SERVICE SPECIFICATIONS

Page
CLUTCH -
MANUAL TRANSMISSION (G40 and G52) A-3
MANUAL TRANSMISSION (H41 and H55F) A-5
MANUAL TRANSMISSION
(R141F, R150F and R151F) A-7
AUTOMATIC TRANSMISSION A-9
TRANSFER A-1
PROPELLER SHAFT A-14
SUSPENSION AND AXLE A-15
BRAKE SYSTEM A-
STEERING -
BODY A-2
LUBRICANT A-29


A-2 SERVICE SPECIFICATIONS - Clutch

CLUTCH
Specifications
Pedal height (from asphalt sheet) 181 mm 7 .13 in .
Pedal freeplay w/o Clutch booster 13 - 23 mm 0 .51 - 0 .91 in .
w/ Clutch booster 15 -30 mm 0 .59 - 1 .18 in .
Push rod play at pedal top 1 - 5 mm 0 .04 - 0 .20 in .
Booster air valve stroke at pedal top 5-9mm 0 .20 - 0 .35 in .
Booster push rod to piston clearance w/ SST 0 mm 0 in .
Disc rivet head depth Limit 0 .3 mm 0 .012 in .
Disc runout Limit 0 .8 mm 0 .031 in .
Diaphragm spring tip alignment Limit 1 .0 mm 0 .039 in .
Diaphragm spring finger wear Depth Limit 0 .6 mm 0 .024 in .
Width Limit 5 .0 mm 0 .197 in .
Flywheel runout Limit 0 .2 mm 0 .008 in .

Torque Specifications
Part tightened kg-cm ft-lb N •m

Master cylinder x Body 80 69 in .-lb 7 .8

Clutch line union 155 11 15
Clevis lock nut 250 18 25
Master cylinder x Clutch booster 130 9 13
Clutch Booster x Bracket 130 9 13
Bracket x Body 130 9 13
Accumulator bracket x Accumulator housing 55 48 in .-lb 5 .4
Accumulator line union 155 11 15
Accumulator bleeder plug 110 8 11
Accumulator bracket x Transmission 120 9 12
(2L-T Engine Europe RHD Models Only) 700 51 69
Release cylinder set bolt 120 9 12
Release cylinder bleeder plug 110 8 11
Clutch cover x Flywheel 195 14 19
Master cylinder union bolt 250 18 25
 SERVICE SPECIFICATIONS -Manual Transmission (R141 F, R150F and R151F) A- 7

MANUAL TRANSMISSION (R141F, R15OF an

Specifications
Output shaft
1 st gear journal diameter Limit 38 .860 mm 1 .5299 in .
2nd gear journal diameter Limit 46 .860 mm 1 .8449 in .
3rd gear journal diameter Limit 37 .860 mm 1 .4905 in .
Flange thickness Limit 4 .70 mm 0 .1850 in .
Runout Limit 0 .06 mm 0 .0024 in .
Counter gear
Roller bearing journal diameter Limit 27 .860 mm 1 .0968 in .
Gear thrust clearance
1 St STD 0 .10 - 0 .45 mm 0 .0039 - 0 .0177 in .
Limit 0 .50 mm 0 .0197 in .
2nd & 3rd STD 0 .10 - 0 .25 mm 0 .0039 - 0 .0098 in .
Limit 0 .30 mm 0 .0118 in .
Counter 5th ST ID 0 .10 - 0 .35 mm 0 .0039 - 0 .0138 in .
Limit 0 .40 mm 0 .0157 in .
Gear oil clearance
1 St ST ID 0 .020 - 0 .073 mm 0 .0008- 0 .0029 in .
2nd, 3rd & Counter 5th STD 0 .015 - 0 .068 mm 0 .0006- 0 .0027 in .
1st, 2nd, 3rd & Counter 5th Limit 0 .16 mm 0 .0063 in .
Reverse STD 0 .040 - 0 .082 mm 0 .0016 - 0 .0032 in .
Limit 0 .13 mm 0 .0051 in .
Shift fork to hub sleeve clearance Limit 1 .0 mm 0 .039 in .
Synchronizer ring to gear clearance STD 0 .8 - 1 .6 mm 0 .031 - 0 .063 in .
Limit 0 .6 mm 0 .024 in .
Oil seal drive in depth
Front bearing retainer 10 .5 - 11 .5 mm 0 .413 - 0 .453 in .
Speedometer driven gear 25 mm 0 .98 in .
Input shaft to synchronizer ring STD 0 .8 - 1 .6 mm 0 .031 - 0 .063 in .
Limit 0 .6 mm 0 .024 in .
Reverse idler gear to shift arm shoe ST ID 0 .05 - 0 .25 mm 0 .0020 - 0 .0098 in .
Limit 0 .5 mm 0 .020 in .
Input shaft snap ring thickness Mark
A 2 .10 - 2 .15 mm 0 .0827 - 0 .0846 in .
B 2 .15 - 2 .20 mm 0 .0846 - 0 .0866 in .
C 2 .20 - 2 .25 mm 0 .0866 - 0 .0886 in .
D 2 .25 - 2 .30 mm 0 .0886 - 0 .0906 in .
E 2 .30 - 2 .35 mm 0 .0906 - 0 .0925 in .
F 2 .35 - 2 .40 mm 0 .0925 - 0 .0945 in .
G 2 .40 - 2 .45 mm 0 .0945 - 0 .0965 in .
Counter gear snap ring (Front bearing) Mark
A 2 .00 - 2 .05 mm 0 .0787 - 0 .0807 in .
B 2 .05 - 2 .10 mm 0 .0807 - 0 .0827 in .
C 2 .10 - 2 .15 mm 0 .0827 - 0 .0846 in .
D 2 .15 - 2 .20 mm 0 .0846 - 0 .0866 in .
E 2 .20 - 2 .25 mm 0 .0866 - 0 .0886 in .


A-8 SERVICE SPECIFICATIONS - Manual Transm ission (R141 F, R150F and R151 F)

