3/8” Capacity - 0.5 hp (0.37 kW) - Reversible


Part Number Free RPM Overall Length Weight

For Boelube® Drilling Lubricant See Page 232 JAT-600 2000 7-3/16” (183 mm) 2.5 lbs (1.1 kgs)

4 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

USATCO Offset ‘Pancake’ Air Drills Chicago Pneumatic® Economy Air Drills
• Steel alloy cylinder & rotor.
• 1/4”-28 female thread. CP9790

13-1527
• Full 360° rotating offset head
great for limited access areas.

Durable & Cost Effective


• Good general speed tool with
an industrial quality chuck.
13-1529 • Hardened and ground precision
parts for extended service life.

3/8” Capacity - 0.5 hp (0.37 kW) - Non-Reversible


Part Number Free RPM Overall Length Weight
CP785 2400 7” (178 mm) 2.25 lbs (1.0 kgs)

3/8” Capacity - 0.37 hp (0.27 kW) - Reversible


Feather Trigger Part Number Free RPM Overall Length Weight
For Precise CP9790 2000 6-1/2” (165 mm) 3.0 lbs (1.4 kgs)
Control Smooth,
0.44”
Quiet 1/2” Capacity - 0.5 hp (0.37 kW) - Non-Reversible

Operation Part Number Free RPM Overall Length Weight


CP785H* 500 7-3/4” (197 mm) 3.0 lbs (1.4 kgs)
A * CP785H (1/2” capacity) includes required support handle.
B

Note: Air inlet 1/4” NPT. Uses threaded shank drills available on pages 22-23. Jacobs® Plain Bearing Chucks & Chuck Keys
1/4” Capacity - 0.3 hp (0.22 kW) - Non-Reversible
Part Free Shaft Offset Overall
Number RPM Offset (A) Length (B) Length
Weight O.E.M. Standard For
7” 2.0 lbs Accuracy & Durability
13-1527 3000 2.49” 3.34”
(178 mm) (0.91 kgs) 20-6255
7” 2.1 lbs
13-1529 3000 3.83” 4.88”
(178 mm) (0.95 kgs) Part Ref. Mount Key
Capacity Style
7” 2.3 lbs Number Number Thread Number
13-1531 3000 5.18” 6.23”
(178 mm) (1.04 kgs) 20-6200 0 5/32” 0 JT K0 Smooth
20-6208 1B 1/4” 3/8-24 K1 Smooth

USATCO Economy Mini Air Drill 20-6255 7BA 1/4” 3/8-24 K7 Fluted
20-14700 41BA 3/8” 3/8-24 K30 Fluted
20-6283 33BA-3/8 1/2” 3/8-24 K32 Fluted
20-6138 33BA-1/2 1/2” 1/2-20 K32 Fluted

20-K1
Economically Priced 20-K30

• Compact & lightweight.


Chuck Keys
• Teasing throttle.
• Soft steel handles limit potential for fracturing under excessive load.
• Includes keyed chuck.
‘T’ Handle Keys Thumb Handle Keys
Part No. Model Pilot Size Part No. Model Pilot Size
1/4” Capacity - 0.3 hp (0.22 kW) - Non-Reversible 20-K0 K0 1/8” 20-K7 K7 7/32”
Part Number Free RPM Overall Length Weight 20-K1 K1 5/32” 20-K30 K30 15/64”
13-1127-25 3000 6-1/4” (159 mm) 1.5 lbs (0.7 kgs) 20-K32 K32 1/4”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 5
AIR DRILLS & ACCESSORIES

Jacobs® Hand-Tite Keyless Drilling Chucks USATCO Snake Drill Attachments

Ergonomic Design
• Keyless operation.
• Superior gripping force.

Part Number Capacity Range Mount Thread


20-30360 3/64” to 3/8” 3/8”-24
20-31038 1/16” to 1/2” 1/2”-20 20-128-4

20-31037 1/16” to 1/2” 3/8”-24

D
Heavy-Duty Keyless Chucks
A Excellent Drilling
All Steel Construction
C Solutions For Hard
Works with reversible
B
To Reach Areas
and non-reversible drills.

90° Angle Head, 1/4” Capacity, 1/4”-28 Thread


Part Number Capacity Range Mount Thread
Part Head Side To Diameter Overall
20-520 0 - 3/8” 3/8”-24 Number Height (A) Center (B) (C) Length (D)

20-522 1/16” - 1/2” 3/8”-24 1-9/32” 0.384” 3/4” 30”


20-128-4
(33 mm) (10 mm) (19 mm) (76 cm)

Keyless Impact Chucks 90° Mini Angle Head, 5/16” Capacity, 10-32 Thread
Part Head Side To Diameter Overall
Square Drive, Keyless Design Number Height (A) Center (B) (C) Length (D)

Transform your impact wrench 15/16” 0.275” 11/16” 22”


20-132-20
(24 mm) (7 mm) (18 mm) (56 cm)
into an efficient drilling tool with
superior holding power.
Note: For use with standard impact tools, see pages 136-137.

Part Number Capacity Sq. Drive Mount O.A.L. (open)


20-90424 3/32” to 3/8” 3/8” 2-3/32” (53 mm)
20-90430 1/8” to 1/2” 1/2” 2-5/8” (67 mm) 20-134-2C

Micro Drill Chuck


• Used with very small dia. drills 20-134-1C
in a drill press or handheld tool.
• Grips firmly and accurately in sizes as small as a human hair.
• Can be held in any 1/8” or 3/16” collet or larger adj. drill chuck.

Part Number Accepts Drill Sizes


67-149-5 #60 to #80 Wire Gauge
90° Angle Head With Jacobs Chuck, 1/4” Capacity
Part Head Side To Diameter Overall
Threaded Shank Drill Adapters Number Height (A) Center (B) (C) Length (D)
Great For Cordless Drills 20-134-1C
2-7/8” 0.565” 3/4” 30”
(73 mm) (14 mm) (19 mm) (76 cm)
Allows a chucked drill to
accept threaded shank bits.
Straight Head With Jacobs Chuck, 1/4” Capacity
Part Number Shank Thread Part Head Side To Diameter Overall
Number Height (A) Center (B) (C) Length (D)
70456 1/4” Hex 1/4”-28
0.565” 5/8” 30”
70449 1/4” Hex 10-32 20-134-2C —
(14 mm) (16 mm) (76 cm)

6 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

USATCO Snake Drill Attachments (cont’d) 360° Snake Drill Attachment

20-130-4

20-128-45-4

• Angle head rotates a full 360° & can be locked in any position.
• 20-M3 chuck (accepts straight shank drills).
• Includes wrenches & allen key.
Note: Chart references snake attachment illustration on previous page.

45° Angle Head, 1/4” Capacity, 1/4”-28 Thread 360° Adjustable Angle Head, 1/4” Capacity, 1/4”-28 Thread
Part Head Side To Diameter Overall Part Head Side To Diameter Overall
Number Height (A) Center (B) (C) Length (D) Number Height (A) Center (B) (C) Length (D)
1-3/16” 0.400” 3/4” 30” 3” 0.385” 0.608” 30”
20-128-45-4 20-128-360
(30 mm) (10 mm) (19 mm) (76 cm) (76 mm) (10 mm) (15 mm) (76 cm)

360° Adjustable Angle Head, 1/4” Capacity, 1/4”-28 Thread


Part Head Side To Diameter Overall USATCO Angle Drill Attachments
Number Height (A) Center (B) (C) Length (D)
D
20-130-4
1-1/4” 0.384” 3/4” 30” Quickly Connect
(32 mm) (10 mm) (19 mm) (76 cm)
To Any Drill Chuck
Straight Head, 5/16” Capacity, 1/4”-28 Thread A
Convenient & inexpensive C
Part Head Side To Diameter Overall
Number Height (A) Center (B) (C) Length (D) close quarter drilling tools.
B
11/16” 5/8” 11/16” 22”
20-131-4
(18 mm) (16 mm) (18 mm) (56 cm)

20-127-4
USATCO Offset ‘Pancake’ Snake Drill Att.
90° Angle Head, 1/4” Capacity, 1/4”-28 Thread
Part Head Side To Diameter Overall
Number Height (A) Center (B) (C) Length (D)
1-9/32” 1-1/4” 3/4” 7-1/8”
20-127-4
(33 mm) (32 mm) (19 mm) (181 mm)

20-133-20
A
90° Mini Angle Head, 1/4” Capacity, 10-32 Thread
B
C Part Head Side To Diameter Overall
Number Height (A) Center (B) (C) Length (D)
Allows Access In Tight Areas 1-3/16” 0.212” 1/2” 6”
20-133-20
Normal Drills Cannot Reach (30 mm) (5 mm) (13 mm) (155 mm)

20-127-45-4

Flat Offset Head, 1/4” Capacity, 1/4”-28 Thread 45° Angle Head, 5/32” Capacity, 1/4”-28 Thread
Part (A) Offset Shaft Offset Overall Part Head Side To Diameter Overall
Number Thickness Offset (B) Length (C) Length (D) Number Height (A) Center (B) (C) Length (D)
7/16” 2-5/16” 3-3/16” 30” 1-3/16” 0.400” 3/4” 7-1/2”
20-T-635 20-127-45-4
(11 mm) (59 mm) (81 mm) (76 cm) (30 mm) (10 mm) (19 mm) (191 mm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 7
AIR DRILLS & ACCESSORIES

USATCO Angle Drill Attachments (cont’d) Drill Attachment Conversion Assembly

• Convert any angle or


53-127-4C snake drill attachment
to convenient keyed
Includes Adapter, 1/4” chuck mode.
Chuck & Chuck Key • Includes 1/4”-28 thd.
adapter, 5/32” cap.
chuck & chuck key.
90° Angle Head With Keyed Chuck, 5/32” Capacity
Part Head Side To Diameter Overall
Number Height (A) Center (B) (C) Length (D) Part Number Diameter Side To Center Overall Length
2-7/16” 0.425” 3/4” 7-1/8” 53-77 0.85” (21.6 mm) 0.45” (11.4 mm) 1.65” (42 mm)
53-127-4C
(62 mm) (11 mm) (19 mm) (181 mm)

Thin Offset Angle Drill Attachments


20-129-4

Locks In Any Position


20-820
Note: Shaft offset: 1-7/16” (37 mm). Straight
360° Rotating Offset Head, 1/4” Capacity, 1/4”-28 Thread
Part Head Side To Diameter Overall
Number Height (A) Center (B) (C) Length (D)
1-1/4” 0.384” 3/4” 7-5/8”
20-129-4
(32 mm) (10 mm) (19 mm) (194 mm)

For Limited Access Areas


USATCO Angle Drill Attachment Kit
• Hardened and ground bearings &
support shafts provide longer tool life.
• 1/4”-28 thread standard.

20-855
Offset

Kit Includes:
D
Angle Drill Attachment (20-127-4), Threaded Shank Drill Bits
20-845
(1 each #40, #30, #21 & #10), Gear Lubricator, Gear Lube, Offset
A
Wrench, Repair Parts List & Plastic Kit Box (not shown)
B
Part Number Description C

53-127K Complete 9 PC Kit Straight - 1/4” Offset Thickness (A)


Part No. Shaft Offset (B) Offset Length (C) Overall Length (D)
Socket Drive Angle Drill Attachment 20-820 2-7/16” (62 mm) 3-3/16” (81 mm) 11/16” (18 mm)
20-825 2-7/16” (62 mm) 3-3/16” (81 mm) 5-3/16” (132 mm)
Versatile
20-830 3-3/4” (95 mm) 4-1/2” (114 mm) 11/16” (18 mm)
Fits any 1/4” square drive ratchet or wrench. 20-835 3-3/4” (95 mm) 4-1/2” (114 mm) 5-3/16” (132 mm)
Note: Chart references angle attachment illustration on previous page.

90° Angle Head, 1/4” Square Drive 30° Offset - 0.290” Offset Thickness (A)
Part Head Side To Diameter Overall Part No. Shaft Offset (B) Offset Length (C) Overall Length (D)
Number Height (A) Center (B) (C) Length (D)
20-845 Right 4” (102 mm) 4-5/16” (110 mm)
1.60” 1-3/8” 3/4” 7”
20-350 20-855 Left 4” (102 mm) 4-5/16” (110 mm)
(41 mm) (35 mm) (19 mm) (178 mm)

8 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

Thin Offset Angle Drill Attachments (cont’d) IRWIN Unibit® Step Drill Sets

Versatile &
20-720
Straight
Economical

Straight - 3/8” Offset Thickness (A)


Part No. Shaft Offset (B) Offset Length (C) Overall Length (D)
20-720 2-7/16” (62 mm) 3-3/16” (81 mm) 1-1/8” (29 mm)
20-725 2-7/16” (62 mm) 3-3/16” (81 mm) 4-9/16” (116 mm)
20-730 3-3/4” (95 mm) 4-1/2” (114 mm) 1-1/8” (29 mm)
02-10502
20-735 3-3/4” (95 mm) 4-1/2” (114 mm) 4-9/16” (116 mm)

30° Offset - 3/8” Offset Thickness (A)


Part No. Shaft Offset (B) Offset Length (C) Overall Length (D)
20-745 3-1/8” R (79 mm) 4” (102 mm) 4-9/16” (116 mm)
20-755 3-1/8” L (79 mm) 4” (102 mm) 4-9/16” (116 mm)

Flat Offset Angle Drill Attachments Preferred By


Mechanics
Perfect For Work 20-T-25
In Tight Areas D

B
C
Note: 1/4”-28 thread standard. Also available with 10-32 thread, please inquire.

1/8” Capacity - 1/4” Offset Thickness (A)


02-10225
Part No. Shaft Offset (B) Offset Length (C) Overall Length (D)
20-T-21 3/4” (19 mm) 1-1/2” (38 mm) 5-5/8” (143 mm)
• Money saving sets provide a wide range of hole sizes.
1/4” Capacity - 7/16” Offset Thickness (A) • 4 PC set includes hard plastic carrying case.
Part No. Shaft Offset (B) Offset Length (C) Overall Length (D) Part Hole Sizes - 1/8” Hole Sizes - 3/8”
Description
20-T-23 1-5/32” (29 mm) 2-3/16” (56 mm) 6-1/2” (165 mm) Number Material (max.) Material (max.)

20-T-25 2-5/16” (59 mm) 3-3/16” (81 mm) 2” (51 mm) 02-10502 3 PC Set 1/8” to 3/4” 3/16” to 1/2”

20-T-235 2-5/16” (59 mm) 3-3/16” (81 mm) 6-5/8” (168 mm) 02-10225 4 PC Set 1/8” to 1-3/8” 3/16” to 1/2”

IRWIN Unibit® Self-Starting Step Drills


• Single flute cutting edge for greater control through steps.
• Hex shank prevents slipping in drill chuck. 02-10101T

• Many other styles & sizes available, please inquire.


Fractional Step Drills Metric Step Drills
Part No. Part No. # Of Hole Size Shank Max. Material Part No. Part No. # Of Hole Size Shank Max. Material
H.S.S. TiN Coated Holes Range Size Thickness H.S.S. TiN Coated Holes Range Size Thickness
02-10101 02-10101T 13 1/8” to 1/2” 1/4” 1/8” 02-11101 02-11101T 9 4 to 12 mm 6.35 mm 5 mm
02-10102 02-10102T 6 3/16” to 1/2” 1/4” 3/8” 02-11102 02-11102T 5 4 to 12 mm 6.35 mm 11 mm
02-10103 02-10103T 9 1/4” to 3/4” 3/8” 1/8” 02-11103 02-11103T 7 6 to 18 mm 9.53 mm 5 mm
02-10104 02-10104T 12 3/16” to 7/8” 3/8” 1/8” 02-11104 02-11104T 10 4 to 22 mm 9.53 mm 5 mm
02-10105 — 10 1/4” to 1-3/8” 1/2” 1/8” 02-11105 02-11105T 13 5 to 35 mm 12.70 mm 3.5 mm

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 9
AIR DRILLS & ACCESSORIES

Aircraft Quality Jobber’s Length Drills


Made to NAS907 Specifications Wire Gauge: Sold 12 per pack (all sizes).

Note: To order, select desired drill type (prefix) & add the desired drill size (suffix). Example: For a #30 H.S.S. (118° split point) drill, the number would be 02-R18A-30

Wire Gauge Part Number (Prefix) 02-R18A 02-R18B 02-R18C 02-R18D 02-D2S 02-D2E

Wire Gauge Decimal Flute Overall H.S.S. H.S.S. Cobalt TiN Coated Carbide Carbide
Size (Suffix) Equivalent Length Length (118° SP) (135° SP) (135° SP) (118° SP) Tipped (118° SP)
1 .2280” 2-5/8” 3-7/8” • • • • • •
2 .2210” 2-5/8” 3-7/8” • • • • • •
3 .2130” 2-1/2” 3-3/4” • • • • • •
4 .2090” 2-1/2” 3-3/4” • • • • • •
5 .2055” 2-1/2” 3-3/4” • • • • • •
6 .2040” 2-1/2” 3-3/4” • • • • • •
7 .2010” 2-7/16” 3-5/8” • • • • • •
8 .1990” 2-7/16” 3-5/8” • • • • • •
9 .1960” 2-7/16” 3-5/8” • • • • • •
10 .1935” 2-7/16” 3-5/8” • • • • • •
11 .1910” 2-5/16” 3-1/2” • • • • • •
12 .1890” 2-5/16” 3-1/2” • • • • • •
13 .1850” 2-5/16” 3-1/2” • • • • • •
14 .1820” 2-3/16” 3-3/8” • • • • • •
15 .1800” 2-3/16” 3-3/8” • • • • • •
16 .1770” 2-3/16” 3-3/8” • • • • • •
17 .1730” 2-3/16” 3-3/8” • • • • • •
18 .1695” 2-1/8” 3-1/4” • • • • • •
19 .1660” 2-1/8” 3-1/4” • • • • • •
20 .1610” 2-1/8” 3-1/4” • • • • • •
21 .1590” 2-1/8” 3-1/4” • • • • • •
22 .1570” 2” 3-1/8” • • • • • •
23 .1540” 2” 3-1/8” • • • • • •
24 .1520” 2” 3-1/8” • • • • • •
25 .1495” 1-7/8” 3” • • • • • •
26 .1470” 1-7/8” 3” • • • • • •
27 .1440” 1-7/8” 3” • • • • • •
28 .1405” 1-3/4” 2-7/8” • • • • • •
29 .1360” 1-3/4” 2-7/8” • • • • • •
30 .1285” 1-5/8” 2-3/4” • • • • • •
31 .1200” 1-5/8” 2-3/4” • • • • • •
32 .1160” 1-5/8” 2-3/4” • • • • N/A •
33 .1130” 1-1/2” 2-5/8” • • • • N/A •
34 .1110” 1-1/2” 2-5/8” • • • • N/A •
35 .1100” 1-1/2” 2-5/8” • • • • N/A •
36 .1065” 1-7/16” 2-1/2” • • • • N/A •
37 .1040” 1-7/16” 2-1/2” • • • • N/A •
38 .1015” 1-7/16” 2-1/2” • • • • N/A •
39 .0995” 1-3/8” 2-3/8” • • • • N/A •
40 .0980” 1-3/8” 2-3/8” • • • • N/A •
41 .0969” 1-3/8” 2-3/8” • • • • N/A •
42 .0935” 1-1/4” 2-1/4” • • • • N/A •
43 .0890” 1-1/4” 2-1/4” • • • • N/A •
44 .0860” 1-1/8” 2-1/8” • • • • N/A •
45 .0820” 1-1/8” 2-1/8” • • • • N/A •
46 .0810” 1-1/8” 2-1/8” • • • • N/A •
47 .0785” 1” 2” • • • • N/A •
48 .0760” 1” 2” • • • • N/A •
49 .0730” 1” 2” • • • • N/A •
50 .0700” 1” 2” • • • • N/A •
51 .0670” 1” 2” • • • • N/A •
52 .0635” 7/8” 1-7/8” • • • • N/A •
53 .0595” 7/8” 1-7/8” N/A N/A • • N/A •
54 .0550” 7/8” 1-7/8” N/A N/A • • N/A •
55 .0520” 7/8” 1-7/8” N/A N/A • • N/A •
56 .0465” 3/4” 1-3/4” N/A N/A • • N/A •
57 .0430” 3/4” 1-3/4” N/A N/A • • N/A •
58 .0420” 11/16” 1-5/8” N/A N/A • • N/A N/A
59 .0410” 11/16” 1-5/8” N/A N/A • • N/A N/A
60 .0400” 11/16” 1-5/8” N/A N/A • • N/A N/A

10 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

Aircraft Quality Jobber’s Length Drills (cont’d)


Made to NAS907 Specifications Fractional: Sold 12 per pack (1/16”-19/64”),
6 per pack (5/16”-1/2”).
Note: To order, select desired drill type (prefix) & add the desired drill size (suffix). Example: For a 1/4” H.S.S. (118° split point) drill, the number would be 02-R10A-1/4
Fractional Part Number (Prefix) 02-R10A 02-R10B 02-R10C 02-R10D 02-D2S 02-D2E

Fractional Decimal Flute Overall H.S.S. H.S.S. Cobalt TiN Coated Carbide Carbide
Size (Suffix) Equivalent Length Length (118° SP) (135° SP) (135° SP) (118° SP) Tipped (118° SP)
1/16 .0625” 7/8” 1-7/8” • • • • N/A •
5/64 .0781” 1” 2” • • • • N/A •
3/32 .0938” 1-1/4” 2-1/4” • • • • N/A •
7/64 .1094” 1-1/2” 2-5/8” • • • • N/A •
1/8 .1250” 1-5/8” 2-3/4” • • • • • •
9/64 .1406” 1-3/4” 2-7/8” • • • • • •
5/32 .1562” 2” 3-1/8” • • • • • •
11/64 .1719” 2-1/8” 3-1/4” • • • • • •
3/16 .1875” 2-5/16” 3-1/2” • • • • • •
13/64 .2031” 2-7/16” 3-5/8” • • • • • •
7/32 .2188” 2-1/2” 3-3/4” • • • • • •
15/64 .2344” 2-5/8” 3-7/8” • • • • • •
1/4 .2500” 2-3/4” 4” • • • • • •
17/64 .2656” 2-7/8” 4-1/8” • • • • • •
9/32 .2812” 2-15/16” 4-1/4” • • • • • •
19/64 .2969” 3-1/16” 4-3/8” • • • • • •
5/16 .3125” 3-3/16” 4-1/2” • • • • • •
21/64 .3281” 3-5/16” 4-5/8” • • • • • •
11/32 .3438” 3-7/16” 4-3/4” • • • • • •
23/64 .3594” 3-1/2” 4-7/8” • • • • • •
3/8 .3750” 3-5/8” 5” • • • • • •
25/64 .3906” 3-3/4” 5-1/8” • • • • • •
13/32 .4062” 3-7/8” 5-1/4” • • • • • •
27/64 .4219” 3-15/16” 5-3/8” • • • • • •
7/16 .4375” 4-1/16” 5-1/2” • • • • • •
29/64 .4531” 4-3/16” 5-5/8” • • • • • •
15/32 .4688” 4-5/16” 5-3/4” • • • • • •
31/64 .4844” 4-3/8” 5-7/8” • • • • • •
1/2 .5000” 4-1/2” 6” • • • • • •
Letter: Sold 12 per pack (A-N) & 6 per pack (O-Z).
Letter Part Number (Prefix) 02-R15A 02-R15B 02-R15C 02-D2S 02-D2E

Letter Decimal Flute Overall H.S.S. H.S.S. Cobalt Carbide Carbide


Size (Suffix) Equivalent Length Length (118° SP) (135° SP) (135° SP) Tipped (118° SP)
A .2340” 2-5/8” 3-7/8” • • • • •
B .2380” 2-3/4” 4” • • • • •
C .2420” 2-3/4” 4” • • • • •
D .2460” 2-3/4” 4” • • • • •
E .2500” 2-3/4” 4” • • • • •
F .2570” 2-7/8” 4-1/8” • • • • •
G .2610” 2-7/8” 4-1/8” • • • • •
H .2660” 2-7/8” 4-1/8” • • • • •
I .2720” 2-7/8” 4-1/8” • • • • •
J .2770” 2-7/8” 4-1/8” • • • • •
K .2810” 2-15/16” 4-1/4” • • • • •
L .2900” 2-15/16” 4-1/4” • • • • •
M .2950” 3-1/16” 4-3/8” • • • • •
N .3020” 3-1/16” 4-3/8” • • • • •
O .3160” 3-3/16” 4-1/2” • • • • •
P .3230” 3-5/16” 4-5/8” • • • • •
Q .3320” 3-7/16” 4-3/4” • • • • •
R .3390” 3-7/16” 4-3/4” • • • • •
S .3480” 3-1/2” 4-7/8” • • • • •
T .3580” 3-1/2” 4-7/8” • • • • •
U .3680” 3-5/8” 5” • • • • •
V .3770” 3-5/8” 5” • • • • •
W .3860” 3-3/4” 5-1/8” • • • • •
X .3970” 3-3/4” 5-1/8” • • • • •
Y .4040” 3-7/8” 5-1/4” • • • • •
Z .4130” 3-7/8” 5-1/4” • • • • •

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 11
AIR DRILLS & ACCESSORIES

Aircraft Quality Jobber’s Length Drills (cont’d)


Made to NAS907 Specifications Metric: Sold 12 per pack (0.35-7.50mm).

Note: To order, select desired drill type (prefix) & add the desired drill size (suffix). Example: For a 2.0mm H.S.S. (118° split point) drill, the number would be 02-2A-2.00

Metric Part Number (Prefix) 02-2A 02-2AC Metric Part Number (Prefix) 02-2A 02-2AC

Metric Decimal Flute Overall H.S.S. Cobalt Metric Decimal Flute Overall H.S.S. Cobalt
Size (Suffix) Equivalent Length Length (118° SP) (135°) Size (Suffix) Equivalent Length Length (118° SP) (135°)
.35 .0138” 3 mm 19 mm • N/A 3.90 .1535” 51 mm 75 mm • •
.40 .0158” 5 mm 20 mm • N/A 4.00 .1575” 54 mm 75 mm • •
.45 .0177” 5 mm 20 mm • N/A 4.10 .1614” 54 mm 75 mm • •
.50 .0197” 5 mm 22 mm • N/A 4.20 .1654” 54 mm 75 mm • •
.55 .0217” 6 mm 24 mm • N/A 4.25 .1673” 54 mm 80 mm • •
.60 .0236” 8 mm 24 mm • N/A 4.30 .1693” 54 mm 80 mm • •
.65 .0256” 10 mm 26 mm • N/A 4.40 .1739” 56 mm 80 mm • •
.70 .0276” 10 mm 28 mm • N/A 4.50 .1772” 56 mm 80 mm • •
.75 .0295” 13 mm 28 mm • N/A 4.60 .1811” 56 mm 80 mm • •
.80 .0315” 13 mm 30 mm • N/A 4.70 .1850” 59 mm 80 mm • •
.85 .0335” 16 mm 30 mm • N/A 4.75 .1870” 59 mm 86 mm • •
.90 .0354” 16 mm 32 mm • N/A 4.80 .1890” 59 mm 86 mm • •
.95 .0374” 16 mm 32 mm • N/A 4.90 .1929” 62 mm 86 mm • •
1.00 .0394” 17 mm 34 mm • • 5.00 .1968” 62 mm 86 mm • •
1.05 .0413” 17 mm 34 mm • • 5.10 .2008” 62 mm 86 mm • •
1.10 .0433” 19 mm 36 mm • • 5.20 .2047” 64 mm 86 mm • •
1.15 .0453” 19 mm 36 mm • • 5.25 .2067” 64 mm 86 mm • •
1.20 .0472” 22 mm 38 mm • • 5.30 .2087” 64 mm 86 mm • •
1.25 .0492” 22 mm 38 mm • • 5.40 .2126” 64 mm 93 mm • •
1.30 .0512” 22 mm 38 mm • • 5.50 .2165” 64 mm 93 mm • •
1.35 .0531” 22 mm 40 mm • • 5.60 .2205” 67 mm 93 mm • •
1.40 .0551” 22 mm 40 mm • • 5.70 .2244” 67 mm 93 mm • •
1.45 .0571” 22 mm 40 mm • • 5.75 .2264” 67 mm 93 mm • •
1.50 .0591” 22 mm 40 mm • • 5.80 .2283” 67 mm 93 mm • •
1.55 .0610” 22 mm 43 mm • • 5.90 .2323” 67 mm 93 mm • •
1.60 .0630” 22 mm 43 mm • • 6.00 .2362” 70 mm 93 mm • •
1.65 .0650” 25 mm 43 mm • • 6.10 .2402” 70 mm 101 mm • •
1.70 .0669” 25 mm 43 mm • • 6.20 .2441” 70 mm 101 mm • •
1.75 .0689” 25 mm 46 mm • • 6.25 .2461” 70 mm 101 mm • •
1.80 .0709” 25 mm 46 mm • • 6.30 .2480” 70 mm 101 mm • •
1.85 .0728” 25 mm 46 mm • • 6.40 .2520” 73 mm 101 mm • •
1.90 .0748” 25 mm 46 mm • • 6.50 .2559” 73 mm 101 mm • •
1.95 .0768” 25 mm 49 mm • • 6.60 .2598” 73 mm 101 mm • •
2.00 .0787” 25 mm 49 mm • • 6.70 .2638” 73 mm 101 mm • •
2.05 .0807” 29 mm 49 mm • • 6.75 .2657” 73 mm 109 mm • •
2.10 .0827” 29 mm 49 mm • • 6.80 .2677” 73 mm 109 mm • •
2.15 .0846” 29 mm 53 mm • • 6.90 .2717” 73 mm 109 mm • •
2.20 .0866” 32 mm 53 mm • • 7.00 .2756” 73 mm 109 mm • •
2.25 .0886” 32 mm 53 mm • • 7.10 .2795” 75 mm 109 mm • •
2.30 .0906” 32 mm 53 mm • • 7.20 .2835” 75 mm 109 mm • •
2.35 .0925” 32 mm 53 mm • • 7.25 .2854” 75 mm 109 mm • •
2.40 .0945” 35 mm 57 mm • • 7.30 .2874” 75 mm 109 mm • •
2.45 .0965” 35 mm 57 mm • • 7.40 .2913” 78 mm 109 mm • •
2.50 .0984” 35 mm 57 mm • • 7.50 .2953” 78 mm 109 mm • •
2.60 .1024” 37 mm 57 mm • •
2.70 .1063” 37 mm 61 mm • •
2.75 .1083” 37 mm 61 mm • •
2.80 .1102” 38 mm 61 mm • •
2.90 .1142” 41 mm 61 mm • •
3.00 .1181” 41 mm 61 mm • •
3.10 .1220” 41 mm 65 mm • •
3.20 .1260” 41 mm 65 mm • •
3.25 .1280” 41 mm 65 mm • •
3.30 .1299” 44 mm 65 mm • •
3.40 .1339” 44 mm 70 mm • •
3.50 .1378” 44 mm 70 mm • •
3.60 .1417” 48 mm 70 mm • •
3.70 .1457” 48 mm 70 mm • •
3.75 .1476” 48 mm 75 mm • •
3.80 .1496” 48 mm 75 mm • • For A Wide Selection Of Deburring Tools See Pages 92-95

12 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

Aircraft Quality Extension Length Drills


Made to NAS907 Specs Wire Gauge: Sold 12 per pack (6”: #1-60,
12”: #11-60) & 6 per pack (12”: #1-10).
Note: To order, select desired drill type (prefix) & add the desired drill size (suffix). Example: For a #20, 6” cobalt (135° split point) drill, the number would be 02-501-6-20C

Wire Gauge Part Number (Prefix) 02-501-6 02-501-12 02-501-6_C 02-501-12_C 02-2610 02-2611

Wire Gauge Decimal Flute 6” H.S.S. 12” H.S.S. 6” Cobalt 12” Cobalt 6” Carbide 12” Carbide
Size (Suffix) Equivalent Length (135° SP) (135° SP) (135° SP) (135° SP) Tip (135° SP) Tip (135° SP)
1 .2280” 2-5/8” • • • • • •
2 .2210” 2-5/8” • • • • • •
3 .2130” 2-1/2” • • • • • •
4 .2090” 2-1/2” • • • • • •
5 .2055” 2-1/2” • • • • • •
6 .2040” 2-1/2” • • • • • •
7 .2010” 2-7/16” • • • • • •
8 .1990” 2-7/16” • • • • • •
9 .1960” 2-7/16” • • • • • •
10 .1935” 2-7/16” • • • • • •
11 .1910” 2-5/16” • • • • • •
12 .1890” 2-5/16” • • • • • •
13 .1850” 2-5/16” • • • • • •
14 .1820” 2-3/16” • • • • • •
15 .1800” 2-3/16” • • • • • •
16 .1770” 2-3/16” • • • • • •
17 .1730” 2-3/16” • • • • • •
18 .1695” 2-1/8” • • • • • •
19 .1660” 2-1/8” • • • • • •
20 .1610” 2-1/8” • • • • • •
21 .1590” 2-1/8” • • • • • •
22 .1570” 2” • • • • • •
23 .1540” 2” • • • • • •
24 .1520” 2” • • • • • •
25 .1495” 1-7/8” • • • • • •
26 .1470” 1-7/8” • • • • • •
27 .1440” 1-7/8” • • • • • •
28 .1405” 1-3/4” • • • • • •
29 .1360” 1-3/4” • • • • • •
30 .1285” 1-5/8” • • • • • •
31 .1200” 1-5/8” • • • • • •
32 .1160” 1-5/8” • • • • • •
33 .1130” 1-1/2” • • • • N/A N/A
34 .1110” 1-1/2” • • • • N/A N/A
35 .1100” 1-1/2” • • • • N/A N/A
36 .1065” 1-7/16” • • • • N/A N/A
37 .1040” 1-7/16” • • • • N/A N/A
38 .1015” 1-7/16” • • • • N/A N/A
39 .0995” 1-3/8” • • • • N/A N/A
40 .0980” 1-3/8” • • • • N/A N/A
41 .0969” 1-3/8” • • • • N/A N/A
42 .0935” 1-1/4” • • • • N/A N/A
43 .0890” 1-1/4” • • • • N/A N/A
44 .0860” 1-1/8” • • • • N/A N/A
45 .0820” 1-1/8” • • • • N/A N/A
46 .0810” 1-1/8” • • • • N/A N/A
47 .0785” 1” • • • • N/A N/A
48 .0760” 1” • • • • N/A N/A
49 .0730” 1” • • • • N/A N/A
50 .0700” 1” • • • • N/A N/A
51 .0670” 1” • • • • N/A N/A
52 .0635” 7/8” • • • • N/A N/A
53 .0595” 7/8” • • • • N/A N/A
54 .0550” 7/8” • • • • N/A N/A
55 .0520” 7/8” • • • • N/A N/A
56 .0465” 3/4” • • • • N/A N/A
57 .0430” 3/4” • • • • N/A N/A
58 .0420” 11/16” • • • • N/A N/A
59 .0410” 11/16” • • • • N/A N/A
60 .0400” 11/16” • • • • N/A N/A

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 13
AIR DRILLS & ACCESSORIES

Aircraft Quality Extension Length Drills


Made to NAS907 Specs Letter: Sold 12 per pack (6”: A-F), 6 per pack
(6”: G-Z, 12”: A-R) & 3 per pack (12”: S-Z).
Note: To order, select desired drill type (prefix) & add the desired drill size (suffix). Example: For a 1/4”, 6” H.S.S. (135° split point) drill, the number would be 02-500-6-1/4
Letter Part Number (Prefix) 02-502-6 02-502-12 02-2610 02-2611

Letter Decimal Flute 6” H.S.S. 12” H.S.S. 6” Carbide 12” Carbide


Size (Suffix) Equivalent Length (135° SP) (135° SP) Tip (135° SP) Tip (135° SP)
A .2340” 2-5/8” • • • •
B .2380” 2-3/4” • • • •
C .2420” 2-3/4” • • • •
D .2460” 2-3/4” • • • •
E .2500” 2-3/4” • • • •
F .2570” 2-7/8” • • • •
G .2610” 2-7/8” • • • •
H .2660” 2-7/8” • • • •
I .2720” 2-7/8” • • • •
J .2770” 2-7/8” • • • •
K .2810” 2-15/16” • • • •
L .2900” 2-15/16” • • • •
M .2950” 3-1/16” • • • •
N .3020” 3-1/16” • • • •
O .3160” 3-1/16” • • • •
P .3230” 3-5/16” • • • •
Q .3320” 3-7/16” • • • •
R .3390” 3-7/16” • • • •
S .3480” 3-1/2” • • • •
T .3580” 3-1/2” • • • •
U .3680” 3-5/8” • • • •
V .3770” 3-5/8” • • • •
W .3860” 3-3/4” • • • •
X .3970” 3-3/4” • • • •
Y .4040” 3-7/8” • • • •
Z .4130” 3-7/8” • • • •
Fractional: Sold 12 per pack (6”: 1/16”-1/4”, 12”: 1/16”-11/64”), 6 per pack (6”: 17/64”-1/2”, 12”: 3/16”-11/32”) & 3 per pack (12”: 23/64”-1/2”).
Fractional Part Number (Prefix) 02-500-6 02-500-12 02-500-6_C 02-500-12_C 02-2610 02-2611

Fractional Decimal Flute 6” H.S.S. 12” H.S.S. 6” Cobalt 12” Cobalt 6” Carbide 12” Carbide
Size (Suffix) Equivalent Length (135° SP) (135° SP) (135° SP) (135° SP) Tip (135° SP) Tip (135° SP)
1/16 .0625” 7/8” • • • • N/A N/A
5/64 .0781” 1” • • • • N/A N/A
3/32 .0938” 1-1/4” • • • • N/A N/A
7/64 .1094” 1-1/2” • • • • N/A N/A
1/8 .1250” 1-5/8” • • • • • •
9/64 .1406” 1-3/4” • • • • • •
5/32 .1562” 2” • • • • • •
11/64 .1719” 2-1/8” • • • • • •
3/16 .1875” 2-5/16” • • • • • •
13/64 .2031” 2-7/16” • • • • • •
7/32 .2188” 2-1/2” • • • • • •
15/64 .2344” 2-5/8” • • • • • •
1/4 .2500” 2-3/4” • • • • • •
17/64 .2656” 2-7/8” • • N/A N/A • •
9/32 .2812” 2-15/16” • • N/A N/A • •
19/64 .2969” 3-1/16” • • N/A N/A • •
5/16 .3125” 3-3/16” • • N/A N/A • •
21/64 .3281” 3-5/16” • • N/A N/A • •
11/32 .3438” 3-7/16” • • N/A N/A • •
23/64 .3594” 3-1/2” • • N/A N/A • •
3/8 .3750” 3-5/8” • • N/A N/A • •
25/64 .3906” 3-3/4” • • N/A N/A • •
13/32 .4062” 3-7/8” • • N/A N/A • •
27/64 .4219” 3-15/16” • • N/A N/A • •
7/16 .4375” 4-1/16” • • N/A N/A • •
29/64 .4531” 4-3/16” • • N/A N/A • •
15/32 .4688” 4-5/16” • • N/A N/A • •
31/64 .4844” 4-3/8” • • N/A N/A • •
1/2 .5000” 4-1/2” • • N/A N/A • •

14 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

Aircraft Quality Stubby Length Drills


Made to NAS907 Specifications Wire Gauge: Sold 12 per pack (#1-60).
Fractional: Sold 12 per pack (1/16”-19/64”) & 6 per pack (5/16”-1/2”).
Note: To order, select desired drill type (prefix) & add the desired drill size (suffix). Example: For a #40 TiN coated (135° split point) drill, the number would be 02-R41C-40T

Wire Gauge Part Number (Prefix) 02-R41C 02-R41C_C 02-R41C_T Fractional Part Number (Prefix) 02-R40C 02-R40C_C 02-R40C_T

Size Decimal Flute Overall H.S.S. Cobalt TiN Coated Size Decimal Flute Overall H.S.S. Cobalt TiN Coated
(Suffix) Equiv. Length Length (135° SP) (135° SP) (135° SP) (Suffix) Equiv. Length Length (135° SP) (135° SP) (135° SP)
1 .2280” 1-5/16” 2-7/16” • • • 1/16 .0625” 5/8” 1-5/8” • • •
2 .2210” 1-5/16” 2-7/16” • • • 5/64 .0781” 11/16” 1-11/16” • • •
3 .2130” 1-1/4” 2-3/8” • • • 3/32 .0938” 3/4” 1-3/4” • • •
4 .2090” 1-1/4” 2-3/8” • • • 7/64 .1094” 13/16” 1-13/16” • • •
5 .2055” 1-1/4” 2-3/8” • • • 1/8 .1250” 7/8” 1-7/8” • • •
6 .2040” 1-1/4” 2-3/8” • • • 9/64 .1406” 15/16” 2-15/16” • • •
7 .2010” 1-3/16” 2-1/4” • • • 5/32 .1562” 1” 2-1/16” • • •
8 .1990” 1-3/16” 2-1/4” • • • 11/64 .1719” 1-1/16” 2-1/8” • • •
9 .1960” 1-3/16” 2-1/4” • • • 3/16 .1875” 1-1/8” 2-3/16” • • •
10 .1935” 1-3/16” 2-1/4” • • • 13/64 .2031” 1-3/16” 2-1/4” • • •
11 .1910” 1-3/16” 2-1/4” • • • 7/32 .2188” 1-1/4” 2-3/8” • • •
12 .1890” 1-3/16” 2-1/4” • • • 15/64 .2344” 1-5/16” 2-7/16” • • •
13 .1850” 1-1/8” 2-3/16” • • • 1/4 .2500” 1-3/8” 2-1/2” • • •
14 .1820” 1-1/8” 2-3/16” • • • 17/64 .2656” 1-7/16” 2-5/8” • • •
15 .1800” 1-1/8” 2-3/16” • • • 9/32 .2812” 1-1/2” 2-11/16” • • •
16 .1770” 1-1/8” 2-3/16” • • • 19/64 .2969” 1-9/16” 2-3/4” • • •
17 .1730” 1-1/8” 2-3/16” • • • 5/16 .3125” 1-5/8” 2-13/16” • • •
18 .1695” 1-1/16” 2-1/8” • • • 21/64 .3281” 1-11/16” 2-15/16” • • •
19 .1660” 1-1/16” 2-1/8” • • • 11/32 .3438” 1-11/16” 3” • • •
20 .1610” 1-1/16” 2-1/8” • • • 23/64 .3594” 1-3/4” 3-1/16” • • •
21 .1590” 1-1/16” 2-1/8” • • • 3/8 .3750” 1-13/16” 3-1/8” • • •
22 .1570” 1-1/16” 2-1/8” • • • 25/64 .3906” 1-7/8” 3-1/4” • • •
23 .1540” 1” 2-1/16” • • • 13/32 .4062” 1-15/16” 3-5/16” • • •
24 .1520” 1” 2-1/16” • • • 27/64 .4219” 2” 3-3/8” • • •
25 .1495” 1” 2-1/16” • • • 7/16 .4375” 2-1/16” 3-7/16” • • •
26 .1470” 1” 2-1/16” • • • 29/64 .4531” 2-1/8” 3-9/16” • • •
27 .1440” 1” 2-1/16” • • • 15/32 .4688” 2-1/8” 3-5/8” • • •
28 .1405” 15/16” 1-15/16” • • • 31/64 .4844” 2-3/16” 3-11/16” • • •
29 .1360” 15/16” 1-15/16” • • • 1/2 .5000” 2-1/4” 3-3/4” • • •
30 .1285” 15/16” 1-15/16” • • •
31 .1200” 7/8” 1-7/8” • • •
32 .1160” 7/8” 1-7/8” • • • Boelube Lubricator Bottle
33 .1130” 7/8” 1-7/8” • • •
34 .1110” 7/8” 1-7/8” • • • Fits Easily
35 .1100” 7/8” 1-7/8” • • • Very
In Pocket
36 .1065” 13/16” 1-13/16” • • • Handy
37 .1040” 13/16” 1-13/16” • • • Or Toolbox
38 .1015” 13/16” 1-13/16” • • •
39 .0995” 13/16” 1-13/16” • • • Insert any drill, tap or reamer (non-rotating) into the 1/4”
40 .0980” 13/16” 1-13/16” • • • opening at the top of the bottle for quick & easy lubrication.
41 .0969” 13/16” 1-13/16” • • •
42 .0935” 3/4” 1-3/4” • • • Part Number Type
43 .0890” 3/4” 1-3/4” • • • 70104-HHL Red Liquid
44 .0860” 3/4” 1-3/4” • • •
45 .0820” 3/4” 1-3/4” • • •
46 .0810” 3/4” 1-3/4” • • •
47 .0785” 11/16” 1-11/16” • • •
48 .0760” 11/16” 1-11/16” • • •
49 .0730” 11/16” 1-11/16” • • •
50 .0700” 11/16” 1-11/16” • • •
51 .0670” 11/16” 1-11/16” • • •
52 .0635” 11/16” 1-11/16” • • •
53 .0595” 5/8” 1-5/8” • • •
54 .0550” 5/8” 1-5/8” • • •
55 .0520” 5/8” 1-5/8” • • •
56 .0465” 1/2” 1-3/8” • • •
57 .0430” 1/2” 1-3/8” • • •
58 .0420” 1/2” 1-3/8” • • •
59 .0410” 1/2” 1-3/8” • • •
60 .0400” 1/2” 1-3/8” • • • For Specialty Composite Drill Bits See Page 89

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 15
AIR DRILLS & ACCESSORIES

Jobber’s Length Drill & Chucking Reamer Sets Left Hand Spiral Drills

• Premium hi-molybdenum tool steel construction W


NE
is gold surface treated for maximum lubricity.
• Precision ground for superb accuracy and performance.
• Ideal for removing broken studs and fasteners without extractor.
Left Hand Spiral Drill Packs* - 135° Split Point
Part Number Diameter Flute Length Overall Length
02-89290 3/32” 1-1/4” 2-1/4” (57 mm)
02-92440 1/8” 1-5/8” 2-3/4” (70 mm)
02-C1-H 02-127S14 02-23170 5/32” 2” 3-1/8” (79 mm)
Sturdy Metal 02-92450 3/16” 2-5/16” 3-1/2” (89 mm)
Jobber’s Length Drill Sets
• High performance, made in the USA.
Case Included 02-92444 7/32” 2-1/2” 3-3/4” (95 mm)
02-92460 1/4” 2-3/4” 4” (102 mm)
Drill Sets - Heavy Duty, 118° Non-Split Point
02-92453 9/32” 2-15/16” 4-1/4” (108 mm)
Part No. Construction Included Sizes Bits 02-92470 5/16” 3-3/16” 4-1/2” (114 mm)
02-C13-H High Speed Steel 1/16” to 1/4” (x 64ths) 13 02-92480 3/8” 3-5/8” 5” (127 mm)
02-C21-H High Speed Steel 1/16” to 3/8” (x 64ths) 21 * Drills are six per pack except for 02-92470 & 02-92480 (three per pack).

02-C15-H High Speed Steel 1/16” to 1/2” (x 32nds) 15


Chipfree Acrylic Drills
02-C29-H High Speed Steel 1/16” to 1/2” (x 64ths) 29
02-C1-H High Speed Steel #1 to #60 60
W
02-CAZ-H High Speed Steel A to Z 26 NE Chipfree point is precision ground at 60° for gradual entry that
avoids cracking. 0° rake eliminates grabbing and breakout.
02-C115-H High Speed Steel 1/16”-1/2”, A-Z, #1-#60 115
Acrylic Drill Packs* - 60° Point
02-C112-H* High Speed Steel 1 to 6 mm (x 0.5 mm) 11
Part Number Diameter Flute Length Overall Length
02-C252-H* High Speed Steel 1 to 13 mm (x 0.5 mm) 25 02-32260 3/32” 1-5/16” 2-1/4” (57 mm)
02-31500 1/8” 1-3/8” 2-1/2” (64 mm)
Drill Sets - Heavy Duty, 118° Split Point
02-31510 5/32” 2-3/16” 2-7/8” (73 mm)
Part No. Construction Included Sizes Bits
02-31520 3/16” 2” 3-3/16” (81 mm)
02-CB115-H Cobalt 1/16”-1/2”, A-Z, #1-#60 115
02-32220 7/32” 2-9/16” 3-3/4” (95 mm)
02-CT15-H* H.S.S. TiN Coated 1/16” to 1/2” (x 32nds) 15 02-31530 1/4” 2-5/16” 3-9/16” (91 mm)
* Drills are twelve per pack. other sizes available, please inquire.
Drill Sets - Heavy Duty, 135° Split Point
Part No. Construction Included Sizes Bits H.S.S. Adjustable Hand Reamers
02-CB13-H Cobalt 1/16” to 1/4” (x 64ths) 13
W
02-CB21-H Cobalt 1/16” to 3/8” (x 64ths) 21
NE
02-CB15-H Cobalt 1/16” to 1/2” (x 32nds) 15 • Easily adjustable by loosening one nut and tightening
02-CB29-H Cobalt 1/16” to 1/2” (x 64ths) 29 the other to ream any odd sized holes - perfect for field repairs.
02-CT29-H H.S.S. TiN Coated 1/16” to 1/2” (x 64ths) 29 • Made of long lasting high speed steel with a right hand cut.

02-CB60-H Cobalt #1 to #60 60 Part No. Range Of Adjustment Blade L. Overall Length
02-8A 1/4” - 9/32” (6.3 - 7.1 mm) 1-11/32” 3-1/4” (82.6 mm)
02-CT60-H H.S.S. TiN Coated #1 to #60 60
02-7A 9/32” - 5/16” (7.1 - 7.9 mm) 1-11/32” 3-1/2” (88.9 mm)
02-CB26-H Cobalt A to Z 26
02-6A 5/16” - 11/32” (7.9 - 8.7 mm) 1-1/2” 4-1/8” (104.8 mm)
* Production grade.
Chucking Reamer Sets 02-5A 11/32” - 3/8” (8.7 - 9.5 mm) 1-1/2” 4-3/8” (111.1 mm)
• Reamers are straight shank, straight flute, right hand cut. 02-4A 3/8” - 13/32” (9.5 - 10.3 mm) 1-1/2” 4-3/4” (120.7 mm)
02-3A 13/32” - 7/16” (10.3 - 11.1 mm) 1-1/2” 5” (127 mm)
Chucking Reamer Sets
02-2A 7/16” - 15/32” (11.1 - 11.9 mm) 1-5/8” 5-1/4” (133.4 mm)
Part No. H.S.S. Part No. Cobalt Included Sizes Bits
Note: 02-8A to 02-4A are 4-flute, 02-3A & 02-2A are 6-flute.
02-127S02 02-CB127S02 1/16” to 1/2” (x 64ths) 29
5PC Adjustable Hand Reamer Set (includes fitted case)
02-127S11 02-CB127S11 #1 to #60 60 Part No. Included Reamers Range Of Adjustment
02-127S14 02-CB127S14 A to Z 26 RS-AHR-4 02-8A, 02-7A, 02-6A & 02-5A 1/4” - 3/8” (6.3 - 9.5 mm)

16 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

Chucking Reamers

High Quality Construction


• Sizing chart used for reference only, available sizes may vary, please inquire.
• Many other styles & sizes available, please inquire.

High Speed Steel Cobalt


Type Straight Flute Left Spiral Flute Right Spiral Flute Type Straight Flute
Shank Straight Straight Straight Shank Straight
Part No. (Prefix) 700 720 740 Part No. (Prefix) 700C

Carbide Tipped Solid Carbide


Type Straight Flute Straight Flute Expansion Flute Expansion Flute Type Straight Flute
Shank Straight Taper Straight Taper Shank Straight
Part No. (Prefix) 400 402 465 467 Part No. (Prefix) 1564

Size Decimal Size Decimal Size Decimal Size Decimal Size Decimal Size Decimal
(Suffix) Equiv. (Suffix) Equiv. (Suffix) Equiv. (Suffix) Equiv. (Suffix) Equiv. (Suffix) Equiv.
41 .0960” 21 .1590” A .2340” O .3160” 7/16 .4375” 19mm .7480”
40 .0980” 20 .1610” 15/64 .2344” P .3230” 4385 .4385” 3/4 .7500”
2.5mm .0984” 19 .1660” 6mm .2362” 21/64 .3281” 11.5mm .4528” 19.5mm .7677”
39 .0995” 18 .1695” B .2380” Q .3320” 29/64 .4531” 25/32 .7812”
38 .1015” 11/64 .1719” C .2420” 8.5mm .3346” 15/32 .4687” 20mm .7874”
37 .1040” 17 .1730” D .2460” R .3390” 12mm .4724” 20.5mm .8071”
36 .1065” 16 .1770” 2480 .2480” 11/32 .3437” 31/64 .4844” 13/16 .8125”
7/64 .1094” 4.5mm .1772” 2490 .2490” S .3480” 12.5mm .4921” 21mm .8268”
35 .1100” 15 .1800” 2495 .2495” 9mm .3543” 4980 .4980” 27/32 .8437”
34 .1110” 14 .1820” 1/4 .2500” T .3580” 4990 .4990” 21.5mm .8465”
33 .1130” 13 .1850” 2510 .2510” 23/64 .3594” 4995 .4995” 22mm .8661”
32 .1160” 1855 .1855” 6.5mm .2559” U .3680” 1/2 .5000” 7/8 .8750”
3mm .1181” 1865 .1865” F .2570” 3730 .3730” 5010 .5010” 22.5mm .8858”
31 .1200” 1870 .1870” G .2610” 3740 .3740” 13mm .5118” 23mm .9055”
1230 .1230” 3/16 .1875” 17/64 .2656” 9.5mm .3740” 17/32 .5312” 29/32 .9062”
1240 .1240” 1885 .1885” H .2660” 3745 .3745” 13.5mm .5315” 23.5mm .9252”
1247 .1247” 12 .1890” I .2720” 3/8 .3750” 14mm .5512” 15/16 .9375”
1/8 .1250” 11 .1910” 7mm .2756” 3760 .3760” 9/16 .5625” 24mm .9449”
1260 .1260” 10 .1935” J .2770” V .3770” 14.5mm .5709” 24.5mm .9646”
30 .1285” 9 .1960” K .2810” W .3860” 15mm .5906 31/32 .9687”
29 .1360” 5mm .1968” 9/32 .2812” 25/64 .3906” 19/32 .5937” 25mm .9843”
3.5mm .1378” 8 .1990” L .2900” 10mm .3737” 15.5mm .6102” 1 1.0000”
28 .1405” 7 .2010” M .2950” X .3970” 5/8 .6250” 1-1/16 1.0625”
9/64 .1406” 13/64 .2031” 7.5mm .2953” Y .4040” 16mm .6299” 1-1/8 1.1250”
27 .1440” 6 .2040” 19/64 .2969” 13/32 .4062” 16.5mm .6496” 1-3/16 1.1875”
26 .1470” 5 .2055” N .3020” Z .4130” 21/32 .6562” 1-1/4 1.2500”
25 .1495” 4 .2090” 3105 .3105” 10.5mm .4134” 17mm .6693” 1-5/16 1.3125”
24 .1520” 3 .2130” 3115 .3115” 27/64 .4219” 11/16 .6875” 1-3/8 1.3750”
23 .1540” 5.5mm .2165” 3120 .3120” 11mm .4331” 17.5mm .6890” 1-7/16 1.4375”
5/32 .1562” 7/32 .2187” 5/16 .3125” 4355 .4355” 18mm .7087” 1-1/2 1.5000”
22 .1570” 2 .2210” 3135 .3135” 4365 .4365” 23/32 .7187”
4mm .1575” 1 .2280” 8mm .3150” 4370 .4370” 18.5mm .7283”

Basic Ordering Instructions:


Key
Select desired reamer type from the charts at the top of the page (prefix) & add the desired reamer size from the sizing charts above (suffix).
OL Overall Length Example: To order a 1/4” straight flute, straight shank H.S.S. reamer, use part number 700-1/4. Reamers ordered this way will be pilotless with
geometry conforming to NAS 897 specifications. Overall length & shank diameter will vary, please inquire.
FL Flute Length OL
FD Flute Diameter FL
PL
FS Flute Spiral

PL Pilot Length FD PD SD

PD Pilot Diameter
CH FS
CH Chamfer Custom Ordering Instructions:
Use the illustration above as a starting point - specifying only the options absolutely necessary will allow the most economical prices & the quickest
SD Shank Diameter
turnaround. Cutting or non-cutting pilots, shanks with flats & many other options also available, please inquire.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 17
AIR DRILLS & ACCESSORIES

USATCO Angle Drills Desoutter® Compact Angle Drills


Affordable Close-Quarter Drilling Tools
DR300-T3000-S5-90

13-1227A-1

DR300-T3000-S5-30

13-1227A-2

13-1227A-3
DR300-T3000-S5-360

• Steel alloy cylinder & rotor for long tool life.


• Precision machined for smooth & quiet operation.
• Milled motor housing - rear exhaust.
90° Angle - 1/4” Capacity, 1/4”-28 Thread - 0.3 hp (0.22 kW) High Precision, Durable
Part Number Free RPM Overall Length Weight Drills For Long Life
13-1227A-1 3000 8-1/4” (210 mm) 1.25 lbs (0.6 kgs)
• Durable five blade motor with long life bearings.
45° Angle - 1/4” Capacity, 1/4”-28 Thread - 0.3 hp (0.22 kW)
• Lightweight and ergonomic composite grip.
• Fixed air inlet prevents foreign object damage.
Part Number Free RPM Overall Length Weight
Note: Compact lever start & 9/32”-40 thread avail., please inquire.
13-1227A-2 3000 9” (229 mm) 1.25 lbs (0.6 kgs)
90° Angle - 3/16” Capacity, Collet Spindle - 0.4 hp (0.3 kW)
360° Angle - 1/4” Capacity, 1/4”-28 Thread - 0.3 hp (0.22 kW) Part Number Free RPM Overall Length Weight
Part Number Free RPM Overall Length Weight DR300-T3000-T5-90 3000 10-3/4” (273 mm) 1.4 lbs (0.6 kgs)
13-1227A-3 3000 8-3/4” (222 mm) 1.25 lbs (0.6 kgs)
Note: All models air inlet 1/4” NPT. 90° Angle - 3/16” Capacity, 1/4”-28 Thread - 0.4 hp (0.3 kW)
Part Number Free RPM Overall Length Weight
13-1227A-1EXT DR300-T3000-S5-90 3000 10-3/4” (273 mm) 1.4 lbs (0.6 kgs)

30° Angle - 3/16” Capacity, Collet Spindle - 0.4 hp (0.3 kW)

13-1227A-2EXT
Part Number Free RPM Overall Length Weight
DR300-T3000-T5-30 3000 11-1/4” (286 mm) 1.4 lbs (0.6 kgs)

30° Angle - 3/16” Capacity, 1/4”-28 Thread - 0.4 hp (0.3 kW)


Made In The USA
Part Number Free RPM Overall Length Weight
Extension Angle Drills
DR300-T3000-S5-30 3000 11-1/8” (283 mm) 1.4 lbs (0.6 kgs)
• Features an extra-long drill head perfect for inaccessible areas.
90° Extension - 1/4” Cap., 1/4”-28 Thread - 0.3 hp (0.22 kW)
360° Angle - 3/16” Capacity, Collet Spindle - 0.4 hp (0.3 kW)
Part Number Free RPM Overall Length Weight
Part Number Free RPM Overall Length Weight
13-1227A-1EXT 3000 13-3/8” (340 mm) 2.0 lbs (0.9 kgs)
DR300-T3000-T5-360 3000 11-1/8” (283 mm) 1.5 lbs (0.7 kgs)

45° Extension - 1/4” Cap., 1/4”-28 Thread - 0.3 hp (0.22 kW)


Part Number Free RPM Overall Length Weight 360° Angle - 3/16” Capacity, 1/4”-28 Thread - 0.4 hp (0.3 kW)

13-1227A-2EXT 3000 14-7/8” (378 mm) 2.0 lbs (0.9 kgs) Part Number Free RPM Overall Length Weight
DR300-T3000-S5-360 3000 11-1/4” (286 mm) 1.5 lbs (0.7 kgs)
Note: Extension drills also available with 9/32”-40 thread, please inquire.

18 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

Dotco® Angle Drills Dotco® Heavy-Duty Angle Drills

Comfortable Textured Grip 15LF283-62


Comfortable Textured Grip 15LN288-52

• Vibration & noise reducing ergonomic design. • Great tool for tough jobs not suitable for lighter models.
• Thermal insulated handle. • Extra powerful motor & sturdy angle head.
Composite Housing, 1/4” Cap., 1/4”-28 Thread - 0.4 hp (0.30 kW) • Vibration & noise reducing ergonomic design.
Part Number* Free Overall • Thermal insulated handle.
Weight
Rear Exhaust RPM Length
Composite Housing, 1/4” Cap., 1/4”-28 Thread - 0.4 hp (0.30 kW)
15LF281-62 5300 10.7” (272 mm) 1.6 lbs (0.73 kgs)
Part Number* Free Overall
15LF282-62 4000 10.7” (272 mm) 1.6 lbs (0.73 kgs) Weight
Rear Exhaust RPM Length
15LF283-62 3300 10.7” (272 mm) 1.6 lbs (0.73 kgs) 15LN288-52 3900 11.5” (292 mm) 2.6 lbs (1.18 kgs)
15LF284-62 2400 11.1” (282 mm) 1.8 lbs (0.82 kgs) 15LN281-52 3500 11.5” (292 mm) 2.6 lbs (1.18 kgs)
15LF285-62 1000 11.8” (300 mm) 1.9 lbs (0.86 kgs) 15LN283-52 1300 11.5” (292 mm) 2.6 lbs (1.18 kgs)
15LF286-62 750 11.8” (300 mm) 1.9 lbs (0.86 kgs) 15LN284-52 1070 12.8” (325 mm) 3.0 lbs (1.36 kgs)
15LF287-62 600 11.8” (300 mm) 1.9 lbs (0.86 kgs) 15LN285-52 870 12.8” (325 mm) 3.0 lbs (1.36 kgs)
15LN286-52 540 12.8” (325 mm) 3.0 lbs (1.36 kgs)
‘600’ Mini Angle Head 360° Mini Angle Head
Suffix Spindle Thd. Suffix Spindle Thd. ‘500’ Heavy-Duty Angle Head ‘500’ Heavy-Duty Angle Head
-61 10-32 -91 10-32 Suffix Spindle Thd. Suffix Spindle Thd.
-62 (standard) 1/4”-28 -92 1/4”-28 -51 10-32 -55 3/8”-24
-63 9/32”-40 -93 9/32”-40 -52 (standard) 1/4”-28 -59 3-Jaw Chuck
-64 5/16”-24 -94 5/16”-24 -53 9/32”-40 -59NC 3/8”-24 Male
-54 5/16”-24
45° Mini Angle Head ‘700’ Compact Angle Head
* Standard equipment is the 500 Series Heavy-Duty Angle Head with 1/4-28 internal
Suffix Spindle Thd. Suffix Spindle Thd. thread (-52). To order other head types/sizes please select from the charts above the cor-
rect suffix required. Example: For a Heavy-Duty Angle Head with a 10-32 internal thread
-41 10-32 -71 10-32 at 3900 RPM, the part number would be 15LN288-51 instead of 15LN288-52 (standard).

-42 1/4”-28 -72 1/4”-28


-43 9/32”-40 -73 9/32”-40 Sioux® Heavy-Duty Angle Drills
-44 5/16”-24 -74 5/16”-24 3A1240
* Standard equipment is the 600 Series Mini Angle Head with 1/4”-28 internal thread
(-62). To order other head types/sizes please select from the charts above the correct
suffix required. Example: For a 360° Mini Angle Head with a 10-32 internal thread at
5300 RPM, the part number would be 15LF281-91 instead of 15LF281-62 (standard).

Sioux® 360° Angle Drill W


NE Strongest Gears In Its Class

• Rugged construction & dependable service.


• Includes keyed chuck.
• Non-reversible (reversible available, please inquire).

Lockable Angle Head


1/4” Cap. Chuck, 3/8"-24 Thread - 1.0 hp (0.75 kW) - Rear Exhaust
Provides Full 360° Rotation
Part Number Free RPM Overall Length Weight
• Lever start, rear exhaust.
SDR10A22N2 2200 10.2” (260 mm) 2.9 lbs (1.3 kgs)
• Accepts straight shank bits up to 1/4”.
1/4” Capacity - 0.75 hp (0.56 kW) 1/2” Cap. Chuck, 1/2”-20 Thread - 1.0 hp (0.75 kW) - Side Exhaust
Part Number Free RPM Overall Length Weight Part Number Free RPM Overall Length Weight
SDR10S40N360 4000 12-1/2” (318 mm) 2.7 lbs (1.3 kgs) 3A1240 600 15-1/8” (384 mm) 6.5 lbs (2.9 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 19
AIR DRILLS & ACCESSORIES

USATCO Offset ‘Pancake’ Angle Air Drills Economy Angle Drills


Smooth, Quiet Operation Affordable Close Quarter Drilling Tools

13-9950
13-1627

13-9751
13-1629

90° Angle - 1/4” Capacity, 1/4”-28 Thread - 0.3 hp (0.22 kW)


Part Number Free RPM Overall Length Weight
13-9950 2800 10-1/2” (267 mm) 1.6 lbs (0.7 kgs)
13-1631

A 45° Angle - 1/4” Capacity, 1/4”-28 Thread - 0.3 hp (0.22 kW)


1.33” Part Number Free RPM Overall Length Weight
0.44”
13-9751 2800 11” (279 mm) 1.6 lbs (0.7 kgs)
B

Steel alloy cylinder & rotor, precision milled motor housing.


Extended Reach Economy Angle Drill
90° Angle - 1/4” Capacity, 1/4”-28 Thread - 0.3 hp (0.22 kW)
Part Free Clearance Offset Overall
Extra Length For Tight Areas
Weight
Number RPM (A) Length (B) Length
11” 2.0 lbs
13-1627 3000 2.44” 4.81”
(279 mm) (0.91 kgs)
12.35” 2.1 lbs 90° Extended - 1/4” Capacity, 1/4”-28 Thread - 0.3 hp (0.22 kW)
13-1629 3000 3.79” 6.16”
(314 mm) (0.95 kgs)
13.69” 2.3 lbs Part Number Free RPM Overall Length Weight
13-1631 3000 5.13” 7.50”
(348 mm) (1.04 kgs) 13-9752 2800 13-1/4” (337 mm) 1.8 lbs (0.8 kgs)

Angle Drill Upgrade Kit USATCO Collet Chucks

1/4”-28
Thread

Integral units hold one size only, sub adapter not required.
Kit Includes:
Part Number Size Part Number Size
Four Adapter Drills (#10, #21, #30 & #40), Four Collet Chucks
(#10, #21, #30 & #40), Cone Jaw Chuck & Wrench 20-4010 #10 20-4013 3/32”

Part Number Description 20-4011 #11 20-4014 1/8”

53-99757 Complete 10 PC Kit 20-4020 #20 20-4015 5/32”


20-4021 #21 20-4016 3/16”

Cone-Jaw Chuck With Wrench 20-4027 #27 20-4017 7/32”


20-4030 #30 20-4018 1/4”
• Light-duty tool fits most angle 20-4040 #40 20-41516 5/16”
drills with female thread.
20-4257 F 20-41318 3/8”
• Use standard drills with any
threaded spindle tool.
4 PC Collet Chuck Kit
Part Number Capacity Thread Part Number Sizes Included
53-M3 1/16” to 1/4” 1/4”-28 53-92964 #10, #21, #30 & #40

20 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

Collets

• For use on all 9/32”-40 internal thread drills. Metric Sizes Metric Sizes
• Suitable for Desoutter & Atlas Copco drills. Part No. Size Decimal Part No. Size Decimal
AD0315 0.8 .0315” AD1457 3.7 .1457”
Wire Gauge Sizes Wire Gauge Sizes AD0354 0.9 .0354” AD1496 3.8 .1496”
Part No. Size Decimal Part No. Size Decimal AD0394 1.0 .0394” AD1535 3.9 .1535”
AD040 60 .0400” AD111 34 .1110” AD0433 1.1 .0433” AD1575 4.0 .1575”
AD041 59 .0410” AD113 33 .1130” AD0472 1.2 .0472” AD1614 4.1 .1614”
AD042 58 .0420” AD116 32 .1160” AD0512 1.3 .0512” AD1654 4.2 .1654”
AD043 57 .0430” AD120 31 .1200” AD0551 1.4 .0551” AD1693 4.3 .1693”
AD0465 56 .0465” AD1285 30 .1285” AD0591 1.5 .0591” AD1732 4.4 .1732”
AD052 55 .0520” AD136 29 .1360” AD0630 1.6 .0630” AD1772 4.5 .1772”
AD055 54 .0550” AD1405 28 .1405” AD0669 1.7 .0669” AD1811 4.6 .1811”
AD0595 53 .0595” AD144 27 .1440” AD0709 1.8 .0709” AD1850 4.7 .1850”
AD0635 52 .0635” AD147 26 .1470” AD0748 1.9 .0748” AD1890 4.8 .1890”
AD067 51 .0670” AD1495 25 .1495” AD0787 2.0 .0787” AD1929 4.9 .1929”
AD070 50 .0700” AD152 24 .1520” AD0827 2.1 .0827” AD1969 5.0 .1969”
AD073 49 .0730” AD154 23 .1540” AD0866 2.2 .0866”
AD076 48 .0760” AD157 22 .1570” AD0906 2.3 .0906” Fractional Sizes
AD0785 47 .0785” AD159 21 .1590” AD0945 2.4 .0945” Part No. Size Decimal
AD081 46 .0810” AD161 20 .1610” AD0984 2.5 .0984” AD0312 1/32” .0312”
AD082 45 .0820” AD166 19 .1660” AD1024 2.6 .1024” AD0469 3/64” .0469”
AD086 44 .0860” AD1695 18 .1695” AD1063 2.7 .1063” AD0625 1/16” .0625”
AD089 43 .0890” AD1730 17 .1730” AD1102 2.8 .1102” AD0781 5/64” .0781”
AD0935 42 .0935” AD177 16 .1770” AD1142 2.9 .1142” AD0937 3/32” .0937”
AD096 41 .0960” AD180 15 .1800” AD1181 3.0 .1181” AD1094 7/64” .1094”
AD098 40 .0980” AD182 14 .1820” AD1220 3.1 .1220” AD125 1/8” .1250”
AD0995 39 .0995” AD185 13 .1850” AD1260 3.2 .1260” AD1406 9/64” .1406”
AD1015 38 .1015” AD189 12 .1890” AD1299 3.3 .1299” AD1562 5/32” .1562”
AD1040 37 .1040” AD191 11 .1910” AD1339 3.4 .1339” AD1719 11/64” .1719”
AD1065 36 .1065” AD1935 10 .1935” AD1378 3.5 .1378” AD1875 3/16” .1875”
AD110 35 .1100” AD1960 9 .1960” AD1417 3.6 .1417”

H.S.S. Threaded Shank Reamers Threaded Shank ‘Rosebud’ C’sink Cutters

Two-Flute Design
02-94000
• 1/4”-28 shank thread. • No pilot.
Part Number Diameter Decimal Equiv. Overall Length
02-96503 #10 .1935” 5/8” (16 mm) 02-94001

02-96502 #13 .1850” 5/8” (16 mm)


02-96501 #21 .1590” 5/8” (16 mm)
02-94002
02-96499 #30 .1285” 5/8” (16 mm)
02-96505 1/4” .2500” 5/8” (16 mm) For angle drills, drill attachments & similar threaded shank tools.
02-96567 #10 .1935” 1” (25.4 mm) 1/4”-28 Shank Thread, 100° Cutting Angle
02-96566 #13 .1850” 1” (25.4 mm) Part Number Diameter
02-96565 #21 .1590” 1” (25.4 mm) 02-94000 3/8”
02-96564 #30 .1285” 1” (25.4 mm) 02-94001 1/2”
02-96568 1/4” .2500” 1” (25.4 mm) 02-94002 5/8”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 21
AIR DRILLS & ACCESSORIES

Threaded Shank Adapter Drills


High Speed Steel Adapter Drills
Drills are manufactured to NAS 965 Type ‘B’ construction with 135°
split points. Great for drilling general to medium duty, low tensile
strength materials in confined areas.

Cobalt Adapter Drills


Drills are manufactured to NAS 965 Type ‘D’ construction with 135°
heavy duty split points and surface treated. Made from M42 8%
cobalt high speed steel. Great for drilling hard, tough high tensile
strength materials in confined areas. When drilling low tensile
strength materials these drills will have a significantly greater tool
life than standard H.S.S., resulting in a much lower cost per drill.

10-32 Thread Drills On Next Page


Note: Carbide drills, PCD drills, & custom drill sizes also available, please inquire.

Adapter Drills, 1/4”-28 Shank Thread


Drill Decimal H.S.S. Stubby H.S.S. Short H.S.S. Long Cobalt Stubby Cobalt Short Cobalt Long
Size Equivalent 3/4” OAL 1-1/4” OAL 2-1/8” OAL 3/4” OAL 1-1/4” OAL 2-1/8” OAL
2.3 mm .0906” 02-2924-2.3 02-2964-2.3 02-2974-2.3 02-2924-2.3C 02-2964-2.3C 02-2974-2.3C
3/32” .0938” 02-2921-3/32 02-2961-3/32 02-2971-3/32 02-2921-3/32C 02-2961-3/32C 02-2971-3/32C
40 .0980” 02-2922-40 02-2962-40 02-2972-40 02-2922-40C 02-2962-40C 02-2972-40C
3.17 mm .1248” 02-2924-3.17 02-2964-3.17 02-2974-3.17 02-2924-3.17C 02-2964-3.17C 02-2974-3.17C
1/8” .1250” 02-2921-1/8 02-2961-1/8 02-2971-1/8 02-2921-1/8C 02-2961-1/8C 02-2971-1/8C
30 .1285” 02-2922-30 02-2962-30 02-2972-30 02-2922-30C 02-2962-30C 02-2972-30C
27 .1440” 02-2922-27 02-2962-27 02-2972-27 02-2922-27C 02-2962-27C 02-2972-27C
3.96 mm .1559” 02-2924-3.96 02-2964-3.96 02-2974-3.96 02-2924-3.96C 02-2964-3.96C 02-2974-3.96C
5/32” .1562” 02-2921-5/32 02-2961-5/32 02-2971-5/32 02-2921-5/32C 02-2961-5/32C 02-2971-5/32C
21 .1590” 02-2922-21 02-2962-21 02-2972-21 02-2922-21C 02-2962-21C 02-2972-21C
20 .1610” 02-2922-20 02-2962-20 02-2972-20 02-2922-20C 02-2962-20C 02-2972-20C
16 .1770” 02-2922-16 02-2962-16 02-2972-16 02-2922-16C 02-2962-16C 02-2972-16C
4.76 mm .1874” 02-2924-4.76 02-2964-4.76 02-2974-4.76 02-2924-4.76C 02-2964-4.76C 02-2974-4.76C
3/16” .1875” 02-2921-3/16 02-2961-3/16 02-2971-3/16 02-2921-3/16C 02-2961-3/16C 02-2971-3/16C
11 .1910” 02-2922-11 02-2962-11 02-2972-11 02-2922-11C 02-2962-11C 02-2972-11C
10 .1935” 02-2922-10 02-2962-10 02-2972-10 02-2922-10C 02-2962-10C 02-2972-10C
3 .2130” 02-2922-3 02-2962-3 02-2972-3 02-2922-3C 02-2962-3C 02-2972-3C
7/32” .2188” 02-2921-7/32 02-2961-7/32 02-2971-7/32 02-2921-7/32C 02-2961-7/32C 02-2971-7/32C
D .2460” 02-2923-D 02-2963-D 02-2973-D 02-2923-DC 02-2963-DC 02-2973-DC
1/4” .2500” 02-2921-1/4 02-2961-1/4 02-2971-1/4 02-2921-1/4C 02-2961-1/4C 02-2971-1/4C
6.35 mm .2500” 02-2924-6.35 02-2964-6.35 02-2974-6.35 02-2924-6.35C 02-2964-6.35C 02-2974-6.35C
F .2570” 02-2923-F 02-2963-F 02-2973-F 02-2923-FC 02-2963-FC 02-2973-FC
G .2610” 02-2923-G 02-2963-G 02-2973-G 02-2923-GC 02-2963-GC 02-2973-GC
17/64” .2656” 02-2921-17/64 02-2961-17/64 02-2971-17/64 02-2921-17/64C 02-2961-17/64C 02-2971-17/64C
J .2770” 02-2923-J 02-2963-J 02-2973-J 02-2923-JC 02-2963-JC 02-2973-JC
9/32” .2812” 02-2921-9/32 02-2961-9/32 02-2971-9/32 02-2921-9/32C 02-2961-9/32C 02-2971-9/32C
5/16” .3125” 02-2921-5/16 02-2961-5/16 02-2971-5/16 02-2921-5/16C 02-2961-5/16C 02-2971-5/16C
8 mm .3150” 02-2924-8 02-2964-8 02-2974-8 02-2924-8C 02-2964-8C 02-2974-8C
3/8” .3750” 02-2921-3/8 02-2961-3/8 02-2971-3/8 02-2921-3/8C 02-2961-3/8C 02-2971-3/8C

22 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

Threaded Shank Adapter Drills (cont’d)

Adapter Drills, 10-32 Shank Thread


Drill Decimal H.S.S. Stubby H.S.S. Short H.S.S. Long Cobalt Stubby Cobalt Short Cobalt Long
Size Equivalent 3/4” OAL 1-1/4” OAL 2-1/8” OAL 3/4” OAL 1-1/4” OAL 2-1/8” OAL
3/32” .0938” 02-2621-3/32 02-2941-3/32 02-2951-3/32 02-2621-3/32C 02-2941-3/32C 02-2951-3/32C
40 .0980” 02-2622-40 02-2942-40 02-2952-40 02-2622-40C 02-2942-40C 02-2952-40C
1/8” .1250” 02-2621-1/8 02-2941-1/8 02-2951-1/8 02-2621-1/8C 02-2941-1/8C 02-2951-1/8C
30 .1285” 02-2622-30 02-2942-30 02-2952-30 02-2622-30C 02-2942-30C 02-2952-30C
27 .1440” 02-2622-27 02-2942-27 02-2952-27 02-2622-27C 02-2942-27C 02-2952-27C
5/32” .1562” 02-2621-5/32 02-2941-5/32 02-2951-5/32 02-2621-5/32C 02-2941-5/32C 02-2951-5/32C
21 .1590” 02-2622-21 02-2942-21 02-2952-21 02-2622-21C 02-2942-21C 02-2952-21C
20 .1610” 02-2622-20 02-2942-20 02-2952-20 02-2622-20C 02-2942-20C 02-2952-20C
16 .1770” 02-2622-16 02-2942-16 02-2952-16 02-2622-16C 02-2942-16C 02-2952-16C
3/16” .1875” 02-2621-3/16 02-2941-3/16 02-2951-3/16 02-2621-3/16C 02-2941-3/16C 02-2951-3/16C
11 .1910” 02-2622-11 02-2942-11 02-2952-11 02-2622-11C 02-2942-11C 02-2952-11C
10 .1935” 02-2622-10 02-2942-10 02-2952-10 02-2622-10C 02-2942-10C 02-2952-10C
3 .2130” 02-2622-3 02-2942-3 02-2952-3 02-2622-3C 02-2942-3C 02-2952-3C
7/32” .2188” 02-2621-7/32 02-2941-7/32 02-2951-7/32 02-2621-7/32C 02-2941-7/32C 02-2951-7/32C
1/4” .2500” 02-2621-1/4 02-2941-1/4 02-2951-1/4 02-2621-1/4C 02-2941-1/4C 02-2951-1/4C
17/64” .2656” 02-2621-17/64 02-2941-17/64 — — — —
9/32” .2812” 02-2621-9/32 02-2941-9/32 — — — —
5/16” .3125” 02-2621-5/16 02-2941-5/16 02-2951-5/16 02-2621-5/16C — —
3/8” .3750” — — 02-2951-3/8 02-2621-3/8C — —

Threaded Shank Adapter Drill Sets Threaded Shank Countersink Extensions

1/4”-28 90442
Threaded
Shank
90443

53-2971 • Versatile - for use with countersinks, drill bits etc.


• 1/4”-28 threaded shank & 1/4”-28 female thread.

Part Number Body Length Body Dia. Shank Length


Stubby 4 PC Sets
90442 1” (25.4 mm)
Part Number Included Sizes (1 each)
90443 2” (50.8 mm) 3/8” 5/16”
53-2921 3/32”, 1/8”, 5/32” & 3/16”
90444 4” (101.6 mm)
53-2922 #10, #21, #30 & #40

Short 4 PC Sets Threaded Shank Adapters


Part Number Included Sizes (1 each)
53-2961 3/32”, 1/8”, 5/32” & 3/16”
53-2962 #10, #21, #30 & #40

Long 4 PC Sets Part Number Converts


Part Number Included Sizes (1 each) 20-90409 1/4”-28 Male Thread To 9/32”-40 Female Thread
53-2971 3/32”, 1/8”, 5/32” & 3/16” 20-90411 9/32”-40 Male Thread To 1/4”-28 Female Thread
53-2972 #10, #21, #30 & #40 20-90413 1/4”-28 Male Thread To 10-32 Female Thread

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 23
AIR DRILLS & ACCESSORIES

USATCO Rivet Removal Tools Strap Duplicators


Tapered back end is convenient for prying apart sheets.
Solid Aluminum L

Construction
Punch Type

53-410 Punch Type (marks sheet from hidden pilot hole)


Part Number Part Number Drill Size &
Essential For 6-1/4” Reach (‘L’) 13-1/4” Reach (‘L’) Pilot Diameter
Repair Work 46-230-1 46-230-21 #40
Adjustable drill-out assembly limits penetration to rivet, not beyond. 46-230-2 46-230-22 #30
Standard Rivet Removal Tool 46-230-3 46-230-23 #21
Part Number Description 46-230-4 46-230-24 #19
53-400 Tool, Guides & 4 Bits (#10, #21, #30 & #40) 46-230-5 46-230-25 #10

Blind Rivet Removal Tool 46-230-6 46-230-26 #5

• Serrated end cup prevents slippage while drilling rivets. 46-230-7 46-230-27 1/4”
• For POP, Adel, Cherry blind rivets etc. 46-230-8 46-230-28 F
• Not for use with steel stemmed blind rivets.
L
Blind Rivet Removal Tool
Part Number Description
Bushing Type
53-410 Tool, Guides & 4 Bits (3/32”, 1/8”, 5/32” & 3/16”)
Bushing Type (with jig, drill duplicate holes from overlapping sheet)
Replacement Bits Replacement Bits
Part Number Part Number Drill Size &
Part Number Description Part Number Description 6-1/4” Reach (‘L’) 13-1/4” Reach (‘L’) Pilot Diameter

02-2972-10 #10 02-2971-3/32 3/32” 46-231-1 46-231-21 #40

02-2972-21 #21 02-2971-1/8 1/8” 46-231-2 46-231-22 #30

02-2972-30 #30 02-2971-5/32 5/32” 46-231-3 46-231-23 #21

02-2972-40 #40 02-2971-3/16 3/16” 46-231-4 46-231-24 #19


46-231-5 46-231-25 #10

Rivet Fan Spacing Tools 46-231-6 46-231-26 #5


46-231-7 46-231-27 1/4”
46-231-8 46-231-28 F

Unequalled Save Lots L

For Accuracy Of Time


Bushing Inverted
46-051 Pilot Type

Bushing Inverted Pilot Type (bushing type with inverted pilot)


Part Number Part Number Drill Size &
6-1/4” Reach (‘L’) 13-1/4” Reach (‘L’) Pilot Diameter
46-232-1 46-232-21 #40
46-232-2 46-232-22 #30
46-081
46-232-3 46-232-23 #21
• Used for layout & marking of equally spaced rivet holes. 46-232-4 46-232-24 #19
• Hole spacing from 1/2” (13 mm) closed to 2” (51 mm) open. 46-232-5 46-232-25 #10
Part Number Type Fingers Open Length 46-232-6 46-232-26 #5
46-081 Standard 20 38” (97 cm) 46-232-7 46-232-27 1/4”
46-051 Mini 10 18” (46 cm) 46-232-8 46-232-28 F

24 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

Strap Duplicator Sets Drill Stands & Threaded Bushings


18-3212A
Interchangeable &
18-3212B
Hardened Bushings
• Keeps your drills & taps
perpendicular to work surface.
• No-mar transparent plastic
allows a clear view of the work.

Drill Stands (order bushings below)


Part Number Type Includes (1 each):
Part Number Type Thread Height*
53-70369 Bushing, 6-1/4” Reach 46-231-1, 2, 3 & 5
18-3212A Standard 1/2”-13 1-5/8”
53-70370 Bushing, 13-1/4” Reach 46-231-21, 22, 23 & 25
18-3212B Low-Profile 1/2”-13 1-1/8”
53-70371 Inverted, 6-1/4” Reach 46-232-1, 2, 3 & 5
18-3215A Large Diameter 3/4”-16 1-3/4”
53-70372 Inverted, 13-1/4” Reach 46-232-21, 22, 23 & 25
1/2”-13 Thread Bushings 3/4”-16 Thread Bushings

Chip Chasers Part Number Drill Size Part Number Drill Size
18-1213-40 #40 18-1215-9/32 9/32”
04-100
18-1213-3/32 3/32” 18-1215-5/16 5/16”
18-1213-30 #30 18-1215-11/32 11/32”

04-200 18-1213-1/8 1/8” 18-1215-3/8 3/8”


Easily remove chips between sheets after drilling rivet holes. 18-1213-21 #21 18-1215-7/16 7/16”

Part Number Blade Length 18-1213-5/32 5/32” 18-1215-1/2 1/2”

04-100 2-3/4” 18-1213-10 #10

04-200 5-7/8” 18-1213-3/16 3/16”


18-1213-7/32 7/32”
18-1213-1/4 1/4”
Drill Stand Kit * Height of low-profile stand less bushing.

Fitted Case Helps Prevent F.O.D.


Drill Stand & Slip Bushings

Clear & Durable 18-5210

W
Lexan Stand NE
• New and improved design.
• Steel liner with bushing lock
holds industry standard 1/2”
OD slip bushings.
• Bushings are 3/4” long. 18-1049

Drill Stand (order bushings below)


Part Number Height
18-5210 1-3/4”

1/2” OD Slip Bushings 1/2” OD Slip Bushings


Part Number Drill Size Part Number Drill Size

Kit Includes: 18-1040 #40 18-1045 5/32”


Three Housings, Nine Bushings (#40, #30, #21, #10, 5/32”, 18-1041 3/32” 18-1046 #10
3/16”, 7/32”, 1/4” & F) & Fitted Plastic Case 18-1042 #30 18-1047 3/16”
Part Number Description 18-1043 1/8” 18-1048 7/32”
53-590DBK Complete 13 PC Kit 18-1044 #21 18-1049 1/4”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 25
AIR DRILLS & ACCESSORIES

Drill Stand & Slip Bushing Sets Big Gator Drill Guide

Made In
Clear & Made In The USA
Durable The USA
Lexan NE
W
Stand W
NE
53-16070
5 PC Number Set Includes: • Durable heat-treated, alloyed steel construction.
Drill Stand & Four Slip Bushings (#10, #21, #30 & #40) • 17 holes with marked centerlines for proper hole alignment.
5 PC Fractional Set Includes: • “V” groove on bottom for easy drilling on corners and rounds.
Drill Stand & Four Slip Bushings (3/32”, 1/8”, 5/32” & 3/16”)
Part Number Type Range (increments) Dimensions
10 PC Set Includes:
18-70416 Fractional 1/8” to 3/8” (1/64”) 5-1/2” L
Drill Stand & Five Slip Bushings (#10, #21, #30, #40, 3/32”,
7/8” W
1/8”, 5/32”, 3/16” & 1/4”) 18-70423 Metric 3 to 9.5mm (0.5mm)* 7/8” H
Part Number Description * Metric guide also includes 3.3, 4.2 and 6.8mm holes.

53-16070 5 PC Number Set


“Bombsite” Precision Optical Hole Locator
53-16071 5 PC Fractional Set
53-16075 10 PC Piece Set
W
NE
Drill Stand & Slip Bushing Kit
• Made of virtually unbreakable optical grade clear acrylic.
• Permanently etched crosshairs provide an extremely accurate
and magnified reference point accurate to ±0.001” of dead center.
• Works with all standard 1/2” diameter slip bushing tools.
W Part Number Diameter
NE
70349 1/2” (12.7mm)

Drill Bar

W
NE

• This adjustable, slip-type drill bar provides accurate placement


and alignment of drilled holes. Includes lock screw and liner.
• Use it with the spotter (above) to center the drill bar within ±0.001”.
Once centered replace the spotter with a slip bushing and drill.
Part Number Dimensions
70346 6”L x 1-1/2”W x 3/4”H

Threaded Channel Drill Stands


• Keep drills a perfect 90° to the work surface.
• Use with 1/2”-13 threaded bushings
offered on previous page. W
NE
• Three hole type allows more efficient
18 PC Kit Includes: Custom Fitted Case work with multiple bushings ready to go.
Drill Stand, 16 Slip Bushings (#8, #10, #13, #16, #20, #21, #27, • Bottom feet allow for quick chip ejection.
#30, #40, 3/32”, 1/8”, 5/32”, 3/16”, 1/4”, 5/16” & “D”) & Case Part Number Type
Part Number Description 18-13186 One Hole
53-16045 18 PC Set 18-13187 Three Hole 18-13186

26 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR DRILLS & ACCESSORIES

Drill Gauges Hi-Shear Ultralite® Nutplate Air Drill


Conforms To Gov’t Spec GG-G86b
• Made of heavy gauge steel, machined
& ground to close tolerances.
• Text of hole sizes & decimal equivalents
permanently etched into face for long life.

Part No. Drill Types & Sizes


18-12 Letter (A to Z) Fully Adjustable
18-13 Number (61 to 80) & (3” to 1-1/8”)
Feed Rate Many Tooling Options
Available, For Ordering &
18-14 Fractional (1/16” to 1/2” x 64ths)
Pricing Info Please Inquire
18-14E Same As Above, Easy Read Type Lightweight
18-15 Number (1 to 60) Design
18-15E Same As Above, Easy Read Type
18-14E
18-35 Metric (to 13 mm x .05 mm)
• Only one hand required to locate, drill & countersink both holes.
• Easily convert rivet spacings with interchangeable foot attachments.
Drill Stops • Available in single wing, double wing & mickey mouse models.
• Accommodates all nutplate spindle spacings from 0.219” to 1.125”.
Part No. Drill Size O.A.L.
• Available in both 600 & 7000 RPM models (please specify).
18-DS-21 #21
Specifications
18-DS-20 #20
Drill Stroke Length 1/2”
18-DS-20 18-DS-17 #17
Available Spindle Speeds 600 and 7000 RPM
• Prevents work damage from 18-DS-16 #16 Collet Stroke Length 1/4”
uncontrolled drill breakthru. 18-DS-12 #12
1-1/2”
(38 mm) Horsepower 0.54
• Positive stop, spring
18-DS-11 #11 Feed Rate Change 0.001” - 0.012” Per Revolution
cushioned contact.
18-DS-10 #10 Weight 4.75 lbs (2.2 kgs)

18-DS-6 #6
18-DS-1 #1
H.S.S. Nut Plate Drill Bits
Part No. Drill Size O.A.L.
18-DS-50 #50 18-DS-1/4 1/4”

18-DS-41 #41 18-DS-5/16 5/16” L


• 100° countersink, 8-32 thread.
18-DS-40 #40 18-DS-7/32 7/32” 2-1/8”
1-5/16” • Cobalt nut plate drill bits also available, please inquire.
18-DS-30 #30 (33 mm) 18-DS-9/32 9/32” (54 mm)
‘L’ Dim. = 0.295”
18-DS-28 #28 18-DS-3/8 3/8”
Part Number Countersink Dia. Drill Diameter
18-DS-27 #27 18-DS-7/16 7/16” 40-100-25-8 .187” .0980”
S40-100-25-8 .250” .0980”
Drill Stop 4 PC Set
30-100-25-8 .250” .1285”
Part Number Included Sizes (1 each)
53-1234 #10, #21, #30, #40 ‘L’ Dim. = 0.420”
Part Number Countersink Dia. Drill Diameter

18-DS-20NM 40-100-35-8 .187” .0980”


S40-100-35-8 .250” .0980”
No-Mar Drill Stops
30-100-35-8 .250” .1285”
• Unique rounded plastic face eliminates surface marring.
• Color coded, locks on drill with two set screws. ‘L’ Dim. = 0.560”
Part Number Color Size Part Number Color Size Part Number Countersink Dia. Drill Diameter
18-DS-40NM Zinc #40 18-DS-20NM Zinc #20 40-100-50-8 .187” .0980”
18-DS-30NM Copper #30 18-DS-10NM Brass #10 S40-100-50-8 .250” .0980”
18-DS-21NM Black #21 18-DS-1/4NM Copper 1/4” 30-100-50-8 .250” .1285”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 27
AIR DRILLS & ACCESSORIES

Nut Plate Drill Jigs Nut Plate Drill Jigs (cont’d)

04-518-ND

• Designed for accurate drilling of rivet holes for nut plates.


• Flexible handle provides hand clearance when jig is in use.
Corner Lug Type Style 1 Corner Lug Type Style 2

Corner Type Style 1


Part No. Bolt Ref. ‘A’ Dim. Pilot Dia. Drill Size
04-518-R #6 .344” .139” #40
04-518-S #8 .344” .164” #40
04-518-T #10 .344” .191” #40
04-518-U 1/4” .500” .248” #40
04-518-V 5/16” .500” .312” #30

Two Lug Type Style 1 Two Lug Type Style 2 Corner Type Style 2
Part No. Bolt Ref. ‘A’ Dim. Pilot Dia. Drill Size
Two Lug Type Style 1 04-518-SA #4 .203” .112” #40
Part No. Bolt Ref. ‘A’ Dim. ‘B’ Dim. Pilot Dia. Drill Size 04-518-SB #6 .218” .139” #40
04-518-A #6 .344” .688” .139” #40 04-518-SC #8 .234” .164” #40
04-518-B #8 .344” .688” .164” #40 04-518-SD #10 .250” .191” #40
04-518-C #10 .344” .688” .191” #40 04-518-SE 1/4” .281” .248” #40
04-518-D 1/4” .500” 1.000” .248” #40
04-518-E 5/16” .500” 1.000” .312” #30
04-518-F 3/8” .500” 1.000” .372” #30
04-518-M — .375” .750” .4375” #40
04-518-N — .500” 1.000” .6875” #30
04-518-P — .6875” 1.375” .811” #30

Mini Anchornut Type


Two Lug Type Style 2
Part No. Bolt Ref. ‘A’ Dim. ‘B’ Dim. Pilot Dia. Drill Size
Part No. Bolt Ref. ‘A’ Dim. ‘B’ Dim. Pilot Dia. Drill Size
04-518-NA #4 .203” .406” .112” #40 04-518-TA #10 .250” .219” .191” #40
04-518-NB #6 .218” .436” .139” #40 04-518-TB 1/4” .281” .219” .248” #40
04-518-NC #8 .234” .468” .164” #40 04-518-TC 5/16” .312” .250” .312” #30
04-518-ND #10 .250” .500” .191” #40
04-518-NE 1/4” .281” .562” .248” #40
04-518-NF 5/16” .3125” .625” .312” #30 Tube Drilling Jig

No Clamping Necessary
• For drilling tubes & other round stock.
• Bolts to drill press table.
• Grooved & angled sides hold work in place.

Part Number Description


70189 Tube Drilling Jig
One Lug Type Style 1 One Lug Type Style 2

One Lug Type Style 1


Part No. Bolt Ref. ‘A’ Dim. Pilot Dia. Drill Size
Drill Rite™ Precision Drill Guide
04-518-G #6 .344” .139” #40
04-518-H #8 .344” .164” #40 • Allows hand drills to perform
04-518-J #10 .344” .191” #40 like a professional drill press.
04-518-K 1/4” .344” .248” #40
• High quality aircraft grade
04-518-L #10 Sp. .344” .213” #40
aluminum construction.
One Lug Type Style 2 • 3/16” & 1/4” drill bushings
Part No. Bolt Ref. ‘A’ Dim. Pilot Dia. Drill Size included with tool.
04-518-PA #4 .203” .112” #40
04-518-PB #6 .218” .139” #40 Note: Other hardened drill bushings avail., please inquire.
04-518-PC #8 .234” .164” #40 Part Number Capacity (pipe or round stock)
04-518-PD #10 .250” .191” #40
04-518-PE 1/4” .281” .248” #40 70400 1/2” to 2-1/2” Diameter

28 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET GUNS & ACCESSORIES

USATCO Rivet Guns Chicago Pneumatic® Rivet Guns

All USATCO
Rivet Guns
CE Certified CP4444RUTAB

17-9XBSP CP4450-3

• Genuine CP original design.


• Aluminum offset pistol handle.
17-3XSP
• Includes retainer spring &
Power Regulator built-in power regulator.
& Retainer Spring Note: Rivet set shown not included.

17-100B Included Standard .401 Shank


• Aluminum offset pistol handle. Part Number BPM Capacity O.A.L. Weight
Note: Inline models • Most parts interchangeable with 1/8” Alum. 6.7” 2.25 lbs
available (1X-4X), CP4444RURAB 2580
please inquire.
Chicago Pneumatic style rivet guns. 3/32” Steel (170 mm) (1.0 kgs)
3/16” Alum. 7.3” 2.25 lbs
Standard .401 Shank CP4444RUSAB 2160
5/32” Steel (186 mm) (1.0 kgs)
Part No. BPM Capacity O.A.L. Weight
1/4” Alum. 8.3” 2.75 lbs
5-11/16” 2.00 lbs CP4444RUTAB 1740
17-1XSP* 3600 1/8” Aluminum 3/16” Steel (211 mm) (1.2 kgs)
(145 mm) (0.9 kgs)
5/32” Alum. 6-11/24” 2.25 lbs Standard .498 Shank
17-2XSP 2580
3/32” Steel (165 mm) (1.0 kgs)
Part Number BPM Capacity O.A.L. Weight
3/16” Alum. 7-5/16” 2.25 lbs
17-3XSP 2160
5/32” Steel (186 mm) (1.0 kgs) 1/4” Alum. 8.9” 4.75 lbs
CP4447RUSAB 1560
1/4” Alum. 8-5/16” 2.75 lbs 3/16” Steel (227 mm) (1.2 kgs)
17-4XSP 1740
3/16” Steel (211 mm) (1.2 kgs) 5/16” Alum. 9.9” 5.125 lbs
CP4447RUTAB 1140
* Uses series ‘B’ type rivet sets available on page 34. 1/4” Steel (252 mm) (2.3 kgs)

Standard .498 Shank 3/8” Alum. 11.9” 6 lbs


CP4447RUVAB 900
5/16” Steel (303 mm) (2.7 kgs)
Part No. BPM Capacity O.A.L. Weight
9/32” Alum. 8-5/16” 4.75 lbs Ergonomic Recoilless Type
17-5XBSP 1560
3/16” Steel (211 mm) (1.2 kgs) • Ergonomic design significantly reduces Carpal Tunnel
3/8” Alum. 11-5/16” 6 lbs Syndrome & enhances operator comfort.
17-7XBSP 900
5/16” Steel (287 mm) (2.7 kgs)
• Progressive teasing throttle for better control.
5/16” Alum. 9-5/16” 5.125 lbs
17-9XBSP 1140
1/4” Steel (237 mm) (2.3 kgs)
• Includes retainer spring & built-in regulator.

