Guangzhou Prepha Precision Technology Co.

, ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

PREPHA Proposal of
PET Bottle Edible Filling Production Line
For

Bangladesh Project

PET Bottled Oil Filling Production Line

With Capacity 18000BPH (500ml)
((P
PRRO
OPPO
OSSA
ALL D
DEET
TA
AIILLSS))
Customer: SKS GROUP
Atten: Mr. Boss
Quotation No.: PLF-20230213-v1
Editor: Mr. Jose (Mp. 0086 159 1588 0807 / email: [email protected])

Date: February, 13th, 2023

 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Ⅰ. Requirement of the project

 Project: Edible oil filling production line
 Product: Oil
 Project composing:
1. Blowing, Filling & Packaging System;
 Filling capacity: 18000BPH(0.5L)
 Filling temperature: room temperature;
 Bottle material: PET
 Bottle shape: Square with round
 Bottle volume:0.5L, 1.0L, 1.5L, 2.0L
 Bottle weight: unconfirmed
 Bottle neck: unconfirmed
 Minimum/maximum diameter: unconfirmed (φ50～φ97mm);
 Minimum/maximum height: unconfirmed (150～320mm);
 Cap material: HDPE or PP, with pre-screw thread, to meet the water filling;
 Cap color: unconfirmed;
 Label: OPP labeling;
 Packing: film shrink-wrapping, Carton Wrapper
 Environment temperature: Max. 35℃
 Humidity: unconfirmed
 Power supply: unconfirmed

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Ⅱ. Flow Chart of Filling Production Line

Preform

Oil Air Compressor Preform Hopper

↓ ↓ ↓

Filler ← Blower ← Dust Removing

Air purification
→ ↓
room
Capper ← Cap Washing ← Cap Loader

Light inspection

Air blow dryer

Code Printer

↓
Filled bottle
← Central lubricating
conveying system
↓

Label → Labeling Machine

↓
Shrinking-wrapper/
CartonWrapper
↓

Palletizer

Finish product → Storage room

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Ⅲ. Equipments & Quotation List

1. Bottle Blowing & Filling and Packing System

No. Name Specification Qty. Price (USD) Remark

Preform Hopper and Elevator 1 set 10 blower;

40 filler;
12 capper;
Preform Unscrambler 1 set ≥18000BPH(0.5L);
Weighting filling
Blowing-Filling-Capping Combi-block 1 set type
BGN10-40-12 682,000.00
Computerized Operation System 1 set SIEMENS

Pneumatic Operation System 1 set FESTO/WALKER

1
High Pressure Air Recovery System 1 set

Mould for 0.5L 10 sets 21,000.00

aero
Mould for 1.0L 10 sets 21,000.00
magnesium
alloy material
Mould for 1.5L 10 sets 21,000.00
7075

Mould for 2.0L 10 sets 21,000.00

For blowing
2 Hot Air Exhausting System 1 set 0 By Customer
part
For mould and
Water Cooling Type
3 2 sets 30,000.00 preform neck
Mold Chiller
holding cooling
For 1.0L,1.5L,
5 Bottle Changing Parts for Filling 3 sets 37,500.00
2.0L bottles
High Pressure Air Compressor System for 35~40Bar: Oil Free Type;
1 unit
Blow Molding 12m3/min With compressor,
air filter, air cooler,
dryer, air tank,
6 102,000.00
Low Pressure Air Compressor System for 10Bar: oil-water separator,
1 unit
Whole Plant 5m3/min valves and pipeline
for air compressor
system;

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

100T/H with For mould chiller

7 Cooling Tower recycling 1 set 6,500.00 and HP oil free air
pump compressor

8 Cap Elevating and Unscrambler Waterfall type 1 set 7,500.00 18000BPH

10 Blow Dryer Spider hand 1 set 5,000.00

11 Light Inspection 1 set Included Included

Filled Bottle Conveyor 300m

Final length
12 Cable Collecting Slot based on 1 set 126,000.00 With SEW Motor
layout
Water Collecting Tray 1 set

PLC
13 Centralized Lubrication System automatic 1 set 5,700.00
type
With Danfoss
14 Conveyor Control Cabinet 1 set 11,800.00 (Denmark)
invertors