Specifications (Cont'd)
Output shaft snap ring thickness
Clutch hub No-2 Mark
A 1 .80 - 1 .85 mm 0 .0709 - 0 .0728 in .
B 1 .85 - 1 .90 mm 0 .0728 - 0 .0748 in .
C 1 .90 - 1 .95 mm 0 .0748 - 0 .0768 in .
D 1 .95 - 2 .00 mm 0 .0768 - 0 .0787 in .
E 2 .00 - 2 .05 mm 0 .0787 - 0 .0807 in .
F 2 .05 - 2 .10 mm 0 .0807 - 0 .0827 in .
G 2 .10 - 2 .15 mm 0 .0827 - 0 .0846 in .
Clutch hub No .1 Mark
A 2 .30 - 2 .35 mm 0 .0906 - 0 .0925 in .
B 2 .35 - 2 .40 mm 0 .0925 - 0 .0945 in .
C 2 .40 - 2 .45 mm 0 .0945 - 0 .0965 in .
D 2 .45 - 2 .50 mm 0 .0965 - 0 .0984 in .
E 2 .50 - 2 .55 mm 0 .0984 - 0 .1004 in .
F 2 .55 - 2 .60 mm 0 .1004- 0 .1024 in .
G 2 .60 - 2 .65 mm 0 .1024 - 0 .1043 in .
Rear Mark
A 2 .65 - 2 .70 mm 0 .1043 - 0 .1063 in .
B 2 .70 - 2 .75 mm 0 .1063 - 0 .1083 in .
C 2 .75 - 2 .80 mm 0 .1083 - 0 .1 102 in .
D 2 .80 - 2 .85 mm 0 .1102 - 0 .1 122 in .
E 2 .85 - 2 .90 mm 0 .1122 - 0 .1 142 in .
F 2 .90 - 2 .95 mm 0 .1142 - 0 .1161 in .
G 2 .95 - 3 .00 mm 0 .1161 - 0 .1181 in .
H 3 .00 - 3 .05 mm 0 .1181 - 0 .1201 in .
J 3 .05 - 3 .10 mm 0 .1201 - 0 .1220 in .
K 3 .10 - 3 .15 mm 0 .1220 - 0 .1240 in .
L 3 .15 - 3 .20 mm 0 .1240 - 0 .1260 in .
M 3 .20 - 3 .25 mm 0 .1260 - 0 .1280 in .
N 3 .25 - 3 .30 mm 0 .1280 - 0 .1299 in .
P 3 .30 - 3 .35 mm 0 .1299 - 0 .1319 in .
Q 3 .35 - 3 .40 mm 0 .1319 - 0 .1339 in .
R 3 .40 - 3 .45 mm 0 .1339 - 0 .1358 in .
S 3 .45 - 3 .50 mm 0 .1358 - 0 .1378 in .

Torque Specifications
Part tightened kg-cm ft-l b N •m

Reverse shift arm bracket 185 13 18

Rear bearing retainer x Intermediate plate 185 13 18
Counter gear rear lock nut 1,300 94 127
Shift fork x Shift fork shaft 200 14 20
Straight screw plug 190 14 19
Front bearing retainer x Transmission case 170 12 17
Transmission case x Transfer adaptor 380 27 37
Shift lever housing bolt 390 28 38
Clutch housing x Transmission case 370 27 36
Back-up light switch 450 33 44
Restrict pin 380 27 37
Shift lever retainer x Transfer adaptor 185 13 18


A-12 SERVICE SPECIFICATIONS - Transfer

TRANSFER
Specifications
Rear output shaft
High gear journal diameter Limit 40 .009 mm 1 .5752 in .
Low gear journal diameter Limit 40 .009 mm 1 .5752 in .
Runout 0 .03 mm 0 .0012 in .
High and low gear oil clearance STD 0 .019 - 0 .068 mm 0 .0007 - 0 .0027 in .
Limit 0 .068 mm 0 .0027 in .
High and low gear thrust clearance STD 0 .10 - 0 .25 mm 0 .0039 - 0 .0098 in .
Limit 0 .25 mm 0 .0098 in .
Shift fork to hub sleeve clearance Limit 1 .0 mm 0 .039 in .
Rear output shaft snap ring thickness Mark
11 2 .30 - 2 .35 mm 0 .0906 - 0 .0925 in .
17 2 .60 - 2 .65 mm 0 .1024 - 0 .1043 in .
Idler gear thrust clearance STD 0 .275 - 0 .625 mm 0 .0108 - 0 .0246 in .
Limit 0 .625 mm 0 .0246 in .
Rear output shaft preload New bearing 15 - 24 .7 kg-cm (13 .0 - 21 .4 in .-lb, 1 .5 - 2 .4 N -m)
Reused bearing 7 - 12 kg-cm (6 .1 - 10 .4 in .-lb, 0 .7 - 1 .2 N •m )
Rear output shaft preload adjusting shim Mark
0 0 .15 mm 0 .0059 in .
4 0 .4 mm 0 .016 in .
5 0 .5 mm 0 .020 in .
6 0 .6 mm 0 .024 in .
7 0 .7 mm 0 .028 in .
8 0 .8 mm 0 .031 in .
9 0 .9 mm 0 .035 in .
10 1 .0 mm 0 .039 in .
11 1 .1 mm 0 .043 in .
12 1 .2 mm 0 .047 in .
13 1 .3 mm 0 .051 in .
14 1 .4 mm 0 .055 in .
15 1 .5 mm 0 .059 in .
Oil seal drive in depth
Speedometer driven gear 20 mm 0 .79 in .


Torque Specifications

PkfNa
Idler gear shaft lock plate bolt
Front companion flange lock nut

Rear companion flange lock nut

Transmission output shaft lock nut
SERVICE SPECIFICATIONS - Transfer

Transfer front case x Transmission case

Transfer front case x Transfer rear case

Transfer rear case x Transfer case cover No .2

Transfer rear case x Power take-off cover

Transfer indicator switch

Speedometer driven gear lock plate bolt
17
14
17
14
mm
mm
mm
mm

Transfer rear case x Rear output shaft rear bearing retainer

With liquid sealer

Others

Diaphragm cylinder body x Transfer front case

Diaphragm cylinder cover x Diaphragm cylinder body
Diaphragm cylinder body cover x Diaphragm cylinder cover
Suction tube x Diaphragm cylinder body cover
Diaphragm push rod nut
650
400
650
400
210
1,300
155
350
1,300
1,300

170
195
450
130
185
185
75
375
375
47
29
47
29
15
94
1 1
25
94
94

12
14
33
9
13
13
65 in .-Ib
27
27
•m
64
39
64
39
21
127
15
34
127
127

17
19
44
13
18
18
7 .4
37
37
A-13
A-14 SERVICE SPECIFICATIONS - Propeller Shaft

PROPELLER SHAFT
Specifications

Propeller shaft runout Limit 0 .8 mm 0 .031 in .

Spider bearing axial play Less than 0 .05 mm (0 .0020 in .)
Snap ring thickness Color Mark
Front propeller shaft None 1 2 .100 - 2 .150 mm 0 .0827 - 0 .0846 in .
None 2 2 .150 - 2 .200 mm 0 .0846 - 0 .0866 in .
None 3 2 .200 - 2 .250 mm 0 .0866 - 0 .0886 in .
Brown None 2 .250 - 2 .300 mm 0 .0886- 0 .0906 in .
Blue None 2 .300- 2 .350 mm 0 .0906 - 0 .0925 in .
None 6 2 .350 - 2 .400 mm 0 .0925 - 0 .0945 in .
None 7 2 .400 - 2 .450 mm 0 .0945 - 0 .0965 in .
None 8 2 .450 - 2 .500 mm 0 .0965 - 0 .0984 in .
Rear propeller shaft None 2 .00 mm 0 .0787 in .
Brown 2 .03 mm 0 .0799 in .
Blue 2 .06 mm 0 .0811 in .
None 2 .09 mm 0 .0823 in .