Jiffy Type Ergonomic Recoilless Pistol Grip .401 Shank

• Includes exclusive USATCO 09-RB-5 retainer spring. Part Number BPM Capacity O.A.L. Weight
• Uses series ‘B’ type rivet sets available on page 34. 1/8” Alum. 8.4” 2.7 lbs
CP4450-2 2580
3/32” Steel (213 mm) (1.2 kgs)
Jiffy Type .401 Shank
3/16” Alum. 8.9” 2.8 lbs
Part No. BPM Capacity O.A.L. Weight CP4450-3 2160
5/32” Steel (226 mm) (1.3 kgs)
5/32” Alum. 3-3/4” 2.25 lbs
17-100B 2850 1/4” Alum. 9.9” 3.2 lbs
1/8” Steel (95 mm) (1.0 kgs) CP4450-4 1740
3/16” Steel (251 mm) (1.5 kgs)
3/16” Alum. 4-1/4” 2.625 lbs
17-200B 2700
5/32” Steel (108 mm) (1.2 kgs)
Ergonomic Recoilless Pistol Grip .498 Shank
AVC® Type 4” Stroke
Part Number BPM Capacity O.A.L. Weight
• Smooth running, powerful & easy to hold.
1/4” Alum. 10.8” 3.9 lbs
• Perfect balance & valve timing, hard hitting 9/16” dia. pistons. CP4475-3 2000
3/16” Steel (275 mm) (1.8 kgs)
AVC® Type .401 Shank 5/16” Alum. 11.8” 5.3 lbs
CP4475-4 1700
Part No. BPM Capacity O.A.L. Weight 1/4” Steel (300 mm) (2.4 kgs)
5/16” Alum. 8-3/4” 3.5 lbs 3/8” Alum. 13.8” 6.2 lbs
17-13SP 1725 CP4475-6 1250
1/4” Steel (222 mm) (1.6 kgs) 5/16” Steel (351 mm) (2.8 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 29
RIVET GUNS & ACCESSORIES

Chicago Pneumatic® Rivet Guns (cont’d) 90° Angle Attachment

Great for limited access


areas inaccessible by
Note: Rivet set shown not included.
standard tools.

Ergonomic Recoilless Inline .401 Shank


Compact &
Part Number BPM Capacity O.A.L. Weight
Lightweight 07-595C-1

1/8” Alum. 8.7” 2.8 lbs


CP4450-S-2 2580
3/32” Steel (220 mm) (1.3 kgs)
3/16” Alum. 9.2” 3.0 lbs
CP4450-S-3 2160
5/32” Steel (223 mm) (1.4 kgs) Part No. Cap. For Use With Weight
1/4” Alum. 10.2” 3.2 lbs 07-595C-1 3/16” Cleco E3 & E4; CP 3X & 4X Types 1 lb
CP4450-S-4 1740
3/16” Steel (258 mm) (1.5 kgs) (0.5 kgs)
07-595C-2 3/16” Jiffy 200 & 300; IR; AVC 111 & 121
Note: Rivet sets shown are sold separately, please order from charts below.
Rivet Gun Power Regulators
Universal AN470 - 3/8” O.A.L. Flush - 1/4” Body Length
Part Number Cupping Size Part Number Diameter
09-140
07-5952-4703 3/32” 07-5951-40 5/8” (16 mm)
07-5952-4704 1/8”
09-138 J109B
07-5952-4705 5/32”
07-5952-4706 3/16”

Angle Attachment Kit, Includes:


Regulates air intake for accurate adjustment of hammer blow. 90° Angle Attachment, Three AN470 Cupped Sets (3/32”, 1/8”
Part Number Type & 5/32”) & One 5/8” Diameter Mushroom Flush Set
09-138 Brass Part No. Attachment For Use With
09-140 Solid Brass Construction 53-595C-1 07-595C-1 Cleco E3 & E4; CP 3X & 4X Types
J109B Brass 53-595C-2 07-595C-2 Jiffy 200 & 300; IR; AVC 111 & 121

Rivet Gun Retainer Springs

Retainer Spring Set Handi Mech-Aid

Part Number Includes


53-RBH-2 09-RB-2 & 09-RH-2

Caution: Retainer springs are not guaranteed to keep rivet set from leaving Beehive
barrel of gun if the tool is not operated snugly against the rivet in work piece.

Part Number Type Diameter For Use With These Rivet Gun Models:
09-RB-1 Beehive 1” USATCO 17-3AA, 17-1XSP
09-RB-2 Beehive 1-3/32” USATCO 2X, 3X & 4X; CP4444RURAB, RUSAB & RUTAB; Cleco E2, E3 & E4
09-RB-3 Beehive 1-5/32” IR; AVC 10, 11, 12, 13, 24 & 26; Jiffy; Sioux; Cleco G4 & G8
09-RB-4 Beehive 1-3/16” USATCO 5X, 7X & 9X; CP4477RUSAB, RUVAB & RUTAB
09-RB-5 Beehive 1-5/32” USATCO 17-100B & 17-200B (compact design models)
09-RH-2 Handi 1-3/32” USATCO 2X, 3X & 4X; CP4444RURAB, RUSAB & RUTAB; Cleco E2, E3 & E4
09-RH-3 Handi 1-5/32” IR; AVC 10, 11, 12, 13, 24 & 26; Jiffy; Sioux; Cleco G4 & G8
09-RH-4 Handi 1-3/16” USATCO 5X, 7X & 9X; CP4477RUSAB, RUVAB & RUTAB
09-896 Mech-Aid 1-3/32” (.401) USATCO 2X, 3X & 4X; CP4444RURAB, RUSAB & RUTAB; Cleco E2, E3 & E4
09-897 Mech-Aid 1-3/16” (.498) USATCO 5X, 7X & 9X; CP4477RUSAB, RUVAB & RUTAB
09-896-1 Mech-Aid 1-5/32” USATCO 17-100B & 17-200B (compact design models)

30 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET GUNS & ACCESSORIES

Rivet Style Reference Chart

AN435 AN430 AN455 AN456 AN470 AN442 BACR 15FT AN426 AN450
Button Round Brazier Mod. Brazier Universal Flat Briles Boeing Countersunk Semi-Tubular

Rivet Sets Bell Type Rivet Sets

.401 Shank .498 Shank Overall


Straight Offset Straight Offset Length
.401 Shank .498 Shank Overall
Length 07-50 07-60 07-70 07-80 3-1/2” (89 mm)
Straight Offset Straight Offset
07-51 07-61 07-71 07-81 5-1/2” (140 mm)
07-15 — — — 2-1/2” (64 mm)
07-52 07-62 07-72 07-82 7-1/2” (191 mm)
07-10 07-20 07-30 07-40 3-1/2” (89 mm)
07-53 07-63 07-73 07-83 10-1/2” (267 mm)
07-11 07-21 07-31 07-41 5-1/2” (140 mm)
07-54 07-64 07-74 07-84 13-1/2” (343 mm)
07-12 07-22 07-32 07-42 7-1/2” (191 mm)
Note: Select the size rivet set required (chart above), then add the desired cupping
07-13 07-23 07-33 07-43 10-1/2” (267 mm) (rivet cupping chart below). Example: For a .401 shank, 3-1/2” O.A.L. straight rivet
set with an 3/8” AN470 cupping, use part number 07-50-47012.
07-14 07-24 07-34 07-44 13-1/2” (343 mm)
Note: Select the size rivet set required (chart above), then add the desired cupping Rivet Cupping Chart
(rivet cupping chart below). Example: For a .401 shank, 2-1/2” O.A.L. straight rivet
Cupping Round Button Flat Brazier Mod. Br. Univ.
set with an 1/8” AN470 cupping, use part number 07-15-4704.
Size AN430 AN435 AN442 AN455 AN456 AN470
Rivet Cupping Chart 1/4” — — — 4558 — —
Cupping Round Button Flat Brazier Mod. Br. Univ.
5/16” 43010 43510 44210 45510 45610 47010
Size AN430 AN435 AN442 AN455 AN456 AN470
1/16” 4302 4352 4422 4552 4562 4702 3/8” 43012 43512 44212 45512 45612 47012

3/32” 4303 4353 4423 4553 4563 4703


1/8” 4304 4354 4424 4554 4564 4704 Boeing® BACR15FT Modified Univ. Rivet Sets
5/32” 4305 4355 4425 4555 4565 4705
3/16” 4306 4356 4426 4556 4566 4706
7/32” — — — — — 4707
1/4” 4308 4358 4428 — 4568 4708
9/32” — — — — — 4709
.401 Shank .498 Shank Overall
AN450 Tubular Rivet Sets Straight Offset Straight Offset Length

07-15 — — — 2-1/2” (64 mm)


Installed
07-10 07-20 07-30 07-40 3-1/2” (89 mm)
07-11 07-21 07-31 07-41 5-1/2” (140 mm)
Tubular Rivet
07-12 07-22 07-32 07-42 7-1/2” (191 mm)
.401 Shank Overall 07-13 07-23 07-33 07-43 10-1/2” (267 mm)
Straight Offset Length 07-14 07-24 07-34 07-44 13-1/2” (343 mm)
07-10 07-20 3-1/2” (89 mm) Note: Select the size rivet set required (chart above), then add the desired cupping
(rivet cupping chart below). Example: For a .401 shank, 3-1/2” O.A.L. straight rivet
07-11 07-21 5-1/2” (140 mm) set with a 1/8” cupping, use part number 07-10-4704BAC.

07-12 07-22 7-1/2” (191 mm) Modified Universal AN470 Cupping Sizes
Note: Select the rivet set required (chart above), then add the desired cupping (chart below). 3/32” 1/8” 5/32” 3/16”
Example: For a 3-1/2” straight rivet set with an 1/8” cupping, use part number 07-10-4504.
4703BAC 4704BAC 4705BAC 4706BAC
Flaring AN450 Cupping Sizes
1/16” 3/32” 1/8” 5/32” 3/16” 1/4” 5/16” 7/32” 1/4” 9/32”
4502 4503 4504 4505 4506 4508 45010 4707BAC 4708BAC 4709BAC

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 31
RIVET GUNS & ACCESSORIES

Boeing® BACR15FT Modified Univ. Rivet Sets AN470 Gooseneck Rivet Sets

Note: We will make specials


ST1112MB-R401-5-3 07-135-4704
ST1112MB-C401-5 on this series, price on request.

.401 Shank
Part Number Rivet Size Rivet Style Overall Length
07-135-500H — Flat
.401 Shank - Mod. Universal AN470, 3-1/2” Overall Length
07-135-4703 3/32” AN470
Straight Offset Rivet Size 07-135-4704 1/8” AN470 7-1/4”
ST1112MB-C401-4 ST1112MB-R401-4-3 1/8” 07-135-4705 5/32” AN470 (184 mm)
ST1112MB-C401-5 ST1112MB-R401-5-3 5/32” 07-135-4706 3/16” AN470
ST1112MB-C401-6 ST1112MB-R401-6-3 3/16” 07-135-4708 1/4” AN470
ST1112MB-C401-7 ST1112MB-R401-7-3 7/32”
ST1112MB-C401-8 ST1112MB-R401-8-3 1/4” AN470 Double Offset Rivet Sets
07-130-500
®
Boeing BACR15FT Mod. Univ. Cutaway Sets
Note: Available in longer
lengths, please inquire. 07-130-4706

.401 Shank .498 Shank Overall


Part Number Part Number Length
• Manufactured from H13 chromemoly tool steel. 07-130 07-132 5-1/2” (140 mm)
• Magnetic particle inspected after heat treatment. 07-131 07-133 7-1/2” (191 mm)
.401 Shank - Modified Universal AN470 Note: Select the rivet set required (chart above), then add the desired cupping (chart below).
Example: For a .401 shank, 5-1/2” set with an 1/8” cupping, use part number 07-130-4704.
Part Rivet Body Body Overall
Number Size Dia. Length Length Universal AN470 Cupping Sizes
ST1112B-C401-4-53 1/8” .281” 1-3/4” 3.31” (84 mm) 1/16” 3/32” 1/8” 5/32” 3/16” 1/4”

ST1112B-C401-5-53 5/32” .312” 1-3/4” 3.31” (84 mm) 4702 4703 4704 4705 4706 4708

ST1112B-C401-6-53 3/16” .344” 1-3/4” 3.31” (84 mm)


.401 Shank
ST1112B-C401-6-37 3/16” .656” 3/4” 2.31” (59 mm) Part Number Type Overall Length
ST1112B-C401-8-53 1/4” .406” 1-3/4” 3.31” (84 mm) 07-130-500 Flush 5-1/2” (140 mm)
ST1112B-C401-8-37 1/4” .656” 3/4” 2.31” (59 mm)
Straight & Offset Flush Rivet Sets
®
Boeing BACR15FT Mod. Univ. Bell Type Sets 07-10-500

.401 Shank .498 Shank Overall


Straight Offset Straight Offset Length

.401 Shank .498 Shank Overall 07-10-500 07-20-500 07-30-500 07-40-500 3-1/2” (89 mm)
Straight Offset Straight Offset Length 07-11-500 07-21-500 07-31-500 07-41-500 5-1/2” (140 mm)

07-50 07-60 07-70 07-80 3-1/2” (89 mm) 07-12-500 07-22-500 07-32-500 07-42-500 7-1/2” (191 mm)

07-51 07-61 07-71 07-81 5-1/2” (140 mm)


‘Shortie’ Flush Mushroom Rivet Sets
07-52 07-62 07-72 07-82 7-1/2” (191 mm)
07-53 07-63 07-73 07-83 10-1/2” (267 mm)
07-110
07-54 07-64 07-74 07-84 13-1/2” (343 mm)
Note: Select the rivet set required (chart above), then add the desired cupping (chart below). .401 Shank .498 Shank Face Diameter Overall Length
Example: For a .401 shank, 5-1/2” straight set with a 3/8” cupping, use part no. 07-51-47012BAC.
07-110 07-120 3/4” (19 mm)
Modified Universal AN470 Cupping Sizes 07-111 07-121 1” (25 mm) 1-3/4” to 2”
5/16” 11/32” 3/8” 07-112 07-122 1-1/4” (32 mm) (45 to 51 mm)
47010BAC 47011BAC 47012BAC 07-113 07-123 1-1/2” (38 mm)

32 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET GUNS & ACCESSORIES

Flush Mushroom Sets Swivel Flush Sets With Rubber Guard

07-89 07-170
07-88
.401 Shank .498 Shank Face Diameter Overall Length
07-85 — 3/4” (19 mm) 2-1/16” (52 mm) .401 Shank .498 Shank Face Type
07-89 — 3/4” (19 mm) 3” (76 mm) 07-88 07-888 1-1/4” (32 mm)
07-90 07-100 1” (25 mm) 2-1/2” (64 mm)
07-91 07-101 1” (25 mm) 3” (76 mm) Flush Sets With Polyurethane Guard
07-92 07-102 1” (25 mm) 5-1/2” (140 mm)
07-93 07-103 1” (25 mm) 7-1/2” (191 mm) ST1111B-V401K-3
07-94 07-104 1-1/4” (32 mm) 3” (76 mm)
07-95 07-105 1-1/4” (32 mm) 5-1/2” (140 mm)
07-96 07-106 1-1/2” (38 mm) 3-1/8” (79 mm) Ideal For Skin Work
07-97 07-107 1-3/4” (45 mm) 3-1/4” (83 mm)
• Manufactured from H-13 chromemoly tool steel.
07-98 07-108 1-1/8” (29 mm) 2-1/4” (57 mm)
• Magnetic particle tested after heat treat & shot-peened
07-99 07-109 1-1/4” (32 mm) 2-1/4” (57 mm) for stress relief prior to polish.
— 07-999 2” (51 mm) 3” (76 mm)
.401 Shank
Flush Mushroom Sets With Rubber Guard Part Number Face Diameter Overall Length
.401 Shank .498 Shank Face Diameter Overall Length ST1111B-V401K-1 3/4” (19 mm) 2-1/2” (64 mm)
07-170 07-173 3/4” (19 mm) ST1111B-V401K-2 1” (25 mm) 2-1/2” (64 mm)
2-1/4” to 2-5/8”
07-171 07-174 1” (25 mm) ST1111B-V401K-3 1-1/4” (32 mm) 2.33” (59 mm)
(57 to 67 mm)
07-172 07-175 1-1/4” (32 mm)

No-Mar Flush Sets


Offset Flush Mushroom Sets

07-140 07-915A-1

1” Face Diameter
.401 Shank .498 Shank Face Diameter Overall Length
.401 Shank .498 Shank Face Type Overall Length
07-140 07-160 1” (25 mm) 3-1/2” (89 mm)
07-915A-1 07-915A-2 Aluminum 3-1/2” (89 mm)
07-141 07-161 1” (25 mm) 5-1/2” (140 mm)
07-915B-1 07-915B-2 Brass 3-1/2” (89 mm)
07-142 07-162 1” (25 mm) 7-1/2” (191 mm)
07-915P-1 07-915P-2 Phenolic 3-1/2” (89 mm)
07-143 07-163 1-1/4” (32 mm) 3-1/2” (89 mm)
07-144 07-164 1-1/4” (32 mm) 5-1/2” (140 mm)
USATCO No-Mar Flush Rivet Sets
07-145 07-165 1-1/4” (32 mm) 7-1/2” (191 mm)

07-1000
Swivel Flush Sets
• USATCO design gets in closer, easier to use.
• Holds sheet firmly in down position while riveting.
07-180
.401 Shank Overall
.401 Shank .498 Shank Face Diameter Overall Length Part Number Length

07-180 07-182 3/4” (19 mm) 3” (76 mm) 07-1000 3-1/2” (89 mm)
07-181 07-183 1-3/16” (30 mm) 3” (76 mm) 07-2000 5-1/2” (140 mm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 33
RIVET GUNS & ACCESSORIES

Cupped Sets For Jiffy Type (Series ‘B’) Rivet Guns USATCO Rivet Gun Set Packs
07-510 07-520

Note: Jiffy type (series ‘B’) rivet guns offered on page 29.

Straight Cupped .401 Shank


Part Number Diameter Overall Length
53-106
07-510 1/2” (13 mm) 1-3/16” (30 mm) Straight

Convenient & Economical


Offset Cupped .401 Shank Note: Selection continues on next page.

Part Number Diameter Overall Length Straight .401 Shank


07-520 1-5/8” (41 mm) Part No. Pack Type Includes (1 each) O.A.L.
07-521 1-3/4” (45 mm) 3/32”, 1/8”, 5/32”, 3/16”
1/2” (13 mm) 6 PC 3-1/2”
53-106 AN470 (Universal), Flush &
07-522 1-7/8” (48 mm) Straight (89 mm)
Mushroom Flush with Guard
07-523 2” (51 mm)
3/32”, 1/8”, 5/32”, 3/16”
6 PC 2-1/2”
Note: Select the rivet set required (chart above), then add the desired cupping (chart below). 53-156 AN470 (Universal), Flush &
Straight (64 mm)
Example: For an offset 2” set with an AN470 1/8” cupping, use part number 07-523-4704. Mushroom Flush with Guard
4 PC
Round AN430 Cupping Size 3/32”, 1/8”, 5/32”, 3/16” 3-1/2”
53-104BAC BACR15FT
AN470 (Modified Universal) (89 mm)
1/16” 3/32” 1/8” 5/32” 3/16” 1/4” Straight

4302 4303 4304 4305 4306 4308 1/8”, 5/32”, 3/16” AN470 (Uni-
5 PC 5-1/2”
53-115 versal), Flush & Mushroom
Straight (140 mm)
Flush
Universal AN470 Cupping Size
3/32”, 1/8”, 5/32”, 3/16”
5 PC 3-1/2”
1/16” 3/32” 1/8” 5/32” 3/16” 1/4” 53-105 AN470 (Universal) & Mush-
Straight (89 mm)
room Flush
4702 4703 4704 4705 4706 4708

Flush Sets For Jiffy Type (Series ‘B’) Rivet Guns


07-500 07-560 07-530

53-205
Offset
Note: Jiffy type (series ‘B’) rivet guns offered on page 29.

Straight Flush .401 Shank


Offset .401 Shank
Part Number Diameter Overall Length
Part No. Pack Type Includes (1 each) O.A.L.
07-500 3/8” (10 mm)
4 PC 3/32”, 1/8”, 5/32” AN470 (Uni- 5-1/2”
07-501 1/2” (13 mm) 1-3/16” (30 mm) 53-214
Offset versal) & Flush (140 mm)
07-502 5/8” (16 mm)
4 PC 3/32”, 1/8”, 5/32” AN470 (Uni- 3-1/2”
53-204
Offset versal) & Mushroom Flush (89 mm)
Mushroom Flush .401 Shank
Part Number Diameter Overall Length 5 PC 3/32”, 1/8”, 5/32”, 3/16” 3-1/2”
53-205
07-559 3/4” (19 mm) 1-1/4” (32 mm) Offset AN470 (Universal) & Flush (89 mm)

07-560 1” (25 mm) 1-5/8” (41 mm) 3/32”, 1/8”, 5/32”, 3/16”
5 PC 3-1/2”
53-2050 AN470 (Universal) & Mush-
Offset (89 mm)
room Flush
Mushroom Flush w/Rubber Guard .401 Shank
Part Number Diameter Overall Length 5 PC 3/32”, 1/8”, 5/32”, 3/16” 5-1/2”
53-215
Offset AN470 (Universal) & Flush (140 mm)
07-530 3/4” (19 mm)
1-1/8” to 1-3/8” 4 PC
07-531 1” (25 mm) 3/32”, 1/8”, 5/32”, 3/16” 3-1/2”
(29 to 35 mm) 53-204BAC BACR15FT
AN470 (Modified Universal) (89 mm)
07-532 1-1/4” (32 mm) Offset

34 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET GUNS & ACCESSORIES

USATCO Rivet Gun Set Packs (cont’d) Limited Access Flush ‘T’ Rivet Set

Straight & Offset .401 Shank


Long shank and “T” head
design is deal for reaching
Part No. Pack Type Includes (1 each) O.A.L.
into tight areas. 1-3/8”
8 PC Straight 3/32”, 1/8”, 5/32”, 3/16” 3-1/2”
53-10208
& Offset AN470 (Universal) (89 mm)
.401 Shank Overall Length
8 PC Straight 3/32”, 1/8”, 5/32”, 3/16” 5-1/2” W
53-11218
& Offset AN470 (Universal) (140 mm) 07-10710 7” (178 mm) NE
1/2”

53-1354 Limited Access Offset Flush Rivet Set


Gooseneck

Flush 60° angle is


perfect for limited
access areas.

53-1304 3”
Double Offset
4-1/2”

.401 Shank Overall Length


07-10076 6-1/4” (159 mm)

Gooseneck .401 Shank


Limited Access Offset Rivet Sets
Part No. Pack Type Includes (1 each) O.A.L.

53-1354
4 PC 3/32”, 1/8”, 5/32” AN470 7-1/4” Use Squeezer
Gooseneck (Universal) & Flush (184 mm)
5 PC 3/32”, 1/8”, 5/32”, 3/16” 7-1/4”
Sets With Your
53-1355
Gooseneck AN470 (Universal) & Flush (184 mm) Rivet Gun

Double Offset .401 Shank


07-PA
Part No. Pack Type Includes (1 each) O.A.L.
4 PC Double 3/32”, 1/8”, 5/32” AN470 5-1/2” Accepts standard squeezer sets, dimple punch & die sets.
53-1304
Offset (Universal) & Flush (140 mm)
.401 Shank Type Overall Length
4 PC Double 3/32”, 1/8”, 5/32”, 3/16” 7-1/2”
53-1314 07-PA .250” Set Hole 5-1/2”
Offset AN470 (Universal) (190 mm)
07-PA-1 .187” Set Hole (140 mm)
Jiffy .401 Shank Note: Squeezer set not included (to order squeezer sets see pages 54-57).
Part No. Pack Type Includes (1 each) O.A.L.
3/32”, 1/8”, 5/32”, 3/16” Limited Access Rivet Set
53-5104 4 PC Jiffy Assorted
AN470 (Universal)
3/32”, 1/8”, 5/32”, 3/16” Use Squeezer Sets
53-5105 5 PC Jiffy AN470 (Universal) & Mush- Assorted
room Flush with Guard With Your Rivet Gun
3”
Mushroom Flush .401 Shank
4-1/2”
Part No. Pack Type Includes (1 each) O.A.L.
Accepts standard squeezer sets, dimple punch & die sets.
5 PC 2-1/2” x 1”, 3” x 1”, 5-1/2” x 1”,
53-905 Mushroom 2-1/4” x 1-1/8” & 3/4” D with Assorted .401 Shank Set Hole Overall Length
Flush Rubber Guard 07-10198 .187” 6-1/8” (156 mm)
Note: Squeezer set not included (to order squeezer sets see pages 54-57).
Limited Access Flush ‘J’ Rivet Set
Compact profile is
excellent for hard W
NE
to reach areas.

.401 Shank Face Width Overall Length


07-10172 1” 5-1/2” (140 mm) For Rivet Squeezer Sets See Page 54-57

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 35
RIVET GUNS & ACCESSORIES

Drive Sets For Huck® Stump Collars Bell Type Drive Sets For Hi-Shear® Collars

.401 Shank .498 Shank Overall .401 Shank .498 Shank Overall
Straight Offset Straight Offset Length Length
Straight Offset Straight Offset
H 07-10 H 07-20 H 07-30 H 07-40 3-1/2” (89 mm) HS 07-50 HS 07-60 HS 07-70 HS 07-80 3-1/2” (89 mm)
H 07-11 H 07-21 H 07-31 H 07-41 5-1/2” (140 mm) HS 07-51 HS 07-61 HS 07-71 HS 07-81 5-1/2” (140 mm)
H 07-12 H 07-22 H 07-32 H 07-42 7-1/2” (191 mm) HS 07-52 HS 07-62 HS 07-72 HS 07-82 7-1/2” (191 mm)
Note: Select the drive set required (chart above), then add the desired size (chart below). Note: Select the drive set required (chart above), then add the desired size (chart below).
Example: For a .401 shank, 3-1/2” set for a 1/8” collar, use part number H 07-10-4. Example: For a .401 shank, 3-1/2” set for a 3/8” collar, use part number HS 07-50-12.

Huck Stump Collar Sizes Hi-Shear Collar Sizes

1/8” 5/32” 3/16” 5/16” 3/8”

4 5 6 10 12

Gooseneck Insert Adapters & Collar Inserts


Bell Type Drive Sets For Huck® Stump Collars
For Huck stump collar & Hi-Shear collar
inserts (ordered separately below).
HS 07-460-4

.401 Shank .498 Shank Overall 07-450

Straight Offset Straight Offset Length


Insert Adapters
H 07-50 H 07-60 H 07-70 H 07-80 3-1/2” (89 mm) .401 Shank .498 Shank Insert Size Overall Length
H 07-51 H 07-61 H 07-71 H 07-81 5-1/2” (140 mm) 07-450 07-455 .406” 4-1/2”
H 07-52 H 07-62 H 07-72 H 07-82 7-1/2” (191 mm) 07-451 07-456 .531” (114 mm)

Note: Select the drive set required (chart above), then add the desired size (chart below).
Example: For a .401 shank, 3-1/2” set for a 3/8” collar, use part number H 07-50-12. Collar Inserts

Huck Stump Collar Sizes Hi-Shear Type Huck Type Insert Size For Collar Sizes

1/4” 5/16” 3/8” HS 07-460 H 07-465 .406” 1/8”, 5/32” & 3/16”

8 10 12 HS 07-461 H 07-466 .531” 1/4”, 5/16” & 3/8”


Collar Insert Ordering Note: Select the size & type insert required (chart above),
then add the desired collar size (chart below). Example: For a .406” Hi-Shear insert
for a 3/8” collar, use part number HS 07-460-12.
Drive Sets For Hi-Shear® Collars
Collar Sizes
1/8” 5/32” 3/16” 1/4” 5/16” 3/8”
4 5 6 8 10 12

.401 Shank .498 Shank Overall Notched Sets For Hi-Shear® Collars
Straight Offset Straight Offset Length

HS 07-10 HS 07-20 HS 07-30 HS 07-40 3-1/2” (89 mm)


HS 07-11 HS 07-21 HS 07-31 HS 07-41 5-1/2” (140 mm)
HS 07-12 HS 07-22 HS 07-32 HS 07-42 7-1/2” (191 mm)
.401 Shank .498 Shank Overall Length
HS 07-15 — HS 07-35 — 2-3/4” (70 mm)
HS 07-150 HS 07-155 4-1/2” (114 mm)
Note: Select the drive set required (chart above), then add the desired size (chart below). Note: Select the drive set required (chart above), then add the desired size (chart below).
Example: For a .401 shank, 3-1/2” set for a 1/8” collar, use part number HS 07-10-4. Example: For a .401 shank set for a 3/8” collar, use part number HS 07-150-8.

Hi-Shear Collar Sizes Hi-Shear Collar Sizes


1/8” 5/32” 3/16” 1/4” 1/8” 5/32” 3/16” 1/4” 5/15” 3/8”
4 5 6 8 4 5 6 8 10 12

36 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET GUNS & ACCESSORIES

Huck/Hi-Shear® Collar Removers


HSC 07-401B-5 HSC 07-10B

HSC 07-401-8 HSC 07-8

• Saves valuable time, no damage or marring to metal skin. • Available straight or with a 10° offset near the chisel edge.
Rivet Gun Type, 5-1/2” Overall Length
Straight 10° Offset Straight 10° Offset Collar Opening Tool
.401 Shank .401 Shank .498 Shank .498 Shank Size (+.001 -.000) Diameter
HSC 07-401-4 HSC 07-401B-4 HSC 07-498-4 HSC 07-498B-4 1/8” .125” 1/2”
HSC 07-401-5 HSC 07-401B-5 HSC 07-498-5 HSC 07-498B-5 5/32” .156” 1/2”
HSC 07-401-6 HSC 07-401B-6 HSC 07-498-6 HSC 07-498B-6 3/16” .187” 5/8”
HSC 07-401-7 HSC 07-401B-7 HSC 07-498-7 HSC 07-498B-7 7/32” .218” 5/8”
HSC 07-401-8 HSC 07-401B-8 HSC 07-498-8 HSC 07-498B-8 1/4” .250” 5/8”
HSC 07-401-9 HSC 07-401B-9 HSC 07-498-9 HSC 07-498B-9 9/32” .281” 3/4”
HSC 07-401-10 HSC 07-401B-10 HSC 07-498-10 HSC 07-498B-10 5/16” .312” 3/4”
HSC 07-401-12 HSC 07-401B-12 HSC 07-498-12 HSC 07-498B-12 3/8” .375” 13/16”

Hand Type
Straight 10° Offset Collar Size Stock Hex Opening (+/- .010) Nose Width Nose Height Overall Length
HSC 07-4 HSC 07-4B 1/8” 1/2” .136” 9/16” .083” 5-1/2” (140 mm)
HSC 07-5 HSC 07-5B 5/32” 1/2” .167” 9/16” .104” 5-1/2” (140 mm)
HSC 07-6 HSC 07-6B 3/16” 5/8” .199” 11/16” .125” 6-1/2” (165 mm)
HSC 07-8 HSC 07-8B 1/4” 3/4” .259” 13/16” .165” 7” (178 mm)
HSC 07-10 HSC 07-10B 5/16” 3/4” .321” 7/8” .206” 7” (178 mm)
HSC 07-12 HSC 07-12B 3/8” 3/4” .384” 7/8” .248” 7” (178 mm)

Rivet Punch-Out Tools 6 PC Rivet Punch-Out Kit

Holder .401 Shank Rubber Guard


Part Number Capacity Part Number Capacity Note: All parts offered individually on left.

07-JPK-1 1/4” 07-PG-1 1/4” .401 Shank


07-JPK-2 3/8” 07-PG-2 3/8” Part Number Kit Includes
Holder, Rubber Guard & 4 Rivet Punches
Punches For 07-JPK-1 Holder, 1-1/2” Overall Length 53-90131
(3/32”, 1/8”, 5/32” & 3/16”)
Hi-Shear Rivet Sheet Metal Rivet Size
— 07-PR-1-3 07-PS-1-3 3/32” Hi-Shear One Piece Knockout Punches
07-PH-1-4 07-PR-1-4 07-PS-1-4 1/8”
07-PH-1-5 07-PR-1-5 07-PS-1-5 5/32”
* Includes 3/32”, 1/8”, 5/32” & 3/16”
07-PH-1-6 07-PR-1-6 07-PS-1-6 3/16”
.401 Shank .401 Shank
Punches For 07-JPK-2 Holder, 2” Overall Length Part Number Rivet Size Part Number Rivet Size
Hi-Shear Rivet Sheet Metal Rivet Size 07-140A-3 3/32” 07-140A-8 1/4”
07-PH-2-8 07-PR-2-8 07-PS-2-8 1/4” 07-140A-4 1/8” 07-140A-10 5/16”
07-PH-2-10 07-PR-2-10 07-PS-2-10 5/16” 07-140A-5 5/32” 07-140A-12 3/8”
07-PH-2-12 07-PR-2-12 07-PS-2-12 3/8” 07-140A-6 3/16” 53-140A Set of 4 *

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 37
RIVET GUNS & ACCESSORIES

One Piece Knockout Punches USATCO ‘Extreme Edge’ Plastic Scrapers (cont’d)

94108
.401 Shank .401 Shank
Part Number Uses
Part Number Rivet Size Part Number Rivet Size
94108 Concentrated scraping into corners & edges.
07-141A-3 3/32” 07-141A-8 1/4”
07-141A-4 1/8” 07-141A-10 5/16”
07-141A-5 5/32” 07-141A-12 3/8”
07-141A-6 3/16” 53-141A Set of 4 *
94109
* Includes 3/32”, 1/8”, 5/32” & 3/16”
Part Number Uses
USATCO ‘Extreme Edge’ Plastic Scrapers 94109 Perfect for removing gaskets on alum. or steel.
Chemical Resistant Long Edge Life

94103
• Non-metallic construction perfect for aerospace work. 94110
• Great for removing sealants, adhesives, stickers etc.
• Resharpenable, non-marring scrapers are strong & lightweight. Part Number Uses
• For use with handi type retainer spring - .401 shank.
94110 Delicate scraping that requires less wedge angle.
Part Number Uses
94103 Angled tip for sharp edges & corners.
Other Styles Available, Please Inquire

94104

Part Number Uses 94111

94104 For narrow channels, slots & detail scraping.

Part Number Uses


94111 Delicate scraping over larger surface areas.

94105 Handheld USATCO ‘Extreme Edge’ Plastic


Scrapers Also Available, See Pages 220-221
Part Number Uses
94105 Great for removing hard surface coating material. Phenolic Scraper

Resharpenable

94106

Part Number Uses


Will Not Mar Metal
94106 Corner scraping without changing hold angle.
• Safely remove sealants, adhesives & stickers without marring.
• Chemically resistant, non-sparking & non-conductive.
• Can also be used as a handheld scraper.
.401 Shank
94107
Part Number Dimensions
Part Number Uses
95051 3/8” Thick x 2” Wide x 6-1/2” Long*
94107 Great for internally radiused surfaces. * Overall length is 6-1/2”, 4-1/2” less shank.

38 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET GUNS & ACCESSORIES

Chisel & Cutter Tools

07-666 07-1955

07-68 07-2

Part Number Description Shank Uses


07-666 Rivet Buster .401 For shearing all types of rivets (5/8” blade width).
07-2 Chisel .401 For splitting nuts, shearing etc. (3/4” blade width).
07-2B Chisel .498 For breaking spot welds, splitting nuts, shearing etc. (3/4” blade width).
07-2204 Extension Chisel .401 Same as 07-2 only 11” long (3/4” blade width).
07-68 Scraper .401 For removing sealant & deadener without heat (1-5/16” blade width).
07-1955 Ripper .401 For clean, short radius cuts. Very tough.
07-1957 Cutter .401 For straight & radius cuts. More precise.
07-1959 Sheet Metal Trimmer .401 For edging sheet metal without stretch or distortion. Little touch-up grinding needed.
07-1960 Spot Weld Breaker .401 For cutting spot welds, works well on molding & rivets.
07-1961 Radius Cutter .401 For cutting a tight radius fast & smooth.

USATCO Break Loose Tools Swivel Dimpling Combo With Punch & Die Block

Style ‘A’
53-540AK
Female Swivel Holder & Male Die Block
Fits All .401
Shank Rivet
Guns
Utilizes The
Style ‘B’
Vibratory Force Male Swivel Holder & Female Die Block
Of A Rivet Gun
.401 Shank, Style ‘A’ .401 Shank, Style ‘B’
Punch & Die Block Combo Punch & Die Block Combo
Designed to utilize the vibratory effect of rivet guns, which when
Part Number Rivet Dia. Part Number Rivet Dia.
combined with turning movement (using the included wrench on
hex body) will loosen almost any frozen rusted screw, bolt or nut. 53-3003 3/32” 53-3013 3/32”
53-3004 1/8” 53-3014 1/8”
Break Loose Tool - 3/8” Square Drive
53-3005 5/32” 53-3015 5/32”
Part Number Description Overall Length
53-3006 3/16” 53-3016 3/16”
53-540 Long Tool 7” (178 mm)
53-541 Short Tool 4-1/8” (105 mm)
.401 Shank .401 Shank
Note: Tools include wrench only, USATCO 17-3XSP rivet gun shown not included. Female Swivel Holder Male Swivel Holder
Part Number Rivet Dia. Part Number Rivet Dia.
07-300-4263 3/32” 07-301-4263 3/32”
Adapter Kits: 53-AK
07-300-4264 1/8” 07-301-4264 1/8”
Square Drive Adapter & 4 Bits (one each for #2 & #3 Phillips,
07-300-4265 5/32” 07-301-4265 5/32”
one for Frearson style, one 485-2X slotted for 6F-8R)
07-300-4266 3/16” 07-301-4266 3/16”
Adapter Kits
Part Number Description Die Blocks*
53-AK 5 PC 3/8” Square Drive Adapter Kit Part Number Shank
53-540AK Long Tool (53-540) & Adapter Kit (53-AK) 08-1000-1 .187” * Punch or die not included with die
blocks. Punches & dies can be ordered
53-541AK Short Tool (53-541) & Adapter Kit (53-AK) 08-1000-2 .250” separately on page 57.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 39
RIVET GUNS & ACCESSORIES

Squeezer Set Adapter Shank Adapter

• Allows use of squeezer sets with your rivet gun.


.498 Male Shank x .401 Female Shank
• Accepts standard squeezer sets, dimple punch & die sets.
Part Number For Use With Overall Length
.401 Shank
07-70407 .401 Shank Sets 4-1/2” (114 mm)
Part Number Set Hole Size Overall Length
07-5187 .187” 5” (127 mm)
Snap Soc Rivet Set Caps

Shank Adapter Sleeve

• Convert any .401 shank rivet set to .498 shank.


• Excellent where tooling space is limited - quick & easy.
Note: Rivet set not included.

Part Number For Use With


07-99705 .401 Shank Sets
• Color coded caps protect rivets & skin from damage.
• Sold individually, sets not included.
Retainer Spring Shank Adapters • Fits all standard 1/2” body sets & lasts for approx. 50-75 rivets.
Part Number Rivet Size Color
Includes Retainer Spring
10003 3/32” White
10004 1/8” Red
10005 5/32” Green
10006 3/16” Yellow
10008 1/4” Blue
.401 Male Shank x .498 Female Shank
Part Number For Use With Overall Length*
Rivet Length Gauge
07-401B .498 Shank Sets 3-3/4” (95 mm)

.498 Male Shank x .401 Female Shank • Checks proper length of


Part Number For Use With Overall Length*
rivets before setting.
• For both universal head
07-498A .401 Shank Sets 3-3/4” (95 mm)
& flush rivets.
* Length without spring.

Extension Shank Adapters Part Number For Rivets


92068 -3, -4, -5 & -6

• Quickly convert any standard rivet set to an extra long style. Shop Head Rivet Gauge Set
• Other lengths available, please inquire.
• Measures minimum
.401 Male Shank x .401 Female Shank
height & dia. of shop
Part Number For Use With Overall Length heads after setting.
07-401-EX .401 Shank Sets 8” (203 mm) • For both univ. head
& flush rivets.
.498 Male Shank x .401 Female Shank
Part Number For Use With Overall Length Part Number For Rivets
07-498-EX .401 Shank Sets 8” (203 mm) 92054 -3, -4, -5 & -6

40 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET GUNS & ACCESSORIES

Riveter’s Tape USATCO Heavy-Duty Rivet Chopper

Reduce
72-183-0
Manpower
On Large
Riveting Jobs
• Steps vary in 1/16” increments. • Bench or vise mounted.
Saves Time 72-183-2
& Money Part Number Capacity (1/8” to 1/2” L) Capacity (1/4” to 1/2” L)
04-31 1/16” to 5/32” 3/16”
• Adhesive-free center window ensures easy visibility of rivets.
• Static-free, self wound rolls are perforated for easy use.
Part Number Width Thickness Roll Length
Skin Wedge
72-183-0 3/4” (19.1 mm)
W
72-183-1 1” (25.4 mm) 108’ NE
4 mil
72-183-2 2” (50.8 mm) (36 yards)
• Easily separate two pieces of metal.
72-183-4 4-1/2” (114.3 mm) • All steel construction is heat-treated to allow slight flexibility.
Note: For use with aluminum rivets only. Other sizes available, please inquire. Part Number Description Dimensions
14085 Single Tool
Rivet Cutters 7” Long x 1” Wide
16085 3PC Set x 1/4” Thickness

Cushioned
Grip Handles USATCO Bucking Bar Sets

04-17
53-5BK

04-501

• Adjustable steps in 1/16” increments.


• Adjustable guide maintains cutting length.
Three Piece Kit:
Convenient & Economical
Part Number Type Capacity* 08-669, 08-111 & 08-670
04-17 Standard 3/32” to 1/4” Part Number Weight
04-501 Heavy-Duty 3/32” to 1/4” 53-3BK 6.5 lbs (2.9 kgs)
* 04-17 capacity of 1/4” for emergency use only.
Five Piece Kit:
08-669, 08-111, 08-670, 08-720 & 08-760B-2
Extension Handle Rivet Cutters
Part Number Weight
53-5BK 8.25 lbs (3.7 kgs)

Ten Piece Kit:


53-5BK (above), 08-730, 08-656, 08-649, 08-604A & 08-638
Part Number Weight
53-10BK 15.75 lbs (7.1 kgs)

Fifteen Piece Kit:


• 13” tubular extension handles provide additional leverage. 53-10BK (above), 08-702, 08-736, 08-112, 08-646 & 08-633
• Adjustable guide maintains cutting length.
Part Number Weight
Part Number Capacity
53-15BK 25.25 lbs (11.4 kgs)
04-501S 3/32” to 1/4”
Note: Please see following pages for dimensional data on individual bucking bars.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 41
RIVET GUNS & ACCESSORIES

USATCO Precision Cast Bucking Bars

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-1023 1.25 lbs (0.6 kgs) 08-1090 1.4 lbs (0.6 kgs) 08-111 3.0 lbs (1.4 kgs) 08-112 1.5 lbs (0.7 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-603 6.5 lbs (2.9 kgs) 08-604A 2.0 lbs (0.9 kgs) 08-607 2.5 lbs (1.1 kgs) 08-619 1.3 lbs (0.6 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-622 2.5 lbs (1.1 kgs) 08-625 6.5 lbs (2.9 kgs) 08-626 6.0 lbs (2.7 kgs) 08-630 1.5 lbs (0.7 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-633 1.25 lbs (0.6 kgs) 08-634 1.2 lbs (0.6 kgs) 08-638 1.25 lbs (0.6 kgs) 08-640 3.0 lbs (1.4 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-646 2.25 lbs (1.0 kgs) 08-647 1.5 lbs (0.7 kgs) 08-649 2.0 lbs (0.9 kgs) 08-653 3.0 lbs (1.4 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-656 1.0 lbs (0.45 kgs) 08-658 3.75 lbs (1.7 kgs) 08-662 0.75 lbs (0.3 kgs) 08-666 9.25 lbs (4.2 kgs)

42 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET GUNS & ACCESSORIES

USATCO Precision Cast Bucking Bars (cont’d)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-668 3.0 lbs (1.4 kgs) 08-669 1.5 lbs (0.7 kgs) 08-670 2.0 lbs (0.9 kgs) 08-671 2.25 lbs (1.0 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-6721A 1.0 lbs (0.45 kgs) 08-676 0.75 lbs (0.34 kgs) 08-686 4.25 lbs (1.9 kgs) 08-690 2.5 lbs (1.1 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-692 3.0 lbs (1.4 kgs) 08-701 2.75 lbs (1.2 kgs) 08-702 2.0 lbs (0.9 kgs) 08-715 2.0 lbs (0.9 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-718 1.5 lbs (0.68 kgs) 08-719 2.0 lbs (0.9 kgs) 08-720 0.75 lbs (0.34 kgs) 08-721 1.75 lbs (0.79 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-727 1.0 lbs (0.45 kgs) 08-730 1.25 lbs (0.6 kgs) 08-736 2.3 lbs (1.0 kgs) 08-750G-1 1.3 lbs (0.59 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-750K-1 1.125 lbs (0.5 kgs) 08-750N-1 2.25 lbs (1.0 kgs) 08-751 3.25 lbs (1.5 kgs) 08-751U-1 1.25 lbs (0.6 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 43
RIVET GUNS & ACCESSORIES

USATCO Precision Cast Bucking Bars (cont’d) USATCO Precision Cast Bucking Bars (cont’d)

Part No. Weight


08-864 0.6 lbs (0.3 kgs)

Part No. Weight Part No. Weight


08-7522-1 1.25 lbs (0.6 kgs) 08-7523 2.4 lbs (1.1 kgs)
USATCO Bucking Bar Specials
Many other styles and shapes are available!
Usatco offers you the ability to custom design
your own bucking bar style. Please inquire with
your design for special bucking bars and we
will quote with your design or one that is similar
in form and function.

Trauma Reducing Bucking Bar Kit


Part No. Weight Part No. Weight
08-7524 2.4 lbs (1.1 kgs) 08-753 1.75 lbs (0.8 kgs) Cushioned Grip

Part No. Weight Part No. Weight


08-753T-4 1.25 lbs (0.6 kgs) 08-760B-2 1.0 lbs (0.45 kgs)

Part No. Weight Part No. Weight


08-760B-10 2.0 lbs (0.9 kgs) 08-78-24C 2.0 lbs (0.9 kgs)

• Significantly reduces vibration associated with hammering rivets.


• Spring tension adjustment for different rivet sizes & materials.
• Quick-change handle design allows changing of bars in seconds.
Includes:
Cushioned Bucking Bar Handle, Five Bucking Bars In Assorted
Styles, Adjustment Key & Fitted Carrying Case
Part No. Weight Part No. Weight Part Number Description
08-83 1.5 lbs (0.7 kgs) 08-860 0.9 lbs (0.4 kgs) 1001K Complete 8 PC Kit

Part No. Weight Part No. Weight


08-861 0.9 lbs (0.4 kgs) 08-862 2.7 lbs (1.2 kgs) For Riveting Impact Protection See Page 234

44 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET GUNS & ACCESSORIES

Tungsten Bucking Bars

Made In
08-1111T 08-1110T
Vibration
The USA Reducing
08-1115T 08-1113T

• High density tungsten bucking bars help reduce vibration.


• Deburred edges & polished working surfaces for trouble-free use.
• USATCO can fabricate custom designs from your drawings, please inquire.
Note: Dimensions and weights are approximate and may vary slightly.

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-1100T 1.16 lbs (0.53 kgs) 08-1101T 1.07 lbs (0.49 kgs) 08-1102T 2.87 lbs (1.30 kgs) 08-1103T 1.31 lbs (0.59 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-1104T 1.20 lbs (0.54 kgs) 08-1105T 2.62 lbs (1.19 kgs) 08-1106T 2.19 lbs (0.99 kgs) 08-1107T 2.93 lbs (1.33 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-1108T 1.70 lbs (0.77 kgs) 08-1109T 1.92 lbs (0.87 kgs) 08-1110T 2.52 lbs (1.14 kgs) 08-1111T 5.90 lbs (2.68 kgs)

Part No. Weight Part No. Weight Part No. Weight Part No. Weight
08-1112T 2.73 lbs (1.24 kgs) 08-1113T 2.81 lbs (1.28 kgs) 08-1114T 2.34 lbs (1.06 kgs) 08-1115T 2.63 lbs (1.19 kgs)

W
NE

Part No. Weight Part No. Weight Part No. Weight Part No. Weight Part No. Weight
3.87 lbs 2.58 lbs 1.53 lbs 1.44 lbs 1.79 lbs
08-1116T 08-1117T 08-1119T 08-1160T 08-1161T
(1.76 kgs) (1.17 kgs) (0.69 kgs) (0.65 kgs) (0.81 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 45
RIVET SQUEEZERS & ACCESSORIES

USATCO C-Yoke Riveters Chicago Pneumatic® C-Yoke Riveter


Quiet, Easy Operation CE Approved & Certified

34-214C

Note: 11/16” closed yoke height. Includes swivel air inlet.


34-720C
Single Cylinder
Part Number Reach Force Capacity O.A.L. Weight
3000 1/8” Alum. 10-5/16” 4.5 lbs
CP0214CELEL 1-1/2”
lbs 3/32” Steel (26.2 cm) (2.0 kgs)

Tandem Cylinder
• Clamping force exceeds federal specifications. Part Number Reach Force Capacity O.A.L. Weight
• New, larger capacity high-force models available below. 6000 3/16” Alum. 14” 5.5 lbs
CP0214FALEL 1-1/2”
Note: 11/16” closed yoke height. Includes swivel air inlet. lbs 5/32” Steel (35.6 cm) (2.5 kgs)
Single Cylinder
Part Number Reach Force Capacity O.A.L. Weight Chicago Pneumatic® C-Yoke Riveters
3000 1/8” Alum. 10-5/16” 4.5 lbs
34-214C 1-1/2”
lbs 3/32” Steel (26 cm) (2.1 kgs)
Includes Safety Throttle Guard
3000 1/8” Alum. 9” 4.0 lbs
34-214* N/A
lbs 3/32” Steel (23 cm) (1.8 kgs)

High Force Single Cylinder


Part Number Reach Force Capacity O.A.L. Weight
3800 5/32” Alum. 10-5/16” 4.5 lbs
34-214CC 1-1/2”
lbs 1/8” Steel (26 cm) (2.1 kgs)
CP0351CUDEL
Note: 25/32” closed yoke height.
Tandem Cylinder
Single Cylinder
Part Number Reach Force Capacity O.A.L. Weight
Part Number Reach Force Capacity O.A.L. Weight
6000 3/16” Alum. 14” 5.5 lbs
34-720C 1-1/2” 6000 3/16” Alum. 17-1/2” 12.5 lbs
lbs 5/32” Steel (36 cm) (2.5 kgs) CP0351CUDEL 2-1/8”
lbs 5/32” Steel (45 cm) (5.7 kgs)
6000 3/16” Alum. 12” 5.0 lbs
34-720* N/A
lbs 5/32” Steel (31 cm) (2.3 kgs)
Tandem Cylinder
High Force Tandem Cylinder Part Number Reach Force Capacity O.A.L. Weight
Part Number Reach Force Capacity O.A.L. Weight 12,000 1/4” Alum. 21-3/4” 15.25 lbs
CP0351FUDEL 2-1/8”
7600 3/16” Alum. 14” 5.5 lbs lbs 7/32” Steel (55 cm) (6.9 kgs)
34-720CC 1-1/2”
lbs 5/32” Steel (36 cm) (2.5 kgs)
* Riveter less yoke. See pages 51-52 for optional USATCO c-yokes.
Chicago Pneumatic® 360° Swivel C-Yoke Riveter
USATCO 360° Swivel C-Yoke Riveter High Force In A Compact Package
Locks In Any CE Approved & Certified
Position

• 360° swivel yoke locks in any position.


• Up to 13,500 pounds of force throughout the stroke.
Note: 11/16” closed yoke height. Includes swivel air inlet. Note: 25/32” closed yoke height.

Single Cylinder Single Cylinder


Part Number Reach Force Capacity O.A.L. Weight Part Number Reach Force Capacity O.A.L. Weight
3000 1/8” Alum. 12” 4.5 lbs 13,500 9/32” Alum. 17-1/2” 12.5 lbs
34-214SC 1-1/2” CP0341CUDEL 2-1/8”
lbs 3/32” Steel (31 cm) (2.1 kgs) lbs 1/4” Steel (45 cm) (5.7 kgs)

46 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET SQUEEZERS & ACCESSORIES

High Power C-Yoke Riveter USATCO Alligator Yoke Riveters


Accepts Standard 3/16” Tooling
CE Approved & Certified
34-820C

Made In
• Throttle control for precise rivet installation.
• Even more power than our tandem series.
The USA 34-214A-2-1/4

• Powerful and well balanced - full squeeze force at only 90 PSI.


Note: 11/16” closed yoke height. Includes swivel air inlet. 34-725A-1-1/2
Tri-Cylinder
Part Number Reach Force Capacity O.A.L. Weight
9000 1/4” Alum. 18-3/4” 8.5 lbs
34-820C 1-1/2”
lbs 3/16” Steel (47.6 cm) (3.9 kgs)

Ultralite® C-Yoke Riveters Quiet, Easy Operation


• Clamping force exceeds federal specifications.
Lightweight Ergo Design • New, larger capacity high-force models available below.
Note: 7/8” closed yoke height. Includes swivel air inlet.

Single Cylinder
Part Number Reach Force Capacity O.A.L. Weight
3000 1/8” Alum. 9-3/16” 3.75 lbs
34-214A-1-1/2 1-1/2”
• 50% weight reduction over similar models. lbs 3/32” Steel (23 cm) (1.7 kgs)
• High-strength forged jaws, precision bearings & shafts. 2200 1/8” Alum. 10” 4.25 lbs
34-214A-2-1/4 2-1/4”
lbs 3/32” Steel (25 cm) (1.9 kgs)
Note: Stroke at maximum force is 1/8”.
1800 3/32” Alum. 10-3/4” 4.50 lbs
Tri-Cylinder 34-214A-3 3”
lbs 1/16” Steel (27 cm) (2.1 kgs)
Part No. Reach Force Capacity O.A.L. Weight
Varies 11,000 5/16” Alum. 21” 10.1 lbs High Force Single Cylinder
16357
(see below) lbs 1/4” Steel (53 cm) (4.6 kgs)
Part Number Reach Force Capacity O.A.L. Weight
Note: To order combine riveter part number (above) & desired yoke number (below).
Example: For 2” reach, 1-1/2” gap (3/16” set hole), part number would be 16357-7481. 3900 5/32” Alum. 9-3/16” 3.75 lbs
34-214AA-1-1/2 1-1/2”
lbs 1/8” Steel (23 cm) (1.7 kgs)
C-Yokes - 3/16” Set Hole C-Yokes - 1/4” Set Hole 3000 1/8” Alum. 10” 4.25 lbs
34-214AA-2-1/4 2-1/4”
Suffix Reach Gap Thick. Suffix Reach Gap Thick. lbs 3/32” Steel (25 cm) (1.9 kgs)
2400 3/32” Alum. 10-3/4” 4.50 lbs
7479 1-1/2” 1-1/4” 3/4” 3052 1-1/2” 1-1/4” 3/4” 34-214AA-3 3”
lbs 1/16” Steel (27 cm) (2.1 kgs)
7481 2” 1-1/2” 7/8” 6477 2” 1-1/2” 7/8”
7482 3” 1-1/2” 1-1/8” 6478 3” 1-1/2” 1-1/8” Tandem Cylinder
7483 1-1/2” 2” 1” 6479 1-1/2” 2” 1” Part Number Reach Force Capacity O.A.L. Weight
7484 2-1/2” 1-3/8” 1” 6480 2-1/2” 1-3/8” 1” 6000 3/16” Alum. 11-3/16” 4.75 lbs
34-725A-1-1/2 1-1/2”
lbs 5/32” Steel (28 cm) (2.2 kgs)
7485 2-1/2” 1-3/4” 1-1/8” 6481 2-1/2” 1-3/4” 1-1/8”
4300 5/32” Alum. 12-3/4” 5.25 lbs
34-725A-2-1/4 2-1/4”
lbs 1/8” Steel (32 cm) (2.4 kgs)
USATCO Safety Lever Backhead 34-725A-3 3”
3400 1/8” Alum. 13-1/2” 5.50 lbs
lbs 3/32” Steel (34 cm) (2.5 kgs)
• Easily attaches to any 214
type riveter. W High Force Tandem Cylinder
• Ergonomic design is less NE
Part Number Reach Force Capacity O.A.L. Weight
fatiguing to hold.
7200 3/16” Alum. 11-3/16” 4.75 lbs
• More control for user to safely 34-725AA-1-1/2 1-1/2”
lbs 5/32” Steel (28 cm) (2.2 kgs)
engage the riveter. 5300 3/16” Alum. 12-3/4” 5.25 lbs
34-725AA-2-1/4 2-1/4”
lbs 1/8” Steel (32 cm) (2.4 kgs)
Part Number For Use With
4000 5/32” Alum. 13-1/2” 5.50 lbs
38-795-LA 214 Type Riveters 34-725AA-3 3”
lbs 1/8” Steel (34 cm) (2.5 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 47
RIVET SQUEEZERS & ACCESSORIES

Chicago Pneumatic® Alligator Yoke Riveters Ultralite® Alligator Yoke Riveters

CP0214ANBEL
Ergonomic Design

• 50% weight reduction over similar models.


Note: 7/8” closed yoke height. Includes swivel air inlet. • High-strength forged jaws, precision bearings & shafts.
Single Cylinder Tri-Cylinder
Part Number Reach Force Capacity O.A.L. Weight Part No. Reach Force Capacity O.A.L. Weight
3000 1/8” Alum. 9-3/16” 3.75 lbs 10,000 1/4” Alum. 20-1/4” 9 lbs
CP0214ANBEL 1-1/2” 3”
lbs 3/32” Steel (23 cm) (1.7 kgs) lbs 3/16” Steel (50 cm) (4.1 kgs)
2200 1/8” Alum. 10” 4.25 lbs 17283
CP0214ANFEL 2-1/4” 6800 3/16” Alum. 22-1/2” 11 lbs
lbs 3/32” Steel (25 cm) (1.9 kgs) 5”
lbs 5/32” Steel (55 cm) (4.9 kgs)
1800 3/32” Alum. 10-3/4” 4.50 lbs
CP0214ANGEL 3” Note: To order combine riveter part number (above) & desired yoke number (below).
lbs 1/16” Steel (27 cm) (2.0 kgs) Example: For 5” reach (1/4” set hole) riveter, part number would be 17283-17147.

Tandem Cylinder Alligator Yokes - 3/16” Set Hole Alligator Yokes - 1/4” Set Hole

Part Number Reach Force Capacity O.A.L. Weight Suffix Reach Travel Suffix Reach Travel
6000 3/16” Alum. 11-3/16” 4.75 lbs 17148 3” 7/8” 17149 3” 7/8”
CP0214ENBEL 1-1/2”
lbs 5/32” Steel (28 cm) (2.2 kgs)
17146 5” 1-1/4 ” 17147 5” 1-1/4 ”
4300 5/32” Alum. 12-3/4” 5.25 lbs
CP0214ENFEL 2-1/4”
lbs 1/8” Steel (32 cm) (2.4 kgs)

CP0214ENGEL 3”
3400 1/8” Alum. 13-1/2” 5.50 lbs High Power Alligator Yoke Riveters
lbs 3/32” Steel (34 cm) (2.5 kgs)

CP® Heavy-Duty Alligator Yoke Riveters


Includes Safety Throttle Guard
34-825A-1-1/2
Made In The USA

CP0351ESREL

Closed Yoke Heights: -SGEL & -SKEL, 7/8”; -SREL, 1-1/2”; -SVEL, 3/4”.

Single Cylinder 34-825A-2-1/4


Powerful &
Part Number Reach Force Capacity O.A.L. Weight
Well Balanced
5200 5/32” Alum. 19-1/2” 15.75 lbs
CP0351ASGEL 2-7/8”
lbs 1/8” Steel (50 cm) (7.1 kgs)
3400 1/8” Alum. 21-5/8” 19.75 lbs
CP0351ASKEL 5”
lbs 3/32” Steel (55 cm) (9.0 kgs)
3000 1/8” Alum. 23-5/8” 24.25 lbs
CP0351ASREL 7” 34-825A-3
lbs 3/32” Steel (60 cm) (11.0 kgs)
3000 1/8” Alum. 25-3/4” 26.25 lbs • Accepts standard 3/16” tooling. More Power Than
CP0351ASVEL 9-1/8”
lbs 3/32” Steel (65 cm) (11.9 kgs)
• Full squeeze force at only 90 PSI. Our Tandem Series
• Throttle control for precise rivet installation.
Tandem Cylinder
Note: 7/8” closed yoke height. Includes swivel air inlet.
Part Number Reach Force Capacity O.A.L. Weight
Tri-Cylinder
10,400 1/4” Alum. 23-3/4” 18.5 lbs
CP0351ESGEL 2-7/8” Part Number Reach Force Capacity O.A.L. Weight
lbs 3/16” Steel (60 cm) (8.4 kgs)
6800 3/16” Alum. 25-7/8” 22.5 lbs 9000 1/4” Alum. 16” 7 lbs
CP0351ESKEL 5” 34-825A-1-1/2 1-1/2”
lbs 5/32” Steel (66 cm) (10.2 kgs) lbs 3/16” Steel (40.6 cm) (3.2 kgs)
6000 3/16” Alum. 27-7/8” 27.0 lbs 7000 3/16” Alum. 16-3/4” 7.5 lbs
CP0351ESREL 7” 34-825A-2-1/4 2-1/4”
lbs 5/32” Steel (71 cm) (12.3 kgs) lbs 5/32” Steel (42.5 cm) (3.4 kgs)
6000 3/16” Alum. 30” 29.0 lbs 5200 3/16” Alum. 17-1/2” 8 lbs
CP0351ESVEL 9-1/8” 34-825A-3 3”
lbs 5/32” Steel (76 cm) (13.2 kgs) lbs 5/32” Steel (44.4 cm) (3.6 kgs)

48 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET SQUEEZERS & ACCESSORIES

USATCO Deep Reach Alligator Yoke Riveter

CE Approved Extra Long


& Certified 12” Reach

34-351TA-12

Tandem Cylinder
Part Number Reach Force Capacity Aluminum Capacity Steel Closed Yoke Height Overall Length Weight
34-351TA-12 12” 3000 lbs 1/8” 3/32” 1” 32-7/8” (84 cm) 39 lbs (17.7 kgs)

Ultralite® Compact Alligator Yoke Riveter Power Booster Assembly


The Smallest Squeezer In
The Aviation Industry NE
W

Only
2-1/2”

34-702
• Increase the power of your existing 351 type riveters.
• Unit can easily be installed by an experienced tool technician.
Uses Standard Part Number For Use With
Perfect For Limited Access Areas
3/16” Sets 38-351B CP0351 Type Riveters
• Ultra compact yet powerful - delivers 2200 pounds of force.
Riveter Dural Capacity Steel Capacity
• Epoxy coated aluminum housing for a lightweight, durable tool.
Reach Before After Before After
• Smooth control safety throttle lever & 90° elbow swivel air inlet.
2-7/8” 3/16” 5/16” 5/32” 1/4”
Single Cylinder
5” 5/32” 1/4” 1/8” 3/16”
Part
Reach Gap Force Capacity O.A.L. Weight
Number 7” 1/8” 3/16” 3/32” 5/32”
2200 1/8” Alum. 7-3/8” 2.2 lbs 9-1/8” 1/8” 3/16” 3/32” 5/32”
34-702 1” 1-7/64”
lbs 3/32” Steel (18.6 cm) (1.0 kgs)
Note: Stroke at maximum force is 1/32”.
Throttle Guard Kit
Adjustable Set Holder

Fast & Easy


Adjustments
Easy To
• Replaces the rigid 2-9/16” set holder standard to most CP214
Install
style single cylinder pneumatic squeezers.
• Eliminates the need to shim the dies and sets with washers.
• Heat treated 4130 steel investment casing with rolled threads. • Convert your older riveter to modern safety standards.
Note: Not for use with tandem cylinder squeezers. • Includes replacement pin and gasket (not shown).
Part Number Description Part Number For Use With
97798 Adjustable Set Holder 90793 CP0351 Type Riveters

USATCO Rebuilt Portable Rivet Squeezers


USATCO has been reconditioning all types of aerospace tools We maintain a large inventory of riveters too varied to list here.
since 1951. All riveters that go through our experienced, Contact us to see what we have available - you can save up to
professional shop look and operate like new. 50% off current new prices!

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 49
RIVET SQUEEZERS & ACCESSORIES

Selecting Rivet Sets For Your Compression Riveters


To develop maximum power, the riveter must drive the rivet near the end of the riveter’s stroke. Therefore,
the combined length of the two rivet sets must be correct. Determine the correct length as follows:

The closed height dimension of the yoke


When two cupped rivet sets are used: referred to is the opening available when
The length of the body dimensions of the two rivet sets the jaws or plunger are in extreme closed
(B1, B2) should equal the closed height dimension of or forward position with both rivet sets
the yoke (C) minus the total thickness of material being removed.
riveted (M).

When one cupped & one flush set are used:


The length of the body dimensions of the two rivet sets
(B1, B2) should equal the closed height dimension of If necessary, select rivet sets a little short
the yoke (C) minus the total thickness of material being and shim to proper length with hardened
riveted (M) and the height of the finished rivet head shims (1/64”, 1/32”, 1/16” or 1/8” thick).
driven by the flush set (H).

When two flush sets are used:


The length of the body dimensions of the two rivet sets
(B1, B2) should equal the closed height dimension of
Head or die configuration: Cupped or
the yoke (C) minus the overall length of the rivet after
flush; available in button, round, brazier,
it is driven (L).
universal or flat head configurations.

A Wide Selection Of Squeezer Sets Are Offered On Pages 54-57

Foot Control Attachments

15-214FC
214 Type
Convert Your Riveter To
Hands-Free Foot Control

15-2C
W
NE 351 Type

Steel Safety Enclosure Prevents


Accidental Operation
NEW 214 Type Foot Control 351 Type Foot Control
• Includes foot throttle backhead & 7.5’ hose (riveter sold separately). • Includes foot control with 6’ cable (riveter sold separately).
Part Number For Use With Part Number For Use With
15-214FC 214 Type Riveters 15-2C CP0351 Type Riveters

50 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET SQUEEZERS & ACCESSORIES

USATCO Rivet Squeezer Floor Stands USATCO Squeezer Stand For Ultralite® Riveters

37-11

• Designed specifically for


Ultralite 17283 alligator
37-12
yoke riveters (page 48).
• USATCO original design.

37-18

Note: Riveter shown not included.

Part No. Includes Height


37-18 Stand & Hands Free Foot Control 40” (102 cm)
37-20 Hands Free Foot Control Only (portable) —

Simple, Rugged Designs USATCO Longeron C-Yoke

Excellent Maneuverability
Heavy-Duty Model
• Specifically designed to reach over
• Fits alligator yoke CP0351A & APT riveter series.
longerons, angles, hinges and other
• Manufactured by USATCO for major aircraft companies.
obstructions.
Part No. Includes Height • Precision crafted & heat treated.
37-11 Stand & Foot Control 45” (114 cm) • Takes standard .187” shank rivet sets.

Lightweight Models 1-5/16” Mount Spacing


• Fits most c-yoke 214 riveter series.
Part Number Reach Gap Inside Gap
• USATCO original design.
64-7755 2-3/8” 1-1/4” 2-3/8”
• Adaptations to suit customer requirements, please inquire.
Part No. Includes Height
USATCO C-Yokes For Semi-Tubular Rivets
37-12 Stand, Foot Control & Conversion Head
40” (102 cm)
37-13 Bench Mount, Foot Control & Conv. Head Yoke: 1-5/16” Mount Spacing
Note: When ordering please specify make & model number of riveter to be mounted. Part No. Reach Gap
Riveters shown not included.
64-C28 1-1/8” 1-3/4”
2 PC Quick-Change Yoke Pin Set 64-C29 1-1/8” 2”
64-C30 1-1/8” 2-1/4”
Change 64-C31 1-1/8” 2-1/2”
Yokes Fast 64-C32 1-1/8” 2-3/4”
• Designed especially for
64-C33 1-1/8” 3”
semi-tubular rivets to 5/16”.
64-C34 1-1/8” 3-1/2”
• Takes standard .187” shank
rivet sets. 64-C35 1-1/8” 4”
Pull rings allow user to swap out yokes quickly & easily. Note: Yokes require set holder. 64-C36 1-1/8” 4-7/16”
Note: For use with 214 type pneumatic squeezers. Set Holder 64-C37 1-1/8” 3-1/4”
Part Number Pin Diameter Pin Length Part No. For Use With 64-C38 1-1/8” 3-3/4”
96396 1/4” (6.4 mm) 3/4” (19 mm) 38-539 64-C28 to 64-C39 64-C39 1-1/8” 4-1/4”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 51
RIVET SQUEEZERS & ACCESSORIES

USATCO C-Yokes
• Yokes furnished with .187” set holes (.250” available, please inquire). • Set holders may be required, see charts below.

64-C1 & 64-C3 64-C300


64-959

64-C16
64-C4 64-C5 64-C200
64-C11

USATCO Can Fabricate


Your Custom Yoke 64-C10

Designs, Please Inquire


64-C8
1-5/16” Mount Spacing
64-C6
Part No. Reach Gap
64-C1 1-7/16” 1-1/4”
64-C4 3-1/2” 1-3/4”
64-C5 4-1/8” 2-1/2”
64-C8 4-1/2” 3-1/2”
64-961HD
64-C9 10” 3-1/2”
64-C12-S 13-1/2” 4”
64-C16 2” 2”
64-C200 2” 1-1/4” 64-C12-S
64-C300 3” 1-1/4”
64-C9
64-959 2-1/2” 1-3/8”
64-961HD 3-1/2” 1-1/2”
Note: 64-C8, 64-C9, 64-C12-S & 64-C16
yokes include adj. threaded adapter.

1-5/8” Mount Spacing W


NE
Part No. Reach Gap
64-C3 4-7/16” 1-5/8” 1-5/16” Mount Spacing Yokes: Will fit all 214 type riveters, USATCO 34-214C & 34-720C. Requires set holder, see below.
1-5/8” Mount Spacing Yokes: Will fit CP0351C & CP0351CUNEL (for CP#1 yoke frames).
64-C6 20-1/2” 2-1/4” 2-1/16” Mount Spacing Yokes: Will fit CP0351CUNEL (for CP#2 yoke frames).

64-C10 2-1/8” 1-1/8” Set Holders Set Holders


Part Number For Use With Part Number For Use With
2-1/16” Mount Spacing 38-539 64-C1, 64-C200 38-539-3 64-C8 & 64-961HD
Part No. Reach Gap 38-539-2 64-C16 38-539-4 64-C5
64-C11 2-1/8” 1-1/8” 38-539-2A 64-C4, 64-C300 & 64-959 38-539-6 64-C9

USATCO 360° Swivel C-Yokes USATCO Alligator Jaw Assemblies


Made In The USA
Locks In Any • Precision crafted & heat-
Position treated, all hardware included.
64-C360-1
• The same yokes as installed
on our 34-214A & 34-725A
• Adjustable tool holder eliminates the need for shimming. riveters (yokes will also fit
64-A5-2
• Takes standard .187” shank rivet sets. CP & other similar tools).

1-5/16” Mount Spacing Part No. Reach Gap


Part Number Reach Gap For Use With 64-A5-1 1-1/2” 0.89”
64-C360-1 1-1/2” 1-1/4” USATCO 214C Series, 64-A5-2 2-1/4” 0.89”
64-C360-3 3” 1-1/4” CP0214CENEL 64-A5-3 3” 0.89”

52 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET SQUEEZERS & ACCESSORIES

Stainless Steel Hand Rivet Squeezers 360° Swivel Hand Rivet Squeezers
Adjustable
Adjustable Ram 10-THS10 Ram

• Stainless steel construction designed for lasting performance. 10-502AH-D


• Full 360° yoke can be locked in any position.
• Takes standard .187” shank rivet sets. • Takes standard .187” shank rivet sets.
• Heat-treated on all wear & deflecting components. Rugged & • Tool has a 3/8” stroke & 5/8” ram adjustment (no washers needed).
Portable
Stainless Steel Squeezer Kit: Swivel Squeezer Kit:
• Includes tool, 3 univ. AN470 (3/32”, 1/8” & 5/32”) & 2 flush sets. • Includes tool, 3 univ. AN470 (3/32”, 1/8” & 5/32”) & 2 flush sets.
1/16” to 5/32” Capacity (aluminum) 5/32” Capacity (aluminum)
Tool Only Squeezer Kit Reach Gap Tool Only Squeezer Kit Reach Gap
10-THS10 53-THS10 1” 1-1/4” 10-502AH-D 53-502AH-D 1-1/2” 1-1/4”
10-THS20 53-THS20 2” 1-1/4” 10-502AH-E 53-502AH-E 3” 1-1/4”
10-THS22 53-THS22 2” 2”
10-THS30 53-THS30 3” 1-1/4”
10-THS40 53-THS40 4” 1-1/4”
DA Series 360° Swivel Hand Rivet Squeezers
10-THS50 53-THS50 5” 1-1/4”
10-THS60 53-THS60 6” 1-1/4”
3500 Pounds Of
Replacement Yokes Replacement Yokes Squeezing Pressure
Part No. Reach Gap Part No. Reach Gap
THY10 1” 1-1/4” THY30 3” 1-1/4” 10-DA-5

THY101 1” 1” Flush THY35 3-1/2” 1-1/4”


THY15 1-1/2” 1-1/4” THY40 4” 1-1/4”
THY20 2” 1-1/4” THY50 5” 1-1/4”
THY22 2” 2” THY60 6” 1-1/4” Adjustable Ram
THY25 2-7/8” 1-1/4”
Note: Narrow nose available, please inq. • Full 360° yoke can be locked in any position.
• Uses squeezer sets or 3/8”-24 adapter dollie (below).
3 PC Quick-Change Yoke Pin Sets DA Series Squeezer Kit:
• Includes hand rivet squeezer, three universal AN470 sets
Change Yokes Fast
(3/32”, 1/8” & 5/32”), two flush sets & two adapter dollies.
5/32” Capacity (aluminum)
Tool Only Squeezer Kit Reach Gap
10-DA-2 53-DA-2 2-1/2” 1-5/8”
10-DA-5 53-DA-5 6” 1-5/8”

Pull rings allow user to swap out yokes quickly & easily.
C A
For Texas & Tatco (THS) Style Hand Squeezers (above)
Part Number Description B D

96394 3 PC Yoke Pin Set Adapter Dollie:


• Enables use of any of our .187” shank riveting or dimpling sets.
For USATCO (420) Style Hand Squeezers (next page) • 3/8”-24 thread size, includes lock nut.
Part Number Description Part No. ‘A’ Dim ‘B’ Dim ‘C’ Dim ‘D’ Dim
96398 3 PC Yoke Pin Set 27-5-4 .187” 1” 1/2” 7/16”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 53
RIVET SQUEEZERS & ACCESSORIES

USATCO Hand Rivet Squeezers Power Hand Rivet Squeezer


Adjustable Set Our Most Powerful Model
Holder

10-501A

53-420-1A • Deep throat with ample leverage & heat-treated tool steel jaws.
• Takes standard .187” shank rivet sets.
• Takes standard .187” shank rivet sets.
• Includes 3 universal AN470 (3/32”, 1/8” & 5/32”) & 2 flush sets.
Power Hand Squeezer Kit:
Tool With Single Yoke - 1/16” to 5/32” Capacity (aluminum) • Includes power hand rivet squeezer, four universal AN470 sets
Part Number Reach Gap (3/32”, 1/8”, 5/32” & 3/16”) & two flush sets.
53-420-1A 1” 1-1/4” 3/16” Capacity (aluminum)
53-420-2A 2” 1-1/4” Tool Only Squeezer Kit Reach Gap
53-420-3A 3” 1-1/4” 10-501A 53-501A 2-1/2” 1-1/8”
Note: Dimpling capacity is 1/16” to 3/16” in material up to 0.040”.

Tool With Extra Yokes


Part Number Yokes Included
53-420-12A 1” & 2”
53-420-13A 1” & 3”
53-420-23A 2” & 3”
53-420-123A 1”, 2” & 3” For Rivet Gauges & Rivet Cutters See Pages 40-41

Cupped Squeezer Sets

Made In • High alloy steel construction. • Precision ground shanks.


The USA • Faces polished to high luster. • Heat-treated for long wear & tool life.

.187” Shank, 3/8” Dia. .187” Shank, 1/2” Dia. .250” Shank, 5/8” Dia. .312” Shank, 5/8” Dia. .375” Shank, 5/8” Dia.
Part No. Body L Part No. Body L Part No. Body L Part No. Body L Part No. Body L
— 1/8” 26-010 1/8” — 1/8” — 1/8” — 1/8”
26-100 1/4” 26-200 1/4” 26-220 1/4” 26-240 1/4” 26-260 1/4”
26-101 3/8” 26-201 3/8” 26-221 3/8” 26-241 3/8” 26-261 3/8”
26-102 1/2” 26-202 1/2” 26-222 1/2” 26-242 1/2” 26-262 1/2”
26-103 5/8” 26-203 5/8” 26-223 5/8” 26-243 5/8” 26-263 5/8”
26-104 3/4” 26-204 3/4” 26-224 3/4” 26-244 3/4” 26-264 3/4”
Note: Select a set (charts above) & add the desired cupping (chart below). Example: For a .187” shank, 1/2” dia., 1/4” body length set with a 1/8” AN470 cupping, use part no. 26-200-4704.

Cupping Size Round AN430 Button AN435 Flat AN442 Brazier AN455 Mod. Brazier AN456 Universal AN470
1/16” 4302 4352 4422 4552 4562 4702
3/32” 4303 4353 4423 4553 4563 4703
1/8” 4304 4354 4424 4554 4564 4704
5/32” 4305 4355 4425 4555 4565 4705
3/16” 4306 4356 4426 4556 4566 4706
7/32” 4307 4357 4427 4557 4567 4707
1/4” 4308 4358 4428 4558 4568 4708
5/16” 43010 43510 44210 45510 45610 47010
3/8” 43012 43512 44212 45512 45612 47012

54 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET SQUEEZERS & ACCESSORIES

Squeezer Sets For AN450 Tubular Rivets Flush Squeezer Sets


Installed

Tubular Rivet
.187” Shank, 3/8” Dia. .187” Shank, 1/2” Dia.
.187” .250” .312” .375” Body
Part Number Body Length Part Number Body Length
Shank Shank Shank Shank Length
26-110 1/8” 26-210 1/8”
26-200 26-220 26-240 26-260 1/4”
26-110A 3/16” 26-210A 3/16”
26-201 26-221 26-241 26-261 3/8”
26-111 1/4” 26-211 1/4”
26-202 26-222 26-242 26-262 1/2”
26-112 3/8” 26-212 3/8”
26-203 26-223 26-243 26-263 5/8” 26-113 1/2” 26-213 1/2”
26-204 26-224 26-244 26-264 3/4” 26-114 5/8” 26-214 5/8”
Note: Select a set (chart above), add rivet size & type (chart below). Example: For a 26-115 3/4” 26-215 3/4”
.187” shank, 1/4” body length set with a 1/8” rivet size (flaring), use part no. 26-200-4502.
26-116 7/8” 26-216 7/8”
Semi-Tubular AN450 Cupping Sizes 26-117 1” 26-217 1”
Size 1/16” 3/32” 1/8” 5/32” 3/16” 1/4” 5/16”
.250” Shank, 5/8” Dia. .312” Shank, 5/8” Dia.
Flaring 4502 4503 4504 4505 4506 4508 45010
Part Number Body Length Part Number Body Length
Anvil 2 3 4 5 6 8 10
26-230 1/8” 26-250 1/8”
26-230A 3/16” 26-250A 3/16”
Cupped Sq. Sets For BOEING® BACR15FT Type 26-231 1/4” 26-251 1/4”
26-232 3/8” 26-252 3/8”
26-233 1/2” 26-253 1/2”
26-234 5/8” 26-254 5/8”
26-235 3/4” 26-255 3/4”
26-236 7/8” 26-256 7/8”
.187” Shank .250” Shank Body Length
26-237 1” 26-257 1”
26-200 26-220 1/4”
26-201 26-221 3/8” .375” Shank, 3/4” Dia. .375” Shank, 3/4” Dia.
26-202 26-222 1/2” Part Number Body Length Part Number Body Length
26-203 26-223 5/8” 26-270 1/8” 26-274 5/8”
26-204 26-224 3/4” 26-270A 3/16” 26-275 3/4”
Note: Select the size set required (charts above), then add the desired cupping (chart 26-271 1/4” 26-276 7/8”
below). Example: For a .187” shank, 1/4” body length set with a 1/8” BACR15FT cup-
ping, use part number 26-200-4704BAC. 26-272 3/8” 26-277 1”
Modified Universal AN470 Cupping Sizes 26-273 1/2”
3/32” 1/8” 5/32” 3/16”
4703BAC 4704BAC 4705BAC 4706BAC Sleeved & Spring Loaded Flush Squeezer Sets
7/32” 1/4” 9/32” Spring tension holds workpiece
4707BAC 4708BAC 4709BAC steady during rivet installation.

Soft Blank Sets .187” Shank .250” Shank


Part No. I.D. O.D. Part No. I.D. O.D.
• Not heat-treated, easily machinable.
26-1043 3/8” 9/16” 26-1044 3/8” 9/16”
• Retainer spring provided.
26-1045 19/64” 1/2” 26-1046 19/64” 1/2”

.187” Shank .187” Shank


Part Number Body Length Part Number Body Length
Shank Adapters
26-211B 1/4” 26-215B 3/4”
Part Body
Shank Accepts
26-212B 3/8” 26-216B 7/8” Number Length
26-213B 1/2” 26-217B 1” 26-1 1/2” .250” .187”
26-214B 5/8” 26-2 3/8” .312” .187” Includes retainer spring.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 55
RIVET SQUEEZERS & ACCESSORIES

Spacer Shims Rivet Squeezer Set Kits

Used for proper adjustment of squeezer


Hard
set height to accommodate different
Steel
material thickness.

.187” Shank .250” Shank .312” Shank


Part No. Thickness Part No. Thickness Part No. Thickness
27-0 1/64” 27-3 1/32” 27-6 1/32”
27-1 1/32” 27-4 1/16” 27-7 1/16”
27-2 1/16” 27-5 1/8” 27-8 1/8”

Huck & Hi-Shear Squeezer Sets


53-26
Set Assortment Kit Includes:
4 Universal AN470 Sets (1/8” body length: 3/32”, 1/8”, 5/32” &
3/16”), 6 Universal AN470 Sets (1/4” body length: 1/16”, 3/32”,
HS 26-200-4 H 26-205-8
1/8”, 5/32”, 3/16” & 1/4”), 4 Round AN430 Sets (1/16”, 3/32”,
Hi-Shear .187” Shank Huck Lockbolt .187” Shank 1/8” & 5/32”), 1 Flat AN442 Set (1/4” body length: 3/32”), 4
Part Number Rivet Size Part Number Rivet Size Flush Sets with 3/8” Diameter (1 each: 1/8”, 1/4”, 3/8” & 1/2”
HS 26-200-4 1/8” H 26-205-4 1/8” body length), 4 Flush Sets with 1/2” Diameter (1 each: 1/8”,
HS 26-200-5 5/32” H 26-205-5 5/32” 1/4”, 3/8” & 1/2” body length), Soft Blank Set (1/4” body
HS 26-200-6 3/16” H 26-205-6 3/16”
length), Shim Post Holder, 6 Spacer Shims (2 each: 1/64”,
1/32” & 1/16”), Metal Kit Box
HS 26-200-8 1/4” H 26-205-8 1/4”
H 26-205-10 5/16” Part Number Description
53-26 31 PC Set Assortment Kit
Hi-Shear .250” Shank Huck Lockbolt .250” Shank
Part Number Rivet Size Part Number Rivet Size
HS 26-220-4 1/8” — 1/8”
HS 26-220-5 5/32” H 26-225-5 5/32”
HS 26-220-6 3/16” H 26-225-6 3/16”
HS 26-220-8 1/4” H 26-225-8 1/4”
HS 26-220-10 5/16” H 26-225-10 5/16”
HS 26-220-12 3/8” H 26-225-12 3/8”

Adapto® Hand Flaring Kit


53-3456
53-100-1 53-26F
Flush Set Kit Includes:
Ideal For Now 8 Flush Sets with 3/8” Diameter (2 each: 1/8”, 1/4”, 3/8” & 1/2”
Prototype Includes body length), 12 Flush Sets with 1/2” Diameter (1 each: 1/8”,
& Small Riveting 3/16”, 1/4”, 3/8”, 1/2” & 5/8” body length), 3 Soft Blank Sets (1
Runs Block each: 1/4”, 3/8” & 1/2” body length), Shim Post Holder, 7 Spacer
Shims (3 each: 1/64”, 2 each: 1/32” & 1/16”), Metal Kit Box
Part Number Description
53-26F 31 PC Flush Set Kit

• Easy to use, specially designed for semi-tubular rivets. Dimple Die Kit Includes:
• Complete kit includes tool with flaring & oval sets for 1/16” to 4 Dimple Punches (1/4” body length: 3/32”, 1/8”, 5/32” &
3/32”, 1/8” to 5/32” & 3/16” rivets, riveting block & plastic case. 3/16”), 4 Dimple Dies (1/4” body length: 3/32”, 1/8”, 5/32” &
3/16”), Plastic Kit Box
Part Number Description
53-100-1 Complete 13 PC Kit Part Number Description

08-100 Flaring Tool Only 53-3456 9 PC Dimple Die Kit

56 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
RIVET SQUEEZERS & ACCESSORIES

AN426 100° Dimple Punch & Dies ‘Spring Back’ Dimple Die Sets

Form Perfect
100° Dimples

.187” Shank Punch & Die


Part No. Punch Part No. Die Body Length .187” Shank .187” Shank

26-P211 26-D211 1/4” Part Number Rivet Size Part Number Rivet Size
4263PDSB 3/32” 5094PDSB #6
26-P212 26-D212 3/8”
4264PDSB 1/8” 5095PDSB #8
26-P213 26-D213 1/2”
4265PDSB 5/32” 5096PDSB #10
.250” Shank Punch & Die
Part No. Punch Part No. Die Body Length
Cherry® Hollow End E-Z Buck Dies
26-P231 26-D231 1/4”
26-P232 26-D232 3/8”
26-P233 26-D233 1/2” Squeezer Yoke

.312” Shank Punch & Die Cherry Snap Die

Part No. Punch Part No. Die Body Length Head Dimple
26-P251 26-D251 1/4” Hollow End E-Z Buck
26-P252 26-D252 3/8”
26-P253 26-D253 1/2” Composite Material

Cherry Flaring Snap Die


.187” Shank Punch & Die Combos
Part Number Body Length
For Installation Of
53-211 1/4”
Cherry E-Z Buck Rivets
53-212 3/8”
53-213 1/2” These dies should be used with automatic riveting machines or by
a squeezer of sufficient size to provide the upset loads listed below.
.187” Shank Combo Set (3/32”, 1/8”, 5/32” & 3/16”) The snap dies are designed to center the squeezer on the rivet
Part Number Body Length and prevent damage to the structure.
53-3456 1/4”
Acceptable Upset Loads
Note: Select a size punch, die or combo (charts above) & add the rivet size (chart below).
Example: For .187” shank, 1/4” body punch with a 1/8” rivet size, use part no. 26-P211-4264. Rivet Diameter Upset Load +/- 200 lbs

Countersunk AN426 Cupping Sizes 1/8” (-4) 2500 lbs (1134 kgs)

1/16” 3/32” 1/8” 5/32” 3/16” 1/4” 5/32” (-5) 2700 lbs (1225 kgs)

4262 4263 4264 4265 4266 4268 3/16” (-6) 3000 lbs (1361 kgs)
7/32” (-7) 3750 lbs (1701 kgs)

Dimple Punch & Dies For 100° Screws


Cherry Flaring Snap Dies
3/16” Mount Dia. 1/4” Mount Dia. Rivet Diameter
839C1-4 839C10-4 1/8” (-4)
839C1-5 839C10-5 5/32” (-5)
839C1-6 839C10-6 3/16” (-6)
.187” Shank .187” Shank
839C1-7 839C10-7 7/32” (-7)
Part Number Screw Size Part Number Screw Size
53-5094 #6 53-5098 1/4” Cherry Snap Dies
53-5095 #8 53-50910 5/16” 3/16” Mount Dia. 1/4” Mount Dia. Rivet Diameter
53-5096 #10 839B3 839B13 All Sizes

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 57
STATIONARY RIVETERS & DIMPLERS

Hot Ram Coin Dimplers


F.O.B. RONKONKOMA, NY
End Of Stroke Sensor Machine Temperature
(optional in set up) Control (upper / lower)

High Pressure Cylinder


& Low Pressure
Approach Cylinder

Fully
Automatic
Air Coin Pneumatic
Post Controls

Deflection Sensitivity
Adjustment, 0.001”
Increment Adjustment
210W Strap
Die Heaters

110V, 60 Hz Control Panel


(transformer optional)
Rugged, With External Computer
Dependable Programming Port
Machines
Switch Selections:
Switch A
- Hot or Cold
- Cold Only
- Cold with Approach
- Hot with Approach
Switch B
Coining Post For Ram Coin Dimpling
- Hot Only
(removable for radius dimpling)
- Upper Heater
- Lower Heater
- Both Heaters
Built-In Air
Receiver

Strap Die Heaters Export Crate


Included Included

Set holder plunger stroke:


- Max. force at 90 PSI: 24,000 lbs.
- Max. set holder travel: 1-3/4”
Foot Control With
- Part of stroke at max. force: final 3/16”
Safety Guard 39-450EA-36 HOT

• New automatic electronic controls, controller uses preset ranges.


• Foot control with guard, parts list & instruction manual included.
Note: Subject to availability. Tooling not included. Also available in 220V, 50 Hz (please inquire).
Heat Controller Dwell Timer Voltage Approximate
Part Number Reach Gap
Temp. Range Range (input) Shipping Weight
39-450EA-24 HOT 24” (61 cm) 8” 0 to 30 2200 lbs (998 kgs)
0 to 800° 110V, 60 Hz
39-450EA-36 HOT 36” (91 cm) (20.3 cm) Seconds 3200 lbs (1452 kgs)

58 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
STATIONARY RIVETERS & DIMPLERS

Cold Riveter-Dimplers Rebuilt Heavy-Duty Riveters


F.O.B. RONKONKOMA, NY F.O.B. RONKONKOMA, NY

Adjustable
Spindle

39-450-24

Bench Or
Pedestal
Models

12,000 LBS
Maximum Force
20,000 LBS
Maximum Force

Adjustable
Operating Speed
39-450EA-36 COLD Foot Control • Rolling cam & wedge assembly multiplies piston compressive force.
Included • Short stroke adjustment for varied starting positions & fast operation.
An excellent riveting platform, includes foot control with guard. • Includes foot control with guard, uses 0.312” shank sets.
Note: Subject to availability. Tooling not included. Note: Subject to availability. Tooling not included.

3/8” Mild Steel & Aluminum Capacity Bench Models - 7/32” Mild Steel & 1/4” Aluminum Capacity
Part Number Reach Part Number Reach
39-450EA-24 COLD 24” (61 cm) 39-450-12 12” (30.5 cm)
39-450EA-36 COLD 36” (91 cm) 39-450-18 18” (45.7 cm)

End Plate & Control Upgrade Pedestal Models - 7/32” Mild Steel & 1/4” Aluminum Capacity
Part Number Reach
Eliminate Air 39-450-24 24” (61 cm)
Leaks & Erratic Better Control
Operation In Forward 39-450-36 36” (91 cm)

& Reverse
Strap Die Heaters
• Designed for continuous
operation at 750°F or less.
• Includes thermocouple, flexible 38-1920B15

cable & quick disconnect plugs.


USATCO exclusive developed Note: For 39-450EA models (see previous page), ZT1807, ZT1812, ZT2418, ZT2427.
especially for older CP450 machines.
210 Watts, 110V AC Input - Cannon Connector
Part Number For Use With Part Number Style
27-98611 Type D Models 38-1920B15 Offset
27-98711 Type EA Models 38-1921B15 Straight

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 59
STATIONARY RIVETERS & DIMPLERS

Heavy-Duty Bench/Pedestal Mount Riveters USATCO Bench/Pedestal Mount Riveters


F.O.B. RONKONKOMA, NY

Compact & Virtually


Maintenance Free CE Approved
& Certified

8000CSA-12-1/2

Includes Foot
Control

One Year
Factory
Warranty 34-720CBR2

• 9/16” maximum stroke, uses 0.187” shank sets.


• USATCO can fabricate other yoke styles, please inquire.
3/16” Aluminum Capacity
Part Number Gap Reach
34-720CBR1 3-1/2” 4-1/2” (11.4 cm)
34-720CBR2 3-1/2” 10” (25.4 cm)
34-720CBR3 4” 12” (30.5 cm)
34-720CBR12-S 4” 13-1/2” (34.3 cm)
Note: Tooling not included. See next page for optional 37-15 pedestal (not shown).

Rivet Set Adapters

D A B
37-15 Pedestal

• Heavy-duty riveter designed to tackle the largest riveting jobs. C


• Included foot control allows for easy hands-free operation. For adapting squeezer type rivet sets to hot & cold riveter-dimplers.
• Can be bench or pedestal mounted (not included).
Part Internal Outer Nose Shank
1/4” Steel & 5/16” Aluminum Capacity Number Dia. (‘A’) Dia. (‘B’) Length (‘C’) Dia. (‘D’)

Part Number Reach Gap Shipping Weight 07-81392 3/16” 7/16” 1-7/8” 5/8”

8000CSA-9-1/2 9-1/2” 3-1/2” 178 lbs (81 kgs) 07-81393 1/4” 9/16” 1-7/8” 5/8”

8000CSA-12-1/2 12-1/2” 3-1/2” 221 lbs (100 kgs) 07-82189 5/16” 21/32” 1-7/8” 5/8”

8000CSA-24 24” 4-1/2” 681 lbs (309 kgs) 07-82190 3/8” 3/4” 1-7/8” 5/8”

Note: 37-15 pedestal shown not included, see next page for more info.
Flush Sets
Dimpler Pressure Pad Dollies
Used on all hot & A
cold riveter-dimplers.
B
Spring loaded sleeve presses sheets together before rivet is driven. Part Number ‘A’ Diameter ‘B’ Nose Length
Part Number Face Diameter Shank Diameter 07-81391 23/64” 2-1/4”
07-78691 3/8” 07-81390 31/64” 2-1/4”
5/8”
07-78692 1/2” 07-82389 39/64” 2-1/4”

60 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
STATIONARY RIVETERS & DIMPLERS, USATCO CUSTOM KITS

Hot Dimpler Punch & Dies Pedestal Unit

Sturdy
Angle Iron
Construction
26-1853-1/8 26-1855-1/8
Fits All CP
For AN426 100° rivets in pilot drill & dimple type operations. Type Pedestal
3/8” Shank
Riveters
Punch Die Size
26-1855-3/32 26-1853-3/32 3/32”
26-1855-1/8 26-1853-1/8 1/8”
26-1855-5/32 26-1853-5/32 5/32”
26-1855-3/16 26-1853-3/16 3/16”
Part Number Overall Height Weight
26-1855-1/4* 26-1853-1/4 1/4”
37-15 27-1/2” (70 cm) 54 lbs (24.5 kgs)
* Standard long flanged.

USATCO Homebuilder’s Basic Tool Kit


Great Starter Set For Building Or
Repairing Your Own Aircraft
Part Number Description
53-455 Complete 492 PC Kit

Tools Included
Part Number Pcs. Description
07-10-4703 1
Rivet Set
07-10-4704 1
3-1/2” O.A.L.
07-10-4705 1
07-10-500 1 Flush Rivet Set
07-1000 1 No-Mar Rivet Set
07-12-500 1 Flush Rivet Set
07-170 1 Mushroom Rivet Set
08-692 1
08-669 1
Bucking Bar
08-638 1
08-670 1
Tools Included Tools Included 09-140 1 Power Regulator
Part Number Pcs. Description Part Number Pcs. Description 09-RB-2 1 Beehive Retainer Spring
02-305-3 1 02-R10B-5/32 2 Jobber’s Length Drill 09-RH-2 1 Handi Retainer Spring
02-305-4 1 04-1120 1 Fluting Plier 17-3XSP 1 Rivet Gun
02-305-5 1 04-17 1 Rivet Cutter 18-DS-21 1
Pilot Countersink
02-306-21 1 04-44 1 Hand Seamer 18-DS-30 1 Drill Stop
02-306-30 1 04-62 1 Cleco Plier 18-DS-40 1
02-306-40 1 04-K380 1 Auto Deburr Tool 53-70453 3pc Aviation Snip Set
02-441 1 Countersink Cage 04-M-3/32 150 62-54406 1 Plastic Tool Box
‘M’ Type
02-R10B-3/32 2 04-M-1/8 150 75-282-0 1 Aviation Maint. Handbook
Jobber’s Length Drill Sheet Metal Fastener
02-R10B-1/8 2 04-M-3/16 150 JAT-600 1 3/8” Reversible Air Drill

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 61
USATCO CUSTOM KITS

USATCO Professional Rivet Gun Kits

Our #1 Selling Kit


• Virtually all the tools you need for riveting, in handy kit form.
• For pro sheet metal mechanics, serious home builders and students.
Sturdy Molded Plastic Case
Complete Kit
Part Number Rivet Gun Included Shank
53-RGK 17-3XSP .401
53-RGK1 17-4XSP .401
53-RGK2 17-2XSP .401
53-SGK* 17-7XBSP .498
53-TGK* 17-5XBSP .498
* Kits 53-SGK & 53-TGK come packed in sturdy plastic toolbox.

