Application Note, V1.

2, Aug 2010

A N - E V A L 3 B R 0 6 6 5 JF
100W 18V SMPS Evaluation Board with
CoolSET® F3R ICE3BR0665JF

Power Management & Supply

N e v e r s t o p t h i n k i n g .
Edition 2010-08-11
Published by Infineon Technologies Asia Pacific,
168 Kallang Way,
349253 Singapore, Singapore
© Infineon Technologies AP 2008.
All Rights Reserved.

Attention please!
The information herein is given to describe certain components and shall not be considered as a guarantee
of characteristics.
Terms of delivery and rights to technical change reserved.
We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement,
regarding circuits, descriptions and charts stated herein.

Information
For further information on technology, delivery terms and conditions and prices please contact your nearest
Infineon Technologies Office (www.infineon.com).

Warnings
Due to technical requirements components may contain dangerous substances. For information on the types
in question please contact your nearest Infineon Technologies Office.
Infineon Technologies Components may only be used in life-support devices or systems with the express
written approval of Infineon Technologies, if a failure of such components can reasonably be expected to
cause the failure of that life-support device or system, or to affect the safety or effectiveness of that device or
system. Life support devices or systems are intended to be implanted in the human body, or to support
and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health
of the user or other persons may be endangered.
100W 18V Demo board using ICE3BR0665JF on board

Revision History: 2010-08-11 V1.2

Previous Version: V1.1
Page Subjects (major changes since last revision)
1, 5, 10 Change demo board name to EVAL3BR0665JF

®
100W 18V SMPS Evaluation Board with CoolSET F3R ICE3BR0665JF:
License to Infineon Technologies Asia Pacific Pte Ltd AN-PS0020

Kyaw Zin Min

Kok Siu Kam Eric

We Listen to Your Comments

Any information within this document that you feel is wrong, unclear or missing at all?
Your feedback will help us to continuously improve the quality of this document.
Please send your proposal (including a reference to this document) to:
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 100W 18V Demo board using ICE3BR0665JF on board

Table of Contents Page

1 Abstract..........................................................................................................................................5
2 Evaluation Board...........................................................................................................................5
3 List of Features .............................................................................................................................6
4 Technical Specifications ..............................................................................................................6
5 Circuit Diagram .............................................................................................................................7
6 PCB Layout ....................................................................................................................................9
6.1 Component side component legend ...............................................................................................9
6.2 Solder side copper & component legend ........................................................................................9
7 Circuit Description ......................................................................................................................10
7.1 Introduction....................................................................................................................................10
7.2 Line Input.......................................................................................................................................10
7.3 Start up..........................................................................................................................................10
7.4 Operation mode ............................................................................................................................10
7.5 Soft start ........................................................................................................................................10
7.6 RCD clamper circuit ......................................................................................................................10
7.7 Peak current control of primary current.........................................................................................10
7.8 Output Stage .................................................................................................................................11
7.9 Feedback and regulation...............................................................................................................11
7.10 Blanking Window for Load Jump...................................................................................................11
7.11 Active Burst Mode .........................................................................................................................11
7.12 Jitter mode.....................................................................................................................................11
7.13 Protection modes ..........................................................................................................................12
8 Component List ...........................................................................................................................13
9 Transformer Construction..........................................................................................................14
10 Test Results .................................................................................................................................15
10.1 Efficiency .......................................................................................................................................15
10.2 Input Standby Power .....................................................................................................................16
10.3 Line Regulation .............................................................................................................................17
10.4 Load Regulation ............................................................................................................................18
10.5 Max. Overload Output Power........................................................................................................18
10.6 Conducted EMI..............................................................................................................................19
11 Waveforms and Scope Plots......................................................................................................20
11.1 Start up at Low and High AC Line Input Voltage and 100W load .................................................20
11.2 Drain to Source Voltage and Current during 100W load Operation..............................................20
11.3 Load Transient Response (Load jump from 10% to 100% Load).................................................21
11.4 AC Output Ripple during 100W.....................................................................................................21
11.5 Active Burst Mode at 0.5W load....................................................................................................22
11.6 Vcc overvoltage protection – Auto Restart....................................................................................23
11.7 Over load protection – Auto Restart..............................................................................................24
11.8 Open loop protection – Auto Restart.............................................................................................24
11.9 Vcc under voltage protection/Short opto-coupler – Auto Restart..................................................25
11.10 External Auto restart enable..........................................................................................................25
11.11 Frequency Jittering........................................................................................................................26
12 References ...................................................................................................................................27