Torque Specifications

Part tightened kg-cm ft-lb N •m

Front propeller shaft x Front differential 750 54 74

Front propeller shaft x Transfer 750 54 74
Rear propeller shaft x Rear differential 900 65 88
Rear propeller shaft x Transfer 900 65 88
 SERVICE SPECIFICATIONS - Suspension and Axle

SUSPENSION AND AXLE

Specifications
Cold tire infla- Destination Mode Tire size Front Rear
tion pressure Europe HZJ70, 73 215/80R16 1 .8 (26, 180) 2 .0 (29, 200)
kg/cm 2 PZJ70, 73 265/75R15 1 .8 (26, 180) 2 .0 (29, 200)
(psi, kPa) PZJ75 7 .50-16-8PRLT 2 .4 (35, 240) 3 .5 (51, 350)
205R16C8PR 2 .2 (32, 220) 4 .5 (65, 450)
LJ70, 73 7 .00-16-6PRLT 1 .8 (26, 180) 2 .4 (35, 240)
RJ70, 73 215/80R16 1 .6 (23, 160) 2 .0 (29, 200)
265175815 1 .8 (26, 180) 2 .0 (29, 200)
LJ77 215/80R16 1 .8 (26, 180) 2 .6 (38, 260)
265/75R15 1 .8 (26, 180) 2 .0 (29, 200)
Australia FJ70, 73 7 .50R16-6PRLT 2 .0 (29, 200) 3 .5 (51, 350)
HZJ70, 73 265/75R15 1 .8 (26, 180) 2 .0 (29, 200)
PZJ70, 73
FJ75, HZJ75 7 .50R16-8PRLT 2 .2 (32, 220) 3 .9 (57, 390)
LJ70 205R16C6PR 1 .7 (24, 170) 2 .2 (32, 220)
RJ70 265/75R15 1 .8 (26, 180) 2 .0 (29, 200)
Middle East FJ70, 73 7 .50-16-8PRLT 1 .8 (26, 180) 2 .0 (29, 200)
7 .50R16-8PRLT 2 .0 (29, 200) 2 .25 (33, 225)
31 x 10 .50R15-6PRLT 1 .8 (26, 180) 2 .5 (36, 250)
FJ75 7 .50-16-8PRLT 2 .4 (35, 240) 4 .25 (61, 425)
HZJ75 7 .501116-8PRLT 2 .25 (33, 225) 3 .75 (54, 375)
RJ77 205R16C 6PR 2 .0 (29, 200) 3 .2 (46, 320)
31 x 10 . 50R 1 5-6PRLT 1 .9 (28, 190) 2 .8 (41, 280)
FJ 75
9 .00-15-6PRLT
HZJ75 2 .1 (30, 210) 2 .8 (41, 280)
(Sand)
PZJ75
FJ75, 73 2 .1 (30, 210) 2 .7 (39, 270)
PZJ70, 73 7 .50R16-8PRLT
FJ75 7 .50R16C-8PR
HZJ75 (Sahara) 2 .1 (30, 210) 4 .0 (58, 400)
PZJ75
Others FJ70, 73 7 .00-15-6PRLT 1 .8 (26, 180) 2 .6 (38, 260)
PZJ70, 73 7 .00-16-6PRLT 1 .8 (26, 180) 2 .4 (35, 240)
7 .50-16-6PRLT 1 .8 (26, 180) 2 .0 (29, 200)
7 .50R16-8PRLT 2 .0 (29, 200) 2 .25 (33, 225)
31 x 10 . 50R 1 5-6PRLT 1 .8 (26, 180) 2 .5 (36, 250)
FJ75 7 .00-16-8PRLT 2 .4 (35, 240) 3 .5 (51, 350)
HZJ75 7 .50-16-6PRLT 1 .8 (26, 180) -
PZJ75 7 .50-16-8PRLT - 3 .5 (51, 350)
7 .50-16-8PRLT 2 .4 (35, 240) 4 .25 (62, 425)
7 .50R16-8PRLT 2 .25 (32, 225) 3 .75 (54, 375)
LJ70, 72 7 .00-15-6PRLT 1 .8 (26, 180) 2 .2 (32, 220)
RJ70 7 .00-16-6PRLT 1 .8 (26, 180) 2 .0 (29, 200)
7 .50-16-6PRLT 1 .8 (26, 180) 1 .8 (26, 180)
205R16C 6PR 1 .7 (25, 170) 2 .0 (29, 200)
31 x 10 . 50R 1 5-6PRLT 1 .8 (26, 180) 2 .1 (32, 210)
LJ77, 79 7 .00-16-6PRLT 2 .1 (32, 210) 2 .0 (29, 200)
RJ77 205R16C 6PR 2 .0 (29, 200) 2 .0 (29, 200)
31 x 10 . 50R 1 5-6PRLT 1 .9 (28, 190) 2 .8 (41, 280)
FJ70, 73 2 .7 (41, 270)
2 .1 (32, 210)
PZJ70, 73 7 .50R16-8PRLT
FJ75 7 .50111 6C 8PR
HZJ75 (Sahara) 2 .1 (32, 210) 4 .0 (60, 400)
PZJ75


A-16 SERVICE SPECIFICATIONS - S u spension and Axle

Specifications (Cont'd)
Chassis Tire size Front Rear
ground 7 .00-1 5-6PRLT 471 (18 .54) 473 (18 .62)
clearance 215/80R 16 458 (18 .03) 460 (18 .11)
mm (in .) 205R16C 6RR 459 (18 .07) 461 (18 .15)
265/751115 476 (18 .74) 478 (18 .82)
31 x 10 .50R15-6PRLT 476 (18 .74) 478 (18 .82)
7 .00-16-6PRLT 483 (19 .01) 485 (19 .09)
7 .50-16-6PRLT 499 (19 .66) 501 (19 .72)
Front wheel Suspension type
alignment Leaf spring type Camber 1 ° ±45'
Left-right error 30' or less
Steering axis inclination 9°30'±45'
Left-right error 30' or less
Caster Series Angle
(Left-right Short, Middle 1°15'±1°
error) Semi-long (30' or less)
0°50'±1 °
Long (Van)
(30' or less)
0°30'±1°
Long (Pickup)
(30' or less)
Toe-in Tire Inspection STD Adjustment STD
Radial
3 1 x 10 .50R15 -1±2mm -1±1 mm
-6PRLT (-0 .04±0 .08 in .) (-0 .04±0 .04 in .)
2 65/75R15
Radial 1±2mm 1±1 mm
(*Others) (0 .04±0 .08 in .) (0 .04±0 .04 in .)
4±2mm 4±1 mm
Bias
(0 .16±0 .08 in .) (0 .16±0 .04 in .)
Wheel angle Tire size Inside wheel Outside wheel
(Max .) 7 .50-16-8PRLT
7 .50R 1 6-8PRLT + 00
30° 28°
9 .00-16-6PRLT
7 .50-16-6PRLT

