Planning Documentation - CTX Beta 1250 TC
Planning Documentation - CTX Beta 1250 TC
Planning documentation
Documentation for the planning department covering preparatory measures for installation, start up and op-
eration.
History
Version Doku-Nr.: CTX Beta 1250TC-PU-V3.0-en
As from version V 3.0 the following changes have been made over the version V2.0
Chapiter 4
Chapiter 5 43 Tabella-Fluidi
Chapiter 6
Issue: V 3.0
Ident-Nr.: ..............
© 2010 GRAZIANO Totona S.r.l.
Some illustrations, photos or drawings may not depict your machine precisely,
however this does not affect the validty of the information given in the manual.
This document may undergo alterations at any time without any obligation to
update any previous version already delivered.
The following symbols are used to in some cases to make using the manual
as quick and as easy as possible.
Information
Warning - danger
Qualified personnel
Electrical danger
Useful advice
Visual inspection
Clean
Danger of crushing
Magnetic field
The machine is equpped with linear motors. All safety standards must be
strictly observed due to the presence of the strong permanent magnets mount-
ed on the synchronous linear motor secondary parts.
Strong magnetic fields and ferromagnetic forces may cause a direct hazard to
human health (due to rapid motor movement and high thrust forces).
2 Preparations
2.1 Beta 1250TC-DM
TYPE PACKING Technical data Beta 1250TC-DM
weight kg 7950
Length 4940
Width 2115
height 2080
weight kg
Length 5900
Width 2250
height 2455
weight kg
Length 5900
Width 2250
height 2480
weight kg
Length 5900
Width 2250
height 2480
weight kg
Length 5900
Width 2250
height 2455
weight kg
weight kg 9800
Length
Width
height
weight kg
Length 6215
Width 2250
height 2473
weight kg
Length
Width
height
weight kg
Length
Width
height
weight kg
Length 6215
Width 2250
height 2473
weight kg
The final customer shall prepare the machine installation site with:
• Foundations.
• Mains connections.
• Position or move the machine to the installation site.
• Clean and de-grease the machine.
• The required lubricating oils and oil-based coolant are to be kept on hand.
The machine must be started for the first time (levelling and function test) by
personnel authorised by the Manufacturer.
In order to work in accordance with the intended purposes, the machine must
be permanently level and horizontal..
For this reason ensure that the foundations are sufficiently rigid with a flatness
of ± 2 mm.
Ensure that the complete installation surface area (including the periphery
units) has a flatness of ± 2 mm.
The machine requires a full length reinforced concrete floor or a machine foun-
dation of at least 300 mm.
Ensure that there is no expansion joint in the foundations beneath the machine
bed. When using a bar feeding unit ensure that the foundations are one piece
(without expansion joint).
Have the foundation size determined in accordance with the ground properties
by a structural engineer in accordance with DIN 4024, part 1. Refer to the enc-
losed foundation and loading diagrams for the foundation minimum dimensi-
ons..
Install the machine in accordance with the individual local environmental pro-
tection measures.
Take this into consideration when planning the foundations.
Position the machine in an oil bath, otherwise ensure that the foundations are
oil tight.
When designing the oil bath ensure that free space is provided for exchanging
or dismantling the chip conveyor.
The dimensions given in this manual are only valid for machines with standard
equipment.
If other devices are used (e.g. bar supply devices), ask the manufacturer for
their technical specifications, preparatory procedures and electrical connec-
tion before delivery.
Provide escape routes and safety areas according to local laws, directives and
regulations.
Beta 1250TC-CM
Beta 1250TC-CM
Beta 1250TC-CM
Beta 1250TC-CM
Beta 1250TC-CM
Beta 1250TC-CM
Beta 1250TC-CM
Beta 1250TC-DM
Beta 1250TC-CM
3 Electrical part
Due to their functional principle, modern digital equipment with power recovery
generates dispersion current to ground, mainly of a capacitance or pulse type.
This is not a symptom of electrical malfunction but nevertheless could cause
cut-out switches to trip.
If automatic circuit breakers are fitted for additional protection, it is recom-
mended that type B switches for continuous current be used. They should be
set no lower than 300 mA on a variable time scale.
The apparent nominal power indicated (S in KVA) refers to the max. power
stage of the machine. If regular motors are used during operation S6 (= 40%)
an increase of power of about 50% could occur temporarily.
The machine is designed to be connected up to a four-conductor system
(three phases and PE conductor).
The type of connector cable between circuit breaker (main fuse) and external
transformer depends on the Customer’s mains voltage.
Adequate short-circuit protection must be provided by the Customer.
The connector cable between external transformer and the machine is not in-
cluded in machine standard equipment.
Tabelle 2: specifications
Unit Value
Unit Value
Output voltage > 440 V ± 10%
Main fuse (slow-blow) A 100
Rated current (I) A 95
Wire cross section mm2 35
Data cables must not be situated alongside or across cables with strong cur-
rent.
