PARTS MANUAL E30HSD, E35HSD, E40HSD (A219) CUSTOMER EDITION HYSTER 19599992001 Hyster Compan ny 12/20011272001 NORTH AMEMCA HYSTER SECTIONS 1 FRAME 2 ELECTRICAL SYSTEM 3 DRIVE UNIT 4 STEERING SYSTEM 5 BRAKE/ACCELERATOR SYSTEM 6 HYDRAULIC SYSTEM 7 MAST-TWO STAGE LIMITED FREE-LIFT 8 MAST-THREE STAGE FULL FREE-LIFT 9 MAST-TWO STAGE FULL FREE-LIFT 10 OPTIONS 11 NUMERICAL INDEX This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.e200 NORTW AMERICA HYSTER TABLE OF CONTENTS DESCRIPTION PAGE BACKUP ALARM BATTERY DISCONNECT. BATTERY RETENTION..... BRAKE PEDAL ASSEMBLY. 10-2 CARRIAGE ‘THREE STAGE FULL-FREE LIFT. ‘TWO STAGE FULL FREE-LIFT ‘TWO STAGE LIMITED FREE-LIFT. CONTROL PANEL. CONTROL VALVE AND ATTACHING PARTS COUNTERWEIGHT DASH DISPLAY... DC-DC CONVERTER 24-36 B6-ABV orn DECAL AND PLATE LOCATION. ELECTRIC BRAKE... ELECTRICAL ARRANGEMENT... FLOOR PLATES AND COVERS FORKS... FREE LIFT. ‘THREE STAGE FULL FREE-LIFT. 812 ‘TWO STAGE FULL FREE-LIFT 8 FREE LIFT CYLINDER ‘THREE STAGE FULL FREE-LIFT... ese 816 ‘TWO STAGE FULL FREE-LIFT.. 10 HEADER HOSE THREE STAGE FULL FREE-LIFT...... ‘TWO STAGE FULL FREE-LIFT.. ‘TWO STAGE LIMITED FREE-LIFT... HOOD AND COVERS... 8-24 9:26 7-16 4-10 HYDRAULIC CONTROL VALVE 66 HYDRAULIC PUMP... . 68 HYDRAULIC PUMP MOTOR 6-10 HYDRAULIC SYSTEM vss 612 HYDRAULIC TANK ASSEMBLY. 614 ‘2001 HYSTER COMPANY ‘See Service Manual i for serves provedures.HYSTER NORTH AMERICA s22001 TABLE OF CONTENTS (Continued) DESCRIPTION PAGE 1 INNER MAST ‘THREE STAGE FULL FREE-LIFT.... 86 ‘TWO STAGE FULL FREE-LIFT. a4 ‘TWO STAGE LIMITED FREE-LIFT. T4 INTEGRAL SIDE-SHIFT CARRIAGE ‘THREE STAGE FULL FREE-LIFT.... . 7 8-20 ‘TWO STAGE FULL FREE-LIFT. 918 ‘TWO STAGE LIMITED FREE-LIFT. 718 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES ‘TWO AND THREE STAGE FULL FREE-LIFT. . 7-22 ‘TWO STAGE LIMITED FREE-LIFT...... 721 INTERMEDIATE MAST. ‘THREE STAGE FULL FREE-LIFT. 84 L LIFT CONTACTOR 0s 22 LIGHT AND FAN ASSEMBLY. 10-10 LOAD BACKREST EXTENSION ‘THREE STAGE FULL FREE-LIFT. 8:22 ‘TWO STAGE FULL FREE-LIFT. 9-20 ‘TWO STAGE LIMITED FREE-LIFT. . 7m ™ MAIN CYLINDER, LEFT HAND. ‘TWO STAGE FULL FREE-LIFT..... o14 RIGHT HAND. ‘TWO STAGE FULL FREE-LIFT .. fe 12 THREE STAGE FULL FREE-LIFT. and TWO STAGE LIMITED FREE-LIFT fe 78 MAIN LIFT. ‘THREE STAGE FULL FREE-LIFT.... ‘TWO STAGE FULL FREE-LIFT.. ‘TWO STAGE LIMITED FREE-LIFT.. MAST MOUNTED HEADLIGHTS... MASTER DRIVE UNIT. MULTI-FUNCTION CONTI OUTER MAST ‘THREE STAGE FULL FREE-LIFT. ‘TWO STAGE FULL FREE-LIFT.. ‘TWO STAGE LIMITED FREE-LIFT. OVERHEAD GUARD..... PUMP CONTROLLER. 62 i See Service Manual ‘©2001 HYSTER COMPANY for service procedures.127001 NORTH AMERICA HYSTER TABLE OF CONTENTS (Continued) DESCRIPTION PAGE SIDE-SHIFT ASSEMBLY....... SIDE-SHIFT CYLINDER ‘TWO STAGE LIMITED FREE-LIFT. 7-20 SIDE-SHIFT CYLINDER ASSEMBLY .. 10-16 STEER CONTACTOR.... 24 ‘STEER CONTROL UNIT... 4-2 STEER PUMP AND MOTOR : 46 ‘STEER WHEEL AND TIRE ASSEMBLY. 48 ‘STEERING PUMP... . en 44 ‘STROBE LIGHT . 10-18 T TILT CYLINDER THREE STAGE FULL FREE-LIFT. 8-26 ‘TWO STAGE FULL FREE-LIFT... 9-22 ‘TWO STAGE LIMITED FREE-LIFT. 712 TILT CYLINDER - ATTACHING PARTS THREE STAGE FULL FREE-LIFT ‘TWO STAGE FULL FREE-LIFT.. TILT CYLINDER ATTACHING PARTS. 8-28 9-24 ‘TWO STAGE LIMITED FREE-LIFT. 714 TIRE AND WHEEL ASSEMBLY = 10-20 TRACTION CONTACTOR: — ' 34 TRACTION MOTOR ne 36 TRAIL AXLE “ato ‘TRANSAXLE 38 ‘22001 HYSTER COMPANY See Service Manual Wi for service procedures.HYSTER UNIT CODE A219 NORTH AMERICA 1272001 ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: TERM DEFINITION TERM DEFINITION Amp Amperes FRE Freezer Environment AR As Required in inches BDI Battery Discharge Indicators La Liquefied Petroleum Gas Bwi Brush Wear Indicator MAP Manifold Absolute Pressure ce Communicator End om a ene eet a eeonneny MsTS Microprocessor Spark Timing System oe Date Break er atonal Pipe Treads eo Sea co Seam PTO Power Take Off ECH Empty Container Handler mead Revolutions per Minute ECHS pty Conte ander 9 rch eal Sennen ECH4 Empty Container Handler - 4 High mM eee eee Siting UL Type D_Diesel-Powered Satety Rating ECHS Empty Container Handler - 5 High UL Type DS _Diesel-Powered Safety Rating Stacking UL Type E —_Battery-Powered Safety Rating EOHS Empty Container Handler - 6 High UL Type EE —_Battery-Powered Safety Rating Stacking UL Type ES Battery-Powered Satety Rating ECHT Empty Container Handler - 7 High UL Type @ Gasoline: Powered Safety Rating Stacking UL Type GS —_Gasoline-Powered Safety Rating ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating EEPROM Electrically Erasable Programmable yg oy Read Only Memory EPROM Electrically Programmable Read Only UF qiecrrers Laboratory Memory ‘See Service Manca for service procedures. (©2001 HYSTER COMPANYpane HYSTER HOW TO USE THE ILLUSTRATED PARTS MANUAL y2201 This parts manual describes andillustrates assemblies, _The different constructions are indicated by keys and subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions replacement. found on the next page. SConEanT ‘See Service Manual (©2001 HYSTER COMPAN! for service procedures.HYSTER UNIT CODE A219 NORTH AMERICA 1272001 HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Tum to the Sections Page. Choose the general area of reference most likely to include the part. ‘Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page. WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used ‘on. Turn to the Table of Contents on Page i Locate the assembly the required part is used on {and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page, WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index on Page 11-1 to find the Part number. Turn to the page listed and locate the part as indicated by the item number. GENERAL: ‘The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts. Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced ‘Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION, column (Figure 10) Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A’, “B", °C", D', or "E* and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly. Indented descriptions under the DESCRIPTION column are used to indicate assemblies and subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly. 410. Serial number breaks identify the most current parts information and are shown as follows: = SIN DOOTH-2628 Indicates last serial number affected. SIN D001H-2629 = Indicates the first serial number affected. ‘SIN DOOTH-1553 <> S/N DOO1H-3291 Indicates a range of serial numbers affected. ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identitied as follows: = SIN Pending Per ECN 63243 Indicates a pending serial number for est unit affected. SIN Pending Per ECN 63243 => Indicates a pending serial number for frst unit affected. Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: =2 DIB 3/00 Indicates that a change occurred sometime within that month for the item affected. DIB 3/00 = Indicates that a change occurred sometime within that month for the item affected. DIB 3/00 <= D/B 4/00 Indicates a range of production dates of the item attected, Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break. ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required. For any further information on parts, service, or ordering, consult your local dealer for Hyster ltt trucks. See Sorvce Manca ‘©2001 HYSTER COMPANY for service procedures.sec NORTH AMERICA HYSTER IDENTIFICATION OF TRUCK SERIAL NUMBERS x 090 x 0000 x | | a) @ 3) 4) 6) (1) and (2) The first letter and three numbers indicate the truck unit code. @) ‘The second letter indicates the plant of manufacture. (4) ‘The four or five digit number indicates the production sequence number of the truck. 6) ‘The final letter indicates the year of manufacture starting with "A" in 1957 and 198¢. The letters "I", "O°, and *Q* will not be used, For pending serial numbers contact your local dealer for Hyster lift trucks. LH SIDE RH SIDE Truck Serial Number _— Stamped on Frame ‘Truck Serial Number Printed on Nameplate Parts referred to in this book as right or left hand parts are in accordance with the illustration above. ‘See Service Manual i /STER COMPANY ‘Sa007 HY Jor service procedures.HYSTER NORTH AMERICA 322001 IDENTIFICATION OF MAST SERIAL NUMBERS. 000 0000 @ 8 @ 0000 6 (1) and (2) ‘The first letter and number indicates the mast unit code. (3) ‘The second letter indicates the plant of manufacture. @ The four or five digit number indicates the production sequence number of the mast. 6 Carriage travel in millimeters stamped just below the serial number. Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5) For pending production sequence numbers contact your local dealer for Hyster lit trucks. LIFT EQUIPMENT IDENTIFICATION 1. Fork part number, capacity rating, plant code letter, and date of manufacture are stamped approximately six inches below the top of most forks. 2. The carriage group number is stamped on the right hand side of the top crossmember (pin type) or on the back of the right hand end of the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number. 3, The mast identification number has a unit code, letter indicating the plant of manufacture, and a serial number. Underneath the production sequence number is a four digit number that indicates the carriage travel in millimeters. 4. Tilt and lft cylinder group numbers are stamped cn the cylinder shell Always refer to the group, serial, or part number when ordering service parts. Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter *S". contact your dealer for Hyster lift trucks for information on these assemblies. 3. 4 vii See Service Manual forserice procedures. ‘©2001 HYSTER COMPANY122001 NORTW AMERICA HYSTER IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS x 000 x 0000 [ a @ 3) 4) (1) and (2) The first letter and three numbers indicate the attachment unit code. (3) The second letter indicates the plant of manufacture. (4) The four or five digit number indicates the production sequence number. For pending production sequence numbers contact your local dealer for Hyster lft trucks. cao =e oon NAMEPLATE Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify the attachment. ‘Always refer to the group, serial, or part number when ordering service parts. Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster it trucks for information on these assemblies. Sao Serica Manual 7 HYSTER COMPANY e200 for service procedures.HYSTER NORV AMERICA 12001 PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck. SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS. with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist Users in effectively maintaining Hyster lft trucks in a safe, useful condition. See the list below for information on ‘ordering spesific publications for this model lft truck. PUBLICATION HYSTER PART NUMBER Operating Manual 1495938, Service Manual (Complete) .... 1495902 Parts Manual ... 1495939, i “Soe Service Manual ‘©2001 HYSTER COMPANY Jor service proceduresvane0t NORTH AMERICA HYSTER 1 a |122004 NORTH AERICA HYSTER SECTION 1 FRAME DESCRIPTION PAGE BATTERY RETENTION..... COUNTERWEIGHT ... . DECAL AND PLATE LOCATION... FLOOR PLATES AND COVERS. HOOD AND COVERS. OVERHEAD GUARD. (22001 HYSTER COMPANY ‘See Service Manual 7 for service procedures.HYSTER NORTHCANERICR 122001 BATTERY RETENTION (Figure 1-1) by ‘See Service Manual "22001 HYSTER COMPANY or service procedures,UNIT CODE azi9 HYSTER 1272001 NORTH AMERICA BATTERY RETENTION Tem PARTNO. DESCRIPTION ary 1a 1479958 Widmt-batt gate ... 2 1b 1479959 Wldmt-batt gate . 2 2 a 2305145 Battery Roller... 5 2b 2302495 Battery Roller. 5 3 a 2042648 Battery Spacer. 1 3b 2042649 Battery Spacer. 1 4 176640 Capscrew. 2 5 320157 Washer 2 6 239503 Nut 2 FOOTNOTES: a Used on 16 in (SWB) Used on 18 in (LIB) (©2001 HYSTER COMPANY, Seo Service Manual for service procedures. 1HYSTER NORTH AMERICA 122001 COUNTERWEIGHT (Figure 1-2) je Se Seca Maru 0 STE COMPANY +4 eee ee ‘©2001 HYSTER COMPANYNORTH AWERICA HYSTER 1272001 COUNTERWEIGHT Tem PART NO. DESCRIPTION ary 1 2044160 _Counterweight 1 2 a 221780 Washer... 1 3 a 1492929 CapscreW.n.. 4 a 383789 Thread Sealer. FOOTNOTES: a Used on 3500 SWB and 4000 LWB. GaoornveTeR COMPANYS Sere Maral ‘G2001 HYSTER COMPANY for'servce procedures,HYSTER ORT AMEBCR ran001 DECAL AND PLATE LOCATION (Figure 1-3) TS See Service Manual e290) HYSTER COMPANY. a aie Manar ‘©2001 HYSTER COMPANYr22001 NORTH AMERICA HYSTER DECAL AND PLATE LOCATION Tem PART NO. _ DESCRIPTION ary 1 2806018 Label (Hyster)... oe 2 2 1330919 Label (Mast Warning) . 1 3 1338178 Label (Mast Warning)... 2 4 1835129 Label (Pinch Point) 2 5 1495277 UL Inspection Plate (E). 1 6 1473843 Label (Nameplate)... 