CK Boring System: BBT/BT Iv/Dv HSK ST
CK Boring System: BBT/BT Iv/Dv HSK ST
CK BORING SYSTEM
R
S P I N D L E S Y S T E M
DUAL CONTACT
Various
boring heads A38 ⨋⨋Secure contact using a single wrench.
BBT/BT A73
SHANK
⨋⨋Supports various applications from
rough to finish boring with abundant
IV/DV B13
SHANK heads and accessories.
HSK C25
SHANK
ST D9
SHANK
Cutting
Conditions A101
The CK is a simple method for securely and Only hex wrench required
Repeated attachment
powerfully clamping flange faces with a and removal
single wrench.
Moreover, even if the same boring head Within 2μm
is repeatedly attached and removed, the Shallow The cutting edge position does
taper is the
cutting edge position does not vary by point not vary by even 2 microns, no
2 microns. This accurate clamping allows matter how often the same head
boring diameter setup to be done with a is inserted
boring head only, increasing the machine
utilization and drastically reducing labor.
● Chamfering ● Reduction
CKB Pin
Advice
Micron order adjustment is possible while installed in a machine. This decreases machine down time drastically especially in large item small scale production.
The modular system allows for flexible tool layout in boring depth and diameter appropriate for each workpiece.
18
CK BORING SYSTEM
ROUGH BORING HEAD Pursuit of rigidity
High rigidity
Adapted for both
SW BORING S L L S balance and step
HEAD PAT. A39 cutting by simply
changing positions
● ø20 - 203 of standard
● Serrated for high Cartridges.
connection rigidity Balance cutting Step cutting (for blind holes)
High speed
EWB BORING HEAD Built-in damper
A53 SMART DAMPER A50
EWN BORING HEAD
● ø32 - 105/ø100 - 203 (Aluminum)
● 0.01mm/ø scale ● Integrated EWN
● Built-in automatic precision balancing BORING HEAD and
unit ax. SMART DAMPER.
Vc M /min ● Closely adjacent
, 0 0 0 m
2 vibrating point and
Lightweight
special aluminum head damper achieve a high
600/800g damping effect.
19
FINISH BORING HEAD Cylindrical Tool Type Abundant toolholder series
High precision
World's smallest precision boring head
EWN BORING HEAD EWN04-7/04-15
A59
A57
● ø1 - 54 ● ø1 - 7/ø1 - 15
● 0.01mm/ø scale plus (EWN04-7)
1 micron vernier ● O.D. ø18.5 ultra-compact design
● Combine with carbide shank ● Max. 30,000min
-1
A55
20
BORING SYSTEM
CK BORING SYSTEM
unification. Refer to the separate
Note that products with old and new model "Information about change of
numbers may be temporarily mixed.
model numbers" for details.
CK BORING SYSTEM
SW BORING HEAD RW BORING HEAD MW BORING HEAD EWN BORING HEAD
SMART DAMPER SW SMART DAMPER EWN
BORING HEAD A39 A45 A44 BORING HEAD A49
EWB BORING HEAD TW/EWN Boring Head for High- EWE DIGITAL EWN BORING HEAD
Speed Large-Diameter Boring BORING HEAD For (Cylindrical Tool Type)
A53 finishing A57·A59
For A51·A60
roughing
A47
For
For finishing For
finishing finishing
A55
CK Presetter INSERT
A85 A87
A38
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø20 - ø203
SHANK
SW BORING HEAD (High Rigidity type for Roughing) PAT. Center through
A
CK BORING SYSTEM
A39
BORING SYSTEM DUAL CONTACT
Center through
A
CK BORING SYSTEM
● E Type for Blind Holes (To shape flat surfaces)
L1
0° Diameter CK Clamp Bolt Belleville Spring Weight
Head Model Cartridge L1 L2 X
øD No. Set (spare) Set (spare) (kg)
CK No. 20 - 26 SW2026E 0.1
SW 20- 31CKB1 CK1 32.5 32.6 SW20SS SW20BS
STEP
BALANCE 25 - 31 SW2531E 0.1
25 - 33 SW2533E 0.2
SW 25- 40CKB2 CK2 35.5 35.6 0.2 SW25SS SW25BS
32 - 40 SW3240E 0.2
øD
32 - 42 SW3242E 0.3
SW 32- 51CKB3 CK3 40 40.1 SW32SS SW32BS
41 - 51 SW4151E 0.3
Balance 41 - 54 SW4154E 0.5
SW 41- 66CKB4 CK4 47 47.2 SW41SS SW41BS
cutting 53 - 66 SW5366E 0.5
53 - 70 SW5370E 0.8
SW 53- 86CKB5 CK5 57 57.2 SW53SS
69 - 86 SW6986E 0.9
SW53BS
L2 68 - 90 SW6890E※ 1.6
0°
SW 68-110CKB6 CK6 71 71.2 SW68SS
88 - 110 SW88110E※ 1.8
98 - 126 SW98126E※ 2.8
CK No. SW 98-153CKB6 CK6 71 71.2 0.4
STEP
125 - 153 SW125153E※ 3.0
BALANCE
98 - 126 SW98126E※ 3.8
SW 98-153CKB7 CK7 87 87.2
125 - 153 SW125153E※ 4.1
SW98SS SW98BS
øD
E Type for Blind Holes 3. Cartridges and inserts must be ordered separately.
For holders, A73
4. Coolant through is standard for all the SW heads.
5. The diameter range is the value when nose radius 0.4 is used for insert SC/CC06, and nose radius
0.8 for insert SC/CC09 and SC/CC12.
6. For screws and bolts, see A97
Cartridge models with ※ are also available for longer cutting edge inserts.
Change the end of the model number from E to EL when ordering. For details, A43
A40
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø41 - ø110
SHANK
Built-In Damper
SMART DAMPER SW BORING HEAD (For Roughing) PAT. Center through
A
SW rough boring head integrated with the Smart Damper.
CK BORING SYSTEM
L
6°
øD1
L dimension
øD
Built-in damper type Balance cutting
Min. diameter Balance cutting only.
ROUGH BORING HEAD
CK No.
L1 L2
Adapted for both 0° 0°
S L L S balance and step CK No.
cutting by simple
øD1
replacement of
øD
standard cartridges
(for blind holes). øD
Balance cutting Step cutting
Step amount X
A41
BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
Cartridge Model Description Radial Adjusting
Screw
SW 2026 A For details, A97
Each Cartridge model consists of a pair of cartridges and an insert clamping wrench.
A90 A95
1. Inserts must be ordered separately.
2. Step cutting is not available.
3. The diameter range is the value when nose radius 0.4 is used for insert SC06, and nose radius 0.8 for insert
SC09 and SC12.
4. The insert clamping screw set (optional) contains 10 screws and 1 wrench.
A42
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK
SW CARTRIDGE PAT.
A
CK BORING SYSTEM
Each Cartridge model consists of a pair of cartridges and an insert clamping wrench.
A91-A92 A95
1. Inserts must be ordered separately.
2. The diameter range is the value when nose radius 0.4 is used for insert CC06, and nose radius 0.8 for insert CC09 and CC12.
3. The insert clamping screw set (optional) contains 10 screws and 1 wrench.
4. EL type Cartridge with long cutting edge cannot be used with the #30 shank holder.
A43
BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
● Designed with versatile ø20 cylindrical shank.
80 A Cartridge
ø20
øD
Body
2.0 Workpiece
R0 4.2 Insert Model Materials
.4
material
P30 equivalent carbide
Steel/Stainless
MW0404F Z30P substrate
steel TiAIN + AICrN coating
K20 equivalent carbide Set Model Thread size Wrench
Cast iron/
MW0404S Z30K substrate
S1.6S-T6 M1.6 x 4.2 FA-T6
Ductile TiAIN + AICrN coating
1. The set contains ten screws and a wrench.
Non-ferrous K15 equivalent carbide
※ Wrenches are also sold individually.
metal/ MW0404E D15N substrate
Aluminum DLC coating
1. Inserts sold in packets of 10 pcs.
Example: MW0404F Z30P... 10 pcs
A44
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø25 - ø150
SHANK
68 - 88 RW6888A
RW 68-100CKB6 1.6
86 - 106 RW86106A
CK6 71 DS68
100 - 125 RW100125A
RW100-150CKB6 2.3
125 - 150 RW125150A
A Type for Through-Holes
53 - 70 RW5370E
RW 53- 70CKB5 CK5 57 DS53 0.8
66 - 81 RW6681E
RW6888E
68 - 88
RW6888EL
E Type for Blind Holes RW 68-100CKB6 1.6
RW86106E
86 - 106
RW86106EL
CK6 71 DS68
RW100125E
100 - 125
RW100125EL
RW100-150CKB6 2.3
RW125150E
■ Screws 125 - 150
Differential RW125150EL
(Common for A/E types) Screw
1. Differential screws are included.
For holders, A73
2. Cartridges must be ordered separately.
3. Inserts must be ordered separately.
4. Coolant through is standard for all the RW heads.
Axial Adjusting
Screw
Caution
Radial Adjusting Ensure the Axial Adjusting Screws do not protrude from the Cartridges when assembled.
For details, A97 Screw
A45
BORING SYSTEM DUAL CONTACT
RW CARTRIDGE
A
Cartridge Model Description
CK BORING SYSTEM
Cartridge Model Description
RW 2533 A RW 2533 E
● E Type for Blind Holes (2 corners of the 80° CC insert can be used)
Cartridge CK Boring Insert Clamping
Figure Insert
Model Head Model Screw Set
RW2533E
RW 25- 33CKB2 CC07 S3S
RW3037E
RW3242E
RW 32- 42CKB3
RW4048E
CC09 S4S
RW4154E
RW 41- 54CKB4
RW5162E 0°
RW5370E
RW 53- 70CKB5 CC12
RW6681E
RW6888E CC12
RW6888EL CC16
RW 68-100CKB6
RW86106E CC12
S5S
RW86106EL CC16
RW100125E CC12
RW100125EL CC16
RW100-150CKB6
RW125150E CC12
RW125150EL CC16
Each Cartridge model consists of a pair of cartridges and an insert clamping wrench.
A90-A92 A95
1. Inserts must be ordered separately.
2. The insert clamping screw set (optional) contains 10 screws and 1 wrench.
3. EL type cartridge with long cutting edge cannot be used with the #30 shank holder.
A46
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø200 - ø830
SHANK
DUAL CONTACT
Insert
CK7
Cartridge
Diameter øD
Clamp Base
Flange
Slide
BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.
SQUARE TOOLHOLDER
□25 square tool for Square Weight
1. Square tools are not included.
Model Diameter ø Slide model 2. The diameter varies according to the tool and
lathe is clamped. size (kg) slide used.
BFN95 250 - 830 SLN200-270(AL) or longer □25 2.5 3. Use an SLN type slide. Cannot be mounted
on the conventional SL type.
4. Slide models with AL at the end are made of
aluminum for lighter weight.
A47
BORING SYSTEM DUAL CONTACT
DUAL CONTACT
we ight
[High speed type] Light
CK BORING SYSTEM
L 117
50 Coolant nozzle
22 45
Insert
CK7
Cartridge
Diameter øD
Aluminum
Clamp Base
Flange
Aluminum Slide
Models with AL at the end are made of aluminum. BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.
CK SHANK (BBT BT DV HSK BIGCAPTO) Flange Aluminum Slide Aluminum Clamp Cartridge
Base (2-piece set)
Diameter Insert
øD (2-piece set)
CK7
CK7
Model Weight (kg) Model Weight (kg) Model Weight (kg) Model Weight (kg) Model Weight (kg)
200 - 270 SLN200-270AL 1.44
A Type for Through-Holes
Model
TW200E -SC
TW200EL-SC
Offered by 1 pce. A48
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø20 - ø203
SHANK
Vc Max.
EWN BORING HEAD (for finishing) Center through 1,200 m/min
A
1 μm vernier is added to the easy-to-read scale of 0.01mm/ø increments.
CK BORING SYSTEM
[Back boring]
L2 L3 Insert Holder
Insert Holder
L
Min. bore
Diameter øD
Model Description
EWN 20-36 CKB1
B
CK No.
Diameter 1μm/scale
L1 (vernier)
Finish Head Min. bore = B + (back boring diameter / 2)
A49
BORING SYSTEM DUAL CONTACT
Built-In Damper
SMART DAMPER EWN BORING HEAD (for finishing)
Center through A
Combination of the popular EWN boring head
CK BORING SYSTEM
with the Smart Damper.
Set up example With Insert Holder
Select the same CK No.
ENH3-1
diameter øD
Back boring
Min. bore
Diameter øD
φD1
B
STANDARD L1 1μm/scale
CK HOLDER Min. bore = B + (back boring diameter / 2) (vernier)
(Optional)
A50
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK
Employs a system that directly measures Set up example Select the same CK No.
With Insert Holder
ENH4-1
the stroke of the adjustment quill.
Accurately displays the actual movement
amount.
Simple operation that allows ON and
zero reset with a single button. CK SHANK EWE DIGITAL HEAD
(BBT BT IV DV ST HSK BIGCAPTO)
BBT40-CKB4-43 EWE41-74 CKB4
Display Resolution
0.001mm/ø L [Back boring]
L2 L3
Insert Holder Insert Holder
CK No.
Min. bore
Model Description
B
EWE 41-74 CKB4
CK No.
Diameter L1
DIGITAL FINISH BORING HEAD Min. bore = B + (back boring diameter / 2)
Caution
Although the maximum allowable cutting speed Vc of the EWE BORING HEAD
is 1,200 m/min, conditions differ according to the projection length of the holder ø41 - ø54 ø50 - ø63 ø61 - ø74
and the rigidity of the machine. Set the spindle speed low and gradually increase
In addition to the above, various insert holders for EWN BORING HEAD
until the optimum conditions are reached.
such as the “Insert Holder to Undercut Corners” can be used. A52
A89 A95
A51
BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
ENH1-1 ENH4-1 ENH4-1E
EWN41-74CKB4 EWN41-74CKB4
ENH1-2 EWN20-36CKB1 ENH4-2 ENH4-2E
EWE41-74CKB4 EWE41-74CKB4
ENH1-3 ENH4-3 ENH4-3E
ENH2-1 ENH5-1 ENH5-1E
EWN53-95CKB5 EWN53-95CKB5
ENH2-2 EWN25-47CKB2 ENH5-2 ENH5-2E
3° 3° EWE53-95CKB5 0° EWE53-95CKB5
ENH2-3 ENH5-3 ENH5-3E
ENH3-1 Insert Insert Insert
TP08 ENH6-1 TC11 ENH6-1E TC11
ENH3-2 EWN32-60CKB3 EWN 68-150CKB6 EWN 68-150CKB6
ENH3-3 EWN100-203CKB6(7) EWN100-203CKB6(7)
ENH6-2 ENH6-2E
1. Inserts must be ordered separately. EWE 68-150CKB6 EWE 68-150CKB6
EWE100-203CKB6(7) EWE100-203CKB6(7)
ENH6-3 ENH6-3E
A95
■
Insert Holder to undercut corners Diameter CK
Max.