Application Note 4 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

1 Abstract
This document is an engineering report that describes a universal input power supply designed in an 18V
®1
100W off line flyback converter that utilizes the IFX F3R CoolSET ICE3BR0665JF. The application board is
operated in discontinuous conduction mode (DCM) and running at 67 kHz switching frequency. It has one
output voltage with secondary side control regulation. It is especially suitable for AC/DC power supply such
as LCD monitors, adapters for printers and notebook computers, DVD players and recorder, Blue-Ray DVD
player and recorder, set-top boxes and industrial auxiliary power supplies. The ICE3BR0665JF is a current
®
mode control PWM integrated with CoolMOS . With the 650V startup cell, active burst mode and BiCMOS
technologies, the standby power can be <100mW at no load and Vin = 265Vac. The frequency jitter mode
and the soft gate drive can give a low EMI performance. The built-in 20ms blanking window and the
extendable blanking time concept can prevent the IC from entering the auto restart mode due to over load
protection unintentionally. The outstanding propagation delay compensation feature can allow a very precise
current limit between low line and high line. The IC provides auto-restart protection mode for Vcc over-
voltage, over temperature, over load, open loop, Vcc under-voltage, short opto-coupler. In case it needs
customer defined protection, the external auto restart enable feature can fulfill the requirement.

2 Evaluation Board

Figure 1 – EVAL3BR0665JF

This document contains the list of features, the power supply specification, schematic, bill of material and the
transformer construction drawing. Typical operating characteristics and performance curves with scope
waveforms are presented at the rear of the report.

1 ® ®
CoolSET is a trade mark of Infineon which is a PWM control IC integrated with CoolMOS in one package.
Application Note 5 2010-08-11
 6060 100W 18V Demo board using ICE3BR0665JF on board

3 List of Features
®
650V avalanche rugged CoolMOS with built-in Startup Cell
Active Burst Mode for lowest Standby Power
Fast load jump response in Active Burst Mode
67 kHz internally fixed switching frequency
Auto Restart Protection Mode for Over-load, Open Loop, Vcc Undervoltage, Over-temperature & Vcc
Over-voltage
Built-in Soft Start
Built-in blanking window with extendable blanking time for short duration high current
External auto-restart enable
Max Duty Cycle 75%
Overall tolerance of Current Limiting < ±5%
Internal PWM Leading Edge Blanking
BiCMOS technology provides wide VCC range
Built-in Frequency jitter feature and soft driving for low EMI

4 Technical Specifications
Input voltage 85VAC~265VAC
Input frequency 50Hz, 60Hz
Input Standby Power < 100mW @ no load; < 1W @ 0.5W load
Output voltage and current 18V +/- 2%
Output current 5.56A
Output power 100W
Average Efficiency >85% at 115Vac & 230Vac
Output ripple voltage @ 100W load < 100mVp-p

Application Note 6 2010-08-11

 6060

Application Note
2.2nF/250V,Y1 CY1 2.2nF 10R
C17 R11

L1
18V/5.56A
D3 1.5uH
5 Circuit Diagram

MBR20H150CT C13
+ R1 C4 + C15 + C10 + C14 +
33k/2W 10nF/1kV
4A F1 0.33uF/275V 2200uF/25V 2200uF/25V 2200uF25V 220uF/35V
0.22uF/275V BR1 C3
L KBU6G 270uF/400V

VAR1 C2 EMI 1 C1 D1 COM

85V - 265Vac
S10K275 2 x 15mH, 2.3A UF4005
*RT1
N

TR1
LP=130uH

R4 R3
0.27R 0.56R

7
C6
C9 100pF + 22uF/35V

2 CS 1 DRAIN

Figure 2 – 100W 18V ICE3BR0665JF power supply Schematic

D2 R6
IC3 1N4148
3 BA ICE3BR0665JF R2 750R
10R
C5 0.1uF R9
5 GND 6 FB 4 Vcc 62k 1%
R7
1.1K

4 1 C11 10pF R10

0R
3 2 C12 68nF

C8 C7 R2a R5
0.1uF IC1 SFH617A-3 130k
1nF 100R

IC2
Z1 TL431
R8
22V *R8a
10k 1%

100W 18V SMPS Demoboard with ICE3BR0665JF(V0.3)

