PowerCube1000

Installation and Commissioning

www.huawei.com

Copyright © Huawei Technologies Co., Ltd. All rights reserved.

 Objectives

 Upon completion of this course, you will be able to:

 Understand the installation process of PowerCube1000 power supply system.

 Know the Commissioning of PowerCube1000 power supply system

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 Contents

1. Installation Preparations

2. Installing ICC

3. Installing Components

4. Installing Cables

5. Verifying the Installation

6. Commissioning

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 Contents

1. Installation Preparations
1.1 Tools

1.2 General Requirements for Laying Out Cables

1.3 Special Requirements for Laying Out Cables

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1.1 Tools

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1.2 General Requirements for Laying Out Cables
Cable Binding Requirements

 Cables of the same type should be bound together.

 Cables of different types must keep a minimum distance of 30 mm from each other. Cables must not be tangled or
twisted.

 Cables that are bound together should be close to each other, neat, and free from damage.

 Cable ties are bound neatly in the same direction. Cable ties at the same horizontal line must be in a straight line.

 The extra part of each indoor cable tie must be cut off. A slack of 5 mm is reserved for each outdoor cable tie. All cut
surfaces have no sharp edges.

 After cables are installed, labels or nameplates must be attached to both ends, joints, or turns of the cables.

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1.2 General Requirements for Laying Out Cables
Safety Requirements
 Cables should be placed away from sharp objects or wall burrs. If inevitable, protect the cables with protection pipes.

 Cables should be routed away from heat sources, or heat-insulation materials should be added between cables and
heat sources.

 Sufficient slack (about 0.1 m recommended) should be provided in cables at turns or the position close to a device,
facilitating cable and device maintenance.

Indoor Cable Layout Requirements

 Cables are routed indoors through feeder windows.

 Trap the cable part outside the feeder window according to requirements for the minimum bending radius.

 When routing a cable into the room, ensure that a person is assisting you in the room.

 Feeder windows must be waterproofed.

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 1.2 General Requirements for Laying Out Cables
Requirements for Laying Out Cables Outdoors

 Outdoor cables must be routed through a pipe to protect them from being damaged.

 AC power cables, transmission cables, and cables buried in the ground must be protected.

 If cables at the cabinet bottom need to be routed through a pipe along the ground, the pipe should be routed into
the cabinet base for about 30 mm to 50 mm, but not into the cabinet. The pipe end should be sealed with
waterproof tape or silicon gel, and the pipe should be secured to the cable hole at the cabinet bottom using sheet
metal.

 If cables at the cabinet bottom need to be routed through a pipe along a metal cable trough, the pipe should not
be routed into the cabinet base. The cable trough should be sealed and routed through the cable hole at the
cabinet bottom.

 Arrange the cables in order in the routing direction, and install cable clips.

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 1.3 Special Requirements for Laying Out Cables
Power Cable Routing Requirements

 The positions for laying out power cables should be in accordance with the design drawing.

 If the cable length is insufficient, use another power cable with a sufficient length. No joint or weld is allowed on a
power cable.

 Power cables must be routed by only qualified and trained personnel after all preparations are made.

 Power cables are straightly routed and not twisted or winded.

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 1.3 Special Requirements for Laying Out Cables
Ground Cable Routing Requirements

 Ground cables in a base station should be connected to the same ground bar.

 Ground cables must not be routed in from the overhead. They must be routed underground or indoors.

 Both ends of the external conductor of a coaxial cable and the shield layer of a shielded cable should have good
electrical contact with the metal shell of the device they connect to.

 Ground cables and signal cables should be bound separately with a proper distance in between to avoid
interference.

 Circuit breakers or fuses are not allowed on ground cables.

 No devices can be used as a part of ground cables.

 All conductive metal components in the shell should properly connect to protection ground terminals.

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 Contents

1. Installation Preparations

2. Installing ICC

3. Installing Components

4. Installing Cables

5. Verifying the Installation

6. Commissioning

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 Contents

2. Installing ICC
2.1 Installing the ICC330/ESC720

2.2 Install the cabinet ground cable

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2.1 Installing the ICC330/ESC720
1. Marking Mounting Holes

Prerequisites:
• The installation environment is clean and dry.
• The concrete floor on which a cabinet is to be
installed is level.
Step 1 Turn over the packing box, the marking-off
template is shown.
Step 2 Drill holes in the four dots on the position of
mounting holes on the marking-off template.
Step 3 Mark cabinet mounting holes based on the
marking-off template.

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2.1 Installing the ICC330/ESC720
2. Drilling Holes and Installing Expansion Sleeves
Step 1 Drill holes to a depth of 52 mm to 60 mm using a hammer drill.
Step 2 Partially tighten each expansion bolt, place it vertically into the hole, and use a rubber mallet to hammer it in until the expansion
sleeve completely enters the hole.
Step 3 Partially tighten the expansion bolts.
Step 4 Remove the bolts, spring washers, and flat washers.

(1) M12 bolt (2) Spring washer (3) Flat washer

(4) Expansion sleeve (5) Expansion nut (6) Concrete floor

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2.1 Installing the ICC330/ESC720
3. Hoisting a Cabinet
Step 1 Bind lifting ropes to the cabinet and hoist the cabinet to
the target position.
Step 2 Remove the lifting ropes.

