Practical Guide: Electrical Thermography
Practical Guide: Electrical Thermography
Electrical thermography.
Detector resolution 10
Conclusion 25
Info / sources 26
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Introduction
Electrical thermography can As an imaging measurement method,
prevent damage and avoid thermography enables the non-
operational failures. At the contact visual measurement of surface
same time, it requires expert temperatures on electrical equipment.
knowledge. What must the thermal This allows thermal weak points to
imager be able to do, what skills be localized and documented during
must the thermographer have? operation, under real operating
What advantages and possibilities conditions and from a safe distance
does electrical thermography offer with a single recording. This enables
and what sources of error lurk rapid early detection of problem areas
during recording and evaluation? and weak points, which minimizes fire
and accident hazards and prevents
consequential damage and production
downtime.
A thermal imager can be used to locate faults, maintain equipment, prevent damage and detect
hazards.
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Documenting plant conditions Thermography also plays an important
and potential risks increases plant role with regard to insurance, as it
reliability and safeguards plant assets. can be a condition for the conclusion
Necessary repairs or modernizations of a contract and in some cases can
can also be better planned and also reduce premiums. In addition,
implemented. electrical thermography also creates
Thermography measurements are more legal certainty for the plant
part of today’s risk management operator through the documentation of
in companies. If you convert these the thermal condition of the examined
advantages into cost savings and equipment, as well as the computer-
compare them with the expenses for aided processing of the measurement
a thermographic examination, you results in the form of thermography
quickly arrive at a ratio of up to 20:1. reports.
If a fire or total failure of a production
plant is prevented by thermography,
and thus possibly millions in damage,
this value is multiplied.
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Electrical thermography
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Possible areas of application
Testing high-voltage systems
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Electrical thermography
Feature Requirements
Thermal imagers testo 883 and testo 890 fulfil these requirements.
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A thermal imager is used to examine fuses and connections in control cabinets.
The measurement location must be "thermographically accessible" and the measurement does not
work through glass or macrolon panes.
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Electrical thermography
Detector resolution
Thermal imagers with high detector, thermal or geometric resolution provide better
image quality and more accurate readings. Below you can see a comparison of the
detector formats 160 x 120 (left graphic) and 640 x 480 (right graphic).
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Thermal and geometric resolution
Thermal resolution
Thermal resolution (NETD) is specified in millikelvin (mk) and refers to the
smallest temperature difference that a thermal imager can detect. For objects
with small temperature differences, thermal resolution is therefore very important.
The smaller the value of the thermal resolution, the better the quality of the
measurement results.
1 m
Geometric resolution
The geometric resolution (IFOV) describes the smallest object that can be
recorded by the imager system with its respective detector and lens, depending
on the measuring distance. It is indicated in milliradian. The size of this object
corresponds to one pixel on the thermal image.
Lens (FOV) 45° x 34° 32° x 23° 30° x 23° 42° x 32°
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Electrical thermography
Beyond the correct operation of the Contracting companies and the fire
imager, electrical thermographers protection insurance must be able to
should know the possible sources of rely on the measurements.
error and limitations of thermography, High demands are therefore placed
and correctly evaluate measurement on qualified electrical thermography
results. This requires specialist service providers: In addition to
knowledge of optics, thermal radiation, training as an electrician, proof of a
thermal conduction, measurement professional qualification in the form of
technology and materials science, certifications is required.
which can be acquired in seminars
or through self-study. Additional
knowledge of the mode of operation
and technical design of the respective
measurement object, materials used,
etc. is a prerequisite for the correct
evaluation of thermal anomalies. Often,
additional measurements must be
taken to determine other parameters,
such as operating currents by current
clamp. Therefore, the thermographer
must also be familiar with these
measurement tools.
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Certification: Expert for electrical
thermography
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Electrical thermography
Open/close care-
fully
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How should a qualified electrical
thermography measurement proceed?
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Electrical thermography
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What should be examined
and how often?
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Electrical thermography
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Measurements are not performed on If the operating principles, loads,
bare, high-gloss surfaces or contacts. operating temperatures or installation
Dust deposits are also problematic, situations of a system are not
because on bare components they sufficiently known and are not
lead to a higher emissivity with higher adequately taken into account,
heat radiation. Safety covers made of this can also lead to incorrect
glass, Plexiglas or other transparent measurements and misinterpretations.
plastics also prevent correct IR Therefore, one should familiarize
measurement. They are transparent to oneself with the functioning and
the eye, but not to the thermal imager, thermal characteristics of a plant as
so you only measure the surface well as possible malfunctions.
temperature of the cover. If possible,
covers must therefore be removed
before measurement.
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Electrical thermography
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When evaluating and interpreting the Noticeable temperature differences
thermograms, the operating conditions do not necessarily have to be a
(current load) of the examined problem in principle; conversely, even
equipment and plant components small temperature differences can
must always be taken into account. indicate serious defects. Therefore,
Likewise, it should be noted that electrotechnical expertise and
detected temperatures may be experience are just as important in
dangerous for certain equipment and the interpretation as, for example,
types, and normal for others. knowledge about the aging of
components and connections.
