SIAM PACIFIC ELECTRIC WIRE & CABLE CO., LTD. OFFICE 2922, 00h FL, CHARNISSARA TOWER Il, NEW PETCHBURIRD., BKK 10230, THAILAND, ‘TPL: 66)-2308-2091 (AUTO.) FAX: (66)2-308-2081~3 FACTORY 8 MOO $ TIWANON RD., E-mail: [email protected] [AMPHUR MUANG, PATHUMTHANI 12000, THAILAND. ‘TEL: (66)2-501-2240 (AUTO.) FAX: (66)-2-963-7868-9 CUSTOMER NAME SPECIFICATION NO. LA - 2012-033 GENERAL SPEC Nov 2012 : hw eee sPECIFICATION FOR REVISE DETAILS OF REVISION 28-11-2012 ISSUING DISTRIBUTION : QA 1, CUSTOMER 2 (RETURN 1) REMARK : AFTER COMPLETED PLEASE RETURN TO SIAM PACIFIC IMMEDIATELY.SIAM PACIFIC ELECTRIC WIRE & CABLE CO., LTD. Pano SPECIFICATION FOR POLYURETHANE COATED ROUND COPPER ENAMELLED WIRE 1. SCOPE This specification covers the construction and packing of polyurethane coated round copper enamelled wire. 2, SYMBOL OF THE WIRE The symbol of the wire shall be as follows : EX, 2 UEW-FV 0.140 Normal conductor diameter in mm. SIAM PACIFIC’ s code of polyurethane coated round copper enamelled wire. Insulation Class 2. 3. THERMAL RATING ‘Thermal rating of the wire is not less than 155" CONSTRUCTION 4.1 Conductor Each conductor shall consist of a solid wire of standard annealed copper, smoothly drawn, circular in section, uniform is quality and free from defects. 4.2 Insulation ‘The wire shall be coated with a single film that the coating is based on polyurethane resins 5. PROPERTIES 5.1 Properties of the wire shall be shown in PART 1. 5.2 Dimensions, conductor resistance, dielectric breakdown voltage and elongation shall be shown in Table 1. 5,3. The test method & procedure according to JIS C 3216:2011. 5.4 Reeling and packing method shall be shown in PART 3.SIAM PACIFIC ELECTRIC WIRE & CABLE CO., LTD. 6. INSPECTION AND TESTING REPORT 6.1 INSPECTION Inspection shall be made in the following items and the wire shall comply with the requirement of PART 1 1) Appearance 8) Resistance to softening 2) Dimensions 9) Resistance to heat shock 3) Pinhole 10) Resistance to solvent 4) Flexibility 11) Electrical Resistance 5) Adherence 12) Elongation 6) Resistance to Abrasion 13) Solderability 7) Dielectric breakdown 14) Coefficient of static friction 6.2 TEST REPORT ‘Test report shall be written in accordance with 6.1 and shall be presented in every lot. PART 1 PROPERTIES TEST ITEMS CHARACTERISTICS 1. Appearance 1) No flaws. 12) Smooth surface, uniform luster and color. 3) Not sticky. 4) Not to be readily scratched off nail. 2. Dimensions Shall meet the values specified in Table 1. 3. Pinhole test 3 hole max. for class 0 , 5 hole max. for class 1 and 8 hole max. for class 2. [Both of two specimens shell satisfy the above values in retest. 4, Flexibility [Film shall show no crack through which conductor is visible. 5. Adherence [Film shall show no crack through which conductor is visible. 