Note:
• Install the cabinet according to the actual situation.
• For safety, the lifting ropes for carrying a cabinet should be able to bear a
weight that is more than three times the maximum weight of the cabinet.
• To prevent scraping the cabinet coating, do not use metal lifting ropes
such as steel ropes.
• To avoid friction between the lifting ropes and the cabinet during hoisting,
place protective materials (such as paper and foamed plastics) where the
ropes will contact the cabinet.

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2.1 Installing the ICC330/ESC720
4. Securing a Cabinet

Step 1 Align the mounting holes of the cabinet

with those on the concrete floor.

Step 2 Place the flat washers, spring washers,

and expansion bolts into the mounting holes of

the cabinet.

Step 3 Level the cabinet by using leveling

washers.

Step 4 Tighten the expansion bolts.

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2.2 Install the cabinet ground cable

 Ensure that the ground cables are installed securely. If devices are not
properly grounded, damage to devices or personal injury may occur.
 If a DG is deployed, connect the DG and ICC cabinet to the same site
ground bar.

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 Contents

1. Installation Preparations

2. Installing ICC

3. Installing Components

4. Installing Cables

5. Verifying the Installation

6. Commissioning

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 Contents

3. Installing Components
3.1 Component Installation Positions 3.11 Installing an ATS

3.2 Installing a Communications Expansion Module CIM02C 3.12 Installing an ACDU

3.13 Installing a Signal SPD (SPM01A)
3.3 Installing Communications Expansion Modules (NIM01C3)
3.14 Installing a Smoke Sensor
3.4 Installing a DG Interface Module (GIM01C)
3.15 Installing a Temperature and Humidity Sensor
3.5 Installing a Network Interface Module (NIM02D) 3.16 Installing a Water Sensor
3.6 Installing a PSU 3.17 Installing an IP Camera

3.7 Installing a PVDU 3.18 Installing IP Camera Cables

3.19 Installing Lithium Batteries and Cables
3.8 Installing an SSU

3.9 Installing a DG Battery Charger (BC-1206A)

3.10 Installing a DG Battery Charger (BCU-1203A)

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3.1 Component Installation Positions

Component installation positions (using the ICC330-H1-C4 as an example)

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3.2 Installing a Communications Expansion Module CIM02C
Step 1 Remove the filler panel from the slot for installing the communications expansion module.

Step 2 Push the handle of the communications expansion module rightwards.

Step 3 Gently insert the communications expansion module into its slot along the guide rails.

Step 4 Push the handle leftwards. Step 5 Tighten the screws.

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3.3 Installing Communications Expansion Modules (NIM01C3)
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

Step 2 Insert the SIM card into the SIM card slot in the communications expansion modules.

Step 3 Install the NIM01C3.

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3.4 Installing a DG Interface Module (GIM01C)
The GIM01C must be installed in the slot under the installation slot for the communications expansion
module. Otherwise, the GIM01C cannot work properly.

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3.5 Installing a Network Interface Module (NIM02D)
Step 1 Unscrew and take out the UIM02C.

Step 2 Remove the filler panel in the NIM02D installation position from the

internal side of the UIM02C panel.

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3.5 Installing a Network Interface Module (NIM02D)
Step 3 Install bolts for securing the NIM02D.

Step 4 Push the NIM02D in position and secure it with holes aligned.

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3.5 Installing a Network Interface Module (NIM02D)
Step 5 Connect power cables between the NIM02D and UIM02C.

Step 6 Push the UIM02C into the slot until its front panel is flush with the front panel of the monitoring unit, and tighten the screws.

Step 7 Connect the communications cable delivered with the NIM02D from the FE port on the SMU to the FE CASCADE port on the NIM02D.

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3.6 Installing a PSU
Phase layout in the module installation space

 Refer to the phase layout when installing PSUs to ensure the balance of phases.

 The SSU and BCU can also be installed in the space for modules.

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3.6 Installing a PSU
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Optional: Remove filler panels from the slots in which modules will be inserted.

Step 3 Install a module.

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3.7 Installing a PVDU
Installing the PVDU-60A1 Installing the PVDU-200A1

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3.8 Installing an SSU
 If a PVDU-200A1 is deployed onsite, put the SSU into the PVDU-200A1.
 If no PVDU-200A1 is deployed onsite, put the SSU into the lower slot of the DCDU.

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3.9 Installing a DG Battery Charger (BC-1206A)
Step 1 Push a BC-1206A into the cabinet and install the BC-1206A. Step 3 Install the BC-1206A power cables.
1. Connect one end of the negative cable to the -48V port on the
BC-1206A, and the other end to a load output circuit breaker on
the DCDU.
2. Connect one end of the positive cable to the RTN+ port on the
BC-1206A, and the other end to the RTN(+) busbar on the
DCDU.

Step 2 Install the BC-1206A ground cable.

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3.10 Installing a DG Battery Charger (BCU-1203A)
 If the BC-1206A is not deployed onsite, install the BCU-1203A in a module slot of the DCDU.
 If the BC-1206A is deployed onsite, install the BCU-1203A in the BC-1206A.

BCU-1203A installation layout (DCDU) Install a BCU-1203A.

BCU-1203A installation layout (BC-1206A)

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3.11 Installing an ATS
Step 1 Install an ATS. Step 2 Remove the ATS panel.

Step 3 Connect the ATS ground cable to the nearest ground bolt or

ground bar.