1 7 BB9EBB COVE rrnrrnnnnn 1 7 15139 Washer: 4 7 222024 Rivet 4 8 335989 Base... 1 9 335991 Cover. 1 9 15140 Washer: 4 9 222030 ‘Rivet 4 10 389692 Label (US Patents and Trademarks). 1 4 41399843 Label (Overhead Guard) 1 12 2045088 Label (Operator Warning) . 1 13 2033511 Label (Battery Connector Caution) 1 14 1985099 Label (Hydraulic Oil Fill) 1 15 1495421 Decal-handle function. 1 16 2045293 Label (Operator Warning) 1 7 275661 Label (Freezer) . 2 18 1490805 Label (Cooler). 2 19 1495468 Decal (Hyster tm logo)... 1 20 2305417 Label (Hyster). 2 at 2309830 Label (Mode! 30). 2 at 2307049 Label (Model 35).. 2 a4 2308078 Label (Model 40). 2 7 ‘See Service Manual 7 (©2001 HYSTER COMPANY eats taal 7HYSTER Rommawenica 01 FLOOR PLATES AND COVERS (Figure 1-4)sez NORTW AMERICA HYSTER FLOOR PLATES AND COVERS Tem PARTNO. DESCRIPTION ary 1 136749 Capscrew. 8 2 292654 Nut. 0 3 292681 Lockwasher. 8 4 1479228 Floorplate. 1 5 1479230 Floormat 1 6 1480540 _Isolator. 4 7 369242 Capscrew. 4 8 2043245 Shield.. 1 9 227110 Capscrew, 4 10 2043255 Cover 1 1" 325182 NUt aero 3 12 296160 Capscrew. 3 13 1506738 Washer... 2 Sao Service Manca r ‘2001 HYSTER COMPANY nana Mae 138HYSTER RORTWAMERICA vaz001 HOOD AND COVERS (Figure 1-5) 7,8, 10,19) ToS Srico Manual rr v T0 eee seaiee Manual "02007 HYSTER COMPANORTH AMERICA HYSTER t272001 HOOD AND COVERS. Tem PART NO. DESCRIPTION ‘ary 1 2043229 Pad- top 1 2 2043230 Pad- bottom 1 3 2043231 Pad- hip .... 1 4 2043232 Pad: knee... 1 5 1330574 Capscrew... 8 6 353144 Capsorew... 3 7 320156 Washer 7 8 292501 Capscrew. 4 9 1350215 Nut..... 3 10 136687 Nut...... 3 " 2047694 Hydraulic Cover... 1 12 227089 2 13 2306899 1 14 2036141 1 15 2047693 1 16 227110 Capscrew... 1 7 1483214 Top back... 1 18 — b 1483216 Top front. 1 18 a 1483215 Top front. 1 19 1492043 Elbow pad-Hyster 1 FOOTNOTES: a Used on 3000 and 3500Ib SWB. b Used on 3500 and 4000!b LWB. (©2001 HYSTER COMPANY ‘See Service Manual wt for service procedures.HYSTER es nee! = OVERHEAD GUARD (Figure 1-6) STANDARD LOW PROFILE 6 5 A 4 / 2 \ \4 6 8 4 TB Se Nagao TE OT for service procedures.122001 NORTH AMERICA HYSTER OVERHEAD GUARD TEM PARTNO. DESCRIPTION ary 1a 1476593 Overhead Guard-standard.... 1 1b 1495580 Overhead Guard-standard... 1 1a 1476594 Overhead Guard-low profi. 1 1b 1495586 Overhead Guard-low profile. 1 2 1498443 CapscteW.n nnn 2 3 1969917 Plug... 1 4 300837 Nut 2 5 320162 Washer 4 6 293655 Capscrew.. 2 FOOTNOTES: a Used on 3000 and 3500Ib SWB. b Used on 3500 and 4000b LB. ‘2007 HYSTER COMPANY ‘Soe Service Manual 8 forservice procedures.HYSTER NOTES122001 NORTH AMERICA HYSTER 2 ELECTRICAL SYSTEM [iUNIT CODE A219 HYSTER 1272001 NORTH AMERICA SECTION 2 ELECTRICAL SYSTEM DESCRIPTION PAGE BATTERY DISCONNECT. von 28 CONTROL PANEL. 28 DASH DISPLAY. 210 ELECTRICAL ARRANGEMENT 242 LIFT CONTACTOR 22 MULTI-FUNCTION CONTROL HANDLE ASSEMBLY 21d STEER CONTACTOR a ‘G200T HYSTER COMPANY See Service Manual a for service procedures.HYSTER ame LIFT CONTACTOR (Figure 2-1) Pe ‘See Service Manual (©2001 HYSTER COMPANY for'service procedures.1001 NORTH AMERICA HYSTER LIFT CONTACTOR iTeM PART NO. DESCRIPTION ‘ary 1498834 Lift Contactor 1513999 Frame and Coil Assembly 2034488 © End Cap 1 1 383977 Screw 2 2 2034483 Cover. 1 3 2034484 Contactor (Fixed). 2 4 2035396 Contactor (Moving). 1 5 2307575 Spring-return 1 6 383981 Base 1 7 383979 Plunger... 1 8 1 9 1 ‘Szo01 HVSTER COMPANY Sea Sorvcn Nancal aS " HYSTER COI for service procedures.HYSTER NORTH AMENCA ‘e200 STEER CONTACTOR (Figure 2-2) 1 J Tem PARTNO. DESCRIPTION ary 1498833 Steer Contactor... 1 1 378547 Fixed Contact... 2 2 383984 Moving Contact 1 3 384398 Cover nn 1 4 379522 Screw .. 2 5 379523 SPFING onsen 1 6 1514055 Frame and Coil Assembly... 1 2a See Sonics Manca HYSTER COMPANY for service procedures. (62001 HYSTER COMPAN!HYSTER NOTESHYSTER ee para = BATTERY DISCONNECT (Figure 2-3) eI aa Series Nana "©2001 HYSTER COMPANY service procNORTH AMER HYSTER 272001 BATTERY DISCONNECT ITEM PART NO. DESCRIPTION ary 1 2049392 Disconnect Lever... 1 2 1495532 Battery Connector. 1 3 302052 Capscrew. 2 4 292680 Lockwashef..... 2 5 177590 Rod End Pin. 1 6 18515 Washer... 1 7 15212 Cotter Pin. 1 8 251979 Lubricant. AR (©2007 HYSTER COMPANY, 27HYSTER Nome anemic 1201 CONTROL PANEL (Figure 2-4) G yp Sil Ie Yi i Li) ye at 0 tS Ses Mana ‘©2001 HYSTER COMPANY for service procedures.NORTH AMERICA HYSTER 122001 CONTROL PANEL Tem PARTNO. DESCRIPTION 2044193 Control Panel — 1 7 ‘Steer Contactor (& Figure 2-2) 2 - Lift Contactor (F" Figure 2-1) 3 2303249 —_Lockwasher 4 2303801 Screw... 5 2304572 Washer... 6 2803821 STEW veneer 7 1356217 Two-Way Fuse Holder 8 1498840 9 1356209 10 2307803, 1" 1374793 Fuse (10 Amp)... 12 1454484 Fuse (15 Amp). 13 1454478 Terminal Post.. 14 2305855 Washer. 15 176640 Capscrew ... 16 1498849 Link 7 1498850 Link. 18 1498851 Link. 19 1498852 Insulator. 20 1498853 Link. — 24 1498854 Base Plate... 22 2303211 Screw... 23 2304771 Washer... 24 1356213 Capscrew.... 25 2303787 Washer... 26 2304244 Bracket .. 27 1498860 Bracket 28 275672 Washer 29 1498862 Terminal Post. 30 1956214 Washer... 31 1454479 Screw... : 32 Contactor (F Figure 3-2) 33 1498968 Harness.. 34 108555 Traction Controller... 35 1500425 Controller. 36 292508 Capscrew.. 37 136692 Nut 38 239503 Nut 39 148962 Capscrew.. 40 302234 Screw. a 1498860 Bracket 42 2304244 Bracket FOOTNOTES: @ Optional. (G2001 HYSTER COMPANY Sao Service Manual for service procedures 29HYSTER sate DASH DISPLAY (Figure 2-5) PREMIUM DISPLAY ano} ‘See Service Manual "22001 HYSTER COMPANY Jor service procedures.sez NORTW AMERICA HYSTER DASH DISPLAY rem PART NO. DESCRIPTION ‘ary 1b 1497780 Display assembly - standard, 1 1 1489487 Display assembly - premium. 1 1 1489486 Display assembly - standard, 1 1b 1489488 Display bracket - standard 1 1 1489489 Display bracket - premium 1 2 1479040 Gauge (Standard)... 1 2 2045327 Gauge (Premium). 1 2 1479042 Gauge (Freezer) 1 3 379902 Ignition Switch 1 3 186304 Key. . 1 4 876949 COVE serene 3 5 @ 1801616 Switch assembly. 1 6 196749 Capscrew. 3 7 320157 Washer... 3 8 292681 —_Lockwasher. 3 9 239503 Nut. 3 FOOTNOTES: a Optional. b Used on Cold Storage. 01 HYSTER COMPANY See Service Marcal 5 (92001 HYSTER COMPAN tor service procedures. anHYSTER NORTHAMERICA ‘2001 ELECTRICAL ARRANGEMENT (Figure 2-6) me Se Sac Manoa 7 Par ee Mania (e200) HYSTER COMPANYaes HYSTER 122001 ELECTRICAL ARRANGEMENT Tem PART NO. DESCRIPTION 1 eer meee come! anal bre) 2 2045956 Power Cable . 