2010 ASME Boiler & Pressure Vessel Code
2010 ASME Boiler & Pressure Vessel Code
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A N I N T E R N AT I O N A L CO D E
Supplement 2
The new and revised Cases that appear in this Supplement were considered at the Boiler and Pressure
Vessel Committee meeting of May 7, 2010, and approved by the Board on Pressure Technology Codes
and Standards on June 25, 2010.
Copyright © 2010 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Reserved
Printed in U.S.A.
BPV – SUPP. 2
Copyright c 2010 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
Copyrighted material licensed to ABS by Thomson Scientific, Inc. (www.techstreet.com). This copy downloaded on 2013-07-10 05:28:19 -0500 by authorized user ABS ABS.
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SUMMARY OF CHANGES
Replace or insert the following pages. (Unlisted Index pages have not been changed; unlisted Case
pages of revised Cases are only included to show the revised Case number.)
INCORPORATED CASES*
NUMERIC INDEX
Cases
Affected Pages: ix–xvi
2448
SUBJECT INDEX 2456
Affected Pages: xvii–xxiv 2498
2531
NEW AND REVISED CASES
2651
Cases Affected Pages
2445-2 1, 2 *
These Cases will be annulled six months after publication of the
2461-1 1, 2 Addenda or Edition.
2644 1
2648 1, 2
2650 1–5
2651 1–4
2652 1, 2
Annulled Date/
Case Approval Date Errata Superseded (S)
ix BPV – SUPP. 2
BPV – SUPP. 2 x
Copyright c 2010 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
Copyrighted material licensed to ABS by Thomson Scientific, Inc. (www.techstreet.com). This copy downloaded on 2013-07-10 05:28:19 -0500 by authorized user ABS ABS.
No further reproduction or distribution is permitted.
Annulled Date/
Case Approval Date Errata Superseded (S)
xi BPV – SUPP. 2
xv BPV – SUPP. 2
BPV – SUPP. 2 xx
Copyright c 2010 by the American Society of Mechanical Engineers.
No reproduction may be made of this material without written consent of ASME.
Copyrighted material licensed to ABS by Thomson Scientific, Inc. (www.techstreet.com). This copy downloaded on 2013-07-10 05:28:19 -0500 by authorized user ABS ABS.
No further reproduction or distribution is permitted.
Subject Case Subject Case
Alternative Rules for SB-247, 6061-T6 Aluminum Alloy . . . . . . . . . . . . . . . . . . . . . 2478
Determining Allowable Localized Compressive Stresses in 17Cr-4Ni-4Cu (UNS S17400). . . . . . . . . . . . . . . . . . . . . . . . . . 2277
Cone-Cylinder Junctions, Spherical Shells, and Titanium-Clad Carbon Steel Plate in the As-Rolled
Hemispherical Heads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2625 Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2296
Outside Diameter Tolerance for Pipe . . . . . . . . . . . . . . . . . . . . 2299 Ultrasonic Examination in Lieu of Radiography . . . . . . . . . . . 2235
ASTM A 841 / A 841M-98⑀ Plate. . . . . . . . . . . . . . . . . . . . . . . . . 2130
Fatigue Evaluation for SA-182 F22V, SA-336 F22V, SA-541
22V, SA-542 Type D, Class 4a, and SA-832 Grade 22V at
Temperatures Greater Than 371°C (700°F) and Less Than SECTION VIII, DIVISION 3
or Equal to 454°C (850°F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2605 PRESSURE VESSELS
F-Number Grouping for Ni-Cr-Fe, Classification UNS W86152
Welding Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2143 Aluminum Alloy, UNS A96061 Temper T6 and UNS A96061
Intermodal Transport Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2413 Temper T651 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2563
Intermodal Transport Tanks (UN T50 Portable Tanks). . . . . . . . 2624 ASTM A 841/A 841M-98⑀ Plate . . . . . . . . . . . . . . . . . . . . . . . . . 2130
Low Silicon, Aluminum Killed Forgings to SA-508 Grade 4N, Charpy Impact Test Specimens for SA-508 Grade 4N Classes
Classes 1, 2, or 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2410 1 and 2 Forgings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2280
Marking of Rupture Disk Devices Fully Enclosed in a Rupture Composite Reinforced Pressure Vessels. . . . . . . . . . . . . . . . . . . . 2390
Disk Holder or System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2367 Composite Reinforced Pressure Vessels for Gaseous H2
Method for Basing Design Values on Material Properties Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2579
Affirmed by Material Manufacturers . . . . . . . . . . . . . . . . . . . . 2556 Fatigue Curves for Nonwelded Parts Having UTS Less Than