Eric Kok/ 13 Mar 2009
100W 18V Demo board using ICE3BR0665JF on board

2010-08-11
 6060 100W 18V Demo board using ICE3BR0665JF on board

®
N.B.: In order to get the optimized performance of the CoolSET , the grounding of the PCB layout must be
connected very carefully. From the circuit diagram above, it indicates that the grounding for the
®
CoolSET can be split into several groups; signal ground, Vcc ground, Current sense resistor ground
and EMI return ground. All the split grounds should be connected to the bulk capacitor ground
separately.
®
• Signal ground includes all small signal grounds connecting to the CoolSET GND pin such as filter
capacitor ground, C5, C7, C8 and opto-coupler ground.
• Vcc ground includes the Vcc capacitor ground, C6 and the auxiliary winding ground pin of the
power transformer.
• Current Sense resistor ground includes current sense resistor R3 and R4.
• EMI return ground includes Y capacitor, CY1.

Application Note 8 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

6 PCB Layout

6.1 Component side component legend

Figure 3 – Component side Component Legend – View from Component Side

6.2 Solder side copper & component legend

Figure 4 – Solder side copper – View from Component Side

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 6060 100W 18V Demo board using ICE3BR0665JF on board

7 Circuit Description

7.1 Introduction
The EVAL3BR0665JF demo board is an off line flyback switch mode power supply (SMPS) using the
®
ICE3BR0665JF integrated power IC from the Infineon CoolSET F3R family. The circuit, shown in Figure 2,
details an 18V, 100W power supply that operates from an AC line input voltage range of 85Vac to 265Vac,
suitable for applications requiring either an open frame supply or an enclosed adapter.

7.2 Line Input

The AC input side comprises the input fuse F1 as over-current protection. The conducted EMI choke EMI1,
X-capacitors C1 and C2 and Y-capacitor CY1 act as electromagnetic interference suppressors. A varistor
VAR1 is added to absorb the line transient surge voltage while a NTC, RT1 is added to reduce the inrush
surge current during start up. A rectified DC voltage (120V ~ 374V) is obtained through the bridge rectifier
BR1 and the input bulk capacitor C3.

7.3 Start up
Since there is a built-in startup cell in the ICE3BR0665JF, there is no need for external start up resistor. The
startup cell is connecting the drain pin of the IC. Once the voltage is built up at the Drain pin of the
ICE3BR0665JF, the startup cell will charge up the Vcc capacitor C6 and C7. When the Vcc voltage exceeds
the UVLO at 18V, the IC starts up. Then the Vcc voltage is bootstrapped by the auxiliary winding to sustain
the operation.

7.4 Operation mode

During operation, the Vcc pin is supplied via a separate transformer winding with associated rectification D2
and buffering and filtering capacitors C5 and C6. Resistor R2 is used for current limiting. In order not to
exceed the maximum voltage at Vcc pin, external zener diode Z1 and resistor R2a is added to clamp the
voltage.

7.5 Soft start

The Soft-Start time is built-in 20ms. After the Vcc hits UVLO at 18V, it starts the soft-start phase.

7.6 RCD clamper circuit

®
While turns off the CoolMOS , the clamper circuit R1, C4 and D1 absorbs the current caused by transformer
leakage inductance once the voltage exceeds clamp capacitor voltage. Finally drain to source voltage of
® 1 ®
CoolMOS is lower than maximum break down voltage (V(BR)DSS = 650V ) of CoolMOS .

7.7 Peak current control of primary current

®
The CoolMOS drain source current is sensed via external shunt resistors R3 and R4 which determine the
tolerance of the current limit control. Since ICE3BR0665JF is a current mode controller, it would have a
cycle-by-cycle primary current and feedback voltage control which can make sure the maximum power of the
converter is controlled in every switching cycle. Besides, propagation delay compensation is implemented to
ensure the maximum input current/power can be controlled in an even tighter manner. The demo board
shows app. +/-2% (refer to Figure 13).

1
V(BR)DSS = 650V @ Tj = 110°C
Application Note 10 2010-08-11
 6060 100W 18V Demo board using ICE3BR0665JF on board

7.8 Output Stage

The power is coupled to the secondary side through an ultra fast recovery diode D3. The capacitor C10, C13
and C15 provide energy buffering and the cascading LC filter L1 and C14 is used to reduce the output
voltage ripple. The capacitor C10, C13 and C15 are selected to have a low internal resistance (ESR) to
minimize the output voltage ripple.