3 2049983 Power Cable . 4 2049984 Power Cable . 5 2048357 Power Cable . 6 2049985 Wire Harness 7 1483422 Horn 8 2043844 Trim-rubber .. 9 203230 Clamp 10 2008858 Fuse (60 Amp) .. 4 1931362 Fuse (400 Amp). 12 287816 — Capscrew.... 13 2004005 Strap Clamp... 14 2046590 Wire Harness 15 2047075 Power Cable (PS2) 16 2047076 Power Cable (PS3) (22001 HYSTER COMPANY ‘Seo Serve Manual for service procedures.HYSTER ORT AMERIC 12200 MULTI-FUNCTION CONTROL HANDLE ASSEMBLY (Figure 2-7) O)- ma Se Ss Mancad ——— ‘©2001 HYSTER COMPANY for service procedures.sez00 NORTH AMERICA HYSTER MULTI-FUNCTION CONTROL HANDLE ASSEMBLY TEM PART NO. DESCRIPTION ‘ary 1a 1482696 Control Handle (Multifunction)... 1 1b 1494201 Control Handle (Multifunction) . 1 2 2042912 Bracket. 1 3 353144 Capscrew.. 4 4 292501 Capscrew.. 4 5 320156 Washer 4 6 292680 _Lockwasher. 8 7 136687 Nut 8 FOOTNOTES: a Used on 2 and 3 Function Hydraulics. b Used on 4 Function Hydraulics. (©2001 HYSTER COMPANY ‘Soo Sorvice Manual 28 for service procedures.HYSTER NOTESamie HYSTER 3 Drive uniTs2001 NORTH AMERCA HYSTER SECTION 3 DRIVE UNIT DESCRIPTION PAGE MASTER DRIVE UNIT even : 32 TRACTION CONTACTOR a4 TRACTION MOTOR... 36 TRANSAXLE ASSEMBLY 38 (22007 HYSTER COMPANY ‘Seo Service Manual al for'service procedures.1212001 UNIT CODE A219 NORTH AMERICA HYSTER MASTER DRIVE UNIT (Figure 3-1) (©2001 HYSTER COMPANY “Soe Service Manual race procedures. forsenNORTH AMERICA HYSTER 1272001 MASTER DRIVE UNIT Tem PARTNO. DESCRIPTION ‘ary 1 287860 Capscrew. 8 2 292682 —_Lockwasher.. 8 3 320159 Washer —— 8 4 : ‘Traction Motor (6 Figure 3-3) 2 5 ‘Transaxle assembly - LH (& Figure 3-4) 1 5 Transaxle assembly - RH (& Figure 3-4) 1 6 39349 O-Ring svn 2 7 293688 — Capscrew. 0 8 296426 Washer 0 ‘22001 HYSTER COMPANY, ‘Seo Sonics Manual lor sence procedures. ssHYSTER NORTH AMERICA tez001 TRACTION CONTACTOR (Figure 3-2) Tem PART NO. DESCRIPTION ary 1498967 Contactor. 1 1 383977 Screw 2 2 2034483 Cover : 1 3 2034484 Contactor (Fixed) 2 4 2035396 Contactor (Moving). 1 5 383980 Spring-return 1 6 383981 Base 1 7 383979 Plunger 1 8 1513996 _Frame and Coil Assembly 1 9 2034488 End Cap. 1 ‘See Sorvico Manual aa esas Manual "©2007 HYSTER COMPANYHYSTER NOTESHYSTER NORTH AMERICA tez001 TRACTION MOTOR (Figure 3-3) 36 ‘©2001 HYSTER COMPANYe201 NORTH AMERICA HYSTER TRACTION MOTOR item PART NO. DESCRIPTION ary 2040292 Traction Motor. 2 1 1494618 Nut 2 2 1494614 Spring Ring 2 3 1494619 Nut 2 4 388049 Washer. 2 5 1494613 Washer. 4 6 1494615 _ Isolation Disk.. 4 7 388048 Washer. 14 7 1494630 Screw : 8 8 1494623 Commutator End Assembly. 1 8 1494624 Cover. 1 9 1462067 Ball Bearing. 1 10 12921 Snap Ring, 1 " 1494625 Brush Ring Assembly 1 12 292654 NUL 1 13 1494611 Spring Ring 1 14 1494610 Nut. 2 15 1307208 © Washer... 1 16 1494609 _ Isolation Disk. 2 17 1494608 SCFOW errr 1 18 1494598 Housing 1 19 296418 Washer 2 20 a 1494620 Field Coil Set 1 24 384187 Pole Shoe 4 22 1494631 Armature 1 23 1494621 Plate 1 24 1494622 Screw... 4 25 1494612 2 26 1494629 2 27 1462098 4 28 1494626 4 29 1494627 2 29 1494628 2 30 58908 1 31 1494616 1 31 1494617 1 32 1306874 2 33 296321 8 FOOTNOTES: 1a Field Coll Set includes the thermal sensor. ‘22007 HYSTER COMPANY 37HYSTER NORTH AMERICA secon TRANSAXLE ASSEMBLY (Figure 3-4) Bx ‘Seo Service Manual "©2001 HYSTER COMPANY for'servece procedures.NORTH AMERICA HYSTER 12/2001 TRANSAXLE ASSEMBLY TEM PARTNO. DESCRIPTION. 1480492 Transaxle assembly - LH 1480493 Transaxle assembly - RH 1 1983730 Case (LH)... 1 1383731 Case (RH) 2 1381112 Cover (RH) 2 1381106 Cover (LH) 3 1479820 Bearing Cap 4 1382507 Shim (0.017 in). 5 1382508 Shim (0.018 in). 6 1382509 Shim (0.020 in.) 7 1382510 Shim (0.022 in.) 8 1982511 Shim (0.024 in.) 8 1982512 Shim (0.025 in.) 10 178901 Foam Tape 1 1381103 Axle Shatt. 12 34820 Oil Seal 13 467971 Bearing Cone 4 167970 Bearing Cup 18 361676 Bearing Cone 16 361675 Bearing Cup (0.127 mm)... 7 1981100 Helical Gear (0.178 mm)... 18 2021914 Washer (0.279 mm)... 19 304408 Nut (0.508 mm) 20 1982502 Bearing Cap 21 293614 Capscrew 22 39366 O-RINg rr 23 1982517 Shim (0.005 in. 24 1982518 Shim (0.007 in.) 25 1982519 Shim (0.011 in.) 26 1982520 Shim (0.020 in.) 27 1875440 Beating.ennnn 28 1974899 Bearing Race 29 1503544 _Shaft- intermediate... 30 1381108 Pinion-bevel. 31 153835, Bearing Cone 32 153834 Bearing Cup 33 1982521 Shim (0.005 in.) 34 1982522 Shim (0.007 in.) 35 1982523 Shim (0.011 in)... 36 1982524 Shim (0.020 in). 37 39369 O-Ring, 38 302885 Pin... 39 1982506 Bearing. 40 135658 Bearing Cup... 41 1982504 Oil Seal 42 1381124 Spacer. : 43 1982513 Shim (0.005 in)... 44 1982514 Shim (0.007 in). 45 1982515 Shim (0.011 in.) 46 1982516 Shim (0.020 in).. 47 196205 Oil Seal. ‘52001 HYSTER COMPANY,HYSTER ORT AERC see TRANSAXLE ASSEMBLY item PART NO. DESCRIPTION ‘ary 48 1981123 Spacer. 1 49 1381119 Washer 1 50 1381120 Nut... 1 51 293631 Capscrew ... 4 52 2310841 Bolt Stud... 5 53, 264134 Sealant... AR 54 264159 AR 55 14387 2 56 15200 1 57 21420 1 58 16041 1 59 251099 . AR 60 292682 Lockwasher 9 61 1479821 Cap. 1 =o “Soo Sorvice Manual 7 Pepper "©2007 HYSTER COMPANYr22001 ORTH AERICR HYSTER 4 STEERING System [i]e200! RONTHAMERICA HYSTER SECTION 4 STEERING SYSTEM DESCRIPTION PAGE ‘STEER CONTROL UNIT...... STEER PUMP AND MOTOR... ‘STEER WHEEL AND TIRE ASSEMBLY .. STEERING PUMP... . TRAIL AXLE... ‘2007 HYSTER COMPANY, “See Service Manca! al for service procedures.HYSTER NORTH AMERICA 122001 STEER CONTROL UNIT (Figure 4-1) za “See Service Manual ‘©2001 HYSTER COMPANY for service proceduresy212001 NORTH AMERICA HYSTER STEER CONTROL UNIT Tem PART NO. DESCRIPTION 1 292683 Lockwasher. 2 16745 Fitting 3 287854 — Capscrew. 4 287860 Capscrew.. 5 222381 Fitting, 6 2041648 Steer Control Unit. 7 1494237 Steer Column 8 2047827 Steer Bracket 9 2306145 Tube 10 1300165 Spacer 1" 1504125 Sensor 12 _-b 2049551 Hose 13 -b 78005 Hose 14 a 2305032 Hose assembly 15 a 1327894 Hose 16 166857 Clamp FOOTNOTES: Used on Long Wheel Base. b Used on Short Wheel Base. (©2007 HYSTER COMPANY Ses Series Vanna? for service procedures. “sHYSTER NORTH AMENCA 122001 STEERING PUMP (Figure 4-2) i eee ‘22007 HYSTER COMPANYNoni america HYSTER 1272001 STEERING PUMP ITEM PARTNO. DESCRIPTION ary 2093614 Gear Pump 1 1 1452459 ‘Screw... 