SHREE PADMAWATI POLYMERS,

F-271, MANDIA ROAD, RIICO INDUSTRIAL AREA,

PALI-MARWAR(RAJASTHAN)

PROPOSAL OF 200 KLD EFFLUENT TRATMENT PLANT(ETP) & UF , RO

SYSTEM
WITH ZERO LIQUID DISCHARGE(ZLD)

TO,
M/s BALAR INDUSTRIES PVT. LTD
Nextgen Textile Park
PALI.

1|Page
 SHREE PADMAWATI POLYMERS
F-271, MANDIA ROAD, PALI – MARWAR (RAJASTHAN) – 306401,
Ph:- (02932) 230316/ mobile:- 9829620316
To,

DATE:-02.04.2023

M/s Balar Industries Pvt. Ltd.,

Nextgen Textile Park
PALI- MARWAR

Kind Attend. To :- SHRI ACHAL JI BALAR & ABHISEKH JI BALAR

Sub:- Techo-commercial offer for 200 KLD Capacity

ETP & UF / RO SYSTEM WITH 22 KLD MEE
& 2 KLD ATFD ZLD SYSTEM
Thank you very much for the courtesy extended to us during our discussion with you .
As per discussion with you & getting inquiry about the Effluent water characteristics,
and Data provided. We are pleased to give our techno - commercial offer for your
requirement of 200 KLD ETP & UF (ULTRA-FILTRATION) and RO (REVERSE
OSMOSIS) SYSTEM ,
WITH ZLD for cotton processing ,Dying & Printing Indusrty.
We look forward to serving your esteemed organization.

Warm regards.

Rajesh Kothari.

Shree Padmawati Polymer

2|Page
 SHREE PADMAWATI POLYMERS
F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09829620316

PROPOSAL OF 200 KLD EFFLUENT TREATMENT PLANT WITH ZLD SYSTEM

Design & Process of Proposed 200 KLD ETP

This Treatment scheme has been designed to treat the effluent being generated from
Cotton Textile Dyeing process House. The Treatment of effluent is based on Conventional
technologies with advancement that can be up graded to Advance Oxidation process,
Electro-coagulation for better reduction of BOD, and COD. At present we are giving
conventional water treatment process plan based of following phyco-chemical reaction,
Anaerobic & aerobic biological digestion, adsorption in fixed bed, Ultra-filtration, reverse-
osmosis membrane separation, and MVR(mechanical Vapour
Recompression)Evaporation,
MEE (multi-effect evaporator),and ATFE(agitated thin film Evaporator)
For above treatment, water treatment has to follow
1. PHYCO-CHEMICAL TREATMENT - Coaugulation & flocculation reaction with
effluent.
2. Primary sedimentation in lamella Settler, with DAF (Dissolved Air Flotation)
3. Primary HRSCC Clarifier for sludge – liquid separation,
4. UASBR- Up-flow Anaerobic Sludge Blanket Biological Reaction for high COD
5. Value effluent.
6. Secondary Sedimentation by Activated Sludge process using biochemical
bacterial digestion of organic impurities containing effluent with help of
aeration followed by HRSCC.
7. sludge slurry dewatered by plate & frame filter press
8. Tertiary Treatment of clarified water filter through Chemical Oxidation then
Dual media , and Activated Carbon , and hold the effluent in holding tank .
9. MEMBRANE-SEPARATION:- Tertiary Treated clarified water is filtered
through Ultra-filtration, followed by Reverse-Osmosis in two stages then
Nano-filteration . Then Reject of Nano-filteration is Evaporated in Multi-
effect Evaporator(MEE),and residue concentrate is Dry in ATFE.

3|Page
 SHREE PADMAWATI POLYMERS
F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ mobile: 9829620316

EQUALIZATION

SLUDGE DEWATERING

BY PLATE & FRAME FILTER PRESS

PRIMARY TREATMENT
DESPOSING OF SOLID WASTE
COAUGALATION &FLOCCULATION

FOLLOWED BY GRAVITY
SEDIMENTATION

SECONDARY TREATMENT

ANAEROBIC BY UASB & AEROBIC BY MEMBRANE SEPARATION

ACTIVATED SLUDGE PROCESS MICRON-FILTRATION,
FOLLOWED BY GRAVITY ULTRAFILTRATION,
SEDIMENTATION REVERSE-OSMOSIS

TERTIARY TREATMENT
EVAPORATION OF RO REJECT
CHEMICAL OXIDATION FOLLOWED
BY MULTI-MEDIA & ACTIVATED BY MVR , MEE & ATFE
CARBON ADSORBATION

4|Page
 SHREE PADMAWATI POLYMERS
F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09829620316

Process:- The proposed Effluent Treatment Plant of 200 KLD capacity for Textile unit is
Designed to carry out six levels of treatment , as described below:

 Preliminary Treatment :-Removal of large size solids such as rags, sticks, grit by
screening the effluent and then removal of floating impurities like oils & Grease in
floating trap tank.
 Primary Treatment :- Coagulation & Flocculation reaction of effluent , then
Removal of floating flocs & settable materials , i.e. Suspended solid and organic
matter.
 Secondary Treatment :- Removal of biodegradable organic mater and suspended
solids(Biological and Chemical);
 Tertiary Treatment :- Removal of Residual Suspended Solids and Colloidal Solids
(Physical , Chemical, Biological)
 Membrane Treatment :- Removal of Trace of Suspended Solid by Ultrafiltration
Followed by Removal of Dissolved Solids(TDS) using Reverse-Osmosis System in
Two stages to obtain the high yield of permeate water. Then Ro reject is filtered
through Nano-filter membrane and collect Low TDS Permeate.
 Evaporation:- The reject of Nono-filter membrane is high TDS Brine that
is evaporated in MVR(Mechanical Vapor Recompression) Evaporator,
followed by MEE(Multi-Effect Evaporator). And Residue High
concentrate is converted in salt solid in ATFE(Agitated Thin Film
Evaporator)

PROPOSED TREATMENT SCHEME:-

First effluent will be passed through Screen Chamber followed up by Oil & Grease trap
for removal of floating matter, rags, sticks, grit and oils etc. Then it will flow to
Equalization Tank (TANK No.1),where it will get homogenized, flow-wise as well as
characteristics wise, with help of coarse bubble aeration through Aeration grid with air
from twin lobe air-blower.