OPP Hot Glue Labeling Machine 18000BPH; 1 set 124,000.00

15
For 1.0L,1.5L,
Bottle Changing Parts for Filling 3 sets 32,000.00
2.0L bottles

16 Laser Printer 1 set 19,000.00

PE Film Shrink-wrapping Machine (without 25

1 set 76,800 .00 4*6 for 0.5L
Tray) packs/minute
17
3*4 for 1.0L,1.5L
Bottle Changing Parts For Wrapping Machine 2 sets 3,600.00
3*2 for 2.0L
25 Carton plate
Carton Wrapper 1 set 87,600.00
packs/minute Side-feeding
18
3*4 for 1.0L,1.5L
Bottle Changing Parts For Carton Wrapper 2 sets 9,600.00
3*2 for 2.0L

19 Turning Device After Carton Wrapper L=1000mm 1 set 2,150.00

20 Net Chains for Printing After Carton Wrapper L=2000mm; 1 set 1,950.00

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

21 Roll Type Conveyor 15m 10,800.00

Carton/Film Packing Weighting and kicking

22 1 set 14,400.00
Device
Two In One Combination Device for Carton W=1400mm,
23 1 set 4,700.00
and PE Film Packing L=2500mm;

24 Net Chains Type Conveyor 30m 43,200.00

Palletizer
25 1 set 165,000.00
(Robert Arm Type)
For filling line
26 Pipeline, Bridge & Cables, Fittings 8,000.00
connection

27 Packing for Seaship Standard 7,500.00

28 Spare Parts Included Included

Total Price (Ex-works factory ) in USD 1,708,300.00

4. Terms of Supply
1 Shipping Term Ex-works Factory

2 Standard packing Export package suitable for long distance transport by sea & truck

3 Delivery 120 days since receipt of down-payment & technical confirmed

30%T/T as down-payment,
4 Payment terms
70%T/T before shipment

5 Offer Validity 60 days from the date of the offer

12 months after installation and commissioning,

6 Guarantee
or 15 months after shipping

Remarks:
1. Installation & commissioning: USD250dollars/engineer/day, round-trip tickets and accommodations
are by buyer ,generally one month for installation & commissioning;
2. Final equipments and price is base on technical discussing and agreement between buyer and seller.

6
 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

5. Exclusions
- Civil works
- Lifting means and labor for unloading and positioning of the Equipment in your factor
- Power connections to the electrical cubicles
- Compressed air connections to the machines
- Cooling water treatment and tower water system
- Everything which is not indicated in the offer

6, Power supply voltage for all equipment in the list

Panels supply 380 VAC (±10%) 50 Hz 3PH + G + N
Coils and contactors 24 VDC
Photoelectric cells 24 VDC
PLC inputs/outputs 24 VDC & 220VAC

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Ⅳ. Description of the Machines

1. Blowing –Filing –Capping Combiblok

General description:
High-speed rotary filling PET bottles blow-filling-capping Combi-block is based on "high-speed
blow molding machine unit ", " high-speed filling machine unit “and " high speed capping machine
unit " ,equipped with control system and on-line detection system. Through the optical, mechanical,
electricity, gas, liquid and other disciplines comprehensive application with image recognition
technology , the application of synchronous servo control system , allowing customers to achieve the
integration of multiple unit control and production equipment , achieve the production line scientific
layout , seamless and integrated control , improve the entire line of production efficiency, reduce
investment costs, reduce energy consumption and maintenance costs of the integrated production
capabilities.
Performance and Advantage:
1) PET bottle blowing rotary filling control technology integration, and synchronization;
2) High-speed preform heating system design and optimization of energy-saving control technology;
3) High-speed blow molding system miniaturization and optimization of mold design technology;
4) Reasonable cam curve design in order to improve the quality and stability of the blowing;
5) High speed and accurate filling speed control and precise level control technology;
6) High-speed rotary seal synchronous control technology;
7) PET bottle blowing rotary filling fast image recognition quality detection technology;
8) Energy saving and noise reduction technology;
9) Space and water saving;

Working step:

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Preform-----Preform elevator---- Blow moulding-----Filling--------Capping

a. Blow moulding part:

☆ Automatic Preform Unscrambler:
1) Base taking, base feeding, bottle taking and bottle arranging fully are automatically completed
with manipulator for avoiding middle pollution.
2) The design of the recycling unit prevents the preform from getting bound up in the unscrambler.
3) The star wheel design of the feeding unit provides the lowest possible changeover times for
switching to different perform sizes.
☆ Linear Heating Oven:
1) A mandrel capable of turning 180 degrees guarantees uniform neck section during the heating. A
unique oven ventilation system enables the blowing system to handle various difficult applications
easily.
2) Water cooling plate: cooling bottle neck is to avoid neck deformation during heating.
3) Infrared heat lamps:
i). Lamp unit is individually adjustable;
ii). Lamp gripper is adjustable as angle changes;
iii). Lamp rod is adjustable in length, which is good for bottom heating;
☆ Advantage of Rotary Automatic Stretch-Blow Molding Machine
1) With SIMENS PLC controlling system to ensure high precision and fast speed;
2) High eligible rate: above 99.7%;
3) Molds and Mold Carriers.
The mold carrier with a shell blow mold design; this reduces the changeover time for different blow
molds. The Mold carriers accommodate all shell type molds from conventional blow molding
machines, this saves time and expense for bottle producer. Moreover, the reliable quick locking
system maximizes the performance of the mold carriers.