4.1 Hydraulics
A chip collector carriage is required for collecting chippings from the chip con-
veyor.
This must be designed such that it is impossible to insert hands between the
carriage itself and the chip expulsion outlet.
The chip collector carriage should have a system for refilling coolant in the chip
conveyor.
In addition to safeguarding the environment, this reduces coolant costs.
Certain parts of the machine function with pneumatic systems. These must be
connected to a central compressed air plant with air filtering system.
Use of unfiltered air may cause incorrect operation and damage the machine
in time.
The air connection must be made with a line capable of maintaining a pressure
of ca. 6 bar.
5.1 Fluids
Fluid designations and lubrication point markings used in this manual comply
with DIN 51 502 standards. Using suitable fluids is crucial for safe operation
and long life of the machine.
The machine is usually supplied without fluids.
The fluids originally used to fill the machine (see sheet) should always be used
thereafter.
If this is not possible, use other products indicated in the attached table.
It is a good idea to use the same brand for all fluids in order to avoid obtaining
an incompatible mixture.
The fluids used for machine operation are pollutants and once exhausted must
not be disposed of in the environment.
It is a good rule to provide for their ecological disposal, e.g. by contacting a col-
lection centre before machine installation.
A Hydraulic unit Hydraulic oil (TELLUS T32) HLP-D 32 HM32 HM32 l.40
B A D F E C
Symbol DIN 51826 GP000 N-30 51524-2 HLP-D 32 51825 KP2K-2 51825 T.3 KP2 K-30
Type of fluid
CAMPO DI
CLASSE SIMBOLI APPLICAZIONE
UNI
ARAL CAD-OIL
FIELD OF
APPLICATION lubrificanti
CKB 32 INGRANAGGI
MODERATAMENTE ACER 32 MF 32 VITAM GF 32 NEOL 32 STAROIL NR 32 SPRINTER AS 32 BLASOL ISO VG 32 ENERGOL CS 32 MAGNA 32
CARICATI Articolo 157 PERFECTO T 32
C CKC 15O
INGRANAGGI
BLASIA 150 DT 150 DEGOL BG 150 NEOL 150 EP STAROIL G 150 RED R/4 150 BLASOL ISO VG 150 ENERGOL GR-XP 150 ALPHA SP 150
MOLTO Articolo 230
CARICATI
CUSCINETTI DI
FD 10 MANDRINI, ACER MV 10 CIS 10 VITAM GF 10 HIDRAULIK EXTRA 10 STAROIL NR 10 SPRINTER ADPV 10 BLASOL ISO VG 10 ENERGOL HP 10 HYSPIN AWS 10
CUSCINETTI Articolo 154
IN GENERE
F BLASOL ISO VG 22
FD 22 SPINDLES AND OSO 15 CIS 22 VITAM GF 22 HIDRAULIK EXTRA 22 STAROIL NR 22 SPRINTER ADPV 22 Articolo 156 ENERGOL HLP-HM 22 HYSPIN AWS 22
BEARINGS
G 68 EXIDIA HG 68 CIS 68EP DEGANIT BWX 68 SLITOL 68 STAROIL D 68 WAY 68 BLASOL ISO VG 68 ENERGOL GHL 68 MAGNA BD 68/BDX 68
XBCEA 1 GRASSI GREASE MU EP 1 PGX 1 ARALUB HLP 1 GRASSO CS EP 1 HIGH-LUB L 474/1 GREASE LI/EP 1 BLASOLUBE EP 1 GREASE LTX EP 1 SPHEEROL EPL 1
MULTIFUN- Articolo 461
ZIONALI GREASE MU EP 2 ARALUB HLP 2 BLASOLUBE EP 2
XBCEA 2 PGX 2 GRASSO CS EP 2 HIGH-LUB L 474/H GREASE LI/EP 2 GREASE LTX EP 2 SPHEEROL EPL 2
X Articolo 472
MULTI-PURPOSE