(optional accessory) Model Figure Head L L1 depth Insert
øD No.
T. Max.
⨋⨋Insert Holder capable 32 - 42 ENH3-1J
of boring and grooving 41 - 51 ENH3-2J EWN 32- 60CKB3 3 40 35
(recessing) 50 - 60 ENH3-3J
41 - 54 ENH4-1J EWN(E)41- 74CKB4 4 47 43 TP08
53 - 70 ENH5-1J
65 - 82 ENH5-2J EWN(E)53- 95CKB5 5 57 53
78 - 95 ENH5-3J
68 - 100 EWN(E)68-150CKB6
6 71 67.2 0.6
ENH6-1J EWN(E)100-203CKB6
100 - 153 25°
EWN(E)100-203CKB7 7 87 83.2
94 - 126 EWN(E) 68-150CKB6
6 71 67.2
ENH6-2J EWN(E)100-203CKB6 TC11
126 - 179
Depth 0.5mm 25° EWN(E)100-203CKB7 7 87 83.2
118 - 150 EWN(E) 68-150CKB6
6 71 67.2
Insert Holder ENH6-3J EWN(E)100-203CKB6
L 25° 150 - 203
EWN(E)100-203CKB7 7 87 83.2
T
1. T.Max. and L are the values when nose radius 0.2 is used
for insert TP08, and nose radius 0.4 for insert TC11.
CK No. A95
2. Inserts must be ordered separately.
Diameter øD
L1
ENH4-1F ENH4-1S
EWN 41- 74CKB4 EWN 41- 74CKB4
ENH4-2F ENH4-2S
EWE 41- 74CKB4 EWE 41- 74CKB4
ENH4-3F ENH4-3S
CC06 SC06
ENH5-1F ENH5-1S
EWN 53- 95CKB5 EWN 53- 95CKB5
ENH5-2F ENH5-2S
EWE 53- 95CKB5 EWE 53- 95CKB5
ENH5-3F ENH5-3S 45
ENH6-1F 0 EWN 68-150CKB6 ENH6-1S EWN 68-150CKB6
EWN100-203CKB6 (7) EWN100-203CKB6 (7)
ENH6-2F CC07 ENH6-2S SC07
EWE 68-150CKB6 EWE 68-150CKB6
ENH6-3F EWE100-203CKB6 (7) ENH6-3S EWE100-203CKB6 (7)
1. Inserts must be ordered separately. 1. Inserts must be ordered separately.
A95 A95
A52
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK
Insert Holder
L
CK No.
Model Description
Diameter øD
EWB 32-42 CK3
CK No.
Diameter
Finish Head
1μm/scale
L1 (vernier)
CK Insert Holder
Diameter øD Model L L1 Weight (kg) Insert
No. (Optional accessory)
32 - 42 EWB32- 42CK3 CK3 40 37 0.20 EBH3-1 TP08
41 - 54 EWB41- 54CK4 CK4 47 43 0.38 EBH4-1
53 - 70 EWB53- 70CK5 CK5 57 53 0.78 EBH5-1
TC11
68 - 88 EWB68- 88CK6 1.65
CK6 71 67 EBH6-1
85 - 105 EWB85-105CK6 1.69
1. Max. and min. diameters are the values when nose radius 0.2 is used for insert TP08, and nose radius 0.4 for
insert TC11.
A88-A89 A95
2. Insert Holder is included, insert is not included.
A53
BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
aluminum machining. Center through 2,000 m/min
⨋⨋Lightweight aluminum head made of high-tension aluminum with hard coating.
⨋⨋Ideal for small machining centers with ATC weight limit.
L L2 L3
Insert Holder Insert Holder
CK No. CK No.
Min. bore
B
L1 2μm/scale
Weight
(vernier)
600g -
<Boring> <Back boring>
Min. bore = B + (back boring diameter / 2)
Model Description
EWB 100-153 CK6 AL
ALUMINUM BORING HEAD
CK No.
Diameter
Finish Head
Although the maximum allowable cutting speed Vc of the EWB BORING HEAD is 2,000 m/min, conditions For holders, A73
Caution differ according to the projection length of the holder and the rigidity of the machine. Set the spindle speed low
and gradually increase until the optimum conditions are reached.
A54
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø200 - ø880
SHANK
[Standard type]
L 117
22 45 50
3°
Coolant nozzle
EWN
CK7 BORING
Diameter øD
HEAD
BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.
45°
25° 0°
A55
BORING SYSTEM DUAL CONTACT
DUAL CONTACT
Vc Max.
Center through 2,000m/min A
R
CK BORING SYSTEM
ht
tweig
[High speed type] Ligh
⨋⨋Tool weight is reduced by combining an aluminum slide, EWN BORING HEAD, and balance weight.
L 117
22 45 50
3°
Coolant nozzle
Aluminum
CK7 EWN BORING
Diameter øD
HEAD
Aluminum
Flange Balance Weight
Aluminum Slide
Models with AL at the end are made of aluminum. BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.
A56
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø1 - ø15
SHANK
Max.
Center through 30,000min-1
CK No.
Stroke
ød
S
øD
Diameter range
EWN04-7CK1 EWN04-15CK3 L
Model Description
Model Diameter CK No. øD ød L S Max. speed Weight (kg)
EWN 04 - 7 CK1
CK No. EWN04- 7CK1 1.0 - 7 CK1 18.5 4 14 -0.1 - +1.05 30,000 0.03
Diameter
EWN04-15CK3 1.0 - 15 CK3 30 7 22 -0.2 - +2.0 20,000 0.12
FINISH BORING HEAD
1. Cylindrical tool must be ordered separately.
For holders, A73
Integrated
1.9 - 3.0 -EB 2 - 6 615.544 6
Carbide
-EB 3 -10
øD
52
A Engraved
Diameter øD Fig. Model A Insert
number
ø7
øD
øD
A57
BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
Max. Center through
ø4
CK1 14 30,000min-1 ø1.0 - ø1.5
machines
A=5
ST4W-EB1.5- 5
ø18.5
ø4
ø1.4 - ø2.0
※ Cylindrical Tools are
A=6 made of carbide.
ST4W-EB 2 - 6
ø1.9 - ø3.0 For holders, A73
Head EWN04-7CK1
Stroke -0.1 - +1.05mm A=10
ST4W-EB 3 -10
ø2.9 - ø4.0
A=13
A = effective boring depth ST4W-EB 4 -13
ø3.9 - ø5.0
A=16
ST4W-EB 5 -16
ø4.9 - ø7.0
ø7
CK3 22 20,000min -1
ST7-RBE 1- 5
52 ø1.0 - ø1.5
A=3
ST7W-EB 1 - 3 62
ø30
ø7
ø1.0 - ø1.5
ø7
A=7.5
A=5
ST7W-EB1.5 - 5 ST7-RBE 1.5-7.5
ø1.4 - ø2.0 ø1.5 - ø2.0
Head EWN04-15CK3
Stroke -0.2 - +2.0mm 62
A=7 A=9
ST7W-EB 2 - 7
ST7W-EB 1 - EB 7 ø1.9 - ø3.0
ST7-REB
ST7-RBE 2- 9
A = effective boring depth A=10 ø2.0 - ø3.0
ST7W-EB 3 -10
ø2.9 - ø4.0 62
A=14
A=13
ST7W-EB 4 -13
ST7W-EB 8 - EB12 ST7-RBE 3-14
ø3.9 - ø5.0
ø3.0 - ø4.0
A = projection length (Max.)
A=16 62
ST7-RBE 4-17
● WC 02 insert type ø4.0 - ø5.0
52
64
A=20
A=22
ST7W-EB 6 - 20
ø5.8 - ø7.0
ø7
ST7-RBE 5-22
A=20 ø5.0 - ø6.0
ST7W-EB 7 - 20
ø6.8 - ø8.0
● TP 07 insert type
52
A=30
ST7W-EB 8 - 20
ø7.8 - ø9.0
ø7
A=30
ST7W-EB 9 - 20 A87
ø8.8 - ø10.0
A=30 A95
ST7W-EB10 - 20
ø9.8 - ø12.0
A=30
ST7W-EB12 - 30
ø11.8 - ø15.0
A58
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø1 - ø54
SHANK
● Ultra precision head with micron adjustment enables small diameter boring tough to achieve.
● The enhanced carbide tool series immediately supports small-diameter deep-hole drilling.
CYLINDRICAL
EWN BORING HEAD TOOLHOLDER
CK SHANK (Cylindrical tool type) INSERT HOLDER
(BBT BT IV DV ST HSK BIGCAPTO)
BBT30-CKB4-38 EWN2-22 CK4
Model Description L
CK No.
Stroke
EWN 2 - 22 CK4
S
CK No.
FINISH BORING HEAD
Diameter øD
øD1
ød
1μm/scale
(vernier)
Center through
M
2μm/scale
(vernier)
Model Description
EWN 2 - 22 ER25 Weight
Diameter ER
øD Model ød øD1 L S M
ER No. size (kg)
Max. diameter
1 - 22 EWN2-22ER25 ER25 10 39 40.5 2.0 M32 x 1.5 0.25
FINISH BORING HEAD
1 - 32 EWN2-32ER32 ER32 12 50 51 3.5 M40 x 1.5 0.5
1. EWN BORING HEAD does not come with cylindrical tool.
For tool systems, A63
2. Center through coolant supply is available.
3. Inserts must be ordered separately.
A59
BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
● Digital display allows the adjustment amount to be read at a glance.
※ Center through coolant pressure should not
● Fully waterproof and dustproof structure (IP69K equivalent). exceed 4MPa.
CYLINDRICAL
TOOLHOLDER
CK SHANK EWE DIGITAL HEAD INSERT HOLDER
(BBT BT IV DV ST HSK BIGCAPTO) (Cylindrical tool type)
BBT40-CKB5-48 EWE2-32 CK5
L
CK No.
Model Description
Diameter øD
EWE 2-32 CK5
ød
Stroke
CK No. øD1
S
DIGITAL BORING HEAD
Diameter Weight
Refer to the following page for the Model CK No. ød øD1 L S
tool system of each head. øD (kg)
EWE2-32CK5...A64 1 - 32 EWE2-32CK5 CK5 12 50 50 -0.5 - 2.0 0.65
EWE2-54CK6...A65 1 - 54 EWE2-54CK6 CK6 16 63.5 45 -0.5 - 2.5 1.35
Battery: CR1025 .... 1 pc (Standard accessory) For tool systems, A64
1. Cylindrical toolholder must be ordered separately.
2. Center through coolant supply is available. For holders, A73
3. Inserts must be ordered separately.
A60
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø1 - ø50
SHANK
A
Manual balance adjustment mechanism. Max.
CK BORING SYSTEM
● 5μm/ø scale precision diameter adjustment mechanism. (EWB2-50 only) Center through 16,000 min-1
(EWB2-32)
● Turning the balance ring allows manual adjustment of internal weights.
CYLINDRICAL
TOOLHOLDER
CK SHANK EWB BORING HEAD
(Cylindrical tool type) INSERT HOLDER
(BBT BT IV DV ST HSK BIGCAPTO)
BBT40-CKB5-48 EWB2-32 CK5
CK No. L
Stroke
Model Description
S
EWB 2 - 32 CK5
CK No.
øD1
Max. diameter
øD
ød
FINISH BORING HEAD
Balance Ring
Caution
·· The max. spindle speed of the EWB BORING HEAD depends on the projection ·· Use a head stroke within 1mm in order to achieve the best possible balance
length of the tool and the rigidity of the machine. Set the spindle speed low and performance.
gradually increase until the optimum conditions are reached, upon reference to ·· This boring head should be used only with original cylindrical
the operation manual. tool series.
A61
BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
● New ø1 and ø1.5 diameter models available for even smaller diameter boring.
From
diameter
ø1
L
36 ● ø10 cylindrical shank type
A
Model Fig. øD A L
ø10
RBE 1 1 5 61
øD
Fig. 1 1.5 1.5 7.5
2 2 9
1 62
L 3 3 14
36 A 4 4 17
5 5 22 64
ø10
7 7 28 65
øD
2
9 9 37 75
Fig. 2
1. No oil holes. 2. Cutting edge is TiN coated carbide.
is made of carbide.
Model øD A L L1
L
L1 A ST7-RBE 1 - 5 1 5 61
-RBE 1.5- 7.5 1.5 7.5 42
ø7
-RBE 2 - 9 2 9
62
øD
-RBE 3 -14 3 14
-RBE 4 -17 4 17 41
is made of carbide. -RBE 5 -22 5 22 64
1. No oil holes. 2. Cutting edge is TiN coated carbide.
øD
Fig.1
L
Effective boring depth A
is made of carbide.
ød
øD
Fig.2
A62
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø1 - ø22
SHANK
28.5
ø1 - ø9
STRAIGHT COLLET
CARBIDE CYLINDRICAL
ø10
ø10
ø4
ø39
ø5
Head EWN2-22CK4 EC1005 ST05W-EB6-60 ø6 - ø7.5 WC02
Stroke 0 - 2mm 70
A = 16
※ EWN BORING HEAD for turning centers
(ER type) is also available.