Tools Included (.401 Shank Kits) Tools Included (.498 Shank Kits)
Part Number Description Part Number Description
07-10-4703 3/32” Universal AN470 Rivet Set, 3-1/2” Overall Length 07-30-4703 3/32” Universal AN470 Rivet Set, 3-1/2” Overall Length
07-10-4704 1/8” Universal AN470 Rivet Set, 3-1/2” Overall Length 07-30-4704 1/8” Universal AN470 Rivet Set, 3-1/2” Overall Length
07-10-4705 5/32” Universal AN470 Rivet Set, 3-1/2” Overall Length 07-30-4705 5/32” Universal AN470 Rivet Set, 3-1/2” Overall Length
07-10-4706 3/16” Universal AN470 Rivet Set, 3-1/2” Overall Length 07-30-4706 3/16” Universal AN470 Rivet Set, 3-1/2” Overall Length
07-11-4703 3/32” Universal AN470 Rivet Set, 5-1/2” Overall Length 07-31-4703 3/32” Universal AN470 Rivet Set, 5-1/2” Overall Length
07-11-4704 1/8” Universal AN470 Rivet Set, 5-1/2” Overall Length 07-31-4704 1/8” Universal AN470 Rivet Set, 5-1/2” Overall Length
07-11-4705 5/32” Universal AN470 Rivet Set, 5-1/2” Overall Length 07-31-4705 5/32” Universal AN470 Rivet Set, 5-1/2” Overall Length
07-11-4706 3/16” Universal AN470 Rivet Set, 5-1/2” Overall Length 07-31-4706 3/16” Universal AN470 Rivet Set, 5-1/2” Overall Length
07-140 Offset Flush Mushroom Set, 3-1/2” Overall Length 07-160 Offset Flush Mushroom Set, 3-1/2” Overall Length
07-170 Flush Mushroom Rivet Set with Guard, 2-1/4” Overall Length 07-173 Flush Mushroom Rivet Set with Guard, 2-1/4” Overall Length
07-20-4703 3/32” Universal AN470 Offset Rivet Set, 3-1/2” Overall Length 07-40-4703 3/32” Universal AN470 Offset Rivet Set, 3-1/2” Overall Length
07-20-4704 1/8” Universal AN470 Offset Rivet Set, 3-1/2” Overall Length 07-40-4704 1/8” Universal AN470 Offset Rivet Set, 3-1/2” Overall Length
07-20-4705 5/32” Universal AN470 Offset Rivet Set, 3-1/2” Overall Length 07-40-4705 5/32” Universal AN470 Offset Rivet Set, 3-1/2” Overall Length
07-92 Flush Mushroom Rivet Set, 5-1/2” Overall Length 07-102 Flush Mushroom Rivet Set, 5-1/2” Overall Length
08-111 Bucking Bar (see page 42) 08-111 Bucking Bar (see page 42)
08-112 Bucking Bar (see page 42) 08-112 Bucking Bar (see page 42)
08-669 Bucking Bar (see page 43) 08-669 Bucking Bar (see page 43)
08-670 Bucking Bar (see page 43) 08-670 Bucking Bar (see page 43)
09-140 Power Regulator 09-140 Power Regulator
09-RB-2 Beehive Retainer Spring 09-RB-4 Beehive Retainer Spring
09-RH-2 Handi Retainer Spring 09-RH-4 Handi Retainer Spring
17-_____ Rivet Gun (2X, 3X or 4X, see chart above) 17-_____ Rivet Gun (5X or 7X, see chart above)
62-14 Molded Plastic Carrying case 62-54404 Plastic Tool Box

62 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
USATCO CUSTOM KITS

USATCO Professional Aero Sheet Metal & Riveting Tool Kit

Priced To Save You Money


• Comprehensive 367 piece kit.
• Includes 3-drawer rolling cabinet (below).

Part Number Description


53-425 Complete 367 PC Kit

Tools Included Tools Included Tools Included


Part Number Pcs. Description Part Number Pcs. Description Part Number Pcs. Description
20-128-4 1 Snake Drill Attachment 04-44 1 Hand Seamer 32-290 1 Flat File
02-306-21 1 07-10-4703 1 32-311 1 Half Round File
02-306-30 1 Pilot Countersink 07-10-4704 1 Rivet Set 32-397 1 Round File
02-306-40 1 07-10-4705 1 3-1/2” O.A.L. 32-261 1 Aluminum Flat File
02-501-6-10 2 07-10-4706 1 43-025 1
02-501-6-21 2 6” Aircraft 07-10-500 1 Flush Rivet Set (3-1/2”) 43-032 1 Aircraft Safety Wire
02-501-6-30 2 Extension Drills 07-11-4704 1 43-041 1
Rivet Set
02-501-6-40 2 07-11-4705 1 44-06721 1
5-1/2” O.A.L.
02-501-12-10 2 07-11-4706 1 44-06741 1
Wire Rivet Hole Brush
02-501-12-21 2 12” Aircraft 07-11-500 1 Flush Rivet Set (5-1/2”) 44-06761 1
02-501-12-30 2 Extension Drills 07-170 1 Mushroom Set w/Guard 44-06781 1
02-501-12-40 2 07-20-4703 1 46-231-1 1
02-A800-4 1 Rivet Shaver Cutter 07-20-4704 1 Offset Rivet Set 46-231-2 1
Strap Duplicator
02-C1-H 60pc Drill Set 07-20-4705 1 3-1/2” O.A.L. 46-231-3 1
04-17 1 Rivet Cutter 07-20-4706 1 46-231-5 1
04-134SR 1 Safety Wire Twister 07-20-500 1 Offset Flush Set (3-1/2”) 53-211-4263 2pc
04-20SL 1 Offset Hand Snip (left) 07-92 1 Mushroom Set (5-1/2”) 53-211-4264 2pc Rivet Squeezer
04-20SR 1 Offset Hand Snip (right) 08-111 1 53-211-4265 2pc Punch & Die Set
04-22022 6pc Multi-Burr & Blades 08-604A 1 53-211-4266 2pc
Bucking Bar
04-4P3 1 Camloc Plier 08-669 1 53-2962 4pc Thd. Shank Drill Set
04-62 1 Cleco Plier 08-670 1 53-420-2A 6pc 2” Hand Riv. Squeezer Kit
04-EL-1/2-1 6 Side Grip 09-140 1 Power Regulator 53-441 5pc Countersink Kit
04-EL-3/4-1 6 Sheet Metal Fastener 09-RB-2 1 Beehive Retainer Spring 53-90131 6pc Rivet Punch Out Kit
04-M-3/32 50 09-RH-2 1 Handi Retainer Spring 53-FHPS 4pc File Handle Set
04-M-1/8 50 ‘M’ Type 15-1580 1 Junior Air Vac 62-54407 1 Metal Kit Box
04-M-5/32 20 Sheet Metal Fastener 17-3XSP 1 Rivet Gun 62-70433 1 Metal Rolling Cabinet
04-M-3/16 20 18-DS-10 1 75-282-0 1 Aviation Maint. Handbook
04-MHD-3/32 6 18-DS-21 1 90397 2pc Utility Cut-Off Tool
Drill Stop
04-MHD-1/8 12 ‘MHD’ Type 18-DS-30 1 JAT-600 1 3/8” Reversible Air Drill
04-MHD-5/32 12 Sheet Metal Fastener 18-DS-40 1 SRS10P21-8 1 Rivet Shaver
04-MHD-3/16 6 20-127-4 1 Angle Drill Attachment

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 63
USATCO CUSTOM KITS

USATCO Student’s Sheet Metal Tool Kit


Part Number Description Perfect For First Time Projects
53-426 Complete 69 PC Kit

Tools Included Tools Included


Part Number Pcs. Description Part Number Pcs. Description
02-306-21 1 07-10-4705 1 Rivet Set
02-306-30 1 Pilot Countersink 07-10-4706 1 3-1/2” O.A.L.
02-306-40 1 07-10-500 1 Flush Rivet Set
02-441 1 Countersink Cage 07-170 1 Mushroom Rivet Set
02-R18C-10 2 08-670 1
Bucking Bar
02-R18C-21 2 Cobalt Jobber’s 08-751 1
02-R18C-30 2 Drill Bits 09-140 1 Power Regulator
02-R18C-40 2 09-RB-2 1 Beehive Ret. Spring
04-17 1 Rivet Cutter 09-RH-2 1 Handi Ret. Spring
04-62 1 Cleco Plier 17-3XSP 1 Rivet Gun
04-M-3/32 10 20-127-4 1 Ang. Drill Attachment
04-M-1/8 10 ‘M’ Type Sheet 53-2962 4pc Thd. Shank Drill Set
04-M-5/32 10 Metal Fastener 62-54406 1 Plastic Kit Box
04-M-3/16 5 75-282-0 1 Av. Maint. Handbook
07-10-4703 1 Rivet Set JAT-600 1 3/8” Rev. Air Drill
07-10-4704 1 3-1/2” O.A.L.

USATCO RV Tool Kit


• 548 piece kit includes the primary tooling for starting first time projects.
• Kit box with non-marring plastic shell with all steel full-extension drawers.
• Lockable lid (lock not included) with sturdy metal latches & piano hinge.
Part Number Description
53-RV Complete 548 PC Kit

Tools Included Tools Included


Part Number Pcs. Description Part Number Pcs. Description
02-306-30 1 07-140 1 Offset Mushroom Set
Pilot Countersink
02-306-40 1 07-170 1 Mushroom Rivet Set
02-441 1 Countersink Cage 07-20-4703 1
02-R18C-10 2 07-20-4704 1 Offset Rivet Set
02-R18C-21 2 07-20-4705 1 3-1/2” O.A.L.
Cobalt Jobber’s
02-R18C-30 2 Drill Bits 07-20-4706 1
02-R18C-40 2 08-112 1
04-1120 1 Fluting Plier 08-638 1
Bucking Bar
04-17 1 Rivet Cutter 08-647 1
04-22022 6pc Multi-Burr & Blades 08-670 1
04-62 1 Cleco Plier 09-140 1 Power Regulator
04-44 1 Hand Seamer 09-RB-2 1 Beehive Ret. Spring
04-M-1/8 175 ‘M’ Type Sheet 09-RH-2 1 Handi Ret. Spring
04-M-3/32 325 Metal Fastener 2” Hand Rivet
53-420-2A 6pc
Squeezer Kit
07-10-4703 1
17-3XSP 1 Rivet Gun
07-10-4704 1 Rivet Set
3-1/2” O.A.L. 62-54405 1 Metal Drawer Kit Box
07-10-4705 1
JAT-600 1 3/8” Rev. Air Drill
07-10-4706 1
07-1000 1 No-Mar Rivet Set

64 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
USATCO CUSTOM KITS

USATCO Rivet Squeezer Tool Kit


Squeezer set kit includes assorted cupped & flush sets,
soft blanks, spacer shims & organized metal kit box.
Part Number Description
53-71021 Complete 38 PC Kit

Tools Included
Part No. Pcs. Description
34-214C 1 C-Yoke Rivet Squeezer
96396 2pc Quick Change Yoke Pin Set
53-26 31pc Rivet Squeezer Set Kit
38-539-2A 1 Set Holder
62-54404 1 Plastic Tool Box
64-C200 1 2” Reach C-Yoke
64-C300 1 3” Reach C-Yoke A Practical & Economical 38 Piece Kit

USATCO Air Hydraulic Blind Rivet Installation Tool Kit


4000 Pounds Of Pulling Force
• Lightweight & compact size allows for use in limited access areas.
• Installs all CherryMAX and Huck-Clinch thru 1/4”.
Includes:
Riveter, 3 Pulling Heads (CherryMAX extended straight, offset & right angle),
7 Nosepieces (1/8” & 1/4”, 5/32”-3/16” CherryMAX, 3/32” Nut Plate, 3/16” &
1/4” Monobolt, 1/4” Split Rivet), Adapter Sleeve, Adapter Puller Assembly,
Jaws (3 piece), Swivel Air Line Connector & Metal Carrying Case.

Part Number Case Dimensions Weight


PT-100-MIL-5 9-1/4” x 6-1/2” x 2-1/2” 8.0 lbs (3.6 kgs)

USATCO Combination Blind Rivet, Blind Bolt & Blind Nut Installation Tool Kit

Ideal For Field Maintenance, Modification


& Industrial Sheet Metal Applications
• This kit provides hand mechanical, hand hydraulic, air hydraulic
& cordless blind riveters all in one convenient carrying case.
• Installs all CherryMAX thru 1/4” and most blind bolts thru 3/16”.
• This versatile 78 PC kit has been approved for use in the U.S.
Army’s Standard Automotive Tool Set (“SATS”) and is currently
being used by all U.S. Military service branches.
Installs single action aerospace blind rivets thru 3/16” O.S. diameter and industrial blind
rivets thru 1/4” diameter. Pull-up studs and driving anvils for UNC, UNF, and metric
threads are also included to permit installation of blind rivet nuts and inserts from 6-32
thru 3/8”-16 and 5 thru 10 mm. The kit also includes special right angle, offset and
extended straight pulling heads for all CherryMax, Huck Clinch, and Allmax blind rivets
(M7885/NAS9300) in sizes thru 3/16” oversize, as well as an adapter for use with the
MS20600 series self-plugging and NAS1400A rivet side ejection straight, offset, and
right angle pulling heads (not included in this kit) for sizes 3/32” thru 3/16” diameter. The
kit also includes the pull-up studs and driving anvils used in conjunction with the hand
hydraulic combination riveter/nutsetter, which allows installation of blind nuts
(NAS1329/30, MS27130/31) and AVK, TSN and Nutsert style inserts.

Part Number Case Dimensions Weight


D-9000-MIL-2 19-1/4” x 14-3/4” x 4-5/8” 28.5 lbs (12.9 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 65
USATCO CUSTOM KITS

USATCO Homebuilder’s Tool Kit

• Comprehensive 655 piece kit, priced to save you money. Part Number Description
• Includes stainless steel hand rivet squeezer. 53-665SK Complete 655 PC Kit

Tools Included Tools Included


Part Number Pcs. Description Part Number Pcs. Description
02-306-10 1 07-10-4703 1
02-306-21 1 07-10-4704 1
Pilot Countersink Rivet Set, 3-1/2” O.A.L.
02-306-30 1 07-10-4705 1
02-306-40 1 07-10-4706 1
02-441 1 Countersink Cage 07-170 1 Mushroom Rivet Set
02-501-6-10 2 08-112 1
02-501-6-21 2 08-638 1
6” Aircraft Extension Drill Bucking Bar
02-501-6-30 2 08-692 1
02-501-6-40 2 08-694 1
02-R18C-10 3 09-140 1 Power Regulator
02-R18C-21 3 09-RB-2 1 Beehive Retainer Spring
Cobalt Jobber’s Length Drill
02-R18C-30 12 09-RH-2 1 Handi Retainer Spring
02-R18C-40 12 10-THS20 1 Stainless Steel Hand Squeezer
04-17 1 Rivet Cutter 17-3XSP 1 Rivet Gun
04-22022 6 Multi-Burr & Blades 26-110 1
04-62 1 Cleco Plier 26-112 1 Flush Squeezer Set
04-EL-1/2-1 5 26-210 2
Side Grip Sheet Metal Fastener
04-EL-1/2-1/2 5 26-200-4703 1
04-M-1/8 170 26-200-4704 1 Squeezer Set
04-M-3/16 30 26-200-4705 1
‘M’ Type Sheet Metal Fastener
04-M-3/32 330 62-12 1 Plastic Squeezer Set Kit Box
04-M-5/32 30 62-54405 1 Metal Drawer Plastic Kit Box
04-W-1 10 No-Mar Cam Fastener CP7300 1 CP Mini Air Drill

66 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
USATCO CUSTOM KITS

USATCO Glastar® Sheet Metal Tool Kit

• Comprehensive 573 piece kit, priced to save you money. Part Number Description
• Includes Stoddard-Hamilton® recommended Glastar sheet metal tools*. 53-GLASTAR Complete 573 PC Kit

* These are just the sheet metal tools for the wing & tail components, you will also need other tools for the fiberglass construction part of the kit.

Tools Included Tools Included


Part Number Pcs. Description Part Number Pcs. Description
02-2962-21 1 04-M-1/8 150
02-2962-30 1 Threaded Shank Drills 04-M-3/16 25 ‘M’ Type Sheet Metal Fastener
02-2962-40 1 04-M-3/32 250
02-306-10 1 07-10-4703 1
02-306-21 1 07-10-4704 1 Rivet Set, 3-1/2” O.A.L.
Pilot Countersink
02-306-30 1 07-10-4706 1
02-306-40 1 07-170 1 Mushroom Rivet Set
02-306-30-120 1 Pilot Countersink 120° 08-638 1
02-441 1 Countersink Cage 08-647 1
Bucking Bar
02-501-6-21 3 08-721 1
02-501-6-30 3 6” Aircraft Extension Drill 08-760B-2 1
02-501-6-40 3 09-140 1 Power Regulator
02-C1-H 60pc Drill Set (number sizes) 09-RB-2 1 Beehive Retainer Spring
02-R10B-1/16 3 09-RH-2 1 Handi Retainer Spring
02-R10B-1/4 3 Jobber’s Length Drill 10-37001 1 360° POP Riveter
02-R10B-11/64 3 1245 1 12” Flex Ruler
04-200 1 Chip Chaser 17-3XSP 1 Rivet Gun
04-20SL 1 Offset Snip (left) 20-127-4S 1 90° Angle Drill Attachment
04-20SR 1 Offset Snip (right) 53-211-4263 2pc
Rivet Squeezer Punch & Die Set
04-22022 6pc Multi-Burr & Blades 53-211-4264 2pc
04-3090-1/2 2 Spring Tension Clamp 53-420-2A 6pc 2” Hand Rivet Squeezer Kit
04-62 1 Cleco Plier 61-860 1 Center Punch & Scribe
04-EL-1/2-1/2 10 62-54405 1 Plastic Tool Box
Side Grip Sheet Metal Fastener
04-EL-3/4-1/2 10 JAT-600 1 3/8” Reversible Air Drill
04-K380 1 Deburring Tool

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 67
USATCO CUSTOM KITS

USATCO Deluxe Student’s Tool Kit


A Great Starter Kit,
Compact & Portable
• High quality tools will provide
years of service.
• Features our heavy-duty
mechanics canvas tool bag.
Part Number Description
53-DSK Complete 77 PC Kit

Tools Included Tools Included Tools Included


Part Number Pcs. Description Part Number Pcs. Description Part Number Pcs. Description
02-R10A-3/32 3 04-M-5/32 10 ‘M’ Type Fastener 07-10-4705 1
Rivet Set, 3-1/2”
02-R10A-1/8 3 02-441 1 Countersink Cage 07-10-4706 1
02-R10A-5/32 3 Jobber’s Length Drill 04-501 1 Rivet Cutter 07-170 1 Mushroom Set w/ Guard
02-R10A-3/16 3 04-62 1 Cleco Plier 18-DS-10 1
02-R10A-1/4 3 08-670 1 Bucking Bar 18-DS-21 1
Drill Stop
02-306-21 1 09-140 1 Power Regulator 18-DS-30 1
02-306-30 1 Integral Pilot Cutter 09-RB-2 1 Beehive Retainer Spring 18-DS-40 1
02-306-40 1 09-RH-2 1 Handi Retainer Spring 62-279 1 Canvas Tool Bag
04-M-1/8 10 17-3XSP 1 Rivet Gun JAT-600 1 3/8” Reversible Air Drill
04-M-3/16 10 ‘M’ Type Fastener 07-10-4703 1
Rivet Set, 3-1/2”
04-M-3/32 10 07-10-4704 1

USATCO Pro Composite Tool Kit


Equipped with the tools necessary Part Number Description
for major composite repair. 53-70458 Complete 236 PC Kit

Tools Included Tools Included


Part Number Pcs. Description Part Number Pcs. Description
02-1541-1/4 1 49-MHS1-1/2 1
Diamond Hole Saw
02-1547-1/4 1 Solid Carbide Router 49-MHS2 1
Bits With Assorted
02-1547A-1/4 1 Profiles 49-NA-01 1 Hole Saw Arbor
02-1547B-1/4 1 49-R3F 1 Diamond Router Bit
02-305-4C 1 55417 10 Coarse Prep Disc
02-305-5C 1 Carbide Tip 55418 10 Medium Prep Disc
02-305-6C 1 Countersink Cutter 55419 10 Fine Prep Disc
02-305-8C 1 65001 153pc Sanding Disc Kit
02-551 1 Countersink Cage 705-PCD130 1 Diamond Countersink
04-330 1 Kevlar Hand Shears 755-3 1 5/32” Pilot
10-099 1 6” Utility Knife 755-5 1 3/16” Pilot
120625 3 Cut-Off Disc 755-7 1 7/32” Pilot
12L2500-01RT 1 Router 755-8 1 1/4” Pilot
12LF281-36 1 Right Angle Grinder 90272 1 3-Way Manifold
1450CA 3pc Mandrel Set 90460 1 Safety Goggles
14-2577 1 Router Base DSRO-01-25HL 1 Vac. Orbital Sander
15-A1080 1 Air Vac SDK-15 15pc Sanding Drum Kit
40547 1 Honeycomb Cutter SDR6P26N3 1 3/8” Capacity Drill
407105 1 Respirator 62-54406 1 Plastic Tool Box
49-MHS1 1 Diamond Hole Saw Note: Tooling not shown in product image, please refer to charts for complete breakdown.

68 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SHEET METAL FORMING EQUIPMENT

Heavy-Duty Bending Brakes Economy Bending Brakes

Machined
Bending Edge Made In
1824
The USA
18B

Rugged All Steel


• Ideal for production runs etc. - one year limited warranty.
Construction • Mounting holes in base for stationary or portable applications.
Part Capacity Maximum Shipping
• Unit will also bend 12 gauge in narrower widths. Number (aluminum) Bend Length Weight
• Maximum 2000 lbs hold down force. 18B 16 ga 18” 3.5 lbs (1.6 kgs)
• Maximum 40” width stock with 2-1/2” throat depth. 30B 16 ga 30” 11 lbs (5 kgs)
18 Gauge Capacity Bending Brake
Part Maximum Minimum Shipping Tennsmith® Bench Brakes
Number Bend Length* Reverse Bend Weight
F.O.B. FACTORY
1824 24” 5/8” 50 lbs (23 kgs)
1840 40” 5/8” 90 lbs (41 kgs)
* With unlimited throat.

Floor Stands
Part Number Shipping Weight
HBU48-12
1824S 40 lbs (18 kgs)
Made In
1840S 50 lbs (23 kgs)
The USA

Light Duty Bench Brake


F.O.B. FACTORY

Welded Steel Plate Construction


• Heavy truss rods & braces provide strength & rigidity.
• Roller type thrust bearing to prevent upper leaf creep.
• For light forming jobs - • Dual position apron angle with removable apron insert.
ideal for small, precise
12 Gauge Capacity Bench Brake
box & pan work.
Part Maximum Minimum Shipping
• 135° maximum bending
Number Bend Length Reverse Bend Weight
angle & 3” maximum
HBU48-12* 48-1/4” 1/4” 1,330 lbs (603 kgs)
box depth.
16 Gauge Capacity Bench Brakes***
Part Maximum Minimum Shipping
Number Bend Length Reverse Bend Weight
HBU48-16* 48-1/4” 1/4” 495 lbs (225 kgs)

16 Gauge Capacity Bending Brake HBS48-16 48-1/4” 1/4” 460 lbs (209 kgs)

Part Maximum Minimum Shipping


22 Gauge Capacity Bench Brakes***
Number Bend Length Reverse Bend Weight
Part Maximum Minimum Shipping
PX24 24” 1/4” 270 lbs (122 kgs)
Number Bend Length Reverse Bend Weight

Floor Stand U48-22** 48-1/4” 5/16” 280 lbs (127 kgs)

Part Number Shipping Weight S48-22 48-1/4” 5/16” 220 lbs (100 kgs)
* With 4” max. box depth. ** With 3” max. box depth.
37-PX24 160 lbs (73 kgs)
*** Optional floor stands available, please inquire.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 69
SHEET METAL FORMING EQUIPMENT

Tennsmith® Heavy-Duty Bench Brakes Jet® Slip Rolls


F.O.B. FACTORY F.O.B. FACTORY
Made In The USA Quality Import

SR2024

HB97-16

• Suitable for many industrial, educational & vocational shop uses.


• Precision tuned carbon steel rolls are ground & polished.
Welded Steel Plate Construction
• Dual position apron angle with removable apron insert.
• Large roll adjusting screws & front mounted handle.
• Heavy truss rods & braces provide strength & rigidity. Note: Optional floor stands available, please inquire.
• Roller type thrust bearing to prevent upper leaf creep. Note: Includes 3/16”, 1/4” & 5/16” wire grooves (except SR1650: 1/4”, 5/16” & 3/8”).

• Dual position apron angle with removable apron insert. 20 Gauge Mild Steel Capacity - 2” Roll Diameter
• Heavy counterweights & apron stop rod. Part Maximum Minimum Shipping
Number Form Length Form Radius Weight
16 Gauge Mild Steel Capacity Bench Brakes
SR2024 24” 1” 216 lbs (98 kgs)
Part Maximum Minimum Shipping
Number Bend Length Reverse Bend Weight
22 Gauge Mild Steel Capacity - 2” Roll Diameter
HB97-16 97” 1/4” 1675 lbs (760 kgs)
Part Maximum Minimum Shipping
HB121-16 121” 1/4” 2875 lbs (1304 kgs) Number Form Length Form Radius Weight
SR2236 36” 1” 256 lbs (116 kgs)
18 Gauge Mild Steel Capacity Bench Brakes
Part Maximum Minimum Shipping 16 Gauge Mild Steel Capacity - 3” Roll Diameter
Number Bend Length Reverse Bend Weight
Part Maximum Minimum Shipping
HB97-18 97” 1/4” 1385 lbs (628 kgs) Number Form Length Form Radius Weight
HB121-18 121” 1/4” 2300 lbs (1043 kgs) SR1650 50” 2” 573 lbs (260 kgs)

Tennsmith® Slip Rolls


F.O.B. FACTORY Note: Shown with optional stand (stands available, please inquire).
Note: Includes 3/16”, 1/4” & 5/16” wire grooves (except SR48: 3/8”, 1/2” & 5/8”).

20 Gauge Mild Steel Capacity - 2” Roll Diameter


SR24 Part Maximum Minimum Shipping
Number Form Length Form Radius Weight
SR24 24” 1” 190 lbs (86 kgs)

An Affordable 22 Gauge Mild Steel Capacity - 2” Roll Diameter


Heavy-Duty Part Maximum Minimum Shipping
Production Tool Number Form Length Form Radius Weight
SR36 36” 1” 250 lbs (113 kgs)

24 Gauge Mild Steel Capacity - 2” Roll Diameter


Part Maximum Minimum Shipping
Number Form Length Form Radius Weight
Made In SR42 42” 1” 270 lbs (122 kgs)
The USA
16 Gauge Mild Steel Capacity - 3” Roll Diameter
• Three full length rear starting grooves are standard. Part Maximum Minimum Shipping
• Front mounted handle to lift upper roll for material removal. Number Form Length Form Radius Weight
• Oilite bearings eliminate the need for lubrication. SR48 48” 1-1/2” 1100 lbs (500 kgs)

70 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SHEET METAL FORMING EQUIPMENT

Tennsmith® Squaring Shears Jet® Foot Shear


F.O.B. FACTORY F.O.B. FACTORY

1652

Made In
The USA

52
Quality
High-Carbon High-
Import NE
W
Chromium Blades
• Comes standard with tool steel blades & front arm extensions. • Shear comes standard with hardened stanless steel blades.
• Units also shear plastic, lead, zinc aluminum, brass & copper. • High quality cast-iron grade frame to eliminate deflection
Foot Powered across the blade-span and blade frame work.
• Includes protractor & graduated slide gauges, front squaring arm. • Four-way upper and two-way lower blades for longer life.
16 Gauge Mild Steel Capacity (20 gauge stainless) • Micro adjustment rear depth gauges for precise measurements.
Part Maximum Gauge Ranges Shipping 16 Gauge Mild Steel Capacity
Number Cut Length (back / front) Weight Part Maximum Gauge Ranges Shipping
36 37” 30” / 37” 700 lbs (318 kgs) Number Cut Length (back / front) Weight
52 52-1/4” 30” / 37” 950 lbs (431 kgs) 1652 52” 28” / 22” 1220 lbs (554 kgs)

Jet® Shear, Brake & Roll Combo


F.O.B. FACTORY
Quality Import

Right Or Left
Neoprene Hand Operation
Padded Hold- 52H-1 PH

Down Feet
• Brake includes
removable fingers
for complex bending
operations.
Air Powered
• Includes applicable
• Includes bevel gauges, graduated slide gauges, foot control,
dies, dual edge shear
stroke counter, pressure regulator & oiler/condenser cups.
blade & back gauge.
16 Gauge Mild Steel Capacity (20 gauge stainless) - 40 SPM • Shown with optional
Part Maximum Gauge Ranges Shipping stand (please inquire).
SBR30
Number Cut Length (back / front) Weight
36A 37” 30” / 37” 800 lbs (363 kgs)
52A 52-1/4” 30” / 37” 1085 lbs (492 kgs) Note:
SBR30: Upper die 4-3/4” height, 1”, 2”, 3”, 4”, 4”, 6” & 10” widths.
Note: 75 PSI maximum operating pressure. SBR40: Upper die 4-3/4” height, 1”, 2”, 2”, 4”, 6”, 7”, 8” & 12” widths.
Hydraulic Powered
20 Gauge Mild Steel Capacity @ 30” Wide
• Includes bevel gauges, graduated slide gauges, foot control,
stroke counter, sight gauge, thermometer & 10g oil reservoir. Part Slip Roll Minimum Shipping
Number Size Form Radius Weight
16 Gauge Mild Steel Capacity (20 gauge stainless) - 45 SPM SBR30 30” x 1-1/2” 3/4” 332 lbs (151 kgs)
Part Power Max. Cut Gauge Shipping
Number Supply Length Ranges Weight 20 Gauge Mild Steel Capacity @ 40” Wide
52H-1 PH 1 Phase, 220V, 60Hz 30” Back 1300 lbs Part Slip Roll Minimum Shipping
52-1/4”
52H-3 PH 3 Phase, 220V*, 60Hz 37” Front (590 kgs) Number Size Form Radius Weight
SBR40 40” x 1-5/8” 1” 561 lbs (255 kgs)
Note: 1450 PSI maximum operating pressure. * 400V available, please inquire.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 71
SHEET METAL FORMING EQUIPMENT

Beverly® Throatless Shears USATCO Bench Model Shrinker & Stretcher


• Ideal all-purpose metal cutting tools.
• Shoulder design permits turning
work to any shape or position.
• Units allow any cut in heavy
• Work and form common metals.
gauges, yet handle lighter
• Shrink & stretch down to a 2” radius.
metals without distortion.
• High 45 to 1 leverage provides fast Made In
• Alloy steel rack & pinion for
& powerful working action. The USA
great power with little effort.
• Unit mounts in a vice or on a bench
• Removable handle for easy portability. B-2 or stand (offered below).
• Two-point lower blade adjustment.
• Slitting shear also available, please inq.

Cap. Height
Part Blade
(mild, Less Weight
No. Length
stain.) Handle
14 ga., 14” 18 lbs
B-1 4-1/2”
18 ga. (36 cm) (8.1 kgs)
10 ga., 14” 35 lbs
B-2 4-3/8” 04-135
14 ga. (36 cm) (15.8 kgs)
3/16”, 15” 58 lbs
B-3* 5-5/8” 16 Gauge Mild Steel Capacity Shrinker & Stretcher
10 ga. (38 cm) (26.3 kgs)
* B-3 equipped with high carbon, high chrome blades. Part Number Description Weight
04-135 Metal Shrinker 11 lbs (4.9 kgs)
Replacement Blades
04-136 Metal Stretcher 11 lbs (4.9 kgs)
For B-1 For B-2 For B-3
53-137 Both Units 22 lbs (9.9 kgs)
B-1-1 B-2-1 B-3-1

Accessories
®
Tennsmith Notchers Part Number Description
F.O.B. FACTORY
04-12 Conversion Assembly (stretcher to shrinker)

Made In The USA 04-18 Conversion Assembly (shrinker to stretcher)


38-9300 Replacement Shrinker Jaws (4 Piece Set)
• Front gauges & large surface ground 16-18RB
work table standard. 38-9301 Replacement Stretcher Jaws (4 Piece Set)

• Straight shearing; notches over 90°


are accomplished in two operations. USATCO Dual Head Shrinker & Stretcher Stand
• Especially useful where box, chassis
& panel blanks are to be made.
• Reversible upper blades.
Made In The USA
Replacement Blades
Part Number Description
• Dual head configuration allows two
16-18B1 Regular Set of 4
users at the same time.
16-18B2 Tab Set of 4 • Wheeled base for easy movement.
• For use with USATCO Bench Model
Floor Stand
Shrinker & Stretcher shown above.
Part Number Shipping Weight
37-16-18 170 lbs (77 kgs)

Notchers
Part Mild Steel Cap. Blades Shipping 36” Dual Head Floor Stand
Number (notch / pierce) Included Weight Part Number Weight
16-18RB 16 / 18 Gauge Regular 170 lbs (77 kgs)
37-70127 26 lbs (11.7 kgs)
16-18TB 16 / 18 Gauge Tab 170 lbs (77 kgs)
Note: Shrinker & Stretcher units not included.

72 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SHEET METAL FORMING EQUIPMENT

Extended Reach Bench Model Shrinker/Stretcher Air Operated Floor Model Shrinker & Stretcher
F.O.B. FACTORY

High Quality
Machined Finish Convenient Remote
Control Position
• Handwheel screw and
Reversible indicator adjustment for
Jaw Faces accurate control.
6A-1
• Adjustable air blow-off
safety valve with air gauge.
• Small footprint: Only 1-1/2’
by 1-1/2’ at floor.
• Conforms to military spec
MIL-S-45860B.
Ductile Cast
Iron Body Made In The USA

Part Floor Shipping


Model Capacity* Reach
Number To Jaw Weight
• Large frame opening allows complex forms to be worked. 6A-1 Shrinker 1/4” Thick 42” 575 lbs
6”
• Works on all metals effectively. 6A-2 Stretcher 1-1/2” Wide (107 cm) (261 kgs)
• Ductile cast iron body & high quality machined finish. * Aluminum 2024, 1/4” x 1-1/2”; Aluminum 5052, 1/4” x 2”; Titanium, 5/32” x 1”.
• Handles both angles in the 2” wide range or flat sheets.
Part Floor Shipping
• Unit comes complete with one shrinking jaw assembly. Model Capacity** Reach
Number To Jaw Weight
• 5/8” maximum metal insertion gap.
12A-1 Shrinker 3/32” Thick 42” 650 lbs
• Lighter design for low cost shipping & handling. 1” Wide
12”
(107 cm) (295 kgs)
12A-2 Stretcher
14 Gauge Aluminum Capacity (16 Gauge Steel)
** Aluminum 2024, 5/32” x 1”; Aluminum 5052, 3/16” x 1”; Titanium, 3/32” x 3/4”.
Part Number Inside Reach Inside Height Weight
Accessories
04-138 8-1/8” 6” 44 lbs (20 kgs)
Part Number Description
Replacement Jaw Assemblies T3A1 Conversion Assembly (stretcher to shrinker)
Part Number Description T3B1 Conversion Assembly (shrinker to stretcher)
38-138-1 Shrinker Jaw Assembly HD1A3 Replacement Shrinker Jaws (4 piece set)
38-138-2 Stretcher Jaw Assembly HD1B3 Replacement Stretcher Jaws (4 piece set)

Foot Operated Floor Model Shrinker & Stretcher


F.O.B. FACTORY
Part Floor Shipping
Model Capacity* Reach
Number To Jaw Weight
Made In The USA 6F-1 Shrinker 43-1/2” 400 lbs
5/64” 6”
6F-2 Stretcher (110 cm) (181 kgs)
• Form unusual shapes without dies.
* Based on a tensile strength of 70,000 PSI.
6F-1 • Small footprint: Only 2’ x 2’ at floor.
• Restippling service available for Accessories
worn jaws, please inquire. Part Number Description
• Special jaw configurations also 6F-A-7 Conversion Assembly (stretcher to shrinker)
available, please inquire.
6F-B-7 Conversion Assembly (shrinker to stretcher)
38-1447-10 Conversion Assembly (ERCO to Marchant)**
Low Cost & 6F-A-3 Replacement Shrinker Jaws (4 piece set)
High Quality 6F-B-3 Replacement Stretcher Jaws (4 piece set)
** Convert your obsolete ERCO model 1447 to accept Marchant 6F tooling.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 73
SHEET METAL FORMING EQUIPMENT

Bench Model English Wheeling Machines Floor Model English Wheeling Machines
F.O.B. FACTORY F.O.B. FACTORY
Upper Adjuster
Upper Adjuster
For Easy Use
For Easy Use

45-23EWB

Stiff Steel
Frame With
45-35EWF
Modular
Lower Arm
Rotating
Yokes For
Flexible
Wheeling Rotating
Yokes For
Flexible
• Innovative upper adjuster for easier use & better precision. Wheeling
• Upper wheel is heat treated to 52 Rockwell C (lower anvils
are also available heat treated, please inquire). Stiff Steel
• Modular lower tool arm allows the owner to build special Frame With
tool arms to meet specific or unusual shaping requirements. Modular
• Versatile lower yoke adjusts side to side, fore & aft.
Lower Arm
• Included anvils provide various profiles from flat to very tight.
16” Bench Model - Stub Axle
• Stub axle to work very small pieces without pinching fingers. • Innovative upper adjuster for easier use & better precision.
• Stable tripod legs allow unit to bolt securely to a workbench. • Includes tripod mount bolt on legs - 1/4” steel construction.
Includes: • Upper wheel is heat treated to 52 Rockwell C (lower anvils
Wheeling Machine, 5-1/2” x 2” Upper Wheel & Six 2” x 2” are also available heat treated, please inquire).
Anvils In Various Profiles • Modular lower tool arm allows the owner to build special
Part Number Capacity Stainless Weight tool arms to meet specific or unusual shaping requirements.
• Versatile lower yoke adjusts side to side, fore & aft.
45-16EWB 16 Gauge 105 lbs (47.6 kgs)
• Included anvils provide various profiles from flat to very tight.
23” Bench Model 26” Floor Model
• Includes tripod mount bolt on legs. • A superb smaller machine, very stable and solid.
• Free standing conversion kit also available, please inquire. Includes:
Includes: Wheeling Machine, 8” x 2” Upper Wheel & Six 3” x 2” Anvils
Wheeling Machine, 8” x 2” Upper Wheel & Six 3” x 2” Anvils In Various Profiles
In Various Profiles
Part Number Capacity Stainless Weight
Part Number Capacity Stainless Weight
45-26EWF 14 Gauge 350 lbs (159 kgs)
45-23EWB 16 Gauge 250 lbs (113 kgs)
Note: Replacement & other style anvils available for all models, please inquire. 35” Floor Model
• Includes new quick release & dovetail adjuster which
provides very smooth action with no movement.
• Axle is quickly removed for changing wheel configurations.
Includes:
Wheeling Machine, 9” x 4” Upper Wheel & Six 3” x 3” Anvils In
Various Profiles

Part Number Capacity Stainless Weight


45-35EWF 14 Gauge 850 lbs (386 kgs)
For Metal Seamers & Crimpers See Pages 159-160 Note: Replacement & other style anvils available for all models, please inquire.

74 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SHEET METAL FORMING EQUIPMENT

Jet® 45” English Wheeling Machine Jet® Planishing Hammer


F.O.B. FACTORY F.O.B. FACTORY
Quick Release Lever Includes 2 Die
W Set Brackets
NE
Quick
Change
Upper
Dies
Both Wheels Swivel 90 Large 24”
Degrees To Accommodate Throat
Larger Work Pieces

Includes 4 Rolling
Wheels & 10 Anvils
In Various Profiles

Heavy-Duty
Frame

Comfortable Electronic
Foot Control (110V AC)
• Smooths beads and forms mild steel sheet metal up to 16
Retractable Base gauge, aluminum & copper up to 1/8” thick.
Wheels For Easy • Supplied with two pair of upper & anvil die sets.
Movement • Three position airflow regulates speed of pneumatic hammer*.
Part No. Throat Head Opening Shipping Weight
PH-24 24” 2-1/2” 250 lbs (113 kgs)
English wheel gets its name from the two steel wheels between which
metal is formed. The wheels - one above and one below - are rolled * 1800-2000, 3200-3500 & 4400-4600 BPM ranges. Reqired air pressure 90-120 PSI.
against one another with a piece of sheet metal between, under a pre-
adjusted pressure setting. The wheels roll as the sheet metal is moved Tennsmith® Hand Rotary Machine
back and forth. Shaping results as the lower wheel is forced under pres-
sure into the metal, stretching and forming it.
• Quick and easy, tooling-free wheel change.
Smooth, Fast &
• Convenient wheel storage brackets attached to unit.
Precise Operation
Part Head O.A. Shipping
Capacity Throat
Number Opening Height Weight
• Includes six rolls: beading,
1/8” Alum. 45” 6” 63” 575 lbs turning, closing, jogging,
45-373-45
16 ga. Mild (114 cm) (15 cm) (160 cm) (261 kgs)
flanging & crimping.
• Adjustable roll pressure.
• Table mount with clamp.
• Unit can be used in both Made In
forward & reverse. The USA

22 Gauge Mild Steel Capacity


Part Number Throat Height Ship Weight

For Hammers & Mallets See Pages 165 R22 7” (178 mm) 16” (41 cm) 67 lbs (30 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 75
PUNCH & CUTTING TOOLS

Micro-Stop Countersink Cage Micro-Stop Countersink Cutter Kit


New Fitted Case Helps Prevent F.O.D.

Hardened & ground spindles, bronze bearings & precision depth control.

1/4”-28 Countersink Thread


Tool w/Plastic Tool w/Steel Shaft Depth Max.
Capacity
Footpiece Footpiece Travel Adj. RPM
02-441 02-441S 5/8” 5/16” 0.001” 3000

Countersink Cage Kits:


• Includes tool, footpiece & H.S.S. countersink cutters listed below.
Countersink Cage Kits
Kit w/Plastic Kit w/Steel Included
Footpiece Footpiece Cutters (1/2” body diameter)
53-441K 53-441SK 3/32”, 1/8”, 5/32” & 3/16” Includes: Versatile & Portable
53-441K1 53-441SK1 #10, 21, 30 & 40 Countersink Cage, Two Replacement Skirts (insert collar &
53-441K2 53-441SK2 3/32”, 1/8”, 5/32”, 3/16”, #10, 21, 30 & 40 flange type), Four Footpieces (phenolic, nylon, nylon flanged
& chrome), Nine 1/2” Diameter H.S.S. Cutters (3/32”, 1/8”,
Optional Footpieces (for use with standard skirt only):
5/32”, 3/16”, 1/4”, #40, #30, #21 & #10) & Plastic Case
• Available separately or installed on tool.
Note: Elliptical countersink cutter kit also available, please inquire.
Optional Footpieces
Part Number Description
Footpiece Only Footpiece w/Tool Type
53-590 Complete 17 PC Kit
94278 02-441-1X Phenolic
94279 02-441-2X Nylon
94280 02-441-3X Nylon Flanged
Mini Micro-Stop Countersink Cage
94281 02-441-4X Chrome Perfect For Use In Seat Tracks
94282 02-441 Plastic

Optional Skirts:
• Available separately or installed on tool.
Hardened & ground spindles, bronze bearings & precision depth control.
Skirt 1/4”-28 Countersink Thread
Type
Part No. Capacity Shaft Travel Depth Adj. Max. RPM
2 Leg Bell Flange 02-241 7/16” 1/4” 0.001” 3000
Skirt Only 95390 95393 95395
Skirt w/Tool 02-441A 02-441B 02-441C
Countersink Cage Kits:
• Includes tool & H.S.S. countersink cutters listed below.
Countersink Cage Kits
Skirt Part Number Included Cutters (1/2” body diameter)
Type
53-241K 3/32”, 1/8”, 5/32” & 3/16”
Insert Collar Cutaway
53-241K1 #10, 21, 30 & 40
Skirt Only 95391 95394
53-241K2 3/32”, 1/8”, 5/32”, 3/16”, #10, 21, 30 & 40
Skirt w/Tool 02-441D 02-441F

Skirt
Type

Std. w/Steel Footpiece Std. w/Nylon Footpiece


Skirt Only 95396 95397
Skirt w/Tool 02-441S 02-441N For Diamond Plated Countersinks See Page 89

76 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
PUNCH & CUTTING TOOLS

Full Flange Skirt Micro-Stop Countersink Cage Self Aligning Countersink Cages

Compact
10°

Heavy-Duty
10°
• Dual bearings for continuous high-speed use.
• Positive stop to connect shaft eliminates work damage.
• Stay perpendicular to work surface & concentric with the hole.
1/4”-28 Countersink Thread
• Drill position offset by the ball system within a 20° envelope.
Part No. Capacity Shaft Travel Depth Adj. Max. RPM
• Chucking flats to accommodate drill chuck.
02-551 5/8” 5/16” 0.001” 10,000
• Safety locking knurled adjustment ring.
Optional Footpiece • Flanged skirt type (other styles available, please inquire).
Part Number Type 1/4”-28 Countersink Thread
38-2911 Nylon
Part No. Capacity Shaft Travel Depth Adj. Max. RPM
Note: Other optional skirts & footpieces available, please inquire.
02-2351B-A 7/8” 0.340” 0.001” 5000
Jumbo Micro-Stop Countersink Cages
M6 x 1 Countersink Thread
Part No. Capacity Shaft Travel Depth Adj. Max. RPM
02-1533
02-2351A-A 7/8” 0.340” 0.001” 5000

Threaded Shank Micro-Stop Countersink Cage

• Hardened & ground spindles, bronze bearings & precision depth control. • 1/4”-28 shaft thread.
• Dual bearings for upper & lower spindle support. • Positive adjustment lock.
Note: Jumbo cutters with required 3/8”-24 thread shown on next page. • Only 1.38” - 1.77” overall length.
3/8”-24 Countersink Thread
Part No. Capacity Shaft Travel Depth Adj. Max. RPM 1/4”-28 Countersink Thread
02-1530 1” 1/2” 0.001” 3000 Part No. Capacity Shaft Travel Depth Adj. Max. RPM
02-1533 1-1/4” 1/2” 0.001” 3000 02-141 1/2” 3/32” 0.001” 3000

Integral Pilot Countersink Cutters


H.S.S. Carbide Tip

Note: H.S.S. cutters are 3-flute standard.


Carbide tip cutters are 2-flute standard.
Other flutes available, please inquire.

Integral Pilot 1/4”-28 Thread, 100° H.S.S. Integral Pilot 1/4”-28 Thread, 100° Carbide Tip
7/16” Diameter 1/2” Diameter 5/8” Diameter Pilot Diameter 7/16” Diameter 1/2” Diameter 5/8” Diameter Pilot Diameter
02-304-3/32 02-305-3 — 3/32” 02-304-3/32C 02-305-3C — 3/32”
02-304-1/8 02-305-4 — 1/8” 02-304-1/8C 02-305-4C — 1/8”
02-304-5/32 02-305-5 02-307-5 5/32” 02-304-5/32C 02-305-5C 02-307-5C 5/32”
02-304-3/16 02-305-6 02-307-6 3/16” 02-304-3/16C 02-305-6C 02-307-6C 3/16”
02-304-7/32 02-305-7 02-307-7 7/32” 02-304-7/32C 02-305-7C 02-307-7C 7/32”
02-304-1/4 02-305-8 02-307-8 1/4” 02-304-1/4C 02-305-8C 02-307-8C 1/4”
02-304-40 02-306-40 02-307-40 #40 02-304-40C 02-306-40C 02-307-40C #40
02-304-30 02-306-30 02-307-30 #30 02-304-30C 02-306-30C 02-307-30C #30
02-304-21 02-306-21 02-307-21 #21 02-304-21C 02-306-21C 02-307-21C #21
02-304-10 02-306-10 02-307-10 #10 02-304-10C 02-306-10C 02-307-10C #10
02-304-F 02-306-F 02-307-F F 02-304-FC 02-306-FC 02-307-FC F

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 77
PUNCH & CUTTING TOOLS

Cobalt Integral Pilot Countersink Cutters Undercut Body Countersink Cutters


• Solid M42 cobalt construction
for use on harder materials.
W
• Three flute, 100° countersink NE
angle standard.
Integral Pilot 1/4”-28 Thread, 100° Cobalt • Undercut body diameter provides faster chip ejection.
Part Number Pilot Diameter Body Diameter • Designed for close tolerance work & to eliminate sheet damage.
02-8056-40 #40 1/2” • Two flute, high speed steel construction with a 100° cutting angle.
02-8056-30 #30 1/2” 3/8” Body Diameter, 100° Cutting Angle
02-8056-21 #21 1/2” Part Number Shank Size Pilot Diameter
02-8056-10 #10 1/2” 02-100-210-0960 .210” .0960”
02-8056-1/4 1/4” 1/2” 02-100-256-0980 .256” .0980”
02-80565 Complete 5PC Set 02-100-256-1222 .256” .1222”
02-100-256-1265 .256” .1256”

Replaceable Pilot C’Sink Cutters & Pilots 02-100-317-1570 .317” .1570”


02-100-386-1915 .386” .1915”

Precision
Ground Extended Footpiece Micro-Stop C’Sink Cage
02-284
Replaceable Pilot Cutters, 1/4”-28 Thread - .086” Pilot Hole
H.S.S. Carbide Tipped Body Diameter Cutter Angle
02-167-3-82 02-167-3-82C 1/2” 82°
02-167-3-100 02-167-3-100C 1/2” 100° Hardened & ground spindles, bronze bearings & precision depth control.
02-167-3-120 02-167-3-120C 1/2” 120° 1/4”-28 Countersink Thread
02-167-4-100 — 5/8” 100° Part Footpiece Shaft Depth Max.
Capacity
Number Extension Travel Adj. RPM
.086” Replaceable Pilots .086” Replaceable Pilots 02-284 3/8” 2-3/4” 5/16” 0.001” 3000
Part Number Pilot Diameter Part Number Pilot Diameter 02-284-4 3/8” 4” 5/16” 0.001” 3000
02-A181-3 3/32” 02-A181-6 3/16” 02-284-D 5/8” 2-3/4” 5/16” 0.001” 3000
02-A181-4 1/8” 02-A181-7 7/32”
02-A181-5 5/32” 02-A181-8 1/4”
Extended Footpiece Micro-Stop C’Sink Cutters

Jumbo Replaceable Pilot C’Sink Cutters & Pilots

Note: 100° cutting angle standard.

Integral Pilot 1/4”-28 Thread - 3/8” Body Diameter


H.S.S. Carbide Tipped Pilot Diameter
02-303-3/32 02-303-3/32C 3/32”
Replaceable Pilot Cutters .170” Replaceable Pilots 02-303-1/8 02-303-1/8C 1/8”
3/8”-24 Thread - .170” Pilot Hole
Part Number Pilot Diameter 02-303-5/32 02-303-5/32C 5/32”
H.S.S. Body Diameter
02-A184-6 3/16” 02-303-3/16 02-303-3/16C 3/16”
02-434-1 3/4”
02-A184-8 1/4”
02-303-7/32 02-303-7/32C 7/32”
02-434-2 7/8” 02-A184-10 5/16”
02-303-1/4 02-303-1/4C 1/4”
02-434-3 1” 02-A184-12 3/8”
02-303-40 02-303-40C #40
02-434-4 1-1/8” 02-A184-14 7/16”
02-303-30 02-303-30C #30
02-434-5 1-1/4” 02-A184-16 1/2”
02-303-21 02-303-21C #21
02-A184-20 5/8”
Note: 100° cutting angle standard, 82° avail.
Jumbo cutters also available in carbide and integral pilot style, please inquire.
02-303-10 02-303-10C #10

78 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
PUNCH & CUTTING TOOLS

BRFZ Micro-Stop Countersink Cages Carbide Tip Replaceable Pilot Stop Counterbores
• For use with all popular micro-
stop countersink cages.
• Perfect for highly abrasive, difficult
to machine & exotic materials.
Part Number Cutter Dia. Shank Thread Pilot Hole
For use with Boeing® BRFZ rivet cutters shown below. 02-730-1 3/8” 1/4”-28 3/32”
02-730-2 7/16” 1/4”-28 1/8”
Standard Skirt Models, 1/4”-28 Countersink Thread
02-730-3 1/2” 1/4”-28 1/8”
Part Number Cap. Shaft Travel Depth Adj. Max. RPM 02-730-4 9/16” 1/4”-28 1/8”
02-441SBACR15FT 5/8” 5/16” 0.001” 3000 02-730-5 5/8” 1/4”-28 1/8”
02-730-6A 11/16” 3/8”-24 3/16”
02-441SBACR15FT-1 5/8” 5/16” 0.0005” 3000
02-730-6B 11/16” 7/16”-20 3/16”

Flanged Skirt Models, 1/4”-28 Countersink Thread 02-730-7A 3/4” 3/8”-24 3/16”
02-730-7B 3/4” 7/16”-20 3/16”
Part Number Cap. Shaft Travel Depth Adj. Max. RPM
02-730-8A 13/16” 3/8”-24 3/16”
02-441FBACR15FT 5/8” 5/16” 0.001” 3000 02-730-8B 13/16” 7/16”-20 3/16”
02-441FBACR15FT-1 5/8” 5/16” 0.0005” 3000 02-730-9A 7/8” 3/8”-24 3/16”
02-730-9B 7/8” 7/16”-20 3/16”
02-730-10A 15/16” 3/8”-24 3/16”
Countersink Cutters For BRFZ Rivets 02-730-10B 15/16” 7/16”-20 3/16”
02-730-11A 1” 3/8”-24 3/16”
02-730-11B 1” 7/16”-20 3/16”
02-730-12A 1-1/8” 3/8”-24 3/16”
02-730-12B 1-1/8” 7/16”-20 3/16”

• Designed for Boeing® BRFZ rivets, MS14218. 02-730-13A 1-1/4” 3/8”-24 3/16”

• Creates both counterbore & countersink in one operation. 02-730-13B 1-1/4” 7/16”-20 3/16”

• Manufactured from M42 H.S.S., heat-treated to 63-66 Rc. Note: 1/64” corner radius. Replaceable pilots available on page 81.

Integral Pilot 1/4”-28 Thread Integral Pilot 1/4”-28 Thread Countersink Extensions
3/8” Body Diameter, H.S.S. 1/2” Body Diameter, H.S.S.
Part No. Rivet Size Diameter Part No. Rivet Size Diameter 90425

02-438-3 -3 3/32” 02-438-8 -8 1/4”


90443
02-438-4 -4 1/8” 02-438-9 -9 9/32”
02-438-5 -5 5/32” 02-438-10 -10 5/16” • Versatile - for use with countersinks, drill bits etc.
02-438-6 -6 3/16” Note: 1/4”-28 thread. • 1/4”-28 female thread, 3/8” body diameter.
120° cutting angle standard.
02-438-7 -7 7/32” 1/4”-28 Threaded Shank 1/4” Straight Shank
Part Body Shank Part Body Shank
Number Length Length Number Length Length
BRFZ Dual Gauges
90442 1” 5/16” 90425 2” 7/8”
90443 2” 5/16” 90426 4” 7/8”
90444 4” 5/16” 90427 6” 7/8”

Straight Shank Zero Flute C’Sink Cutters


.000” = Flush
No-Go
Condition Fast Stock
Removal 100131

Go / no-go gauge determines proper Boeing® BRFZ rivet installation. Single cutting edge for chatter free finish in all materials.
Part No. Nom. Dia. No Go Part No. Nom. Dia. No Go 1/4” Straight Shank, 100° Cutting Angle
06-439-3 3/32” .1265” 06-439-7 7/32” .3170” Part Number Capacity Overall Length
06-439-4 1/8” .1655” 06-439-8 1/4” .3640” 100130 3/32” - 1/4” 1-1/2” (38.1 mm)
06-439-5 5/32” .2140” 06-439-9 9/32” .4110” 100131 1/8” - 27/64” 1-11/16” (42.8 mm)
06-439-6 3/16” .2625” 06-439-10 5/16” .4600” 100132 3/16” - 35/64” 1-7/8” (47.6 mm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 79
PUNCH & CUTTING TOOLS

Straight Shank Aircraft Countersink Cutters Str. Shank Integral Pilot Extension Countersinks

M42 High Speed Steel Construction

• Radial relief ground angle to assure free cutting


clearance & prevent chatter.
• Available in 82°, 100° & 120° cutting angles.*
* Select the cutter required, then add the desired cutting angle (82, 100 or 120). 100° Cutting Angle 120° Cutting Angle
Example: For a H.S.S. 1/4” dia. one flute cutter with a 100° angle, use no. 02-112-1-100. Part Body Pilot Part Body Pilot
Number Dia. Dia. Number Dia. Dia.
One Flute
02-1875-100-0938 3/16” 3/32” 02-1875-120-0938 3/16” 3/32”
H.S.S. Carbide Diameter Shank 02-1875-100-1250 3/16” 1/8” 02-2500-120-1250 1/4” 1/8”
02-112-1 02-112-1C 1/4” 1/4” 02-1875-100-1562 3/16” 5/32” 02-3125-120-1562 5/16” 5/32”
02-112-2 02-112-2C 5/16” 1/4” 02-1900-100-1562 .1900” 3/32” 02-3750-120-0938 3/8” 3/32”

02-112-3 02-112-3C 3/8” 1/4” 02-2500-100-0938 1/4” 3/32” 02-3750-120-1250 3/8” 1/8”
02-2500-100-1250 1/4” 1/8” 02-3750-120-1562 3/8” 5/32”
02-112-5 02-112-5C 1/2” 1/4”
02-2520-100-1250 .2520” 1/8” 02-3750-120-1875 3/8” 3/16”
02-112-6 02-112-6C 5/8” 3/8”
02-2830-100-1395 .2830” .1395” 02-5000-120-2500 1/2” 1/4”
02-3125-100-1250 5/16” 1/8”
Four Flute
02-3125-100-1562 5/16” 5/32” 90° Cutting Angle
H.S.S. Carbide Diameter Shank
02-3400-100-1562 .3400” 5/32” Part Body Pilot
02-312-1 02-312-1C 1/4” 3/16” Number Dia. Dia.
02-3750-100-0938 3/8” 3/32”
02-1875-90-0938 3/16” 3/32”
02-312-2 02-312-2C 5/16” 1/4” 02-3750-100-1250 3/8” 1/8”
02-2500-90-1250 1/4” 1/8”
02-312-3 02-312-3C 3/8” 1/4” 02-3750-100-1562 3/8” 5/32”
02-3125-90-1562 5/16” 5/32”
02-312-5 02-312-5C 1/2” 3/8” 02-3750-100-1875 3/8” 3/16”
02-3750-90-1875 3/8” 3/16”
02-312-6 02-312-6C 5/8” 3/8” 02-4050-100-1875 .4050” 3/16”
02-5000-90-2500 1/2” 1/4”
02-4375-100-2188 7/16” 7/32”
Six Flute Chatterless 02-4375-100-2500 7/16” 1/4”

H.S.S. Carbide Diameter Shank 02-5000-100-0938 1/2” 3/32”


02-5000-100-1250 1/2” 1/8”
02-612-1 02-612-1C 1/4” 3/16”
02-5000-100-1562 1/2” 5/32”
02-612-2 02-612-2C 5/16” 1/4”
02-5000-100-1875 1/2” 3/16”
02-612-3 02-612-3C 3/8” 1/4”
02-5000-100-2188 1/2” 7/32”
Note: All countersinks are furnished
02-612-5 02-612-5C 1/2” 3/8” 02-5000-100-2500 1/2” 1/4” with a 1-3/4” length x 3/16” diameter
02-612-6 02-612-6C 5/8” 3/8” 02-5300-100-2500 .5300” 1/4” shank, a 3/8” pilot length & are 2-1/2”
overall length.

Interchangeable Pilot Aircraft Counterbore Kits


16 Piece Short Series Kit:
Five Counterbores (1/4”, 5/16”, 3/8”, 7/16” & 1/2”), Eight Pilots
(3/32” Shank: 1/8”, 5/32”, 3/16” & 1/4” - 1/8” Shank: 3/16”,
7/32”, 1/4” & 5/16”), Wrenches & Polyethylene Case
High Speed Steel Carbide Tipped Description
53-29 53-29CT Complete 16 PC Kit

40 Piece Short Series Kit:


Thirteen Counterbores (1/4”, 5/16”, 3/8”, 7/16”, 1/2”, 9/16”,
5/8”, 11/16”, 3/4”, 13/16”, 7/8”, 15/16” & 1”), Twenty Pilots
(3/32” Shank: 1/8”, 5/32”, 3/16” & 1/4” - 1/8” Shank: 3/16”,
7/32”, 1/4”, 9/32” & 5/16” - 3/16” Shank: 3/16”, 7/32”, 1/4”,
9/32”, 5/16”, 11/32”, 3/8”, 13/32”, 7/16”, 15/32” & 1/2”),
Wrenches & Polyethylene Case
High Speed Steel Carbide Tipped Description
53-39 53-39CT Complete 40 PC Kit 53-29

80 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
PUNCH & CUTTING TOOLS

Interchangeable Pilot Aircraft Counterbores Aircraft Counterbore Pilots

Short Flute • Made from precision ground, finest quality tool steel.
Type • Fits most standard aircraft counterbores.
3/32” Shank 3/16” Shank
• Used with chucked drills to cut flat area around hole for bolt or nut installation.
Part No. Head Dia. Part No. Head Dia.
• The OD is precision ground with back taper to ensure concentricity.
02-276-1 3/32” 02-276-5C 3/16”
• Carbide tip recommended for hardened or composite materials.
02-276-2 1/8” 02-276-6C #10
Note: Supplied without corner radii. Corner radii available on special request (please inquire). 02-276-3 5/32” 02-276-7C 7/32”
1/4” Shank H.S.S. 1/4” Shank Carbide Tipped 02-276-4 #20 02-276-8C 1/4”
02-276-5 3/16” 02-276-9C F
Part Number Cutter Dia. Pilot Hole Part Number Cutter Dia. Pilot Hole
02-276-6 #10 02-276-10C 9/32”
02-275-1 1/4” 3/32” 02-275-1C 1/4” 3/32”
02-276-7 7/32” 02-276-11C 5/16”
02-275-2 9/32” 3/32” 02-275-2C 9/32” 3/32” 02-276-8 1/4” 02-276-12C 11/32”
02-275-3 5/16” 3/32” 02-275-3C 5/16” 3/32” 02-276-9 F 02-276-13C 3/8”

02-275-4 11/32” 3/32” 02-275-4C 11/32” 3/32” 02-276-14C 13/32”


1/8” Shank
02-276-15C 7/16”
02-275-5 3/8” 3/32” 02-275-5C 3/8” 3/32” Part No. Head Dia.
02-276-16C 15/32”
02-275-6 13/32” 1/8” 02-275-6C 13/32” 1/8” 02-276-2A 1/8”
02-276-17C 1/2”
02-275-7 7/16” 1/8” 02-275-7C 7/16” 1/8” 02-276-3A 5/32”
02-276-18C 17/32”
02-276-4A #20
02-275-8 15/32” 1/8” 02-275-8C 15/32” 1/8” 02-276-19C 9/16”
02-276-5A 3/16”
02-276-20C 19/32”
02-275-9 1/2” 1/8” 02-275-9C 1/2” 1/8” 02-276-6A #10
02-276-21C 5/8”
02-275-10 17/32” 1/8” 02-275-10C 17/32” 1/8” 02-276-7A 7/32”

02-275-11 9/16” 1/8” 02-275-11C 9/16” 1/8” 02-276-8A 1/4” 1/4” Shank
02-276-9A F Part No. Head Dia.
02-275-12 19/32” 1/8” 02-275-12C 19/32” 1/8”
02-276-10A 9/32” 02-276-8D 1/4”
02-275-13 5/8” 1/8” 02-275-13C 5/8” 1/8”
02-276-11A 5/16” 02-276-9D F
02-275-14 21/32” 3/16” 02-275-14C 21/32” 3/16” 02-276-10D 9/32”
5/32” Shank
02-275-15 11/16” 3/16” 02-275-15C 11/16” 3/16” 02-276-11D 5/16”
Part No. Head Dia.
02-275-16 23/32” 3/16” 02-275-16C 23/32” 3/16” 02-276-12D 11/32”
02-276-3B 5/32”
02-276-13D 3/8”
02-275-17 3/4” 3/16” 02-275-17C 3/4” 3/16” 02-276-4B #20
02-276-14D 13/32”
02-275-18 25/32” 3/16” 02-275-18C 25/32” 3/16” 02-276-5B 3/16”
02-276-15D 7/16”
02-276-6B #10
02-275-19 13/16” 3/16” 02-275-19C 13/16” 3/16” 02-276-16D 15/32”
02-276-7B 7/32”
02-275-20 27/32” 3/16” 02-275-20C 27/32” 3/16” 02-276-17D 1/2”
02-276-8B 1/4”
02-276-18D 17/32”
02-275-21 7/8” 3/16” 02-275-21C 7/8” 3/16” 02-276-9B F
02-276-19D 9/16”
02-275-22 29/32” 3/16” 02-275-22C 29/32” 3/16” 02-276-10B 9/32”
02-276-20D 19/32”
02-276-11B 5/16”
02-275-23 15/16” 3/16” 02-275-23C 15/16” 3/16” 02-276-21D 5/8”
02-276-12B 11/32”
02-275-24 31/32” 3/16” 02-275-24C 31/32” 3/16” 02-276-22D 21/32”
02-276-13B 3/8”
02-276-23D 11/16”
02-275-25 1” 3/16” 02-275-25C 1” 3/16” 02-276-14B 13/32”
02-276-24D 23/32”
02-276-15B 7/16”
02-276-25D 3/4”
3/8” Shank H.S.S. 3/8” Shank Carbide Tipped 02-276-16B 15/32”
Note: Also used with threaded shank
Part Number Cutter Dia. Pilot Hole Part Number Cutter Dia. Pilot Hole 02-276-17B 1/2”
stop counterbores on page 79.
02-275-26 1-1/16” 3/16” 02-275-26C 1-1/16” 3/16”
02-275-27 1-1/8” 3/16” 02-275-27C 1-1/8” 3/16” Counterbore Extension
02-275-28 1-3/16” 3/16” 02-275-28C 1-3/16” 3/16” Great For Limited Access Areas
02-275-29 1-1/4” 3/16” 02-275-29C 1-1/4” 1/4”
02-275-30 1-5/16” 3/16” 02-275-30C 1-5/16” 1/4”
02-275-31 1-3/8” 3/16” 02-275-31C 1-3/8” 1/4”
02-275-31B 1-7/16” 3/16” 02-275-31BC 1-7/16” 1/4” Part No. Shank Shank Cap. O.A.L.
02-275-32 1-1/2” 3/16” 02-275-32C 1-1/2” 1/4” 02-275-EX 1/4” 1/4” 4” (102 mm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 81
PUNCH & CUTTING TOOLS

4-Flute Back Countersink Cutters 4-Flute Back Spotfacers


• Precision ground with 100° cutting angle. • Precision ground.
• For restricted areas where conventional • For restricted areas where conventional
countersinks cannot be utilized. spotfacers cannot be utilized.
Note: Corner radii: 1/32” H.S.S., 1/64” Carbide.
* These models carbide tipped, not solid carbide. * These models carbide tipped, not solid carbide.

H.S.S. Solid Carbide Cutter Dia. Pilot Hole H.S.S. Solid Carbide Cutter Dia. Pilot Hole
02-290-1 02-290-1C 1/4” 3/32” 02-280-1 02-280-1C 1/4” 3/32”
02-290-1B 02-290-1BC 1/4” 1/8” 02-280-1B 02-280-1BC 1/4” 1/8”
02-A208-2J 02-A208-2JC 5/16” 3/32” 02-280-2 02-280-2C 5/16” 1/8”
02-290-2 02-290-2C 5/16” 1/8” 02-280-2B 02-280-2BC 5/16” 5/32”
02-290-2B 02-290-2BC 5/16” 5/32” 02-280-3 02-280-3C 3/8” 5/32”
02-A208-3J 02-A208-3JC 3/8” 1/8” 02-280-3B 02-280-3BC 3/8” 3/16”
02-290-3 02-290-3C 3/8” 5/32” 02-280-4 02-280-4C 7/16” 5/32”
02-290-3B 02-290-3BC 3/8” 3/16” 02-280-4B 02-280-4BC 7/16” 3/16”
02-A208-4J 02-A208-4JC 7/16” 1/8” 02-280-5 02-280-5C 1/2” 3/16”
02-290-4 02-290-4C 7/16” 5/32” 02-280-5B 02-280-5BC 1/2” 1/4”
02-290-4B 02-290-4BC 7/16” 3/16” 02-208-6J 02-208-6JC 9/16” 5/32”
02-A208-5J 02-A208-5JC 1/2” 5/32” 02-280-6 02-280-6C 9/16” 3/16”
02-290-5 02-290-5C 1/2” 3/16” 02-280-6B 02-280-6BC 9/16” 1/4”
02-290-5B 02-290-5BC 1/2” 1/4” 02-280-7 02-280-7C 5/8” 1/4”
02-A208-6J 02-A208-6JC 9/16” 5/32” 02-280-7B 02-280-7BC 5/8” 5/16”
02-290-6 02-290-6C 9/16” 3/16” 02-280-8 02-280-8C 11/16” 1/4”
02-290-6B 02-290-6BC 9/16” 1/4” 02-280-8B 02-280-8BC 11/16” 5/16”
02-A208-7J 02-A208-7JC 5/8” 3/16” 02-280-9 02-280-9C 3/4” 5/16”
02-290-7 02-290-7C 5/8” 1/4” 02-280-9B 02-280-9BC 3/4” 3/8”
02-290-7B 02-290-7BC 5/8” 5/16” 02-280-10 02-280-10C 7/8” 5/16”
02-290-8 02-290-8C 11/16” 1/4” 02-280-10B 02-280-10BC 7/8” 3/8”
02-290-8B 02-290-8BC 11/16” 5/16” 02-280-11 02-280-11C 1” 5/16”
02-290-9 02-290-9C 3/4” 1/4” 02-280-11B 02-280-11BC 1” 1/2”
02-290-9B 02-290-9BC 3/4” 3/8” 02-280-12 02-280-12X* 1-1/8” 1/2”
02-290-10 02-290-10C 7/8” 5/16” 02-280-12B 02-280-12BX* 1-1/4” 3/8”
02-290-10B 02-290-10BC 7/8” 3/8” 02-280-13 02-280-13X* 1-3/8” 5/8”
02-290-11 02-290-11C 1” 5/16” 02-280-13B 02-280-13BX* 1-1/2” 5/8”
02-290-11B 02-290-11BC 1” 1/2” 02-280-14 02-280-14X* 1-3/4” 3/4”
02-290-12 02-290-12X* 1-1/4” 3/8” 02-280-14B 02-280-14BX* 1-7/8” 3/4”
02-290-12B 02-290-12BX* 1-1/4” 1/2” 02-280-15 02-280-15X* 2” 3/4”

Back Countersink & Back Spotfacer Kits


• Precision ground with correct 100° cutting angle, for use in restricted areas. 53-590S
• Carbide kits for use with steel, inconel & composite materials.
Includes: Convenient & Economical
Six Pilots (3/32”, 1/8”, 5/32”, 3/16”, 1/4” & 5/16”), Seven 100° Cutters (1/4”, 5/16”, 3/8”,
7/16”, 1/2”, 9/16” & 5/8”) & Heavy-Duty Polyethylene Case

14 PC Back Countersink Kits 14 PC Back Spotfacer Kits


High Speed Steel Solid Carbide High Speed Steel Solid Carbide
53-590TA 53-590TAC 53-590S 53-590SC

82 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
PUNCH & CUTTING TOOLS

Back Countersink & Back Spotfacer Pilots Fine & Coarse Tooth Hole Saws
Fine Tooth
• For use with aluminum, sheet
steel & plastics.
Coarse Tooth
• Interchangeable among countersink & counterbore cutters.
• For use with thicker materials.
• Standard 6” overall length.
• Deep teeth for proper chip flow.
• Units with double drive bayonet lock 8” overall length.

Standard Pilots Standard Pilots Part Number (prefix) Description

Part Number Pilot Dia. Part Number Pilot Dia. 49-500 Fine Tooth

02-285-1 3/32” 02-285-6 5/16” 49-501 Coarse Tooth

02-285-2 1/8” 02-285-7 3/8” Note: Select the type saw (chart above), then add the diameter number (chart below).
Example: For fine tooth with a 3/8” diameter, the part number would be 49-500-1.
02-285-3 5/32” 02-285-8 1/2”
Suffix Diameter* Suffix Diameter*
02-285-4 3/16” 02-285-9* 5/8”
1 3/8” (9.5 mm) 24 1-3/16” (30 mm)
02-285-5 1/4” 02-285-10* 3/4”
2 13/32” (10.3 mm) 25 1-1/4” (32 mm)
Step Pilots 3 7/16” (11 mm) 26 1-5/16” (33 mm)
Part Number Pilot Dia. Step Dia. 4 15/32” (11.8 mm) 27 1-3/8” (35 mm)
02-2855-1 3/32” 1/8” 5 1/2” (12.8 mm) 28 1-7/16” (36 mm)
02-2855-2 1/8” 5/32” 6 17/32” (13.5 mm) 29 1-1/2” (38 mm)
02-2855-3 5/32” 3/16” 7 9/16” (14.2 mm) 30 1-9/16” (40 mm)
02-2855-4 3/16” 1/4” 8 19/32” (15 mm) 31 1-5/8” (41 mm)
02-2855-5 1/4” 5/16” 9 5/8” (15.8 mm) 32 1-11/16” (43 mm)
02-2855-6 5/32” 3/16” 10 21/32” (16.6 mm) 33 1-3/4” (44 mm)
02-2855-7 3/16” 1/4” 11 11/16” (17.4 mm) 34 1-13/16” (46 mm)
02-2855-8 1/4” 5/16” 12 23/32” (18.2 mm) 35 1-7/8” (47.5 mm)
02-2855-9 5/16” 3/8” 13 3/4” (19 mm) 36 1-15/16” (49 mm)
02-2855-10 3/8” 1/2” 14 25/32” (19.8 mm) 37 2” (51 mm)
02-2855-11 1/2” 9/16” 15 13/16” (20.6 mm) 38 2-1/8” (54 mm)
02-2855-12 1/4” 5/16” 16 27/32” (21.4 mm) 39 2-1/4” (57 mm)
02-2855-13 5/16” 3/8” 17 7/8” (22.2 mm) 40 2-3/8” (60 mm)
02-2855-14 3/8” 1/2” 18 29/32” (23 mm) 41 2-1/2” (64 mm)
02-2855-17 1/2” 9/16” 19 15/16” (23.7 mm) 42 2-5/8” (67 mm)
02-2855-20* 5/8” 3/4” 20 31/32” (24.5 mm) 43 2-3/4” (70 mm)
02-2855-21* 5/8” 7/8” 21 1” (25 mm) 44 2-7/8” (73 mm)
02-2855-22* 3/4” 7/8” 22 1-1/16” (27 mm) 45 3” (76 mm)
02-2855-23* 3/4” 1” 23 1-1/8” (29 mm)
02-2855-24* 3/4” 1-1/4” * 3/8” to 1-1/4” diameter is 5/16”-24 thread, 1-5/16” to 3” diameter is 1/2”-20 thread.

* Furnished with double drive bayonet lock.


Hole Saw Arbors
Precision Ground
To Ensure
49-502-1 Concentricity
1/4” Shank, 5/16”-24 Thread 1/2” Shank, 1/2”-20 Thread
Part Number Pilot Diameter Part Number Pilot Diameter
49-502-1 3/16” 49-502-3 1/4”

For Composite Cutting Hole Saws See Page 91 49-502-2 1/4” 49-502-4 3/8”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 83
PUNCH & CUTTING TOOLS

Blair® Hole Cutter Kits


Produces clean, burr-free holes with no damage or deforming of the surrounding material. Excellent for steel, sheet metal and plastics.

Patented Tooth
Geometry Prevents
Chip Clogging

Precision
Ground
M2 H.S.S.

02-13218

02-11075

Heavy-Duty* Hole Cutter Kit: Blaircutter Hole Cutter Kit:


Arbor With Spring Loaded Retractable Pilot, Extra Pilot, Seven Arbor With Spring Loaded Retractable Pilot, Three Extra Pilots,
Cutters (5/16”, 3/8”, 7/16”, 1/2”, 9/16”, 5/8” & 3/4”), Allen Wrench, Seven Cutters (1/4”, 5/16”, 3/8”, 7/16”, 1/2”, 9/16” & 5/8”) &
Stop Washers & Carrying Case Carrying Case
Part Number Material Capacity Part Number Material Capacity
02-11075 1/4” 02-13218 3/16”

Replacement Cutters (sold individually) Replacement Cutters (sold individually)


1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8”
11100 11104 11108 11112 11116 11120 11124 11132 13200 13202 13204 13206 13208 13210 13212
* Can be mounted on air feed drill units.

02-14006
02-11091

Rotabroach Large Diameter Hole Cutter Kit: Automotive & Fabricator’s Hole Cutter Kit:
Arbor, Hex Washer, Center Punch, Extra Pilot, Six Cutters (7/8”, Arbor, Hex Washer, Center Punch, Extra Pilot, Six Cutters (7/8”,
1”, 1-1/8”, 1-1/4”, 1-3/8” & 1-1/2”) & Carrying Case 1-1/8”, 1-3/8”, 1-3/4”, 2” & 2-1/2”) & Carrying Case
Part Number Material Capacity Part Number Material Capacity
02-11091 1/2” 02-14006 1/8”

Replacement Cutters (sold individually) Replacement Cutters (sold individually)


7/8” 1” 1-1/8” 1-1/4” 1-3/8” 1-1/2” 7/8” 1” 1-1/8” 1-1/4” 1-3/8” 1-1/2” 1-3/4” 2” 2-1/2”
11340 11348 11356 11364 11366 11368 14628 14632 14636 14640 14644 14648 14656 14662 14674

84 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
PUNCH & CUTTING TOOLS

BAHCO® Hole Saw Sets Allpax® Gasket Cutter Kits

Hardened Steel
Cutting Heads

AX1301
W
NE
W
• Quickly punch precision NE
bolt holes in flange gaskets.
• Patented locking system allows rapid change of cutting heads.
• Unique design punches single dia. holes (bolt holes) as well as
dual diameter rings (washers) in one operation.
862013
Part Number Description Hole Sizes Weight
Seven Piece Set Includes: AX1301 16 PC Imperial Kit 1/8” to 3/16” 2.5 lbs (1.1 kgs)
Five Hole Saws (7/8”, 1”, 1-1/8”, 1-1/4” & 1-1/2”), Arbor & Adaptor
AX1351 16 PC Metric Kit 2 mm to 50 mm 1.1 lbs (0.5 kgs)
(fits 9/16” to 13/16” and 1-1/4” to 6” hole saws) & Fitted Plastic Case
Thirteen Piece Set Includes:
Nine Hole Saws (3/4”, 7/8”, 1-1/8”, 1-3/8”, 1-1/2”, 1-3/4”, 2”, 2- Aircraft Punch & Flare Dies
1/4” & 2-1/2”), Two Arbors & Adaptor (fits 9/16” to 1-3/16” and Simple, Fast & Accurate 61-250
1-1/4” to 6” hole saws), Pilot Drill & Fitted Plastic Case • Designed to punch the required hole
Part Number 7PC Set Part Number 13PC Set size and follow with a 35-degree
862007 862013 straight angle (leg length of 1/8”).
• Hand or arbor press operation in
EW
alum. or mild steel 0.020” to 0.040”. N
Hole Cutter • Just drill a pilot hole for the draw bolt,
20 Gauge then apply the tool and tighten for a
Sheet Metal smooth, flared hole.
Capacity Part No. I.D. (hole) O.D. Part No. I.D. (hole) O.D.
61-100 1” 2” 61-300 3” 4”
61-125 1-1/4” 2-1/4” 61-312 3-1/8” 4-1/8”
Lightweight 61-150 1-1/2” 2-1/2” 61-325 3-1/4” 4-1/4”
61-13551
Aluminum Frame 61-175 1-3/4” 2-3/4” 61-350 3-1/2” 4-1/2”
• Use with any standard 1/4” drill (tool includes drill bit & allen key).
61-200 2” 3” 61-375 3-3/4” 4-3/4”
• Patented shoe feature permits smooth finishing of holes.
61-225 2-1/4” 3-1/4” 61-400 4” 5”
Part Number Hole Cutting Range Replacement Bit
61-250 2-1/2” 3-1/2” 61-500 5” 6”
61-13551 2” to 12” (5.1 to 30.5 cm)
02-13548 61-275 2-3/4” 3-3/4” 61-600 6” 7”
61-14551 2” to 20” (5.1 to 50.8 cm)
Note: Special shapes/sizes available on
request, please inq.

Circle Cutters
Circle Cutters
3/8” Shank Part Number Cutter Range
02-21003 7/8” to 4” 53-81551

02-21009 1” to 6”
Aircraft Punch & Flare Kits
02-21009 Replacement Parts Part Number Description Hole Range
Part Number Description 53-81551 5 Piece Kit 1” to 2” Diameter
• Replaceable 3/16” H.S.S.
blade & 1/4” pilot drill. 02-27012 Pilot Drill 53-81661 9 Piece Kit 1” to 3” Diameter

• Includes allen key (not shown). 02-27009 Cutting Blade 53-81991 13 Piece Kit 1” to 4” Diameter

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 85
PUNCH & CUTTING TOOLS

Hand Metal Punch Kits NOXON® Combo Prick Punch & Center Punch
Precision Spot Marking

• Designed with the professional metalworker in mind.


• Prick punch creates slight indentations for precision marking.
• Center punch creates deep indentations for pilot holes.

Part Number Weight Overall Length


70234 1.7 oz (48.2 g) 5-1/4” (133 mm)
04-5
Standard Metal Punch Kit:
Hand Metal Punch, Six Punch & Die Sets (3/32”, 1/8”, 5/32”,
3/16”, 7/32” & 1/4”) & Fitted Plastic Case Pocket Automatic Center Punch

Part Number Description


04-5 Complete Kit
04-5S Complete Kit (economy model) • Slim design for better visibility.
04-5K Bench Mounting Base • Can be adjusted for light or heavy strokes.

Part Number Description


Replacement Punch & Die Sets Replacement Punch & Die Sets
61-860 Tool with Centering Point
Part Number Size Part Number Size
38-098 #40 38-5125 1/8”
38-129 #30 38-5156 5/32” Automatic Center Punches
38-159 #21 38-5188 3/16”
70231
38-194 #10 38-5250 1/4”
38-5094 3/32” 38-2812 9/32”

70440

• Spring-loaded operation is adjustable for light or heavy strokes.


• Ground & hardened replaceable point.

Part Number Body Type Overall Length


70231 Steel 5” (127 mm)
70440 Aluminum 5” (127 mm)

NOXON® Chisel & Punch Rivet Removal Set

04-2222 3500 PSI Driving Force


Deep Throat Metal Punch Kit:
Hand Metal Punch, Seven Punch & Die Sets (5/32”, 7/32”,
9/32, 11/32”, 13/32”, 15/32” & 17/32”) & Fitted Plastic Case

Part Number Description


04-2222 Complete Kit
04-2222K Bench Mounting Base • Hammerless spring design is great for use in tight areas.
• Use the 5/16” cold chisel to shear protruding steel or
Replacement Punch & Die Sets Replacement Punch & Die Sets aluminum rivets without damaging surface material.
Part Number Size Part Number Size • Use the H.S.S. center punch to easily remove mandrel.
38-6094 3/32” 38-6188 3/16”
• Center punch designed to mark most hardened materials.

38-6125 1/8” 38-6250 1/4” Part Number Description


38-6156 5/32” ACRR02 5/16” Cold Chisel & H.S.S. Center Punch

86 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
PUNCH & CUTTING TOOLS

SPI® Fine Optical Center Punch Round Shank Center Punches


High Accuracy Center
Punching Made Simple
• 9X magnification spotting lens
with center dot and circle.
• Points are ground to size for maximum strength & penetration.
• Solid, precision guide base with
• Knurled hand grip stamped with size for quick identification.
scratch protection.
• Ground center punch made of Part Number Punch Diameter Overall Length
hardened tool steel. 61-74AA 1/16” 3-1/16” (78 mm)
• Includes fitted case. 61-74A 5/64” 3-19/32” (91 mm)

Part Number Accuracy 61-74B 3/32” 3-7/8” (98 mm)

14517 0.002” 61-74C 9/64” 4” (102 mm)


61-74D 5/32” 4” (102 mm)

Hand Punch Sets


Drive Pin Hand Punches

Knurled
Hand
61-14085 Grips ‘L’

• Durable tool steel uniformly heat treated & centerless ground.


• Ends are ground square for accurate pin driving.
Standard, 4” (102 mm) Overall Length
Part Number Punch Diameter Punch Length ‘L’

61-14086 61-75A 1/16”


61-75B 3/32” 3/4”
61-75C 1/8” (19 mm)

61-75D 5/32”
61-75E 3/16”
61-75F 7/32” 1”
61-75G 1/4” (25 mm)

61-75H 5/16”
61-14087

• Hardened & tempered tool steel with ground points of 45-52 Rc.
• Knurled punch body for better grip.
• Includes fitted case with clear size markings. ‘L’

5 PC Center Punch Set, 4” Overall Length


Extra Long Drive Pin Punches
Part No. Point Sizes Included
• For use on work not accessible with shorter punches.
61-14085 1/16”, 5/64”, 3/32”, 9/64” & 5/32”
• Conforms to government spec GGG-P-831E.
Extra Long, 8” (203 mm) Overall Length
8 PC Drive Pin Set, 4” Overall Length
Part Number Punch Diameter Punch Length ‘L’
Part No. Point Sizes Included
61-76A 1/8”
61-14086 1/16”, 3/32”, 1/8”, 5/32”, 3/16”, 7/32”, 1/4” & 5/16”
61-76B 3/16”
3-1/2”
5 PC Extra Long Drive Pin Set, 8” Overall Length 61-76C 1/4”
(89 mm)
Part No. Point Sizes Included 61-76D 5/16”
61-14087 1/8”, 3/16”, 1/4”, 5/16” & 3/8” 61-76E 3/8”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 87
PUNCH & CUTTING TOOLS

Blind Hole Spotter Set Kits Transfer Punch Sets

• A fast and easy way to


locate opposite centers.
• Six of each size packed
in individual plastic tubes.
Includes
• Includes sturdy steel
Indexed Stand
storage case.
• Heat-treated & tempered tool
61-18108 steel construction.
• Transfer punches available
individually, please inquire.
Part Number Description Sizes Included • Punches are 4-7/8” O.A.L.
61-18108 108 PC Set 1/8” to 21/32” (x 32nds)
61-1111 66 PC Set 11/16” to 1” (x 32nds)
61-50728

Duplicating Punches
Tight Tolerance Hole Duplication Part No. Type Point Sizes Included
61-50728 28 PC Fractional 3/32” to 1/2” (x 64ths) & 17/32”
61-50733 33 PC Fractional 1/2” to 1” (x 64ths)
AT507-10
61-50725 25 PC Metric 1.0 to 13.0 mm (x .5 mm)
• Accurately center punch hole location from one sheet to another.
• Manufactured from heat-treated, oil hardened drill rod. 61-50726 26 PC Letter A to Z

Part Number Punch Size Overall Length 61-50760 60 PC Wire Gauge #1 to #60

AT507-1 3/32” 3-1/2” (89 mm)


AT507-2 #40 3-1/2” (89 mm) Cold Chisels
AT507-3 1/8” 3-1/2” (89 mm)
Heavy-Duty Industrial Grade 70746
AT507-4 #30 3-1/2” (89 mm)
AT507-10 1/4” 3-1/2” (89 mm)
AT507-11 5/16” 3-1/2” (89 mm)
• For cutting, shaping and removing metal softer than the cutting
edge of the chisel.
• Works great with the punch & chisel holder shown below.
Part Number Stock Size Blade Width Overall Length
70746 7/16” 1/2” 6” (15.2 cm)
70747 7/8” 1” 8” (20.3 cm)

AT507KT

Comfort Grip Punch & Chisel Holder


Handle Resistant To
Solvents, Gas & Oil

Duplicating Punch Kit:


Fourteen Punches (3/32”, #40, 1/8”, #30, 5/32”, #19, 3/16”, • Keeps your hands safely away from striking tool.
#10, 7/32”, 1/4”, 5/16”, 3/8”, 7/16” & 1/2”) & Fitted Plastic Case • Adjustable screw allows use with most punches and chisels.
Part Number Description Part Number Capacity
AT507KT Complete 15 PC Kit 28449 0 to 1-1/2” (0 to 38 mm)

88 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
COMPOSITE CUTTING TOOLS

Solid Carbide Brad Point Drills General Purpose Diamond Plated Twist Drills

• Specifically designed for drilling graphite and aramid Perfect for drilling graphite epoxy, carbon, boron and fiberglass.
fiber (KEVLAR®) reinforced composite materials. W
NE 40/60 Grit - Jobber’s Length 40/60 Grit - Jobber’s Length
• Specially modified tip keeps fibers in tension while Part Number Head Dia. Part Number Head Dia.
cutting in shear eliminating delamination for a more precise hole.
49-TD1 1/8” (3.2 mm) 49-TD6 5/8” (16 mm)
• Other sizes available, please inquire.
49-TD2 1/4” (6.35 mm) 49-TD7 3/4” (19 mm)
Solid Carbide 49-TD3 3/8” (10 mm) 49-TD8 7/8” (22 mm)
Part Number Size Decimal Flute O.A.L 49-TD4 7/16” (11 mm) 49-TD9 1” (25 mm)
02-AWD-3/32 3/32” 0.0938” 1/2” 1-3/4” (45 mm) 49-TD5 1/2” (13 mm) Note: Other sizes available, please inquire.
02-AWD-40 #40 0.0980” 1/2” 1-13/16” (46 mm)
02-AWD-1/8 1/8” 0.1250” 5/8” 1-7/8” (48 mm)
Diamond Plated Integral Pilot Countersinks
02-AWD-5/32 5/32” 0.1562” 3/4” 2-1/16” (52 mm)
02-AWD-21 #21 0.1590” 7/8” 2-1/8” (54 mm)
02-AWD-3/16 3/16” 0.1875” 15/16” 2-3/16” (56 mm)
02-AWD-10 #10 0.1935” 1” 2-1/4” (57 mm) 1/4”-28 Thread - 100° Cutter Angle
Part Number Outside Diameter Overall Length
02-AWD-7/32 7/32” 0.2188” 1-1/16” 2-3/8” (60 mm)
02-38C 3/8” (10 mm) 1” (25 mm)
02-AWD-1/4 1/4” 0.2500” 1-1/4” 2-1/2” (64 mm)
02-50C 1/2” (13 mm) 1” (25 mm)
02-AWD-5/16 5/16” 0.3125” 1-1/2” 2-13/16” (71 mm)
02-62C 5/8” (16 mm) 1” (25 mm)
02-AWD-3/8 3/8” 0.3750” 1-5/8” 3-1/8” (79 mm)
1/4”-28 Thread - 130° Cutter Angle
Part Number Outside Diameter Overall Length
Solid Carbide Tapered Reamer Drills
02-38D 3/8” (10 mm) 1” (25 mm)
02-50D 1/2” (13 mm) 1” (25 mm)
• Four flute, tapered tip design is excellent for drilling 02-62D 5/8” (16 mm) 1” (25 mm)
fiberglass and carbon graphite materials. NEW Note: Select a base part number for the required cutter (charts above), add a pilot
diameter, grit (chart below), and number of slots (0, 2 or 3).
• Other lengths available, please inquire. Example: For a 100°, 1/2” diameter cutter with a 5/32” pilot, 40/60 grit and two slots
the part number would be 02-50C-5/32-B-2.
Solid Carbide - 6” O.A.L. Solid Carbide - 6” O.A.L.
Available Grits
Part Number Size Decimal Part Number Size Decimal
30/40 40/60 60/80 120/140 220/270
02-GDRS-40 #40 0.0980” 02-GDRS-3/16 3/16” 0.1875”
A B C D E
02-GDRS-1/8 1/8” 0.1250” 02-GDRS-10 #10 0.1935”
02-GDRS-30 #30 0.1285” 02-GDRS-8 #8 0.1990” Kevlar Fabric Hand Shears & Scissors
02-GDRS-5/32 5/32” 0.1562” 02-GDRS-1/4 1/4” 0.2500”
04-468
02-GDRS-21 #21 0.1590” 02-GDRS-5/16 5/16” 0.3125”
02-GDRS-20 #20 0.1610”

Solid Carbide Dagger Drills 04-330

04-605

• Drill holes in graphite materials (including graphite-


aluminum) up to 1/4” thick without delamination. W
NE
• Other lengths available, please inquire.
Solid Carbide - 6” O.A.L. Solid Carbide - 6” O.A.L.
Note: For cordless electric kevlar scissors see page 237.
Part Number Size Decimal Part Number Size Decimal
Part Number Type Cut Length Overall Length
02-GDDS-098 #40 0.0980” 02-GDDS-187 3/16” 0.1875”
04-605 Trim Snip 3/4” 5” (127 mm)
02-GDDS-128 #30 0.1285” 02-GDDS-193 #10 0.1935” 04-468 Knife Edge 2-3/4” 8-1/4” (210 mm)
02-GDDS-159 #21 0.1590” 02-GDDS-250 1/4” 0.2500” 04-330 Serrated 4-1/2” 10” (254 mm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 89
COMPOSITE CUTTING TOOLS

Diamond Plated Jigsaw Blades Mounted Diamond Plated Saw Blades

2-1/2” Shank Length

Part Overall 49-MS1-1/2S


Fits Jig Saws
Number Length
49-300 Black & Decker & Competitive 3” (76 mm)
49-301 Rockwell Bayonet 3” (76 mm)
49-302 Bosch Style 3” (76 mm)
49-303 Rockwell Tiger & Competitive 4” (102 mm)
One Piece
49-304 Black & Decker & Competitive 4” (102 mm)
Construction 49-MS1-1/2U

49-305 Bosch Style 4” (102 mm)

Note: Please specify shank diameter & blade thickness when ordering.
Larger size blades are also available, please inquire.
Arbor Mount Diamond Plated Saw Blades
Mounted 40/60 Grit - 1/8” Return
Part Number Part Number Outside Plated Thick-
Slotted Unslotted Diameter ness (Kerf)
49-MS3/4S 49-MS3/4U 3/4” (19 mm)
49-MS1S 49-MS1U 1” (25 mm)
49-MS1-1/4S 49-MS1-1/4U 1-1/4” (32 mm)
49-MS1-1/2S 49-MS1-1/2U 1-1/2” (38 mm)
.080” to .100”
49-MS2S 49-MS2U 2” (51 mm)
49-MS2-1/2S 49-MS2-1/2U 2-1/2” (64 mm)
49-SB3S 49-SB3U
49-MS3S 49-MS3U 3” (76 mm)
49-MS3-1/2S 49-SMS-1/2U 3-1/2” (89 mm)
49-MS4S 49-MS4U 4” (102 mm)
.102” to .130”
49-MS4-1/2S 49-MS4-1/2U 4-1/2” (114 mm)
49-MS5S 49-MS5U 5” (127 mm)
.130” to .150”
49-MS6S 49-MS6U 6” (152 mm)

Note: Please specify arbor diameter & blade thickness when ordering.
Larger size blades are also available, please inquire.

Arbor Mounted 40/60 Grit - 1/8” Return


Part Number Part Number Outside Plated Thick-
Slotted Unslotted Diameter ness (Kerf)
49-SB1S 49-SB1U 1” (25 mm)
49-SB1-1/2S 49-SB1-1/2U 1-1/2” (38 mm)
49-SB2S 49-SB2U 2” (51 mm)
49-SB2-1/2S 49-SB2-1/2U 2-1/2” (64 mm) .060” to .080”
49-SB3S 49-SB3U 3” (76 mm)
49-SB3-1/2S 49-SB3-1/2U 3-1/2” (89 mm)
49-SB4S 49-SB4U 4” (102 mm)
49-SB5S 49-SB5U 5” (127 mm)
49-SB6S 49-SB6U 6” (152 mm)
49-SB7S 49-SB7U 7” (178 mm) .090” to .110”
49-SB8S 49-SB8U 8” (203 mm)
49-SB10S 49-SB10U 10” (25.4 cm) For USATCO’s Pro Composite Tool Kit See Page 68

90 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
COMPOSITE CUTTING TOOLS

Diamond Plated Integral Shank Hole Saws Diamond Plated Routers


HS Series 49-HS7 2-1/2” Shank
Length
2” Shank Length 49-R4FS

2” drilling depth (inside depth). Furnished with windows & slots. 49-R4US
Note: Larger sizes are available, please inquire. Note: Please specify shank diameter when ordering. On 3/4” & larger outside diameter
routers, minimum shank diameter is 1/2”. Larger sizes are available, please inquire.
40/60 Grit - 1/8” Return 40/60 Grit - 1/8” Return
40/60 Grit - 1/8” Outside Diameter
Part Number Head Dia. Part Number Head Dia.
Unfluted, Unfluted, Fluted, Fluted, Head
49-HS5 1/2” (13 mm) 49-HS12 2” (51 mm)
Square End Radius End Square End Radius End Length
49-HS6 3/4” (19 mm) 49-HS13 2-1/4” (57 mm)
49-R1US 49-R1UR — — 1/4” (6.35 mm)
49-HS7 7/8” (22 mm) 49-HS14 2-1/2” (64 mm)
49-R2US 49-R2UR — — 1/2” (13 mm)
49-HS8 1” (25 mm) 49-HS15 2-3/4” (70 mm)
49-HS9 1-1/4” (32 mm) 49-HS16 3” (76 mm) 40/60 Grit - 1/4” Outside Diameter

49-HS10 1-1/2” (38 mm) 49-HS17 4” (102 mm) Unfluted, Unfluted, Fluted, Fluted, Head
Square End Radius End Square End Radius End Length
49-HS11 1-3/4” (44 mm) 49-HS18 5” (127 mm)
49-R3US 49-R3UR 49-R3FS 49-R3FR 1/4” (6.35 mm)
49-R4US 49-R4UR 49-R4FS 49-R4FR 1/2” (13 mm)
Arbor Mount Diamond Plated Hole Saws
49-R5US 49-R5UR 49-R5FS 49-R5FR 3/4” (19 mm)
MHS Series 49-R6US 49-R6UR 49-R6FS 49-R6FR 1” (25 mm)
• MHS series, “Black & Decker” type. 49-R7US 49-R7UR 49-R7FS 49-R7FR 1-1/2” (38 mm)
• Furnished with windows & slots.
• 1-1/2” drilling depth (inside depth). Flexible Diamond Hand Sanding Pads
• For use with arbors shown below.
49-MHS1-1/2
Excellent For 2-1/2” Wide x
Note: Larger sizes are available, please inquire.
Composite Work 4-1/4” Long
40/60 Grit - 1/8” Return 40/60 Grit - 1/8” Return
Part Number Head Dia. Part Number Head Dia.
49-MHS1/2 1/2” (13 mm) 49-MHS1-3/4 1-3/4” (44 mm)
49-MHS9/16 9/16” (14 mm) 49-MHS1-7/8 1-7/8” (48 mm)
49-MHS5/8 5/8” (16 mm) 49-MHS2 2” (51 mm)
49-MHS3/4 3/4” (19 mm) 49-MHS2-1/4 2-1/4” (57 mm)
49-MHS7/8 7/8” (22 mm) 49-MHS2-1/2 2-1/2” (64 mm)
These diamond hand sanding pads work best when used wet.
49-MHS1 1” (25 mm) 49-MHS3 3” (76 mm)
Plated (for grinding) Resin (for finishing)
49-MHS1-1/16 1-1/16” (27 mm) 49-MHS3-1/4 3-1/4” (83 mm)
Part Number Grit Part Number Grit
49-MHS1-1/8 1-1/8” (29 mm) 49-MHS3-1/2 3-1/2” (89 mm)
92350 70 92450 220
49-MHS1-3/16 1-3/16” (30 mm) 49-MHS4 4” (102 mm) 92351 120 92451 600
49-MHS1-1/4 1-1/4” (32 mm) 49-MHS4-1/4 4-1/4” (108 mm) 92352 220 92452 1800
49-MHS1-3/8 1-3/8” (35 mm) 49-MHS4-1/2 4-1/2” (114 mm) 92353 400 92453 3500
49-MHS1-1/2 1-1/2” (38 mm) 49-MHS5 5” (127 mm) 92354 600

MHS Series Hole Saw Arbors


For 9/16” To 1-3/16” Diameter Hole Saws
Part Number Screw Thread Shank Size Chuck Size
49-NA-01 1/2”-20 11/32” Hex 3/8”
49-NA-01

For 1-1/4” To 6” Diameter Hole Saws


• Setscrew body for pilot drill adjustment.
Part Number Screw Thread Shank Size Chuck Size
• Quick release for change of hole saws with arbor in chuck.
49-NA-05 5/8”-18 7/16” Hex 1/2”
Note: Also available with pilots, please inquire.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 91
DEBURRING TOOLS

Shaviv® Universal Deburring Kit Shaviv® Deburr Tool


Ergo Handle

04-22022

• Ideal for when need to get up close to the workpiece.


