Appendix A
Appendix A
l. This calculates the deepest possible gas lift injection depth for a
given injection gas rate and available injection pressure'
11
l.
1
2 CdeJdcd Pcæagr
tm-- §h.r l.r*.Uord 8.r, d 0üB
l. Iaporaw
F-|ffiJ-/d-:
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l.
6.d)
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ouqrF} I
l: Figure 23
f c.l"rd"-l
l:
l: PIPESIM Ailficial Lift Design and optimization, Version 2012
125
Table 3: Functionality of the Deepest lnjection point Dialog Box
Schlumberger
o
1
Palameter
lnjection Gas Rate
Functionaliÿ
Target final gas injection rate
o
2 lnjection Gas Surface
Pressure
Normal available pressure of injection
gas at surface. o
3 lnjection Gas Surface
o
Temperature of injection gas at
Temperature surface.
4 lnjection Gas Specific Stock tank specific gravity of injection
oi
Gravity gas.
5 Minimum Valve Minimum pressure drop across
lnjection DP opening valve for gas injection.
6 Max Allowable
lnjection TVD
Deepest possible depth for gas
injection, for example -60 ft above the
packer depth.
ol
7 Optimum Depth of
lnjection or lnjection
at Valve Depth Only
Option to allow gas injection at any
depth, such as a new tubing design, or
only at the valve depths previously
ol
ol
specified in the Tubing dialog box
(such as existing tubing design).
I Production/lnjection Plot of the production and injection
ol
Pressure Plot pressure profiles.
I Output File Access to the PIPESIM Engine Output
Summary File and Summary Output files.
10
11
Dip TVD
Calculated Liquid
The calculated maximum injection
depth for the specified parameters.
The rate associated with the deepest
ol
12
Production Rate
Model Outlet
Pressure
injection rate.
Normally, the operating wellhead
pressure.
ol
ol
ol
ol
PIPESIM Mifcial Ljfi Design and optimization, Version 2012
:l
o Appendix A
Bracketing OPeration
o This calculates the deepest possible gas lift injection for cunent
and future production conditions. The goal is to determine the
o
o \ \**
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o
o
o
lo PIPESIM Artificial Lift Design and Optimization, Version 2012
127
Appendix A
2
Pressure
lnjection Gas Surface
Temperature
gas at the surface.
Temperature of injection gas at the
surface.
o
4
3 lnjection Gas Specific
Gravity
Minimum Valve
Stock tank specific gravity of injection
gas. o
Minimum pressure drop across
5
lnjection DP
Max Allowable lnjection
ryD
opening valve for gas injection.
Deepest possible depth for gas
o
ol
injection, such as -60 ft above the
packer depth.
6 Bracketing lnput Calculate the minimum and maximum
ol
expected operating gas injection
depths.
. Enter the initial expected flow
rate.
.
. Enter the injection gas rate
(or GLR). ol
ol
Enter the water cut in the
MIN row.
. Enter future values in the
MAX row
7
I
Production/lnjection
Pressure Plot
Plot of the production and injection
pressure profiles. ol
ol
Output File Access to the PIPESiM Engine
Summary File Output and Summary Output files.
9 Minimum DIP TVD and The calculated maximum injection
ol
Maximum DIP TVD depth for the parameters specified in
the bracketing output.
10 Model Outlet Pressure Normally, the operating wellhead
ol
pressure.
:l
128 PIPESIM Artifidal Lift Design and oplimizaton, Version 2012
.l
o Appendix A
o
o \
OddPr.§u.
tr*rnrdrrücbogP FA-
12æ lr*" :J
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o \ lrr*noasurataçzcut iiæ
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o
SG
o
o Sumrryft.l
o t
125
r3
odt, Fa,
fo(lcüdJ|r:ol
o
Figure 25 Gas Lift Response dialog
o
o
o
o
o PIPESIN4 Ailricial Lift Design and Optimization, Version 2012 129
Appendix A
o
Table 5: Functionaliÿ of the Gas Lift Response dialog
1
Parameter
Minimum Valve
Functionaliÿ
Minimum pressure drop across
o
2
lnjection DP
lnjection Gas Surface
Temperature
opening valve for gas injection.