ST06W-EB4-16 ø4 - ø5 EC03
See A59 for details. 75
A = 20
ø10
ø6
EC1006 ST06W-EB5-20 ø5 - ø6
95
A = projection length
A = 27 - 65
CYLINDRICAL TOOLHOLDER
65 ST06W-EB7.5-65 ø7.5 - ø9 WC02
A = 20 - 40
INSERT
ø8
ø8
ST08W-M5-80
75
A = 26 - 50 23
EB12N
ø10
ø12 - ø14
ST10-M6-50
100
A = 46 - 75
EB14N
ø14 - ø16
ST10W-M6-75
120
A = 66 - 95
EB16N
ø16 - ø18
ST10W-M6-95
27
85
EB18N
ø18 - ø20
A = 35 - 60
ø10
ST10-M10-58
EB20N
ø20 - ø22
A87-A88 A95
A63
BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
JIG BORING BIT, 8 models (A62)
● Straight Collet
ø1 - ø9
EC1210
SIDE LOCK CYLINDRICAL CARBIDE CYLINDRICAL
TOOLHOLDER INSERT HOLDER (A62)
85
Max. 85 A = 20 - 60
14,000min -1
WC02
ø12
ø5
Max. tool insertion ST12-SL5 ST05W-EB6-60 ø6 - ø7.5
70
amount = 68 A=16
CK5 36
EC03
ST06W-EB4-16 ø4 - ø5
Straight Collet 75
A=20
ø12
ø50
ø6
ø12
EC1206 ST06W-EB5-20 ø5 - ø6
95
A = 27 - 65
ø8
ø10
ST10-M6-50
100 23
A = 45 - 75
Head EWE2-32CK5 EB12N
ø10
ø12
23
ST12-M6-60
ø50
130 EB14N
ø12
A = 62 - 90 ø14 - ø16
EB28N
ø28 - ø30
ST12W-M10-135
※ Carbide Cylindrical Insert Holders and EB30N
A87-A88 A95 ø30 - ø32
Cylindrical Toolholders with "W"
in the model numbers are made of carbide.
For holders, A73
A is the projection length.
A64
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø1 - ø54
SHANK
ø16
STRAIGHT COLLET
ø16
ø4
EC1604
Head EWN2-50CK6
Stroke 0 - 4.5mm
ø16
ø5
SIDE LOCK CYLINDRICAL EC1605 CARBIDE CYLINDRICAL
TOOLHOLDER INSERT HOLDER (A62)
Max. 85
100
14,000min -1 A = 20 - 60
WC02
ø16
ø16
ø16
ø6
ST16-SL6 ST06W-EB5-20 ø5 - ø6
95
A = 27 - 65
100
WC02
ø16
75
Stroke -0.5 - 2.5mm
ST16-SL8
※ Center through coolant pressure
should not exceed 4MPa. 100
● With a Side
JIG BORING BIT, 8 models (A62)
Lock Cylindrical
ø16
ø10
ø1 - ø9
ø10
Max. Toolholder
75
12,000min -1
● With a Straight Collet
ST16-SL10
Max. tool insertion
amount = 104
62 STRAIGHT COLLET
CK6 CYLINDRICAL TOOLHOLDER
ø16
ø6
65
EC1606 A = 20 - 40
INSERT HOLDER
ø63.5
ø8
ø16
ST08-M5-40 TP08
18
90
A = 20 - 65 EB09N
Balance Ring ø9 - ø10.5
ø16
ø8
ST08W-M5-80
A = projection length 75
A = 25 - 50
ø10
ST10-M6-50
100
Always observe the projection
A = 25 - 75 23
length range and tool insertion
limit. Use out of these ranges EB12N
ø16
ø10
A87-A88 A95
A65
BORING SYSTEM DUAL CONTACT
A
100
CK BORING SYSTEM
A = 25 - 60
ø12
ST12-M6-60 INSERT
130 HOLDER TP08
A = 45 - 90 23
EB14N
ø16
ST12W-M6-120
110
ø14 A = 25 - 70
ST14-M6-70
140 TP08
A = 55 - 100 23
EB16N
ø16
ø14
ø16 - ø18
EC1614 ST14W-M6-100
170
A = 85 - 130 27
EB18N
ø18 - ø20
ST14W-M6-130
EB20N
115 ø20 - ø22
A = 30 - 80
EB22N
ø22 - ø24
ø16
ST16-M10-80 EB24N
135 ø24 - ø26
A = 50 - 100
EB26N
ø26 - ø28
ST16W-M10-100
EB28N
195 ø28 - ø30
A = 110 - 160
EB30N
ø30 - ø32
ST16W-M10-160
EB32N
● AJ Series is to be used with EWN / EWE heads. ø32 - ø34
EB40AJ
ø39.8 - ø54
ST16W-AJ2-160
EW MICRO HEAD
With Carbide Shank
A
Smaller head while maintaining popular ø0.01mm/div. adjusting mechanism.
CK BORING SYSTEM
Bit
Diameter øD
øDS
EW15 Type
ST14 W - EW 15 - 110
is made of carbide.
Effective boring depth
Min. diameter EW18 Type
FINISH HEAD
Carbide
Cylindrical shank diameter
A67
BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
C20-14 14 40
20 60 HMC20
-16 16 46
Min. Clamping Length E
C25-14 14 45
25 68.5 HMC25
-16 16 46
C32-14 14 40
øD
ød
-16 16 46
-19 19 32 74 50 HMC32
L
-22 22 52
-24 24 55
C42-16 16 46
42 89 HMC42
-31 31 62
1. Use Straight Collet with BIG NEW Hi- POWER MILLING CHUCK.
The Oil Hole Straight Collet (OCA) below is required for use with center through coolant.
Oil Hole
Straight Collet Center through
Body
Model ød øD L E
Model
OCA20-14 14 42
20 61 HMC20
-16 16 52
Min. Clamping Length E OCA25-14 14 44
25 71.5 HMC25
-16 16 52
OCA32-14 14 48
79.5
øD
ød
-16 16
-19 19
L 32 HMC32
-22 22 52
78.5
-24 24
-28 28
OCA42-16 16
79.5 52
-19 19
42 HMC42
-24 24 55
78.5
-31 31 58
A68
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø20 - ø60
SHANK
CK Carbide
Cylindrical Shank
A Carbide Center through
● The solid carbide bar realizes efficient deep hole boring which was conventionally
impossible.
CK BORING SYSTEM
Model Description
ST19 W - CKB1 - 140
L dimension
CK No.
Carbide
Cylindrical shank diameter
CK1
CK2
CK3
L1
CK Diameter Weight
Effective boring depth A Model øDs L L1 A
No. øD (kg)
ST19W-CKB1-140 140 172.5 130 0.5
øDs
Diameter øD
■ Stepped type
L1
Effective boring depth A CK Diameter Weight
Model øDs L L1 A
No. øD (kg)
Effective boring depth A
20 - 22 45
ST22W-CKB1-210 CK1 22 210 242.5 1.1
22 - 36 200
øDs
Diameter øD
25 - 28 55
ST28W-CKB2-245 CK2 28 245 280.5 1.9
Carbide Shank CK No. 28 - 47 235
L 1. The A dimension in the table is the reference value when EWN BORING HEAD is attached and
used with Hydraulic Chuck.
is made of carbide. 2. Head and inserts are not included.
Caution
The maximum boring depth differs depending on the workpiece material.
A69
BORING SYSTEM DUAL CONTACT
DUAL CONTACT
For Carbide Cylindrical Shanks
HYDRAULIC CHUCK Center through
A
●Designed for short projection length and large insertion depth. Hydraulics increase
R
the damping effect.
CK BORING SYSTEM
[BBT Type]
Max. Insertion Depth H Max. Insertion Depth H
øD1
øD
øD
ød
ød
Model Description
L1
BBT40 - HDC 19 - 75 L1
Fig.1 L Fig.2 L
L dimension
Clamping diameter
HYDRAULIC CHUCK
BIG-PLUS BT No. BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.
R
øD1
BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles.
øD
ød
HSK-A63-HDC31-95 31 63 74 95 27 70 56 1.7
Model ød L øD CK No.
Holder for use.
CK6-SL24-40 24 40 50 CK6
CK No.
A70
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK
27
Balance Weight
ø16
61
CK6
25
EWN BORING HEAD CYLINDRICAL TOOLHOLDER
(Cylindrical Tool Type) Extension
A59 INSERT
HOLDER
[CK6]
EWN BORING CYLINDRICAL INSERT
Diameter ød Balance Weight Extension Insert
HEAD TOOLHOLDER HOLDER
ød
0.5 - 9 EB36N
9 - 17 EWN2- EB28N
ST16-SL27-55 BW-M10 M1010-25
50CK6 TP08
17 - 23 (0.2kg) (0.02kg) (0.02kg) EB22N
CK 6 (1.1kg)
23 - 27 EB18N
Effective boring depth 26 1. Max. and min. diameters are the values when an insert with nose
radius 0.2 is used.
A88 A95
2. Inserts must be ordered separately.
3. Rotation should be reverse.
4. The min. access bore may differ depending on the offset amount. For holders, A73
5. Contact us regarding chamfering.
CK No.
CK3
Offsetter 40
BW-CKB3-EWN
84 - 93 (1.9kg) 60CKB3 ENH3-2 TP08
(0.2kg)
93 - 102 Min. access bore ø167 (0.21kg) ENH3-1
CK No. 100 - 109 CKB73-SL100127-47 ENH3-3
109 - 118 (3.8kg) ENH3-2
Effective boring depth
51 118 - 127 Min. access bore ø192 ENH3-1
CK7 87
L 125 - 134 CKB73-SL125152-47 ENH3-3
134 - 143 (4.2kg) ENH3-2
Internal boring is enabled by 143 - 152 Min. access bore ø217 ENH3-1
changing the EWN BORING HEAD 1. Max. and min. diameters are the values when an insert with nose
mounting direction. radius 0.2 is used.
(Diameter: ø117 - ø244)
A88 A95
2. Inserts must be ordered separately.
※ Use in forward for internal boring.
3. Insert Holder (ENH3-1) is included with the EWN Boring Head.
Pay attention to the rotation direction.
4. Rotation should be reverse. For holders, A73
5. Contact us regarding chamfering.
A71
BORING SYSTEM DUAL CONTACT
A
L Type Diameter: ø49 - ø686
CK BORING SYSTEM
Internal boring is enabled by
changing the EWN BORING
Balance Weight HEAD mounting direction.
1. Use in forward for internal boring.
Pay attention to the rotation direction.
CK5
CK7
FLN Flange
SLN Slide Offsetter EWN BORING HEAD
A49
[CK7]
Diameter FLN SLN Slide Min. access bore Offsetter EWN BORING Balance
ød Flange ※ Model Weight
(kg)
Mounting
position 1
Mounting
position 2
(2 pcs./set) HEAD Weight
Min. access bore
A72
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK
DUAL CONTACT
CK SHANK
A
Center through
CK BORING SYSTEM
L1
L
ø31
Effective boring depth A
øD
CK No.
Fig. 1
L1
L1
L
L Effective boring depth A
øD
Effective boring depth A
Model Description
BBT30 - CKB1 - 72
øD
CK No. L dimension
BIG-PLUS BT No.
CK No.
Fig. 2 Fig. 3
BBT (BT) 30: 33.5 (min) CK No.
BBT (BT) 40: 40
BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.
BIG-PLUS
BBT SHANK Model BT SHANK Model Fig. CK No. øD L L1 A Weight (kg)
A73
BORING SYSTEM DUAL CONTACT
BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.
BIG-PLUS A
BBT SHANK Model BT SHANK Model Fig. CK No. øD L L1 A Weight (kg)
CK BORING SYSTEM
BBT50-CKB1-102 BT50-CKB1-102 1 CK1 19 102 134.5 73 4.0
-CKB2- 53 -CKB2- 53 52.5 88 47 3.8
CK2 24
-113 -113 112.5 148 107 4.0
-CKB3- 54 -CKB3- 54 54 94 52 3.9
CK3 31
-124 -124 124 164 122 4.3
-CKB4- 58 -CKB4- 58 58 105 62 4.3
-118 -118 118 165 122 4.5
CK4 39
-178 -178 178 225 182 4.9
-208 - 208 255 212 5.1
-CKB5- 63 -CKB5- 63 63 120 77 4.0
-108 -108 108 165 122 4.7
2
-183 -183 CK5 50 183 240 197 5.9
-228 -228 228 285 242 6.5
-263 - 263 320 277 7.0
-CKB6- 94 -CKB6- 94 94 165 122 4.8
-169 -169 169 240 197 6.7
CK6 64
-229 -229 229 300 257 8.2
-289 - 289 360 317 9.7
-CKB7- 93 -CKB7- 93 93 210 ※ 172 ※ 5.6
-183 -183 CK7 90 183 300 ※ 262 ※ 9.9
-243 -243 243 360 ※ 322 ※ 12.7
The “-” in the shank model indicates it is unavailable as standard and a BBT
For heads, A39
shank should be used.
1. The L1 and A dimensions in the table are the reference values when EWN BORING HEAD is attached.
(※ indicates the dimension when EWN200 (large diameter) is mounted; A dimension is from the cutting edge to the flange face.)
2. Cutting edges and drive keys are aligned with boring heads mounted.
3. Head and inserts must be ordered separately.
L1 L1
L L
Effective boring depth A
ø31
øDS
CK No. øD1
øD1
CK No.
Fig. 1
Fig. 2
L1 L1
L L
Effective boring depth A Effective boring depth A
øD1
øD1
Model Description
ST32 - CKB1 - 77
øDS
øDS
L dimension
CK No.
Cylindrical shank No. Fig. 3 CK No. Fig. 4 CK No.
Weight
Model Fig. CK No. øD1 øDS L L1 A
(kg)
ST32-CKB1-77 1 CK1 19 77 157 73 0.7
-CKB2-73 CK2 24 72.5 152.5 0.7
2
-CKB3-69 CK3 31 69 149 0.8
32 100
-CKB4-58 3 CK4 39 58 138 0.9
-CKB5-48 CK5 50 48 128 0.9
4
-CKB6-59 CK6 64 59 139 125 1.5
For chucking
ST42-CKB1-77 1 CK1 19 77 157 73 1.0
-CKB2-73 CK2 24 72.5 152.5 1.0 When using a cylindrical shank
tool, we recommend
-CKB3-69 2 CK3 31 69 149 1.1
42 100 NEW Hi- POWER
-CKB4-63 CK4 39 63 143 1.2
MILLING CHUCK
-CKB5-48 3 CK5 50 48 128 1.3 for its high accuracy and
For details, A29
-CKB6-59 4 CK6 64 59 139 125 1.8 rigidity.
1. The A dimension in the table is the reference value when EWN BORING
For heads, A39
HEAD is attached.