• Safety lock to prevent losing blades while working. W
NE
• Includes one of all five blades shown below.
Part Number Description
04-22022 Multi-Burr With 5 Blades
W
NE
Heavy-Duty H.S.S. Replacement Blades (3.2 mm)
Part Number Description
04-E-100 General purpose, for metals with spiral chips.
04-E-111 Thin pointed nose for small holes (down to 1/16”).
04-E-120 Thin rounded nose for small holes. Left & right cut.
04-E-200 For powdery chips and plastic. Left & right cut.
04-E-300 For spiral chips and plastic. Dual inside & outside cut.
Note: Cobalt, TiN coated and carbide blades also available, please inquire.

Shaviv® Aeroburr Deburring Sets

Long Lasting TiN


W
NE Coated H.S.S. Blades
Versatile set includes tool for both sheet-edge cleaning
and general deburring across a wide range of materials.
Kit Includes:
Ergonomic Tool Handle, ‘Burr-Bi’ Double Edge Deburr Tool 90110
with Hand Guard & Two Sets Of Wheel Blades, Four • Perfect for deburring curves and small holes down to 1/16”.
Telescoping Blade Holders, Ten Blades in Assorted Profiles, • Customized specifically for the aerospace industry.
Hex Key & Fitted Case • TiN blades offer five times the life of non-coated blades.
Part Number Description • For use on steel, aluminum, copper, stainless and plastics.
04-22181 Complete 21 PC Kit • Includes five blades (see below) and blade holder.
Part Number Description
Shaviv® Burr-Bi Double Edge Deburr Tool 90110 7PC Standard Duty Set
90111 7PC Heavy-Duty Set

TiN Coated H.S.S. Replacement Blades


04-22060 Part Number Description
W
NE 04-B-11P Thin pointed, standard-duty 2.6 mm thick blade.
04-E-111P Thin pointed, heavy-duty 3.2 mm thick blade.
Built-In Hand Guard
• Deburrs both sides of the workpiece quick and efficiently.
• Heavy-duty, round R10 H.S.S. blades are double-sided. Burnishing Tool
(side ‘A’ side for spiral chips, ‘B’ side for powdery chips)
Part Number Material Capacity
04-22060 Up to 5/8”
• Designed to remove blemishes & scratches in sheet metal.
Replacement Blades • Heat-treated blade is hard chrome plated & mirror polished.
Part Number Description Part Number Overall Length
04-22065 Replacement Blade Set 04-515 6-5/8” (168 mm)

92 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
DEBURRING TOOLS

Shaviv® Telescoping Deburr Tools ‘Speed Driver’ Hole Deburring Tool

04-K380

53-94000

• Provides rapid deburring of drilled holes with high torque.


Includes 0.78” Capacity Cutter 04-K680
• Shown with cutter, not included (available below).
• Powerful tools excellent for both countersinking and chamfering.
• Telescoping action for chamfering in deep holes and tight spaces. Part Number Description
Telescoping Ratchet Deburr Tool 04-94003 Speed Driver Only
• Ratchet mechanism makes countersinking trouble free. W
NE 53-94000 Speed Driver & 3/8” Dia. 100° Cutter
• Great where normal rotational deburring is impossible.
Part Number Type Telescope Action
04-K380 Standard
1/4” to 3-1/4”
04-K680 Ratchet
100° Cutters
Replacement Cutters Part Number Diameter
Part Number Capacity 02-94000 3/8”
04-F-12 0.47”
02-94001 1/2”
04-F-20 0.78”
02-94002 5/8”
04-F-30 1.18”

Shaviv® Telescoping Ratchet OD Deburr Tool SPI® Fine Deburring Set

Ideal For
W Includes 1.02” Capacity Cutter
90073
Delicate Parts
NE
• Quick rotational chamfering of pipes, tubes etc. up to 1” OD. • Six double end tools with
• For use on steel, aluminum, copper, stainless and plastics. revolving, hardened steel
Part Number Description deburring discs.
90073 Tool w/1.02” Capacity Cutter • Comfortable knurled handle.
• Includes plastic pouch.
Replacement Cutter
Part Number Capacity
82-365-8
29147 1.02”

Complete 7 PC Kit
Slim-Grip Disposable Burrs
Part Number Wheel Size Range
Versatile & Cost Effective 82-365-8 0.060” to 0.208” dia.

Individual Tools
Part Number Wheel Diameters
07-709-9 0.060” & 0.070”
07-710-7 0.082” & 0.092”
• For removing burrs from steel & aluminum. 07-711-5 0.106” & 0.116”
• Heavy-duty E-100 blade is non-replaceable. 07-712-3 0.134” & 0.150”
Part Number Overall Length 07-713-1 0.160” & 0.185”
E01000 5-1/2” (140 mm) 07-714-9 0.198” & 0.208”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 93
DEBURRING TOOLS

Burr-Off® Tools

CP-12

• The original ‘clothespin’ tool, with its integral cutting edges, deburrs • Suited to high production, automated deburring operations.
thousands of holes and may be reground for even longer life. • Open slot design allows chips to clear easily.

5 PC Burr-Off Set
Deburr Both Sides Part Number Includes
In One Pass 53-CP CP-6, CP-8, CP-10, CP-12 & CP-16

Part No. Hole Sizes Shank Part No. Hole Sizes Shank Part No. Hole Sizes Shank Part No. Hole Sizes Shank
CP-6 .093” to .109” .092” CP-11 .172” to .187” .171” CP-16 .250” to .266” .249” CP-21 .328” to .343” .327”
CP-7 .109” to .125” .139” CP-12 .187” to .203” .186” CP-17 .266” to .281” .265” CP-22 .093” to .109” .092”
CP-8 .125” to .140” .124” CP-13 .203” to .219” .202” CP-18 .281” to .297” .280” CP-23 .359” to .375” .358”
CP-9 .140” to .156” .139” CP-14 .219” to .234” .218” CP-19 .297” to .313” .296”
CP-10 .156” to .172” .155” CP-15 .234” to .250” .233” CP-20 .313” to .328” .312” Note: 4” overall length. Larger sizes and
other options available, please inquire.

Burraway Deburring Tools

Easily Deburr Both


Sides In One Pass

Adjustable
Blade Tension 02-938 02-125 02-156 02-187
02-250

• Furnished with double acting blade for burr removal • Spring tensioned blade retracts automatically
on both the front & back sides of hole. as it passes through the workpiece.
• The inexpensive, replaceable cutting blades can be • Crowned & polished top surface of the blade
adjusted to control the amount of edge break. will not mar interior of the hole.
Note: Many other sizes available. Carbide tipped & TiN coated replacement blades also available, please inquire.

Fractional Sizes Metric Sizes


Complete Tool Extra Blade Hole Size Decimal Equiv. Complete Tool Extra Blade Hole Size Decimal Equiv.
02-938 02-938-1 3/32” .0938” 02-MA-2.0 02-MA-2.0-1 2.0 mm .0787”
02-109 02-109-1 7/64” .1094” 02-MA-2.5 02-MA-2.5-1 2.5 mm .0984”
02-125 02-125-1 1/8” .1250” 02-MA-3.0 02-MA-3.0-1 3.0 mm .1181”
02-156 02-156-1 5/32” .1562” 02-MA-3.5 02-MA-3.5-1 3.5 mm .1378”
02-187 02-187-1 3/16” .1875” 02-MA-4.0 02-MA-4.0-1 4.0 mm .1575”
02-218 02-218-1 7/32” .2188” 02-MA-4.5 02-MA-4.5-1 4.5 mm .1772”
02-250 02-250-1 1/4” .2500” 02-MA-5.0 02-MA-5.0-1 5.0 mm .1969”
02-281 02-281-1 9/32” .2812” 02-MB-5.5 02-MB-5.5-1 5.5 mm .2165”
02-312 02-312-1 5/16” .3125” 02-MB-6.0 02-MB-6.0-1 6.0 mm .2362”
02-343 02-343-1 11/32” .3438” 02-MB-6.5 02-MB-6.5-1 6.5 mm .2559”
02-375 02-375-1 3/8” .3750” 02-MB-7.0 02-MB-7.0-1 7.0 mm .2756”
02-406 02-406-1 13/32” .4062” 02-MB-7.5 02-MB-7.5-1 7.5 mm .2953”

94 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
DEBURRING TOOLS

Burraway Deburring Tool Kit Ground-Wire Hole Burnishing Kits


ATSK3767-10

Each Kit For One Hole Size


Specifically designed to clean ground-wire attachment holes.
Includes:
Includes:
4 Extensions, 4 Burnishing Pads, Burnishing Heads: 2 Screw-
Five Burraway Tools with Blade (1/8”, 5/32”, 3/16”, 7/32” &
in Type (pos. & neg.), 1 Collet Type (pos.) & Fitted Plastic Case
1/4”), Five Replacement Blades & Fitted Plastic Case
Note: Individual Burraway tools & replacement blades available on previous page. Part Number Size Part Number Size
Part Number Description ATSK3767-10 #10 ATSK3767-30 #30
70398 Complete 11 PC Kit ATSK3767-20 #20 ATSK3767-40 #40

Piloted (Bonding) Wire Rivet Hole Brushes


• Designed to remove surface
material and coatings for 53-70303
grounded contact points.
44-6233-3/32
• Cleans paint, dirt, rust etc.
from around rivet holes. Stainless Steel Wire
Brush Wire Diameter Applications
5 PC Brush Set (1/2” body diameter)
0.005” Fine to light surface preparation.
• Includes 5 brushes & plastic carrying case (not shown).
0.008” Light to medium surface removal and preparation.
Part Number Wire Dia. Pilot Sizes Included
0.010” Medium surface removal and preparation.
53-70303 0.005” 3/32”, 1/8”, 5/32”, 3/16” & 1/4”
0.014” Aggressive surface removal and preparation.

Note: Maximum safe free speed is 20,000 RPM. Larger diameter, reverse & threaded shank type brushes are also available, please inquire.

0.005” Brush Wire Diameter 0.010” Brush Wire Diameter


1/4” Body Dia. 3/8” Body Dia. 1/2” Body Dia. Pilot Diameter 1/4” Body Dia. 3/8” Body Dia. 1/2” Body Dia. Pilot Diameter
— 44-6232-3/32 44-6233-3/32 3/32” — 44-6272-3/32 44-6273-3/32 3/32”
44-6231-1/8 44-6232-1/8 44-6233-1/8 1/8” 44-6271-1/8 44-6272-1/8 44-6273-1/8 1/8”
44-6231-5/32 44-6232-5/32 44-6233-5/32 5/32” 44-6271-5/32 44-6272-5/32 44-6273-5/32 5/32”
44-6231-3/16 44-6232-3/16 44-6233-3/16 3/16” 44-6271-3/16 44-6272-3/16 44-6273-3/16 3/16”
— 44-6232-1/4 44-6233-1/4 1/4” — 44-6272-1/4 44-6273-1/4 1/4”

0.008” Brush Wire Diameter 0.014” Brush Wire Diameter


1/4” Body Dia. 3/8” Body Dia. 1/2” Body Dia. Pilot Diameter 1/4” Body Dia. 3/8” Body Dia. 1/2” Body Dia. Pilot Diameter
— 44-6262-3/32 44-6263-3/32 3/32” — 44-6292-3/32 44-6293-3/32 3/32”
44-6261-1/8 44-6262-1/8 44-6263-1/8 1/8” 44-6291-1/8 44-6292-1/8 44-6293-1/8 1/8”
44-6261-5/32 44-6262-5/32 44-6263-5/32 5/32” 44-6291-5/32 44-6292-5/32 44-6293-5/32 5/32”
44-6261-3/16 44-6262-3/16 44-6263-3/16 3/16” 44-6291-3/16 44-6292-3/16 44-6293-3/16 3/16”
— 44-6262-1/4 44-6263-1/4 1/4” — 44-6292-1/4 44-6293-1/4 1/4”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 95
MATERIAL REMOVAL TOOLS

USATCO Rivet Shaver Kit Dotco® Rivet Shavers

1/2” Skirt Included

W
NE
14CFS60-95

• Ergonomic design, rear exhaust.


• Easily adjustable positive lock.
• Spring loaded nosepiece & stabilizer.

* Model 14CFS60-98 does not include stabilizer.

Small Handle Pistol Grip 0.4 hp (0.30 kW) - 29,000 RPM


Includes: Part Number Cutter Adj. Overall Length Weight
1900RS Rivet Shaver, Seven Cutters (5/16”, 3/8”, 7/16”, 1/2”,
14CFS60-95 0.0005” 8-1/4” (210 mm) 2.3 lbs (1.0 kgs)
9/16”, 5/8” & 3/4”), Seven Skirts (5/16”, 3/8”, 7/16”, 1/2”, 9/16”,
5/8” & 3/4”), Removable Cutter Box & Foam Fitted Case
Small Handle Pistol Grip 0.4 hp (0.30 kW) - 29,000 RPM
Part Number Description
Part Number Cutter Adj. Overall Length Weight
53-1900RS Complete 17 PC Kit
14CFS60-98* 0.00025” 8-1/4” (210 mm) 2.3 lbs (1.0 kgs)

ATI® Pro Rivet Shaver Kit Large Handle Pistol Grip 0.9 hp (0.67 kW) - 20,000 RPM
Part Number Cutter Adj. Overall Length Weight
14CNL60-95 0.0005” 8-7/8” (226 mm) 4.5 lbs (2.0 kgs)

Sioux® Rivet Shavers


Other
Powerful 1 HP,
Configurations
Five Vane Motor
Available,
Please Inquire

SRS10P21-8

1/2” Skirt Included


• Spring loaded removable stabilizer.
• Ergonomic handle for comfortable use.

Note: Available with other skirt sizes, please inquire.

Pistol Grip 1.0 hp (0.75 kW) - 21,000 RPM

Includes: Part Number Capacity O.A. Weight


ATI429SXC Rivet Shaver, Seven Cutters (5/16”, 3/8”, 7/16”, SRS10P21-8 1/2” 8” (205 mm) 2.7 lbs (1.2 kgs)
1/2”, 9/16”, 5/8” & 3/4”), Seven Skirts (5/16”, 3/8”, 7/16”, 1/2”,
9/16”, 5/8” & 3/4”) & Sturdy Fitted Toolbox Lever Grip 1.0 hp (0.75 kW) - 21,000 RPM
Part Number Description Part Number Capacity Overall Length Weight
53-1900RSK Complete 16 PC Kit SRS10S21-8 1/2” 10” (255 mm) 2.5 lbs (1.1 kgs)

96 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
MATERIAL REMOVAL TOOLS

Dotco® Quad Weld & Rivet Shaver


53-10-1224X
Part Number Free RPM

Four Tools 53-10-1224X 12,000

In One 53-10-1230X 20,000

• Versatile front exhaust unit can be used for End Cut Replacement Cutters - 1/4” Shank, 1-7/8” O.A.L.
weld shaving, POP & blind rivet bolt trimming, Part No. Type Style Used For Dia.
disc sanding or right angle grinding. 14-1732 Carbide Inverted Cone Steel Rivets 3/4”
• Height of cut can be controlled to a tolerance
14-1330 H.S.S. Inverted Cone Aluminum Welds 3/4”
of 0.001” or less.
14-1332 Carbide Cylindrical Shaving Welds 1/2”
• Accepts 1/4” shank sanding & grinding tools.

Limited Access Rivet Shaver Rivet Shaver Skirts

Highly Polished
Working Surfaces
Prevent Marring
Made In The USA
Dotco Type Sioux Type Body Diameter
• 4” extension is perfect for
limited access applications. 14-4391 2925-5 5/16”
• Shaves clean & precise 14-4392 2925-6 3/8”
regardless of rivet height. 14-4393 2925-7 7/16”

9/16” Skirt & Stabilizer Included 14-4394 2925-8 1/2”


14-4395 2925-9 9/16”
Pistol Grip 0.75 hp (0.56 kW) - 18,000 RPM
14-4396 2925-10 5/8”
Part Number Capacity Overall Length Weight
14-4397 2925-11 3/4”
US7387RSE 1/2” 10-3/4” (273 mm) 3.5 lbs (1.6 kgs)
14-4410 — 1”
14-4412 — 1-1/4”
Rivet Shaver Carbide Cutters
02-A800-4
Coarse Cut
02-A900-4 Economy Pneumatic Nibbler
Fine Cut
Coarse Cut
• Solid carbide blade.
Fine Cut
• Fourteen flute center cutting design.
• Self-centering solid carbide head eliminates chatter and
increases operator control.
Coarse Cut, 1/4”-28 Thread Fine Cut, 1/4”-28 Thread Clean, Distortion Free Cuts
Part Number Body Dia. Part Number Body Dia. • Easily cuts circles & contoured shapes.
02-A800-1 5/16” 02-A900-2 3/8” • Teasing throttle & hardened planetary gears.
02-A800-2 3/8” 02-A900-4 1/2” • Cutting head 360° adjustable in 90° increments.
02-A800-3 7/16” Lever Grip - 0.5 hp (0.37 kW) - 2600 SPM, 6 FPM
02-A800-4 1/2” Precision Ground Part Number Cap. (steel) Overall Length Weight
02-A800-5 9/16” For Chatter-Free JSM-213 18 Gauge 7” (178 mm) 2.2 lbs (1.0 kgs)
02-A800-6 5/8” Cuts & Longer Life
02-A800-7 3/4” Replacement Punch & Dies
02-A800-8 7/8” Part Number Description
02-A800-9 1” 21340 Punch
02-A800-10 1-1/4” 21341 Die

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 97
MATERIAL REMOVAL TOOLS

Sioux® Pneumatic Nibbler EC® Reversible Trim Shears


• 18 gauge cold
EW rolled steel Quick & Powerful
N
capacity.
• Safety lever lock.
• Rear exhaust.
Lever Grip - 1.0 hp (0.75 kW) 8LR
Part No. Steel Cap. Overall Length Weight
SNH10S18 18 Gauge 8-1/2” (215 mm) 2.65 lbs (1.2 kgs)
• Reversible motor allows for
versatile shearing & makes
Sioux® Pneumatic Shears it easy to back out of jams.

Cuts Curves &


Straight Lines
SSH10P18 9PR

• Designed to cut steel, stainless steel,


titanium, inconel & similar metals.
SSH10S18
Excellent for sheet metal work - also plastic & similar mat. to 3/32”. Lever Grip Trim Shears
Pistol Grip 1.0 hp (0.75 kW) Part Mild Steel Throat Approx.
Weight
Part No. Cap. Steel SPM O.A.L. Weight Number Capacity Capacity Feed Rate
7LR 13 Gauge 1-1/4” 8 ft-min. 4.5 lbs (2.0 kgs)
SSH10P18 18 Gauge 2,600 10” (255 mm) 2.9 lbs (1.3 kgs)
8LR 14 Gauge 2-1/4” 8 ft-min. 5.5 lbs (2.5 kgs)
Lever Grip 1.0 hp (0.75 kW)
Part No. Cap. Steel SPM O.A.L. Weight Pistol Grip Trim Shears

SSH10S18 18 Gauge 2,600 11” (280 mm) 2.75 lbs (1.25 kgs) Part Mild Steel Throat Approx.
Weight
Number Capacity Capacity Feed Rate
7PR 13 Gauge 1-1/4” 8 ft-min. 5 lbs (2.3 kgs)
Dewalt® 18V Cordless Power Shear Kit
8PR 14 Gauge 2-1/4” 8 ft-min. 5.5 lbs (2.5 kgs)
9PR 10 Gauge 2-1/2” 3.5 ft-min. 12.5 lbs (5.7 kgs)
10PR .080” Inconel 2” 3.5 ft-min. 19 lbs (8.6 kgs)

Replacement Feed Cutters Replacement Roll Cutters


Part Number For Tool Part Number For Tool
02-9097 7LR to 8PR 02-9098 7LR & 7PR
02-9280 9PR 02-9101 8LR & 8PR
02-9915 10PR 02-9279 9PR
02-9914 10PR

360° Swivel Head


• Powerful & convenient cordless operation.
• Head swivels 360° for great control & access to tight quarters.
• Cuts 7/32” strip that curls away for consistent & accurate cuts.
Includes:
Cordless Shears, 1-Hour Charger, Two 18V XRP Battery
Packs, Blade Wrench & Heavy-Duty Kit Box
Part No. Steel Cap. Min. Radius SPM Tool Weight
70356 18 Gauge 5-1/2” 0 to 2300 6.1 lbs (2.8 kgs) For Hand Snips, Shears & Nibblers See Pages 156-160

98 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
MATERIAL REMOVAL TOOLS

Kett® Heavy-Duty Pneumatic Scissor Tab Shear

Powerful & Easily Regrindable


Maneuverable Tool Steel
Blades

Variable
Speed
• Specially designed for fast, accurate cutting of mild steel
(to 24 gauge), wire mesh (to 18 gauge), soft plastic or
For Precision
rubber (to 1/4”), rigid PVC & other plastics (to 1/8”). Shearing Of
• Unique swiping action leaves a clean edge without fouling. Router Tabs
Part No. Cap. Mild Steel RPM Overall Length Weight • Full length bosses with bolts & self-locking nuts.
P-2041 24 Gauge 0-2500 11-3/4” (299 mm) 5.0 lbs (2.3 kgs) • Hard anodized aluminum frame with carbide wear faces.
Note: Replacement blades available, please inquire.
Note: Replacement blades available, please inquire.
Part Capacity Max. Throat Shearing
Weight
Utility Cut-Off Tool Number (steel - alum.) Opening Force
1/8” x 3” 4,200 lbs 7.0 lbs
650 1/16” - 3/32”
(area) (1,905 kgs) (3.2 kgs)
New Aluminum
Housing Design
Dotco® Straight Routers
12L1001-36RT

Cuts Metal To 3/4” Thick


• 360° rotating spark guard & safety lock throttle. W
NE
• Built-in speed regulator & ball bearing construction. Note: Router guide shown not included, please see page 101 to order.

0.5 hp (0.37 kW), 3/8” Arbor Front Exhaust 0.3 hp (.22 kW)

Part Number Free RPM O.A.L. Weight Part Number Free RPM Shank Cap. O.A.L. Weight

90397 22,000 7-5/16” (186 mm) 1.98 lbs (0.9 kgs) 12L1001-36RT 34,000 1/4” 6-3/4” 1.4 lbs
12L1000-36RT 30,000 1/4” (172 mm) (0.6 kgs)
Replacement Cutting Discs
• Small Type 1, double reinforced
Front Exhaust 0.6 hp (.45 kW)
resinoid cut-off discs. 122059
Part Number Free RPM Shank Cap. O.A.L. Weight
• Super thin (.035”), provides a
7-1/2” 1.9 lbs
clean, fine-finished burr free cut. 12L2000-01RT 25,000 1/4”
(191 mm) (0.9 kgs)
1/4” Arbor Disc 3/8” Arbor Disc Diameter Max. RPM
122057 122058 2” 30,000 Rear Exhaust 0.6 hp (.45 kW)

122059 122060 3” 25,000 Part Number Free RPM Shank Cap. O.A.L. Weight
7-1/2” 1.9 lbs
122061 122062 4” 19,000 12L2080-01RT 25,000 1/4”
(191 mm) (0.9 kgs)

Front Exhaust 0.9 hp (.67 kW)


1414CA 1450CA
Part Number Free RPM Shank Cap. O.A.L. Weight
7-1/8” 2.6 lbs
12L2500-01RT 23,000 1/4”
1438CA (181 mm) (1.2 kgs)
1/4” Shank Cutting Disc Mandrels
• 1450CA includes the 1/4” shank mandrel and both 1/4” & 3/8” Rear Exhaust 0.9 hp (.67 kW)
arbor endpieces (for use with 1/4” & 3/8” arbor discs). Part Number Free RPM Shank Cap. O.A.L. Weight
Mandrel & 1/4” Arbor Mandrel & 3/8” Arbor Mandrel & Both Arbors 12L2580-01RT 23,000 1/4” 7-1/8” 2.6 lbs
1414CA 1438CA 1450CA 12L2580-0124RT 23,000 3/8” (181 mm) (1.2 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 99
MATERIAL REMOVAL TOOLS

Dotco® High Power Straight Router Dotco® Router Assemblies


12L4018-01
14-2180

Front Exhaust 1.7 hp (1.27 kW)


Part Number Free RPM Shank Cap. O.A.L. Weight
11-3/8” 4.2 lbs
• All assembly components available separately, please inquire.
12L4018-01 18,000 1/4”
(289 mm) (1.9 kgs) • For use with Dotco straight routers shown on previous page.
For 12-10 Series Type Routers
®
Dotco High Power Routers w/Base Mount Part Number Thread Size Cutter Shank Dia.
14-2187 1/4”-20 1/4”

For 12-20 & 12-25 Series Type Routers


Part Number Thread Size Cutter Shank Dia.
10T4318-62
14-2180 1/4”-20 1/4”
14-2429 5/8”-18 3/8”

H.S.S. Taper Router Bits

For clearance cutting or routing & trimming of aircraft assemblies.


Part Number Size Point Dia. Shank Dia.
02-0228 1 .081” .098”
02-0221 2 .110” .128”
Rear Exhaust 1.7 hp (1.27 kW) With Base Mount
02-0213 3 .165” .1875”
Part Number Free RPM Shank Cap. O.A.L. Weight
02-0209 4 .224” .250”
10T4318-62 18,000
7-1/8” 7.4 lbs
10T4316-62 16,000 1/2”
(181 mm) (3.4 kgs)
10T4309-62 9000 53-1492

Rear Exhaust 1.7 hp (1.27 kW) Power Unit Only


Part Number Free RPM Shank Cap. O.A.L. Weight
7-1/8” 5.5 lbs
11T4318-62 18,000 1/2”
(181 mm) (2.5 kgs)
Taper Router Kit:
Four Routers (one each above) & Plastic Case (not shown)
Dotco® Two Handed Router Base Part Number Description
53-1492 Complete 5 PC Kit

H.S.S. Aircraft Router Bit


Easy Depth
Adjustment
• For use with either front or rear exhaust models on previous page. For routing and trimming aluminum,
• Can also be used with 10-43 template guides, please inquire. non-abrasive plastics and similar materials
Part Number For Series 2 Downcut Flutes with Drill Point, Left Hand Helix, Right Hand Cut
14-1577 12-10 Part Number Shank Diameter Overall Length
14-2577 12-20 & 12-25 02-17251 1/4” 2-3/8” (60 mm)

100 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
MATERIAL REMOVAL TOOLS

Solid Carbide Router Bits Dotco® Router Guides


For 1/4”
Shank Bits
For edge routing when the end is not in contact with the work piece.
Diamond Pattern, Right Hand Cut, No End Cut
Part Number Shank Diameter Overall Length
02-1547-3/16 3/16” 2” (51 mm)
02-1547-1/4 1/4” 2-1/2” (64 mm)
02-1547-3/8 3/8” 2-1/2” (64 mm)
02-1547-1/2 1/2” 3” (76 mm) For 3/8”
Shank Bits
For 1/4” Shank Bits
Part No. ‘A’ ‘B’ ‘C’ ‘D’
• Drill point plunges through the work piece before routing begins.
14-2703 3/4” 3/8” 1/2” 1/8”
• Designed to produce an even edge & leave burr-free surfaces. 14-2400 1” 3/8” 1/8” 1/8”
Diamond Pattern, 135° Drill Point End 14-2401 1” 3/8” 1/4” 1/8”
14-2402 1” 3/8” 3/8” 1/8”
Part Number Shank Diameter Overall Length
14-2406 1” 7/16” 1/8” 1/8”
02-1547A-3/16 3/16” 2” (51 mm) 14-2407 1” 7/16” 1/4” 1/8”
02-1547A-1/4 1/4” 2-1/2” (64 mm) 14-2408 1” 7/16” 3/8” 1/8”
14-2411 1” 1/2” 1/4” 1/8”
02-1547A-3/8 3/8” 2-1/2” (64 mm)
14-2412 1” 1/2” 1/2” 1/8”
02-1547A-1/2 1/2” 3” (76 mm) 14-2413 1” 1/2” 5/8” 1/8”
14-2414 1” 1/2” 3/4” 1/8”
14-2417 1” 9/16” 1/8” 1/8”
14-2420 1” 5/8” 1/8” 1/8”
For bottom cuts requiring a smooth surface & square corners. 14-2421 1” 5/8” 5/8” 1/8”
14-2500 1-1/2” 3/8” 1/8” 1/8”
Diamond Pattern, End Mill End Cut
14-2501 1-1/2” 3/8” 1/4” 1/8”
Part Number Shank Diameter Overall Length 14-2502 1-1/2” 3/8” 3/8” 1/8”
02-1547B-3/16 3/16” 2” (51 mm) 14-2505 1-1/2” 7/16” 1/8” 1/8”
14-2506 1-1/2” 7/16” 1/4” 1/8”
02-1547B-1/4 1/4” 2-1/2” (64 mm)
14-2507 1-1/2” 7/16” 3/8” 1/8”
02-1547B-3/8 3/8” 2-1/2” (64 mm) 14-2510 1-1/2” 1/2” 1/4” 1/8”
02-1547B-1/2 1/2” 3” (76 mm) 14-2511 1-1/2” 1/2” 3/8” 1/8”
14-2512 1-1/2” 1/2” 1/2” 1/8”
14-2600 2-1/2” 1/2” 1/2” 3/16”

For 3/8” Shank Bits


Diamond Pattern, Burr Style End Cut Part No. ‘A’ ‘B’ ‘C’ ‘D’

Part Number Shank Diameter Overall Length 14-2531 1-1/2” 1/2” 3/8” 1/8”
14-2538 1-1/2” 1/2” 1/2” 1/8”
02-1547C-3/16 3/16” 2” (51 mm)
14-2539 1-1/2” 1/2” 5/8” 1/8”
02-1547C-1/4 1/4” 2-1/2” (64 mm) 14-2540 1-1/2” 9/16” 3/8” 1/8”
14-2541 1-1/2” 9/16” 1/2” 1/8”
02-1547C-3/8 3/8” 2-1/2” (64 mm)
14-2542 1-1/2” 9/16” 5/8” 1/8”
02-1547C-1/2 1/2” 3” (76 mm) 14-2893 1-1/2” 5/8” 3/8” 1/8”
14-2925 1-1/2” 5/8” 1/2” 1/8”
14-2544 1-1/2” 5/8” 5/8” 1/8”
14-2240 2-1/2” 1/2” 3/8” 1/8”
2 Flute Pattern, Left Hand Spiral, Right Hand Cut, No End Cut 14-2632 2-1/2” 1/2” 1/2” 1/8”
14-2633 2-1/2” 1/2” 5/8” 1/8”
Part Number Shank Diameter Overall Length
14-2634 2-1/2” 9/16” 3/8” 1/8”
02-1541-3/16 3/16” 2” (51 mm) 14-2630 2-1/2” 9/16” 1/2” 1/8”
02-1541-1/4 1/4” 2-1/2” (64 mm) 14-2635 2-1/2” 9/16” 5/8” 1/8”
14-2243 2-1/2” 5/8” 3/8” 1/8”
02-1541-3/8 3/8” 2-1/2” (64 mm)
14-2636 2-1/2” 5/8” 1/2” 1/8”
02-1541-1/2 1/2” 3” (76 mm) 14-2631 2-1/2” 5/8” 5/8” 1/8”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 101
BLIND RIVETERS & ACCESSORIES

G747 Lightweight CherryMAX® Power Riveter


The G747 is a pneumatic-hydraulic tool designed specifically for
installation of CherryMAX and nut plate rivets. Its durable, all metal
housing makes this tool ideal for use in rugged shop environments.
This tool utilizes straight, offset and right angle pulling heads, all
of which can install -4, -5 and -6 diameter CherryMAX bulb type
rivets in all head styles, materials and grip lengths.
• 10° angled head allows user to work using a natural hand position.
• A comfortable grip for one handed operation in any position.
Lightweight & • Same weight as the G702A, with the power of much larger tools.
High Power
Uses Existing Specifications
Air Pressure 90 PSI (6.2 bar) min./110 PSI (7.6 bar) max.
CherryMAX
Cycle Time approximately one second
Tooling
Noise Level 71 dB (A)
Vibration less than 2.5 m/s2
Air Consumption .09 SCFM / cycle (2.55 L / cycle)
G747 Power Riveter
Part Number Stroke Pulling Force Weight
G747 .437” 2100 lbs (953 kgs) 3.5 lbs (1.6 kgs)
G747
G747 Routine Maintenance Kit (see page 118 for more info)
Part Number Includes
G747KS All Required Seals, ‘O’ Rings, Gaskets & Hardware
G747 Pulling Heads
• Pulling heads not included with riveter, please order from chart below.
• Interchangeable nosepiece pulling heads also available on page 114. G747 Power Riveter Kit
• For full specifications on pulling heads below please see pages 115-116.
• Extensions are available for extending the pulling heads to reach limited
access areas, see page 117.
G747 Pulling Heads
Part Head Required Rivet Rivet Max.
Number Style Adapter Type Diameters Grip
CherryMAX 1/8”, 5/32”, 3/16” ** All
H701B-456 Straight — CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” † -4 *
SST 1/8”, 5/32”, 3/16” ** All
H747-3NPR Straight — Nut Plate 3/32” -4 *
CherryMAX 1/8”, 5/32”, 3/16” ** All
Right
H753A-456 — CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” † -4
Angle
SST 1/8”, 5/32”, 3/16” ** All
CherryMAX 1/8”, 5/32”, 3/16” ** All
H781A-456
Offset — CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” † -4 *
H782 1
SST 1/8”, 5/32”, 3/16” ** All
H9015-3C Straight 704A9 MS / Nut Plate †† 3/32” -4 *
H9015-4C Straight 704A9 MS / Nut Plate †† 1/8” -4 *
H9015-5C Straight 704A9 MS / Nut Plate †† 5/32” -4 *
H9015-6C Straight 704A9 MS / Nut Plate †† 3/16” -4 *
H955-3 Straight — CherryLOCK ‘A’ *** 3/32” -4 *
H955-4 Straight — CherryLOCK ‘A’ *** 1/8” -4 * G747 Power Riveter Kit
H955-5 Straight — CherryLOCK ‘A’ *** 5/32” -4 *
Part Number Installs
H955-6 Straight — CherryLOCK ‘A’ *** 3/16” -4 *
H746-4MBC Straight — Std. MBC 1/8” -4 * NAS 9301 to 9312 (1/8” to 3/16”),
G747CMR MS90353/4, MS21140/1, TAF ‘S’ Type
H746-5MBC Straight — Std. MBC 5/32” -4 *
(1/8” & 5/32”) & MS20604/5 (3/32”)
H746-6MBC Straight — Std. MBC 3/16” -4 *
Pulling Heads Included: H701B-456 (Straight), H781A-456 (Offset),
* May be double stroked for longer grips. ** Nominal and oversize. H753A-456 (Right Angle) & H747-3NPR (3/32” Nut Plate) Accessories
*** When installing CherryLOCK ‘A’ rivets, the proper diameter pulling head must be used. Included: 700A77 Bleeder Bottle, 269C3 Grip Selector Gauge, 670A20

Will not install 3/16” diameter aluminum (stainless steel & monel only). †† Serrated stems only. Stem Catcher Bag, P1393 Molded Plastic Case & All Necessary Manuals
1
See page 114 for more information on H782 pulling head and interchangeable nosepieces.

102 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVETERS & ACCESSORIES

G746A CherryMAX® Power Riveter


The G746A is a pneumatic-hydraulic tool designed specifically for
installation of CherryMAX Bulb, CherryMAX ‘AB’ wiredraw and
CherryLOCK ‘A’ wiredraw rivets. Its durable, all metal housing
makes this tool ideal for use in rugged shop environments.
This tool utilizes straight, offset and right angle pulling heads.

• A comfortable grip for one handed operation in any position.

Specifications
Air Pressure 90 PSI (6.2 bar) min./110 PSI (7.6 bar) max.
Cycle Time approximately one second
Noise Level 72 dB (A)
Vibration less than 2.5 m/s2
Air Consumption .25 SCFM / cycle (7.08 L / cycle)

G746A Power Riveter


Part Number Stroke Pulling Force Weight
G746A .875” 1850 lbs (839 kgs) 4.25 lbs (1.9 kgs)

G746A Routine Maintenance Kit (see page 118 for more info)
G746A
Part Number Includes
G746KS All Required Seals, ‘O’ Rings, Gaskets & Hardware

G746A Pulling Heads


• Pulling heads not included with riveter, please order from chart below.
• Interchangeable nosepiece pulling heads also available on page 114. G746A Power Riveter Kits
• For full specifications on pulling heads below please see pages 115-116.
G746ACMRW
• Extensions are available for extending the pulling heads to reach limited
access areas, see page 117.
G746A Pulling Heads
Part Head Required Rivet Rivet Max.
Number Style Adapter Type Diameters Grip
CherryMAX 1/8”, 5/32”, 3/16” ** ††† All
CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” *** -9 *
H701B-456 Straight —
MBC L/C 1/8”, 5/32”, 3/16” -9 *
SST 1/8”, 5/32”, 3/16” ** All
CherryMAX 1/8”, 5/32”, 3/16” ** ††† All
H753A-456 Right Angle — CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” *** -4
SST 1/8”, 5/32”, 3/16” ** All
CherryMAX 1/8”, 5/32”, 3/16” ** ††† All
H781A-456
Offset — CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” *** -4 *
1
H782
SST 1/8”, 5/32”, 3/16” ** All
H9015-3C Straight 704A9 MS †† 3/32” All G746A CherryMAX Kit
H9015-4C Straight 704A9 MS †† 1/8” All
Part Number Installs
H9015-5C Straight 704A9 MS †† 5/32” All
H9015-6C Straight 704A9 MS †† 3/16” All G746ACMRB -4, -5, -6 CherryMAX*
H955-3 Straight — CherryLOCK ‘A’ 3/32” -9 * Pulling Heads Included: H701B-456, H781A-456 & H735A-456 Acces-
H955-4 Straight — CherryLOCK ‘A’ 1/8” -9 * sories Incl.: 700A77 Bleeder Bottle, 269C3 Grip Selector Gauge, 670A20
Stem Catcher Bag, P1393 Molded Plastic Case & All Necessary Manuals
H955-5 Straight — CherryLOCK ‘A’ 5/32” -9 *
* Except 3/16” inconel and oversize.
H955-6 Straight — CherryLOCK ‘A’ 3/16” -9 *
H746-4MBC Straight — Std. MBC 1/8” All G746A CherryLock Kit
H746-5MBC Straight — Std. MBC 5/32” All Part Number Installs
H746-6MBC Straight — Std. MBC 3/16” All
G746ACMRW SST & -3, -4, -5, -6 CherryLock “A’
* May be double stroked for longer grips. ** Nominal and oversize.
Pulling Heads Included: H955-3, H955-4, H955-5 & H955-6 Accessories
*** When installing CherryLOCK ‘A’ rivets, the proper diameter pulling head must be used.
†† Included: 700A77 Bleeder Bottle, 269C3 Grip Selector Gauge, 670A20
Serrated stems only. ††† Will not install 3/16” diameter Inconel 600 rivets.
1 Stem Catcher Bag, P1393 Molded Plastic Case & All Necessary Manuals
See page 114 for more information on H782 pulling head and interchangeable nosepieces.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 103
BLIND RIVETERS & ACCESSORIES

G704B CherryMAX® Power Riveter


The G704B is a pneumatic-hydraulic tool designed specifically for
installation of CherryMAX and nut plate rivets. Its durable, all metal
housing makes this tool ideal for use in rugged shop environments.
This tool utilizes straight, offset and right angle pulling heads, all
of which can install -4, -5 and -6 diameter CherryMAX bulb type
rivets in all head styles, materials and grip lengths.
• A comfortable grip for one handed operation in any position.

Specifications
Air Pressure 90 PSI (6.2 bar) min./110 PSI (7.6 bar) max.
Cycle Time approximately one second
Noise Level 71 dB (A)
Vibration less than 2.5 m/s2
Air Consumption .16 SCFM / cycle (4.53 L / cycle)

G704B Power Riveter


Part Number Stroke Pulling Force Weight
G704B .510” 3100 lbs (1406 kgs) 4.25 lbs (1.9 kgs)

G704B Routine Maintenance Kit (see page 118 for more info)
G704B
Part Number Includes
G704KS All Required Seals, ‘O’ Rings, Gaskets & Hardware

G704B Pulling Heads


• Pulling heads not included with riveter, please order from chart below.
G704B Power Riveter Kit
• Interchangeable nosepiece pulling heads also available on page 114.
• For full specifications on pulling heads below please see pages 115-116.
• Extensions are available for extending the pulling heads to reach limited
access areas, see page 117.
G704B Pulling Heads
Part Head Required Rivet Rivet Max.
Number Style Adapter Type Diameters Grip
CherryMAX 1/8”, 5/32”, 3/16” ** All
CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” † -4 *
H701B-456 Straight —
MBC L/C 1/8”, 5/32”, 3/16” -4 *
SST 1/8”, 5/32”, 3/16” ** All
CherryMAX 1/8”, 5/32”, 3/16” ** All
H753A-456 Right Angle — CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” † -4
SST 1/8”, 5/32”, 3/16” ** All
CherryMAX 1/8”, 5/32”, 3/16” ** All
H781A-456
Offset — CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” † -4 *
1
H782
SST 1/8”, 5/32”, 3/16” ** All
H9015-3C Straight 704A9 MS †† 3/32” -4 *
H9015-4C Straight 704A9 MS †† 1/8” -4 *
H9015-5C Straight 704A9 MS †† 5/32” -4 *
H9015-6C Straight 704A9 MS †† 3/16” -4 *
H955-3 Straight — CherryLOCK ‘A’ 3/32” † -4 *
H955-4 Straight — CherryLOCK ‘A’ 1/8” † -4 *
H955-5 Straight — CherryLOCK ‘A’ 5/32” † -4 * G704B CherryMAX Kit
H955-6 Straight — CherryLOCK ‘A’ 3/16” † -4 *
Part Number Installs
H746A-4MBC Straight — Std. MBC 1/8” -4 *
H746A-5MBC Straight — Std. MBC 5/32” -4 * G704BCMR -4, -5, -6 CherryMAX
H746A-6MBC Straight — Std. MBC 3/16” -4 * Pulling Heads Included: H701B-456, H781A-456 & H735A-456
Accessories Included: 700A77 Bleeder Bottle, 269C3 Grip Selector
* May be double stroked for longer grips. ** Nominal and oversize. Gauge, 670A20 Stem Catcher Bag, P1393 Molded Plastic Case & All

Will not install 3/16” diameter aluminum (stainless steel & monel only). †† Serrated stems only. Necessary Manuals
1
See page 114 for more information on H782 pulling head and interchangeable nosepieces.

104 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVETERS & ACCESSORIES

G704B-SR & G704B-40SH CherryMAX® Split Power Riveters

Perfect For Limited


Access Areas
G704B-40SH

G704B-SR
10’ Hose,
Pistol Grip Head
3’ Hose,
Inline Head

The CherryMAX G704B-SR & G704B-40SH split power riveters Specifications


were designed specifically for the installation of CherryMAX rivets Air Pressure 90 PSI (6.2 bar) min./110 PSI (7.6 bar) max.
in applications with extremely limited access. Noise Level does not exceed 85 dB (A)
The tool transmits power from the power unit through a flexible hose Air Consumption 4 CFM @ 20 cycles per minute
to a small, lightweight head. By utilizing the proper pulling head, G704B-SR & G704B-40SH Split Power Riveters
design problems and operator fatigue can be greatly reduced. Part Number Hose Length Stroke Pulling Force Weight
The SR model is equipped with a three foot hose and the 40SH G704B-SR 3’ (91.5 cm) 3136 lbs
4.5 lbs (2.0 kgs)
.518” (power unit
model is equipped with an eight foot hose. G704B-40SH 10’ (305 cm) (1423 kgs)
only)

G704B-__ Routine Maintenance Kits (see page 118 for more info)
G704B-SR & G704B-40SH Pulling Heads Part Number For Tool Includes
• Pulling heads not incl. with riveter, please order from chart below. G704KS G704B-SR All Req’d Seals, ‘O’ Rings,
• Interchangeable nosepiece pulling heads also avail. on page 114. Gaskets & Hardware
G704B-40SR/40SHKS G704B-40SH
• For full specs on pulling heads below please see pages 115-116.
• Extensions are available for extending the pulling heads to reach limited access areas, see page 117.
G704B-SR & G704B-40SH Pulling Heads G704B-SR & G704B-40SH Pulling Heads
Part Head Rivet Rivet Max. Part Head Required Rivet Rivet Max.
Number Style Type Diameters Grip Number Style Adapter Type Diameters Grip
CherryMAX 1/8”, 5/32”, 3/16” ** All H9015-3C Straight 704A9 MS †† 3/32” -4 *
CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” † -4 * H9015-4C Straight 704A9 MS †† 1/8” -4 *
H701B-456 Straight
MBC L/C 1/8”, 5/32”, 3/16” -4 * H9015-5C Straight 704A9 MS †† 5/32” -4 *
SST 1/8”, 5/32”, 3/16” ** All H9015-6C Straight 704A9 MS †† 3/16” -4 *
CherryMAX 1/8”, 5/32”, 3/16” ** All H955-3 Straight — CherryLOCK ‘A’ 3/32” † -4 *
Right
H753A-456 CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” † -4 H955-4 Straight — CherryLOCK ‘A’ 1/8” † -4 *
Angle
SST 1/8”, 5/32”, 3/16” ** All H955-5 Straight — CherryLOCK ‘A’ 5/32” † -4 *
CherryMAX 1/8”, 5/32”, 3/16” ** All H955-6 Straight — CherryLOCK ‘A’ 3/16” † -4 *
H781A-456 Offset CherryMAX ‘AB’ 1/8”, 5/32”, 3/16” † -4 * H746A-4MBC Straight — Std. MBC 1/8” -4 *
SST 1/8”, 5/32”, 3/16” ** All H746A-5MBC Straight — Std. MBC 5/32” -4 *
H746A-6MBC Straight — Std. MBC 3/16” -4 *
* May be double stroked for longer grips. ** Nominal and oversize.
† ††
Will not install 3/16” diameter aluminum (stainless steel & monel only). Serrated stems only.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 105
BLIND RIVETERS & ACCESSORIES

G784 Hydro-Shift CherryLOCK® Power Riveter


The G784 is a pneumatic-hydraulic tool designed specifically for
installation of CherryLOCK rivets. Its durable, all metal housing
makes this tool ideal for use in rugged shop environments.
This tool will install nearly all diameters of CherryLOCK rivets up
to a half-inch grip, ‘A’ group only.

G784
With proper adapters & pulling heads this tool can be used to install
other types of rivets, see charts below and page 118.
• A comfortable grip for one handed operation in any position.
Specifications
Air Pressure 90 PSI (6.2 bar) min./110 PSI (7.6 bar) max.
Noise Level 69.7 dB (A)
Vibration less than 2.5 m/s2
Air Consumption .27 SCFM / cycle (7.65 L / cycle)
G784 Power Riveter
Part Number Stroke Pulling Force Weight
G784 7/8” 2,600 lbs (1,179 kgs) 8 lbs (3.6 kgs)

G784 Routine Maintenance Kit (see page 118 for more info)
Part Number Includes
G784KS All Required Seals, ‘O’ Rings, Gaskets & Hardware

G784 Pulling Heads


• Pulling heads not included with riveter, please order from charts below.
• For full specifications on pulling heads below please see page 115.
G784 Power Riveter Kits
G784 Pulling Heads For Standard CherryLOCK Rivets (NAS1398 & 1399)
CR2642 G784CLRA
CR2652
Rivet Part
CR2162 CR2643 CR2662
Number †
CR2163 CR2164 CR2562 CR2653 CR2664 †

CR2263 CR2262 CR2563 CR2564 CR2663 CR2644 †
Pulling Rivet Aluminum Aluminum Monel Monel St. Steel St. Steel
Head Dia. Univ. Head Ctsk. Head Univ. Head Ctsk. Head Univ. Head Ctsk. Head
H681-3C -3 — — — — All All
H681-4C -4 All All All All All All
H681-5C -5 -8 -9 -8 -9 -8 -9
H681-6C -6 -8 -9 -8 -9 -8 -9
H681-8C -8 -8 -9 -8 -9 — —

G784 Pulling Heads For Bulbed CherryLOCK Rivets (NAS1738 & 1739)
CR2235 *
Rivet Part CR2239
Number CR2245 * CR2238 CR2539 CR2538 CR2839 CR2838
CR2249 CR2248 CR2545 * CR2540 * CR2845 * CR2840 **
Pulling Rivet Aluminum Aluminum Monel Monel Inconel Inconel G784 CherryLock Kit
Head Dia. Univ. Head Ctsk. Head Univ. Head Ctsk. Head Univ. Head Ctsk. Head
H681-4C -4 All All All All All All Part Number Installs
H681-5C -5 All All All All All All 1/8” to 3/16”, NAS 1398/9 ‘-’ Type
G784CLRA
H681-6C -6 All All All All All All & CherryLock
Pulling Heads Included: H681-4C, H681-5C & H681-6C
Other G784 Pulling Heads*** Accessories Included: 700A77 Bleeder Bottle, 269C3 Grip Selector
Part Head Required Rivet Rivet Max. Gauge, 680A159 Stroke Setting Gauge, P1395 Molded Plastic Case
Number Style Adapter Type Diameters Grip & All Necessary Manuals
H680B200A Straight — CherryMAX 1/8”, 5/32”, 3/16” All
G784 Basic Kit
H680B208 Straight — CherryMAX 1/4” All
H753A-456 Right Angle 680B205 CherryMAX 1/8”, 5/32”, 3/16” All Part Number Installs
H781A-456 Offset 680B205 CherryMAX 1/8”, 5/32”, 3/16” All G784CLRB No Pulling Heads Included

Use part no. H681-( )S * Use part no. H681B166-( ) ** Use part no. H681-( )F
Accessories Included: 700A77 Bleeder Bottle, 269C3 Grip Selector
*** The G784 riveter will also accept pulling heads to install CherryLOCK ‘A’ rivets (680B46 adapter
Gauge, P1395 Molded Plastic Case & All Necessary Manuals
required) and MS rivets (680B46 or 680B57 adapter required), please see page 118.

106 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVETERS & ACCESSORIES

G702A Lightweight Nut Plate Power Riveter G902 Lightweight Nut Plate Power Riveters

G902

G902-15

Limited Access
Extensions Available,
Durable All Please Inquire
Metal Housing
G702A

The G902 (feed through) & G902-15 (side eject) are all-pneumatic
tools designed specifically for installation of nut plate rivets.
The G702A is a pneumatic-hydraulic tool designed specifically for This tool utilizes straight pulling heads which can install 3/32” and 1/8”
installation of nut plate rivets. Its durable, all metal housing makes pull-through type nut plate rivets and 3/32” CherryLOCK ‘A’ rivets.
this tool ideal for use in rugged shop environments.
Specifications
The H702-3NPR pulling head fits directly on the tool to install -3, -4, Air Pressure 90 PSI (6.2 bar) min./120 PSI (8.2 bar) max.
2.5 mm & 3mm nut plate rivets. Cycle Time approximately one second
• 10° angled head allows user to work using a natural hand position. Noise Level 60 dB (A)
• A comfortable grip for one handed operation in any position. Vibration less than 2.5 m/s2
Specifications Air Consumption .05 SCFM / cycle (1.42 L / cycle)
Air Pressure 90 PSI (6.2 bar) min./110 PSI (7.6 bar) max. G902 & G902-15 Power Riveters
Cycle Time approximately one second
Part Number Type Stroke Pulling Force* Weight
Noise Level 71 dB (A)
G902 Feed-Through 550 lbs 2 lbs
Vibration less than 2.5 m/s2 3/4”
G902-15 Side Eject (250 kgs) (0.9 kgs)
Air Consumption .09 SCFM / cycle (2.55 L / cycle)
* Force rated at 90 PSI. Pulling force at 120 PSI is 730 lbs (331 kgs).
G702A Power Riveter
G902 & G902-15 Pulling Heads
Part Number Stroke Pulling Force Weight
• Pulling heads not incl. with riveter, please order from chart below.
G702A 3/4” 1,100 lbs (499 kgs) 3.5 lbs (1.6 kgs)
• For full specs on pulling heads below please see pages 115-116.
G702A Routine Maintenance Kit (see page 118 for more info) G902 Pulling Heads
Part Number Rivet Type Rivet Diameters Max. Grip
Part Number Includes
Nut Plate 3/32”, 2.5 & 3 mm -8 *
H902-3NPR
G702AKS All Required Seals, ‘O’ Rings, Gaskets & Hardware SPR 3/32” -8 *
H9055-3 CherryLOCK ‘A’ 3/32” -8 *
G702A Pulling Head & Inserts
H902-4NPR
• Pulling heads not incl. with riveter, please order from chart below. Nut Plate 1/8” -8 *
H701B-456
• For full specs on pulling head below please see page 116.
G902-15 Pulling Heads
G702A Pulling Head & Inserts
Part Number Rivet Type Rivet Diameters Max. Grip
Part Head Rivet Rivet Rivet Max.
Number Style Insert Type Diameters Grip Nut Plate 3/32”, 2.5 & 3 mm -9 *
H9015-3C
728A9-3 * Nut Plate 3/32”, 2.5 mm -12 ** SPR 3/32” -9 *
H702-3NPR Straight 728A9-104 * Nut Plate 1/8”, 3.0 mm -12 ** H9055-3 CherryLOCK ‘A’ 3/32” -9 *
728A9-3 SPR 3/32” All H9015-4C Nut Plate 1/8” -9 *
* Included with pulling head. ** On the first stroke. * On the first stroke.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 107
BLIND RIVETERS & ACCESSORIES

G83A Lightweight Lockbolt Installation Tool


The G83A pneumatic-hydraulic tool is a heavy-duty production tool
designed for high speed, reliable installation of the most popular
sizes of aircraft Lockbolts. Its durable, all metal housing makes this
tool ideal for use in rugged shop environments.
By bending the rubber pin deflector sideways, 1-1/2” additional
clearance can be obtained. This tool can also be used to install
blind bolts and blind rivets.
• A comfortable grip for one handed operation in any position.
Specifications
Compatible With Air Pressure 90 PSI (6.2 bar) min./110 PSI (7.6 bar) max.
Huck 352 & 230 Cycle Time approximately one second
Pulling Heads Noise Level 78.4 dB (A)
Very Powerful Vibration less than 2.5 m/s2
& Lightweight Air Consumption .16 SCFM / cycle (4.53 L / cycle)

G83A Power Riveter


Part Number Stroke Pulling Force* Weight
G83A G83A 7/16” 3,750 lbs (1,701 kgs) 4.95 lbs (2.3 kgs)

G83A Routine Maintenance Kit (see page 118 for more info)
Part Number Includes
G83AKS All Required Seals, ‘O’ Rings, Gaskets & Hardware
* 800 lbs on return stroke.

G83A Pulling Heads


G83A Installation Tool Kits
• Pulling heads not included with riveter, please order from charts below.
• For full specifications on pulling heads below please see pages 115-117. G83AKT

G83A Straight Lockbolt Pulling Heads*


Basic Pulling Swivel Self Releasing Self Releasing Swivel Lockbolt
Short Pintail Nose Swivel Nose Nose, Chisel Shape Diameter
H513-04-20 — — —
H513-04-35 — — — 1/8”
H513-04-60 — — —
— H513S-05-20 H513SR-05-20 H513SRC-05-20
H513-05-35 H513S-05-35 H513SR-05-35 H513SRC-05-35 5/32”
H513-05-60 — — —
H513-06-20 H513S-06-20 H513SR-06-20 H513SRC-06-20
— H513S-06-35 H513SR-06-35 H513SRC-06-35 3/16”
H513-06-60 — — —
* For -08 diameter, installs aluminum and titanium lockbolts only.
Note: The last component of the part number indicates attached length of the pulling head. For G83A Deluxe Installation Kit
example part number H513-04-20 indicates the pulling head extends 2.0” beyond the gun line.
The straight Lockbolt chart on page 117 shows all installed lengths and additional sizes. Part Number Installs
5/32” & 3/16” MS Blind Bolt & LockBOLT,
G83A Offset Lockbolt Pulling Heads G83A CherryMAX Pulling Heads ** G83AKT
1/8”, 5/32” & 3/16” CherryMAX
Basic Basic Pulling Lockbolt Part Head Required Rivet
Pulling Short Pintail Dia. Number Style Adapter Diameters Pulling Heads Included: H701B-456, H781A-456, H735A-456,
H563-5B H563SP-5B 5/32” H701B-456 Straight H83B-5MB, H83B-6MB, H513S-05-20 & H513S-06-20
1/8”, 5/32”, Accessories Included: 700A77 Bleeder Bottle, 269C5 Grip Selector
H563-6B H563SP-6B 3/16” H781A-456 Offset 744-300 Gauge, 269B12 Grip Selector Gauge, 670A20 Stem Catcher Bag,
3/16”
H753A-456 Right Angle P1393 Molded Plastic Case & All Necessary Manuals
G83A Maxibolt Pulling Heads (S Type) H84A-8 Straight — 1/4”
Part Head Maxibolt
G83A Installation Kit
** CherryMAX adapter and pulling heads allow user
Number Style Diameters Part Number Installs
to install CherryMAX, CherryMAX ‘AB’ & SST rivets.
H83B-5MB Straight 5/32”
5/32” & 3/16” MS Blind Bolt & NAS
H83B-6MB Straight 3/16” G83A & G84 Adapters G83BKT
Style LockBOLT
H84B-568 Straight 5/32”, 3/16” Part To Adapt To Tool
Number Mounting System Pulling Heads Included: H83B-5MB, H83B-6MB, H513S-05-20 &
Note: For ‘U’ type blind bolts use 652-066 H513S-06-20
for -5 and 652-067 insert for -06. 744-100 G85D & G87D
Accessories Included: 700A77 Bleeder Bottle, 269C5 Grip Selector
744-200 G744 Gauge, 269B12 Grip Selector Gauge, P1393 Molded Plastic Case &
744-300 G704B, G747 & G746A All Necessary Manuals

108 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVETERS & ACCESSORIES

G84 Lightweight Lockbolt Installation Tool


The G84 pneumatic-hydraulic tool is a heavy-duty production tool
designed for high speed, reliable installation of the most popular
sizes of aircraft Lockbolts. Its durable, all metal housing makes this
tool ideal for use in rugged shop environments.
This tool incorporates a bayonet attachment for quick change of
pulling heads. This tool can also be used to install blind bolts and
blind rivets.
• A comfortable grip for one handed operation in any position.
Compatible With
Specifications
Huck 352 & 230
Air Pressure 90 PSI (6.2 bar) min./110 PSI (7.6 bar) max.
Pulling Heads
Cycle Time approximately one second
Noise Level 80 dB (A)
Vibration less than 2.5 m/s2
Air Consumption .29 SCFM / cycle (8.21L / cycle)

G84 Power Riveter


Part Number Stroke Pulling Force* Weight
G84 9/16” 5,750 lbs (2,608 kgs) 7.7 lbs (3.5 kgs)
G84

G84 Routine Maintenance Kit (see page 118 for more info)
Part Number Includes
G84KS All Required Seals, ‘O’ Rings, Gaskets & Hardware

* 1200 lbs on return stroke.

G84 Pulling Heads G84 Installation Tool Kits


• Pulling heads not included with riveter, please order from chart below.
G84LBK
• For full specifications on pulling heads below please see pages 115-117.
G84 Pulling Heads
Part Head Required Rivet Rivet Max.
Number Style Adapter Type Diameters Grip
Lockbolt
H513 * Straight — 1/8”, 5/32”, 3/16”, 1/4” All
Aluminum Lockbolt
** Straight — Titanium Lockbolt 1/8”, 5/32”, 3/16”, 1/4” All
H563 Offset — Lockbolt 1/8”, 5/32”, 3/16” All
H562 * Offset — Lockbolt 3/16”, 1/4” All
H83B-5MB Straight — Maxibolt 5/32” All
H83B-6MB Straight — Maxibolt 3/16” All
H84C-8MB *** Straight — Maxibolt 1/4” All
H84B-568 Straight — Maxibolt Plus 5/32”, 3/16”, 1/4” All
CherryMAX † G84 Lockbolt Kit
H701B-456 Straight 744-300 1/8”, 5/32”, 3/16” All
CherryMAX ‘AB’
Part Number Installs
H84A-8 Straight — CherryMAX 1/4” All
CherryLOCK ‘A’ G84LBK 5/32”, 3/16” & 1/4” NAS Style LockBOLT
H84-8CLA Straight — 1/4” All
CherryMAX ‘AB’ Pulling Heads Included: H513S-05-20*, H513S-06-20* & H513-08-35*
Accessories Included: 700A77 Bleeder Bottle, 269C5 Grip Selector
* Use adapter 744-100 to accept pulling head design used on G85D, G87D and 353 style tools.
Gauge, 670A20 Stem Catcher Bag, P1395 Molded Plastic Case & All
** Use of special pulling head required, please inquire.
Necessary Manuals
*** Use 652-106 ‘U’ type nosepiece for ‘U’ type -8 diameter.

Will not pull 3/16” alum. CherryMAX ‘AB’ rivets; pulls 3/16 in monel and stainless steel only. * Small heads for use on G84, G83A & Huck 352.

G84 Maxibolt Kit


G83A & G84 Adapters ††
Part Number Installs
Part To Adapt To Tool
Number Mounting System G84MBK 5/32”, 3/16” & 1/4” MS Blind Bolt
744-100 G85D & G87D
Pulling Heads Included: H83B-5MB, H83B-6MB & H84C-8MB
744-200 G744 Accessories Included: 700A77 Bleeder Bottle, 269B12 Grip Selector
744-300 G704B, G747 & G746A Gauge, 670A20 Stem Catcher Bag, P1395 Molded Plastic Case & All
††
Necessary Manuals
Requires removal of bayonet mount.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 109
BLIND RIVETERS & ACCESSORIES

G84-LS Split Power Installation Tool


The G84-LS pneumatic-hydraulic installation tool is a heavy-duty
Comfortable & production tool designed for high-speed, reliable installation of the
Lightweight One most popular sizes of blind rivets, lockbolts and blind bolts. The
Hand Operation base unit transmits it power through 10 feet of hose to a lightweight
head cylinder. This facilitates fastener installation in many limited
access areas and also reduces operator fatigue.
10’ Hose & Compact
The trigger is incorporated in the head cylinder, providing comfort-
Head Unit Perfect For
able, one-handed operation. Furthermore, the head cylinder can
Limited Access Areas
be configured for straight (inline) or pistol grip operation. The recoil
absorbing design reduces shock transmitted to the user.
In combination with Cherry pulling heads and adapters, this tool
installs all Lockbolt, blind bolts and blind rivets to 1/4” diameter, as
well as Cherry rivetless nut plate in all sizes.

Inline Pistol
Use Grip Use

Specifications
Air Pressure 90 PSI (6.2 bar) min./110 PSI (7.6 bar) max.
Noise Level 66.5 dB (A)
Vibration 4.0 m/s2
Air Consumption .34 SCFM / cycle (9.63L / cycle)
G84-LS G84-LS Split Power Installation Tool
Part Number Stroke Pulling Force Weight

Versatile Head Unit G84-LS 0.53” 5700 lbs (2608 kgs) 11.8 lbs (5.4 kgs)

Offers Both Inline & G84-LS Routine Maintenance Kit (see page 118 for more info)
Pistol Grip Use
Part Number Includes
G84-LSKS All Required Seals, ‘O’ Rings, Gaskets & Hardware
G84-LS Pulling Heads
• Pulling heads not included with riveter, please order from charts below.
• For full specifications on pulling heads below please see page 116.
G84-LS Pulling Heads G84-LS Pulling Heads
Part Number Head Style Req. Adapter Installs Part Number Head Style Req. Adapter Installs
MS90353S05xxW MS90353U08xxW
H83B-5MB Straight 744-700 H84C-8MB Straight 744-700
MS90354S05xxW MS90354U08xxW
MS90353U05xx MS90353U08xx
H83B-5MBU Straight 744-700 H84C-8MBU Straight 744-700
MS90354U05xx MS90354U08xx
MS21140S05xxW MS21140U08xxW
MS21140U05xx * MS21140U08xx ***
H828-5MB Right Angle 744-500 H828-8MB Right Angle 744-500
MS21141S05xxW MS21141U08xxW
MS21141U05xx * MS21141U08xx ***
MS90353S06xxW
H83B-6MB Straight 744-700 * Requires optional 828-035 nosepiece
MS90354S06xxW G84-LS Adapters
to install, please inquire.
MS90353U06xx Part To Adapt To Tool
H83B-6MBU Straight 744-700 Number Mounting System
MS90354U06xx ** Requires optional 828-036 nosepiece
MS21140S06xxW 744-500 G744 to install, please inquire.

MS21140U06xx ** 744-600 G704B, G747 & G746A


H828-6MB Right Angle 744-500 *** Requires optional 837-016 nosepiece
MS21141S06xxW 744-700 G83A & G84 Bayonet to install, please inquire.
MS21141U06xx **

110 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVETERS & ACCESSORIES

G87D Lockbolt Installation Tool


The G87D pneumatic-hydraulic tool is a heavy-duty production tool
designed for high speed, reliable installation of the most popular
sizes of aircraft Lockbolts. Its durable, all metal housing makes this
tool ideal for use in rugged shop environments.
By bending the rubber pin deflector sideways, 1-1/2” additional
clearance can be obtained. This tool can also be used to install
blind bolts and blind rivets.

• A comfortable grip for one handed operation in any position.


Extremely Specifications
Powerful Air Pressure 90 PSI (6.2 bar) min./110 PSI (7.6 bar) max.
Noise Level 74.2 dB (A)
Vibration less than 2.5 m/s2
Air Consumption .60 SCFM / cycle (17 L / cycle)

G87D Power Riveter


Part Number Stroke Pulling Force* Weight
G87D 9/16” 9,500 lbs (4,309 kgs) 10.75 lbs (4.9 kgs)

G87D Routine Maintenance Kit (see page 118 for more info)
Part Number Includes
G87D G85D/G87D-KS All Required Seals, ‘O’ Rings, Gaskets & Hardware
* 800 lbs on return stroke.

G87D Pulling Heads


• Pulling heads not included with riveter, please order from charts below.
• For full specifications on pulling heads below please see pages 115-117.
G87D Straight Lockbolt Pulling Heads G87D Offset Lockbolt Pulling Heads
Basic Pulling Swivel Self Releasing Self Releasing Swivel Installed Lockbolt Basic Basic Pulling Lockbolt
Short Pintail Nose Swivel Nose Nose, Chisel Shape Length Diameter Pulling Short Pintail Diameter
H513-04-20 * — — — 2” (51 mm) H563-4B * H563SP-4B * 1/8”
H513-04-35 * — — — 3-1/2” (89 mm) 1/8” H563-5B * H563SP-5B 5/32”
H513-04-60 * — — — 6” (152 mm) H563-6B * H563SP-6B * 3/16”
— H513S-05-20 * H513SR-05-20 * H513SRC-05-20 * 2” (51 mm) H563-8B — 1/4”
H513-05-35 * H513S-05-35 H513SR-05-35 H513SRC-05-35 * 3-1/2” (89 mm) 5/32” * Fits directly on Cherry G83A & Huck 352, requires the 552
H513-05-60 * — — — 6” (152 mm) adapter when used on Cherry G87D, G85D or Huck 353.
H513-06-20 * H513S-06-20 * H513SR-06-20 * H513SRC-06-20 * 2” (51 mm)
G87D CherryMAX Pulling Heads**
— H513S-06-24 H513SR-06-24 — 2-3/8” (60 mm) Part Head Required Rivet
— H513S-06-35 * H513SR-06-35 * H513SRC-06-35 * 3-1/2” (89 mm) 3/16” Number Style Adapter Diameter
— H513S-06-48 H513SR-06-48 — 4-13/16” (122 mm) H84A-8 Straight 552 1/4”
H513-06-60 * — — — 6” (152 mm) H827-8 Offset 560-070 1/4”
— H513S-08-24 H513SR-08-24 — 2-3/8” (60 mm) H828-8 Right Angle 560-070 1/4”
H513-08-35 * H513S-08-35 * — — 3-1/2” (89 mm) 1/4” ** CherryMAX adapter and pulling heads allow user to
— H513S-08-48 H513SR-08-48 H513SRC-08-48 4-13/16” (122 mm) install CherryMAX, CherryMAX ‘AB’ & SST rivets.

— H513S-10-27 H513SR-10-27 — 2-11/16” (68 mm)


5/16” G87D Maxibolt Pulling Heads
— H513S-10-42 H513SR-10-42 — 4-3/16” (106 mm) Part Head Required Maxibolt
— H513S-12-27 H513SR-12-27 — 2-11/16” (68 mm) Number Style Adapter Diameter
3/8”
— H513S-12-42 H513SR-12-42 — 4-3/16” (106 mm) H652-8MB Straight — 1/4”
H83B-5MB Straight 552 5/32”
* Fits directly on Cherry G83A & Huck 352, requires the 552 adapter when used on Cherry G87D, G85D or Huck 353.
H83B-6MB Straight 552 3/16”
H744-5MB Straight 560-070 5/32”
H744-6MB Straight 560-070 3/16”
H856-6MB Offset 560-070 3/16”
H828-5MB Right Angle 560-070 5/32”
H828-6MB Right Angle 560-070 3/16”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 111
BLIND RIVETERS & ACCESSORIES

G800 CherryMAX® Hydraulic Hand Riveter


The G800 is an ergonomic, lightweight hand powered riveter ca-
Adjustable, Compact & Powerful pable of installing a wide variety of blind fasteners. The all metal
design makes this compact and robust tool ideal for use in rugged
shop environments or field repair.

• Exceptional power with low hand effort for increased productivity.


• Mounting system (same as G704B) compatible with popular
pulling heads including H782, H781A-456 & H753A-456.
• Leak-proof design with advanced seals & built-in redundancies.
High Strength • Ergo design with internal shock absorber & cushioned handle.
Steel & Aluminum • Adjustable lever easily accommodates different hand sizes.
G800
Construction
G800 Hand Riveter
Part Number Stroke Pulling Force (adj.) Weight
Made In G800 3/4” Up To 6000 lbs 1.7 lbs (0.8 kgs)
The USA
G800 Routine Maintenance Kit (see page 118 for more info)
Part Number Includes
Tool Includes H800 Pulling
Head & 782-456 Nosepiece G800KS All Required Seals, ‘O’ Rings, Gaskets & Hardware

G800 Pulling Heads


• H800 pulling head & 782-456 nosepiece included with tool.
• For full specifications on pulling heads below please see pages 114-115.
G800 Installation Tool Kit
G800 Pulling Heads
Part No. Jaw Follower Nosepiece Rivet Type Rivet Dia.
CherryMAX, CherryMAX ‘AB’ -4, -5, -6 **
Blindbolt ‘S’ Type -04, -05
782-456 *
MBC -4, -5, -6
701B18 * 753A14A * NAS1900 ‘U’ Type -4, -5
886-003 CherryLOCK ‘A’ -3
886-004 CherryLOCK ‘A’ -4
886-005 CherryLOCK ‘A’ -5
H800
(straight) 782-010 886-002 886-006 CherryLOCK ‘A’ -6
782-5BB Blindbolt ‘U’ Type -05
H753A-456
701B18 753A14A 782-4MBC Standard MBC -4
(rt. angle) †
782-5MBC Standard MBC -5
H782 782-6MBC Standard MBC -6
(offset) ††
782-010 866-002 CherryMAX ‘AB’ Alum. -6
782-6AL
NAS1900 -4, -5, -6
SPR 3/32”
782-3
NP Pull Through -3
701B18 753A14A
782-4NAS NAS1900 (no shift washer) -4
782-5NAS NAS1900 (no shift washer) -5
782-010 866-002 782-6NAS NAS1900 (no shift washer) -6

G800 Heavy-Duty Pulling Head


Part No. Jaw Nosepiece Rivet Type Rivet Dia.
652-024 * CherryMAX, ‘AB’, ‘A’ -8 G800 Installation Kit
652-043 *
652-065 Maxibolt Plus -5, -6, -8 Part Number Installs
HD800-8 652-035 Maxibolt ‘S’ Type -8
(straight)
865C25 -4, -5 & -6 CherryMAX / CherryMAX AB*,
652-065 Maxibolt ‘U’ Type -8
G800CMR Blind Bolt ‘S’ Type -04 & -05, MBC Lock
652-038 Maxibolt ‘S’ Type -6 Creator -4, -5 & -6, NAS1900 ‘U’ -4 & -5
744C76
652-067 Maxibolt ‘U’ Type -6
Pulling Heads Included: H800, H782 & H753A-456 Nosepieces
Included: 782-456, 886-003 & 782-5BB Accessories Included: 269C5
* Standard components included with pulling head. ** Except -6 all aluminum.
† Grip Selector Gauge, Molded Plastic Case & All Necessary Manuals
H753A-456 also installs NAS1400 single action & 1722 rivets up to -04 grip (with optional
* Except -6 all aluminum.
components, please inquire). †† H782 pulling head does not require or include jaw followers.

112 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVETERS & ACCESSORIES

G27 CherryMAX® Hand Riveter


G27 CherryMAX Insert
Part Number CherryMAX SST MBC L / C
CR3212-4 CR6222-4 4901-04
CR3213-4 CR6223-4 4904-04
CR3222-4 CR6224-4 4705-04
CR3223-4 CR6252-4 4907-04
CR3523-4 CR6253-4 4911-04
• Pulling head is an integral part of tool. CR3522-4 4917-04
• Great in areas with limited access or power limitations. CR3214-4 4967-04
728A9-4 CR3224-4
CR3524-4
The G27 is an efficient, compact and lightweight tool for installing
CR3242-4
CherryMAX rivets. Includes the 728A9-4 insert shown in the chart
CR3243-4
shown on right. CR3252-4
CR3253-4
Part Number Overall Length Weight
CR3852-4
G27 9-1/4” (23.5 cm) 0.8 lbs (0.4 kgs) CR3853-4

Cherry® G29 Nut-Plate Hand Riveter

G29 Inserts
Part Number Rivet Type Rivet Rivet Dia.
SPC CR1122 -3
CCR244 -3
Nut Plate CCR264 -3
• Pulling head is an integral part of tool. 728A9-3 CCR274 -3
• Convenient handle storage of nosepieces. CCMR244 -25

• Great in areas with limited access or power limitations. Metric Nut Plate CCMR264 -25
CCMR274 -25
The G29 is an efficient, compact and lightweight tool for installing nut CCR244 -4
plate and SPR rivets. Includes both the 728A9-3 and 728A9-104 inserts Nut Plate CCR264 -4
shown in the chart on right. CCR274 -4
728A9-104
CCMR244 -30, -35
Part Number Overall Length Weight
Metric Nut Plate CCMR264 -30, -35
G29 9-1/4” (23.5 cm) 0.8 lbs (0.4 kgs) CCMR274 -30, -35

G30 CherryLOCK® Hand Riveter

Part Number Overall Length Weight


G30 9-1/4” (23.5 cm) 0.8 lbs (0.4 kgs)

G30 CherryLOCK Insert


• Pulling head is an integral part of tool. Part Number Rivet Type Rivet Rivet Dia.
• Great in areas with limited access or power limitations. CR2672 3/32”
CR2673 3/32”
728-33 CherryLOCK ‘A’
The G30 is an efficient, compact and lightweight tool for installing Cher- NAS1399C3A( ) 3/32”
ryLOCK ‘A’ rivets. Includes the 728-33 insert shown in the chart on right. NAS1398C3A( ) 3/32”

USATCO Can Help With Your Cherry Tooling Selection


USATCO has been a key distributor of genuine Cherry Aerospace manufactured fasteners as well as assist in the choosing of other
tooling for over 30 years. USATCO is the largest tooling distributor MS or NAS fastener tooling. When it's time to repair or overhaul
of genuine Cherry tooling in the world with close to $1 million in your tools, USATCO is one of a few select distributors that offer
stocked inventory in our two warehouses. Our trained sales staff free estimates on all Cherry tooling repairs.
can offer advice on tooling needed to properly install all Cherry

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 113
BLIND RIVETERS & ACCESSORIES

Cherry® H747-456 Straight Universal Pulling Head Cherry® H782 Offset Universal Pulling Head
Strong Yet Compact & Lightweight

Simple & Versatile


• A new, more versatile pulling head for aerospace applications.
• Simple interchangeable threaded nosepieces (offered below).
The H747-456 as purchased will install CherryMAX
rivets, CherryMAX AB, MBC L/C & MaxiBolt -04 & -05 Two-Jaw Offset Design Eliminates Stem Slippage
products. Additional nosepieces offered below. • A new, more versatile pulling head for aerospace applications.
• Simple interchangeable threaded nosepieces (offered below).
The H782 is capable of installing CherryMAX rivets,
CherryLOCK ‘A’ code rivets, MaxiBolt ‘S’ type blind bolts,
MBC rivets, SPR rivets, NAS1398 A & AB code products,
MS90353/4, MS21140/1 ‘U’ 05, NAS1719, 1720 & 1721
and pull-through type nut plate rivets.
Note: Uses CherryMAX mounting system (G704B, G746A, G747).

Part Number Stroke Force Weight


w/G704B: 1/2” w/G704B: 3100 lbs
0.15 lbs
H747-456 w/G746A: 7/8” w/G746A: 1850 lbs
(0.07 kgs)
w/G747: 7/16” w/G747: 2200 lbs

Available Nosepieces
Part Number Installs
CherryMAX & CherryMAX AB -4, -5 & -6*
Note: Uses CherryMAX mounting system (G704B, G746A, G747).
782-456 Blindbolt ‘S’ Type -04 & -05
(included with Part Number Stroke Force Weight
pulling head) MBC Lock Creator -4, -5 & -6
w/G704B: 1/2” w/G704B: 3100 lbs
NAS1900 ‘U’ Type -4 & -5 w/G746A: 7/8” w/G746A: 1850 lbs 0.84 lbs
H782
782-4NAS NAS1900 -4 (no shift washer) w/G747: 7/16” w/G747: 2200 lbs (0.36 kgs)
w/G800: 0.78” w/G800: 4200 lbs
782-5NAS NAS1900 -5 (no shift washer)
782-6NAS*** NAS1900 -6 (no shift washer)
Available Nosepieces
782-4MBC Standard MBC -4
Part Number Installs
782-5MBC Standard MBC -5
CherryMAX & CherryMAX AB -4, -5 & -6*
782-6MBC*** Standard MBC -6 782-456 Blindbolt ‘S’ Type -04 & -05
782-3** 3/32” SPR & -3 pull thru Nut Plate Rivets (included with
pulling head) MBC Lock Creator -4, -5 & -6
782-5BB Blindbolt ‘U’ Type -05
NAS1900 ‘U’ Type -4 & -5
782-6AL*** CherryMAX AB -6 Alum., NAS1900 -4, -5 & -6
782-4NAS NAS1900 -4
886-003** CherryLOCK ‘A’ Code -3
782-5NAS NAS1900 -5
886-004 CherryLOCK ‘A’ Code -4
782-4MBC Standard MBC -4
886-005 CherryLOCK ‘A’ Code -5
782-5MBC Standard MBC -5
886-006*** CherryLOCK ‘A’ Code -6
782-6MBC** Standard MBC -6
* Except -6 diameter all aluminum (use 782-6AL).
** Nosepiece requires 955-011 jaw follower, see below.
782-3 3/32” SPR & -3 pull thru Nut Plate Rivets
*** Nosepiece requires 782-010 jaw & 866-002 jaw follower, see below. 782-5BB Blindbolt ‘U’ Type -05
Replacement Parts 782-6AL** CherryMAX AB -6 Aluminum
Jaw 886-003 CherryLOCK ‘A’ Code -3
Jaw Notes
Follower 886-004 CherryLOCK ‘A’ Code -4
753A14A 701B18 & 753A14A Included with Tool 886-005 CherryLOCK ‘A’ Code -5
701B18
955-011 Req’d for 886-003 & 782-3 Nosepieces 886-006** CherryLOCK ‘A’ Code -6
Req’d for 886-006, 782-6MBC, 782-6AL &
782-010 886-002 * Except -6 diameter all aluminum (use 782-6AL).
782-6NAS Nosepieces ** These nosepieces require 782-010 jaws, see replacement parts chart on left.

114 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVETERS & ACCESSORIES

Cherry® Compact Single Jaw Offset Pulling Head CherryMAX® Right Angle Pulling Heads
5.4375”
Note: Please inquire
W H753A-456
NE for appropriate riveter-
pulling head combos.

2.13”

• Works directly with G746A, G747, G704B & G800 (no adapters). Part Number Installs
• Continuously adjustable jaw grip to compensate for wear. 1/8”, 5/32” & 3/16” Nominal &
H753A-456
The H781A-456 will install CherryMAX Bulb & ‘AB’ (-4, Oversize CherryMAX Rivets
1/4” Nominal & Oversize Cherry- .375”
-5 & -6), Maxibolt ‘S’ Type (-04 & -05), Cherry 1900 ‘U’ H828-8
MAX Rivets (G744 Only)
type (-04 & -05) and MBC Lock Creator (-4, -5 & -6).

CherryLOCK® H681 Straight Pulling Heads


3.8125”

.7812” H681-4C

• Fits directly on all Cherry hydroshift riveters, 2-9/16” installed.


• Separate pulling head is required for each style & diameter rivet.

Part Number Stroke Weight Univ. Countersunk (MS 20426) Countersunk (NAS 1097)
Part Number Rivet Dia. Part Number Rivet Dia.
H781A-456 3/4” 0.5 lbs (0.23 kgs)
H681-3C 3/32” H681-4S 1/8”
H681-4C 1/8” H681-5S 5/32”
CherryMAX® Offset Pulling Head H681-5C 5/32” H681-6S 3/16”
5.03” H681-6C 3/16” H681-8S 1/4”
1.70”
H681-8C 1/4”
Note: Please inquire Uni-Sink
for appropriate riveter-
pulling head combos. Countersunk (156°) Part Number Rivet Dia.
Part Number Rivet Dia. H681B166-4 1/8”
2.21” H827-8
H681-4F 1/8” H681B166-5 5/32”
H681-5F 5/32” H681B166-6 3/16”
H681-6F 3/16”

Part No. Installs CherryLOCK® ‘A’ H955 Straight Pulling Heads


H827-8 1/4” Nominal & Oversize CherryMAX Rivets (G744 Only) 2.2812”

.7344”
CherryMAX® Straight Pulling Heads
H955-4
2.125”
4.187”

.750”
H701B-456

Note: Please inquire for appropriate riveter-pulling head combos.


.625” H9055-4
Part Number Installs Note: Please inquire for appropriate riveter-pulling head combos.

1/8”, 5/32” & 3/16” Nominal & Oversize H955 Part Number H9055 Part Number Rivet Diameter
H701B-456
CherryMAX Rivets H955-3 H9055-3 3/32”
1/8”, 5/32” & 3/16” Nominal & Oversize
H846A-456 H955-4 H9055-4 1/8”
CherryMAX Rivets (G744 Only)
H955-5 H9055-5 5/32”
1/4” Nominal & Oversize CherryMAX Rivets
H744A-8
(G744 Only) H955-6 H9055-6 3/16”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 115
BLIND RIVETERS & ACCESSORIES

Cherry® MS Straight Pulling Heads Cherry® TFS Rivetless Nutplate Pulling Heads
4.4844” 3.18”

.750”

.625” H9015-3C
H704-249NP
Note: Please inquire for appropriate riveter-pulling head combos.
• Rivetless nutplates require a single drilled hole only.
Part Number Rivet Diameter • Improves the fatigue life of structure compared to rivet nut plates.
H9015-3C 3/32” • Meets or exceeds NASM25027 specs (0.062” & longer grips).
H9015-4C 1/8” Part Available For
Type
Number Diameters Riveters
H9015-5C 5/32”
H704-_NP NP .233 to .358
H9015-6C 3/16” G704B, G800
NPC Composite & G750A*
H704-_NPC .249 to .368
Applications
Part Number Rivet Diameter
* Use with G750A requires 750A-088 adapter (not included, please inquire).
H9040-3C 3/32” Ordering Instructions: Add the desired diameter to the part number of the pulling
head required. Example: For a NP type pulling head with a .249” hole diameter the
H9040-4C 1/8” part number would be H704-249NP.
H9040-5C 5/32”
H9040-6C 3/16” Maxibolt® Pulling Heads
2.83”
Cherry® Nut Plate Pulling Heads
2.750”
.750”

H83B-5MB
H702-3NPR
.750” 6.828”
For G702A Riveter
Part Number Installs
H702-3NPR * 3/32” & 1/8”, 2.5 mm & 3 mm Nut Plate
* Includes nosepieces: 728A9-3 (3/32”) & 728A9-104 (1/8”).
SPR nosepiece also available, 728A9-3 (3/32”), please inquire.

For G747 Riveter


2.875”
Part Number Installs H828-5MB

H747-3NPR * 3/32” & 1/8”, 2.5 mm & 3 mm Nut Plate


* Includes nosepieces: 728A9-3 (3/32”) & 728A9-104 (1/8”). 2.625”
3.125”

.500”
.8125”

H902-4NPR .600” H744-5MB

For G902 Riveters (-8 maximum grip) Note: Please inquire for appropriate riveter-pulling head combos.

Part Number Installs Straight Heads Right Angle Heads

H902-3NPR 3/32”, 2.5 mm & 3 mm Nut Plate, 3/32” SPR Part Number MaxiBolt Dia. Part Number MaxiBolt Dia.

H902-4NPR 1/8” Nut Plate H652-8MB 1/4” H828-5MB 5/32”


H744-5MB 5/32” H828-6MB 3/16”
For G902-15 Riveters (-9 maximum grip)
H744-6MB 3/16” H828-8MB 1/4”
Part Number Installs
H83B-5MB 5/32”
H9015-3C 3/32”, 2.5 mm & 3 mm Nut Plate & SPR Offset Head
H83B-6MB 3/16”
H9015-4C 1/8” Nut Plate Part Number MaxiBolt Dia.
H84B-568 5/32” & 3/16”
H9055-3 3/32” CherryLock ‘A’ H856-6MB 3/16”

116 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVETERS & ACCESSORIES

Cherry® LockBOLT Pulling Heads


4.625” 3.0469”

.734” .734”

H513-08-35 H513S-05-20

Straight Pulling Heads


Basic Pulling Self Releasing Self Releasing Swivel
Swivel Nose Installed Length Lockbolt Diameter
Short Pintail Swivel Nose Nose, Chisel Shape
H513-04-20 * — — — 2” (51 mm)
H513-04-35 * — — — 3-1/2” (89 mm) 1/8”
H513-04-60 * — — — 6” (152 mm)
— H513S-05-20 * H513SR-05-20 * H513SRC-05-20 * 2” (51 mm)
H513-05-35 * H513S-05-35 H513SR-05-35 H513SRC-05-35 * 3-1/2” (89 mm) 5/32”
H513-05-60 * — — — 6” (152 mm)
H513-06-20 * H513S-06-20 * H513SR-06-20 * H513SRC-06-20 * 2” (51 mm)
— H513S-06-24 H513SR-06-24 — 2-3/8” (60 mm)
— H513S-06-35 * H513SR-06-35 * H513SRC-06-35 * 3-1/2” (89 mm) 3/16”
— H513S-06-48 H513SR-06-48 — 4-13/16” (122 mm)
H513-06-60 * — — — 6” (152 mm)
— H513S-08-24 H513SR-08-24 — 2-3/8” (60 mm)
H513-08-35 * H513S-08-35 * — — 3-1/2” (89 mm) 1/4”
— H513S-08-48 H513SR-08-48 H513SRC-08-48 4-13/16” (122 mm)
— H513S-10-27 H513SR-10-27 — 2-11/16” (68 mm)
5/16”
— H513S-10-42 H513SR-10-42 — 4-3/16” (106 mm)
— H513S-12-27 H513SR-12-27 — 2-11/16” (68 mm)
3/8”
— H513S-12-42 H513SR-12-42 — 4-3/16” (106 mm)
* Fits directly on Cherry G83 & Huck 244, requires a 552 adapter (see next page) when used on Cherry G87D, G85D or Huck 245.
4.875”
2.0156”
Offset Pulling Heads
Basic Basic Pulling Lockbolt
Pulling Short Pintail Diameter
H563-4B * H563SP-4B * 1/8”
H563-5B
2.2188”
H563-5B * H563SP-5B 5/32”
H563-6B * H563SP-6B * 3/16”
H563-8B — 1/4”

Pulling Head Extensions


2.250” 6.250”

.8125” .9375”

704A12-2 744B35-6
• Great for limited access areas. • Any combination may be used to reach desired length.

For G701A, G704B, G749A, G746 & G747 Riveters For G744 Riveters
Part Number Length Part Number Length Part Number Length Part Number Length
704A12-2 2” (51 mm) 704A12-6 6” (152 mm) 744B35-2 2” (51 mm) 744B35-6 6” (152 mm)
704A12-4 4” (102 mm) 704A12-12 12” (305 mm) 744B35-4 4” (102 mm) 744B35-12 12” (305 mm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 117
BLIND RIVETERS & ACCESSORIES

Adapters For Pulling Heads Cherry® Gauges

269C3

Part Number Description


704A6
269C3 Rivet Grip & Diameter Gauge

For G689, G700 & G784 Riveters 269C5 Material Thickness & Grip Gauge

Part Number Allows 269B12 Maxibolt Gauge

680B46 H9015 & H9055


680B57 H9040 Type Cherry® 209 Type Hand Nipper

For G704B, G746A & G747 Riveters


Part Number Allows For Flush Trimming
704A6 H9040 Type Cherry Rivets
704A9 H9015 & 9055 Screw On Type
Comfortable Cushioned Grip
For G744 Riveter Part Number Description
Part Number Allows 04-57 Rivet Trimmer
744A20 H753A-456 & H781A-456
744B25 Huck 244 (352) Style Blind Bolt Pulling Head Cherry® Riveter Service Kits

For G686B-S, G689, G700 & G784 Riveters


Part Number Allows
A Must
For Any
680B205 H753A-456 & H781A-456
In-House
Repair
For G740A & G86A Riveters
Facility
Part Number Allows
740A26 H753A-456 & H781A-456

For G84 Riveters


Part Number Allows
744-100 G87D & Huck 245 (353) Pulling Head G704KS

744-200 H744A-8, H827-8, H828-5MB & H828-6MB


744-300 H701B-456, H753A-456 & H781A-456
All the seals, ‘O’-rings, gaskets and hardware required
for routine maintenance of your Cherry blind riveters.
For G84-LS Riveter
Part Number To Adapt To Tool Mounting System Part No. For Tool Part Number For Tool

744-500 G744 G702AKS G702A G800KS G800

744-600 G704B, G747 & G746A G704KS G704B, G704B-SR G83KS G83

744-700 G83 & G84 Bayonet G746KS G746A G83AKS G83A


G747KS G747 G84KS G84

For G87D Riveter G784KS G784 G84-LSKS G84-LS

Part Number Allows


Part Number For Tool
552 H84A-8, H83B-5MB, H83B-6MB
G704B-40SR/40SHKS G704B-40SH
H827-8, H828-8, H744-5MB, H744-6MB,
560-070 G85D/G87D-KS G87D
H856-6MB, H828-5MB, & H828-6MB

118 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVETERS & ACCESSORIES

Huck® 200 Power Riveter Huck® 2012 Power Riveter

2012
200

Installs a wide range of Huck fasteners as well as competitive


products with the appropriate nose assembly (below). • Installs a wide range of Huck fasteners as well as competitive
Part Number Stroke Pulling Force Weight products with the appropriate nose assembly (below).
200 1.190” 2950 lbs (1338 kgs) 10.5 lbs (4.8 kgs) • A lightweight tool for fast, uniform installations.

Note: Nose assemblies ordered separately from chart below. Part Number Stroke Pulling Force Weight

Nose Assemblies 2012 0.650” 2670 lbs (1211 kgs) 4.4 lbs (2.0 kgs)
Part Number Fastener Installs Note: Nose assemblies ordered separately from chart below.
Straight Diameter Fasteners
99-1013 Nose Assemblies
-4 NAS1919B/21B
78972 * Part Number Fastener Installs
NAS1919M/21M Straight Diameter Fasteners
99-458 NAS1919C/21C
-5 99-2725 -4 NAS1919/21”S”, OSMLSP
78973 * MLSP/MLS100
7MLS100-M 99-2731 -5 OSMLS100, SMLSP-BT
99-459 SMLS100-BT, OSR
-6 99-2737 -6
78980 *
MS90353/54”S” or “U”
MS21140 (B100-EU), MS21141 (BP-EU) 99-2701 -5 MS21140/41”S” or “U”
99-600 -5 MS90353 (B100-T), MS90354 (BP-T) OBP-EU/OBP-T/OB100-EU, OB100-T
OBP-EU & OB100EU OSBP-EU/OSB100-T
OBP-T & OB100-T UBP-MV/UBP100-MV
99-589 -6 7B100-EU & 7B120-EU 99-2707 -6 SB100T05 & 06, SB100EU-05 & 06
4B100-T06/EU06 S7B100-EU/S4B100-T06
* Requires 104406 adapter.

Huck® 2013 ‘CherryMAX’ Power Riveter


• Uses your existing CherryMAX noses without an adapter.
• Longer stroke than G704B or G747 - less double stroking.
• Less o-ring & seals than comparable Cherry tools for less
maintenance and downtime.
A Durable,
Production Part Number Stroke Pulling Force Weight
Uses Your Existing Rated Riveter 2013 0.650” 2670 lbs (1211 kgs) 4.5 lbs (2.0 kgs)
CherryMAX Tooling Note: Nose assemblies ordered separately from chart below.

Nose Assemblies
Part Number Part Number Part Number Fastener Installs
Straight Offset Rt. Angle Dia. Fasteners
2013 M7885
H701B-456 99-1333 99-1334 NAS9301/9312
-4 BACR15FR/FP
99-3442 H781A-456 H753A-456 thru “Allmax”
-6 “CherryMAX”
“HuckMax”
99-3443 — — “Huck-Clinch”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 119
BLIND RIVETERS & ACCESSORIES

Huck® 202 Power Riveter Huck® 2025 Power Riveter

2025
202

Part Number Stroke Pulling Force Weight


• Installs a wide range of Huck fasteners as well as competitive 2025 0.675” 5290 lbs (2400 kgs) 5.75 lbs (2.6 kgs)
products with the appropriate nose assembly (below). Note: Nose assemblies ordered separately from chart below.
• Installs at a high production rate with minimum fatigue.
Nose Assemblies
• Can be used to install 3/16” & 1/4” blind rivets & blind bolts.
Part Number Fastener Installs
Part Number Stroke Pulling Force Weight Straight Diameter Fasteners
202 0.750” 3900 lbs (1769 kgs) 5.5 lbs (2.5 kgs) 99-2725 -4 NAS1919/21”S”
OSMLSP
Note: Nose assemblies ordered separately from chart below. 99-2731 -5 OSMLS100
SMLSP-BT
Nose Assemblies 99-2737 -6
SMLS100-BT
99-2743 -8 OSR
Part Number Fastener Installs
Straight Diameter Fasteners
MS90353/54”S” or “U”
99-2701 -5 MS21140/41”S” or “U”
99-2725 -4
NAS1919/21”S” OBP-EU/OBP-T/OB100-EU
OSMLSP OB100-T
99-2731 -5 99-2707 -6 OSBP-EU/OSB100-T
OSMLS100
SMLSP-BT UBP-MV/UBP100-MV
99-2737 -6 SMLS100-BT SB100T05 & 06
OSR 99-2713 -8 SB100EU-05 & 06
99-2743 -8 S7B100-EU/S4B100-T06

99-833 -5* Huckrimp


MS90353/54”S” or “U” NAS4450/52
99-2701 -5 MS21140/41”S” or “U” NAS4458S/66S
99-834 -6* 03KSP-DT/OKS200-DT
OBP-EU/OBP-T/OB100-EU
OB100-T 99-2642 13/64 (06)
OSBP-EU/OSB100-T ASP Fasteners**
UBP-MV/UBP100-MV ASPFF/2ASP509F/P
99-2645 17/64 (08) 2ASPFF/FP
SB100T05 & 06
99-2707 -6 SB100EU-05 & 06 99-2648 21/64 (10) 2ASPPF/PP
S7B100-EU/S4B100-T06
* Aluminum only.
** ASP drivers: 13/64 = 106524, 17/64 = 106525, 21/64 = 107735.

USATCO Can Help With Your Huck Tooling Selection


USATCO has been providing advice on proper tooling application, USATCO offers fast service, competitive pricing and after sales
sales and service for genuine Huck manufactured aerospace service. We stock many of the most popular tools, pulling heads
tooling for 40 years. Send USATCO your rivet number and our and parts for your Huck tooling. In addition, USATCO offers free
experienced sales staff can offer you the correct tooling needed repair estimates on all Huck manufactured tooling.
to properly install all Huck manufactured fasteners.

120 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVETERS & ACCESSORIES

Huck® 2440SX Power Riveter Huck® 2440SX Power Riveter (cont’d)


Nose Assemblies
Part Number Fastener Installs
Straight Diameter Fasteners
99-2654 -4
99-2501 -5
LGP Lockbolts
99-2507 -6
99-2513 -8
99-2525 4mm
99-2531 5mm MLGP Lockbolts
99-2537 6mm
2440SX 99-833 -5* Huckrimp
NAS4450/52, NAS4458S/66S
99-834 -6* 03KSP-DT/OKS200-DT
99-2642 13/64 (06) ASP Fasteners**
ASPFF/2ASP509F/P
99-2645 17/64 (08)
2ASPFF/FP
99-2648 21/64 (10) 2ASPPF/PP
* Aluminum only. ** ASP drivers: 13/64 = 106524, 17/64 = 106525, 21/64 = 107735.

Huck® 245 & 255 Power Riveters

A lightweight and powerful tool designed to install at high Factory Tested


volumes lockbolt & blind fasteners through 1/4”. For 2000 Cycles
Part Number Stroke Pulling Force Weight
244X 0.5620” 4606 lbs 5.7 lbs
2440SX 0.6245” (2089 kgs) (2.6 kgs)

Note: Nose assemblies ordered separately from chart below.


Nose Assemblies
Part Number Fastener Installs
Straight Diameter Fasteners
99-2725 -4
NAS1919/21”S”
99-2731 -5 OSMLSP, OSMLS100
99-2737 -6 SMLSP-BT, SMLS100-BT
OSR
99-2743 -8 245
MS90353/54”S” or “U”
99-2701 -5
MS21140/41”S” or “U”
OBP-EU/OBP-T/OB100-EU, OB100-T
99-2707 -6 OSBP-EU/OSB100-T
UBP-MV/UBP100-MV
SB100T05 & 06, SB100EU-05 & 06
99-2713 -8
S7B100-EU/S4B100-T06

NAS Shear Lockbolts:


99-2651 -4 NAS1436-1442/1446-1452
NAS7024-7032/7034-7042 255
NAS7004-7012/7014-7022
NAS2406V-2412V/2506V-2512V
99-2549S/T -5 NAS Tension Lockbolts:
NAS1456-1462/1465-1472
NAS1475-1482/1516-1522 • High-speed production tool with optimum stroke for one-
99-2555 -6 NAS1525-1532/1535-1542 cycle installation of a wide range of fasteners.
NAS2005V-2012V/2105V-2112V
NAS2115V-2122V • Chrome plated piston rods extend the life of the seals, and
NAS2125-2132/6935-6942
NAS6946-6952/6955-6962
relief valves in both air & hydraulics offer double protection.
99-2561 -8
NAS6965-6972 Note: Nose assemblies ordered separately from chart on next page.