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3.12 Installing an ACDU
Step 1 Install an ACDU. Step 2 Loosen the screws on both sides of the ACDU panel using a

Phillips screwdriver and remove the ACDU panel.

Step 3 Secure the ACDU equipotential cable to the nearest ground bolt or

ground bar

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3.12 Installing an ACDU
Step 4 Install an ACDU alarm signal cable for AC surge protection.

1. Connect one end of the cable to the SPD terminal on the ACDU.
2. Connect the other end to the DIN6 port on the UIM02C.

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3.13 Installing a Signal SPD (SPM01A)
Step 1 Secure the SPM01A to the rack using a cable tie. Step 2 Install the SPM01A ground cable.

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3.14 Installing a Smoke Sensor
Step 1 Remove the screws that secure the smoke sensor to the Step 4 Connect one end of the signal cable to the smoke

interior of the cabinet top. sensor and the other end to the SMOKE port on the user

Step 2 Secure the smoke sensor base to the top of the cabinet by interface module (UIM).

using the removed screws.

Step 3 Secure the smoke sensor to the base

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3.15 Installing a Temperature and Humidity Sensor
Step 1 Remove the fastener for the temperature and humidity

sensor from the left side of the cabinet.

Step 2 Open the cover of the temperature and humidity sensor,

and install the sensor on the fastener.

Step 3 Connect the signal cable for the temperature and humidity

sensor to the sensor in the correct sequence.

Step 4 Close the sensor cover.

Step 5 Reinstall the fastener for the temperature and humidity

sensor on the rack.

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3.15 Installing a Temperature and Humidity Sensor
Step 6 Locate the temperature and humidity sensor signal cable in the cabinet.

Step 7 Connect the other end of the temperature and humidity sensor signal cable to the TEM-HUM port on the UIM02C.

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3.16 Installing a Water Sensor
Step 1 Place a water sensor at the bottom of the cabinet. Step 2 Connect the signal cable for the water sensor to the WATER

port on the UIM02C panel.

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3.17 Installing an IP Camera
Step 1 Insert an SD card into the SD card slot in the IP camera. Step 2 Paste the mounting sticker to the camera installation position on the

wall.

(1) SD card (2) SD card slot

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3.17 Installing an IP Camera
Step 3 Drill holes and install expansion sleeves. Step 4 Install the camera onto the wall.

Step 5 Loosen the three hexagon socket head cap screws on

the bracket, adjust the camera angle, and tighten the screws.

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3.18 Installing IP Camera Cables
Step 1 Cut a corrugated hose to required length, mount it on the Step 2 Connect the camera ground cable and install it at the

camera cables, and route it to the cable hole at the rear of the camera. ground bar.

(1) Multi-wire cord end terminal

(1) Corrugated hose (2) Ground bar

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3.18 Installing IP Camera Cables
Step 3 Connect the camera communications cable and install it at the FE2 port on the NIM02D.

Step 4 Connect the camera power cable and install it at the 12 V port on the CIM02C.

Step 5 Insulate and waterproof the cables.

Cable insulation Cable waterproofing

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3.19 Installing Lithium Batteries and Cables
Step 1 Remove the lithium battery fuses in the DCDU using a fuse extracting unit.

Step 2 (Optional) Assemble the auxiliary support.

Step 3 Installing a lithium battery (using the ESM-48100A1 as an example)

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3.19 Installing Lithium Batteries and Cables
Step 4 Tighten the screws to secure the lithium battery to the support from the bottom up.

Step 5 Install the lithium battery ground cable.

(1) Cabinet ground bar

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3.19 Installing Lithium Batteries and Cables
Step 6 Install the lithium battery power cables.
Lithium Battery and Copper Bar Cascading Cable Installation Principles in the Cabinet:

Scenarios Numbers of Cabinet Rules

There are two groups of copper bars in a single battery cabinet.

The number of lithium batteries is evenly distributed based on the
Single lithium battery cabinet
copper bars. The copper bars in the battery cabinet need to be
cascaded.
Hybrid use
The number of lithium batteries is equally distributed for two battery
Two lithium battery cabinets cabinets. Copper bars in each battery cabinet need to be cascaded,
and copper bars between battery cabinets need to be cascaded.

There are two groups of copper bars in a single battery cabinet.

The number of lithium batteries is evenly distributed based on the
Single lithium battery cabinet
copper bars. The copper bars in the battery cabinet need to be
cascaded.
Lithium batteries only
The number of lithium batteries is equally distributed for two battery
Two lithium battery cabinets cabinets. Copper bars in each battery cabinet need to be cascaded,
and copper bars between battery cabinets need to be cascaded.

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3.19 Installing Lithium Batteries and Cables

Installing power cables (ESC330, using the ESM-48100A1 as an example) Installing power cables (ESC720, using the ESM-48100A1 as an example)

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 Contents

1. Installation Preparations

2. Installing ICC

3. Installing Components

4. Installing Cables

5. Verifying the Installation

6. Commissioning

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 Contents

4. Installing Cables
4.1 Installing Dry Contact Signal Cables 4.11 Installing Cables for the DCDB48160-2

4.2 Installing the Communications Cables 4.12 Installing DC Input Power Cables
4.13 Installing DC Output Power Cables for the DCDU
4.3 Installing CAN Communications Cables
4.14 Installing PV Module DC Input Power Cables
4.4 Installing DG Cables
4.15 Installing AC Input Power Cables
4.5 Installing a DG Battery Charging Cable (BCU-1203A)

4.6 Installing Cables Between the Battery Cabinet and the ICC Cabinet

4.7 Installing a PV Module Antitheft Alarm Cable

4.8 Installing the Electronic Lock Cable

4.9 Installing Cables for the AC Monitoring Module

4.10 Installing Inverter Cables (DJN1000-S)

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4.1 Installing Dry Contact Signal Cables
Step 1 Press the contact plate using a flat-head screwdriver to flip the metal spring inside a dry contact.