Evaluation using the PC analysis software testo Overlays of thermal image and real image can
IRSoft improve image orientation, so combinations of
thermal image and real image are useful.
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Electrical thermography
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a percentage of the maximum load. management of the thermal images
Further information includes existing after an inspection tour. This
temperatures of the defect location - eliminates mix-ups
and/or temperature differences - avoids evaluation errors
between defect locations and - saves time by eliminating the need
identical, thermally inconspicuous for manual image assignment on the
components with identical loads as PC.
well as a defect classification.
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Electrical thermography
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Conclusion: Ideal supplement to
periodic inspection
Standard lens:
Standard lens:
1.13 mrad
1.7 mrad
Geometric resolution Telephoto lens: 0.42 mrad
Telephoto lens:
Super-telephoto lens:
0.7 mrad
0.18 mrad
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Electrical thermography
Literature/Sources*
esto (Publ.): Practical guidebook
T Testo (Publ.): Practical Guide Thermography
"Thermography in preventive maintenance", for Photovoltaic Systems, Testo AG, self-
Testo AG, self-published, Lenzkirch, 2014, published, Lenzkirch, 2015, Download: https://
Download: www.testo.de/media/medien_ media.testo.com/media/69/da/eea8d60db98c/
deutschland/download/broschueren/ praxisratgeber-photovoltaik-2015.pdf
praxisratgeber-instandhaltung-2014-07.pdf
esto (Publ.): Pixel number is a quality
T
criterion - Information for choosing a suitable
thermal imaging camera, Testo AG, self-
published, Lenzkirch, Download: https://
media.testo.com/media/f9/99/094362eeb32f/
Whitepaper-Pixelzahl-Qualittskriterium.pdf
*S
election, without claim to completeness
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Regulations/sources
INTERNATIONAL
ISO 6781:1983 Thermal insulation — Qualitative detection of thermal irregularities in building envelopes — ASTM E1311 Standard Test Method for Minimum Detectable Temperature Difference for Thermal Imaging
Infrared method Specifies a qualitative method, by thermographic examination (infrared method), for detect- Systems This test method gives a measure of a thermal imaging system’s effectiveness for detecting a small
ing thermal irregularities in building envelopes. The method is used to identify wide variations in the thermal spot within a large background. Thus, it relates to the detection of small material defects such as voids, pits,
properties, including air tightness, of the components constituting the external envelopes of buildings. Does cracks, inclusions, and occlusions. MDTD values provide estimates of detection capability.
not apply to the determination of the degree of thermal insulation and air tightness of a structure.
ASTM C1371 Standard Test Method for Determination of Emittance of Materials Near Room Temperature
ISO 10878:2013 Non-destructive testing — Infrared thermography — Vocabulary Using Portable Emissometers This test method covers a technique for determination of the emittance of typ-
ical materials using a portable differential thermopile emissometer. The purpose of the test method is to pro-
Defines terms used in infrared thermography for non-destructive testing and forms a common basis for
vide a comparative means of quantifying the emittance of opaque, highly thermally conductive materials
standard general use.
near room temperature as a parameter in evaluating temperatures, heat flows, and derived thermal resist-
ances of materials.
UNITED STATES
ANSI-ASHRAE 101-1981 Application of Infrared Sensing Devices to the Assessment of Building Heat Loss This test method does not supplant Test Method C835, which is an absolute method for determination of
Characteristics. (Withdrawn 6/1989 because ASTM standard is preferred) total hemispherical emittance, or Test Method E408, which includes two comparative methods for determi-
nation of total normal emittance. Because of the unique construction of the portable emissometer, it can be
calibrated to measure the total hemispherical emittance. This is supported by comparison of emissometer
ASHRAE 105-2007 (Supersedes 105-1984) Standard Methods of Measuring and Expressing Building Energy measurements with those of Test Method C835.
Performance This standard is intended to foster a commonality in reporting the energy performance of exist-
ing or proposed buildings to facilitate comparison, design and operation improvements, and development
of building energy performance standards. It provides a consistent method of measuring, expressing, and ASTM E1311 Standard Test Method for Minimum Detectable Temperature Difference for Thermal Imag-
comparing the energy performance of buildings. This revision of ANSI/ASHRAE Standard 105-1984 provides ing Systems This test method covers the determination of the minimum detectable temperature differ-
a method of energy performance comparison that can be used for any building, proposed or existing, and ence (MDTD) capability of a compound observer-thermal imaging system as a function of the angle sub-
that allows different methods of energy analysis to be compared. Historically Standard 105 has provided a tended by the target.
basis for reporting energy use, with only limited ability to express or compare building energy performance.
