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CK Boring System: BBT/BT Iv/Dv HSK ST

The document summarizes a boring system that features: - Secure and powerful clamping of flange faces using a single wrench. - Accurate clamping that maintains a cutting edge position within 2 microns, increasing machine utilization. - A modular system that can be freely combined with standard items to flexibly adapt to special tools.

Uploaded by

Md. Alam Hasnat
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© © All Rights Reserved
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0% found this document useful (0 votes)
256 views

CK Boring System: BBT/BT Iv/Dv HSK ST

The document summarizes a boring system that features: - Secure and powerful clamping of flange faces using a single wrench. - Accurate clamping that maintains a cutting edge position within 2 microns, increasing machine utilization. - A modular system that can be freely combined with standard items to flexibly adapt to special tools.

Uploaded by

Md. Alam Hasnat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BORING SYSTEM

CK BORING SYSTEM
R

S P I N D L E S Y S T E M

DUAL CONTACT

Various
boring heads A38 ⨋⨋Secure contact using a single wrench.
BBT/BT A73
SHANK
⨋⨋Supports various applications from
rough to finish boring with abundant
IV/DV B13
SHANK heads and accessories.
HSK C25
SHANK

ST D9
SHANK

BIG CAPTO E45


SHANK

Cutting
Conditions A101

Secure contact using a single wrench!


The simplest modular boring clamping system

The CK is a simple method for securely and Only hex wrench required
Repeated attachment
powerfully clamping flange faces with a and removal
single wrench.
Moreover, even if the same boring head Within 2μm
is repeatedly attached and removed, the Shallow The cutting edge position does
taper is the
cutting edge position does not vary by point not vary by even 2 microns, no
2 microns. This accurate clamping allows matter how often the same head
boring diameter setup to be done with a is inserted
boring head only, increasing the machine
utilization and drastically reducing labor.

Perfect face contact

Safe structure at high torque Rapid adaptation to special tools


Adopts a proprietary CKB pin for rough boring at high cutting This is a freely combinable
torque. The CKB pin is of floating type which gives it good modular system that can be
horizontal balance, dampening cutting torque and making it used to assemble special
possible to withstand heavy duty torque. tools with standard items,
CK Set Screw
allowing flexible compatibility.
● Extension

● Chamfering ● Reduction
CKB Pin
Advice

Micron order adjustment is possible while installed in a machine. This decreases machine down time drastically especially in large item small scale production.
The modular system allows for flexible tool layout in boring depth and diameter appropriate for each workpiece.

18
CK BORING SYSTEM
ROUGH BORING HEAD Pursuit of rigidity

High rigidity
Adapted for both
SW BORING S L L S balance and step
HEAD PAT. A39 cutting by simply
changing positions
● ø20 - 203 of standard
● Serrated for high Cartridges.
connection rigidity Balance cutting Step cutting (for blind holes)

Roughing Head with Built-In Damper Boring tool for


SMART DAMPER 100% completely balanced small-diameter 2-flute
SW BORING HEAD PAT. A41 cutting roughing

● Smart Damper with SW head RW BORING MW BORING


● Closely adjacent vibrating HEAD A45 HEAD PAT. A44
point and damper achieve ● ø25 - 150 ● ø16 - ø21
a high damping effect. ● Abundant Cartridges ● Versatile ø20 shank
● Fine axial adjustment ● Spiral groove for improved chip
evacuation

FINISH BORING HEAD Insert Holder Type Quick micron-level adjustment

Prebalanced design/Multifunction head Back boring available as


EWN BORING HEAD standard
A49 Supports back boring by simply
reversing the insert holder.
● ø20 - 203
● Prebalanced design supports
high-speed boring
● Abundance of insert holders

Digital boring head


EWE BORING HEAD
Emphasis on chip
A51
evacuation properties
chip pocket
Wide

● ø41 - 203 Replacing the insert


Display Resolution
1μm/ø ● Digital display allows the adjustment holder makes it
amount to be read at a glance possible to secure
sufficient clearance
● Fully waterproof and dustproof for chips.
N o.1 N o.2 N o.3

structure (IP69K equivalent)

High speed
EWB BORING HEAD Built-in damper
A53 SMART DAMPER A50
EWN BORING HEAD
● ø32 - 105/ø100 - 203 (Aluminum)
● 0.01mm/ø scale ● Integrated EWN
● Built-in automatic precision balancing BORING HEAD and
unit ax. SMART DAMPER.
Vc M /min ● Closely adjacent
, 0 0 0 m
2 vibrating point and
Lightweight
special aluminum head damper achieve a high
600/800g damping effect.

19
FINISH BORING HEAD Cylindrical Tool Type Abundant toolholder series

High precision
World's smallest precision boring head
EWN BORING HEAD EWN04-7/04-15
A59
A57
● ø1 - 54 ● ø1 - 7/ø1 - 15
● 0.01mm/ø scale plus (EWN04-7)
1 micron vernier ● O.D. ø18.5 ultra-compact design
● Combine with carbide shank ● Max. 30,000min
-1

for stable deep-hole boring

Digital boring head


EWE BORING HEAD Max. in-1 High speed
0m
A60 16,00 EWB BORING HEAD
● ø1 - 54
A61
● Digital display means the adjustment ● ø1 - 50
Display Resolution amount can be read at a glance ● 5μm/ø precision diameter adjustment
1μm/ø ● Waterproof and dustproof structure ● Built-in manual precision balancing
(IP69K equivalent) function

CK7 LARGE DIAMETER BORING SERIES


Aluminum high speed type ax.
Vc M /min
● New, safer mechanism ● Lighter weight for 2,0 0 0 m
greater speed
Using the position pin fastens the
head or clamp base to the slide. Uses hardened aluminum components, tough yet lightweight.
(Slide/Clamp Base)
Prevents the head from flying off
due to high-speed rotation caused
by programming errors. ● Center through
Position supported
Pin
Reliable coolant supply to
finishing and roughing cutting
tool peripheries.

(For Roughing) (For Finishing)


TW200 BORING HEAD PAT. EWN200 BORING HEAD
● ø200 - 830 ● ø200 - 880
A47 Precision head with outstanding operability.
Back boring available.

A55

PIN TURNING HEAD ACCESSORIES


● ø0.5 - 686 Various shanks/ Built-In Damper
● Realizes finishing accessories A73 SMART DAMPER PAT.
accuracy not possible
A76·C26
with contouring.
● ‌Unique dynamic damper eliminates chatter.
CK Extension

A71 Combine with a CK Shank for a


wide range of applications not
limited to boring. CK SHANK

20
BORING SYSTEM

New Model Information


New model numbers have been introduced to This General Catalog uses the A
some CK Boring System products for global new model numbers.

CK BORING SYSTEM
unification. Refer to the separate
Note that products with old and new model "Information about change of
numbers may be temporarily mixed.
model numbers" for details.

CK BORING SYSTEM
SW BORING HEAD RW BORING HEAD MW BORING HEAD EWN BORING HEAD
SMART DAMPER SW SMART DAMPER EWN
BORING HEAD A39 A45 A44 BORING HEAD A49

For For For For


roughing roughing roughing finishing

EWB BORING HEAD TW/EWN Boring Head for High- EWE DIGITAL EWN BORING HEAD
Speed Large-Diameter Boring BORING HEAD For (Cylindrical Tool Type)
A53 finishing A57·A59
For A51·A60
roughing
A47
For
For finishing For
finishing finishing
A55

EWB BORING HEAD EW MICRO HEAD CK Carbide PIN TURNING


(Cylindrical Tool Type) Cylindrical Shank
A61 A67 A69 A71

For For For


finishing finishing finishing

BBT SHANK A73 SMART DAMPER Extension Other accessories


DV/IV SHANK B13 Reduction
HSK SHANK C25·C64 A76 A77 A78
  ST SHANK A74
BIG CAPTO SHANK E45

CK Presetter INSERT
A85 A87

A38
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø20 - ø203
SHANK

SW BORING HEAD (High Rigidity type for Roughing) PAT. Center through
A
CK BORING SYSTEM

Set up example Select the same CK No.

CK SHANK SW HEAD SW CARTRIDGE


(BBT BT IV DV ST HSK BIG CAPTO)
BBT40-CKB3-44 SW32-51 CKB3 SW3242A

● A Type for Through-Holes (4 corners of the insert can be used)


Diameter CK Clamp Bolt Belleville Spring Weight
Head Model Cartridge L
⿟⿟Head Model Description øD No. Set (spare) Set (spare) (kg)
20 -   26 SW2026A 0.1
SW 20-31 CKB1 SW 20- 31CKB1 CK1 32.5 SW20SS SW20BS
25 -   31 SW2531A 0.1
CK No.
25 -   33 SW2533A 0.2
Diameter range SW 25- 40CKB2 CK2 35.5 SW25SS SW25BS
ROUGH BORING HEAD 32 -   40 SW3240A 0.2
32 -   42 SW3242A 0.3
SW 32- 51CKB3 CK3 40 SW32SS SW32BS
L 41 -   51 SW4151A 0.3
6° 41 -   54 SW4154A 0.5
SW 41- 66CKB4 CK4 47 SW41SS SW41BS
53 -   66 SW5366A 0.5
CK No. 53 -   70 SW5370A 0.8
SW 53- 86CKB5 CK5 57 SW53SS
69 -   86 SW6986A 0.9
SW53BS
STEP
BALANCE
68 -   90 SW6890A 1.6
SW 68-110CKB6 CK6 71 SW68SS
88 - 110 SW88110A 1.8
øD

98 - 126 SW98126A 2.8


SW 98-153CKB6 CK6 71
125 - 153 SW125153A 3.0
Balance 98 - 126 SW98126A 3.8
SW 98-153CKB7 CK7 87
cutting Balance cutting only.
125 - 153 SW125153A 4.1
SW98SS SW98BS
148 - 176 SW148176A 3.6
A Type for Through-Holes
SW148-203CKB6 CK6 71
175 - 203 SW175203A 3.8
148 - 176 SW148176A 6.4
SW148-203CKB7 CK7 117
175 - 203 SW175203A 6.6

A39
BORING SYSTEM DUAL CONTACT

Diameter: ø20 - ø203 CK BORING SYSTEM BBT/BT


SHANK

Center through
A

CK BORING SYSTEM
● E Type for Blind Holes (To shape flat surfaces)
L1
0° Diameter CK Clamp Bolt Belleville Spring Weight
Head Model Cartridge L1 L2 X
øD No. Set (spare) Set (spare) (kg)
CK No. 20 -   26 SW2026E 0.1
SW 20- 31CKB1 CK1 32.5 32.6 SW20SS SW20BS
STEP
BALANCE 25 -   31 SW2531E 0.1
25 -   33 SW2533E 0.2
SW 25- 40CKB2 CK2 35.5 35.6 0.2 SW25SS SW25BS
32 -   40 SW3240E 0.2
øD

32 -   42 SW3242E 0.3
SW 32- 51CKB3 CK3 40 40.1 SW32SS SW32BS
41 -   51 SW4151E 0.3
Balance 41 -   54 SW4154E 0.5
SW 41- 66CKB4 CK4 47 47.2 SW41SS SW41BS
cutting 53 -   66 SW5366E 0.5
53 -   70 SW5370E 0.8
SW 53- 86CKB5 CK5 57 57.2 SW53SS
69 -   86 SW6986E 0.9
SW53BS
L2 68 -   90 SW6890E※ 1.6

SW 68-110CKB6 CK6 71 71.2 SW68SS
88 - 110 SW88110E※ 1.8
98 - 126 SW98126E※ 2.8
CK No. SW 98-153CKB6 CK6 71 71.2 0.4
STEP
125 - 153 SW125153E※ 3.0
BALANCE
98 - 126 SW98126E※ 3.8
SW 98-153CKB7 CK7 87 87.2
125 - 153 SW125153E※ 4.1
SW98SS SW98BS
øD

148 - 176 SW148176E※ 3.6


SW148-203CKB6 CK6 71 71.2
175 - 203 SW175203E※ 3.8
148 - 176 SW148176E※ 6.4
Step SW148-203CKB7 CK7 117 117.2
175 - 203 SW175203E※ 6.6
cutting Step amount X
1. Clamping screws and belleville springs are included.
2. Compatible set items in the table are not included but must be ordered separately if required. For SW Cartridges, A42

E Type for Blind Holes 3. Cartridges and inserts must be ordered separately.
For holders, A73
4. Coolant through is standard for all the SW heads.
5. The diameter range is the value when nose radius 0.4 is used for insert SC/CC06, and nose radius
0.8 for insert SC/CC09 and SC/CC12.
6. For screws and bolts, see A97
Cartridge models with ※ are also available for longer cutting edge inserts.
Change the end of the model number from E to EL when ordering. For details, A43

A40
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø41 - ø110
SHANK

Built-In Damper
SMART DAMPER SW BORING HEAD (For Roughing) PAT. Center through
A
SW rough boring head integrated with the Smart Damper.
CK BORING SYSTEM

Set up example Select the same CK No.

CK SHANK SMART DAMPER SW


(BBT BT IV DV ST HSK BIG CAPTO) SW HEAD CARTRIDGE
BBT40-CKB4-88 CKB4-SW41DP-190 SW4154A

L

⿟⿟Head Model Description


CK No.
CKB4 - SW 41 DP - 190
A Type for Through-Holes

øD1
L dimension

øD
Built-in damper type Balance cutting
Min. diameter Balance cutting only.
ROUGH BORING HEAD
CK No.

● A Type for Through-Holes (4 corners of the insert can be used)


Diameter Cartridge Insert Clamp Screw Set Belleville Spring Weight
Head Model CK No. øD1 L
øD Model Model (spare) Set (spare) (kg)
41 -   54 SW4154A
CKB4-SW41DP-190 CK4 SC09 39 190 SW41SS SW41BS 2.4
53 -   66 SW5366A
53 -   70 SW5370A
CKB5-SW53DP-220 CK5 50 220 SW53SS 4.5
69 -   86 SW6986A
SC12 SW53BS
68 -   90 SW6890A
CKB6-SW68DP-245 CK6 64 245 SW68SS 8.3
88 - 110 SW88110A
Refer to the remarks in the table below.

L1 L2
Adapted for both 0° 0°
S L L S balance and step CK No.
cutting by simple
øD1

replacement of
øD

standard cartridges
(for blind holes). øD
Balance cutting Step cutting
Step amount X

E Type for Blind Holes Balance cutting Step cutting

● E Type for Blind Holes (To shape flat surfaces)


Diameter Cartridge Insert Step Clamp Screw Belleville Weight
Head Model CK No. øD1 L1 L2 Amount Spring
øD Model Model X Set (spare) Set (spare) (kg)
41 -   54 SW4154E
CKB4-SW41DP-190 CK4 CC09 39 190 190.2 0.4 SW41SS SW41BS 2.4
53 -   66 SW5366E
53 -   70 SW5370E
CKB5-SW53DP-220 CK5 50 220 220.2 0.4 SW53SS 4.5
69 -   86 SW6986E
CC12 SW53BS
68 -   90 SW6890E
CKB6-SW68DP-245 CK6 64 245 245.2 0.4 SW68SS 8.3
88 - 110 SW88110E
1. Clamp screws and belleville springs are included.
For SW cartridges, A42
2. Compatible set items in the table are not included but must be ordered separately if required.
3. Cartridges and inserts must be ordered separately. For holders, A73
4. Coolant through is standard for all the SW heads.
5. The diameter range is the value when inserts with nose radius 0.8 are used.
6. For screws and bolts, A97

A41
BORING SYSTEM DUAL CONTACT

Diameter: ø20 - ø203 CK BORING SYSTEM BBT/BT


SHANK

■ Clamping screws Clamping Screw


SW CARTRIDGE PAT. (Common for A/E types)
A
Belleville Spring

CK BORING SYSTEM
⿟⿟Cartridge Model Description Radial Adjusting
Screw
SW 2026 A For details, A97

For Through Hole 6°


Diameter range ø20 - ø26
ROUGH BORING HEAD

● A Type for Through-Holes (4 corners of the insert can be used)


Diameter Insert Clamping
Cartridge Model Head Model Insert
øD Screw Set
20 -   26 SW2026A
SW 20- 31CKB1
25 -   31 SW2531A
SC06 S2.5S-7IP
25 -   33 SW2533A
SW 25- 40CKB2
32 -   40 SW3240A
32 -   42 SW3242A
SW 32- 51CKB3
41 -   51 SW4151A
SC09 S4S-15IP
41 -   54 SW4154A
SW 41- 66CKB4
53 -   66 SW5366A
53 -   70 SW5370A
SW 53- 86CKB5
69 -   86 SW6986A
68 -   90 SW6890A
SW 68-110CKB6
88 - 110 SW88110A
SC12 S5S-20IP
98 - 126 SW98126A SW 98-153CKB6
125 - 153 SW125153A SW 98-153CKB7
148 - 176 SW148176A SW148-203CKB6
175 - 203 SW175203A SW148-203CKB7

Each Cartridge model consists of a pair of cartridges and an insert clamping wrench.
A90 A95
1. Inserts must be ordered separately.
2. Step cutting is not available.
3. The diameter range is the value when nose radius 0.4 is used for insert SC06, and nose radius 0.8 for insert
SC09 and SC12.
4. The insert clamping screw set (optional) contains 10 screws and 1 wrench.

A42
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK

SW CARTRIDGE PAT.
A
CK BORING SYSTEM

⿟⿟Cartridge Model Description


SW 2026 E 0° Adapted for both
S L L S balance and step
For Blind Holes cutting by simple
Diameter range ø20 - ø26 replacement
ROUGH BORING HEAD of standard
Cartridges.
Balance cutting Step cutting (for blind holes)

● E Type for Blind Holes (To shape flat surfaces)


Diameter Insert Clamping
Cartridge Model Head Model Insert
øD Screw Set
20 -   26 SW2026E
SW 20- 31CKB1
25 -   31 SW2531E
CC06 S2.5S-7IP
25 -   33 SW2533E
SW 25- 40CKB2
32 -   40 SW3240E
32 -   42 SW3242E
SW 32- 51CKB3
41 -   51 SW4151E
CC09 S4S-15IP
41 -   54 SW4154E
SW 41- 66CKB4
53 -   66 SW5366E
53 -   70 SW5370E
SW 53- 86CKB5
69 -   86 SW6986E CC12
SW6890E
68 -   90
SW6890EL CC16
SW 68-110CKB6
SW88110E CC12
88 - 110
SW88110EL CC16
SW98126E CC12
98 - 126 S5S-20IP
SW98126EL SW 98-153CKB6 CC16
SW125153E SW 98-153CKB7 CC12
125 - 153
SW125153EL CC16
SW148176E CC12
148 - 176
SW148176EL SW148-203CKB6 CC16
SW175203E SW148-203CKB7 CC12
175 - 203
SW175203EL CC16

Each Cartridge model consists of a pair of cartridges and an insert clamping wrench.
A91-A92 A95
1. Inserts must be ordered separately.
2. The diameter range is the value when nose radius 0.4 is used for insert CC06, and nose radius 0.8 for insert CC09 and CC12.
3. The insert clamping screw set (optional) contains 10 screws and 1 wrench.
4. EL type Cartridge with long cutting edge cannot be used with the #30 shank holder.

A43
BORING SYSTEM DUAL CONTACT

Diameter: ø16 - ø21 CK BORING SYSTEM BBT/BT


SHANK

MW BORING HEAD PAT. (for roughing)


Center through A
Achieves high efficiency small diameter rough boring with 2 inserts.

CK BORING SYSTEM
● Designed with versatile ø20 cylindrical shank.

80 A Cartridge

ø20

øD
Body

Blind hole Through hole

Diameter øD Model Cartridge Model L Effective boring Weight


depth A (kg)
ST20-MW1619-45 136 45 0.24
16 - 19 MW1619E
-60 151 60 0.26
-MW1821-50 141 50 0.26
18 - 21 MW1821E
-65 156 65 0.28
Threads for plug screws are prepared in the 1. Insert clamp screw and wrench are included.
2. Cartridges are not included with the body and must be ordered separately.
coolant holes to change the coolant directions. Cartridge models are a 2-piece set.
3. The weight is that of the body and cartridge combined.
4. Inserts must be ordered separately.

● Insert (optional) ● Insert Clamping Screw Set (optional)

2.0 Workpiece
R0 4.2 Insert Model Materials
.4
material
P30 equivalent carbide
Steel/Stainless
MW0404F Z30P substrate
steel TiAIN + AICrN coating
K20 equivalent carbide Set Model Thread size Wrench
Cast iron/
MW0404S Z30K substrate
S1.6S-T6 M1.6 x 4.2 FA-T6
Ductile TiAIN + AICrN coating
1. The set contains ten screws and a wrench.
Non-ferrous K15 equivalent carbide
※ Wrenches are also sold individually.
metal/ MW0404E D15N substrate
Aluminum DLC coating
1. Inserts sold in packets of 10 pcs.
Example: MW0404F Z30P... 10 pcs

A44
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø25 - ø150
SHANK

RW BORING HEAD (for roughing) Center through


A
Balance cutting allows powerful boring.
CK BORING SYSTEM

● Axial adjustment mechanism achieves “perfect balance cutting”.


● The “step cutting method” can reduce the number of passes in the applications with large stock allowance.

Set up example Select the same CK No.

CK SHANK RW HEAD RW CARTRIDGE


(BBT BT IV DV ST HSK BIGCAPTO)
BBT30-CKB2-38 RW25-33 CKB2 RW2533A

⿟⿟Head Model Description


RW 25-33 CKB2
CK No.
Diameter range
ROUGH BORING HEAD ● A Type for Through-Holes (4 corners of the insert can be used)
L Diameter CK Differential Weight
6° Head Model Cartridge L
øD No. Screw (spare) (kg)
25 -   33 RW 25- 33CKB2 CK2 RW2533A 35.5 DS25 0.1
CK No. 32 -   42 RW 32- 42CKB3 CK3 RW3242A 40 DS32 0.2
41 -   54 RW 41- 54CKB4 CK4 RW4154A 47 DS41 0.4
53 -   70 RW 53- 70CKB5 CK5 RW5370A 57 DS53 0.8
øD

68 -   88 RW6888A
RW 68-100CKB6 1.6
86 - 106 RW86106A
CK6 71 DS68
100 - 125 RW100125A
RW100-150CKB6 2.3
125 - 150 RW125150A
A Type for Through-Holes

● E Type for Blind Holes (To shape flat surfaces)


Diameter CK Differential Weight
Head Model Cartridge L
øD No. Screw (spare) (kg)
25 -   33 RW2533E
RW  25-  33CKB2 CK2 35.5 DS25 0.1
L 30 -   37 RW3037E

32 -   42 RW3242E
CK No.
RW  32-  42CKB3 CK3 40 DS32 0.2
40 -   48 RW4048E
41 -   54 RW4154E
RW  41-  54CKB4 CK4 47 DS41 0.4
51 -   62 RW5162E
øD

53 -   70 RW5370E
RW  53-  70CKB5 CK5 57 DS53 0.8
66 -   81 RW6681E
RW6888E
68 -   88
RW6888EL
E Type for Blind Holes RW  68-100CKB6 1.6
RW86106E
86 - 106
RW86106EL
CK6 71 DS68
RW100125E
100 - 125
RW100125EL
RW100-150CKB6 2.3
RW125150E
■ Screws 125 - 150
Differential RW125150EL
(Common for A/E types) Screw
1. Differential screws are included.
For holders, A73
2. Cartridges must be ordered separately.
3. Inserts must be ordered separately.
4. Coolant through is standard for all the RW heads.
Axial Adjusting
Screw
Caution
Radial Adjusting Ensure the Axial Adjusting Screws do not protrude from the Cartridges when assembled.
For details, A97 Screw

A45
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

RW CARTRIDGE
A
⿟⿟Cartridge Model Description

CK BORING SYSTEM
⿟⿟Cartridge Model Description
RW 2533 A RW 2533 E

A Type for Through-Holes E Type for Blind Holes


Diameter range Diameter range
A Type for Through-Holes For RW BORING HEAD E Type for Blind Holes For RW BORING HEAD
● A Type for Through-Holes (4 corners of the square insert can be used)
Cartridge CK Boring Insert Clamping
Figure Insert
Model Head Model Screw Set
RW2533A RW 25- 33CKB2 SC07 S3S
RW3242A RW 32- 42CKB3
6° SC09 S4S
RW4154A RW 41- 54CKB4
RW5370A RW 53- 70CKB5
RW6888A
RW 68-100CKB6
RW86106A SC12 S5S
RW100125A
RW100-150CKB6
RW125150A

● E Type for Blind Holes (2 corners of the 80° CC insert can be used)
Cartridge CK Boring Insert Clamping
Figure Insert
Model Head Model Screw Set
RW2533E
RW 25- 33CKB2 CC07 S3S
RW3037E
RW3242E
RW 32- 42CKB3
RW4048E
CC09 S4S
RW4154E
RW 41- 54CKB4
RW5162E 0°
RW5370E
RW 53- 70CKB5 CC12
RW6681E
RW6888E CC12
RW6888EL CC16
RW 68-100CKB6
RW86106E CC12
S5S
RW86106EL CC16
RW100125E CC12
RW100125EL CC16
RW100-150CKB6
RW125150E CC12
RW125150EL CC16

Each Cartridge model consists of a pair of cartridges and an insert clamping wrench.
A90-A92 A95
1. Inserts must be ordered separately.
2. The insert clamping screw set (optional) contains 10 screws and 1 wrench.
3. EL type cartridge with long cutting edge cannot be used with the #30 shank holder.

A46
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø200 - ø830
SHANK

DUAL CONTACT

TW BORING HEAD (for roughing/large diameter)


A Center through
Vc Max.
1,000 m/min
CK7 large-diameter boring series compatible with high-speed. R
CK BORING SYSTEM

● Each component is securely fastened for safety.


● Coolant nozzles for secure coolant supply to the cutting edge.
L 117
[Standard type] 22 45 50 Coolant nozzle

Insert
CK7
Cartridge

Diameter øD
Clamp Base

Flange

Slide

BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.