Step 2 Connect a signal cable to the dry contact.

Step 3 Check that the signal cable properly connects to the dry contact. Put aside the screwdriver.

(1) Contact plate (2) Dry contact

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4.2 Installing the Communications Cables
IP Networking

Step 1 Install a communications cable.

Scenario 1: without an SPM01A

a. Connect one end of a communications cable to the FE port

on the SMU.

b. Connect the other end to the network access device.

Installing a communications cable (without an SPM01A) Installing a communications cable (without an SPM01A)

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4.2 Installing the Communications Cables
Step 2 Cover a PVC corrugated pipe over the cable parts
IP Networking
outside the cabinet and secure the PVC corrugated pipe to the
Scenario 2: with an SPM01A
cable hole.
a. Locate the communications cable connected to the IN port on the

SPM01A.

b. Connect the other end to the network access device.

Installing a communications cable (with an SPM01A) Installing a communications cable (with an SPM01A)

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4.2 Installing the Communications Cables
Wireless Networking

Step 1 Insert a SIM card into the SIM card slot in the NIM01C3.

Note:
The SIM card inserted into the 4G communications expansion module (NIM01C3) should support GSM, WCDMA, and FDD standards or GSM, TD-SCDMA,
and TDD standards, and PS (data service) functions enabled.

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4.2 Installing the Communications Cables
Step 2 Place the antenna on the cabinet.

Note:
Before installing the antenna, remove the plastic shell from the antenna installation
base to ensure magnetic adherence.

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4.2 Installing the Communications Cables
Step 3 Connect the antenna to the ANT port on the NIM01C3.

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4.2 Installing the Communications Cables
BBU In-band Networking
The SMU connects to the baseband unit (BBU) of the base transceiver station (BTS) for in-band communication. The
BTS is required to be later than GBSS12.0 and support in-band networking.

Step 1 Install a communications cable.

Scenario 1: without an SPM01A

1. Connect one end of a cable to the RS485/RS232 port on the SMU.
2. Connect the other end to the MON1 or MON0 port on the BBU.

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4.2 Installing the Communications Cables
Scenario 2: with an SPM01A
1. Connect one end of a cable to the RS485/RS232 port on the SMU.
2. Connect the other end to the OUT port on the SPM01A.
3. Connect one end of a cable to the IN port on the SPM01A.
4. Connect the other end to the MON1 or MON0 port on the BBU.

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4.3 Installing CAN Communications Cables
Installing CAN communications cables (with ESMs)

(1) Build-out resistor

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4.3 Installing CAN Communications Cables
Setting the ATS DIP switch Installing CAN communications cables (with ESMs)

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4.4 Installing DG Cables
Step 1 Connect one end of the cables to the J4 port on the GMU interface board.

Notices:

 For single-DG scenarios, connect the DG startup/shutdown and resetting signal cables to the DG1_CTL and RST1 ports
respectively on the GIM01C. Otherwise, power supply to the site may be disconnected.

 For dual-DG scenarios, connect the DG 1 startup/shutdown and resetting signal cables to the DG1_CTL and RST1 ports on
the GIM01C, and connect DG 2 startup/shutdown and resetting signal cables to the DG2_CTL and RST2 ports on the
GIM01C.

 For dual-DG scenarios, connect the communications cables for DGs 1 and 2 to the male connector of the interconnection
terminal, and connect the other end from the female connector to the COM port on the GIM01C.

(1) DG 1 (2) DG 2

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4.4 Installing DG Cables
Step 2 Connect the other end of the cables to the DG1_CTL, Step 3 Route the part of cables that are outside the cabinet through a

RST1, and COM ports on the GIM01C. PVC corrugated pipe and secure the pipe to a cable hole on the cabinet.

J4 Port Silk Screen

Port Silk Screen on
Cable on the GMU Interface
the GIM01C
Board

DG_COM DG1_CTL M
DG startup/shut down
signal cable
DG_NC DG1_CTL NC

RST1_NO RST1_NO
DG resetting signal
cable
RST_COM RST1_M

RS+ COM_R+
DG communications
cable
RS- COM_R-

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4.5 Installing a DG Battery Charging Cable (BCU-1203A)
Step 1 Flip the BCU-1203A power switch to OFF.

Step 2 Install a DC output power cable for the BCU-1203A.

1. Connect the wiring terminal on one end of the cable to the BAT_OUT_A port on the BCU-1203A.
2. Connect the other end to the J1001 port on the GMU interface board.

Installing a DC output power cable for the BCU-1203A

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4.6 Installing Cables Between the Battery Cabinet and the ICC Cabinet
Installing Cables for the ESC720-A3 (Using two ESC720 cabinets as an example)

Step 1 Install the door status sensor cable.