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

☆ Blowing Station
A changeable cam for the stretching curve guider guarantees the form quality for different bottle size.
Monobloc blowing valves achieve the fastest and most consistent blowing process possible. Bottle
necks are protected during blowing stage by a specially designed sealing unit.

b. Filling part:

☆ We introduce into HBM weighting technology for the filling machine, and design & manufacture

by ourselves with gravity filling principle.

☆ Each filling unit has weighing and feedback system, controlled by pneumatic valve, can fill the

filling amount of each filling unit and a single micro adjustment.

☆ Photoelectric sensors, proximity switches, and so on are advanced sensor components, so that no

bottle no filling.

☆ Material contact parts are made of 316L stainless steel material, in accordance with the food

production standard.

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

☆ Double cylinder control to ensure the filling accuracy in ±2g.

☆ High inclined bucket type centrifugal sealing cap, less wear of cap, anti cap rate is low.

☆ The machine is automatically controlled by PLC, fault on line display, like bottle block, cap

shortage etc.

☆ The key parts and electric elements of the machine are adopt import products.

c. Capping parts:
The capping rotates through reduction box drive rotational wheel, which make the cap leave the
hopper with the function of centrifugal force. There is a separation device for right cap and reverse
cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to
pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap
could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by
electric switch to control cap conveyor, and that ensures best effect of cap down. When the right cap
enters into the slide way, it could smoothly enter into cap feed plate, to prevent accidents, there is an
anti reverse cap drive plate device to match with slide way, to ensure that the access to the cap feed
plate is correct. The slide way is also equipped with a pair of photoelectric switch, when testing no
cap, then an immediate halt to the host. In order to effectively remove non-anti-theft ring bad caps
and cleanup additional caps in hopper, there is an active exit in front of the hopper exit can meet this
function.

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Composition:

Main parts Brand Remark

PLC system SIMENS From Germany

Inverter Danfoss From Denmark

Touch Screen SIMENS From Germany

Main motor SEW From Germany

Pneumatic part FESTO/CAMMOZI From Germany

Power Adjustor Carlo Gavazzi From Switzerland

Sensor Carlo Gavazzi From Switzerland

Blow valve Eugen Saitz From Switzerland

Gas & liquid seal ring Trellebory Quad-ring From USA

Button & Switch SCHNEIDER France

Proximity switch TURCK From Germany

Technical parameters:

Model BGN 10-40-12

Number of Working Positions Blowing 10, Filling 40, Capping 12

Rated Capacity 18000BPH(500ml)

Filling Method Weigting Type Filling

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Applicable Bottle PET Bottle, Diameter 50-97mm, Height 150-320mm

Applicable Cap Normal Standard Cap

Installed Power 200KW

Dimensions 10000mm×6750mm×3000mm (L×W×H)

Machine Weight 20T

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

2. OPP Labeling Machine

Concept of machine operation:

1. This is roll-fed type labeler where label is supplied from roll.
2. Labels loaded in roll stand are pulled through guide rails and rollers by feed roller.
3. Sensor detects I-mark during labels going through feed roll.
4. Location of I-Mark is recognized, then the controller calibrates & controls the speed of feeding roller
and decides the correct cutting point on label.
5. After passing feeding roller, the labels come into & are cut in label cutting part, and cut labels are
delivered to vacuum drum.
6. When vacuum drum turns and sensor detects labels on vacuum drum, hot melt glue roller goes into
& put the glue on labels.
7. Glued label is delivered to main drum and faces to bottle coming out of in-feed star wheel with
regular distance. Wrap-around labeling is completed on the roll-on-pad.
8. Labeled bottles are discharged to the next process through discharge star wheel under very stable
condition without container-fall-down.