CK SHANK (BBT BT DV HSK BIGCAPTO) Flange Slide Clamp Base Cartridge


(2-piece set) (2-piece set)
Diameter
øD Insert
CK7
CK7
Model Weight (kg) Model Weight (kg) Model Weight (kg) Model Weight (kg) Model Weight (kg)
200 - 270 SLN200-270 3.8
A Type for Through-Holes

270 - 340 SLN270-340 5.5 TW200A


FLN135 6°
340 - 410 2.76 SLN340-410 7.2
(FLN135/90)
410 - 480 SLN410-480 8.9
480 - 550 SLN480-550 10.6 CB-TW200 1.80 0.72 SC12
550 - 620 SLN550-620※ 12.3
620 - 690 FLN220 SLN620-690※ 14.0
4.00
690 - 760 (FLN220/90) SLN690-760※ 15.7
BBT50-CKB7- 93 5.6 760 - 830 SLN760-830※ 17.4
-183 9.9 200 - 270 SLN200-270 3.8
-243 12.7 270 - 340 SLN270-340 5.5 TW200E
L FLN135 0°
340 - 410 2.76 SLN340-410 7.2
(FLN135/90)
410 - 480 SLN410-480 8.9
480 - 550 SLN480-550 10.6 CB-TW200 1.80 0.72 CC12
550 - 620 SLN550-620※ 12.3
E/EL Type for Blind Holes

620 - 690 FLN220 SLN620-690※ 14.0


4.00
L 690 - 760 (FLN220/90) SLN690-760※ 15.7
CKB7- 93 93
-183 183
760 - 830 SLN760-830※ 17.4
-243 243 200 - 270 SLN200-270 3.8
270 - 340 SLN270-340 5.5 TW200EL
FLN135 0°
340 - 410 2.76 SLN340-410 7.2
(FLN135/90)
410 - 480 SLN410-480 8.9
480 - 550 SLN480-550 10.6 CB-TW200 1.80 0.72 CC16
550 - 620 SLN550-620※ 12.3
620 - 690 FLN220 SLN620-690※ 14.0
4.00
690 - 760 (FLN220/90) SLN690-760※ 15.7
760 - 830 SLN760-830※ 17.4
1. Clamp Bases and Cartridges are sold as a two-piece set. The weight in the table is that of 2 pieces.
2. Inserts must be ordered separately. A90-A92 A95
3. Center through coolant supply is available, except for ※ marked models.
4. Cutting edge and drive keys are aligned in the same direction.
For holders, A73
(It becomes 90° offset when the FLN135/90 or FLN220/90 flange is used.)
Screws for each part A100

SQUARE TOOLHOLDER
□25 square tool for Square Weight
1. Square tools are not included.
Model  Diameter ø Slide model 2. The diameter varies according to the tool and
lathe is clamped. size (kg) slide used.
BFN95 250 - 830 SLN200-270(AL) or longer □25 2.5 3. Use an SLN type slide. Cannot be mounted
on the conventional SL type.
4. Slide models with AL at the end are made of
aluminum for lighter weight.

A47
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

DUAL CONTACT

we ight
[High speed type] Light

● Tool weight is reduced by combining an Aluminum Slide and Clamp Base.


Center through
Vc Max.
2,000 m/min A
R

CK BORING SYSTEM
L 117
50 Coolant nozzle
22 45

Insert
CK7
Cartridge

Diameter øD
Aluminum
Clamp Base

Flange

Aluminum Slide

Models with AL at the end are made of aluminum. BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.

CK SHANK (BBT BT DV HSK BIGCAPTO) Flange Aluminum Slide Aluminum Clamp Cartridge
Base (2-piece set)
Diameter Insert
øD (2-piece set)
CK7
CK7
Model Weight (kg) Model Weight (kg) Model Weight (kg) Model Weight (kg) Model Weight (kg)
200 - 270 SLN200-270AL 1.44
A Type for Through-Holes

270 - 340 SLN270-340AL 2.04 TW200A


FLN135
340 - 410 2.76 SLN340-410AL 2.64 6°
(FLN135/90)
410 - 480 SLN410-480AL 3.24
480 - 550 SLN480-550AL 3.84 CB-TW200-AL 0.80 0.72 SC12
550 - 620 SLN550-620AL ※ 4.44
620 - 690 FLN220 SLN620-690AL ※ 5.04
4.00
690 - 760 (FLN220/90) SLN690-760AL ※ 5.64
BBT50-CKB7- 93 5.6 760 - 830 SLN760-830AL ※ 6.24
-183 9.9 200 - 270 SLN200-270AL 1.44
-243 12.7 270 - 340 SLN270-340AL 2.04 TW200E
L
FLN135
340 - 410 2.76 SLN340-410AL 2.64 0°
(FLN135/90)
410 - 480 SLN410-480AL 3.24
480 - 550 SLN480-550AL 3.84 CB-TW200-AL 0.80 0.72 CC12
550 - 620 SLN550-620AL ※ 4.44
E/EL Type for Blind Holes

620 - 690 FLN220 SLN620-690AL ※ 5.04


4.00
L 690 - 760 (FLN220/90) SLN690-760AL ※ 5.64
CKB7- 93 93
-183 183
760 - 830 SLN760-830AL ※ 6.24
-243 243 200 - 270 SLN200-270AL 1.44
270 - 340 SLN270-340AL 2.04 TW200EL
FLN135
340 - 410 2.76 SLN340-410AL 2.64 0°
(FLN135/90)
410 - 480 SLN410-480AL 3.24
480 - 550 SLN480-550AL 3.84 CB-TW200-AL 0.80 0.72 CC16
550 - 620 SLN550-620AL ※ 4.44
620 - 690 FLN220 SLN620-690AL ※ 5.04
4.00
690 - 760 (FLN220/90) SLN690-760AL ※ 5.64
760 - 830 SLN760-830AL ※ 6.24
1. Clamp Bases and Cartridges are sold as a two-piece set. The weight in the table is that of 2 pieces.
2. Inserts must be ordered separately. A90-A92 A95
3. Center through coolant supply is available, except for ※ marked models.
4. Cutting edge and drive keys are aligned in the same direction.
For holders, A73
(It becomes 90° offset when the FLN135/90 or FLN220/90 flange is used.)
Screws for each part A100

E Type Cartridge for Step Cutting


0° 0.4mm higher cartridge enables larger depth of cut.
L=117.4

Model 
TW200E -SC
TW200EL-SC
Offered by 1 pce. A48
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø20 - ø203
SHANK

Vc Max.
EWN BORING HEAD (for finishing) Center through 1,200 m/min
A
1 μm vernier is added to the easy-to-read scale of 0.01mm/ø increments.
CK BORING SYSTEM

⨋⨋The pre-balance design achieves stable machining accuracy.


⨋⨋Back boring available as standard, expanding versatility.
Set up example Select the same CK No.
With Insert Holder
ENH3-1

CK SHANK EWN BORING HEAD


(BBT BT IV DV ST HSK BIGCAPTO)
BBT40-CKB3-44 EWN32-60 CKB3

[Back boring]
L2 L3 Insert Holder
Insert Holder
L

Back boring diameter øD


CK No.

Min. bore
Diameter øD

⿟⿟Model Description
EWN 20-36 CKB1

B
CK No.
Diameter 1μm/scale
L1 (vernier)
Finish Head Min. bore = B + (back boring diameter / 2)

CK Insert Boring Back Boring Weight


Model Insert
No. Holder Diameter øD L L1 Diameter øD L2 L3 B (kg)
ENH1-1 20 -   26 -
EWN 20- 36CKB1 CK1 ENH1-2 25 -   31 32.5 29.5 30 -   31 10.5 19 10 0.07
ENH1-3 30 -   36 30 -   36
ENH2-1 25 -   33 -
EWN 25- 47CKB2 CK2 ENH2-2 32 -   40 35.5 32.5 36 -   40 11.5 21 12.5 0.12 TP08
ENH2-3 39 -   47 39 -   47
ENH3-1 32 -   42 -
EWN 32- 60CKB3 CK3 ENH3-2 41 -   51 40 35 46 -   51 10 25 16 0.21
ENH3-3 50 -   60 50 -   60
ENH4-1 41 -   54 -
EWN 41- 74CKB4 CK4 ENH4-2 50 -   63 47 43 53 -   63 14 29 20 0.40
ENH4-3 61 -   74 61 -   74
ENH5-1 53 -   70 62 -   70
EWN 53- 95CKB5 CK5 ENH5-2 65 -   82 57 53 65 -   82 19 34 25.5 1.10
ENH5-3 78 -   95 78 -   95
ENH6-1 68 - 100 80 - 100
EWN 68-150CKB6 CK6 ENH6-2 94 - 126 71 67.2 94 - 126 22 45.2 32.5 1.74 TC11
ENH6-3 118 - 150 118 - 150
ENH6-1 100 - 153 112 - 153
EWN100-203CKB6 CK6 ENH6-2 126 - 179 71 67.2 126 - 179 22 45.2 45.5 2.46
ENH6-3 150 - 203 150 - 203
ENH6-1 100 - 153 112 - 153
EWN100-203CKB7 CK7 ENH6-2 126 - 179 87 83.2 126 - 179 38 45.2 45.5 3.98
ENH6-3 150 - 203 150 - 203
1. Max. and min. diameters are the values when nose radius 0.2 is used for insert TP08, and nose
radius 0.4 for insert TC11. Caution
2. ENH○-1 insert holder is included. ENH○-2 and 3 must be ordered separately if required.
Although the maximum allowable cutting speed Vc of the EWN
3. During back boring, the rotation direction will be reversed.
BORING HEAD is 1,200 m/min, conditions differ according to the
4. Inserts must be ordered separately. projection length of the holder and the rigidity of the machine. Set
the spindle speed low and gradually increase until the optimum
A88-A89 A95 conditions are reached.

For holders, A73 For insert holders, A52

For boring head screws, A98

A49
BORING SYSTEM DUAL CONTACT

Diameter: ø32 - ø203 CK BORING SYSTEM BBT/BT


SHANK

Built-In Damper
SMART DAMPER EWN BORING HEAD (for finishing)
Center through A
Combination of the popular EWN boring head

CK BORING SYSTEM
with the Smart Damper.
Set up example With Insert Holder
Select the same CK No.
ENH3-1

CK SHANK SMART DAMPER EWN BORING HEAD


(BBT BT IV DV ST HSK BIGCAPTO)
BBT40-CKB3-44 CKB3-EWN32DP-160
⿟⿟Model Description
CKB3 - EWN 32 DP - 160
L dimension
Built-In Damper type
Min. diameter
Finish Head
CK No.
[Back boring]
L L2 L3
Insert Holder
CK No. Insert Holder

diameter øD
Back boring
Min. bore
Diameter øD
φD1

B
STANDARD L1 1μm/scale
CK HOLDER Min. bore = B + (back boring diameter / 2) (vernier)
(Optional)

Insert Boring Back Boring Weight


Model CK No. øD1 Insert
Holder Diameter øD L L1 Diameter øD L2 L3 B (kg)
ENH3-1 32 -   42 -
CKB3-EWN 32DP-160 
NE
W
CK3 ENH3-2 41 -   51 160 155 - 130 25 16 31 1.2 TP08
ENH3-3 50 -   60 57 -   60
ENH4-1 41 -   54 -
CKB4-EWN 41DP-185  CK4 ENH4-2 50 -   63 185 181 61 -   63 152 29 20 39 2.3
ENH4-3 61 -   74 67 -   74
ENH5-1 53 -   70 -
CKB5-EWN 53DP-210  CK5 ENH5-2 65 -   82 210 206 74 -   82 172 34 25.5 50 4.4
ENH5-3 78 -   95 78 -   95
ENH6-1 68 - 100 90 - 100
CKB6-EWN 68DP-240  CK6 ENH6-2 94 - 126 240 236.2 94 - 126 191 45.2 32.5 64 8.3 TC11
ENH6-3 118 - 150 118 - 150
ENH6-1 100 - 153 107 - 153
CKB6-EWN100DP-240 
NE
W CK6 ENH6-2 126 - 179 240 236.2 126 - 179 191 45.2 45.5 64 8.8
ENH6-3 150 - 203 150 - 203
ENH6-1 100 - 153 116 - 153
CKB7-EWN100DP-240 
NE
W CK7 ENH6-2 126 - 179 240 236.2 126 - 179 191 45.2 45.5 90 16.4
ENH6-3 150 - 203 150 - 203
1. Max. and min. diameters are the values when nose radius 0.2 is used for insert TP08, and radius 0.4 for insert TC11.
2. ENH○-1 insert holder is included. ENH○-2 and 3 must be ordered separately if required. A88-A89 A95
3. During back boring, the rotation direction will be reversed.
4. Inserts are not included. For holders, A73 For insert holders, A52

For boring head screws, A98


⨋⨋Wide variety of Insert Holders offers versatility.
Example: CKB3-EWN32DP-160
Standard Accessory Optional Accessory
ENH3-1 ENH3-2 ENH3-3

ø32 - ø42 ø41 - ø51 ø50 - ø60


In addition to the above, various insert holders for EWN BORING HEAD
such as the “Insert Holder to Undercut Corners” can be used. A52

A50
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK

EWE DIGITAL BORING HEAD (for finishing) Diameter: ø41 - ø203


A Center through
Vc Max.
1,200 m/min
The advanced digital boring head born from ultra-precision technology.
CK BORING SYSTEM

⨋⨋Digital display allows the adjustment amount to be read instantaneously.


⨋⨋Fully waterproof and dustproof structure (IP69K equivalent).

Employs a system that directly measures Set up example Select the same CK No.
With Insert Holder
ENH4-1
the stroke of the adjustment quill.
Accurately displays the actual movement
amount.
Simple operation that allows ON and
zero reset with a single button. CK SHANK EWE DIGITAL HEAD
(BBT BT IV DV ST HSK BIGCAPTO)
BBT40-CKB4-43 EWE41-74 CKB4
Display Resolution
0.001mm/ø L [Back boring]
L2 L3
Insert Holder Insert Holder

CK No.

Back boring diameter øD


Diameter øD

Min. bore
⿟⿟Model Description

B
EWE 41-74 CKB4
CK No.
Diameter L1
DIGITAL FINISH BORING HEAD Min. bore = B + (back boring diameter / 2)

CK Insert Boring Back Boring Weight


Model Insert
No. Holder Diameter øD L L1 Diameter øD L2 L3 B (kg)
ENH4-1 41 -   54 -
EWE 41- 74CKB4 CK4 ENH4-2 50 -   63 47 43 53 -   63 14 29 20 0.4
ENH4-3 61 -   74 61 -   74
ENH5-1 53 -   70 62 -   70
EWE 53- 95CKB5 CK5 ENH5-2 65 -   82 57 53 65 -   82 19 34 25.5 0.7
ENH5-3 78 -   95 78 -   95
ENH6-1 68 - 100 80 - 100
EWE 68-150CKB6 CK6 ENH6-2 94 - 126 71 67.2 94 - 126 22 45.2 32.5 1.7 TC11
ENH6-3 118 - 150 118 - 150
ENH6-1 100 - 153 112 - 153
EWE100-203CKB6 CK6 ENH6-2 126 - 179 71 67.2 126 - 179 22 45.2 45.5 2.5
ENH6-3 150 - 203 150 - 203
ENH6-1 100 - 153 112 - 153
EWE100-203CKB7 CK7 ENH6-2 126 - 179 87 83.2 126 - 179 38 45.2 45.5 4.0
ENH6-3 150 - 203 150 - 203
Battery: CR1025 .... 1 pc (Standard accessory)
1. Max. and min. diameters are the values when an insert with nose radius 0.4 is used. ⨋⨋Wide variety of Insert Holders offers versatility.
2. ENH○-1 insert holder is included. ENH○-2 and 3 must be ordered separately if required. Example: For EWE41-74CKB4
3. Inserts must be ordered separately.
Standard Accessory Optional Accessory
4. Center through coolant pressure should not exceed 4MPa.
ENH4-1 ENH4-2 ENH4-3

Caution
Although the maximum allowable cutting speed Vc of the EWE BORING HEAD
is 1,200 m/min, conditions differ according to the projection length of the holder ø41 - ø54 ø50 - ø63 ø61 - ø74
and the rigidity of the machine. Set the spindle speed low and gradually increase
In addition to the above, various insert holders for EWN BORING HEAD
until the optimum conditions are reached.
such as the “Insert Holder to Undercut Corners” can be used. A52

A89 A95

For holders, A73

A51
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

Insert Holder (optional accessory)


A
Model Figure Head Model Figure Head Model Figure Head

CK BORING SYSTEM
ENH1-1 ENH4-1 ENH4-1E
EWN41-74CKB4 EWN41-74CKB4
ENH1-2 EWN20-36CKB1 ENH4-2 ENH4-2E
EWE41-74CKB4 EWE41-74CKB4
ENH1-3 ENH4-3 ENH4-3E
ENH2-1 ENH5-1 ENH5-1E
EWN53-95CKB5 EWN53-95CKB5
ENH2-2 EWN25-47CKB2 ENH5-2 ENH5-2E
3° 3° EWE53-95CKB5 0° EWE53-95CKB5
ENH2-3 ENH5-3 ENH5-3E
ENH3-1 Insert Insert Insert
TP08 ENH6-1 TC11 ENH6-1E TC11
ENH3-2 EWN32-60CKB3 EWN 68-150CKB6 EWN 68-150CKB6
ENH3-3 EWN100-203CKB6(7) EWN100-203CKB6(7)
ENH6-2 ENH6-2E
1. Inserts must be ordered separately. EWE 68-150CKB6 EWE 68-150CKB6
EWE100-203CKB6(7) EWE100-203CKB6(7)
ENH6-3 ENH6-3E

A95


‌ Insert Holder to undercut corners Diameter CK
Max.
(optional accessory) Model Figure Head L L1 depth Insert
øD No.
T. Max.
⨋⨋Insert Holder capable  32 -  42 ENH3-1J
of boring and grooving  41 -  51 ENH3-2J EWN 32- 60CKB3 3 40 35
(recessing)  50 -  60 ENH3-3J
 41 -  54 ENH4-1J EWN(E)41- 74CKB4 4 47 43 TP08
 53 -  70 ENH5-1J
 65 -   82 ENH5-2J EWN(E)53- 95CKB5 5 57 53
 78 -  95 ENH5-3J
 68 - 100 EWN(E)68-150CKB6
6 71 67.2 0.6
ENH6-1J EWN(E)100-203CKB6
100 - 153 25°
EWN(E)100-203CKB7 7 87 83.2
 94 - 126 EWN(E) 68-150CKB6
6 71 67.2
ENH6-2J EWN(E)100-203CKB6 TC11
126 - 179
Depth 0.5mm 25° EWN(E)100-203CKB7 7 87 83.2
118 - 150 EWN(E) 68-150CKB6
6 71 67.2
Insert Holder ENH6-3J EWN(E)100-203CKB6
L 25° 150 - 203
EWN(E)100-203CKB7 7 87 83.2
T
1. T.Max. and L are the values when nose radius 0.2 is used
for insert TP08, and nose radius 0.4 for insert TC11.
CK No. A95
2. Inserts must be ordered separately.
Diameter øD

L1

■ Insert Holder for CC Insert ■ Insert Holder for Square Insert


Model Figure Head Insert Model Figure Head Insert

ENH4-1F ENH4-1S
EWN 41- 74CKB4 EWN 41- 74CKB4
ENH4-2F ENH4-2S
EWE 41- 74CKB4 EWE 41- 74CKB4
ENH4-3F ENH4-3S
CC06 SC06
ENH5-1F ENH5-1S
EWN 53- 95CKB5 EWN 53- 95CKB5
ENH5-2F ENH5-2S
EWE 53- 95CKB5 EWE 53- 95CKB5
ENH5-3F ENH5-3S 45
ENH6-1F 0 EWN 68-150CKB6 ENH6-1S EWN 68-150CKB6
EWN100-203CKB6 (7) EWN100-203CKB6 (7)
ENH6-2F CC07 ENH6-2S SC07
EWE 68-150CKB6 EWE 68-150CKB6
ENH6-3F EWE100-203CKB6 (7) ENH6-3S EWE100-203CKB6 (7)
1. Inserts must be ordered separately. 1. Inserts must be ordered separately.
A95 A95

A52
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK

EWB BORING HEAD ( Built-in automatic precision balancing )


For high-speed finishing/
Diameter: ø32 - ø105
A
Automatic precision balancing. High speed machining supported. Vc Max.
CK BORING SYSTEM

Center through 2,000 m/min


⨋⨋Excellent dynamic balance performance, achieves high-speed
machining and stable accuracy.
⨋⨋Ultra-precision boring head with ø0.01mm increment scale. Set up example With Insert Holder
Select the same CK No.
EBH3-1

CK SHANK EWB BORING HEAD


(BBT BT IV DV ST HSK BIGCAPTO)
BBT40-CKB3-44 EWB32-42 CK3

Insert Holder
L
CK No.
⿟⿟Model Description

Diameter øD
EWB 32-42 CK3
CK No.
Diameter
Finish Head

1μm/scale
L1 (vernier)

CK Insert Holder
Diameter øD Model L L1 Weight (kg) Insert
No. (Optional accessory)
32 -   42 EWB32- 42CK3 CK3 40 37 0.20 EBH3-1 TP08
41 -   54 EWB41- 54CK4 CK4 47 43 0.38 EBH4-1
53 -   70 EWB53- 70CK5 CK5 57 53 0.78 EBH5-1
TC11
68 -   88 EWB68- 88CK6 1.65
CK6 71 67 EBH6-1
85 - 105 EWB85-105CK6 1.69
1. Max. and min. diameters are the values when nose radius 0.2 is used for insert TP08, and nose radius 0.4 for
insert TC11.
A88-A89 A95
2. Insert Holder is included, insert is not included.

For holders, A73


Although the maximum allowable cutting speed Vc of the EWB BORING HEAD is 2,000 m/min,
For boring head screws, A99
Caution conditions differ according to the projection length of the holder and the rigidity of the machine. Set
the spindle speed low and gradually increase until the optimum conditions are reached.

Insert Holder (Optional accessory)


Insert Clamping
Model Head Insert
Screw Set
EBH3-1 EWB 32- 42CK3 TP08 S2S-T6
EBH4-1 EWB 41- 54CK4
EBH5-1 EWB 53- 70CK5
EWB 68- 88CK6 TC11 S2.5S-T7
EWB 85-105CK6
EBH6-1
EWB100-153CK□AL
EWB150-203CK□AL
· EWB Boring Heads are provided with an Insert Holder.
For replacement, order using the above model numbers.

A53
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

EWB ALUMINUM BORING HEAD (for finishing) Diameter: ø100 - ø203


A
Automatic precision balancing. High-speed capability is ideal for Vc Max.

CK BORING SYSTEM
aluminum machining. Center through 2,000 m/min
⨋⨋Lightweight aluminum head made of high-tension aluminum with hard coating.
⨋⨋Ideal for small machining centers with ATC weight limit.

L L2 L3
Insert Holder Insert Holder

CK No. CK No.

Back boring diameter øD


Diameter øD

Min. bore

B
L1 2μm/scale
Weight
(vernier)
600g -
<Boring> <Back boring>
Min. bore = B + (back boring diameter / 2)
⿟⿟Model Description
EWB 100-153 CK6 AL
ALUMINUM BORING HEAD
CK No.
Diameter
Finish Head

CK Boring Back Boring Weight Insert Holder


Model          L L1 L2 L3 Insert
No. Diameter øD Diameter øD B (kg) (spare)
EWB100-153CK6AL 100 - 153 112 - 153 45.5 0.6
CK6 71 67 25 43
EWB150-203CK6AL 150 - 203 150 - 203 63.5 0.8
EBH6-1 TC11
EWB100-153CK7AL 100 - 153 112 - 153 45.5 0.9
CK7 87 83 41 42
EWB150-203CK7AL 150 - 203 150 - 203 63.5 1.2
1. Max. and min. diameters are the values when an insert with nose radius 0.4 is used.
2. Insert Holder is included, insert is not included. A89 A95
3. During back boring, the rotation direction will be reversed.

Although the maximum allowable cutting speed Vc of the EWB BORING HEAD is 2,000 m/min, conditions For holders, A73

Caution differ according to the projection length of the holder and the rigidity of the machine. Set the spindle speed low
and gradually increase until the optimum conditions are reached.

A54
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø200 - ø880
SHANK

(Diameters up to ø880 can be used when using Insert Holder ENH7-3.)


DUAL CONTACT

EWN200 BORING HEAD (for finishing and large diameters)


A Center through
Vc Max.
1,000m/min
⨋⨋Each component is securely fastened for safety.
R
CK BORING SYSTEM

⨋⨋Coolant nozzles for secure coolant supply to the cutting edge.

[Standard type]

L 117
22 45 50

Coolant nozzle

EWN
CK7 BORING

Diameter øD
HEAD

Flange Balance Weight


Slide

BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.

CK SHANK Flange Slide EWN BORING HEAD Balance Weight


(BBT BT DV HSK BIG CAPTO)
Diameter
øD
CK7
Insert
Weights can be adjusted
CK7 according to the diameter.
Weight Weight Weight Weight Weight
Model L Model Model Model Model
(kg) (kg) (kg) (kg) (kg)
200 - 270 SLN200-270 3.8
BBT50-CKB7- 93 93 5.6 270 - 340 SLN270-340 5.5
FLN135
-183 183 9.9 340 - 410 (FLN135/90)
2.76 SLN340-410 7.2
-243 243 12.7 410 - 480 SLN410-480 8.9
L 480 - 550 SLN480-550 10.6 EWN200 1.44 BWN200FB 1.44 TC11
With ENH7-1
550 - 620 SLN550-620 ※ 12.3 Insert Holder
620 - 690 FLN220 SLN620-690 ※ 14.0
4.00
690 - 760 (FLN220/90) SLN690-760 ※ 15.7
760 - 830 SLN760-830 ※ 17.4
1. ENH7-1 Insert Holder is included.
2. Inserts must be ordered separately. A89 A95
3. Center through coolant supply is available, except for ※ marked models.
4. Cutting edge and drive keys are aligned in the same direction. For holders, A73
(It becomes 90° offset when the FLN135/90 or FLN220/90 flange is used.)
Screws for each part A100

Insert Holder Back boring available


Standard Accessory Optional Accessories
ENH7-1 ENH7-2 ENH7-3 ENH7-1J ENH7-1F ENH7-1S Reverse
(for recessing) (for diamond inserts) (for square inserts)

45°
25° 0°

+25/ø +50/ø Max. depth


Max.0.6
※ ENH7-2, 7-3 only can be used.
Insert Insert Insert
TC11 CC07 SC07

A55
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

DUAL CONTACT

Vc Max.
Center through 2,000m/min A
R

CK BORING SYSTEM
ht
tweig
[High speed type] Ligh

⨋⨋Tool weight is reduced by combining an aluminum slide, EWN BORING HEAD, and balance weight.