6. Resistance to Abrasion _| Shall satisfy the values specified in table 1.In retest,both of two sets of [specimen shall satisfy the values specified in Table 1 7. Dielectric breakdown [Shall meet the values specified in Table 1. 8. Resistance to softening Min. 200 C 9. Resistance to heat shock __ [Film shall show no crack through which conductor is visible, 10. Resistance to solvent [Film shall show no bubbles or blister Film shall show no peeling through which conductor is visible 11, Electrical Resistance Shall meet the values specified in Table 1. 12, Elongation [Shall meet the values specified in Table 1. 13, Solderability [Solder shall adhere to the conductor uniformly and no scum shall remain. 14. Coefficient of static friction |Max. 0.10SIAM PACIFIC ELECTRIC WIRE & CABLE CO., LTD. Pano 7. TESTMETHOD The applicable clauses of test items and test method shal be given in part 2as follows. PART2 PROPERTIES Test items Test condition Standard. | Applicable clause of | Standard 1. Appearance 5 3 t 2._ Dimensions : TIS C 3216-2 3. Pinhole test If the number of pinholes does not satisfy the specified TIS C 3216-5 value ,retest may be made by sampling further two specimens from the same reel 4, Flexibility Stretch wire until it fractures. The diameter of TIS ©3216-3 | Annex JAS.1 mandrel shall be 1d_. 5. Adherence JIS €32163 | 53,54 6. Resistance to |If the mechanical failing load does not satisfy TIS C 3216-3 6 abrasion Ithe specified value , retest may be made on further two sets of specimens, two specimens being a set. 7. Dielectric breakdown : TIS C 3216-5 | Annex JA4 8. Resistance to = JIS C 3216-6 3 softening 9. Resistance to Conductor Elongation or diameter | JISC 3216-6 | Annex. JA3.1 heat shock diameter (mm) of mandrel 0.04 to 0.09 5% 0.10 to 0.36 10% 0.37 10 0.75 3d 0.80 to 1.10 Ad 1.20 to 1.50 tT 5d [The specimen shall be heated to 150:¢5°C for 1 hr. 10. Resistance to in pencil hardness test, the hardness of pencil lead TIS C 3216-4 3 solvent shall be 2H. 11. Electrical resistance z US C3216-5 3 12, Elongation - US C 32163 3 13, Solderability Conductor Dipping time TIS C 3216-4 5 diameter (mm) (s) 0.32 max 2 035 t0 0.50 3 0.55 to 1.00 4 1.10 to 1.50 5 "The Temperature of Solder shall be maintained at 390:ts’c 14, Coefficient of static - HIS €32163 | Annex. B friction(SP) SIAM PACIFIC ELECTRIC WIRE & CABLE CO., LTD. Panto PART3 PACKING 8, Standard weight and packing ‘The wire shall be wound evenly and compactly on bobbin. The dimensions of bobbin and approximately net weight shall be shown in TABLE 2. TABLE 2 Table of standard weight and packing Conductor | Bobbin No.