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Functions and Special Features of each Parts:

No Part Name Functions and special features

Heat & melt the solid hot melt glue by 160~170C, supply glue to the glue
Hot melt glue drum, recover it and make up the temp repeatedly.
1
applicator Use the gear type pump who controls the glue volume and temp. minutely
with no pulsation for the best label application condition.
Located at the front part of machine.
Control the labeller speed automatically according to the status of containers
2 Bottle stopper
in inlet and outlet parts, such as insufficient supply at inlet and jam at outlet.
Controlled by sensors at up/down stream conveyors.
Feed containers at regular interval to guarantee high speed operation
Safety sensor stops the machine if there is over-load and container caught
Timing screw
3 between
part
Quick size change-over by modular design
Easy to adjust the timing
Apply the melt glue supplied from hot melt applicator on both label ends at
thin.
Glue drum indirectly heated is maintained clean, precise all the time for the
Glue supply accurate label application. Double scrapers apply the glue as minimum as
4
part possible to minimize the heat-burn carbide.
Glue supply system, designed to have no deformation from the heat of heater
due to its special structure stood with heat-resistant bearings at bottom as
well as top end, allows the melt glue to spread uniformly at all times.
Cut the label piece by piece at cutting drum, transfer a label via vacuum drum
Vacuum drum
5 to glue drum for glue application at the back label ends both and apply the
part
glued label to the bottles who come in through star wheel for final labeling.

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Design & fabricate to consider precise fabrication & uniform vacuum degree
since the position of cut label at vacuum drum influences the volume and
position of glue.
The surface of drum is coated with heat & pressure resistant material to
guarantee the precision and durability for long time (made of duralumin plate,
not centrifugal cast mould).
Vacuum manifold under the drum and cutter, made of heat & wear resistant
special material and needed no lubrication for long period, guarantees long
durability for long operation.
Modular design makes it possible to quick-change the parts for different
container size, even beginner to handle it easily.
Cut the label which is fed from roll (reel) at regular length by means of
Eye-mark sensor and control system and transfer it to the vacuum drum.
Should take care of the electric static and curing on labels which will obstruct
the smooth label transfer. Thereupon we provide some function to cope with
that problem by controlling the vacuum degree and air volume.
Label cutting Rotary cutter cuts the label at any speed smoothly, the specially fabricated &
6
part coated face minimizes the generation of static.
Knife made of special material guarantees long life and smooth cuts at any
speed and located at front for quick and easy knife replacement and gap
adjustment.
Independent vacuum pump serves the uniform vacuum degree and the
control valve is placed at easy adjustment position.
Frame is the base of precision and durability in machine so we use the best
quality steel material (25T).
Remove internal stress completely through the special annealing (5~6 hours
holding time at 650°C) & milling process prior to fabrication and proceed the
holes by the floor boring precisely (NOT gas cutting), to guarantee noise-less
operation of gear part at high speed and no deformation for long time
Frame &
7 running
driving part
Drive part consists of heat treated gears (NOT chains), which can accelerate/
decelerate operation speed smoothly and no need to perform the timing
adjustment on each parts even for long running, which is required whenever
chains lose
Use STS304 steel covering to achieve anti-corrosion and sanitary
performance
Reel-label has been fed with uniform label tension for precise label cutting
Label reel control.
8
stand part Use the mechanic belt and electric belt type system who recognizes the
tension and controls the pulling strength uniformly.
Own developed Servo Controller provides the excellent label length
Label guide
9 compensation via Eye-mark sensor and servo motor and transfer the labels to
roll part
the cutting part in precise.

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

To guarantee the stability, precision, reliability which have a great influences

on control, we use the best products for servo controller.
We have a reliable technology on our own developed control system.
Use the full color mark sensors to achieve minute sense adjustment and to
prevent error.
Use touch screen to display the operation mode function, data input & output
function, the contents of troubles.
Pre-set label length data in memory help operator ready to start machine by
Operation
10 simple switch handle, which makes it possible to change the size-change parts
panel
and to react against variable size round bottles quickly.
Concentrate all the functions at one place for the most convenient operation.
About 35 self-diagnosis functions help the quick response against troubles.
In-feed and discharge the containers smoothly and by uniform distance.
In case of over-load and bottle caught in, torque guard at below part of
machine stops the machine for the quick and easy trouble shooting.
In-feed, The stable bottle in-feed at the label and container meeting point means the
11 discharge star minimum horizontal misalignment tolerance at both ends overlapping, so
wheel fabricate it precisely.
Discharge star wheel discharges the containers after changing rotation inertia
to stop inertia so that there is no container fell down during the high speed
operation.
This part contains the electrical function parts for machine control and
12 Electric panel operation and we use the best quality products and exact information tags for
convenient operation and maintenance.
In-feed and discharge the containers and consists of STS304 to secure the
13 Conveyor part
anti-corrosion and quite operation.
Air & Use famous pneumatic product for durability and use the centralized grease
14
lubricating supply pipes for convenient maintenance.
Quick change-parts by modular design with preset pin setting about 20 Min
15 Change parts without tool.
One touch change for different bottle format operation data in touch screen.