L 117
22 45 50

Coolant nozzle

Aluminum
CK7 EWN BORING

Diameter øD
HEAD

Aluminum
Flange Balance Weight
Aluminum Slide

Models with AL at the end are made of aluminum. BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.

CK SHANK Flange Aluminum Slide Aluminum EWN Aluminum Balance


(BBT BT DV HSK BIGCAPTO) BORING HEAD Weight
Diameter
øD Insert
CK7
Weights can be adjusted
CK7 according to the diameter.
Weight Weight Weight Weight Weight
Model      L Model Model Model Model
(kg) (kg) (kg) (kg) (kg)
200 - 270 SLN200-270AL 1.44
BBT50-CKB7- 93 93 5.6 270 - 340 SLN270-340AL 2.04
-183 183 9.9 340 - 410
FLN135 2.76 SLN340-410AL 2.64
(FLN135/90)
-243 243 12.7 410 - 480 SLN410-480AL 3.24
EWN200AL
L 480 - 550 SLN480-550AL 3.84 0.8 BWN200FB-AL 0.8 TC11
With ENH7-1
550 - 620 SLN550-620AL ※ 4.44 Insert Holder

620 - 690 FLN220 SLN620-690AL ※ 5.04


4.00
690 - 760 (FLN220/90) SLN690-760AL ※ 5.64
760 - 830 SLN760-830AL ※ 6.24
1. ENH7-1 Insert Holder is included
2. Inserts must be ordered separately. A89 A95
3. Center through coolant supply is available, except for ※ marked models.
4. Cutting edge and drive keys are aligned in the same direction.
For holders, A73
(It becomes 90° offset when the FLN135/90 or FLN220/90 flange is used.)
Screws for each part A100

Simple Balance Weight


Low-cost balance weights are also available.
Use under V=800m/min.

Model Weight (kg) Head


BWN200PB 1.44 EWN200   (Standard type)
BWN200PB-AL 0.80 EWN200AL (High speed type)
Weights cannot be adjusted.

A56
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø1 - ø15
SHANK

EWN04-7CK1/EWN04-15CK3 BORING HEAD


A ⨋⨋Micro-boring head with outer diameter of ø18.5mm (EWN04-7CK1).
⨋⨋0.01mm/scale/ø2μm ultra-precision vernier.
CK BORING SYSTEM

Max.
Center through 30,000min-1

World's smallest outer


diameter of ø18.5

CK No.

Stroke
ød

S
øD

Diameter range
EWN04-7CK1 EWN04-15CK3 L

⿟⿟Model Description
Model    Diameter CK No. øD ød L S Max. speed Weight (kg)
EWN 04 - 7 CK1
CK No. EWN04- 7CK1 1.0 -   7 CK1 18.5 4 14 -0.1 - +1.05 30,000 0.03
Diameter
EWN04-15CK3 1.0 - 15 CK3 30 7 22 -0.2 - +2.0 20,000 0.12
FINISH BORING HEAD
1. Cylindrical tool must be ordered separately.
For holders, A73

EWN04-7 Cylindrical Tool


Engraved
Diameter øD Model A Insert
number
30 1.0 -   1.5 ST4W-EB 1  - 3 615.542 3
A 1.4 -   2.0 -EB 1.5- 5 615.543 5
ø4

Integrated
1.9 -   3.0 -EB 2  - 6 615.544 6
Carbide
-EB 3  -10
øD

2.9 -   4.0 615.545 10


Shank
3.9 -   5.0 -EB 4  -13 615.546 13
4.9 -   7.0 -EB 5  -16 615.547 16

EWN04-15 Cylindrical Tool

52
A Engraved
Diameter øD Fig. Model A Insert
number
ø7

1.0 -   1.5 ST7W-EB 1  -  3 615.524 3


øD

Fig. 1 1.4 -   2.0 -EB 1.5-  5 615.525 5


Integrated
1.9 -   3.0 -EB 2  -  7 615.501 6
52 1 Carbide
2.9 -   4.0 -EB  3   - 10 615.502 10
A Shank
3.9 -   5.0 -EB  4   - 13 615.503 13
4.9 -   6.0 -EB  5   - 16 615.504 16
ø7

øD

5.8 -   7.0 -EB  6   - 20 615.505


(with coolant hole) 2 20 WC02
Fig. 2 6.8 -   8.0 -EB  7   - 20 615.506
52 7.8 -   9.0 -EB  8   - 20 615.507
A 8.8 - 10.0 -EB  9   - 20 615.508
3 30 TP07
9.8 - 12.0 -EB10   - 20 615.509
11.8 - 15.0 -EB12   - 30 615.511
ø7

øD

1. Inserts must be ordered separately.


(with coolant hole)
Fig. 3
A87 A95

A57
BORING SYSTEM DUAL CONTACT

Diameter: ø1 - ø15 CK BORING SYSTEM BBT/BT


SHANK

EWN04-7CK1 (cylindrical tool series for finishing)


30
A
Max. tool insertion amount = 26
A=3
ST4W-EB 1 - 3 Ideal for small

CK BORING SYSTEM
Max. Center through

ø4
CK1 14 30,000min-1 ø1.0 - ø1.5
machines
A=5
ST4W-EB1.5- 5
ø18.5

ø4
ø1.4 - ø2.0
※ Cylindrical Tools are
A=6 made of carbide.
ST4W-EB 2 - 6
ø1.9 - ø3.0 For holders, A73
Head EWN04-7CK1
Stroke -0.1 - +1.05mm A=10
ST4W-EB 3 -10
ø2.9 - ø4.0

A=13
A = effective boring depth ST4W-EB 4 -13
ø3.9 - ø5.0

A=16
ST4W-EB 5 -16
ø4.9 - ø7.0

EWN04-15CK3 (cylindrical tool series for finishing) ● Jig Boring Bit


61
Max. tool insertion amount = 42
A=5
Max.

ø7
CK3 22 20,000min -1

ST7-RBE 1- 5
52 ø1.0 - ø1.5
A=3
ST7W-EB 1 - 3 62
ø30

ø7

ø1.0 - ø1.5
ø7

A=7.5

A=5
ST7W-EB1.5 - 5 ST7-RBE 1.5-7.5
ø1.4 - ø2.0 ø1.5 - ø2.0
Head EWN04-15CK3
Stroke -0.2 - +2.0mm 62
A=7 A=9
ST7W-EB 2 - 7
ST7W-EB 1 - EB 7 ø1.9 - ø3.0
ST7-REB
ST7-RBE 2- 9
A = effective boring depth A=10 ø2.0 - ø3.0
ST7W-EB 3 -10
ø2.9 - ø4.0 62
A=14

A=13
ST7W-EB 4 -13
ST7W-EB 8 - EB12 ST7-RBE 3-14
ø3.9 - ø5.0
ø3.0 - ø4.0
A = projection length (Max.)
A=16 62

ST7W-EB 5 -16 A=17


ø4.9 - ø6.0

ST7-RBE 4-17
● WC 02 insert type ø4.0 - ø5.0
52
64
A=20
A=22
ST7W-EB 6 - 20
ø5.8 - ø7.0
ø7

ST7-RBE 5-22
A=20 ø5.0 - ø6.0
ST7W-EB 7 - 20
ø6.8 - ø8.0

● TP 07 insert type
52
A=30
ST7W-EB 8 - 20
ø7.8 - ø9.0
ø7

A=30
ST7W-EB 9 - 20 A87
ø8.8 - ø10.0

A=30 A95
ST7W-EB10 - 20
ø9.8 - ø12.0

A=30
ST7W-EB12 - 30
ø11.8 - ø15.0
A58
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø1 - ø54
SHANK

EWN BORING HEAD (cylindrical tool type for finishing)


A Center through
3 models available for the optimal selection to meet applications.
CK BORING SYSTEM

● Ultra precision head with micron adjustment enables small diameter boring tough to achieve.
● The enhanced carbide tool series immediately supports small-diameter deep-hole drilling.

Set up example Select the same CK No.

CYLINDRICAL
EWN BORING HEAD TOOLHOLDER
CK SHANK (Cylindrical tool type) INSERT HOLDER
(BBT BT IV DV ST HSK BIGCAPTO)
BBT30-CKB4-38 EWN2-22 CK4

⿟⿟Model Description L
CK No.

Stroke
EWN 2 - 22 CK4

S
CK No.
FINISH BORING HEAD

Diameter øD
øD1

ød
1μm/scale
(vernier)

Refer to the following page for the Diameter Weight


Model CK No. ød øD1 L S
tool system of each head. øD (kg)
EWN2-22CK4...A63 1 - 22 EWN2-22CK4 CK4 10 39 28.5 2.0 0.25
EWN2-32CK5...A64 1 - 32 EWN2-32CK5 CK5 12 50 36 3.5 0.5
EWN2-50CK6...A65 1 - 54 EWN2-50CK6 CK6 16 63.5 45 4.5 1.1
1. EWN BORING HEAD does not come with cylindrical tool.
For tool systems, A63
2. Center through coolant supply is available.
3. Inserts must be ordered separately. For holders, A73

For boring head screws, A98

For turning center ER Size


L
Stroke

[ER Chuck Type] Diameter: ø1 - ø32


S

To be mounted on the ER collet chuck


ER
Diameter øD
øD1

Center through
M

live tooling for lathe in place of the Chuck


clamping nut.
ød

2μm/scale
(vernier)

⿟⿟Model Description
EWN 2 - 22 ER25 Weight
Diameter ER
øD Model       ød øD1 L S M
ER No. size (kg)
Max. diameter
1 - 22 EWN2-22ER25 ER25 10 39 40.5 2.0 M32 x 1.5 0.25
FINISH BORING HEAD
1 - 32 EWN2-32ER32 ER32 12 50 51 3.5 M40 x 1.5 0.5
1. EWN BORING HEAD does not come with cylindrical tool.
For tool systems, A63
2. Center through coolant supply is available.
3. Inserts must be ordered separately.

A59
BORING SYSTEM DUAL CONTACT

Diameter: ø1 - ø54 CK BORING SYSTEM BBT/BT


SHANK

EWE DIGITAL BORING HEAD (cylindrical tool type for finishing)


Center through
Max.
16,000 min-1
A
Advanced digital boring head created by ultra-precision technology. (EWE2-32)

CK BORING SYSTEM
● Digital display allows the adjustment amount to be read at a glance.
※ Center through coolant pressure should not
● Fully waterproof and dustproof structure (IP69K equivalent). exceed 4MPa.

Display Resolution Set up example Select the same CK No.


0.001mm/ø

CYLINDRICAL
TOOLHOLDER
CK SHANK EWE DIGITAL HEAD INSERT HOLDER
(BBT BT IV DV ST HSK BIGCAPTO) (Cylindrical tool type)
BBT40-CKB5-48 EWE2-32 CK5

L
CK No.
⿟⿟Model Description

Diameter øD
EWE 2-32 CK5

ød

Stroke
CK No. øD1

S
DIGITAL BORING HEAD

Diameter Weight
Refer to the following page for the Model CK No. ød øD1 L S
tool system of each head. øD (kg)
EWE2-32CK5...A64 1 - 32 EWE2-32CK5 CK5 12 50 50 -0.5 - 2.0 0.65
EWE2-54CK6...A65 1 - 54 EWE2-54CK6 CK6 16 63.5 45 -0.5 - 2.5 1.35
Battery: CR1025 .... 1 pc (Standard accessory) For tool systems, A64
1. Cylindrical toolholder must be ordered separately.
2. Center through coolant supply is available. For holders, A73
3. Inserts must be ordered separately.

A60
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø1 - ø50
SHANK

EWB BORING Head Cylindrical Toolholder Type ( For


Built-in manual balance adjustment function )
high speed finishing/

A
Manual balance adjustment mechanism. Max.
CK BORING SYSTEM

● 5μm/ø scale precision diameter adjustment mechanism. (EWB2-50 only) Center through 16,000 min-1
(EWB2-32)
● Turning the balance ring allows manual adjustment of internal weights.

Set up example Select the same CK No.

CYLINDRICAL
TOOLHOLDER
CK SHANK EWB BORING HEAD
(Cylindrical tool type) INSERT HOLDER
(BBT BT IV DV ST HSK BIGCAPTO)
BBT40-CKB5-48 EWB2-32 CK5

CK No. L

Stroke
⿟⿟Model Description

S
EWB 2 - 32 CK5
CK No.

øD1
Max. diameter

øD
ød
FINISH BORING HEAD

Balance Ring

Diameter øD Model       CK No. ød øD1 L S Weight (kg)

1 - 32 EWB2-32CK5 CK5 12 50 49 3.5 0.65


1 - 50 EWB2-50CK6 CK6 16 63.5 62 4.5 1.32
1. Cylindrical toolholder must be ordered separately.
For tool systems, A64
※ The setting value for the balance ring is listed in the operation manual.
As incorrect settings may lead to serious imbalances, be sure to read the operation manual thoroughly before use. For holders, A73
2. Center through coolant supply is available.
For boring head screws, A99

Caution
·· The max. spindle speed of the EWB BORING HEAD depends on the projection ·· Use a head stroke within 1mm in order to achieve the best possible balance
length of the tool and the rigidity of the machine. Set the spindle speed low and performance.
gradually increase until the optimum conditions are reached, upon reference to ·· This boring head should be used only with original cylindrical
the operation manual. tool series.

A61
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

Jig Boring Bit Diameter: ø1 - ø9


A
● The sharp cutting edge is ideal for ultra-small diameter boring.

CK BORING SYSTEM
● New ø1 and ø1.5 diameter models available for even smaller diameter boring.

From
diameter
ø1

L
36 ● ø10 cylindrical shank type
A

Model Fig. øD A L
ø10

RBE   1 1 5 61

øD
Fig. 1 1.5 1.5 7.5
2 2 9
1 62
L 3 3 14
36 A 4 4 17
5 5 22 64
ø10

7 7 28 65

øD
2
9 9 37 75
Fig. 2
1. No oil holes. 2. Cutting edge is TiN coated carbide.
is made of carbide.

● ø7 cylindrical shank type

Model øD A L L1
L
L1 A ST7-RBE 1   -  5 1 5 61
-RBE 1.5-  7.5 1.5 7.5 42
ø7

-RBE 2   -  9 2 9
62
øD

-RBE 3   -14 3 14
-RBE 4   -17 4 17 41
is made of carbide. -RBE 5   -22 5 22 64
1. No oil holes. 2. Cutting edge is TiN coated carbide.

Carbide Cylindrical Insert Holder Diameter: ø4 - ø9


Stable ø4 ultra small boring is achieved with an insert type of solid carbide bar. Carbide Center through

● Exclusive insert with a large rake angle to prevent chatter.


L
Effective boring depth A
ød

øD

Fig.1

L
Effective boring depth A

is made of carbide.
ød

øD

Fig.2

<Carbide Cylindrical Insert Holder>


Insert Clamping
Model Fig. ød øD A L Insert
Screw Set
ST05W-EB6   -60 1 5 6.0 - 7.5 60 85 WC02 S2S-A
ST06W-EB4   -16 4.0 - 5.0 16 70 S1.6S-T3-S
2 EC03
-EB5   -20 6 5.0 - 6.0 20 75 S1.6S-T3
-EB7.5-65 1 7.5 - 9.0 65 95 WC02 S2S-A
1. Inserts are not included.
2. An exclusive straight collet is required when used with a A87 A95
boring head. A63

A62
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø1 - ø22
SHANK

EWN2-22 (cylindrical tool series for finishing)


A
Compact head reduces interference. Ideal for
small machines Center through
CK BORING SYSTEM

Max. tool insertion (A62)


amount = 54 Max.
JIG BORING BIT, 8 models
CK4 18,000min -1

28.5
ø1 - ø9
STRAIGHT COLLET
CARBIDE CYLINDRICAL
ø10

ø10

ø4
ø39

INSERT HOLDER (A62)


EC1004 85
ø10 A = 20 - 60

ø5
Head EWN2-22CK4 EC1005 ST05W-EB6-60 ø6 - ø7.5 WC02
Stroke 0 - 2mm 70
A = 16
※ EWN BORING HEAD for turning centers
(ER type) is also available.
ST06W-EB4-16 ø4 - ø5 EC03
See A59 for details. 75
A = 20
ø10

ø6

EC1006 ST06W-EB5-20 ø5 - ø6
95
A = projection length
A = 27 - 65

CYLINDRICAL TOOLHOLDER
65 ST06W-EB7.5-65 ø7.5 - ø9 WC02
A = 20 - 40

INSERT
ø8

Always observe the projection ST08-M5-40 HOLDER TP08


length range and tool insertion limit. 18
Use out of these ranges may result 90
EB09N
in damage to the boring head or slip A = 36 - 65
ø9 - ø10.5
of the bar shank.
ø10

ø8

EC1008 ST08W-M5-65 EB10.5N


ø10.5 - ø12
105
A = 51 - 80

ST08W-M5-80

75
A = 26 - 50 23

EB12N
ø10

ø12 - ø14
ST10-M6-50
100
A = 46 - 75

EB14N
ø14 - ø16
ST10W-M6-75
120
A = 66 - 95
EB16N
ø16 - ø18

ST10W-M6-95
27

85
EB18N
ø18 - ø20
A = 35 - 60
ø10

ST10-M10-58
EB20N
ø20 - ø22

※ Carbide Cylindrical Insert Holders and Cylindrical Toolholders


with “W” in the model numbers are made of carbide.
A is the projection length.

A87-A88 A95

For holders, A73

A63
BORING SYSTEM DUAL CONTACT

Diameter: ø1 - ø32 CK BORING SYSTEM BBT/BT


SHANK

EWN2-32/EWE2-32/EWB2-32 (cylindrical tool series for finishing) Center through


A
Flexible tool layout with versatile CK5 type.

CK BORING SYSTEM
JIG BORING BIT, 8 models (A62)
● Straight Collet
ø1 - ø9
EC1210
SIDE LOCK CYLINDRICAL CARBIDE CYLINDRICAL
TOOLHOLDER INSERT HOLDER (A62)
85
Max. 85 A = 20 - 60
14,000min -1
WC02
ø12

ø5
Max. tool insertion ST12-SL5 ST05W-EB6-60 ø6 - ø7.5
70
amount = 68 A=16
CK5 36
EC03
ST06W-EB4-16 ø4 - ø5
Straight Collet 75
A=20
ø12
ø50

ø6
ø12

EC1206 ST06W-EB5-20 ø5 - ø6
95
A = 27 - 65

Head EWN2-32CK5 WC02


CYLINDRICAL TOOLHOLDER ST06W-EB7.5-65 ø7.5 - ø9
Stroke 0 - 3.5mm 65
A = 20 - 40
※ EWN BORING HEAD for turning centers INSERT
ø8

(ER type) is also available.


ST08-M5-40 HOLDER TP08
See A59 for details. 18
90 EB09N
Max. A = 25 - 65 ø9 - ø10.5
16,000min -1
ø12

ø8

Max. tool insertion ST08W-M5-65 EB10.5N


EC1208
amount = 80 105 ø10.5 - ø12
A = 40 - 80
50
CK5
ST08W-M5-80
75
A = 25 - 50
ø12
ø50

ø10

ST10-M6-50
100 23
A = 45 - 75
Head EWE2-32CK5 EB12N
ø10
ø12

Stroke -0.5 - 2.0mm ø12 - ø14


EC1210 ST10W-M6-75
Max. 120
16,000min -1 A = 55 - 95
Max. tool insertion
amount = 81
ST10W-M6-95
CK5 49
100
A = 32 - 60
ø12

23
ST12-M6-60
ø50

130 EB14N
ø12

A = 62 - 90 ø14 - ø16

Head EWB2-32CK5 ST12W-M6-90 EB16N


160
ø16 - ø18
Stroke 0 - 3.5mm For high
speed A = 92 - 120
27
A = projection length
ST12W-M6-120 EB18N
ø18 - ø20
99
A = 31 - 65 EB20N
ø20 - ø22
ø12

Always observe the projection length EB22N


ST12-M10-65
range and tool insertion limit. Use ø22 - ø24
139
out of these ranges may result in
A = 71 - 105
damage to the boring head or slip of EB24N
the bar shank. ø24 - ø26
ST12W-M10-105
EB26N
169
ø26 - ø28
A = 101 - 135

EB28N
ø28 - ø30
ST12W-M10-135
※ Carbide Cylindrical Insert Holders and EB30N
A87-A88 A95 ø30 - ø32
Cylindrical Toolholders with "W"
in the model numbers are made of carbide.
For holders, A73
A is the projection length.
A64
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø1 - ø54
SHANK

EWN2-50/EWE2-54/EWB2-50 (cylindrical tool series for finishing)


A
Features abundant range of tools capable of small-diameter deep boring.
CK BORING SYSTEM

Max. tool insertion Center through


amount = 87 Max.
45 10,000min
CK6 -1
ø63.5

ø16

STRAIGHT COLLET

ø16

ø4
EC1604
Head EWN2-50CK6
Stroke 0 - 4.5mm

ø16

ø5
SIDE LOCK CYLINDRICAL EC1605 CARBIDE CYLINDRICAL
TOOLHOLDER INSERT HOLDER (A62)
Max. 85
100
14,000min -1 A = 20 - 60

WC02
ø16

Max. tool insertion ø5 ST05W-EB6-60 ø6 - ø7.5


amount = 85 ST16-SL5
70
45 A=16
CK6
EC03
ST06W-EB4-16 ø4 - ø5
100 75
A=20
ø63.5

ø16

ø16

ø6

ST16-SL6 ST06W-EB5-20 ø5 - ø6
95
A = 27 - 65
100
WC02
ø16

Head EWE2-54CK6 ST06W-EB7.5-65 ø7.5 - ø9


ø8

75
Stroke -0.5 - 2.5mm
ST16-SL8
※ Center through coolant pressure
should not exceed 4MPa. 100
● With a Side
JIG BORING BIT, 8 models (A62)
Lock Cylindrical
ø16

ø10

ø1 - ø9
ø10

Max. Toolholder
75
12,000min -1
● With a Straight Collet
ST16-SL10
Max. tool insertion
amount = 104
62 STRAIGHT COLLET
CK6 CYLINDRICAL TOOLHOLDER
ø16

ø6

65
EC1606 A = 20 - 40
INSERT HOLDER
ø63.5

ø8
ø16

ST08-M5-40 TP08
18
90
A = 20 - 65 EB09N
Balance Ring ø9 - ø10.5
ø16

ø8

EC1608 ST08W-M5-65 EB10.5N


Head EWB2-50CK6 ø10.5 - ø12
Stroke 0 - 4.5mm For high 105
speed
A = 20 - 80

ST08W-M5-80

A = projection length 75
A = 25 - 50
ø10

ST10-M6-50
100
Always observe the projection
A = 25 - 75 23
length range and tool insertion
limit. Use out of these ranges EB12N
ø16

ø10

may result in damage to the ø12 - ø14


boring head or slip of the bar EC1610 ST10W-M6-75
shank.
120
※ Carbide Cylindrical Insert Holders and A = 35 - 95
Cylindrical Toolholders with "W"
in the model numbers are made of carbide.
ST10W-M6-95
A is the projection length.

A87-A88 A95

For holders, A73

A65
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

A
100

CK BORING SYSTEM
A = 25 - 60

ø12
ST12-M6-60 INSERT
130 HOLDER TP08
A = 45 - 90 23

EB14N
ø16

ø12 ø14 - ø16


EC1612 ST12W-M6-90
160
A = 75 - 120

ST12W-M6-120

110
ø14 A = 25 - 70

ST14-M6-70
140 TP08
A = 55 - 100 23

EB16N
ø16

ø14

ø16 - ø18
EC1614 ST14W-M6-100
170
A = 85 - 130 27

EB18N
ø18 - ø20
ST14W-M6-130
EB20N
115 ø20 - ø22
A = 30 - 80
EB22N
ø22 - ø24
ø16

ST16-M10-80 EB24N
135 ø24 - ø26
A = 50 - 100
EB26N
ø26 - ø28
ST16W-M10-100
EB28N
195 ø28 - ø30
A = 110 - 160
EB30N
ø30 - ø32

ST16W-M10-160
EB32N
● AJ Series is to be used with EWN / EWE heads. ø32 - ø34

148 TC11 EB34N


A = 80 - 130 17.5 ø34 - ø36
EB17AJ
ø16

ø16.8 - ø22 EB36N


ST16W-AJ1-130 ø36 - ø38
EB22AJ
178 ø21.8 - ø27
A = 110 - 160
EB38N
ø38 - ø40
EB27AJ
ø26.8 - ø33 EB40N
ST16W-AJ1-160
ø40 - ø42
123
A = 60 - 110 22.4 EB42N
ø42 - ø46
EB32AJ
ø16

ø31.8 - ø40 EB46N


ST16W-AJ2-110 ø46 - ø50
173 17.4
A = 110 - 160

EB40AJ
ø39.8 - ø54
ST16W-AJ2-160

※ Carbide Cylindrical Insert Holders and Cylindrical Toolholders A88-A89 A95


with "W" in the model numbers are made of carbide.
For holders, A73
A66
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø15 - ø22
SHANK

EW MICRO HEAD
With Carbide Shank
A
Smaller head while maintaining popular ø0.01mm/div. adjusting mechanism.
CK BORING SYSTEM

● Adjustment with only micro-quill eccentricity preserves high speed capability.


● The solid carbide cylindrical shank allows high-rigidity boring. Carbide Center through

Effective boring depth A

Bit

Diameter øD
øDS
EW15 Type

⿟⿟Model Description Oil hole Carbide Shank EW MICRO HEAD

ST14 W - EW 15 - 110
is made of carbide.
Effective boring depth
Min. diameter EW18 Type
FINISH HEAD
Carbide
Cylindrical shank diameter

Insert Clamping Weight


Model           øDS Diameter øD L A Bit Model Insert
Screw Set (kg)
ST14W-EW15-110 151 110 0.10
14 15 - 18
-140 181 140 0.29
EN15 WC02 S2S-B
ST16W-EW18-100 144 100 0.28
16 18 - 22
-160 204 160 0.43
1. The carbide shank and micro head are integrated and cannot be sold separately.
2. Inserts must be ordered separately.
Caution
A87 A95 The maximum boring depth differs depending on the workpiece material.