BLASOLUBE EP 3
XBCEA 3 GREASES GREASE MU EP 3 PGX 3 ARALUB HL 3 GRASSO CS EP 3 HIGH-LUB L 474/3 GREASE LI/EP 3 GREASE LTX 3 OLISTA LONGTIME EP 3
Articolo 463
page 1-45
page 1-46
CAMPO DI
CLASSE SIMBOLI APPLICAZIONE
UNI
FIELD OF
APPLICATION
CKB 32 INGRANAGGI
MODERATAMENTE OLGEAR EP 32 GEXOIL 32 NATRIX 32 YDROLEX 32 NUTO 32 AIRCOM P 32 LP 32 SL 32 RENOLIN 32 ANTIWEAR 32
CARICATI
MODERATELY
CKB 68 LOADED GEARS OLGEAR EP 68 GEXOIL 68 NATRIX 68 YDROLEX 68 NUTO 68 AIRCOM P 68 LP 68 SL 68 RENOLIN 68 ANTIWEAR 68
C CKC 15O INGRANAGGI OLGEAR EP 150 ROGEN S EP 150 PRESSUS 150 GEAREX EP 150 SPARTAN EP 150 EUBUSH 150 BAKU R 150 EP GX EP 150 RENOLIN CLP 150 ANTIWEAR 150
MOLTO
CARICATI
HEAVILY LOADED
CKC 320 GEARS OLGEAR EP 320 ROGEN S EP 320 PRESSUS 320 GEAREX EP 220 SPARTAN EP 320 EUBUSH 320 BAKU R 320 EP GX EP 320 RENOLIN CLP 320 ANTIWEAR 220
CUSCINETTI DI
FD 10
MANDRINI, OLEOL HM 10 HYDRO 10 SPIDEX 10 LUBEX 10 HYDRAULIC 10 HIDROBAK 10 YE 10 RENOLIN MR 3 ANTIWEAR 10
CUSCINETTI VEDERE MARCHIO
IN GENERE
F MOBIL
G 68 GUIDE WAY LUBE EP/G 68 HYDROFLEX 68 NATRIX W 68 SLYDEX 68 EURUN 68 HUSOLI 68 GS BOM PLUS 68 RENEP 2 WAY OIL 2
VEDERE MARCHIO RENOLIN 3 SN GS 68
G SLIDEWAYS
MOBIL RENEP 5 WAY OIL 4
G 220 WAY LUBE EP/G 220 HYDROFLEX 220 NATRIX W 220 SLYDEX 220 EURUN 220 HUSOLI 220 GS BOM PLUS 220 RENOLIN 7 SN GS 220
OLEOL HM 32
SISTEMI ARUNDO 32
HM 32 HYDROPRO 32 HYDRO 32 YDROLEX 32 NUTO H 32 HYDRAULIC 32 HIDROBAK 32 YE 32 RENOLIN B 10 ANTIWEAR 32
IDROSTATICI
HYDRAULIC AND
HG 68 SLIDEWAYS OLEOL HG 68 HYDROFLEX 68 S.H.S. 68 SLYDEX 68 FEBIS K 68 EURUN 68 HUSOLI 68 HG YE PLUS 68 RENOLIN 3 WAY OIL 2
SYSTEMS SN GS 68
CAMPO DI
CLASSE SIMBOLI APPLICAZIONE
UNI
FIELD OF
APPLICATION
INGRANAGGI
MODERATAMENTE
CKB 32 HYDRO DRIVE HL 32 BETA 30/32 CRUCOLAN 32 MIC 32 OLEODIN 32 LG 32 LASER 32 VITROL 32 Q8 VERDI 32
CARICATI
VEDERE MARCHIO
MODERATELY
ESSO
LOADED GEARS
CKB 68 HYDRO DRIVE HL 68 BETA 52/68 CRUCOLAN 68 MIC 68 OLEODIN 68 LG 68 LASER 68 VITROL 68 Q8 VERDI 68
C INGRANAGGI
CKC 15O MOLTO STA PUT EP GEAR DELTA EP 118/150 KLUBEROIL GEM INGRA 150 DACTA EP 150 MOBILGEAR 600 XP 150 GR 150 CARAVELLE EP 150 REDOIL 150 Q8 GOYA 150
CARICATI OIL 150 1-150N MOBILGEAR XMP 150
HEAVILY LOADED STA PUT EP GEAR KLUBEROIL GEM MOBILGEAR 600 XP 320
CKC 320 GEARS OIL 320 DELTA EP 230/320 1-320N INGRA 320 DACTA EP 320 MOBILGEAR XMP 320 GR 320 CARAVELLE EP 320 REDOIL 320 Q8 GOYA 320
CUSCINETTI DI
FD 10 MANDRINI, HYDRO DRIVE HM 10 VELOX 15/10 CRUCOLAN 10 ARBOR 10 SPINNEO 10 MOBIL VELOCITE IDRAULIC FLUID 10 LASER SPEED 10 IDROL 10 Q8 HAYDN 10
CUSCINETTI OIL N° 6
IN GENERE
F SPINDLES AND
MOBIL VELOCITE
FD 22 BEARINGS HYDRO DRIVE HM 22 VELOX 20/15 CRUCOLAN 22 ARBOR 22 SPINNEO 22 OIL N° 10 IDRAULIC FLUID 22 LASER SPEED 22 IDROL 22 Q8 HAYDN 22
G 68 GUIDE STA PUT WL 68 ALPHA 52/68 LAMORA D 68 GUSLIDE 68 SLEDOL OTV 68 MOBIL VACTRA SW 68 CLIPPER 68 AROIL SG 68 Q8 WAGNER 68
OIL N° 2
G SLIDEWAYS