Minimum Thickness Requirements of Tubes in Air Cooled 90 ksi (620 MPa). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2650
and Cooling Tower Heat Exchangers. . . . . . . . . . . . . . . . . . . . 2626 Impulsively Loaded Pressure Vessels. . . . . . . . . . . . . . . . . . . . . . 2564
Nameplate Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2448 15Cr-5Ni-3Cu (UNS S15500) SA-705 Type XM-12 Condition
Precipitation-Hardening Nickel Alloy (UNS N07718) Used as H1100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2281
Pressure Retaining Component Material . . . . . . . . . . . . . . . . . 2222
Method for Basing Design Values on Material Properties
Precipitation-Hardening Ni-Cr-Mo Alloy (UNS N07725). . . . . . 2217 Affirmed by Material Manufacturers . . . . . . . . . . . . . . . . . . . . 2556
SA-453, Grade 660, Class C, High Temperature Bolting Permit Testing a Single Forging to Represent Several
Materials With Expansion Coefficients Comparable to Thicknesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2597
Austenitic Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2610
Precipitation-Hardening Ni-Cr-Mo Alloy (UNS N07725). . . . . . 2217
SA-736/SA-736M Plates and ASTM A 859/A 859M-95
Recertification of Materials for Construction. . . . . . . . . . . . . . . . 2601
Forgings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1932
SA-705, Type XM-12, Conditions H1075, H1025, H925, and
SA-765 Grade IV Forgings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2242
H900 Forging Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2567
Sole Use of Metric Units for Pressure Relief Device
SA-736/SA-736M Plates and ASTM A 859/A 859M-95
Nameplates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2116
Forgings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1932
3 Chromium-1 Molybdenum-1 / 4 Vanadium-Columbium-
Steel Plates Produced by Thermomechanical Control Process
Calcium Alloy Steel Plates and Forgings. . . . . . . . . . . . . . . . . 2151
(TMCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2451
25Cr-22Ni-2Mo-N, UNS S31050, Austenitic Stainless Steel
Forgings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2038 Use of
29Cr-6.5Ni-2Mo-N Austenitic-Ferritic Stainless Steel ASME B31.3, Chapter IX for Design of Rupture Disk
UNS S32906 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2295 Holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2531
27Cr-7.6Ni-1Mo-2.3W-N Austenitic-Ferritic Stainless Steel ASTM A 514-00a Plate Material, All Grades . . . . . . . . . . . . . 2515
Seamless Tubing and Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2496 Chromium-Silicon Alloy Steel Wire ASTM A 401/
UNS S32550 Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2068 A 401M UNS G92540 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2516
Use of Chromium-Silicon Alloy Steel Wire ASTM A 401/
ASTM A 553 / A 553M-95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2335 A 401M-03 UNS G92540. . . . . . . . . . . . . . . . . . . . . . . . . . . 2609
EN 10028-3: 2003, Grade P460NL1, Fine Grain Normalized Chromium-Silicon Alloy Steel Wire for Pressure Vessel
Steel Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2594 Winding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2461
Fatigue Analysis Screening, Method A For Vessels Made of EN 10025-2: 2004, Steel Name S355J2 + N (Steel Number
1.25Cr-0.5Mo-Si and 2.25Cr-1Mo Steels. . . . . . . . . . . . . . . 2630 1.0577 + N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2524
15Cr-5Ni-3Cu (UNS S15500). . . . . . . . . . . . . . . . . . . . . . . . . . 2416 Metric Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2523
Metric Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2523 Power Actuated Pressure Relief System for High Pressure
NF A 36-215, Grade P440 NJ4, Fine Grain Normalized Vessels Instead of Pressure Relief Valves or Rupture
Steel Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2562 Disks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2530
Nickel-Chromium-Molybdenum-Columbium Alloy Power-Actuated Pressure-Relief System for High-Pressure
UNS N06625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2468 Vessels Instead of Pressure-Relief Valves or Rupture
Noncertificate Holders for Welding and Brazing. . . . . . . . . . . 2590 Disks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2561
SA/BS EN 10028-3, Grade P460NL1, Fine Grain Power Actuated Pressure Relief Valve for High Pressure