99-2651 -4 Part Number Stroke Pulling Force Weight


99-2549S/T -5 GP Lockbolts 245 0.625” 7500 lbs (3402 kgs) 9.3 lbs (4.2 kgs)
99-2555 -6 GPL3S/6S/7T/8T

99-2561 -8
Part Number Stroke Pulling Force Weight
99-2573 4mm
MGP Lockbolts 255 0.625” 7750 lbs (3515 kgs) 8.8 lbs (4.0 kgs)
99-2579 5mm
MGPL28T
99-2585 6mm Applicable Nose Assemblies Shown On Next Page

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 121
BLIND RIVETERS & ACCESSORIES

Huck® 245 & 255 Power Riveters (cont’d) Huck® 246 Power Riveter

Nose Assemblies
Part No. Part No. Fastener Installs
Straight Offset*** Diameter Fasteners
99-2725* 99-3715 -4
NAS1919/21”S”
99-2731* 99-3716 -5 OSMLSP
OSMLS100
99-2737* 99-3717 -6 SMLSP-BT
SMLS100-BT
Factory
99-1311 99-3718 -8
OSR Tested For
99-335 — -10
2000 Cycles
99-2704 99-3712 -5 MS90353/54”S” or “U”
MS21140/41”S” or “U”
OBP-EU/OBP-T/OB100-EU
99-2710 99-3713 -6 OB100-T
OSBP-EU/OSB100-T
99-2716 99-3714 -8 UBP-MV/UBP100-MV
SB100T05 & 06 246
SB100EU-05 & 06
99-2719 — -10 S7B100-EU/S4B100-T06

NAS Shear Lockbolts:


99-2551 99-3703 -5 NAS1436-1442/1446-1452
NAS7024-7032/7034-7042
NAS7004-7012/7014-7022
NAS2406V-2412V/2506V-2512V
99-2558 99-3704 -6
NAS Tension Lockbolts:
NAS1456-1462/1465-1472
NAS1475-1482/1516-1522
99-2564 99-3705 -8 NAS1525-1532/1535-1542 • High-speed production tool with optimum stroke for one-
NAS2005V-2012V/2105V-2112V cycle installation of a wide range of fasteners.
NAS2115V-2122V
NAS2125-2132/6935-6942 • Can be used with a wide range of HUCKBOLT® fasteners
99-2567 99-3720 -10 NAS6946-6952/6955-6962 and huck blind fasteners including 5/16” & 3/8” diameter
NAS6965-6972
GP® and LGP® fasteners.
99-2552 99-3703 -5 • Chrome plated piston rods extend the life of the seals, and
99-2559 99-3704 -6 GP Lockbolts relief valves in both air & hydraulics offer double protection.
GPL3S/6S/7T/8T
99-2565 99-3705 -8
Part Number Stroke Pulling Force Weight
99-2568 99-3720 -10
246 0.875” 9986 lbs (4530 kgs) 12.3 lbs (5.6 kgs)
99-2576 99-3706 4mm
Note: Nose assemblies ordered separately from chart below.
99-2582 99-3707 5mm
MGP Lockbolts Nose Assemblies
99-2588 99-3708 6mm MGPL28T
Part Number Fastener Installs
99-2591 — 8mm Straight Diameter Fasteners
99-2595 — 10mm MS21141U( )(UBR-EU)
MS21140U( )(UB100-EU)
99-2504 99-3700 -5 MS90354U( )(UBR-T)
99-2510 99-3701 -6 MS90353U( )(UB100-T)
LGP Lockbolts MS90353S(SB100-T)
99-2517 99-3702 -8 99-2719 -10 MS21140S(SB100-EU)
MS90354S(SBP-T)
99-2519 99-3719 -10 MS21141S(UBP-EU)
OSBP-EU( )
99-2528 99-3709 4mm OSB100-EU( )
OSBP-T( )
99-2534 99-3710 5mm OSB100-T( )
MLGP Lockbolts
99-2540 99-3711 6mm OBP-EU( )
OB100-EU( )
99-2543 99-3721 8mm OBP-T( )
OB100-T( )
99-2642* 99-3728 13/64 (06) ASP Fasteners*** UBP-MV( )
ASPFF/2ASP509F/P 99-2722 -12 UB100-MV( )
99-2645* 99-3729 17/64 (08) 2ASPFF/FP SB100-T05 & 06
2ASPPF/PP SB100-EU05 & 06
99-2648* 99-3730 21/64 (10) S7B100-EU
S4B100-T06
* Use adapter 102463, please inquire. 4B100-T08
** Use adapter 119400-1 & stroke limiter 118362, please inquire.
*** ASP drivers: 13/64 = 106524, 17/64 = 106525, 21/64 = 107735. Note: Other nose assemblies available, please inquire.

122 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVETERS & ACCESSORIES

POP® ProSet Riveters POP® 510A Riveter

PRG510A-PLUS

Strong &
Two Finger, Compact
Low Force PS1600MCS

Activation PS1600 Installs: PRG510A Installs:


Trigger POP Rivets In All Suitable for setting all POP Rivets In All

Materials* To 1/8” rivets up to a break Materials To 3/16”


load of 1000 pounds.
PS2500 Installs:
POP Rivets In All
Materials** To 3/16”
Lightweight & PS3400 Installs: Note: Units include nosepieces, air
Strong Polymer POP Rivets In All
line assembly & instruction manual.
Riveters available with Mandrel
Construction Materials** To 1/4”
Collection System (MCS), please inq.

Part Number Stroke Weight


• Ergonomic & lightweight tools with a high force-to-weight ratio. PRG510A-PLUS 5/8” 4 lbs (1.8 kgs)
• Spring return for a reliable fast setting cycle.
• Tool-free quick disconnects on nose housing & jaw case. POP® 540 Riveter
* Will also install 5/32” all steel open end rivets.
** Will also install stainless steel & structural high strength rivets.

Part Number Stroke Pulling Force Weight


PS1600 0.71” 1090 lbs (494 kgs) 2.14 lbs (0.97 kgs)
PS2500 0.71” 2110 lbs (957 kgs) 2.65 lbs (1.2 kgs) Strong, Robust PRG540 Installs:
PS3400 1.02” 4160 lbs (1887 kgs) 4.19 lbs (1.9 kgs) & Reliable POP Rivets In All
Mandrel Collection System (MCS) Vacuum Models Materials To 1/4”
• Securely holds rivet in nosepiece for one-handed operation. A heavy-duty tool for
• Spent mandrels retained in collection bottle for quick disposal. efficient mass produc-
• Tool-free quick disconnect on MCS collection bottle. tion capability.
• Isolation switch prevents air flow when MCS is disconnected.
MCS Vacuum Models
Note: Units include nosepieces, air
Part Number Stroke Pulling Force Weight line assembly & instruction manual. PRG540
Riveters available with Mandrel
PS1600MCS 0.71” 1090 lbs (494 kgs) 2.29 lbs (1.04 kgs) Collection System (MCS), please inq.

PS2500MCS 0.71” 2110 lbs (957 kgs) 2.89 lbs (1.3 kgs) Part Number Stroke Weight
PS3400MCS 1.02” 4160 lbs (1887 kgs) 4.41 lbs (2.0 kgs) PRG540 11/16” 4.85 lbs (2.2 kgs)

POP® Hand Riveter


PS15 Now Available In PS15-KIT

Handy Kit Form NE


W
Hand Riveter Kit Includes:
PS15 POP Hand Riveter, Four
Nosepieces (3/32”, 1/8”, 5/32” &
One Handed Comfortable 3/16”), Nosepiece Wrench, 200
PC Rivet Assortment (various
Operation Contoured Grips
popular materials and sizes),
• Robust aluminum casting & vanadium steel handle design. 60 Backup Plates (washers) &
• For all popular rivets to 3/16” - includes nosepiece wrench. Fitted Plastic Carrying Case
Part No. Nosepieces Included Overall Length Weight Part Number Description
PS15 3/32”, 1/8”, 5/32” & 3/16” 9.65” (245 mm) 1.3 lbs (0.6 kgs) PS15-KIT 267 PC Kit

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 123
BLIND RIVETERS & ACCESSORIES

Cordless Blind Riveter Tool Kit Wrench Type Upsetters


A Powerful & Portable Riveting Tool Quick & For installing aluminum or steel
Economical engineered threaded fasteners.

C1000
Slotted C845
Standard

C722
Large Size

For Standard Rivnuts* For Large Size Rivnuts*


Part Number Size Thread Part Number Size Thread
C845-440 #4 4-40 C722-3118 5/16” 5/16”-18
C845-632 #6 6-32 C722-3124 5/16” 5/16”-24
C845-832 #8 8-32 C722-3716 3/8” 3/8”-16
C845-1024 #10 10-24 C722-3724 3/8” 3/8”-24
C845-1032 #10 10-32 C722-5013 1/2” 1/2”-13
C845-2520 1/4” 1/4”-20 C722-5020 1/2” 1/2”-20
PT-4000-MIL-1 C845-2528 1/4” 1/4”-28 C722-M7 M7 M7 x 1.00
• Fast & efficient, this tool rivals air powered performance in a C845-M3 M3 M3 x 0.5 C722-M8 M8 M8 x 1.25
highly portable package.
C845-M4 M4 M3 x 0.7 C722-M10 M10 M10 x 1.50
• Installs almost all straight pull blind rivets including CherryMAX
C845-M5 M5 M3 x 0.8 * Includes allen wrench.
style (M7885) through 3/16” dia. and most 1/4” dia. all
aluminum blind bolts. C845-M6 M6 M3 x 1.0

• Includes battery charger & 2 quick charge battery packs


For Slotted Rivnuts For Slotted Rivnuts
(1 hour recharge).
Part Number Size Thread Part Number Size Thread
Installs (but not limited to) virtually all CherryMax (M7885), Avdel,
C1000-440 #4 4-40 C1000-2520 1/4” 1/4”-20
or Cherry Monobolts, Cherry Interlock, Huck MagnaLok, and POP
type rivets. The tool will also install 5/32” and 3/16” Blind Bolts C1000-632 #6 6-32 C1000-2528 1/4” 1/4”-28
(MS90353/54-S/U) with the included nosepieces. C1000-832 #8 8-32 C1000-M4 M4 M3 x 0.7

Part Number Stroke Pulling Force Case Size Weight C1000-1024 #10 10-24 C1000-M5 M5 M3 x 0.8

4000 lbs 14” x 11-1/2” 15 lbs C1000-1032 #10 10-32 C1000-M6 M6 M3 x 1.0
PT-4000-MIL-1 0.787”
(1814 kgs) x 4-1/2” (6.8 kgs)
USATCO Plus Type Drivers
Klik-Turn 360° Swivel Hand Riveter 10-L7000-8

360° Head
Rotation
W
High Speed Push-Pull NE
Spiral Action For installing slotted
(plus type) rivet nuts.
Metric sizes also available, please inquire.
Sets Up To 3/16” Part Conversion Kit Replacement Thread
Steel Rivets Number Part Number Stud Part No. Size
• Patented, positive-ratchet locking swivel head rotates 360° 10-L7000-4 10-JP4-C 38-U-16-4 4-40
and will hold in place in any of the over forty positions. 10-L7000-6 10-JP6-C 38-U-16-6 6-32
• High-strength steel body & cast aluminum head. 10-L7000-8 10-JP8-C 38-U-16-8 8-32
Part Number Nosepieces Included 10-L7000-10 10-JP10-C 38-U-16-10 10-32
10-37001 3/32”, 1/8”, 5/32” & 3/16” 10-L7000-1/4* 10-JP1/4-C 38-U-16-1/4 1/4”-28

124 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
BLIND RIVeTeRS & ACCeSSORIeS

USATCO RIVeTNUT Drivers Aluminum Klik Thread-Sert Kit

High Speed Push-Pull


Spiral Action 10-JP4

Part Conversion Kit Replacement Thread


Number Part Number Stud Part No. Size
10-JP4 10-JP4-C 38-U-16-4 4-40 Includes:
Thread-Sert Tool, Seven Mandrels, Four Nosepieces, 5/16”-18
10-JP6 10-JP6-C 38-U-16-6 6-32
& 3/8”-16 Thread-Serts (6 each), 6-32, 8-32, 10-32, 10-24 &
10-JP8 10-JP8-C 38-U-16-8 8-32
1/4”-20 Thread-Serts (10 each) & Plastic Case
10-JP10 10-JP10-C 38-U-16-10 10-32
Part Number Description
10-JP1/4* 10-JP1/4-C 38-U-16-1/4 1/4”-28
39313 Complete 75 PC Kit
10-JP2520 10-JP2520-C 38-U-16-2520 1/4”-20
* Aluminum only. Metric sizes also available, please inquire.
Pneumatic Threaded Insert Driver Kits
140-SP

Includes:
RIVeTNUT Driver, 6-32, 8-32 & 10-32 Large Flange Aluminum
RIVeTNUTS (25 each), Two Nosepieces With Conversion Kits
& Molded Plastic Case
Part Number Description
53-JP6810 Complete 81 PC Kit

Notcher/Key Seating Tools


• Automatically threads, installs the fastener & spins out the mandrel.
• Totally adjustable stroke length to suit any grip range.
3/32” Alum. & 1/32” • Includes swivel air inlet for increased mobility.
10-L3600-4
Steel Capacity • No complicated tear down required to change stroke or thread.
140-SP Includes:
Pneumatic Insert Driver, 6-32 to 1/4”-20 Mandrels & Nosepieces,
Note: extra blades should be ordered with tool.
extra Driver Base, Accessories & Molded Plastic Case
Part Number For Use With Size
Part Number Capacity* Weight
10-L3600-4 Flat Head Rivnuts #4
4 to 6 mm
10-L3600-6 100° Countersunk & Flat Head Rivnuts #6 140-SP 4.9 lbs (2.2 kgs)
6-32 to 1/4”-20
10-L3600-8 100° Countersunk & Flat Head Rivnuts #8
160-SP Includes:
10-L3600-10 100° Countersunk & Flat Head Rivnuts #10
Pneumatic Insert Driver, 6-32 to 3/8”-16 Mandrels & Nosepieces,
10-L3600-1/4 Flat Head Rivnuts 1/4” extra Driver Base, Accessories & Molded Plastic Case

Replacement Cutter Blades For Use With Part Number Capacity* Weight

10-K14 #6, 8, 10 & 1/4” 3.5 to 10 mm


160-SP 6 lbs (2.7 kgs)
4-40 to 1/2”-20
10-K18 #4
* In aluminum or steel. Full line of mandrels & nosepieces available, please inquire.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 125
HI-SHEAR INSTALLATION & REMOVAL

Reversible Ratchet Wrench Assemblies Mini Reversible Ratchet Wrench

For Hi-Lok®
& Hi-Light®
Fasteners Includes
Compact & low profile for better maneuverability in tight areas.
Wrench, Socket
Part Square Head Side To Head Overall
& Hex Key Number Drive Width Center Height Length
ATHR250M 1/4” 0.92” 0.46” 0.40” 4.60” (11.7 cm)

Assembly interchangeable
ATHA10 Tilting Head Reversible Ratchet Wrench
with Hi-Shear® assemblies.

1/4” Drive (ATHR250) 3/8” Drive (ATHR375)


Part Socket Hex Key Part Socket Hex Key
Number Hex Size Number Hex Size 90 Degree Head Tilt
ATHA1 3/16” 1/16” ATHA16 7/16” 3/32”
Tilting head is perfect for maneuvering in limited access areas.
ATHA2 7/32” 1/16” ATHA21 1/2” 3/32”
Part Square Head Side To Head Overall
ATHA3 1/4” 1/16” ATHA17 3/8” 1/8”
Number Drive Width Center Height Length
ATHA4 9/32” 1/16” ATHA18 7/16” 1/8”
ATHR-TILT 1/4” 0.90” 0.45” 0.40” 6-1/4” (15.9 cm)
ATHA5 5/16” 1/16” ATHA22 1/2” 1/8”
ATHA6 11/32” 1/16” ATHA19 7/16” 5/32”
ATHA7 7/32” 5/64” ATHA20 1/2” 5/32” Double Box Ratchet Wrenches
ATHA8 1/4” 5/64” ATHA23 3/8” 5/64”
ATBR-2528
ATHA9 9/32” 5/64” ATHA24 1/2” 3/32”
ATHA10 5/16” 5/64” ATHA25 1/2” 1/8”
ATHA11 11/32” 5/64”
1/2” Drive (ATHR500)
ATHA12A 3/8” 5/64”
Part Socket Hex Key
ATHA13 5/16” 3/32”
Number Hex Size
ATHA14 11/32” 3/32”
ATHA26 9/16” 1/8”
ATHA15A 3/8” 3/32” ATBRO-3134
ATHA27 9/16” 5/32”
ATHA28 9/16” 3/16” • Perfect for installing Hi-Lok© fasteners in tight areas.
3/4” Drive (ATHR750)
ATHA29 5/8” 5/32”
• Shoulder ring prevents collar from slipping through the socket.
Part Socket Hex Key
• Optional ejector pin quickly discards removed collar.
Number Hex Size ATHA30 11/16” 5/32”
Note: All tools are 3/8” thick except ATBR-2125E (5/16” thick).
ATHA34 15/16” 1/4” ATHA31 11/16” 7/32”
ATHA35 1” 1/4” ATHA32 3/4” 3/16” Standard Models

ATHA36 1-1/8” 5/16” ATHA33 7/8” 7/32” Straight 25° Offset Hex #1 Hex #2 Overall Length
Note: Assembly models ATHA23 to ATHA36 for large size collars (3 components). ATBR-2125 ATBRO-2125 7/32” 1/4” 4-3/32” (104 mm)
ATBR-2528 ATBRO-2528 1/4” 9/32” 4-3/32” (104 mm)
Reversible Ratchet Wrenches
ATBR-3134 ATBRO-3134 5/16” 11/32” 4-3/32” (104 mm)
ATBR-3137 ATBRO-3137 5/16” 3/8” 5-7/32” (133 mm)
ATBR-4350 ATBRO-4350 7/16” 1/2” 5-7/32” (133 mm)

ATHR375
Ejector Models
72 tooth spindle engages ratchet in only 5° of handle movement.
Straight 25° Offset Hex #1 Hex #2 Overall Length
Part Square Head Side To Head Overall
Number Drive Width Center Height Length ATBR-2125E ATBRO-2125E 7/32” 1/4” 4-3/32” (104 mm)
ATHR250 1/4” 15/64” 1/4” 3/8” 5” (12.7 cm) ATBR-2528E ATBRO-2528E 1/4” 9/32” 4-3/32” (104 mm)
ATHR375 3/8” 1-1/4” 3/8” 1/2” 7” (17.8 cm) ATBR-3134E ATBRO-3134E 5/16” 11/32” 4-3/32” (104 mm)
ATHR500 1/2” 1-3/4” 1/2” 0.687” 10” (25.4 cm) ATBR-3137E ATBRO-3137E 5/16” 3/8” 5-7/32” (133 mm)
ATHR750 3/4” 2-5/8” 3/4” 1-1/8” 20” (50.8 cm) ATBR-4350E ATBRO-4350E 7/16” 1/2” 5-7/32” (133 mm)

126 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
HI-SHEAR INSTALLATION & REMOVAL

‘Tight Squeeze’ Installation Tool Assemblies Roller Ratchet Installation Tools

Single- Single Head Type RR40S-SP


Handed
Operation
Quick Ratchet Engagement
• Ideal for installing Hi-Lok® & other fasteners in confined areas.
W • Uses standard drive sockets & Hi-Shear® style set screw sockets.
NE TSQ25-312-078
Assembly • Allen wrench through hole for Hi-Lock® & Hi-Lite® pins.
1/4” Square Drive
Part Number Max. Torque Head Height Overall Length
RR40S-SP 150 in-lbs 0.91” 3-1/2” (89 mm)
TSQ25 Tool Only
RR40SP 150 in-lbs 0.91” 6” (152 mm)
• Newly designed, full function Hi-Lok® and Hi-Lite® installation tool.
RR80 200 in-lbs 1.37” 6” (152 mm)
• Unique profile for operation in tight spots and around corners.
• Toothless ratcheting system for quick tool engagement. RR130 250 in-lbs 0.92” 7” (178 mm)

• Interchangeable hex keys and sockets fit an entire range of


pin/collar combinations. 3/8” Square Drive
Part Number Max. Torque Head Height Overall Length
Part Number Socket Size Hex Key Size
RR250 400 in-lbs 1.21” 8” (203 mm)
TSQ25-218-062 7/32” 1/16”
RR400 600 in-lbs 1.21” 9” (229 mm)
TSQ25-250-062 1/4” 1/16”
TSQ25-281-062 9/32” 1/16”
TSQ25-312-062 5/16” 1/16” Hi-Lok® & Hi-Lite® Installation Sockets
TSQ25-281-078 9/32” 5/64”
TSQ25-312-078 5/16” 5/64”
TSQ25-343-078 11/32” 5/64” ATHS218 ATHS375
TSQ25-437-078 7/16” 5/64”
• For the installation of Hi-Lok® & Hi-Light® fasteners.
TSQ25-312-094 5/16” 3/32”
• Anti-FOD set screw provides positive square drive engagement.
TSQ25-343-094 11/32” 3/32”
1/4” Drive Socket 3/8” Drive Socket 1/2” Drive Socket
TSQ25-437-094 7/16” 3/32”
Part No. Hex Part No. Hex Part No. Hex
TSQ25* — —
ATHS187 3/16” ATHS375 3/8” ATHS562 9/16”
* Tool only - applicable sockets shown on right and ‘Tight Squeeze’ hex keys below.
ATHS218 7/32” ATHS437 7/16” ATHS625 5/8”
TSQ078 ATHS250 1/4” ATHS500 1/2” ATHS687 11/16”
ATHS281 9/32” ATHS750 3/4”
Replacement ‘Tight Squeeze’ Hex Keys 3/4” Drive Socket
ATHS312 5/16” ATHS875 7/8”
Part Number Key Size Part No. Hex
ATHS343 11/32”
TSQ062 1/16” ATHS937 15/16”
ATHS375A 3/8”
TSQ078 5/64” ATHS1000 1”

TSQ094 3/32” ATHS1125 1-1/8”

Handi-Hex® Drivers

Part Number Key Size Part Number Key Size


57400 .028” 57410 3/32”
57406 57402 .035” 57412 7/64”
57404 .050” 57414 1/8”
• General use & production assembly using socket screw products.
57406 1/16” 57416 9/64”
• Includes adjustable, replaceable allen bit & bit change key.
• Replacement blades available, please inquire. 57408 5/64”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 127
HI-SHEAR INSTALLATION & REMOVAL

‘Savi-Socket’ Collar Removal Sockets ‘Savi-Socket’ Collar Removal Socket Sets

W High Strength, W
NE NE
Heat-Treated
Tool Steel
Corrosion SAVI-56
Resistant Coating
• New conical/tapered shape with helical teeth to quickly remove
Hi-Lok®, Hi-Lite®, Eddie Bolt® and Huck® threaded collars.
• Socket is firmly drawn onto the collar, removing it with minimal
Convenient Sets
wear and effort - all without jamming the collar into the socket.
Contain The Most
• For use on aluminum, steel, titanium and all coated collars.
SAVI-568-RED
Popular Sizes
• Anti-FOD set screw for positive retention. Made in the USA.
1/4” Square Drive 4PC Eddie Bolt® Set - 1/4” Square Drive
Part Nominal Collar Top Of Collar Part Number Included Sockets* Dash Size
Number Collar Size ‘Dash’ Number Diameter*
SAVI-56810-EB SAVI-21, 24, 32 & 39 -5, -6, -8 & -10
SAVI-21 5/32” EB 5 EB 0.21” (5.5 mm)
SAVI-24 5/32”, 3/16” EB 5, 6 EB 0.24” (6.2 mm) 12PC Hi-Lok® & Hi-Lite® Set - 1/4” Square Drive
SAVI-25 5/32” 5 0.25” (6.5 mm) Part Number Included Sockets* Dash Size
SAVI-26 5/32”, 3/16” 5, 6 0.26” (6.7 mm) SAVI-568-HL SAVI-24 to 29 & SAVI-32 to 37 -5, -6 & -8
SAVI-27 5/32”, 3/16” 5, 6 0.27” (7.0 mm)
6PC Hi-Lok® Set - 1/4” Square Drive
SAVI-28 3/16” 6 0.28” (7.2 mm)
Part Number Included Sockets* Dash Size
SAVI-29 3/16” 6 0.29” (7.5 mm)
SAVI-568-RED SAVI-25, 26, 28, 29, 36 & 37 -5, -6 & -8
SAVI-32 1/4”, 1/4” EB 8, 8 EB 0.32” (8.2 mm)
SAVI-33 1/4” 8 0.33” (8.5 mm)
6PC Hi-Lok® & Hi-Lite® Large Size Set - 3/8” Square Drive
SAVI-34 1/4” 8 0.34” (8.7 mm)
Part Number Included Sockets* Dash Size
SAVI-35 1/4” 8 0.35” (9.0 mm)
SAVI-1012 SAVI-43, 45, 50, 51, 55 & 56 -10 & -12
SAVI-36 1/4” 8 0.36” (9.2 mm)
* Reference chart on left for individual collar specifications.
SAVI-37 1/4” 8 0.37” (9.5 mm)
SAVI-39 5/16” EB 10 EB 0.39” (10.0 mm) Hi-Lok® Collar Removal Sockets

3/8” Square Drive


Part Nominal Collar Top Of Collar
Number Collar Size ‘Dash’ Number Diameter*
SAVI-43 5/16” 10 0.43” (11.0 mm)
SAVI-45 5/16” 10 0.45” (11.5 mm) • Patented design efficiently removes Hi-Lok® & Eddie-Bolt® collars.
SAVI-47 5/16” 10 0.47” (12.0 mm) • Tough 17-4 tool steel, heat treated for high wear resistance.
SAVI-50 5/16” 10 0.50” (12.7 mm) • Best suited for use on aluminum collars.
SAVI-51 3/8” 12 0.51” (13.0 mm) 1/4” Square Drive
SAVI-55 3/8” 12 0.55” (14.0 mm) Part Number Pin Dash Collar Size
SAVI-56 3/8” 12 0.56” (14.3 mm) 3581-5/32 -5 5/32”
SAVI-59 7/16” 14 0.59” (15.0 mm) 3581-3/16 -6 3/16”
SAVI-63 7/16” 14 0.63” (16.0 mm) 3581-1/4 -8 1/4”
3581-5/16 -10 5/16”
1/2” Square Drive
3581-3/8 -12 3/8”
Part Nominal Collar Top Of Collar
Number Collar Size ‘Dash’ Number Diameter* 3581-7/16 -14 7/16”

SAVI-67 1/2” 16 0.67” (17.0 mm)


Part Number Description
SAVI-69 1/2” 16 0.69” (17.5 mm)
53-3581 Set of 4 (-5, -6, -8 & -10)
* Collar opening diameter where socket just fits over the top of the collar.

128 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
HI-SHEAR INSTALLATION & REMOVAL

Hi-Lok® & Eddie-Bolt® Collar Removal Sockets Hi-Lok® Fastener Ratchet Extensions

ATSK3594-2X

-5 to -8 -10 to -14
ATSK3594-4X
• Driven with hand or pneumatic tools with a 3/8” square drive.
• Continuous through-hole for hex key insertion.
• Sockets ‘bite’ into the collar allowing it to be unscrewed.
• Set screw secures extension to ratchet.
Part Nominal Pin Part Nominal Pin
Number Diameter Number Diameter Part Number Drive Overall Length

02-HLC1-5 5/32” 02-HLC1-10 5/16” ATSK3594-2X 1/4” 2” (51 mm)

02-HLC1-6 3/16” 02-HLC1-12 3/8” ATSK3595-3X 3/8” 3” (76 mm)

02-HLC1-8 1/4” 02-HLC1-14 7/16”


Part Number Drive Overall Length
Note: -8 requires initial plier loosening prior to removal, (pliers available on next page).
ATSK3594-4X 1/4” 4” (102 mm)
®
Hi-Shear Six-Wing Collar Removal Assemblies ATSK3595-6X 3/8” 6” (152 mm)

Straight Handle Only 3/8” Thick


Frangible Collar Hand Removal Tools

CAT19-15 Standard Socket REM100-56


• Tapered splines developed specifically for six-wing collars. • Slips down over Hi-Lok® or similar collar and gently unscrews.
• Removes collar while preventing collar re-use or re-installation. • Clean removal in limited access areas with no cutting or prying.
• Assemblies include box ratchet handle and drive socket.
Part Pin Dash Nominal Head Overall
Standard Socket, 4-1/4” Overall Length Number Number Pin Dia. Width Length
Complete Socket Pin Pin Socket Socket -5 5/32” .42”
Assembly Only Dash Size Length Dia. REM100-56 5.6” (142 mm)
-6 3/16” .42”
CAT19-15 CAT18-15 -5 5/32” 1/2” .35”
REM100-8 -8 1/4” .55” 5.8” (147 mm)
CAT19-18 CAT18-18 -6 3/16” 1/2” .35”
REM100-10 -10 5/16” .67” 6.9” (175 mm)
CAT19-25 CAT18-25 -8 1/4” 1/2” .47”
REM100-12 -12 3/8” .75” 7.9” (200 mm)
REM100-14 -14 7/16” .95” 9.9” (251 mm)
K-Fast® 8-Spline Installation & Removal Sockets
Thd. Shank Huck® & Hi-Shear® Collar Removers
Tamper
Four-Flute H.S.S.
Proof
• Cleanly cuts off the swaged collar
of Huck® & Hi-Shear® type fasteners.
• Uses standard square drive ratchet wrenches.
• Internal stop prevents contact with
• For Kaynar KFN fasteners (Airbus aircraft, A10 Thunderbolt etc.).
the work surface.
1/4” Square Drive 1/2” Square Drive Note: 1/4”-28 thread. For use with microstop countersink cages.
Part Number Size Part Number Size Part Fastener Overall Part Fastener Overall
Number Size Dia. Number Size Dia.
ATSK3686-2T #8 ATSK3686-7S 7/16”
02-86-0 3/32” HS47 .365” 02-87-1 3/16” L6 .323”
ATSK3686-3T #10 ATSK3686-8S 1/2”
02-86-1 1/8” HS47 .365” 02-87-2 1/4” L8 .413”
ATSK3686-4T 1/4” ATSK3686-9S 9/16”
02-86-2 5/32” HS47 .365” 02-87-3 1/4” OS8 .372”
ATSK3686-10S 5/8”
3/8” Square Drive 02-86-3 3/16” HS47 .438” 02-87-4 5/16” L10 .528”
Part Number Size 02-86-4 1/4” HS47 .500” 02-87-5 5/16” OS10 .465”
ATSK3686-5F 5/16” 02-86-5 5/16” HS47 .562” 02-87-6 3/8” L12 .622”
ATSK3686-6F 3/8” 02-86-6 3/8” HS47 .625” 02-87-7 3/8” OS12 .465”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 129
HI-SHEAR INSTALLATION & REMOVAL

Hi-Lok® & Hi-Tique® Collar Removal Assemblies DK Series Hi-Lok® & Hi-Lite® Collar Rem. Tools
Great For Limited Access Areas
3/8” Across Flats
Great For Limited 1/4” Int.
Access Areas Sq. Drive

Cam
® ® Actuator
HLH128-8
Remove Hi-Lok & Hi-Lite
Serrated
B collars with or without captive Dies 0.95”
washers.
B Part No. Collar Dia. Range
A DK1-1 .239” to .262”
DK1-3 .269” to .290” Hi-Lok or
-6 & -8 -10 To -16
Configuration Configuration DK2-4 .332” to .350” Hi-Lite
Collar
DK2-5 .370” DK1: 0.90” D, DK2: 1.04” D
1/4” Square Drive
Note: Use with 1/4” male square drive or 3/8” open end wrench (not included).
Part Number Size ‘A’ Height ‘B’ Width Overall Length
HLH128-6 3/16” 0.400” 0.800” 1.2” (30.4 mm) Hi-Lok® Collar Removal Pliers
HLH128-8 1/4” 0.400” 0.800” 1.3” (33.0 mm)
Hardened & Tapered Head
HLH128-10 5/16” 0.500” 0.800” 1.4” (35.5 mm)

3/8” Square Drive


Part Number Size ‘A’ Height ‘B’ Width Overall Length
HLH128-12 3/8” 0.562” 1.070” 1.7” (43.1 mm) Diamond cut jaws for a patterned grip on fasteners from any angle.
HLH128-14 7/16” 0.687” 1.150” 1.9” (48.2 mm) Part Number Capacity Overall Length

HLH128-16 1/2” 0.687” 1.200” 2.1” (53.3 mm) 04-3579 Up to 5/16” 7-3/8” (187 mm)

Hi-Lok® & Hi-Tique® Collar Removal Tool Kit Hi-Lok® Collar Removal Pliers
04-100H

Comfortable
Coated Handles
Hot Forged
Construction

ZHP-200

• Quick & inexpensive alternative for removing frangible hex collars


such as Hi-Lok®, Hi-Lite®, Hi-Tigue®, Veri-Lite® and C-Lok®.
• Hardened steel jaws designed to maximize gripping surface.

Provides close quarter tools to remove Hi-Lok® & Hi-Tique® collars. ZHP-200B
W
Kit Includes: NEW Ergonomic Offset Pliers NE
Six Collar Removal Tools (3/16”, 1/4”, 5/16”, 3/8”, 7/16” & • Ergonomic design with a 42° offset for better leverage.
1/2”), Two 1/4” Drive Flex Handles (-6, -8, -10 & -12, -14, - Part Number Style Capacity Overall Length
16), Two 1/4” Drive Extensions (-6, -8, -10 & -12, -14, -16), 04-100H Standard 5/32”, 3/16”, 7-3/8” (187 mm)
Parts List & Steel Fitted Carrying Case ZHP-100B Offset 1/4” & 5/16” 6-1/2” (165 mm)
Part Number Description ZHP-200 Standard 5/16”, 5/8” 9” (229 mm)
HLK10 Complete 12 PC Kit ZHP-200B Offset & 3/4” 8-1/4” (210 mm)

130 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
HI-SHEAR INSTALLATION & REMOVAL

Pin Protrusion Gauges Rivet Stem Shaver


Inspect Pins For MAPSD-01
MAPS-01
2-1522HSTM
Correct Grip Length

Lightweight,
One Handed
Quick-Change Disc Lock
Operation
Stainless 2-1522HST
• Unique tool shaves corebolt breakoffs on Composi-Lok® &
Steel Visu-Lok® fasteners with a swift, 30,000 RPM ‘slicing’ action.
• Precision setup with new depth adjustment gauge.
Part Number Type Included Sizes
®
• Long lasting abrasive cutting discs for smooth, uninterrupted cuts.
2-1522 Hi-Lok Standard
Rivet Stem Replacement Free Depth
2-1522HST Hi-Lite® Standard Weight
Shaver Cutting Disc RPM Adj.
-5, -6, -8, -10 & -12
2-1522-B Hi-Lok® Aerospace ‘B’ MAPS-01 MAPSD-01 30,000 0.001” 1.25 lbs (0.6 kgs)
®
2-1522HST-B Hi-Lite Aerospace ‘B’
2-1522HLM Hi-Lok® / Hi-Tigue® Metric Reversible Ratchet Wrench Installation Kit
4, 5, 6, 8, 10 & 12 mm
2-1522HSTM Hi-Lite® Metric
2-1522-B-2 Hi-Lok® Large Diameter -14, -16, -18, -20 & -24
2-1522HST-2 Hi-Lite® Large Diameter -14, -16, -18 & -20

Grip Gauges

2-612

Spring Temper
2-615
Stainless Steel
• Install Hi-Lite®, Hi-Lok® & Hi-Tique® pin and collar combinations.
2-651 • Includes all of the tools listed below with a steel carrying case.
Part Number Description
Part No. Description HLK14 Complete 32 PC Kit
2-612 1/16” Increments To 3”, 1 mm Increments To 75 mm
Reversible Ratchet Wrench Assemblies
2-615 Grip Gauge Slide (for 2-612 above)
Part Number Socket Hex Wrench Tip Hex
2-651 Grip Gauge Assembly (includes 2-612 & 2-615 above)
ATHA5 5/16” 1/16”
ATHA10 5/16” 5/64”
Grip Gauges ATHA11 11/32” 5/64”
ATHA14 11/32” 3/32”
G53453 ATHA16 7/16” 3/32”
ATHA18 7/16” 1/8”
Spring Temper Stainless Steel ATHA20 1/2” 5/32”
ATHA28 9/16” 3/16”
G53455 ATHA31 11/16” 7/32”

Double Box Ratchet Wrench Assemblies Gauges


Part Number Description Part Number Socket Hex Part No. Type
G53453 For Visu-Lok® Jo-Bolt® Fasteners ATBR-3134 5/16” & 11/32” 2-1522 Protrusion
G53455 For Composi-Lok® Fasteners ATBR-4350 7/16” & 1/2” 2-612 Grip

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 131
HI-SHEAR INSTALLATION & REMOVAL

Hi-Lok® Installation & Removal Kits Hi-Lok® Installation & Removal Kits (cont’d)

W
NE

ATI3600K
Deluxe Ratchet & Socket Kit:
1/4” & 3/8” Drive Reversible Ratchets, Ten Sockets (3/16”, ATISK3539A8
Roller Clutch Ratchet Kit:
7/32”, 1/4”, 9/32”, 5/16”, 11/32”, 3/8”, 7/16” & 1/2”), 1/16” Hex
1/4” Drive Installation Wrench, Four Hex Installation Wrenches
Key, Four T-Hex Keys (5/64”, 3/32”, 1/8” & 5/32”), Two
(7/32”, 1/4”, 5/16” & 11/32”), Diamond Cut Removal Pliers &
Extensions (2” & 3”) & Fitted Plastic Case
Fitted Plastic Case
Part Number Description
Part Number Description
ATI3600K Complete 20 PC Kit
ATISK3539A5 Complete 7 PC Kit

Deluxe Roller Clutch Ratchet Kit:


Two 1/4” Drive Wrenches (1 installation, 1 removal), Six Hex
Installation Wrenches (7/32”, 1/4”, 5/16”, 11/32”, 3/8” & 7/16”),
Diamond Cut Removal Pliers & Fitted Plastic Case
Part Number Description
ATISK3539A8 Complete 6 PC Kit

Other Tool Kits Available, Please Inquire


W
NE
‘Liberator’ Ratchet Set

Ratchet & Socket Kit: ATI3594K Includes Fitted Plastic Case


1/4” Drive Reversible Ratchet, Seven Sockets (3/16”, 7/32”, • 90° & 360° ratchet heads are great for confined spaces.
1/4”, 9/32”, 5/16”, 11/32” & 3/8”), Two Extensions (2” & 4”), 1/16” • Various length handles accept 1/4”-28 bits & countersinks.
Hex Key, Two T-Hex Keys (5/64” & 3/32”) & Fitted Plastic Case • Threaded 1/4” drive socket adapter for multi-function ratchet use.
Part Number Description Part Number Description
ATI3594K Complete 14 PC Kit 70978 Complete 12 PC Kit

132 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
HI-SHEAR INSTALLATION & REMOVAL

Hi-Lok® Pneumatic Installation & Removal Kit Jo-Bolt® & Visu-Lok® Installation Hand Tools
Standard
Series
W
NE

Standard Ratchet Hand Tools (includes driver assembly)


Part No. Part No. Part No. Part No. Driver
Flush Protruding Millable Reduced Flush Assembly
HWF165 HWP165 HWA165 HWT165 -5 (5/32”)
HWF200 HWP200 HWA200 HWT200 -6 (3/16”)
HWF260 HWP260 HWA260 HWT260 -8 (1/4”)
HWF312 HWP312 — HWT312 -10 (5/16”)
HWF375 HWP375 — HWT375 -12 (3/8”)

HLKT2000 Close Quarter


Kit includes: Series
Pneumatic 1/4” Square Drive Ratchet (with through hole),
Nine Hi-Lok® Sockets (5/32”, 3/16”, 7/32”, 1/4”, 9/32”, 5/16”,
11/32”, 3/8” & 7/16”), Four Hi-Lok® Collar Removal Sockets
(5/32”, 3/16”, 1/4” & 5/16”) Three Hex Keys (1/16”, 5/64” & Close Quarter Ratchet Hand Tools (includes driver assembly)
3/32”) & Fitted Plastic Case Part No. Part No. Part No. Part No. Driver
Flush Protruding Millable Reduced Flush Assembly
Part Number Description
HWF5 HWP5 HWA5 HWT5 -5 (5/32”)
HLKT2000 Complete 18 PC Kit
HWF6 HWP6 HWA6 HWT6 -6 (3/16”)
HWF8 HWP8 HWA8 HWT8 -8 (1/4”)
USATCO Tool Repair HWF10 HWP10 — HWT10 -10 (5/16”)
USATCO has been repairing tools for over 60 years. Send your
inoperable tool to our state of the art facility (NY or CA) for a free estimate! HWF12 HWP12 — HWT12 -12 (3/8”)

Pneumatic Installation Tools For Jo-Bolt®, Visu-Lok® & Composi-Lok® Fasteners


Specifically designed for the installation of 5/32″ to
3/8″ Jo-Bolt®, Visu-Lok®, Visu-Lok II®, Composi-Lok® S540MTD
& Composi-Lok II® blind bolts. Series

Note: For more detailed information and/or assistance in ordering any components separately for Jo-Bolt® tools, please inquire.

Pistol Grip Master Torque Drivers (includes driver assembly)


Part Number Part Number Part Number Part Number Driver
Flush Protruding Millable Reduced Flush Assembly
S540MTD-5 S540MTD-5P S540MTD-5A S540MTD-5T -5 (5/32”)
S540MTD-6 S540MTD-6P S540MTD-6A S540MTD-6T -6 (3/16”)
S540MTD-8 S540MTD-8P S540MTD-8A S540MTD-8T -8 (1/4”)
S540MTD-10 S540MTD-10P S540MTD-10A S540MTD-10T -10 (5/16”)
The Industry
S540MTD-12 S540MTD-12P S540MTD-12A S540MTD-12T -12 (3/8”)
Standard

Lever Grip Torque Responsive Adapters (includes driver ass’y) Lever Grip Close Quarter Tools (includes driver assembly)
Part No. Part No. Part No. Part No. Driver Part No. Part No. Part No. Part No. Driver
Flush Protruding Millable Reduced Flush Assembly Flush Protruding Millable Reduced Flush Assembly
7440M-5 7440M-5P 7440M-5A 7440M-5T -5 (5/32”) 7440C-5 7440C-5P 7440C-5A 7440C-5T -5 (5/32”)
7440M-6 7440M-6P 7440M-6A 7440M-6T -6 (3/16”) 7440C-6 7440C-6P 7440C-6A 7440C-6T -6 (3/16”)
7440M-8 7440M-8P 7440M-8A 7440M-8T -8 (1/4”) 7440C-8 7440C-8P 7440C-8A 7440C-8T -8 (1/4”)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 133
HI-SHEAR INSTALLATION & REMOVAL

Visu-Lok® Tool Kits Composi-Lok® Tool Kits


Convenient & Versatile 4060KIT

VLHK-101

Visu-Lok® Ratchet Hand Tool Kit:


HW300 Ratchet Hand Tool, Fastener Drivers (-5, -6, -8, -10 & Composi-Lok® Right Angle Master Torque Driver Ass’y Kit:
-12), Flush Nose (-5, -6, -8, -10 & -12), Protruding Nose (-5, - 7440M-BF Complete Driver Assembly, MTD502-BF Master
6, -8, -10 & -12), Millable Nose (-5, -6 & -8), Reduced Flush Torque Driver, Fastener Drivers (-5, -6 & -8), Flush Nose (-5,
Nose (-5, -6, -8, -10 & -12), Visu-Lok® Grip Gauge & Tool Box -6 & -8), Protruding Nose (-5, -6 & -8), Reduced Flush Nose (-
Part Number Description 5, -6 & -8), Composi-Lok® Grip Gauge & Tool Box
4000KIT Complete 26 PC Kit Part Number Description
®
Visu-Lok Right Angle Torque Responsive Kit: 4060KIT Complete 16 PC Kit
7440M Complete Driver Assembly, Fastener Drivers (-5, -6 &
-8), Flush Nose (-5, -6 & -8), Protruding Nose (-5, -6 & -8), Composi-Lok® Pistol Grip Master Torque Driver Kit:
Millable Nose (-5, -6 & -8), Reduced Flush Nose (-5, -6 & -8), S540MTD-BF Pneumatic Motor, Fastener Drivers (-5, -6, -8, -
Visu-Lok® Grip Gauge & Tool Box 10 & -12), Flush Nose (-5, -6, -8, -10 & -12), Protruding Nose
(-5, -6, -8, -10 & -12), Reduced Flush Nose (-5, -6, -8, -10 & -
Part Number Description
12), Two Composi-Lok® Grip Gauges & Tool Box
4070KIT Complete 18 PC Kit
Part Number Description
Visu-Lok® Pistol Grip Master Torque Driver Kit:
4080KIT Complete 24 PC Kit
S540MTD Pneumatic Motor, PT Nose (flush & protruding), Flush
Nose (-5, -6, -8 & -10), Protruding Nose (-5, -6 & -8), Millable Composi-Lok® Ratchet Hand Tool Kit:
Nose (-5, -6, -8 & -10), Visu-Lok® Grip Gauge & Tool Box HW300 Ratchet Hand Tool, HW100 & HW400 Close Quarter
Part Number Description Tools, Fastener Drivers (-5, -6, -8 & -10), Protruding Wrench
4090KIT Complete 16 PC Kit Adapters (-7 & -8), Flush Nose (-5, -6, -7, -8, -9 & -10),
Protruding Nose (-5, -6, -7, -8, -9 & -10), Close Quarter
Visu-Lok® Flush & Protruding Ratchet Hand Tool Kit:
Fastener Drivers (-5, -6, -7, -8, -9 & -10), Close Quarter Flush
HW300 Ratchet Hand Tool, HW100 & HW400 Close Quarter
Nose (-5, -6, -7, -8, -9 & -10), Close Quarter Protruding Nose
Tools, Fastener Drivers (-5, -6, -8 & -10), Flush Nose (-5, -6, -
(-5, -6, -7, -8, -9 & -10) & Two Composi-Lok® Grip Gauges
8 & -10), Protruding Nose (-5, -6, -8 & -10), Close Quarter
Flush Nose (-5, -6, -8 & -10), Close Quarter Protruding Nose Part Number Description
(-5, -6, -8 & -10), Close Quarter Millable Nose (-5, -6, -8 & - CLHK-101 Complete 41 PC Kit
10) & Visu-Lok® Grip Gauge
Composi-LokII® Ratchet Hand Tool Kit:
Part Number Description
HW300 Ratchet Hand Tool, HW100 & HW400 Close Quarter
VLHK-101 Complete 28 PC Kit
Tools, Wrench Adapters (-5, -6, -7, -8 & -10), Three Universal
Visu-Lok Flush & Protruding Ratchet Hand Tool Kit: Nose Tips (for -5 to -12), Three Nose Tip Connectors (for -5 to
HW300 Ratchet Hand Tool, Fastener Drivers (-5, -6 & -8), -12), Close Quarter Wrench Adapters (-5, -6, -7, -8 & -10),
Flush Nose (-5, -6 & -8), Protruding Nose (-5, -6 & -8) & Visu- Three Close Quarter Nose Tip Connectors (for -5 to -12) & Two
Lok® Grip Gauge Composi-Lok® Grip Gauges
Part Number Description Part Number Description
VLHK-102 Complete 11 PC Kit CLIIHK-101 Complete 24 PC Kit

134 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
HI-SHEAR INSTALLATION & REMOVAL

Hi-Shear® Pistol Grip Pneumatic Inst. Tooling Hi-Shear® Lever Grip Pneumatic Inst. Tooling

HLA2016

HLA1051

Straight Driver Assembly


With Extended Socket And 20° Offset Ratchet Wrench Driver Assembly With
Super Key (T-Series) Multi-Length Socket And Super Key (T-Series)

HLA1201

Offset Mini Driver Assembly


With Thin Flush Socket And
Super Key (T-Series)
HLA2016 Available Socket Lengths
1/2” 1” 1-1/2” 2” 3/4” 1-3/4” 4”

HLA2002

Straight Ratchet Wrench Driver Assembly With


Multi-Length Socket And Super Key (T-Series)

HLA2002 Available Socket Lengths


1/2” 1” 1-1/2” 2” 3/4” 1-3/4” 4”

Specifications
Tool HLA2016 HLA2002
Operating Pressure 90 PSIA 90 PSIA
Max. Torque Rating 110 in-lbs @ 90 PSIA 110 in-lbs @ 90 PSIA

Specifications Socket Speed 250 RPM 250 RPM

Tool HLA1201 HLA1501 Horsepower 0.50 (0.35 kW) 0.50 HP (0.35 kW)

Operating Pressure 90 PSIA 90 PSIA Air Consumption 22 SCFM 22 SCFM

Max. Torque Rating 60 in-lbs @ 90 PSIA 300 in-lbs @ 90 PSIA Weight 2.0 lbs (0.9 kgs) 2.0 lbs (0.9 kgs)

Socket Speed 500 RPM 250 RPM For additional ordering information and assistance, or to order
Horsepower 0.20 HP (0.15 kW) 0.70 HP (0.52 kW) specific assembly components where applicable, please inquire.
Air Consumption 20 SCFM 22 SCFM
USATCO Hi-Shear® Tooling
Weight 2.0 lbs (0.9 kgs) 3.8 lbs (1.7 kgs)
USATCO offers a full selection of Hi-Shear® pneumatic tools and
For additional ordering information and assistance, or to order accessories that are too numerous to list here. If you don’t see what
specific assembly components where applicable, please inquire. you are looking for please contact us for assistance.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 135
ASSEMBLY TOOLS

Master Power® Impact Wrench Chicago Pneumatic® Impact Wrenches

CP721

High Power To
Weight Ratio
Twin Hammer
Comfortable Anvil For Reduced
Ergonomic Grip Vibration

CP7722

Lightweight & Durable


Composite Hosing • Rocking dog clutch and friction ring retainer type.
Built-in power regulator with four settings for varying torque output. • CP designed clutch & heat-treated internal parts for longer tool life.
Note: Air Inlet 1/4” NPT - use 1/4” (6.4 mm) air hose. Rated @ 90 psi.
• Inline model includes swivel air inlet.
Note: All Models: 1/4” NPFT air inlet thread; 3/8” minimum hose size; Noise levels
1/2” Capacity, 3/8” Square Drive are @ 1.0m per Pneuop Standard 8N-1; Vibration levels are per ISO 8662-1.

Part No. Torque Range RPM BPM Weight Pistol Grip, 3/8” Square Drive
3.1 lbs Part No. Torque Range RPM BPM O.A.L. Weight
MP2276 70 to 90 ft-lbs 7500 1100
(1.4 kgs)
5 to 50 ft-lbs 5-3/4” 2.6 lbs
CP721 11,000 1620
(75 ft-lbs max.) (146 mm) (1.2 kgs)

Jet® Impact Wrenches Inline, 3/8” Square Drive


JAT-102 Part No. Torque Range RPM BPM O.A.L. Weight
5 to 65 ft-lbs 6-5/16” 2.1 lbs
CP7722 9500 1400
(90 ft-lbs max.) (160 mm) (1.0 kgs)

Includes
Bumper Guards Master Power® Inline Impact Wrench

W
NE Full Power Forward & Reverse
JAT-100
• Butterfly throttle & swivel air inlet.
• Built-in power regulator with 4 settings for varying torque output.
• Lightweight aluminum construction reduces weight. Note: Air Inlet 1/4” NPT - use 1/4” (6.4 mm) air hose. Rated @ 90 psi.
• One hand forward/reverse button for easy adjustments. 3/8” Capacity, 3/8” Square Drive
• The inline JAT-100 features a single hammer clutch mechanism,
Part No. Torque Range RPM BPM Weight
pistol grip JAT-102 a powerful pin clutch hammer mechanism.
MP2271 40 to 50 ft-lbs 10,500 900 2.2 lbs (1.0 kgs)
Note: Air inlet 1/4” NPT (use 3/8” I.D. air hose).

3/8” Capacity Inline, 3/8” Square Drive


Part No. Torque Range RPM O.A.L. Weight
5 to 50 ft-lbs 5-7/8” 2.0 lbs
JAT-100 12,000
(75 ft-lbs max.) (149 mm) (0.91 kgs)

1/2” Capacity Pistol Grip, 1/2” Square Drive


Part No. Working Torque RPM O.A.L. Weight
50 to 200 ft-lbs 7-1/4” 5.0 lbs
JAT-102
(250 ft-lbs max.)
8000
(184 mm) (2.27 kgs) For Hearing & Eye Protection See Pages 234-235

136 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
ASSEMBLY TOOLS

Master Power® Impact Nutrunner Jet® Ratchet Wrenches


Ball Bearing Construction

Power Of An JAT-310
Ideal For Soft Impact, Speed Of
Joint Work Hardened Steel Gears
A Screwdriver

W
NE

JAT-312
W
Detachable Belt Clip & NE Durable, Quality Tools
Suspension Bail Included

• The lightest and most compact tool in its class.


• Forward/reverse lever can be positioned for right or left hand use. JAT-313

• Smooth & efficient impact mechanism creates no torque action.


• Built-in power regulator with 4 settings for precise control. • Ergo grip and variable speed throttle for better speed control.
Note: Air Inlet 1/4” NPT - use 1/4” (6.4 mm) air hose. Rated @ 90 psi.
• Hardened steel gears for long tool life.
1/2” Capacity, 3/8” Square Drive • Steel ball retainers for rapid socket changing.
Part No. Torque Range BPM RPM O.A.L. Weight
5/16” Capacity, 1/4” Square Drive
10 to 90 ft-lbs 6” 2.2 lbs
MP2265B 2000 10,000 Part No. Max. Torque RPM O.A.L. Weight
(150 ft-lbs max.) (152 mm) (1.0 kgs)
8-1/8” 1.5 lbs
JAT-310 20 ft-lbs 250
(206 mm) (0.68 kgs)
Chicago Pneumatic® Ratchet Wrenches
3/8” Capacity, 3/8” Square Drive
Part No. Max. Torque RPM O.A.L. Weight
10-1/4” 2.7 lbs
JAT-312 80 ft-lbs 280
(260 mm) (1.2 kgs)

CP825
3/8” Capacity, 1/2” Square Drive
Part No. Max. Torque RPM O.A.L. Weight
• For light duty assembly & repair work. • Teasing throttle.
10-1/4” 2.7 lbs
Note: Noise level @ 1.0m per Pneuop Std. 8N-1; Vibration levels are per ISO 8662-1. JAT-313 80 ft-lbs 280
(260 mm) (1.2 kgs)
1/4” Square Drive
Part No. Torque Range RPM O.A.L. Weight
Keyless Impact Chucks
5-15 ft-lbs 6-1/2” 1.9 lbs
CP825 200
(15 ft-lbs max.) (165 mm) (0.8 kgs)
Square Drive,
3/8” Square Drive
Keyless Design
Superior
Part No. Torque Range RPM O.A.L. Weight
Holding Power
10-50 ft-lbs 10” 2.4 lbs 20-90430
CP828 150
(50 ft-lbs max.) (254 mm) (1.1 kgs)
Transform your impact wrench into an efficient drilling tool.

1/2” Square Drive Part Capacity Square Overall Length


Number Range Drive Mount (open)
Part No. Torque Range RPM O.A.L. Weight
20-90424 3/32” to 3/8” 3/8” 2-3/32” (53 mm)
10-50 ft-lbs 10” 2.4 lbs
CP828H 150 20-90430 1/8” to 1/2” 1/2” 2-5/8” (67 mm)
(50 ft-lbs max.) (254 mm) (1.1 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 137
ASSEMBLY TOOLS

Micro-Adjustable Click Type Torque Wrenches


Fast, Accurate & Easy To Set • Single scale, calibrated single direction.
• Positive lock with spring-loaded pull down lock ring.
• Meets or exceeds ASME B107.14M-1994, ISO 6789 standards.
501MRMH

Dual Readout - Inch Pound & Nm


Part Number Square Drive Torque Range Increments Weight Overall Length
501MRMH 1/4” 10-50 in-lbs 1 0.85 lbs (0.4 kgs) 10” (25.4 cm)
2002MRMH 3/8” 30-200 in-lbs 1 0.85 lbs (0.4 kgs) 10-1/8” (25.6 cm)

Single Readout - Inch Pound


Part Number Square Drive Torque Range Increments Weight Overall Length
7502MRMH 3/8” 100-175 in-lbs 5 2.5 lbs (1.1 kgs) 15-1/2” (39.4 cm)
10002MRMH 3/8” 150-1000 in-lbs 5 2.5 lbs (1.1 kgs) 15-3/4” (40.0 cm)

Single Readout - Foot Pound


Part Number Square Drive Torque Range Increments Weight Overall Length
752MFRMH 3/8” 5-75 ft-lbs 0.5 2.5 lbs (1.1 kgs) 15-1/2” (39.4 cm)
1503MFRMH 1/2” 20-150 ft-lbs 1 3.2 lbs (1.4 kgs) 19” (48.3 cm)
2503MFRMH 1/2” 30-250 ft-lbs 1 3.2 lbs (1.4 kgs) 24-3/8” (61.9 cm)
6004MFRMH 3/4” 100-600 ft-lbs 5 9.0 lbs (4.1 kgs) 42” (106.6 cm)
10005MFRMH* 1” 200-1000 ft-lbs 5 25.1 lbs (11.4 kgs) 70” (177.8 cm)
* Includes one extension handle & is packed in a metal box.

Ratchet Offset Screwdriver Set


Conforms To Government Spec GGG-S-1408
Screwdriver Set:
Reversible Ratchet Screwdriver Handle, Two Cross Point Bits (#1
& 2) & Two Straight Bits (1/4” & 3/8”)
Part Number Description
• Nickel plated steel ratchet drive handle reverses instantly.
• Tool is hardened & tempered steel with black oxide bits. 70441 Complete 5 PC Set

Gearwrench® 6PC Combo Screwdriver Set Gearwrench® 6PC Convertible Snap Ring Plier Set

Includes Popular
Tip Diameters

Cam-
Lock
W Style
NE

Oil And Solvent W


NE
Resistant Cushion Grip
Handles
• Tri-lobe, dual material handles for comfort and performance.
• Fits internal and external rings from 1/4” to 2” in diameter.
• Black oxide non-slip tips and laser etched size on shanks.
• Patented quick change design for easy, one-step conversion.
Part Number Included Screwdrivers
Part Number Included Tips
3 Slotted (1/8” x 3”, 1/4” x 4, 5/16” x 6”)
80050 3859D 0.038”, 0.047 & 0.070” (3 in both 18° and 90° tips)
3 Phillips (3/8” x 8”, #1 x 3, #2 x 4”)

138 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
ASSEMBLY TOOLS

Williams® T-Handle Ratcheting Screwdrivers Ratchet Screwdriver Kit

Comfort Grip
T-Handle
Includes #2
Phillips Bit
A Wide Variety
WRST4 Of The Most
• Heavy-duty 3 way (on-off-locked) ratcheting mechanism. Used Adapters
• Ergonomically designed hi-impact plastic t-handle.
• Stainless steel shank accepts all standard 1/4” hex bits.
Part Number Blade Length Overall Length
WRST1 2” (51 mm) 3-7/8” (98 mm)
WRST4 3-7/8” (98 mm) 5-13/16” (148 mm)
WRST8 7-7/8” (200 mm) 9-13/16” (249 mm) Crush
Resistant
Williams® Magnetic Ratcheting Screwdriver Case
Includes:
Ratchet Wrench, Extension, Screwdriver Handle, Twelve Allen
Hex Adapters (.050”, 1/16”, 5/64”, 3/32”, 7/64”, 1/8”, 9/64”,
5/32”, 3/16”, 7/32”, 1/4” & 5/16”), Two Slotted Head Adapters
(1/4” & 3/8”), Two Phillips Head Adapters (#1 & #2), Square
Drive Adapter & Molded Plastic Case
• Heavy-duty 3 way (on-off-locked) ratcheting mechanism.
Part Number Description
• Stainless steel shank with powerful holding magnet.
12-733 Complete 20 PC Set
• Ergonomically designed hi-impact plastic handle.
• Accepts all standard 1/4” hex bits, easy bit storage in handle.
Part Number Included Bits Overall Length Jet® Adjustable Clutch Screwdrivers
WRS-1
2 Slotted, T-15 Torx,
#1 & #2 Phillips
9”
(229 mm)
Quick Action Reversing Valve
JSM-8372

Gearwrench® 6PC Mini Torx Screwdriver Set

Industrial Grade Construction

• Ergonomic handle design &


W
NE muffled handle rear exhaust.
• Quick change chuck & variable
speed trigger for positive control.
• Ball & needle bearing construction
for more efficient performance.
Rotating
Air Inlet
Pistol Grip - 0.5 hp (0.37 kW) - 1/4” Capacity - 1800 RPM
Part Number Max. Torque Weight Overall Length
JSM-8272 45 in-lbs 2.8 lbs (1.2 kgs) 7-3/4” (216 mm)
• Tri-lobe, dual material handles for comfort and performance.
• Black oxide non-slip tips and color coded caps. Pistol Grip - 0.5 hp (0.37 kW) - 1/4” Capacity - 800 RPM
Part Number Included Tips Part Number Max. Torque Weight Overall Length
80056 T-5 to T10 x 60mm JSM-8372 45 in-lbs 3 lbs (1.2 kgs) 8-3/8” (216 mm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 139
ASSEMBLY TOOLS

Desoutter® Adjustable Clutch Screwdrivers Sioux® Adjustable Clutch Screwdrivers (cont’d)


SSD10S12AC

Powerful & Efficient


DrylineTM Motor Lever Grip - 1.0 hp (0.75 kW) - 1/4” Capacity - 1200 RPM
Part Number Max. Torque Weight Overall Length
SSD10S12AC 120 in-lbs 2.8 lbs (1.3 kgs) 12-1/4” (311 mm)
Comfortable
Composite Grip
Apex® ACR Anti-Camout Phillips Insert Bits
SCP021-T2300-S4Q Prevents Work Allows Higher
• Designed to handle high-volume assembly line tasks. Damage Torque
• Ergonomically designed housing is low vibration & lightweight. Special wing-face ribs grip screw recesses to prevent stripping.
• Many other styles available, please inquire.
1/4” Hex Insert ACR, 1” Overall Length
Pistol Grip Shut-Off Type - 1/4” Capacity - 1100 RPM Part Number Type Point Size
Part Number Torque Range Weight Overall Length 440-1-ACR1-RX Removal 1
3.5 to 1.8 lbs 9”
SCP043-T1100-S4Q 440-1-ACR1-DX Driving 1
38 in-lbs (0.8 kgs) (229 mm)
440-1-ACR1X Driving & Removal 1
Pistol Grip Shut-Off Type - 1/4” Capacity - 2300 RPM 440-2-ACR2-RX Removal 2
Part Number Torque Range Weight Overall Length 440-2-ACR2-DX Driving 2
3.5 to 1.9 lbs 9” 440-2-ACR2X Driving & Removal 2
SCP021-T2300-S4Q
18.6 in-lbs (0.86 kgs) (229 mm)
446-2-ACR2-DX Driving (limited clearance) 2
440-3-ACR3-RX Removal 3
®
Sioux Adjustable Clutch Screwdrivers 440-3-ACR3-DX Driving 3
SSD6P25AC 440-3-ACR3X Driving & Removal 3

1/4” Hex Insert ACR, 2” Overall Length


Part Number Type Point Size
440-22-ACR2-RX Removal 2
Low Sound & Vibration Levels 440-22-ACR2X Driving & Removal 2

• Lightweight aluminum housing with


5/16” Hex Insert ACR, 1-1/4” Overall Length
ergonomic handle & soft textured grip.
Part Number Type Point Size
• Three idler gear system for increased
tool life & load capacity. 480-2-ACR2-RX Removal 2
• With teasing throttle & adjustable clutch. 480-2-ACR2X Driving & Removal 2
480-3-ACR3X Driving & Removal 3
Pistol Grip - 0.6 hp (0.45 kW) - 1/4” Capacity - 2500 RPM
480-4-ACR4-RX Removal 4
Part Number Max. Torque Weight Overall Length
480-4-ACR4X Driving & Removal 4
SSD6P25AC 40 in-lbs 2.6 lbs (1.2 kgs) 8-1/2” (216 mm)

Pistol Grip - 0.6 hp (0.45 kW) - 1/4” Capacity - 1200 RPM


Part Number Max. Torque Weight Overall Length
SSD6P12AC 100 in-lbs 3.0 lbs (1.4 kgs) 10-1/4” (260 mm)

Pistol Grip - 1.0 hp (0.75 kW) - 1/4” Capacity - 700 RPM


Part Number Max. Torque Weight Overall Length
SSD10P7AC 140 in-lbs 3.2 lbs (1.5 kgs) 10-1/4” (260 mm) For Screw & Bolt Removal Tools See Pages 228-229

140 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
ASSEMBLY TOOLS

Apex® Phillips Insert Bits Apex® Slotted Insert Bits

Note: Many other sizes available, please inquire. Note: Many other sizes available, please inquire.

1/4” Hex Drive, 1” O.A.L. 5/16” Hex Drive, 1-1/4” O.A.L. 1/4” Hex Insert, 1” Overall Length

Part Number Point Size Part Number Point Size Part Number Screw Size Blade Thickness Blade Width

440-1X 1 480-2X 2 445-1X 4F-5R .034” 3/16”

440-2X 2 480-3X 3 445-2X 6F-8R .040” 7/32”

440-3X 3 480-4X 4 445-3X 8F-10R .042” 1/4”


445-4X 10F-12R .046” 9/32”

Apex® Limited Clearance Phillips Insert Bits 1/4” Hex Insert, 1-1/2” Overall Length
A Part Number Screw Size Blade Thickness Blade Width
Great For Shallow 445-5X 12F-14R .050” 5/16”
B
Screw Recesses 445-6X 14F-16R .055” 23/64”

1/4” Hex Insert, 1” Overall Length 5/16” Hex Insert, 1-1/2” Overall Length
Part No. Point Size Turned Length (A) Turned OD (B)
Part Number Screw Size Blade Thickness Blade Width
446-0X 0 7/16” (11.1 mm) .108” (4.1 mm)
485-1X 4F-5R .034” 3/16”
446-1X 1 7/16” (11.1 mm) .108” (4.1 mm) 485-2X 6F-8R .040” 7/32”
446-2X 2 7/16” (11.1 mm) .108” (4.1 mm) 485-3X 8F-10R .042” 1/4”
485-4X 10F-12R .046” .296”
®
Apex Phillips Power Drive Bits
Apex® Hi-Torque Bits

Note: Many other sizes available, please inquire.

1/4” Hex Power Drive 1/4” Hex Power Drive


1/4” Hex Insert, 1-1/4” Overall Length
Part Point Overall Part Point Overall
Number Size Length Number Size Length Part Screw Body Blade Blade
Number Size Diameter Thickness Width
491X 1 1-15/16” 493-AX 3 2-3/4”
HTN-B-1 1 9/32” .049” .274”
492X 2 1-15/16” 491-BX 1 3-1/2”
HTN-B-2 2 5/16” .059” .295”
493X 3 1-15/16” 492-BX 2 3-1/2”
HTN-B-3 3 3/8” .059” .377”
491-AX 1 2-3/4” 493-BX 3 3-1/2”
HTN-B-4 4 1/2” .073” .502”
492-AX 2 2-3/4”
1/4” Square Drive Insert, 1” Overall Length
Part Screw Body Blade Blade
Apex® ACR Harpoon Phillips Power Drive Bits Number Size Diameter Thickness Width

A HTS-0 0 1/2” .029” .167”


HTS-1 1 1/2” .049” .274”
HTS-2 2 1/2” .059” .295”
HTS-3 3 1/2” .059” .377”
With ACR anti-camout wing-face ribs for better grip.
HTS-4 4 1/2” .073” .502”
1/4” Hex Power Drive ACR
Part Point Body Turned Overall 3/8” Square Drive Insert
Number Size Diameter Length (A) Length
Part Screw Body Blade Blade Overall
9/64” 1-1/8” 1-15/16” Number Size Diameter Thickness Width Length
SD-4528-2-ACR2 2
(3.5 mm) (28 mm) (49 mm)
HTS-3A 1 3/4” .059” .377” 1”
9/64” 1-7/8” 2-3/4”
SD-4528-1-ACR2 2 HTS-4A 2 3/4” .073” .502” 1”
(3.5 mm) (48 mm) (70 mm)
HTS-5 3 3/4” .079” .629” 1-1/4”
9/64” 3” 6”
SD-5100 2
(3.5 mm) (76 mm) (152 mm) HTS-6 4 3/4” .095” .745” 1-1/4”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 141
ASSEMBLY TOOLS

Apex® Hi-Torque Bits (cont’d) APEX® Torx Bits

Note: Other sizes & styles available, please inquire.

1/2” Square Drive Insert 1/4” Hex Insert, 1” Overall Length


Part Screw Body Blade Blade Overall Part Number Driver Size Point Diameter
Number Size Diameter Thickness Width Length
440-TX-05X T-5 .055”
HTS-7 7 1” .112” .884” 1-5/8”
440-TX-06X T-6 .065”
HTS-8 8 1” .142” .995” 1-5/8”
440-TX-07X T-7 .077”
HTS-9 9 1-1/4” .162” 1.136” 1-5/8”
440-TX-08X T-8 .090”
HTS-10 10 1-1/4” .182” 1.250” 1-5/8”
440-TX-09X T-9 .097”
HTS-12* 12 1-1/4” .216” 1.500” 2-3/8”
440-TX-10X T-10 .107”
* HTS-12 is 3/8” square drive (special order).
440-TX-15X T-15 .128”
2 PC Replaceable Blade Hi-Torque Drivers 440-TX-20X T-20 .151”
A 440-TX-25X T-25 .173”

Made In 440-TX-27X T-27 .195”


B
The USA 440-TX-30X T-30 .216”
440-TX-40X T-40 .260”
• Hardened & shock resistant tool steel replaceable blades. 440-TX-45X T-45 .306”
• Blades can also be turned several times for longer life. 440-TX-50X T-50 .346”
• Meets gov’t specs MIL-B-9946E, MIL-B-9946/2 & ANSI B107.4.
1/4” Square Drive Socket, 1/2” Shank Dia. (A)
Complete Blade Bolt Nom. Blade Overall
Assembly Only Diameter Dia. (B) Length
5/16” Hex Insert, 1-1/4” Overall Length
HT3202M HTB2M #8 0.500” 1.25” (32 mm)
Part Number Driver Size Point Diameter
HT3203M HTB3M #10 0.552” 1.36” (35 mm)
480-TX-25X T-25 .173”

3/8” Square Drive Socket, 3/4” Shank Dia. (A) 480-TX-27X T-27 .195”

Complete Blade Bolt Nom. Blade Overall 480-TX-30X T-30 .216”


Assembly Only Diameter Dia. (B) Length 480-TX-40X T-40 .260”
HT3204M HTB4M 1/4” 0.864” 2.67” (68 mm) 480-TX-45X T-45 .306”
HT3205M HTB5M 5/16” 0.990” 2.73” (69 mm) 480-TX-50X T-50 .346”
HT3206M HTB6M 3/8” 1.240” 2.73” (69 mm) 480-TX-55X T-55 .440”

1/2” Square Drive Socket, 1” Shank Dia. (A)


Complete Blade Bolt Nom. Blade Overall
APEX® Socket Head Bits
Assembly Only Diameter Dia. (B) Length
HT3406M HTB6M 3/8” 1.240” 3.17” (81 mm) 1/4” Hex Insert, 1-5/16” O.A.L.
Part Number Hex Size
HT3407M HTB7M 7/16” 1.375” 3.23” (82 mm)
185-3X 5/32”
HT3408M HTB8M 1/2” 1.500” 3.30” (84 mm)
Note: Other sizes avail., please inquire.
185-4X 3/16”
HT3409M HTB9M 9/16” 1.750” 3.42” (87 mm)
1/4” Hex Insert, 1” O.A.L. 185-5X 7/32”
HT3410M HTB10M 5/8” 2.000” 3.55” (90 mm)
Part Number Hex Size 185-6X 1/4”
185-0X 5/64”
1/4” Hex Drive, 1/2” Shank Dia. (A)
185-1X 3/32” 1/4” Hex Insert, 1-1/4” O.A.L.
Complete Blade Bolt Nom. Blade Overall
Assembly Only Diameter Dia. (B) Length 185-9X 7/64” Part Number Hex Size
HT4403M HTB3M #10 0.552” 3.50” (89 mm) 185-2X 1/8” 185-7X 5/16”
HT4404M HTB4M 1/4” 0.864” 3.50” (89 mm) 185-10X 9/64” 185-8X 3/8”

142 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
ASSEMBLY TOOLS

Apex® Torq-Set Bits Apex® Tri-Wing Bits

1/4” Hex Insert, 1” Overall Length

1/4” Hex Insert, 5/16” Hex Insert, Part Point Screw Size Screw Size
1” Overall Length 1-1/4” Overall Length Number Size Tension Head Shear Head

Part Number Point Size Part Number Point Size TWD-0 0 0-80 —

212-0 0 212-8A 8 TWD-1 1 2-56 4-40

212-1 1 212-10A 10 TWD-2 2 4-40 6-32

212-2 2 212-1/4A 1/4” TWD-3 3 6-32 8-32

212-3 3 212-5/16A 5/16” TWD-4 4 8-32 10-32

212-4 4 212-3/8A 3/8” TWD-5 5 10-32 1/4”-28

212-5 5 TWD-6 6 1/4” 5/16”


5/16” Hex Insert ACR*, TWD-7 7 5/16” 3/8”
212-6 6
1-1/4” Overall Length
212-8 8 Part Number Point Size 1/4” Hex Insert ACR*, 1-1/4” Overall Length
212-10 10 212-1/4A-ACR 1/4” Part Point Screw Size Screw Size
212-1/4 1/4” Number Size Tension Head Shear Head
212-5/16A-ACR 5/16”
TWD-4-ACR 4 8-32 10-32
1/4” Hex Insert ACR*, 5/16” Hex Power Drive, TWD-5-ACR 5 10-32 1/4”-28
1-1/4” Overall Length 1-1/4” Overall Length
* ACR anti-camout ribs for removal only.
Part Number Point Size Part Number Point Size
1/4” Hex Power Drive, 1-1/4” Overall Length
212-6-ACR 6 170-8A 8
Part Point Screw Size Screw Size
212-8-ACR 8 170-10A 10 Number Size Tension Head Shear Head
212-10-ACR 10 170-1/4A 1/4” TW-0 0 0-80 —
212-1/4-ACR 1/4” 170-5/16A 5/16” TW-1 1 2-56 4-40
170-3/8A 3/8” TW-2 2 4-40 6-32
1/4” Hex Power Drive,
1-1/4” Overall Length TW-3 3 6-32 8-32
7/16” Hex Power Drive,
Part Number Point Size TW-4 4 8-32 10-32
1-1/4” Overall Length
170-0 0 Part Number Point Size TW-5 5 10-32 1/4”-28
170-1 1 170-1/4 1/4” TWB-6 6 1/4”-28 5/16”-24
170-2 2 170-5/16 5/16” TWB-7 7 5/16”-24 3/8”-24
170-3 3 170-3/8 3/8” TWB-8 8 3/8”-24 7/16”-20
170-4 4 170-3/8C 3/8”
170-5 5 170-7/16 7/16” Apex® Bit Extensions
170-6 6 170-7/16C 7/16”
170-6-ACR* 6 W
NE
170-8 8 7/16” Hex Power Drive ACR*,
1-1/4” Overall Length
170-8-ACR* 8 1/4” Male Hex Drive with 1/4” Male Square
Part Number Point Size
170-10 10 Part Number Lock Type Overall Length
170-1/4-ACR 1/4”
170-10-ACR* 10 EX-250 Pin 1-3/8”
170-5/16-ACR 5/16” EX-250-B Ball 1-3/8”
170-1/4B 1/4”
EX-250-2 Pin 2”
170-5/16B 5/16” 5/8” Hex Power Drive,
170-3/8B 3/8” 1-1/4” Overall Length
1/4” Male Hex Drive with 3/8” Male Square
Part Number Point Size
Part Number Lock Type Overall Length
170-1/2 1/2” EX-370 Pin 1-5/8”
170-9/16 9/16” EX-370-B Ball 1-5/8”
170-5/8 5/8” EX-370-2 Pin 2”
* ACR anti-camout ribs for removal only.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 143
CLAMP & FASTENING TOOLS

Wilton® Light Industrial C-Clamps Wilton® Hi-Vis Safety C-Clamps


14302
42460 W
NE
Black-Ox Spindle
With Tilt Head High
Visibility
Black-Ox Spindle Yellow
With Tilt Head Frame
• Drop forged frame and ACME rolled spindle for maximum strength.
• V-grooved anvil for secure holding of rounds, squares and flats.
Ductile Iron
41405
Frames Part Number Holding Cap. Jaw Reach Jaw Gap
14300 3500 lbs 2-1/4” (57 mm) 0 - 2-1/8” (54 mm)
14301 3500 lbs 2-1/2” (64 mm) 0 - 3” (76 mm)
W
NE 14302 6200 lbs 3-1/4” (83 mm) 0 - 4-1/4” (108 mm)

Deep reach models ideal for many aerospace applications. 14303 6600 lbs 4-1/8” (105 mm) 0 - 6-1/16” (154 mm)
14305 6900 lbs 5” (127 mm) 0 - 8-1/4” (210 mm)
Standard
14306 8000 lbs 6” (152 mm) 2 - 10-1/8” (257 mm)
Part Number Holding Cap. Jaw Reach Jaw Gap
14307 9300 lbs 6-5/16” (176 mm) 2 - 12-1/4” (311 mm)
41416 820 lbs 1-1/2” (60 mm) 0 - 1-1/2” (38 mm)
41405 1430 lbs 2” (51 mm) 0 - 3” (76 mm)
Wilton® Economy C-Clamps
41408 1400 lbs 3-1/4” (83 mm) 0 - 6” (152 mm)
41409 1700 lbs 4” (102 mm) 0 - 8” (203 mm) Tilt
Head
Deep Reach W
NE
Part Number Holding Cap. Jaw Reach Jaw Gap
20303
42510 350 lbs 3” (76 mm) 0 - 1” (25 mm)
42520 450 lbs 3-1/2” (89 mm) 0 - 2” (51 mm) Drop Forged
42525 600 lbs 4” (102 mm) 0 - 2-1/2” (64 mm) Frame
42530 700 lbs 4-1/2” (114 mm) 0 - 3” (76 mm) Part Number Holding Cap. Jaw Reach Jaw Gap
42450 1600 lbs 4-3/4” (121 mm) 0 - 2-1/2” (64 mm) 20301 3500 lbs 2” (51 mm) 0 - 2” (51 mm)
42460 1600 lbs 6-1/4” (159 mm) 0 - 2-1/2” (64 mm) 20302 3500 lbs 2-3/8” (60 mm) 0 - 3” (76 mm)
20303 6200 lbs 2-3/4” (70 mm) 0 - 4” (102 mm)

Wilton® Junior C-Clamps 20304 6600 lbs 3-5/8” (92 mm) 0 - 6” (152 mm)
20305 6900 lbs 4-1/2” (114 mm) 0 - 8” (203 mm)
Small & Tough
W 20306 8000 lbs 5-3/8” (137 mm) 0 - 10” (254 mm)
Features a heat treated
NE
20307 9500 lbs 5-3/4” (146 mm) 0 - 12” (305 mm)
forged steel frame, zinc
plated steel spindle and
Nylon Tip C-Clamps
a tilt head. 21301

Part Number Holding Cap. Jaw Reach Jaw Gap Perfect For Aerospace Work
21301 500 lbs 1” (51 mm) 0 - 1” (25 mm) • High strength to weight ratio.
21302 500 lbs 1-1/2” (60 mm) 0 - 1” (25 mm) • Nylon tip cap & nylon inserts are securely
fastened to the foot of the clamp.
21303 800 lbs 1-1/4” (70 mm) 0 - 1-1/4” (32 mm)
• 550 lbs holding capacity.
21304 850 lbs 1-1/2” (92 mm) 0 - 1-1/2” (38 mm)
21305 875 lbs 1-1/4” (114 mm) 0 - 2” (51 mm) Part No. Jaw Reach Jaw Gap Weight
21306 1100 lbs 1-3/8” (137 mm) 0 - 3” (76 mm) H566N 1-3/16” (30 mm) 1-1/4” (32 mm) 0.25 lbs (0.11 kgs)
21307 850 lbs 2-1/2” (146 mm) 0 - 2-1/2” (64 mm) H568N 2-5/16” (59 mm) 2-1/2” (64 mm) 0.95 lbs (0.43 kgs)

144 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
CLAMP & FASTENING TOOLS

Bessey® Deep Reach Malleable Cast C-Clamp Wilton® Light Duty Steel F-Clamps

Classic Design Is
Galvanized Simple & Sturdy
Finish

A Handy General CM34DR 86130


Tilt Pad For
Purpose Clamp Firm Grip

Part Holding Jaw Jaw


• Black oxide spindle resists wear and tear while impeding rust.
Weight • Drop forged arm provides minimal flex under heavy work loads.
Number Capacity Reach Gap
4-1/2” 2-3/4” 1.5 lbs Part Number Holding Cap. Jaw Reach Jaw Gap
CM34DR 900 lbs
(102 mm) (70 mm) (0.68 kgs)
86130 1200 lbs 4-3/4” (121 mm) 0 - 8” (20.3 cm)
86140 1200 lbs 4-3/4” (121 mm) 0 - 12” (30.5 cm)
Fast Action Universal Clamps
86150 1200 lbs 4-3/4” (121 mm) 0 - 18” (45.7 cm)
86160 1200 lbs 4-3/4” (121 mm) 0 - 24” (60.9 cm)

Bessey® VarioClippix® Sliding Arm Spring Clamps

Soft Anti-Slip
Handles

04-415-4

Flexible,
Featherlight
04-405-1 Lightweight Clamping
& Rugged

• Plates made from durable high tensile steel. No-Mar


• Meets federal specification GGG-406 Type V. Contact Pads
XV5-170
‘T’ Handle ‘T’ Handle No Mar Rubber Pads
Part Number Jaw Capacity Part Number Jaw Capacity
04-401 1” (25 mm) 04-401-4 1” (25 mm) • Versatile sliding arm design with optimum handling.
• Rapid-action adj. jaw does the work of 4 different clamps.
04-405 2” (51 mm) 04-405-4 2” (51 mm)
• Lightweight, strong & corrosion resistant polyamide construction.
04-410 3” (76 mm) 04-410-4 3” (76 mm)
Single Sliding Arm
04-420 6” (152 mm) 04-415-4 4-1/2” (114 mm)
Part Number Jaw Reach Jaw Gap Weight
04-430 9” (229 mm)
‘T’ Handle Deep Throat 1-1/2” 2-1/8” 3 oz
04-440 12” (305 mm) XV3-50
(38 mm) (54 mm) (85 g)
Part Number Jaw Capacity
2” 4” 6.4 oz
XV5-100
Round Handle 04-415 4-1/2” (114 mm) (51 mm) (102 mm) (181 g)
Part Number Jaw Capacity 04-421 6” (152 mm)
Double Sliding Arm
04-396 3/4” (19 mm) 04-435 10” (254 mm)
Part Number Jaw Reach Jaw Gap Weight
04-401-1 1” (25 mm)
2” 6-1/2” 7.2 oz
04-405-1 2” (51 mm) XV5-170
(51 mm) (165 mm) (204 g)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 145
CLAMP & FASTENING TOOLS

Bessey® Clippix® Needle Nose Spring Clamps Bessey® Deep Reach Ratchet Spring Clamps

XCL5

Soft Anti-Slip Pivot No-Hassle


Handles Contact Quick
No-Mar Pads Release
Contact Pads
• Long tapered nose ideal for delicate & hard to reach areas. XCRU3
• Lightweight, strong & corrosion resistant polyamide construction.
• Ratchet action locks onto workpiece with firm grip.
Part Number Jaw Reach Jaw Gap Weight
• Square jaw allows for easy clamping on odd shapes.
2” 2” 6.4 oz
XCL2 • Heavy-duty resin construction & non-slip handles.
(51 mm) (51 mm) (181 g)
4” 3” 11.2 oz Square Jaw Ratchet Spring Clamps
XCL5
(102 mm) (76 mm) (181 g)
Part Number Jaw Reach Jaw Gap Weight
2” 2” 8 oz
XCRU3
(51 mm) (51 mm) (227 g)
Spring Clamps
4” 4” 12 oz
XCRU5
(102 mm) (102 mm) (340 g)
Corrosion
Resistant

04-636
Ergonomic shape with
protective handles & tips. Round Jaw Ratchet Spring Clamps
• Convenient set includes four round jaw clamps.
Part Number Jaw Reach Jaw Gap Overall Length
4 PC Round Jaw Ratchet Spring Clamp Set
04-634 1-1/4” (32 mm) 1” (25 mm) 4” (102 mm)
Part Number Jaw Reach Jaw Gap
04-636 2-1/4” (57 mm) 2” (51 mm) 6” (152 mm)
XCR-4PC 2-1/2” (64 mm) 2” (51 mm)
04-639 3-5/16” (84 mm) 3” (76 mm) 9” (229 mm)
04-640 5” (127 mm) 4” (102 mm) 12” (305 mm)

Aluminum 90° Angle Clamp


IRWIN® Spring Clamps

• Square machined
04-58300
sides and base for
secure & precise
Non-Slip clamping.
Handles • Bench mounting
holes in base.

• Non-marring soft, pliable pads.


• Jaws configured to hold odd shapes.
Self-Centering Jaws
Part Number Jaw Reach Jaw Gap
04-58100 1” (25 mm) 1” (25 mm)
04-58200 2” (51 mm) 2” (51 mm) Part Number Throat Depth Miter Cap. Weight
04-58300 3” (76 mm) 3” (76 mm) AC-324 4” 2-3/4” 2.6 lbs (1.2 kgs)

146 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
CLAMP & FASTENING TOOLS

Toggle Clamps Toggle Clamps (cont’d)

Great Where
Space Is Limited
04-99443

• Extra strong, quality construction.


• Low cost - have a myriad of uses in assembly operations. 04-99433
• Many more styles available, please inquire.

04-99210

Quick-Release, 3/8”-16 Spindle Thread


Part Holding Jaw Jaw Overall
Number Capacity Reach Gap Length

04-99215
3” 9-1/2”
04-99211 04-99433 700 lbs 2-1/2”
(76 mm) (241 mm)
4-1/4” 9-1/2”
04-99443 1200 lbs 2-1/2”
(108 mm) (241 mm)
1/4”-20 Spindle Thread
Part Holding Jaw Jaw Overall
Number Capacity Reach Gap Length
1-1/16” 6-7/8”
04-99210 100 lbs 2-5/16” 04-99473
(27 mm) (175 mm)
1-1/16” 4-5/16”
04-99211 200 lbs 1-1/4”
(27 mm) (110 mm)
1-1/16” 4-5/16”
04-99215 200 lbs 1-1/4”
(27 mm) (110 mm)

04-99311

5/16”-18 Spindle Thread


Part Holding Jaw Jaw Overall
Number Capacity Reach Gap Length
1-1/16” 5-11/16” 04-99513
04-99311 350 lbs 1-7/8”
(27 mm) (144 mm)

Quick-Release, 5/16”-24 Spindle Thread


04-99423
Part Holding Jaw Jaw Overall
Number Capacity Reach Gap Length
04-99473 700 lbs 2-3/8” 3” (76 mm) 8-1/16” (205 mm)

Note: Includes swivel spindle.


Offset, 5/16”-24 Spindle Thread
Quick-Release, 3/8”-16 Spindle Thread
Part Holding Jaw Jaw Overall
Part Holding Jaw Jaw Overall Number Capacity Reach Gap Length
Number Capacity Reach Gap Length
04-99513 Varies 4” 1-1/16” (27 mm) 11-3/32” (282 mm)
1-5/8” 9-1/2”
04-99423 700 lbs 2-1/2”
(41 mm) (241 mm) Toggle Clamps Continued On Next Page

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 147
CLAMP & FASTENING TOOLS

Toggle Clamps (cont’d) Spring Tension Clamps


• Assures uniform pressure.
• Apply in a fraction of the time 04-3090-0
required for ordinary screw clamps.
• Zamac alloy yoke & steel spring
04-99523, 04-99543 & 04-99553 provides 70 lbs of force.
Note: Requires sheet metal fastener
pliers for installation (see next page).

Part Number Jaw Reach Jaw Gap


04-3090-0 1-3/4” 0” to 7/16”
04-3090-1/4 3” 1/4” to 15/32”
04-3090-1/2 3-1/2” 9/16” to 1”
04-99483, 04-99493 & 04-99503

3/8”-24 Spindle Thread


Part Holding Jaw Jaw Overall Bessey® SuperGrips® Locking Clamp Pliers
Number Capacity Reach Gap Length
1-3/4” 10-7/16”
Grip Plier & Clamp In One
04-99483 600 lbs 4”
(44 mm) (265 mm) • Highly adjustable jaw with cold drawn,
1-3/4” 12-7/16” profiled steel extension rail.
04-99493 400 lbs 6”
(44 mm) (316 mm)
• Upper lock nut adjusts clamping force.
1-3/4” 14-7/16”
04-99503 300 lbs 8” SG-4 • Lower lock nut adjusts jaw angle up to
(44 mm) (367 mm)
3-17/32” 8-3/8” 7° for clamping irregular workpieces.
04-99523 1200 lbs 2-1/4”
(90 mm) (213 mm)
4-17/32” 9-3/4”
04-99543 1600 lbs 2-1/4”
(115 mm) (248 mm)
6-17/32” 9-3/4” Plastic Coated
04-99553 1600 lbs 2-1/4”
(166 mm) (248 mm) Release Lever
No-Mar
Jaw Pads
04-99563 & 04-99573 Part Holding Jaw Jaw
Weight
Number Capacity Reach Gap
2-1/2” 4” 2.5 lbs
SG-4 440 lbs
Part Holding Jaw Jaw Overall (64 mm) (102 mm) (1.1 kgs)
Number Capacity Reach Gap Length 2-1/2” 8” 2.7 lbs
SG-8 440 lbs
15/16” 4-3/4” (64 mm) (203 mm) (1.2 kgs)
04-99563 10-45 lbs 1-3/16”
(24 mm) (121 mm)
Part Number Description
1-3/4” 8-3/8”
04-99573 65-125 lbs 2-1/4” SG-PADS Replacement Protective Jaw Pads (pair)
(44 mm) (213 mm)

IRWIN® Locking C-Clamps


Steel Swivel Pad Tips
Part No. Throat Depth Jaw Adjustment Weight Overall Length
04-11SP
04-4SP 1-1/4” 0 to 1-5/8” 0.3 lbs (0.13 kgs) 4” (102 mm)
04-6SP 1-1/2” 0 to 2-1/8” 0.6 lbs (0.27 kgs) 6” (152 mm)
04-11SP 2-5/8” 0 to 4” 1.8 lbs (0.8 kgs) 11” (279 mm) Swivel
Pads
04-18SP 9-1/2” 0 to 8” 2.8 lbs (1.3 kgs) 18” (457 mm)
04-24SP 15-1/2” 0 to 10” 3.6 lbs (1.6 kgs) 24” (609 mm)

04-11R
Regular Tips
Part No. Throat Depth Jaw Adjustment Weight Overall Length
04-6R* 1-1/2” 0 to 2-1/8” 0.5 lbs (0.22 kgs) 6” (152 mm)
04-11R* 2-5/8” 0 to 4” 1.7 lbs (0.7 kgs) 11” (279 mm)
04-18R 9-1/2” 0 to 8” 2.7 lbs (1.2 kgs) 18” (457 mm)
* Also available with fast release cushioned grips, please inquire.

148 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
CLAMP & FASTENING TOOLS

Quick-Clamp Lever Locks Monogram® Sheet Metal Fasteners (CLECOS)

‘MM’ Type Mini ‘ML’ Type

Snaps open or shut Firm Gripping


with the flick of a thumb. No-Mar Jaws ‘M’ Type Standard

Part Number Throat Depth Jaw Capacity Overall Length


04-W-1 1” 0 to 5/32” 3-1/4” (83 mm) ‘MHD’ Type ‘Side Grip’ Type
04-W-2 1-3/8” 0 to 5/32” 3-3/4” (93 mm)
‘MM’ Type Mini
04-10-2A 1/8” to 3/8” 1-3/8” 3-3/4” (93 mm)
Part Number Material Capacity Drill Size
04-10-2B 3/16” to 1/2” 1-3/8” 3-3/4” (93 mm)
04-MM-3/32 0 to 1/4” #40
04-10-2C 1/2” to 3/4” 1” 3-5/8” (92 mm)
04-MM-1/8 0 to 1/4” #30
04-10-2D 3/4” to 1” 7/8” 3-1/2” (89 mm)
04-MM-5/32 0 to 1/4” #20
04-10-3 0 to 3/16” 2” 4-3/4” (121 mm)
04-MM-3/16 0 to 1/4” #10

‘ML’ Type
Sheet Metal Fastener Installation Tools
Part Number Material Capacity Drill Size
70701 04-ML-3/32 1/4 to 1/2” #40
04-ML-1/8 1/4 to 1/2” #30
For All M 04-ML-5/32 1/4 to 1/2” #20
Type & Side
Quiet 04-ML-3/16 1/4 to 1/2” #10
Grip Fasteners
Pneumatic
‘M’ Type Standard
Operation
Part Number Material Capacity Drill Size
70699 04-M-1/16 0 to 1/4” 1/16”
04-M-3/32 0 to 1/4” #40
04-M-1/8 0 to 1/4” #30
04-M-5/32 0 to 1/4” #20
• Eliminates constant repetitive motion related to cleco pliers.
04-M-3/16 0 to 1/4” #10
• Ergo handle & 360° swivel mount for comfortable operation.
• Includes 8’ polyurethane hose, 1/4” NPT (not shown). 04-M-7/32 0 to 7/32” #2
04-M-1/4 0 to 5/16” 1/4”
Part Number Style Weight
70699 Lever Grip 0.75 lbs (0.34 kgs) ‘MHD’ Type
70701 Pistol Grip 1.25 lbs (0.57 kgs) Part Number Material Capacity Drill Size
04-MHD-3/32 0 to 1/2” #40

Sheet Metal Fastener Pliers 04-MHD-1/8 0 to 1/2” #30


04-MHD-5/32 0 to 1/2” #20
04-MHD-3/16 0 to 1/2” #10
Installs MM, M, ML, MHD 04-MHD-7/32 0 to 7/32” #2
& Side Grip Fasteners 04-MHD-1/4 0 to 1/2” 1/4”
04-63

‘Side Grip’ Type


Also compatible with all spring loaded type fasteners. Part Number Material Capacity Reach
Part Number Type 04-EL-1/2-1/2 0 to 1/2” 1/2”
04-62 Standard 04-EL-3/4-1/2 0 to 3/4” 1/2”
04-63 With Plastigrip Handles 04-EL-1/2-1 0 to 1/2” 1”
04-64 With Black-Ox Coating 04-EL-3/4-1 0 to 3/4” 1”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 149
CLAMP & FASTENING TOOLS

Cylindrical Body Fastener Installation Tools Cylindrical Body Temporary Fasteners (cont’d)
5/32” Hole Diameter - #20 Drill Size - Black
W500-30-931
Standard Grip Range Spring Loaded Grip Range
04-CBX-5/32 0 to 1/2” 04-CSX-5/32 0 to 1/2”

Compact & Lightweight 04-CBXL-5/32 0 to 1” 04-CSXL-5/32 1/2 to 1”


04-CBXEL-5/32 1/2 to 1-1/2” 04-CSXEL-5/32 1 to 1-1/2”
• No ‘fastener to tool’ orientation problems. 04-CBXK-5/32 1-1/2 to 2-1/2” 04-CSXK-5/32 2 to 2-1/2”
• Drives all dia. & grip accommodations.
• Patented roller bearing drive system 3/16” Hole Diameter - #10 Drill Size - Brass
allows faster installation & removal. Standard Grip Range Spring Loaded Grip Range
• Adj. clamping loads from 100 to 600 lbs.
04-CBX-3/16 0 to 1/2” 04-CSX-3/16 0 to 1/2”
04-CBXL-3/16 0 to 1” 04-CSXL-3/16 1/2 to 1”
Part Number RPM Torque 04-CBXEL-3/16 1/2 to 1-1/2” 04-CSXEL-3/16 1 to 1-1/2”
W500-30-931 3,000 25 in-lbs 04-CBXK-3/16 1-1/2 to 2-1/2” 04-CSXK-3/16 2 to 2-1/2”
W500-30-931-GB* 3,000 25 in-lbs
7/32” Hole Diameter - #2 Drill Size - Zinc
W880-20-931-IR 2,000 32 in-lbs
Standard Grip Range Spring Loaded Grip Range
W880-10-931-IR 1,000 64 in-lbs
04-CBX-7/32 0 to 1/2” 04-CSX-7/32 0 to 1/2”
* W500-30-931-GB includes guide bushing for easier fastener installation.
04-CBXL-7/32 0 to 1” 04-CSXL-7/32 1/2 to 1”
Manual Cylindrical Body Fastener Tool 04-CBXEL-7/32 1/2 to 1-1/2” 04-CSXEL-7/32 1 to 1-1/2”
04-CBXK-7/32 1-1/2 to 2-1/2” 04-CSXK-7/32 2 to 2-1/2”

Hand Actuated, For Both 1/4” Hole Diameter - ‘F’ Drill Size - Copper
Installation & Removal Standard Grip Range Spring Loaded Grip Range
04-CBX-1/4 0 to 1/2” 04-CSX-1/4 0 to 1/2”
Part Number Weight 04-CBXL-1/4 0 to 1” 04-CSXL-1/4 1/2 to 1”
04-CBHT-01 0.5 oz (14.2 g) 04-CBXEL-1/4 1/2 to 1-1/2” 04-CSXEL-1/4 1 to 1-1/2”
04-CBXK-1/4 1-1/2 to 2-1/2” 04-CSXK-1/4 2 to 2-1/2”
Cylindrical Body Temporary Fasteners
9/32” Hole Diameter - ‘L’ Drill Size - Brass
Standard Grip Range Spring Loaded Grip Range
04-CBX-9/32 0 to 1/2” 04-CSX-9/32 0 to 1/2”
• Lightweight & efficient with a unique cylindrical design. 04-CBXL-9/32 0 to 1” 04-CSXL-9/32 1/2 to 1”
• Lasting reusability with a maximum 100 lbs clamping pressure. 04-CBXEL-9/32 1/2 to 1-1/2” 04-CSXEL-9/32 1 to 1-1/2”
Spring Loaded Models
04-CBXK-9/32 1-1/2 to 2-1/2” 04-CSXK-9/32 2 to 2-1/2”
• For use in wet sealant & liquid shim applications.
• Eliminate the need for re-torquing after installation. 5/16” Hole Diameter - ‘O’ Drill Size - Black
3/32” Hole Diameter - #40 Drill Size - Zinc Standard Grip Range Spring Loaded Grip Range
Standard Grip Range Spring Loaded Grip Range 04-CBX-5/16 0 to 1/2” 04-CSX-5/16 0 to 1/2”
04-CBX-3/32 0 to 1/2” 04-CSX-3/32 0 to 1/2” 04-CBXL-5/16 0 to 1” 04-CSXL-5/16 1/2 to 1”
04-CBXL-3/32 0 to 1” 04-CSXL-3/32 1/2 to 1” 04-CBXEL-5/16 1/2 to 1-1/2” 04-CSXEL-5/16 1 to 1-1/2”
04-CBXEL-3/32 1/2 to 1-1/2” 04-CSXEL-3/32 1/2 to 1-1/2” 04-CBXK-5/16 1-1/2 to 2-1/2” 04-CSXK-5/16 2 to 2-1/2”

1/8” Hole Diameter - #30 Drill Size - Copper 3/8” Hole Diameter - ‘V’ Drill Size - Black with Brass Cap
Standard Grip Range Spring Loaded Grip Range Standard Grip Range Spring Loaded Grip Range
04-CBX-1/8 0 to 1/2” 04-CSX-1/8 0 to 1/2” 04-CBX-3/8 0 to 1/2” 04-CSX-3/8 0 to 1/2”
04-CBXL-1/8 0 to 1” 04-CSXL-1/8 1/2 to 1” 04-CBXL-3/8 0 to 1” 04-CSXL-3/8 1/2 to 1”
04-CBXEL-1/8 1/2 to 1-1/2” 04-CSXEL-1/8 1 to 1-1/2” 04-CBXEL-3/8 1/2 to 1-1/2” 04-CSXEL-3/8 1 to 1-1/2”
04-CBXK-1/8 1-1/2 to 2-1/2” 04-CSXK-1/8 2 to 2-1/2” 04-CBXK-3/8 1-1/2 to 2-1/2” 04-CSXK-3/8 2 to 2-1/2”

150 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
CLAMP & FASTENING TOOLS

Sioux® Hex Body Temporary Fastener Runners Hex Body Temporary Fasteners

SSR6P25
• High clamping loads.
• Spin-free design allows nut to fully back off stud while on stud body.
• Metric hex body fasteners available on next page.