8 2 2034268 Gasket Kit... 1 3 354669 Needle Bearing 4 4 358072 Snap Ring. 2 5 358069 Gear 3 6 2034265 Idler Shaft Kit. 1 7 354671 Pin 2 8 358076 Plug 1 9 358073 Key 2 10 4909877 Shaft 1 a 1322446 Plug 1 a 1320447 Plug 1 a 1322448 Plug 1 FOOTNOTES: a Not illustrated. ‘2007 HYSTER COMPANY osHYSTER NORTH AMERICA ‘2001 STEER PUMP AND MOTOR (Figure 4-3) ve ‘See Service Manoa "©2001 HYSTER COMPANY procedurespas HYSTER STEER PUMP AND MOTOR TEM PARTNO. DESCRIPTION ary 2049628 Steering Pump and Motor Assembly 1 1 292681 —_Lockwasher. 4 2 293614 Capscrew 2 3 17223 Fitting... 1 4 ~. Gear Pump... 1 5 16745 Fitting. 1 6 39362 O-Ring. 1 7 2046252 _Steer Motor. 1 8 316826 Nut... 4 8 320159 Washer — 8 10 325056 Channel (Rubber)... 4 1” 324972 Bracket... 4 12 293629 Capscrew.. 4 13 2046555 Plate 1 4 320155 Washer i 2 15 292679 LOCKWASHEN sno rnnnn 2 16 302244 ‘Screw. 2 7 293613 Capscrew 2 18 383789 Thread Sealer. AR Gao BYSTER COMPANY S88 Sees Manag forservice procedures.HYSTER NORTH AMERICA STEER WHEEL AND TIRE ASSEMBLY (Figure 4-4) 4212001 ee ‘Seo Servos Manual “©2001 HYSTER COMPANY for service procedures.aaa H¥STER oa 272001 STEER WHEEL AND TIRE ASSEMBLY ITEM PART NO. DESCRIPTION ‘ary 1 136749 Capscrew. 4 2 296418 Washer 10 3 1504075 Washer 6 4 302400 —_Locknut. 8 5 2048064 — Capscrew. 2 6 1504068 Capscrew. 3 7 1462528 Nut. 3 8 1492024 Fitting, 2 9 1482724 Steer Control Unit. 1 10 1502494 Handle and Knob Assembly 1 1" Steer Unit Actuator (F* Figure 4- 5) 1 12 2041741 Assy - hand pump bracket 1 12 2041736 Plate. 1 13 2044397 Hose assembly 1 14 2044396 Hose Assembly. 1 15 1502530 Screw..... 1 16 292680 —_Lockwasher. 1 7 136687 Nut. 1 18 296419 Washer 2 19 1804076 —Spacer....... 3 20 293615 — Capscrew... 2 24 190930 Snap Ring. 1 22 2304085 Back-Up Washer. 1 23 2307519 Thrust Washer 2 24 2311843 Knob 1 25 1502493 Steer Handle Assembly... 1 26 2302721 Bushing .. 1 27 b 1506512 Wheel and Tire 2 27 338603. THt@ ssn 2 27 2045999 Wheel Hub. 1 28 © 1506513 Wheel and Tire 2 28 e 1483107 Tire 2 29 2045998 Lug Nut 12 8 2303797 Adhesive. AR a 383789 Thread Sealer. AR FOOTNOTES: a Not illustrated b Used on all 3 capacities. ‘Used only on 30001b. capacities. (200% HYSTER COMPANY, ‘Sea Sevice Manual r forsenice procedures. ae)HYSTER NORTH ANERICA tez00t TRAIL AXLE (Figure 4-5) to Ss rrr con ° for service procedures.NORTH AMERICA HYSTER 3272001 TRAIL AXLE Tem PART NO. DESCRIPTION ary 2045997 Steer Unit Actuator 1 2034281 —_—Potentiometer. 2 2004005 Strap Clamp 3 1987822 Capscrew 4 1339396 Bracket 5 1508484 —_Setscrew. 6 188687 Nut 7 1482795 Fitting, 8 2049985 Wire Harness 9 1465784 Housing... 10 2045999 © Wheel Hub.. 1" 4485787 Cylinder... 12 4495391 Bushing... 3 1465792 Piston. 14 1503106 Shatt... 15 1485794 Gear Rack 16 1503107 Wheel Bolt 7 1465796 Bushing... 7 4495391 Bushing... 18 1465797 Bearing Cover... 19 1465800 Bearing 20 1465801 Beating, 21 1485813 Bearing, 22 1465814 Bearing, 23 1495395 Seal... 24 1465817 Seal. 28 1465818 Seal. 26 1465819 Safety Ring.. 27 1465820 Shim 28 1465821 Shim 29 1485822 ShiM orn 30 1465823 Shaft Seal... 31 1485824 Shaft Seal... 32 1465825 O-RING ren 33 1465826 Compact Seal 34 1465827 Guide Ring 35 1465828 36 1465829 37, 1471650 38 1495397 39 1495398 40 1495399 at 1465834 42 1462527 43 296426 44 1503110 48 2044989 46 1495394 a 1503108 (G2001 HYSTER COMPANYHYSTER NORTH AMERICA raz0ot TRAIL AXLE ITEM PARTNO. DESCRIPTION ary 1497588 Seal Kit (Includes Item ) ; : nnn 1 1475400 Seal Kit (Includes Items 17, 23-25, 30-34, 41) nnn 1 FOOTNOTES: a Not illustrated. we sea Sewce Manual SSS 00 HV STER COMPANY ea eeae Manat "©2001 HYSTER COMPANYee HYSTER 5 BRAKE/ACCELERATOR SYSTEM [it272001 NORTH AMERICA HYSTER SECTION 5 BRAKE/ACCELERATOR SYSTEM DESCRIPTION PAGE BRAKE PEDAL ASSEMBLY. 52 ELECTRIC BRAKE. 54 ‘©2001 HYSTER COMPANY, See Series Magna for sere proceduresHYSTER ORTH ANERIOA s22001 BRAKE PEDAL ASSEMBLY (Figure 5-1) TEM PARTNO,_ DESCRIPTION ary 2044819 Brake pedal assembly 1 1 15115 Nut e 1 2 15135 Washer. 1 3 19419 Lockwasher 2 4 220281 Screw 2 5 1493972 Pad 1 6 1468714 Bushing 2 7 1480498 Brake Pedal 1 8 1480500 Brake Arm... 1 9 1486370 Switch Assembly 1 10 2309196 Pla nnn 1 1" 374160 Insulator... 1 12 1480504 Compression Spring 1 13, 825182 NU 3 14 296159 Capscrew 3 15 1486527 Bracket Z 52 see Service Mania cor TER COMPANY oes Manet ‘©2007 HYSTER COMPANYHYSTER NOTESHYSTER NORTH AMERICA 22001 ELECTRIC BRAKE (Figure 5-2) aS Serica Mana 001 HYSTER COMPANY cd fer service procedures wa -122001 NORTH ANERICA HYSTER ELECTRIC BRAKE ITEM PARTNO. DESCRIPTION ary 1499858 Electric Brake.. 2 1 1495864 Coil housing... 1 2 1495865 Cll wren 1 3 1486150 Spring... 8 4 1496151 Armature 1 5 4486156 Spacer: 3 6 1486159 Shim : 12 7 1486152 Friction Disc... 1 8 1486185 Adapter... 1 9 1479795 Lockwasher . 3 10 1486157 Capscrew 3 4 1479798 Hub. 1 12 58929 Snap Ring 1 13 7882 Key or 1 4 292680 —_Lockwasher 8 15 287816 © Capscrew 8 16 18466 Capscrew 2 7 HYSTER COMPANY see Service Manual 200) for'service procedures. aHYSTER NOTESaes HYSTER 6 HYDRAULIC SYSTEM‘e001 NORTH AMERICA HYSTER SECTION 6 HYDRAULIC SYSTEM DESCRIPTION PAGE CONTROL VALVE AND ATTACHING PARTS... 64 HYDRAULIC CONTROL VALVE 66 HYDRAULIC PUMP, 68 HYDRAULIC PUMP MOTOR 610 HYDRAULIC SYSTEM 612 HYDRAULIC TANK ASSEMBLY, 614 PUMP CONTROLLER, 62 (©2007 HYSTER COMPANY See Service Manual et forservice proceduresHYSTER NORTH AMERICA 122004 PUMP CONTROLLER (Figure 6-1) aI So "©2007 HYSTER COMPANYNORTH AMERICA HYSTER r2r2001 PUMP CONTROLLER Tem PARTNO. DESCRIPTION ary 1 2043586 Pump Controller. 1 2 292502 Capscrew... 4 3 292680 —_Lockwasher. 4 4 136687 Nut. 4 5 2045958 Power Cable . 1 6 2049843 Power Cable . 1 7 2049844 Power Cable . 1 68 (©2001 HYSTER COMPANY,HYSTER NORTH AMERICA 122001 CONTROL VALVE AND ATTACHING PARTS (Figure 6-2) a eee, ‘©2001 HYSTER COMPANYNORTH AMERICA HYSTER 1272001 CONTROL VALVE AND ATTACHING PARTS ITEM PARTNO. DESCRIPTION 1 2044922 Hydraulic Control Valve assembly (2 Function) 1 2043642 Hydraulic Control Valve assembly (3 Function) 1 2043643 Hydraulic Control Valve assembly (4 Function) 2 — b 2048183 Hose assembly... — 3 © 2044381 Hose assembly 4 ab 16457 Fitting... 5b 2044384 Hose assembly... 6 — ¢ 2044383 Hose assembly... 7 129563 Strap Clamp.... FOOTNOTES: a 4 Function uses 4 fitings. b Used only on 3 and 4 function. © Used only on 4 function, ‘2007 HYSTER COMPANY Soo Senice Manca? for service procedures. eeHYSTER NORTH AMERICA sec HYDRAULIC CONTROL VALVE (Figure 6-3) “©2001 HYSTER COMPANYpee H¥STER 12/2001 HYDRAULIC CONTROL VALVE TEM PART NO. DESCRIPTION ‘ary 1 @ 2045623 Solenoid (Aux. 2).... 