5|Page
 SHREE PADMAWATI POLYMERS
F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.9829620316

From Equalization Tank, Pumped effluent will dosed with suitable dose of coagulant like
lime , FeSO4 /FeCl3, AlSO4, PAC solution to produce settle able flocks in FLASH TANK/
Rapid Mixing Tank (TANK No 2) , then the dosed effluent will flow through a flocculating
channel. The Flocculating Channel is flow obstructive open channel.

From Flocculating Channel, The effluent will flow to FLOCCULATOR (TANK No 3) where
the effluent is allow to mix with polyelectrolyte BY LOW speed paddle stirrer for
complete homogenous distribution of coagulant and polyelectrolyte so that efficient
flocs could generated to provide better settling.

From FLOCCULATOR (Tank No 3) , The effluent will flow to Primary HRSCC-1 clarifier
(TANK No 4) to remove the floating flocs and heavy solid settled at bottom hopper.
Reaction mass is allowed to settled for 4.0 to 5.0 hours in primery clarifier.

From Primary HRSCC-1 clarifier (Tank No 4), The effluent will flow to Primary Tube
Settler / Lamella Clarifier (TANK No 5) for efficient removal of settle able suspended
solids, colloidal particles. Sludge from bottom will periodically removed and send to
sludge holding tank (TANK No. 9)

From primary Tube settler/Lamella tube Clarifier (Tank No. 5), The effluent is flown to
Aeration Tank (Tank No.6), where the effluent is mixed with recycled bio-mass sludge
along with bacteria-growth nutrient component like Urea, DAP, and set to proper Ph for
efficient biodegradation of organic impurities. The effluent flows to Aeration Tank
(TANK No 6). Effluent at Aeration Tank AT, will undergo aerobic bio-degradation
whereby organic matter get converted in to bio-mass or bio-sludge. Necessary oxygen
needed for maintaining aerobic biological degradation will be supplied by Membrane
Diffuser via twin lobe blower.

Then the effluent from the Aeration-Tank (AT Tank No 6),will flow to Secondary HRSCC
Clarifier (TANK No 7).Here Bio-sludge will settle-down at bottom, which will be pumped,
and part of bio-sludge will be re-circulated back to Aeration Tank (Tank No.6) to
maintain required concentration of biomass MLSS. The liquid suspension of micro-
6|Page
organisms in an aeration tank is generally referred to as mixed liquor and the biological
growths are called Mixed Liquor Suspended Solid (MLSS).

Excess Bio-sludge will be taken to Sludge Holding Tank(TANK No. 9).Sludge from the
bottom of both the clarifier, viz, Primary clarifier, primary tube settler & Secondary
HRSCC Clarifier , are collected to the Sludge Holding Tank(Tank No. 9),thereby the
sludge slurry is filtered in plate & frame filter press , and cake is send to solar sludge
drying pond, and filtrate is sent back to equalization Tank (Tank No.1)

The Effluent from top of Secondary Clarifier (Tank No7) is send to Treated Effluent Sump
/ Secondary Holding Tank (Tank No.10),The Secondary treated effluent is chemically
oxidized with oxidizing agent like Sodium Hypo chloride (NaOCl), Hydrogene-
peroxide(H202), or Ozone(O3) so that remained COD could oxidize. thereby it will be
pumped and passed through duel media pressure sand filter followed by Activated
Carbon filter, and then Tertiary treated water is collected in Tertiary holding Tank (Tank
No-8), This will be also called Ultra-filtration Feed Tank.

Tertiary Treated effluent from Tank No-8, is pumped to Ultra-filtration Membrane and
its Permeate water is collected in RO-feed Tank(Tank No-10),and Reject water of Ultra-
filtration system is send back to the Equalization Tank (Tank No-1).Back-wash and
CEP/CIP water are also send back to the Equalization Tank (Tank No-1).

From Ultra-filtration Permeate Tank / RO-Feed Tank (Tank No-10) is Pumped to RO-
System 1st Stage, and permeate Water is collected in RO-permeate Tank(Tank-No 11),
While the Reject water is collected in intermediate RO-1 st stage Reject Tank (Tank No-
12). Reject water of 1st stage from Tank No-12 , is pumped to 2 nd stage RO system, and
Permeate water of 2nd stage RO system is send to Common RO permeate Tank (Tank No-
11). And RO reject of 2nd stage is collected in RO-2nd stage Reject Tank (Tank No-13).

RO-2nd stage Reject from Tank No-13, is pumped to Nano-membrane system. Thereby
reject is collected in Nano-filter reject tank (Tank-No15), while Permeate is collected in
Permeate Tank(Tank-No 14). Nano-filter Reject from Tank No-15,is send to Balance tank
of MEE System. Condensate is collected in Ro-permeate Tank No-11.

7|Page
Note:- Above Primary and Secondary Treatment plan can Treat the effluent of
following characteristics.

Typical Characteristics of effluent

S.NO Parameter Value UNIT

1 Colour 2000 Pt-Co

2 PH 9-11
3 Total dissolved solids 6000 mg/L
4 COD 2000 mg/L
5 BOD5 at 20 Deg C 750 mg/L
6 Total suspended solids 350 mg/L
7 Total Hardness as CaCO3 200 mg/L
8 Silica as SiO2 25 mg/L
9 Chlorides as Cl 1000 mg/L
10 Sulphates as SO4 3500 mg/L
11 Total Iron as Fe 1-2 mg/L

PRIMARY TREATMENT OF DESIZING-PROCESS EFFLUENT BY ANAEROBIC REACTION

Desizing / destarching treatment in pretreatment of cotton gray fabric, considers High

COD and PVA (poly Vinyl Alcohol). This effluent requires separate treatment in
anaerobic digester followed by settling tank. Hence 3000 ppm COD is reduced to 1500
ppm COD. This is compatible with conventional ETP plant that is capable to remove the
COD up to 2000 ppm. So Desizing effluent having COD range in between 4000 – 3000
ppm. First it is treated with HCL or H2SO4 to make ph 7, then effluent is passed to
UASBR ( Up-flow Anaerobic Sludge Blanket Reactor) for 4 hours HRT(hydraulic Retention
Time). Then effluent is sent to Gravity Settler ( Tube settler / Lamella ). The Clarified
effluent would be COD in range of 1500 – 2000 ppm.