Fractional Sizes (continued on next page)


2S2300SR • Available in color coded hole diameters from 3/32” to 3/8”.
3/32” Hole Diameter - #40 Drill Size - Zinc
New Ergonomic
Pistol Grip Standard Grip Range Body Installed Overall Length
Works With All 04-HNXS-3/32 0 to 5/16” 2-7/32” 2-3/8”
Brands & Styles Of 04-HNX-3/32 0 to 1/2” 2-11/16” 2-7/8”
Hex Fasteners 04-HNXL-3/32 0 to 1” 3-11/16” 3-7/8”
04-HNXEL-3/32 1/2 to 1-1/2” 3-47/64” 4-3/8”

Pistol Grip Model


• Includes new ergonomic comfort grip. 1/8” Hole Diameter - #30 Drill Size - Copper
Standard Grip Range Body Installed Overall Length
Pistol Grip
04-HNXS-1/8 0 to 5/16” 2-7/32” 2-3/8”
Part Free Overall
Torque Weight
Number RPM Length 04-HNX-1/8 0 to 1/2” 2-11/16” 2-7/8”
9-1/4” 2.7 lbs 04-HNXL-1/8 0 to 1” 3-11/16” 3-7/8”
SSR6P25 2500 55 in-lbs
(235 mm) (1.2 kgs)
04-HNXEL-1/8 1/2 to 1-1/2” 3-47/64” 4-3/8”
‘Z’ Handle Model
04-HNXK-1/8 1-1/2 to 2-1/2” 3-47/64” 5-3/8”
• Smaller profile ‘Z’ handle perfect for limited access areas.
‘Z’ Handle
5/32” Hole Diameter - #20 Drill Size - Black
Part Free Overall
Torque Weight
Number RPM Length Standard Grip Range Body Installed Overall Length
5-3/4” 2.6 lbs 04-HNXS-5/32 0 to 5/16” 2-7/32” 2-3/8”
2S2300SR 2200 55 in-lbs
(146 mm) (1.2 kgs)
04-HNX-5/32 0 to 1/2” 2-11/16” 2-7/8”
04-HNXL-5/32 0 to 1” 3-11/16” 3-7/8”
Hex Body Fastener Installation Tool 04-HNXEL-5/32 1/2 to 1-1/2” 3-47/64” 4-3/8”

Compact & Lightweight 04-HNXK-5/32 1-1/2 to 2-1/2” 3-47/64” 5-3/8”

3/16” Hole Diameter - #10 Drill Size - Brass


Standard Grip Range Body Installed Overall Length
W800-10-821-CHIR 04-HNXS-3/16 0 to 5/16” 2-7/32” 2-3/8”
04-HNX-3/16 0 to 1/2” 2-11/16” 2-7/8”
No ‘Fastener To Tool’
04-HNXL-3/16 0 to 1” 3-11/16” 3-7/8”
Orientation Problems
04-HNXEL-3/16 1/2 to 1-1/2” 3-47/64” 4-3/8”

• Drives all diameter and grip accommodations. 04-HNXK-3/16 1-1/2 to 2-1/2” 3-47/64” 5-3/8”
• Patented roller bearing drive system allows
faster installation & removal. 7/32” Hole Diameter - #2 Drill Size - Zinc
• Adjustable clamping loads from 100 to 600 lbs.
Standard Grip Range Body Installed Overall Length
Part Number RPM Torque 04-HNX-7/32 0 to 1/2” 2-11/16” 2-7/8”
W880-20-821-CHIR 2,000 32 in-lbs 04-HNXL-7/32 0 to 1” 3-11/16” 3-7/8”
W880-10-821-CHIR 1,000 64 in-lbs 04-HNXEL-7/32 1/2 to 1-1/2” 3-47/64” 4-3/8”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 151
CLAMP & FASTENING TOOLS

Hex Body Temporary Fasteners (cont’d) Hex Body Temporary Fasteners (cont’d)

1/4” Hole Diameter - ‘F’ Drill Size - Copper 4.5 mm Hole Diameter - Brass with Silver Nut
Standard Grip Range Body Installed Overall Length Standard Grip Range Body Installed Overall Length
04-HNXS-1/4 0 to 5/16” 2-7/32” 2-3/8” 04-HNX-4.5 0 to 13 mm 68.8 mm 73.7 mm
04-HNX-1/4 0 to 1/2” 2-11/16” 2-7/8” 04-HNXL-4.5 0 to 25 mm 94.5 mm 99.3 mm
04-HNXL-1/4 0 to 1” 3-11/16” 3-7/8” 04-HNXEL-4.5 13 to 38 mm 95.6 mm 112.2 mm
04-HNXEL-1/4 1/2 to 1-1/2” 3-47/64” 4-3/8”
04-HNXK-1/4 1-1/2 to 2-1/2” 3-47/64” 5-3/8”
5.0 mm Hole Diameter - Brass with Copper Nut

9/32” Hole Diameter - ‘L’ Drill Size - Brass Standard Grip Range Body Installed Overall Length

Standard Grip Range Body Installed Overall Length 04-HNX-5.0 0 to 13 mm 68.8 mm 73.7 mm

04-HNXK-9/32 1-1/2 to 2-1/2” 3-47/64” 5-3/8” 04-HNXL-5.0 0 to 25 mm 94.5 mm 99.3 mm


04-HNXEL-5.0 13 to 38 mm 95.6 mm 112.2 mm
5/16” Hole Diameter - ‘O’ Drill Size - Black
Standard Grip Range Body Installed Overall Length
5.5 mm Hole Diameter - Silver with Black Nut
04-HNX-5/16 0 to 1/2” 2-11/16” 2-7/8”
Standard Grip Range Body Installed Overall Length
04-HNXL-5/16 0 to 1” 3-11/16” 3-7/8”
04-HNX-5.5 0 to 13 mm 68.8 mm 73.7 mm
04-HNXEL-5/16 1/2 to 1-1/2” 3-47/64” 4-3/8”
04-HNXL-5.5 0 to 25 mm 94.5 mm 99.3 mm
04-HNXK-5/16 1-1/2 to 2-1/2” 3-47/64” 5-3/8”
04-HNXEL-5.5 13 to 38 mm 95.6 mm 112.2 mm
3/8” Hole Diameter - ‘V’ Drill Size - Black with Brass Cap
Standard Grip Range Body Installed Overall Length
6.0 mm Hole Diameter - Copper
04-HNXL-3/8 0 to 1” 3-11/16” 3-7/8”
Standard Grip Range Body Installed Overall Length
04-HNXEL-3/8 1/2 to 1-1/2” 3-47/64” 4-3/8”
04-HNX-6.0 0 to 13 mm 68.8 mm 73.7 mm
04-HNXK-3/8 1-1/2 to 2-1/2” 3-47/64” 5-3/8”
04-HNXL-6.0 0 to 25 mm 94.5 mm 99.3 mm
Metric Sizes (continued on next page) 04-HNXEL-6.0 13 to 38 mm 95.6 mm 112.2 mm
• Available in color coded hole diameters from 2.5 mm to 8.0 mm.
2.5 mm Hole Diameter - Silver
6.5 mm Hole Diameter - Copper with Black Nut
Standard Grip Range Body Installed Overall Length
Standard Grip Range Body Installed Overall Length
04-HNX-2.5 0 to 13 mm 68.8 mm 73.7 mm
04-HNX-6.5 0 to 13 mm 68.8 mm 73.7 mm
04-HNXL-2.5 0 to 25 mm 94.5 mm 99.3 mm
04-HNXL-6.5 0 to 25 mm 94.5 mm 99.3 mm
3.0 mm Hole Diameter - Copper 04-HNXEL-6.5 13 to 38 mm 95.6 mm 112.2 mm
Standard Grip Range Body Installed Overall Length
04-HNX-3.0 0 to 13 mm 68.8 mm 73.7 mm
7.0 mm Hole Diameter - Silver with Copper Nut
04-HNXL-3.0 0 to 25 mm 94.5 mm 99.3 mm
Standard Grip Range Body Installed Overall Length
3.5 mm Hole Diameter - Copper with Brass Nut 04-HNX-7.0 0 to 13 mm 68.8 mm 73.7 mm
Standard Grip Range Body Installed Overall Length 04-HNXL-7.0 0 to 25 mm 94.5 mm 99.3 mm
04-HNX-3.5 0 to 13 mm 68.8 mm 73.7 mm 04-HNXEL-7.0 13 to 38 mm 95.6 mm 112.2 mm
04-HNXL-3.5 0 to 25 mm 94.5 mm 99.3 mm
04-HNXEL-3.5 13 to 38 mm 95.6 mm 112.2 mm
7.5 mm Hole Diameter - Black with Brass Nut
4.0 mm Hole Diameter - Black Standard Grip Range Body Installed Overall Length
Standard Grip Range Body Installed Overall Length 04-HNX-7.5 0 to 13 mm 68.8 mm 73.7 mm
04-HNX-4.0 0 to 13 mm 68.8 mm 73.7 mm 04-HNXL-7.5 0 to 25 mm 94.5 mm 99.3 mm
04-HNXL-4.0 0 to 25 mm 94.5 mm 99.3 mm 04-HNXEL-7.5 13 to 38 mm 95.6 mm 112.2 mm
04-HNXEL-4.0 13 to 38 mm 95.6 mm 112.2 mm 04-HNXK-7.5 38 to 63 mm 95.6 mm 137.8 mm

152 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
CLAMP & FASTENING TOOLS

Hex Body Temporary Fasteners (cont’d) Wing & Bar Nut Manual Temp. Fasteners (cont’d)

8.0 mm Hole Diameter - Black 5/32” Hole Diameter - #20 Drill Size - Black
Standard Grip Range Body Installed Overall Length Wing Nut Bar Nut Grip Range Overall Length
04-HNX-8.0 0 to 13 mm 68.8 mm 73.7 mm 04-WNXS-5/32 04-BNXS-5/32 0 to 5/16” 2-3/8”
04-HNXL-8.0 0 to 25 mm 94.5 mm 99.3 mm 04-WNX-5/32 04-BNX-5/32 0 to 1/2” 2-7/8”
04-HNXEL-8.0 13 to 38 mm 95.6 mm 112.2 mm 04-WNXL-5/32 04-BNXL-5/32 0 to 1” 3-7/8”
04-HNXK-8.0 38 to 63 mm 95.6 mm 137.8 mm 04-WNXEL-5/32 04-BNXEL-5/32 1/2 to 1-1/2” 4-3/8”
04-WNXK-5/32 04-BNXK-5/32 1-1/2 to 2-1/2” 5-3/8”

Hex & Wing Nut Installation Tool


Note: Fasteners not included.
3/16” Hole Diameter - #10 Drill Size - Brass
Wing Nut Bar Nut Grip Range Overall Length
04-WNXS-3/16 04-BNXS-3/16 0 to 5/16” 2-3/8”
04-WNX-3/16 04-BNX-3/16 0 to 1/2” 2-7/8”
04-WNXL-3/16 04-BNXL-3/16 0 to 1” 3-7/8”
• Designed to install hex & wing nut fasteners fast & economically.
04-WNXEL-3/16 04-BNXEL-3/16 1/2 to 1-1/2” 4-3/8”
• Use with any 1/4” chuck or 1/4” female sq. drive power tool.
04-WNXK-3/16 04-BNXK-3/16 1-1/2 to 2-1/2” 5-3/8”
Part Number Overall Length
70664 3-1/2” (89 mm)
7/32” Hole Diameter - #2 Drill Size - Zinc
Wing Nut Bar Nut Grip Range Overall Length
Wing & Bar Nut Manual Temporary Fasteners
04-WNX-7/32 04-BNX-7/32 0 to 1/2” 2-7/8”
• User controlled clamping forces of 50 to 300 lbs.
04-WNXL-7/32 04-BNXL-7/32 0 to 1” 3-7/8”
• Metric wing nut fasteners available on next page.
04-WNXEL-7/32 04-BNXEL-7/32 1/2 to 1-1/2” 4-3/8”
Wing Nut
Type
Easy To
Operate 1/4” Hole Diameter - ‘F’ Drill Size - Copper
Wing Nut Bar Nut Grip Range Overall Length
04-WNXS-1/4 04-BNXS-1/4 0 to 5/16” 2-3/8”
04-WNX-1/4 04-BNX-1/4 0 to 1/2” 2-7/8”

Bar Nut 04-WNXL-1/4 04-BNXL-1/4 0 to 1” 3-7/8”


Type
04-WNXEL-1/4 04-BNXEL-1/4 1/2 to 1-1/2” 4-3/8”
Fractional Sizes 04-WNXK-1/4 04-BNXK-1/4 1-1/2 to 2-1/2” 5-3/8”
• Available in color coded hole diameters from 3/32” to 3/8”.
3/32” Hole Diameter - #40 Drill Size - Zinc
5/16” Hole Diameter - ‘O’ Drill Size - Black
Wing Nut Bar Nut Grip Range Overall Length
Wing Nut Bar Nut Grip Range Overall Length
04-WNXS-3/32 04-BNXS-3/32 0 to 5/16” 2-3/8”
04-WNX-5/16 04-BNX-5/16 0 to 1/2” 2-7/8”
04-WNX-3/32 04-BNX-3/32 0 to 1/2” 2-7/8”
04-WNXL-5/16 04-BNXL-5/16 0 to 1” 3-7/8”
04-WNXL-3/32 04-BNXL-3/32 0 to 1” 3-7/8”
04-WNXEL-5/16 04-BNXEL-5/16 1/2 to 1-1/2” 4-3/8”
04-WNXEL-3/32 04-BNXEL-3/32 1/2 to 1-1/2” 4-3/8”
04-WNXK-5/16 04-BNXK-5/16 1-1/2 to 2-1/2” 5-3/8”

1/8” Hole Diameter - #30 Drill Size - Copper


Wing Nut Bar Nut Grip Range Overall Length 3/8” Hole Diameter - ‘V’Drill Size - Black with Brass Cap
04-WNXS-1/8 04-BNXS-1/8 0 to 5/16” 2-3/8” Wing Nut Bar Nut Grip Range Overall Length
04-WNX-1/8 04-BNX-1/8 0 to 1/2” 2-7/8” 04-WNX-3/8 04-BNX-3/8 0 to 1/2” 2-7/8”
04-WNXL-1/8 04-BNXL-1/8 0 to 1” 3-7/8” 04-WNXL-3/8 04-BNXL-3/8 0 to 1” 3-7/8”
04-WNXEL-1/8 04-BNXEL-1/8 1/2 to 1-1/2” 4-3/8” 04-WNXEL-3/8 04-BNXEL-3/8 1/2 to 1-1/2” 4-3/8”
04-WNXK-1/8 04-BNXK-1/8 1-1/2 to 2-1/2” 5-3/8” 04-WNXK-3/8 04-BNXK-3/8 1-1/2 to 2-1/2” 5-3/8”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 153
CLAMP & FASTENING TOOLS

Wing & Bar Nut Manual Temp. Fasteners (cont’d) Wing & Bar Nut Manual Temp. Fasteners (cont’d)
7.0 mm Hole Diameter - Copper with Silver Rivet
Wing Nut Grip Range Body Installed Overall Length
04-WNX-7.0 0 to 13 mm 68.8 mm 73.7 mm
Metric Sizes (wing nut only) 04-WNXL-7.0 0 to 25 mm 94.5 mm 99.3 mm
• Available in color coded hole diameters from 2.5 mm to 8.0 mm.
7.5 mm Hole Diameter - Black with Black Rivet
2.5 mm Hole Diameter - Silver
Wing Nut Grip Range Body Installed Overall Length
Wing Nut Grip Range Body Installed Overall Length
04-WNX-7.5 0 to 13 mm 68.8 mm 73.7 mm
04-WNX-2.5 0 to 13 mm 68.8 mm 73.7 mm
04-WNXL-7.5 0 to 25 mm 94.5 mm 99.3 mm
04-WNXL-2.5 0 to 25 mm 94.5 mm 99.3 mm

8.0 mm Hole Diameter - Black


3.0 mm Hole Diameter - Copper
Wing Nut Grip Range Body Installed Overall Length
Wing Nut Grip Range Body Installed Overall Length
04-WNX-8.0 0 to 13 mm 68.8 mm 73.7 mm
04-WNX-3.0 0 to 13 mm 68.8 mm 73.7 mm
04-WNXL-8.0 0 to 25 mm 94.5 mm 99.3 mm
04-WNXL-3.0 0 to 25 mm 94.5 mm 99.3 mm

3.5 mm Hole Diameter - Silver with Black Rivet ‘MO’ Type Manual Temporary Fasteners
Wing Nut Grip Range Body Installed Overall Length
04-WNX-3.5 0 to 13 mm 68.8 mm 73.7 mm
04-WNXL-3.5 0 to 25 mm 94.5 mm 99.3 mm
Easy To Operate

4.0 mm Hole Diameter - Black


Wing Nut Grip Range Body Installed Overall Length
04-WNX-4.0 0 to 13 mm 68.8 mm 73.7 mm 04-MO-5/32

04-WNXL-4.0 0 to 25 mm 94.5 mm 99.3 mm

4.5 mm Hole Diameter - Brass with Silver Rivet • User controlled clamping forces of 50 to 300 lbs.
Wing Nut Grip Range Body Installed Overall Length • Metric ‘MO’ type fasteners available on next page.
04-WNX-4.5 0 to 13 mm 68.8 mm 73.7 mm Fractional Sizes (continued on next page)
04-WNXL-4.5 0 to 25 mm 94.5 mm 99.3 mm • Available in color coded hole diameters from 3/32” to 3/16”.
3/32” Hole Diameter - #40 Drill Size - Zinc
5.0 mm Hole Diameter - Brass with Copper Rivet
‘MO’ Type Grip Range
Wing Nut Grip Range Body Installed Overall Length
04-MO-3/32 0 to 1/4”
04-WNX-5.0 0 to 13 mm 68.8 mm 73.7 mm
04-MOL-3/32 1/4” to 1/2”
04-WNXL-5.0 0 to 25 mm 94.5 mm 99.3 mm

1/8” Hole Diameter - #30 Drill Size - Copper


5.5 mm Hole Diameter - Silver with Black Rivet
‘MO’ Type Grip Range
Wing Nut Grip Range Body Installed Overall Length
04-MO-1/8 0 to 1/4”
04-WNX-5.5 0 to 13 mm 68.8 mm 73.7 mm
04-MOL-1/8 1/4” to 1/2”
04-WNXL-5.5 0 to 25 mm 94.5 mm 99.3 mm

6.0 mm Hole Diameter - Copper 5/32” Hole Diameter - #20 Drill Size - Black

Wing Nut Grip Range Body Installed Overall Length ‘MO’ Type Grip Range

04-WNX-6.0 0 to 13 mm 68.8 mm 73.7 mm 04-MO-5/32 0 to 1/4”

04-WNXL-6.0 0 to 25 mm 94.5 mm 99.3 mm 04-MOL-5/32 1/4” to 1/2”

6.5 mm Hole Diameter - Copper with Black Rivet 3/16” Hole Diameter - #10 Drill Size - Brass
Wing Nut Grip Range Body Installed Overall Length ‘MO’ Type Grip Range
04-WNX-6.5 0 to 13 mm 68.8 mm 73.7 mm 04-MO-3/16 0 to 1/4”
04-WNXL-6.5 0 to 25 mm 94.5 mm 99.3 mm 04-MOL-3/16 1/4” to 1/2”

154 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
CLAMP & FASTENING TOOLS

‘MO’ Type Manual Temporary Fasteners (cont’d) Protective Caps For Sheet Metal Fasteners
Available user-installed in soft vinyl
Soft Easy To
or hard plastic, or pre-installed with
the temporary fastener.
Vinyl Install

Cap Only - Soft Vinyl


Part Number Hole Diameter For Fasteners

04-MO-3.0 NX-CAP-1 3/32” to 3/16”


BNX, CBX, CSX,
NX-CAP-2 7/32” to 5/16”
HNX & WNX
Metric Sizes NX-CAP-3 3/8” Only
• Available in color coded hole diameters from 2.0 mm to 4.5 mm. M-CAP-1 3/32” to 3/16”
M, MM & ML
2.0 mm Hole Diameter - Black with Brass Rivet M-CAP-2 7/32” to 1/4”

‘MO’ Type Grip Range MHD-CAP-1 3/32” to 3/16”


MHD
04-MO-2.0 0 to 6.5 mm MHD-CAP-2 7/32” to 1/4”

2.5 mm Hole Diameter - Silver Hard


W
NE Plastic
‘MO’ Type Grip Range
04-MO-2.5 0 to 6.5 mm
Cap Only - Hard Plastic
Part Number Hole Diameter For Fasteners
3.0 mm Hole Diameter - Copper
20125-22 3/32” to 1/8”
‘MO’ Type Grip Range
20125-24 5/32” to 5/16”
04-MO-3.0 0 to 6.5 mm BNX, CBX, CSX,
20125-26 7/32” to 1/4”
HNX & WNX
20125-27 5/16” Only
3.5 mm Hole Diameter - Copper with Brass Rivet
20205 3/8” Only
‘MO’ Type Grip Range
04-MO-3.5 0 to 6.5 mm

04-CBXL-1/8-PC
4.0 mm Hole Diameter - Black
Cap & Fastener Assemblies (see instructions below)
‘MO’ Type Grip Range
Part Number Suffix Type For Fasteners
04-MO-4.0 0 to 6.5 mm
-PC Hard Plastic CBX & CSX
-ALC Aluminum HNX & WNX
4.5 mm Hole Diameter - Silver with Brass Rivet
Note: To order hard plastic & aluminum assemblies, add the required suffix (chart below)
‘MO’ Type Grip Range to the end of the fastener part number. Vinyl assemblies also available, please inquire.
Example: To order a 1/4” hex body temporary fastener with an aluminum protective
04-MO-4.5 0 to 6.5 mm
cap, the part number would be: 04-HNX-1/4-ALC.

Skinpins No-Mar Manual Operated Temporary Fasteners

04-SSL-3/32 04-SEL-5/32

• Instantly spins up or down with the flick of a finger. Note: Other sizes and styles available, please inquire.

• Specially designed tip provides maximum gripping strength. Long - 0 to 1” Capacity


• No-mar plastic caps are color coded for easy identification. Part Number Drill Size Color Code
Standard - 0 to 1/2” Capacity 04-SEL-3/32 #40 Red
Part Number Drill Size Color Code 04-SEL-1/8 #30 Yellow
04-SSL-3/32 #40 Red 04-SEL-5/32 #20 Blue
04-SSL-1/8 #30 Yellow 04-SEL-3/16 #10 Black
04-SSL-5/32 #20 Blue 04-SEL-1/4 1/4” White

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 155
HAND TOOLS

Aviation Snips Malco® Ergonomic Aviation Snips

Handles Fit Large


& Small Hands

M2001
04-DAL-10G

04-DAS-10G
M2002
W
• Easy cutting action on up to 18 gauge metal. NE
• Forged blades with serrated cutting edges to prevent slipping.
• Handles have smooth vinyl grips with thumb stops.
Part Number Type Cut Length O.A.L. Weight
04-DAS-10G Straight
04-DAR-10G Right & Straight
1-15/16” 10” 0.8 lbs M2003 Adjustable
(33 mm) (254 mm) (0.4 kgs)
04-DAL-10G Left & Straight Pivot Bolt

Part Number Description


53-70453 3 PC Set (left, right & straight)

Made In
Klenk® Aviation Snips
The USA M2007

M2006

MA74520 Hardened Alloy Steel Blades


• Superior, hardened blade edges for maximum cutting life.
• Comfortable grips & heat-treated, precision ground blades. • Wide-opening jaws with a serrated lower blade for fast
• Serrated blades draw work into cutting edge for clean cuts. controlled cuts in vinyl plastics, layered metals and seams.
• Built in off-blade wire cutter eliminates nicked snip blades. • Riveted, head-to-handle compound linkage multiplies hand leverage.
• Precisely ground blades cut into tight spaces and flush to 90° walls.
Part Number Cut Cut Length Overall Length
Standard
MA70500 Left
Part Number Cut Cut Length Overall Length
1-1/2” 10-1/2”
MA70510 Right
(38 mm) (267 mm) M2001 Left 1-3/8” (35 mm) 10-3/4” (273 mm)
MA70520 Straight
M2002 Right 1-3/8” (35 mm) 10-3/4” (273 mm)
Serrationless Aviation Snips M2003 Straight* 1-11/16” (43 mm) 10-3/4” (273 mm)
• No teeth marks in metal - great when a smooth edge is needed. * M2003 also will cut left & right angles.
• Also works great with pre-coated metals & zinc metals.
Offset
Part Number Cut Overall Length
Part Number Cut Cut Length Overall Length
MA74510 Straight & Slight Curves
M2006 Left 1-1/4” (32 mm) 10-3/4” (273 mm)
10-1/2”
MA74520 Straight & Left
(267 mm) M2007 Right 1-1/4” (32 mm) 10-3/4” (273 mm)
MA74530 Straight & Right
Note: Cuts straight, sharp angles in one direction & 5” circles in the other direction.

156 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
HAND TOOLS

Klenk® Offset Snips Offset Snips

04-20SL

MA75200

04-20SR

• Shorter handles & less travel for easier work with a full cut.
• Handles straight cuts, tight curves, angles & circles easily.
Part Number Cut Cut Length Overall Length
MA75200 Left 1-3/8” 10-1/2”
MA75210 Right (35 mm) (267 mm) Part Number Cut Cut Length Overall Length
04-20SL Left & Straight 1-15/16” 9-1/2”
Compound Action Offset Snips 04-20SR Right & Straight (33 mm) (241 mm)

Non-Slip High Tensile Alloy


Note: Cuts straight, sharp angles in one direction & 5” circles in the other direction.

Serrated Blades Steel Handles Part Number Description


53-20SLR 2 PC Set (left & right)

P6900-L Malco® Ergonomic Bulldog Snips

Adjustable
Comfort Grips Cuts Heavy- Pivot Bolt
Gauge Metals Great For Cutting
Multiple Layers
P6900-R

Made In The USA


• Hardened blades offer controlled notching and trimming out to
the blade tip in heavy gauge metal or layered metal and seams.
• Vertical offset blades keep hands clear of material.
• Riveted, head-to-handle compound linkage multiplies hand leverage.
• Spring action for fast & effortless material feed.
• Precisely ground blades cut into tight spaces and flush to 90° walls.
22 Gauge Low Carbon Steel Capacity
Part No. Cut Length Overall Length Weight
Part No. Cut Cut Length Overall Length
M2005 1-1/16” (27 mm) 10” (254 mm) 13 oz (0.37 kgs)
P6900-L Left & Straight 1-3/4” 10-7/8”
P6900-R Right & Straight (45 mm) (276 mm)
Klenk® Bulldog Snips
Bessey® Long Nose Offset Snips
Soft Inlay Handle Powerful Compound Action
18 Gauge
Stainless
Capacity

• High grade steel continuous cut blades - HRC up to 62.


• Angled cutter heads keep hands free from work.
• Compound action for better cutting performance. • Hardened, serrated blades with a short bite for more power.
• For long continuous straight & large radius cuts. • Ideal for T-bar & extruded aluminum frame.
Part Number Capacity Cut Cut Length Overall Length Part No. Cut Length Overall Length Weight
D22AL-BE 1.2 mm Left 2-1/2” (64 mm) 11” (279 mm) MA74500 3/4” (19 mm) 9-1/8” (232 mm) 0.76 lbs (0.34 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 157
HAND TOOLS

Bulldog Pattern Tinner Snips IRWIN® Standard Tinner Snips


Heavy-Duty, High Leverage
04-MD10

Hot Forged Molybdenum Steel


Note: For straight cuts & heavy gauge notching.
Flat inside edge guides straight line cutting.
Part Number Cut Length Overall Length Weight
Part Number Cut Length Overall Length Weight
04-M15 2-1/4” 16” (406 mm) 3.8 lbs (1.7 kgs)
04-MD7 1-1/2” 7” (178 mm) 0.5 lbs (0.2 kgs)
04-MD10 2” 10” (254 mm) 0.6 lbs (0.3 kgs)
IRWIN® Duckbill Tinner Snips
04-MD12 2-3/4” 12-3/4” (320 mm) 1.6 lbs (0.7 kgs)
Hot Forged Molybdenum Steel Note: For straight cuts, wide curves & notching.

04-D10
Malco® Aluminum Handle Snips
1/3 The Weight Of Steel Types
7” model great for cutting shims & gaskets.
Note: For cutting patterns & smooth, tight curves in either direction.

Part Number Cut Length Overall Length Weight


04-D7 2” 7” (178 mm) 0.5 lbs (0.2 kgs)
04-D10 2” 10” (254 mm) 0.6 lbs (0.3 kgs)
M12A
04-D12 2-3/4” 12-3/4” (320 mm) 1.6 lbs (0.7 kgs)

Bessy® SuperPower Snips


MC14A
Oversized Handle Loops

D-SPC8

Self-Opening Jaws Made In The USA


• Versatile snips with sleek head design and a full 3” cut length.
• Easy blade replacement and comfortable, larger handle loops.
D-SPS8
Pattern Snips

Powerful Compound Action Part Number Cut Length Overall Length Weight
M12A 3” 12” (305 mm) 1 lbs (0.5 kgs)
• Needs 50% less hand force than ordinary pattern snips.
M14A 3-1/4” 14” (356 mm) 1.4 lbs (0.6 kgs)
• Compound action for better cutting performance.
Note: Cuts straight & mild curve cuts. Will also cut multiple layered material.
Note: For straight & left curving cuts.
Combination Snips
Straight, 1.2 mm Material Capacity
Part Number Cut Length Overall Length Weight
Part Number Cut Length Overall Length
MC12A 3” 12” (305 mm) 1 lbs (0.5 kgs)
D-SPS8 1-3/4” (45 mm) 8-1/2” (216 mm)
MC14A 3-1/4” 14” (356 mm) 1.4 lbs (0.6 kgs)
D-SPS11 2-1/4” (57 mm) 11-1/2” (292 mm)
Note: Cuts straight & left or right circles down to 6” diameter.

Offset, 1.2 mm Material Capacity Replacement Blades


Part Number Cut Length Overall Length Part Number For Tool Part Number For Tool
D-SPC8 1-3/4” (45 mm) 8-1/2” (216 mm) M12ARB M12A MC12ARB MC12A
D-SPC11 2-1/4” (57 mm) 11-1/2” (292 mm) M14ARB M14A MC14ARB MC14A

158 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
HAND TOOLS

Compact Snips Pinking Shears

• Lightweight & durable ABS plastic handle.


• Compact size for both fast shearing & tight pattern cuts. • Deep cut teeth are specially hardened for long wear.
• Narrow, exposed nose operates in clearances down to 1/2”. • High quality stainless steel blades with ravel-resistant edge.
• Cuts straight and left or right circles down to 6” diameter. Part Number Overall Length
Part Number Cut Length Overall Length 04-P91 8” (203 mm)
M2010 2” (51 mm) 10” (254 mm)
Malco® Crimpers
Light Metal Cutting Snips Single Blade Crimper
• Fast, easy to use & lightweight.
Forged, High Quality • Zinc plated steel with red grips.
Tool Steel
Made In 04-111

The USA
04-57C

• Short & powerful precision ground blades.


Ergo
• Superior hardened edges for cutting light metal. W
NE Handle
Part Number Blade Type Cut Length Overall Length
04-54 Straight 3/4” 7” 04-C5
(19 mm) (178 mm) Five Blade Crimper
04-57C Curved
• Ergo handles with a powerful 7:1 mechanical advantage.
• Handle closing stop maintains a consistent crimp.
Kevlar Fabric Hand Shears & Scissors • Hardened all-steel construction and a nickel chrome finish.
Part Number Blade Jaw Size Overall Length Weight

04-468 04-111 Single 1-1/4” D 8” (203 mm) 8 oz (0.25 kgs)


04-C5 Five 1-5/8” D 10” (254 mm) 17 oz (0.5 kgs)

Malco® Notcher

Ergo
Handle
04-605
Made In NE
W
04-330
The USA

Part Number Type Cut Length Overall Length • Ergo handles with a powerful 7:1 mechanical advantage.
04-605 Trim Snip 3/4” 5” (127 mm)
• Drop forged jaw makes clean, 30° v-shaped cuts in sheet metal.
• Hardened all-steel construction and a nickel chrome finish.
04-468 Knife Edge 2-3/4” 8-1/4” (210 mm)
Part No. Steel Cap. Throat Overall Length Weight
04-330 Serrated 4-1/2” 10” (254 mm)
04-N1 24 Gauge 13/16” 8-1/2” (216 mm) 16 oz (0.5 kgs
Note: For cordless electric kevlar scissors see page 237.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 159
HAND TOOLS

Quick-Snip Hand Nibbler Narrow Type Fluting Pliers

Makes narrow and precise flutes for


straightening ribs and bulkheads.

Part Number Overall Length

• Heavy-duty, industrial quality. 04-1220 10” (254 mm)


• No distorting, burring or curling at edges of cut.

Part Number Capacity Steel Capacity Aluminum


Malco® Hand Seamers
04-J1251 18 Gauge 15 Gauge
04-S3
Offset W
NE
Monodex Hand Nibbler
Made In
The USA

• Durable & lightweight plastic. 04-S2


• No distorting, burring or curling at edges of cut.
Part Number Cap. Brass & Copper Capacity Aluminum
04-J1351 17 Gauge 15 Gauge

Ergo
Nibbling Hand Tool Handles
04-S6

Powerful
Cuts Clean Like Compound
A Punch & Die Leverage
Design
Unit cuts round, square and
irregular holes to any shape • Drop-forged jaws with graduated 1/4 inch depth markings.
& size over 7/16”. • Easily bend flanges or completely flatten seams from 1/4 to
1-1/4 inch deep in 24 gauge galvanized or mild steel.
Part Number Description Capacity Steel
• Ergo handles with a powerful 7:1 mechanical advantage.

04-6 Nibbling Hand Tool 18 Gauge Part No. Jaws Overall Length Weight

04-6-1 Replacement Punch — 04-S2 3-1/4” W x 1-1/4” D 8-3/4” (222 mm) 24 oz (0.68 kgs)
04-S3 3-1/4” W x 1-1/4” D 8-1/2” (216 mm) 24 oz (0.68 kgs)
04-S6 6” W x 1-1/4” D 8-3/4” (222 mm) 30 oz (0.85 kgs)
No-Mar Fluting Pliers
Hand Seamer
Strong, Lasting Construction

Our plastic coated jaws are used to stiffen ribs in cowling without
marring the surface. Has a 1” reach and produces a 3/8” flute.
Makes Permanent, Tight Fitting Seams
Part Number Overall Length Part Number Jaws Overall Length Weight
04-1120 8-1/4” (210 mm) 04-44 3-1/2” W x 1” D 8” (203 mm) 1.1 lbs (0.5 kgs)

160 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
HAND TOOLS

IRWIN Vise-Grip® Locking Jaw Pliers IRWIN Vise-Grip® Locking Jaw Pliers (cont’d)

04-6LN

Long Nose Locking Pliers With Wire Cutter


04-10CRQ
• Tapered nose ideal for delicate work, tight spaces & small parts.
Standard Fast Release Jaw Thickness Overall
• Classic design is constructed from high-grade heat treated Model Model (Jaw Adj.) Length
Weight
alloy steel for maximum toughness and durability. 1/8” 4” 0.3 lbs
04-4LN —
• Guarded release trigger and hardened teeth designed to grip (0 to 1-5/8”) (102 mm) (0.14 kgs)
workpiece from any angle. 5/32” 6” 0.4 lbs
04-6LN 04-6LNQ
• Hex key adjusting screw tightens to adjust pressure and draw (0 to 2-1/4”) (152 mm) (0.18 kgs)

materials together and provides a controlled release. 3/16” 9” 0.9 lbs


04-9LN 04-9LNQ
(0 to 2-7/8”) (229 mm) (0.4 kgs)
Fast Release Cushioned Grip Models (shown above)
• One-handed, triggerless release is two times easier to open Bent Nose Locking Pliers With Wire Cutter
than traditional locking pliers. • Nose bent at 35° angle, excellent for hard to reach areas.
• Anti-pinch, non-slip grips provide comfort and control with less Part No. Jaw Thickness (Adj.) O.A.L. Weight
hand fatigue. See below for available models. 04-6BN 5/32” (0 to 2-1/4”) 6” (152 mm) 0.4 lbs (0.18 kgs)
04-9BN 3/16” (0 to 2-7/8”) 9” (229 mm) 0.9 lbs (0.4 kgs)

04-10R

Straight Jaw Locking Pliers


Standard Fast Release Jaw Thickness Overall 04-12LC
Weight
Model Model (Jaw Adj.) Length
Locking Large Jaw
1/2” 7” 0.9 lbs
04-7R 04-7RQ • Ideal for plumbers, mechanics & welders.
(0 to 1-1/8”) (178 mm) (0.4 kgs)
5/8” 10” 1.3 lbs • Heavy-duty jaw locks around work of all shapes & will not slip.
04-10R 04-10RQ
(0 to 1-5/8”) (254 mm) (0.6 kgs)
Part Number Maximum Opening
04-12LC 3-1/8” (79 mm)

04-10CR

Curved Jaw Locking Pliers


04-8R
Standard Fast Release Jaw Thickness Overall
Weight
Model Model (Jaw Adj.) Length
Locking Sheet Metal Tool
5/16” 7” 0.8 lbs
04-7CR 04-7CRQ • Makes bending, forming & crimping jobs easier & faster.
(0 to 1-5/8”) (178 mm) (0.4 kgs)
7/16” 10” 1.2 lbs Part No. Jaw Size Overall Length Weight
04-10CR 04-10CRQ
(0 to 1-7/8”) (254 mm) (0.5 kgs)
04-8R 1-3/4” D x 3-1/8” W 8” (203 mm) 1.3 lbs (0.6 kgs)
Curved Jaw Locking Pliers With Wire Cutter
• Wire cutter will handle anything up to 1/4” bolt.
Standard Fast Release Jaw Thickness Overall
Weight
Model Model (Jaw Adj.) Length
7/32” 4” 0.3 lbs
04-4WR —
(0 to 15/16”) (102 mm) (0.14 kgs)
04-9R
1/4” 5” 0.4 lbs
04-5WR 04-5WRQ
(0 to 1-1/4”) (127 mm) (0.18 kgs) Welding Clamp
5/16” 7” 0.8 lbs • Deep-throated U-shaped jaws hold work in proper alignment.
04-7WR 04-7WRQ
(0 to 1-5/8”) (178 mm) (0.4 kgs)
Part No. Jaw Size Overall Length Weight
7/16” 10” 1.2 lbs
04-10WR 04-10WRQ 04-9R 2-3/4” D x 1-5/8” W 9” (229 mm) 1.4 lbs (0.6 kgs)
(0 to 1-7/8”) (254 mm) (0.5 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 161
HAND TOOLS

A-N Electrical Connector Pliers C-Lock Drill Jig

Lightweight Aluminum Construction


Three
Adjustment
Positions
Powerful & Non-Marring • Provides proper hole spacing for fastener receptacles and
With replaceable nylon inserts for protection of A-N connectors. ensures that the rivet & center holes are accurately drilled.
• Premium tool steel drill bushings & guide pins.
Part Number Description
04-529-10 A-N Electrical Connector Pliers Part Number For Use With
04-529-1 Replacement No-Mar Pads MS-T16 2600, 2700 & 4000 Series

Line Clamp Pliers C-Lock Snap Ring Installation Tool

Comfortable Rubber End Cap

Nickel
Plated
• Unit installs R4G and R4T snap ring stud retainers on the
backside of all 4000 series C-Lock grommets.
04-83
• Cone-shaped insert spreads the snap ring while the tube
handle pushes it onto the grommet.
• CNC machined from premium tool steel to close tolerances.

• Holds the clamp bolt, compresses & retains the line clamp(s). Part Number For Use With
• Up to 3 clamps on 1 assembly held in position by retaining pawl. MS-T26 4000 Series
• More than 3 clamps or clamps w/spacers can be handled manually.
• For use on #10 hex or #10 12 point screws (3/8” hex heads).
C-Lock Panel Dimpling Tools
Part No. For Use With
04-82 Clamps or studs anchored on flat surfaces. Zinc Plated, Premium Tool Steel Construction
04-83 Tubes/wires clamped w/point of screw on back of clamp.

Camloc Pliers MS-40DT

• Dimples thin sheet metal panels to accept C-Lock Fasteners.


• Makes a perfect dimple with proper countersink angle.
• For Camloc fasteners.
• With black-ox coating. Part Number For Use With
MS-27DT FJ4 (Z-Lock) & 2700 Series
MS-40DT 4000 Series

Part Number For Use With


04-4P3 2600, 2700 & 4002 Stud Series Wa-Wrench® Washer Wrench Set
• Great for inserting
DZUS (Z-Lock) Driver washers in hard to
reach areas.
• .042” thick stainless
steel, two sizes on
Economical each wrench.

Part Number For Use With Part Number Description


70344 #5 & #6 Stud Series 70393 Set of 4 wrenches with pouch.

162 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
HAND TOOLS

“Ford” Wrenches Bondhus® Hex Key Sets


C711H

12199

Exceeds Government Specifications


• Precision machined from Crescent® special analysis tool steel.
• Adjustable, smooth jaws for no-mar installation & removal of
aircraft fittings manufactured by Crescent®. Chrome plated.
12137
Part Number Jaw Opening Overall Length
C79H 2-3/4” (70 mm) 9” (229 mm)
Made In The USA
C711H 3” (76 mm) 11” (279 mm)
• Chamfered tips for fast insertion & full tool engagement.
C715 3-5/8” (92 mm) 15” (381 mm)
• Marked & color coded case keeps keys organized.
C718 4-3/8” (111 mm) 18” (457 mm)
• High torque steel construction with corrosion resistant finish.

ProHold Balldriver Hex


Cylinder Base Nut Wrenches
Tip Tip Tip

Note: Other sizes available, please inquire.


For Continental Engines Part Number Tip Style Set Size Range
74937 ProHold 13 PC Inch 0.050” to 3/8”
10937 Balldriver 13 PC Inch 0.050” to 3/8”
12137 Hex 13 PC Inch 0.050” to 3/8”
74999 ProHold 9 PC Metric 1.5 to 10 mm
10999 Balldriver 9 PC Metric 1.5 to 10 mm

12 Point Hex 53-2882


12199 Hex 9 PC Metric 1.5 to 10 mm

Wrench End
• Designed with a 1/2” square drive and built to last. Bondhus® T-Handle Hex Key Sets
• Extra thin hex heads for easy access over the cylinder bolts.
• Made from tough, heat-treated alloy steel forging. Graduated Lengths
Part Number Hex * Weight
• Handle & blade are securely
04-2882 9/16” welded and will never loosen.
04-2882-2 1/2” • Ergonomic handles shaped 13190
0.88 lbs
04-2882-3 5/8” (0.4 kgs) for comfort & control.
04-2882-4 3/4” • Handle sizes are engineered
to match torque capabilities.
• High torque steel construction
Part Number Description Made In
with corrosion resistant finish.
53-2882 Complete 4 PC Set The USA
* Engine usage: 9/16” (C85, 0-200, 0-300, G0-300, E-185, E-225, 0 & IO-470, IO-360, IO-
520), 1/2” (A-65, C-85, 0-200, 0-300, G0-300, E-185, E-225, IO-360), 5/8” (A-65, 0-470, IO-
520), 3/4” (Lycoming 0-390D, D2 and all wide deck lycoming engines). Balldriver Hex
Tip Tip

Note: Other sizes available, please inquire.

Part Number Tip Style Set Size Range


13190 Balldriver 10 PC Inch 3/32” to 3/8”
13390 Hex 10 PC Inch 3/32” to 3/8”
13189 Balldriver 8 PC Metric 2 to 10 mm

For Torque & Pneumatic Wrenches See Pages 136-138 13389 Hex 8 PC Metric 2 to 10 mm

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 163
HAND TOOLS

Bondhus® Balldriver Hex Key Singles Bondhus® GorillaGrip® Fold-Up Hex Key Sets

Made In The USA 12589 Handle 40%


• Handle does not
15705
conduct heat or cold.
Stronger Than
15712
• High torque steel hex Steel Handles
keys with corrosion
• Chamfered tips for fast insertion resistant finish.
and full tool engagement. Balldriver • 90° stop converts the
• High torque steel construction Tip tool into a non-stop,
time saving speed
with corrosion resistant finish. Made In
Note: Other sizes & styles available, please inquire. wrench.
The USA
Part Number Hex Size Overall Length
15702 0.050” 2.8” (72 mm) Note: Other sizes & styles available, please inquire.

15703 1/16” 3.0” (76 mm) Part Number Type Size Range
15704 5/64” 3.2” (81 mm) 12589 Inch Set 5/64” to 1/4”
15705 3/32” 3.4” (86 mm) 12587 Metric Set 2 to 8 mm
15706 7/64” 3.6” (90 mm)
15707 1/8” 3.8” (95 mm) Handi-Hex® Drivers
15708 9/64” 4.0” (101 mm)
15709 5/32” 4.2” (107 mm)
15710 3/16” 4.5” (114 mm)
15711 7/32” 4.9” (124 mm) • General use & production assembly using socket screw products.
15712 1/4” 5.3” (133 mm) • Includes adjustable, replaceable Allen bit & bit change key.
15713 5/16” 6.0” (152 mm) Part Number Key Size Part Number Key Size
15714 3/8” 6.8” (171 mm) 57400 .028” 57410 3/32”
57402 .035” 57412 7/64”
®
Bristol Spline Drive Keys 57404 .050” 57414 1/8”
57406 1/16” 57416 9/64”
4 & 6 Flute 57408 5/64”
Design
S-033-4
Gearwrench® Socket Sets
• 84 tooth full polish chrome 80557
S-060-6 thin profile ratchet.
Spline drive tools offer superior torque transmission because • Knurled full polish chrome
nearly 100% of the force is applied at right angles to the load extensions*.
bearing spline surfaces of the socket. • Sockets feature Surface-
Major Dia. Flute Count Part No. Short* Part No. Long* drive® technology to reduce
0.033” 4 S-033-4 — fastener rounding.
0.048” 4 S-048-4 S-048-4L • Full polish chrome sockets
0.048” 6 S-048-6 S-048-6L with large hard stamp size
0.060” 6 S-060-6 S-060-6L markings.
0.069” 4 S-069-4 S-069-4L W
NE
0.072” 6 S-072-6 S-072-6L
0.076” 4 S-076-4 S-076-4L
Includes Case
0.096” 6 S-096-6 S-096-6L
* 80324 & 80326 include 2” & 6” - 80557 includes 3” & 6”.
0.111” 6 S-111-6 S-111-6L
Part No. Type Drive Size Range
* Approximate overall lengths: short keys 1-1/4” to 2-1/2”, long keys 3” to 4”.
80324 13PC SAE Set 1/4” 3/16” to 1/2”
Part Number Description
80557 21PC SAE Deep & Standard Set 3/8” 3/8” to 3/4”
SS-508 10 PC Kit: All Nine Short Keys & Carrying Case
80326 14PC Metric Set 1/4” 4 to 13 mm
Note: Other sizes, styles & kits available, please inquire.

164 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
HAND TOOLS

Brass Hammers Genuine Hickory Mallet

Coated In Clear Waterproof Sealer


Non-Slip Cushion Grip

• Ideal for forming sheet metal without marring.


HSB-4 • Head cemented & secured firmly with a steel pin.

• Ideal for application which require non-sparking conditions. Part No. Head Size Overall Length Weight
• The flat surface brass head absorbs impact blows, reduces
WM502 2-1/2” D x 5-1/2” L 13” (330 mm) 16 oz (454 g)
rebound and helps eliminate marred work surfaces.
• Fiberglass handle with cushion grip for greater comfort & safety.

Part Number Face Dia. Overall Length Weight Garland® Mallets


HSB-1.5 1” 12” (30.5 cm) 24 oz (680 g)
Hickory Handle 11004
HSB-2.5 1-1/4” 12” (30.5 cm) 40 oz (1134 g)
HSB-4 1-5/8” 12” (30.5 cm) 64 oz (1814 g)

Rawhide Mallets
Made In The USA
Ball Pein Hammers • The best striking tool for metalwork, tool & die work.
• Prime-grade water buffalo hide head is tough & non-marring.
Hickory Handle
Part Number Face Dia. Head Length Weight
11002 1-1/2” 3” 6 oz (170 g)
11004 2” 3-1/2” 11 oz (312 g)
HBP-3-0

• Ideal for driving punches, chisels & other metalwork.


• Hammer heads are drop-forged from specially selected 15005
steel, then carefully heat treated for dependable service.
Note: Other sizes available, please inquire.

Part Number Face Dia. Overall Length Weight


HBP-3-0 7/8” 12-1/4” (31 cm) 8 oz (227 g) Plastic Mallets
HBP-2-0 7/8” 13-1/8” (33 cm) 12 oz (340 g) • Head made from ultra-high-molecular-weight plastic that is
HBP-0 1-7/8” 14-1/4” (36 cm) 16 oz (454 g) nonporous, easy to clean & non marring on most surfaces.
Part Number Face Dia. Head Length Weight
15002 1-1/2” 3-1/2” 6 oz (170 g)
Deadblow Hammers
15005 2-1/2” 4-7/8” 19 oz (539 g)

Non- Marring & Non-Sparking

70331 15009
Ergonomically Designed Handle
Bossing Mallets
• Deadblow feature minimizes hammer bounce back,
• Provides two different radii perfect for forming sheet metal.
reducing fatigue and improving productivity.
• Head made from ultra-high-molecular-weight plastic that is
• Hard urethane construction resists head cuts & damage.
nonporous, easy to clean & non marring on most surfaces.
• Hammer will not absorb liquids - made in the USA.
Part Number Face Dia. Head Length Weight
Part Number Face Dia. Overall Length Weight
15008 2” 6-1/2” 16 oz (454 g)
70330 1-9/16” 12” (30.5 cm) 16 oz (454 g)
15009 2-1/2” 6-3/4” 20 oz (567 g)
70331 1-3/4” 12-3/4” (32.4 cm) 24 oz (680 g)
15010 3” 8” 24 oz (680 g)
70332 2” 13-1/2” (34.3 cm) 32 oz (907 g)
Note: Many other sizes & styles available, please inquire.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 165
SANDERS & GRINDERS

Master Power® Random Orbital Sanders Dynabrade® Orbital Action Sanders

Low Air
Lightweight, Consumption
Low Vibration 59020

MP4403-05
• Thumb control for regulation of tool speed.
• Low profile for more sanding control and greater comfort. • High strength composite rotor with long lasting blades.
• High strength polymer material construction. • Includes premium low profile sanding pad.
• Includes 3 interchangeable grips & 3/8” premium back-up pad.
Note: Air Inlet 1/4” NPT - 3/8” min. air hose. 5/16”-24 thread. Rated @ 90 psi. Non-Vacuum 0.25hp (0.19 kW) - 12,000 RPM

Non-Vacuum 0.3 hp (0.22 kW) - 12,000 RPM 3/16” Orbit Capacity Overall Length Weight

3/16” Orbit 3/32” Orbit Cap. O.A.L. Weight 59020 5” 6-1/2” (165 mm) 1.4 lbs (0.5 kgs)

5-1/8” 1.6 lbs 59025 6” 7” (178 mm) 1.5 lbs (0.6 kgs)
MP4400-03 — 3-1/2”
(13.0 cm) (0.7 kgs)
5-1/2” 1.6 lbs
MP4400-05 MP4403-05 6”
(13.9 cm) (0.7 kgs)
5-1/2” 1.7 lbs
MP4400-06 MP4403-06 6”
(13.9 cm) (0.8 kgs)

Central Vacuum & Shroud 0.3 hp (0.22 kW) - 12,000 RPM


3/16” Orbit Capacity O.A.L. Weight
MP4400-35 5” 7” (17.9 cm) 1.7 lbs (0.8 kgs)
59024
MP4400-36 6” 7” (17.9 cm) 1.8 lbs (0.83 kgs)

Central Vacuum & Skirt 0.3 hp (0.22 kW) - 12,000 RPM


3/16” Orbit Capacity O.A.L. Weight
Central Vacuum & 1” Vacuum Port 0.25hp (0.19 kW) - 12,000 RPM
MP4400-15 5” 7-3/4” (19.7 cm) 1.7 lbs (0.8 kgs)
3/16” Orbit Capacity Overall Length Weight
Self-Generated Vacuum* 0.3 hp (0.22 kW) - 12,000 RPM 59024 5” 7-1/4” (184 mm) 1.5 lbs (0.6 kgs)
3/16” Orbit Capacity O.A.L. Weight 59029 6” 7-3/4” (197 mm) 1.5 lbs (0.6 kgs)
MP4400-25HL 5” 8-3/8” (21.2 cm) 1.7 lbs (0.8 kgs)
MP4400-26HL 6” 8-3/8” (21.2 cm) 1.8 lbs (0.83 kgs)
* Self generating vacuum models also include floor bag, hose, skirt.

70421900 70422100 59023

Replacement Interchangeable Grips


Self-Generated Vacuum* 0.24hp (0.18 kW) - 12,000 RPM
Part Number Size
3/16” Orbit Capacity Overall Length Weight
70421900 2-1/2” (64 mm)
59023 5” 8-1/2” (216 mm) 1.5 lbs (0.6 kgs)
70422000 2-3/4” (70 mm)
59028 6” 9” (229 mm) 1.5 lbs (0.6 kgs)
70422100 3” (76 mm)
* Self generating vacuum models use optional hose & floor bag, please inquire.

166 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SANDERS & GRINDERS

National Detroit® Orbital Action Sanders Dynabrade® Dynafine® Vacuum Detail Sander
Ideal For Corners
3/8” & Tight Areas
Orbit

DA-5
Variable Speed
Built-In Regulator

Shown With Tear-Drop Shape


• Unique drive geometry for aggressive interrupted contact of the Sanding Pad (included)
work surface with less heat & loading for longer abrasive life.
• Perfect for carbon fiber, fiberglass, painted aluminum etc.
• Dust extraction models will work with most cental vac or
• Accepts various pad shapes for countless applications.
portable shop vac systems.
• Efficiently diverts dust, captures debris & contaminants
• Great for sanding, shaping, forming & feather edging.
(including hexavalent chromium) for a safer workplace.
3/8” Orbit - 10,000 RPM • Includes Dynaswivel, swivel cuff for added hose flexibility
Standard Dust Extraction Pad & tear-drop shaped, vinyl face vacuum sanding pad.
Weight
Models Models Capacity
• 1-1/4” diameter vacuum port ready for connection to external
DA-5 DA-5DE 5” 4.2 lbs (1.9 kgs)
or central vacuum system (not included).
DA-6 DA-6DE 6” 4.2 lbs (1.9 kgs)
1/32” Orbit, 7° Offset - Central Vacuum 0.12 hp (0.09 kW)
Motor Muffler Models Part Number RPM O.A.L. Weight
• Extra muffling & polypropylene motor cover for quieter operation.
58017 15,000 11-3/8” (29 cm) 1.8 lbs (0.8 kgs)
• Meets all current OSHA noise level requirements.
Note: Air Inlet 1/4” NPT (use 1/4” I.D. air hose). Please inquire for specially shaped
Motor Muffler, 3/8” Orbit - 10,000 RPM tear-drop, triangle & round abrasives.
Standard Dust Extraction Pad Vacuum Sanding Pads
Weight
Models Models Capacity
Vinyl Face Hook Face Shape
DAQ-5 DAQ-5DE 5” 4.1 lbs (1.8 kgs)
58045 58048 Tear-Drop
DAQ-6 DAQ-6DE 6” 4.1 lbs (1.8 kgs)
58046 58049 Triangular
58044 58047 Round
Dynabrade® Orbital Action Sander

Dynabrade® Straight Line Sander

3/16” Built-In
Orbit Small & Water
Lightweight Spray
5/16”
System
Stroke

400

• Comfortable palm control with a 3/16” stroke that is aggressive


Heavy-Duty
enough for knock-down, but controllable enough for finish work. • Rugged all metal body with comfortable palm control.
• Great for feather edging, finish sanding, blending & blocking. • Great for wet sanding, polishing & finish blending on stainless.
3/16” Orbit - 4000 to 6000 RPM 5/16” Stroke - 3200 SPM
Part Number Pad Capacity Weight Part Number Pad Capacity Weight
400 3-3/8” x 6-3/4” 4.4 lbs (2.0 kgs) 600 3-2/3” x 9” 5.4 lbs (2.5 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 167
SANDERS & GRINDERS

Dotco® Right Angle Disc Sanders Dynabrade® Vacuum Shroud Disc Sanders
20% Higher Flexible, No-Mar
12LF200-36
Working Speed Vacuum Shroud

10LF201-36 Includes
Backing Pad
50210
33%
More • Efficient & clean material removal on non-ferrous surfaces.
• Perfect for carbon fiber, fiberglass, painted aluminum etc.
Power
Simplified Maintenance, • High quality clear urethane shroud with sanding disc viewport
No Shims Required captures debris & contaminants (incl. hexavalent chromium).
• 6° shroud angle allows ideal surface contact & debris extraction.
• 1/2” carbide burr, 1” mtd. wheel capacity (disc capacity below).
3” Diameter, Right Angle - Self-Generated Vacuum
• Collet models use 300 series collet (included with tool).
• 1” diameter vacuum port ready for connection to portable or
• Many other models available, please inquire.
external dust collection system (not included).
Composite Housing Models
Self-Generated Vacuum 0.4 hp (0.30 kW) - 15,000 RPM
• Dual-material composite w/cushioned areas for comfort & control.
Part No. Capacity Shroud* O.A.L. Weight
Note: Air Inlet 1/4” NPT. Rated @ 90 psi.
1” 9-11/16” 1.7 lbs
Composite Housing, 0.4 hp (0.30 kW) - 1/4” Collet 50210 3”
Height (24.7 cm) (0.7 kgs)
F. Exhaust R. Exhaust Cap. RPM O.A.L. Weight 1-1/2” 9-11/16” 1.7 lbs
50570 3”
6.6” 1.1 lbs Height (24.7 cm) (0.7 kgs)
12LF200-36 12LF280-36 3” 12,000
(168 mm) (0.5 kgs)
3” Diameter, Right Angle - Central Vacuum
6.6” 1.1 lbs
12LF201-36 12LF281-36 2” 20,000 • 1-1/4” diameter vacuum port ready for connection to external
(168 mm) (0.5 kgs)
or central vacuum system (not included).
Composite Housing, 0.4 hp (0.30 kW) - 1/4”-28 Int. Thread Central Vacuum 0.4 hp (0.30 kW) - 15,000 RPM
Front Exhaust Capacity RPM O.A.L. Weight Part No. Capacity Shroud* O.A.L. Weight
6.6” 1.1 lbs 1” 9-11/16” 1.7 lbs
12LF200-32 3” 12,000 50211 3”
(168 mm) (0.5 kgs) Height (24.7 cm) (0.7 kgs)
6.6” 1.1 lbs 1-1/2” 10” 1.7 lbs
12LF201-32 2” 20,000 50561 3”
(168 mm) (0.5 kgs) Height (25.4 cm) (0.7 kgs)

Aluminum Housing Models 50771


• Rugged aluminum body for maximum durability.
Note: Air Inlet 1/4” NPT. Rated @ 90 psi.

Aluminum Housing, 0.4 hp (0.30 kW) - 1/4” Collet


F. Exhaust R. Exhaust Cap. RPM O.A.L. Weight
6.6” 1.1 lbs
10LF200-36 10LF280-36 3” 12,000
(168 mm) (0.5 kgs) 50789
6.6” 1.1 lbs
10LF201-36 10LF281-36 2” 20,000 Replacement Vacuum Shrouds
(168 mm) (0.5 kgs)
• Flexible shrouds can be trimmed for custom applications.
Aluminum Housing, 0.4 hp (0.30 kW) - 1/4”-28 Int. Thread Part Number Shroud Height*
Front Exhaust Capacity RPM O.A.L. Weight 50789 1” (25.4 mm)
6.6” 1.1 lbs 50771 1-1/2” (38 mm)
10LF200-32 3” 12,000
(168 mm) (0.5 kgs)
* 1” shroud models will accommodate 3” diameter locking-type abrasive discs, 1-1/2”
6.6” 1.1 lbs
10LF201-32 2” 20,000 shroud models will accommodate 3” diameter bristle-type discs. Air Inlet 1/4” NPT (use
(168 mm) (0.5 kgs) 1/4” I.D. air hose). 1/4”-20 male spindle thread. Rated @ 90 psi.

168 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SANDERS & GRINDERS

Dynabrade® Vac. Shroud Disc Sanders (cont’d) Dynabrade® Mini-Dynafile II

• Work metal, plastic, fiberglass & composites.


51236 • Ergo handle with 7° offset design.
• Motor easily adjusts for the most comfortable throttle lever position.
2” Diameter, 7° Offset - Central Vacuum • Over 30 interchangeable contact arms available, please inquire.
• 1-1/4” diameter vacuum port ready for connection to external 0.4 hp (.30 kW) - (1/8” to 1/2”) x 12” Belt Capacity
or central vacuum system (not included). Part Number RPM Overall Length Weight
7° Offset - Central Vacuum 0.4 hp (0.30 kW) - 25,000 RPM 15003 25,000 11-3/4” (298 mm) 1.7 lbs (0.8 kgs)
Part Number Capacity O.A.L. Weight
51236 2” 10-1/4” (24.7 cm) 1.7 lbs (0.7 kgs)
Dynabrade® Versatility Kits
Part Number Description
14010
52742 Replacement Vacuum Shroud

Dynabrade® Dynafile

Quick Belt
Change Design

• Work metal, plastic, fiberglass & composites.


• Motor easily adjusts for the most comfortable throttle lever position.
• Over 30 interchangeable contact arms available, please inquire.
Dynafile Versatility Kit:
0.5 hp (.37 kW) - (1/8” to 1/2”) x 24” Belt Capacity Dynafile, Five Contact Arms, Abrasive Belt Assortment, Hard
Part Number RPM Overall Length Weight & Soft Platen Pads & Sturdy Carrying Case
14000 20,000 14-5/8” (371 mm) 3.3 lbs (1.5 kgs) Dynafile Versatility Kit
Part Number Description

Dynabrade® Dynafile II 14010 Complete 22 PC Kit

7° Offset Dynafile II Versatility Kit:


Ergo Handle Dynafile II, Three Contact Arms, Abrasive Belt Ass’t, Hard &
Soft Platen Pads, Die Grinder Collet & Sturdy Carrying Case
Dynafile II Versatility Kit

Grinding Head Part Number Description

Pivots 360° 40321 Complete 20 PC Kit

• Work metal, plastic, fiberglass & composites. Mini Dynafile II Versatility Kit:
• Motor easily adjusts for the most comfortable throttle lever position. Mini Dynafile II, Three Contact Arms, Abrasive Belt Ass’t, Hard
• Over 30 interchangeable contact arms available, please inquire. & Soft Platen Pads, Die Grinder Collet & Sturdy Carrying Case
0.5 hp (.37 kW) - (1/4” to 3/4”) x 18” Belt Capacity Mini Dynafile II Versatility Kit
Part Number RPM Overall Length Weight Part Number Description
40320 20,000 14-1/4” (362 mm) 2.8 lbs (1.3 kgs) 15006 Complete 21 PC Kit

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 169
SANDERS & GRINDERS

Dotco® Belt Sanders Dotco® Precision Pencil Grinders


12R0400-18

12L1281-36B2

1/4” carbide burr & 1/4” diamond pin capacity - HG series collet.
Note: Includes collet, wrenches, 5’ air hose (1/8” NPT) & 1’ overhose.
Many other models available, please inquire. Composite Housing, 0.1 hp (0.074 kW) - 60,000 RPM
Note: Includes 2 sanding belts (80 & 120 grit), wrenches, grease gun & gear lube.
Rear Exhaust Collet Overall Length Weight
0.3 hp (.22 kW) - 1/4” x 12” Belt Capacity
12R0400-13 3 mm 5.8” (147 mm) 0.3 lbs (0.1 kgs)
Front Exhaust Rear Exhaust RPM O.A.L. Weight
12R0400-18 1/8” 5.8” (147 mm) 0.3 lbs (0.1 kgs)
11.3” 1.4 lbs
12L1201-36B1 12L1281-36B1 20,000
(287 mm) (0.6 kgs)
11.3” 1.4 lbs
12L1200-36B1 — 12,000
(287 mm) (0.6 kgs) Dotco® Gearless Angle Head Precision Grinders
12R0380-18
0.3 hp (.22 kW) - 1/2” x 12” Belt Capacity
Front Exhaust Rear Exhaust RPM O.A.L. Weight
11.3” 1.4 lbs
12L1201-36B2 12L1281-36B2 20,000 • 1/4” carbide burr & 1/4” diamond pin cap. - HG collet.
(287 mm) (0.6 kgs)
11.3” 1.4 lbs • Gearless design reduces maintenance & downtime.
12L1200-36B2 12L1280-36B2 12,000
(287 mm) (0.6 kgs) Note: Includes collet, wrenches, 5’ air hose (1/8” NPT) & 1’ overhose.

Composite Housing, 0.1 hp (0.074 kW) - 80,000 RPM


0.3 hp (.22 kW) - 1/2” x 24” Belt Capacity
Rear Exhaust Collet Overall Length Weight
Front Exhaust Rear Exhaust RPM O.A.L. Weight
12R0380-13 3 mm 5.5” (140 mm) 0.3 lbs (0.1 kgs)
16.4” 1.6 lbs
12L1201-36B3 12L1281-36B3 20,000
(417 mm) (0.7 kgs) 12R0380-18 1/8” 5.5” (140 mm) 0.3 lbs (0.1 kgs)
16.4” 1.6 lbs
— 12L1280-36B3 12,000
(417 mm) (0.7 kgs)
Dotco® Precision Turbine Pencil Grinders
0.3 hp (.22 kW) - 1” x 12” Belt Capacity
12R9180-08
Front Exhaust Rear Exhaust RPM O.A.L. Weight
11.3” 1.7 lbs
— 12L1280-36B4 12,000
(287 mm) (0.8 kgs)

• Rear exhaust motor with only one moving part, requires no oil*.
JET® R8 Series Belt Sanders • 1/8” carbide burr & 1/8” diamond pin capacity - HG series collet.
Note: Includes collet, wrenches, collet guard & 5’ air hose (1/8” NPT).
Safety Throttle * Use only dry air @ 90 PSI max. Do not attach quick-disconnect directly to tool.
W
NE Lock Composite Housing, 0.1 hp (0.074 kW) - 65,000 RPM
Front Exhaust Collet Overall Length Weight
JAT-750
12R9180-03 3 mm 5.8” (147 mm) 0.4 lbs (0.2 kgs)
12R9180-08 1/8” 5.8” (147 mm) 0.4 lbs (0.2 kgs)
Lightweight
Aluminum Construction Models With 2’ (0.6 m) Overhose Included
• Ergonomic grip absorbs vibration and reduces hand fatigue. Composite Housing, 0.1 hp (0.074 kW) - 65,000 RPM
• 360° head rotation for use in confined spaces and difficult angles. Front Exhaust Collet Overall Length Weight
Note: 1/4” air inlet thread.
12R9180-23 3 mm 5.8” (147 mm) 0.4 lbs (0.2 kgs)
0.5 hp (.375 kW) - 3/8” x 13” Belt Capacity
12R9180-28 1/8” 5.8” (147 mm) 0.4 lbs (0.2 kgs)
Part Number RPM O.A.L. Weight
Models With 4’ (1.2 m) Overhose Included
JAT-750 20,000 13” (330 mm) 1.9 lbs (0.9 kgs)
Composite Housing, 0.1 hp (0.074 kW) - 65,000 RPM
0.6 hp (.45 kW) - 3/4” x 20-1/2” Belt Capacity Front Exhaust Collet Overall Length Weight
Part Number RPM O.A.L. Weight 12R9180-43 3 mm 5.8” (147 mm) 0.4 lbs (0.2 kgs)
JAT-751 18,000 15-3/4” (400 mm) 3.0 lbs (1.4 kgs) 12R9180-48 1/8” 5.8” (147 mm) 0.4 lbs (0.2 kgs)

170 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SANDERS & GRINDERS

Master Power® High Speed Pencil Grinder Chicago Pneumatic® Pencil Grinder Kit
Double Bearings For Durability

• Lightweight, ergonomically designed & vibration free. W


NE
• Ideal for precision deburring, blending & smoothing applications.
• Includes 5’ air hose & 1’ overhose.
Kit Includes:
• 1/4” carbide burr & 1/4” diamond pin capacity - HG series collet.
Pencil Grinder, Silencer
Note: Air Inlet 1/4” NPT - use 1/4” (6.4 mm) air hose. Rated @ 90 psi. Hose, Two Collets (1/8”
0.1 hp (0.07 kW) - 70,000 RPM - Rear Exhaust & 3 mm), Five Mounted
Part Number Collet Overall Length Weight Points, Five Carbide
MP4200 1/8” 5-3/8” (13.7 cm) 0.4 lbs (0.2 kgs) Burrs, Wrenches & Fit-
ted Plastic Case

Dotco® Precision Turbine Grinders Quiet &


10R9000-08 Lightweight

Quiet and lightweight, this easy to handle pencil grinder is ideal for
limited space applications. A versatile general maintenance kit.
• Front exhaust motor requires no oil*.
• 3/16” carbide burr & 3/16” diamond pin capacity - HG series collet. Part Number Free RPM Noise Level
Note: Includes collet, wrenches, hose filter & 7’ air hose (1/8” NPT). CP9104Q 60,000 71 dB(A)
* Use only dry air @ 90 PSI max. Do not attach quick-disconnect directly to tool.

Aluminum Housing, 0.06 hp (0.04 kW) - 100,000 RPM


Dotco® Die Grinders
Front Exhaust Collet Overall Length Weight
10R9000-03 3 mm 5.4” (137 mm) 0.5 lbs (0.2 kgs)
10R9000-08 1/8” 5.4” (137 mm) 0.5 lbs (0.2 kgs)
12L1001-36

Dotco® Precision Turbine Grinder

1/2” carbide burr & 1” mtd. wheel capacity - incl. 300 series collet.
Note: All models include collet & wrenches. 1/4” NPT (use 1/4” I.D. air hose).

Composite Housing, 0.3 hp (.22 kW) - 1/4” Collet


Front Exhaust Rear Exhaust RPM O.A.L. Weight
6” 0.8 lbs
• Front exhaust motor with built-in speed regulator requires no oil*. 12L1001-36 12L1081-36 34,000
(152 mm) (0.4 kgs)
• 1/4” carbide burr & 3/16” diamond pin capacity - HG series collet. 6” 0.8 lbs
Note: Includes collet, wrenches, hose filter, speed regulator & 8’ air hose (1/4” NPT). 12L1000-36 12L1080-36 30,000
(152 mm) (0.4 kgs)
* Use only dry air @ 90 PSI max. Do not attach quick-disconnect directly to tool.
6” 0.8 lbs
Aluminum Housing, 0.1 hp (0.07 kW) - 80,000 RPM 12L1003-36* 12L1082-36* 25,000
(152 mm) (0.4 kgs)
Front Exhaust Collet Overall Length Weight High Power Models * Oilless blades.

10L9500-36 1/8” 5.8” (147 mm) 1.9 lbs (0.9 kgs) 3/4” carbide burr & 1-1/2” mtd. wheel capacity** - incl. 200 series collet.
** 0.9 HP models (12L2500-01 & 12L2580-01) have a 1” carbide burr capacity.

Composite Housing, 0.6 hp (.45 kW) - 1/4” Collet


Front Exhaust Rear Exhaust RPM O.A.L. Weight
6.9” 1.4 lbs
12L2000-01 12L2080-01 25,000
(175 mm) (0.6 kgs)

Composite Housing, 0.9 hp (.67 kW) - 1/4” Collet


Front Exhaust Rear Exhaust RPM O.A.L. Weight
7.3” 1.8 lbs
For Eye & Face Protection See Pages 234-235 12L2500-01 12L2580-01 23,000
(185 mm) (0.8 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 171
SANDERS & GRINDERS

Dotco® Die Grinders Dotco® Extension Die Grinders


Excellent For Titanium
Blending & Buffing
12L1100-36

12LS1093-01
1/4” carbide burr & 1/2” mtd. wheel capacity* - incl. 200 series collet. 1/2” carbide burr & 1” mounted wheel capacity - 300 series collet.
Note: Includes collet & wrenches. 1/4” NPT (use 1/4” I.D. air hose). Note: Incl. collet & wrenches. 1/4” NPT (use 1/4” I.D. air hose). * Oilless blades.

0.3 hp (0.22 kW) - 1/4” Collet - Rear Exhaust Composite Housing, 0.3 hp (.22 kW) - 1/4” Collet - 3” Extension

Part Number RPM Overall Length Weight Front Exhaust RPM Overall Length Weight

12LS1093-01 5000 7-1/4” (184 mm) 1.6 lbs (0.7 kgs) 12L1100-36 28,000 8.9” (226 mm) 1.1 lbs (0.5 kgs)
12L1111-36* 25,000 8.9” (226 mm) 1.1 lbs (0.5 kgs)
0.6 hp (0.45 kW) - 1/4” Collet - Rear Exhaust
Part Number RPM Overall Length Weight Composite Housing, 0.3 hp (.22 kW) - 1/4” Collet - 5” Extension
15LS089-01 9000 9-5/8” (245 mm) 2.15 lbs (0.98 kgs) Front Exhaust RPM Overall Length Weight
* For 12LS1093-01 use only buffing wheels. 12L1101-36 28,000 10.9” (277 mm) 1.3 lbs (0.6 kgs)

Chicago Pneumatic® Die Grinder 12L1112-36* 25,000 10.9” (277 mm) 1.3 lbs (0.6 kgs)

Streamlined Lightweight & Dotco® Right Angle Die Grinders


Safety Lever CP3019-20 Ergonomic
12LF200-36 20% Higher
W Working
NE Speed
• Industrial duty for long use and demanding applications.
• Compact body with comfortable, insulating composite cover.
Note: Use 3/8” (9.5 mm) I.D. air hose. Rated @ 90 psi.

0.5 hp (0.37 kW) - 1/4” Collet - Rear Exhaust 10LF201-36

Part Number RPM Overall Length Weight


CP3019-40 40,000 6-5/8” (169 mm) 0.8 lbs (0.4 kgs)
CP3019-31 31,000 6-5/8” (169 mm) 0.8 lbs (0.4 kgs) 33%
CP3019-25 25,000 6-5/8” (169 mm) 0.8 lbs (0.4 kgs) More
Power Simplified Maintenance,
CP3019-20 20,000 6-5/8” (169 mm) 0.8 lbs (0.4 kgs)
No Shims Required
CP3019-18 18,000 6-5/8” (169 mm) 0.8 lbs (0.4 kgs)
1/2” burr & 1” mtd. wheel capacity - incl. 300 series collet.
Chicago Pneumatic® Extension Die Grinder Composite Housing Models
• Dual-material composite w/cushioned areas for comfort & control.
Streamlined
NE
W Lightweight & Composite Housing, 0.4 hp (0.30 kW) - 1/4” Collet
Safety Lever
Ergonomic Front Exhaust Rear Exhaust RPM O.A.L. Weight
6.6” 1.1 lbs
12LF201-36 12LF281-36 20,000
(168 mm) (0.5 kgs)
CP3019-40ES 6.6” 1.1 lbs
12LF200-36 12LF280-36 12,000
• Industrial duty for long use and demanding applications. (168 mm) (0.5 kgs)
• Compact body with comfortable, insulating composite cover. Aluminum Housing Models
Note: Use 3/8” (9.5 mm) I.D. air hose. Rated @ 90 psi. • Rugged aluminum body for maximum durability.
0.5 hp (0.37 kW) - 1/4” Collet - Rear Exhaust
Aluminum Housing, 0.4 hp (0.30 kW) - 1/4” Collet
Part Number RPM Overall Length Weight
Front Exhaust Rear Exhaust RPM O.A.L. Weight
CP3019-40ES 40,000 9-7/8” (249 mm) 1.2 lbs (0.6 kgs)
6.6” 1.1 lbs
10LF201-36 10LF281-36 20,000
CP3019-31ES 31,000 9-7/8” (249 mm) 1.2 lbs (0.6 kgs) (168 mm) (0.5 kgs)

CP3019-25ES 25,000 9-7/8” (249 mm) 1.2 lbs (0.6 kgs) 6.6” 1.1 lbs
10LF200-36 10LF280-36 12,000
(168 mm) (0.5 kgs)
CP3019-20ES 20,000 9-7/8” (249 mm) 1.2 lbs (0.6 kgs)
Note: All tools: air inlet 1/4” NPT. Rated @ 90 psi.

172 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SANDERS & GRINDERS

Chicago Pneumatic® Right Angle Die Grinders JET® R12 Series Die Grinders

W
Variable-Speed Throttle
NE CP3019-12AC With Safety Lock

JAT-404

Streamlined • Ergonomic grip absorbs vibration and reduces hand fatigue.


Safety Lever
Lightweight & • Superior strength & durability across a wide range of applications.
Ergonomic All Tools: 1/4” air inlet thread (3/8” air hose recommended). Average Air
Consumption: JAT-404 & JAT-407 = 3.5 CFM, JAT-405 & JAT 406 = 2.5 CFM.

• Industrial duty for long use and demanding applications. Grinder 0.5 hp (0.37 kW) - 1/4” Collet - Rear Exhaust
• Compact body with comfortable, insulating composite cover. Part Number RPM Overall Length Weight
Note: Use 3/8” (9.5 mm) I.D. air hose. Rated @ 90 psi.
JAT-404 20,000 7-3/8” (187 mm) 1.9 lbs (0.85 kgs)
0.5 hp (0.37 kW) - 1/4” Collet - Rear Exhaust
Part Number RPM Overall Length Weight
JAT-405
CP3019-20AC 20,000 8-1/2” (216 mm) 1.1 lbs (0.5 kgs)
CP3019-12AC 12,000 8-1/2” (216 mm) 1.1 lbs (0.5 kgs)

Dotco® Precision Collets


Rugged & Durable
Ball Bearing Design
W
NE
200 Series 300 Series

200 & 300 Series


200 Series 300 Series Size Capacity JAT-406
— 301 3/64” 1/64” to 3/64”
— 302 5/64” 3/64” to 5/64”
— 303 3/32” 1/16” to 3/32”
204 304 1/8” 3/32” to 1/8”
205 305 5/32” 1/8” to 5/32” 90° Angle Grinder, 0.3 hp (0.22 kW) - 1/4” Collet - Rear Ex.
206 306 3/16” 5/32” to 3/16”
Part Number RPM Overall Length Weight
207 307 7/32” 3/16” to 7/32”
JAT-405 20,000 6-1/2” (165 mm) 1.4 lbs (0.64 kgs)
208 308 1/4” 7/32” to 1/4”
209 — 9/32” 1/4” to 9/32”
210 — 5/16” 9/32” to 5/16” 115° Angle Grinder, 0.3 hp (0.22 kW) - 1/4” Collet - Rear Ex.
211 — 11/32” 5/16” to 11/32” Part Number RPM Overall Length Weight
212 — 3/8” 11/32” to 3/8”
JAT-406 20,000 7-15/16” (202 mm) 1.5 lbs (0.66 kgs)
— 309 3 mm 2.2 to 3 mm
213 310 6 mm 5.2 to 6 mm
216 — 8 mm 5.2 to 8 mm Full Size Yet Lightweight
Aluminum Construction
HG Series

HG Series JAT-407
Part Number Size Capacity
103 1/16” 1/16”
102 3/32” 3/32”
100 1/8” 1/8”
Extension Grinder, 0.5 hp (0.37 kW) - 1/4” Collet - Rear Ex.
146 1 mm 1 mm
Part Number RPM Overall Length Weight
131 2.35 mm 2.35 mm
148 3 mm 3 mm JAT-407 20,000 13-11/16” (297 mm) 3.34 lbs (1.51 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 173
FILES & ABRASIVES

Rotary File Sets H.S.S. & Carbide Rotary Files (cont’d)

• Ground from the solid in


various styles & diameters.
Cylindrical Round End Ball Shape
• All files are double cut.
Part No. Dia. Cut Length Part No. Dia. Cut Length
102HSS 1/8” 1/2” 0510HSS 1/8” 1/8”
152C 3/16” 5/8” 0510C 1/8” 1/8”
252C 1/4” 5/8” 1010HSS 3/16” 3/16”

All Sets 912-8PC 302HSS 1/4” 1” 1010C 3/16” 1/4”

Include Case 352C 3/8” 3/4” 1510HSS 1/4” 1/4”


402HSS 3/8” 1” 1510C 1/4” 1/4”
452HSS 1/2” 1” 2010HSS 5/16” 5/16”
Part No. Type Shank Sizes Included
452C 1/2” 1” 2010C 5/16” 5/16”
912-8PC 8 PC H.S.S. 1/4” 5/16”, 3/8”, 5/8” & 3/4”
502HSS 5/8” 1” 2510HSS 3/8” 3/8”
913 14 PC H.S.S. 1/8” 1/8”, 1/4”, 3/8” & 5/8”
502C 5/8” 1” 2510C 3/8” 3/8”
914 9 PC Carbide 1/4” 1/4”, 3/8” & 1/2”
552C 3/4” 1” 3010C 7/16” 3/8”
915 12 PC Carbide 1/8” 3/32”, 1/8” & 1/4”
602HSS 3/4” 1-1/4” 3510HSS 1/2” 7/16”
916-8PC 8 PC Carbide 3/16” 2” O.A.L. Assortment
3510C 1/2” 1/2”
918 9 PC Carbide 3/32” 1-1/4” O.A.L. Assortment
4010HSS 5/8” 9/16”
4010C 5/8” 9/16”
H.S.S. & Carbide Rotary Files
Tapered Shape 4510HSS 3/4” 11/16”
Double Cut, 1/4” Shank Part No. Dia. Cut Length 4510C 3/4” 11/16”
1012HSS 1/4” 1-1/4” 5010HSS 1” 1”
1512HSS 3/8” 1-3/4” 5010C 1” 15/16”
Tree Pointed Tree Radius
Part No. Dia. Cut Length Part No. Dia. Cut Length
104C 1/4” 5/8” 105C 1/4” 5/8”
106C 3/8” 3/4” 155HSS 3/8” 3/4” 60° Deburring 90° Deburring

204C 1/2” 3/4” 155C 3/8” 3/4” Part No. Dia. Cut Length Part No. Dia. Cut Length

254C 1/2” 1” 205C 1/2” 1” 056C 1/4” 3/16” 058C 1/4” 1/8”

304HSS 1/2” 1-1/8” 255HSS 1/2” 1-1/8” 156C 3/8” 5/16” 158C 3/8” 3/16”

354C 5/8” 1” 355C 5/8” 1” 206C 1/2” 7/16” 208C 1/2” 1/4”

404C 3/4” 1-1/2” 405C 3/4” 1-1/2” 256C 5/8” 9/16” 258C 5/8” 5/16”
306C 3/4” 11/16” 308C 3/4” 3/8”
406C 1” 15/16” 408C 1” 1/2”

Inverted Cone Cylindrical Flat End


Part No. Dia. Cut Length Part No. Dia. Cut Length
107C 1/4” 5/16” 101C 3/16” 5/8” Flame Concave Radius

157HSS 1/2” 1/2” 151C 1/4” 5/8” Part No. Dia. Cut Length Part No. Dia. Cut Length

157C 1/2” 1/2” 201C 3/8” 3/4” 103C 5/16” 3/4” 059C 1/4” 3/16”

307HSS 3/4” 5/8” 251C 1/2” 1” 153C 1/2” 1-1/4” 159C 1/2” 3/8”

307C 3/4” 5/8” 301C 5/8” 1” 203C 5/8” 1-7/16”

351C 3/4” 3/4”


401C 3/4” 1”
Note: Part numbers ending with ‘HSS’ are
high speed steel construction, part num-
Other Styles Available, Please Inquire
451C 1” 1”
bers ending with ‘C’ are solid carbide.

174 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
FILES & ABRASIVES

Carbide Miniature Burrs Aluminum ‘Star Cut’ Carbide Rotary Files


Double Cut, 1/8” Shank, 1-1/2” Overall Length • Designed for aluminum & non-ferrous material, 1/4” shank.
• Also great for heavy & medium stock removal of soft, sticky material.

Part No. Size Part No. Size


SA-43 1/8” x 9/16” SG-41 1/8” x 1/4”
Cylindrical Flat End Ball Shape
Part No. Dia. Cut Length Part No. Dia. Cut Length
Part No. Size Part No. Size 201CFMC 3/8” 3/4” 2510CFMC 3/8” 3/4”
SA-42 3/32” x 7/16” SF-42 1/8” x 1/2” 251CFMC 1/2” 1” 3510CFMC 1/2” 1”
301CFMC 5/8” 1” 4010CFMC 5/8” 1”
401CFMC 3/4” 1” 4510CFMC 3/4” 1”
Part No. Size Part No. Size
SA-41 1/16” x 1/4” SF-41 1/8” x 1/4”

Cylindrical Round End Tree Radius


Part No. Size Part No. Size
Part No. Dia. Cut Length Part No. Dia. Cut Length
SB-41 1/8” SM-43 1/8” x 5/8” (7° taper)
352CFMC 3/8” 3/4” 155CFMC 3/8” 3/4”
452CFMC 1/2” 1” 205CFMC 1/2” 1”

Part No. Size Part No. Size 502CFMC 5/8” 1” 355CFMC 5/8” 1”

SC-42 1/8” x 9/16” SM-42 1/8” x 7/16” (14° taper) 552CFMC 3/4” 1” 405CFMC 3/4” 1”

Nib Files
Part No. Size Part No. Size
SC-41 3/32” x 7/16” SM-41 1/8” x 11/32” (12° taper) Easy To Use, No Gouging

70308
Part No. Size Part No. Size
SD-42 1/8” SL-42 1/8” x 1/2” (8° taper)
70307

Part No. Size Part No. Size Perfect For Dirt & Runs
SD-41 3/32” SL-41 1/8” x 3/8” (8° taper)
• Remove imperfections on paint jobs without respraying.
• Works on both primer & top coats (dry paint surface only).
• High-quality, precision ground assures uniform results.
Part No. Size Part No. Size
Part Number Style
SE-41 1/8” x 1/4” SJ-42 1/8” (60° taper)
70307 Coarse
70308 Fine
Part No. Size Part No. Size
SH-41 1/8” x 1/4” SK-42 1/8” (90° taper)

Part No. Size Part No. Size


SG-44 1/8” x 1/2” SN-42 1/8” x 3/16” (10° taper)

Part No. Size Part No. Size


SG-43 1/8” x 3/32” SN-41 3/32” x 1/8” (10° taper) For Shop Vacuums & Accessories See Pages 230-231

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 175
FILES & ABRASIVES

Hand Files Aluminum Hand Files

Flat Files Type ‘A’ Double Cut Aluminum Flat Files


Bastard Second Smooth Size Overall Length Bastard Size Overall Length
32-289 32-296 32-303 5/8” x 5/32” 6” (152 mm) 32-260 5/8” x 5/32” 6” (152 mm)
32-290 32-297 32-304 25/32” x 7/32” 8” (203 mm) 32-261 25/32” x 7/32” 8” (203 mm)
32-291 32-298 32-305 31/32” x 1/4” 10” (254 mm) 32-262 31/32” x 1/4” 10” (254 mm)
32-292 32-299 32-306 1-5/32” x 9/32” 12” (305 mm) 32-263 1-5/32” x 9/32” 12” (305 mm)

Round Files Type ‘A’ Double Cut Aluminum Half Round Files
Bastard Second Smooth Size Overall Length Bastard Size Overall Length
32-396 32-403 32-409 7/32” 6” (152 mm) 32-265 19/32” x 5/32” 6” (152 mm)
32-397 32-404 32-410 5/16” 8” (203 mm) 32-266 3/4” x 7/32” 8” (203 mm)
32-398 32-405 32-411 3/8” 10” (254 mm) 32-267 15/16” x 9/32” 10” (254 mm)
32-399 32-406 32-412 1/2” 12” (305 mm) 32-268 1-1/8” x 11/32” 12” (305 mm)

Plastic File Handles


Half Round Files
Bastard Second Smooth Size Overall Length
32-310 32-318 32-325 19/32” x 5/32” 6” (152 mm)
32-311 32-319 32-326 3/4” x 7/32” 8” (203 mm)
• Comfortable shape with textured surface for non-slip grip.
32-312 32-320 32-327 15/16” x 9/32” 10” (254 mm)
• Metal threaded tang insert for a positive, properly aligned grip.
32-313 32-321 32-328 1-1/8” x 11/32” 12” (305 mm)
Part No. Handle No. Recommended File Size
37-782 2 4” Round
37-783 3 6” Round; 4” Flat, Half Round & Mill
Mill Files 37-784 4 8” Round; 6” Flat, Half Round & Mill
Bastard Second Smooth Size Overall Length 37-785 5 10” Round; 8” Flat, Half Round & Mill
32-369 32-379 32-385 7/32” 6” (152 mm) 37-786 6 12” (all types); 10” Flat, Half Round & Mill
32-370 32-380 32-386 5/16” 8” (203 mm)
32-371 32-381 32-387 3/8” 10” (254 mm) 4 Piece File Handle Set

32-372 32-382 32-388 1/2” 12” (305 mm) Part Number Set Includes
53-FHPS 37-782, 32-783, 32-784 & 32-785 (see above)

Milled Curved Tooth Hand Files


File Brush

• Designed for smooth, fast work on annealed steels & hard plastics.
• Shear non-ferrous metal such as aluminum & copper with ease.

Mill Curved Tooth Files


Bastard Size Overall Length • Waxed hardwood block & handgrip with slot for included scorer.
32-481 13/16” x 13/64” 8” (203 mm) • Polypropylene bristle brush & card wire brushing surface.
32-482 1” x 7/32” 10” (254 mm) Part Number Overall Length
32-483 1-5/32” x 17/64” 12” (305 mm) 44-01 9” (230 mm)

176 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
FILES & ABRASIVES

Swiss Pattern Needle File Set 6” x 9” Hand Pads


10473

10475

• For cleanup, light deburring, blending & satin finishing on all metals.
• Open structure prevents loading & can be used wet or dry.
Part Number Type Color
• Precision files of the finest tool steel. 10473 General Purpose A/O Maroon
• Meets exacting tool maker requirements. 10474 Heavy-Duty A/O Tan
• Includes snap button plastic case (not shown). 10475 Ultra-Fine S/C Grey
• Set of 12 files with various profiles.

Part Number Overall Length Part Number Description

S475 5-1/2” (140 mm) 43934 Hand Pad Holder

Diamond Needle File Sets Merit® Shur-Stik Disc Holders


• Flex tested neoprene rubber pad.
Comfortable Plastic Grips • Hardened steel mandrel. 1/4”
Part No. Diameter Max. RPM
Shank
74098 1” 15,000
74100 2” 12,000
74101 3” 10,000
74102 4” 6,000

Merit® Shur-Stik Discs


• Pressure sensitive adhesive backing
• Set of 6 files with various profiles. • Includes plastic case.
for uses up to 15,000 RPM.
Part No. Grit Shank Dia. Overall Length • Protective liner speeds disc changing.
607F Fine (600 Grit) 0.118” 5-1/2” (140 mm) • Excellent heat resistant properties.
607C Coarse (200 Grit) 0.118” 5-1/2” (140 mm)
Note: All diameters sold in packs of 100.

ALO Resin Bond Discs


Grit 1” 2” 3” 4”
24 72143 71158 71173 71188
36 71129 71159 71174 71189
40 71130 71160 71175 71190
50 71131 71161 71176 71191
60 71132 71162 71177 71192
80 71133 71163 71178 71193
100 71134 71164 71179 71194

For Flexible Diamond Sanding Pads See Page 91 120 71135 71165 71180 71195

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 177
FILES & ABRASIVES

Merit® PowerLock Discs


• The most aggressive quick-change sanding discs available in the industry.
• Laminated construction is tough and durable - virtually eliminates the
snagging and shredding that can occur with pressure-sensitive discs.
• Offered in a choice of three safe, easy to use fasteners:

Note: Powerlock
holders shown on
Type I: Snap-On Type II: Roll-On Type III: Turn-On next page.
(equivalent to Norton (equivalent to Std. Abrasives (equivalent to 3M Roloc
TP fastener) Soc-Att® or Norton TS fastener) or Norton TR fastener)

ALO Resin Bond PowerLock Cloth Discs ALO Plus PowerLock Cloth Discs
These aluminum oxide discs are best used for general purpose deburring and blending Featuring a grinding aid, these run cooler
on ferrous and nonferrous metals where greater edge durability is required. and more efficiently for grinding exotic alloys.
ALO Resin Bond Discs ALO Resin Bond Discs ALO Plus Discs
Dia. Grit Type I Type II Type III Dia. Grit Type I Type II Type III Dia. Grit Type I Type II Type III
24 61001 65100 64312 24 61041 65145 64912 36 64345 67462 64467
36 61002 65101 64319 36 61042 65146 64913 3/4” 40 64346 67463 64468
40 61003 65102 64321 40 61043 65147 66353 50 64347 67464 64469
100
50 61004 65103 64322 50 61044 65148 64914 per 60 64349 67465 64470
3/4” 60 61005 65104 64813 2” 60 61045 65149 61155 box 80 64350 67466 64471
80 61006 65105 64323 80 61046 65150 64941 120 64361 67468 64473
100 100
per 100 61007 65106 64814 per 100 61047 65151 64917 36 64363 67477 64475
box 120 61008 65107 64324 box 120 61048 65152 61169 1” 40 64364 67478 64476
150 61009 65108 64815 150 61049 65153 64786 50 64365 67479 64477
100
180 61010 65109 64325 180 61050 65154 64916 per 60 64366 67480 64478
240 61011 65111 64326 240 61051 65156 64919 box 80 64368 67481 64479
320 61012 65113 64327 320 61052 65158 66875 120 64370 67483 64481
24 61014 65115 64328 24 61055 65160 61214 36 64392 66881 64483
36 61015 65116 66031 36 61056 65161 64938 1-1/2” 40 64393 66882 64484
40 61016 65117 61251 40 61057 65162 64939 50 64394 66883 64485
100
50 61017 65118 64924 50 61058 65163 64940 per 60 64395 66884 64486
1” 60 61018 65119 61105 3” 60 61059 65164 66183 box 80 64396 66885 64487
80 61019 65120 66185 80 61060 65165 66191 120 64398 66887 64489
100 50
per 100 61020 65121 61364 per 100 61061 65166 66189 36 64400 66896 64491
box 120 61021 65122 61106 box 120 61062 65167 66184 2” 40 64401 66897 64492
150 61022 65123 64330 150 61063 65168 64340 50 64402 66898 64493
100
180 61023 65124 66252 180 61064 65169 66187 per 60 64403 66899 64494
240 61025 65126 66874 240 61065 65171 66225 box 80 64404 66900 64495
320 61026 65128 64097 320 61066 65173 63205 120 64428 66902 64496
24 61027 65130 64969 36 61070 65176 66265 36 64430 66911 64498
36 61028 65131 64048 40 61071 65177 64860 3” 40 64431 66912 64499
40 61029 65132 64804 4” 50 61072 65178 64788 50 64432 66913 64500
50
50 61030 65133 64092 60 61073 65179 64601 per 60 64433 66914 64501
50
1-1/2” 60 61031 65134 64902 80 61074 65180 66472 box 80 64434 66915 64502
per
80 61032 65135 61400 box 100 61075 65181 64342 120 64436 66917 64509
100
per 100 61033 65136 61288 120 61076 65182 66473 36 64459 63959 64511
box 120 61034 65137 64905 180 61078 65184 64843 4” 40 64460 63960 64525
150 61035 65138 64810 50 64461 63961 64526
50
180 61036 65139 66251 per 60 64462 63962 64527
240 61037 65141 61602 PowerLock Discs In Other Styles & box 80 64463 63963 64536
320 61038 65143 64331 Grits Also Available, Please Inquire 120 64465 63965 64542

178 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
FILES & ABRASIVES

Merit® PowerLock Disc Holders Merit® PowerLock Surface Preparation Discs


• Use hard pads for flat work
& more aggressive removal.
• Use softer pads for contour
1/4”
work, feathering & edging,
Shank
corners & fillets.
PowerLock Type I:
Snap-on/snap-off fastener equivalent
to Norton TP fastener. • Thick abrasive grain bonded to a reinforced non-woven nylon pad.
PowerLock Type II:
Roll-on/roll-off fastener equivalent to Std. Abrasives Soc-Att® or Norton TS fastener. • More rigid & aggressive than buffing pads.
PowerLock Type III:
• Great for removing heavy rust & blending machine marks & flaws.
Turn-on/turn-off fastener equivalent to 3M Roloc or Norton TR fastener.
Note: Other sizes & styles available, please inquire.
Dia. Max. RPM Style Type I Type II Type III
Dia. Grit Type I Type II Type III
3/4” 40,000 Medium 64001 64206 64038
V-Fine 66336 66409 66367
1” 40,000 Medium 64002 64651 64037 1-1/2”
100 per Medium 66335 66408 66380
1-1/2” 30,000 Medium 64003 64146 61174
box
Coarse 66334 66407 66366
1-1/2” 30,000 Hard 63996 64662 64640
V-Fine 66273 66317 66318
2” 30,000 Soft 63949 61625 64641 2”
50 per Medium 66272 66288 66290
2” 30,000 Medium 64004 64198 64922
box
Coarse 66271 66287 66289
2” 30,000 Hard 63997 64624 64643
V-Fine 66277 66321 66323
3” 20,000 Soft 63948 64626 64644 3”
25 per Medium 66276 66320 66291
3” 20,000 Medium 64005 64113 64949
box
Coarse 66275 66319 66322
3” 20,000 Hard 63998 61626 64036
V-Fine 66300 66390 66329
4” 15,000 Medium 64006 64135 64655 4”
25 per Medium 66299 66389 66328
box
Coarse 66298 66388 66327
Merit® PowerLock Buffing Discs

Merit® PowerLock FlexEdge Discs


• Manufactured with a flexible
aluminum oxide abrasive cloth.
• Outer 3/8” is more flexible than
the rest of the disc.
• Great for softer metals & contour
• Non-woven nylon fiber impregnated with abrasive.
grinding of structural pieces.
• Produces a uniform finish at higher buffing speeds without fly-offs.
• Order discs one size larger than the PowerLock holder you use.
Dia. Grit Type I Type II Type III
Dia. Grit Type I Type II Dia.* Grit Type I Type II
V-Fine 66333 66406 66417
50 64309 63706 50 64333 63721
1-1/2” Fine 66332 66393 66369
100 per 1” 60 64296 60394 2” 60 64334 60403
box Medium 66292 66392 66368
80 61194 60395 80 64335 60404
Coarse 66294 66391 61647 100 100
per 100 64215 60396 per 100 64336 66959
V-Fine 66282 66405 66305
box 120 64216 60397 box 120 64337 67363
2” Fine 66281 66396 66304
50 per 180 — — 180 64339 60405
box Medium 66280 66395 66303
50 64375 63713 50 64352 63728
Coarse 61627 66394 61649
1-1/2” 60 64315 67333 3” 60 64353 60406
V-Fine 66286 66403 66310
80 64316 60399 80 64354 61282
3” Fine 66285 66399 66309 100 50
25 per per 100 64317 63714 per 100 64355 66974
box Medium 66284 66398 66308
box 120 64318 60401 box 120 64356 63729
Coarse 66293 66397 61651
180 64320 60402 180 64358 60407
V-Fine 66297 66404 66316
* For 3” discs use the special PowerLock holders shown below (max. 30,000 RPM).
4” Fine 66296 66402 66315
25 per
Medium 66295 66401 66314 Type I Type II Description
box
Coarse 61652 66400 61654 63995 68539 2” Cam Lock Holder (required for 3” discs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 179
FILES & ABRASIVES

Shur-Kut® Quick Change Disc Kits Shur-Brite® Surface Conditioning Stars

• Die cut from reinforced surface conditioning material.