A67
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

For NEW Hi- POWER MILLING CHUCKS


Straight Collet
Body
A
Model  ød øD L E
Model

CK BORING SYSTEM
C20-14 14 40
20 60 HMC20
-16 16 46
Min. Clamping Length E
C25-14 14 45
25 68.5 HMC25
-16 16 46
C32-14 14 40
øD

ød
-16 16 46
-19 19 32 74 50 HMC32
L
-22 22 52
-24 24 55
C42-16 16 46
42 89 HMC42
-31 31 62
1. Use Straight Collet with BIG NEW Hi- POWER MILLING CHUCK.
The Oil Hole Straight Collet (OCA) below is required for use with center through coolant.

For MICRO HEAD chucking,


use a NEW HI-
POWER MILLING CHUCK,
HYDRAULIC CHUCK or MEGA
DOUBLE POWER CHUCK.

Oil Hole
Straight Collet Center through

● For center through coolant.

Body
Model  ød øD L E
Model
OCA20-14 14 42
20 61 HMC20
-16 16 52
Min. Clamping Length E OCA25-14 14 44
25 71.5 HMC25
-16 16 52
OCA32-14 14 48
79.5
øD

ød

-16 16
-19 19
L 32 HMC32
-22 22 52
78.5
-24 24
-28 28
OCA42-16 16
79.5 52
-19 19
42 HMC42
-24 24 55
78.5
-31 31 58

A68
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM Diameter: ø20 - ø60
SHANK

CK Carbide
Cylindrical Shank
A Carbide Center through
● The solid carbide bar realizes efficient deep hole boring which was conventionally
impossible.
CK BORING SYSTEM

⿟⿟Model Description
ST19 W - CKB1 - 140
L dimension
CK No.
Carbide
Cylindrical shank diameter

CK1

CK2

CK3

L1
CK Diameter Weight
Effective boring depth A Model øDs L L1 A
No. øD (kg)
ST19W-CKB1-140 140 172.5 130 0.5
øDs

Diameter øD

-190 CK1 19 20 - 36 190 222.5 180 0.7


Carbide Shank CK No. -240 240 272.5 230 0.9
L ST24W-CKB2-160 160 195.5 150 0.9
-220 CK2 24 25 - 47 220 255.5 210 1.3
-290 290 325.5 280 1.7
ST31W-CKB3-200 200 240 184 1.8
-280 CK3 31 32 - 60 280 320 264 2.6
-350 350 390 334 3.3
1. The A dimension in the table is the reference value when EWN BORING HEAD is attached and
used with Hydraulic Chuck.
2. Head and inserts are not included.

■ Stepped type
L1
Effective boring depth A CK Diameter Weight
Model øDs L L1 A
No. øD (kg)
Effective boring depth A
20 - 22 45
ST22W-CKB1-210 CK1 22 210 242.5 1.1
22 - 36 200
øDs

Diameter øD

25 - 28 55
ST28W-CKB2-245 CK2 28 245 280.5 1.9
Carbide Shank CK No. 28 - 47 235
L 1. The A dimension in the table is the reference value when EWN BORING HEAD is attached and
used with Hydraulic Chuck.
is made of carbide. 2. Head and inserts are not included.

For boring heads, refer to the Roughing and Finishing pages.

Caution
The maximum boring depth differs depending on the workpiece material.

A69
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

DUAL CONTACT
For Carbide Cylindrical Shanks
HYDRAULIC CHUCK Center through
A
●Designed for short projection length and large insertion depth. Hydraulics increase
R
the damping effect.

CK BORING SYSTEM
[BBT Type]
Max. Insertion Depth H Max. Insertion Depth H

Min. Clamping Length E Min. Clamping Length E

øD1
øD

øD
ød
ød
⿟⿟Model Description
L1
BBT40 - HDC 19 - 75 L1
Fig.1 L Fig.2 L
L dimension
Clamping diameter
HYDRAULIC CHUCK
BIG-PLUS BT No. BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.

Max. Insertion Min. Clamping Weight


Model Fig. ød øD øD1 L L1
Depth H Length E (kg)
BBT40-HDC19 -75 19 49.5 43 111 1.4
43
-HDC22 -75 1 22 52 - 44.5 110 1.5
-HDC24 -75 24 63 75 47 104 1.6
45
-HDC28 -75 28 56 71 16 93 1.8
2
-HDC31 -75 31 59 74 16 76 56 1.8
BBT50-HDC19L-90 19 49.5 45 149 4.2
43
-HDC22L-90 22 52 45 149 4.2
-HDC24L-90 1 24 63 - 90 41 149 4.5
45
-HDC28L-90 28 69 44 148 4.5
-HDC31L-90 31 72 45 147 56 4.5
1. Adjusting Screw cannot be used.
Caution · Do not clamp without a tool.
· ‌Always insert the cutting tool into the holder beyond min.
clamping length E.
[BDV Type]
DUAL CONTACT
Max. Insertion Depth H
Min. Clamping
Length E Center through

R
øD1

BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles.
øD
ød

Max. Insertion Min. Clamping Weight


ID Hole Model ød øD øD1 L L1
Depth H Length E (kg)
BDV40-HDC31-90 31 62 74 90 22 91 56 1.9
L1
L
Caution · Do not clamp without a tool.
· Always insert the cutting tool into the holder beyond min.
clamping length E.

[HSK-A Type] Max. Insertion Depth H


Min. Clamping
Length E Center through
Coolant Pipe
(Optional)

Max. Insertion Min. Clamping Weight


Model ød øD øD1 L L1
Depth H Length E (kg)
øD1
øD
ød

HSK-A63-HDC31-95 31 63 74 95 27 70 56 1.7

Manual Clamping Hole Caution · Do not clamp without a tool.


· Always insert the cutting tool into the holder beyond min.
L1 clamping length E.
L

CK Side Lock Adapter


●Mount on a CK Basic
øD
ød

Model        ød L øD CK No.
Holder for use.
CK6-SL24-40 24 40 50 CK6
CK No.
A70
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK

PIN TURNING SERIES


A
Solves all the issues in contouring operations, such as roundness, surface
CK BORING SYSTEM

roughness and dimensional accuracy.

27

S Type Diameter: ø0.5 - ø27 Clamping screw (M10)

Balance Weight

ø16

61
CK6
25
EWN BORING HEAD CYLINDRICAL TOOLHOLDER
(Cylindrical Tool Type) Extension
A59 INSERT
HOLDER
[CK6]
EWN BORING CYLINDRICAL INSERT
Diameter ød Balance Weight Extension Insert
HEAD TOOLHOLDER HOLDER
ød

0.5 -   9 EB36N
9   - 17 EWN2- EB28N
ST16-SL27-55 BW-M10 M1010-25
50CK6 TP08
17   - 23 (0.2kg) (0.02kg) (0.02kg) EB22N
CK 6 (1.1kg)
23   - 27 EB18N
Effective boring depth 26 1. Max. and min. diameters are the values when an insert with nose
radius 0.2 is used.
A88 A95
2. Inserts must be ordered separately.
3. Rotation should be reverse.
4. The min. access bore may differ depending on the offset amount. For holders, A73
5. Contact us regarding chamfering.

M Type Diameter: ø25 - ø152


Center through
Balance Weight

CK No.

CK3
Offsetter 40

EWN BORING Insert


HEAD Holder
[CK6/CK7] A49

CK EWN BORING Insert


Diameter ød Offsetter Balance Weight Insert L
No. HEAD Holder
25 -   34 CKB63-SL  2552-42 ENH3-3
34 -   43 (1.4kg) ENH3-2
43 -   52 Min. access bore ø117 ENH3-1
50 -   59 CKB63-SL  5077-42 ENH3-3
59 -   68 (1.6kg) CK6 ENH3-2 82
Min. access bore

68 -   77 Min. access bore ø142 ENH3-1


75 -   84 CKB63-SL 75102-42 EWN32- ENH3-3
ød

BW-CKB3-EWN
84 -   93 (1.9kg) 60CKB3 ENH3-2 TP08
(0.2kg)
93 - 102 Min. access bore ø167 (0.21kg) ENH3-1
CK No. 100 - 109 CKB73-SL100127-47 ENH3-3
109 - 118 (3.8kg) ENH3-2
Effective boring depth
51 118 - 127 Min. access bore ø192 ENH3-1
CK7 87
L 125 - 134 CKB73-SL125152-47 ENH3-3
134 - 143 (4.2kg) ENH3-2
Internal boring is enabled by 143 - 152 Min. access bore ø217 ENH3-1
changing the EWN BORING HEAD 1. Max. and min. diameters are the values when an insert with nose
mounting direction. radius 0.2 is used.
(Diameter: ø117 - ø244)
A88 A95
2. Inserts must be ordered separately.
※ Use in forward for internal boring.
3. Insert Holder (ENH3-1) is included with the EWN Boring Head.
Pay attention to the rotation direction.
4. Rotation should be reverse. For holders, A73
5. Contact us regarding chamfering.
A71
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

A
L Type Diameter: ø49 - ø686

CK BORING SYSTEM
Internal boring is enabled by
changing the EWN BORING
Balance Weight HEAD mounting direction.
1. Use in forward for internal boring.
Pay attention to the rotation direction.

CK5
CK7

FLN Flange
SLN Slide Offsetter EWN BORING HEAD
A49

[CK7]
Diameter FLN SLN Slide Min. access bore Offsetter EWN BORING Balance
ød Flange ※ Model Weight
(kg)
Mounting
position 1
Mounting
position 2
(2 pcs./set) HEAD Weight
Min. access bore

49 - 126 SLN200-270 3.8 196 231


119 - 196
FLN135/ SLN270-340 5.5 266 301
ød

189 - 266 FLN135/90 SLN340-410 7.2 336 371


(2.76kg) EWN53-
CK7 259 - 336 SLN410-480 8.9 406 441 CBN91- 95CKB5 BW-CKB5-
329 - 406 SLN480-550 10.6 476 511 CKB5-20 (1.1kg) EWN
399 - 476 SLN550-620 12.3 546 581 (1.2kg/1 pc) Insert (0.9kg)
Effective boring TC11
depth 76 469 - 546 FLN220/ SLN620-690 14.0 616 651
FLN220/90
167 539 - 616 (4.0kg) SLN690-760 15.7 686 721
Mounting position 2 609 - 686 SLN760-830 17.4 756 791
1. Inserts must be ordered separately.
Mounting position 1 2. Insert Holder (ENH5-1) is included with EWN Boring Head.
A89 A95
ENH5-2 or ENH5-3 may be required depending on the diameter.
Order separately if required.
3. ※ Cutting edge and drive keys are aligned in the same direction. For holders, A73
It becomes 90° offset when the FLN135/90 or FLN220/90 flange is used.
4. Rotation should be reverse.
5. Lightweight aluminum slides are also available as standard.
6. Center through coolant supply.
(SLN550-620 and larger models are not supported.)

■ Boring range Mounting Insert Holder


Diameter ød Slide Model position ENH5-3 ENH5-2 ENH5-1
Mounting 1 49 -   66 62 -   79 74 -   91
position 1 49 - 126 SLN200-270
2 84 - 101 97 - 114 109 - 126
Mounting
position 2 1 119 - 136 132 - 149 144 - 161
119 - 196 SLN270-340
2 154 - 171 167 - 184 179 - 196
1 189 - 206 202 - 219 214 - 231
189 - 266 SLN340-410
2 224 - 241 237 - 254 249 - 266
1 259 - 276 272 - 289 284 - 301
259 - 336 SLN410-480
2 294 - 311 307 - 324 319 - 336
1 329 - 346 342 - 359 354 - 371
SLN Slide 329 - 406 SLN480-550
2 364 - 381 377 - 394 389 - 406
1 399 - 416 412 - 429 424 - 441
399 - 476 SLN550-620
2 434 - 451 447 - 464 459 - 476
1 469 - 486 482 - 499 494 - 511
469 - 546 SLN620-690
2 504 - 521 517 - 534 529 - 546
1 539 - 556 552 - 569 564 - 581
539 - 616 SLN690-760
2 574 - 591 587 - 604 599 - 616
1 609 - 626 622 - 639 634 - 651
609 - 686 SLN760-830
2 644 - 661 657 - 674 669 - 686

A72
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK

DUAL CONTACT
CK SHANK
A
Center through
CK BORING SYSTEM

L1
L

ø31
Effective boring depth A

øD
CK No.
Fig. 1
L1
L1
L
L Effective boring depth A

øD
Effective boring depth A

⿟⿟Model Description
BBT30 - CKB1 - 72

øD
CK No. L dimension
BIG-PLUS BT No.
CK No.
Fig. 2 Fig. 3
BBT (BT) 30: 33.5 (min) CK No.
BBT (BT) 40: 40

BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.

BIG-PLUS
BBT SHANK Model BT SHANK Model Fig. CK No. øD L L1 A Weight (kg)

BBT30-CKB1- 72 BT30-CKB1-72 1 CK1 19 72 104.5 73 0.51


-CKB2- 38 -CKB2-38 37.5  73 48 0.44
CK2 24
- 83 -83 82.5 118 93 0.57
-CKB3- 39 -CKB3-39 39  79 53 0.45
2 CK3 31
- 79 -79 79 119 93 0.67
-CKB4- 38 -CKB4-38 38  85 58 0.46
CK4 39
- 73 -73 73 120 93 0.78
-CKB5- 63 -CKB5-63 CK5 50 63 120 93 0.80
3
-CKB6- 64 -CKB6-64 CK6 64 64 135 108 0.93
BBT40-CKB1- 72 BT40-CKB1-72 CK1 19 72 104.5 73 1.1
-CKB2- 43 -CKB2-43 42.5  78 48 1.0
CK2 24
- 83 -83 82.5 118 88 1.2
-CKB3- 44 -CKB3-44 44  84 53 1.1
- 94 -94 CK3 31 94 134 103 1.3
-124 - 124 164 133 1.5
-CKB4- 43 -CKB4-43 43  90 58 1.2
2
- 88 -88 88 135 103 1.5
CK4 39
-118 - 118 165 133 1.8
-148 - 148 195 163 2.1
-CKB5- 48 -CKB5-48 48 105 73 1.2
- 78 -78 78 135 103 1.6
CK5 50
-108 - 108 165 133 2.1
-138 - 138 195 163 2.5
-CKB6- 64 -CKB6-64
64 135 103 1.6
- 64/90 ※ -
3 CK6 64
- 94 - 94 165 133 2.3
-124 - 124 195 163 3.1
The “-” in the shank model indicates it is unavailable as standard and a BBT
shank should be used. For heads, A39
1. The L1 and A dimensions in the table are the reference values when EWN BORING HEAD is attached.
2. Cutting edges and drive keys are aligned with boring heads mounted.
3. Head and inserts must be ordered separately.
4. ※ marked models have cutting edge and drive key offset by 90°.

A73
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.

BIG-PLUS A
BBT SHANK Model BT SHANK Model Fig. CK No. øD L L1 A Weight (kg)

CK BORING SYSTEM
BBT50-CKB1-102 BT50-CKB1-102 1 CK1 19 102 134.5 73 4.0
-CKB2- 53 -CKB2- 53 52.5 88 47 3.8
CK2 24
-113 -113 112.5 148 107 4.0
-CKB3- 54 -CKB3- 54 54 94 52 3.9
CK3 31
-124 -124 124 164 122 4.3
-CKB4- 58 -CKB4- 58 58 105 62 4.3
-118 -118 118 165 122 4.5
CK4 39
-178 -178 178 225 182 4.9
-208 - 208 255 212 5.1
-CKB5- 63 -CKB5- 63 63 120 77 4.0
-108 -108 108 165 122 4.7
2
-183 -183 CK5 50 183 240 197 5.9
-228 -228 228 285 242 6.5
-263 - 263 320 277 7.0
-CKB6- 94 -CKB6- 94 94 165 122 4.8
-169 -169 169 240 197 6.7
CK6 64
-229 -229 229 300 257 8.2
-289 - 289 360 317 9.7
-CKB7- 93 -CKB7- 93 93 210  ※ 172 ※ 5.6
-183 -183 CK7 90 183 300  ※ 262 ※ 9.9
-243 -243 243 360  ※ 322 ※ 12.7
The “-” in the shank model indicates it is unavailable as standard and a BBT
For heads, A39
shank should be used.
1. The L1 and A dimensions in the table are the reference values when EWN BORING HEAD is attached.
(※ indicates the dimension when EWN200 (large diameter) is mounted; A dimension is from the cutting edge to the flange face.)
2. Cutting edges and drive keys are aligned with boring heads mounted.
3. Head and inserts must be ordered separately.

L1 L1
L L
Effective boring depth A
ø31

Effective boring depth A


CK Cylindrical Shank
øDS

øDS

CK No. øD1
øD1

CK No.
Fig. 1
Fig. 2

L1 L1
L L
Effective boring depth A Effective boring depth A
øD1

øD1

⿟⿟Model Description
ST32 - CKB1 - 77
øDS

øDS

L dimension
CK No.
Cylindrical shank No. Fig. 3 CK No. Fig. 4 CK No.

Weight
Model Fig. CK No. øD1 øDS L L1 A
(kg)
ST32-CKB1-77 1 CK1 19 77 157 73 0.7
-CKB2-73 CK2 24 72.5 152.5 0.7
2
-CKB3-69 CK3 31 69 149 0.8
32 100
-CKB4-58 3 CK4 39 58 138 0.9
-CKB5-48 CK5 50 48 128 0.9
4
-CKB6-59 CK6 64 59 139 125 1.5
For chucking
ST42-CKB1-77 1 CK1 19 77 157 73 1.0
-CKB2-73 CK2 24 72.5 152.5 1.0 When using a cylindrical shank
tool, we recommend
-CKB3-69 2 CK3 31 69 149 1.1
42 100 NEW Hi- POWER
-CKB4-63 CK4 39 63 143 1.2
MILLING CHUCK
-CKB5-48 3 CK5 50 48 128 1.3 for its high accuracy and
For details, A29
-CKB6-59 4 CK6 64 59 139 125 1.8 rigidity.
1. The A dimension in the table is the reference value when EWN BORING
For heads, A39
HEAD is attached.
2. Head and insert must be ordered separately.

A74
DUAL CONTACT BORING SYSTEM
BBT/BT CK BORING SYSTEM
SHANK

DUAL CONTACT
CK Long Shank (rigid type)
A
● Long shank type for deeper boring.
Center through
A highly rigid type with larger shank diameter to avoid deflection.
CK BORING SYSTEM

L1

Effective boring depth A


L2

øD1
⿟⿟Model Description
BBT50 - CKB4 - 48 - 193
L dimension CK No.

øD
øD1 dimension
CK No.
BIG-PLUS BT No.

BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.

BIG-PLUS
CK No. Diameter øD øD1 L L1 L2 A Weight (kg)
BBT SHANK Model
BBT50-CKB4-48-193 193 240 197 5.5
CK4 50 -   74 39 48 65
-238 238 285 242 6.1
-CKB5-62-243 243 300 257 8.1
CK5 65 -   95 50 62 80
-303 303 360 317 9.5
-CKB6-72-259 259 330 287 10.3
75 - 203 72
-314 314 385 342 12.0
CK6 64 100
-CKB6-80-289 289 360 317 12.9
85 - 203 80
-349 349 420 377 15.2
1. The L1 and A dimensions in the table are the reference values when EWN BORING HEAD is attached. For heads, A39
2. Note that due to interference with øD1, the diameter range differs from the EWN range.
3. Cutting edges and drive keys are aligned with boring heads mounted.
4. Head and inserts must be ordered separately.

A75
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

DUAL CONTACT

Built-in Damper SMART DAMPER PAT.


Center through
A
● Built-in damper eliminates chatter in deep hole boring.

CK BORING SYSTEM
R

[BBT Shank Type]

⿟⿟Model Description
BBT50 - CKB4 DP - 252
L1
L dimension
L
Built-in damper type
CK No. Effective boring depth A
BIG-PLUS BT No.

øD
CK No.

BIG-PLUS (BBT Shank) tools can be used on both


BIG-PLUS spindles and conventional BT spindles.

BIG-PLUS Weight
CK No. øD L L1 A
BBT SHANK Model (kg)
BBT50-CKB4DP-252 CK4 39 252 299 246 5.7
-CKB5DP-314 CK5 50 314 371 318 7.8
Damper
-CKB6DP-380 CK6 64 380 451 408 12.3
1. The L1 and A dimensions in the table are the reference values when EWN BORING HEAD is attached.
2. Cutting edges and drive keys are aligned with boring heads mounted.
3. Head and inserts must be ordered separately.
4. Extension should not be used due to possible chatter.

For heads, A49

[Extension Type]
Center through

L
CK No.
⿟⿟Model Description
CKB44 DP - 120
Extension length L
Built-in damper type
Connection of CK4 and CK4 CK No.
øD

Standard CK holders can be used.


Weight
STANDARD CK SMART DAMPER CK BORING Model CK No. øD L
(kg)
HOLDER CK EXTENSION HEAD CKB44DP-120 CK4 39 120 1.3
CKB55DP-150 CK5 50 150 2.6
CKB66DP-180 CK6 64 180 5.3
1. Center through coolant supply is available.
2. Should not be used with a conventional extension due to possible chatter.

For heads, A49

SMART DAMPER
integrated with boring head is also available.

EWN BORING HEAD A50

SW BORING HEAD PAT. A41

A76
DUAL CONTACT For CK BORING SYSTEM
BBT/BT ACCESSORIES
SHANK

Extension Center through


A
● Extends projection length by insertion between the head and shank. CK No. L
CK BORING SYSTEM

⿟⿟Model Description

øD
CKB11 - 20
Extension length
Connection of CK1 and CK1 Extension CK No.

Model CK No. øD L Weight (kg)


CKB11- 20 20 0.05
CK1 19
- 30 30 0.07
CKB22- 30 30 0.10
CK2 24
- 45 45 0.15
CKB33- 30 30 0.17
CK3 31
- 45 45 0.25
CKB44- 45 45 0.40
CK4 39
- 60 60 0.53
CKB55- 60 60 0.87
CK5 50
- 90 90 1.29
CKB66- 60 60 1.38
CK6 64
-100 100 2.31
CKB77-105 CK7 90 105 5.26
1. Center through coolant supply is available.
2. Note that using an extension to increase the length may cause chatter, depending on the L/D ratio.

Center through
Reduction
● Reduces CK connection sizes to use smaller boring heads. L1
CK No. C1 L2 Effective boring depth A
CK No.C2
øD1

⿟⿟Model Description
øD2
CKB21 - 36
L dimension
Reduced from CK2 to CK1 Reduction L

Weight
Model CK  No. C1 CK  No. C2 øD1 øD2 L L1 L2 A
(kg)
CKB21- 36 CK2 24 36 68.5 13.5 55 0.10
CK1 19
CKB31- 41 40.5 73 13 0.14
CK3 31 60
CKB32- 35 CK2 24 34.5 70 10 0.16
CKB41- 58 CK1 19 57.5 90 15 0.25
CKB42- 52 CK4 CK2 39 24 51.5 87 75 0.28
12
CKB43- 47 CK3 31 47 87 0.32
CKB51- 58 CK1 19 57.5 90 20 0.38
70
CKB52- 52 51.5 87 0.40
CK2 24
  -  82 81.5 117 100 0.51
CKB53- 47 CK5 50 47 87 70 0.54
CK3 31 17
  -  77 77 117 100 0.64
CKB54- 40 40 87 70 0.47
CK4 39
  -  70 70 117 100 0.82
CKB61- 67 CK1 19 66.5 99 34 65 0.84
CKB62- 61 60.5 96 80 0.69
CK2 24
  -  96 95.5 131 115 0.98
CKB63- 56 56 96 80 0.75
CK3 31
  -  91 CK6 64 91 131 115 1.12
16
CKB64- 49 49 96 80 0.80
CK4 39
  -  84 84 131 115 1.28
CKB65- 39 39 96 80 0.92
CK5 50
  -  74 74 131 115 1.33
CKB76-106 CK7 CK6 90 64 106 177 17 160 3.10
1. The L1 and A dimensions in the table are the reference values when the EWN BORING HEAD is attached.
2. Center through coolant supply is available.

A77
For CK BORING SYSTEM DUAL CONTACT

ACCESSORIES BBT/BT
SHANK

CK Chamfering Tool
A
● Mount to the CK Shank body
for easy composite chamfering and boring.

CK BORING SYSTEM
CK Blade Weight
Model Fig. øD1 øD2 øD3 B
⿟⿟Model Description No. Model (kg)
CR 1 - 35 CR1- 35 CK1 20 35 13 0.06
Max. chamfering CR2- 42 CK2 25 42 0.08
CK No. diameter CB1-45 1 -
Chamfering ring
CR3- 49 CK3 32 49 15 0.10
CR4- 57 CK4 41 57 0.12
CB2-45 1 53 90 -
CR5- 90 CK5 CB2-45CW12A 55 75 88 0.55
2
45° 45° CB2-45CW12B 70 90 97
CB2-45 1 68 104 -
Max. chamfering diameter øD2

CR6-104
Min. access bore øD3

CB2-45CW12A 69 89 100 0.67


2
Max. chamfering diameter øD2

CB2-45CW12B 84 104 111


25
Min. bore øD1

CB2-45 1 98 138 -
Min. bore øD1

-138 CK6 CB2-45CW12A 103 123 135 1.80


2
CB2-45CW12B 118 138 145
CB2-45 1 120 160 -
-160 CB2-45CW12A 125 145 157 2.50
2
B Fig. 1 B Fig. 2 CB2-45CW12B 140 160 167
1. A 45° blade (carbide integrated type) is included with the CK Chamfering Tool.
2. Specify the blade model number when spare blades are required.

■ Blade
[Carbide Integrated Type] Model L A B Tool

CB1-45 23.5 4  9 CR1 - 4


45°
CB2-45 43 8 20 CR5 - 6
B

CB1-30 27.5 4  9 CR1 - 4


30°
A L CB2-30 52 8 20 CR5 - 6
Tip material is M-class carbide.