HM 32 SISTEMI HYDRO DRIVE HM 32 HYDROLUBE 30/32 LAMORA 32 LIO M 32 OLEODIN 32 MOBIL DTE 24 IDRAULIC FLUID 32 LASER 32 IDROL 32 Q8 HAYDN 32
IDROSTATICI MOBIL DTE EXCEL 32 LASER HVI 32
XBCEA 1 GRASSI COSMOLUBE 1 LIGREASE EP 1 CENTOPLEX 1 GREASE LN 1 EP ROLLER EP 1 MOBILUX EP 1 G1 ORGREASE 1 POLIGREASE EP 1 Q8 REMBRANDT EP 1
MULTIFUN- CENTOPLEX 1 EP ORGREASE EP 1
ZIONALI CENTOPLEX 2 ORGREASE 2
XBCEA 2 COSMOLUBE 2 LIGREASE EP 2 GREASE LN 2 EP ROLLER EP 2 MOBILUX EP 2 TL 2 POLIGREASE EP 2 Q8 REMBRANDT EP 2
X CENTOPLEX 2 EP ORGREASE EP 2
MULTI-PURPOSE
CENTOPLEX 3 ORGREASE 3
XBCEA 3 GREASES LIGREASE EP 3 GREASE LN 3 EP ROLLER EP 3 MOBILUX EP 3 PLV 3 POLIGREASE EP 3 Q8 REMBRANDT EP 3
CENTOPLEX 3 EP ORGREASE EP 3
page 1-47
page 1-48
CAMPO DI
CLASSE SIMBOLI APPLICAZIONE
UNI LUBRIFICANTI
FIELD OF Divisione della
APPLICATION Fuchs Lubrificanti S.p.A.
INGRANAGGI
CKB 32 MODERATAMENTE ARM 32-V TELLUS S 32 CORDYMO OIL 32 SINLUBE GR 32 SML 32 HYDRO SP 32 CARTER PLUS 32 PACEMAKER RODI 3 INDUSTRIAL OIL 32 CONTEX 32
CARICATI TELLUS 32
MODERATELY TELLUS S 68
CKB 68 LOADED GEARS ARM 68-V TELLUS 68 CORDYMO OIL 68 SINLUBE GR 68 SML 68 HYDRO SP 68 CARTER PLUS 68 PACEMAKER RODI 8 INDUSTRIAL OIL 68 CONTEX 68
C CKC 15O
INGRANAGGI
EP 150 OMALA 150 WARRIOR EP/NL 150 SINLUBE GRS 150 RIDUTTORI 150 EP GEAR 150 EP GEAR POWER 150 PACEMAKER RODI 12 CARTER EP FACTOR 150
MOLTO
CARICATI LUBRICANT 150
CUSCINETTI DI
FD 10 LI 10 N MORLINA 10 COMMANDER SINLUBE 10 TESTE V3 FUSING HD 10 CARTER 10 PACEMAKER RODI GT 10 TAMSPINDLE OIL 10 ECTON SP 10
MANDRINI,
OIL AW 10
CUSCINETTI
IN GENERE
F COMMANDER TAMSPINDLE OIL 22
G 68 ARM 68-EP TONNA S 68 TRUSLIDE OIL 68 SINLUBE SL 68 GUIDE 2 EP SLIDE 68 K CARRIER 2 PACEMAKER 55 TAMWAY OIL 68 BARTON 68
GUIDE TONNA T 68
G SLIDEWAYS TONNA S 220
G 220 ARM 220-EP TONNA T 220 TRUSLIDE OIL 220 SINLUBE SL 220 GUIDE 5 EP SLIDE 220 K CARRIER 4 PACEMAKER 88 TAMWAY OIL 220 BARTON 220
HM 32 LI 32 N TELLUS 32 COMMANDER SINYDRO 32 COM. IDRAULICI HYDRO SP 32 ABACUS 32 PACEMAKER 32 HYDRAULIC OIL 32 ECTON 32
SISTEMI HYDRAULIC 32 OIL AW 32 ISO 32 TAMHYDRO OIL 32 ECTON X 32
XBCEA 1 LITEX EP 1 ALVANIA EP 1 LITHOLINE H EP 1 G/EP 1 LT 1 UNIVERSAL EP 1 GL LITIO 1 SINT GREASE MP260-1 TAMLITH GREASE 1 EP GRASSO C-1
GRASSI
LT 1 EP SERVICE 1 MULTIGREASE MP 1 GRASSO C-1 EP
MULTIFUN-
ZIONALI ALVANIA EP 2 LT 2 UNIVERSAL EP 2 GL LITIO 2 TAMLITH GREASE 2 GRASSO C-2
XBCEA 2 LITEX EP 2 LITHOLINE H EP 2 G/EP 2 SINT GREASE MP260-2
X ALVANIA RL 2 LT 2 EP SERVICE 2 MULTIGREASE MP 2 TAMLITH GREASE 2 EP GRASSO C-2 EP
MULTI-PURPOSE LT 3 UNIVERSAL EP 3 GL LITIO 3 GRASSO C-3
XBCEA 3 GREASES LITEX EP 3 ALVANIA RL 3 LITHOLINE H EP 3 G/EP 3 LT 3 EP SERVICE 3 MULTIGREASE MP 3 SINT GREASE MP260-3 TAMLITH GREASE 3 GRASSO C-3 EP
Materials for starting
Materials for starting
CAMPO DI
CLASSE SIMBOLI APPLICAZIONE
UNI COMPAGNIA
ITALIANA
FIELD OF LUBRIFICANTI
s.p.a. milano
APPLICATION
INGRANAGGI