Executive Summary of ZLD Effluent Treatment Plant-200KLD

The Effluent treatment plant (ETP) is designed separately as per raw effluent characteristics established
or considered for design. This treatment scheme has been designed to treat the effluent being
generated from the Cotton Textile Mills / Processing House. Process require as mention below.

8|Page
 ETP- EFFLUENT WATER ANALYSIS:

Sl.N Parameter Unit ETP –Raw After Primary Treatment

o

01 Design Flow Rate M3/day (Kld) 200 220

02 TDS PPM(mg/lit.) 6000* 6000

03 Colour - - Pt-Co - 2000 Slightly

04 pH 7.0 – 8.0 7.0 – 8.0

05 TSS PPM(mg/lit.) <1000- < 500

1200*

06 Turbidity Neph. <50 Slightly

07 COD PPM(mg/lit.) 2000 1000 - 1200

Primary to Secondary Treatment:-

Sl.N Parameter Unit After Primary After Secondary
o Treatment Treatment
01 Design Flow Rate M3/day (Kld) 220 200

02 TDS PPM(mg/lit.) 4500* 5000

03 Colour Pt-Co - Slightly No

04 pH 7.0 – 8.0 7.0 – 8.0

05 TSS PPM(mg/lit.) <500 225 - 250

Sl.No Parameter Unit After Secondary After Tertiary
06 Turbidity Neph. Treatment
Slightly Treatment
No
01 Design Flow Rate M3/day 200 200
07 COD PPM(mg/lit.)
(Kld) 1000 – 1200* < 750

02 TertiaryTDS
Secondary to PPM(mg/lit.)
Treatment:- 4000 4000

03 Colour Pt-Co - No No

04 pH 7.0 – 8.0 7.0 – 8.0

05 TSS PPM(mg/lit.) 225-250 100

9|Page
06 Turbidity Neph. No No

07 COD PPM(mg/lit.) < 750 <250

 Final Treated Water Quality From RO & MEE Plant:-

Sl.No Parameter Unit Tertiary UF- RO – RO- MEE

Treated Permeate Permeate Reject Condensate
water Water water
01 Design Flow M3/day (Kld) 200 200 160 40 36
Rate

02 TDS PPM(mg/lit.) 6000 6000 200 – 300 30,000 <50

03 Colour Pt-Co - No No NIL NIL NIL

04 pH 7.0 – 8.0 7.0 – 8.0 6.5 – 7.0 7.5 – 6.5-7

8.5

05 TSS PPM(mg/lit.) 100 10 NIL <100 NIL

06 Turbidity Neph. No No NIL NIL NIL

07 COD PPM(mg/lit.) <250 <25 NIL <200 NIL

BAR SCREEN SLUDGE HOLDING TANK

COLLECTION-EQUALIZATION PLATE & FRAME FILTER PRESS

TANK
10 | P a g e
 FLASH TANK SLUDGE DRYING BED

FLOCCULATION CHENNEL &

FLOCCULATOR TERTIARY HOLDING TANK

TUBE-SETTLER / LAMELLA
ULTRA FILTERATION SYSTEM

PRIMARY CLARIFIER
UF PERMEATE HOLDING TANK

ACTIVATED SLUDGE TANK

RO 1ST STAGE SYSTEM RO
PERMEATE

SECONDARY CLARIFIER
RO-1ST RO 2ST STAGE SYSTEM
REJECT TANK
SECONDARY HOLDING TANK
RO-2ND REJECT
TANK
PRESSURE SAND FILTER
MULTI EFFECT EVAPORATOR
(MEE) SYSTEM
ACTIVATED CARBON FILTER
MEE WASTE

SHREE PADMAWATI POLYMERS

F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09460818175

2. TECHNICAL SPECIFICATION & SCOPE OF SUPPLY

TECHNICAL SPECIFICATION

Sr.No DESCRIPTION SPECIFICATION

2.1 PRIMARY TREATMENT
2.1.1 BAR-SCREEN
QUANTITY ONE

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 MOC MS-EP, 25mm dia. Bar, spacing 25mm.
Size 1M X 1M
2.1.2 Effluent Transfer Pump
QUANTITY 2 No ( 1W+1S)
FLOW RATE 10 M3/ Hr
HEAD 30 MWC
MOC CI-BODY WITH SS-304 IMPELLER
TYPE SUBMERSIBLE – SEMI OPEN IMPELLER, NON-CLOGING
TYPE CENTRIFUGAL PUMP
MAKE GROUNDFOS / KSB / KIRLOSKAR / JOHANSON/OR EQV.
2.1.3 MECHANICAL MIXING MACHNISM FOR Rapid Mixing / Flashing Tank
QUANTITY ONE
MOC MS-EP ( MILD STEEL WITH EPOXY PAINTED)
TYPE AXIAL PADDLE DESIGN AGITATOR – 140-175 RPM
ELECTRIC MOTOR 1KW / 1.5 HP /1440 RPM / 3PHASE/415VOLT.
WORM-WHEEL GEAR BOX HEAVY-DUTY 1:10 RATIO
OTHER ACCESSORIES FLANGE,PULLY,FANNER-BELT ALL STANDARD
2.1.4 MECHANICAL MIXING MACHNISM FOR FLOCCULATOR
QUANTITY ONE
MOC MS-EP ( MILD STEEL WITH EPOXY PAINTED)
TYPE AXIAL PADDLE DESIGN AGITATOR – 20 RPM
ELECTRIC MOTOR 1KW / 1.5 HP /1440 RPM / 3PHASE/415VOLT.
WORM-WHEEL GEAR BOX HEAVY-DUTY 1:25 RATIO
OTHER ACCESSORIES FLANGE,PULLY,FANNER-BELT ALL STANDARD

