e-ISSN: 2582-5208

International Research Journal of Modernization in Engineering Technology and Science

( Peer-Reviewed, Open Access, Fully Refereed International Journal )
Volume:04/Issue:04/April-2022 Impact Factor- 6.752 www.irjmets.com
RESEARCH PAPER ON DESIGN AND FABRICATION OF PORTABLE
SAW MACHINE
Prof. El. Manjarekar Sir*1, Robin Dsouza*2, Rohit Sawant*3,
Siddhesh Sawant*4, Ashish Samant*5
*1,2,3,4,5Department Of Mechanical, SSPM's College Of Engineering, University Of
Mumbai, India.
ABSTRACT
In this project we have made the automatic mechanism of safety table saw machine. when the blade is rotating
and human hand comes near the blade it falls down for safety of the human body. There were some injuries
taking place while working on saw machine during the operation. When the Human flesh comes near the
spinning blade it automaticaly stoops the spinning blade and makes the blade to fall down. Because of the
accidents on saw machine it has become the matter of concern where we can overcome the safety mechanism
while working on table saw machine. The sensors were used to detect the human flesh for the safety
mechanism of the humans while operating the saw machine. While the machine is operating when the human
flesh comes near the machine the sensors are activated the spinning blade stops and the spinning blade falls
down. It is mainly used for the safety mechanism of the human being.
Keywords: Design, Brake Mechanism, Safety, Saw Cutting Machine, Wood.
I. INTRODUCTION
In this we made this safety mechanism because there were many injuries taking place in spinning blade saw
machine.12% people meet with an accident in India. because some behaviours like tiredness, laziness,
sleepiness etc. The wood cutter is used in all table saws in all workshops and industries. In circular table saws
main injury is taken mainly of hand it is the common injury. This injury takes place because of there is no safety
while operating. So there is a requirement of wood cutter system. We have used arduino board and sensor to
overcome the accidents of saw machine .Accidents are occured because of there is no safety in the present
technologies are not sufficient to takeover the accidents. So there is requirement of good advanced machine to
overcome the accidents. we have used arduino which gives command to actuator and machine to stop the
machine. Actuator is also being used to make the saw blade down the arduino circuit gives command to
actuator and the blade to stop and activate the actuator so the blade may fall down. The current wood cutting
machine is not enough for doing the operation safely. This devices should be used in the industries for safe
working and no harm may take place in industries or in workshops.

VIEW OF MECHANISM
II. LITERATURE REVIEW
In this Research paper the table saw machine consists of circular saw blade. In 1977 the first patent was issued
for this machine to English man, named Samuel Miller. Varying the depth of cut, and it is done by adjusting the
blade Up and Down. On the top surface support is provided for the wood being cut and blades comes through
table top surface. Before table saws has arbor and blade fixed in such way that depth of cut is adjusted of the
blade was done by moving the table Up and Down. when the angle of blade is been adjusted it controls and
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 e-ISSN: 2582-5208
International Research Journal of Modernization in Engineering Technology and Science
( Peer-Reviewed, Open Access, Fully Refereed International Journal )
Volume:04/Issue:04/April-2022 Impact Factor- 6.752 www.irjmets.com
gives variation n angle of cut. If we want deeper cut into the material then high protrusion of blade must be
there above the table. It is driven by an electric motor directly. It gets support to cut the material.
Safety automation in the existing circular saw machines. In this method we have mostly used the safety
mechanism for the humans because there were many more injuries taken place in table saw machine. To avoid
the injuries we have used safety mechanism to avoid the acidents on table saw machine. An improved
protection system can be achieved by using automatic blade guard. Human skin and flesh and wood are not
conductive which give same results which makes method in-convenient.

Illustration of circular saw cutting wood

Main components of Model:

PMDC MOTOR

SAW BLADE
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 e-ISSN: 2582-5208
International Research Journal of Modernization in Engineering Technology and Science
( Peer-Reviewed, Open Access, Fully Refereed International Journal )
Volume:04/Issue:04/April-2022 Impact Factor- 6.752 www.irjmets.com

ARDUINO AND CONTROL CIRCUIT

III. METHODOLOGY

SCHEMATIC CIRCUIT

SOLENOID AND BLADE MECHANISM

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 e-ISSN: 2582-5208
International Research Journal of Modernization in Engineering Technology and Science
( Peer-Reviewed, Open Access, Fully Refereed International Journal )
Volume:04/Issue:04/April-2022 Impact Factor- 6.752 www.irjmets.com
WORKING:
In this we have discovered the saw machine which works on quick responce method.in this table saw machine
we have used arduino circuit and the actuator. Actuator acts as a sensor. When the cutter is running and when
the skin or flesh or a human hand comes near the blade the blade goes down and the motor stops. arduino
circuit is placed to activate the actuator and which stops the motor. Arduino gives command to actuator and
motor stops automatically and blade comes down that the injury may not take place. Actuator acts like the
sensor and sensor gives signal to solenoid. The running motor stops and solenoid releases the blade and the
blade goes down and prevent the accident and injury of the motor. When the earthing is given the machine
stops automatically.
CALCULATIONS:
DESIGN OF MOTOR:
Power of Motor=20 Watt
RPM of Motor =1500rpm
P=2πNT
60
Where,
N=Rpm of Motor
T=Torque Transmitted
20=2πx1500xT
60
T=0.01273N-m
T=127.3N-mm
DESIGN OF SHAFT:
T=π/16x135xd3
d=1.68=2mm
but we are using 5mm shaft so design is safe.