| Flange dia, Inside width Std. weight Range of diameter DI D2 short weight (mm) (mm) | amy (mm) (kg) tks) 0,020~ 0.030] PL-600S | 88 88 19 20.24 - 0.040~0.130] pr-4 | 124 | 140 170 2.0~6.0 15~19 0.120~0.250] PT- 10 160, 180 200 7.0 ~ 13.0 3.0~6.9 0.120~1.200] Pr-15 | 180 | 200 200 0~19.0 40~79 0.230 up Freas 215 230 250 12.0~ 34.0 80-19 Flange dia. is the outer circle diameter of the top and bottom circle wheel of the bobbin. Inside width is the width range of barrel from the top and the bottom flange of the bobbin, Remark 1. The ratio of short weight bobbins shall not exceed 30% of the total number of bobbins shipped. 2. The bobbin no. and weight of wire per bobbin shall be subject to change by the agreement between the user and vender.9. SIAM PACIFIC ELECTRIC WIRE & CABLE CO., LTD. Psio Identification 9.1 Packing label 9.1.1 Label on the package 1.Copper wire material ENAMELED COPPER® a 2Range size 3.Type of product 0143 | 157 4.Film thickness type and temperature rating S.Net weight 6.Production control No. 7.P10 No. ot part No. 8.Packing date 9.Number of bobbin. 10.UL certify No. ©@ CO6GO © fore 201082012 Remark 9.1.2 Label on the top of bobbin 1.Siam pacific company 2.UL certify No. 3.Range size 4.Net weight 5.Production control No. 6.Number of bobbin 7.P/O No. ot part No. 8.Type of product 9.Film thickness type and temperature rating ©6© OOOO O 9.2 Manufacture label Conductor diameter [as Fil thickness type Machine identify | ‘_ Manufacturing date Operator code L__ Varnish codeTABLE 1 Properties of UEW - FV Enamelled Wire TABLE 1 - 1 Properties of 0 UEW - FV Enamelled Wire 0 UEW- FV ENAMELLED WIRE SIAM PACIFIC ELECTRIC WIRE & CABLE CO., LTD. P10 [ Dimension DIELECTRIC MAX. ELONGATION Abrasion test, Conductor sTRENGTH | CONDUCTOR Diameter | Toterance Min. film [Max. overall v resistance % N(gO thickness | Dia, Qk Average | Average min mm mm ma min, (20°) min, value (min.) | value (min.) 0.100 | +o 00g | 0016 | 0.156 3500) 2647 15.0 - - 0.110 | +o00g | 0.016 | 0.166 3500 2153 150 : - 0.120 | +003 | 0.017 | 0.180 3750 1786 15.0 : . 130 | +o09g | 0.017 | 0.190 3750 1505 15.0 - - v140 | tox | 0.017 | 0.200 3750 1286 150 : : 0.150 | tooo | 0.017 | 0.210 3750 1 15.0 4 0.160 | -tooog | 0.018 | 0.222 3750 969.5 150 : - 0.170 | too0x | 0.018 | 0232 3750 853.5 150 - - 0.180 | too0x | 0.019 | 0.246 3800 751.2 150 : - 0.190 | toon | 0.019 | 0.256 3800 676.2 150 = j 0.200 | +o00g | 0.019 | 0.266 3800 607.6 15.0 - 3 0210 | +008 | 0.019 | 0.276 3800 549.0 150 - : 0220 | +o00g | 0.019 | 0.286 3800 498.4 150 - : 0.230 | +oo0g | 0.020 | 0.298 3800 454.5 150 - : 0.240 | +too0g | 0.020 | 0.308 3800 4162 150 : c 0.250 | +oo0x | 0.020 | 0218 3800 382.5 150 - : 0.260 | +oo10 | 0.020 | 0.330 3800 3584 150 54 {551} | 4.7 {479} 270 | +0010 | 0.020 | 0.340 3800 3314 150 54 {551} | 4.7 {479} 0280 | +010 | 0.020 | 0.2350 3800 3073 15.0 55 {561} | 4.7 {479} 0290 | +oo10 | 0.020 | 0.2360 3800 285.7 200 55 {561} | 4.8 {490} 0300 | +oo19 | 0.02 | 0374 4200 2629 