+0 0
Others 32° 30°

Side side (Reference only) Less than 3 .0 mm/m (0 .118 in ./3 .3 ft)
Coil spring type Camber 1 0 ±1 0
Left-right error 30' or less
Steering axis inclination 9°30'±1°
Left-right error 30' or less
Caster 4°05'±1°
Left-right error 30' or less
Toe-in Tire size Inspection STD Adjustment STD
7 .00-15-6PRLT
4±2mm 4±1 mm
7 .00-16-6PRLT
(0 .16±0 .08 in .) (0 .16±0 .04 in .)
7 .50-16-6PRLT
215/80R 16 1±2mm 1 ± 1 mm
20516C 6PR (0 .04±0 .08 in .) (0 .04±0 .04 in .'
265/75R15
-1±2mm -1±1 mm
31 x 10 .50R15
(-0 .04±0 .08 in .) (-0 .04±0 .04 in
-6PRLT
Wheel angle Inside wheel Outside wheel ;
Max . +0 0
32°00' 30°00'

Side slip (Reference only) Less than 3 .0 mm/m (0 .118 in ./3 .3 ft)
 FsWPD(RSMNAB164325-ru0.honJti

Specifications (Cont'd)
SERVICE SPECIFICATIONS - Suspension and Axle

2 pinion type
Reused bearing
FJ, PZJ and HZJ series
New bearing
Reused bearing
Total preload (at starting)

Drive pinion to ring gear backlash

Pinion gear to side gear backlash
Ring gear runout
Companion flange deviation
Radial
Lateral
Side gear thrust washer thickness
Limit
Limit

4 pinion type (include w/ Differential lock)

9 - 13 kg-cm

4 - 6 kg-cm
0 .13 - 0 .18 mm
0 .05 - 0 .20 mm
0 .10 mm

0 .10 mm
0 .10 mm

1 .6
1 .7
1 .8
0 .9
1 .0
1 .1
1 .2
1 .3
mm
mm
mm
mm
mm
mm
mm
mm
7 .8 - 11 .3 in .-lb

10 - 16 kg-cm 8 .7 - 13 .9 in .-lb 1 .0 - 1 .6 N •m
5 - 8 kg-cm 4 .3 - 6 .9 in .-lb
Add drive pinion bearing preload
3 .5 - 5 .2 in .-lb

0 .0039 in .

0 .0039 in .
0 .0039 in .

0 .063
0 .067
0 .071
0 .035
0 .039
0 .043
0 .047
0 .051
0 .5 - 0 .8 N •m

0 .4 - 0 .6 N •m
0 .0051 - 0 .0071 in .
0 .0020 - 0 .0079 in .

in .
in .
in .
in .
in .
in .
in .
in .
•m
0 .9 - 1 .3 N •m


A-18 SERVICE SPECIFICATIONS - Suspension and Axle

Specifications (Cont'd)

Drive pinion adjusting plate washer 1 .70 mm 0 .0669 in .

Front differen-
thickness 1 .73 mm 0 .0681 in .
tial
1 .76 mm 0 .0693 in .
(cont'd)
1 .79 mm 0 .0705 in .
1 .82 mm 0 .0717 in .
1 .85 mm 0 .0728 in .
1 .88 mm 0 .0740 in .
1 .91 mm 0 .0752 in .
1 .94 mm 0 .0764 in .
1 .97 mm 0 .0776 in .
2 .00 mm 0 .0787 in .
2 .03 mm 0 .0799 in .
2 .06 mm 0 .0811 in .
2 .09 mm 0 .0823 in .
2 .12 mm 0 .0835 in .
2 .15 mm 0 .0846 in .
2 .18 mm 0 .0858 in .
2 .21 mm 0 .0870 in .
2 .24 mm 0 .0882 in .
2 .27 mm 0 .0894 in .
2 .30 mm 0 .0906 in .
2 .33 mm 0 .0917 in .
Rear oil seal drive in depth 1 .0 mm 0 .039 in .
Rear axle shaft Maximum runout 0 .8 mm 0 .031 in .
Rear
suspension Hub axial play Less than 0 .1 mm (0 .004 in .)
Wheel bearing preload (at starting) 0 .4 - 3 .3 kg 0 .9 - 7 .3 lb 4 - 32 N
Axle housing and lock nut distance -0 .2 - 0 .9 kg -0 .008 - 0 .035 in .

Rear differen- Drive pinion preload (at starting)

tial New bearing 10 - 16 kg-cm 8 .7 - 13 .9 in .-lb 1 .0 - 1 .6 N •m
(8 in . type) Reused bearing 5 - 8 kg-cm 4 .3 - 6 .9 in .-lb 0 .5 - 0 .8 N •m
Total preload (at starting) Add drive pinion bearing preload
4 - 6 kg-cm 3 .5 - 5 .2 in .-lb 0 .4 - 0 .6 N •m
Drive pinion to ring gear backlash 0 .13 - 0 .18 mm 0 .0051 - 0 .0071 in .
Pinion gear to side gear backlash 0 .05 - 0 .20 mm 0 .0020- 0 .0079 in .
Ring gear runout Limit 0 .10 mm 0 .0039 in .
Companion flange deviation Limit
Radial 0 .10 mm 0 .0039 in .
Leteral 0 .10 mm 0 .0039 in .
Side gear thrust washer thickness
4 pinion type (include w/ Differential lock) 0 .9 mm 0 .035 in .
1 .0 mm 0 .039 in .
1 .1 mm 0 .043 in .
1 .2 mm 0 .047 in .
1 .3 mm 0 .051 in .
LSD type Mark
A 0 .15 mm 0 .0059 in .
B 0 .20 mm 0 .0079 in .
C 0 .25 mm 0 .0098 in .
D 0 .30 mm 0 .0118 in .
E 0 .35 mm 0 .0138 in .

J
 tR(DFN12.-ie8c0rh

Specifications (Cont'd)

(9 .5 in . type)
SERVICE SPECIFICATIONS - Suspension and Axle

Total preload (at starting)

2 pinion and LSD types
w/ Differential lock

Companion flange deviation

Ex . LSD type

LSD type
Reused bearing

Drive pinion to ring gear backlash

Pinion gear to side gear backlash
Ex . LSD type
LSD type
Ring gear runout

Radial
Leteral
Side gear thrust washer thickness

Drive pinion adjusting plate washer

thickness
Limit
Limit
7 - 10 kg-cm

4 - 6 kg-cm
3 - 7 kg-cm
0 .15 - 0 .20 mm

0 .02 - 0 .20 mm
0 .02 - 0 .24 mm
0 .10 mm

0 .10 mm
0 .10 mm

1 .60
1 .75
1 .90
2 .05
0 .20
0 .25
0 .30
0 .35
1 .05
1 .05
1 .10
1 .15
1 .20
1 .25
1 .30
1 .35
1 .40
1 .45
1 .50
1 .55
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
6 .1 - 8 .7 in .-Ib
Add drive pinion bearing preload
3 .5 - 5 .2 in .-lb
2 .6 - 6 .1 in .-lb
0 .0059 -

0 .0039 in .

0 .0039 in .
0 .0039 in .