Temperature of injection gas at the
surface.
o
3 Max. Allowable lnjection
TVD
Deepest possible depth for gas
injection, such as -60 ft above the
packer depth.
o
4 lnjection Gas SG Stock tank specific gravity of
injection gas. o
o
5 Sensitivity Data Variables such as surface injection
Variables pressure or minimum injection valve
pressure drop.
o
b Sensitivity Values Sensitivity values.
7 Gas lnjection Range Range of gas injection rates to be
evaluated.
I Summary File Access to the PIPESIM Engine
Output File Output and Summary Output files. O
I System Plot View Lift Gas Response plot.
10 Optimum Depth of
lnjection or lnjection at
Valve Depth Only
Allows gas injection at any depth,
such as a new tubing design, or only
at the valve depths previously
o
specified in the Tubing dialog box
(such as existing tubing design). O
11 Outlet Pressure Model outlet pressure, normally the
operating wellhead pressure.
o
o
o
o
o
130 PIPESIM Ætificial Ufr Design and oplimizaton, Version 2012
o
o Appendix A
o .
.
Sensitivity values
Range of gas injection rates
.
o Deepest injection depth for a given injection rate and
injection pressure.
o t*{rwttB. &
o
o
o
o
O
o Figure 26 Gas Lift Response plot
o
o
o
o
o PIPESI[/l Arfficial Lift Design and Optimization, Version 2012 131
Appendix A
o
Gas Lift Design Operation
This performs a detailed gas lift design, determining mandrel
o
o
depths, valve sizes, and test rack pressure.
Design ControlTab
The controls and settings on the Design Control tab (Figure 27)
are explained in Table 6.
o
6
\
o
o.irra\n I sd.trdorp..rle,ut I accooerl
oodllr'
I
lî*ffi-------13 vdrrosdainr&r \
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o
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o
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a Àælqdùos,ræ
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o
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o
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tl*âlqrürkil\o f§,r- h-- a €qüitt§!
o
I o--l clcr I xô |
o
Figure
3
27 Design Control tab
o
o
o
o
132 PIPESIM Artifcial Ljfi Deslgn and optimization, Version 2012
o
o Appendix A
Parameter Funcüonaliÿ
Design Method Choice of three design methods: IPO-Surface
o
1
o
Assume Liquid NOT to Surface implies that a
static fluid column exists up the tubing, starting
at reservoir pressure at bottomhole depth.
Well Absorbs Fluid implies that as liquid is
o
3 Max.Allowable Deepest possible depth for gas injection, for
lnj. WD example, -60 ft above the packer depth.
4 Production Choose the type of production pressure curve
o
Pressure to be used for the design.
Curve . A production pressure model that uses a
single pressure gradient with gas
injection at the final operating point.
o 5 Unloading
Temperature
Choose the desired options for the
temperatures to be used during valve
calculations for the top valve and subsequent
o b Valve
valves. Temperature options include
Production, Ambient, lnjection, and Unloading.
Choose the manufacturer, type, size, and
o 7
Selection Filter
Design
series of valves to be used during the design
calculations.
Option to design a new mandrel spacing or use
o
1\
2 \r.-'a-a
D;gtPrrrm lseo.rrærOà
a
\ -r*lnor"
\l'lu"lÈrra--
J----ru*rtrepro<rPtreu lm-
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l-
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:l o
lË-
t l-+c{',efr,PtodPïüs
Tûr.ki0rfbr&
- t-t-r
F
-
hto
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&rc&{liro
P Êr*1.&..fdr9oCrn
o
ficssdar**** til,-- F---
.kicüSr.cftG.rty l0 6
r,ral\o
errq
lt]6,r5- F---
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10
o
- S.l,nnPrrr Rdr / fi.dÊd.
reBæorâclm lffi-
l. lrî.dMrÉErn&
t* -l o
PormOoq^ o
fo- I c'tal H.ô
9
|
o
Figure 28 GLD Design Parameters tab
o
O
o
o
o
134 PIPESIM Artificial Lift Design and optimization, Version 2012
O
o Appendix A
o 2
1 Kickoff Pressure
Available lnjection
Kickoff injection gas pressure, used to
position only the top valve.
o 3
Pressure
Unloading Prod
Pressure
at the surface.
o 4
5
Operating Prod.