1. Locate the door status sensor cable bound in the ESC720.
2. Connect the cable to the DIN4 terminal on the UIM02C.

(1) Door status sensor in one ESC720

(2) Door status sensor in the other ESC720

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4.6 Installing Cables Between the Battery Cabinet and the ICC Cabinet
Installing air conditioner communications cables (Using two ESC720 cabinets as an example)

Step 2 Install the air conditioner communications cables

for the battery cabinets.

(1) Air conditioner in one ESC720

(2) UIM02C
(3) Air conditioner in the other ESC720

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4.6 Installing Cables Between the Battery Cabinet and the ICC Cabinet
Installing air conditioner power cables (Using two ESC720 cabinets as an example)

Step 3 Install the air conditioner power cable for the battery cabinet.
1. Locate the air conditioner power cable bound in the ESC720. One end of
the cable is connected before delivery.
2. Connect the other end to the power transfer box for the temperature
control device.

(1) Air conditioner in one ESC720

(2) Power transfer box for the temperature control device in the ICC330
(3) Air conditioner in the other ESC720

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4.7 Installing a PV Module Antitheft Alarm Cable
Step 1 Route the cable through the holes at the rear of PV modules in sequence and bind the cable with cable ties.

Step 2 Connect the cable to the DIN2 port on the UIM02C.

Nine PV modules are used as an example to illustrate the antitheft alarm cable installation.

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4.8 Installing the Electronic Lock Cable
Step 1 Install the electronic lock cable.

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4.9 Installing Cables for the AC Monitoring Module
Step 1 Install a communications cable for the AC monitoring module. Step 2 Connect one end of the DC input power cables for the AC

monitoring module to the PWR port on the AC monitoring module,

and connect the other end to the BLVD circuit breaker and RTN+

busbar on the DCDU.

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4.9 Installing Cables for the AC Monitoring Module
Step 3 Remove the insulation covers from the AC input and output ports. Step 5 Connect the AC input power cables from the AC power

Step 4 (Optional) In the single-phase scenario, install the short-circuit distribution box to the input terminal on the AC monitoring module.

copper bars available in the fitting bag to the AC input and output Step 6 Connect the AC output power cables from the output

terminals L1, L2, and L3. terminal on the AC monitoring module to the AC input circuit

breaker or terminal on the power subrack.

(1) Short-circuit copper bar

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4.10 Installing Inverter Cables (DJN1000-S)
Step 1 Install signal cables for the DJN1000-S.
1. Connect one end of the cables to dry contact ports 4 and 6 on the DJN1000-S.
2. Connect the other end to the DIN5 port on the UIM02C.

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4.10 Installing Inverter Cables (DJN1000-S)
Step 2 Install an AC output power cable for the DJN1000-S.
1. Connect one end of the cable to the AC OUTPUT port on the DJN1000-S.
2. Connect the other end to an AC load.

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4.10 Installing Inverter Cables (DJN1000-S)
Step 3 Install input power cables for the DJN1000-S.
1. Prepare a cable of suitable length as required and install a cord end terminal or an OT terminal on both ends of the cable.
2. Connect one end of the cable to the DC INPUT port on the DJN1000-S.
3. Connect the blue wire on the other end to a BLVD circuit breaker on the DCDU or DCDB, and the red wire to the RTN(+) port on the
DCDU or DCDB.

Step 4 Cover a PVC corrugated pipe over the cable parts outside the

cabinet and secure the PVC corrugated pipe to the cable hole.

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4.11 Installing Cables for the DCDB48160-2
Step 1 Prepare a terminal for DC output power cables.
There are two types of cable terminals: EPC4 and EPC5.
 The EPC4 terminal is suitable for a cable with the maximum size of 4 mm2, and the cable should be stripped for 8 mm.
 The EPC5 terminal is suitable for a cable with the maximum size of 10 mm2, and the cable should be stripped for 17 mm.

Preparing an EPC4 terminal Preparing an EPC5 terminal

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4.11 Installing Cables for the DCDB48160-2
Step 2 Route and install DC output power cables.

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4.12 Installing DC Input Power Cables
Step 1 Remove the DC input protection cover from the DCDB.

Step 2 Secure the positive and negative DC input power cables to the DC input terminals.

Step 3 Reinstall the DC input protection cover for the DCDB.

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4.13 Installing DC Output Power Cables for the DCDU
Step 1 Prepare a suitable length cable based on site requirements. Install a cord end terminal or an OT terminal on each end of the cable.

Step 2 Secure the negative DC output power cable to the corresponding DC output circuit breaker based on the actual load power.

Step 3 Secure the positive DC output power cable to the corresponding screw on the RTN+ busbar.

Installing DC output power cables (DCDU-400AN5) Installing DC output power cables (DCDU-400AS4)

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4.14 Installing PV Module DC Input Power Cables
Installing PV Module DC Input Power Cables (PVDU-60A1)

Step 1 Install DC power cables between SJBs and the PVDU-60A1 Step 2 Install power cables between the SSU and the

1. Prepare a suitable length cable based on site requirements. Install a cord end PVDU, as shown in the following figure.

terminal or an OT terminal on each end of the cable. 1. Connect the blue output power cables from the

2. Secure the negative DC input power cable to the bolt on the PVDU. PVDU to the PV– port.

3. Secure the positive DC input power cable to the circuit breaker on the PVDU. 2. Connect the black output power cables from the

4. Secure the other end to the output terminals on the SJB. PVDU to the PV+ port.

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4.14 Installing PV Module DC Input Power Cables
Installing PV Module DC Input Power Cables (PVDU-200A1)

Step 1 Connect DC input power cables between the SJB and the PVDU-200A1.
1. Prepare a suitable length cable based on site requirements. Install a cord end terminal or an OT terminal on each end of the cable.
2. Secure one end of the positive DC input power cable to the screw on the PVDU.
3. Secure one end of the negative DC input power cable to the circuit breaker on the PVDU.
4. Secure the other end of the DC input power cables to the output terminals in the SJB.