SHREE PADMAWATI POLYMERS

F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09460818175

2.1.5 TUBE SETTLER / LAMELLA CLARIFIER

QUANTITY 1 No
FLOW RATE 10 M3/ Hr BELOW RAYNOLDS NO. 200, LAMINAR FLOW
DIMENSION AND SHAPE 4M x 2M X 4.8M , SQUIRE BASIN IN TWO SECTION
MOC MS(MILD STEEL CR SHEET )-BODY WITH FRP COATED
TYPE TUBE TYPE SETTLER
SETTLING MEDIA CHEVERON SHAPE TUBE, MOC: PVCorPP, OR FRP SHEET
VOLUME OF TUBE MEDIA 28 m3

12 | P a g e
 2.1.6 Lime Dosing Tank
QUANTITY 1 No
MOC & VOLUMARIC CAPACITY HDPE CYLINDRICAL – 1000 LITRE TANK WITH STIRRER
2.1.7 FeSO4- Dosing Tank
QUANTITY 1 No
MOC & VOLUMARIC CAPACITY HDPE CYLINDRICAL – 500 LITRE TANK WITH STIRRER
2.1.8 Poly-electrolyte Dosing Tank
QUANTITY 1 No
MOC & VOLUMARIC CAPACITY HDPE CYLINDRICAL – 200 LITRE TANK WITH STIRRER
2.1.9 COARSE AIR DIFFUSER FOR Equalization Tanks
QUANTITY 100 NOs
TYPE 5”DIA. , ABS BODY, EPDM RUBBER, ¾”Nipple PVC
MAKE AIR-FIN, MM AQUA , AIR-GRID,
2.2 SECONDARY TREATMENT
2.2.10 AIR BLOWER FOR AERATION TANK
QUANTITY 2 No ( 1W+1S)
FLOW RATE 500 M3/ Hr
PRESSURE 0.55-0.60 KG/CM2
MOC CI-BODY
TYPE TWIN LOBE –ROOT BLOWER WITH AIR COOLED
ELECTRIC MOTOR 3PHASE/1440 RPM / 415 VOLT/ 25 HP.
MAKE OF BLOWER EVEREST / USHA / KAY / KPT etc/ Eqivt.
MAKE OF MOTOR ABB / CROMTON / SIEMENCE / ANY EQUIVT.
2.2.11 FINE / ULTRA-FINE , AIR DIFFUSER FOR AERATION TANK
QUANTITY 80 NOs
TYPE 12”DIA. , ABS BODY, EPDM RUBBER, ¾”Nipple PVC
MAKE AIR-FIN, MM AQUA , AIR-GRID,

SHREE PADMAWATI POLYMERS

F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09460818175

2.2.12 RETURN ACTIVATED SLUDGE TRANSFER PUMP

QUANTITY 2 No ( 1W+1S)
FLOW RATE 5 M3/ Hr
HEAD 3 MWC
MOC CI-BODY WITH SS-304 IMPELLER
TYPE MUD PUMP–SEMI OPEN IMPELLER, NON-CLOGING
TYPE CENTRIFUGAL PUMP
MAKE GROUNDFOS / KSB / KIRLOSKAR / JOHANSON/OR EQV.

13 | P a g e
 2.2.13 PLATE & FRAME FILTER PRESS WITH HYDRAULIC PRESSURE UNIT
QUANTITY 1 No
MOC CI-BODY STRACTURE AND PP PLATE
SIZE 36” X 37”X 3” THICK SQUIRE PLATES X 37 NOs OF PLATES
HYDRAULIC UNIT 7 TON PRESSURE
MAKE SACHIN ENGG., / MARUTI ETC.
2.2.14 FILTER CLOTH FOR FILTER PRESS
QUANTITY 37 NOs
TYPE NYLONE, OR PP FILTER CLOTH – 15 MICRON Um
SIZE 40” X 40” (1M X 1M) , 400 GSM
WEIGTH OF EACH SET 885 GRAMS
2.2.15 FILTER PRESS PUMP SET
QUANTITY 1 NOs
TYPE MUD FLOW WITH HIGH HEAD PRESSURE PUMP, NON-
CLOGGING SEMI-OPEN IMPELLER, CENTRIFUGAL PUMP
FLOW & HEAD 8-10 M3/Hr @ 8-9 Kgf/cm2
MAKE GROUNDFOS / KSB / KIRLOSKAR / JOHANSON/OR EQV.
2.2.16 INTER CONNECTING PIPING
QUANTITY 1 LOT
TYPE MS WELDABLE ERW PIPING, Upvc/rigid PVC piping
MAKE ALL STANDARD MAKE
2.2.17 Valves and Flow Fittings
QUANTITY 1 LOT
TYPE MS WELDABLE FITTINGS VIZ. ELBOW,TEE,ETC. FLANGE,
Upvc/rigid PVC ELBOW,TEE,FAPT,MAPT ETC.
MAKE ALL STANDARD MAKE

SHREE PADMAWATI POLYMERS

F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09460818175

2.2.18 Control Panel And Cabling

QUANTITY 1 LOT
TYPE MCB,CONTRACTOR,RELAY,AUTO-LEVEL SWITCH, CABLES
MAKE ALL STANDARD MAKE
2.3 TERTIARY TREATMENT
2.3.19 TERTIARY FEED PUMP
QUANTITY 2 No ( 1W+1S)
FLOW RATE 25 M3/ Hr
HEAD 30 MWC