Normalized Steel Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2477 Vessels Instead of Pressure Relief Valves or Rupture
SA/EN 10028-3, Grade P355N, Fine Grain Normalized Disks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2378
Steel Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2611 SA-182 F22V, SA-336 F22V, SA-541 22V, SA-542
SA-705 Type 630 Forgings (UNS S17400) and SA-693 Type D, Class 4a, and SA-832 22V to 850°F (454°C). . . . 2514
Type 630 Plate (UNS S17400) . . . . . . . . . . . . . . . . . . . . . . . 2223 Welds That Are Not Ground or Machined . . . . . . . . . . . . . . . 2592
The Committee’s function is to establish rules of safety, relating only to pressure integrity, governing the construction of boilers, pressure vessels, transport tanks and
nuclear components, and inservice inspection for pressure integrity of nuclear components and transport tanks, and to interpret these rules when questions arise
regarding their intent. This Code does not address other safety issues relating to the construction of boilers, pressure vessels, transport tanks and nuclear components,
and the inservice inspection of nuclear components and transport tanks. The user of the Code should refer to other pertinent codes, standards, laws, regulations or
other relevant documents.
TABLE 4 TABLE 4M
MAXIMUM ALLOWABLE STRESS VALUES MAXIMUM ALLOWABLE STRESS VALUES
For Metal For Metal
Temperature Allowable Temperature Allowable
Not Exceeding, °F Stress Values, Max., ksi Not Exceeding, °C Stress Values, Max., MPa
Reply: It is the opinion of the Committee that flat hard- (c) Metallurgical Requirements
ened and tempered chromium-silicon alloy steel wire may (1) Decarburization
be used for winding of Section VIII, Division 3 pressure (a) Transverse sections of the wire properly
vessels, provided the wire conforms to SA-905 with the mounted, polished, and etched shall show no completely
following exceptions: decarburized (carbon-free) areas when examined using
100ⴛ magnification. Partial decarburization shall not
(a) Materials and Manufacture
exceed a depth of 0.001 in. (0.025 mm).
(1) The steel may be made by any commercially (b) Number of Tests. One test specimen shall be
accepted steel making process. The steel shall be continu- taken for each of five coils, or fraction thereof, in a lot.
ously cast. (c) Location of Tests. Test specimens may be taken
(2) The finished wire shall be free from detrimental from either end of the coil.
pipe and undue segregation. (2) Inclusion Content
(b) Chemical Analysis (a) The inclusion content of the wire rod in the
(1) The steel shall conform to the requirements for worst case shall not exceed the limits shown in Table 2
chemical composition specified in Table 1. as described in Test Method E 45, Plate I-r, Method D,
except that alternate methodologies are acceptable upon
(2) Heat Analysis. Each heat of steel shall be analyzed agreement between the purchaser and supplier, provided
by the manufacturer to determine the percentage of ele- minimum requirements are not lower than those of Test
ments prescribed in Table 1. This analysis shall be made Method E 45, Method D.
from a test specimen preferably taken during the pouring (b) If any coil exceeds the limits in Table 2, all
of the heat. When requested, this shall be reported to the coils in the lot will be inspected. Each coil that fails to
purchaser and shall conform to the requirements of Table 1. meet the requirements will be rejected.
(3) Product Analysis. An analysis may be made by (c) Number of Tests. One test specimen shall be
the purchaser from finished wire representing each heat of taken for each group of 10 coils, or fraction thereof, in
steel. The average of all the separate determinations made the lot.
shall be within the limits specified in the analysis column. (d) Location of Tests. Test specimens may be taken
Individual determinations may vary to the extent shown in from either end of the coil.
the product analysis tolerance column, except that several (e) Test Method. Examination shall be made in
determinations of a single element in any one heat shall accordance with Test Method E 45.
not vary both above and below the specified range. (d) Final heat treatment shall consist of austenitizing,
(4) For reference purposes, A 751, Test Methods, quenching, and tempering to achieve the required mechani-
Practices, and Terminology, shall be used. cal properties.