[Insert Type] (optional accessory)


45° 45° Model Fig. L A B   Insert Model Tool

CB2-45CW12A 1 43 18
B
B

8 CW1206A CR5 - 6
A CB2-45CW12B 2 36 22.5
L L
1. A wrench and screws are included. Inserts must be ordered separately.
Fig. 1 Fig. 2

· Insert (optional accessory)


12 Model
.7 2.7
Non-Coating ZX Coating DLC Coating
CW1206A CW1206A(ZX) CW1206A(DLC)
6.35

1. Insert is available from 1 pc.


※ For details about 10-piece insert sets and coating, see A79.

A78
DUAL CONTACT For CK BORING SYSTEM
BBT/BT ACCESSORIES
SHANK

C-Cutter Center through


A
● Covers a wide range of chamfering diameters and reduces
the number of tools and ATC required.
CK BORING SYSTEM

⿟⿟Model Description CK No. L

CKB2 - C 05 25 C 45°

Center through

øCmax.
Max. chamfering diameter

øDc
øCmin.
Min. bore
Chamfering
CK No.

Min. bore Max. chamfer Outer Number Clamping Weight


Model CK No. L Insert
øCmin. diameter øCmax. Diameter øDc of inserts Screw Set (kg)
CKB2-C0525C CK2 5 25  28.5 25 1 CW1206A S2S-B 0.08
CKB4-C1040C CK4 10 40  45 35 2 0.27
CW1909A S3S
CKB5-C3060C CK5 30 60  65 40 0.70
3
CKB6-C50100C CK6 50 100 106 65 CW3115A S5S 2.80
1. Inserts must be ordered separately.
For holders, A73
2. Insert wrench and screws are included.
3. The screw set (optional) contains 10 insert clamp screws and 1 wrench.

1 pcs
Model
For C-Cutter A B t
Non-Coating ZX Coating DLC Coating
■ Insert (optional accessory)
CW1206A CW1206A(ZX) CW1206A(DLC)  6.35 12.7 2.7
CW1909A CW1909A(ZX) CW1909A(DLC)  9.525 19.05 4.5
B t CW3115A CW3115A(ZX) CW3115A(DLC) 15.875 31.75 7.0

10 pcs
A

Model
A B t
Non-Coating ZX Coating
CW1206A-10P CW1206A(ZX)-10P  6.35 12.7 2.7
CW1909A-10P CW1909A(ZX)-10P  9.525 19.05 4.5
CW3115A-10P CW3115A(ZX)-10P 15.875 31.75 7.0

Adopts P30-equivalent carbide material with emphasis on toughness for


Non-Coating
versatile use with materials from steel to aluminum.

TiN and AlN multilayer coating increases speeds and extends insert life in
ZX Coating
chamfering of steel or cast iron.

The exclusive substrate is treated with a thin DLC coating to prevent


DLC Coating welding during aluminum machining. It retains sharpness and achieves a
clean surface finish.

<Insert Clamping Screw Set>


Insert Set Model Wrench
CW1206A S2S-B FLR-13S
CW1909A S3S FLR-20S
(10 pcs) CW3115A S5S FLR-28S
(1 pc)
1. The set contains 10 screws and 1 wrench.
※ Wrenches are also available separately.

A79
For CK BORING SYSTEM DUAL CONTACT

ACCESSORIES BBT/BT
SHANK

Ultra High Feed Chamfer Mill


C-CUTTER MINI (Front and back chamfering)
A
● Modular system allows front and back chamfering of deep holes.

CK BORING SYSTEM
⿟⿟Model Description
CKB1 - C 22 32 - 45 B - 20
L dimension CK BORING SYSTEM
Chamfering angle
Max. diameter
Min. diameter
Chamfering
CK No.
Extension
BBT/BT SHANK
Used when extending the C-CUTTER MINI
IV SHANK projection length. CKB Type
DV SHANK
HSK SHANK
BIG CAPTO SHANK

L
45°
H2min.
CK No. H1min.

øCmax.
øCmin.
øCmax
øCmin

øDc
øD1
Front and back chamfering Front and back
of grooves and steps located chamfering of deep
at a distance. holes

Front and back chamfering


Face Mill Chamfering diameter Insert Number Weight
Model CK No. øDc øD1 L H1min. H2min.
Cutter øCmin. øCmax. Model of inserts (kg)
CKB1-C2232-45B-20 CK1 32.7 19 22 32 0.05
4
CKB3-C3242-45B-20 42.7 31 32 42 0.14
CK3
-C5262-45B-20 ○ 62.7 31 20 52 62 0.3 12.4 CM10... 0.24
CKB4-C4252-45B-20 CK4 52.7 39 42 52 6 0.24
CKB5-C5262-45B-20 CK5 62.7 51 52 62 0.40
1. A wrench and screws are included. Inserts must be ordered separately. For holders, A73
2. In case of chatter in plunge cutting, it is recommended to reduce the number of insert to 1 or 2 pcs.

For C-CUTTER MINI


■ Insert (optional accessory) Suffix SE model designates a sharp cutting edge insert.

Inscribed Insert grade Insert Clamping


Model r
circle øD ACP200 ACM250F DS20 Screw Set Model
CM10C1 ○ ○ ○
45°
10 0.2 S4S-T15
øD CM10C1SE ○ - -
r 1 1. Inserts are in packets of 10 pcs. Please specify the insert model number and grade when ordering.
Example: CM10C1 ACP200.........10 Pcs
2. The insert clamping screw set contains 10 screws and 1 wrench.
3. Insert Clamp Screws and tightening wrench are consumables. Order periodically for replacement or spares.
⿟⿟Model Description
CM 10 C1 ACP200 Insert Grade Description
Material type
Insert size
ACP200 ACM250F DS20
C-CUTTER MINI for Steel/Cast Iron for Stainless Steel for Aluminum/Non-Ferrous Metal

PVD-coated carbide with PVD-coated carbide with DLC-coated carbide exclusive


superior wear resistance due to excellent smoothness and for aluminum and non-ferrous
its nanometer-level thickness resistance to welding and metals, ultra-smooth with a low
ultra-multilayered TiAlN and chipping, due to the ultra- wear coefficient and superior
AlCrN film. multilayered thin film structure welding resistance.
made of AlTiN and TiAlCrN.

A80
DUAL CONTACT For CK BORING SYSTEM
BBT/BT ACCESSORIES
SHANK

R-CUTTER
R-CUTTER PAT. (Front & Back Chamfering)
A
●Automated rounded chamfering.
CK BORING SYSTEM

CK BORING SYSTEM

Extension
BBT/BT SHANK Used when extending
IV SHANK the projection length. R-CUTTER
DV SHANK CKB Type
HSK SHANK
BIG CAPTO SHANK

Z2
L Z1
⿟⿟Model Description 45°
CKB3 - RC 06 4 B - 15 CK No.

R
Projection length (L)

R
Double chamfering

R
øD2
Number of flutes
Compatible insert size

øDC
øD1

X2

X1
R-CUTTER
CK No.

Number Insert Weight


Model CK No. øDc øD1 øD2 L R X1 Z1 X2 Z2
of flutes Model (kg)
0.5 15.86 1.93 16.56 5.78
1 15.61 2.18 16.31 5.53
CKB3-RC064B-15 CK3 37 31 29.2 15 4 RC06... 0.12
1.5 15.36 2.43 16.06 5.28
2 15.11 2.68 15.81 5.03
1 25.81 3.79 27.22 11.63
2 25.31 4.29 26.72 11.13
CKB5-RC124B-25 CK5 62 50 46.3 25 4 RC12... 0.50
3 24.80 4.79 26.21 10.63
4 24.30 5.29 25.71 10.13
1. Inserts must be ordered separately.
For holders, A73
2. Insert clamping screws and wrench are included.
3. Values in the table are reference only. Measure accurate values with a presetter.

For R-CUTTER
■Insert (Optional Accessory) Insert Clamping
Type Insert Model R Size
Screw Set Model
RC06050 (ACP300) R0.5
RC06100 (ACP300) R1.0
RC06 S2TS-T6
RC06150 (ACP300) R1.5
RC06200 (ACP300) R2.0
Uses 4 corners RC12100 (ACP300) R1.0
RC12200 (ACP300) R2.0
RC12 S4S-T15
● Model Description RC12300 (ACP300) R3.0
RC 06 050 (ACP300) RC12400 (ACP300) R4.0
1. Inserts are available in packets of 10 pcs.
Grade 2. Insert is coated carbide.
R Size
Insert size 3. The insert clamping screw set contains 10 screws and 1 wrench.
R-CUTTER 4. Insert clamp screws and tightening wrench are consumables. Order periodically for replacement or spares.

Insert set in a packet of 2 pcs. is also available.


Please add -2P before each model number
when ordering.

Example: RC06050-2P(ACP300)

A81
For CK BORING SYSTEM DUAL CONTACT

ACCESSORIES BBT/BT
SHANK

CK NEW Hi- POWER MILLING CHUCK


A

CK BORING SYSTEM
L
Clamping Nut outer Weight
Model CK No. L Wrench
diameter diameter (kg)
CKB5-HMC20S CK5 ø20  57 50 FK45-50L 0.8
CKB6-HMC20 CK6 ø20  56 60 FK58-62 1.3
CKB7-HMC32 CK7 ø32 102 80 FK80-90 4.1
1. Wrench included.
2. The usable straight collet model is C□□ only.

CK Boring Adapter
L1
L


L

W
CK No.
CK No. □W
G G

Diameter øD

Diameter øD
øD1

øD1
Fig. 1 BSA Type Fig. 2 BSB Type

øD Fig. Model CK No. L L1 øD1 G □W

· BSA Type 25 -   38 CKB1-BSA 25- 33 CK1 32 19


M 6  8
30 -   42 CKB2-BSA 30- 37.5 CK2 35.9 24
38 -   52 CKB3-BSA 38- 56 CK3 53.4 30 M 8 10
50 -   65 1 CKB4-BSA 50- 62 CK4 59 - 39 13
M10
62 -   90 CKB5-BSA 62- 72 CK5 70 50 16
90 - 125 CKB6-BSA 90-101 CK6 97 75 19
M12
105 - 160 CKB7-BSA105-132 CK7 129 90 25
20 -   40 CKB1-BSB 20- 33 CK1 33 43 17 M 6  6
25 -   52 CKB2-BSB 25- 37.5 CK2 37.5 52.5 20 M 8  8
38 -   70 CKB3-BSB 38- 41 CK3 41 56 30 10
50 -   90 2 CKB4-BSB 50- 47 CK4 47 62 39 M10 13
· BSB Type 62 - 115 CKB5-BSB 62- 57 CK5 57 72 50 16
90 - 150 CKB6-BSB 90- 71 CK6 71 86 75 19
M12
105 - 190 CKB7-BSB105-117 CK7 117 132 90 25
1. Boring bit is not included. Please use commercial products.

A82
DUAL CONTACT For CK BORING SYSTEM
BBT/BT ACCESSORIES
SHANK

MEGA SYNCHRO TAPPING HOLDER PAT. Tapping range: M2 - M20


A Center through
● Improves thread quality and tap life by reducing thrust loads caused
CK BORING SYSTEM

by synchronization errors up to 90%.

MEGA Tap Holder Tap


SYNCHRO
CK SHANK Tapping
Extension Holder Body

L1
CK No.
L L2

⿟⿟Model Description (Body)


CKB4 - MGT6 - 62

øD1
d
L dimension
MEGA SYNCHRO No.
Tap Holder (Optional)
CK No.

øD
Tap Holder Tapping range Body weight
Model CK No. øD øD1 L L1 L2
Model d (kg)
MGT 6-d- 30 92 30
- 70 132 70
M2 - M6
CKB4-MGT 6-62 -100 36 16 62 162 100 0.5
No.3 - U1/4
-150 212 150
-200 262 200
CK4
MGT12-d- 30 97 30
- 70 M6 - M12 137 70
CKB4-MGT12-67 -100 U1/4 - U7/16 41 20 67 167 100 0.6
-150 P1/8 217 150
-200 267 200
MGT20-d- 35 122 35
- 85 M12 - M20 172 85
CKB5-MGT20-87 CK5 U1/2 - U3/4 54 30 87 1.2
-115 P1/4 - P3/8 202 115
-150 237 150
1. MGT Set Screw is included.
For tap holders, A126 For holders, A73
2. Tap holder must be ordered separately.
Cannot be used with machining center without synchronized tapping function.

[Large Diameter Tap MGT36] Tapping range: M20 - M36


Center through
● Functions smoothly under high cutting torque of large diameter tapping.

CK SHANK MEGA SYNCHRO Large Diameter Tap Holder MGT36 Tap


Tapping Holder Body

CK No.
137
ø94

Tapping range Body weight


Model CK No.
d (kg)
d

M20 - M36
CKB7-MGT36-137 CK7 6.8
P1/2 - P1
1. MGT Set Screw is included. Tap Holder MGT36 (Optional)
2. Tap holder is not included. Please order separately.
Cannot be used with machining center without synchronized tapping function.

For large-diameter tap holders, A131 For holders, A73

A83
For CK BORING SYSTEM DUAL CONTACT

ACCESSORIES BBT/BT
SHANK

SYNCHRONIZED TAP HOLDER (STC Type) M2 - M30


A
● Tap Collet type enables quick tap change.
Flexible tool layout in combination with the CK Shanks.

CK BORING SYSTEM
Reduction

SYNCHRONIZED · Tap Collet Tap


TAP HOLDER · Oil Hole Tap Collet
CK SHANK
Body
Extension
⿟⿟Model Description L L1
CKB2 - STC 8 - 47.5 CK No. Tap Collet (Optional)

Tapping range

øD1
øD
SYNCHRONIZED TAP HOLDER
CK No.

Body weight
Model Tapping range CK No. øD øD1 L L1 Tap Collet
(kg)
M  2 - M  4 15.8
CKB2-STC 8-47.5 CK2 25.5 30.5 17 0.10 TC 8-d
M  5 - M  8 19
CKB3-STC12-66 M  3 - M12 CK3 32 22 36 30 0.18 TC12-d
M  7 - M12 22
CKB4-STC20-72 CK4 44 47 25 0.42 TC20-d
M14 - M20 31
CKB5-STC30-92 M20 - M30 CK5 55 41 54 38 0.72 TC30-d
1. Tap collet must be ordered separately.
2. Cannot be used with machining center without synchronized tapping function.
3. The L1 dimension is 5mm longer with oil hole tap collets.
Tap Collet TC Type (optional product)
For holders, A73

For Tap Collets, A139

For Oil Hole Tap Collets, A140

CK AUTO TAPPER E TYPE M3 - M24


● Combination with a long type CK Shank is
convenient when long tapper is required.
Reduction

AUTO TAPPER Tap Collet Tap


CK SHANK E Body
L
Extension
COMP F1 F2 TENSION
L1
⿟⿟Model Description
CK6 - ATE 12
øD2
øD1

Tapping range
AUTO TAPPER E
Tap Collet (Optional)
CK No. CK No.

Weight
Model Tapping range CK No. øD1 øD2 L L1 F1 F2 Tap Collet
(kg)
CK6-ATE12 M3 - M12 47 38.5 90 50 5 10 0.9 TCE12-d
CK6
CK6-ATE24 M9 - M24 64 58.5 135 80 7 15 1.8 TCE24-d
1. Torque limiter is built into the tap collet.
2. The extension can be used to allow tapping inside deep holes.
3. Tap collet must be ordered separately.

For holders, A73


Tap Collet TCE Type (optional accessory)

For Tap Collets, A142

A84
DUAL CONTACT For CK BORING SYSTEM
BBT/BT ACCESSORIES
SHANK

CK Presetter
A
Fully utilizes the merits of a modular system.
CK BORING SYSTEM

⨋⨋Low-cost, exclusive presetter allows easy presetting of the boring head alone.
⨋⨋Compact design enables operations in the limited space beside the machine.

[CKP150ZA] (for CK1-6)


Arm (optional)
One unit allows easy presetting of various lengths of insert holders CKP150-AM
as well as roughing and finishing heads.
Dial Gauge
for cutting edge height (optional)
CKP-DGZ
Stopper

395
Carbide Stylus
Dial Gauge
for diameter Dust-proof Rubber Cover
CKP-DGX
Reduction Socket
(CK1 - 6: 1 pc each
Base included)
Measurement
position can be
freely adjusted Clamp Knob

226

140
The optional “Dial Gauge for Model CKP150ZA
Edge Height” enables balance Measuring capacity Radial direction: 0 - ø150mm (CK1 - CK6)
and step cutting setup for RW Min. scale Radial direction: 0.02mm/ø
Boring Head. CK No. CK1 - CK6 (Reduction socket compatible)
Max. tool height Max. 227mm (When using CK6 reduction socket)
MASTER GAUGE ø50±0.005
Reading method Diameter direct reading method
Weight 6.5kg
1. Use within 0.02mm/ø measuring accuracy range.
2. Note that the maximum measuring diameter is 150mm.
3. Tool lengths cannot be measured.
4. For finishing with EWN Boring Head, first set to a smaller diameter than the target. After
trial cutting, adjust the diameter by reading the scale on the head against the measured
value on the machine.

■ Edge Height Measuring Dial Gauge Set (optional accessory)

Dial Gauge

Set contents
Set Model
Dial Gauge Arm
CKP-DGZS CKP-DGZ CKP150-AM
Arm Dial gauge and arm are also available individually.

Min. scale: 0.01mm

A85
For CK BORING SYSTEM DUAL CONTACT

ACCESSORIES BBT/BT
SHANK

[CKP550] (For CK7)


A
Arm
CKP550-AM Dial Gauge

CK BORING SYSTEM
Dial Gauge CKP-DGZ
CKP-DGX

Stopper
Carbide Stylus

Dust-proof
Strut Rubber Cover
CKP550-SR

Base

Lock Knob Head Lock Knob


CKP-LS0825 CKP-LS0840

416

120
70

Model CKP550
Measuring capacity ø100 - 550 (CK7)
CK No. For CK7 only
Radial direction: 0.02mm/ø
Min. scale
Axial direction: 0.01mm
MASTER GAUGE ø120±0.005
Reading method Diameter addition reading method
Weight 9.0kg
1. EWN100-203CKB7, SW98-153CKB7, EWB100-153CK7AL and EWB150-
203CK7AL cannot be used due to position of the stylus.

Tool Presetters to measure the assembled boring head with a shank are also available. See I9 for details.

TOOL PRESETTER TPS

High accuracy 2D edge sensor enables measurement in two


directions.
#40, #50, HSK-A40, A50, A63, A100 and BIG CAPTO C5, C6, C8 are
supported.
Simple, compact and economical TPS-30E/40E models for
BT(BBT)30 and 40 taper tools are also available.

TPS-30E/40E

A86
DUAL CONTACT BORING SYSTEM
BBT/BT INSERT
SHANK

⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.

A <EC03> Cylindrical Tool ⨋Carbide


⨋ Cylindrical Insert Holder/EB04, EB05
INSERT

2
1.15 3.31 Nose
No. Insert Model Corner Workpiece Grade Material
Radius
7° 1 General Steels T1500A Cermet
75° ECGM03X102ELA 0.2 2
2 Aluminum/Cast Iron H1 Carbide (K10 Equivalent)

<WC02> Head ⨋EW


⨋ MICRO HEAD/EW15, 18 ●Carbide Cylindrical Insert Holder/EB06, EB7.5
Cylindrical Tool ⨋Cylindrical
⨋ Tool for EWN04-15/ST7W-EB6 - EB7
1.59
Nose
3.

No. Insert Model Corner Workpiece Grade Material


97

Radius

1 WCGT020102ELA General Steels T1200A Cermet
3
2 WCGT020102ELA Aluminum/Cast Iron H1 Carbide (K10 Equivalent)
80°
3 WCGT020102FN 0.2 Aluminum DA2200 Diamond
4 WCGT020102FN 1 Hardened Steel BNX20
CBN
5 WCGT020102FN Ductile BN7000

<TP07> Head
Cylindrical Tool ⨋Cylindrical
⨋ Tool for EWN04-15/ST7W-EB8 - EB12
2.5
Nose
4.2

No. Insert Model Corner Workpiece Grade Material


Radius
11°
1 TPGP070202EL General Steels T1500A Cermet
3
2 TPGD070202FN Cast Iron H1 Carbide (K10 Equivalent)
3 TPGD070202FN 0.2 1 Hardened Steel BN2000 CBN
4 TPGP070202FLA 3 Aluminum H1 Carbide (K10 Equivalent)
5 TPGD070202FN 1 Aluminum DA2200 Diamond

[Remarks (All Inserts)]


1. Inserts are available in a packet of 10 pcs except diamond 3. Please specify the insert model number and grade when ordering.
and CBN inserts. Example: ECGM03X102ELA (T1500A)... 10 pcs
2. Diamond and CBN inserts are available from 1 pc.
Insert Model Grade

A87
BORING SYSTEM DUAL CONTACT

INSERT BBT/BT
SHANK

⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.

<TP08> Head ⨋For


⨋ EWB/EBH3-1 ● For EWN/EWE/ENH1 - 3, ENH3-1J - ENH5-3J A
Insert Holder ⨋Insert
⨋ Holder/EB09N - EB46N

INSERT
Nose
2.38 No. Insert Model Corner Workpiece Grade Material
Radius
4.7

1 TPMT080202EFM 0.2 3
T1500A Cermet (M-class)
6

2 TPMT080204EFM 0.4 3
11°
3 TPMT080202EFM 0.2 3 General Steels
T2000Z Coated Cermet
4 TPMT080204EFM 0.4 3 3D Breaker
5 TPGP080202ELM NE
W 0.2 3 T2500A Cermet (G-class)
6 TPGP080202ELM NE
W 0.2 3 T2500F Coated Cermet
7 TPGP080202EL 0.2 3
T1500A Cermet (G-class)
8 TPGP080204EL 0.4 3
General Steels
9 TPGP080202EL 0.2 3
T2000Z Coated Cermet
10 TPGP080204EL 0.4 3
11 TPGP080202EL 0.2 3
General Steels T130A Cermet (G-class)
12 TPGP080204EL 0.4 3
Interrupted
13 TPGP080202EL 0.2 3
Cutting T130ZX Coated Cermet
14 TPGP080204EL 0.4 3
15 TPGD080202FN 0.2 1
BN2000 CBN
16 TPGD080204FN 0.4 1
Hardened Steel
17 TPGD080202FN 0.2 1
BNC200 Coated CBN
18 TPGD080204FN 0.4 1
19 TPGP080202L 0.2 3
Inconel Titanium AC520U Coated Carbide
20 TPGP080204L 0.4 3
21 TPGD080202FN 0.2 3
Cast Iron H1 Carbide (K10 Equivalent)
22 TPGD080204FN 0.4 3
23 TPGD080202FN 0.2 3
Cast Iron/Ductile H1ZX Coated Carbide
24 TPGD080204FN 0.4 3
25 TPGD080202FN 0.2 1 BN700
Cast Iron
26 TPGD080204FN 0.4 1 BN7000
CBN
27 TPGD080202FN 0.2 1
BN500
28 TPGD080204FN 0.4 1
29 TPGD080202FN NE
W 0.2 1 Ductile
30 TPGD080204FN NE
W 0.4 1 BNC500 Coated CBN
31 TPGD080204FN3※ NE
W 0.4 3
32 TPGP080202FLA 0.2 3
H1 Carbide (K10 Equivalent)
33 TPGP080204FLA 0.4 3
Aluminum
34 TPGD080202FN 0.2 1
DA2200
35 TPGD080204FN 0.4 1
Diamond
36 TPGD080202FLM NE
W 0.2 1 Aluminum
DA1000
37 TPGD080204FLM NE
W 0.4 1 3D Breaker
38 TPGP080201FLA 0.1 3 Chatter Resistant A1 Micro-Grained Carbide

[Remarks (All Inserts)]


1. Inserts are available in a packet of 10 pcs except diamond 4. Please specify the insert model number and grade when ordering.
and CBN inserts. Example: TPMT080202EFM (T1500A)... 10 pcs
2. Diamond and CBN inserts are available from 1 pc. Insert Model Grade
3. ※ marked models are 3-corner inserts.

A88
DUAL CONTACT BORING SYSTEM
BBT/BT INSERT
SHANK

⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.

A <TC11> Head ⨋Insert


⨋ Holder/EB17AJ - 40AJ
Insert Holder ⨋For
⨋ EWN/EWE/ENH4 - 7, ENH6-1J - ENH6-3J, ENH7-1J
INSERT

2.38 ⨋For
⨋ EWB/EBH4 - 6
Nose
6.3

No. Insert Model Corner Workpiece Grade Material


Radius
5


1 TCMT110204EFM 0.4 3
T1500A Cermet (M-class)
2 TCMT110208EFM 0.8 3
3 TCMT110204EFM 0.4 3 General Steels
T2000Z Coated Cermet
4 TCMT110208EFM 0.8 3 3D Breaker
5 TCGT110202ELM N EW 0.2 3 T2500A Cermet (G-class)
6 TCGT110202ELM NE
W 0.2 3 T2500F Coated Cermet
7 TCGT110202EL 0.2 3
8 TCGT110204EL 0.4 3 T1500A Cermet (G-class)
9 TCGT110208EL 0.8 3
General Steels
10 TCGT110202EL 0.2 3
11 TCGT110204EL 0.4 3 T2000Z Coated Cermet
12 TCGT110208EL 0.8 3
13 TCGT110202FN 0.2 1
BN2000 CBN
14 TCGT110204FN 0.4 1
Hardened Steel
15 TCGT110202FN 0.2 1
BNC200 Coated CBN
16 TCGT110204FN 0.4 1
17 TCGT110202L 0.2 3
Inconel Titanium AC520U Coated Carbide
18 TCGT110204L 0.4 3
19 TCGT110202FN 0.2 3
20 TCGT110204FN 0.4 3 Cast Iron H1 Carbide (K10 Equivalent)
21 TCGT110208FN NE
W 0.8 3
22 TCGT110202FN 0.2 3
Cast Iron/Ductile H1ZX Coated Carbide
23 TCGT110204FN 0.4 3
24 TCGT110202FN 0.2 1
25 TCGT110204FN 0.4 1 Cast Iron BN7000
26 TCGT110208FN 0.8 1 CBN
27 TCGT110202FN 0.2 1
BN500
28 TCGT110204FN 0.4 1
29 TCGT110202FN NEW 0.2 1
30 TCGT110204FN NE
W 0.4 1 Ductile
31 TCGT110208FN NE
W 0.8 1 BNC500 Coated CBN
32 TCGT110204FN3※ NE
W 0.4 3
33 TCGT110208FN3※ NE
W 0.8 3
34 TCGT110202FLA 0.2 3
35 TCGT110204FLA 0.4 3 H1 Carbide (K10 Equivalent)
36 TCGT110208FLA 0.8 3
Aluminum
37 TCGT110202FN 0.2 1
38 TCGT110204FN 0.4 1 DA2200
39 TCGT110208FN 0.8 1
Diamond
40 TCGT110202FLM NE
W 0.2 1
Aluminum
41 TCGT110204FLM NE
W 0.4 1 DA1000
3D Breaker
42 TCGT110208FLM NE
W 0.8 1

[Remarks (All Inserts)]


1. Inserts are available in a packet of 10 pcs except diamond 4. Please specify the insert model number and grade when ordering.
and CBN inserts. Example: TCMT110204EFM (T1500A)... 10 pcs
2. Diamond and CBN inserts are available from 1 pc.
Insert Model Grade
3. ※ marked models are 3-corner inserts.