2. Head and insert must be ordered separately.
A74
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK
DUAL CONTACT
CK Long Shank (rigid type)
A
● Long shank type for deeper boring.
Center through
A highly rigid type with larger shank diameter to avoid deflection.
CK BORING SYSTEM
L1
øD1
Model Description
BBT50 - CKB4 - 48 - 193
L dimension CK No.
øD
øD1 dimension
CK No.
BIG-PLUS BT No.
BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.
BIG-PLUS
CK No. Diameter øD øD1 L L1 L2 A Weight (kg)
BBT SHANK Model
BBT50-CKB4-48-193 193 240 197 5.5
CK4 50 - 74 39 48 65
-238 238 285 242 6.1
-CKB5-62-243 243 300 257 8.1
CK5 65 - 95 50 62 80
-303 303 360 317 9.5
-CKB6-72-259 259 330 287 10.3
75 - 203 72
-314 314 385 342 12.0
CK6 64 100
-CKB6-80-289 289 360 317 12.9
85 - 203 80
-349 349 420 377 15.2
1. The L1 and A dimensions in the table are the reference values when EWN BORING HEAD is attached. For heads, A39
2. Note that due to interference with øD1, the diameter range differs from the EWN range.
3. Cutting edges and drive keys are aligned with boring heads mounted.
4. Head and inserts must be ordered separately.
A75
BORING SYSTEM DUAL CONTACT
DUAL CONTACT
CK BORING SYSTEM
R
Model Description
BBT50 - CKB4 DP - 252
L1
L dimension
L
Built-in damper type
CK No. Effective boring depth A
BIG-PLUS BT No.
øD
CK No.
BIG-PLUS Weight
CK No. øD L L1 A
BBT SHANK Model (kg)
BBT50-CKB4DP-252 CK4 39 252 299 246 5.7
-CKB5DP-314 CK5 50 314 371 318 7.8
Damper
-CKB6DP-380 CK6 64 380 451 408 12.3
1. The L1 and A dimensions in the table are the reference values when EWN BORING HEAD is attached.
2. Cutting edges and drive keys are aligned with boring heads mounted.
3. Head and inserts must be ordered separately.
4. Extension should not be used due to possible chatter.
[Extension Type]
Center through
L
CK No.
Model Description
CKB44 DP - 120
Extension length L
Built-in damper type
Connection of CK4 and CK4 CK No.
øD
SMART DAMPER
integrated with boring head is also available.
A76
DUAL CONTACT For CK BORING SYSTEM
BBT/BT ACCESSORIES
SHANK
Model Description
øD
CKB11 - 20
Extension length
Connection of CK1 and CK1 Extension CK No.
Center through
Reduction
● Reduces CK connection sizes to use smaller boring heads. L1
CK No. C1 L2 Effective boring depth A
CK No.C2
øD1
Model Description
øD2
CKB21 - 36
L dimension
Reduced from CK2 to CK1 Reduction L
Weight
Model CK No. C1 CK No. C2 øD1 øD2 L L1 L2 A
(kg)
CKB21- 36 CK2 24 36 68.5 13.5 55 0.10
CK1 19
CKB31- 41 40.5 73 13 0.14
CK3 31 60
CKB32- 35 CK2 24 34.5 70 10 0.16
CKB41- 58 CK1 19 57.5 90 15 0.25
CKB42- 52 CK4 CK2 39 24 51.5 87 75 0.28
12
CKB43- 47 CK3 31 47 87 0.32
CKB51- 58 CK1 19 57.5 90 20 0.38
70
CKB52- 52 51.5 87 0.40
CK2 24
- 82 81.5 117 100 0.51
CKB53- 47 CK5 50 47 87 70 0.54
CK3 31 17
- 77 77 117 100 0.64
CKB54- 40 40 87 70 0.47
CK4 39
- 70 70 117 100 0.82
CKB61- 67 CK1 19 66.5 99 34 65 0.84
CKB62- 61 60.5 96 80 0.69
CK2 24
- 96 95.5 131 115 0.98
CKB63- 56 56 96 80 0.75
CK3 31
- 91 CK6 64 91 131 115 1.12
16
CKB64- 49 49 96 80 0.80
CK4 39
- 84 84 131 115 1.28
CKB65- 39 39 96 80 0.92
CK5 50
- 74 74 131 115 1.33
CKB76-106 CK7 CK6 90 64 106 177 17 160 3.10
1. The L1 and A dimensions in the table are the reference values when the EWN BORING HEAD is attached.
2. Center through coolant supply is available.
A77
For CK BORING SYSTEM DUAL CONTACT
ACCESSORIES BBT/BT
SHANK
CK Chamfering Tool
A
● Mount to the CK Shank body
for easy composite chamfering and boring.
CK BORING SYSTEM
CK Blade Weight
Model Fig. øD1 øD2 øD3 B
Model Description No. Model (kg)
CR 1 - 35 CR1- 35 CK1 20 35 13 0.06
Max. chamfering CR2- 42 CK2 25 42 0.08
CK No. diameter CB1-45 1 -
Chamfering ring
CR3- 49 CK3 32 49 15 0.10
CR4- 57 CK4 41 57 0.12
CB2-45 1 53 90 -
CR5- 90 CK5 CB2-45CW12A 55 75 88 0.55
2
45° 45° CB2-45CW12B 70 90 97
CB2-45 1 68 104 -
Max. chamfering diameter øD2
CR6-104
Min. access bore øD3
CB2-45 1 98 138 -
Min. bore øD1
■ Blade
[Carbide Integrated Type] Model L A B Tool
CB2-45CW12A 1 43 18
B
B
8 CW1206A CR5 - 6
A CB2-45CW12B 2 36 22.5
L L
1. A wrench and screws are included. Inserts must be ordered separately.
Fig. 1 Fig. 2
A78
DUAL CONTACT For CK BORING SYSTEM
BBT/BT ACCESSORIES
SHANK
CKB2 - C 05 25 C 45°
Center through
øCmax.
Max. chamfering diameter
øDc
øCmin.
Min. bore
Chamfering
CK No.
1 pcs
Model
For C-Cutter A B t
Non-Coating ZX Coating DLC Coating
■ Insert (optional accessory)
CW1206A CW1206A(ZX) CW1206A(DLC) 6.35 12.7 2.7
CW1909A CW1909A(ZX) CW1909A(DLC) 9.525 19.05 4.5
B t CW3115A CW3115A(ZX) CW3115A(DLC) 15.875 31.75 7.0
10 pcs
A
Model
A B t
Non-Coating ZX Coating
CW1206A-10P CW1206A(ZX)-10P 6.35 12.7 2.7
CW1909A-10P CW1909A(ZX)-10P 9.525 19.05 4.5
CW3115A-10P CW3115A(ZX)-10P 15.875 31.75 7.0
TiN and AlN multilayer coating increases speeds and extends insert life in
ZX Coating
chamfering of steel or cast iron.
A79
For CK BORING SYSTEM DUAL CONTACT
ACCESSORIES BBT/BT
SHANK
CK BORING SYSTEM
Model Description
CKB1 - C 22 32 - 45 B - 20
L dimension CK BORING SYSTEM
Chamfering angle
Max. diameter
Min. diameter
Chamfering
CK No.
Extension
BBT/BT SHANK
Used when extending the C-CUTTER MINI
IV SHANK projection length. CKB Type
DV SHANK
HSK SHANK
BIG CAPTO SHANK
L
45°
H2min.
CK No. H1min.
øCmax.
øCmin.
øCmax
øCmin
øDc
øD1
Front and back chamfering Front and back
of grooves and steps located chamfering of deep
at a distance. holes
A80
DUAL CONTACT For CK BORING SYSTEM
BBT/BT ACCESSORIES
SHANK
R-CUTTER
R-CUTTER PAT. (Front & Back Chamfering)
A
●Automated rounded chamfering.
CK BORING SYSTEM
CK BORING SYSTEM
Extension
BBT/BT SHANK Used when extending
IV SHANK the projection length. R-CUTTER
DV SHANK CKB Type
HSK SHANK
BIG CAPTO SHANK
Z2
L Z1
Model Description 45°
CKB3 - RC 06 4 B - 15 CK No.
R
Projection length (L)
R
Double chamfering
R
øD2
Number of flutes
Compatible insert size
øDC
øD1
X2
X1
R-CUTTER
CK No.
For R-CUTTER
■Insert (Optional Accessory) Insert Clamping
Type Insert Model R Size
Screw Set Model
RC06050 (ACP300) R0.5
RC06100 (ACP300) R1.0
RC06 S2TS-T6
RC06150 (ACP300) R1.5
RC06200 (ACP300) R2.0
Uses 4 corners RC12100 (ACP300) R1.0
RC12200 (ACP300) R2.0
RC12 S4S-T15
● Model Description RC12300 (ACP300) R3.0
RC 06 050 (ACP300) RC12400 (ACP300) R4.0
1. Inserts are available in packets of 10 pcs.
Grade 2. Insert is coated carbide.
R Size
Insert size 3. The insert clamping screw set contains 10 screws and 1 wrench.
R-CUTTER 4. Insert clamp screws and tightening wrench are consumables. Order periodically for replacement or spares.
Example: RC06050-2P(ACP300)
A81
For CK BORING SYSTEM DUAL CONTACT
ACCESSORIES BBT/BT
SHANK
CK BORING SYSTEM
L
Clamping Nut outer Weight
Model CK No. L Wrench
diameter diameter (kg)
CKB5-HMC20S CK5 ø20 57 50 FK45-50L 0.8
CKB6-HMC20 CK6 ø20 56 60 FK58-62 1.3
CKB7-HMC32 CK7 ø32 102 80 FK80-90 4.1
1. Wrench included.
2. The usable straight collet model is C□□ only.
CK Boring Adapter
L1
L
□
L
W
CK No.
CK No. □W
G G
Diameter øD
Diameter øD
øD1
øD1
Fig. 1 BSA Type Fig. 2 BSB Type
A82
DUAL CONTACT For CK BORING SYSTEM
BBT/BT ACCESSORIES
SHANK
L1
CK No.
L L2
øD1
d
L dimension
MEGA SYNCHRO No.
Tap Holder (Optional)
CK No.
øD
Tap Holder Tapping range Body weight
Model CK No. øD øD1 L L1 L2
Model d (kg)
MGT 6-d- 30 92 30
- 70 132 70
M2 - M6
CKB4-MGT 6-62 -100 36 16 62 162 100 0.5
No.3 - U1/4
-150 212 150
-200 262 200
CK4
MGT12-d- 30 97 30
- 70 M6 - M12 137 70
CKB4-MGT12-67 -100 U1/4 - U7/16 41 20 67 167 100 0.6
-150 P1/8 217 150
-200 267 200
MGT20-d- 35 122 35
- 85 M12 - M20 172 85
CKB5-MGT20-87 CK5 U1/2 - U3/4 54 30 87 1.2
-115 P1/4 - P3/8 202 115
-150 237 150
1. MGT Set Screw is included.
For tap holders, A126 For holders, A73
2. Tap holder must be ordered separately.
Cannot be used with machining center without synchronized tapping function.
CK No.
137
ø94
M20 - M36
CKB7-MGT36-137 CK7 6.8
P1/2 - P1
1. MGT Set Screw is included. Tap Holder MGT36 (Optional)
2. Tap holder is not included. Please order separately.
Cannot be used with machining center without synchronized tapping function.
A83
For CK BORING SYSTEM DUAL CONTACT
ACCESSORIES BBT/BT
SHANK
CK BORING SYSTEM
Reduction
Tapping range
øD1
øD
SYNCHRONIZED TAP HOLDER
CK No.
Body weight
Model Tapping range CK No. øD øD1 L L1 Tap Collet
(kg)
M 2 - M 4 15.8
CKB2-STC 8-47.5 CK2 25.5 30.5 17 0.10 TC 8-d
M 5 - M 8 19
CKB3-STC12-66 M 3 - M12 CK3 32 22 36 30 0.18 TC12-d
M 7 - M12 22
CKB4-STC20-72 CK4 44 47 25 0.42 TC20-d
M14 - M20 31
CKB5-STC30-92 M20 - M30 CK5 55 41 54 38 0.72 TC30-d
1. Tap collet must be ordered separately.
2. Cannot be used with machining center without synchronized tapping function.
3. The L1 dimension is 5mm longer with oil hole tap collets.
Tap Collet TC Type (optional product)
For holders, A73
Tapping range
AUTO TAPPER E
Tap Collet (Optional)
CK No. CK No.
Weight
Model Tapping range CK No. øD1 øD2 L L1 F1 F2 Tap Collet
(kg)
CK6-ATE12 M3 - M12 47 38.5 90 50 5 10 0.9 TCE12-d
CK6
CK6-ATE24 M9 - M24 64 58.5 135 80 7 15 1.8 TCE24-d
1. Torque limiter is built into the tap collet.
2. The extension can be used to allow tapping inside deep holes.
3. Tap collet must be ordered separately.
A84
DUAL CONTACT For CK BORING SYSTEM
BBT/BT ACCESSORIES
SHANK
CK Presetter
A
Fully utilizes the merits of a modular system.
CK BORING SYSTEM
⨋⨋Low-cost, exclusive presetter allows easy presetting of the boring head alone.
⨋⨋Compact design enables operations in the limited space beside the machine.
395
Carbide Stylus
Dial Gauge
for diameter Dust-proof Rubber Cover
CKP-DGX
Reduction Socket
(CK1 - 6: 1 pc each
Base included)
Measurement
position can be
freely adjusted Clamp Knob
226
140
The optional “Dial Gauge for Model CKP150ZA
Edge Height” enables balance Measuring capacity Radial direction: 0 - ø150mm (CK1 - CK6)
and step cutting setup for RW Min. scale Radial direction: 0.02mm/ø
Boring Head. CK No. CK1 - CK6 (Reduction socket compatible)
Max. tool height Max. 227mm (When using CK6 reduction socket)
MASTER GAUGE ø50±0.005
Reading method Diameter direct reading method
Weight 6.5kg
1. Use within 0.02mm/ø measuring accuracy range.
2. Note that the maximum measuring diameter is 150mm.
3. Tool lengths cannot be measured.
4. For finishing with EWN Boring Head, first set to a smaller diameter than the target. After
trial cutting, adjust the diameter by reading the scale on the head against the measured
value on the machine.