200 58 {592} | 5.0 {510} 0320 | +o10 | 0.021 | 0394 4200 230.0 200 5.9 {602} | 5.0 {510} 0350 | +too19 | 0.021 | 0.424 4200 191.2 20.0 6.0 {612} | 5.1 {520} 0370 | +too10 | 0.022 | 0.446 4200 170.6 20.0 6.3 643} | 5.4 {551} 0400 | +o010 | 0.023 | 0.480 4200 1433 20.0 6.7 683} | 5.7 {581} 0450 | to010 | 0.024 | 0.532 4200 1142 20.0 7.1 (724} | 6.1 {622} 0500 | +o010 | 0.025 | 0.586 4500 91.43 200 75 {765} | 6.4 {653} 0550 | +o,920 | 0.025 | 0.646 4500 78.15 20.0 76 {715} | 6.5 {663} 0.600 | +o,020 | 0.026 | 0.698 4500 65.26 200 8.0 {816} | 6.8 {694} 0.650 | +0929 | 0.027 | 0.752 4500 55.31 200 84 (857) | 7.2 (734) 0.700 | +o,020 | 0.028 | 0.804 4500 4147 20.0 8.8 {898} | 7.5 (765} 0.750 | +0929 | 0.030 | 0.860 5100 41.19 200 9.6 {979} | 8.1 {826} 0800 | +to020 | 0.031 | 014 5100 36.08 25.0 9.9 (1010) | 8.5 (867) 0.850_| 0.020 | 9.032 0.966 5100 31.87 25.0 10 {1020} | 8.8 {898}SIAM PACIFIC ELECTRIC WIRE & CABLE CO., LTD. Pano TABLE 1 - 1 Properties of 0 UEW - FV Enamelled Wire 0 UEW- FV ENAMELLED WIRE Dimension DIELECTRIC MAX. ELONGATION ‘Abrasion test, Conductor strencra | CONDUCTOR Diameter [ Tolerance | Min. film [Max. overal v resistance % N(gé) thickness | Dia. ohm Average | Lowest mm mm mm mm min, 2020) min, value (min,) | value (min,) 0.900 | +o,020 | 0.033 | 1.020 5100 28.35 25.0 11 {1120} | 9.1 (928) 0.950 | +0020 | 0.034 | 1.072 5100 25.38 25.0 11 {1120} | 9.5 {969} 1.000 | +0030 | 0.036 | 1.138 5900 23.33 25.0 12 {1220} | 10 {1020} 1.100 | +9930 | 0.037 | 1.242 5900 19.17 25.0 1241220} | 10 {1020} +200 | +o030 | 0.037 | 1.342 5900 16.04 25.0 13 {1330} | 11 {1120} 1300 | +o.030 | 0.039 | 1.448 5900 13.61 25.0 13 {1330} | 11 (1120) 1.400 | +o.030 | 0.039. |i.sas 5900 1.70 25.0 13 {1330} | 11 {1120} 1500_| +0030 | 0.041 [1.654 5900 10.16 25.0 14 {1430} |_12 {1220} TABLE I -2 Properties of 1 UEW - FV Enameled Wire 1_UEW-FV ENAMELLED WIRE Dimension DIELECTRIC MAX. ELONGATION ‘Abrasion test Conductor strenota_| CONDUCTOR Diameter | Tolerance | Min. film |Max. overall v resistance % N(gh) thickness | Dia. ohm ‘Average | Average mim mm mm mm min, (20°C) min, value (min.) | value (min.) 0.060 | +o,006 | 0.008 | 0.098 1800 6966 100 : - >070 | +0,006 | 0.008 | 0.108 1800 4990 100 : - 0.080 | +o,006 | 0.008 | 0.118 1800 3778 100 : - 0.090 | +o,006 | 0.008 | 0.128 1800 2959 100 - « 0.100 | +too08 | 0.009 | 0.140 2000 2647 150 - - 0.110 | +o,008 | 0.009 | 0.150 2000 2153 150 - - 0.120 | +0008 | 0.010 | 0.162 2200 1786 150 3 - 0.130 | +o008 | 0.010 | 0.172 2200 1505 150 : - 0.140 | +o008 | 0.010 | 0.182 2200 1286 15.0 2 - 0.150 | +0008 | 0.010 | 0.192 2200 ui 150 - - 0.160 | +o,008 | 0.011 | 0.204 2200 969.5 150 - - 0.170 | +0008 | 0.011 | 0.214 2200 853.5 150 - - 0.180 | +to,008 | 0.012 | 0.226 2400 1572 150 - : 0.190 | +008 | 0.012 | 0.236 2400 6762 15.0 : :SIAM