DESIGN OF FRAME FORCE GENERATED BY CUTTER:

Torque Transmitted,
T=Forcexradius
127=Fx60
F=2.12N
F=2.12/9.81
F=0.21Kg
DESIGN OF LEG:
Let the total weight(P) of our machine including be 10kg

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 e-ISSN: 2582-5208
International Research Journal of Modernization in Engineering Technology and Science
( Peer-Reviewed, Open Access, Fully Refereed International Journal )
Volume:04/Issue:04/April-2022 Impact Factor- 6.752 www.irjmets.com

P=10kg
P=10x9.81=100N
L=300mm
M=WL/4=100x300/4
=7500N-mm
Section of modulus=Z=B3/6-b4/6xB
Z=203/6-174/6x20
=1333.3-696.4
Z=638mm3
Bending stress=M/Z=7500/638
=11.75N/mm2
As induced bending stress is less than allowable bending stress i.e 270N/mm 2 design is safe.
DESIGN OF TRANSVERSE FILLET WELDED JOINT:

Hence, selecting weld rod size=3.2mm

Area of Weld=0.707xWeld sizexL

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 e-ISSN: 2582-5208
International Research Journal of Modernization in Engineering Technology and Science
( Peer-Reviewed, Open Access, Fully Refereed International Journal )
Volume:04/Issue:04/April-2022 Impact Factor- 6.752 www.irjmets.com
=0.707x3.2x25
=56.56mm2
Force exerted = ----N
Stress induced=Force Exerted/Area of Weld
21=F/56.56
F=1187.76N=121.07kg
Maximum Allowable Stress For Welded Joints =21N/mm2
IV. CONCLUSION
We have made this project for safety of the operator that the accident may not take place, and for making the
cost low as possible. In this we have used the circuits for controlling the machine and stop the machine when
accident is going to take place and confirms it to stop the machine in seconds. this paper is on Table saw
machine by adding some components which can change the operations in the machine which is safe for the
operator. When the human flesh is detected the machine stops in seconds which may prevent accident of an
operator. The main reason was to discover the machine to avoid accidents and injuries when the operator is
working on machine.
V. FUTURE SCOPE
In future the table saw machine may become more advanced. And it may become more accurate and some new
components may be added to make the system more advanced. In future the operation may be done on
computerised system by giving some new operations. In future many more components may be discovered for
safety mechanism of the operator In some more years many more applications can be added for safety
mechanism of the operator. To avoid injuries more many more applications will be added.
VI. REFERENCES
[1] Biezl, 2012. DC injection braking. [Online] Available at:
https//en.wikipedia.org/wiki/DC_injection_braking[Accessed17 04 2016].
[2] Blackman, B. R. K. H. T. R. P. Y. W. J. G., 2012."Tool sharpness as a factor in machining tests to determine
toughness ".[Online]Available at :http://www.10.1016/j.engfracmech.com[Accessed 25 03 2016].
[3] Bosch, R.,2009. Power Tools for Professionals.[Online]Available at:
https://www.boschtools-ocs/table-saws-4100-30445-p/[Accessed 15 january 2015].
[4] Brooks, 2003. ABB Motor guide. [Online] Available at:
http://www.abb.com/motors&drives[Accessed 08 april 20016].
[5] Brooks, 2003. rotating a.c machines ,Three phase motors. St Thomas' Road, Huddersfield West
Yorkshire:Brook Crompton.
[6] Controls, C., 2002. D.C injection braing system for an A.C Electric motors driving woodworking
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[7] Dietmar Reinert, N. J. F. B.-R.-S. O. S.,2009.Hand and Finger Protection for Circular Saws. Hand and
Finger Protection for Circular Saws,7(8),pp. 137-145.
[8] Dietmar Reinert, N. J. O. S.,2013.hand finger protection for circular saws .[Online] Available at:
http://link.springer.com/chapter/10.1007/8-3-7908-2127-7_14#page-2[Accessed 17december
2015]".
[9] S.M Venkatesh P.Shankar, A.Siva Soorian, C.Sonu Kumar, M.Soundarrajan,"Design And Fabrication Of
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[10] Mukesh Mehta, Mrugen Kambli, Fahim khan, Prasanna raut,"Design and fabrication of multipurpose
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[11] Ravi Teggin, Shivanand Kavadimatti and shashak He bal,"Design and fabrication of machine Performing
Multiple Wood working operations,"
[12] M.Chandrashekar, S.Kamban, R.Ashok, T.Karthika, T.Pooja Prasath, K.Gowtham, "IJCRT,
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