MODERATAMENTE RANDO HD 32 AZOLLA ZS 32 TUNBAR HLP 32 METRA 32 ETC HL 32 KOMOL SR 32 SIGNAL VL 32 W. ENGINE RE 32 DIVINOL HLP 32
CKB 32
CARICATI AZOLLA HZS 32 SIGNAL NU 32 W. ENGINE HDV 32
MODERATELY AZOLLA ZS 68 SIGNAL VL 68 W. ENGINE RE 68
CKB 68 LOADED GEARS RANDO HD 68 AZOLLA HZS 68 TUNBAR HLP 68 METRA 68 ETC HL 68 KOMOL SR 68 SIGNAL NU 68 W. ENGINE HDV 68 DIVINOL HLP 68
C INGRANAGGI
CKC 15O MOLTO MEROPA 150 CARTER EP 150 TUNGEAR CLP 150 GEARLUBE EP 150 EPG 150 GEARING EP 150 SIGNAL VL EP 150 W. ENGINE 150 EP DIVINOL ICL 150
CARICATI CARTER HEP 150
G 68 WAY LUBRICANT X 68 DROSERA XMS 68 TUNBAR 68 METRA K 68 GES 68 STOL 68 SIGNAL VL SG 68 W. ENGINE HDT 68 DIVINOL T 6 EP 68
GUIDE DROSERA HXE 68
DROSERA MS 68
SLIDEWAYS
XBCEA 1 GRASSI MULTIFAK EP 1 MULTIS EP 1 TUNGREASE OMC2-2 CSX/MPL1 GREASE GREASE L-EP 1 LIKO 1 SIGNAL ROLSFER 1 W. GREASE GOLD 200 F1 GREASE F 14 EP
MULTIFUN- GREASE L 1 CSX/EP 1 GREASE
ZIONALI MULTIFAK EP 2 MULTIS EP 2 TUNGREASE LK 2
XBCEA 2 CSX/MPL 2 GREASE LIKO 2 SIGNAL ROLSFER 2 W. GREASE GOLD 200 F2 GREASE L 2
GREASE L 2 MULTIS 2 TUNGREASE LK 2 EP GREASE L-EP 2
X CSX/EP 2 GREASE
MULTI-PURPOSE GREASE L EP 3 MULTIS EP 3 TUNGREASE LK 3 CSX/MPL 3 GREASE
XBCEA 3 GREASES GREASE L 3 MULTIS 3 CSX/EP 3 GREASE GREASE L-EP 3 LIKO 3 SIGNAL ROLSFER 3 W. GREASE GOLD 200 F3 GREASE L 3
TUNGREASE LK 3 EP
page 1-49
Materials for starting
Codice
Tipo di prodotti e/o Product type and/or
ISO-L
esigenze d’utilizzo end use requirements
SO 6743/7
MHA Fluidi con possibili Fluid which may have SOREPI LM / BLASOGRIND / CUT AL 22 ELER SERIE ESSO SOMENTOR 29 FLUID STAR CUT OIL WO
proprietà anti-corrosive anti-corrosion VASCOGRIND / BLASOMILL / CUT N1 ESSO SOMENTOR 32
properties
VASCOMILL CUT N3 ESSO SOMENTOR 34
ESSO SOMENTOR 44
FRESOL MF (L-MHB 32) SOREPI LM / BLASOGRIND / CUT AL 22 MYDAS TLF SERIE ESSO SOMENTOR N 36 FLUID STAR TAP CUT OIL ACT
MHB Fluidi della categoria Fluid of MHA type
VASCOGRIND/BLASOMILL / CUT N1 MYDAS ESN SERIE ESSO EVAPORATIVE FLUID 4286 KLUBERCUT CO 6-102
MHA con proprietà with friction-reducing
VASCOMILL CUT N3 ESSO WYROL 10
anti-attrito properties
ESSO SOMENTOR AL 70
ESSO SOMENTOR AH 45
ESSO SOMENTOR AH 70
MHC Fluidi della categoria Fluid of MHA type VASCOMILL HD / CUT 555 GAVIA 24 FLUID STAR TAP CUT OIL ACT
MHA adatti per with extreme pressure BLASOMILL HD CUT FC 32
pressioni estreme (E.P.) properties,
CUT 22 RF
(E.P.), chimicamente chemically non-active
inerti CUT 10 RF
MHD Fluidi della categoria Fluid of MHA type VASCOMILL HD / CUT HD 104 GAVIA F 85
MHA adatti per with extreme pressure BLASOMILL HD CUT FC 22 GAVIA BRT
pressioni estreme (E.P.) properties,
MHE Fluidi della categoria Fluid of MHB type FRESOL AT (L-MHE 46) BLASOGRIND HC 5 /HC 10 CUT 555 CUT MAT C BRACUS BR FLUID STAR TAP CUT OIL ACT
MHB adatti per with extreme pressure VASCOGRIND SE 5 / SE 10 CUT FC 32 IMBOL 68
pressioni estreme (E.P.) properties,
BLASOMILL 10, 22, 32, 46 CUT 22 RF IMBOL C 68
(E.P.), chimicamente chemically non-active