Includes: • Great for cleaning & polishing the I.D. of tubing & recessed areas.
Twenty Shur-Kut® Quick Change Discs (five each: 36, 60, 80 • Will quickly provide a smooth finish on steel, aluminum or plastic.
& 120 grit) & 1/4” Shank Medium Density Holder Grade 1-1/2” 2” 3”
Part Number Diameter Very Fine 28834 28837 28840
01-74100 2” Medium 28833 28836 28839
01-74101 3” Coarse 28832 28835 28838

Shur-Kut® Cartridge Roll Assortment Kit Shur-Brite® Mounted Duplex Wheels

• Interleaf design cushions abrasive flaps for extra smooth operation.


• For polishing, deburring & removal of pits, burrs & scratches.
Grit 3” x 1” x 1/4” 3” x 2” x 1/4”
Includes: 80 10467 10470
Assortment of Straight & Tapered Rolls (1” & 1-1/2” long, resin 120 10468 10471
bond) in 80 & 120 Grit & Two 1/4” Shank Mandrels
180 10469 10472
Part Number Diameter
28802 1/4” to 1/2”
Heavy-Duty Flex Hones

Shur-Brite® Surface Conditioning Disc Kits

• A resilient, flexible honing tool with a soft cutting action.


• Independently suspended abrasive points are self-centering.
• Tool will self-compensate for wear & self align to the bore.
• Extremely efficient for providing crosshatch oil retention grooves.

Part Number Diameter For Bore Sizes Overall Length


70594 3-3/4” 3-1/2” to 3-3/4” 13-1/2” (343 mm)

Includes: 70595 4” 3-3/4” to 4” 13-1/2” (343 mm)


Fifteen Shur-Kut® Surface conditioning Discs (five each: very 70596 4-1/4” 4” to 4-1/4” 13-1/2” (343 mm)
fine, medium & coarse) & 1/4” Shank Medium Density Holder 70597 4-1/2” 4-1/4” to 4-1/2” 13-1/2” (343 mm)
Part Number Diameter 70598 5” 4-1/2” to 5” 17-1/2” (445 mm)
34311 2” 70599 5-1/2” 5” to 5-1/2” 17-1/2” (445 mm)
34312 3” 70600 6” 5-1/2” to 6” 17-1/2” (445 mm)

180 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
FILES & ABRASIVES

Merit® Blaze High Performance Abrasives Merit® Micro Mini Flap Wheels
Next-Generation 1/8”
Ceramic Grain Shank

• Fast & light deburring of internal work spaces as small as 1”.


• Many other sizes & styles available, please inquire.
Note: All diameters sold in packs of 10.

Dia. x Width 80 Grit 120 Grit 180 Grit 240 Grit 320 Grit
3/8” x 3/8” 37471 37472 37473 37474 37475
5/8” x 5/8” 37481 37482 37483 37484 37485
• 50% to 300% longer life than any product currently available.
• Improved grain retention & resin bond system. 5/8” x 3/4” 37541 37542 37543 37544 37545
• X-weight cotton backing & advanced grinding aid. 3/4” x 3/16” 37551 37552 37553 37554 37555
• Cuts cooler and lasts longer on stainless steel, cobalt,
3/4” x 3/8” 37561 37562 37563 37564 37565
inconel, titanium & other hard-to-grind materials.
3/4” x 1/2” 37571 37572 37573 37574 37575
Note: All Blaze abrasives sold in boxes of 100.
Cartridge Rolls, 1-1/2” Overall Length 3/4” x 5/8” 37581 37582 37583 37584 37585

Grit 1/4” Dia. 3/8” Dia. 1/2” Dia. 3/4” x 3/4” 37591 37592 37593 37594 37595
60 94384 94392 94393 1-3/16” x 1/8” 37491 37492 37493 37494 37495
80 94394 94395 94396 1-3/16” x 3/16” 37501 37502 37503 37504 37505
120 94397 94398 94399
1-3/16” x 3/8” 37511 37512 37513 37514 37515
Mandrel 81209 81209 81208

Full Taper Spiral Rolls, 1-1/2” Overall Length Merit® Abrasive Test Kits
Grit 3/8” Diameter 1/2” Diameter
• Determine what abrasives are best suited to your application needs.
60 94481 94484
• Versatile & economical - selection continues on next page.
80 94490 94492
120 94491 94495
Mandrel 81209 81208

8-Ply Cross Pads, 8-32 Quick Change Eyelet


Grit 1-1/2” Sq. x 1/2” 2” Sq. x 3/4” 3” Sq. x 1”
60 94496 94502 94504
80 94508 94513 94549
120 94511 94516 94551
Mandrel 83163 21680 21680

Square Pads, 1/4”-20 Quick Change Eyelet


Grit 2” Sq. x 1/2” 3” Sq. x 1/4” 3” Sq. x 1/2”
60 94520 94531 94528
80 94522 94555 94557
120 94554 94556 94558
Mandrel 21680 21680 21680

Overlap Slotted Discs, 8-32 Quick Change Eyelet


‘D’ Power Lock Disc Test Kit:
Grit 1-1/2” Dia. 2” Dia. 3” Dia.
150 Power Lock Discs (1” to 3” dia. in assorted grits - includes
60 01-95051 95054 95057
zirconia alumina & flex edge discs) & 3 Power Lock I Holders
80 95368 95055 95058
120 95367 95056 95059 Part Number Description

Mandrel 83163 21680 21680 65001 D Power Lock Disc Test Kit

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 181
FILES & ABRASIVES

Merit® Abrasive Test Kits (cont’d) Merit® Blaze High Performance Abrasive Test Kit

Next-
Generation
Ceramic
Grain

‘BP’ Bore Polisher Test Kit:


Ten Bore Polishers & Two Mini Grind-O-Flex Wheels (assorted
sizes & grits) mounted on 1/4” Mandrels • Handy kit includes mandrels and a variety of new Blaze
Part Number Description cartridge rolls & spiral rolls in popular sizes & grits.
54181 BP Bore Polisher Test Kit
• 50% to 300% longer life than any product currently available.
• Cuts cooler and lasts longer on stainless steel, cobalt, inconel,
titanium & other hard-to-grind materials.
Part Number Description
66726 Blaze Abrasive Test Kit

‘MMC’ Micro-Mini Test Kit:


Rubberized Abrasive Kits
Five Micro-Mini Grind-O-Flex Wheels (3/8” to 1-3/16” dia.)
mounted on 1/8” Hardened Steel Shanks Perfect For Light Deburring,
Part Number Description
Smoothing, Cleaning & Polishing
• Unique cushioned action cuts smoothly & softly without
31493 MMC Micro-Mini Test Kit
gouging or digging into the work surface and resists clogging.
• Ideal for metallic & non-metallic surfaces that must be
worked without loss of dimensional tolerances or control.
• Abrasives can be shaped with conventional wheel dressers
and will not harden or soften during use or in storage.
• Selection continues on next page.

‘CMM’ Mandrel-Mounted Mini Grind-O-Flex Test Kit:


Ten Mini Grind-O-Flex Wheels (1” to 3” dia. in various grits)
mounted on 1/4” Mandrels
Part Number Description
38004 CMM Mini Grind-O-Flex Test Kit

88-174-8

Tool Room Assortment:


‘CQ’ Mini Grind-O-Flex Test Kit: 100 Cylinder Points, 100 Bullet Points, 200 Tapered Wheels,
Ten Mini Grind-O-Flex Wheels (1” to 3” diameter, 1/4”-20 300 Straight Wheels (all in various grits), 48 Point Mandrels,
thread) & 1/4” Quick Change Adapter 48 Wheel Mandrels & Carrying Case
Part Number Description Part Number Description
38001 CQ Mini Grind-O-Flex Test Kit 88-174-8 Complete 797 PC Kit

182 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
FILES & ABRASIVES

Rubberized Abrasive Kits (cont’d) Rubberized Abrasive Kits (cont’d)

88-170-6 88-164-9
Polishing Kit: Small Wheel Kit:
16 Cylinder Points, 32 Bullet Points, 16 Tapered Points (all in 112 Straight Wheels, 8 Straight Points (all in various grits), 7
various grits), 4 Point Mandrels & Carrying Case Wheel Mandrels & Carrying Case
Part Number Description Part Number Description
88-170-6 Complete 69 PC Kit 88-164-9 Complete 128 PC Kit

88-162-3
Point Kit A:
88-172-2
45 Bullet Points (various grits), 4 Point Mandrels & Carrying Case
Cone Kit:
Part Number Description
8 Tapered Cones, 4 Cylinder Cones, 4 Pointed Cones, 2 Bullet
Cones (all in various grits), 2 Cone Mandrels & Carrying Case 88-162-3 Complete 50 PC Kit

Part Number Description Point Kit B:


88-172-2 Complete 21 PC Kit 100 Bullet Points (various grits), 2 Point Mandrels & Carrying Case
Part Number Description
88-186-2 Complete 103 PC Kit

88-180-5
88-182-1

Finishing Kit A: 88-160-7

4 Round Pencils, 4 Rectangular Sticks, 4 Tapered Cones, 4 Utility Kit:


Cylinder Cones, 4 Straight Wheels (all in various grits), 1 Cone 16 Cylinder Points, 24 Bullet Points, 8 Tapered Wheels, 24
Mandrel, 1 Wheel Mandrel & Carrying Case Straight Wheels, 8 Straight Points (all in various grits), 4 Wheel
Part Number Description Mandrels & Carrying Case

88-180-5 Complete 23 PC Kit Part Number Description


88-160-7 Complete 85 PC Kit
Finishing Kit B:
12 Bullet Points, 12 Tapered Wheels, 36 Straight Wheels (all Hand Finishing Kit:
in various grits), 1 Point Mandrel, 3 Wheel Mandrels & 8 Round Pencils, 4 Rectangular Sticks, 4 Square Sticks (all in
Carrying Case various grits) & Carrying Case
Part Number Description Part Number Description
88-184-7 Complete 65 PC Kit 88-182-1 Complete 17 PC Kit

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 183
FILES & ABRASIVES

Sanding Drum & Sleeve Kits Replacement Sanding Drums


True Running, No Wobble

SDK-15
Standard Lock Style
W
• Rubber expansion is controlled by turning hex nut NE
• Rubber spindle is seated directly on the mandrel (arbor).
Part Number Drum Dia. Drum Width
8008-02NL 1/2” 1/2”
8032-04NL 1/2” 2”
12016-04NL 3/4” 1”
12032-04NL 3/4” 2”
16016-04NL 1” 1”
• Precision ground, extruded live rubber for better life & performance.
• Aluminum oxide, resin bond sanding sleeves with cloth backing. 16032-04NL 1” 2”
• Abrasive sleeves are easily secured in place by user controlled 24024-04NL 1-1/2” 1-1/2”
expansion of the solid rubber drum spindle. 24032-04NL 1-1/2” 2”
• Will not break apart even under the most demanding tasks. 32024-04NL 2” 1-1/2”
General Purpose Kit: NOTE: Other sizes and styles available, please inquire.
Five Drums (1/2” x 1/2”, 3/4” x 1”, 1” x 1”, 1-1/2” x 1-1/2”, 2” x
1-1/2”) & Ten Sleeves (1 fine & 1 coarse for each drum size) Seat Track Cleaners
2” Extra Long Kit:
Leaves A Superior Surface Finish
Four Drums (1/2” x 2”, 3/4” x 2”, 1” x 2”, 1-1/2” x 2”) & Eight
3/8” 1-1/2”
Sleeves (1 fine & 1 coarse for each drum size)
Part Number Type Shank Diameter
3/4” 1/4”
SDK-15 General Purpose Kit 1/8” & 1/4”
350029
SDK-12 2” Extra Long Kit 1/4”
0.098” Non-Loading On Aluminum
• Designed for cleaning all the interior surfaces of the seat track.
Replacement Spiral Coated Sanding Sleeves
• Removes caked on sludge dirt while also removing minor burrs.
• Reinforced non-woven cotton fiber & abrasive grain bonded discs.
Part Number Grit Shank Overall Length
350029 Coarse 1/4” x 1-1/2” 1-7/8” (48 mm)

• Aluminum oxide, resin bond with cloth backing. 350030 Medium 1/4” x 1-1/2” 1-7/8” (48 mm)
• Will not break apart even under the most demanding tasks.
General Purpose 6 PC Sleeve Packs - For Kit SDK-15 Cotton Fiber Mounted Point Test Kits
DxW Coarse Medium Fine 9 PC Mix*
1/2” x 1/2” 808-6-C 808-6-M 808-6-F 808-9
3/4” x 1” 1216-6-C 1216-6-M 1216-6-F 1216-9
1” x 1” 1616-6-C 1616-6-M 1616-6-F 1616-9
1-1/2” x 1-1/2” 2424-6-C 2424-6-M 2424-6-F 2424-9
2” x 1-1/2” 3224-6-C 3224-6-M 3224-6-F 3224-9
• Non-loading on aluminum, brass, and other non-ferrous metals.
2” Extra Long 6 PC Sleeve Packs - For Kit SDK-12 • Smooth chatter free grinding, deburr & polish in one easy step.
DxW Coarse Medium Fine 9 PC Mix* • Controlled metal removal without changing part geometry.
• Ideal for stainless steel, aluminum, mild steel & exotics.
1/2” x 2” 832-6-C 832-6-M 832-6-F 832-9
Part Number Description Shank
3/4” x 2” 1232-6-C 1232-6-M 1232-6-F 1232-9
70383 13 PC Mini Assortment 1/8”
1” x 2” 1632-6-C 1632-6-M 1632-6-F 1632-9
70385 13 PC Standard Assortment 1/4”
1-1/2” x 2” 2432-6-C 2432-6-M 2432-6-F 2432-9
70387 13 PC Large Assortment 1/4”
* Mix packs include three sleeves in each grade.

184 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
FILES & ABRASIVES

High Performance Abrasive Belts


• Premium quality - recommended for medium to heavy grinding & finishing.
• For use on regular & high tensile steel, cast iron, non-ferrous materials & alloys.

Grain Bond Backing Structure


Aluminum Oxide Resin Over Resin ‘X’ Weight Poly Cotton Closed Coat

Note: Many other styles & sizes available, please inquire.

1/8” x 24” 1/4” x 12” 1/4” x 24” 1/2” x 12” 1/2” x 24” 3/4” x 18”
Part No. Grit Part No. Grit Part No. Grit Part No. Grit Part No. Grit Part No. Grit
— 36 — 36 — 36 10675 36 10683 36 10691 36
— 40 — 40 — 40 10676 40 10684 40 10692 40
— 50 — 50 — 50 10677 50 10685 50 10693 50
14273 60 23030 60 14315 60 10678 60 10686 60 10694 60
14274 80 14-1591 80 14316 80 10679 80 10687 80 10695 80
14275 100 — 100 34728 100 10680 100 10688 100 10696 100
14276 120 25540 120 14318 120 10681 120 10689 120 10697 120
33526 180 14-1596 180 14320 180 10682 180 10690 180 10698 180

1” x 12” 1” x 24” 1” x 30” 2” x 30” 4” x 60” 6” x 48”


Part No. Grit Part No. Grit Part No. Grit Part No. Grit Part No. Grit Part No. Grit
10708 36 14507 36 10726 36 34094 36 10969 36 11032 36
10709 40 14508 40 10727 40 — 40 10970 40 11033 40
10710 50 14509 50 10728 50 — 50 10971 50 11034 50
10711 60 14510 60 10729 60 20132 60 10972 60 11035 60
10712 80 14511 80 10730 80 18572 80 10973 80 11036 80
10713 100 14512 100 10731 100 — 100 10974 100 11037 100
10714 120 14513 120 10732 120 20134 120 10975 120 11038 120
10715 180 14514 180 10733 180 20136 180 10976 180 11039 180

Pencil End Wire Brushes Non-Marring Pry Wedges


Ideal For Aircraft
Maintenance T
NE
W

70193

• Small brushes designed for


cleaning blind holes and
small crevices.
• For use with chucked tools.

Note: For pilot bonding brushes see page 95.

1/4” Shank Diameter, .012” Wire Diameter • Orange polyethylene wedges are perfect for gentle prying jobs.
• Black polycarbonate wedges are designed for tough prying work.
Part Number Wire Type RPM ‘T’ Trim Length*
• Specially designed slim profile - great for tight spaces.
Carbon 4000 to 6000 3/8”
70193
Steel (8000 max.) (3/16” diameter) Part Number Description Color
Stainless 3000 to 5000 3/8” 70220 3PC Polyethylene Set (flexible) Orange
70194
Steel (INOX) (8000 max.) (3/16” diameter)
70221 3PC Polycarbonate Set (hard) Black
* The metal shank/tube can be cut back to expose desired filament length.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 185
SAWS & ACCESSORIES

Reciprocating Saw Air Body Saw

• Low vibration & excellent balance.


16 Gauge Mild Steel Capacity
• Variable speed motor with ball & needle bearings.
• Includes two blades, protective boot & swivel air inlet. • Lightweight, slim design for cutting in confined areas.
• Positive blade retention with adjustable blade guide.
1.0 hp (0.7 kW) - 1800 Strokes Per Minute
• Kick-off throttle & built in regulator for positive speed control.
Part Number Stroke Weight Overall Length
9 CFM - 10,000 Strokes Per Minute
1300 5/8” 7.8 lbs (3.5 kgs) 17-1/8” (435 mm)
Part Number Stroke Weight Overall Length
5-Pack Reciprocating Saw Blades JSG-0822 1/4” 1.37 lbs (0.62 kgs) 7-1/8” (181 mm)
Part Overall Teeth
Recommended Use
Number Length -Inch
Replacement Blades
49-1810 6” (152 mm) 14 Metals Over 1/8” Thick
Part Number Description
49-1811 6” (152 mm) 18 Metals To 1/8” Thick
JSB24S 10 PC Blade Pack
49-1812 4” (102 mm) 18 Metals Over 1/8” Thick
49-1813 4” (102 mm) 14 Metals To 1/8” Thick
USATCO Panel Saws
49-1814 6” (152 mm) 24 Metals To 18 Gauge
49-1815 6” (152 mm) 10 Metals, Hard Rubber & Fiber > 1/4”
16 Gauge Mild Steel Capacity
49-1816 6” (152 mm) 6 Roughing In On Wood Composition
49-1817 6” (152 mm) 10 & Non-Ferrous Materials

49-1818 6” (152 mm) 6 Roughing In, Pruning & Light


49-1819 6” (152 mm) 6 To Medium Sections
70121

Heavy-Duty Portable Hacksaw Kit • Variable speed trigger for smooth,


easy starting cuts.
• Highly maneuverable saw can cut
through up to 5/8” thick material.
• Used standard 7/16” arbor hole blades.

0.8 hp (0.6 kW) - 5/8” Cut Depth, 2200 RPM


Part Number Blade Sizes Weight Overall Length
• Lightweight, easy to handle unit cuts smoothly & quietly. 70121 2” & 2-1/2” 4 lbs (1.8 kgs) 14” (356 mm)
• Twin pistons provide for continuous smooth power during 70122 1-3/4” & 2” 4 lbs (1.8 kgs) 14” (356 mm)
forward and rearward stroke.
• Uses standard hacksaw, sectional band, or modified Vacuum Model
reciprocating saw blades (1/2” high by 0.025” to 0.035” thick). • Accepts standard noses from canister type or in-plant systems.
• A true all weather and condition tool - It can be safely used 0.8 hp (0.6 kW) - 5/8” Cut Depth, 2200 RPM - Vacuum Model
under fresh or salt water, fire retardant foam, oil, mud, slurries
Part Number Blade Sizes Weight Overall Length
and hazardous material.
70123 2” & 2-1/2” 4 lbs (1.8 kgs) 14” (356 mm)
• Kit includes 6 blades, lubrication & steel carrying case.
6.5 CFM - 0 To 1200 Strokes Per Minute High Speed Steel Saw Blades, 7/16” Arbor Hole
Part Number Stroke Weight Overall Length Part No. Dia. Teeth Recommended Use
715 1-3/4” 5.6 lbs (2.5 kgs) 16” (406 mm) 14-2147 2-1/2” 44 1/4” Alum., 1/2” Plywood & 1/2” Phenolic
Note: Tool operates at 90-110 PSI. 3/8” ID air hose recommended. 14-2146 2-1/2” 80 16 Gauge Steel
Replacement Blades 14-2928 3-3/8” 80 1/8” Alum., 1/2” Plywood & 1/2” Phenolic
Part Number Description 14-2929 3-3/8” 80 20g Steel, Paneling & Plywood
94324 10 PC Blade Pack 14-2930 3-3/8” 100 20 Gauge Steel, Paneling & Soft Metals

186 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SAWS & ACCESSORIES

Chicago Pneumatic® Reciprocating Saw Dotco® Adjustable Depth Control Saws

12S1283-02

Very Low
Heavy-Duty Vibration
• A premium tool with high power at 10,000 SPM.
• Perfect for cutting aluminum, plastic, fiberglass, W • Used standard 1/4” arbor hole blades.
NE • Includes applicable wrenches & oilless blades.
wood, and sheet metal up to 16 gauge.
Note: See below & next page for applicable replacement blades.
• Includes adjustable blade guide and 360° swivel air inlet.
0.3 hp (0.22 kW) - 7/16” Cut Depth, 2” Blade Capacity
• Kit includes fitted case and a pack of each type blade shown below.
Front Exhaust Rear Exhaust RPM Weight O.A.L.
5.5 CFM - 10,000 Strokes Per Minute
12S1207-02 12S1283-02 20,000 1.3 lbs 7-1/8”
Tool Only Complete Kit Stroke Weight O.A.L.
12S1206-02 12S1282-02 12,000 (0.6 kgs) (181 mm)
1.9 lbs 9”
CP7901 CP7901K 3/8”
(0.86 kgs) (229 mm) — 12S1289-02 3600 1.6 lbs 8-7/8”
— 12S1288-02 2400 (0.7 kgs) (225 mm)
5-Pack Reciprocating Saw Blades
Part Number Teeth Per Inch 0.3 hp (0.22 kW) - 7/16” Cut Depth, 2” Blade Cap. - Vacuum Ready
8940158775 18 Part Number RPM Weight Overall Length
8940158776 24 12S1274-03 20,000 2.3 lbs (1.0 kgs) 7-1/8” (181 mm)
8940158777 32 12S1273-03 12,000 2.3 lbs (1.0 kgs) 7-1/8” (181 mm)

Dotco® Oscillating Saws


Perfect For Composite Work
0.6 hp (0.45 kW) - 9/16” Cut Depth, 14,000 CPM - Inline
Part Number Blade Cap. Weight Overall Length
12L2065-90 2-1/2” 2.1 lbs (0.9 kgs) 8-7/8” (225 mm)
12L2240-90

0.6 hp (0.45 kW) - 9/16” Cut Depth, 14,000 CPM - Right Angle
• Specially designed for cutting cured & uncured graphite composites.
• Performs equally well on wood, fiberglass, plaster & plastic. Part Number Blade Cap. Weight Overall Length

• Uses 3/8” arbor hole oscillating blades. 12L2240-90 2-1/2” 2.3 lbs (1.0 kgs) 10-7/8” (276 mm)
• Includes applicable wrenches & oilless blades. Note: See next page for applicable replacement blades.

Saw Blades
14-1891
Many Other Styles & Sizes
Available, Please Inquire

Selection Continues
14-1875 On Next Page
Dotco Circular, 1/4” Arbor Hole - 12,000 RPM Recommended
Part No. Type Diameter Grit Maximum Cut Recommended Use
14-1875 High Speed Steel 1-1/4” 22 3/32” D x 1/16” W Aluminum, Laminated Plastics, Pressboard & Wood
14-0930 High Speed Steel 1-1/4” 44 3/32” D x 1/16” W Aluminum, Laminated Plastics, Pressboard & Wood
14-1895 High Speed Steel 1-1/2” 22 7/32” D x 1/16” W Aluminum, Laminated Plastics, Pressboard & Wood
14-1890 High Speed Steel 2” 22 7/16” D x 1/16” W Aluminum, Laminated Plastics, Pressboard & Wood
14-1891 High Speed Steel 2” 44 7/16” D x 1/16” W Aluminum, Laminated Plastics, Pressboard & Wood
14-1892 High Speed Steel 2” 60 7/16” D x 1/16” W Aluminum, Laminated Plastics, Pressboard & Wood

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 187
SAWS & ACCESSORIES

Saw Blades (cont’d)


14-2700
14-1400

14-1745

14-1742 14-2701

Dotco Circular, 1/4” Arbor Hole - 20,000 RPM Recommended (for non-metallic materials only)
Part No. Type Diameter Teeth/Grit Maximum Cut Recommended Use
14-1396* Carbide Chip 1-1/2” 30/80 Grit 7/32” D x 3/32” W Fiberglass & Rubber
14-2395* Carbide Chip 2” 30/80 Grit 7/16” D x 3/32” W Fiberglass & Rubber
14-1398* Diamond Chip 1-1/2” 40/60 Grit 7/32” D x 5/64” W Fiberglass & Rubber
14-1400* Diamond Chip 2” 40/60 Grit 7/16” D x 5/64” W Fiberglass & Rubber

Dotco Circular Oscillating, 3/8” Arbor Hole


Part No. Type Diameter Teeth/Grit Maximum Cut Recommended Use
14-1740* Carbide Chip 2” 36/80 Grit 7/16” D x 3/32” W Fiberglass
14-1741* Diamond Chip 2” 40/60 Grit 7/16” D x 5/64” W Fiberglass & Carbon Composites
14-1742 Stainless Steel 2-1/2” 124 9/16” D x 3/64” W Wood, Composites, Aluminum & Plastic
14-1743 Carbide 2-1/2” 120 9/16” D x 1/16” W Cured Graphite Composites
14-1744 Razor 2-1/2” — 9/16” D x 3/64” W Cardboard & Light Plastic
14-1745 Stainless Steel 2-1/2” 120 9/16” D x 3/64” W Cardboard & Light Plastic
14-1746 Flush Stainless 2-1/2” 124 9/16” D x 3/64” W Wood, Composites, Aluminum & Plastic
14-1747 Razor 3” — 9/16” D x 3/64” W Cardboard & Light Plastic

Dotco Circular, 3/4” Arbor Hole


Part No. Type Diameter Teeth/Grit Maximum Cut Recommended Use
14-2701* Carbide Chip** 4” 36/80 Grit 1” D x 1/8” W Fiberglass & Hard Rubber
14-2694* Carbide Chip 4” 36 Grit 1” D x 11/64” W Hard Rubber
14-2697* Carbide Chip 4” 80 Grit 1” D x 1/8” W Fiberglass
14-2699* Carbide Tip 4” 20 1” D x 7/64” W Thin Fiberglass, Plastic Laminates to 1/8”
14-2700* Carbide Tip 4” 20 1” D x 7/64” W Fiberglass, Plastic Laminates to 1/2”
14-2710* Carbide Tip 4” 20 1” D x 7/64” W Thin Non-Ferrous Materials to 1/8”
14-2711* Carbide Tip 4” 12 1” D x 7/64” W Non-ferrous Materials to 1/2”
14-2690* Diamond Chip 4” 60/80 Grit 1” D x 5/64” W Fiberglass
* For sawing non-metallic materials only. ** Slim blade for fiberglass cutting with minimal dust.

5-Pack Jig Saw Blades


Part No. Type Overall Length Teeth Per Inch Thickness & Width Recommended Use
49-12300 Bi-Metal 3-5/8” (92 mm) 6 .032” x 5/16” Particle & Fiber Board
49-12301 Bi-Metal 4” (102 mm) 6 .032” x 5/16” Wood (fast cut), Particle & Fiber Board
49-12312 Wood 2-3/4” (70 mm) 10 .039” x 5/32” Wood & Plastic (clean scroll cut)
49-12324 Bi-Metal 3-5/8” (92 mm) 10 .032” x 5/16” Wood (medium/rough cut) & Plastic
49-12330 Metal 2-3/4” (70 mm) 14 .039” x 5/16” Non-Ferrous Metal (1/8” to 1/4”)
49-12331 Metal 2-3/4” (70 mm) 18 .039” x 5/16” Mild Steel, Non-Ferrous Metal (1/8” to 3/16”)*
49-12354 Bi-Metal 2-3/4” (70 mm) 18 .032” x 5/16” Metal (1/8” to 3/16”)*
49-12361 Bi-Metal 4” (102 mm) 10 .032” x 5/16” Wood (clean cut), Particle & Fiber Board

188 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
CABLE, WIRE & TUBING TOOLS

USATCO Safety Wire Twister Kit Milbar® Auto Return Safety Wire Twisters
04-1W393

04-3W6

• High carbon alloy steel forgings.


• Spring return feature for quick & easy production use.
• Cushioned throat model catches clipped ends to prevent F.O.D.
Part Number Nose Style Overall Length
04-11WS Diagonal 6” (152 mm)
04-1W393 Diagonal 9” (229 mm)
04-3W6 Cushion Throat 9” (229 mm)
Includes: 04-5W4 Left Hand Twist 9” (229 mm)
6” & 9” Safety Wire Twisters (04-134SR6 & 04-134SR), Three 1
lb Spools Of Safety Wire (.025”, .032” & .041”) & Plastic Kit Box
Milbar® Tigerwave Rev. Safety Wire Twister
Part Number Description
53-134 Complete 6 PC Kit
Narrow Head For Tight Spaces

Milbar® Safety Wire Twister Kits


W
04-7W
NE
Textured Non-Slip Grip
• Reversible - with improved, smooth operating shift mechanism.
• Patented “One-Click” technology for easy opening and closing.
• Precision machined from high grade 4140 tool steel.
• Wave jaw holds work securely, eliminates wire damage.
• Heat and chemical resistant Viton® cushion throat traps wire
cutoffs for no F.O.D. damage.
Part Number Nose Style Capacity Overall Length
04-7W Diagonal 0.041” 6” (152 mm)

Milbar® Rev. Auto Return Safety Wire Twisters


04-41W

04-45W

Pro Kit:
Three Wire Twisters (9” Auto, 6” Mini & 19” Deep Reach), Three
1/4 lb. Spools Of Safety Wire (.020”, .032” & .040”) & Kit Box • Patented reversible twist action. Aerospace
Limited Access Kit: • Quick acting reversible sleeve. Standard AS567
Two Wire Twisters (6” Mini & 19” Deep Reach), Three 1/4 lb. • Spring return twist rod & sure grip clutch action knob.
Spools Of Safety Wire (.020”, .032” & .040”) & Kit Box Part Number Wire Capacity Overall Length
Part Number Description Weight 04-45W .041” 6” (152 mm)
04-105W Pro Kit 4 lbs (1.8 kgs) 04-41W .060” 9” (229 mm)
04-109W Limited Access Kit 2.75 lbs (1.3 kgs) 04-42W .060” 12” (305 mm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 189
CABLE, WIRE & TUBING TOOLS

Milbar® Manual Return Safety Wire Twisters Stainless Steel Aircraft Safety Wire
04-11W
• Conforms to gov. spec QQW423, Milspec MS-20995-C.
• Convenient 1 lb. center core top dispensers.
Part Number Diameter Length
43-020 .020” 937’
• High carbon alloy steel forgings.
43-025 .025” 599’
• Full performance at an economical price for occasional use.
43-032 .032” 366’
Part Number Nose Style Overall Length
43-041 .041” 223’
04-11W Diagonal 6” (152 mm) Note: 1/4 lb spools and other diameters available, please inquire.
43-020

Bessey® Cable Cutter


Economy Auto Return Safety Wire Twisters
Stainless Steel Blade
04-134SR6
For multi-core cable
with diameters up to
1/3” (8.4 mm).

• For use on wire up to .060” diameter. • Fast spiral action. Part Number Capacity Overall Length Weight

Part Number Nose Style Overall Length D49-BE 3/8” 6-1/2” (165 mm) 4 oz (113 g)

04-134SR6 Tapered 6” (152 mm)


04-134SR Tapered 9” (229 mm) Cable Cutters

Milbar® Deep Reach Wire Twister

04-316
• Provides access to deep safety wiring jobs.
• Twister mechanism with two extensions attached. Part Number Cable Capacity Overall Length Weight
04-316 3/16” 8” (203 mm) 0.6 lbs (0.3 kgs)
Part Number Overall Length
04-1490 1/4” 13” (330 mm) 1.5 lbs (0.7 kgs)
04-134 19” (48.3 cm)

Swage-It Rigging Kit


Safety Wire Jigs

1/16”
04-70136
Drill Hole

Nut Jig
• Drill nut & bolt heads up to 3/4” diameter.

04-70132

Drill Jig
• Drill holes in bolt sizes 8-32, 10-32, 1/4”-20, 1/4”-28 & 5/16”-24
accurately and without breakage. Quick & Convenient
Includes:
Part Number Description Swage-It (04-2), 1/2” Extension Wench, Cable Cutter (04-316),
04-70136 Nut Jig Sleeves: (10) 1/16” Oval & (5) 1/8” Oval, & Folding Vinyl Pouch
04-70132 Drill Jig Part Number Capacity
53-701326 Special: Both Jigs 04-4 1/16”, 3/32” & 1/8” Ovals & Stops

190 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
CABLE, WIRE & TUBING TOOLS

Swage-It Tools Locoloc® Hand Swager Kit

04-2
Exerts 14 Tons
Of Pressure

Will Swage: Rugged & Portable


04-2: 1/16”, 3/32” & 1/8” 04-3: 1/8”, 5/32”, 3/16” & 1/4”
Part Number Overall Length Weight
04-2 7” (178 mm) 0.5 lbs (0.2 kgs)
04-3 14” (356 mm) 3 lbs (1.4 kgs) • Gauge supplied with each interchangeable die.
• Dies are 1 lb. each & come with steel carrying case.
Part Number Description • Will swage 1/4”, 9/32”, 5/16”, 3/8”, 7/16” & 1/2” ovals.
53-2-3 Special: Both Tools Part Number Swager Overall Length Swager Weight
3-K 24” (61 cm) 15 lbs (6.8 kgs)

Single Hole Swaging Tools


Locoloc® Sleeve Gauges (Go/NoGo)

04-5321

Part Number Will Swage Overall Length Weight GA-1P

04-5321 3/64” 8” (203 mm) 0.5 lbs (0.2 kgs) Part Number Sleeve Sizes
04-232 1/16” 8” (203 mm) 0.5 lbs (0.2 kgs) GA-1P 1/32”, 3/64”, 1/16”, 3/32”, 1/8”, 5/32” & 3/16”
GA-2P 7/32”, 1/4”, 9/32” & 5/16”

3-Cavity Swaging Tool GA-3P 3/8”, 7/16” & 1/2”

Turnbuckle Wrench Cable Rigging Tool

Will Swage:
Ovals: 1/16”, 3/32” & 1/8”
• Allows free adjustment of the turnbuckle.
Part Number Type Overall Length Weight • Accommodates all sizes of aircraft cable.
P-22-234 Hand Held 15” (38 cm) 2.5 lbs (1.1 kgs) • Consists of two clamps joined by 12” of sprocket type chain.
Part Number Description

5-Cavity Swaging Tools 70452 Cable Rigging Tool

Ratchet Terminal Crimper

Will Swage:
04-2632H
Ovals: 1/16”, 3/32”, 1/8”, 5/32” & 3/16”
Stops: 1/16”, 3/32”, 1/8”, 5/32”, 3/16” & 7/32”
Part Number Type Overall Length Weight Crimps insulated terminals, ensures a perfect swage every time.
04-2632H Hand Held 26-1/2” (67 cm) 6 lbs (2.7 kgs) Part Number Capacity
04-2632B Bench Mounted 16” (41 cm) 5 lbs (2.3 kgs) 18900 10 to 22 gauge

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 191
CABLE, WIRE & TUBING TOOLS

Portable Pneumatic Cable Terminal Swager Kit Portable Pneu. Swaged Terminal Pull Tester Kit

520JK
Certified & Certified &
520CTK
Calibrated Calibrated

• All swaging & cutting dies of hardened, heat treated steel.


• Dies clearly marked for type & size swaged terminal or cable cut.
• Yoke assembly easily accessible for quick changing of dies.
• Can pull test all types and sizes of terminals to 1/4” diameter.
• Meets government specification GGG-S-00825A (GSA-FSS).
• Lightweight & compact, requires no experience to use.
• Includes heavy-duty steel carrying case.
• Includes heavy-duty steel carrying case.
Includes:
Cylinder & Yoke Assembly, 27 Dies, Air Hose Assembly, Single Includes:
Action Foot Control Valve Assembly With Lubricator & Air Filter, Pull Tester, Terminal Adapters: AN667 (5/32” - 1/4”),
Baseplate, Hand Cable Cutters, Turnbuckle Wrench, Gauges AN663/664 (1/16” - 3/16”), AN666/669 Right Thread (1/16” -
& Instruction Manual 7/32”), AN666/669 Left Thread (1/16” - 1/4”), AN667/668 (3/16”
- 3/8”) Terminal Pins, Jaws (1/16” - 1/4” cables)
Part Number Description Weight
520JK Complete Kit 105 lbs (48 kgs) Part Number Description Weight
39-520JK Rebuilt Kit* 105 lbs (48 kgs) 520CTK Complete Kit 70 lbs (32 kgs)
520J Swager Only 19 lbs (8.6 kgs) 39-520CTK Rebuilt Kit* 70 lbs (32 kgs)
* Rebuilt kits subject to availability. * Rebuilt kits subject to availability.

Portable Manual Cable Swager Kit Bench Mount Manual Swaging Machine Kit

Easy Crank Operation:


• Roll type tool will swage 04-2K630
Will Swage AN & MS
MS type terminals to 3/16”. Type Fittings To 3/8”
• Includes heavy-duty steel
carrying case.

04-1K630

Includes:
Swager With Bench Mount, Dies (rolls): 10 Straight Shank
Includes: Sets (1/16” - 3/8”) & 7 Ball Terminal Sets (1/16’ - 1/4”), Straight
Portable Manual Swager, Dies (rolls): 5 Straight Shank Sets Shank Die Auxiliary Adapter, Appropriate Gauges, Spring Clip
(1/16” - 3/16”), 3 Ball Terminal Sets (1/16’ - 1/8”) & Gauges & Adjustable Stop Guide Assemblies Note: Bench not included.

Part Number Description Weight Part Number Description Weight


04-1K630 Complete Kit 64 lbs (29 kgs) 04-2K630 Complete Kit 300 lbs (136 kgs)

192 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
CABLE, WIRE & TUBING TOOLS

Hydraulic Swager With Enerpac® Pneumatic Stationary Cable Swager


Accommodates
Cable Sizes To 3/8”
Swage Over 90% Of
Aircraft Type Terminals

• Unit can swage ball terminals


AN633 to -6 (3/16”) & sleeve
terminals to -8 (1/4”).
• Features a heavy-duty yoke with
shock absorber.
• Swages by applying a designated number of pressure
• Automatic swaging time controls,
increments while rotating the cable terminal assembly.
2-stage foot switch.
• Included adapter accepts standard AT520 family of swaging
• Die racks built into sides of unit,
dies (included with 520JK shown on previous page*).
Note: Unit requires 100-120 psi. * Dies also available separately, please inq.
includes air filter & lubricator.

Part Number Weight


520H 90 lbs (40.8 kgs)

Part Number Dimensions Weight


Hydraulic Pull Tester Kit 520D 12”D x 24”W x 58”H 400 lbs (181 kgs)

Swaged Terminal Gauge

Provides pull-test for all swaged terminals listed in this section.


Part Number Weight
520HTK 40 lbs (18.1 kgs)

Multiple gauges designed to check all swaged terminals


Pull Tester Calibration Kit
within range of 520JK swager (shown on previous page).

Part Number Description


520SG Swaged Terminal Gauge

Rolo-Flair® 37° Rotary Flaring Tool

Auto Position
Depth Gauge

• Includes adapters required to certify 520CTK (previous page).


• A quality assurance tool recognized by the Boeing company. Flares:
• Eliminates costly outside calibration services. Copper & Aluminum Alloys: 1/8”, 3/16”, 1/4”, 5/16”, 3/8”, 1/2”,
NSN #4920-00-949-9409 5/8” & 3/4” O.D.
Part Number Weight Part Number Weight
520CGC 3 lbs (1.4 kgs) 212-FB 3 lbs (1.4 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 193
CABLE, WIRE & TUBING TOOLS

USATCO 37° Single & Double Lap Flaring Tool Kit 37° Flaring Tools

Built-In Vise Extension

04-400-F
All Models
Include Case

53-256-FK • Forms 37° tubing flares to government specifications.


• Positive stop gauge assures correct size of flare.
• Special burnishing action polishes flare face.
• Roller action cuts effort required & maintains original wall
thickness which eliminates stress concentration.

Standard Model Flares:


Steel, Stainless Steel (including MIL-T-6845), Titanium & Other
Metal Tubing: 3/16”, 1/4”, 5/16”, 3/8”, 1/2” & 5/8” O.D.

Part Number Model Weight


04-400-F Standard 2.5 lbs (1.1 kgs)

Heavy-Duty Model Flares:


New Foam Fitted Case Helps Prevent F.O.D.
Annealed Stainless (MIL-T-6345 or AMS5566), Cold Drawn
• Portable or vise mounted, sliding handle for maximum leverage.
Stainless Steel, Annealed Copper & Aluminum Tubing: 1/8”,
• Adapters revolve for quick size change.
3/16”, 1/4”, 5/16”, 3/8” & 1/2” O.D.
• Unit can also flare single 37° S.A.E. standard & oversize.
Flares: Part Number Model Weight
Soft copper & aluminum to AN standards: 3/16”, 1/4”, 5/16”, 04-447-F Heavy-Duty 3.25 lbs (1.5 kgs)
3/8” & 1/2” O.D.
Flaring Tool Kit:
Flaring Tool (04-256-F), Inner-Outer Reamer (02-208-F),
Tubing Cutter (02-512), Four Protrusion Gauges with Case,
Instructions & Foam Fitted Carrying Case
Part Number Description
53-256-FK Complete 9 PC Kit
04-256-F Flaring Tool, Gauges & Case Only
04-537-F

Rol-Air 37° Flaring Tool


• Faceted, hard chrome
finish cone for perfect
scoreless flares.
• Slip on yoke permits
use in tight quarters. Large Size Model Flares:
Flares: Soft Steel, Copper, Aluminum & Annealed Stainless Steel:
Soft Copper, Alum. & 04-537-F: 3/4”, 7/8”, 1” & 1-1/4” O.D.
Brass: 3/16”, 1/4”, 5/16”, 04-637-F: 1-1/4”, 1-1/2” & 2” O.D.
3/8”, 1/2” & 5/8” O.D.
Part Number Model Weight
Part Number Weight 04-537-F Large Size 13 lbs (5.9 kgs)
04-507-FB 2.5 lbs (1.1 kgs) 04-637-F Large Size 13 lbs (5.9 kgs)

194 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
CABLE, WIRE & TUBING TOOLS

Pro Tube Beading Kit Rapid Action Ratchet Tube Wrenches

Heavy-Duty Construction

195-12

Ideal For Closed


System Fittings

• Unique open jaw design speeds installation of tube fittings &


valves, hex nuts, bolts & fasteners in hard to reach areas.
• 12-point contact distributes torque pressure evenly ln hex flats.
• Hardened steel jaws & heavy gauge alloy steel handles.

Part Number Hex OD Size Overall Length


195-05 5/16” 5-1/2” (140 mm)
195-06 3/8” 5-1/2” (140 mm)
• Makes perfect, mar-free beads in aluminum, copper, brass &
195-07 7/16” 5-3/8” (137 mm)
mild steel tubes ranging from 1/4” to 1” diameter.
• Simple, reliable tools with ground, hardened & polished 195-08 1/2” 5-1/2” (140 mm)
surfaces & high-polymer gripping jaws - lifetime guarantee. 195-09 9/16” 5-1/2” (140 mm)
• Meets MILSPEC MS33660D & SAE AS5131 standards. 195-10 5/8” 7-5/32” (182 mm)
Part Number Description Weight 195-11 11/16” 7-1/4” (184 mm)
70821 12 PC Kit 7 lbs (3.2 kgs) 195-12 3/4” 7-5/16” (186 mm)
195-13 13/16” 9-1/8” (232 mm)

Compact Tube Cutter 195-14 7/8” 9-3/32” (231 mm)


195-15 15/16” 9-1/4” (235 mm)

• Enclosed feed requires only 1-1/4” clearance. 195-16 1” 9-9/32” (236 mm)
• Replaceable hardened steel cutter wheel
with two friction reducing steel rollers.

195-7STDS
Part Number Capacity Weight
02-123R 1/8” to 5/8” O.D. 3 ozs (85 g)

Heavy-Duty Industrial Tube Cutter

Conforms To Gov’t
Spec GGG-C-771d

• Cuts copper, aluminum, brass & thin


wall stainless steel (to 3/16” thickness).
• Includes flare cut-off groove rollers, fold-
away reamer & extra cutting wheel. 7 PC Wrench Kit With Carrying Pouch
Part Number Capacity Weight Part Number Sizes Included
02-512 1/8” to 1-1/8” O.D. 6.5 ozs (184 g) 195-7STDS 3/8”, 7/16”, 1/2”, 9/16”, 5/8”, 11/16” & 3/4”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 195
CABLE, WIRE & TUBING TOOLS

Lever Type Tube Benders 90° Triple Header Tube Benders

04-364-06
Fast & Easy
04-368-FH

• Make up to 90° bends.


• For soft copper, aluminum
& thin wall steel tubing.
• Calibrated markings for
making accurate left, right
or offset bends.
• Each tool bends one size, no scoring or flattening of tubing. • 90° starting point requires
• Open side design slips over tube at any point. less effort.
• Calibrated markings with up to 180° bend.
• Wide hook grips tubing securely for smooth & tight radius bends.
Radius To Radius To
Part Number Tube O.D. Weight Part Number Capacity
Center Of Tube Center Of Tube
04-364-02 1/8” 3/8” 0.5 lbs (0.2 kgs) 04-367-FH 9/16” 1/8”, 3/16” & 1/4” O.D.
04-364-03 3/16” 7/16” 0.5 lbs (0.2 kgs)
04-368-FH 15/16” 1/4”, 5/16” & 3/8” O.D.
04-364-04 1/4” 9/16” 1 lbs (0.5 kgs)
04-364-05 5/16” 11/16” 1 lbs (0.5 kgs)
04-364-06 3/8” 15/16” 1.75 lbs (0.8 kgs) Worm-Gear Tube Bender Kit
04-364-08 1/2” 1-1/2” 3.5 lbs (1.6 kgs)
Includes Metal
04-364-10* 5/8” 2-1/4” 5.5 lbs (2.5 kgs)
Carrying Case
04-364-12* 3/4” 3” 7 lbs (3.2 kgs)
04-364-14* 7/8” 3” 10.5 lbs (4.8 kgs)
04-364-16* 1” 3-1/2” 10.5 lbs (4.8 kgs)
* For annealed copper & aluminum tubing only.

180° Triple Header Tube Benders


Cushioned Grips &
Adjustable Hook Rugged
& Precise
• Precision tool for the highest quality work.
• For aircraft grade stainless (MIL-T-6845) and other metal tubing.
• Unit has 50-1 ratio worm-gear & crank with revolving hand grip.
• Follow bar eliminates drawing action & helps keep tube in
370-FH virtually perfect round.
• Conforms to federal spec. GGG-B-191b, Type I, Class 2.
Lightweight • Also meets ANSI spec. B31.1 & ASME Section III Nuclear code.
Die-Cast Included Capacity
Aluminum 470-FH
Tube Wall Radius To
Tube O.D.
• For soft copper, aluminum & thin wall steel tubing. Thickness Center Of Tube
• Make smooth, tight radius bends up to 180°. 1/4” .016” to .049” 3/4”
• Calibrated markings for accurate left, right & offset bends. 5/16” .020” to .065” 1”
Radius To 3/8” .028” to .083” 1-1/4”
Part Number Capacity
Center Of Tube
5/16” .035” to .083” 2”
370-FH Varies* 1/4”, 3/8 & 1/2” O.D.
3/8” .042” to .083” 2-1/2”
* Radius to center: 11/16” (1/4”), 1-1/8” (3/8”), 1-1/2” (1/2”).
7/16” .049” to .083” 3”
Radius To
Part Number Capacity
Center Of Tube
Part Number Weight
470-FH Varies** 3/16”, 1/4”, 5/16 & 3/8” O.D.
04-600-F 35 lbs (16 kgs)
** Radius to center: 7/16” (3/16”), 9/16” (1/4”), 11/16” (5/16”), 15/16” (3/8”).

196 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
CABLE, WIRE & TUBING TOOLS

Inner-Outer Reamers Master Heat Gun Kit


Standard Model:
Alum. & Soft Metal: 3/16” to 1-1/2” O.D.
Heavy-Duty Model:
Stainless Steel, Copper, Brass & Pro Quality
Other Metals: 3/16” to 1-1/2” O.D. 02-208-F
Stainless Steel
Reams tube edges with three hollow ground tool steel cutters.
Attachments
Part Number Model Weight
02-208-F Standard 0.6 lbs (0.3 kgs)
02-208-FSS Heavy-Duty 0.6 lbs (0.3 kgs)

Varitemp® Heat Guns


VT750C • Case protects heat gun & provides ample attachment storage.
• Many other attachments available, please inquire.
Protected, Master Heat Gun Kit:
Replaceable Powerful
HG501A Master Heat Gun (shown above), Shrink Attachment
Heating High Speed
(for tubing up to 3/4” O.D.), 2-1/4” Spreader Attachment, 7/8”
Element Universal Reducer Attachment & Carrying Case
Motor
Part Number Weight

Three Position HG501AK 10 lbs (4.5 kgs)

“Off-Cold-Hot”
Rocker Switch Proheat Varitemp® Heat Guns
• Delivers a lockable, variable temp. from ambient up to 1000°F.
• Adj. rubber backed base permits 90° rotation for benchtop use.
Compact &
Part Number Temp. Range Power Weight Lightweight
Ambient to 120V - 60Hz 3.7 lbs PH1200
VT750C
1000°F (540°C) 14.5A - 1740W (1.7 kgs)
Ambient to 220V - 50Hz 3.7 lbs • Preselect and maintain any temperature
VT752C
750°F (400°C) 7A - 1680W (1.7 kgs) from 130° to 1000°F (50° to 540°C).
Note: Air flow 23CFM @ 3000 FPM. Includes six foot, 3 wire grounded cordset. • Patented electronic temperature controls.
• Ergonomically designed housing with
Master Heat Guns built-in stand for hands-free use.
HG501A • Protective hand/switch guard and hanging loop.

Protected, Part No. Power Weight


Replaceable Powerful PH1200 120V, 60Hz, 11A, 1300W
Heating High Speed PH2200A1 230V, 50/60Hz, 6.2A, 1426W (European plug)
1.6 lbs
(0.7 kgs)
Element Universal PH2200A6 230V, 50/60Hz, 6.2A, 1426W (UK plug)
Motor Note: Air flow 16CFM @ 4000 FPM. Includes six foot, 3 wire grounded cordset.
NEW Varitemp Heat Gun Kits
Three Position • Quality attachments made of heavy-duty cold rolled steel.
“Off-Cold-Hot” • Includes protective fitted tool case, made in the USA.
Rocker Switch Includes:
• Delivers a forced blow up to 750°F with no danger of open flame. Heat Gun (model choices below), 3” Spreader Attachment, 1-
• Adj. rubber backed base permits 90° rotation for benchtop use. 3/8” Shrink Tubing Attachment, 1/2” Specialty Connector, 5/16”
& 9/16” Reducer Attachments & Carrying Case
Part Number Temp. Range Power Weight
Part Number Gun Included Weight
500° to 750°F 120V - 60Hz 3.7 lbs
HG501A
(260° to 400°C) 14A - 1680W (1.7 kgs) PH1200K PH1200
500° to 750°F 220V - 50Hz 3.7 lbs PH2200K-A1 PH2200 (European plug) 7.0 lbs (3.2 kgs)
HG502A
(260° to 400°C) 7A - 1680W (1.7 kgs)
PH2200K-A6 PH2200 (UK plug)
Note: Air flow 23CFM @ 3000 FPM. Includes six foot, 3 wire grounded cordset.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 197
TESTING & MEASURING

Type T5 Aircraft Cable Tensiometers

Foam Fitted T5 Tensiometer Case

Rugged &
Accurate

Protect
Small & Lightweight Helps Your
(only 12 ounces) Prevent Instrument

• These reliable instruments won’t suffer from temperature error.


F.O.D.
• May be used continuously without resetting or checking.
• Includes appropriate riser blocks, case & documentation.

Replacement Riser Blocks


Part Number Description
#1 #2 #2C #3 #3A
62-2002 Foam Fitted Plastic Case
38-T5-1 38-T5-2 38-T5-2C 38-T5-3 38-T5-3A

Tensiometer Part Number For Use On Cables Reading Interval Ranges Riser Used
1/16”, 3/32” & 1/8” 5 (10 to 50) lbs 10 to 100 lbs #1
T5-2002-101-00 5/32” & 3/16” 10 (50 to 150) lbs 15 to 150 lbs #2C
7/32” & 1/4” 10 (50 to 150) lbs 25 to 150 lbs #3
1/16”, 3/32” & 1/8” 10 (30 to 200) lbs 30 to 200 lbs #1
T5-2002-104-00 5/32” & 3/16” 20 (200 to 300) lbs 30 to 300 lbs #2C
7/32” & 1/4” 20 (200 to 300) lbs 30 to 300 lbs #3
1/16”, 3/32” & 1/8” 5 (10 to 50) lbs 10 to 100 lbs #1
5/32” & 3/16” 10 (50 to 150) lbs 15 to 150 lbs #2C
7/32” & 1/4” 25 to 150 lbs #3
T5-2002-401-00 5 & 10 CWT 5 (10 to 50) lbs 10 to 100 lbs #1
15 CWT 10 (50 to 150) lbs 15 to 150 lbs #2C
20 & 25 CWT 10 (50 to 150) lbs 15 to 150 lbs #2C
70 CWT 10 (50 to 150) lbs 25 to 150 lbs #3
1/16” For All Cables 10 to 300 lbs #1
3/32” & 1/8” 5 (10 to 50) lbs 10 to 300 lbs #2
T5-8002-104B-00
5/32” & 3/16” 10 (60 to 100) lbs 10 to 300 lbs #2C
7/32” & 1/4” 20 (120 to 300) lbs 10 to 300 lbs #3A
3/16” 50 (300 to 1600) lbs 300 to 1600 lbs #2
T5-8005-110-00 7/32” & 1/4” 50 (300 to 1600) lbs 300 to 1600 lbs #2C
5/16” 50 (300 to 1600) lbs 300 to 1600 lbs #3A
3/16” 50 (500 to 1000) lbs 500 to 2000 lbs #2
T5-8005-111-00 7/32” & 1/4” 100 (1000 to 2000) lbs 500 to 2000 lbs #2C
5/16” 100 (1000 to 2000) lbs 500 to 2000 lbs #3A
1/8” & 5/32” 20 (40 to 600) lbs 40 to 600 lbs #2
T5-8008-106-00 3/16” 20 (40 to 600) lbs 40 to 600 lbs #2C
1/4” 20 (40 to 600) lbs 40 to 600 lbs #3

198 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
TESTING & MEASURING

Digital Aircraft Cable Tensiometers Type T60 Aircraft Cable Tensiometers

Adjustable
Backlight
& Contrast
Dial
T60C81A Pointer
Store Readings
Lock
With Memory
Function

Lightweight,
Only 1.5 lbs

90252
• Positive 3-point cable gap & no alternate risers (no losable parts).
• Unit is not damaged by cable tensions above stated range.
• Large, easy to read graphic display clearly shows selected • Unit includes fitted carrying case & instructions.
cable size, tension & battery charge level.
Part No. Ranges For Use On Cables
• Preset accuracy is +/- 2% (custom settings are material specific).
1/16”, 3/32”, 1/8”, 5/32”,
• Stores five tension readings & can calculate average value. T60C81A 10 to 200 lbs
3/16”, 7/32” & 1/4”
• Select tension values to indicate Lbs, Kgs or Newtons.
T60C91A 150 to 450 lbs 1/8”, 5/32”, 3/16”, 7/32” & 1/4”
All Models Include:
Digital Tensiometer, Cable Diameter Gauge, Rechargeable
NIMH Battery with Power Supply, Instructions, Calibration Cer- Rebuilt & Calibrated Aircraft Cable Tensiometers
tificate & Durable Padded Carrying Case
Note: Optional data input & output configurations available, please inquire.

Standard Preset: 1/16”, 3/32”, 1/8” & 5/32”


Part Number Range Resolution
90252 20 to 250 lbs 0.5 lbs

Standard Preset: 1/8”, 5/32”, 3/16” & 1/4” Dial


Part Number Range Resolution
Pointer
39-C8
Lock
90253 40 to 500 lbs 1.0 lbs

Standard Preset: CWT-5, CWT-10, CWT-15, CWT-20 & CWT-25


Part Number Range Resolution
90254 20 to 250 lbs 0.5 lbs

Standard Preset: 1/16”, 3/32”, 1/8”, 5/32” & CWT-5 to CWT-25


• Rugged units require no oiling & require a minimum of care.
Part Number Range Resolution • Adjustable zero setting dial for cables of different diameters.
90255 20 to 250 lbs 0.5 lbs • Cable size indicator measures unknown cable diameters.
• Includes reference test bar, fitted carrying case & instructions.
USATCO Tensiometer Calibration Part No. Ranges For Use On Cables*
USATCO’s well equipped facility has 50 years of experience (we can
10 to 200 lbs
test with 'british' cables). Our test weights are certified traceable to
1/16”, 3/32”, 1/8”, 5/32”,
N.B.S. Washington DC. It is recommended that tensiometers be 39-C8 30 to 200 lbs
calibrated annually to ensure proper functioning of the device. Send us 3/16”, 7/32” & 1/4”
your tensiometer for repair, test, calibration or certification. Or send us 80 to 200 lbs
your unit(s) for rebuild or trade-in quote. Please send to our NY facility: 39-C9 150 to 450 lbs 1/8”, 5/32”, 3/16”, 7/32” & 1/4”
60 Fleetwood Court, Ronkonkoma, NY 11779-6907
* Please specify cable size when ordering.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 199
TESTING & MEASURING

Digital Protractor / Inclinometers Telescoping Gauge Sets

70576
Satin Includes
• Versatile digital level, 360° protractor & inclinometer for instant Chrome Carrying
and accurate measurements of level, angle & tilt. Finish Case
• Rugged sensors & high-impact machined aluminum frame.
• Hold button freezes the displayed angle.
• ‘V’ grooves in edges for accurate reading on curved surfaces.
10-933-0
• Floating zero - provides zero selection anywhere in the 360° range.
• Contact points constructed of hardened tool steel that are
Pro 360 - 0.1° Resolution
precision ground on the end measuring radius.
Part Number Range Overall Length Weight
• Self-centering rigid handle for uniform contact pressure.
70576 360° (4 x 90°) 6” (152 mm) 10.2 oz (289 g)
Part Number Type Measuring Range
Accuracy: ± 0.1° (level ± 10°), ± 0.1° (plumb ± 10°), ± 0.2° maximum error.
10-933-0 Mitutoyo® Deluxe 5/16” to 6”
57-430-1 Economy 5/16” to 6”

Sheet Metal Gauge


70577
Pro 3600 Hardened &
• Features greater accuracy & SPC output. Tempered
• SPC uses serial port (RS-232) & 10 pin rectangular connector.
Pro 3600 - 0.01° Resolution (0° to ± 10°), 0.10° (10° to 90°)
Chrome
Finished
Part Number Range Overall Length Weight
Tool Steel
70577 360° (4 x 90°) 6” (152 mm) 10.4 oz (295 g)
Accuracy: ± 0.05° (0° to 10°), ± 0.20° (10° to 80°), ± 0.10° (80° to 90°).
• American standard wire gauge (0 to 36) for non-ferrous metals.
Protractor & Depth Gauge • Stamped numbers with decimal equivalents stamped on reverse.
Part Number Thickness Diameter
20 3/32” 3-1/4” (83 mm)

SPI® Precision Inspection Gauge Ball Sets


• Stainless steel construction with permanently etched gradations.
• Locking nut for making both depth & angle measurements.
• Narrow depth gauge has etched gradations in 32nds & 64ths.
Meets All
Part Number Depth Gauge Angle Range Grade 24
10-193-1
19 6” x 1/4” ±180° AFBMA
Standards
Economy Angle Protractor
Built-In Pitch
Angle Calculator • Within 0.0001” / 0.0025 mm of actual size.
Finds or measures any angle where • Spherical accuracy within 0.000025” / 0.0006 mm.
pitch or slope is necessary. Magnetic • 63 HRC chrome alloy steel - surface finish to 1.5 micro-inches.
base and back. Part Number Type Includes
Part Number Weight 10-193-1 Inch 26 Pairs, 1/8” to 1”
L36P 0.4 lbs (0.2 kgs) 10-194-9 Metric 25 Pairs, 1 mm to 25 mm

200 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
TESTING & MEASURING

SPI® Pin Gauge Sets Feeler (Thickness) Gauges

230

Permanent
Etched
Certificate Of Numbers
Accuracy
Included

231 232

13-123-5

Quick &
Accurate • Knurled lock nut holds leaves in desired position.
• Easy to read numbers include thousandths and mm equivalents.
• Measure hole size, slot width, use as go/nogo gaging, etc. Standard Feeler Gauge Sets
• Inspected with equipment calibrated & traceable to NIST.
Part Number Range Leaves Leaf Size
• 2” hardened drill rod RC 60-62, 10 micro finish or better.
230 0.037 to 0.635 mm 26 3” (76 mm)
• Includes pin gauge holder & attractive molded plastic case.
231 0.002” to 0.025” 15 3” (76 mm)
Accuracy Accuracy
Range Set
+0.0002” -0” -0.0002” +0” 232 0.002” to 0.025” 15 6” (152 mm)
13-120-1 13-121-9 0.011” to 0.060” 50 PC Precision Feeler Gauge Set
13-122-7 13-123-5 0.061” to 0.250” 190 PC • Made of high-grade precision gauge steel.
13-124-3 13-125-0 0.251” to 0.500” 250 PC • Meets government specification GG-G-86b.
13-126-8 13-127-6 0.501” to 0.625” 125 PC Part Number Range Leaves Leaf Size
13-128-4 13-129-2 0.626” to 0.750” 125 PC 226 0.0015” to 0.025” 26 3” (76 mm)
13-130-0 13-131-8 0.751” to 0.832” 82 PC
13-132-6 13-133-4 0.833” to 0.916” 84 PC SPI® Countersink Gauges
13-134-2 13-135-9 0.917” to 1.000” 84 PC
Convenient 5” Pocket Size
SPI® Feeler (Thickness) Gauge Sets • Fast & accurate measurements of
Tempered Steel Hardened To 45 RC countersink diameters.
• Direct major reading of countersink
angles to 0.002”.
• Convenient one hand operation, dial
reading is held until reset.
• Each gauge includes setting ring &
foam lined storage case.
20-535-1

Part Diameter C’sink Part Diameter C’sink


Number Range Angle Number Range Angle
• Thickness etched on each leaf, accuracy meets federal specs. 20-530-2 0.020 - 0.170” 82° 20-541-9 0.160 - 0.360” 100°
• Plastic case with individual blade pockets included. 20-535-1 0.020 - 0.170” 90° 20-542-7 0.360 - 0.560” 100°
Part Number Range Leaves Leaf Size 20-536-9 0.160 - 0.360” 90° 20-545-0 0.020 - 0.170” 110°
91-343-4 0.001” to 0.025” 20 6” (152 mm) 20-537-7 0.360 - 0.560” 90° 20-546-8 0.160 - 0.360” 110°
91-344-2 0.05 to 1.00 mm 20 6” (152 mm) 20-540-1 0.020 - 0.170” 100° 20-547-6 0.360 - 0.560” 110°

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 201
TESTING & MEASURING

Bolt Gauge Ultratest® Steel Rulers

645
1265
• Sizes all bolts up to 5/8”
diameter & 5” long.
• Complete instructions &
bolt identification data on 8166

reverse side.
• Ultra fine black graduations on hard satin chrome finish.
Part Overall • Easy read type are black with white graduations.
Number Dimensions
Satin Chrome Finish - 5R Graduations
1350 5-1/2” x 6”
Part Number Type Width Overall Length
645 Flex 1/2” 6” (152 mm)
665 Rigid 3/4” 6” (152 mm)
1245 Flex 1/2” 12” (305 mm)
SPI® Machinist Squares & Sets
1265 Rigid 1” 12” (305 mm)
1845 Flex 3/4” 18” (457 mm)
1865 Rigid 1-1/8” 18” (457 mm)
2445 Flex 3/4” 24” (610 mm)
2465 Rigid 1-1/8” 24” (610 mm)
13-624-2

Easy Read Finish - 5R Graduations


Part Number Type Width Overall Length
• Hardened steel blades permanently secured to beam ensures 8166 Flex 1/2” 6” (152 mm)
rigidity, and working edges of blades lapped to accuracy. 8167 Rigid 3/4” 6” (152 mm)
• Precision ground for straightness & parallelism. 8266 Flex 1/2” 12” (305 mm)
Part Linear Accuracy 8267 Rigid 1” 12” (305 mm)
Number Dimensions (square, parallel)
8766 Flex 3/4” 18” (457 mm)
13-624-2 2” Blade, 2” Beam 0.0010”, 0.0005”
8767 Rigid 1-1/8” 18” (457 mm)
13-625-9 3” Blade, 2-1/2” Beam 0.0011”, 0.0006” 8866 Flex 3/4” 24” (610 mm)
13-626-7 4” Blade, 3” Beam 0.0012”, 0.0006” 8867 Rigid 1-1/8” 24” (610 mm)
13-627-5 6” Blade, 4” Beam 0.0014”, 0.0007” Note: Graduations: 32nds, 64ths, 10ths & 100ths.

13-628-3 9” Blade, 5-1/2” Beam 0.0017”, 0.0009”


Lufkin® P1000 Tape Measures
13-629-1 12” Blade, 7-1/2” Beam 0.0020”, 0.0010”

Hi-Visibility
13-634-1 Case
W
NE

Accuracy Exceeds
NIST Standards
Comfortable
& Durable PHV1425

Sets Include
Fitted Plastic Case • Super tough ABS case with comfortable non-slip rubber overmold.
• Patented long-life end hook & full length clear-coated blade.
Machinist Square Sets Part Number Blade Width Blade Length Scale
Part Number Description Sizes PHV1316 3/4” (19 mm) 16’ (5 m) Inch
13-632-5 3 PC Set 2, 3 & 4” PHV1425 1” (25 mm) 25’ (7.5 m) Inch
13-633-3 3 PC Set 2, 4 & 6” PHV1425ED 1” (25 mm) 25’ (7.5 m) Inch, 10ths, 100ths
13-634-1 4 PC Set 2, 3, 4 & 6” PHV1035CME 3/4” (19 mm) 16’ (5 m) Inch, Metric
13-635-8 4 PC Set 4, 6, 9 & 12” PHV1023CME 1/2” (13 mm) 10’ (3 m) Inch, Metric

202 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
TESTING & MEASURING

Fowler® IP54 Digital Micrometers Mitutoyo® Digimatic Measurement Kits

Protected To IP54
Specification

• Carbide measuring faces & large easy to read display.


• Includes shop hardened case & standards.
± 0.001” Accuracy - 0.00005” Resolution

Part Number Range


P54-860-001 0” to 1”
P54-860-002 1” to 2”
P54-860-003 2” to 3” 64PKA076
• Sturdy fitted mahogany case with accessory compartments.
• Kits include either a standard digital ratchet micrometer or a
Fowler® Digital Calipers
digital friction thimble micrometer which provides a higher
degree of positive repeatability.
• Micrometers conform to IP65 specification.
• Calipers include Absolute Encode technology allowing the user
to zero at any point for incremental comparison measurements.
Includes:
Digimatic Micrometer (0” to 1” ), Digimatic Caliper (0” to 6” ),
Micrometer Spanner, Batteries & Mahogany Case

0.00005” Micrometer Resolution - 0.0005” Caliper Resolution


Part Number Description
• Patented ceramic capacitive sensor.
64PKA076 Measurement Kit with Ratchet Micrometer
• Stainless steel frame & large easy to read display.
64PKA077 Measurement Kit with Friction Thimble Micrometer
± 0.001” Accuracy - 0.0005” Resolution

Part Number Range


Fowler® Electronic Depth Gauge
P54-100-004 0” to 4”
P54-100-000 0” to 6” Six Interchangeable Rod Extensions
P54-100-008 0” to 8”
Provide A Large 0-22” Capacity
P54-100-112 0” to 12”

Mitutoyo® Digimatic Calipers

500-171-30

Units Can Measure Steps Includes Shop


Hardened Case NE
W
• With thumb roller & unique thumb lock. • Relative and absolute measuring modes.
• Zero setting, data hold & error alarm (SPC output available). • Carbide contact point with two extra points for small work.
• Hardened steel base, ground and microlapped for accuracy*.
± 0.001” Accuracy - 0.0005” Resolution
• Direct inch-metric conversion, zero reset and hold feature.
Part Number Range
Part Number Range Travel** Resolution
500-171-30 0” to 6”
54-125-777 0-22” (0-550mm) 0-1” 0.0005” (0.01mm)
500-172-20 0” to 8”
* Base size is 4” x 0.0630”. ** Electronic indicator stem is 3/8”.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 203
TESTING & MEASURING

Dividers & Calipers SPI® Surface Roughness Standards Sets


Hardened Measurement Points

454-6
452-6
450-6

• Special caliper steel with hardened point dividers.


• Hardened & tempered bow springs & fulcrum spools assure
uniform tension without side play.
• Meets government specification GGG-C-95.
Part Number Description Overall Length Economy set of 30 (7/8” x 3/8”) electro formed, solid nickel
450-6 Flat Leg Divider 6” (152 mm) specimens. Each type of surface finish is truly and consistently
452-6 Outside Caliper 6” (152 mm) reproduced, offering a realistic idea of the feel, appearance &
texture of the machined components. Conforms to S.A.E. & military
454-6 Inside Caliper 6” (152 mm)
specifications for visual & tactile inspections. Includes instructions
and graph correlating inch & metric surface finish values plus ISO
SPI® Hardness Testing File Set “N” scale.
Specimens Included:
Three Flat Lapping (2, 4 & 8 μ”), Three Reaming (16, 32 & 63
μ”), Six Grinding (2, 4, 8, 16, 32 & 63 μ”), Six Horizontal Milling
(16, 32, 63, 125, 250 & 500 μ”), Six Vertical Milling (16, 32, 63,
125, 250 & 500 μ”) & Six Turning (16, 32, 63, 125, 250 & 500 μ”)

Part Number Description


30-695-1 Surface Roughness Standards Set

Part Number Description


Surface Roughness Standards Set
30-695-1CAL
With Long Form Calibration Report

More Gauges & Measuring Devices


BRFZ (C’sink Go / No-Go) . . . . . . . . . . 79

Cherry Blind Rivet Gauges . . . . . . . . . 118

Drill Bit Gauges . . . . . . . . . . . . . . . . . . . 27

• Practical, inexpensive method to quickly determine approx. Hi-Shear Grip Gauge . . . . . . . . . . . . . 131
hardness of heat treated workpieces & materials. Hi-Shear Pin Protrusion Gauges . . . . 131
• Handy, color coded set of size testing files covers nominal
Rivet Gauges . . . . . . . . . . . . . . . . . . . . 40
hardness from 40 RC to 65 RC in increments of 5 RC.
Sleeve Gauges (Locoloc) . . . . . . . . . . 191
• Special curved design for easy access in hard to reach places.
Swaged Terminal Gauges . . . . . . . . . . 193
Part Number Description
Visu-Lok & Composi-Lok Gauges . . . . 131
98-720-6 Hardness Testing File Set

204 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
TESTING & MEASURING

Schrader® Lever Control Type Inflating Gauges Digital Pressure Gauge

3500C-D

Three foot hose length for safe distance when mounting tires.

Part Number Air Chuck Range


3500C-D Clip-On 10 to 120 psi
3651C-D Dual Foot 10 to 120 psi
• Four digit display to 10ths of PSI (also reads in Bar, KPa etc.).
• Pressure bleeder valve, zero button & peak hold reading.
Tire & Pressure Gauges • Swivel fitting dual foot chuck & protective rubber boot.
• Backlight button for low light conditions, manual & auto shutoff.

Part Number Range Accuracy


TTL-300-DTG 300 PSI ± 0.5% of Full Scale

8885
High Pressure Hose Couplings

SK-2043-C
• Bourdin type dial gauge with flexible hose & 6” dual chuck.
• Includes recalibration screw for adjustments & metal carrying case.
• Gooseneck or straight styles.
Part Number Range Overall Length • 1/8” NPT female thread.
8885 10 to 200 psi 18” (45.7 cm)
Part Number Style Working Pressure Proof Pressure
8844 0 to 400 psi 18” (45.7 cm)
SK-2043-C Gooseneck 5,000 psi 10,000 psi
8844B* 0 to 400 psi 18” (45.7 cm)
SK-2043-S Straight 5,000 psi 10,000 psi
* Includes three metal extensions.
SK-2043-5 Replacement Seal

Hydraulic Shock Strut Gauges


Replacement Lock Chucks
Note: 3/8”-24 side hose connector.

Part No. Type Thread


8874
9043 T-Handle .305”-32
8927 T-Handle .485”-26
9044 No Handle .307”-32 9043

Valve Core Removal Tool


• Screw type locking chuck securely attaches to valve.
Rapid & Safe
• Includes drain cock for bleeding pressures & metal carrying case.
Tire Deflation
Part Number Range Overall Length
• Knurled design for easy handling.
8874* 0 to 400 psi 18” (45.7 cm)
• Exhausts air towards wheel & traps the valve core within the tool.
8875 0 to 1,500 psi 25” (63.5 cm)
Part Number Description
8876 0 to 3,000 psi 18” (45.7 cm)
ATSK3614 Valve Core Removal Tool
* Includes three metal extensions.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 205
LIGHTING & INSPECTION

KH® Industrial Quality Portable Work Lights KH® Hazardous Location Work Lights

Made In 8CC-MIG EP326-16S-25

The USA
NEMA 4
Compact Design Watertight
1525ML Made In
For Tight Spaces The USA
• Compact design excellent for tight spaces.
• Built in reflectors for wide
• Shock absorbing system protects tubes from drops & vibration.
shadowless illumination.
• Provides cool, even illumination of working area.
• Integrated, pivoting hook
8 Watt Midget - 120 VAC, 60 Hz (NEMA 1-15 Plug Included) for positioning versatility.
Part Number Cord Weight Overall Length • Commercial fluorescent lamp
8CC-MIG 13’ (coiled) 2.25 lbs (1.0 kgs) 16” (41 cm) provides 10,000 hours of life
825-MIG 25’ (straight) 2.75 lbs (1.2 kgs) 16” (41 cm) Non-sparking aluminum housing with hard coated anodized
exterior, molded bumper guards, lamp shock absorbers and
15 Watt Mighty - 120 VAC, 60 Hz (NEMA 1-15 Plug Included) annealed glass tubeshield for durability in high-impact situations
Part Number Cord Weight Overall Length * Units furnished without plug and are suitable for Class I, Division 1 Groups C & D;
Class II, Division 1 Groups E, F & G; Class III, Division 1; NEMA 4, Type 4.
1525ML 25’ (straight) 3 lbs (1.4 kgs) 22-1/4” (57 cm)
26 Watt - 120 VAC, 60 Hz (Plug Not Included)
1550ML 50’ (straight) 4.5 lbs (2.0 kgs) 22-1/4” (57 cm)
Part Number Cord Total Weight Overall Length
High Power Rubber Handle Models
EP326-16S-25 25’ 10 lbs (4.5 kgs) 14-1/2” (37 cm)
• Weather resistant construction & in-line rubber ballast box.
EP326-16S-50 50’ 10 lbs (4.5 kgs) 14-1/2” (37 cm)
• Impact resistant lens & high-visibility yellow rubber end caps.
Note: 120 VAC, 50 Hz & 220 VAC, 50/60 Hz also available, please inquire.
20 Watt - 120 VAC, 60 Hz (Plug Not Included)
Part Number Cord Total Weight Overall Length KH® Quad Light Wide-Area Lighting
2050-T12 50’ (straight) 10 lbs (4.5 kgs) 32” (81 cm)

34 Watt - 120 VAC, 60 Hz (Plug Not Included)


Part Number Cord Total Weight Overall Length
4050-T12 50’ (straight) 10 lbs (4.5 kgs) 56” (142 cm)
Note: 120 VAC, 50 Hz & 220 VAC, 50/60 Hz also available, please inquire.
QL417R-16E-10

KH® Heavy-Duty Hazardous Location Work Lights • Stand, mount or hang in a variety of positions for lighting flexibility.
EP215-16I-25 • Lamp shock absorbers & impact-resistant coated bulbs.
Metal Reflectors For • Tool free relamping & protected on/off power switch.
Bright, Efficient Light • Rapid start, high frequency electronic ballast.
• Integrated cord storage system & daisy-chain ready operation.
All Models Include:
Quad Light Fixture, Four Lamps, Standard SJOW Cord, NEMA
Made In The USA
5-15 Convertible Plug-Connector & Flexible Mounting Straps
68 Watt (17 Per Bulb) - 120 VAC, 60 Hz - Electronic Ballast
• Slim, lightweight design with a soft, wide plane of light that is
ideal for maintenance, inspection, and repair in tight spaces. Part Number Lumens Cord Total Weight O.A.L.

• All aluminum body with rubber bumpers & annealed tubeshield. QL417R-16E-10 5,200 10’ 11.5 lbs (5.2 kgs) 27-3/4” (71 cm)
* Units furnished without plug and are suitable for Class I, Divisions 1 & 2 Group D; QL417R-16E-25 5,200 25’ 13.5 lbs (6.1 kgs) 52” (132 cm)
Class II, Divisions 1 & 2 Groups E, F & G; Class III, Divisions 1 & 2.

15 Watt - 120 VAC, 60 Hz (Plug Not Included) 128 Watt (32 Per Bulb) - 120 VAC, 60 Hz - Electronic Ballast
Part Number Cord Total Weight Overall Length Part Number Lumens Cord Total Weight O.A.L.
EP215-16I-25 25’ 12.25 lbs (5.6 kgs) 27” (69 cm) QL432R-16E-10 11,800 10’ 16.5 lbs (7.5 kgs) 27-3/4” (71 cm)
EP215-16I-50 50’ 14.5 lbs (6.6 kgs) 27” (69 cm) QL432R-16E-25 11,800 25’ 18.5 lbs (8.4 kgs) 52” (132 cm)

206 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
LIGHTING & INSPECTION

Mag-Lite® Flashlights Light Loupe Magnifying Flashlight


10X
Made In The USA
Magnification

71084

• Great for close inspection jobs in low light areas.


• Crystal clear 10X lens shielded by a hard plastic holder.
• Magnifier can be used with or without flashlight.
71085
Limited Lifetime Warranty Part Number Weight Overall Length
70663 0.18 lbs (0.08 kgs) 6-7/8” (175 mm)
• High-strength and durable aluminum alloy case is o-ring sealed
for water resistance. Note: Unit requires 2 ‘C’ cell batteries, not included.

• Includes spare lamp safely secured in the tail cap.


• 3-position self cleaning rotary switch & cam action focus. Steelman® Bend-A-Light Pro
Maglite - 14 Hour Battery Life Durable Handle With Brass Shafts
Part Weight Overall
Batteries*
Number (with batteries) Length
71084 2 D-Cell 1.5 lbs (0.7 kgs) 10” (254 mm)
71085 3 D-Cell 1.9 lbs (0.9 kgs) 12-11/32” (314 mm)
Two AA Batteries Included
* Batteries not included. Battery life rated for continuous on (approximate).
• High intensity flexible light bends & holds position.
• Protective cover can be used as handle extension.

Part Number Description Overall Length


71086
5221 Bend-A-Light Pro 16” (40.6 cm)

Mini Maglite - 6 Hour Battery Life 56091 Replacement Bulb —

Part Weight Overall


Batteries*
Number (with batteries) Length
71086 2 AA 3.78 oz (107 g) 5-3/4” (146 mm)
Flexible Spring Claw
* Batteries not included. Battery life rated for continuous on (approximate).

Perfect For Objects


Dropped In Hard
To Reach Areas
71087

Mini Maglite & Black Polypropylene Holster - 6 Hour Battery Life


Part Weight Overall
Batteries*
Number (with batteries) Length
71087 2 AA 3.78 oz (107 g) 5-3/4” (146 mm)
* Batteries not included. Battery life rated for continuous on (approximate).

Replacement Lamps
Part Number For Use With Pack Size
100161 Mini Maglite 2 Pack Part Number Overall Length
100163 Maglite 1 Pack 16 23-1/2” (60 cm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 207
LIGHTING & INSPECTION

Ullman® All-Angle Inspection Mirrors Ullman® All-Angle Inspection Mirrors (cont’d)


• All-angle joints hold firm to allow fast & accurate 360° inspection.
• Replaceable clear glass mirror & insulating grip.
• Inner hex rods on telescoping models prevent mirror swing. A-2TM

Pocket Telescoping With Magnetic Pick-Up

A-2 Part No. Mirror Size Overall Length Extends To


A-2TM 7/8” Diameter 5-5/8” (14.3 cm) 19-1/2” (49.5 cm)
B-2TM 1-1/4” Diameter 5-5/8” (14.3 cm) 19-7/8” (50.5 cm)
33-B-2
E-2TM 1” x 2” 5-5/8” (14.3 cm) 20-3/4” (52.7 cm)
Standard (non-telescoping)
Part Number Mirror Size Overall Length Replacement Head Ass’y Replacement Mirror Only
A-2 7/8” Diameter 7-1/2” (19 cm) Part Number For Model Part Number For Model
33-B-2 1” x 2” Oval 8-1/2” (21.6 cm) A-2HD A-2 B-2R 33-B-2
E-2 1-1/4” Diameter 8” (20 cm) B-2HD 33-B-2 K-2R K-2
C-2HD C-2 K-2MR K-2M, K-2ML
E-2HD E-2
K-2HD K-2
C-2
S-2HD S-2
C-2MHD C-2M, C-2ML

K-2 K-2MHD K-2M, K-2ML


Note: Other models available, please inq.

Telescoping
Ullman® All-Angle LED Light Inspection Mirrors
Part No. Mirror Size Overall Length Extends To
C-2 2-1/4” Diameter 10” (25.4 cm) 14” (35.6 cm) Easy Inspection In Any
K-2 2-1/8” x 3-1/2” 11-1/4” (28.6 cm) 15-1/4” (38.7 cm) Lighting Condition
S-2 3-1/4” Diameter 11” (27.9 cm) 15” (38.1 cm)

HTC-2LT
Telescoping & Magnifying
Part No. Mirror Size Overall Length Extends To • Compact LED lights illuminate dark areas for perfect inspection.
C-2M 2-1/4” Diameter 10” (25.4 cm) 14” (35.6 cm) • All-angle ball joint holds mirror firmly for easy viewing.
C-2ML 2-1/4” Diameter 16” (40.6 cm) 26” (66 cm) • Stainless steel telescoping mechanism & cushioned handle.

K-2M 2-1/8” x 3-1/2” 11-1/4” (28.6 cm) 15-1/4” (38.7 cm) Part Number Mirror Size Extension

K-2ML 2-1/8” x 3-1/2” 17-1/4” (44 cm) 27-1/2” (70 cm) HTE-2LT 1-3/8” Diameter 6-3/4” to 35-1/2”
HTC-2LT 2-3/8” Diameter 6-3/4” to 37”
HTS-2LT 3-3/8” Diameter 6-3/4” to 30-1/4”

HTE-2

Ullman® All-Angle Telescoping Magnifying Glass


HTC-2
Deluxe Telescoping Inspection Mirrors
• Stainless steel telescoping handle is strong & lightweight.
• Comfortable textured grip keeps hands secure even when wet. MG-2

Deluxe Telescoping
Part No. Mirror Size Overall Length Extends To • Durable shatter-resistant magnifying head.
HTE-2 1-1/4” Diameter 6-1/2” (16.5 cm) 35” (89 cm)
• Stainless steel telescoping mechanism & cushioned handle.

HTC-2 2-1/4” Diameter 6-1/2” (16.5 cm) 36-3/8” (92.4 cm) Part No. Mirror Size Overall Length Extends To
98669 3-1/4” Diameter 6-1/2” (16.5 cm) 29-1/2” (75 cm) MG-2 2-3/8” Diameter 6-7/8” (17.5 cm) 36-1/8” (92 cm)

208 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
LIGHTING & INSPECTION

Ullman® All-Angle Inspection Mirror Kit Ullman® All-Angle Magnetic Retrievers

Perfect for Use In


Water, Oil etc.
Molded
Nylon Heads 2

High-power permanent magnet provides lifetime of pulling force.


Telescoping
Part Number Overall Length Extends To
1 16-3/4” (42.5 cm) 26-3/4” (68 cm)
Versatile & 2 10-5/8” (27 cm) 14-5/8” (37 cm)

Includes:
Economical
Standard (non-telescoping)
Three Standard (1” x 2” oval, 7/8” & 1-1/4” dia.) & Three
Telescoping (2-1/8” x 3-1/2” rectangular, 2-1/4” & 3-1/4” dia.) Part Number Overall Length
3 6” (folded) to 8-1/2” (21.6 cm)
Part Number Description
53-70315 Complete 6 PC Kit

Ullman® Spring Flex Magnetic Retrievers Pocket Telescoping


Part Number Overall Length Extends To
4T 4” (10.2 cm) 19-1/2” (49.5 cm)
Probe Easily Into The
Most Inaccessible Areas 6F

• Tightly wound flexible shaft of Mechanic’s Insulated Pocket Retriever


spring tempered steel links. • Insulating polypropylene unaffected by oil or gasoline.
• High-power permanent magnet • Pencil shaped with pocket clip - virtually unbreakable.
provide lifetime of pulling force. Mechanic’s Pocket Retriever
Part Number Overall Length
9 6” (152 mm)

Part Number Overall Length


Bessey® Pyrometer-Thermometer
6F 17-1/2” (44.5 cm)
6FL 25” (63.5 cm)

Probe Rated To
Ullman® All-Angle LED Light Magnetic Retrievers 1200°F (650°C)
Retrieve Objects Up To 8 Pounds

Steel Magnetic Head HTLP-1


Probe & Flex
• Compact LED light illuminates dark areas for perfect retrieval. Cord Included
• Stainless steel telescoping mechanism & cushioned handle. • Multi-purpose measuring device for bearings, gears etc..
Part Number Type Extension • Digital readout from -58°F (-50°C) to 2000°F (1300°C).
Note: Replacement probe with handle available, please inquire.
HTLP-2 Standard 8” to 32-3/4”
Part Number Weight
HTLP-1 Rotating Head* 6-3/4” to 27-3/4”
HH-11 A 2.0 lbs (0.9 kgs)
* Includes sliding magnet shield to prevent unwanted attachments.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 209
LIGHTING & INSPECTION

4 PC Interchangeable Tip Hook & Pick Set SPI® Stainless Steel Precision Tweezer Set
Zipper-Top Vinyl Pouch Included
W
NE

Built-In
Retrieval
Magnet

• Ideal for separating wires, removing or retrieving small parts.


• Aluminum handle with magnet picks up small nuts, bolts etc.
Part Number Tips Included
HW4 Straight, 90°, Hook & Combination

Hook & Pick Sets

• Stainless steel construction for corrosion resistance and long life.


• This versatile set contains AA, OO, 2A, 3C, #5 & #7 pattern tip,
PH-4 SA-precision tweezers with a 4-3/4” overall length.
• Anti-magnetic - suitable for electronics use.
• Includes protective plastic pouch with closing snaps.
Part Number Description
90-990-3 7 PC Tweezer Set

MP-6
Dykem® Brite-Mark Paint Markers
96-696-0

96-699-4
• Ideal for separating wires, removing or retrieving small parts.
• High-carbon polished steel permanently attached to alum. handle.
Part No. Type Picks Included • Non-xylene based formula makes bright, permanent
marks on metal, rubber, plastic, glass, vinyl, etc.. W
PH-4 4 PC Set Straight, Complex, 90° & Hook NE
• Heavy-duty aluminum body with valve actuated mech-
Straight, Bayonet, Double Angle,
MP-6 5 PC Micro Set anism that stops paint from drying in the barrel when cap is off.
45° & Hook (Includes Vinyl Pouch)
• The quick drying, indoor/outdoor paint resists fading and chipping.

General® Lighted Tweezer Set Part Number Color Part Number Color
96-696-0 Blue 96-700-0 Orange
Batteries 96-697-8 Black 96-701-6 Red
Included
96-698-6 White 96-702-6 Green
96-699-4 Yellow

Includes Heavy- Torque Seal® Inspection Lacquer


Duty Nylon
96556
Carrying Case 1/2 oz
Fast
Drying Tube
• Bright white LED illuminates dark & confined work areas. • Inexpensive solution widely used as “anti-sabotage lacquer”.
• Anti-glare heat treated steel with non-slip comfort grips. • Inspectors can visually detect any movement or tampering.
• Includes smooth point, serrated bent & serrated blunt tweezers. • Excellent adhesion to all metals & most other surfaces.
Part Number Description Color Orange Red Yellow
71171 3 PC Lighted Tweezer Set Part Number 96556 96557 96558

210 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR HOSE & ACCESSORIES

Flexeel® Reinforced Polyurethane Straight Hose Ultra Light Air Hose

Lightweight
& Flexible

1/4” NPT
On Both Ends
• Approximately 1/3 to 1/2 the weight of ordinary air hose.
• Does not lose air flow characteristics because of lighter weight.
• An excellent alternative to bulkier rubber & plastic hoses.
• Extremely flexible, less fatigue with continuous use.
• Lightweight & tough, retains flexibility even in cold environments.
• Reinforced construction & reusable strain relief fitting. Standard Hose - 300 PSI Max. Work Pressure
Temperature Range: -40°F to +165°F. Working Pressure: 200 PSI (@70°F). Part Number Overall Length I.D. O.D.
1/4” MPT Fitting, 1/4” I.D. 3/8” MPT Fitting, 3/8” I.D. 3600-25 25’ (7.6 m) 1/4” .472”
Part Number Length Part Number Length 3600-35 35’ (10.7 m) 1/4” .472”
PFE40254 25’ (7.6 m) PFE60256 25’ (7.6 m) 3600-50 50’ (15.2 m) 1/4” .472”
PFE40504 50’ (15.3 m) PFE60506 50’ (15.3 m)
Leader Hose - 300 PSI Max. Work Pressure
PFE41004 100’ (30.5 m) PFE61006 100’ (30.5 m)
Part Number Overall Length I.D. O.D.

1/2” MPT Fitting, 1/2” I.D. 3600-5 5’ (1.5 m) 1/4” .475”

Part Number Length General Purpose Safety Hose


PFE80258T 25’ (7.6 m) • Flexible & abrasion resistant with non-marking cover.
Note: 1/4” & 3/8” I.D. hose available in • Complies with RMA Class B designation for medium oil resistance.
PFE80508T 50’ (15.3 m) transparent blue, red or yellow (please
specify when ordering). 1/2” I.D. hose Safety Hose - 250 PSI Max. Work Pressure
PFE81008T 100’ (30.5 m) available only in transparent blue.
Part Number Overall Length I.D. O.D.
3660-25 25’ (7.6 m) 1/4” 1/2”
Flexcoil® Polyurethane Self Storing Air Hose
3660-50 50’ (15.2 m) 1/4” 1/2”
1/4” NPT 3760-25 25’ (7.6 m) 3/8” 5/8”
On Both Ends 3760-50 50’ (15.2 m) 3/8” 5/8”

Flexeel® Reinforced Polyurethane Leader Hose


Straight Tails Provide
Built-In Whip Hose Reduces Fatigue

FP0412BS
PU14-15
Ball Swivel Connector
• Helps eliminate stress and wear points from bending & pulling.
• Toughest recoil hose available - highly kink & abrasion resistant. • Easier & wider range of motion with shock absorbing action.
• Resistant to most oils & fuels. • Lightweight & tough, retains flexibility even in cold environments.
• Lightweight yet extremely durable with outstanding coil memory. Temperature Range: -40°F to +165°F. Working Pressure: 200 PSI (@70°F).

Part Number Overall Length I.D. O.D. 1/4” NPT Fitting, 1/4” I.D. 1/4” NPT Fitting, 3/8” I.D.
PU14-15 15’ (4.6 m) 1/4” 3/8” Part Number Length Part Number Length
PU14-25 25’ (7.6 m) 1/4” 3/8” FP0412BS 12” (30 cm) FP06124BS 12” (30 cm)
PU38-15 15’ (4.6 m) 3/8” 9/16” FP0418BS 18” (46 cm) FP06184BS 18” (46 cm)
PU38-25 25’ (7.6 m) 3/8” 9/16” FP0424BS 24” (61 cm) FP06244BS 24” (61 cm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 211
AIR HOSE & ACCESSORIES

Dynabrade® Dynaswivel Air Line Connectors Swivel Manifolds

• Patented universal joint swivels 3032S

360° at two pivot points.


• Allows air line to drop to the floor
& provides superb tool handling.
• Ports rotate 360° for flexible multi-directional connections.
• Chrome plated brass for superior corrosion resistance.
Aluminum Construction • 1/4” MPT supply & output (accepts 1/4” quick-disconnects).
Part No. Thread Size Air Flow Range Weight
Part Number Style
95460 1/4” NPT 0 to 25 CFM 0.20 lbs (0.09 kgs)
3022S Two Port
15-95461 3/8” NPT 26 to 45 CFM 0.40 lbs (0.18 kgs)
3032S Three Port
15-95462 1/2” NPT 46 to 65 CFM 0.80 lbs (0.36 kgs)

Aluminum Construction With Flow Control Multiple Connection Manifolds


Part No. Thread Size Air Flow Range Weight
15-95734 1/4” NPT 0 to 25 CFM 0.25 lbs (0.11 kgs)
90278

No-Mar Composite Construction


Part No. Thread Size Air Flow Range Weight
15-94300 1/4” NPT 0 to 33 CFM 0.15 lbs (0.06 kgs)

All Models Have


Ball Swivel Connectors 1/4” NPT Outlets
• Combines the features of ball
swivel fittings & connectors.
Anodized Aluminum Straight
• No additional fitting needed. 1/4” NPT Part Number Type Weight
• Nickel plated hardened steel connector & nut, all brass fitting. 90276 4 Port, 1/4” Inlet 0.5 lb. (0.2 kgs)
Part Number Interchange 90278 6 Port, 1/4” Inlet 0.7 lb. (0.3 kgs)
15-04BS Industrial
14-04BS ARO

ARO Type 14 Air Hose Quick Connects 3122

Solid Brass Flat Hex


Part Number Type Weight
Plug, Female Thread Plug, Male Thread 3122 3 Port, 1/4” Inlet 0.3 lb. (0.1 kgs)
Part Number Type Part Number Type 3132 3 Port, 3/8” Inlet 0.3 lb. (0.1 kgs)
15-300 Plug 1/4” NPT 15-202 Plug 1/8” NPT
15-200 Plug 1/4” NPT

90272

Female Thread Male Thread


Part Number Type Part Number Type Solid Aluminum Tri-Pod

15-100 Auto 1/4” NPT 15-101 Auto 1/4” NPT Part Number Type Weight

15-106 Auto 3/8” NPT 15-107 Auto 3/8” NPT 90272 3 Port, 1/4” Inlet 0.3 lb. (0.1 kgs)
90274 3 Port, 3/8” Inlet 0.3 lb. (0.1 kgs)
Note: 100 PSIG inlet, 25 SCFM pressure drop @5 PSIG, 34 SCFM pressure drop @10 PSIG.

212 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
AIR HOSE & ACCESSORIES

Multiple Connection Manifold Assemblies Filter - Regulator - Lubricator Mini Assemblies


3002-14X
Tri-Pod
Traditional
Trio Design

X004-14X
Cross
3122-15X
Flat Hex

Includes 1/4” air line connector & three 1/4” six ball couplers.
15-528-2
Assemblies
Tri-Pod Flat Hex Cross Coupler
• Standard assemblies have zinc die cast bodies.
3002-14X 3122-14X X004-14X ARO Interchange
• Gauge provided uninstalled for installation on either side.
3002-15X 3122-15X X004-15X Industrial Interchange
Standard Assemblies Mini Assemblies
Part Number Pipe Size Part Number Pipe Size
Conical Mufflers 15-628-2 1/4” 15-528-1 1/8”

CMF28 15-628-3 3/8” 15-528-2 1/4”


15-628-4 1/2”
15-728-6* 3/4” * 15-728-6 is a high capacity assembly
that includes a metal bowl.

CMF18 CMF48 Air Tool Lubricant

ATL128
• Offers an economical method of reducing noise levels
below 90 dBA, conforming with OSHA standards.
• Nickel plated body, 40 micron sintered bronze element.
• Easy to install - threads into your air tool exhaust port.
Part Number Size Hex Overall Length
ATL016
CMF18 1/8” 7/16” 29/32” (23 mm)
CMF28 1/4” 9/16” 1-1/4” (32 mm)
CMF38 3/8” 11/16” 1-9/16” (40 mm)
CMF48 1/2” 7/8” 1-3/16” (30 mm)

Speed Control Mufflers


ATL004

Compact • Specially formulated high grade 10 weight lubricant.


MF102S
• Adheres to motor parts, giving better and longer lubrication.
• Governs air flow accurately while reducing exhaust noise. • Prevents rust and removes moisture for longer tool life.
• Brass body with knurled knob & sintered bronze element. Part Number Size
• Lock nut prevents adjustment changes due to vibration. ATL004 4 oz (113 g)
Part Number Size Part Number Size ATL016 1 pint (0.4 liters)
MF101S 1/8” MPT MF103S 3/8” MPT ATL032 1 quart (1.9 liters)
MF102S 1/4” MPT MF104S 1/2” MPT ATL128 1 gallon (3.8 liters)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 213
AIR HOSE & ACCESSORIES

Air Tool Cleaner Guardair® Whisper Jet Extended Safety Air Guns

Keep Tools Running At Durable Cast Aluminum Body


Maximum Efficiency

• Removes varnish, sludge, rust & dirt.