Parameter:

Size 2650mm*2500mm*2400mm (L*W*H)

Weight About 3000KG

Applicable bottle: Vertical column bottle

Bottle material PET, glass, metal

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Bottle diameter Φ50-φ120(mm)

Bottle height 25-350(mm)

Label height 10-100(mm)

Label material OPP, BOPP, complex film, paper(roll-fed)

Inner diameter of roll 152mm

Speed About 200BPM(500ml), round bottle

Power 9KW, AC 3φ 380V/60HZ

Main Components:

No. Name Brand China

1 Servo Motor SCHNEIDER France

2 Servo Motor Driver SCHNEIDER France

3 Air Breaker SCHNEIDER France

4 Inverter DANFOSS Denmark

５ PLC SIEMENS Germany

6 Touch Screen SIEMENS Germany

7 Photoelectric switch SUNX Japan

8 Label Mark Sensor SUNX Japan

9 Pneumatic component SMC Japan

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

3. PE Film Shrink-wrapping Machine

(1). General description:

This shrink packing machine is one kind of advanced secondary packing machine in beverage industry, specially
designed for (canned, bottled) beverage manufacture line. Its function is that wrap one tier of packing film in
advance outside of bottle group, the packing material mainly uses LDPE (low density polyvinyl-chloride), and
then packing material is shrunk through heating and cling with the package, thus complete the packing process.

(2). Machine feature:

☆ Beautiful figure, novel configuration, electron induction feeding film with stable and smooth transfer speed,
replacing film fleetly.
☆ Equipped with B&R servo motor control system, stable and reliable.
☆ Unique “slight vibration” bottle-dividing method, can make the product divide lane smoothly, and avoid
squeeze bottle phenomenon.
☆ Feeding bottle conveyor is 1.6m longer than ，convenient for bottles arrange, efficient for increase
film-pick stick’s quantity, decrease the transport chain’s line speed, and increase the equipment’s tolerability.
☆ More than 90% electrify components are import high-quality, stable and reliable.
☆ Adopt air circulation technology, the shrinkage chamber features rational structure, heat insulation, high
precision for temperature control and better packing effects.
☆ Equipped with B&R color touch-screen, operate friendly, parameter setting quickly.
☆ The whole machine adopts energy-saving technical design, save 35% electric power, ;low-carbon,
environment al protection.

(3). Working principle:

The full automatic shrink packaging machine utilizes photoelectric switch sensor to conduct online detection
with collected signal being concentrated processed by PLC (programmable logic controller) program, and uses
servo control system so as to achieve the whole processes, from conveying product to feeding material,
packaging film, laying film, sealing and cutting, shrinking by heating, cooling and forming, and to finished produc

(4). Working flowchart:

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

(5). Main Configurations:

The whole machine includes conveyor, packing machine, shrink machine, cooling tunnel, no-power conveyor and
electrify control parts, pneumatic control parts.
Bottle-feeding conveyor:
☆ It consist of ball guardrail、ball bottle-dividing board and multi-section conveyors, to realize the bottles
parse.
Head machine:
☆ It is includes frame, feeding bottle part, bottle divided part, Bottle pushing part, wrapping film part, etc.
☆ Feeding bottle part transports the bottles to bottle divided part, front transport and rear transport.
☆ Bottles divided part will arrange the PET bottles as packing form so as to wrap film.
☆ Bottle pushing part pushes the packages to wrapping film area.
☆ Film- outspreading provide film for the packages
☆ Wrapping film: As product measure, through servo system controls the supply of film. Finish the wrapping film
automatically synchronous.
Heating shrink machine:
☆ It is consist of shrink parts. In charge of heating & shrinking the wrapped package, let the film shrunk oven
under the setting temperature, close to the surface of package, and wrap the package tightly, to achieve the
purpose of packing.
☆ The film of wrapped packages will be shrunk symmetrically in heating shrink tunnel.
Cooling：
☆ The enhanced cooling shaping passage can quickly turn the film into high strength status that is conveniently
stored and transport.
Product transport：
☆ Finished product will be pushed to the no-power conveyor and convenient for conveying.
(6). Machine size:

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

(7). Technical parameter:

Machine dimension 16700mm×1750mm×2150mm (L×W×H)

Max. packing size 460mm×280mm×350mm (L×W×H)

Stable capacity 25 packs/minute

Shrink tunnel temperature 200℃～280℃

Width of film roll: ≤580m

Applicable film Thickness: 0.06～0.12mm

Diameter: ≤400mm

Power consumption in heating up 60.0kw

Power consumption in working 55.0kw

Mechanical power consumption 20.0Kw

Working noise ≤65dB

Compressed air pressure 0.6~0.8Mpa

Max. consumption of compressed air 80~100NL/min

Weight 4500KG

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

4. Filled Bottle Conveyor System

Main features:
1. Stable conveying, using synchronous chasing control between the conveying belt and engine,
making bottles in good condition in the conveying: non-falling, non-block, non-jam. And the cushion
platform can be set before labeling machine, when the label is changed, the filling machine can keep
working, no need to stop and waiting. The filled product during this period will be stored by the
cushion, when label changing is finished, labeling machine will label the stored product in a high
speed, and producing speed recovered.
2. Conveying belt is designed by module, component can be interchanged easily, structure is
compact, noise is little, easy assembling and maintaining, have flexibility to combine the bottle type
according to the different capacity.
3. The design of electrical control is advanced and rational, we can design the control method, select
the electrical control component according to client’s layout, to improve the conveying stability.
4. Switch according to conveying system layout or customer reasonable requirement, for the
convenience of operation.
5. Belt lubricating system is equipped
6. Main part all using SUS304.

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

6. Factory Pipeline Engineering

We offer turn-key project for whole factory pipeline engineering job for water, beverage preparation
system, including extracting, sugar melting, blending, sterilizing/pasteurizing, homogenizing etc, with
strong technical support from our factory and relative industry from home and abroad. The best quality
equipments, best technic and best installation and commissioning team will make perfect project for
customer.

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Ⅵ. Manufacture Equipment and Quality Control

1. Machining Facility

1) Three numerical lathes and two processing center ensure the processing accuracy of spare parts.
2) One vertical lathe with 3.5m diameters – main big parts can be processed by us.
3) Numerical-controlled bending machine – to ensure the accuracy of complex parts and coherence
of group production.
4) Fully-automatic numerical-controlled laser cutter – all precise and anomalistic shape board can
be processed on.
5) Equipments for lathing, milling, planning, grinding, drilling, shearing, bending and welding can
meet the requirements of all kinds of spare parts on beverage packaging machinery.
6) Large-model sand-spraying equipment – sand-spraying before painting carbon steel and welded
parts in order to eliminate internal stress and increase coherence of paint.
7) Computer-aided manufacture ensures the efficiency and accuracy.
8) Adopting precise material analyzer and advanced forging equipment. Using world top bran
MEEHANITE forging steel to manufacture spare parts that features stable structure and long
usage life and can ensure the accuracy.

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

2. World Famous Components

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 Guangzhou Prepha Precision Technology Co., ltd

Professional for PET Package Tel: 0086-2898 4169 Email: [email protected]

Ⅶ. After-Service
Installation and commissioning
After the equipments arrived buyer's workshop, the buyer should take it's place for each equipment
according to the supplied layout; the seller will send the experienced technician to guide the
installation and debugging and trail production, and fulfil the designed capability within the
designed time. The installation, debugging and training is about 40~45 days.
Training
The seller will supply technical training to the buyer. The training is includes: equipment structure
and maintenance, control and operation. After training, the technicians of the buyer will grasp
relevant operation and maintenance skills, and could adjust the technologies more skilled, and can
deal with all kinds of malfunction in time.
After-sales service
1) After qualified of the equipment, the seller will supply one year guarantee, control system one
year guarantee, free charge for wearing parts, and other spare parts with cost price. Within
guarantee period, the technicians who accepted training should strictly obey the requirements asked
by the seller to operate the equipments and maintenance, to find the common malfunctions and fault
clearing in time; if the technicians of the buyer couldn't solve the problems themselves, the
after-sales department will supply long range guide service by phone; if relevant measurements
couldn't solve the problems, the seller will send the technicians to the buyer factory, clear the fault
or relevant technical problems on site, the charges will reference to the installation and debugging
charges.
2) After guaranteed, the seller will supply widely favorable technical support, after-sales service for
the lifetime: favorable price for the wearing parts and other spare parts.

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