VASCOMILL 10, 22, 35, 42 CUT 10 RF IMBOL 150
MHF Fluidi della categoria Fluid of MHB type FRESOL FP (L-MHF 15) BLASOMILL 10 ,22, 32, 46 CUT HD 103 IMBOL 50
MHB adatti per with extreme pressure VASCOMILL 10, 22, 35, 42 CUT HD 104 IMBOL 80
pressioni estreme (E.P.) properties, BLASOMILL HD 15 / HD 46 CUT HD 104/F
(E.P.), chimicamente chemically active
VASCOMILL HD 20 / HD 42 CUT 27
attivi
Grassi, paste e cere Greases pastes, BLASOMILL ART. 850/ ART. 851 PRESSPATE SEM 95
MHG
applicati puri o in solu- waxes, applied pure PRESSPATE SEM 95/800
zione con un fluido or diluted with a fluid
della categoria MHA of MHA type
page 1-51
page 1-52
Codice
Tipo di prodotti e/o Product type and/or
ISO-L
esigenze d’utilizzo end use requirements
O 6743/7 COMPAGNIA
ITALIANA
LUBRIFICANTI
s.p.a. milano
MHA Fluidi con possibili Fluid which may have CORSMOT SERIE MOBIL VACMUL EDM 2 FLUIDO D DRY STAMP BTE SERIE VANGUARD EDM SPECIAL
proprietà anti-corrosive anti-corrosion MOBIL VACMUL EDM 5
properties
MOBIL VACMUL G 2 L-MHA 2
MHB Fluidi della categoria Fluid of MHA type VANTHUS TLF SERIE MOBIL VACMUL G 13 LP 74 AURO FR FENCUT A 22 VANGUARD CUT LA
MHA con proprietà with friction-reducing VANTHUS ESN SERIE IMBUTEX FOOD H1 TENCUT A 30
anti-attrito properties
OTMA SS 32 MOBIL VACMUL 03D TGH S AURO DD TENCUT 806 PF - MHC 22 VANGUARD CUT 346
MHC Fluidi della categoria Fluid of MHA type MOBILMET 422 L-MHC 10 METALFORM TENCUT 906 PF - MHC 32
MHA adatti per with extreme pressure MOBILMET 423 L-MHC 15 CP 50/3
pressioni estreme (E.P.) properties, MOBILMET 424 L-MHC 22
(E.P.), chimicamente chemically non-active MOBILMET 426 L-MHC 32
inerti MOBILMET 427 L-MHC 46
MHG Grassi, paste e cere Greases pastes, DEFTRA 674/INT VANGUARD PRESSOPLAT EP
applicati puri o in solu- waxes, applied pure DEFTRA 800/INT
zione con un fluido or diluted with a fluid
della categoria MHA of MHA type
Codice
Tipo di prodotti e/o Product type and/or
ISO-L
esigenze d’utilizzo end use requirements
SO 6743/7
Concentrati che, Concentrates giving, BLASOCUT E VASCO 1000 SOLUBLE TM1 OLEM EPL SILVUS 83 FLUID STAR CUT EMU 540
MAA miscelati con acqua, when blended with SOLUBLE TM1 L.L.
forniscono emulsioni water, milky emulsions SOLUBLE TM1 PROT
lattiginose con having anti-corrosion SOLUBLE TM2 CU
proprietà anti-corrosive properties SOLUBLE TMI/A - TM2/G
MAB Concentrati del tipo Concentrates of MAA TURNOL EXTRA BLASOCUT BC 35 KOMBI SOLUBLE TM1 SUPREMUL 94 ESSO PROSOL NT 70 FLUID STAR BRASS 66
MAA con proprietà type having friction- BLASOCUT BC 125 SOLUBLE TM1 L.L. FLUID STAR CUT EMU 140 S
anti-attrito reducing properties BLASOCUT 2000 CF SOLUBLE TM1 PROT
BLASOCUT BC 25 MD SOLUBLE TM2 CU
BLASOCUT KOMBI SOLUBLE TMI/A - TM2/G
MAC Concentrati del tipo Concentrates of MAA BLASOCUT BC 20 SOLUBLE TM2 EP SUPREMUL FLUID STAR HP 37
MAA adatti per type having extreme BLASOCUT 2000 SOLUBLE TM2 EP L.L.
pressioni estreme pressure (E.P.)