7.9 Feedback and regulation

The output voltage is controlled by a TL431 reference control IC (IC2). This device incorporates the voltage
reference as well as the error amplifier. Compensation network C11, C12, R5, R8, R8a, R9 and R10
constitutes the loop compensation circuit. This circuitry allows the feedback to be precisely matched to
dynamically varying load conditions and provides stable control. The maximum current through the opto-
coupler diode and the voltage reference is set by using resistors R6 and R7. Opto-coupler IC2 is used to
transmit the control signal to the “Feedback” input of the ICE3BR4765JF device. The selected opto-coupler
should meet DIN VDE 884 requirements for a wider creepage distance.

7.10 Blanking Window for Load Jump

In case of Load Jumps the Controller provides a Blanking Window before activating the Over Load
Protection and entering the Auto Restart Mode. There are 2 modes for the blanking time setting; basic mode
and the extendable mode. If there is no capacitor added to the BA pin, it would fall into the basic mode; i.e.
the blanking time is set at 20ms. If a longer blanking time is required, a capacitor, C5 can be added to BA pin
to extend it. The extended time can be achieved by an internal 13uA constant current at BA pin to charge C5
from 0.9V to 4.0V. Thus the overall blanking time is the addition of 20ms and the extended time. For
example, C5 (external capacitor at BA pin) = 0.1uF, IBK (internal charging current) = 13uA
Blanking time (total) = 20ms + C5 X (4-0.9)/IBK = 43.9ms
Note: A filter capacitor (e.g. 68nF (min. value)) may be needed to add to the BA pin if the noises cannot be
avoided to enter that pin in the physical PCB layout. Otherwise, some protection features may be mis-
triggered and the system may not be working properly.

7.11 Active Burst Mode

At light load condition, the SMPS enters into Active Burst Mode. At this stage, the controller is always active
but the VCC must be kept above the switch off threshold; i.e. VCCoff ≥ 10.5V. During active burst mode, the
efficiency increases significantly and at the same time it supports low ripple on VOUT and fast response on
load jump. When the voltage level at FB falls below 1.25V, the internal blanking timer starts to count. When it
reaches the built-in 20ms blanking time, it will enter Active Burst Mode. The Blanking Window is generated to
avoid sudden entering of Burst Mode due to load jump.
During Active Burst Mode the current sense voltage limit is reduced from 1V to 0.25V so as to reduce the
conduction losses and audible noise. All the internal circuits are switched off except the reference and bias
voltages to reduce the total VCC current consumption to below 0.45mA. At burst mode, the FB voltage is
changing like a saw-tooth between 3.0 and 3.6V. To leave Burst Mode, FB voltage must exceed 4.5V. It will
reset the Active Burst Mode and turn the SMPS into Normal Operating Mode. The maximum current; i.e.
current sense voltage limit resume to 1V, can then be provided to stabilize VOUT.

7.12 Jitter mode

The ICE3BR0665JF has frequency jittering feature to reduce the EMI noise. The jitter frequency is internally
set at 67 kHz (+/-2.7 kHz) and the jitter period is set at 4ms.

Application Note 11 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

7.13 Protection modes

Protection is one of the major factors to determine whether the system is safe and robust. Therefore,
sufficient protection is a must. ICE3BR0665JF provides all the necessary protections to ensure the system is
operating safely. The protections include Vcc over-voltage, over-temperature, over-load, open loop, Vcc
under-voltage, short opto-coupler, etc. When those faults are found, the system will go into auto-restart
which means the system will stop for a short period of time and re-start again. If the fault persists, the system
will stop again. It is then until the fault is removed, the system resumes to normal operation. A list of
protections and the failure conditions are showed in the below table.

Protection function Failure condition Protection Mode

1. Vcc > 25.5V & last for 120µs or
Vcc Over-voltage Auto Restart
2. Vcc > 20.5V & FB > 4.5V & during soft start period

Over-temperature
TJ > 130°C Auto Restart
(controller junction)

VFB > 4.5V and VBA > 4.0V

Over-load / Open loop (Blanking time counted from charging VBA from 0.9V to Auto Restart
4.0V )
Vcc Under-voltage / short
Vcc < 10.5V Auto Restart
Opto-coupler