Pressure
Target lnjection
Normal operating outlet pressure.
o 6
7
lnj. Gas Surface
Temperature
lnj. Gas Specific
Temperature of injection gas at the
surface.
Stock tank specific gravity of injection gas.
o I
Gravity
Min Unloading Liq.
Rate
Minimum liquid unloading rate, used to
calculate the required gas rate, through
o 9 Solution Point
the unloading valves, to determine their
size.
Option to specify reservoir pressure, if
o 10
Rate / Fixed Rate
Bracketing
known, or the target liquid production rate.
Option to space valves below the final
operating depth for future use.
o
o
o PIPESIM Artificial Lift Design and optimization, Version 2012 135
Appendix A
o
GLD Safeÿ factors (Design Bias) Tab
The controls and settings on the GLD Safety Factorc (Design
o
Bias) tab (Figure 29) are explained in Table 8.
4 a
I Oxirpraar.r §d.§rer0rrcre.rl |
*qcaOeol o
kuc VJ« E-t;--sj
o
Chcirg 0ro9 8rtrçco
,\
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lir'- 1. -.3_ed
lXôlarr.tarnaÈrrÉfuod
o
a
o
o
o
136 PIPESIM Aûncial tift Design and Optimization, Version 20'12
o
o Appendix A
Parameter Functionaliÿ
o 1 Locating DP at
Valve Location
For IPO and PPO designs, this option defines
the position of the valve above the intersection
between the design line and the casing
pressure line.
o 2 Transfer Factor For IPO designs, this option specifies the shift
to the right of the production pressure curve
from where the design line is drawn for the
O subsequent valve.
You have the option to speciff either a
percentage of the difference between the
o 3 Place orifice at
injection and production pressure, or a
percentage of only the production pressure.
o the operating
valve location
valve location if required. lf this option is not
selected, an IPO or PPO valve is used and you
have the option to specify a pressure drop to
o
be subtracted from the calculated test rack
pressure.
o Closing
Pressure Drop
Between Valves
When using the IPO-Surface Close design
method, the surface closing pressure drop
between valves is specified.
o
o
o
o
o PIPESIM Artiflcial Lift Design and Optimization, Version 2012 137
Appendix A
o
Enter project data to be included on the Proiect Data tab
(Figure 30).
o
oaocctot I oü$PüalËürl
ftqær |t$ttatliinEl
§errerp.üotbl aoir*rot I
a
C.æü? lsl§
8.rd JüûÉ
o 'l -- nw".ao-u'
---ao ra
I
rnD
o z .------r=-.:
a---*f €do.rü f EdvJÉ. f ta rd!
o
a 8
a --4,
.ldO . fVf'"f,o*ot
S.fo.tv*..
:a
Âo§rl*avrvr
I
I
7
o
I ,"t
o 5
c-arl I
O
o
o
o
o PIPESIM Artificial Lift Design and Optimization, Version 2012 139
Appendix A Schlumberger
o
Table 9: Functionality of the GLD Proposed Design tab
Parameter Functionaliÿ o
1
2
MD or TVD
Edit Depth
View valve details by measured depth
(MD) or true vertical depth (TVD).
o
Edit Selected Valve from the design.
Remove Selected
Valves
5
is available only if the
Perform Re-Design
Edit Valves box is checked.
a
'10 Calculated
Production Rate at target injection gas rate at the operating
Target lnjection valve depth.