14 | P a g e
 MOC CI-BODY WITH SS-304 IMPELLER
TYPE CENTRIFUGAL MONOBLOCK TYPE PUMP
ELECTRIC MOTOR 7.5 HP / 415 VOLT / 3PHASE / 2900 RPM
MAKE GROUNDFOS / KSB / KIRLOSKAR / TEXMO/ CRI /OR EQV.
2.3.20 PRESSURE SAND FILTER / DUEL MEDIA FILTER
QUANTY ONE
TYPE MS PRESSEL VESSEL WITH VINYL ESTER / RUBBER INNER
LINED
SIZE (DIMENSION) OF VESSEL 1.5M DIA. X 2M HEIGHT. 8MM THICK CR MS SHEET FOR
SHELL & 10 MM THICK CR SHEET FOR BOTTOM AND TOP
DISH HEAD .
PIPING & FITTINGS 2” , 2.5” & 3” DIA MS ERW PIPING AND ITS RESPECTIVE
FITTINGS, PRESSURE GAUGE-4” , SAMPLE PORTS
VALVES 5 NOS OF BUTTER FLY VALVES AND DIAFRAM VALVES
OF SUITABLE DIA.
TOP DISTRIBUTOR PP SCREEN FILTER TYPE STACK BUCKET FLOW
DISTRIBUTOR
BOTTOM COLLECTOR PP INVERTED SLIT BODY SOLID PARTICLE TRAP
COLLECTOR BODY
MEDIA BOTTOM SIDE PABBLES, GRAVELS UP TO 10” , SILEX
QUARTZ SAND SIZE #16X32- 1500 KGS UP TO 20” AND
ANTRACITE SIZE # 14X30 – 900 KGS UP TO 20”

SHREE PADMAWATI POLYMERS

F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09460818175

2.3.20 ACTIVATED CARBON FILTER

QUANTY ONE
TYPE MS PRESSEL VESSEL WITH VINYL ESTER / RUBBER INNER
LINED
SIZE (DIMENSION) OF VESSEL 1.5M DIA. X 2M HEIGHT. 8MM THICK CR MS SHEET FOR
SHELL & 10 MM THICK CR SHEET FOR BOTTOM AND TOP
DISH HEAD .

PIPING & FITTINGS 2” , 2.5” & 3” DIA MS ERW PIPING AND ITS RESPECTIVE
FITTINGS, PRESSURE GAUGE-4” , SAMPLE PORTS
VALVES 5 NOS OF BUTTER FLY VALVES AND DIAFRAM VALVES
OF SUITABLE DIA.

15 | P a g e
 TOP DISTRIBUTOR PP SCREEN FILTER TYPE STACK BUCKET FLOW
DISTRIBUTOR
BOTTOM COLLECTOR PP INVERTED SLIT BODY SOLID PARTICLE TRAP
COLLECTOR BODY
MEDIA GRANULAR ACTIVATED CHARCHOAL – 900 – 1100 I.V.
(IODINE VALUE)- 2500 KGS UP TO 40” LEVEL OVER 10”
PABBLES & GRAVELS BED
2.3.21 ELECTRIC PANEL
QUANTY ONE
MS PANEL BOX 1.4M X 2M , MS SHEET FABRICATED PANEL BOX WITH
COLOUR LAMINATION
MCB, MCCB,CONTRACTOR, RELAY, All are standard reputed company make. Like Siemens,
INDICATING LED, PUSH-BUTTON, L&T, jaybalaji, IMPS , danfoss/indfos
VOLT-METER, AMPARE-METER ECT.
Pressure-switch.
PLC ABB, DELTA , TOSIBA ETC.
2.3.22 PIPE-LINES,FITTIGS & VALVES
QUANTITY AS PER REQUIREMENTS
ETP EQULIZATION & AERATION TANK, CLARIFIERS ,
GI ,UPVC ,PPR / RIGID PVC HOLDING, LAMELL, TANKS AND ALL PUMPS
SS-304 ,SS-316 INTERCONNECTING PIPING & FITTINGS LIKE ELBOW, TEE,
REDUCERS,
VALVES BUTTER FLY VALVES, MAKE: INTER, AUDCO, HAWA

SHREE PADMAWATI POLYMERS

F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09460818175

2.4 TECHNICAL SPECIFICATION OF ULTRA FILTRATION SYSTEM

The system has been designed based on following data received from you:

Sr.N DESCRIPTION SPECIFICATION

o
01 SOURCE WATER WASTE-WATER
02 PRE-TREATMENT BEFORE UF SYSTEM ETP
03 APPLICATION GENERAL
04 TYPE OF INDUSTRY TEXTILE
05 UF FEED FLOW 11 M3/Hr
06 DESIRE RECOVERY 91%

16 | P a g e
 07 UF NET PERMEATE FLOW 10 M3/Hr.
08 UF FEED WATER TURBIDITY <5
09 UF FEED WATER TSS 100 mg/L
10 UF FEED WATER COD 200 mg/L
11 UF FEED WATER BOD 60 mg/L
12 UF FEED WATER FOG NIL
13 TEMPERATURE AMBIENT
14 Ph 7
15 ANY OTHER REMARK -

NOTE:-

 We have assumed some basic parameters on general feed water analysis.

 Material Gurantee: All parts except those subject to wear & tear are guaranteed for a period of
12 months from the date of dispatch for faulty material and workmanship provided the
equipment have been operated as per their respective operating and maintenance instructions.
 Performance Guarantee: We guarantee the performance of the system, if operated as per our
operating and maintenance instruction. This however, is subjected to feed water quality and a
sufficient dosage of recommended chemicals.