Auto-restart enable VBA < 0.33V Auto Restart

Application Note 12 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

8 Component List
Item Circuit code Part Type Quantity
1 BR1 KBU6G 6A 400V 1
2 C1 0.22µF, 275V 1
3 C2 0.33µF, 275V 1
4 C3 270µF, 400V 1
5 C4 10n, 1kV 1
6 C5 0.1µF, 63V 1
7 C6 22µF, 35V 1
8 C7 0.1µF, 63V 1
9 C8 1nF, 63V 1
10 C9 100pF, 1kV 1
11 C10 2200µF, 25V 1
12 C11 270pF, 63V 1
13 C12 220nF, 63V 1
14 C13 2200µF, 25V 1
15 C14 220µF, 35V 1
16 C15 2200µF, 25V 1
17 C17 2.2nF, 100V 1
18 CY1 2.2nF, 250V 1
19 D1 UF4005 1
20 D2 UF4003 1
21 D3 MBR20H150CT 1
22 EMI1 2X15mH, 2.3A 1
23 FUSE1 4A 250V 1
24 FB1 Ferrite Bead 1
25 IC1 SFH617-2 1
26 IC2 TL431 1
27 IC3 ICE3BR0665JF 1
28 J1 ~ J4 Jumper 4
29 L1 1.5µH 1
30 R1 33K, 2W 1
31 R2 0R 1
32 R2a 100R, 1/4W 1
33 R3 0.51R, 1%, 1W 1
34 R4 0.27R, 1%, 1W 1
35 R5 130K, 1/4W 1
36 R6 240R, 1/4W 1
37 R7 1k1, 1/4W 1
38 R8 560k, 1%, 1/4W 1
39 R8A 22k, 1%, 1/4W 1
40 R9 100k, 1%, 1/4W 1
41 R10 33k, 1%, 1/4W 1
42 R11 10R,1/4W 1
43 VAR1 S10K 275V 1
44 TR1 ER35L,BH1/N67, Lp=130µH 1
45 Z1 24V zener 1

Application Note 13 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

9 Transformer Construction

Core and material: EER35L, BH1 or N67

Bobbin: ER35L (12 pin) Vertical Version
Primary Inductance, Lp = 130 uH+3%, measured between pin 5 and pin 6 (Gapped to Inductance)

Transformer structure:

Figure 5 – Transformer structure and top view of transformer complete

Wire size requirement:

Start Stop No. of turns Wire size layer

4 6 13 3 x AWG#27 ½ Primary
7,8 9,10 5 7 X AWG#25 Secondary
1 2 4 20 X AWG#33 Auxiliary
5 4 13 3 x AWG#27 ½ Primary

Application Note 14 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

10 Test Results

10.1 Efficiency

Active-Mode Efficiency versus AC Line Input Voltage

90.00

88.00 86.8 87.1 87.0

85.8 86.5
Efficiency [ % ]

86.00
84.0 86.6 86.3
86.2
85.8
84.00 85.0

82.00
82.3

80.00
85 115 150 180 230 265
AC Line Input Voltage [ Vac ]

Full load Efficiency Average Efficiency(25%,50%,75% & 100%)

Figure 6 – Efficiency vs. AC Line Input Voltage

Efficiency versus Output Power

95.00

86.6 87.2 87.1

90.00 86.0
85.00
Efficiency [ % ]

86.2 85.8
84.2 85.0
80.00
72.6
75.00

70.00

65.00
64.4
60.00
0 25 50 75 100
Output Power [ W ]

Vin=115Vac Vin=230Vac

Figure 7 – Efficiency vs. Output Power @ 115Vac and 23OVac

Application Note 15 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

10.2 Input Standby Power

Stanby Power @ no-load versus AC Line Input Voltage

100

84.30 96.60
Input Power [ mW ]

80
67.70
61.60
56.20
60 52.10

40
85 115 150 180 230 265
AC Line Input Voltage [ Vac ]

Po = 0W

Figure 8 – Input Standby Power @ no load vs. AC Line Input Voltage

(Equipment: Yokogawa WT210 power meter – using integration mode)

Standby Pow e r @ 0.5W load versus AC Line Input Voltage

1.10
Input Power [ W ]

0.90 0.79
0.75 0.78
0.72
0.68 0.69
0.70

0.50

0.30
85 115 150 180 230 265
AC Line Input Voltage [ Vac ]
Po=0.5W

Figure 9 – Input Standby Power @ 0.5W load versus AC Line Input Voltage
(Equipment: Yokogawa WT210 power meter – using integration mode)

Application Note 16 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

Standby Pow er Efficiency @ 0.5W & 0.3W load versus AC Line Input Voltage

80

75 73.39 72.65
69.82
70 67.02
Efficiency [ % ]