PACIFIC ELECTRIC WIRE & CABLE CO., LTD. Ps/t0 TABLE 1 -2 Properties of 1 UEW - FV Enamelled Wire 1 UEW-FV ENAMELLED WIRE Dimension DIELECTRIC MAX. ELONGATION Abrasion test Conductor smeencra | CONDUCTOR Tolerance | Min. film Max. overall v resistance % Ng thickness | Dia, o/km ‘Average | Lowest mm_|_mm mm mm min, 20°C) min__| value (min, | value (min.) 0.200 | +o.00 | 0.012 | 0.246 2400 607.6 15.0 - - 0.210 | +o,00g | 0.012 | 0.256 2400 549.0 15.0 : - 0.220 | -tooog | 0.012 | 0.266 2400 498.4 150 - : 0.230 | +o,008 | 0.013 | 0.278 2400 4545 150 : - 0.240 | +o,008 | 0.013 | 0.288 2400 4162 15.0 : - 250 | +0008 | 0.013 | 0.298 2400 382.5 15.0 - : 0.260 | +0010 | 0.013 | 0310 2400 3584 15.0 (347) | 2.9 (296 0.270 | -too1o | 0.013 | 0.320 2400 3314 15.0 3.4 {347} | 2.9 {296} 0.280 | +0010 | 0.013 | 0.330 2400 3073 15.0 3.4 (347} | 2.9 { 296} 0.290 | +0010 | 0.013 | 0.340 2400 285.7 200 3.4 {347} | 2.9 {296} 0300 | +0010 | 0.014 | 0352 2800 2629 200 3.7377} | 3.1 {316} 0320 | to.010 | 0.014 | 0.372 2800 230.0 200 3.8 (388} | 3.2 {326} 0350 | +0010 | 0.014 | 0.402 2800 191.2 200 8 {388} | 3.2 (326) 0370 | +o010 | 0.014 | 0424 2800 170.6 200 3.9 {398} | 3.3 (377) 0.400 | +o010 | 0015 | 0.456 2800 145.3 200 4.2 428} | 3.5 {357} 9450 | +p,010 | 0.016 | os0s 2800 114.2 20.0 46 {469} | 3.8 (388} 0500 | to010 | 0.017 | 0560 3050 91.43 200 49 {500} | 4.2 {428} 550 | to,020 | 0.017 | 0.620 3050 78.15 200 5.0 {510} | 4.2 (428) 0017 | 0672 3050 65.26 200 5.0 {510} | 4.3 (439) 0018 | 0.724 3050 55.31 200 5.4 {551} | 4.6 {469} oo19 | 0.776 3050 AAT 200 5.8 {592} | 4.9 {500} 0.020 | 0.830 3400 41.19 20.0 6.1 {622} | 5.1 {520} 0.021 | 0.882 3400 36.08 25.0 6.5 {663} | 5.5 {561} 0.022 | 0.934 3400 31.87 25.0 6.9 {704} | 5.8 {592} 0.023 | 0.986 3400 28.35 25.0 73.4775) | 6.1 {622} 0.024 | 1.038 3400 25.38 25.0 7.6 {775} | 6.4 {653} 0.025 | 1.102 3400 23.33 25.0 8.0 (816) | 6.7 {683}SIAM PACIFIC ELECTRIC WIRE & CABLE CO., LTD. Pano TABLE 1 - 2 Properties of | UEW - FV Enamelled Wire 1 UEW- FV ENAMELLED WIRE Dimension DIELECTRIC MAX. ELONGATION Abrasion test Conductor strenata_ | conDucTOR Diameter | Tolerance} Min, film Max. overall v resistance % N(@o thickness | Dia, ohm Average | Lowest mm mm mm mm min, (20°C) min. value (min.) | value (min.) 1.100 | +0030 | 0.026 | 1.204 4150 19.17 25.0 8.4 (857} | 7.1 {724} 1200 | +0030 | 0.026 | 1.304 4150 16.04 25.0 85 {867} | 7.2 {734} 1.300 | +o.030 } 0.027 | 1.408 4150 13.61 25.0 89 {908} | 7.5 {765} 1.400 | +o,930 | 0.027 | 1.508 4150 11.70 25.0 9.0 {918} | 7.5 {765} 1.500_} +o030 | 0.028 | 1.612 4150 10.16 25.0 9.5 (969} | 7.9 {800} TABLE 1 -3 Proverties of 2 UEW - FV Enamelled Wire 2. UEW- FV ENAMELLED WIRE. Dimension DIELECTRIC MAX. ELONGATION. Abrasion test Conductor srreNotH | CONDUCTOR Diameter | Tolerance | Min. film Max. overal v