1 2 1496177 Coil f 3 3 2045620 Valve (24 Volt) 4 4 d 2045619 Solenoid (Aux. 1)... 1 5 2045621 Solenoid (Lift/Lower Control). 1 6 1496175 Coil : 3 7 2045618 Flow Valve (Lift)... 1 8 2045617 Flow Valve (Lower) 1 9 2045614 Pressure reducer .. 1 ac 2045624 Cavity plug .. 1 ab 2045613 Cavity plug .. 1 @ 1498192 Check Valve. 1 @ 2047572 Flow Valve 1 @ 2047573 Relief Valve... 1 ‘@ 2047574 Counterbalance Valve. 1 @ 2047575 Auxiliary Proportional Control. 1 @ 2047576 Solenoid (Titt)..... 1 @ 2047577 Plug... 1 a 16540 ‘Fitting. 6 a 201783 Fitting. 1 a 138811 Fitting.. 1 a 127574 Fitting.. 1 FOOTNOTES: a Not Illustrated b Used on 2 and 3 function valves. © Used on 2 function valve. Used on 3 and 4 function valves. Used on 4 function valve. (22007 HYSTER COMPANY, See Serves Manual ; tor sence procedures. 67HYSTER NORTH AMERICA ‘zee HYDRAULIC PUMP (Figure 6-4) CS Soe Manual "©2001 HYSTER COMPANY for service procedures.1272001 UNIT CODE Az19 NORTH AMERICA HYSTER HYDRAULIC PUMP ITEM PART NO. 2042621 1459240 wevonsen+ 12 1459230 13 1459241 2043313 2043314 DESCRIPTION Hydraulic Pump . Snap Ring. Oil Seal. Mounting Flange... Backup Ring Seal Bushing O-Ring Dowel Pin. Housing Idler Gear. Drive Gear Cover. Bott Gear Kit (Includes Items 10-11). Repair Kit (Includes items 1-2, 4-7, 9) ‘ary Raassawnnnmsase (2007 HYSTER COMPANY ‘Soo Serves Mangal for series procedures. 68422001 UNIT CODE A219 NORTH AMERICA HYDRAULIC PUMP MOTOR (Figure 6-5) HYSTER ‘22001 HYSTER COMPANY “ancar for service procedures. See Service. &10aes HYSTER HYDRAULIC PUMP MOTOR item PARTNO. DESCRIPTION ‘ary 2040809 Hydraulic pump motor... 1 1 1502724 Bracket. 1 2 1502725 Bearing 1 3 1502726 Armature 1 4 1502727 Gasket. 1 5 1502728 Pilate 1 6 1502729 Stator. 1 7 1502730 Brush Holder 1 8 1502731 Brush Spring... 1 9 1509703 Protector. u 10 1500182 Bearing... 1 " 1502733 Commutator... 1 12 1502735 Fan... 1 13 1502736 Cover. 1 (Ga007 HYSTER COMPANY ‘See Service Manual en for service procedures.HYSTER NORTH AMERICA 12001 HYDRAULIC SYSTEM (Figure 6-6) ue Si Sine Mana ‘22001 HYSTER COMPANY for service procedures.NORTH AMERICA HYSTER 122001 HYDRAULIC SYSTEM ITEM PARTNO, DESCRIPTION ory 1 352802 Grommet 1 2 16458 —Fiting... 1 3 16556 Fit... 4 4 2044232 Drip shield. 2 48 1450356 PLUG. ronson 4 5 1478897 Tank Assembly 1 6 2042263 Molded hose - steer suction 2 7 2042264 Tube - steer suction . 1 8 2042417 Tube-hoist suction 1 9 2042418 Molded hose-hoist suction 2 10 130845 Clamp 4 "1 127045 Clamp 6 12 2046713 Hose Assembly. 1 13 2044385 Hose Assembly 4 14 2044386 Hose Assembly 1 15 2302520 Hose Assembly. 1 16 2302063 Block. 2 17 2049888 Molded hydraulic return line 1 18 2044387 Hose assembly 1 19 132861 Capscrew. 2 20 293615 Capscrew.. 3 at 320157 Washer... 22 22 1382R Nut " 23 Steering Pump and Motor Assembly... 1 24320159 Wash vn rnrnrernnnnrr 12 25 16805 Capscrew.. 4 26 15134. Washer 4 27 316826 Nut 4 28 Hydraulic, 1 29166857 Clamp 2 30 292512 Gapscrew. 2 3t 292508 Capscrew 2 32 230503 Nut 6 33283629 Capscrew. 6 34 128408 Glamp 2 35 1810611 lamp 2 36 1300165 Spacer. 2 37 203230 Clamp eI 38 16540 ‘Fitting 2 39 -16576_—Fting.....- 2 40129563 Strap Clamp... AR at 292681 _Lockwasher 4 42176640 Capscrew.. 6 2303797 Adhesive... AR 2251099 Adhesive... AR FOOTNOTES: a Not illustrated. (©2007 HYSTER COMPANY Seo Service Manual for service procedures orsHYSTER NORTH AMERICA 122001 HYDRAULIC TANK ASSEMBLY (Figure 6-7) a see Service Manca ‘@2001 HYSTER COMPANY for service procedures.pa HYSTER HYDRAULIC TANK ASSEMBLY ire PARTNO. DESCRIPTION ary 1 2041384 Hydraulic Tank 1 2 2042698 Hydraulic Oil Filter Assembly. 1 2 2045606 _ iil Filter Element. 1 3 112470 Fitting... 1 4 1902100 Window Sight. 1 5 2043982 Breather: 1 6 292681 —_Lockwasher. 2 7 176640 Capscrew. 2 8 150879 Plug 1 9 246108 Sealant R (©2001 HYSTER COMPANY See Sanvce Mani forservice procedures. CaHYSTER NOTES122001 NORTH AMERICA HYSTER 7 MAST-TWO STAGE LIMITED FREE-LIFT Hi22001 NORTH AMERICA HYSTER SECTION 7 MAST-TWO STAGE LIMITED FREE-LIFT DESCRIPTION PAGE CARRIAGE ‘TWO STAGE LIMITED FREE-LIFT..... 7-10 HEADER HOSE ‘TWO STAGE LIMITED FREE-LIFT...... 716 INNER MAST ‘TWO STAGE LIMITED FREE-LIFT. 14 INTEGRAL SIDE-SHIFT CARRIAGE ‘TWO STAGE LIMITED FREE-LIFT cones 718 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES ‘TWO AND THREE STAGE FULL FREE-LIFT...... 7-22 ‘TWO STAGE LIMITED FREE-LIFT.. se 721 LOAD BACKREST EXTENSION. ‘TWO STAGE LIMITED FREE-LIFT 0. ma MAIN CYLINDER ‘TWO STAGE LIMITED FREE-LIFT.... 78 MAIN LIFT ‘TWO STAGE LIMITED FREE-LIFT. 76 OUTER MAST TWO STAGE LIMITED FREE-LIFT...c..cccesnne ome o i 72 SIDE-SHIFT CYLINDER ‘TWO STAGE LIMITED FREE-LIFT. TILT CYLINDER: ‘TWO STAGE LIMITED FREE-LIFT. 712 TILT CYLINDER ATTACHING PARTS. ‘TWO STAGE LIMITED FREE-LIFT. sevanennnnne TG, (©2001 HYSTER COMPANY ‘Seo Service Marva oa for'service procodures.HYSTER NORTH AMERICA OUTER MAST (Figure 7-1) TWO STAGE LIMITED FREE-LIFT ral ‘See Serves Manu 1 YSTER for service procedures Teo 122001 PANYNORTH AMERICA HYSTER 1212001 OUTER MAST ‘TWO STAGE LIMITED FREE-LIFT ITEM PARTNO. DESCRIPTION ary ‘ab 2048880 Mast Assembly (127.0 in) 1 1 ab 1348058 Outer Mast. : 1 2 1345216 Stubshatt 2 3 215212 Beating Strip 2 4 131716 Shim (0.020in).. 4 5 104506 O-Ring. 4 6 1353192 Load Roller 2 7 58901 Snap Ring. 2 8 129387 Shim (0.020 in.) AR 9 1948185 Bushing 2 10 16001 Lube Fiting, 2 n 1370721 Bushing (2 Bushings) 1 12 1870722 CAP c 2 13 292683 —_Lockwasher 4 4 292531 Capscrew 4 FOOTNOTES: a A552 Mast b Mast Group Number 3192 2007 HYSTER COMPANY 73HYSTER NORTH AMERICA renee INNER MAST (Figure 7-2) TWO STAGE LIMITED FREE-LIFT 7 2 | a L i Sr ai (©2007 HYSTER COMPANY for service proceduresuni cooe ave s22001 Om aMESICA HYSTER INNER MAST TWO STAGE LIMITED FREE-LIFT Tem PART NO. DESCRIPTION ary ‘ab 2048880 Mast Assembly (127.0 in) 1 1 ab 1349258 Inner Mast... 1 2 1345216 Stubshaft... 2 3 1353192 Load Roller.. 2 4 58901 ‘Snap Ring. 2 5 129387 ‘Shim (0.020 in.) AR 6 304526 Snap Ring... 2 7 1345183 Chain Sheave 2 8 1345181 Sheave 1 9 231020 Bearing. 1 10 37752 Snap Ring 2 FOOTNOTES: a A552 Mast b Mast Group Number 3192 (22001 HYSTER COMPANY, 7SHYSTER waren femraaes eel MAIN LIFT (Figure 7-3) TWO STAGE LIMITED FREE-LIFT forsservce procedures.aes HYSTER MAIN LIFT TWO STAGE LIMITED FREE-LIFT Tem PARTNO. DESCRIPTION ary ‘ab 2048860 Mast Assembly (127.0 in) 1 1 Lift Cylinder (LH) (& Figure 7-4) 1 2 Lift Cylinder (RH) (& Figure 7-4) 1 3 161003 Nut. 2 4 297649 9 2 5 292531 Capscrew. 