64.44 63.62
65

60

55

50
85 115 150 180 230 265
AC Line Input Voltage [ Vac ]
Pout=0.5W

Figure 10 – Standby Power Efficiency @ 0.5W load versus AC Line Input Voltage

10.3 Line Regulation

Line Regulation : Output Voltage @ Full Load versus AC Line Input Voltage

18.50
O utpu t V o ltage [ V ]

18.04 18.04 18.04 18.04 18.04 18.04

18.00

17.50
85 115 150 180 230 265
AC Line Input Voltage [ Vac ]
Vo @ full load

Figure 11 – Line Regulation vs. AC Line Input Voltage

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 6060 100W 18V Demo board using ICE3BR0665JF on board

10.4 Load Regulation

Load Regulation: Vout versus Outoput Power

18.50
Ouput Voltage [ V ]

18.07 18.07 18.06 18.05 18.04

18.00
18.07 18.07 18.06 18.05 18.04

17.50
0 25 50 75 100
Output Pow er [ W ]

Output Voltage @ 230Vac Output Voltage @ 115Vac

Figure 12 – Load Regulation vs. AC Line Input Voltage

10.5 Max. Overload Output Power

Max. Overload Output & Input Pow er ( Peak Pow er ) versus AC Line Input Voltage

Pin=132.33±4.05% & Pout=111.06±1.29%

Max. O verload Output Pow er [ W ]

140 134.03
135 137.7
131.23
129 128
130 126.97

125
120 111.97 112.51 112.33 111.43
115 110.52 109.62
110
105
100
85 115 150 180 230 265
AC Line Input Voltage [ V ] Po_max = 126.65V±1.8%

Peak Output Power Peak Input Power

Figure 13 – Overload Output Power (Over Current Shut Off Threshold) vs. AC Line Input Voltage

Application Note 18 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

10.6 Conducted EMI

The conducted EMI was measured by Schaffner (SMR4503) and followed the test standard of EN55022
class B. The demo board was set up at maximum load (100W) with input voltage of 115Vac and 230Vac.
80

EN_V_QP EN_V_AV QP Pre Pk Pre AV Pre

70

60

50

40
dBµV

30

20

10

-10
0.1 1 10 100
-20

f / MHz

Figure 14 – Max. Load (100W) with 115 Vac (Line)

80

EN_V_QP EN_V_AV QP Pre Pk Pre AV Pre

70

60

50

40
dBµV

30

20

10

-10
0.1 1 10 100
-20
f / MHz

Figure 15 – Max. Load (100W) with 230 Vac (Line)

Application Note 19 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

11 Waveforms and Scope Plots

All waveforms and scope plots were recorded with a LeCroy 6050 oscilloscope

11.1 Start up at Low and High AC Line Input Voltage and 100W load

Channel 1; C1 : Drain Source voltage (VDS) Channel 1; C1 : Drain Source voltage (VDS)
Channel 2; C2 : Supply Voltage (VCC) Channel 2; C2 : Supply Voltage (VCC)
Channel 3; C3 : Feedback voltage (VFB) Channel 3; C3 : Feedback voltage (VFB)
Channel 4; C4 : BA Voltage (VBA) Channel 4; C4 : BA Voltage (VBA)
Startup time = 0.49s, Soft start time = 20ms Startup time = 0.48s, Soft start time = 20ms
Figure 16 – Startup @ Vin=85Vac & 100W load Figure 17 – Startup @ Vin=265Vac & 100W load

11.2 Drain to Source Voltage and Current during 100W load Operation

Channel 1; C1 : Drain Source Voltage (VDS) Channel 1; C1 : Drain Source Voltage (VDS)
Channel 2; C2 : Drain Source Current (IDS) Channel 2; C2 : Drain Source Current (IDS)
Duty cycle = 40.6% Duty cycle = 13%
Figure 18 – Operation @ Vin = 85Vac & 100W load Figure 19 – Operation @ Vin = 265Vac & 100W
load

Application Note 20 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

11.3 Load Transient Response (Load jump from 10% to 100% Load)

Channel 1; C1 : Output Ripple Voltage (Vo) Channel 1; C1 : Output Ripple Voltage (Vo)
Channel 2; C2 : Output Current (Io) Channel 2; C2 : Output Current (Io)
Current step slew rate = 0.4A/us Current step slew rate = 0.4A/us
Figure 20 – Load jump @ Vin=85Vac from 10W to 100W load Figure 21 – Load jump @ Vin=265Vac from 10W to 100W
load