The Committee’s function is to establish rules of safety, relating only to pressure integrity, governing the construction of boilers, pressure vessels, transport tanks and
nuclear components, and inservice inspection for pressure integrity of nuclear components and transport tanks, and to interpret these rules when questions arise
regarding their intent. This Code does not address other safety issues relating to the construction of boilers, pressure vessels, transport tanks and nuclear components,
and the inservice inspection of nuclear components and transport tanks. The user of the Code should refer to other pertinent codes, standards, laws, regulations or
other relevant documents.
TABLE 2
MAXIMUM INCLUSION CONTENT
Inclusion Type
Zone A B C D
[Note (1)] Thin Heavy Thin Heavy Thin Heavy Thin Heavy
1 1
Surface 1 1 1 ⁄2 1 1 1 ⁄2
Core 2 11⁄2 2 1 2 11⁄2 2 1
NOTE:
(1) The surface zone is from the wire surface to 1⁄3 radius deep. The core is the balance.
TABLE 3
TENSILE REQUIREMENTS
Yield
Tensile Strength
Thickness, Strength min., min., ksic Elongation
in. (mm) ksic (MPa) (MPa) min., %
0.04–0.06 (1.0–1.5) 297 (2050) 261 (1800) 4.0
TABLE 4
DESIGN DATA FOR YIELD STRENGTH
Yield Strength, ksi for Metal Temperature Not Exceeding
Thickness, in. 100°F 200°F 300°F
0.04–0.06 261 254 230
TABLE 4M
DESIGN DATA FOR YIELD STRENGTH
Yield Strength, MPa for Metal Temperature Not Exceeding
Thickness, in. 40°C 65°C 100°C 125°C 150°C
1.0–1.5 1800 1800 1740 1670 1580
(e) Mechanical properties shall meet the properties might occur at design conditions permitted by this Code
given in Table 3. Case.
(f) The nondestructive examination according to (i) This Case number shall be shown on the marking
Supplementary Requirement S1 of SA-905 is mandatory. and certification of the material and on the Manufacturer’s
(g) Yield strength values provided in Tables 4 and 4M Data Report.
shall be used for design.
(h) The design temperature shall not exceed 300°F
(150°C). The designer is cautioned that stress relaxation
Case 2644 exceed a maximum of 0.120 in. (3 mm). The final finishing
Punching and Shaving of Tube Holes step shall not remove more than 0.020 in. (0.5 mm).
Section IV (b) When the plate thickness is 3⁄8 in. (10 mm) or
Inquiry: Under what conditions may heating boilers less, each incremental material removal shall not exceed
manufactured and stamped in accordance with Section IV a maximum of 0.060 in. (1.5 mm). The final finishing step
have the tube holes punched and shaved from solid plate? shall not remove more than 0.020 in. (0.5 mm).
(b) Tube holes may be counterbored where the metal
Reply: It is the opinion of the Committee that tube holes is thicker than that required to get a proper bearing by
fabricated by punching and shaving from solid plate may expanding so as to form narrow seats into which the tube
be used, provided the following conditions are met. ends can properly expand, provided there is space available
(a) Tube holes shall be punched 1⁄2 in. (13 mm) smaller to permit a proper amount of flare of the tube end.
in diameter than full size when the plate thickness exceeds
3 (c) The sharp edges of the tube holes shall be removed
⁄8 in. (10 mm), and 1⁄8 in. (3 mm) smaller in diameter than
from both sides of the plate with a file or other tool.
full size when the plate thickness is 3⁄8 in. (10 mm) or less.
(1) When using the shaving process, the following (d) The boiler shall meet all other requirements of
requirements shall be met. Section IV.
(a) When the plate thickness exceeds 3⁄8 in. (e) This Case number shall be shown on the
(10 mm), each incremental material removal shall not Manufacturer’s Data Report.
The Committee’s function is to establish rules of safety, relating only to pressure integrity, governing the construction of boilers, pressure vessels, transport tanks and
nuclear components, and inservice inspection for pressure integrity of nuclear components and transport tanks, and to interpret these rules when questions arise
regarding their intent. This Code does not address other safety issues relating to the construction of boilers, pressure vessels, transport tanks and nuclear components,
and the inservice inspection of nuclear components and transport tanks. The user of the Code should refer to other pertinent codes, standards, laws, regulations or
other relevant documents.