Dial Gauge
Set contents
Set Model
Dial Gauge Arm
CKP-DGZS CKP-DGZ CKP150-AM
Arm Dial gauge and arm are also available individually.
A85
For CK BORING SYSTEM DUAL CONTACT
ACCESSORIES BBT/BT
SHANK
CK BORING SYSTEM
Dial Gauge CKP-DGZ
CKP-DGX
Stopper
Carbide Stylus
Dust-proof
Strut Rubber Cover
CKP550-SR
Base
416
120
70
Model CKP550
Measuring capacity ø100 - 550 (CK7)
CK No. For CK7 only
Radial direction: 0.02mm/ø
Min. scale
Axial direction: 0.01mm
MASTER GAUGE ø120±0.005
Reading method Diameter addition reading method
Weight 9.0kg
1. EWN100-203CKB7, SW98-153CKB7, EWB100-153CK7AL and EWB150-
203CK7AL cannot be used due to position of the stylus.
Tool Presetters to measure the assembled boring head with a shank are also available. See I9 for details.
TPS-30E/40E
A86
DUAL CONTACT BORING SYSTEM
BBT/BT INSERT
SHANK
⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.
2
1.15 3.31 Nose
No. Insert Model Corner Workpiece Grade Material
Radius
7° 1 General Steels T1500A Cermet
75° ECGM03X102ELA 0.2 2
2 Aluminum/Cast Iron H1 Carbide (K10 Equivalent)
Radius
7°
1 WCGT020102ELA General Steels T1200A Cermet
3
2 WCGT020102ELA Aluminum/Cast Iron H1 Carbide (K10 Equivalent)
80°
3 WCGT020102FN 0.2 Aluminum DA2200 Diamond
4 WCGT020102FN 1 Hardened Steel BNX20
CBN
5 WCGT020102FN Ductile BN7000
<TP07> Head
Cylindrical Tool ⨋Cylindrical
⨋ Tool for EWN04-15/ST7W-EB8 - EB12
2.5
Nose
4.2
A87
BORING SYSTEM DUAL CONTACT
INSERT BBT/BT
SHANK
⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.
INSERT
Nose
2.38 No. Insert Model Corner Workpiece Grade Material
Radius
4.7
1 TPMT080202EFM 0.2 3
T1500A Cermet (M-class)
6
2 TPMT080204EFM 0.4 3
11°
3 TPMT080202EFM 0.2 3 General Steels
T2000Z Coated Cermet
4 TPMT080204EFM 0.4 3 3D Breaker
5 TPGP080202ELM NE
W 0.2 3 T2500A Cermet (G-class)
6 TPGP080202ELM NE
W 0.2 3 T2500F Coated Cermet
7 TPGP080202EL 0.2 3
T1500A Cermet (G-class)
8 TPGP080204EL 0.4 3
General Steels
9 TPGP080202EL 0.2 3
T2000Z Coated Cermet
10 TPGP080204EL 0.4 3
11 TPGP080202EL 0.2 3
General Steels T130A Cermet (G-class)
12 TPGP080204EL 0.4 3
Interrupted
13 TPGP080202EL 0.2 3
Cutting T130ZX Coated Cermet
14 TPGP080204EL 0.4 3
15 TPGD080202FN 0.2 1
BN2000 CBN
16 TPGD080204FN 0.4 1
Hardened Steel
17 TPGD080202FN 0.2 1
BNC200 Coated CBN
18 TPGD080204FN 0.4 1
19 TPGP080202L 0.2 3
Inconel Titanium AC520U Coated Carbide
20 TPGP080204L 0.4 3
21 TPGD080202FN 0.2 3
Cast Iron H1 Carbide (K10 Equivalent)
22 TPGD080204FN 0.4 3
23 TPGD080202FN 0.2 3
Cast Iron/Ductile H1ZX Coated Carbide
24 TPGD080204FN 0.4 3
25 TPGD080202FN 0.2 1 BN700
Cast Iron
26 TPGD080204FN 0.4 1 BN7000
CBN
27 TPGD080202FN 0.2 1
BN500
28 TPGD080204FN 0.4 1
29 TPGD080202FN NE
W 0.2 1 Ductile
30 TPGD080204FN NE
W 0.4 1 BNC500 Coated CBN
31 TPGD080204FN3※ NE
W 0.4 3
32 TPGP080202FLA 0.2 3
H1 Carbide (K10 Equivalent)
33 TPGP080204FLA 0.4 3
Aluminum
34 TPGD080202FN 0.2 1
DA2200
35 TPGD080204FN 0.4 1
Diamond
36 TPGD080202FLM NE
W 0.2 1 Aluminum
DA1000
37 TPGD080204FLM NE
W 0.4 1 3D Breaker
38 TPGP080201FLA 0.1 3 Chatter Resistant A1 Micro-Grained Carbide
A88
DUAL CONTACT BORING SYSTEM
BBT/BT INSERT
SHANK
⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.
2.38 ⨋For
⨋ EWB/EBH4 - 6
Nose
6.3
7°
1 TCMT110204EFM 0.4 3
T1500A Cermet (M-class)
2 TCMT110208EFM 0.8 3
3 TCMT110204EFM 0.4 3 General Steels
T2000Z Coated Cermet
4 TCMT110208EFM 0.8 3 3D Breaker
5 TCGT110202ELM N EW 0.2 3 T2500A Cermet (G-class)
6 TCGT110202ELM NE
W 0.2 3 T2500F Coated Cermet
7 TCGT110202EL 0.2 3
8 TCGT110204EL 0.4 3 T1500A Cermet (G-class)
9 TCGT110208EL 0.8 3
General Steels
10 TCGT110202EL 0.2 3
11 TCGT110204EL 0.4 3 T2000Z Coated Cermet
12 TCGT110208EL 0.8 3
13 TCGT110202FN 0.2 1
BN2000 CBN
14 TCGT110204FN 0.4 1
Hardened Steel
15 TCGT110202FN 0.2 1
BNC200 Coated CBN
16 TCGT110204FN 0.4 1
17 TCGT110202L 0.2 3
Inconel Titanium AC520U Coated Carbide
18 TCGT110204L 0.4 3
19 TCGT110202FN 0.2 3
20 TCGT110204FN 0.4 3 Cast Iron H1 Carbide (K10 Equivalent)
21 TCGT110208FN NE
W 0.8 3
22 TCGT110202FN 0.2 3
Cast Iron/Ductile H1ZX Coated Carbide
23 TCGT110204FN 0.4 3
24 TCGT110202FN 0.2 1
25 TCGT110204FN 0.4 1 Cast Iron BN7000
26 TCGT110208FN 0.8 1 CBN
27 TCGT110202FN 0.2 1
BN500
28 TCGT110204FN 0.4 1
29 TCGT110202FN NEW 0.2 1
30 TCGT110204FN NE
W 0.4 1 Ductile
31 TCGT110208FN NE
W 0.8 1 BNC500 Coated CBN
32 TCGT110204FN3※ NE
W 0.4 3
33 TCGT110208FN3※ NE
W 0.8 3
34 TCGT110202FLA 0.2 3
35 TCGT110204FLA 0.4 3 H1 Carbide (K10 Equivalent)
36 TCGT110208FLA 0.8 3
Aluminum
37 TCGT110202FN 0.2 1
38 TCGT110204FN 0.4 1 DA2200
39 TCGT110208FN 0.8 1
Diamond
40 TCGT110202FLM NE
W 0.2 1
Aluminum
41 TCGT110204FLM NE
W 0.4 1 DA1000
3D Breaker
42 TCGT110208FLM NE
W 0.8 1
A89
BORING SYSTEM DUAL CONTACT
INSERT BBT/BT
SHANK
⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.
INSERT
Nose
No. Insert Model Workpiece Grade Material
7° Radius
1 SCMP060204EFM T1500A Cermet (P10)
2 SCMP060204EFM General Steels AC820P Coated Carbide (P20)
3 SCMP060204EFM AC830P Coated Carbide (P30)
4 SCMP060204ESM SS/SUS AC630M Coated Carbide (M30)
0.4
5 SCMP060204EFM AC410K Coated Carbide (K10)
6 SCMP060204EFM Cast Iron AC700G Coated Carbide (K20)
7 SCGA060204FN H1 Carbide (K10 Equivalent)
8 SCGP060204FLA Aluminum H1 Carbide + Breakers for Aluminum
⨋For
⨋ SW/SW5370A, SW6986A, SW6890A, SW88110A, SW98126A,
<SC12> Cartridge
SW125153A, SW148176A, SW175203A
4.76 12.7 ⨋For
⨋ TW/TW200A
⨋For
⨋ RW/RW5370A, RW6888A, RW86106A,
7° RW100125A, RW125150A
Nose
No. Insert Model Workpiece Grade Material
Radius
1 SCGM120404EFM 0.4
T1500A Cermet (P10)
2 SCGM120408EFM 0.8
3 SCMM120404EFM 0.4 General Steels
AC820P Coated Carbide (P20)
4 SCMM120408EFM 0.8
5 SCMM120408EFM 0.8 AC830P Coated Carbide (P30)
6 SCMM120408ESM 0.8 SS/SUS AC630M Coated Carbide (M30)
7 SCMM120408EFM 0.8 AC410K Coated Carbide (K10)
8 SCMM120408EFM 0.8 Cast Iron AC700G Coated Carbide (K20)
9 SCGA120404FN 0.4 H1 Carbide (K10 Equivalent)
10 SCGM120408FLA 0.8 Aluminum H1 Carbide + Breakers for Aluminum
[Remarks] 2. Please specify the insert model number and grade when ordering.
1. Inserts are available in packets of 10 pcs. Example: SCMP060204EFM (T1500A)... 10 pcs
Insert Model Grade
A90
DUAL CONTACT BORING SYSTEM
BBT/BT INSERT
SHANK
⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.
2.38
6.35
Nose
No. Insert Model Workpiece Grade Material
7° Radius
1 CCMP060204EFM T1500A Cermet (P10)
80° 2 CCMP060204EFM General Steels AC820P Coated Carbide (P20)
3 CCMP060204EFM AC830P Coated Carbide (P30)
4 CCMP060204ESM SS/SUS AC630M Coated Carbide (M30)
0.4
5 CCMP060204EFM AC410K Coated Carbide (K10)
6 CCMP060204EFM Cast Iron AC700G Coated Carbide (K20)
7 CCGA060204FN H1 Carbide (K10 Equivalent)
8 CCGP060204FLA Aluminum H1 Carbide + Breakers for Aluminum
⨋For
⨋ SW/SW3242E, SW4151E, SW4154E, SW5366E
<CC09> Cartridge
⨋For
⨋ RW/RW3242E, RW4048E, RW4154E, RW5162E
Nose
3.18 9.52 No. Insert Model
Radius
Workpiece Grade Material
1 CCGM090304EFM 0.4
T1500A Cermet (P10)
7° 2 CCGM090308EFM 0.8
3 CCMM090304EFM 0.4 General Steels
AC820P Coated Carbide (P20)
80° 4 CCMM090308EFM 0.8
5 CCMM090308EFM 0.8 AC830P Coated Carbide (P30)
6 CCMM090308ESM 0.8 SS/SUS AC630M Coated Carbide (M30)
7 CCMM090308ESS 0.8 SS AC830P (Breakers for SS)
8 CCMM090308EFM 0.8 AC410K Coated Carbide (K10)
9 CCMM090308EFM 0.8 Cast Iron AC700G Coated Carbide (K20)
10 CCGA090304FN 0.4 H1 Carbide (K10 Equivalent)
11 CCGM090308FLA 0.8 Aluminum H1 Carbide + Breakers for Aluminum
[Remarks] 2. Please specify the insert model number and grade when ordering.
1. Inserts are available in packets of 10 pcs. Example: CCMP060204EFM (T1500A)... 10 pcs
Insert Model Grade
A91
BORING SYSTEM DUAL CONTACT
INSERT BBT/BT
SHANK
⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.
INSERT
⨋ TW/TW200E
4.76
12.7 ⨋For
⨋ RW/RW5370E, RW6681E, RW6888E, RW86106E,
RW100125E, RW125150E
7°
Nose
No. Insert Model Workpiece Grade Material
Radius
80°
1 CCGM120404EFM 0.4
T1500A Cermet (P10)
2 CCGM120408EFM 0.8
3 CCMM120404EFM 0.4 General Steels
AC820P Coated Carbide (P20)
4 CCMM120408EFM 0.8
5 CCMM120408EFM 0.8 AC830P Coated Carbide (P30)
6 CCMM120408ESM 0.8 SS/SUS AC630M Coated Carbide (M30)
7 CCMM120408ESS 0.8 SS AC830P (Breakers for SS)
8 CCMM120408EFM 0.8 AC410K Coated Carbide (K10)
9 CCMM120408EFM 0.8 Cast Iron AC700G Coated Carbide (K20)
10 CCGA120404FN 0.4 H1 Carbide (K10 Equivalent)
11 CCGM120408FLA 0.8 Aluminum H1 Carbide + Breakers for Aluminum
[Remarks] 2. Please specify the insert model number and grade when ordering.
1. Inserts are available in packets of 10 pcs. Example: CCGM120404EFM (T1500A)... 10 pcs
Insert Model Grade
A92
DUAL CONTACT BORING SYSTEM
BBT/BT INSERT
SHANK
● T2000Z ● AC830P
Cermet is coated with newly developed Cermet Carbide
Grade The tough substrate and the peel- Grade
PVD film for smooth surface and good P10-20 Grade P30 Grade
resistant, dense and smooth
adhesion. The material easily doubles Coating film TiN/AℓN coating deliver high reliability for Coating film TiN/Aℓ2O3/TiCN
tool life compared to non-coated T R S 2.1 (GPa) heavy interrupted cutting of steel. T R S 2.6 (GPa)
cermet, and enables a high-quality
finished surface. Hardness 92.0 (HRA) Hardness 89.4 (HRA)
● T2500A ● AC410K
Cermet with fine and uniform grain Cermet The hardest material for cast iron. Carbide
Grade Grade
structure, achieving improved P30 Grade Use if not satisfied with the wear K10 Grade
toughness and high hardness. T R S 2.4 (GPa) resistance of AC700G. Note that Coating film TiAℓN/AℓCrN
Excellent thermal shock resistance this type is not suitable for heavy
Hardness 91.8 (HRA) T R S 2.4 (GPa)
helps enable stable finishing. duty interrupted cutting.