11.4 AC Output Ripple during 100W

Channel 2; C2 : Output Ripple Voltage (Vo_ripple) Channel 2; C2 : Output Ripple Voltage (Vo_ripple)
Vo_ripple_pk to pk = 100mV Vo_ripple_pk to pk = 100mV
Probe Terminal end with decoupling capacitor of Probe Terminal end with decoupling capacitor of
0.1uF(ceramic) & 10uF(Electrolytic), 20MHz filter 0.1uF(ceramic) & 10uF(Electrolytic), 20MHz filter
Figure 22 – AC output ripple @ Vin=85Vac and 100W load Figure 23 – AC output ripple @ Vin=265Vac and 100W load

Application Note 21 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

11.5 Active Burst Mode at 0.5W load

Channel 1; C1 : Drain Source voltage (VDS) Channel 1; C1 : Drain Source voltage (VDS)
Channel 2; C2 : Current Sense Voltage (VCS) Channel 2; C2 : Current Sense Voltage (VCS)
Channel 3; C3 : Feedback voltage (VFB) Channel 3; C3 : Feedback voltage (VFB)
Channel 4; C4 : BA Voltage (VBA) Channel 4; C4 : BA Voltage (VBA)
Blanking time to enter burst mode : appr.20ms Blanking time to enter burst mode : appr.20ms
Figure 24 – Active burst mode @ Vin=85Vac and Figure 25 – Active burst mode @ Vin=265Vac
step from 5.56A to 0.03A and step from 5.56A to 0.03A

Channel 2; C2 : Output Voltage (Vo) Channel 2; C2 : Output Voltage (Vo)

Vo_ripple_pk to pk = 50mV Vo_ripple_pk to pk = 50mV
Probe Terminal end with decoupling capacitor of Probe Terminal end with decoupling capacitor of
0.1uF(ceramic) & 10uF(Electrolytic), 20MHz filter 0.1uF(Ceramic) & 10uF(Electrolytic), 20MHz filter
Figure 26 – Output ripple at active burst mode @ Figure 27 – Output ripple at active burst mode @
Vin=85Vac and 0.5W load Vin=265Vac and 0.5W load

Application Note 22 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

11.6 Vcc overvoltage protection – Auto Restart

Channel 1; C1 : Drain Source voltage (VDS) Channel 1; C1 : Drain Source voltage (VDS)
Channel 2; C2 : Supply voltage (VCC) Channel 2; C2 : Supply voltage (VCC)
Channel 3; C3 : Feedback Voltage (VFB) Channel 3; C3 : Feedback Voltage (VFB)
Channel 4; C4 : BA voltage (VBA) Channel 4; C4 : BA voltage (VBA)
System enters auto restart mode when VCC>20.5V System enters auto restart mode when VCC>20.5V &
& VFB >4.5V during soft start period VFB >4V during soft start period
Figure 28 – Vcc overvoltage protection @ Figure 29 – Vcc overvoltage protection @
Vin=85Vac; R9 disconnected before system start Vin=265Vac; R9 disconnected before system start
up with no load up with no load

Channel 1; C1 : Drain Source voltage (VDS) Channel 1; C1 : Drain Source voltage (VDS)
Channel 2; C2 : Supply voltage (VCC) Channel 2; C2 : Supply voltage (VCC)
Channel 3; C3 : Feedback Voltage (VFB) Channel 3; C3 : Feedback Voltage (VFB)
Channel 4; C4 : BA voltage (VBA) Channel 4; C4 : BA voltage (VBA)
System enters auto restart mode when VCC>25.5V System enters auto restart mode when VCC>25.5V
Figure 30 – Vcc overvoltage protection @ Figure 31 – Vcc overvoltage protection @
Vin=85Vac; R9 disconnected after system start up Vin=265Vac; R9 disconnected after system start up
with no load(delete Z1) with no load(delete Z1)

Application Note 23 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

11.7 Over load protection – Auto Restart

Channel 1; C1 : Output Voltage (VO) Channel 1; C1 : Output Voltage (VO)

Channel 2; C2 : Output current (IO) Channel 2; C2 : Output current (IO)
Channel 3; C3 : Feedback Voltage (VFB) Channel 3; C3 : Feedback Voltage (VFB)
Channel 4; C4 : BA voltage (VBA) Channel 4; C4 : BA voltage (VBA)
System enters auto-restart when VFB>4.5V, VBA >4V System enters auto-restart when VFB>4.5V, VBA
with (built-in+extendable) blanking time (46ms). >4V with (built-in+extendable) blanking time
(46ms).
Figure 32 – Over load protection with extended Figure 33 – Over load protection with extended
blanking time @ Vin=85Vac; output power step up blanking time @ Vin=265Vac; output power step
from 5.56A to 7A load(C5 = 0.1uF) up from 5.56A to 7A load(C5 = 0.1uF)