SHREE PADMAWATI POLYMERS

F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09460818175

2.4 TECHNICAL SPECIFICATION & SCOPE OF SUPPLY FOR UF-SYSTEM

Sr.N PARTICULARS SPECIFICATIONS
o
2.4.1 Feed Water Pump
QUANTITY 1 No
FLOW RATE 11 M3/ Hr
HEAD 30 MWC
DISCHARGE PRESSURE @ 1.5 – 2.5 kgf/Cm2

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 MOC CI-BODY WITH SS-304 IMPELLER
TYPE CENTRIFUGAL MONOBLOCK TYPE PUMP
ELECTRIC MOTOR 3 HP / 415 VOLT / 3PHASE / 2900 RPM
MAKE GROUNDFOS / KSB / KIRLOSKAR / TEXMO/ CRI /OR
EQV.
2.4.2 Back Wash Pump
QUANTITY 1 No
FLOW RATE 12 M3/ Hr
HEAD 30 MWC
DISCHARGE PRESSURE @ 2.0 – 3.0 kgf/Cm2
MOC CI-BODY WITH SS-304 IMPELLER
TYPE CENTRIFUGAL MONOBLOCK TYPE PUMP
ELECTRIC MOTOR 3 HP / 415 VOLT / 3PHASE / 2900 RPM
MAKE GROUNDFOS / KSB / KIRLOSKAR / TEXMO/ CRI /OR
EQV.
2.4.3 Dosing Pump
QUANTITY 3 No
FLOW RATE CAPACITY 100 LPH
DISCHARGE PRESSURE @ 5.0 kgf/Cm2
MAKE GROUNDFOS, / MILTON ROY / PROMINANT OR
EQUVT.
2.4.4 Instrumentation
FLOW METER / ROTAMETER 3 NOs
PERSSURE GAUGE As per requirements
AIR PNEUMATIC BUTTER FLY 8 Nos OF 3” AND 6”
VALVE
CONTROL PANEL 1 NO. PLC BASED PANEL.

2.4.5 UF MEMBRANE
TYPE Hollow fiber , Multi-bore & Cross-flow
MOC of Membrane PES / PVDF
Area Per Membrane 50- 72 M2 as per Make and Model
Uf – System Design Flux 30 – 40 LMH
Nos of UF Membrane 2 Nos
Porosity 0.01 Microns
Flow Pattern Inside to Outside / Outside to Inside
Recovery% 90%
Make Norit(Pentair) / Inge(BASF) / TORAY / DO

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 SHREE PADMAWATI POLYMERS
F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09460818175

2.5 TECHNICAL SPECIFICATION OF REVERSE OSMOSIS PLANT:

1 Basic of RO Plant

The proposed water treatment plant is designed to product water based on latest Reverse
Osmosis Technology: RO plant is designed in Two stages. 1st Stage RO plant is 15M3/Hr.
Capacity & 2nd Stage RO plant is 10 M3/Hr. Capacity based on Permeate Water. Over all %
Recovery is 80%.

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 Note:- The proposed water treatment plant is based on Reverse Osmosis Technology, can
even Work continuously for 20 – 22 Hours per Day.

RAW WATER ANALYSIS ( FEED WATER CHARATERISTICS DATA)

Sr. PARAMETERS : VALUE

No
.
01 Source Of Water : Ultra Filtration (UF)- Permeate Water
02 pH : 7.5
03 TDS(Total Dissolved Solid) : <6000 mg./L
04 TSS (Total Suspended Solid) : <5 mg./L
05 Turbidity : <0.10 Nephlometer (NTU)
06 SDI15min. : <5
07 SILICA : <10mg. / L
09 Hardness as CaCO3 : <100 mg. / L
RO PLANT OPERATING CONDITION

Sr. PARAMETERS VALUE TDS

No
.
01 Actual Feed Flow 10 M3/Hr. <6000 mg./L
02 Permeate Water Flow 8 M3/Hr. < 250 – 500 mg./L
03 Reject Water Flow 2M3/Hr. 28,000-30,000 mg./L
04 OPERATING PRESSURE- 15 – 30 kgf/Cm2
05 Overall Recovery 80%

SHREE PADMAWATI POLYMERS

F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09460818175

Limiting Condition of Feed Water to RO Plant

Sr. PARAMETERS : VALUE
No
.
1. pH of Feed Water : 7 - 7.5
2. Turbidity : < 1.0 NTU
3. Free Organics (TOC) : NIL
4 Free Chlorine (Cl2) : NIL

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 5 Iron as Fe3 : < 0.1 ppm
6 Fat, Oil & Grease (FOG) : NIL
7 Tempetature : Up to 400C Max.
8 Suspended Solid : < 5.0 ppm
9 BOD (Biological Oxygen Demand ) : <30 ppm
10 COD (Chemical Oxygen Demand ) : <100 ppm
10 SDI15min. ( Silt Density Index ) : <5

REQUIRED ITEM & EQUIPMENTS FOR RO PLANT AND ITS SPECIFICATION

2.5. FEED / RAW WATER PUMP

1
1 QUANTITY 1 No
2 FLOW RATE 10 M3/ Hr
3 HEAD 30 MWC
4 DISCHARGE PRESSURE @ 2.5 – 3.5 kgf/Cm2
5 MOC CI-BODY WITH SS-304 IMPELLER
6 TYPE CENTRIFUGAL MONOBLOCK TYPE PUMP
7 ELECTRIC MOTOR 3 HP / 415 VOLT / 3PHASE / 2900 RPM
8 MAKE GROUNDFOS / KSB / KIRLOSKAR /
TEXMO/CRI/OREQV.

2.5.2 BAG FILTER ASSEMBLY

1. QUANTITY : One No.
2. MOC OF HOUSING & SCREEN : SS-316
3. SIZE OF HOUSING VESSEL : 4” DIA. X 20” L
4 FLOW CAPACITY : 10M3/Hr. Max.
5 MAX. OPETATING PRESSURE : 10 BAR
6 MAKE : SELF FABRICATED AS PER DESIGN
7 MICRON SIZE OF BAG : 20 MICRON um
8 MAKE OF BAG : PP SPUN BAG OF PENTAIR , FILTERMANN.

2.5.3 MICRON CARTRIDGE FILTER UNIT

1. QUANTITY : One No.
2. TYPE : REPLACEABLE CARTRIDGE FILTER UNIT
3. MOC OF HOUSING VESSEL : SS-316
4. SIZE OF HOUSING VESSEL : 4” DIA. X 20” L
5. FLOW CAPACITY : 10M3/Hr. Max.
6. MAX. OPETATING PRESSURE : 10 BAR
7. MAKE : SELF FABRICATED AS PER DESIGN
8. SIZE OF FILTER CARTRIDGE : 4” DIA X 20” L

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 9. No. OF FILTER CARTRIDGE IN VESSEL : 1 Nos
10. MICRON SIZE OF FILTER CARTRIDGE : 10 MICRON um
11 MAKE FILTER CARTRIDGE : PP MELT SPUN , PENTAIR , FILTERMANN.