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4.14 Installing PV Module DC Input Power Cables
Installing PV Module DC Input Power Cables (PVDU-200A1)
Step 2 Install cables between the PVDU and the DCDU.

Installing cables between the PVDU and the DCDU-400AN5 Installing cables between the PVDU and the DCDU-400AS4

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4.14 Installing PV Module DC Input Power Cables
Installing PV Module DC Input Power Cables (PVDU-200A1)
Step 3 Connect power cables between the SSU and the PVDU.

1. Connect the blue output power cable from the PVDU to the PV– port on the SSU.
2. Connect the black output power cable from the PVDU to the PV+ port on the SSU.

Step 4 Cover a PVC corrugated pipe over the cable parts outside the cabinet and secure the PVC corrugated pipe to the cable hole.

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4.15 Installing AC Input Power Cables
Installing cables between the ACDU and the Installing cables between the ACDU and the
DCDU-400AN5 DCDU-400AS4

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4.15 Installing AC Input Power Cables
Installing AC input power cables for the ACDU

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4.15 Installing AC Input Power Cables
Installing AC input power cables for the ATS Installing AC input power cables for the
(mains + DG) ATS (dual DGs)

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 Contents

1. Installation Preparations

2. Installing ICC

3. Installing Components

4. Installing Cables

5. Verifying the Installation

6. Commissioning

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 Contents

5. Verifying the Installation

5.1 Checking the Cabinet Installation

5.2 Checking Electrical Connections

5.3 Cable Checklist

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5.1 Checking the Cabinet Installation

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5.2 Checking Electrical Connections

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5.3 Cable Checklist

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 Contents

1. Installation Preparations

2. Installing ICC

3. Installing Components

4. Installing Cables

5. Verifying the Installation

6. Commissioning

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 Contents

6. Commissioning
6.1 Grid Hybrid Power Supply Solution (Lithium Battery)

6.2 Grid + Backup DG Hybrid Power Supply Solution (Lithium Battery)

6.3 Setting IP Camera Parameters

6.4 Previewing the Real-Time Site Situation

6.5 Configuring the IP Camera on the WebUI

6.6 Viewing Real-time Photos and Alarm Photos on the WebUI

6.7 Opening an Electronic Door Lock

6.8 Flipping the Commissioning Switch to AUTO

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Commissioning Notice

 Commissioning should be performed by trained personnel according to the commissioning instructions

provided in this chapter.
 Commissioning is performed with the power on. Before you perform commissioning, remove any
conductors such as jewelry or watches, stand on dry insulating material, and use insulated tools.
 During commissioning, do not establish contact between electrical points that have different electric
currents.
 Check that the status of a unit or component meets requirements before turning on its switch.
 If you are maintaining or servicing equipment and do not want others to perform any operation, attach
the label "Currently being serviced. Do not switch on." to the equipment.
 During commissioning, shut down the power system immediately if any fault is detected. Rectify the fault,
start the power system, and proceed with the commissioning.

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6.1 Grid Hybrid Power Supply Solution (Lithium Battery)
1. Preparing for Power-On
Step 1 Reinstall battery fuses in the DCDU using a fuse extracting unit.

(1) Battery fuses

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6.1 Grid Hybrid Power Supply Solution (Lithium Battery)
2. Connecting the Mains Supply

Step 1 Measure the input voltage on the AC input circuit breaker. The value should range from 85 V AC to 300 V AC.

Step 2 Switch on the AC input circuit breaker and measure the output voltage of the AC input circuit breaker. The value should range

from 85 V AC to 300 V AC.

Step 3 Check that the run indicators on the rectifiers are steady on.

Step 4 Measure the voltage between the –48 V busbar and the RTN+ busbar. The value should range from –42 V DC to –58 V DC.

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6.1 Grid Hybrid Power Supply Solution (Lithium Battery)
3. Connecting the Battery Supply (Lithium Battery)

Step 1 Check whether the RUN indicator on each lithium battery is steady on.

1. If the RUN indicator is steady on, communication is proper.

2. If the RUN indicator blinks fast, the ESM fails to communicate with the host.

3. If the RUN indicator is off, check and correct the ESM cable connections. Use a multimeter to measure the voltage at the + and –

output ports of the ESM. Ensure that the voltage is positive and in the range of 43.2 V DC to 56.4 V DC. Replace the ESM if the cable

connections are correct, the battery port voltage is in the range of 43.2 V DC to 56.4 V DC, but the indicator is still off.

(1) Battery fuses

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6.1 Grid Hybrid Power Supply Solution (Lithium Battery)
4. Setting Parameters (Lithium Battery)
After the SMU is powered on for the first time and the system automatically identifies lithium batteries,
the SMU automatically restarts.
Step 1 Set the parameters based on the following table.