11.8 Open loop protection – Auto Restart

Channel 1; C1 : Drain Source voltage (VDS) Channel 1; C1 : Drain Source voltage (VDS)
Channel 2; C2 : Supply Voltage (VCC) Channel 2; C2 : Supply Voltage (VCC)
Channel 3; C3 : Feedback voltage (VFB) Channel 3; C3 : Feedback voltage (VFB)
Channel 4; C4 : BA Voltage (VBA) Channel 4; C4 : BA Voltage (VBA)
System enters auto-restart when VFB>4.5V, VBA >4V System enters auto-restart when VFB>4.5V, VBA
with (built-in+extendable) blanking time. >4V with (built-in+extendable) blanking time.
Figure 34 – Open loop protection with extended Figure 35 – Open loop protection with extended
blanking time @ Vin=85Vac; R9 disconnected blanking time @ Vin=265Vac; R9 disconnected
during system operation at 100W load(C5=0.1µF) during system operation at 100W load(C5=0.1µF)

Application Note 24 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

11.9 Vcc under voltage protection/Short opto-coupler – Auto Restart

Channel 1; C1 : Drain Source voltage (VDS) Channel 1; C1 : Drain Source voltage (VDS)
Channel 2; C2 : Supply Voltage (VCC) Channel 2; C2 : Supply Voltage (VCC)
Channel 3; C3 : Feedback voltage (VFB) Channel 3; C3 : Feedback voltage (VFB)
Channel 4; C4 : BA Voltage (VBA) Channel 4; C4 : BA Voltage (VBA)
System enters Auto Restart mode when Vcc<10.5V System enters Auto Restart mode when Vcc<10.5V
Figure 36 – Short opto-coupler protection @ Vin=85Vac; Short Figure 37 – Short opto-coupler protection @ Vin=265Vac;
the transistor of opto-coupler during system operation. Short the transistor of opto-coupler during system operation.

11.10 External Auto restart enable

Channel 1; C1 : Drain Source voltage (VDS) Channel 1; C1 : Drain Source voltage (VDS)
Channel 2; C2 : Supply Voltage (VCC) Channel 2; C2 : Supply Voltage (VCC)
Channel 3; C3 : Feedback voltage (VFB) Channel 3; C3 : Feedback voltage (VFB)
Channel 4; C4 : BA Voltage (VBA) Channel 4; C4 : BA Voltage (VBA)
System enters auto restart mode when Vba<0.33V System enters auto restart mode when Vba<0.33V
Figure 38 – Auto restart enable by trigger BA pin @ Figure 39– Auto restart enable by trigger BA pin @
Vin=85Vac; supply BA pin to 0.2V by function generator Vin=265Vac; supply BA pin to 0.2V by function generator
(C5=0.1uF) (C5=0.1uF)

Application Note 25 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

11.11 Frequency Jittering

Channel 1; C1 : Drain Source voltage (VDS) Channel 1; C1 : Drain Source voltage (VDS)
Frequency changing from 63.1kHz ~ 67.1kHz, Jitter Frequency changing from 62.9kHz ~ 67.1kHz,
period is set at 4ms internally Jitter period is set at 4ms internally
Figure 40 – Frequency change shown at VDS @ Vin=85Vac Figure 41 – Frequency change shown at VDS @
and 100W Load Vin=265Vac and 100W Load

Application Note 26 2010-08-11

 6060 100W 18V Demo board using ICE3BR0665JF on board

12 References
®
[1] Infineon Technologies, Datasheet “CoolSET -F3R ICE3BR0665JF Off-Line SMPS Current Mode
®
Controller with Integrated 650V CoolMOS and Startup Cell (Frequency Jitter Mode) in FullPak”
[2] Kok Siu Kam Eric, Kyaw Zin Min, Infineon Technologies, Application Note “ AN-PS0028,
®-
ICE3BRxx65JF CoolSET F3R (Fullpak) new Jitter version Design Guide”
TM
[3] Infineon Technologies, Application Note “AN-SMPS-ICE2xXXX-1 CoolSET ICE2xXXX for OFF-
Line Switch Mode Power Supply (SMPS)”

Application Note 27 2010-08-11