2.5.4 ANTISCALANT DOSING SYSTEM

1. QUANTITY OFFERED : TWO NOS
2. TYPE : ELECTRO-MAGNETIC DIAPHARM DOSER
3. FLOW RATE : UP T0 50 LPH
4 STROCK – LENGTH ADJUSTABLE : 0 – 100 %
5 FREQUENCY OF STROCK ADJUSTABLE : 0 – 100%
6 OPERATING PRESSURE : 5 Kgf/Cm2
7. DOSING TANK TYPE & SIZE : HDPE TANK – 100 LITRE CAPACITY
8. DOSING TANK LEVEL ADJUSTMENT : FLOTY SWITCH
9. MAKE: : GROUNDFOS, / MILTON ROY / PROMINANT
OR EQUVT.

2.5. HIGH PRESSURE PUMP

5
1. QUANTITY : ONE
2. TYPE : VERTICAL MULTI STAGES CENTRIFUGAL PUMP
3. FLOW RATE CAPACITY : 12 M3/Hr. @ 160 MWCH
4. DISCHARGE PRESSURE : 15 – 20 Kg f/cm2
5. MOC : SS-316
6 MAKE : Groundfos / CRI 10-20
8 ELECTRIC POWER : 10 KW / 12.5 HP

2.5. BOOSTER PUMP ( SECONDARY HIGH PRESSURE PUMP )

6
1. QUANTITY : ONE
2. TYPE : VERTICAL MULTI STAGES CENTRIFUGAL PUMP
3. FLOW RATE CAPACITY : 4 M3/Hr. @ 160 MWCH
4. DISCHARGE PRESSURE : 20 – 30 Kg f/cm2
5. MOC : SS-316
6 MAKE : Groundfos / CRI
8 ELECTRIC POWER : 3 KW /

2.5. MEMBRANE BLOCK

7
1. Item : Frp Pressure tubes & RO Pressure Vessel
2. Make of Pressure Tube : Codeline- Ecoline (Pentair ) ,/ Aventura
3. MOC of Pressure Tube : Fiber Reinforced Plastic ( FRP )
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 4 Size of Pressure Tube : 8”dia X 6.5M(L)- 8040 X 6 element
6 No of Pressure Tube : 2 nos ( 300 psi) + 1 nos (600 psi) = 3 Nos TUBES
7 Design Flux : 15 lmh
8 Make of Membrane : Toray (japan) , Dow-Filmtec ( USA ), Hydronautics ( USA)
9 Total No. of Membranes : 4 X 2 = 8 Membrane Brackish Water. , 4 X 1 = 4 Membrane
Sea Water. Total No. of Membrane 12
10 Interconnecting Piping : High pressure pipes -SS-316 pipes & Fittings Schedule No 40
11 Permeate water Piping : uPVC - pipes & Fittings Schedule No 40
12 Feed Valve & Reject : SS-316/CF-8M-3PC-T-3”/75MM , 2”/50MM, 1.5”/40MM
Control Valve 1”/25MM
13 MOUNTING STAND : EPOXY PRIMING FOLLOWED BY PU PAINTED – MS
STRUCTURE / SKID STRACTURE.

2.5. CONTROL INSTRUMENTS / ELECTRICAL PANEL

8
1 ROTO-METER / FLOW METER : 1 + 3 +3 = 7 No. – ASTER / FLOW STAR MAKE
2 CODUCTIVITY / TDS METER : 2 No – ASTER MAKE
3 LPS / Low Pressure Switch : 3 No – DENFOS / INDFOS MAKE
4 HPS / High Pressure Switch : 2 No - DENFOS / INDFOS MAKE
5 PRESSURE GAUGE : 4”/100 MM GLYCERINE FILLED DIAL, PANEL MOUNT,
BACK ENTRY. – H.GARU / WIKA / WAERRY MAKE
6 ELECTRIC CONTROL PANEL : ALL PARTS ARE HEAVY DUTY & STANDARD MAKE ,
MCB, MCCB, LED , SWITGHES, CONTRACTOR ,
RELAY,
7 CONTROL PLC AND DISPLY : ABB, TOSIBA MAKE PLC AND LCD DISPLAY

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 SCOPE OF SUPPLY OF ELECTRO-MECHNICAL EQUIPMENT FOR 200 KLD ETP:

Sl. Item Name Qua Specification

No. ntity
1. Bar-Screen Chamber 1 No MS Screens with 25mm Spacing in RCC chamber1M
X 1M
3 Effluent Transfer Pump 2 No Flow-10M3/hr@12mwh ,Kirloskar Make
4 Lime-Dosing Tank 1 No MOC:PVC/HDPE tank with Stirrer set & motor
5 FeSO4 Dosing Tank 1 No MOC:PVC/HDPE tank with Stirrer set & motor
6 Poly-Electrolyte Tank 1 No MOC:PVC/HDPE tank with Stirrer set & motor
7 MIXING MACHNISM Rapid Mixing / 1No MOC:MS-FRP COATED - 2hp/1440rpm/3phase
Flashing Tank Motor, Worm-wheel Gear-box,paddle type stirrer
9 MIXING MACHNISM FOR 1 No MOC:MS lined with 2hp/1440rpm/3phase
Flocculator Tank Motor, Worm-wheel Gear-box, paddle type stirrer
10 MIXING MACHNISM FOR 1 No MOC:MS lined FRP with 2hp/1440rpm/3phase
PRIMARY CLARIFIER Motor, Worm-wheel Gear-box, paddle type stirrer
& Bottom Sludge Rocker type wiper
11 MIXING MACHNISM SECONDARY 1 No MOC:MS lined FRP with 2hp/1440rpm/3phase
CLARIFIER Motor, Worm-wheel Gear-box, paddle type stirrer
& Bottom Sludge Rocker type wiper
12 Air Blower for Equalization Tank 2 Nos Twin Lobe Air cooled root blower- 500 m3/hr
& Aeration Tank with Motor Pressure-0.5-0.6 kg
Rpm:1260
Motor:- 25 hp/1440rpm/3ph.
Make: Everest,USHA,
KAY,KPT etc.
13 COURSE AIR BUBBLE DIFFUSER 50 6”DIA. EPDM RUBBER, ¾”Nipple PVC
Nos For Equalization Tanks - 2 Nos
Each Size:- 16’ X 13’ x 12’
14 Lamella plate / tube Settler /Primary 1No MOC:MS Body with FRP
clarifier Coated, SIZE: 4Mx2MX4.8M