resistance % NG@O thickness | Dia ‘o/km Average | Average mm | _mm mm mm. min, (20°C) min. | value (min.) | value (min.) 0.020 | +902 | 0.003 | 0.030 100 69850 3 7 - 0.025 | +9092 | 9.003 | 0.037 120 42780 5 - - 0.030 | +9002 | 0.003 | 0.044 150 28870 5 - : 0.040 | +o,002 | 9.003 | 0.056 200 15670 70 - : 0.050 | +o,003 | 0.004 | 0.069 950 10240 10.0 - - 360 | +o903 | 0.004 | 0.081 950 6966 10.0 - - 0.070 | +o003 | 0.004 | 0.091 950 4990 10.0 - : 0.080 | +.903 | 0.005 | 0.103 1100 3778 10.0 - : 0.090 | +0003 | 0.005 | 0.113 1100 2959 10.0 - - 0.100 | +0003 | 0.005 } 0.125 1100 2381 15.0 - : 0.110 | +9003 | 0.005 | 0.135 1100 1957 15.0 - : 0.120 | +to003 | 0.006 | 0.147 1300 1636 15.0 - - 0.130 | +o903 | 0.006 | 0.157 1300 1389 15.0 - - 0.140 | +o,003 | 0.006 | 0.167 1300 1193 15.0 - - 0.150 | +0993 | 0.006 | 0.177 1300 1037 15.0 - - 0.160 | +0,003 | 0.007 | 0.189 1300 908.8 150 - - 0.170 | +o,003 | 0.007 | 0.199 1300 803.2 15.0 - - 0.180 | +o003 | 0.008} 0.211 1600 115.0 15.0 : :SIAM PACIFIC ELECTRIC WIRE & CABLE CO., LTD. P.tono TABLE 1 -3 Properties of 2 UEW - FV Enamelled Wire 2 UEW- FV ENAMELLED WIRE DIELECTRIC MAX. ELONGATION Abrasion test srrenora_| CONDUCTOR Diameter | Tolerance Min. film |Max. overall v resistance % N(gO) thickness} Dia. ‘ohm ‘Average | Average mm_| mm mm mm (20°) min_| value (min.) | value (min.) 0.190 0.008 | 0221 640.6 15.0 - - 0.200 0.008 | 0.231 5772 150 : - 0.210 0.008 | 0.241 522.8 150 - : 0.220 0.008 | 0.252 480.1 150 : - 0.230 0.009 | 0.264 438.6 15.0 : - 240 0.009 | 0274 402.2 15.0 - - 0.250 0.009 | 0.284 3702 150 : : 0.260 0.009 | 0.294 3418 150 24 {243} | 2.0 (204) 0.270 0.009 | 0.304 3166 15.0 2.4 {243} | 2.0 {204} 0.280 0.009 | 0314 294.1 150 24 (243} | 2.0 (208) 0.290 0.009 | 0.324 2739 20.0 24 (243} | 2.0 (208) 0.300 010 | 0.337 254.0 20.0 2.6 {265} | 2.3 {2.35} 0320 | +to005 | 0.010 | 0.357 2228 20.0 2.7275} | 23 {2.35} 0350 | +9005 | 0.010 | 0387 185.7 20.0 2.7 275} | 2.3 {2.35} 0.370 | +o,005 | 0.010 | 0.407 1659 200 2.7 {275} | 2.3 {2.35} 0400 | +to00s | 0.01 | 0.39 14.7 20.0 3.0 {306} | 2.6 (265} 0450 | +0,006 | 0.011 0.490 12.4 20.0 3.1 {316} | 2.6 {265} 500 | +o,006 | 0.012 | o.sa2 89.95 200 3.5 357} | 2.9 (296) 0.550 | +to,006 | 0.012 | 0.592 74.18 20.0 35 357} | 2.9 (296) 0.600 | tooo | 0.012 | 0.644 62.64 20.0 3.5 {357} | 3.0 {306} 0.650 | +o,008 | 0.012 | 0.694 53.26 200 3.6 {367} | 3.0 (306} 0.700 | +o008 | 0.013 | 0.746 45.84 200 3.9 (398) | 3.3 37) 0.750 | +o,098 | 0.014 | 0.798 39.87 200 43 {439} | 3.6 G67} 0.800 | +0010 | 0.015 | 0.852 35.17 25.0 4.7 {479} | 3.9 (398) 0850 | +o010 | 0.015 | 0.904 31.1 25.0 47 {479} | 3.9 {398} 0900 | +o010 | 0.016 | 0956 20 25.0 5.0 {510} | 4.2 (428} 0.950 | +o.010 | 0.017 | 1.008 24.48 25.0 54 (551) | 4.5 {459} 1.000 | +0012 | 0.017 | 1.062 2.49 25.0 54 (551) | 4.6 (469}