Hardness 92.0 (HRA)
● T2500F ● AC630M
Cermet insert is coated with Cermet Carbide
Grade The extremely smooth thin film Grade
smooth PVD film. This material P30 Grade M30 Grade
coating gives this material great
has superior welding and Coating film AℓTiCrN base sharpness. Ideal for stainless Coating film TiAℓN/AℓCrN
chipping resistance compared to T R S 2.4 (GPa) steel or other materials that are T R S 2.7 (GPa)
non-coated inserts. easily work hardened.
Hardness 91.8 (HRA) Hardness 89.5 (HRA)
● T130A ● AC700G
The unique production process of Heat resistant carbide alloy is Grade
Carbide
Cermet
this tough cermet achieves a fine and Grade P10 Grade coated with multiple layers of mainly K20 Grade
uniform structure that has excellent tough alumina, with additional Coating film TiN/Aℓ2O3/TiCN
chipping resistance. Achieves longer T R S 2.1 (GPa) surface smoothing treatment, to
tool life than T1500A when used for T R S 2.2 (GPa)
Hardness 91.8 (HRA) produce a highly reliable material for
interrupted cutting finishing. machining cast iron. Hardness 91.0 (HRA)
● T130ZX ● BNX20
The cermet is treated further with Cermet
Grade Crater resistant CBN grade. Cutting edge is arranged to suit
Tough Grade
a layer of ceramic kept uniform small diameter boring of hardened materials.
with the new PVD method. Coating film TiN/AℓN
This doubles the tool life while
maintaining the toughness of the
T R S 2.0 (GPa) ● BNC200
Hardness 91.9 (HRA)
material.
A combination of exclusive CBN substrate, selected for its
● AC520U strength, and special wear resistant TiAlN coating achieves a
long and stable tool life across a wide range from low to high
The tough substrate is coated with Carbide
Grade speed cutting, interrupted cutting, and high-efficiency cutting of
multiple layers of nanometer-level S20 Grade
thickness to create a material suitable Coating film TiAℓN/AℓCrN
hardened steel.
for cutting difficult materials such as
titanium with excellent wear resistance
T R S 2.5 (GPa)
Hardness 91.7 (HRA)
● BNC500
and notch wear resistance. By combining a ceramic coating with excellent heat resistance
and a substrate with excellent wear resistance, stable long life
● H1 can be achieved even when finishing difficult-to-cut cast iron
With slightly higher wear Fine Carbide materials.
Grade
resistance than K10 material, this K10 Grade
material is a best selling type of T R S 2.1 (GPa) ● BN2000
carbide that can be used across A CBN material with an excellent balance of wear resistant and
a wide range from roughing to Hardness 92.9 (HRA)
chipping resistant properties. Reliable performance is achieved
finishing. in a wide range of cutting conditions in continuous and medium-
heavy interrupted cutting.
● H1ZX
For stable machining of ductile Grade
Carbide
K10 Grade
● BN500/BN700/BN7000
cast iron we recommend this A CBN material with Co binder developed for cast iron. BN700/
material, made by coating carbide Coating film TiN/Aℓ2O3/TiCN BN7000 is a material with excellent wear resistant and chipping
H1 with alumina for increased T R S 2.1 (GPa) resistant properties. BN700/BN7000 is recommended for high
wear resistance. speed cutting of cast iron. If not satisfied with the wear
Hardness 92.9 (HRA)
resistance, use BN500.
● A1 ● DA2200/DA1000
Even among ultra-fine particle alloy Ultra-Fine Particles Ultra-precise sintering of ultra-fine diamond particles
Grade
steels, this material is notably tough; it Z20 Grade drastically improves the material's chipping resistance. With
also boasts excellent welding resistance T R S 3.3 (GPa) strength comparable to that of carbide (K10 type), it achieves
at low to medium speeds, has a sharp a stable long tool life in interrupted cutting of aluminum alloys.
cutting edge, and handles chatter Hardness 91.5 (HRA) Furthermore, the material boasts great cutting edge efficiency
suitably for fine diameter machining. and achieves a good finish surface.
A93
BORING SYSTEM DUAL CONTACT
INSERT BBT/BT
SHANK
INSERT
Prime for Steel
Semi-finishing
Steel AC820P T1500A
Coated Carbide Cermet
To Minimize Chipping
SUS AC630M+ESM AC830P
Coated Carbide Coated Carbide
Semi-finishing
H1
Aluminum H1+FLA Non-Coated Carbide
Non-Coated Carbide +
Aluminum Breaker To Minimize Chatter
H1+FLA
Non-Coated Carbide +
Breakers for Aluminum
SUS 3D Breaker
AC520U
Difficult-to-
Cut Material Coated Carbide
To Extend
Hardened Life
Steel BN2000 BNC200
CBN Coated CBN
To Extend High Speed
Life Cutting
Cast Iron H1 H1ZX BN700/BN7000
Non-Coated Carbide Coated Carbide Higher Speed CBN
Cutting
High Speed Cutting
Ductile H1ZX BNC500
Coated Carbide Coated CBN
To Extend To Control
Life Cutting Chips
Aluminum H1+FLA DA2200 DA1000+FLM
Non-Coated Carbide + Diamond Diamond + 3D Breaker
Breakers for Aluminum
To Minimize
Chatter A1
Micro-grained Carbide
A94
DUAL CONTACT BORING SYSTEM BORING SYSTEM DUAL CONTACT
BBT/BT
SHANK
CK BORING SYSTEM NSERT INSERT BBT/SHANKBT
Screw/Wrench Set
A
⨋⨋Insert Clamping Screw Set (Contains 10 screws and 1 wrench)
CK BORING SYSTEM
A95
BORING SYSTEM DUAL CONTACT
Screw/Wrench Set
A
⨋⨋Driver-Type Wrench ⨋⨋CK Set Screw
CK BORING SYSTEM
(Contains 2 screws and 1 exclusive T-wrench)
A Torx wrench using tough material
and a grip that fits the hand well. Use Key element of the CK Connection.
for secure insert tightening. Periodical replacement is
recommended in order to maintain
accurate clamping.
Wrench Model Torx size Set Model CK No. Thread size T Wrench Model
Grease (50g)
Model HSG50
Grease Gun
A96
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Screws for Boring Head
SHANK
Specify both the head model and screw model when ordering.
For Roughing
RW (3) Axial
Adjusting Screw
(1) Differential
Screw
A97
For CK BORING SYSTEM DUAL CONTACT
Specify both the head model and screw model when ordering.
Head Model (1) 1 pc (2) 1 pc
CK BORING SYSTEM
EWN 32- 60CKB3
[EWN BORING HEAD] K0509 B0408-2
(1) Tool Carrier CKB3-EWN32DP-160
Clamp Screw
EWN 41- 74CKB4
K0610 B0510-3
CKB4-EWN41DP-185
EWN 53- 95CKB5
(2) Insert Holder K0814 B0510-4
Clamp Screw
CKB5-EWN53DP-210
EWN 68-150CKB6
CKB6-EWN68DP-240
EWN100-203CKB6
K1016 B0816-5
CKB6-EWN100DP-240
EWN100-203CKB7
CKB7-EWN100DP-240
EW15 H0303 (2 pcs) M2552T6
EW18 H0304 (2 pcs) (2 pcs)
(2) Toolholder
EWE2-32CK5 K0809 H0806
Clamp Screw EWE2-54CK6 K1011 H1008
A98
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Screws for Boring Head
SHANK
Specify both the head model and screw model when ordering.
A EWB
CK BORING SYSTEM
(2) Toolholder
Clamp Screw
A99
For CK BORING SYSTEM DUAL CONTACT
Specify both the head model and screw model when ordering.
TW A
For Roughing (Large diameters)
CK BORING SYSTEM
For large diameters
[TW BORING HEAD]
(1) Slide
Clamp Screw
(2) Base
Clamp Screw
(4) Cartridge
Clamp Screw
(5) Belleville Spring
(3) Radial
Adjusting Screw
EWN200
For large diameters
For Finishing (Large diameters)
(1) Slide
Clamp Screw (4) Insert Holder
Clamp Screw
(5) Weight (3) Tool Carrier
Clamp Screw Clamp Screw
(6) Belleville Spring
Head/Balance
Weight Model
(1) 1 pc (2) 1 pc (3) 1 pc (4) 1 pc (5) 1 pc (6) 4 pcs
EWN200(AL) K1016 B0612-5 - -
BWN200FB(AL) C1250 C0825 - - C0830 TW41BS
BWN200PB(AL) - - - -
A100
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Cutting Conditions
SHANK
A
<SW/TW/RW BORING HEAD>
CK BORING SYSTEM
1. This table is a guideline for selecting cutting parameters. Adjust them as needed according
to the machine and workpiece conditions.
Effective boring depth A
2. For blind holes, adjust the parameters by observing the chip evacuation.
3. Cermet T1500A is recommended for good surface finish for light roughing of steel.
4. AC830P is recommended for interrupted cutting of steel.
5. AC820P is recommended for interrupted cutting of ductile cast iron.
6. For step cutting, it is recommended to increase the depth of cut by 1.6 times and reduce
the feed rate by 60%.
[BBT40]
Insert Cutting Speed Cutting Depth (mm/ø) Feed f (mm/rev)
Head Model Workpiece Material A
Nose Radius Grade Vc (m/min) Recommended Max. Recommended Max.
Carbon Steel AC820P 150 2.0 2.5 0.20 0.25
Alloy Steel AC820P 130 1.5 2.0 0.20 0.25
Stainless Steel AC630M 80 1.5 2.0 0.20 0.25
SW20 73 0.4
Cast Iron AC700G 130 2.5 3.0 0.25 0.30
Ductile AC410K 80 2.0 2.5 0.20 0.25
Aluminum H1 200 2.5 3.0 0.25 0.30
Carbon Steel AC820P 160 2.5 3.0 0.25 0.30
Alloy Steel AC820P 140 2.0 3.0 0.20 0.25
SW25 Stainless Steel AC630M 90 2.0 3.0 0.20 0.25
88 0.4
RW25 Cast Iron AC700G 140 3.0 4.0 0.25 0.30
Ductile AC410K 90 2.5 3.0 0.20 0.25
Aluminum H1 200 3.0 4.0 0.30 0.35
Carbon Steel AC820P 200 3.5 4.5 0.30 0.40
Alloy Steel AC820P 180 3.0 4.0 0.25 0.35
SW32 Stainless Steel AC630M 100 3.0 4.0 0.25 0.35
103 0.8
RW32 Cast Iron AC700G 180 4.0 5.5 0.30 0.40
Ductile AC410K 100 3.5 4.5 0.25 0.35
Aluminum H1 220 4.0 5.0 0.30 0.40
Carbon Steel AC820P 200 4.5 5.5 0.35 0.45
Alloy Steel AC820P 180 4.0 5.0 0.30 0.40
SW41 Stainless Steel AC630M 100 4.0 5.0 0.30 0.40
103 0.8
RW41 Cast Iron AC700G 180 5.0 7.0 0.35 0.45
Ductile AC410K 100 4.0 6.0 0.30 0.40
Aluminum H1 220 5.0 7.0 0.35 0.45
Carbon Steel AC820P 220 6.0 8.0 0.40 0.50
Alloy Steel AC820P 200 5.0 6.0 0.35 0.45
SW53 Stainless Steel AC630M 120 5.0 6.0 0.35 0.45
103 0.8
RW53 Cast Iron AC700G 200 8.0 10.0 0.40 0.50
Ductile AC410K 100 6.0 8.0 0.35 0.45
Aluminum H1 250 8.0 10.0 0.45 0.55
Carbon Steel AC820P 220 8.0 10.0 0.40 0.50
SW68 Alloy Steel AC820P 200 7.0 9.0 0.35 0.45
SW98 Stainless Steel AC630M 120 7.0 9.0 0.35 0.45
103 0.8
RW68 Cast Iron AC700G 200 9.0 12.0 0.40 0.50
RW100 Ductile AC410K 100 8.0 10.0 0.35 0.45
Aluminum H1 250 9.0 12.0 0.45 0.55
A101
For CK BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
[BBT50]
Insert Cutting Speed Cutting Depth (mm/ø) Feed f (mm/rev)
Head Model Workpiece Material A
Nose Radius Grade Vc (m/min) Recommended Max. Recommended Max.