Rate
o
o
o
140 PIPESIM Artificial üft Design and optimization, Version 2012
o
o Schlumberger Appendix A
o
r,æ0
?,m
3,m
4.m {
o §.üo
6.m
7.m
9.m
\
o F g.ffi
to.{xD
tt,æü
\'.
t\
o
r2.ffi
!3so
t.s
t5@
NI
o 5æ ,,rU 1,5(Ë .i,æO
?ræu.lpai.l
2.§&
l- Stro+rgqfUirnCrrrc lrrDærhwprodBrra.. I
o
o
o
o
o
o PIPESIM Arlificial Litt Design and Optimization, Version 2012
141
Appendix A
o
Gas Lift Design Methods
The illustrations that follow are graphical depictions of the three
o
o
gas lift design methods available in PIPESIM:
. IPO-Surface Close (Figure 33)
. IPO-PtMin/Max (Figure 34)
. PPO Design (Figure 35). o
o
o
{ 1'd1! OFr
o
o
9ffi
D9
1'8![q!
o
,ilrr'
o
o
o
o
o
Figurc 33 iPO§urface Close method O
142 PIPESIM Artificial Ljft Design and Optimization, Version 2012 O
Schlumberger
Appendix A
Cl,iagDilw Drop
G8E! loder uhr
À!p6.1)
-{
t.rr*opo
Prllrse
DP
t'thr Opl
PtIæn
l'dlr OpG
DÉre
I' D"È
lo
lo
o
o PlPESllr,l Artificial Lift Design and Optimization,
Version 20,12
143
Schlumberger
Appendix A
PsË$a
:l
qFücla tr!il Dt
,vorEs
o
o
O
o
o
o
o
o
o
o
o
o
o
o
O ptpEStM Artificiat Lift Design
ând Optimization, Version 2012
145
Appendix A
ol
^rorEs ol
:l
:l
ol
ol
ol
ol
.l
ol
o
o
o
PIPESIM Artificial Lifr Design and optimization, Version 201 2 o
o Schlumbergel Appendix B
o Appendix B References
o Related Publications
o
o
o
o
o PIPESIM Artificial Lift Design and optimization, Version 2012 147
Apændix B
o
,vorEs
o
o
o
o
o
o
o
o
o
o
o
o
o
o
148 PIPESIM Æt'fcid Ljfr Dqign and optimizatbn, Version 2012
o
o Schlumbergel Appendix C
O DP across pump
Nominal flow rate at pump
1,129 psi
522.48bbyd
o Required Power
Number of rod strings
13.7 hp
3+1 (sinker bar)
Net Pump Efficiency 76.56%
76.560/o
EDM 2004't00
Unit not suitable
Unit not suitable
EDM 200-4100
o
PCP Operating Speed
PCP Power Required
270 rpm
't3.53 hp
367 rpm
25.77 hp
o
PCP Efficiency 57.43% 44.25o/o
O
o
Recommended Artificial Lift Method
Single Flowline
Linesize Manifold Min Arrival
inch Pressure psi Max EVR Temp
6 7,488 2.6 186
7 4,614 1.863 158
8 3,412 1.409 143
I 2,831 1.103 134
10 2,486 0.887 126
11 2,295 0.728 1'19
12 2,196 0.608 113
Dual Flowline
Line size Manifold Min Arrival
l:
inch Pressure psi Max EVR Temp
b 3,667 1.212 111
7 2,899 0.881
l.
98
I 2,546 0.667 88
I 2,389 0.523 80
l. 10
11
12
2,337
2,327
2,347
0.42
0.345
0.289
73
67
62
l.lo
O
a PIPESIM Artificial Lift Design and Optimization, Version 20i2
151
Schlumbergel
Appendix C
and
Total maximum horsepower requirement for the ESPs
booster: 9,801 hp @ 6,600 psia reservoir pressure'
1,982 psia
Suction Pressure
Operating SPeed 93.83 %
Power 3,559 hp
999 pst
Pressure Differential
Total Flow rate 102,700 BPD
\ l
2012
a
PIPESIM Artificid Ljft DesEn and Optimization, Version
154
Appendix C
t:
Cumulative Recovery with Gas lift
Cumulative Recovery for base case
(from previous exercise)
Cumulative Recovery with ESp
(from previous exercise)
l.
Lesson 1 Gas Lift Optimization
Exercise 4 Optimizing Gas Lift
I.
Total Oil Rate
Total Water Rate
lo
l.
l.
O
o
o PIPESIM Artificiat Lift Design and Optimization, Version 2012
:l
:l
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ol
ol
ol
ol
ol
ol
o
o
PIPESIM Artituial Lifr Design and optimizâtim, Version 2012 o