0 .0630
0 .0689
0 .0748
0 .0807
0 .0079
0 .0098
0 .0118
0 .0138
0 .0413
0 .0413
0 .0433
0 .0453
0 .0472
0 .0492
0 .0512
0 .0531
0 .0551
0 .0571
0 .0591
0 .0610
in .
in .
in .
in .
in .
in .
in .
in .
in .
in .
in .
in .
in .
in .
in .
in .
in .
in .
in .
in .
•m
0 .7 - 1 .0 N •m

0 .4 - 0 .6 N •m
0 .3 - 0 .7 N •m
0 .0079 in .

0 .0008 - 0 .0079 in .
0 .0008 - 0 .0094 in .
A-20 SERVICE SPECIFICATIONS - Suspension and Axle

Specifications (Cont'd)
Rear differen- Side bearing adjusting plate thickness
tial (w/ Differential lock only) 2 .67 mm 0 .1051 in .
(9 .5 in . type) 2 .70 mm 0 .1063 in .
(cont'd) 2 .73 mm 0 .1075 in .
2 .76 mm 0.1087 in .
2 .79 mm 0 .1098 in .
2 .82 mm 0 .1110 in .
2 .85 mm 0 .1122 in .
2 .88 mm 0 .1134 in .
2 .91 mm 0 .1 146 in .
2 .94 mm 0 .1157 in .
2 .97 mm 0 .1169 in .
3 .00 mm 0 .1 181 in .
3 .03 mm 0 .1193 in .
3 .06 mm 0 .1205 in .
3 .09 mm 0 .1217 in .
3 .12 mm 0 .1228 in .
3 .15 mm 0 .1240 in .
3 .18 mm 0 .1252 in .
3 .21 mm 0 .1264 in .
3 .24 mm 0 .1276 in .
3 .27 mm 0 .1287 in .
3 .30 mm 0 .1299 in .
3 .33 mm 0 .1311 in .
Front oil seal drive in depth 1 .0 mm 0 .039 in .

Torque Specifications
Front axle Part tightened kg-cm ft-l b N •m
and
Free wheeling hub body x Axle hub 315 23 31
suspension
Free wheeling hub body x Free wheeling hub cover 100 7 10
Electrical locking hub body sub-assembly 315 23 31
x Axle hub
Electrical locking hub cover sub-assembly 315 23 31
x Electrical locking hub body sub-assembly
Electrical locking hub slip ring mounting nut 75 65 in .-lb 7 .4
Axle hub x Flange 315 23 31
Hub bearing lock nut 650 47 64
Axle carrier x Disc brake cylinder (w/ Disc brake) 1,250 90 123
Disc brake cylinder (w/ Disc brake) x Brake tube 155 11 15
Axle carrier x Dust seal 475 34 47
Knuckle arm x Tie rod end 925 67 91
Steering knuckle x Knuckle arm 980 71 96
Steering knuckle x Bearing cap 980 71 96
Steering knuckle x Third arm 980 71 96
Steering knuckle x Oil seal retainer 55 48 in .-lb 5 .4
(Leaf Spring Type)
Shock absorber x Frame 320 23 31
Shock absorber x Axle housing 650 47 64
Spring bumper x Frame 290 21 28
Rear spring bracket x Frame 1,250 90 123
Front spring shackle x Leaf spring 925 67 91
Spring U bolt x Spring seat 1,450 105 142
Leaf spring center bolt 360 26 35
Hanger pin x Frame 240 17 24
Stabilizer bar bracket x Axle housing 120 9 12
CtAhiIi7Ar har x Frame 250 17 24
 SERVICE SPECIFICATIONS - Suspension and Axle A-21

Torque Specifications (Cont'd)

Front axle Part tightened kg-cm ft-lb N •m
and
suspension (Coil Spring Type)
(cont'd) Shock absorber x Frame 1,800 130 177
Shock absorber x Axle housing 320 23 31
Lateral control rod x Axle housing 1,460 106 143
Lateral control rod x Frame 1,000 72 98
Leading arm x Axle housing 1,750 127 171
Leading arm x Frame 1,750 127 171
Stabilizer link x Frame 1,150 83 113
Stabilizer link x Stabilizer bar bracket 185 13 18
Stabilizer bar bracket x Axle housing 185 13 18
Rear axle (Semi-Floting Type)
and Differential cover x Axle housing 130 9 13
suspension Differential cover x LSPV shackle brackt 195 14 19
Differential cover x Parking brake cable clamp 130 9 13
Pinion shaft pin 275 20 27
Drain plug 500 36 49
Axle carrier x Disc brake cylinder (w/ Disc brake) 900 65 88
(Full-Floating Type)
Axle housing x Backing plate 1,250 90 123
Bearing lock nut 600 43 59
Axle hub x Axle shaft 175 13 17
Disc brake cylinder (w/ Disc brake) x Axle carrier 900 65 88
(Leaf Sping Type)
Shock absorber x Frame 650 47 64
Shock absorber x Axle housing 375 27 37
Spring bumper x Frame 290 21 28
Front spring bracket x Hanger pin 1,250 90 123
Front spring shackle x Leaf spring 925 67 91
Hanger pin x Frame 240 17 24
Spring U bolt x Spring seat 1,450 105 142
Leaf spring center bolt 500 36 49
(Coil Spring Type)
Shock absorber x Frame 650 47 64
Shock absorber x Axle housing 320 23 31
Lateral control rod x Frame 1,460 106 143
Lateral control rod x Axle housing 1,000 72 98
Trailing arm x Frame 2,500 181 245
Trailing arm x Axle housing 2,500 181 245
Differential Propeller shaft x Companion flange 750 54 74
(8 in . type) Drive pinion x Companion flange 2,000 - 3,500 145 - 253 196 - 343
Ring gear x Differential case 985 71 97
Side bearing cap x Differential carrier 800 58 78
Differential carrier x Axle housing 250 18 25
Differential LH case x RH case 480 35 47
Differential lock shaft retainer 240 17 24
Differential lock straight screw plug 220 16 22
Differential lock indicator switch 410 30 40
Differential lock actuator 270 20 26


A-22 SERVICE SPECIFICATIONS - Suspension and Axle

Torque Specifications (Cont'd)

Differential Part tightened kg-cm ft-lb N •m
(9 .5 in . type)
Propeller shaft x Companion flange 900 65 88
Drive pinion x Companion flange 2,500 - 4,500 181 - 325 245 - 441
Ring gear x Differential case 1,125 81 110
Side bearing cap x Differential carrier
(2 pinion and LSD types) 800 58 78
(w/ Differential lock) 1,150 83 113
Differential carrier x Axle housing 475 34 47
Differential LH case x RH case 480 35 47
Pinion shaft pin (2 pinion type) 275 18 25
Differential case x Case cover 590 43 58
Differential lock shift fork set bolt 200 14 20
Differential lock actuator 240 17 24
Differential lock cover 185 13 18
Differential lock indicator switch 410 30 40