2 6 296422 Washer 4 7 323090 Spacer 2 8 161003 Nut. 2 9 16560 Fitting... 1 9 16485 O-Ring... 1 10 16982 O-Ring... 1 10 323061 Control Valve .. 1 " 1333392 Housing... 1 12 292509 —Capscrew, 2 13, 313828 Nut... 2 14 17051 ‘Fitting. 1 15 120938 Spring. 2 16 323160 Washer 2 7 16485 O-Ring 1 7 189595 Fitting... 2 18 16486 O-Ring 1 18 14603 Fitting... 1 19 131358 Snap Ring... 2 20 1333382 Washer 2 24 1354915 Washer (0.010 in. AR 2 1354917 Washer (0.030 in. AR 24 1354916 Washer (0.060 in. AR 22 323161 Pin... 2 23 15200 Cotter Pin.. 2 24 1369357 Chain Anchor.. 2 25 88441 Chain... 2 26 1376101 Hose. 2 FOOTNOTES: a A552 Mast b Mast Group Number 3192 #001 HYSTER COMPANY 0 Service Manuay e200 or service procedures. aHYSTER ari es = MAIN CYLINDER (Figure 7-4) TWO STAGE LIMITED FREE-LIFT 78 See Sevice Manual ea0o1 HYSTER COMPANY. Ce "©2001 HYSTER COMPANYUNIT CoD A219 HYSTER 212001 NORTH AMERICA MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT Tem PART NO. DESCRIPTION ‘abe 1361366 abe 1361370 abe 1361367 abe 1361371 abe 1361368 abe 1361368 1371653 1362871 257913 297531 187388 190580 1319668 1381095 85407 330692 322824 322902 wereOrennas 1360140 FOOTNOTES: a A552 Mast Lift Ovinder (UH). Lift Cylinder (RH)... ‘Shell (LH) Shell (RH) Rod (LH). Rod (RH) Gland. Wear Ring ‘Check Valve. Washer. Snap Ring. O-Ring Wiper Ring, Seal ‘O-Ring Seal Back-Up Ring Wear Ring Seal Kit (Includes Item ) b Cylinder Group Number 8601608 © Mast Group Number 3192 (©2007 HYSTER COMPANY ‘Seo Service Manual for service procedures. tee 73H¥STER ame CARRIAGE (Figure 7-5) TWO STAGE LIMITED FREE-LIFT item PARTNO. DESCRIPTION ary 1 1353824 Frame... 1 2 1345216 Stubshaft 6 3 58901 Snap Ring.. 6 4 129387 Shim (0.020 in.) AR 5 366115 Spacel nnn 2 6 1353192 Load Roller 6 7 1369345 Chain Anchor. 2 8 1353408 Pin 2 9 131358 Snap Ring. 4 10 323161 Pin 2 1" 15200 Cotter Pin. 2 To “Soe Sonics Manual aes (22001 HYSTER COMPANYt2001 NORTH AMERICA HYSTER LOAD BACKREST EXTENSION (Figure 7-6) TWO STAGE LIMITED FREE-LIFT ITEM PART NO. DESCRIPTION ary 1 1849446 Load Backrest Extension (48 in.).... 1 2 1353533 Capsorew. snnnnnnn 4 3 BEATTY WASHED sven 4 3 296423 Washer (Optional). 4 4 300937 Nut... 4 WY S00 Sorvice Manual (©2001 RYSTER COMPANY ere seee Manual 7HYSTER ariet TILT CYLINDER (Figure 7-7) TWO STAGE LIMITED FREE-LIFT $8 —~ 6 7 Te ‘Seo Service Manual (22001 HYSTER COMPANY for service procedures.care HYSTER TILT CYLINDER TWO STAGE LIMITED FREE-LIFT Key: A: 5° Forward Tilt/5° Back Tilt B:_10° Forward Tilt/s° Back ary ITEM PARTNO. DESCRIPTION AB 2047065 Tilt Cylinder (Group No. 8603390) . 2. 2033757 Tilt Cylinder (Group No. 8603358)... 2 1 2302899 Nut — +04 2 Seal +4 3 2308174 Piston... . +4 4 2050282 Rod cylinder (Standard). 1. 4 2311444 — Rod cylinder (Bottlers’) 1 5 2308691 Tube (Bottlers’) nod 5 2307114 Tube (Standard) 1. 6 Seal +04 7 O-Ring +4 8 Backup Ring +4 9 2047064 Gland. +4 10 Wiper Ring, 14 1494719 Seal Kit (Includes Items 2, 6-8, 10) 164 (52001 HYSTER COMPANY, Sea Service Manual aaa} for service procedures.HYSTER NORTH AMERICA 122001 TILT CYLINDER ATTACHING PARTS (Figure 7-8) TWO STAGE LIMITED FREE-LIFT Ta “Soo Sorvice Mangal "©2001 HYSTER COMPANY forsservce procedures.NORTW AMERICA HYSTER 1272001 TILT CYLINDER ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT ITEM PARTNO. DESCRIPTION ‘ary 1 299651 Capscrew. 2 2 292683 Lockwasher. 2 3 292656 Nut. 2 4 292514 Capscrew.. 2 5 292682 —_Lockwasher. 2 6 1371287 Washer... 2 7 1348188 Rod End Pin 2 8 1363260 Rod End (RH).. 1 8 1363261 Rod End (LH).. 1 9 2047065 Tilt Cylinder (Standard). 2 9 2038757 Tilt Cylinder. . 2 10 308117 Rod End Pin... 2 1 15236 Cotter Pin. 2 12 197069 Washer 6 13, 300982 Bushing, 2 FOOTNOTES: a 10° TilvS° Back Tilt b 5° Til? Back Tilt ‘©2007 HYSTER COMPANYHYSTER Ica HEADER HOSE (Figure 7-9) TWO STAGE LIMITED FREE-LIFT272001 eames HYSTER KEY: A: Three Function B:_Four Function HEADER HOSE TWO STAGE LIMITED FREE-LIFT Tem PART NO. DESCRIPTION B 1 1998497 Hose .. 4 2 1345348 Clamp 2 3 1353530 Clamp 8 4 292508 — Capscrew. 8 5 1345412 Bracket (RH) 1 6 1345413 Bracket (LH). 1 7 313828 Nut 2 8 1363486 Bracket. 2 9 1360548 Stubshaft 2 10 1353521 Bushing. 1 10 1494017 Sheave 2 1" 1345190 Washer 4 12 313805 Nut 4 13, 292533 Capscrew, 2 14 1360386 Clamp — 2 15 292683 —_Lockwasher.. 2 16 136704 Capsorew. 4 7 287816 Capscrew, 4 18 1353520 Clamp a 19 1345348 Clamp 4 20 1360508 Clamp... 4 21 1375574 Strap... 4 22 1360549 Spacer... 2 (©2007 HYSTER COMPANY See Sanice Manual 7 tor sorviceprocoaures. myHYSTER NORTH AMERICA 2001 INTEGRAL SIDE-SHIFT CARRIAGE (Figure 7-10) TWO STAGE LIMITED FREE-LIFT “©2001 HYSTER COMPANYNORTH AMERICA HYSTER 122001 INTEGRAL SIDE-SHIFT CARRIAGE ‘TWO STAGE LIMITED FREE-LIFT TEM PARTNO. DESCRIPTION ary 1486175 Side-Shift Carriage 1 1 1488995 Side-Shift Carriage 1 2 1489010 Frame (Outer) 1 3 Sido Shit Cynder Figure 7-11) 1 4 2043531 Bearing (Upper) 1 5 2043533 Bearing (Lower) 2 6 2043530 Hook (Lower). 2 7 226458 Capscrew. 2 8 22175 Washer 4 8 1401746 Clevis Pin 4 10 18832 Cotter Pin 2 1" 302397 Pin... 2 12 16041 Lube Fitting 1 13 1953192 Load Roller nnn 2 4 58901 Snap RiNg nnn 6 18 42987 Shim (0.020 in.) 6 16 366115 Spacer nnn 28 7 41369345 Chain Anchor. 6 18 1953408 Pin. 2 19 491358 Snap Ring... 2 20 323161 Pin 4 at 45200 Cotter Pin. 2 22 1498326 Shim 3 (2001 HYSTER COMPANY ‘See Service Manval 7 lor serave procedures meHwYSTER sears SIDE-SHIFT CYLINDER (Figure 7-11) TWO STAGE LIMITED FREE-LIFT Tem PART NO. DESCRIPTION ‘ary 2043528. Side-Shift Cylinder... 1 1 1489016 Cylinder... 1 2 1489037 Rod Seal.. 2 3 1489035 O-Ring... 2 4 1498325 Retainer. 2 5 1489039 Rod Wiper. 2 6 302487 Pin... 1 1503096 Seal Kit (Includes Items 1-6) sen entntnntnnnn none ory ‘See Service Manual ‘©2001 HYSTER COMPANY for service procedures,‘e001 NORTHANERICA HYSTER INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (Figure 7-12) TWO STAGE LIMITED FREE-LIFT 9} lO 3 4 2 LT oO oO z ° ° ° ° TEM PARTNO. DESCRIPTION ‘ary 1 1503476 Hose 1 2 1803478 Hose 1 3 16558. Fitting ve : 2 4 2083612 Strap Clamp... 4a ‘Sao nverenconpany S88 See Maga for service procedures,HYSTER NORTH AMERICA 122001 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (Figure 7-13) TWO AND THREE STAGE FULL FREE-LIFT — = I 4 ° TEM PARTNO,_ DESCRIPTION on 1b 1499050 Hose 7 1a 1489080 Hose 1 2b 1503481 Hose Assombiy. 