TABLE 2
MECHANICAL PROPERTY REQUIREMENTS
(Room Temperature)
Property Values
The Committee’s function is to establish rules of safety, relating only to pressure integrity, governing the construction of boilers, pressure vessels, transport tanks and
nuclear components, and inservice inspection for pressure integrity of nuclear components and transport tanks, and to interpret these rules when questions arise
regarding their intent. This Code does not address other safety issues relating to the construction of boilers, pressure vessels, transport tanks and nuclear components,
and the inservice inspection of nuclear components and transport tanks. The user of the Code should refer to other pertinent codes, standards, laws, regulations or
other relevant documents.
TABLE 4 TABLE 4M
MAXIMUM ALLOWABLE STRESS VALUES MAXIMUM ALLOWABLE STRESS VALUES
For Metal For Metal
Temperature Maximum Stress Temperature
Not Exceeding, Values, Not Exceeding, Maximum Stress Values,
°F ksi °C MPa
The Committee’s function is to establish rules of safety, relating only to pressure integrity, governing the construction of boilers, pressure vessels, transport tanks and
nuclear components, and inservice inspection for pressure integrity of nuclear components and transport tanks, and to interpret these rules when questions arise
regarding their intent. This Code does not address other safety issues relating to the construction of boilers, pressure vessels, transport tanks and nuclear components,
and the inservice inspection of nuclear components and transport tanks. The user of the Code should refer to other pertinent codes, standards, laws, regulations or
other relevant documents.
BPV – SUPP. 2
FIG. 1 DESIGN FATIGUE CURVE Sa p f (Nt) FOR NONWELDED PARTS MADE OF CARBON OR LOW ALLOY STEELS
1000
CASE (continued)
100
2 (2650)
10
CASES OF ASME BOILER AND PRESSURE VESSEL CODE
Number of Cycles, N
10000
1000
3 (2650)
100
10
1.E+01 1.E+02 1.E+03 1.E+04 1.E+05 1.E+06 1.E+07 1.E+08
BPV – SUPP. 2
CASE (continued)
2650
TABLE 1
TABULATED VALUES OF Sa, ksi, FROM FIGURES INDICATED
Number of Design Operating Cycles, Nf
Figure Curve 5E1 1E2 2E2 5E2 1E3 2E3 5E3 1E4 2E4 5E4 1E5 2E5 5E5 1E6 2E6 5E6 1E7 2E7 5E7 1E8
1 UTS ≤ 80 ksi 275 205 155 105 83 64 48 38 31 23 20 16.5 13.5 12.5 12.1 11.5 11.1 10.8 10.3 9.9
1 UTS 115–130 ksi 230 175 135 100 78 62 49 44 36 29 26 24 22 20 19.3 18.5 17.8 17.2 16.4 15.9
GENERAL NOTES:
(a) All notes on the referenced figures apply to these data.
(b) Number of design cycles indicated shall be read as follows: 1EJ p 1 ⴛ 10J, e.g., 5E2 p 5 ⴛ 102 or 500 cycles.
(c) Interpolation between tabular values is permissible based upon data representation by straight lines on a log–log plot. Accordingly, for Si >
S > Sj,
[log(S /S)/log(S /S )]
冢 冣
N N i i j
p j
where Ni Ni
S, Si, Sj p values of Sa
N, Ni, Nj p corresponding calculated number of design cycles from design fatigue data
For example, from the data above, use the interpolation formula above to find the calculated number of design cycles N for Sa p
50.0 ksi when UTS ≥ 125 ksi on Fig. KD-320.1:
[log(61/50)/log(61/49)]
冢 冣
N 20,000
p
10,000 10,000
N p 18,800 cycles
(d) Equations for number of design operating cycles:
(1) Fig. 1, UTS ≤ 80 ksi
Sa ≥ 38 ksi Np [−(7.125E−04) + (4.4692E−08)(S2a) ln (Sa) + (3.561E−03)/Sa0.5] −1
12.5 ksi <Sa < 38 ksi Np EXP[(18.0353 − 1.3663Sa − (1.549E−02)S2a)/(1 − (4.031E−02)Sa − (3.854E−03)S2a]
Sa ≤ 12.5 ksi Np EXP[−20.0 ln (Sa/24.94)]
Figure Curve 5E1 1E2 2E2 5E2 1E3 2E3 5E3 1E4 2E4 5E4 1E5 2E5 5E5 1E6 2E6 5E6 1E7 2E7 5E7 1E8
1M UTS ≤ 552 MPa 1900 1410 1070 724 572 441 331 262 214 159 138 114 93 86 83 79 77 74 71 68
1M UTS 793–896 MPa 1586 1207 931 690 538 427 338 303 248 200 179 165 152 138 133 127 123 119 113 110
GENERAL NOTES:
(a) All notes on the referenced figures apply to these data.