SERVICE SPECIFICATIONS - Brake System A-23

BRAKE SYSTEM
Specifications
Brake pedal Pedal height (from asphalt sheet) 161 - 171 mm 6 .34 - 6 .73 in .
Pedal freeplay 3 - 6 mm 0 .12 - 0 .24 in .
Pedal reserve distance
at 50 kg (110 .2 lb, 490 N)
Front disc type More than 68 mm (2 .68 in .)
Front drum type
• Heavy-duty
70, 73 series More than 100 mm (3 .94 in .)
75 series More than 90 mm (3 .54 in .)
• Light-duty More than 105 mm (4 .13 in .)
Brake booster Booster push rod to piston clearance
at Idling vacuum 0 .1 - 0 .5 mm 0 .004 - 0 .020 in .
w/SST 0 mm 0 in .
Vacuum Blade Height 16 .50 mm 0 .6496 in .
pump Width 4 .95 mm 0 .1949 in .
Lengh 44 .96 mm 1 .7701 in .
Rotation play 1 .0 mm 0 .039 in .
Front brake Drum inside diameter
(Drum) • Heavy-duty STD 295 .0 mm 11 .614 in .
Limit 297 .0 mm 11 .693 in .
• Light-duty STD 279 .4 mm 11 .000 in .
Limit 281 .4 mm 11 .079 in .
Front brake Pad thickness STD 9 .5 mm 0 .374 in .
(Dsic) Limit (Australia) 4 .0 mm 0 .157 in .
(Ex . Australia) 1 .0 mm 0 .039 in .
Disk thickness
• Light-duty rear drum
STD 12 .5 mm 0 .492 in .
Limit 11 .5 mm 0 .453 in .
• Ex . above model STD 20 .0 mm 0 .787 in .
Limit 18 .0 mm 0 .709 in .
Disc runout Limit 0 .15 mm 0 .0059 in .
Rear brake Drum inside diameter
(Drum) • Heavy-Duty STD 295 .0 mm 11 .614 in .
Limit 297 .0 mm 11 .693 in .
• Light-Duty STD 254 .0 mm 10 .000 in .
Limit 256 .0 mm 10 .079 in .
Lining thickness
• Heavy-duty STD 6 .5 mm 0 .256 in .
Limit 1 .5 mm 0 .059 in .
• Light-duty STD 5 .0 mm 0 .197 in .
Limit 1 .0 mm 0 .039 in .
Rear brake Pad thickness STD 10 .0 mm 0 .394 in .
(Disc) Limit 1 .0 mm 0 .039 in .
Disc thickness STD 18 .0 mm 0 .710 in .
Limit 16 .0 mm 0 .630 in .
Disc runout Limit 0 .15 mm 0 .0059 in .
Parking Rear disc inner diameter STD 210 mm 8 .27 in .
brake Limit 211 mm 8 .31 in .
Lining thickness STD 4 .0 mm 0 .157 in .
Limit 1 .0 mm 0 .039 in .
Lever travel at 20 kg (44 .1 lb, 196 N) 7 - 9 clicks
Clearance between rear shoe and lever Less than 0 .35 mm (0 .0138 in .)
Adjusting shim thickness 0 .3 mm 0 .012 in .
0 .6 mm 0 .024 in .
0 .9 mm 0 .035 in .


A-24 SERVICE SPECIFICATIONS - Brake System

Torque Specifications
Part tightened kg-cm ft-lb N •m

Bleeder plug 110 8 11

Piston stopper bolt x Master cylinder 100 7 10
Outlet plug x Master cylinder 450 33 44
Reservoir set bolt x Master cylinder 250 18 25
Master cylinder x Brake booster 130 9 13
Brake tube union nut 155 11 15
Brake booster x Pedal bracket 130 9 13
Brake booster clevis lock nut 375 27 37
Vacuum pump x Check valve 750 54 74
Vacuum pump x Engine 400 29 39
Vacuum pump end cover x Casing 80 69 in .-Ib 7 .8
Vacuum pump gear x Rotor shaft 1,125 81 110
Vacuum pump union bolt 140 10 14
Backing plate x Steering knuckle 1,100 80 108
Wheel cylinder x Backing plate 185 13 18
Wheel cylinder x Brake tube 155 11 15
Brake drum x Axle hub 70 61 in .-lb 6 .9
Front brake wheel cylinder x Backing plate 185 13 18
Front brake tube clamp 80 69 in .-lb 7 .8
Front disc x Front axle hub 475 34 47
Front disc brake cylinder x Steering knuckle 1,250 90 123
Drum brake backing plate x Rear axle housing 1,250 90 123
Parking brake bellcrank bracket x Backing plate 130 9 13
Rear brake wheel cylinder x Backing plate 100 7 10
Rear disc brake torque plate x Axle carrier 475 34 47
Rear disc brake cylinder installation bolt 255 18 25
LSP & BV bracket x Frame 195 14 19
LSP & BV x LSP & BV bracket 130 9 13
LSP & BV spring x LSP & BV bracket 185 13 18
LSP & BV spring x Shackle No . 1 185 13 18
LSP & BV shackle lock nut 250 18 25
LSP & BV shackle x Shackle bracket 130 9 13
LSP & BV shackle bracket x Rear axle housing 195 14 19