Step 2 After Setup Wizard Init is displayed on the LCD, set the following parameters.

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6.1 Grid Hybrid Power Supply Solution (Lithium Battery)
Step 3 When the SMU is running properly, set the language, date, and time in the following menu paths.

Step 4 Set sensor parameters.

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6.1 Grid Hybrid Power Supply Solution (Lithium Battery)
Step 5 Set the dry contact alarm for the battery cabinet door status sensor.

Step 6 Set the dry contact alarm for the inverter.

Step 7 Set the dry contact alarm for the ACDU.

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6.1 Grid Hybrid Power Supply Solution (Lithium Battery)
Step 8 Set the address DIP switch of AIM to 000.

Step 9 Set AIM parameters.

Step 10 Set the mains AC parameter.

Step 11 Set the number of DGs.

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6.1 Grid Hybrid Power Supply Solution (Lithium Battery)
Step 12 Change the WiFi account password on the LCD.

Step 13 Set communications parameters-IP parameters.

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6.1 Grid Hybrid Power Supply Solution (Lithium Battery)
Step 13 Set communications parameters-NetEco parameters.

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6.1 Grid Hybrid Power Supply Solution (Lithium Battery)
Step 13 Set communications parameters-Set wireless communications parameters.

Main Second-Level Third-Level Fourth-Level

Default Value Setting
Menu Menu Menu Menu

Carrier Operator Automatic Automatic, Others

SIMn Acc Point A maximum of 28

-
Name characters, including
lowercase English
SIMn Access Point
Parameters Comm. - letters (a to z),
Mobile Data No.
Settings Parameters uppercase English
letters (A to Z), digits
SIMn User Name - (0 to 9), and special
characters (@_#*-.).

SIMn User
-
Password

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6.1 Grid Hybrid Power Supply Solution (Lithium Battery)
Step 13 Set communications parameters-Set BBU in-band networking parameters.

5. Connecting the Load Supply

Switch on all load circuit breakers one by one. During the process, measure the busbar voltage using a clamp meter after

switching on each circuit breaker. Then continue to switch on another circuit breaker after ensuring that the busbar voltage is

between 44.5 V DC and 57.6 V DC.

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6.2 Grid + Backup DG Hybrid Power Supply Solution (Lithium Battery)
1. Set the ATS working scenario.

2. Set the number of DGs and DG scheduling mode.

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6.2 Grid + Backup DG Hybrid Power Supply Solution (Lithium Battery)
3. Set parameters for the reused DG.

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6.2 Grid + Backup DG Hybrid Power Supply Solution (Lithium Battery)
4. Connecting the DG Supply
Checking before power-on
Item Expected Result

1. No engine oil leaks.

2. No fuel leaks.
3. No coolant leaks.
4. No component is damaged or lost.
Appearance 5. No fastener is loose, lost, or damaged.
6. No component is cracked, worn out, or damaged, and no connector is damaged or corroded.
7. The EMERGENCY STOP button is in the self-lock state, and the load circuit breaker is in a proper position.
8. No hose is cracked, worn out, damaged, or stuck.
9. No water or impurities exist in the fuel filter. Remove water and impurities if there is any.

Fuel, engine oil, and

Levels of fuel, engine oil, and engine coolant are within the normal range.
coolant

Battery voltage The battery voltage is greater than 12 V DC.

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6.2 Grid + Backup DG Hybrid Power Supply Solution (Lithium Battery)
4. Connecting the DG Supply
Step 1 Check that all DG switches and circuit breakers are OFF.

Step 2 Flip the power switch on the DG battery charger to ON.

Step 3 Manually start the DG by referring to the DG manual.

Step 4 Check that the AC output voltage of the DG ranges from 207 V AC to 253 V AC by using a clamp meter.

Step 5 If the DG works properly, switch the DG AC output circuit breaker to ON.

Step 6 Switch the DG input circuit breaker on the ATS to ON.

Step 7 Check that the Run indicators on rectifiers are steady on.

Step 8 Check that the voltage between the –48 V busbar and the RTN(+) busbar ranges from –43.2 V DC to –56.4 V DC.

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6.2 Grid + Backup DG Hybrid Power Supply Solution (Lithium Battery)
5. Starting a DG Self-Check
Step 1 Set the DG to work in automatic mode.

Step 2 Start a DG self-check.

The auto check process is as follows:

1. About 2 minutes after starting DG 1, the Monitoring checks the DG running status to determine whether the DG has started.
2. About 2 minutes after shutting down DG 1, the Monitoring checks the DG running status to determine whether the DG has shut down.
After the auto check is complete, the SMU displays the results on the screen:
1. Control DG Number (0/1)
2. DG 1 Start Result (Success/Fail)
3. DG 1 Stop Result (Success/Fail)
A single-DG self-check takes about 4 minutes

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6.3 Setting IP Camera Parameters
Step 1 Ensure that the PC IP address is in the same network segment as the camera IP address.
If the IP camera has a default IP address of 192.168.0.120, a subnet mask of 255.255.255.0, and
a default gateway of 192.168.0.1, set the IP address to 192.168.0.11, subnet mask to
255.255.255.0, and default gateway to 192.168.0.1 on the PC.