(b) Number of design cycles indicated shall be read as follows: 1EJ p 1 ⴛ 10J, e.g., 5E2 p 5 ⴛ 102 or 500 cycles.
(c) Interpolation between tabular values is permissible based upon data representation by straight lines on a log–log plot. Accordingly, for Si >
S > Sj,
[log(S /S)/log(S /S )]
冢 冣
N N i i j
p j
where Ni Ni
S, Si, Sj p values of Sa
N, Ni, Nj p corresponding calculated number of design cycles from design fatigue data
For example, from the data above, use the interpolation formula above to find the calculated number of design cycles N for Sa p
50.0 ksi when UTS ≥ 125 ksi on Fig. KD-320.1:
[log(61/50)/log(61/49)]
冢 冣
N 20,000
p
10,000 10,000
N p 18,800 cycles
(d) Equations for number of design operating cycles:
(1) Fig. 1M, UTS ≤ 552 MPa
Sa ≥ 262 MPa N p [−(7.125E−04) + (9.401E−10)(S2a)ln(Sa) − (1.8512E−09) S2a + (9.35E−03)/Sa0.5] −1
86 MPa < Sa < 262 MPa N p EXP[(18.0353 − 0.19811Sa − (3.258E−04)S2a)/(1 − (5.846E−03)Sa − (8.107E−05)S2a)]
Sa ≤ 86 MPa N p EXP[−20.0 ln(Sa /171.96)]
(2) Fig. 1M, UTS p 793–896 MPa
Salt ≥ 296 MPa N p EXP[(9.2095 − 4.3897E−02(Salt))/(1−3.60E−03(Salt) − 3.4936E−06 (Salt2))]
138 MPa < Salt < 296 MPa N p [−1974.51 + 405.043 (Salt0.5) − 21.2626(Salt)]/[1.0 − 0.256625 (Salt0.5) + 2.19648E−02 (Salt) −
6.27115E−04 (Salt1.5)]
Salt ≤ 138 MPa N p EXP[−20.0 ln (Salt /275.35)]
1 SCOPE
1.1 The following rules cover the design of EIH support
plates that are gasketed with a mating flange (Fig. 1).
1.2 The rules of UG-34 and UG-39 are not applicable
to EIH support plates constructed in accordance with
this Case.
The Committee’s function is to establish rules of safety, relating only to pressure integrity, governing the construction of boilers, pressure vessels, transport tanks and
nuclear components, and inservice inspection for pressure integrity of nuclear components and transport tanks, and to interpret these rules when questions arise
regarding their intent. This Code does not address other safety issues relating to the construction of boilers, pressure vessels, transport tanks and nuclear components,
and the inservice inspection of nuclear components and transport tanks. The user of the Code should refer to other pertinent codes, standards, laws, regulations or
other relevant documents.
ro
ro p
Do
Do
(a) Radial Triangular Element Pattern (b) Equilateral Triangular Element Pattern
(p = minimum spacing)
ro
Do
C p bolt circle diameter (see Appendix 2) E* p effective modulus of elasticity of EIH support
d p diameter of holes in element pattern plate in perforated region
Do p diameter of outer drilled element hole limit circle G p diameter of gasket load reaction (Appendix 2)
[see Fig. 2, illustration (a), (b) or (c)]
h p thickness of the center of the EIH support plate,
E p modulus of elasticity for EIH support plate mate-
including raised face if present
rial at design temperature. The modulus of elastic-
ity shall be taken from the applicable Table TM hg p gasket moment arm, equal to the radial distance
in Section II, Part D. When a material is not listed from the centerline of the bolts (bolt circle) to the
in the TM tables, the requirements of U-2(g) shall line of the gasket reaction as shown in Appendix 2,
be applied. Table 2-5.2
hr p minimum required thickness of the EIH support Calculate h/p. Determine the values of E*,
plate flanged extension E*/E, and v* relative to h/p using either
P p design pressure Fig. UHX-11.3 (equilateral triangular pattern)
p p minimum pitch of element holes in any direction or Fig. UHX-11.4 (square pattern) in Part UHX
[Fig. 2, illustration (a), (b), or (c)] substituting for *.