UNI/VASCO 1000
(E.P.) properties
BLASOCUT 4000 STRONG
MAD Concentrati del tipo Concentrates of MAB BLASOCUT BC 120, VASCO 1000 SOLUBLE TM2 EP SUPREMUL EP FLUID STAR HP 37
MAB adatti per type having extreme BLASOCUT 2000 UNIVERSAL SOLUBLE TM2 EP L.L.
pressioni estreme pressure (E.P.)
BLASOCUT BC 20
(E.P.) properties
BLASOCUT 4000 STRONG
MAE Concentrati che, misce- Concentrates giving, TURNOL S BC 20 / BC 25 MD /BC 35 / COOLING FLUID NFS 100 EPS OLEM SUPREMUL A FLUID STAR CUT LMH
lati con acqua, fornisco- when blended with water, BC 120 / BC 125 COOLING FLUID NFS 200/D
MAF Concentrati del tipo Concentrates of MAE EMULSOIL P BC 20 / BC 35 / BC 120 / 4000 COOLING FLUID NFS 100 EPS OLEM EP SUPREMUL S FLUID STAR CUT EMU 02
MAE con proprietà type having friction- STRONG /VASCO 1000 COOLING FLUID NFS 200/D
anti-attrito e/o adatti reducing and/or
per pressioni estreme extreme pressure (E.P.)
(E.P.) properties
Concentrati che, Concentrates giving, SINTFLUID R GRINDEX 10, GRINDEX 10 CO, SOLUBLE S SOLSIN/1 SYNTOL SN 400 KLUBERCUT CO 6-402
MAG miscelati con acqua, when blended with
BLASOCUT SYNERGY 15 COOLING FLUID 4036
water, transparent solu-
Concentrati del tipo Concentrates of MAG SINTFLUID P GRINDEX 10, GRINDEX 10 C0, SOLUBLE S PLUS SYNTOL K 100 FLUID STAR TAP CUT OIL GL
MAH MAG con proprietà type having friction-
BLASOCUT SYNERGY 15
anti-attrito e/o adatti reducing and/or
per pressioni estreme extreme pressure (E.P.)
(E.P.) properties
MAI Grassi e paste applicati Grease and pastes BLASOCUT /VASCO 1000 DRACOS BB DUOFIX FA 11 N
in soluzioni con acqua applied blended with
WOLFRACO WF 51 W
water
page 1-53
page 1-54
Codice
Tipo di prodotti e/o Product type and/or
ISO-L
esigenze d’utilizzo end use requirements
SO 6743/7
COMPAGNIA
ITALIANA
LUBRIFICANTI
s.p.a. milano
Concentrati che, Concentrates giving, SINOPA LT 2 / OT EMAL SINSOL 103 VANGUARD SUPERSOLOIL 99
MAA miscelati con acqua, when blended with
EMULSIONABILE N BLADE A-1
forniscono emulsioni water, milky emulsions
lattiginose con having anti-corrosion
proprietà anti-corrosive properties
MAB Concentrati del tipo Concentrates of MAA SINTRAL 104 MOBILCUT 122 SUPERCUT N ARGO SINSOL 501 VANGUARD EMULGO DZ
MAA con proprietà type having friction- MOBILCUT 132 SUPERCUT BRASS SUPERARGO
anti-attrito reducing properties
MOBIL KUTWELL 42
MAC Concentrati del tipo Concentrates of MAA SINTRAL 220 ARGO SINSOL 604 VANGUARD SOLOIL 2000/CBH
MAA adatti per type having extreme SUPERARGO
pressioni estreme pressure (E.P.)