Step 2 Connect a PC to the IP camera:

1. Connect directly: Connect the communications cable of the IP camera to the network port on
the PC.
2. Connect with a PoE switch: Use a network cable to connect the network port of the PC and
an idle PoE port of the PoE switch.

Step 3 Enter https://192.168.0.120 in the PC browser and press Enter to log in to the IP camera.

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6.3 Setting IP Camera Parameters
Step 4 Enter the preset user name admin and the preset password HuaWei123 on the login

page, and click Login.

Step 5 Choose Settings > Network Configuration > Network Parameters, set the following parameters, and click Save.
1. Way to obtain IP: Use the following IP address.
2. IP address, subnet mask, and gateway IP address: obtain the information from the customer.

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6.3 Setting IP Camera Parameters
Step 6 Choose Settings > Snapshot Manager > Snapshot

Configuration, set the following parameters, and click Save.

 Picture Quality  Upload Snapshots

a. Picture quality: Good a.Enable: select

 Scheduled Snapshot b. Upload Protocol: SFTP

a. Enable: select c. Directory: Use level-1 directory

b. Interval(s): 10 d. Level-1 directory: Custom, camera1

e. Server IP: SMU IP address

f. Port: 22

g. User Name: sftpadmin

h. Password: Changeme

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6.3 Setting IP Camera Parameters
Step 7 Choose Settings > Basic Configuration > Time Configuration, set the following parameters, and click Save.

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6.4 Previewing the Real-Time Site Situation
Step 1 Connect a PC to the IP camera and log in to the IP camera.

Step 2 On the Preview page, click the plug-in download message.

Step 3 Install the plug-in as instructed.

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6.4 Previewing the Real-Time Site Situation
Step 4 After installation is complete, refresh the page and click One push.

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6.5 Configuring the IP Camera on the WebUI
Step 1 On the monitoring WebUI of the power system, choose System Settings > IP Camera and set the following parameters:

 Protocol Type a. Protocol Type: SFTP

 SFTP User Management

a. Current User Name, Old Password: Set them to the IP camera user name and password.

 IP Camera Number

a. IP Camera Number: 1

 Camera IP

a. Camera IP Address: IP address obtained from the customer

Step 2 Click Submit.

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6.6 Viewing Real-time Photos and Alarm Photos on the WebUI
Viewing Real-time Photos
The SMU obtains a real-time photo from the IP camera every 40s (configurable). To view the real-time photos, choose Monitoring >
Camera Group on the WebUI.

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6.6 Viewing Real-time Photos and Alarm Photos on the WebUI
To modify parameter settings, choose Monitoring > Camera Group > Camera n > Running Parameter on the WebUI.

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6.6 Viewing Real-time Photos and Alarm Photos on the WebUI
To modify parameter settings, choose Monitoring > Camera Group > Camera n > Running Parameter on the WebUI.

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6.6 Viewing Real-time Photos and Alarm Photos on the WebUI
Viewing and Exporting Alarm Photos
Choose Query > Camera and view photos saved by the SMU when a door status or infrared sensor alarm is generated onsite.

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6.7 Opening an Electronic Door Lock
1. Prerequisites

 The following are the prerequisites for opening an electronic lock on the WebUI:

a. An electronic door lock has been installed on the cabinet.

b. A communications expansion module has been installed in the cabinet.

c. You have an administrator account.

 The following are the prerequisites for opening an electronic lock using an access card:

a. An electronic door lock has been installed on the cabinet.

b. A communications expansion module has been installed in the cabinet.

c. You have the access card that matches the electronic door lock.

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6.7 Opening an Electronic Door Lock
2. Setting Parameters
Parameter Description Default Value Value Range

Access Card Set this mode to Yes. The access card information
No Yes, No
Authenticated can be recorded onsite.

A string of not more than

Card No. Authorized access card number. -
10 digits

Start Date Validity start time for the access card. Current time YYYY-MM-DD HH:MM:SS

2069-12-31
Expire Date Validity end time for the access card. YYYY-MM-DD HH:MM:SS
23:59:59

Elock1, Elock2, Elock1, Elock2, Elock3,

Lock No. Specifies the application scope of the access card.
Elock3, and Elock4 and Elock4

After the access card is successfully authenticated,

if the door is not open within the preset Lock Close
Lock Close Delay 60s 3-240
Delay, the SMU locks the electronic door lock
again.

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6.7 Opening an Electronic Door Lock
3. Opening a lock on the WebUI
1. Opening all door locks Choose Monitoring > E-Lock Group > Running Control, set Open All locks to Yes, and click Submit.
2. Opening a single door lock Choose Monitoring > E-Lock Group > Electronic Lock n > Running Control, set Open lock to
Yes, and click Submit.

4. Opening a lock using an access card

Step 1 Add access card information.
On the WebUI, choose System Settings > Electronic Lock and grant permission to the access card in any of the following ways:
1. Swiping the access card
Under Basic Parameters, set Access Card Authenticated to Yes, and place the access card near the door lock. The SMU
automatically reads information. Set other information as required and confirm the settings.
2. Manually typing the card number
Under Electronic Lock Information, click Add and manually type access card information. Set other information as required and
confirm the settings.

Step 2 Place the access card near the electronic door lock.

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6.8 Flipping the Commissioning Switch to AUTO
Step 1 Flip the commissioning switch to AUTO.
DCDU-400AS4

DCDU-400AN5

(1) Commissioning switch

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Thank You
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