ro p radius to the center of the outermost drilled hole
NOTE: For radial triangular hole patterns [Fig. 2,
S p allowable stress for EIH support plate material at
illustration (a)] use Fig. UHX-11.3 for equilateral triangular
design temperature patterns based on the minimum distance (pitch) between
Sa p allowable stress for the EIH support plate material any two holes.
at atmospheric temperature
p ligament efficiency Step 3: Calculate Do.
* p effective Poisson’s ratio in perforated region of
Do p 2ro + d
EIH support plate
W p EIH support plate flanged extension bolt load for
the gasket seating condition. Use Formula 4 of Step 4: Calculate diameter ratio .
Appendix 2, para. 2-5(e)
Wm1 p EIH support plate flanged extension bolt load for G
p
operating conditions. Use Formula 1 of Do
Appendix 2, para. 2-5(c) Step 5: Calculate moment MTS due to pressure P acting
on the unperforated EIH support plate rim.
6 DESIGN CONSIDERATIONS
D2o
6.1 Inserted electric heating elements are not consid-
ered to contribute to the strength of the EIH support plate.
MTS p
16 冤
( − 1)(2 + 1)P 冥
6.2 As the calculation procedure is iterative, a value h Step 6: Calculate diameter ratio K.
shall be assumed for the EIH support plate thickness to A
calculate and to check that the maximum stresses in the Kp
Do
EIH support plate are within the maximum permissible
stress limits. Step 7: Calculate coefficient F.
6.3 When using an ASME B16.5 or B16.47 flange, use 1 − *
the thickness dimensions tf or C as defined in the appro- Fp (E ln K)
E*
priate Standard.
Step 8: Calculate moment M* acting on the unperfora-
ted EIH support plate rim.
7 CALCULATION PROCEDURE
Whg
Step 1: Calculate EIH support plate flanged extension. M* p MTS +
Do
(a) When the EIH support plate is grooved
for a peripheral gasket, the net thickness of the Step 9: Calculate the maximum bending moments act-
EIH support plate under the groove shall not ing on the EIH support plate at the periphery
be less than the thickness, hr. Figure 3 depicts Mp and at the center Mo.
thickness, hr for some representative flanged
extension configurations. D2o
M* − FP
(b) Calculate the minimum required thick- 32
Mp p
1+F
ness of the EIH support plate flanged extension
hr as follows:
D2o
Mo p Mp + (3 + *) P
冤冪 冥
64
冪
1.9Whg 1.9Wm1hg
hr p MAX ,
SaG SG Step 10: Determine the maximum bending moment act-
ing on the EIH support plate.
Step 2: Calculate EIH support plate characteristics.
Calculate ligament efficiency : M p MAX 关冨Mp冨,冨Mo冨兴
FIG. 3 SOME REPRESENTATIVE CONFIGURATIONS DESCRIBING THE MINIMUM REQUIRED THICKNESS OF THE
EIH SUPPORT PLATE FLANGED EXTENSION, hr
hr
hr
The Committee’s function is to establish rules of safety, relating only to pressure integrity, governing the construction of boilers, pressure vessels, transport tanks and
nuclear components, and inservice inspection for pressure integrity of nuclear components and transport tanks, and to interpret these rules when questions arise
regarding their intent. This Code does not address other safety issues relating to the construction of boilers, pressure vessels, transport tanks and nuclear components,
and the inservice inspection of nuclear components and transport tanks. The user of the Code should refer to other pertinent codes, standards, laws, regulations or
other relevant documents.
TABLE 1 TABLE 1M
MAXIMUM ALLOWABLE STRESS VALUES MAXIMUM ALLOWABLE STRESS VALUES
For Metal For Metal
Temperature Maximum Allowable Temperature Maximum Allowable
Not Exceeding, Stress Values, Not Exceeding, Stress Values,
°F ksi [Note (1)] °C MPa [Note (1)]