This version of Standard 105 extends the reach considerably and is intended to provide a common basis for
reporting building energy use, expressions of energy performance, and comparisons of energy performance. ASTM E1543 Standard Test Method for Noise Equivalent Temperature Difference of Thermal Imaging Sys-
tems This test method gives an objective measure of the temperature sensitivity of a thermal imaging sys-
tem (relative to a standard reference filter) exclusive of a monitor, with emphasis on the detector(s) and pre-
ASNT-SNT-TC-1A recommendations for thermal/infrared testing, as established by the American Society for amplifier.
Non-Destructive Testing (ASNT). Personnel Qualification and Certification in Nondestructive Testing (2006)
Note1—Test values obtained under idealized laboratory conditions may or may not correlate directly with
provides guidelines for employers wishing to establish in-house certification programs. SNT-TC-1A estab-
service performance.
lishes the general framework for a qualification and certification program. In addition, the document provides
recommended educational, experience and training requirements for the different test methods. This test method affords a convenient means for periodically monitoring the performance of a given ther-
mal imaging system.
ASTM C1046 Standard Practice for In-Situ Measurement of Heat Flux and Temperature on Building Enve- NETD relates to minimum resolvable temperature difference as described in Test Method E1213. Thus, an
lope Components This practice covers a technique for using heat flux transducers (HFTs) and temperature increase in NETD may be manifest as a loss of detail in imagery. Intercomparisons based solely on NETD fig-
transducers (TTs) in measurements of the in-situ dynamic or steady-state thermal behavior of opaque com- ures may be misleading.
ponents of building envelopes.
Note2—NETD depends on various factors such as spectral bandwidth and background temperature.
ASTM C1060 Standard Practice for Thermographic Inspection of Insulation Installations in Envelope Cavi-
ties of Frame Buildings This describes the techniques to conduct qualitative thermal inspections of building
walls, ceilings, roofs and floors that may contain insulation in the stud bays. ASTM E1862 Standard Test Methods for Measuring and Compensating for Reflected Temperature Using
Infrared Imaging Radiometers This test method describes procedures for measuring and compensating
for reflected temperature when measuring the surface temperature of a specimen with an infrared imag-
5.1 Although infrared imaging systems have the potential to determine many factors concerning the thermal ing radiometer.
performance of a wall, roof, floor, or ceiling, the emphasis in this practice is on determining whether insula-
tion is missing or whether an insulation installation is malfunctioning. Anomalous thermal images from other
apparent causes are not required to be recorded; however, if recorded as supplemental information, their ASTM E1897 -14(2018) Standard Test Methods for Measuring and Compensating for Transmittance of an
interpretation is capable of requiring procedures and techniques not presented in this practice. Attenuating Medium Using Infrared Imaging Radiometers The transmittance of an attenuating medium can
cause errors for an infrared thermographer using an infrared imaging radiometer to measure the temperature
of a specimen through the medium. Three test methods are given for measuring and compensating for this
ASTM C 1153 Standard Practice for Location of Wet Insulation in Roofing Systems Using Infrared Imaging error source. A test method is given for measuring the transmittance of an attenuating medium.
This describes the techniques used to determine the location of wet insulation in roofing systems.
ASTM E1933 Standard Test Methods for Measuring and Compensating for Emissivity Using Infrared Imag-
ASTM C1155 Standard Practice for Determining Thermal Resistance of Building Envelope Components from ing Radiometers This test method describe procedures for measuring and compensating for emissivity when
the In-Situ Data This practice covers how to obtain and use data from in-situ measurement of temperatures measuring the surface temperatures of a specimen with an infrared imaging radiometer.
and heat fluxes on building envelopes to compute thermal resistance. Thermal resistance is defined in Termi-
nology C168 in terms of steady-state conditions only.
ASTM E2018 Standard Guide for Property Condition Assessments: Baseline Property Condition Assessment
Process The purpose of this guide is to define good commercial and customary practice in the United States
ASTM D4788 Standard Test Method for Detecting Delaminations in Bridge Decks Using Infrared Thermogra- of America for conducting a baseline property condition assessment (PCA) of the improvements located on
phy This test method describes how infrared thermography is used for delamination determinations of port- a parcel of commercial real estate by performing a walk-through survey and conducting research as out-
land cement concrete bridge decks. lined within this guide.
ASTM E1213 Standard Test Method for Minimum Resolvable Temperature Difference for Thermal Imaging ASTM E2758-10 Standard Guide for Selection and Use of Wideband, Low Temperature Infrared Thermome-
Systems This test method describes the process to determine the minimum resolvable temperature differ- ters This guide covers electronic instruments intended for measurement of temperature by detecting inten-
ence (MRTD) capability of the compound observer thermal imaging system as a function of spatial frequency. sity of thermal radiation exchanged between the subject of measurement and the sensor. The devices cov-
ered by this guide are referred to as IR thermometers.
ASTM E1256 Standard Test Methods for Radiation Thermometers (Single Waveband Type) The methods
described in these tests can be utilized to evaluate the following six basic operational parameters of a radi-
ation thermometer (single waveband type): Section Calibration Accuracy 7 Repeatability 8 Target Size 9
Response Time 10 Warm-Up Time 11 Long-Term Drift.
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Electrical thermography
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