Carbon Steel AC820P 150 2.0 2.5 0.20 0.25
Alloy Steel AC820P 130 1.5 2.0 0.20 0.25
Stainless Steel AC630M 80 1.5 2.0 0.20 0.25
SW20 73 0.4
Cast Iron AC700G 130 2.5 3.0 0.25 0.30
Ductile AC410K 80 2.0 2.5 0.20 0.25
Aluminum H1 200 2.5 3.0 0.25 0.30
Carbon Steel AC820P 150 2.5 3.5 0.25 0.30
Alloy Steel AC820P 130 2.0 3.0 0.20 0.25
SW25 Stainless Steel AC630M 80 2.0 3.0 0.20 0.25
107 0.4
RW25 Cast Iron AC700G 130 3.0 4.0 0.25 0.30
Ductile AC410K 80 2.5 3.0 0.20 0.25
Aluminum H1 200 3.0 4.0 0.30 0.35
Carbon Steel AC820P 180 3.5 4.5 0.30 0.40
Alloy Steel AC820P 160 3.0 4.0 0.25 0.35
SW32 Stainless Steel AC630M 100 3.0 4.0 0.25 0.35
122 0.8
RW32 Cast Iron AC700G 160 4.0 5.5 0.30 0.40
Ductile AC410K 100 3.5 4.5 0.25 0.35
Aluminum H1 200 4.0 5.0 0.30 0.40
Carbon Steel AC820P 200 4.5 5.5 0.35 0.45
Alloy Steel AC820P 180 4.0 5.0 0.30 0.40
SW41 Stainless Steel AC630M 100 4.0 5.0 0.30 0.40
122 0.8
RW41 Cast Iron AC700G 180 5.0 7.0 0.35 0.45
Ductile AC410K 100 4.0 6.0 0.30 0.40
Aluminum H1 220 5.0 7.0 0.35 0.45
Carbon Steel AC820P 220 7.0 9.0 0.40 0.55
Alloy Steel AC820P 200 6.0 8.0 0.35 0.50
SW53 Stainless Steel AC630M 120 6.0 8.0 0.35 0.50
122 0.8
RW53 Cast Iron AC700G 200 9.0 12.0 0.45 0.55
Ductile AC410K 120 7.0 10.0 0.35 0.50
Aluminum H1 250 9.0 12.0 0.45 0.55
Carbon Steel AC820P 220 10.0 12.0 0.40 0.60
Alloy Steel AC820P 200 8.0 12.0 0.35 0.55
SW68 Stainless Steel AC630M 120 8.0 10.0 0.35 0.55
122 0.8
RW68 Cast Iron AC700G 200 10.0 14.0 0.45 0.60
Ductile AC410K 120 9.0 12.0 0.35 0.55
Aluminum H1 250 10.0 12.0 0.45 0.60
Carbon Steel AC820P 220 10.0 12.0 0.40 0.60
Alloy Steel AC820P 200 8.0 12.0 0.35 0.55
SW98 Stainless Steel AC630M 120 8.0 10.0 0.35 0.55
122 0.8
RW100 Cast Iron AC700G 200 10.0 14.0 0.45 0.60
Ductile AC410K 120 9.0 12.0 0.35 0.55
Aluminum H1 250 10.0 12.0 0.45 0.60
Carbon Steel AC820P 220 10.0 12.0 0.40 0.60
Alloy Steel AC820P 200 8.0 12.0 0.35 0.55
Stainless Steel AC630M 120 8.0 10.0 0.35 0.55
≤ ø340
Cast Iron AC700G 200 10.0 14.0 0.45 0.60
Ductile AC700G 120 9.0 12.0 0.35 0.55
TW200 Aluminum H1 250 10.0 12.0 0.45 0.60
172 0.8
(CK7) Carbon Steel AC820P 220 7.0 9.0 0.40 0.60
Alloy Steel AC820P 200 6.0 8.0 0.35 0.55
Stainless Steel AC630M 120 6.0 8.0 0.35 0.55
> ø340
Cast Iron AC700G 200 7.0 10.0 0.45 0.60
Ductile AC700G 120 6.0 8.0 0.35 0.55
Aluminum H1 250 7.0 9.0 0.45 0.60
A102
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Cutting Conditions
SHANK
A
<EWN/EWE/EWB BORING HEAD>
CK BORING SYSTEM
[BBT40]
Insert Cutting Speed Vc Cutting Depth Feed f (mm/rev)
Head Model Workpiece Material A
Nose Radius Grade (m/min) (mm/ø) Recommended Max.
Carbon Steel/Alloy Steel 0.2 T1500A 160 0.15 0.06 0.12
Stainless Steel 0.2 AC520U 120 0.15 0.06 0.10
Hardened Steel 0.2 BN2000 70 0.10 0.06 0.10
Cast Iron 0.2 H1 120 0.20 0.06 0.12
EWN20 73
Ductile 0.2 H1ZX 100 0.15 0.06 0.10
Ductile 0.2 BNC500 120 0.15 0.06 0.10
Aluminum 0.2 H1 200 0.20 0.06 0.12
Aluminum 0.2 DA2200 300 0.20 0.06 0.12
Carbon Steel/Alloy Steel 0.2 T1500A 180 0.15 0.06 0.12
Stainless Steel 0.2 AC520U 140 0.15 0.06 0.12
Hardened Steel 0.2 BN2000 80 0.10 0.06 0.10
Cast Iron 0.2 H1 140 0.20 0.06 0.12
EWN25 88
Ductile 0.2 H1ZX 120 0.15 0.06 0.12
Ductile 0.2 BNC500 180 0.15 0.06 0.10
Aluminum 0.2 H1 200 0.20 0.06 0.12
Aluminum 0.2 DA2200 400 0.20 0.06 0.12
Carbon Steel/Alloy Steel 0.2 T1500A 200 0.20 0.06 0.12
Stainless Steel 0.2 AC520U 160 0.20 0.06 0.12
Hardened Steel 0.2 BN2000 100 0.10 0.06 0.10
EWN32 Cast Iron 0.2 H1 160 0.20 0.06 0.12
103
EWB32 Ductile 0.2 H1ZX 120 0.15 0.06 0.12
Ductile 0.2 BNC500 200 0.15 0.06 0.10
Aluminum 0.4 H1 300 0.20 0.10 0.20
Aluminum 0.4 DA2200 800 0.20 0.10 0.20
Carbon Steel/Alloy Steel 0.2 T1500A 200 0.20 0.06 0.12
Stainless Steel 0.2 AC520U 160 0.20 0.06 0.12
Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWN41
Cast Iron 0.4 H1 160 0.20 0.10 0.20
EWE41 103
Ductile 0.4 H1ZX 120 0.15 0.10 0.15
EWB41
Ductile 0.4 BNC500 200 0.15 0.10 0.15
Aluminum 0.4 H1 300 0.20 0.12 0.20
Aluminum 0.4 DA2200 800 0.20 0.12 0.20
EWN53 Carbon Steel/Alloy Steel 0.4 T1500A 250 0.25 0.10 0.20
EWN68 Stainless Steel 0.4 AC520U 180 0.25 0.10 0.20
EWN100 Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWE53 Cast Iron 0.4 H1 180 0.25 0.10 0.20
EWE68 103
Ductile 0.4 H1ZX 120 0.20 0.10 0.20
EWE100
EWB53 Ductile 0.4 BNC500 200 0.20 0.10 0.20
EWB68 Aluminum 0.8 H1 300 0.25 0.16 0.30
EWB85 Aluminum 0.4 DA2200 800 0.25 0.12 0.20
A103
For CK BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
[BBT50]
Insert Cutting Speed Cutting Depth Feed f (mm/rev)
Head Model Workpiece Material A
Nose Radius Grade Vc (m/min) (mm/ø) Recommended Max.
Carbon Steel/Alloy Steel 0.2 T1500A 160 0.15 0.06 0.12
Stainless Steel 0.2 AC520U 120 0.15 0.06 0.10
Hardened Steel 0.2 BN2000 70 0.10 0.06 0.10
Cast Iron 0.2 H1 120 0.20 0.06 0.12
EWN20 73
Ductile 0.2 H1ZX 100 0.15 0.06 0.10
Ductile 0.2 BNC500 120 0.15 0.06 0.10
Aluminum 0.2 H1 200 0.20 0.06 0.12
Aluminum 0.2 DA2200 300 0.20 0.06 0.12
Carbon Steel/Alloy Steel 0.2 T1500A 180 0.15 0.06 0.12
Stainless Steel 0.2 AC520U 140 0.15 0.06 0.12
Hardened Steel 0.2 BN2000 80 0.10 0.06 0.10
Cast Iron 0.2 H1 140 0.20 0.06 0.12
EWN25 107
Ductile 0.2 H1ZX 120 0.15 0.06 0.12
Ductile 0.2 BNC500 180 0.15 0.06 0.10
Aluminum 0.2 H1 200 0.20 0.06 0.12
Aluminum 0.2 DA2200 400 0.20 0.06 0.12
Carbon Steel/Alloy Steel 0.2 T1500A 200 0.20 0.06 0.12
Stainless Steel 0.2 AC520U 160 0.20 0.06 0.12
Hardened Steel 0.2 BN2000 100 0.10 0.06 0.10
EWN32 Cast Iron 0.2 H1 160 0.20 0.06 0.12
122
EWB32 Ductile 0.2 H1ZX 120 0.15 0.06 0.12
Ductile 0.2 BNC500 200 0.15 0.06 0.10
Aluminum 0.4 H1 300 0.20 0.10 0.20
Aluminum 0.4 DA2200 800 0.20 0.10 0.20
Carbon Steel/Alloy Steel 0.2 T1500A 200 0.20 0.06 0.12
Stainless Steel 0.2 AC520U 160 0.20 0.06 0.12
Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWN41
Cast Iron 0.4 H1 160 0.20 0.10 0.20
EWE41 122
Ductile 0.4 H1ZX 120 0.15 0.10 0.15
EWB41
Ductile 0.4 BNC500 200 0.15 0.10 0.15
Aluminum 0.4 H1 300 0.20 0.12 0.20
Aluminum 0.4 DA2200 800 0.20 0.12 0.20
Carbon Steel/Alloy Steel 0.4 T1500A 250 0.25 0.10 0.20
Stainless Steel 0.4 AC520U 180 0.25 0.10 0.20
Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWN53
Cast Iron 0.4 H1 180 0.25 0.10 0.20
EWE53 122
Ductile 0.4 H1ZX 120 0.20 0.10 0.20
EWB53
Ductile 0.4 BNC500 200 0.20 0.10 0.20
Aluminum 0.8 H1 300 0.25 0.16 0.30
Aluminum 0.4 DA2200 800 0.25 0.12 0.20
Carbon Steel/Alloy Steel 0.4 T1500A 250 0.25 0.10 0.20
EWN68 Stainless Steel 0.4 AC520U 180 0.25 0.10 0.20
EWN100 Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWE68 Cast Iron 0.4 H1 180 0.25 0.10 0.20
122
EWE100 Ductile 0.4 H1ZX 120 0.20 0.10 0.20
EWB68 Ductile 0.4 BNC500 200 0.20 0.10 0.20
EWB85 Aluminum 0.8 H1 300 0.25 0.16 0.30
Aluminum 0.8 DA2200 800 0.25 0.16 0.30
Carbon Steel/Alloy Steel 0.4 T1500A 250 0.25 0.10 0.20
Stainless Steel 0.4 AC520U 180 0.25 0.10 0.20
Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWN200 Cast Iron 0.4 H1 180 0.25 0.10 0.20
172
(CK7) Ductile 0.4 H1ZX 120 0.20 0.10 0.20
Ductile 0.4 BNC500 200 0.20 0.10 0.20
Aluminum 0.8 H1 300 0.25 0.16 0.30
Aluminum 0.8 DA2200 800 0.25 0.16 0.30
A104
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Cutting Conditions
SHANK
A
<Cylindrical Tool Type>
CK BORING SYSTEM
Max. Spindle Speed for Cylindrical Tool Type Feed Rate Selection
Suitable feed rate varies depending on the desired accuracy.
Head Model Max. Spindle Speed n Refer to the following formula and determine the best
EWN04- 7CK1 30,000min-1 parameters.
EWN04-15CK3 20,000min-1
EWN 2-22CK4 18,000min-1
EWB 2-32CK5 16,000min-1 Theoretical surface
(Feed per radius) 2
EWE 2-32CK5 16,000min-1 roughness Ry = × 1,000
EWN 2-32CK5 14,000min-1 [μm] 8 x Nose radius
EWB 2-50CK6 12,000min-1
EWE 2-54CK6 14,000min-1
●In general, nose radius 0.2 should be used with f = 0.06
EWN 2-50CK6 10,000min-1
and radius 0.4 with f = 0.10
The max. spindle speeds listed in this table are the speeds allowable for safe use of the
boring head only. These values are reference only.
Note that these values differ depending on the cylindrical tools used, machine rigidity, etc.
Projection Length
● Cylindrical Tool Type/ST05, ST06 (Diameter ø6 - 9) ● Cylindrical Tool Type/ST08 (Diameter ø9 - 12)
Projection Insert Cutting Speed Cutting Depth Projection Insert Cutting Speed Cutting Depth
Workpiece Workpiece
Length Nose Radius Grade Vc (m/min) (mm/ø) Length Nose Radius Grade Vc (m/min) (mm/ø)
20 100 0.2 20 100 0.20
Carbon Steel 40 70 0.2 30 120 0.20
0.2 T1200A Carbon Steel 0.2 T1500A
Alloy Steel 50 50 0.2 40 90 0.20
Alloy Steel
60 30 0.1 50 75 0.15
20 90 0.2 60 0.1 A1 50 0.10
Stainless 40 60 0.2 20 100 0.20
0.2 T1200A
Steel 50 40 0.2 30 120 0.20
Stainless 0.2 AC520U
60 30 0.1 40 90 0.20
Steel
20 100 0.2 50 75 0.15
40 70 0.2 60 0.1 A1 50 0.10
Cast Iron 0.2 H1
50 50 0.2 20 70 0.10
Hardened
60 30 0.1 30 0.2 BN2000 50 0.10
Steel
20 120 0.2 40 20 0.10
40 100 0.2 20 100 0.20
Aluminum 0.2 H1
50 80 0.2 30 120 0.20
0.2 H1 (FN)
60 60 0.2 Cast Iron 40 90 0.20
Red figures are achievable with cylindrical tools made of carbide. 50 75 0.15
60 0.1 A1 40 0.10
20 150 0.20
30 165 0.25
0.2 H1 (FLA)
Aluminum 40 150 0.20
50 125 0.15
60 0.1 A1 60 0.15
Red figures are achievable with cylindrical tools made of carbide.
A105
For CK BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
● Cylindrical Tool Type/ST10 (Diameter ø12 - 14) ● Cylindrical Tool Type/ST12 (Diameter ø14 - 16)
Projection Insert Cutting Speed Cutting Depth Projection Insert Cutting Speed Cutting Depth
Workpiece Workpiece
Length Nose Radius Grade Vc (m/min) (mm/ø) Length Nose Radius Grade Vc (m/min) (mm/ø)
30 120 0.20 40 120 0.20
45 140 0.20 60 180 0.20
Carbon Steel 0.2 T1500A Carbon Steel 0.2 T1500A
60 100 0.20 80 150 0.20
Alloy Steel Alloy Steel
70 75 0.15 95 90 0.15
80 0.1 A1 50 0.10 110 0.1 A1 50 0.10
30 120 0.20 40 120 0.20
45 130 0.20 60 130 0.20
Stainless 0.2 AC520U Stainless 0.2 AC520U
60 90 0.20 80 100 0.20
Steel Steel
70 55 0.15 95 70 0.15
80 0.1 A1 40 0.10 110 0.1 A1 40 0.10
30 80 0.10 40 80 0.10
Hardened Hardened
45 0.2 BN2000 60 0.10 50 0.2 BN2000 60 0.10
Steel Steel
60 30 0.10 65 30 0.10
30 120 0.20 40 120 0.20
45 130 0.20 60 130 0.20
0.2 H1 (FN) 0.2 H1 (FN)
Cast Iron 60 90 0.15 Cast Iron 80 100 0.15
75 60 0.15 95 70 0.15
90 0.1 A1 30 0.10 110 0.1 A1 40 0.10
30 150 0.25 40 150 0.25
45 180 0.25 60 200 0.25
0.2 H1 (FLA) 0.2 H1 (FLA)
Aluminum 60 150 0.20 Aluminum 80 180 0.20
75 90 0.20 100 130 0.20
90 0.1 A1 60 0.15 120 0.1 A1 60 0.15
Red figures are achievable with cylindrical tools made of carbide. Red figures are achievable with cylindrical tools made of carbide.