SERVICE SPECIFICATIONS - Steering

STEERING

Specifications

Steering Steering wheel freeplay 40 mm (1 .57 in .) or less

column Collar No .1 outer diameter 17 .989 - 17 .996 mm 0 .7082 - 0 .7085 in .
17 .996 - 18 .003 mm 0 .7085 - 0 .7088 in .
18 .003 - 18 .010 mm 0 .7088 - 0 .7091 in .
18 .010 - 18 .017 mm 0 .7091 - 0 .7093 in .
18 .017 - 18 .024 mm 0 .7093 - 0 .7096 in .
Collar No .2 outer diameter 17 .982 - 18 .000 mm 0 .7080 - 0 .7087 in .
18 .000- 18 .018 mm 0 .7087 - 0 .7094 in .
Tilt steering support Mark
shim thickness None 0 .197 - 0 .203 mm 0 .0078 - 0 .0080 in .
5 0 .495 - 0 .505 mm 0 .0195 - 0 .0199 in .
8 0 .795 - 0 .805 mm 0 .0313 - 0 .0317 in .
14 1 .395 - 1 .405 mm 0 .0549 - 0 .0553 in .
18 1 .795 - 1 .805 mm 0 .0707 - 0 .0711 in .
Manual gear Sector shaft thrust washer thickness 1 .95 mm 0 .0768 in .
housing 2 .00 mm 0 .0787 in .
2 .05 mm 0 .0807 in .
Sector shaft end cover bushing inside
diameter No .1 36 .055 - 36 .065 mm 1 .4195 - 1 .4199 in .
2 36 .045 - 36 .055 mm 1 .4191 - 1 .4195 in .
3 36 .035 - 36 .045 mm 1 .4187 - 1 .4191 in .
4 36 .025 - 36 .035 mm 1 .4183 - 1 .4187 in .
Worm shaft preload at starting 3 .5 - 5 kg-cm 3 .0 - 4 .3 in .-lb 0 .34 - 0 .49 N •m
Total preload at starting 8 - 1 1 kg-cm 6.9 - 9.5 in.-lb 0.78 - 1 .08 N •m
Power Drive belt tension at 10 kg (22 .0 lb, 98 N)
steering FJ series New belt 7 - 9 .5 mm 0 .28 - 0 .37 in .
Used belt 8 - 10 mm 0 .32 - 0 .39 in .
LJ series New belt 8-12mm 0 .32 - 0 .47 in .
Used belt 10 - 15 mm 0 .39 - 0 .59 in .
RJ series New belt 6 - 10 mm 0 .24 - 0 .39 in .
Used belt 7 - 11 mm 0 .28 - 0 .43 in .
Drive belt tension w/ SST New belt 45 - 55 kg
Used belt 20 - 35 kg
Maximum rise of oil level 5 mm 0 .20 in .
Oil pressure at idle speed Minimum
FJ series 80 kg /cm Z 1,138 psi 7,855 kPa
HZJ and PZJ series 85 kg/cm Z 1,209 psi 8,336 kPa
LJ and RJ series 75 kg/cm Z 1,067 psi 7,355 kPa
Steering effort Maximum 4 kg 8 .8 Ib 39 N
Rotor shaft bushing oil clearance STD 0 .01 - 0 .03 mm 0 .0004 - 0 .0012
Maximum 0 .07 mm 0 .0028 in .
Vane plate to rotor groove clearance
FJ series Maximum 0 .028 mm 0 .0011 in .
LJ, RJ series Maximum 0 .06 mm 0 .0024 in .
Vane plate
FJ series Minimum height 8 .1 mm 0 .319 in .
Minimum thickness 1 .797 mm 0 .0707 in .
Minimum length 14 .988 mm 0 .5901 in .
LJ, RJ series Minimum height 7 .8 mm 0 .307 in .
Minimum thickness 1 .7 mm 0 .067 in .
Minimum length 14 .97 mm 0 .5894 in .


A-26 SERVICE SPECIFICATIONS - Steering

Specifications (Cont'd)
Power Vane plate length
steering Rotor and cam ring Mark
(cont'd) None 14 .996 - 14 .998 mm 0 .5904 - 0 .5905 in .
1 14 .994 - 14 .996 mm 0 .5903 - 0 .5904 in .
2 14 .992 - 14 .994 mm 0 .5902 - 0 .5903 in .
3 14 .990 - 14 .992 mm 0 .59016 - 0 .59024 in .
4 14 .988 - 14 .990 mm 0 .5901 - 0 .5902 in .
Flow control valve spring length
FJ series 35 - 37 mm 1 .38 - 1 .46 in .
HZJ and PZJ series 50 - 55 mm 1 .97 - 2 .17 in .
LJ and RJ series 47 - 50 mm 1 .85 - 1 .97 in .
Pump rotating torque 2 .8 kg-cm (2 .4 in .-lb, 0 .3 N •m ) or less
Steering rack runout Maximum 0 .15 mm 0 .006 in .
Cross shaft adjusting screw thrust clearance 0 .03 - 0 .05 mm 0 .0012 - 0 .0020 in .
Worm gear preload at starting 5
3 - .5 kg-cm 2 .6 - 4 .8 in .-Ib 0 .3 - 0 .5 N •m
Total preload at starting 7 .5 - 11 kg-cm 6 .5 - 9 .6 in .-Ib 0 .74 - 9 .6 N •m

Torque Specifications
Steering Part tightened kg-cm ft-lb N •m
column
Upper bracket x Column tube 75 65 in .-Ib 7 .4
Column hole cover x Body 130 9 13
Column tube x Body 250 18 25
Steering wheel x Main shaft 350 25 34
Main shaft x Intermediate shaft 360 26 35
Intermediate shaft x Worm shaft 360 26 35
Pawl set bolt 185 13 18
Tilt lever retainer 185 13 18
Tilt steering support x Breakaway bracket 185 13 18
Tilt steering support stopper bolt 100 7 10
Tilt steering support x Upper bracket 75 65 in .-Ib 7 .4
Breakaway bracket x Column Tube 185 13 18
Column hole cover x Column tube 185 13 18
Main shaft x Intermediate shaft 250 18 25
Breakaway bracket x Body 250 18 25
Intermediate shaft No .1 x No .2 360 26 35
Manual gear Universal joint 360 26 35
housing Gear housing x Body 1,450 105 142
Pitman arm x Gear housing 1,800 130 177
Sector shaft adjusting screw lock nut 450 33 44
Sector shaft end cover 1,150 83 113
Bleeder plug 200 14 20
Worm shaft adjusting screw lock nut 1,110 80 109
 SERVICE SPECIFICATIONS - Steering A-27

Torque Specifications (Cont'd)

Power Part tightened kg-cm ft-lb N •m
steering
(PS pump) FJ series
Pressure tube 370 27 36
PS pump x Bracket 450 33 44
PS pump x Adjusting stay 375 27 37
Adjusting stay x Bracket 375 27 37
Pulley set nut 450 33 44
Reservoir set bolt 12 mm bolt 130 9 13
14 mm bolt 420 30 41
Pressure port union 700 51 69
HZJ and PZJ series
Union bolt 450 33 44
PS pump x Body 400 29 39
Return tube 80 69 in .-lb 7 .8
Front housing x Rear housing 375 27 37
Drive gear lock nut 700 51 69
Valve lock screw 650 47 64
LJ and RJ series
Union bolt 450 33 44
PS pump x Bracket 450 33 44
Pulley set nut 450 33 44
Pressure port union 700 51 69
Suction port union 130 9 13
Front housing x Rear housing 470 34 46
Power Pressure and return tube 450 33 44
steering Universal joint 360 26 35
(Gear housing) Gear housing x Body 1,450 105 142
Gear housing x Pitman arm 1,800 130 177
Cross shaft adjusting screw set nut 470 34 46
Cross shaft end cover lock bolt 470 34 46
Worm gear valve body set bolt 470 34 46
Plunger guide nut 205 15 20
Steering Pitman arm x Relay rod 925 67 91
linkage (Heavy-duty)
Relay rod x Steering damper 750 54 74
(Light-duty)
Tie rod x Steering damper 750 54 74
Steering damper x Damper hinge 750 54 74
(Heavy-duty)
Damper hinge x Body 400 29 39
(Light-duty)
Damper hinge x Body 195 14 19
(Heavy-duty)
Relay rod x Tie rod 925 67 91
(Light-duty)
Relay rod x Knuckle arm 925 67 91
Tie rod x Knuckle arm 925 67 91
Tie or relay rod clamp 450 33 44
A-28 SERVICE SPECIFICATIONS - Body