A89
BORING SYSTEM DUAL CONTACT

INSERT BBT/BT
SHANK

⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.

<SC06> Insert Holder ⨋For


⨋ EWN/EWE/ENH4-1S - ENH5-3S A
2.38 6.35
Cartridge ⨋For
⨋ SW/SW2026A, SW2531A, SW2533A, SW3240A

INSERT
Nose
No. Insert Model Workpiece Grade Material
7° Radius
1 SCMP060204EFM T1500A Cermet (P10)
2 SCMP060204EFM General Steels AC820P Coated Carbide (P20)
3 SCMP060204EFM AC830P Coated Carbide (P30)
4 SCMP060204ESM SS/SUS AC630M Coated Carbide (M30)
0.4
5 SCMP060204EFM AC410K Coated Carbide (K10)
6 SCMP060204EFM Cast Iron AC700G Coated Carbide (K20)
7 SCGA060204FN H1 Carbide (K10 Equivalent)
8 SCGP060204FLA Aluminum H1 Carbide + Breakers for Aluminum

<SC07> Insert Holder ⨋For


⨋ EWN/EWE/ENH6-1S - ENH6-3S, ENH7-1S
2.38 7.94
Cartridge ⨋For
⨋ RW/RW2533A
Nose
No. Insert Model Workpiece Grade Material

Radius
1 SCGP070204EFM T1500A Cermet (P10)
2 SCMP070204EFM General Steels AC820P Coated Carbide (P20)
3 SCMP070204EFM AC830P Coated Carbide (P30)
4 SCMP070204ESM SS/SUS AC630M Coated Carbide (M30)
0.4
5 SCMP070204EFM AC410K Coated Carbide (K10)
6 SCMP070204EFM Cast Iron AC700G Coated Carbide (K20)
7 SCGA070204FN H1 Carbide (K10 Equivalent)
8 SCGP070204FLA Aluminum H1 Carbide + Breakers for Aluminum

<SC09> Cartridge ⨋For


⨋ SW/SW3242A, SW4151A, SW4154A, SW5366A
⨋For RW/RW3242A, RW4154A

3.18 9.52
Nose
No. Insert Model Workpiece Grade Material
Radius

1 SCGM090304EFM 0.4
T1500A Cermet (P10)
2 SCGM090308EFM 0.8
3 SCMM090304EFM 0.4 General Steels
AC820P Coated Carbide (P20)
4 SCMM090308EFM 0.8
5 SCMM090308EFM 0.8 AC830P Coated Carbide (P30)
6 SCMM090308ESM 0.8 SS/SUS AC630M Coated Carbide (M30)
7 SCMM090308EFM 0.8 AC410K Coated Carbide (K10)
8 SCMM090308EFM 0.8 Cast Iron AC700G Coated Carbide (K20)
9 SCGA090304FN 0.4 H1 Carbide (K10 Equivalent)
10 SCGM090308FLA 0.8 Aluminum H1 Carbide + Breakers for Aluminum

⨋For
⨋ SW/SW5370A, SW6986A, SW6890A, SW88110A, SW98126A,
<SC12> Cartridge
SW125153A, SW148176A, SW175203A
4.76 12.7 ⨋For
⨋ TW/TW200A
⨋For
⨋ RW/RW5370A, RW6888A, RW86106A,
7° RW100125A, RW125150A
Nose
No. Insert Model Workpiece Grade Material
Radius
1 SCGM120404EFM 0.4
T1500A Cermet (P10)
2 SCGM120408EFM 0.8
3 SCMM120404EFM 0.4 General Steels
AC820P Coated Carbide (P20)
4 SCMM120408EFM 0.8
5 SCMM120408EFM 0.8 AC830P Coated Carbide (P30)
6 SCMM120408ESM 0.8 SS/SUS AC630M Coated Carbide (M30)
7 SCMM120408EFM 0.8 AC410K Coated Carbide (K10)
8 SCMM120408EFM 0.8 Cast Iron AC700G Coated Carbide (K20)
9 SCGA120404FN 0.4 H1 Carbide (K10 Equivalent)
10 SCGM120408FLA 0.8 Aluminum H1 Carbide + Breakers for Aluminum

[Remarks] 2. Please specify the insert model number and grade when ordering.
1. Inserts are available in packets of 10 pcs. Example: SCMP060204EFM (T1500A)... 10 pcs
Insert Model Grade

A90
DUAL CONTACT BORING SYSTEM
BBT/BT INSERT
SHANK

⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.

A <CC06> Insert Holder ⨋For


⨋ EWN/EWE/ENH4-1F - ENH5-3F
Cartridge ⨋For SW/SW2026E, SW2531E, SW2533E, SW3240E

INSERT

2.38
6.35
Nose
No. Insert Model Workpiece Grade Material
7° Radius
1 CCMP060204EFM T1500A Cermet (P10)
80° 2 CCMP060204EFM General Steels AC820P Coated Carbide (P20)
3 CCMP060204EFM AC830P Coated Carbide (P30)
4 CCMP060204ESM SS/SUS AC630M Coated Carbide (M30)
0.4
5 CCMP060204EFM AC410K Coated Carbide (K10)
6 CCMP060204EFM Cast Iron AC700G Coated Carbide (K20)
7 CCGA060204FN H1 Carbide (K10 Equivalent)
8 CCGP060204FLA Aluminum H1 Carbide + Breakers for Aluminum

<CC07> Insert Holder ⨋For


⨋ EWN/EWE/ENH6-1F - ENH6-3F, ENH7-1F
Cartridge ⨋For
⨋ RW/RW2533E, RW3037E
2.38
7.94 Nose
No. Insert Model Workpiece Grade Material
Radius
7° 1 CCGP070204EFM T1500A Cermet (P10)
2 CCMP070204EFM General Steels AC820P Coated Carbide (P20)
80°
3 CCMP070204EFM AC830P Coated Carbide (P30)
4 CCMP070204ESM SS/SUS AC630M Coated Carbide (M30)
5 CCMM070204ESS 0.4 SS AC830P (Breakers for SS)
6 CCMP070204EFM AC410K Coated Carbide (K10)
7 CCMP070204EFM Cast Iron AC700G Coated Carbide (K20)
8 CCGA070204FN H1 Carbide (K10 Equivalent)
9 CCGP070204FLA Aluminum H1 Carbide + Breakers for Aluminum

⨋For
⨋ SW/SW3242E, SW4151E, SW4154E, SW5366E
<CC09> Cartridge
⨋For
⨋ RW/RW3242E, RW4048E, RW4154E, RW5162E
Nose
3.18 9.52 No. Insert Model
Radius
Workpiece Grade Material

1 CCGM090304EFM 0.4
T1500A Cermet (P10)
7° 2 CCGM090308EFM 0.8
3 CCMM090304EFM 0.4 General Steels
AC820P Coated Carbide (P20)
80° 4 CCMM090308EFM 0.8
5 CCMM090308EFM 0.8 AC830P Coated Carbide (P30)
6 CCMM090308ESM 0.8 SS/SUS AC630M Coated Carbide (M30)
7 CCMM090308ESS 0.8 SS AC830P (Breakers for SS)
8 CCMM090308EFM 0.8 AC410K Coated Carbide (K10)
9 CCMM090308EFM 0.8 Cast Iron AC700G Coated Carbide (K20)
10 CCGA090304FN 0.4 H1 Carbide (K10 Equivalent)
11 CCGM090308FLA 0.8 Aluminum H1 Carbide + Breakers for Aluminum

[Remarks] 2. Please specify the insert model number and grade when ordering.
1. Inserts are available in packets of 10 pcs. Example: CCMP060204EFM (T1500A)... 10 pcs
Insert Model Grade

A91
BORING SYSTEM DUAL CONTACT

INSERT BBT/BT
SHANK

⨋⨋ designs optimal inserts exclusive for boring. Select the suitable insert to the application.

<CC12> Cartridge ⨋For


⨋ SW/SW5370E, SW6986E, SW6890E, SW88110E, SW98126E, A
SW125153E, SW148176E, SW175203E
⨋For

INSERT
⨋ TW/TW200E
4.76
12.7 ⨋For
⨋ RW/RW5370E, RW6681E, RW6888E, RW86106E,
RW100125E, RW125150E

Nose
No. Insert Model Workpiece Grade Material
Radius
80°
1 CCGM120404EFM 0.4
T1500A Cermet (P10)
2 CCGM120408EFM 0.8
3 CCMM120404EFM 0.4 General Steels
AC820P Coated Carbide (P20)
4 CCMM120408EFM 0.8
5 CCMM120408EFM 0.8 AC830P Coated Carbide (P30)
6 CCMM120408ESM 0.8 SS/SUS AC630M Coated Carbide (M30)
7 CCMM120408ESS 0.8 SS AC830P (Breakers for SS)
8 CCMM120408EFM 0.8 AC410K Coated Carbide (K10)
9 CCMM120408EFM 0.8 Cast Iron AC700G Coated Carbide (K20)
10 CCGA120404FN 0.4 H1 Carbide (K10 Equivalent)
11 CCGM120408FLA 0.8 Aluminum H1 Carbide + Breakers for Aluminum

<CC16> Cartridge ⨋For


⨋ SW/SW6890EL, SW88110EL, SW98126EL, SW125153EL,
SW148176EL, SW175203EL
5.56 15.88
⨋For
⨋ TW/TW200EL
⨋For
⨋ RW/RW6888EL, RW86106EL, RW100125EL, RW125150EL

Nose
No. Insert Model Workpiece Grade Material
Radius
80°
1 CCMM160508EFM AC820P Coated Carbide (P20)
General Steels
2 CCMM160508EFM AC830P Coated Carbide (P30)
0.8
3 CCMM160508ESS SS AC830P (Breakers for SS)
4 CCMM160508EFM Cast Iron AC700G Coated Carbide (K20)

[Remarks] 2. Please specify the insert model number and grade when ordering.
1. Inserts are available in packets of 10 pcs. Example: CCGM120404EFM (T1500A)... 10 pcs
Insert Model Grade

A92
DUAL CONTACT BORING SYSTEM
BBT/BT INSERT
SHANK

Insert Grade Introduction


A ● T1500A ● AC820P
General purpose cermet from Carbide
Cermet The main grade for steel. The Grade
INSERT

Grade P20 Grade


finishing to roughing. P10 Grade newly developed CVD method
Special technology improves the T  R  S 2.1 (GPa) allows for a dense yet smooth Coating film TiN/Aℓ2O3/TiCN
material's resistance to thermal coating that achieves outstanding T  R  S 2.2 (GPa)
shock, allowing safe use even for Hardness     92.0 (HRA)
versatility and consistency. Hardness     90.1 (HRA)
wet machining.

● T2000Z ● AC830P
Cermet is coated with newly developed Cermet Carbide
Grade The tough substrate and the peel- Grade
PVD film for smooth surface and good P10-20 Grade P30 Grade
resistant, dense and smooth
adhesion. The material easily doubles Coating film TiN/AℓN coating deliver high reliability for Coating film TiN/Aℓ2O3/TiCN
tool life compared to non-coated T  R  S 2.1 (GPa) heavy interrupted cutting of steel. T  R  S 2.6 (GPa)
cermet, and enables a high-quality
finished surface. Hardness     92.0 (HRA) Hardness     89.4 (HRA)

● T2500A ● AC410K
Cermet with fine and uniform grain Cermet The hardest material for cast iron. Carbide
Grade Grade
structure, achieving improved P30 Grade Use if not satisfied with the wear K10 Grade
toughness and high hardness. T  R  S 2.4 (GPa) resistance of AC700G. Note that Coating film TiAℓN/AℓCrN
Excellent thermal shock resistance this type is not suitable for heavy
Hardness     91.8 (HRA) T  R  S 2.4 (GPa)
helps enable stable finishing. duty interrupted cutting.
Hardness     92.0 (HRA)

● T2500F ● AC630M
Cermet insert is coated with Cermet Carbide
Grade The extremely smooth thin film Grade
smooth PVD film. This material P30 Grade M30 Grade
coating gives this material great
has superior welding and Coating film AℓTiCrN base sharpness. Ideal for stainless Coating film TiAℓN/AℓCrN
chipping resistance compared to T  R  S 2.4 (GPa) steel or other materials that are T  R  S 2.7 (GPa)
non-coated inserts. easily work hardened.
Hardness     91.8 (HRA) Hardness     89.5 (HRA)

● T130A ● AC700G
The unique production process of Heat resistant carbide alloy is Grade
Carbide
Cermet
this tough cermet achieves a fine and Grade P10 Grade coated with multiple layers of mainly K20 Grade
uniform structure that has excellent tough alumina, with additional Coating film TiN/Aℓ2O3/TiCN
chipping resistance. Achieves longer T  R  S 2.1 (GPa) surface smoothing treatment, to
tool life than T1500A when used for T  R  S 2.2 (GPa)
Hardness     91.8 (HRA) produce a highly reliable material for
interrupted cutting finishing. machining cast iron. Hardness     91.0 (HRA)

● T130ZX ● BNX20
The cermet is treated further with Cermet
Grade Crater resistant CBN grade. Cutting edge is arranged to suit
Tough Grade
a layer of ceramic kept uniform small diameter boring of hardened materials.
with the new PVD method. Coating film TiN/AℓN
This doubles the tool life while
maintaining the toughness of the
T  R  S 2.0 (GPa) ● BNC200
Hardness     91.9 (HRA)
material.
A combination of exclusive CBN substrate, selected for its
● AC520U strength, and special wear resistant TiAlN coating achieves a
long and stable tool life across a wide range from low to high
The tough substrate is coated with Carbide
Grade speed cutting, interrupted cutting, and high-efficiency cutting of
multiple layers of nanometer-level S20 Grade
thickness to create a material suitable Coating film TiAℓN/AℓCrN
hardened steel.
for cutting difficult materials such as
titanium with excellent wear resistance
T  R  S 2.5 (GPa)
Hardness     91.7 (HRA)
● BNC500
and notch wear resistance. By combining a ceramic coating with excellent heat resistance
and a substrate with excellent wear resistance, stable long life
● H1 can be achieved even when finishing difficult-to-cut cast iron
With slightly higher wear Fine Carbide materials.
Grade
resistance than K10 material, this K10 Grade
material is a best selling type of T  R  S 2.1 (GPa) ● BN2000
carbide that can be used across A CBN material with an excellent balance of wear resistant and
a wide range from roughing to Hardness     92.9 (HRA)
chipping resistant properties. Reliable performance is achieved
finishing. in a wide range of cutting conditions in continuous and medium-
heavy interrupted cutting.
● H1ZX
For stable machining of ductile Grade
Carbide
K10 Grade
● BN500/BN700/BN7000
cast iron we recommend this A CBN material with Co binder developed for cast iron. BN700/
material, made by coating carbide Coating film TiN/Aℓ2O3/TiCN BN7000 is a material with excellent wear resistant and chipping
H1 with alumina for increased T  R  S 2.1 (GPa) resistant properties. BN700/BN7000 is recommended for high
wear resistance. speed cutting of cast iron. If not satisfied with the wear
Hardness     92.9 (HRA)
resistance, use BN500.

● A1 ● DA2200/DA1000
Even among ultra-fine particle alloy Ultra-Fine Particles Ultra-precise sintering of ultra-fine diamond particles
Grade
steels, this material is notably tough; it Z20 Grade drastically improves the material's chipping resistance. With
also boasts excellent welding resistance T  R  S 3.3 (GPa) strength comparable to that of carbide (K10 type), it achieves
at low to medium speeds, has a sharp a stable long tool life in interrupted cutting of aluminum alloys.
cutting edge, and handles chatter Hardness     91.5 (HRA) Furthermore, the material boasts great cutting edge efficiency
suitably for fine diameter machining. and achieves a good finish surface.

A93
BORING SYSTEM DUAL CONTACT

INSERT BBT/BT
SHANK

CK BORING SYSTEM Insert Selection Chart


A
Workpiece Insert Grade

INSERT
Prime for Steel
Semi-finishing
Steel AC820P T1500A
Coated Carbide Cermet

High Speed Cutting


SS AC700G
Coated Carbide
For Roughing

To Minimize Chipping
SUS AC630M+ESM AC830P
Coated Carbide Coated Carbide

Difficult-to- To Control Cutting Chips


Cut Material AC630M+ESM
Tough Breaker

High Speed Cutting


Cast Iron AC700G AC410K
Coated Carbide Coated Carbide

Semi-finishing
H1
Aluminum H1+FLA Non-Coated Carbide
Non-Coated Carbide +
Aluminum Breaker To Minimize Chatter
H1+FLA
Non-Coated Carbide +
Breakers for Aluminum

Workpiece Insert Grade


To Extend
T1200A Life
Steel T1500A T2000Z
Coated Cermet
Cermet To Extend
To Minimize Chipping Life
T130A T130ZX
Tough Cermet Coated Cermet
To Extend
To Control Cutting Chips T2500A+ELM Life T2500F+ELM
SS T1500A+EFM T2000Z+EFM
Cermet + 3D Breaker Coated Cermet +
For Finishing

SUS 3D Breaker
AC520U
Difficult-to-
Cut Material Coated Carbide
To Extend
Hardened Life
Steel BN2000 BNC200
CBN Coated CBN
To Extend High Speed
Life Cutting
Cast Iron H1 H1ZX BN700/BN7000
Non-Coated Carbide Coated Carbide Higher Speed CBN
Cutting
High Speed Cutting
Ductile H1ZX BNC500
Coated Carbide Coated CBN
To Extend To Control
Life Cutting Chips
Aluminum H1+FLA DA2200 DA1000+FLM
Non-Coated Carbide + Diamond Diamond + 3D Breaker
Breakers for Aluminum
To Minimize
Chatter A1
Micro-grained Carbide

A94
DUAL CONTACT BORING SYSTEM BORING SYSTEM DUAL CONTACT

BBT/BT
SHANK
CK BORING SYSTEM NSERT INSERT BBT/SHANKBT

Screw/Wrench Set
A
⨋⨋Insert Clamping Screw Set (Contains 10 screws and 1 wrench)
CK BORING SYSTEM

Insert Insert Clamp Screw


Set Model Shank/Insert Holder/Cartridge
size Thread Wrench Model
S1.6S-T3-S  EB04 M1.6F×2
EC03 DA-T3
S1.6S-T3  EB05 M1.6F×2.5
S2S-A  ST05W-EB6-60  ST06W-EB7.5-65 M2×3 FA-T6
WC02
S2S-B  EN15 M2S×4 FLR-13S
694.101-2P※ WC02  ST7W-EB6/EB7 M2×3.5
694.102-2P※  ST7W-EB8/EB9 M2×4.1 FW-6IP
TP07
694.103-2P※  ST7W-EB10/12 M2×4.8
S2S-S  EB09N  EB10.5N  EB12N M2×4
FLR-13S
S2S TP08   EB14N - EB46N M2×5.5
S2S-T6   ENH1 - ENH3   ENH3J - ENH5J  EBH3 M2×5.5 FA-T6
694.122-2P※ TC11   EB17AJ - EB40AJ M2.5×6.5 FW-7IP
SC06  SW2026  SW2531  SW2533  SW3240
S2.5S-7IP  STUCR
M2.5×6.5 FS-7IP
CC06
TC11
  ENH4 - ENH7   ENH4E - ENH6E   ENH6J - ENH7J
S2.5S-T7 SC06 M2.5×6.5 FA-T7
  ENH4F - ENH5F   ENH4S - ENH5S   EBH4 - EBH6
CC06
SC07   ENH6F - ENH7F   ENH6S - ENH7S
S3S M3×7 FLR-20S
CC07 RW2533   RW3037
SC09
S4S-15IP  SW3242  SW4151  SW4154  SW5366 M4×8 FS-15IP
CC09
SC09
S4S  RW3242  RW4154  RW4048  RW5162 M4×8 FLR-20S
CC09
SC12
 SW5370  SW6986  SW6890  SW88110
S5S-20IP CC12 M5×12 FS-20IP
 SW98126  SW125153  SW148176  SW175203
CC16
SC12
S5S-T20 CC12 TW200 M5×12 FA-T20
CC16
SC12  RW5370  RW6681  RW6888
S5S CC12  RW86106   RW100125 M5×12 FLR-28S
CC16  RW125150
S1.6S-T6 MW04   MW1619 - MW1821 M1.6×4.2 FA-T6
· Wrenches are also sold individually. Please order the wrench model.
· ※ marked models consist of 2 screws. Wrench is not included.

A95
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM BBT/BT


SHANK

Screw/Wrench Set
A
⨋⨋Driver-Type Wrench ⨋⨋CK Set Screw

CK BORING SYSTEM
(Contains 2 screws and 1 exclusive T-wrench)
A Torx wrench using tough material
and a grip that fits the hand well. Use Key element of the CK Connection.
for secure insert tightening. Periodical replacement is
recommended in order to maintain
accurate clamping.

Wrench Model Torx size Set Model CK No. Thread size T Wrench Model

DA-T3 Torx-T   3 CK1S CK1 M4xP0.5 CK-T2


DA-T5 Torx-T   5 CK2S CK2 M5xP0.5 CK-T2.5
DA-T6 Torx-T   6 CK3S CK3 M6xP0.75 CK-T3
DA-T7 Torx-T   7 CK4S CK4 M8xP0.75 CK-T4
DA-T8 Torx-T   8 CK5S CK5 M10xP1.0 CK-T5
DA-T10 Torx-T 10 CK6S CK6 M12xP1.0 CK-T6
DA-T15 Torx-T 15 CK7S CK7 M20xP1.5 -
DA-T20 Torx-T 20 ※ Wrenches are also sold individually. Please order the wrench model.
※ Insert Clamp Screw Wrench Models with a T indicate (“T” in the wrench model indicates T-shape of the wrench. This has nothing to do with Torx.)
Torx size. ※ An L wrench is included with CK7S.

⨋⨋Grease Gun Essential for maintenance! Grease


Can be used with all types of finishing heads. Nipple
Model GRG-02 (Grease not included.)
· ‌The grease is effective for removing coolant and particles.
We recommend injecting grease into the grease nipple as required.

Grease (50g)
Model HSG50
Grease Gun

A96
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Screws for Boring Head
SHANK

Specify both the head model and screw model when ordering.

A SW (1) Clamping Screw


CK BORING SYSTEM

For Roughing

(1) Clamping Screw x 2,


[SW BORING HEAD] Head Model Belleville Spring x 2 (2) 4 pcs (3) 2 pcs
(Common for A/E Types) SW  20-  31CKB1 SW20SS SW20BS SW20RS
SW  25-  40CKB2 SW25SS SW25BS SW25RS
(2) Belleville Spring
SW  32-  51CKB3 SW32SS SW32BS SW32RS
(3) Radial
Adjusting Screw SW  41-  66CKB4
SW41SS SW41BS SW41RS
CKB4-SW41DP-190
SW  53-  86CKB5
SW53SS SW53RS
CKB5-SW53DP-220
SW53BS
SW  68-110CKB6
SW68SS SW68RS
CKB6-SW68DP-245
SW  98-153CKB□
SW98SS SW98BS SW98RS
SW148-203CKB□

RW (3) Axial
Adjusting Screw
(1) Differential
Screw

[RW BORING HEAD]


(Common for A/E Types)
Head Model (1) 1 pc (2) 5 pcs (3) 5 pcs
RW 25- 33CKB2 DS25 H0306/R H0206
RW 32- 42CKB3 DS32 H0308/R H0308
RW 41- 54CKB4 DS41 H0410/R H0410
(2) Radial RW 53- 70CKB5 DS53 H0515/R
Adjusting Screw
RW 68-100CKB6 H0515/R H0512
DS68
RW100-150CKB6 H0520/R

A97
For CK BORING SYSTEM DUAL CONTACT

Screws for Boring Head BBT/BT


SHANK

Specify both the head model and screw model when ordering.
Head Model (1) 1 pc (2) 1 pc

EWN EWN 20- 36CKB1 K0405 B0304-1 A


For Finishing

EWN 25- 47CKB2 K0406 B0306-1

CK BORING SYSTEM
EWN 32- 60CKB3
[EWN BORING HEAD] K0509 B0408-2
(1) Tool Carrier CKB3-EWN32DP-160
Clamp Screw
EWN 41- 74CKB4
K0610 B0510-3
CKB4-EWN41DP-185
EWN 53- 95CKB5
(2) Insert Holder K0814 B0510-4
Clamp Screw
CKB5-EWN53DP-210
EWN 68-150CKB6
CKB6-EWN68DP-240
EWN100-203CKB6
K1016 B0816-5
CKB6-EWN100DP-240
EWN100-203CKB7
CKB7-EWN100DP-240
EW15 H0303 (2 pcs) M2552T6
EW18 H0304 (2 pcs) (2 pcs)

[EWN BORING HEAD] (1) Tool Carrier


Clamp Screw
(Cylindrical tool type)

Head Model (1) 1 pc (2) 5 pcs


(2) Toolholder EWN2-22CK4 K0606 H0605
Clamp Screw
EWN2-32CK5 K0809 H0806
EWN2-50CK6 K1011 H1008

(1) Tool Carrier


EWE Clamp Screw

[EWE BORING HEAD]


Head Model (1) 1 pc (2) 1 pc
(2) Insert Holder
Clamp Screw EWE 41- 74CKB4 K0608 B0510-3
EWE 53- 93CKB5 K0809 B0510-4
EWE 68-105CKB6 K1013
B0816-5
EWE100-203CKB□ K1016

[EWE BORING HEAD] (1) Tool Carrier


(Cylindrical tool type) Clamp Screw

Head Model (1) 1 pc (2) 5 pcs

(2) Toolholder
EWE2-32CK5 K0809 H0806
Clamp Screw EWE2-54CK6 K1011 H1008

EWE Insert Holder Type/Cylindrical Tool Holder Type Common Parts


(3) O-Ring (4) Battery Cover
Part Name Part Model
(5) Battery Cover
Clamp Screw
(3) O-Ring EWE-OR (1 pc)
(4) Battery Cover EWE-BC (1 pc)
(5) Battery Cover Clamp Screw EWE-S2.5FS-8IP(3× pcs,
pc included)
1   
Wrench

(6) Battery (6) Battery CR1025 (1 pc)

A98
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Screws for Boring Head
SHANK

Specify both the head model and screw model when ordering.