(E.P.) properties
Concentrati del tipo Concentrates of MAB SINOPA 470 MGM SWISSCOOL 7711 SUPERCUT EXTRA SUPERARGO T925 SINSOL 808 VANGUARD SOLOIL 2911/B
MAD SINTRAL 600 SWISSCOOL 7722 SUPERCUT 2000 SINSOL 909
MAB adatti per type having extreme
MAE Concentrati che, misce- Concentrates giving, SINOPA 495/A EMULSINT SINSOL BNX VANGUARD VANSIN 80
lati con acqua, fornisco- when blended with water, EMULSINT K 645 SINSOL 50 BS
no emulsioni traslucide translucent emulsions
(microemulsioni) con (micro-emulsion) having
proprietà anti-corrosive anti-corrosion properties
Concentrati del tipo Concentrates of MAE SINTRAL S 200 MOBILCUT 222 SWISSCOOL 7711 SUPERCUT S SINSOL 80 BS VANGUARD VANSIN 80 EP
MAF MOBILCUT 242 SWISSCOOL 7722 SUPERCUT SS EP SINSOL 90 BS
MAE con proprietà type having friction-
anti-attrito e/o adatti reducing and/or SWISSCOOL 7733 SUPERCUT SS EP L
per pressioni estreme extreme pressure (E.P.) SWISSCOOL 7755 AERO SUPERCUT SS GH 7
(E.P.) properties SWISSCOOL 7755 AERO X SUPERCUT FR 35
Concentrati che, Concentrates giving, RETIOL K 72 FRIGOSOL, SWISSGRIND SUPER RT BIOSINT 40 SINSOL EM VANGUARD SOLBIL NE/SS
MAG miscelati con acqua, when blended with
ZOOM AQUA COMPOSTO TM1 BIOSINT 80
forniscono emulsioni water, transparent solu-
MAI Grassi e paste applicati Grease and pastes IMBAC 492 GREASE MBU VANGUARD PRESSOPLAST
in soluzioni con acqua applied blended with
water
Materials for starting
Materials for starting
Laminazione
Spianatura -
fluotornitura
stampaggio
Lavorazioni
Forgiatura -
Operazioni
su lamiere
metalliche
Abrasione
Trafilatura
erosione
di taglio
Elettro-
Operazioni
L-MHA
L-MHB
L-MHC
L-MHD
L-MHE
L-MHF
L-MHG
L-MHH
L-MAA
L-MAB
L-MAC
L-MAD
L-MAE
Fluidi interi - Ripartizione delle categorie dei prodotti della famiglia M per natura e proprietà
Fluidi acquosi - Ripartizione delle categorie dei prodotti della famiglia M per natura e proprietà
MAA
MAB
MAC
Fluidi MAD
acquosi MAE
MAF e/o
MAG
MAH e/o
MAI Grassi
Paste
1) O fluidi sintetici 2) E.P.: estrema pressione 3) cna: chimicamente inerti 4) ca: chimicamente attivi
The tables below group together a series of products for sealed circuits,
readily available on the market.
Ask the coolant manufacturer of information on compatibility if a product
different from that used by GRAZIANO is employed.
CONCENTRATED PRODUCTS
MANUFACTURER TYPE
API . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antifreeze
BP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antifreeze
ELF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glacelf
ESSO . . . . . . . . . . . . . . . . . . . . . . . . . . . Permanent Antifreeze
FIAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paraflu 11
FINA . . . . . . . . . . . . . . . . . . . . . . . . . . . . Termidor
MOBIL . . . . . . . . . . . . . . . . . . . . . . . . . . Antifreeze
MOTUL. . . . . . . . . . . . . . . . . . . . . . . . . . Antigel
ROL OIL . . . . . . . . . . . . . . . . . . . . . . . . . ROL - ICE BLU
SHELL . . . . . . . . . . . . . . . . . . . . . . . . . . Antifreeze
TAMOIL . . . . . . . . . . . . . . . . . . . . . . . . . Permanent Super Antifreeze
TEXACO. . . . . . . . . . . . . . . . . . . . . . . . . Anti - freeze
TOTAL . . . . . . . . . . . . . . . . . . . . . . . . . . Antifreeze
6 Fastening material
Tabelle 3:
Quantity Description
6.2 Tools
• Standard screwdrivers
• Rotating field measuring equipment
• Hammer drill
• 1. Drilling holes
Define the position of the hole with respect to the reinforcement to avoid
damage. Drill the hole with a percussion drill perpendicularly with respect to
the anchoring hole.
Hole depth: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 mm
Hole diameter:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 mm
• 2. Cleaning holes
Remove dust from the hole by blowing or suction.
• 3. Inserting the chemical adhesive cartridge
Push the chemical adhesive cartridge into the hole with the tip downwards to
the bottom of the hole.
• 4. Inserting the HIS-N internally threaded bush
Fully insert the bushing with internal threading into the hole with a suitable tool
(M12 socket screw) and a drill with a speed from 250 to 750 rpm. Stop the drill
as soon as the depth of the hole is reached (i.e. when the threaded bushing
has reached the bottom) to avoid letting out the chemical adhesive.
• 5. Setting time
Do not touch the bushing with internal threading while it is hardening.
• 6. Setting time
Do not remove the insertion tool (socket screw) from the bushing with internal
threading before curing time is over.
Hole temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . > 20°C > 10°C . . . > 0°C
Expected setting and load time . . . . . . . . . . . . . . . . . 20 min.30 min.. . 1 hour
Before applying tightening torque.
• 7. Component fastening
Fasten the machine with HAS M12x170 threaded pins, nut and washer.
Torque: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Nm
HIS-N depth: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 30 mm