BODY
Torque Specifications

Part tightened kg-cm ft-l b N •m

FRP Top
FRP top set bolt 6 mm 80 69 in .-lb 7 .8
8 mm 120 9 12
Roll Bar
Roll bar set bolt 440 32 43
Front Seat
(70, 73, 75 series)
Reclining seat adjuster x Seat back 530 38 52
Reclining seat adjuster x Seat cushion 530 38 52
Seat back x Seat cushion 195 14 19
Seat cushion x Seat track 260 19 25
Seat track x Body w/o Seat suspension 400 29 39
Seat track x Seat suspension w/ Seat suspension 400 29 39
Rear Bench Seat
(70, 73, 75 series)
Seat cushion lock x Seat leg w/o Seat belt 260 19 25
w/ Seat belt 420 30 41
Striker x Body 530 38 52
Seat cushion bracket x Seat cushion 530 38 52
Seat cushion bracket x Body 260 19 25
Seat back lock x Seat back 530 38 52
Seat back lock x Seat cushion 530 38 52
Strap set bolt 80 69 in .-lb 7 .8
Rear Parallel Seat
(70, 73, 75V series)
Seat frame x Body 260 19 25
(75P series)
Seat frame x Body 195 14 19
Seat Belt
Seat belt anchor x Body 440 32 43
Fuel Tank and Line
(70, 73, 75 series)
Fuel sender gauge set screw 15 13 in .-lb 1 .5
Fuel tank suction tube set screw 15 13 in .-lb 1 .5
Fuel tank front bracket x Body 400 29 39
Fuel tank front bracket x Fuel tank band (70, 73 series) 400 29 39
Fuel tank rear bracket x Fuel tank band (75 series) 400 29 39
Fuel tank band x Fuel tank stay (75 series sub tank) 400 29 39
Fuel tank rear bracket x Body 400 29 39
Drain plug 65 56 in .-lb 6 .4


SERVICE SPECIFICATIONS - Lubricant

LUBRICANT
Capacity
Item Classification
Liters Us qts Imp .qts
Manual transmission oil G40 2 .8 3 .0 2 .5 API GL-4 or GL-5
G52 2 .6 2 .8 2 .3 SAE 75W-90
H41 3 .5 3 .7 3 .1
H55F 4 .9 5 .2 4 .3
R141F 3 .2 3 .4 2 .8
R1 50F 3 .0 3 .2 2 .6
R151 F 3 .0 3 .2 2 .6
Automatic transmission fluid ATF DEXRON ® II
Dry fill
w/o Oil cooler 15 .0 15 .9 13 .2
w/ Oil cooler 15 .4 16 .3 13 .6
Drain and refill 6 .0 6 .3 5 .3
Transfer oil G40, G52 2 .1 2 .2 1 .8 API GL-4 or GL-5, SAE90
H41, H55F 2 .2 2 .3 1 .9
R 140F, R 150F, R 151 F 2 .2 2 .3 1 .9
Differential oil
Front API GL-5
RJ and LJ series 1 .9 2 .1 1 .7 Above -18°C (0°F)
FJ, PZJ and HZJ series 2 .6 2 .7 2 .3 SAE90
Below -18°C (0°F)
SAE 80W or 80W-90
Rear (w/o LSD) API GL-5
RJ and LJ series 1 .85 2 .0 1 .6 Above -18°C (0°F)
FJ, PZJ and HZJ series 2 .5 2 .6 2 .2 SAE90
Below -18°C (0°F)
SAE80W or 80W-90
Rear (w/ LSD) API GL-5 for LSD
RJ and LJ series 1 .85 2 .0 1 .6 Above -18°C (0°F)
FJ, PZJ and HZJ series 2 .5 2 .6 2 .2 SAE90
Below -18°C (0°F)
SAE 80W or 80W-90
Power steering fluid ATF DEXRON ® II
Gear box 0 .51 0 .54 0 .45
Total 0 .8 0 .85 0 .70
Steering gear box oil 0 .64 0 .68 0 .56 API GL-4, SAE90
Brake fluid _ SAE J 1703 or FMVSS
No . 116 DOT3


- ~ ivw mnv OUL I I UI UUt SPECIFICATIONS

STANDARD BOLT TORQUE SPECIFICATIONS

HOW TO DETERMINE BOLT STRENGTH

Mark Class Mark Class

Hexagon 4- 4T Stud bolt

head bolt 5- 5T

Bolt 6- 6T
head No . 7- 7T No mark
8- 8T ~/
9- 9T u 4T
10- 10T
11- 11T u

O No mark 4T

Hexagon
flange bolt
No mark 4T '/ Grooved
w/ washer
hexagon bolt 0
6T
Hexagon
Two
u
head bolt
protruding 5T u
lines u
u
Hexagon
flange bolt Q Two
0 protruding 6T Welded bolt
w/ washer
lines
hexagon bolt

Hexagon
head bolt Three
0 o protruding 7T
4T

Hexagon
lines

t ~t
head bolt 0 Four
0 o protruding 8T
lines

STANDARD BOLT TORQUE SPECIFICATIONS B-3

SPECIFIED TORQUE FOR STANDARD BOLTS

Specified torque
Diameter Pitch Hexagon flange bolt
Class Hexagon head bolt
mm mm
kg-cm ft-lb N •m kg-cm ft-lb N •m

6 1 55 48 in .-Ib 5 60 52 in .-Ib 6
8 1 .25 130 9 12 .5 145 10 14
10 1 .25 260 19 26 290 21 29
4T
12 1 .25 480 35 47 540 39 53
14 1 .5 760 55 74 850 61 84
16 1 .5 1,150 83 115 - - -

6 1 65 56 in .-Ib 6 .5 75 65 in .-Ib 7 .5
8 1 .25 160 12 15 .5 175 13 17 .5
10 1 .25 330 24 32 360 26 36
5T
12 1 .25 600 43 59 670 48 65
14 1 .5 930 67 91 1,050 76 100
16 1 .5 1,400 101 140 - - -

6 1 80 69 in .-lb 8 90 78 in .-Ib 9
8 1 .25 195 14 19 210 15 21
10 1 .25 400 29 39 440 32 44
6T
12 1 .25 730 53 71 810 59 80
14 1 .5 1,100 80 110 1,250 90 125
16 1 .5 1,750 127 170 - - -

6 1 110 8 10 .5 120 9 12
8 1 .25 260 19 25 290 21 28
10 1 .25 530 38 52 590 43 58
7T
12 1 .25 970 70 95 1,050 76 105
14 1 .5 1,500 108 145 1,700 123 165
16 1 .5 2,300 166 230 - - -

8 1 .25 300 22 29 330 24 33

8T 10 1 .25 620 45 61 690 50 68
12 1 .25 1,100 80 110 1,250 90 120

8 1 .25 340 25 34 380 27 37

9T 10 1 .25 710 51 70 790 57 78
12 1 .25 1,300 94 125 1,450 105 140

8 1 .25 390 28 38 430 31 42

1OT 10 1 .25 800 58 78 890 64 88
12 1 .25 1,450 105 140 1,600 116 155

8 1 .25 430 31 42 480 35 47

11T 10 1 .25 890 64 87 990 72 97
12 1 .25 1,600 116 155 1,800 130 175