A EWB
CK BORING SYSTEM

[EWB BORING HEAD]


For Finishing

(1) Tool Carrier


Clamp Screw
Head Model (1) 1 pc (2) 1 pc
EWB 32- 42CK3 S0705 B0408-2
(2) Insert Holder EWB 41- 54CK4 S0706 B0510-3
Clamp Screw
EWB 53- 70CK5 S0808 B0510-4
EWB 68- 88CK6
EWB 85-105CK6
EWB100-153CK6AL
S1012 B0612-5
EWB100-153CK7AL
EWB150-203CK6AL
EWB150-203CK7AL

[EWB BORING HEAD]


(Cylindrical tool type)
(1) Tool Carrier
Clamp Screw

(2) Toolholder
Clamp Screw

(3) Balance Ring


Clamp Screw
Head Model (1) 1 pc (2) 5 pcs (3) 1 pc
EWB2-32CK5 K0809 H0806 BR232
EWB2-50CK6 K1011 H1008 BR250

A99
For CK BORING SYSTEM DUAL CONTACT

Screws for Boring Head BBT/BT


SHANK

Specify both the head model and screw model when ordering.

TW A
For Roughing (Large diameters)

CK BORING SYSTEM
For large diameters
[TW BORING HEAD]
(1) Slide
Clamp Screw
(2) Base
Clamp Screw

(4) Cartridge
Clamp Screw
(5) Belleville Spring

(3) Radial
Adjusting Screw

Clamp Base Model (1) 1 pc (2) 1 pc (3) 1 pc (4) 1 pc (5) 4 pcs


CB-TW200
C1250 C0825 TW200RS C1030 TW53BS
CB-TW200AL

EWN200
For large diameters
For Finishing (Large diameters)

[EWN BORING HEAD]


(2) Base
Clamp Screw

(1) Slide
Clamp Screw (4) Insert Holder
Clamp Screw
(5) Weight (3) Tool Carrier
Clamp Screw Clamp Screw
(6) Belleville Spring

Head/Balance
Weight Model
(1) 1 pc (2) 1 pc (3) 1 pc (4) 1 pc (5) 1 pc (6) 4 pcs
EWN200(AL) K1016 B0612-5 - -
BWN200FB(AL) C1250 C0825 - - C0830 TW41BS
BWN200PB(AL) - - - -

A100
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Cutting Conditions
SHANK

A
<SW/TW/RW BORING HEAD>
CK BORING SYSTEM

1. This table is a guideline for selecting cutting parameters. Adjust them as needed according
to the machine and workpiece conditions.
Effective boring depth A
2. For blind holes, adjust the parameters by observing the chip evacuation.
3. Cermet T1500A is recommended for good surface finish for light roughing of steel.
4. AC830P is recommended for interrupted cutting of steel.
5. AC820P is recommended for interrupted cutting of ductile cast iron.
6. For step cutting, it is recommended to increase the depth of cut by 1.6 times and reduce
the feed rate by 60%.

[BBT40]
Insert Cutting Speed Cutting Depth (mm/ø) Feed f (mm/rev)
Head Model Workpiece Material A
Nose Radius Grade Vc (m/min) Recommended Max. Recommended Max.
Carbon Steel AC820P 150 2.0  2.5 0.20 0.25
Alloy Steel AC820P 130 1.5  2.0 0.20 0.25
Stainless Steel AC630M  80 1.5  2.0 0.20 0.25
SW20  73 0.4
Cast Iron AC700G 130 2.5  3.0 0.25 0.30
Ductile AC410K  80 2.0  2.5 0.20 0.25
Aluminum H1 200 2.5  3.0 0.25 0.30
Carbon Steel AC820P 160 2.5  3.0 0.25 0.30
Alloy Steel AC820P 140 2.0  3.0 0.20 0.25
SW25 Stainless Steel AC630M  90 2.0  3.0 0.20 0.25
 88 0.4
RW25 Cast Iron AC700G 140 3.0  4.0 0.25 0.30
Ductile AC410K  90 2.5  3.0 0.20 0.25
Aluminum H1 200 3.0  4.0 0.30 0.35
Carbon Steel AC820P 200 3.5  4.5 0.30 0.40
Alloy Steel AC820P 180 3.0  4.0 0.25 0.35
SW32 Stainless Steel AC630M 100 3.0  4.0 0.25 0.35
103 0.8
RW32 Cast Iron AC700G 180 4.0  5.5 0.30 0.40
Ductile AC410K 100 3.5  4.5 0.25 0.35
Aluminum H1 220 4.0  5.0 0.30 0.40
Carbon Steel AC820P 200 4.5  5.5 0.35 0.45
Alloy Steel AC820P 180 4.0  5.0 0.30 0.40
SW41 Stainless Steel AC630M 100 4.0  5.0 0.30 0.40
103 0.8
RW41 Cast Iron AC700G 180 5.0  7.0 0.35 0.45
Ductile AC410K 100 4.0  6.0 0.30 0.40
Aluminum H1 220 5.0  7.0 0.35 0.45
Carbon Steel AC820P 220 6.0  8.0 0.40 0.50
Alloy Steel AC820P 200 5.0  6.0 0.35 0.45
SW53 Stainless Steel AC630M 120 5.0  6.0 0.35 0.45
103 0.8
RW53 Cast Iron AC700G 200 8.0 10.0 0.40 0.50
Ductile AC410K 100 6.0  8.0 0.35 0.45
Aluminum H1 250 8.0 10.0 0.45 0.55
Carbon Steel AC820P 220 8.0 10.0 0.40 0.50
SW68 Alloy Steel AC820P 200 7.0  9.0 0.35 0.45
SW98 Stainless Steel AC630M 120 7.0  9.0 0.35 0.45
103 0.8
RW68 Cast Iron AC700G 200 9.0 12.0 0.40 0.50
RW100 Ductile AC410K 100 8.0 10.0 0.35 0.45
Aluminum H1 250 9.0 12.0 0.45 0.55

Spindle Speed Calculation


N : Spindle speed [min-1]
Vc
N= x1,000 Vc : Cutting speed [m/min]
πD
D : Diameter [mm]

A101
For CK BORING SYSTEM DUAL CONTACT

Cutting Conditions BBT/BT


SHANK

CK BORING SYSTEM
[BBT50]
Insert Cutting Speed Cutting Depth (mm/ø) Feed f (mm/rev)
Head Model Workpiece Material A
Nose Radius Grade Vc (m/min) Recommended Max. Recommended Max.
Carbon Steel AC820P 150 2.0 2.5 0.20 0.25
Alloy Steel AC820P 130 1.5 2.0 0.20 0.25
Stainless Steel AC630M  80 1.5 2.0 0.20 0.25
SW20  73 0.4
Cast Iron AC700G 130 2.5 3.0 0.25 0.30
Ductile AC410K  80 2.0 2.5 0.20 0.25
Aluminum H1 200 2.5 3.0 0.25 0.30
Carbon Steel AC820P 150 2.5 3.5 0.25 0.30
Alloy Steel AC820P 130 2.0 3.0 0.20 0.25
SW25 Stainless Steel AC630M  80 2.0 3.0 0.20 0.25
107 0.4
RW25 Cast Iron AC700G 130 3.0 4.0 0.25 0.30
Ductile AC410K  80 2.5 3.0 0.20 0.25
Aluminum H1 200 3.0 4.0 0.30 0.35
Carbon Steel AC820P 180 3.5 4.5 0.30 0.40
Alloy Steel AC820P 160 3.0 4.0 0.25 0.35
SW32 Stainless Steel AC630M 100 3.0 4.0 0.25 0.35
122 0.8
RW32 Cast Iron AC700G 160 4.0 5.5 0.30 0.40
Ductile AC410K 100 3.5 4.5 0.25 0.35
Aluminum H1 200 4.0 5.0 0.30 0.40
Carbon Steel AC820P 200 4.5 5.5 0.35 0.45
Alloy Steel AC820P 180 4.0 5.0 0.30 0.40
SW41 Stainless Steel AC630M 100 4.0 5.0 0.30 0.40
122 0.8
RW41 Cast Iron AC700G 180 5.0 7.0 0.35 0.45
Ductile AC410K 100 4.0 6.0 0.30 0.40
Aluminum H1 220 5.0 7.0 0.35 0.45
Carbon Steel AC820P 220 7.0 9.0 0.40 0.55
Alloy Steel AC820P 200 6.0 8.0 0.35 0.50
SW53 Stainless Steel AC630M 120 6.0 8.0 0.35 0.50
122 0.8
RW53 Cast Iron AC700G 200 9.0 12.0 0.45 0.55
Ductile AC410K 120 7.0 10.0 0.35 0.50
Aluminum H1 250 9.0 12.0 0.45 0.55
Carbon Steel AC820P 220 10.0 12.0 0.40 0.60
Alloy Steel AC820P 200 8.0 12.0 0.35 0.55
SW68 Stainless Steel AC630M 120 8.0 10.0 0.35 0.55
122 0.8
RW68 Cast Iron AC700G 200 10.0 14.0 0.45 0.60
Ductile AC410K 120 9.0 12.0 0.35 0.55
Aluminum H1 250 10.0 12.0 0.45 0.60
Carbon Steel AC820P 220 10.0 12.0 0.40 0.60
Alloy Steel AC820P 200 8.0 12.0 0.35 0.55
SW98 Stainless Steel AC630M 120 8.0 10.0 0.35 0.55
122 0.8
RW100 Cast Iron AC700G 200 10.0 14.0 0.45 0.60
Ductile AC410K 120 9.0 12.0 0.35 0.55
Aluminum H1 250 10.0 12.0 0.45 0.60
Carbon Steel AC820P 220 10.0 12.0 0.40 0.60
Alloy Steel AC820P 200 8.0 12.0 0.35 0.55
Stainless Steel AC630M 120 8.0 10.0 0.35 0.55
≤ ø340
Cast Iron AC700G 200 10.0 14.0 0.45 0.60
Ductile AC700G 120 9.0 12.0 0.35 0.55
TW200 Aluminum H1 250 10.0 12.0 0.45 0.60
172 0.8
(CK7) Carbon Steel AC820P 220 7.0 9.0 0.40 0.60
Alloy Steel AC820P 200 6.0 8.0 0.35 0.55
Stainless Steel AC630M 120 6.0 8.0 0.35 0.55
> ø340
Cast Iron AC700G 200 7.0 10.0 0.45 0.60
Ductile AC700G 120 6.0 8.0 0.35 0.55
Aluminum H1 250 7.0 9.0 0.45 0.60

A102
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Cutting Conditions
SHANK

A
<EWN/EWE/EWB BORING HEAD>
CK BORING SYSTEM

1. This table is a guideline for selecting cutting parameters.


Adjust them as needed according to the machine and workpiece conditions.
2. Internal high pressure coolant may cause deflection of the holder.
Lower the pressure when close tolerance is required.
Effective boring depth A
3. Coated cermet T2000Z or T2500F is recommended to reduce wear when machining steel.
4. Dry cutting is recommended for CBN BN2000, BNC200, BNC500 and BN700/BN7000 inserts.

[BBT40]
Insert Cutting Speed Vc Cutting Depth Feed f (mm/rev)
Head Model Workpiece Material A
Nose Radius Grade (m/min) (mm/ø) Recommended Max.
Carbon Steel/Alloy Steel 0.2 T1500A 160 0.15 0.06 0.12
Stainless Steel 0.2 AC520U 120 0.15 0.06 0.10
Hardened Steel 0.2 BN2000  70 0.10 0.06 0.10
Cast Iron 0.2 H1 120 0.20 0.06 0.12
EWN20  73
Ductile 0.2 H1ZX 100 0.15 0.06 0.10
Ductile 0.2 BNC500 120 0.15 0.06 0.10
Aluminum 0.2 H1 200 0.20 0.06 0.12
Aluminum 0.2 DA2200 300 0.20 0.06 0.12
Carbon Steel/Alloy Steel 0.2 T1500A 180 0.15 0.06 0.12
Stainless Steel 0.2 AC520U 140 0.15 0.06 0.12
Hardened Steel 0.2 BN2000  80 0.10 0.06 0.10
Cast Iron 0.2 H1 140 0.20 0.06 0.12
EWN25  88
Ductile 0.2 H1ZX 120 0.15 0.06 0.12
Ductile 0.2 BNC500 180 0.15 0.06 0.10
Aluminum 0.2 H1 200 0.20 0.06 0.12
Aluminum 0.2 DA2200 400 0.20 0.06 0.12
Carbon Steel/Alloy Steel 0.2 T1500A 200 0.20 0.06 0.12
Stainless Steel 0.2 AC520U 160 0.20 0.06 0.12
Hardened Steel 0.2 BN2000 100 0.10 0.06 0.10
EWN32 Cast Iron 0.2 H1 160 0.20 0.06 0.12
103
EWB32 Ductile 0.2 H1ZX 120 0.15 0.06 0.12
Ductile 0.2 BNC500 200 0.15 0.06 0.10
Aluminum 0.4 H1 300 0.20 0.10 0.20
Aluminum 0.4 DA2200 800 0.20 0.10 0.20
Carbon Steel/Alloy Steel 0.2 T1500A 200 0.20 0.06 0.12
Stainless Steel 0.2 AC520U 160 0.20 0.06 0.12
Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWN41
Cast Iron 0.4 H1 160 0.20 0.10 0.20
EWE41 103
Ductile 0.4 H1ZX 120 0.15 0.10 0.15
EWB41
Ductile 0.4 BNC500 200 0.15 0.10 0.15
Aluminum 0.4 H1 300 0.20 0.12 0.20
Aluminum 0.4 DA2200 800 0.20 0.12 0.20
EWN53 Carbon Steel/Alloy Steel 0.4 T1500A 250 0.25 0.10 0.20
EWN68 Stainless Steel 0.4 AC520U 180 0.25 0.10 0.20
EWN100 Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWE53 Cast Iron 0.4 H1 180 0.25 0.10 0.20
EWE68 103
Ductile 0.4 H1ZX 120 0.20 0.10 0.20
EWE100
EWB53 Ductile 0.4 BNC500 200 0.20 0.10 0.20
EWB68 Aluminum 0.8 H1 300 0.25 0.16 0.30
EWB85 Aluminum 0.4 DA2200 800 0.25 0.12 0.20

A103
For CK BORING SYSTEM DUAL CONTACT

Cutting Conditions BBT/BT


SHANK

CK BORING SYSTEM
[BBT50]
Insert Cutting Speed Cutting Depth Feed f (mm/rev)
Head Model Workpiece Material A
Nose Radius Grade Vc (m/min) (mm/ø) Recommended Max.
Carbon Steel/Alloy Steel 0.2 T1500A 160 0.15 0.06 0.12
Stainless Steel 0.2 AC520U 120 0.15 0.06 0.10
Hardened Steel 0.2 BN2000  70 0.10 0.06 0.10
Cast Iron 0.2 H1 120 0.20 0.06 0.12
EWN20  73
Ductile 0.2 H1ZX 100 0.15 0.06 0.10
Ductile 0.2 BNC500 120 0.15 0.06 0.10
Aluminum 0.2 H1 200 0.20 0.06 0.12
Aluminum 0.2 DA2200 300 0.20 0.06 0.12
Carbon Steel/Alloy Steel 0.2 T1500A 180 0.15 0.06 0.12
Stainless Steel 0.2 AC520U 140 0.15 0.06 0.12
Hardened Steel 0.2 BN2000  80 0.10 0.06 0.10
Cast Iron 0.2 H1 140 0.20 0.06 0.12
EWN25 107
Ductile 0.2 H1ZX 120 0.15 0.06 0.12
Ductile 0.2 BNC500 180 0.15 0.06 0.10
Aluminum 0.2 H1 200 0.20 0.06 0.12
Aluminum 0.2 DA2200 400 0.20 0.06 0.12
Carbon Steel/Alloy Steel 0.2 T1500A 200 0.20 0.06 0.12
Stainless Steel 0.2 AC520U 160 0.20 0.06 0.12
Hardened Steel 0.2 BN2000 100 0.10 0.06 0.10
EWN32 Cast Iron 0.2 H1 160 0.20 0.06 0.12
122
EWB32 Ductile 0.2 H1ZX 120 0.15 0.06 0.12
Ductile 0.2 BNC500 200 0.15 0.06 0.10
Aluminum 0.4 H1 300 0.20 0.10 0.20
Aluminum 0.4 DA2200 800 0.20 0.10 0.20
Carbon Steel/Alloy Steel 0.2 T1500A 200 0.20 0.06 0.12
Stainless Steel 0.2 AC520U 160 0.20 0.06 0.12
Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWN41
Cast Iron 0.4 H1 160 0.20 0.10 0.20
EWE41 122
Ductile 0.4 H1ZX 120 0.15 0.10 0.15
EWB41
Ductile 0.4 BNC500 200 0.15 0.10 0.15
Aluminum 0.4 H1 300 0.20 0.12 0.20
Aluminum 0.4 DA2200 800 0.20 0.12 0.20
Carbon Steel/Alloy Steel 0.4 T1500A 250 0.25 0.10 0.20
Stainless Steel 0.4 AC520U 180 0.25 0.10 0.20
Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWN53
Cast Iron 0.4 H1 180 0.25 0.10 0.20
EWE53 122
Ductile 0.4 H1ZX 120 0.20 0.10 0.20
EWB53
Ductile 0.4 BNC500 200 0.20 0.10 0.20
Aluminum 0.8 H1 300 0.25 0.16 0.30
Aluminum 0.4 DA2200 800 0.25 0.12 0.20
Carbon Steel/Alloy Steel 0.4 T1500A 250 0.25 0.10 0.20
EWN68 Stainless Steel 0.4 AC520U 180 0.25 0.10 0.20
EWN100 Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWE68 Cast Iron 0.4 H1 180 0.25 0.10 0.20
122
EWE100 Ductile 0.4 H1ZX 120 0.20 0.10 0.20
EWB68 Ductile 0.4 BNC500 200 0.20 0.10 0.20
EWB85 Aluminum 0.8 H1 300 0.25 0.16 0.30
Aluminum 0.8 DA2200 800 0.25 0.16 0.30
Carbon Steel/Alloy Steel 0.4 T1500A 250 0.25 0.10 0.20
Stainless Steel 0.4 AC520U 180 0.25 0.10 0.20
Hardened Steel 0.4 BN2000 100 0.10 0.08 0.12
EWN200 Cast Iron 0.4 H1 180 0.25 0.10 0.20
172
(CK7) Ductile 0.4 H1ZX 120 0.20 0.10 0.20
Ductile 0.4 BNC500 200 0.20 0.10 0.20
Aluminum 0.8 H1 300 0.25 0.16 0.30
Aluminum 0.8 DA2200 800 0.25 0.16 0.30

A104
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Cutting Conditions
SHANK

A
<Cylindrical Tool Type>
CK BORING SYSTEM

Max. Spindle Speed for Cylindrical Tool Type Feed Rate Selection
Suitable feed rate varies depending on the desired accuracy.
Head Model Max. Spindle Speed n Refer to the following formula and determine the best
EWN04-  7CK1 30,000min-1 parameters.
EWN04-15CK3 20,000min-1
EWN  2-22CK4 18,000min-1
EWB  2-32CK5 16,000min-1 Theoretical surface
(Feed per radius) 2
EWE  2-32CK5 16,000min-1 roughness Ry = × 1,000
EWN  2-32CK5 14,000min-1 [μm] 8 x Nose radius
EWB  2-50CK6 12,000min-1
EWE  2-54CK6 14,000min-1
●In general, nose radius 0.2 should be used with f = 0.06
EWN  2-50CK6 10,000min-1
and radius 0.4 with f = 0.10
The max. spindle speeds listed in this table are the speeds allowable for safe use of the
boring head only. These values are reference only.
Note that these values differ depending on the cylindrical tools used, machine rigidity, etc.

Recommended Cutting Conditions


1. This table is a guideline for selecting cutting parameters.
Adjust them as needed according to the machine and workpiece conditions.
2. If chatter occurs, either lower the cutting speed or use an insert with a smaller nose radius.
3. Internal high pressure coolant may cause deflection of the cylindrical tool holder.
Lower the pressure when close tolerance is required.
4. Coated cermet T2000Z or T2500F is recommended to reduce wear when machining steel.
5. Dry cutting is recommended for CBN BN2000, BNC200, BNC500 and BN700/BN7000 inserts.

Projection Length

● Cylindrical Tool Type/ST05, ST06 (Diameter ø6 - 9) ● Cylindrical Tool Type/ST08 (Diameter ø9 - 12)
Projection Insert Cutting Speed Cutting Depth Projection Insert Cutting Speed Cutting Depth
Workpiece Workpiece
Length Nose Radius Grade Vc (m/min) (mm/ø) Length Nose Radius Grade Vc (m/min) (mm/ø)
20 100 0.2 20 100 0.20
Carbon Steel 40  70 0.2 30 120 0.20
0.2 T1200A Carbon Steel 0.2 T1500A
Alloy Steel 50  50 0.2 40  90 0.20
Alloy Steel
60  30 0.1 50  75 0.15
20  90 0.2 60 0.1 A1  50 0.10
Stainless 40  60 0.2 20 100 0.20
0.2 T1200A
Steel 50  40 0.2 30 120 0.20
Stainless 0.2 AC520U
60  30 0.1 40  90 0.20
Steel
20 100 0.2 50  75 0.15
40  70 0.2 60 0.1 A1  50 0.10
Cast Iron 0.2 H1
50  50 0.2 20  70 0.10
Hardened
60  30 0.1 30 0.2 BN2000  50 0.10
Steel
20 120 0.2 40  20 0.10
40 100 0.2 20 100 0.20
Aluminum 0.2 H1
50  80 0.2 30 120 0.20
0.2 H1 (FN)
60  60 0.2 Cast Iron 40  90 0.20
Red figures are achievable with cylindrical tools made of carbide. 50  75 0.15
60 0.1 A1  40 0.10
20 150 0.20
30 165 0.25
0.2 H1 (FLA)
Aluminum 40 150 0.20
50 125 0.15
60 0.1 A1  60 0.15
Red figures are achievable with cylindrical tools made of carbide.

A105
For CK BORING SYSTEM DUAL CONTACT

Cutting Conditions BBT/BT


SHANK

CK BORING SYSTEM
● Cylindrical Tool Type/ST10 (Diameter ø12 - 14) ● Cylindrical Tool Type/ST12 (Diameter ø14 - 16)
Projection Insert Cutting Speed Cutting Depth Projection Insert Cutting Speed Cutting Depth
Workpiece Workpiece
Length Nose Radius Grade Vc (m/min) (mm/ø) Length Nose Radius Grade Vc (m/min) (mm/ø)
30 120 0.20 40 120 0.20
45 140 0.20 60 180 0.20
Carbon Steel 0.2 T1500A Carbon Steel 0.2 T1500A
60 100 0.20 80 150 0.20
Alloy Steel Alloy Steel
70  75 0.15 95  90 0.15
80 0.1 A1  50 0.10 110 0.1 A1  50 0.10
30 120 0.20 40 120 0.20
45 130 0.20 60 130 0.20
Stainless 0.2 AC520U Stainless 0.2 AC520U
60  90 0.20 80 100 0.20
Steel Steel
70  55 0.15 95  70 0.15
80 0.1 A1  40 0.10 110 0.1 A1  40 0.10
30  80 0.10 40  80 0.10
Hardened Hardened
45 0.2 BN2000  60 0.10 50 0.2 BN2000  60 0.10
Steel Steel
60  30 0.10 65  30 0.10
30 120 0.20 40 120 0.20
45 130 0.20 60 130 0.20
0.2 H1 (FN) 0.2 H1 (FN)
Cast Iron 60  90 0.15 Cast Iron 80 100 0.15
75  60 0.15 95  70 0.15
90 0.1 A1  30 0.10 110 0.1 A1  40 0.10
30 150 0.25 40 150 0.25
45 180 0.25 60 200 0.25
0.2 H1 (FLA) 0.2 H1 (FLA)
Aluminum 60 150 0.20 Aluminum 80 180 0.20
75  90 0.20 100 130 0.20
90 0.1 A1  60 0.15 120 0.1 A1  60 0.15
Red figures are achievable with cylindrical tools made of carbide. Red figures are achievable with cylindrical tools made of carbide.

● Cylindrical Tool Type/ST14 (Diameter ø16 - 18) ● Cylindrical Tool Type/ST16 (Diameter ø18 - 50)
Projection Insert Cutting Speed Cutting Depth Projection Insert Cutting Speed Cutting Depth
Workpiece Workpiece
Length Nose Radius Grade Vc (m/min) (mm/ø) Length Nose Radius Grade Vc (m/min) (mm/ø)
 45 130 0.20  45 130 0.20
0.4
 65 180 0.20  60 180 0.20
Carbon Steel 0.2 T1500A Carbon Steel T1500A
 80 150 0.20  80 150 0.20
Alloy Steel Alloy Steel 0.2
100  90 0.15 110  90 0.15
120 0.1 A1  50 0.10 140 0.1 A1  50 0.10
 45 120 0.20  45 120 0.20
0.4
 65 130 0.20  60 130 0.20
Stainless 0.2 AC520U Stainless AC520U
 80 120 0.20  80 120 0.20
Steel Steel 0.2
100  80 0.15 110  80 0.15
120 0.1 A1  40 0.10 140 0.1 A1  40 0.10
 45  80 0.10  45  80 0.10
Hardened Hardened
 60 0.2 BN2000  60 0.10  60 0.2 BN2000  60 0.10
Steel Steel
 75  30 0.10  80  30 0.10
 45 120 0.20  45 120 0.20
0.4
 65 130 0.20  60 130 0.20
0.2 H1 (FN) H1 (FN)
Cast Iron  80 120 0.15 Cast Iron  80 120 0.15
0.2
100  80 0.15 110  80 0.15
120 0.1 A1  40 0.10 140 0.1 A1  40 0.10
 45 150 0.25  45 150 0.25
0.4 0.4
 65 200 0.25  60 200 0.25
H1 (FLA) H1 (FLA)
Aluminum  80 180 0.20 Aluminum  80 180 0.20
0.2 0.2
100 120 0.20 110 120 0.20
120 0.1 A1  60 0.15 140 0.1 A1  60 0.15
Red figures are achievable with cylindrical tools made of carbide. Red figures are achievable with cylindrical tools made of carbide.