Ideal For Limited Access Areas
• Will not harm internal seals. • Unique nozzle reduces noise levels
• Prevents harmful build-up when used regularly. 6-20 dB from conventional air guns. 15-80LJ6

• Meets OSHA noise & safety standards.


• Solid tip design prevents blockage of nozzle.
Part Number Size
• Other lengths up to 72” also available, please inquire.
ATC004 4 oz (113 g)
Part Extension Air Thrust Air
Weight
Number Length Inlet @100PSI Usage
Guardair® Whisper Jet Safety Air Gun 15-80LJ6 6” 1/4” 29 0.6 lbs (0.27 kgs)
1.5 lbs
15-80LJ12 12” NPT CFM 0.7 lbs (0.32 kgs)

Guardair® Syphon Spray Air Gun

Durable Cast Aluminum Body

Durable Cast
Aluminum Body

• Unique nozzle reduces noise levels


6-20 dB from conventional air guns.
• Knurled adjusting nut controls air volume.
• Meets OSHA noise & safety standards.
• Solid tip design prevents blockage of nozzle.
• High vacuum syphon delivers up to sixteen gallons per hour.
Part Air Thrust Air • 12” extension great for limited access areas.
Weight
Number Inlet @100PSI Usage • Includes six foot syphon hose with sinker.
15-80 1/4” NPT 1.1 lbs 20 CFM 0.6 lbs (0.27 kgs) • Adjustable trigger & nozzle tip to control volume & spray pattern.
• Spray oils, solvents, cleaners, mold release agents & coatings.

Guardair® Jet Guard Safety Air Gun Part Air Flow Rate Air
Weight
Number Inlet @100PSI Usage
15-79SG012 1/4” NPT 16 gph 9 CFM 1.5 lbs (0.7 kgs)

Coilhose® Safety Blow Gun


Ergonomic
Durable Cast Design
Aluminum Body

• Patented protective air cone protects


OSHA
operator from dangerous chip fly-back.
Compliant
• Knurled adjusting nut controls air volume. • Tough zinc die cast body, replaceable tip & vinyl thumb grip.
• Delivers high thrust with pinpoint accuracy. • Four self-lubricating O-Rings prevent valve leakage.
• Meets OSHA noise & safety standards. • Large operating lever reduces operator fatigue & discomfort.
Part Air Thrust Air Part Air Maximum Air
Weight Weight
Number Inlet @100PSI Usage Number Inlet Pressure Usage
15-74SK 1/4” NPT 0.4 lbs 35 CFM 0.6 lbs (0.27 kgs) 600S-DL 1/4” NPT 150 PSI 11 CFM 0.36 lbs (0.16 kgs)

214 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
APPLICATION TOOLS & ACCESSORIES

Air Operated Sealant Guns Air Operated Sealant Gun Kits

72-C04090

72-C04076

72-C04074

• Smooth, uniform flow applied exactly where you want it.


• Zinc plated, corrosion resistant retainer prevents cartridge split.
Note: Hose assembly ordered separately on next page.
Includes: 72-C27128
Pistol Grip (250-A) Palm Grip (250-B) Included Retainer
Pistol Grip Sealant Gun, 5 Cartridges With Plungers,
72-C04076 72-C04074 2.5 Ounce Cartridge Caps (5 each: 72-C05215 & 72-C04159), Assorted
72-C04090 72-C04087 6 Ounce Nozzles (5 each: 72-C04125, 72-C08608, 72-C04127 & 72-
72-C04068 72-C04066 12 Ounce
C04136), Air Hose & Plastic Carrying Case

72-C04093 — No Retainer Part Number Description


72-C27127 2.5 Ounce Capacity Kit

Air Operated Sealant Gun Retainers 72-C27128 6 Ounce Capacity Kit


72-C27129 12 Ounce Capacity Kit
Corrosion resistant zinc
plated retainers prevent
cartridge split. 72-C04091 Fuel Tank Repair Kit
2.5 Ounce 6 Ounce 12 Ounce
72-C04077 72-C04091 72-C04069

Manual Operated Sealant Guns

• No air supply required, great


for ‘in-field’ applications.
72-C05213
• Utilizes standard cartridges &
nozzles on the following pages.

Part Number Cartridge Capacity Includes:


Pistol Grip Gun With 2.5 & 6 oz Retainers, High-Pressure
72-C05214 2.5 Ounce
Injection Gun (507-A: shown on next page), Metal Nozzle
72-C05213 6 Ounce Assortment, Air Hose (male connector, female coupler),
72-C05212 12 Ounce Sealant Mixer (229340: for two-part aircraft sealants*) & Metal
Fitted Case (not shown)
Replacement Retainers * See page 222 for complete 229340 sealant mixer specifications.

2.5 Ounce 6 Ounce 12 Ounce Part Number Description


226819 226820 226822 226978 Fuel Tank Repair Kit

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 215
APPLICATION TOOLS & ACCESSORIES

Air Hose Assemblies High-Pressure Injection Gun

Designed for post assembly injection of sealants of the MIL-S-8802


Class B viscosity range into confirmed areas & voids, as in channel
sealing & areas requiring material to be injected into small orifices
72-C04009 under pressure. Threaded gun cap accepts 1/8” pipe thread needle
nozzle or zerk connector.
Part Number Description
0.32”
507-A High-Pressure Injection Gun

Aro
Semco® Spring Loaded Rivet Nozzles
Air Hose Assembly 0.21”

Hansen

• Apply required amount of sealant to countersink & rivet holes.


Includes ‘B’ Nut For Attachment • Spring-loaded tip allows a precisely dispensed shot of sealant.
To Our Air Operated Guns
Schrader Part Number Hole Size Color Code Orifices*
234285 3/32” Green (6) .030”
Aro Hansen Schrader Overall
Connect Connect Connect Length 226837 1/8” Blue (6) .031”
72-C04008 72-C04025 72-C04044 5’ (1.5 m) 226838 5/32” Black (6) .035”
72-C04009 72-C04026 72-C04045 10’ (3.0 m)
226839 3/16” White (6) .060”
72-C04010 72-C04028 72-C04047 15’ (4.6 m)
226840 1/4” Red (6) .044”
72-C04011 72-C04029 72-C04048 20’ (6.1 m)
* Six dispensing holes for even distribution of sealant.
72-C04012 72-C04030 72-C04049 25’ (7.6 m)
72-C04013 72-C04031 72-C04050 30’ (9.1 m)
Fillet Nozzles
Disposable Plastic Cartridges, Plungers & Caps 72-425

72-426

72-427

Flange Plunger Front 72-428


Cartridge
End Cap (inside) End Cap
• For use with air or manual operated dispensing devices. 72-429
• Low density polyethylene construction (also available
in high-density polyethylene, please inquire). • For application of sealant fillets over lap joints.
• Can eliminate the need for working of sealant with spatulas.
Cartridge Only Cartridge & Plunger Capacity
• Built-in step guides nozzle along lap joint.
72-C04107 72-C04104 2.5 Ounce
3-3/4” Overall Length
72-C04088 72-C04159 6 Ounce
Part Number Step
72-C04067 72-C04057 12 Ounce
72-425 .12” Right
Part Number Description 72-426 .06” Right
72-C04105 Plastic Plunger 72-427 .12” Left
72-C04142 Front End Cap (threads into neck) 72-428 .06” Left
72-C05215 Flange End Cap (stops plunger backout) 72-429 No Step

216 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
APPLICATION TOOLS & ACCESSORIES

Specialty Application Nozzles Specialty Application Nozzles (cont’d)

Part Number Orifice Overall Length


72-C04127 1/16” 6” (152 mm)
Precision 1/4”
Molded NPT

Part Number Orifice Overall Length


72-C04125 1/8” 6” (152 mm)
Bent Nozzles: Most styles can be furnished with a
bend. To order, use the part number of the nozzle
style required, then add the desired angle of bend
(D) and the length of bend from the tip (C).
Example: To order an 8” long, 1/8” orifice nozzle
with a 20° bend 2” from the tip, use part number Part Number Orifice Overall Length
72-C04123-20-2
72-C04115 3/8” 6” (152 mm)
Note: For ordering help & pricing on bent nozzles, please inquire.

Part Number Orifice Overall Length Part Number Orifice Overall Length
72-C04141 1/16” 2-1/2” (64 mm) 72-C04124 1/16” 8” (203 mm)

Part Number Orifice Overall Length Part Number Orifice Overall Length
72-C04138 1/8” 2-1/2” (64 mm) 72-C04123 1/8” 8” (203 mm)

Part Number Orifice Overall Length Part Number Orifice Overall Length
72-C04136 1/32” 4” (102 mm) 72-8690 3/32” Vent Duck 9” (229 mm)

Part Number Orifice Overall Length Part Number Orifice Overall Length
72-415 No Orifice 4” (102 mm) 72-C04122 1/16” 10” (254 mm)

Part Number Orifice Overall Length Part Number Orifice Overall Length
72-C04132 1/16” 4” (102 mm) 72-C04120 1/8” 10” (254 mm)

Part Number Orifice Overall Length Part Number Orifice Overall Length
72-C04131 3/32” 4” (102 mm) 72-C04119 5/16” 10” (254 mm)

Part Number Orifice Overall Length Part Number Orifice Overall Length
72-C04129 1/8” 4” (102 mm) 72-8607 1/16” x 1/4” 6” (152 mm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 217
APPLICATION TOOLS & ACCESSORIES

Specialty Application Nozzles (cont’d) Specialty Application Nozzles (cont’d)

Floorboard
Nozzle

Part Number Orifice Overall Length Part Number Orifice Overall Length
72-8608 11/64” Cup 4” (102 mm) 72-231674 (12) 1/32” Diameter 1-3/8” (35 mm)

Part Number Orifice Overall Length


72-8610 3/64” x 9/64” 4-1/2” (114 mm)
Part Number Orifice Overall Length
72-8630 1-3/4” 4” (102 mm)

Part Number Orifice Overall Length


72-8613 3/64” x 3/8” 5” (127 mm)

Part Number Orifice Overall Length

Part Number Orifice Overall Length 72-8630-9 1-3/4” 4-7/8” (124 mm)

72-C04116 1/16” x 1/2” 4” (102 mm)


Funnel
Nozzle

Part Number Orifice Overall Length

Part Number Orifice Overall Length 72-231718 7/8” 1-3/8” (35 mm)

72-8642 3/16” 4” (102 mm)

Funnel
Nozzle

Part Number Orifice Overall Length


Part Number Orifice Overall Length
72-C04117 1/8” x 3/4” 4-1/2” (114 mm)
72-231348 1-27/32” 3-1/8” (79 mm)

Roller Nozzles
Part Number Orifice Overall Length
72-8645 1/8” x 1” 4-3/8” (111 mm)

Part Number Orifice Overall Length


72-8646 1/16” 3-15/16” (100 mm)

Part Number Orifice Overall Length


• Apply sealant evenly over a wide area of substrate.
72-8648 1/8” 5-3/16” (132 mm)
• Ideal for the application of faying surface sealants.
• Use with our disposable cartridges (see page 216).
Nozzle
Extension
Roller Assembly Replacement Roller Size

Part Number Orifice Overall Length 232693 232701 1” (25 mm)


72-600E — 6-3/8” (162 mm) 232692 232702 2” (51 mm)

218 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
APPLICATION TOOLS & ACCESSORIES

Sealant Spatulas Stainless Steel Sealant Spatula Set


Reinforced Plastic Construction
226241

226242

226243

7-1/4” Overall Length Surgical Stainless Steel Construction


• Four double-end tools with different angles & knife shapes.
Part Number End Widths
• Great for shaping & spreading sealant & other soft materials.
226241 0.19” & 0.38” (4.82 & 9.65 mm)
Part Number Description
226242 0.13” & 0.28” (3.30 & 7.11 mm)
57-104-2 Complete 4 PC Set
226243 0.48” & 0.38” (12.19 & 9.65 mm)

Part Number Description Nylon Sealant Tape Roller


226244 All Three Spatulas With Plastic Case
For Applying Sealant Tape
Sealant Smoothing Tool

Fiberglass reinforced plastic for tooling & smoothing sealants.

Part Number Overall Length


Allows maximum pressure for a leak-proof & smooth seal.
231349 9-1/2” (241 mm)
Part Number Roller Diameter Roller Width
70339 1-1/4” (32 mm) 2” (51 mm)
Solid Brass Sealant Smoothing Tool
Non-Sparking & Reusable,
Perfect For Aerospace Work Masking Tape Cutter
Durable Acrylic Plastic Construction

Part Number Overall Length


70799 9” (229 mm)
Note: May scratch new sheet metal.

Part Number Dimensions


Sealant Spreaders
70796 8”L (3/16” thick) x 1” Wide
Reinforced Plastic
Construction
Sealant Mixer

Quick
& Easy
229395

229394

Part Number Type Dimensions Securely chucks into your drill for mixing Semkit sealant tubes.

229394 Standard 4.0” x 2.8” (102 x 71 mm) Part Number Shank


229395 Comb 3.0” x 3.0” (76 x 76 mm) 70337 1/4” Hex

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 219
APPLICATION TOOLS & ACCESSORIES

Sioux® Sealant Removal Angle Die Grinder Kit Dynabrade® Sealant Removal Angle Die Grinder

Lightweight 1/4” & 6 MM


Ergonomic Collets Included
Design

W
NE

• Safe, aggressive & efficient sealant removal.


• Kevlar® phenolic vanes for longer tool life 47800
• Tool can also be used as a standard die grinder.
• For use with sealant removal discs below (not included).
Fitted
Sealant Removal Angle Die Grinder, 0.4 hp (0.30 kW)
Case
Perfect For Part No. Exhaust RPM Overall Length Weight
Limited Access Areas 47800 Front 12,000 6” (150 mm) 1.0 lbs (0.45 kgs)
• Remove aircraft sealants quickly & safely with minimal
48315 Rear 12,000 6-1/2” (164 mm) 1.0 lbs (0.45 kgs)
effect on paint, primer or aircraft metal.
• 800 RPM drill includes both 45° & 90° angle head assemblies.
• Eliminates the need to use chemical solvents for better Sealant Removal Bristle Disks
worker health & safety, as well as easier cleanup.
Includes:
800 RPM Drill Motor, 45° & 90° Angle Head Assemblies, Five 96458
96933 Cutters, Five 96935 Cutters & Fitted Carrying Case
Part Number Description
1AM1141/51K Complete 14 PC Kit
96937

Dynabrade® Sealant Removal Angle Drill • Abrasive, particle filled discs remove up to 1/16” of sealant.
New Extended Low Profile • Bristles remove sealant without damaging underlying surface.
Rear Muffler 49455 1/2” Angle Head Bristle Disc Arbor & Two Caps
Part Number Capacity
96458 1/8” to 1/4” & 3/8” to 1/2”

• Safe, aggressive & efficient sealant removal. W Bristle Discs


NE
• Tool can also be used as a standard angle drill. Part Number Diameter Recommended RPM Max RPM
• Governor-controlled motor maintains speed under load. 96937 2” 12,000 20,000
• For use with sealant removal cutters below (not included). 96939 3” 12,000 20,000
Sealant Removal Angle Drill, 0.4 hp (0.30 kW)
Rear Exhaust Free RPM Overall Length Weight USATCO ‘Extreme Edge’ Sealant Scraper Kit
49455 950 13” (329 mm) 2.1 lbs (0.9 kgs)

Sealant Removal Cutters Chemical Resistant,


Long Edge Life
• Bottom & side cutting plastic blades.
Scraper Kit Includes:
• Aggressively removes sealant
Four Scrapers with
without damaging substrate.
various profiles &
• Internal cavity on 96935 for use
Fabric Carrying Pouch
over standard fasteners & rivets.

Part Number Diameter Recommended RPM Max RPM


96933 .40” 950 3,200 Part Number Description
96935 .83” 950 3,200 70800 Complete 5 PC Kit

220 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
APPLICATION TOOLS & ACCESSORIES

USATCO ‘Extreme Edge’ Sealant Scrapers USATCO Celcon Sealant Scraper Kit
Chemical Resistant, Long Edge Life Boeing Approved To Avoid
Scratching Alclad Aluminum 53-93650

94176
• Non-metallic construction perfect for aerospace work.
• Great for removing sealants, adhesives, stickers etc.
• Resharpenable, non-marring scrapers are strong & lightweight.
Part Number Uses
94176 Specially designed for scraping tubes & pipes.

94177

Part Number Uses


94177 Great for internally radiused surfaces.

94178 Double Angle Tips For Toughness, Chemical Resistant


Part Number Uses All scraper blades are
W
94178 Perfect for removing gaskets on alum. or steel. 6” long and 3/16” thick. NE
Kit Includes:
Six Scrapers (2 each: 1/4” Tip, 1” Tip & 2” Tip) & Black Handle
Part Number Description

94179 53-93650 Complete 7 PC Kit

Part Number Uses Replacement Parts


94179 Concentrated scraping into corners & edges. Part Number Description
93633 Celcon Scraper Blade with 1/4” Tip
93634 Celcon Scraper Blade with 1” Tip
93635 Celcon Scraper Blade with 2” Tip
93636 Replacement Handle
94180

Part Number Uses Optional Parts


Part Number Description
94180 Allows angle scraping in both directions.
93637 Phenolic Scraper Blade with 1” Tip
Note: Acrylic and nylon scraper blades also available, please inquire.

Celcon Sealant Scrapers


94181
Boeing Approved To Avoid Scratching Alclad Aluminum
Part Number Uses
94181 For narrow channels, slots & detail scraping. 70792

Many Other Profiles Available, Please Inquire

70794
Chemical Resistant
Part Number Size Tip Width
70792 6”L (3/16” thick) 3/4”
For .401 Shank ‘Extreme Edge’ Scrapers See Page 38 70794 9”L (3/16” thick) 3/4” & 1/4”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 221
APPLICATION TOOLS & ACCESSORIES

Specialty Sealant Scrapers 388 Automatic Semkit Package Mixers

Easy To
Operate
70784

70780
Glass Filled Nylon Plastic Construction, Double Angle Tips For Toughness 285-A
Hardened Sealant Scrapers
Portable
Part Number Size Tip Width
229340 Models
70784 8”L (3/16” thick) 2” & 3/4”
70780 9”L (3/16” thick) 3/4” & 1/4”

Glass Filled Nylon Plastic Construction, Double Angle Tips For Toughness

Hardened Sealant & Seat Track Scraper


Part Number Size Tip Width 388 Pneumatic
70782 9”L (3/16” thick) 3/4” & 1/4” & Pneumatic- 232523

Electric Models

Acrylic Plastic Construction, Long Angled Edge, Reduce Mixing Labor


Single End With Rounded Handle & Worker Fatigue
Soft Sealant Scraper
Part Number Size Tip Width Model 388 Semkit package mixers are stationary, pneumatic and
70786 6”L (3/16” thick) 3/4” pneumatic-electric units that provide automatic mixing of filled
Semkit packages. Use of the mixer reduces worker fatigue and
assures the user a more thorough and consistent mix, kit to kit.
• Auto mixing of Semkit packages for a thorough & uniform mix.
Acrylic Plastic Construction, Long Angled Edge
• Timer automatically shuts off mixer at preset mix time.
Soft & Wet Sealant Scraper • Additional unit capacities available, please inquire.
Part Number Size Tip Width Note: Operates @ 40-90 PSI, 1.2 CFM & 115 VAC.
70788 9”L (3/16” thick) 3/4” & 1/4” 388 Pneumatic Semkit Auto Package Mixers
Part Number Type Capacity Weight
221269 Pneumatic / Electric 110V
2.5, 6 75 lbs
221269-220 Pneumatic / Electric 220V
Acrylic Plastic Construction, Double Angle Tips For Toughness & 8 oz (34 kgs)
232523 Full Pneumatic
Soft Sealant Scraper
Part Number Size Tip Width Model 285-A Semkit package mixers are portable, electric units
70790 9”L (3/16” thick) 1” & 1/4” that provide automatic mixing of filled Semkit packages. Use of the
mixer reduces worker fatigue and assures the user a more
Note: May scratch new sheet metal. No-Mar scrapers available on previous page.
thorough and consistent mix, kit to kit.
• Electric, semi-auto mixing for a thorough & uniform mix.
Hand Scraper • User moves cartridge vertically while drive spindle rotates.
• Bell timer signals completion of mix.
285-A Portable Electric Semkit Semi-Auto Package Mixers
Specially blended plastic designed for sealants, paint, glues etc. Part Number Power Weight
Part Number Overall Length 229340 115 VAC 14 lbs (6.3 kgs)
11493 5-7/8” (149 mm) 234535 230V / 50 Hz 14 lbs (6.3 kgs)

222 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
APPLICATION TOOLS & ACCESSORIES

Heavy-Duty Hand Operated Grease Guns Grease Gun Adapters & Extensions
Heavy-Duty
Die-Cast Head
L2100

Rugged Baked Grease Injector Needle


Enamel Finish L1320 Part Number Notes
L2100 For Sealed Bearings & U-Joints

L2435

L1310
6” Straight Rigid Extension With 4 Jaw Coupler
Part Number Notes
• Heavy-duty rod, spring & follower.
L2435 Standard 1/8” NPT
• Rapid spin barrel threads for fast loading.
• 4 jaw coupler with ball check, filler nipple for 3-way loading. L2430

Lever Grip Pistol Grip Extension


L1310 L1320 Straight Rigid
6” Straight Rigid Extension
L1350 L1325 12” Flex
Part Number Notes
L2430 Standard 1/8” NPT
Heavy-Duty Air Operated Grease Guns

L1455 L2440

6” Angled Rigid Extension


Part Number Notes
L2440 Standard 1/8” NPT

L1550
L2455

7” Angled Rigid 360° Swivel Extension With 4 Jaw Coupler

Heavy-Duty Part Number Notes

Die-Cast Head L2455 Standard 1/8” NPT

Rugged Baked
Enamel Finish
L2110
• Rapid spin barrel threads for fast loading.
• 4 jaw coupler with ball check, filler nipple for 3-way loading. Needle Point Grease Coupler
Standard Model Part Number Notes
Part Number Extension Capacity Air Motor L2110 Dispense A Fine Line In Hard To Reach Areas
Straight Rigid
L1455 15.75 oz 40:1 Ratio
& 12” Flex
L2130
Heavy-Duty Models
Part Number Extension Capacity Air Motor
Seal-Off Coupler
L1550 Straight Rigid
15.75 oz 60:1 Ratio Part Number Notes
L1555 12” Flex
L2130 Ideal For Greasing Plugs, Spindles Etc.
* Heavy-duty models include O-ring, heavy-duty rod, spring & follower.

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 223
APPLICATION TOOLS & ACCESSORIES

Grease Gun Adapters & Extensions (cont’d) Super-Lube® High Pressure Manual Grease Pump

L2420

360° Thread Swivel Adapter • Patented two-way system K3

Part Number Notes delivers grease at 10,000 PSI.


• Fully sealed system ensures
L2420 For 1/8” NPT Extensions
contaminant, air pocket free
greasing*.
MegaLube® High Pressure Manual Grease Pump • Includes 10’ hose & rubber
edged follower plate.
• Primer is depressed by hand
& loads for 60 shots of grease.

Portable High
Pressure Or High
Volume Output
* If air pockets occur unit is designed to pump air out - avoiding air locks.

Part Number Capacity


ML7
K3 35 lb (15.9 kg) Pail

Automatic
Maxi-Lube® High Pressure Pneu. Grease Pump
Bleeder

Convenient 360°
Swivel Assembly

Innovative Two
Piston Gun Design
• Megaboost variable stroke design can be set for high volume-
low pressure or low volume-high pressure (at 10,000 PSI).
• Rubber edged follower plate prevents air locks and decreases
grease waste (22 shots per prime).
• Heavy-duty primer assembly also doubles as carrying handle. P6
• Ergonomically designed gun grip for one or two handed use.
• Rugged one piece aluminum gun housing.
• Corrosion resistant oilless air motor delivers grease at 10,000 PSI.
Includes: • Fully sealed system ensures contaminant, air pocket free greasing*.
Heavy-Duty Plunger Assembly, Megaboost Grease Gun, Dent • Features booster gun with 3 jaw super grip coupler.
Proof 7lb Grease Container, Z-Swivel, 10’ Rubber Grease • Includes 13’ grease hose & follower plate assembly.
Hose & 4 Jaw Coupler * If air pockets occur unit is designed to pump air out - avoiding air locks.

Part Grease Volume Max. Grease Part Number Capacity


Weight
Number Capacity Per Stroke Pressure Type
P3 35 lb (15.9 kg) Pail
7 lb, 10,000 NLGI 8.2 lbs
ML7 1 Ounce P6 120 lb (54.4 kg) Drum
1 gal PSI 1&2 (3.7 kgs)

224 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
APPLICATION TOOLS & ACCESSORIES

Grease Pump Control Guns High-Pressure Grease ‘Whip’ Hoses


L2250

L2256

1/8” NPT
B2-01
5,000 PSI working pressure - 20,000 PSI burst pressure.
Standard
Part Number Overall Length
L2250 12” (30.4 cm)
• Includes 3 jaw super grip coupler.
L2260 18” (45.7 cm)
• Booster gun greasing pressure to over 10,000 PSI on demand.
Standard With Quick Connect & 3-Jaw Coupler
Part Number Type Part Number Overall Length
B2 Booster Gun L2256 16” (40.6 cm)
B3 Control Gun L2266 22” (55.8 cm)

With Z-Swivel 360° Assembly


Part Number Type High-Pressure Grease Hose
B2-01 Booster Gun
B3-01 Control Gun

1/4” NPT
Z-Swivel Assembly
Grease hose
extension for
For Grease Pump all maxi-lubes.
Control Guns
LH1414414

Part Number Description Part Number Overall Length


ZSB 360° Z-Swivel LH1414414 12’ (3.5 m)
LH1430014 25’ (7.5 m)
Grease Hoses
L2200 3 Jaw High-Pressure Grease Coupler
L2205 Equipped with ball check
to prevent pressure loss.
Note: Some models available in bulk, please inquire.

Standard Part Number Description


Part Number Overall Length L2020 3 Jaw Grease Coupler
L2200 12” (30.4 cm)
L2205* 12” (30.4 cm) Zerk Extractors
L2210 18” (45.7 cm)
L2220 24” (60.9 cm)
* L2205 includes 3-Jaw Coupler.
Easy Removal Of
With Spring Guard
Broken NPT Threads
L5970
Part Number Overall Length
L2200SP 12” (30.4 cm) Part No. Use
L2210SP 18” (45.7 cm) L5960 Taps 1/4” NPT, Wrench Fits 5/16” & 3/8” Hex
L2230SP 36” (91.4 cm) L5970 Taps 1/8” NPT, Wrench Fits 7/16” & 3/8” Hex

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 225
APPLICATION TOOLS & ACCESSORIES

Grease Fitting Assortments Aviation Lube Kit

L5900 L5910

Standard 8 PC Includes:
1/4”-28 Fittings: (4) Short Straight (2) 45° & (2) 90°
• Create custom setups for almost any situation.
Part No. Use • Includes one of each accessory listed below, case & parts list.
L5900 Replacing damaged fittings, converting from plugs.
Part Number Description
ACK2 Complete 14 PC Kit
Metric 8 PC Includes:
6MM x 1MM Fittings: (4) Short Straight, (2) 45° & (2) 90°
Replacement Accessories
Part No. Use Part Number Description
L5910 For domestic & foreign cars & trucks. KY Standard Supergrip Coupler
KDN 90° Needlepoint Coupler
KDR 90° Limited Access Coupler
KZHY Hypodermic Needlepoint Coupler
KZDXL Straight Needlepoint Coupler (4-1/4”)
KZLNJ ‘J’ Needlepoint Coupler (12”)
KZLNS Straight Needlepoint Coupler (12”)
KZLNR 90° Needlepoint Coupler (12”)
KZLN45 45° Needlepoint Coupler (12”)
L5950
KZSNR 90° Needlepoint Coupler (4-1/4”)
KDE8 Rigid Extension (8”)
KDF21 Flex Extension (21”)
J65 Filler Nozzle Adapter

Suction Gun

Standard 83 PC Includes:
1/4”-28 Fittings: (18) Short Straight, (10) 45° & (10) 90° • Heavy-duty double lipped follower.
1/8” MNPT Fittings: (25) Short Straight, (10) 45° & (10) 90° • Positive grip handle & flexible vinyl hose.

Part No. Use Part Number Capacity


L5950 Most popular sizes with refillable plastic box. L1700 16 oz

226 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SHOP TOOLS

Tap & Hexagon Die Kit Machine, Fractional & Metric Tap & Hex Die Sets
Comprehensive & Portable
High-Carbon
Steel Taps &
Hexagon Dies

Includes:
Offset Adjustable Handle Tap Wrench (0 to 1/2”), Plain Die
Stock, Tap & Dies (1/4”-20, 1/4”-28, 5/16”-18, 5/16”-24, 3/8”-
16, 3/8”-24, 7/16”-14, 7/16”-20, 1/2”-13 & 1/2”-20), 1/8”-27 Pipe
& Plastic Storage Case
Part Number Description
24614 Complete 24 PC Kit

Tap & Adjustable Round Die Kit

High-Carbon Steel
Taps & Adjustable
Round Dies
26377
76 PC Set Includes:
Machine Screw Plug Tap & 5/8" Hexagon Dies (4-40 NC, 6-
32 NC, 8-32 NC, 10-24 NC, 10-32 NF, 12-24 NC), Fractional
Includes:
Plug Tap & 1" Hexagon Dies (1/4"-20 NC, 1/4"-28 NF, 5/16"-
T-Handle Tap Wrench (0 to 1/4”), Adj. Handle Tap Wrench (0
18 NC, 5/16"-24 NF, 3/8"-16 NC, 3/8"-24 NF, 7/16"-14 NC,
to 1/2”), Adj. Die Stock, 18 Leaf Thread Pitch Gauge,
7/16"-20 NF, 1/2"-13 NC, 1/2"-20 NF), Metric Plug Tap & 5/8"
Screwdriver, Tap & Dies (4-40, 6-32, 8-32, 10-24, 10-32 & 12-
Hexagon Dies (3mm-0.50, 4mm-0.70, 4mm-0.75, 5mm-0.80,
24), Fractional Tap & Dies (1/4”-20, 1/4”-28, 5/16”-18, 5/16”-24,
5mm-0.90, 6mm-1.00), Metric Plug Tap & 1" Hexagon Dies
3/8”-16, 3/8”-24, 7/16”-14, 7/16”-20, 1/2”-13 & 1/2”-20), 1/8”-
(7mm-1.00, 8mm-1.00, 8mm-1.25, 9mm-1.00, 9mm-1.25,
27 Pipe & Plastic Storage Case
10mm-1.25, 10mm-1.50, 11mm-1.50, 12mm-1.50, 12mm-
Part Number Description 1.75), Pipe Thread Plug Tap & 1" Hexagon Dies (1/8"-27 NPT,
25914 Complete 39 PC Kit 1/8"-28 BSP), Threading Tools: Adjustable Die Stock (1" Dies),
Plain Die Stock (5/8" Hexagon Dies), Adj. Handle Tap Wrench
(#0 to 1/2"), Two-in-One Tap Wrench (1/4" to 1/2"), T-Handle
Tap & Drill Kit
Wrench (#0 to 1/4"), Thread Pitch Gauges (16 Leaf Metric &
18 Leaf Standard), Fitted Carrying Case
• High carbon steel taps &
high speed steel drill bits. Part Number Description
• Produces a strong thread 26376 Complete 76 PC Kit
that is easy to tap.
• 135° split point drill bits 117 PC Includes:
for fast, precise drilling. All tools in the above kit, Drill Bits (Wire Gauge #3, 7, 9, 16,
19, 20, 21, 25, 29, 30, 36, 39, 43, Letter B, F, H, I, J, O, Q, R,
Includes: S, U, Z, Fractional 5/64", 7/64", 5/32", 1/4", 19/64", 5/16",
T-Handle Tap Wrench, Tap & Drills (4-40, 6-32, 8-32, 10-24, 21/64", 3/8", 25/64", 13/32", 27/64", 29/64"), Spiral Flute Screw
10-32 & 1/4”-20) & Plastic Storage Case Extractors (EX-1, EX-2, EX-3, EX-4, EX-5)
Part Number Description Part Number Description
80187 Complete 13 PC Kit 26377 Complete 117 PC Kit

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 227
SHOP TOOLS

IRWIN® Tap Wrench Drill-Out Broken Bolt Extractors


Style B

Made In Style A Quick & Easy


The USA • Removes broken bolts & studs without damaging threads.
• High quality H.S.S., heat treated & precision ground.
W
NE • Suitable for removal of inch as well as metric broken studs.
Style A
• Spring tension sliding handle is only 3-3/4” in overall length - • Special left-handed drill bits with unique extractor collet,
perfect for hard to reach areas. conveniently use with any reversible power drill.
• Hardened for longer life and smoother operation. Style B
• Stepped recess for #0 to #10. • Reversible combination tool with drill-out bit on one end &
Part Number Tap Capacity extractor on the opposite end.
12001 #0 to 1/4" (6.35 mm) Style A Style B
Part Number Removes Part Number Removes

Sioux® Pneumatic Tappers 97-526-8 1/4” & 6 mm 97-576-3 #5, #6 & 3 mm


97-527-6 5/16” & 8 mm 97-577-1 #8 & 4 mm
97-528-4 3/8” & 10 mm 97-578-9 #10 & 5 mm
97-529-2 1/2” & 12 mm 97-579-7 1/4” & 6 mm

Rapid Reverse
• Comfortable pistol grip handle.
• 1/4” steel capacity (5/16” aluminum capacity).

STP10P3C20
97-580-5
Note: Air Inlet 1/4” NPT - 3/8” (10 mm) air hose recommended.

1.0 hp (0.75 kW), 400 in.-lb Torque (45 Nm) Extractor Kit
Part Number Chuck Cap. Free RPM O.A.L. Weight
• Includes seven extractors (#5 to 1/2” range) & fitted case.

STP10P3C20 #10-5/16” Part Number Description


7.3” 2.9 lbs
300
STP10P3C32 1/4”-1/2” (185 mm) (1.3 kgs) 97-580-5 Complete 8 PC Kit

Carbide Broken Tap Remover Kit El Brutus® "Johnson Bar" Screw Extractor
Note: Bits & ratchet not included.

Used On Tip Caps


Accessory
For Copters
Compartment
In Handle
96380

Folds Up For Easy Storage


• Tough sub-micron carbide easily cuts through hardened • Heat-treated, plated & built for a lifetime.
HSS taps of any style (straight flute, spiral flute etc.). • Works on Phillips, Tri-Wing & Hi-Torque screws.
• Will also drill though broken bolts, drills, pins etc. • Chosen to standardize aircraft & missile maintenance DOD wide.
• Quickly removes broken taps with simple four step process.
Part No. For Screws Weight Overall Length
• For use on conventional or CNC milling machines.
96380 #8 to 1/4” 3.2 lbs (1.4 kgs) 17” (43.2 cm)
Part Number Description
96560 1/4” to 3/8” 4.5 lbs (2.0 kgs) 18-3/4” (47.4 cm)
97-320-6 Complete 8 PC Kit
Note: 96380 NSN number: 5120-01-398-2869, 96560 NSN number: 5120-01-398-2868.

228 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SHOP TOOLS

Irwin® Screw Extractors Irwin® Spiral Flute Extractor & Drill Bit Set

Straight Flute ST-6


• Aggressive left hand
• Designed for softer & thin walled materials. spiral for extra power.
• Eases extraction because it does not expand material. • Each extractor is
• Removes both left & right hand threaded parts. paired with the correct
size cobalt drill bit.
Part No. Drill Size Removes Bolts & Screws
ST-1 9/64” 3/16” - 5/16”, 5 - 8 mm, #10
ST-2 3/16” 3/8”, 10 mm
Part No. Extractors Included Cobalt Drill Bits Included
ST-3 15/64” 7/16”, 1/8” NPT, 1/8” BSP, 10 mm
70245 #1, 2, 3, 4 & 5 5/64”, 7/64”, 5/32”, 1/4” & 19/64”
ST-4 5/16” 1/2” - 9/16”, 1/4” NPT, 1/4” BSP, 12 - 14 mm
ST-5 3/8” 5/8”, 3/8” NPT, 3/8” BSP, 16 mm
Sureshot Sprayer
ST-6 15/32” 3/4”, 1/2” NPT, 1/2” BSP, 20 mm
Air Powered
Aerosol Alternative
• Refillable, rechargeable
Spiral Flute EX-6
& completely portable.
• Designed to remove broken studs, bolts, screws & fittings.
• Perfect for lubricants,
• Aggressive left hand spiral design for extra gripping power.
cleaners, solvents,
Part No. Drill Size Removes Bolts & Screws penetrating oils etc.*
EX-1 5/64” 3/32” - 5/32”, 2.5 - 4 mm, #3 - #6
Made In The USA
EX-2 7/64” 5/32” - 7/32”, 4 - 6 mm, #6 - #12
EX-3 5/32” 7/32” - 9/32”, 6 - 8 mm, #12
* Not for use with flammable liquids. Not recommended for paint.
EX-4 1/4” 9/32” - 3/8”, 1/8” NPT, 1/8” BSP, 8 - 10 mm Part Number Capacity
EX-5 19/64” 3/8” - 5/8”, 3/8” NPT, 3/8” BSP, 10 - 16 mm 70043 32 oz.
EX-6 13/32” 5/8” - 7/8”, 3/8” NPT, 3/8” BSP, 16 - 22 mm

Paint Cutters & Arbors


®
Irwin Screw Extractor Sets 90425 70420

• Cuts a ring into paint around the screw head.


• Reduces excess paint chip during screw removal process.
• Straight shank arbors are 1/4”-28 female thd., 3/8” body dia.
Cutters, 1/4”-28 Thd. Shank Arbors, 1/4” Straight Shank
70258 Part Number Screw Size Part Body Shank
70420 #4 Number Length Length

70422 #6 90425 2” 7/8”


70424 #8 90426 4” 7/8”
70254
70426 #10 90427 6” 7/8”
70428 1/4”
Straight Flute Set
• Extractors will not expand material removed (easier removal).
Spiral Flute Set Acid Swab Brushes
• Extractors have an aggressive left hand spiral for extra power. Economical & Versatile Stiff Horsehair Fill
Straight Flute Spiral Flute Extractors Included
70258 70252 #2, 3, 4 & 5 Part Number Brush Width Overall Length
70260 70254 #1, 2, 3, 4 & 5 11131 3/8” 6-1/32” (153 mm)
70262 70256 #1, 2, 3, 4, 5 & 6 13132 1/2” 6-1/16” (154 mm)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 229
SHOP TOOLS

Heavy-Duty Wet/Dry Vacuums Compact Heavy-Duty Vacuum Kits

High Vacuum Dependable,


Lift With No Trouble Free
Moving Parts Operation
15-O41MC

Dependable,
Trouble Free
Operation

Use Standard
Compact Vacuum Kits Include:
30 Or 55 Vacuum Generating Head with Exhaust Silencer & Carrying
Gallon Drums* Handle, Cartridge Filter, Canister Style Drum with External
• Extremely powerful - designed to handle tough jobs quickly. Filter, 10’ x 1-1/4” Vacuum Hose, Surface Utility Tool with
• Additional accessories & options available, please inquire. Extension Wand, Crevice Tool & 12’ Air Supply Hose (3/8” I.D.)
Vacuum Heads Include: Compact Vacuum Kits
Vacuum Generating Head, Cartridge Filter, 20’ Vinyl Vacuum Part Drum Hose Vacuum Shipping
Hose, 12” Wet/Dry Metal Floor Tool with 4” Wand & 24” Long Number Size Fitting Flow Weight
Crevice Tool 15-O41MC 4 Gallon 1-1/4” 56 SCFM 26 lbs (12 kgs)

Vacuum Heads 15-O81MC 8 Gallon 1-1/4” 61 SCFM 34 lbs (15 kgs)


Part Drum Hose Vacuum Shipping
Number Size Fitting Flow Weight
Vacuum Accessories
15-551B 55 Gallon 2” 89 SCFM 60 lbs (27 kgs)
15-551D 55 Gallon 1-1/2” 60 SCFM 52 lbs (24 kgs)
15-301B 30 Gallon 2” 89 SCFM 55 lbs (25 kgs)
15-822
15-301D 30 Gallon 1-1/2” 60 SCFM 49 lbs (22 kgs)

Dual Venturi Vacuum Head


15-635
Part Drum Hose Vacuum Shipping
Number Size Fitting Flow Weight
15-552B 55 Gallon 2” 163 SCFM 55 lbs (25 kgs)

Complete Vacuum Kits Include:


15-635-B
Vacuum Generating Head, Cartridge Filter, Drum, Drum Dolly,
20’ Vinyl Vacuum Hose, 12” Wet/Dry Metal Floor Tool with 4” For 4 & 8 Gallon Vacuums
Wand, 24” Long Crevice Tool & 20’ Air Supply Hose (3/4”)
Part Number Description
Complete Vacuum Kits 4 Gallon Standard Filter Assembly
15-805
Part Drum Hose Vacuum Shipping (incl. filter frame & cloth internal filter with gasket)
Number Size Fitting Flow Weight 8 Gallon Standard Filter Assembly
15-822
15-551BC 55 Gallon 2” 89 SCFM 121 lbs (55 kgs) (incl. filter frame & cloth internal filter with gasket)

15-301DC 30 Gallon 1-1/2” 60 SCFM 97 lbs (44 kgs)


For 30 & 55 Gallon Vacuums
Part Number Description
Dual Venturi Complete Vacuum Kit
Part Drum Hose Vacuum Shipping 15-635 Standard Cartridge Filter
Number Size Fitting Flow Weight 15-635PK Standard Cartridge Filter (package of six)
15-552BC 55 Gallon 2” 163 SCFM 138 lbs (63 kgs) Internal Filter Bag
15-635-B
Note: 3/4” Air Inlet, 100 PSI Air Pressure. * Minimum 19 gauge drum required. (for maximum filter life & performance)

230 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SHOP TOOLS

USATCO Supersonic Air Vac Mini Air Vac

One Piece
Aluminum
Construction
15-1780
• Locking trigger.
• Lightweight (8.5 oz),
53-A1080
venturi type design with 1” I.D.
• Hose included. 1/4” air inlet.
• No moving parts to burn out.
• Safe, non-electric power source. Lightweight & Economical Part Number Description

• Lightweight (only 1 lb) & heavy-duty one piece construction. 15-1780 Mini Air Vac with 18” Flex Hose

Part Number Accessories Included 15-1980 Mini Air Vac with 12” Rigid Hose

53-A1080 Round Brush, Slim Crevice Tool & 5” Wide Nozzle 15-2180 Mini Air Vac with Hepa Filter Bag & 12” Rigid Hose

53-A1082 18” Flex Hose Extension 38-1580-1 Replacement Bag

53-A1092 Round Brush, Crevice Tool & 18” Rigid Ext. Wand
Cyclo® Orbital Aircraft Polishers
15-AVA-11
Exceptional Stability
15-AVA-12
Lightweight & Durable
& Smoothness
15-AVA-14

Air Vac Accessories


Part Number Description
15-AVA-11 Round Brush Will Not Mar, Burn Or
15-AVA-12 Crevice Tool Leave Swirl Marks
5
15-AVA-13 5” Wide Nozzle
15-AVA-14 18” Rigid Extension Wand • Counterbalanced heads efficient in both open & tight areas.
15-AVA-15 18” Flex Hose Extension • Dual 4” orbital action heads & heavy-duty cast alum. housing.
• Polishing motion simulates a gentle hand-rubbed quality.
38-AVP8 Replacement Bag
3200 RPM - 7.25 lbs (3.3 kgs)
38-AVP2-B Fully On Air Flow Plug*
Part Number Motor
* Useful where on-off control is done with a remote.
5 115V - 60 Hz
USATCO Supersonic Junior Air Vac 5CE 230V - 50 Hz (CE approved)
11A 0.45 hp Pneumatic

15-1580
USATCO Decimal Conversion Charts
90389
Quick & Convenient
• Locking trigger. Handy reference charts showing the
• Lightweight (8.5 oz) decimal conversion of fractional, wire
venturi design with 1” I.D. gauge, metric & letter sizes (0.1 mm to
• 18” flex hose included. 1”). Poster also includes useful tap and
• 1/4” air inlet. drill conversion charts.

Part Number Description Part No. Type Size


15-1580 Junior Air Vac with 18” Flex Hose 90389 Pocket Card 3-1/8” x 5”
38-1580-1 Replacement Bag 90396 Poster 22” x 32”

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 231
SHOP TOOLS

Boelube® Lubricant E-Z Grip Friction Drops


Easy To Use, No Waiting
• Instant traction to lock on to stripped or
worn fastener heads for easy removal.
70200-00 • Eliminates cutting, chiseling or drilling.
• High-strength polar lubricating film reduces friction & heat generation. • Extends your tool life & keeps fastener
• Greatly improves tool life, surface finish & hole quality. heads from stripping.
• Superior lubricity when machining aluminum, titanium and inconel. • Non-toxic, contains no silicones.
• Non-corrosive, non-flammable and chemically stable, with no • Conforms or exceeds applicable ASTM
hazardous substances. testing requirements.
Part Number Size
70390 3 Ounce Squeeze Bottle

Variable Speed Vertical Bandsaws

• Designed for cutting of


70307-12 70200-13 70200-40 70305-12 both ferrous & non-
Part Number Size Color Type ferrous metals.
70200-00 14.5 oz Cartridge White • Heavy-duty, completely
70200-13 1.6 oz Push Tube White Solid enclosed steel frame.
70200-40 3.5 oz Push Tube White • Large, multi-tilting work
VBS-1408
70307-02 2 oz Jar Blue (medium) table.
70307-L 4 oz Jar Blue (medium) • Variable speed two speed
Paste gearbox offers high
70307-12 12 oz Jar Blue (medium)
70305-12 12 oz Jar Pink (hard)
efficiency cutting.

All Models Include:


Work Lamp, Chip Blower,
Workpiece Guide, Blade
& Tire Cleaning Brush,
Tool Set, Bi-Metal Blade,
Blade Welder, Grinder &
Cutter

70104-04 70104-05
Specifications VBS-1408 & VBS-1610 VBS-2012
1.5HP, 115/230V, 1Ph, Pre- 2HP, 230/460V, 3Ph,
Part Number Size Color Type Motor Power
wired 115V Pre-wired 230V
70104-04 1 Gallon Container Red
Blade Speed 82 to 330 SFPM 65 to 3280 SFPM
70104-05 5 Gallon Pail Red
Height Cap. 8” 12”
70104-07 15 Gallon Drum Red Liquid
Blade Size 1/8” to 1/2” x 114” 1/8” to 1” x 156-1/2”
70104-09 55 Gallon Drum Red
Work Table Size 20” x 20” 24” x 22-1/2”
70090-L 4 oz Bottle Clear
Welder 1.5 KVA 4-13/64 KVA

Very Fits Easily Overall Height 71.5” (181.6 cm) 84” (213.4 cm)

Handy In Pocket Weight 643 lbs (292 kgs) 1244 lbs (564 kgs)

Lubricator Bottle
Or Toolbox
Insert any drill, tap or reamer (non-rotating) into the 1/4” opening Part Number Description

at the top of the bottle for quick & easy lubrication. VBS-1408 14” Vertical Bandsaw

Part Number Size Color Type VBS-1610 16” Vertical Bandsaw


70104-HHL 4 oz Bottle Red Liquid VBS-2012 20” Vertical Bandsaw

232 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SHOP TOOLS

20” Variable Speed Drill Press Portable Vise With Vacuum Base & Tilt Head

UL Listed
Motor

• Variable spindle speed


easily changed with front Highly
mounted dial. Maneuverable
• Large, T-slotted work
table with quick release
clamp.
• Internal depth stop with
easy to read depth gauge.
• Conveniently located
operating controls.

Specifications • Lightweight & portable - mounts on any clean, flat surface.


1.5HP, 115/230V, 1Ph, • Cast aluminum body with 360° swivel base & 180° tilt head.
Motor Power
Pre-wired 230V
• Steel V-grooved jaws with removable rubber jaw faces.
Spindle Speed 300 to 2000 RPM
Part Number Jaw Width Jaw Capacity Weight
Drilling Capacity (iron) 1-1/2”
63500 2-3/4” 2-1/2” 3.5 lbs (1.6 kgs)
Drilling Capacity (mild steel) 1-1/4”
Work Table Size 22” x 19-1/2”
Work Table Weight Capacity 110 lbs Shop Vises
Overall Height 68” (172.7 cm)
Replaceable
Weight 715 lbs (324 kgs)
Serrated Jaws
Part Number Description
J-2221VS 20” Variable Speed Drill Press

Heavy-Duty Arbor Presses

For All Production & AP-0

Assembly Operations 63301

• Precision cut steel rams &


pinions for accurate operation. • 360° base with double lockdown for quick & easy positioning.
• Tables and slotted table • Built-in pipe jaws handle a variety of pipe sizes.
plates are flat & parallel to • Large anvil work surface & rubber pinch point safety guards.
provide accurate support. Part Jaw Jaw Pipe Jaw
Height Weight
Number Width Cap. Capacity
5/8” 6.5” 23.25 lbs
Part No. Pressure Capacity Height Weight 63300 4” 4”
to 2” (165 mm) (10.6 kgs)
4” High 10” 19 lbs 5/8” to 8.4” 30.05 lbs
AP-0 0.5 ton 63301 5” 5”
6-5/8” Dia. (25.4 cm) (8.6 kgs) 2-3/8” (213 mm) (13.6 kgs)
5” High 12” 26.5 lbs 5/8” to 9.7” 45.65 lbs
AP-1 1.0 ton 63302 6” 6”
8” Dia. (30.5 cm) (12 kgs) 2-1/2” (246 mm) (20.7 kgs)
7-3/8” High 16-1/4” 61 lbs 3/4” 11.4” 70.40 lbs
AP-2 2.0 ton 63304 8” 8”
11-3/8” Dia. (41.3 cm) (27.7 kgs) to 3” (290 mm) (31.9 kgs)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 233
SHOP TOOLS

Light Duty Spark Guard Face Shield Impacto® Hand Protection

Lightweight, 471-30
Comfortable
& Adjustable

Cushioned Perfect For


Sweatband Riveting
401-30

• Spark guard is positively stopped in working position.


• Room allowance for safety or prescription glasses.
Part Number Description
90479 Spark Guard Face Shield

475-30
Bruder Safeguard® Knee & Elbow Pads
• 1/8” viscoelastic pads insulate wearer from impact & vibration.
• Available in sizes XS, S, M, L & XL (please specify when ordering*).
* It is best to order 1 size smaller than your normal size.

Part Number Padding Construction

40150 401-30 Full Palm Kidskin


471-30 Full Palm To Wrist Kidskin

Knee Pads 475-30 Full Palm, Web & Wrist Kidskin

• Hinged hard cover & velcro straps.


Elbow Pads Hearing Protection
• Grain leather covered viscoelastic pad & stretch fabric over elbow.
90441
Part Number Type Size 90440

40150 Knee Pads (pair) One Size Fits All


40311S Elbow Pads (pair) Small
40311M Elbow Pads (pair) Medium
40311L Elbow Pads (pair) Large

Protective Rubber Gloves

Ear Plugs
Rolled
• One size fits all soft silicone rubber effectively seals the ear.
Edge • Can be boiled or sterilized for proper cleaning.
Part Number Includes
90441 Ear Plugs & Carrying Case

Ear Covers
• Rugged & comfortable, with swivel earcup construction.
For use with acids, alkalis, salts & ketones. • Universal fit, contoured earcups for use with safety hats, etc.
Part Number Overall Length Part Number Weight
96856 14” (356 mm) 90440 8 oz (227 g)

234 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SHOP TOOLS

Safety Goggles Waterloo® Multi-Purpose Toolboxes


• Polycarbonate lenses
exceed USAS & federal
specifications for impact
resistance. Sub-freezing
Comfort
to 275°F temp range. Grip Handle
• Comfortable soft vinyl body
fits over prescription glasses.
62-54404
• Meets all optical standards for prism, power & definition.
Part Number Description
90460 Safety Goggles
Will Not Dent Or
Rust, No Marring
Deluxe Visitor Spectacles Of Work Surface
Heavy-Duty,
High Impact Resistance
High Impact
Polypropylene
Construction
Distortion
Free Lenses
• Comfortable & lightweight (will fit over prescription glasses).
• Exclusive wraparound side shields & anti-glare brow guard.
62-54406
Part Number Description
90455 Visitor Spectacles

W
NE
Waterloo® Heavy-Duty 3-Drawer Toolbox
Comfort Grip Handle • Lightweight & portable, a popular alternative to metal toolboxes.
• Removable plastic tote tray included with both models.
• Lockable lid (lock not included) with metal latches & piano hinge.
Part Number LxWxH Weight
62-54404 17” x 9.5” x 9” 4 lbs (1.8 kgs)

W 62-54406 20” x 9.5” x 9” 5 lbs (2.3 kgs)


NE

Mechanics Canvas Tool Bags

62-279
Hard Fiber
Bottom

Heavy-Duty, High Impact • Large brass zippered main compartment.


Polypropylene Construction • Inside dividers & two outside snap accessory compartments.
• Non-marring plastic shell with all steel full-extension drawers. • Heavy-duty rugged cotton web carry handles.
• Lockable lid (lock not included) with metal latches & piano hinge. Part Number Color
Part Number LxWxH Weight 62-279 Black
62-54405 23” x 10.5” x 13.5” 16 lbs (7.3 kgs) 62-280 Green

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 235
SHOP TOOLS

Waterloo® Shop Tool Chests Fastener Storage Cases


High Impact Polystyrene
96370
Plastic Case
W
NE

62-54407
(top)

NE
W Keep Rivets And Other
Small Parts Organized
• See-through & spring loaded compartment covers.
• Curved tray bottoms for quick and easy part removal.
Part No. Sections LxWxH Part No. Sections LxWxH
96365 2 12-3/8” x 96368 5
7-1/4” x 2” 12-3/8” x
96366 3 96369 6
7-1/4” x 2”
6-3/8” x 96370 8
96367 4
7-1/4” x 2”

Air Scribe Kit

Lightweight &
Easy To Operate

CP9361-1

Write On Material
Writes Like A Up To 64R Hardness
Ballpoint Pen
62-70433 • Simple piston supplied power for trouble free use.
(bottom) Steel
• Change of stylus converts tool to scaler or hammer.
Construction • Graduated sleeve throttle permits accurate power selection.
• Internal keyed locking system protects valuable tool collections. Complete Kit Includes:
• Full extension ball bearing drawer slides hold 25 lbs per drawer. Air Scribe, Anvil, Flat Chisel, Chisel Blank, Round Nose
• Made in the USA with global components - 1 year limited warranty. Chisel, 2 Carbide Tipped Stylus, 8’ Air Hose (3/16” ID), Air
Filter Assembly & Carrying Case
5-Drawer Tool Chest (top)
• Hinged cover stay holds lid open during use. Part Number Description
CP9361-1 Complete 10 PC Kit
Part Number LxWxH Weight
CP9361 Air Scribe, Stylus, Hose & Filter Ass’y Only
62-54407 26” x 12” x 17-1/2” 46 lbs (20.9 kgs)
Replacement Parts Kit Includes:
5-Drawer Rolling Tool Chest (bottom) Anvil, Flat Chisel, Chisel Blank, Rounded Nose Chisel,
• Sturdy 4” x 2” casters support up to 500 pounds. Carbide Tipped Stylus & Two ‘O’ Rings
• Top mat protects surface.
Part Number Description
Part Number LxWxH Weight P058425 Complete 7 PC Kit
62-70433 26-1/2” x 18” x 32” 73 lbs (33.1 kgs) P054177 Carbide Tipped Stylus Only

236 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
SHOP TOOLS

Fixed Two Point Machinist Scriber Leatherman Multi-Purpose Tools


Durable Hardened & Ground Points
Limited Warranty &
• Knurled body with hardened & ground steel needle points. 25 Year Guarantee
• One straight point & one 90° point.

Part Number Overall Length


70289
80 6-7/16” (214 mm)

100%
Hand & Stamp Sets
Stainless
• Suitable for use on steel, cast iron & other metals.
Steel
• Hardened & tempered tips.
Made In The USA
Number Sets Letter Sets Character
(1 to 9) (A to Z & Dot) Size
HSN-1/16 HSL-1/16 1/16”
HSN-3/32 HSL-3/32 3/32”
HSN-1/8 HSL-1/8 1/8” 71136

HSN-3/16 HSL-3/16 3/16”


HSN-1/4 HSL-1/4 1/4” Leather Case
HSN-3/8 HSL-3/8 3/8”
Included
HSN-1/2 HSL-1/2 1/2” HSN-3/32

Cordless Electric Kevlar Scissor Kit Made In


The USA
71138

NEW Super Tool 300 Includes:


Needlenose Pliers; Regular Pliers; Wire Cutters; Hard Wire
Carbide Blades Cutters; Stranded Wire Cutters; Electrical Crimper; Wire
Stripper; Knife; Serrated Knife; Saw; Awl w/Thread Loop, 9”
• Cuts aramid fibers, kevlar and other tough materials. Ruler (22 cm); Can Opener; Bottle Opener; Wood/Metal File;
• Lightweight & maneuverable with superior ergonomic design. Phillips Screwdriver; Flat Screwdrivers (small, medium & large)
• Short rapid strokes for intricate work & long lasting battery.
Part Number Closed Length Weight
Includes:
70289 4-1/2” (11.5 cm) 9.6 oz (272 g)
Tool, Standard Blade Assembly (for straight, quick cuts), Blade
Assembly with Shoe (for patterns & fabric), Rechargeable DC Wave Includes:
Battery, Battery Charger, AC Adaptor & 110V Transformer with Needlenose Pliers; Regular Pliers; Wire Cutters; Hard Wire
Power Cord Cutters; Wire Stripper; Knife; Serrated Knife; Saw; Spring Action
Note: Not recommended for material over 1/8” thick due to short stroke. Scissors, 8” Ruler (19 cm); Can Opener; Bottle Opener;
Part Number Description Wood/Metal File; Diamond Coated File; Bit Drivers (small &
large), Flat Screwdriver (medium)
70224 Complete 7 PC Kit
Part Number Closed Length Weight

94126 94128 71136 4” (10 cm) 8.5 oz (241 g)

Crunch Includes:
Regular Pliers; Locking Pliers; Wire Cutters; Hard Wire Cutters;
Wire Stripper; Serrated Knife; 8” Ruler (19 cm); Pin Vise; Bottle
Replacement Blade Assemblies Opener; Wood/Metal File; 1/4” Hex Bit Driver, Phillips
Part Number Description Screwdriver; Flat Screwdrivers (small, medium & large)
94126 Standard Blade Ass’y (for straight, quick cuts) Part Number Closed Length Weight
94128 Blade Ass’y with Shoe (for patterns & fabric) 71138 4” (10 cm) 6.9oz (196 g)

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 237
INDEX
A Camloc Plier . . . . . . . . . . . . . . . . . . . . . . .162 Acrylic . . . . . . . . . . . . . . . . . . . . . . . . . .16
A-N Elec. Connector Pliers . . . . . . . . . . . .162 Cannon Plug Plier . . . . . . . . . . . . . . . . . .162 Composite Cutting . . . . . . . . . . . . . . . . .89
Abrasives . . . . . . . . . . . . . . . . . . . . .177-185 Carbide Burrs . . . . . . . . . . . . . . . . . .174-175 Extension . . . . . . . . . . . . . . . . . . . . .13-14
Abrasive Test Kits . . . . . . . . . . . . . . .181-184 Cartridge Rolls (sanding) . . . . . . . . .180-182 Jobber’s . . . . . . . . . . . . . . . . . . . . . .10-12
Acid Swab Brush . . . . . . . . . . . . . . . . . . .229 Cartridges (sealant) . . . . . . . . . . . . . . . . .216 Left Hand Spiral . . . . . . . . . . . . . . . . . .16
Adapter Drills . . . . . . . . . . . . . . . . . . . . .22-23 Cases (storage) . . . . . . . . . . . . . . . . .235-236 NutPlate . . . . . . . . . . . . . . . . . . . . . . . .27
Air Drills Caulking Guns . . . . . . . . . . . . . . . . . . . . .215 Step Drills . . . . . . . . . . . . . . . . . . . . . . . .9
Angle Drills . . . . . . . . . . . . . . . . . . . .18-20 Center Punches . . . . . . . . . . . . . . . . . .86-87 Stubby . . . . . . . . . . . . . . . . . . . . . . . . . .15
NutPlate Drill . . . . . . . . . . . . . . . . . . . . .27 Chamfer Tools (deburring) . . . . . . . . . .92-93 Threaded Shank . . . . . . . . . . . . . . .22-23
Pancake Drills . . . . . . . . . . . . . . . . . .5, 20 Cherry Tooling . . . . . . . . . . . . . . . . . .102-118 Drill Block . . . . . . . . . . . . . . . . . . . . . . . . . .26
Pistol Grip Drills . . . . . . . . . . . . . . . . . .2-5 Chip Chasers . . . . . . . . . . . . . . . . . . . . . . .25 Drill Gauges . . . . . . . . . . . . . . . . . . . . . . . .27
Air Guns . . . . . . . . . . . . . . . . . . . . . . . . . .214 Chisels Drill Guides . . . . . . . . . . . . . . . . . . . . . .26, 28
Air Hose . . . . . . . . . . . . . . . . . . . . . . . . . .211 .401 Shank . . . . . . . . . . . . . . . . . . . . . .39 Drill Jigs
Air Line Connectors . . . . . . . . . . . . . .212-213 Hand . . . . . . . . . . . . . . . . . . . . . . . . . . .88 C-Lock . . . . . . . . . . . . . . . . . . . . . . . . .162
Air Scribe . . . . . . . . . . . . . . . . . . . . . . . . .236 Hand (sealant removal) . . . . . . . .220-222 Nutplate . . . . . . . . . . . . . . . . . . . . . . . . .28
Air Tool Cleaner . . . . . . . . . . . . . . . . . . . .213 Chucking Reamers . . . . . . . . . . . . . . . .10, 17 Safety Wire . . . . . . . . . . . . . . . . . . . . .189
Air Tool Lubricant . . . . . . . . . . . . . . . . . . .213 Chucks (drilling) . . . . . . . . . . . . . . . . . . . .5-6 Tube Drilling . . . . . . . . . . . . . . . . . . . . .28
Air Tool Power Regulators . . . . . . . . .30, 213 Circle Cutters . . . . . . . . . . . . . . . . . . . . . . .85 Drill Press . . . . . . . . . . . . . . . . . . . . . . . . .233
Alligator Yokes . . . . . . . . . . . . . . . . . . . . . .52 Clamps Drill Sets . . . . . . . . . . . . . . . . . . . . . . . . .8, 16
Angle Drill Attachments . . . . . . . . . . . . . . .6-9 Angle (90°) . . . . . . . . . . . . . . . . . . . . .146 Drill Stands . . . . . . . . . . . . . . . . . . . . . .25-26
Angle Finder . . . . . . . . . . . . . . . . . . . . . . .200 ‘C’ . . . . . . . . . . . . . . . . . . . . . . . . .144-145 Drill Stops . . . . . . . . . . . . . . . . . . . . . . . . . .27
Arbor Press . . . . . . . . . . . . . . . . . . . . . . .233 ‘F’ . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 Drilling Lubricant (boelube) . . . . . . . . . . .232
Aviation Snips . . . . . . . . . . . . . . . . . .156-159 Lever Lock . . . . . . . . . . . . . . . . . . . . . .149 Duplicating Punches . . . . . . . . . . . . . . . . . .88
B Locking Plier Type . . . . . . . . . . . .148, 161 DZUS (z-lock) Driver . . . . . . . . . . . . . . . .162
Back Countersinks & Spotfacers . . . . . .82-83 Spring . . . . . . . . . . . . . . . . . . . . . .145-146 E
Bandsaw . . . . . . . . . . . . . . . . . . . . . . . . . .232 Spring Tension . . . . . . . . . . . . . . . . . . .148 E-Z Buck Dies . . . . . . . . . . . . . . . . . . . . . .57
Bar Nut Fasteners . . . . . . . . . . . . . . . . . .153 Toggle . . . . . . . . . . . . . . . . . . . . .147-148 Ear Plugs . . . . . . . . . . . . . . . . . . . . . . . . .234
Beading Kit (tube) . . . . . . . . . . . . . . . . . . .195 Universal . . . . . . . . . . . . . . . . . . . . . . .145 El Brutus Screw Extractor . . . . . . . . . . . .228
Belt Sanders . . . . . . . . . . . . . . . . . . .169-170 Clecos, Cleco Plier . . . . . . . . . . . . . . . . . .149 Elbow Pads . . . . . . . . . . . . . . . . . . . . . . .234
Bench / Bending Brakes . . . . . . . . . . . .69-70 Collar Removal Tools End Plate & Control Upgrade (riv.) . . . . . . .59
Bench Riveters . . . . . . . . . . . . . . . . . . . . . .60 Hi-Shear . . . . . . . . . . . . . . . . . . . .128-130 English Wheeling Machines . . . . . . . . .74-75
Bits Rivet Gun Type . . . . . . . . . . . . . . . . . . .37 Engraving Pen . . . . . . . . . . . . . . . . . . . . .236
Drill . . . . . . . . . . . . . . .9-16, 22-23, 27, 89 Collets Extensions
Insert (screwdriver) . . . . . . . . . . .140-143 Drill . . . . . . . . . . . . . . . . . . . . . . . . . .20-21 .401 Shank . . . . . . . . . . . . . . . . . . . . . .40
Router . . . . . . . . . . . . . . . . . .91, 100-101 Grinder . . . . . . . . . . . . . . . . . . . . . . . .173 Countersink . . . . . . . . . . . . . . . . . . . . . .79
Blair Hole Cutters . . . . . . . . . . . . . . . . . . . .84 Collet Chucks . . . . . . . . . . . . . . . . . . . . . . .20 Drilling . . . . . . . . . . . . . . . . . . . . . . . . .6-9
Blind Hole Spotter Sets . . . . . . . . . . . . . . .88 Composi-Lok Tools . . . . . . . . . . . . . .133-134 Grease Gun . . . . . . . . . . . . . . . . .223-224
Blind Riveters Composite Tooling . . . . . . . . . . . . . . . . .89-91 Screwdriver Bit . . . . . . . . . . . . . . . . . .143
Cherry . . . . . . . . . . . . . . . . . . . . . .102-113 Cone Jaw Chuck . . . . . . . . . . . . . . . . . . . .20 Vacuum . . . . . . . . . . . . . . . . . . . . . . . .231
Huck . . . . . . . . . . . . . . . . . . . . . . .119-122 Connects (air hose) . . . . . . . . . . . . . .212-213 Extractors (screw) . . . . . . . . . . . . . . .228-229
Pop . . . . . . . . . . . . . . . . . . . . . . . . . . .123 Conversion Charts . . . . . . . . . . . . . . . . . .231 Eyewear . . . . . . . . . . . . . . . . . . . . . . . . . .235
Blow Guns . . . . . . . . . . . . . . . . . . . . . . . .214 Counterbores . . . . . . . . . . . . . . . . . . . .79-81 F
Boelube (lubricant) . . . . . . . . . . . . . . . . . .232 Countersink Cages . . . . . . . . . . . . . . . .76-79 Face Shield . . . . . . . . . . . . . . . . . . . . . . .234
Bolt Extractor . . . . . . . . . . . . . . . . . . . . . .228 Countersink Cutters Fastener Storage Cases . . . . . . . . . . . . .236
Bolt Gauge . . . . . . . . . . . . . . . . . . . . . . . .202 Standard (micro-stop) . . . . . . . . . . .77-79 Fasteners . . . . . . . . . . . . . . . . . . . . .149-155
Bonding Brushes . . . . . . . . . . . . . . . . . . . .95 Diamond Plated . . . . . . . . . . . . . . . . . . .89 Fastener Installation Tools
Brakes (sheet metal) . . . . . . . . . . . . . . .69-70 Straight Shank . . . . . . . . . . . . . . . . .79-80 C-Lock . . . . . . . . . . . . . . . . . . . . . . . . .162
Break Loose Tool . . . . . . . . . . . . . . . . . . . .39 Countersink Extensions . . . . . . . . . . . . . . .79 Cleco / Monogram . . . . . . . . . . . . . . . .149
BRFZ Countersinks . . . . . . . . . . . . . . . . . .79 Couplings (air hose) . . . . . . . . . . . . .212-213 Cylindrical Body . . . . . . . . . . . . . . . . .150
Brushes Crimpers . . . . . . . . . . . . . . . . . . . . . . . . . .159 DZUS (z-lock) . . . . . . . . . . . . . . . . . . .162
Acid Swab . . . . . . . . . . . . . . . . . . . . . .229 Cut-Off Tool . . . . . . . . . . . . . . . . . . . . . . . .99 Hex Body . . . . . . . . . . . . . . . . . . .151, 153
File Cleaning Brush . . . . . . . . . . . . . . .176 Cylindrical Body Fasteners . . . . . . . . . . . .150 Wing Nut . . . . . . . . . . . . . . . . . . . . . . .153
Pencil End Wire Brushes . . . . . . . . . .185 D Feeler Gauges . . . . . . . . . . . . . . . . . . . . .201
Pilot Bonding (wire rivet hole) . . . . . . . .95 Deburring Tools . . . . . . . . . . . . . . . . . . .92-95 File Brush, File Handle . . . . . . . . . . . . . . .176
Bucking Bars . . . . . . . . . . . . . . . . . . . . .41-45 Depth Gauge . . . . . . . . . . . . . . . . . . . . . .203 Files, Hand . . . . . . . . . . . . . . . . . . . .176-177
Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . .231 Diamond Plated Tooling . . . . . . . . . . . .89-91 Files, Nib . . . . . . . . . . . . . . . . . . . . . . . . .175
Buffing Discs . . . . . . . . . . . . . . . . . . . . . .179 Die Grinders . . . . . . . . . . . . . . . . . . .171-173 Files, Rotary . . . . . . . . . . . . . . . . . . .174-175
Burnishing Tool . . . . . . . . . . . . . . . . . . . . . .92 Die Heaters . . . . . . . . . . . . . . . . . . . . . . . .59 Filters
Burr-Off Tools . . . . . . . . . . . . . . . . . . . . . . .94 Dimple Die Sets . . . . . . . . . . . . . . .38, 57, 61 Air Line . . . . . . . . . . . . . . . . . . . . . . . .213
Burrs . . . . . . . . . . . . . . . . . . . . . . . . .174-175 Dimplers . . . . . . . . . . . . . . . . . . . . . . . .58-59 Vacuum . . . . . . . . . . . . . . . . . . . . . . . .230
Burraway Tools . . . . . . . . . . . . . . . . . . .94-95 Dividers . . . . . . . . . . . . . . . . . . . . . . . . . .204 Flap Wheels (sanding) . . . . . . . . . . .180-182
Bushings (drilling) . . . . . . . . . . . . . . . . .25-26 Drills Flaring Kit (riveting) . . . . . . . . . . . . . . . . . .56
C Angle Drills . . . . . . . . . . . . . . . . . . . .18-20 Flaring Tools (tube) . . . . . . . . . . . . . .193-194
C-Lock Fastener Tools . . . . . . . . . . . . . . .162 Drill Press . . . . . . . . . . . . . . . . . . . . . .233 Flashlights . . . . . . . . . . . . . . . . . . . . . . . .207
C-Yokes . . . . . . . . . . . . . . . . . . . . . . . . .51-52 NutPlate Drill . . . . . . . . . . . . . . . . . . . . .27 Flex Hones . . . . . . . . . . . . . . . . . . . . . . . .180
Cable Cutters . . . . . . . . . . . . . . . . . . . . . .190 Pancake Drills . . . . . . . . . . . . . . . . . .5, 20 Floor Stands
Cable Swagers . . . . . . . . . . . . . . . . .190-193 Pistol Grip Drills . . . . . . . . . . . . . . . . . .2-5 Rivet Squeezer . . . . . . . . . . . . . . . . . . .51
Cable Tensiometers . . . . . . . . . . . . .198-199 Drill Attachments . . . . . . . . . . . . . . . . . . . .6-9 Shrinker/Stretcher . . . . . . . . . . . . . . . . .72
Calipers . . . . . . . . . . . . . . . . . . . . . . .203-204 Drill Bits Stationary Riveter . . . . . . . . . . . . . . . . .61

238 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180
INDEX
Fluorescent Lamps . . . . . . . . . . . . . . . . . .206 Impact Wrenches. . . . . . . . . . . . . . . . . . .136 Hand . . . . . . . . . . . . . . . . . . . . . . . . . .160
Fluting Pliers . . . . . . . . . . . . . . . . . . . . . . .160 Inclinometer . . . . . . . . . . . . . . . . . . . . . . .200 Pneumatic . . . . . . . . . . . . . . . . . . . .97-98
Flush Rivet Sets . . . . . . . . . . . . . . . . . .32-35 Injection Gun (sealant) . . . . . . . . . . . . . . .216 No-Mar Fasteners . . . . . . . . . . . . . . . . . .155
Flush Squeezer Sets . . . . . . . . . . . . . . . . .55 Insert Bits . . . . . . . . . . . . . . . . . . . . .140-143 Notchers
Foot Control (squeezer) . . . . . . . . . . . .50-51 Inspection Lacquer . . . . . . . . . . . . . . . . . .210 Stationary . . . . . . . . . . . . . . . . . . . . . . .72
Foot Shears . . . . . . . . . . . . . . . . . . . . . . . .71 Inspection Mirrors . . . . . . . . . . . . . . .208-209 Hand . . . . . . . . . . . . . . . . . . . . . . . . . .159
Footpiece (countersink) . . . . . . . . . . . . . . .76 J Rivnut . . . . . . . . . . . . . . . . . . . . . . . . .125
Friction Drops . . . . . . . . . . . . . . . . . . . . . .232 Jig Saw Blades Nozzles (sealant) . . . . . . . . . . . . . . .216-218
Fuel Tank Repair Kit . . . . . . . . . . . . . . . . .215 Composite Cutting . . . . . . . . . . . . . . . . .90 Nutplate Drill Jigs . . . . . . . . . . . . . . . . . . . .28
G Standard . . . . . . . . . . . . . . . . . . . . . . .188 Nutplate Drill Motor . . . . . . . . . . . . . . . . . . .27
Gasket Cutter . . . . . . . . . . . . . . . . . . . . . . .85 Jo-Bolt Tools . . . . . . . . . . . . . . . . . . . . . . .133 Nutplate Blind Riveters . . . . . . . . . . . . . . .107
Gauges Johnson Bar . . . . . . . . . . . . . . . . . . . . . . .228 Nutrunner . . . . . . . . . . . . . . . . . . . . . . . . .137
BACR15FT (countersink) . . . . . . . . . . .79 K O
BRFZ (countersink) . . . . . . . . . . . . . . . .79 K-Fast Sockets . . . . . . . . . . . . . . . . . . . . .129 Offset Drill Attachments . . . . . . . . . . . . . . .8-9
Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . .202 Kevlar Shears . . . . . . . . . . . . . . . . . .159, 237 P
Cherry . . . . . . . . . . . . . . . . . . . . . . . . .118 Key Seating Tool . . . . . . . . . . . . . . . . . . .125 Package Mixers . . . . . . . . . . . . . . . . . . . .222
Composi-Lok . . . . . . . . . . . . . . . . . . . .131 Keyless Chucks . . . . . . . . . . . . . . . . . . . . .5-6 Paint Cutters . . . . . . . . . . . . . . . . . . . . . . .229
Countersink . . . . . . . . . . . . . . . . . . . . .201 Kits (USATCO) Paint Markers . . . . . . . . . . . . . . . . . . . . . .210
Depth . . . . . . . . . . . . . . . . . . . . . . . . . .203 Angle Drill Attachment Kit . . . . . . . . . . . .8 Panel Saw . . . . . . . . . . . . . . . . . . . . . . . .186
Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Back C’Sink & Spotfacer Kits . . . . . . . .82 Pencil End Wire Brushes . . . . . . . . . . . . .185
Feeler Blade . . . . . . . . . . . . . . . . . . . .201 Blind Rivet / Blind Bolt Kits . . . . . . . . . .65 Pencil Grinders . . . . . . . . . . . . . . . . .170-171
Hi-Shear . . . . . . . . . . . . . . . . . . . . . . . .131 Composite Kit . . . . . . . . . . . . . . . . . . . .68 Phillips Bits . . . . . . . . . . . . . . . . . . . .140-141
Inspection Sets . . . . . . . . . .200-201, 204 Counterbore Kits . . . . . . . . . . . . . . . . . .80 Pick Sets . . . . . . . . . . . . . . . . . . . . . . . . .210
Riveting . . . . . . . . . . . . . . . . . . . . . . . . .40 Countersink Cutter Kit . . . . . . . . . . . . . .76 Pilot Bonding Brushes . . . . . . . . . . . . . . . .95
Sheet Metal . . . . . . . . . . . . . . . . . . . . .200 Drill Stand Kit . . . . . . . . . . . . . . . . . .25-26 Pin Protrusion Gauges . . . . . . . . . . . . . . .131
Sleeve Gauges (locoloc) . . . . . . . . . . .191 Flaring Tool Kit (tubing) . . . . . . . . . . . .194 Pinking Shears . . . . . . . . . . . . . . . . . . . . .159
Swaged Terminal . . . . . . . . . . . . . . . . .193 Glastar Kit . . . . . . . . . . . . . . . . . . . . . . .67 Planishing Hammer . . . . . . . . . . . . . . . . . .75
Tire . . . . . . . . . . . . . . . . . . . . . . . . . . .205 Hand Flaring Kit (riveting) . . . . . . . . . . .56 Pliers . . . . . . . . . . . . . . . . . . . . . . . . .160-162
Visu-Lok/Jo-Bolt . . . . . . . . . . . . . . . . .131 Hi-Shear . . . . . . . . . . . . . . . . . . . .130-134 Plus Type Driver . . . . . . . . . . . . . . . . . . . .124
Gloves . . . . . . . . . . . . . . . . . . . . . . . . . . .234 Homebuilder’s Kits . . . . . . . . . . . . .61, 66 Polisher . . . . . . . . . . . . . . . . . . . . . . . . . .231
Goggles . . . . . . . . . . . . . . . . . . . . . . . . . .235 Rivet Gun Kit . . . . . . . . . . . . . . . . . . . . .62 Pop Tooling . . . . . . . . . . . . . . . . . . . . . . . .123
Grease Guns & Access . . . . . . . . . . .223-224 Rivet Shaver Kit . . . . . . . . . . . . . . . . . .96 Power Booster (rivet squeezer) . . . . . . . . .49
Grease Pumps . . . . . . . . . . . . . . . . .224-225 Rivet Squeezer Kit . . . . . . . . . . . . . . . .65 Power Regulators . . . . . . . . . . . . . . . .30, 213
Grinders . . . . . . . . . . . . . . . . . . . . . .170-173 RV Kit . . . . . . . . . . . . . . . . . . . . . . . . . .64 Pressure Gauges (tire) . . . . . . . . . . . . . . .205
Grip Gauges . . . . . . . . . . . . . . . . . . . . . . .131 Sealant Gun Kit . . . . . . . . . . . . . . . . . .215 Protractors . . . . . . . . . . . . . . . . . . . . . . . .200
Ground Wire Hole Burnishing Kit . . . . . . . .95 Sheet Metal Kits . . . . . . . . . . . . . . . .63-64 Pull Testers (swagers) . . . . . . . . . . . .192-193
H Squeezer Set Kits . . . . . . . . . . . . . . . . .56 Pulling Heads
Hammers Student’s Kits . . . . . . . . . . . . . . . . .64, 68 Cherry . . . . . . . . . .114-118 (also 102-112)
Hand . . . . . . . . . . . . . . . . . . . . . . . . . .165 Wire Twister Kit . . . . . . . . . . . . . . . . . .190 Huck (nose assemblies) . . . . . . . .119-122
Pneumatic . . . . . . . . . . . . . . . . . . . .29-30 Knee Pads . . . . . . . . . . . . . . . . . . . . . . . .234 Punch Holder . . . . . . . . . . . . . . . . . . . . . . .88
Stationary (planishing) . . . . . . . . . . . . .75 Knock-Out Punches . . . . . . . . . . . . . . .37-38 Punches . . . . . . . . . . . . . . . . . . . . . . . .85-88
Hand Brakes . . . . . . . . . . . . . . . . . . . . .69-70 L Punches & Dies (squeezer) . . . . . . . . . . . .57
Hand Files . . . . . . . . . . . . . . . . . . . . .175-177 Leatherman Tools . . . . . . . . . . . . . . . . . . .237 Pyrometer / Thermometer . . . . . . . . . . . .209
Hand Hydraulic Riveter . . . . . . . . . . . . . . .112 Lights . . . . . . . . . . . . . . . . . . . . . . . . .206-207 R
Hand Rivet Squeezers . . . . . . . . . . . . .53-54 Line Clamp Pliers . . . . . . . . . . . . . . . . . . .162 Ratchet Wrenches
Hand Seamers . . . . . . . . . . . . . . . . . . . . .160 Lite-N-ing Punches . . . . . . . . . . . . . . . . . . .85 Hi-Shear (hand) . . . . . . . . . . . . . .126-130
Hand & Stamp Sets . . . . . . . . . . . . . . . . .237 Lock Chucks . . . . . . . . . . . . . . . . . . . . . . .205 Hi-Shear (pneumatic) . . . . . . . . . .133-135
Hardness Testing Set . . . . . . . . . . . . . . . .204 Locking Pliers . . . . . . . . . . . . . . . . . . . . . .161 Pneumatic . . . . . . . . . . . . . . . . . . . . . .137
Hearing Protection . . . . . . . . . . . . . . . . . .234 Lube Tools (aircraft) . . . . . . . . . . . . . . . . .226 Reamers
Heat Guns . . . . . . . . . . . . . . . . . . . . . . . .197 Lubricating Systems (air line) . . . . . . . . . .213 Chucking . . . . . . . . . . . . . . . . . . . . .16-17
Hex Body Fasteners . . . . . . . . . . . . .151-153 M Hand . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Hex Keys . . . . . . . . . . . . . . . . . . . . . .163-164 Machinist Squares . . . . . . . . . . . . . . . . . .202 Threaded Shank . . . . . . . . . . . . . . . . . .21
Hex Keys (Hi-Shear) . . . . . . . . . . . . . . . .127 Mallets . . . . . . . . . . . . . . . . . . . . . . . . . . .165 Tube Reamer . . . . . . . . . . . . . . . . . . .197
Hi-Lok Tools . . . . . . . . . . . . . . . . . . .126-130 Manifolds (air line) . . . . . . . . . . . . . . .212-213 Reciprocating Saws . . . . . . . . . . . . .186-187
Hi-Shear Tooling . . . . . . . . . . . . . . . .126-135 Markers . . . . . . . . . . . . . . . . . . . . . . . . . .210 Regulators . . . . . . . . . . . . . . . . . . . . .30, 213
Hi-Torque Bits . . . . . . . . . . . . . . . . . .141-142 Measurement Kits . . . . . . . . . . . . . . . . . .203 Retainer Springs . . . . . . . . . . . . . . . . . . . . .30
Hole Burnishing Kit (ground-wire) . . . . . . .95 Measuring Tape . . . . . . . . . . . . . . . . . . . .202 Retainers (sealant gun) . . . . . . . . . . . . . .215
Hole Cutters . . . . . . . . . . . . . . . . . . . . . . . .85 Micro-Stop Countersink Cages . . . . . . .76-79 Retrieving Tools . . . . . . . . . . . . . . . . .207-210
Hole Finders . . . . . . . . . . . . . . . . . . . . .24-26 Micrometers . . . . . . . . . . . . . . . . . . . . . . .203 Reverse Countersinks & Spotfacers . . .82-83
Hole Punches . . . . . . . . . . . . . . . . . . . .85-86 Mini Burrs . . . . . . . . . . . . . . . . . . . . . . . . .175 Rivet Cutters, Chopper . . . . . . . . . . . . . . . .41
Hole Saws . . . . . . . . . . . . . . . . . . . .83-85, 91 Mirrors . . . . . . . . . . . . . . . . . . . . . . . .208-209 Rivet Fan Spacing Tool . . . . . . . . . . . . . . .24
Hollow End E-Z Buck Dies . . . . . . . . . . . . .57 Mixers (sealant) . . . . . . . . . . . . . . . .219, 222 Rivet Gauges . . . . . . . . . . . . . . . . . . . . . . .40
Hose MO Type Fasteners . . . . . . . . . . . . . .154-155 Rivet Guns . . . . . . . . . . . . . . . . . . . . . .29-30
Air . . . . . . . . . . . . . . . . . . . . . . . . . . . .211 Mufflers (air line) . . . . . . . . . . . . . . . . . . . .213 Rivet Gun Kit . . . . . . . . . . . . . . . . . . . . . . .62
Grease . . . . . . . . . . . . . . . . . . . . . . . .225 Multitools . . . . . . . . . . . . . . . . . . . . . . . . .237 Rivet Hole Brushes . . . . . . . . . . . . . . . . . . .95
Sealant Gun . . . . . . . . . . . . . . . . . . . .216 N Rivet Punch-Out Tools . . . . . . . . . . . . .37-38
Hose Couplings . . . . . . . . .205, 212-213, 225 Needle Files . . . . . . . . . . . . . . . . . . . . . . .177 Rivet Removal Tool (chucking) . . . . . . . . . .24
Huck Tooling . . . . . . . . . . . . . . . . . . .119-122 Nib Files . . . . . . . . . . . . . . . . . . . . . . . . . .175 Rivet Set Adapters . . . . . . . . . . . . . . . . . . .40
I Nibblers Rivet Set Caps . . . . . . . . . . . . . . . . . . . . . .40

USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180 239
INDEX
Rivet Sets . . . . . . . . . . . . . . . . . . . . . . .31-36 Sealant Mixers . . . . . . . . . . . . . . . . .219, 222 Tape Measure . . . . . . . . . . . . . . . . . . . . . .202
Rivet Set Packs . . . . . . . . . . . . . . . . . . .34-35 Sealant Nozzles . . . . . . . . . . . . . . . .216-218 Taper Router . . . . . . . . . . . . . . . . . . . . . . .100
Rivet Shavers . . . . . . . . . . . . . . . . . . . .96-97 Sealant Removal . . . . . . . . . . . . . . . .219-222 Tapper (pneumatic) . . . . . . . . . . . . . . . . .228
Rivet Squeezer Set Kits . . . . . . . . . . . . . . .56 Sealant Smoothers . . . . . . . . . . . . . . . . . .219 Temporary Fasteners . . . . . . . . . . . .149-155
Rivet Squeezer Sets . . . . . . . . . . . . . . .54-57 Seamers . . . . . . . . . . . . . . . . . . . . . . . . . .160 Tensiometers . . . . . . . . . . . . . . . . . . .198-199
Rivet Squeezers Seat Track Cleaners . . . . . . . . . . . . . . . . .184 Threaded Insert Drivers . . . . . . . . . . . . . .125
Hand . . . . . . . . . . . . . . . . . . . . . . . .53-54 Service Kits (Cherry blind riveter) . . . . . . .118 Threaded Shank Adapter Drills . . . . . . .22-23
Pneumatic . . . . . . . . . . . . . . . . . . . .46-49 Set Holder (rivet squeezer) . . . . . . . . . . . .49 Thermometer . . . . . . . . . . . . . . . . . . . . . .209
Rivet Stem Shaver . . . . . . . . . . . . . . . . . .131 Shank Adapters (rivet guns) . . . . . . . . . . . .40 Throatless Shear . . . . . . . . . . . . . . . . . . . .72
Riveters Shears Throttle Guard (rivet squeezer) . . . . . . . . .49
Blind Riveters (cherry) . . . . . . . . .102-113 Hand . . . . . . . . . . . . . . . . . . . . . . . . . .159 Tight Squeeze Tool (Hi-Shear) . . . . . . . . .127
Blind Riveters (huck) . . . . . . . . . .119-122 Pneumatic . . . . . . . . . . . . . . . . . . . .98-99 Tire Gauges . . . . . . . . . . . . . . . . . . . . . . .205
Blind Riveters (pop) . . . . . . . . . . . . . . .123 Stationary . . . . . . . . . . . . . . . . . . . . . . .71 Toggle Clamps . . . . . . . . . . . . . . . . .147-148
Rivet Guns . . . . . . . . . . . . . . . . . . . .29-30 Throatless . . . . . . . . . . . . . . . . . . . . . . .72 Toolboxes . . . . . . . . . . . . . . . . . . . . .235-236
Rivet Squeezers . . . . . . . . . .46-49, 53-54 Sheet Metal Cutter Kits . . . . . . . . . . . . .84-85 Torque Seal . . . . . . . . . . . . . . . . . . . . . . .210
Stationary . . . . . . . . . . . . . . . . . . . . .59-60 Sheet Metal Fasteners . . . . . . . . . . .149-155 Torque Wrenches . . . . . . . . . . . . . . . . . . .138
Riveters Tape . . . . . . . . . . . . . . . . . . . . . . .41 Shrinker / Stretchers . . . . . . . . . . . . . . .72-73 Torq-Set Bits . . . . . . . . . . . . . . . . . . . . . . .143
Riveting Gloves . . . . . . . . . . . . . . . . . . . .234 Side Grip Fasteners . . . . . . . . . . . . . . . . .149 Torx Bits . . . . . . . . . . . . . . . . . . . . . . . . . .142
RIVETNUT Drivers . . . . . . . . . . . . . . . . . .125 Skin Wedge . . . . . . . . . . . . . . . . . . . . . . . .41 Transfer Punches . . . . . . . . . . . . . . . . . . . .88
Roller Ratchet . . . . . . . . . . . . . . . . . . . . . .127 Skinpins . . . . . . . . . . . . . . . . . . . . . . . . . .155 Trim Shears . . . . . . . . . . . . . . . . . . . . . . . .98
Rotary Files . . . . . . . . . . . . . . . . . . . .174-175 Skirts Tri-Wing Bits . . . . . . . . . . . . . . . . . . . . . . .143
Rotary Machine . . . . . . . . . . . . . . . . . . . . .75 Countersink . . . . . . . . . . . . . . . . . . . . . .76 Tube Beading Kit . . . . . . . . . . . . . . . . . . .195
Roughness Testing Set . . . . . . . . . . . . . .204 Rivet Shaver . . . . . . . . . . . . . . . . . . . . .97 Tube Benders, Cutters . . . . . . . . . . .195-196
Router Bits Slip Rolls . . . . . . . . . . . . . . . . . . . . . . . . . .70 Tube Flaring Tools . . . . . . . . . . . . . . .193-194
Composite Cutting . . . . . . . . . . . . . . . . .91 Slotted Bits . . . . . . . . . . . . . . . . . . . . . . . .141 Tube Wrenches . . . . . . . . . . . . . . . . . . . .195
Standard . . . . . . . . . . . . . . . . . . .100-101 Snake Drill Attachments . . . . . . . . . . . . . .6-7 Turnbuckle Wrench . . . . . . . . . . . . . . . . .191
Taper . . . . . . . . . . . . . . . . . . . . . . . . . .100 Snap Ring Pliers . . . . . . . . . . . . . . . . . . . .138 Tweezers . . . . . . . . . . . . . . . . . . . . . . . . .210
Router Guides . . . . . . . . . . . . . . . . . . . . .101 Snips . . . . . . . . . . . . . . . . . . . . . . . . .156-159 U
Routers . . . . . . . . . . . . . . . . . . . . . . . .99-100 Socket Drive Angle Drill Attachment . . . . . . .8 Upsetters . . . . . . . . . . . . . . . . . . . . . . . . .124
Rubberized Abrasives . . . . . . . . . . . .182-183 Socket Head Bits . . . . . . . . . . . . . . . . . . .142 Utility Pliers . . . . . . . . . . . . . . . . . . . . . . . .237
Rulers . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 Sockets V
S Hi-Lok/Hi-Lite Installation . . . . . . . . . .127 Vacuums . . . . . . . . . . . . . . . . . . . . . .230-231
Safety Apparel . . . . . . . . . . . . . . . . . .234-235 Hi-Lok Collar Removal . . . . . . . . . . . .128 Vacuum Sanders . . . . . . . . . . . . . . . .167-169
Safety Lever (rivet squeezer) . . . . . . . . . . .47 Hi-Lok/Eddie Bolt Collar Removal . . . .128 Valve Core Removal Tool . . . . . . . . . . . . .205
Safety Wire . . . . . . . . . . . . . . . . . . . . . . . .189 K-Fast 8-Spline . . . . . . . . . . . . . . . . . .129 Vises . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233
Safety Wire Twisters . . . . . . . . . . . . .189-190 Savi-Socket . . . . . . . . . . . . . . . . . . . . .128 Vise-Grip Pliers . . . . . . . . . . . . . . . . . . . .161
Sanders . . . . . . . . . . . . . . . . . . . . . . .166-170 Standard (SAE & metric) . . . . . . . . . . .164 Visu-Lok Tools . . . . . . . . . . . . . . . . . .133-134
Sanding Belts . . . . . . . . . . . . . . . . . . . . . .185 Soft Blank Sets (squeezers) . . . . . . . . . . . .55 W
Sanding Discs . . . . . . . . . . . . . . . . . .177-181 Spatulas (sealant) . . . . . . . . . . . . . . . . . .219 Washer Wrench Set . . . . . . . . . . . . . . . . .162
Sanding Drums . . . . . . . . . . . . . . . . . . . . .184 Spline Drive Keys . . . . . . . . . . . . . . . . . . .164 Wedges
Sanding Pads Spotter Sets (blind hole) . . . . . . . . . . . . . . .88 Non-Marring . . . . . . . . . . . . . . . . . . . .185
Diamond (composite) . . . . . . . . . . . . . .91 Sprayer (cleaner / lubricant) . . . . . . . . . . .229 Skin Wedge (sheet metal) . . . . . . . . . . .41
Standard . . . . . . . . . . . . . . . . . . . . . . .177 Spring Back Dimple Dies . . . . . . . . . . . . . .57 Weld Shaver . . . . . . . . . . . . . . . . . . . . . . . .97
Sanding Sleeves . . . . . . . . . . . . . . . . . . .184 Spring Dividers/Calipers . . . . . . . . . . . . . .204 Wheeling Machines . . . . . . . . . . . . . . . .74-75
Savi-Socket (Hi-Shear) . . . . . . . . . . . . . . .128 Spring Retainers (rivet guns) . . . . . . . . . . .30 Wing Nut Fasteners . . . . . . . . . . . . .153-154
Saws Squares (machinist) . . . . . . . . . . . . . . . . .202 Wire Twisters . . . . . . . . . . . . . . . . . . .189-190
Pneumatic . . . . . . . . . . . . . . . . . .186-187 Squaring Shear . . . . . . . . . . . . . . . . . . . . .71 Wrench Type Upsetter . . . . . . . . . . . . . . .124
Stationary (bandsaw) . . . . . . . . . . . . .232 Squeezer Floor Stands . . . . . . . . . . . . . . . .51 Wrenches
Saw Blades Squeezer Sets . . . . . . . . . . . . . . . . . . . .54-57 Cylinder Base Nut . . . . . . . . . . . . . . . .163
Composite Cutting . . . . . . . . . . . . . . . . .90 Stamp Sets . . . . . . . . . . . . . . . . . . . . . . . .237 ‘Ford’ Type . . . . . . . . . . . . . . . . . . . . . .163
Hole Saws . . . . . . . . . . . . . . . . .83-84, 91 Step Drills . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Hi-Shear . . . . . . . . . . . . . . . . . . . .126-135
Standard . . . . . . . . . . . . . . . . . . .187-188 Stop Countersinks . . . . . . . . . . . . . . . . .76-79 Impact . . . . . . . . . . . . . . . . . . . . . . . . .136
Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 Storage Cases . . . . . . . . . . . . . . . . .235-236 Ratchet . . . . . . . . . . . . . . . . . . . . . . . .137
Scissors Strap Die Heaters . . . . . . . . . . . . . . . . . . . .59 Torque . . . . . . . . . . . . . . . . . . . . . . . . .138
Hand . . . . . . . . . . . . . . . . . . . . . . . . . .159 Strap Duplicators . . . . . . . . . . . . . . . . . .24-25 Tube . . . . . . . . . . . . . . . . . . . . . . . . . .195
Electric (kevlar) . . . . . . . . . . . . . . . . . .237 Stretchers (metal) . . . . . . . . . . . . . . . . .72-73 Washer Wrenches . . . . . . . . . . . . . . . .162
Pneumatic . . . . . . . . . . . . . . . . . . . . . . .99 Strut Gauges . . . . . . . . . . . . . . . . . . . . . .205 Y
Scrapers Suction Gun . . . . . . . . . . . . . . . . . . . . . . .226 Yokes . . . . . . . . . . . . . . . . . . . . . . . . . . .51-52
.401 Shank . . . . . . . . . . . . . . . . . . . . . .38 Surface Preparation Discs (abrasive) . . . .179 Yoke Pins . . . . . . . . . . . . . . . . . . . . . . .51, 53
Hand . . . . . . . . . . . . . . . . . . . . . .220-222 Swab Brushes . . . . . . . . . . . . . . . . . . . . .229 Z
Hand Deburring . . . . . . . . . . . . . . . .92-93 Swaging Tools . . . . . . . . . . . . . . . . . .190-193 Zerk Extractors . . . . . . . . . . . . . . . . . . . . .225
Screw Extractors . . . . . . . . . . . . . . . .228-229 Swivel Dimpling Punch & Die . . . . . . . . . . .39 Z-Lock (DZUS) Driver . . . . . . . . . . . . . . . .162
Screw Removal Tool (.401 shank) . . . . . . .39 T
Screwdriver Bits . . . . . . . . . . . . . . . .140-143 Tab Shear . . . . . . . . . . . . . . . . . . . . . . . . . .99
Screwdrivers Tap & Dies . . . . . . . . . . . . . . . . . . . . .227-228
Hand & Ratcheting . . . . . . . . . . . .138-139 Tap Remover . . . . . . . . . . . . . . . . . . . . . .228
Pneumatic . . . . . . . . . . . . . . . . . .139-140 Tap Wrench . . . . . . . . . . . . . . . . . . . . . . .228
Scribers . . . . . . . . . . . . . . . . . . . . . . .236-237 Tape (riveting) . . . . . . . . . . . . . . . . . . . . . . .41
Sealant Guns . . . . . . . . . . . . . . . . . . . . . .215 Tape Cutter, Roller . . . . . . . . . . . . . . . . . .219

240 USATCO U.S. Air Tool Company, Inc. www.USATCO.com Toll free US & Canada: 800-645-8180

 
     
       
         
 
 
             
            
 
 
        
 

        
     
               
 
  
  


      
                
 


   
    
Quality ~ Service ~ Experience
USATCO is pleased to offer you our latest aerospace tooling catalog. We provide a comprehensive selection of
quality tools and accessories for the aviation manufacturing and MRO industries. USATCO sells worldwide
through a network of qualified distributors and direct sales in order to offer our customers the proper selection
of tooling. As a manufacturer and stocking distibutor of these specialized products, USATCO can provide our
customers with the tools they need on time and within budget. Call, fax or email us for your tooling needs!

USATCO\U.S. Air Tool Company, Inc.


USATCO East 60 Fleetwood Court, Ronkonkoma, NY 11779-6907 . . . . . . . . . . . . . .tel: (631) 471-3300 fax: (631) 471-3308
USATCO West 1219 W. Mahalo Place, Rancho Dominguez, CA 90220-5446 . . . . . .tel: (310) 632-5400 fax: (310) 632-3900

You might also like