Inverter Assembly

5-1
 Inverter Assembly
Components

– Inverter
• DC  AC high voltage

– Variable-voltage System
• DC201.6V stepped up to
max. DC500V

– DC-DC Converter
• DC201.6V stepped down
to DC 12V

– A/C Inverter
• DC → AC to drives the
A/C compressor

5-2
 Inverter Assembly
Components

Inverter Assembly

MG1
Variable-
voltage Inverter
System
MG2
HV Battery

A/C
Inverter

DC - DC
Converter

5-3
 Inverter Assembly
Variable-voltage System
– DC 201.6V  Max. DC 500V conversion

Max. DC 500V
 
Inverter Assembly
DC 201.6V

MG1
Variable-
DC 201.6V voltage System DC500V
Inverter AC500V
•IPM (IGBT) (IPM)
•Reactor
MG2
HV Battery

: Discharge : Charge

5-4
 Inverter Assembly
Variable-voltage System
– System Diagram

Power
Boost
Inverter Transistor
Converter
IGBT IPM IPM

Reactor
MG1
HV
Battery

MG2

IPM: Intelligent Power Module

Variable-voltage System Inverter

201.6V

ON
HV
Battery

5-6
 Inverter Assembly
Variable-voltage System
– Voltage boost-up operation

Variable-voltage System Inverter

201.6V

OFF
ON
HV
Battery

5-7
 Inverter Assembly
Variable-voltage System
– Voltage reduction operation (when charging)

Variable-voltage System Inverter

ON

HV
Battery

5-8
 Inverter Assembly
Variable-voltage System
– Voltage reduction operation (when charging)

Variable-voltage System Inverter

OFF
ON

HV
Battery

5-9
 Inverter Assembly
Variable-voltage System
– Voltage reduction operation (when charging)

Variable-voltage System Inverter

ON

HV
Battery

Voltage is regulated by IGBT duty

Inverter
IPM
IPM
MG
ON
U
W

V
ON

5-11
 Inverter Assembly
Inverter Operation
– Motor drive

Inverter
IPM
IPM
MG
ON ON
U
W

V
ON

5-12
 Inverter Assembly
Inverter Operation
– Motor drive

Inverter
IPM
IPM
MG
ON
U
W

V
ON

5-13
 Inverter Assembly
Inverter Operation
– Motor drive

Inverter
IPM
IPM
MG
ON
U
W

V
ON ON

5-14
 Inverter Assembly
Inverter Operation
– Motor drive

Inverter
IPM
IPM
MG
ON
U
W

V
ON

5-15
 Inverter Assembly
Inverter Operation
– Motor control
Motor Torque is controlled Motor Speed is controlled by
by the current value the frequency

High
High Speed
Torque

Low Low
Torque Speed

5-16
 Inverter Assembly
Inverter Operation
– Regeneration

Regenerative Voltage
Inverter
to Variable-voltage System IPM
IPM
MG

U
W

5-17
 Inverter Assembly
Inverter Operation
– Regeneration

Regenerative Voltage
Inverter
to Variable-voltage System IPM
IPM
MG

U
W

5-18
 Inverter Assembly
Inverter Operation
– Regeneration

Regenerative Voltage
Inverter
to Variable-voltage System IPM
IPM
MG

U
W

5-19
 Inverter Assembly
Inverter Operation
– Regeneration

Regenerative Voltage
Inverter
to Variable-voltage System IPM
IPM
MG

U
W

5-20
 Inverter Assembly
Inverter Operation
– Regeneration

Regenerative Voltage
Inverter
to Variable-voltage System IPM
IPM
MG

U
W

5-21
 Inverter Assembly
DC – DC Converter
– DC201V → DC 12V

Inverter Assembly
HV Battery
Variable- MG1
voltage Inverter
System
MG2

DC – DC Converter

DC AC 201.6V AC
DC 12V
  
DC 201.6V AC AC 12V DC
Auxiliary
Battery

5-22
 Inverter Assembly
DC – DC Converter
– Operation

DC – DC Converter
DC
201.6V
DC 12V

Rectifier Smoothing
DC → AC Transformer Diode Circuit

Auxiliary
Battery

5-23
 Inverter Assembly
A/C inverter
– DC201.6V → AC201.6V conversion

A/C ECU

Target DC 201.6V
Compressor HV ECU 
Speed AC 201.6V

AC 201.6V
DC 201.6V A/C Inverter

HV Battery
Electric
Inverter Assembly Inverter
Compressor

5-24
 Inverter Assembly
Cooling System
– Cooling circuit is used for inverter assembly
– Separate cooling system from engine

Reservoir Reservoir Tank

Pump

MG1 / 2

Radiator
Electric
Radiator Water Pump
Inverter

5-25