● Cylindrical Tool Type/ST14 (Diameter ø16 - 18) ● Cylindrical Tool Type/ST16 (Diameter ø18 - 50)
Projection Insert Cutting Speed Cutting Depth Projection Insert Cutting Speed Cutting Depth
Workpiece Workpiece
Length Nose Radius Grade Vc (m/min) (mm/ø) Length Nose Radius Grade Vc (m/min) (mm/ø)
45 130 0.20 45 130 0.20
0.4
65 180 0.20 60 180 0.20
Carbon Steel 0.2 T1500A Carbon Steel T1500A
80 150 0.20 80 150 0.20
Alloy Steel Alloy Steel 0.2
100 90 0.15 110 90 0.15
120 0.1 A1 50 0.10 140 0.1 A1 50 0.10
45 120 0.20 45 120 0.20
0.4
65 130 0.20 60 130 0.20
Stainless 0.2 AC520U Stainless AC520U
80 120 0.20 80 120 0.20
Steel Steel 0.2
100 80 0.15 110 80 0.15
120 0.1 A1 40 0.10 140 0.1 A1 40 0.10
45 80 0.10 45 80 0.10
Hardened Hardened
60 0.2 BN2000 60 0.10 60 0.2 BN2000 60 0.10
Steel Steel
75 30 0.10 80 30 0.10
45 120 0.20 45 120 0.20
0.4
65 130 0.20 60 130 0.20
0.2 H1 (FN) H1 (FN)
Cast Iron 80 120 0.15 Cast Iron 80 120 0.15
0.2
100 80 0.15 110 80 0.15
120 0.1 A1 40 0.10 140 0.1 A1 40 0.10
45 150 0.25 45 150 0.25
0.4 0.4
65 200 0.25 60 200 0.25
H1 (FLA) H1 (FLA)
Aluminum 80 180 0.20 Aluminum 80 180 0.20
0.2 0.2
100 120 0.20 110 120 0.20
120 0.1 A1 60 0.15 140 0.1 A1 60 0.15
Red figures are achievable with cylindrical tools made of carbide. Red figures are achievable with cylindrical tools made of carbide.
A106
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Cutting Conditions
SHANK
A
<EW MICRO HEAD> Projection Length
CK BORING SYSTEM
A107
For CK BORING SYSTEM DUAL CONTACT
A
<CK Carbide Cylindrical Shank> Effective boring depth A
CK BORING SYSTEM
1. This table is a guideline for selecting cutting parameters.
Adjust them as needed according to the machine and workpiece conditions.
2. Internal high pressure coolant may cause deflection of the holder.
Lower the pressure when close tolerance is required.
3. Coated cermet T2000Z or T2500F is recommended to reduce wear when machining steel.
4. T130A is recommended to prevent edge chipping for interrupted cutting of steel.
5. These conditions are determined when the cylindrical tool is mounted on the BIG HYDRAULIC CHUCK.
A108
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Cutting Conditions
SHANK
Example below shows the projection length A of 182mm; 260 ø100 - ø150
and the diameter of ø45mm (ø41 - ø54 CK4). BBT50-CKB6
The recommended cutting speed is 118m/min. 320
Select an appropriate cutting speed based on this ø68 - ø100
reference example. BBT50-CKB6
500
Diameter ø45
600
Relationship between The insert nose radius and boring bar length (machining depth limit) are closely related.
Refer to the graph below when selecting a CK Shank. Depths 1.1 - 1.3 times greater
Nose Radius and than listed in the graph are possible for cast iron (FC). Refer to the Cutting Conditions
Effective Boring Depth table on the previous page for information about cutting conditions. The cutting speed,
in particular, inevitably decreases when the bar projection length increases. Refer to the
above graph for details.
90 CK7 90 CK7
R m
.4m mm
BBT50 8m
0.
.8
=
R sR=0
m
64 CK6 64 CK6 R m
iu
s .4 m
ad =0 m
. 2m
iu
=0
R
øD1
50 CK5 50 CK5
rad
=0
r
se
2m
R
se
No
No
0.
39 CK4 39 CK4
=
R
65 80 100 130 160 200 260 65 80 100 130 160 200 260 320 360 460 560
Effective boring depth A (mm) Effective boring depth A (mm)
A109
For CK BORING SYSTEM DUAL CONTACT
CK BORING SYSTEM
A110
DUAL CONTACT BORING SYSTEM
BDV/DV CK BORING SYSTEM
SHANK
CK SHANK (DV: DIN69871 A and D Standards IV: ISO7388 Standard compatible) Coolant-through hole
L1
Not BIG-PLUS (DUAL
L
CONTACT) specification
Effective boring depth A
B
CK BORING SYSTEM
CK No.
øD
Fig. 2
øD1
L1
L
Model Description
L1
IV40 - CKB1 - 75 Effective boring depth A
L
L dimension
CK No. Effective boring
depth A
Shank standard and taper No.
øD
ø31
CK No.
øD1
øD
CK No.
øD1
Fig. 1 Fig. 3
B13
DUAL CONTACT BORING SYSTEM
HSK CK BORING SYSTEM
SHANK
CK SHANK L1
L
Manual Clamping Hole
Effective boring depth A
Model Description
HSK-A40 - CKB1 - 73
CK No.
HSK Shank Type
øD
Coolant Pipe (Optional) CK No.
C
Select a head and holder
C25
BORING SYSTEM DUAL CONTACT
L1
Model Description Manual L
HSK-A100 - CKB4 DP - 241 Clamping Hole
Effective boring depth A
L dimension
Built-in Damper Type
CK No.
HSK Shank Type
Coolant CK No.
øD
Pipe (Optional)
CK BORING HEAD (Optional) C
CK BORING SYSTEM
CK Weight
Model øD L L1 A
No. (kg)
HSK-A100-CKB4DP-241 CK4 39 241 288 246 4.3
-CKB5DP-303 CK5 50 303 360 318 6.5
-CKB6DP-379 CK6 64 379 450 408 11.2
1. The L1 and A dimensions in the table are the reference values when EWN BORING HEAD is attached.
2. Cutting edges and drive keys are aligned with boring heads mounted.
3. Head and inserts are not included.
4. Extension should not be used due to possible chatter.
5. Coolant pipe is not included. C65
FINISH BORING HEAD and SMART DAMPER Instantly absorbs chatter even for rough Standard CK Shanks can be used,
have been integrated boring with high load allowing flexible tool layout
SMART DAMPER SMART DAMPER SMART DAMPER
EWN BORING HEAD SW HEAD PAT. Extension
For details, A50 For details, A41 For details, A76
C26
BORING SYSTEM DUAL CONTACT
L1
L
CK SHANK
Effective boring depth A
Model Description
HSK-F63 - CKB1 - 78
L dimension
CK No. CK No.
øD
HSK Shank Type
Select a head and holder with matching CK No.
●
Supports various applications from rough to finish boring with abundant heads and accessories. A wide variety of
products are available
in addition to the listed
Diameter: ø20 - ø86 boring head accessories.
ROUGH HEAD A39
CK BORING SYSTEM Diagram Back boring available
M2 - M36
MEGA SYNCHRO TAPPING HOLDER A83
Model Description
HSK-F63 - FMA 25.4 - 45
øD2
øD1
øD
W
L dimension
Spigot diameter
FACE MILL ARBOR TYPE A L3
HSK Shank Type L2
L L1
C64
Cylindrical BORING SYSTEM
ST CK BORING SYSTEM Diameter: ø16 - ø21
SHANK
80 A CARTRIDGE
ø20
øD
Body
D
Cartridge Effective boring Weight
Diameter øD Model L
CK BORING SYSTEM
2.0 Workpiece
R0 4.2 Insert Model Materials
.4 material
Steel/ P30 equivalent carbide
Stainless steel MW0404F Z30P substrate TiAIN + AICrN coating
Cast iron/ K20 equivalent carbide Set Model Thread size Wrench
Ductile MW0404S Z30K substrate TiAIN + AICrN coating
S1.6S-T6 M1.6 x 4.2 FA-T6
Non-ferrous metal/ K15 equivalent carbide
Aluminum MW0404E D15N substrate DLC coating 1. The set contains ten screws and a wrench.
※ Wrenches are also available separately.
1. Inserts sold in packets of 10 pcs.
Example: MW0404F Z30P... 10 pcs
D9
BORING SYSTEM Cylindrical
CK BORING SYSTEM ST
SHANK
Diameter øD
øDs
Oil hole Carbide Shank EW MICRO HEAD
is made of carbide.
Model Description
EW15 Type
ST14 W - EW 15 - 110
Effective boring depth
Min. diameter
FINISH HEAD
EW18 Type
Carbide
Cylindrical shank diameter
D
CK BORING SYSTEM
Insert Clamping Weight
Model øDs Diameter øD L A Tool Model Insert
Screw Set (kg) Caution
The maximum boring depth differs depending
ST14W-EW15-110 151 110 0.10
14 15 - 18 on the workpiece material.
-140 181 140 0.29
EN15 WC02 S2S-B
ST16W-EW18-100 144 100 0.28
16 18 - 22
-160 204 160 0.43
1. The carbide shank and micro head are integrated and cannot be sold
separately.
A87 A95
2. Inserts must be ordered separately.
L1 L1
L L
Effective boring depth A
ø31
øDs
øD1
CK No.
øD1
Fig. 1 CK No.
Fig. 2
L1
L1 L
L Effective boring depth A
Effective boring depth A
øD1
øD1
Model Description
øDS
ST32 - CKB1 - 77
øDs
L dimension
CK No.
Cylindrical shank No. Fig. 3 CK No. Fig. 4 CK No.
Weight
Model Fig. CK No. øD1 øDS L L1 A
(kg)
ST32-CKB1-77 1 CK1 19 77 157 73 0.7
-CKB2-73 CK2 24 72.5 152.5 0.7
2
-CKB3-69 CK3 31 69 149 0.8
32 100
-CKB4-58 3 CK4 39 58 138 0.9
-CKB5-48 CK5 50 48 128 0.9
4
-CKB6-59 CK6 64 59 139 125 1.5
For chucking
ST42-CKB1-77 1 CK1 19 77 157 73 1.0
-CKB2-73 CK2 24 72.5 152.5 1.0 When using a cylindrical shank
tool, we recommend
-CKB3-69 2 CK3 31 69 149 1.1
42 100 NEW Hi- POWER
-CKB4-63 CK4 39 63 143 1.2
MILLING CHUCK
-CKB5-48 3 CK5 50 48 128 1.3 for its high accuracy
For details, A29
-CKB6-59 4 CK6 64 59 139 125 1.8 and rigidity.
1. The A dimension in the table is the reference value when EWN BORING HEAD is
For heads, A39
attached.
2. Head and insert must be ordered separately.
D10
Cylindrical BORING SYSTEM
ST CK BORING SYSTEM Diameter: ø20 - ø60
SHANK
CK Carbide
Cylindrical Shank
Carbide Center through
● The solid carbide bar realizes efficient deep hole boring which was
conventionally impossible.
CK1
Model Description
CK2 ST19 W - CKB1 - 140
L dimension
CK No.
Carbide
CK3
Cylindrical shank diameter
L1
CK Diameter Weight
Effective boring depth A Model øDs L L1 A
D No. øD (kg)
ST19W-CKB1-140 140 172.5 130 0.5
øDs
Diameter øD
■ Stepped type
L1
Effective boring depth A CK Diameter Weight
Model øDs L L1 A
No. øD (kg)
Effective boring depth A
20 - 22 45
ST22W-CKB1-210 CK1 22 210 242.5 1.1
22 - 36 200
øDs
Diameter øD
25 - 28 55
ST28W-CKB2-245 CK2 28 245 280.5 1.9
Carbide Shank CK No. 28 - 47 235
L 1. The A dimension in the table is the reference value when EWN BORING HEAD is attached and
used with Hydraulic Chuck.
is made of carbide. 2. Head and inserts are not included.
Caution
The maximum boring depth differs depending on the workpiece material.
D11
BIG
CAPTO
SHANK
CK SHANK
Basic holder for rough and finish boring heads of the proven +KAISER Boring System.
Center through
C4/C5/C6/C8
Weight
Model CK No. øD L L1 A
(kg)
C4-CKB1- 48 CK1 19 47.5 80 55 0.4
-CKB2- 45 CK2 24 44.5 80 55 0.4
-CKB3- 40 CK3 31 40 80 57 0.5
-CKB4- 33 CK4 39 33 80 62 0.5
C5-CKB1- 73 CK1 19 72.5 105 80 0.5
-CKB2- 85 CK2 24 84.5 120 96 0.6
-CKB3- 55 CK3 31 55 95 70 0.6
Model Description -CKB4- 48 CK4 39 48 95 70 0.6
C4 - CKB1 - 48 -CKB5- 50 CK5 50 50 107 — 0.6
L dimension -CKB6- 50 CK6 64 50 121 — 1.0
CK No.
C6-CKB1- 78 CK1 19 77.5 110 83 1.2
Shank No.
-CKB2- 90 CK2 24 89.5 125 98 1.3
-CKB3- 65 65 105 78 1.3
CK3 31
-100 100 140 113 1.5
L1 -CKB4- 58 58 105 78 1.3
CK4 39
L - 93 93 140 113 1.7
E CK No. -CKB5- 48
CK5 50
48 105 79 1.3
- 83 83 140 114 1.7
-CKB6- 59
BIG CAPTO SHANK
CK6 64
- 94 94 165 — 2.3
C8-CKB4-118 118 165 130 2.4
A CK4 39
-178 178 225 190 3.0
-CKB5-108 108 165 130 2.7
CK5 50
-183 183 240 205 3.8
-CKB6- 74 74 145 110 2.5
CK6 64
-169 169 240 206 4.8
-CKB7- 73 73 160 — 3.1
CK7 90
-123 123 210 — 5.6
1. Center through coolant supply is available.
2. The L1 and A dimensions in the table are the reference values
when EWN BORING HEAD is attached.
E45