15 Fine Air Diffuser for Secondary 45 No Disc type fine bubble Diffuser Size:- 12”dia
Aeration Tank MOC of Body: PP Membrane: EPDM rubber
16 Sludge Transfer Pump 2No Motor:3HP/1440rpm/3phase ,Self-priming Sludge
Recycle Pump , Kirloskar make

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17 Inter-connecting Piping 1 lot MOC: MS and u PVC Between various system
18 Control Panel & Cabling 1 LOT MCCs,Contractors,Relays
With necessary Automation
Along with Cables for Field connection
19 Plate type Filter Press 1No For sludge dewatering,
Hydraulically operated, Size: 36”X36”X36 plates
With filter cloth-
20 Pump for filter-Press 1 No MOC : CI
Flow:8-10M3/Hr@80Mwc
Centrifugal pump with motor make: Kirloskar
21 Pump for tertiary Feed Water 1 No MOC : CI
Flow:10M3/Hr@30Mwc
Monoblock Centrifugal pump make: Kirloskar
22 Multimedia Filter Unit 1 No MS – Pressure Multimedia Filter Tank With Rubber
lined, Size:- 1.5m Dia X 2m
Height, thickness-10mm top/bottom Dish-head &
8mm-shell, 3”-MS pipe-line
5nos -3”flange type diaphragm Valve &
Pressure-Gauge, Media Qty:-2200kg
23 Activated Carbon Filter 1No MS – Pressure Multimedia Filter Tank With Rubber
lined, Size:- 1.5m Dia X 2m
Height, thickness-10mm top/bottom Dish-head &
8mm-shell, 3”-MS pipe-line
5nos -3”flange type diaphragm Valve &
Pressure-Gauge,800-900IV
Activated Carbon Granuals
Qty.:--1800 kgS

24 UF FILTERATION SYSTEM 1 No 4 No. UF-MEMBRANE SYSTEM As per attached

specification
25 RO Plant / REVERSE OSMOSIS 1No 1st stage RO-15M3/hr As per attached
SYSTEM 2nd stage RO-5M3/hr specification

SHREE PADMAWATI POLYMERS

F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,

25 | P a g e
 PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09460818175

Civil work required for 200 KLD ETP:-

Following Civil work is required: This is in your Scope

Sl.No Particulars Quanti Volume Approx.

. ty Amount.
01 Equalization Tank. 2 No 100 M3 X 2 =
200 M3

02 RCC Chagga / Slabe 1 No 20’ft. X 15’ft.

03 Tin Shade Roof 1 No 20’ft. X 15’ft.

07 Aeration Tank 2 No 2 X100 M3

08 RCC SHADE FOR BLOWER 1 No 10’FT x 10FT.

10 Secondary Holding Tank 1 No 30 M3

11 Tertiary Holding Tank 1 No 30 M3
12 Uf-Permeate Holding Tank 1 No 30 M3
13 RO- Permeate Holding Tank 1 No 100 M3
14 RO-1st Stage Reject Holding Tank 1 No 10 M3
15 RO-1st Stage Reject Holding Tank 1 No 40 M3
16 Tin Shade for Tertiary Treatment , 1No 30’ft X 50’ft X
UF-System, RO-System 15’ft ht
17 Tin Shade goudan for storage of 1 No 20’ft X 20’ft
chemicals 15’ft ht

SHREE PADMAWATI POLYMERS

F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M.09829620316

PRICE , TERMS & CONDITIONS FOR 200 KLD ETP

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 (1)PRICE OF SUPPLY OF ELECTRO-MECHNICAL EQUIPMENT AS PER LIST OF
SCOPE OF SUPPLY FOR 200 KLD ETP
Sl.No. PRICE HEAD AMOUNT
01 Our price for the supply of ELECTRO-MECHNICAL EQUIPMENT Rs. 58,66,025/-
AS PER LIST OF SCOPE OF SUPPLY FOR 200 KLD ETP & 100 KLD
Recycling of water by UF and RO plant in 1st & 2nd
Stages-
02 The Supply of Design, Supervision of erection & commissioning Rs. 5,00,000/-
charges for ETP (Effluent treatment plant of 200 kld capacity
up to UF & RO Recycling System.
TOTAL Rs. 62,66,025/-
(In Words:-Rupees Sixty Two Lac Sixty Six Thousand Twenty Five Only)

SHREE PADMAWATI POLYMERS

F-271,MANDIA ROAD, RIICO INDUSRTRIAL AREA,
PALI- MARWAR(RAJASTHAN)
Ph.:(02932)230316/ M. 9829620316

(2) TERM & CONDITIONS

Terms of Payments:-

60% of the total value of the order to be paid as advance along with purchase order.The balance
40% against Performa invoice prior to dispatch.

Tax. Stracture:- As per applicable as prescribed by GST TAX @ 18%.

Validity:-
Our offer is valid for your consideration for a period of 30 days from the date of our Proposal.
Delivery:-
We shall design , manufacture, and supply the equipment within 2-3 month from the Date of
receipt of technically and commercially clear order along with advance.
Warrantee & Guarantee:-

27 | P a g e
Warrantee & Guarantee on electro-mechanical Equipment as per given by manufacturer that is
one year from date of invoice of supply. & Guarantee against design , and comminissioning of
ETP plant is One Year.

Work Order Terms & Condition :-

This will be as per Agreement.

Thanks .

For: SHREE PADMAWATI POLYMERS

RAJESH KOTHARI

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