A106
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Cutting Conditions
SHANK

A
<EW MICRO HEAD> Projection Length
CK BORING SYSTEM

1. This table is a guideline for selecting cutting parameters.


Adjust them as needed according to the machine and workpiece conditions.
2. Internal high pressure coolant may cause deflection of the holder.
Lower the pressure when close tolerance is required.
3. These conditions are determined when the cylindrical tool is mounted on the
BIG NEW Hi-POWER MILLING CHUCK or NEW BABY CHUCK.

Diameter: ø15 - 18 Diameter ø18 - 22


Projection ST14W-EW15-110. (140) ST16W-EW18-100. (160)
Workpiece
Length Insert Cutting Speed Vc Cutting Depth Insert Cutting Speed Vc Cutting Depth
Nose Radius Grade m/min mm/ø Nose Radius Grade m/min mm/ø
20 200 0.20 200 0.20
40 200 0.20 200 0.20
60 180 0.20 200 0.20
Carbon Steel 80 160 0.15 180 0.18
0.2 T1200A 0.2 T1200A
Alloy Steel 100 120 0.15 150 0.15
120  70 0.10 100 0.10
140  30 0.10  60 0.10
160 - -  30 0.10
20 150 0.20 150 0.20
40 150 0.20 150 0.20
60 150 0.20 150 0.20
Stainless 80 130 0.15 140 0.18
0.2 T1200A 0.2 T1200A
Steel 100 100 0.15 120 0.15
120  70 0.10 100 0.10
140  30 0.10  60 0.10
160 - -  30 0.10
20 150 0.20 150 0.20
40 150 0.20 150 0.20
60 140 0.20 150 0.20
80 120 0.15 140 0.18
Cast Iron 0.2 H1 0.2 H1
100 100 0.15 120 0.15
120  60 0.10 100 0.10
140  30 0.10  60 0.10
160 - -  30 0.10
20 280 0.20 320 0.20
40 280 0.20 320 0.20
60 280 0.20 320 0.20
80 250 0.20 280 0.20
Aluminum 0.2 H1 0.2 H1
100 180 0.15 220 0.15
120 100 0.12 160 0.12
140  60 0.12 100 0.12
160 - -  60 0.10

A107
For CK BORING SYSTEM DUAL CONTACT

Cutting Conditions BBT/BT


SHANK

A
<CK Carbide Cylindrical Shank> Effective boring depth A

CK BORING SYSTEM
1. This table is a guideline for selecting cutting parameters.
Adjust them as needed according to the machine and workpiece conditions.
2. Internal high pressure coolant may cause deflection of the holder.
Lower the pressure when close tolerance is required.
3. Coated cermet T2000Z or T2500F is recommended to reduce wear when machining steel.
4. T130A is recommended to prevent edge chipping for interrupted cutting of steel.
5. These conditions are determined when the cylindrical tool is mounted on the BIG HYDRAULIC CHUCK.

Insert Cutting Speed Vc Cutting Depth Feed f (mm/rev)


Head Model Workpiece Material A
Nose Radius Grade (m/min) (mm/ø) Recommended Max.
 90 0.2 T1500A 200 0.20 0.06 0.12
150 0.2 T1500A 120 0.20 0.06 0.12
Carbon Steel
175 0.2 T1500A  60 0.15 0.06 0.10
200 0.2 T1500A  25 0.15 0.06 0.10
 90 0.2 H1 (FN) 180 0.20 0.06 0.12
150 0.2 H1 (FN) 120 0.20 0.06 0.12
Cast Iron
EWN20 175 0.2 H1 (FN)  60 0.15 0.06 0.10
200 0.2 H1 (FN)  25 0.15 0.06 0.10
 90 0.2 DA2200 400 0.20 0.06 0.12
150 0.2 H1 (FLA) 200 0.20 0.06 0.12
Aluminum 175 0.2 H1 (FLA) 100 0.20 0.06 0.10
200 0.2 H1 (FLA)  40 0.15 0.06 0.10
230 0.1 A1 (FLA)  25 0.15 0.04 0.08
125 0.4 T1500A 200 0.25 0.08 0.15
175 0.2 T1500A 120 0.20 0.06 0.12
Carbon Steel
200 0.2 T1500A  60 0.20 0.06 0.10
250 0.2 T1500A  25 0.15 0.06 0.10
125 0.4 H1 (FN) 180 0.25 0.08 0.15
175 0.2 H1 (FN) 120 0.20 0.06 0.12
Cast Iron
EWN25 200 0.2 H1 (FN)  60 0.20 0.06 0.10
250 0.2 H1 (FN)  25 0.15 0.06 0.10
125 0.4 DA2200 500 0.25 0.08 0.15
175 0.4 H1 (FLA) 200 0.25 0.08 0.15
Aluminum 200 0.2 H1 (FLA) 100 0.20 0.06 0.10
250 0.2 H1 (FLA)  40 0.20 0.06 0.10
285 0.1 A1 (FLA)  25 0.15 0.04 0.08
135 0.4 T1500A 200 0.25 0.08 0.15
160 0.2 T1500A 130 0.20 0.06 0.12
Carbon Steel
200 0.2 T1500A  80 0.20 0.06 0.10
250 0.2 T1500A  25 0.15 0.06 0.10
135 0.4 H1 (FN) 180 0.25 0.08 0.15
160 0.2 H1 (FN) 130 0.20 0.06 0.12
EWN32 Cast Iron
200 0.2 H1 (FN)  80 0.20 0.06 0.10
EWB32
250 0.2 H1 (FN)  25 0.15 0.06 0.10
135 0.4 DA2200 500 0.25 0.08 0.15
160 0.4 H1 (FLA) 220 0.25 0.08 0.15
Aluminum 200 0.2 H1 (FLA) 120 0.20 0.06 0.10
250 0.2 H1 (FLA)  40 0.20 0.06 0.10
310 0.1 A1 (FLA)  25 0.15 0.04 0.08

A108
DUAL CONTACT For CK BORING SYSTEM
BBT/BT Cutting Conditions
SHANK

A Cutting Speed Selection Graph for Cutting Steel


CK BORING SYSTEM

Chatter is always an issue in boring. The figure at


right shows how the cutting speed (rotational speed) Cutting Speed Vc (m/min)
inevitably decreases as the bar becomes longer.
260 240 220 200 180 160 140 120 100 80 60 40 20 Diameter
Refer to the cutting conditions listed in this graph
and on the previous pages when selecting the ø20 - ø26 CK1
optimum cutting conditions. 70 ø25 - ø33 CK2
For cast iron, 10-20% longer projection length is 80
generally permissible. ø32 - ø42 CK3
100

130 ø41 - ø54 CK4

160 ø53 - ø100


BBT40-CKB5/6
[Reference Example] Projection length A (mm) 200 ø53 - ø70
Indicated by in the graph at right BBT50-CKB5

Example below shows the projection length A of 182mm; 260 ø100 - ø150
and the diameter of ø45mm (ø41 - ø54 CK4). BBT50-CKB6
The recommended cutting speed is 118m/min. 320
Select an appropriate cutting speed based on this ø68 - ø100
reference example. BBT50-CKB6

Projection length A = 182 400


ø100 - ø150
BBT50-CKB7

500
Diameter ø45

600

Relationship between The insert nose radius and boring bar length (machining depth limit) are closely related.
Refer to the graph below when selecting a CK Shank. Depths 1.1 - 1.3 times greater
Nose Radius and than listed in the graph are possible for cast iron (FC). Refer to the Cutting Conditions
Effective Boring Depth table on the previous page for information about cutting conditions. The cutting speed,
in particular, inevitably decreases when the bar projection length increases. Refer to the
above graph for details.

Effective boring depth A


CK Shank effective diameter øD1 (mm)

CK Shank effective diameter øD1 (mm)

90 CK7 90 CK7
R m
.4m mm

BBT50 8m
0.
.8

=
R sR=0
m

64 CK6 64 CK6 R m
iu
s .4 m
ad =0 m
. 2m
iu
=0

R
øD1

50 CK5 50 CK5
rad

=0
r
se
2m

R
se

No
No

0.

39 CK4 39 CK4
=
R

31 CK3 31 CK3 Selection example


BBT50, øD1 = 50mm
24 CK2 24 CK2 R = 0.4mm
Taper A = 200mm
19 CK1 BBT40
19 CK1

65 80 100 130 160 200 260 65 80 100 130 160 200 260 320 360 460 560
Effective boring depth A (mm) Effective boring depth A (mm)

A109
For CK BORING SYSTEM DUAL CONTACT

Cutting Conditions BBT/BT


SHANK

CK BORING SYSTEM

A110
DUAL CONTACT BORING SYSTEM
BDV/DV CK BORING SYSTEM
SHANK

CK SHANK (DV: DIN69871 A and D Standards IV: ISO7388 Standard compatible) Coolant-through hole

L1
Not BIG-PLUS (DUAL
L
CONTACT) specification
Effective boring depth A
B
CK BORING SYSTEM

CK No.

øD
Fig. 2

øD1
L1
L
⿟⿟Model Description
L1
IV40 - CKB1 - 75 Effective boring depth A
L
L dimension
CK No. Effective boring
depth A
Shank standard and taper No.
øD
ø31

CK No.
øD1

øD
CK No.

øD1
Fig. 1 Fig. 3

IV and DV Shank models are mounted on DIN standard spindles.

IV/DV SHANK Model Fig. CK No. øD1 øD L L1 A Weight (kg)

IV40-CKB1- 75 1 CK1 19  75 107.5  69.5 1.1


-CKB2- 85 CK2 24  85 120.5  82.5 1.1
44.7
-CKB3- 95 2 CK3 31  95 135  97 1.3
-CKB4- 90 CK4 39  90 137 101 1.4
IV50-CKB1-105 1 CK1 19 105 137.5  73 3.0
-CKB2-115 CK2 24 115 150.5 107 3.0
-CKB3-125 CK3 31 125 165 122 3.2
-CKB4-120 120 167 122 3.5
CK4 39
-180 180 227 182 4.0
-CKB5-105 70.1 105 162 122 3.7
2
-180 CK5 50 180 237 197 4.8
-225 225 282 242 5.5
-CKB6- 95  95 166 130 4.1
-170 CK6 64 170 241 205 6.0
-230 230 301 267 7.4
DV40-CKB5- 80 CK5 50  80 137 102 1.5
3 49.6
-CKB6- 65 CK6 64  65 136 101 1.4
DV50-CKB7- 95 3 CK7 80 90  95 182 147 5.3
1. The L1 and A diameters in the table are the values when the EWN <CAT and ANSI standard shanks are also available upon request.>
BORING HEAD is attached.
2. Cutting edges and drive keys are aligned with boring heads mounted. For heads, A39
3. Center through coolant supply is available.
4. Mounting the DV Shank model on an ISO standard spindle may cause
interference.

B13
DUAL CONTACT BORING SYSTEM
HSK CK BORING SYSTEM
SHANK

Boring System with a high reputation for many years.


Basic holder for the high precision rough and finish boring head series. Center through

CK SHANK L1
L
Manual Clamping Hole
Effective boring depth A

⿟⿟Model Description
HSK-A40 - CKB1 - 73
CK No.
HSK Shank Type

øD
Coolant Pipe (Optional) CK No.

C
Select a head and holder

A with matching CK No.


CK BORING SYSTEM

Type (DIN 69893-1) (ISO 12164)


Weight
Model CK No. øD L L1 A
(kg)
HSK-A 40-CKB1- 73 CK1 19  72.5 105 73 0.38
-CKB2- 85 CK2 24  84.5 120 89 0.41
-CKB3- 80 CK3 31  80 120 92 0.48
-CKB4- 73 CK4 39  73 120 — 0.57
HSK-A 50-CKB1- 73 CK1 19  72.5 105 65 0.5
-CKB2- 85 CK2 24  84.5 117 80 0.6
-CKB3- 80 CK3 31  80 82 0.7
120
-CKB4- 73 CK4 39  73 76 0.8
-CKB5- 83 CK5 50  83 140 — 1.0
HSK-A 63-CKB1- 78 CK1 19  77.5 110 73 0.9
-CKB2- 90 CK2 24  89.5 125 88 1.0
-CKB3-100 100 140 103 1.1
CK3 31
-130 130 170 133 1.3
-CKB4- 93  93 140 103 1.2
CK4 39
-123 123 170 133 1.5
-CKB5- 83  83 140 105 1.3
CK5 50
-113 113 170 135 1.8
-CKB6- 79  79 150 1.5
CK6 64 —
-109 109 180 2.3
HSK-A100-CKB1-103 CK1 19 102.5 135 73 2.5
-CKB2-115 CK2 24 114.5 150 107 2.6
-CKB3-125 CK3 31 125 165 122 2.8
-CKB4-118 118 165 122 3.0
CK4 39
-178 178 225 182 3.5
-CKB5-108 108 165 122 3.3
-183 CK5 50 183 240 197 4.4
-228 228 285 242 5.0
-CKB6- 94  94 165 122 3.4
-169 CK6 64 169 240 197 5.3
-229 229 300 257 6.7
-CKB7-123 123 210 181 5.8
-213 CK7 90 213 300 271 10.2
-273 273 360 331 13.2
HSK-A125-CKB6- 94 CK6 64 94 165 122 4.9
-CKB7-123 CK7 90 123 210 161 7.5
1. Center through coolant supply is available. 4. Cutting edges and drive keys are aligned with boring
2. Coolant pipe is not included. C65 heads mounted.
3. The L1 and A dimensions in the table are the reference For EWN and EWB BORING HEADs, the cutting
values when EWN BORING HEAD is attached. edge is on the orientation notch side. For boring heads, refer to the Roughing and Finishing pages.

C25
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM HSK


SHANK

Built-in Damper SMART DAMPER PAT. Center through

● Built-in damper eliminates chatter in deep hole boring.

L1
⿟⿟Model Description Manual L
HSK-A100 - CKB4 DP - 241 Clamping Hole
Effective boring depth A
L dimension
Built-in Damper Type
CK No.
HSK Shank Type

Coolant CK No.

øD
Pipe (Optional)
CK BORING HEAD (Optional) C

A Type (DIN 69893-1) (ISO 12164)

CK BORING SYSTEM
CK Weight
Model øD L L1 A
No. (kg)
HSK-A100-CKB4DP-241 CK4 39 241 288 246 4.3
-CKB5DP-303 CK5 50 303 360 318 6.5
-CKB6DP-379 CK6 64 379 450 408 11.2
1. The L1 and A dimensions in the table are the reference values when EWN BORING HEAD is attached.
2. Cutting edges and drive keys are aligned with boring heads mounted.
3. Head and inserts are not included.
4. Extension should not be used due to possible chatter.
5. Coolant pipe is not included. C65

SMART DAMPERs other than the above are also available.

FINISH BORING HEAD and SMART DAMPER Instantly absorbs chatter even for rough Standard CK Shanks can be used,
have been integrated boring with high load allowing flexible tool layout
SMART DAMPER SMART DAMPER SMART DAMPER
EWN BORING HEAD SW HEAD PAT. Extension
For details, A50 For details, A41 For details, A76

C26
BORING SYSTEM DUAL CONTACT

CK BORING SYSTEM HSK


SHANK

L1
L
CK SHANK
Effective boring depth A

⿟⿟Model Description
HSK-F63 - CKB1 - 78
L dimension
CK No. CK No.

øD
HSK Shank Type
Select a head and holder with matching CK No.

F Type (DIN 69893-6) C


Model CK No. øD L L1 A Weight (kg)

GENERAL TOOLHOLDER/CK BORING SYSTEM


HSK-F63-CKB1- 78 CK1 19   77.5 110 73 0.8
CKB2- 90 CK2 24   89.5 125 94 0.8
CKB3-100 CK3 31 100 1.0
108
CKB4- 93 CK4 39   93 140 1.2
CKB5- 83 CK5 50   83 114 1.3
1. The L1 and A dimensions in the table are the reference values when EWN BORING HEAD is attached.
For heads, A39


‌Supports various applications from rough to finish boring with abundant heads and accessories. A wide variety of
products are available
in addition to the listed
Diameter: ø20 - ø86 boring head accessories.
ROUGH HEAD A39
CK BORING SYSTEM Diagram Back boring available

Diameter: ø20 - ø95


FINISH HEAD A49
CK1 - CK5
Diameter: ø30 - ø95
Diameter: ø1 - ø32
FINISH HEAD
HSK-F Type (Cylindrical tool type) A57

M2 - M36
MEGA SYNCHRO TAPPING HOLDER A83

General Toolholder DUAL CONTACT

FACE MILL ARBOR TYPE A HSK


SHANK

⿟⿟Model Description
HSK-F63 - FMA 25.4 - 45
øD2
øD1
øD
W

L dimension
Spigot diameter
FACE MILL ARBOR TYPE A L3
HSK Shank Type L2

L L1

F Type (DIN 69893-6)


Drive Key Weight
Model øD øD1 øD2 L L1 L3 Clamp Screw
L2 W (kg)
HSK-F63-FMA25.4-45 25.4 45 33 45 22 5 9.5 10 MBA-M12 1.0
1. Cutter clamp screw is included.

C64
Cylindrical BORING SYSTEM
ST CK BORING SYSTEM Diameter: ø16 - ø21
SHANK

MW BORING HEAD PAT. (for roughing)


Center through
Achieves high efficiency small diameter rough boring with 2 inserts.
● Designed with versatile ø20 cylindrical shank.

80 A CARTRIDGE

ø20

øD
Body

Blind hole Through hole

D
Cartridge Effective boring Weight
Diameter øD Model L
CK BORING SYSTEM

Model depth A (kg)


ST20-MW1619-45 136 45 0.24
16 - 19 MW1619E
-60 151 60 0.26
-MW1821-50 141 50 0.26
18 - 21 MW1821E
-65 156 65 0.28
Threads for plug screws are prepared in the 1. Insert clamp screw and wrench are included.
coolant holes to change the coolant directions. 2. Cartridges are not included with the body and must be ordered separately.
Cartridge models are a 2-piece set.
3. The weight is that of the body and cartridge combined.
4. Inserts must be ordered separately.

● Insert (optional) ● Insert Clamping Screw Set (optional)

2.0 Workpiece
R0 4.2 Insert Model Materials
.4 material
Steel/ P30 equivalent carbide
Stainless steel MW0404F Z30P substrate TiAIN + AICrN coating
Cast iron/ K20 equivalent carbide Set Model Thread size Wrench
Ductile MW0404S Z30K substrate TiAIN + AICrN coating
S1.6S-T6 M1.6 x 4.2 FA-T6
Non-ferrous metal/ K15 equivalent carbide
Aluminum MW0404E D15N substrate DLC coating 1. The set contains ten screws and a wrench.
※ Wrenches are also available separately.
1. Inserts sold in packets of 10 pcs.
Example: MW0404F Z30P... 10 pcs

D9
BORING SYSTEM Cylindrical

CK BORING SYSTEM ST
SHANK

With Carbide Shank


EW MICRO HEAD Diameter: ø15 - ø22 Carbide Center through

Smaller head while maintaining popular ø0.01mm/div. adjusting mechanism.


● Adjustment with only micro-quill eccentricity preserves high speed capability.
● The solid carbide cylindrical shank allows high-rigidity boring.
L
Effective boring depth A
Tool

Diameter øD
øDs
Oil hole Carbide Shank EW MICRO HEAD
is made of carbide.
⿟⿟Model Description
EW15 Type
ST14 W - EW 15 - 110
Effective boring depth
Min. diameter
FINISH HEAD

EW18 Type
Carbide
Cylindrical shank diameter
D

CK BORING SYSTEM
Insert Clamping Weight
Model øDs Diameter øD L A Tool Model Insert
Screw Set (kg) Caution
The maximum boring depth differs depending
ST14W-EW15-110 151 110 0.10
14 15 - 18 on the workpiece material.
-140 181 140 0.29
EN15 WC02 S2S-B
ST16W-EW18-100 144 100 0.28
16 18 - 22
-160 204 160 0.43
1. The carbide shank and micro head are integrated and cannot be sold
separately.
A87 A95
2. Inserts must be ordered separately.

L1 L1
L L
Effective boring depth A
ø31

Effective boring depth A


CK Cylindrical Shank
øDs

øDs

øD1
CK No.
øD1

Fig. 1 CK No.
Fig. 2

L1
L1 L
L Effective boring depth A
Effective boring depth A
øD1
øD1

⿟⿟Model Description
øDS

ST32 - CKB1 - 77
øDs

L dimension
CK No.
Cylindrical shank No. Fig. 3 CK No. Fig. 4 CK No.

Weight
Model Fig. CK No. øD1 øDS L L1 A
(kg)
ST32-CKB1-77 1 CK1 19 77 157 73 0.7
-CKB2-73 CK2 24 72.5 152.5 0.7
2
-CKB3-69 CK3 31 69 149 0.8
32 100
-CKB4-58 3 CK4 39 58 138 0.9
-CKB5-48 CK5 50 48 128 0.9
4
-CKB6-59 CK6 64 59 139 125 1.5
For chucking
ST42-CKB1-77 1 CK1 19 77 157 73 1.0
-CKB2-73 CK2 24 72.5 152.5 1.0 When using a cylindrical shank
tool, we recommend
-CKB3-69 2 CK3 31 69 149 1.1
42 100 NEW Hi- POWER
-CKB4-63 CK4 39 63 143 1.2
MILLING CHUCK
-CKB5-48 3 CK5 50 48 128 1.3 for its high accuracy
For details, A29
-CKB6-59 4 CK6 64 59 139 125 1.8 and rigidity.
1. The A dimension in the table is the reference value when EWN BORING HEAD is
For heads, A39
attached.
2. Head and insert must be ordered separately.

D10
Cylindrical BORING SYSTEM
ST CK BORING SYSTEM Diameter: ø20 - ø60
SHANK

CK Carbide
Cylindrical Shank
Carbide Center through
● The solid carbide bar realizes efficient deep hole boring which was
conventionally impossible.

CK1
⿟⿟Model Description
CK2 ST19 W - CKB1 - 140
L dimension
CK No.
Carbide
CK3
Cylindrical shank diameter

L1
CK Diameter Weight
Effective boring depth A Model øDs L L1 A
D No. øD (kg)
ST19W-CKB1-140 140 172.5 130 0.5
øDs

Diameter øD

-190 CK1 19 20 - 36 190 222.5 180 0.7


CK BORING SYSTEM

Carbide Shank CK No. -240 240 272.5 230 0.9


L ST24W-CKB2-160 160 195.5 150 0.9
-220 CK2 24 25 - 47 220 255.5 210 1.3
-290 290 325.5 280 1.7
ST31W-CKB3-200 200 240 184 1.8
-280 CK3 31 32 - 60 280 320 264 2.6
-350 350 390 334 3.3
1. The A dimension in the table is the reference value when EWN BORING HEAD is attached and
used with Hydraulic Chuck.
2. Head and inserts are not included.

■ Stepped type
L1
Effective boring depth A CK Diameter Weight
Model øDs L L1 A
No. øD (kg)
Effective boring depth A
20 - 22 45
ST22W-CKB1-210 CK1 22 210 242.5 1.1
22 - 36 200
øDs

Diameter øD

25 - 28 55
ST28W-CKB2-245 CK2 28 245 280.5 1.9
Carbide Shank CK No. 28 - 47 235
L 1. The A dimension in the table is the reference value when EWN BORING HEAD is attached and
used with Hydraulic Chuck.
is made of carbide. 2. Head and inserts are not included.

For heads, A39

Caution
The maximum boring depth differs depending on the workpiece material.

D11
BIG
CAPTO
SHANK
CK SHANK

Basic holder for rough and finish boring heads of the proven +KAISER Boring System.
Center through

C4/C5/C6/C8
Weight
Model CK No. øD L L1 A
(kg)
C4-CKB1- 48 CK1 19  47.5  80  55 0.4
-CKB2- 45 CK2 24  44.5  80  55 0.4
-CKB3- 40 CK3 31  40  80  57 0.5
-CKB4- 33 CK4 39  33  80  62 0.5
C5-CKB1- 73 CK1 19  72.5 105  80 0.5
-CKB2- 85 CK2 24  84.5 120  96 0.6
-CKB3- 55 CK3 31  55  95  70 0.6
⿟⿟Model Description -CKB4- 48 CK4 39  48  95  70 0.6
C4 - CKB1 - 48 -CKB5- 50 CK5 50  50 107 — 0.6
L dimension -CKB6- 50 CK6 64  50 121 — 1.0
CK No.
C6-CKB1- 78 CK1 19  77.5 110  83 1.2
Shank No.
-CKB2- 90 CK2 24  89.5 125  98 1.3
-CKB3- 65  65 105  78 1.3
CK3 31
-100 100 140 113 1.5
L1 -CKB4- 58  58 105  78 1.3
CK4 39
L - 93  93 140 113 1.7
E CK No. -CKB5- 48
CK5 50
 48 105  79 1.3
- 83  83 140 114 1.7
-CKB6- 59
BIG CAPTO SHANK

 59 130 — 1.6


øD

CK6 64
- 94  94 165 — 2.3
C8-CKB4-118 118 165 130 2.4
A CK4 39
-178 178 225 190 3.0
-CKB5-108 108 165 130 2.7
CK5 50
-183 183 240 205 3.8
-CKB6- 74  74 145 110 2.5
CK6 64
-169 169 240 206 4.8
-CKB7- 73  73 160 — 3.1
CK7 90
-123 123 210 — 5.6
1. Center through coolant supply is available.
2. The L1 and A dimensions in the table are the reference values
when EWN BORING HEAD is attached.

Modular boring system with secure and accurate connection mechanism


CK BORING SYSTEM

Supports various boring applications


with abundant heads and accessories.
For heads, A39

E45

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