1 2 a 1489051 Hose 1 3” fesse. iting. 2 4 120863 Strap Glam. 1 FOOTNOTES: a Three Stage Full Free-Lift b Two Stage Full Free-Lift Jaa Sig aca 7 22 ee Senee Manaal "©2001 HYSTER COMPANYt22001 NORTH AMERICA HYSTER 8 MAST-THREE STAGE FULL FREE-LIFT ll122001 Nome anetion HYSTER SECTION 8 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION PAGE CARRIAGE THREE STAGE FULL-FREE LIFT. B18 FREE LIFT THREE STAGE FULL FREE-LIFT eee owes BAB, FREE LIFT CYLINDER THREE STAGE FULL FREE-LIFT . 816 HEADER HOSE THREE STAGE FULL FREE-LIFT 8.24 INNER MAST THREE STAGE FULL FREE-LIFT INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT........ LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT.... MAIN CYLINDER, THREE STAGE FULL FREE-LIFT..... 814 MAIN LIFT. THREE STAGE FULL FREE-LIFT ssn . 88 OUTER MAST. THREE STAGE FULL FREE-LIFT a2 TILT CYLINDER THREE STAGE FULL FREE-LIFT.. TILT CYLINDER - ATTACHING PARTS THREE STAGE FULL FREE-LIFT . 8:28 (G2007 HYSTER COMPANY ‘See Senice Manca 7] {for service procedures. 8HYSTER race a OUTER MAST (Figure 8-1) THREE STAGE FULL FREE-LIFT “Soo Sorvice Manual ‘©2001 HYSTER COMPANY forsservice procedures.UNIT CODE A219 HYSTER 2/2001 NORTH AMERICA OUTER MAST THREE STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS: DESCRIPTION 4496 mm ‘4801 mm ‘5550 mm ITEM |1 23 4 (177. in.) (189. in.) (218.5 in.) ‘Mast ‘A556 ‘AS56 ‘A556 Group Number 4460 4760 5510 Mast Assembly 2049067 2049069 2049074 1 ‘Outer Mast 1348056 1348058, 1348064 ITEM PART NO. DESCRIPTION ‘ary a Mast Assembly 1 1 a ‘Outer Mast. 1 2 1345216 Stubshaft. 2 3 215212 Bearing Strip 2 4 131716 ‘Shim (0.020 in). 4 5 104506 O-Ring 4 6 1353192 Load Roller. 2 7 58901 ‘Snap Ring. 2 8 129387 ‘Shim (0.020 in.). AR 9 1348185 Bushing 2 10 16001 Lube Fitting. — 2 " 1370721 Bushing (2 Bushings)... 1 1 13TO7TZ2 —— CAD aran : 2 13 292683 Lockwasher, 4 14 292531 Capscrew 4 FOOTNOTES: a Refer to Table (©2001 HYSTER COMPANY “Soe Servo Manual forsservce procedures. oxyH¥STER ey INTERMEDIATE MAST (Figure 8-2) THREE STAGE FULL FREE-LIFT 8 er) = ret for series procedures.UNIT CODE A219 HYSTER 1272001 NORTH AMERICA INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 4801 mm 5550 mm ITEM |i 23 4 (189. in.) (218.5 in.) Mast ‘A556 ‘A556 Group Number, 4760 5510. Mast Assembly 2049069 2049074 1_|_ Intermediate Mast 1352956 1952963, ITEM PARTNO. DESCRIPTION ary a Mast Assembly . 1 1 a Intermediate Mast 1 2 1345216 Stubshatt.... 4 3 2is212 Bearing Strip... 2 4 131716 Shim (0.020 in.) ene 4 5 104506 O-Ring 4 6 1353192 Load Roller. 4 7 58901 Snap Ring. 4 8 129387 Shim (0.020 in.) AR 9 230518 Plug. 2 10 1345183 Chain Sheave...... 2 n 1345181 Sheave... 1 77 231020 Bearing... 1 13 37752 ‘Snap Ring 2 FOOTNOTES: a Refer to Table (G2007 HYSTER COMPANY See Service Manca for service procedures. esHYSTER NORTH AMERICA ‘e004 ory INNER MAST (Figure 8-3) THREE STAGE FULL FREE-LIFT ‘Seo Service Manual ‘22001 HYSTER COMPANY for service procedures.22001 NORTH aNERIOR HYSTER INNER MAST THREE STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 4496 mm 4801 mm ‘5550 mm em |1 23 4 (17. in) (189. in) (218.5 in.) Mast A556 ‘A556 ‘A556 Group Number 4460 4760 5510 [Mast Assembly 2049067 2049069 2049078 | Inner Mast 1352856 7352858 7352863, TEM PARTNO, DESCRIPTION ary a Mast Assembly 1 + a8 Inner Mast 1 2 1945216 Stubshatt 2 3 58901 Snap Ring. 2 4 129387 Shim (0.020 in}. AR 5 1953192 Load Roller 2 FOOTNOTES: a Refer to Table (22001 HYSTER COMPANY ‘See Sorice Manaal : for serves procedures. 7HYSTER UNIT CODE A219 NORTH AMERICA 122001 MAIN LIFT (Figure 8-4) THREE STAGE FULL FREE-LIFTUNIT CODE azia HYSTER 12/2001 NORTH AMERICA MAIN LIFT THREE STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 4496 mm 4801 mm 5550 mm em 123 4 (177. in) (189. in.) (218.5 in) Mast ‘A556 ‘A556 ‘A556 Group Number 4460 4760 5510 [Mast Assembly 2049067 2049069 2049074 1_ [Chain 780057, 35634 1301870 rem PART NO. DESCRIPTION ‘ary a..... Mast Assembly... 1 4a... Chain 2 2 Lift Cylinder (LH) (&= Figure 8-6) 1 3 sess. Lift Cylinder (RH) (& Figure 8-6) 1 4 292531 Capscrew.. . 2 5 296422 Washer 4 6 323090 Spacer 2 7 300937 Nut. 2 8 131358 Snap Ring... 2 8 1333382 Washer... 2 10 1354915 Washer (0.010 in. AR 10 1354916 Washer (0.030 in.).... AR 40 1954917 Washer (0.060 in. An " 136681 Capscrew.. 2 12 313828 Nut 4 13 1368250 Plate sronn 1 14 287851 Capscrew.. 2 15 1963251 Clamp. 1 16 1353399 Tube... 1 17 323061 Control Valve .. 1 17 16982 O-Ring. 1 18 1933392 Housing... 1 19 16560 Fitting 1 19 16485 O-Ring, 1 20 16543 Fitting... 1 20 16486 O-Ring, 1 at 1376100 Hose... 1 22 1376101 Hose 1 23 17051 Fitting, 1 24 120938 Spring. 2 25 323160 Washer... 2 26 189595 Fitting. 2 26 16485 O-Ring. 1 27 1369357 Chain Anchor. 2 28 323161 Pin eo 4 29 15200 Cotter Pin... 4 30 4365140 Chain Anchor. 2 31 15223 Cotter Pin.... 2 (22007 HYSTER COMPANY e9HYSTER NORTH anNERICA 122004 MAIN LIFT THREE STAGE FULL FREE-LIFT item PARTNO. DESCRIPTION ary 32 161003 Nut enn 4 33. 297649 Ring... nnn reese FOOTNOTES: a Refer to Table mo Sa Service Manual 2007 HYSTER COMPANY Flo ‘©2001 HYSTER COMPANYHYSTER NOTESHYSTER soaree Nommmmencn za FREE LIFT (Figure 8-5) THREE STAGE FULL FREE-LIFTvaeot NORTH AMERICA HYSTER FREE LIFT THREE STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 4496 mm 4801 mm 3550 mm ITEM |1 2.34 (177. in.) (189. in.) (218.5 in), Mast ‘AS56 ‘A556 ‘A556 Group Number 4460 4760, 5510 [Mast Assembly 2049067 2049069 2049074 7_[- Chain 231082 231083 28436 2_| Hose 1363306 7363308 1363313 ITEM PARTNO. DESCRIPTION ary @..... Mast Assembly... J Gocco Chain 2 a Hose. 3 161003 Nut. 4 297649 Ring 5 323161 Pin 6 15200 Cotter Pin 7 1369357 Chain Anchor. 8 1995285 Guard... 9 292527 Capscrew 10 292683 Lockwasher n 1953547 Bracket. 12 302461 Pin 13 1344328 Bracket 14 292528 Capscrew 15 320161 Washer. 16 300937 Nut... 7 1333243 Flow Valve... Ba Faas O aD ORHAN NNANS 18 1937905 Crosshead 13 292533 © Capscrew 20 1960534 Stubshaft.... at 1343989 Sheave..... at 1354901 Bushing... 22 1954912 Chain Sheave.. 23 37752 24 231020 25 1954911 Sheave on. 26 304526 Snap Ring... 27 181358 Snap Ring..... 28 cee Free Lift Cylinder (& Figure 6-7) FOOTNOTES: a Refer to Table 007 HYSTER COMPANY ‘Seo Sarvice Manual a om for service procedures. CdHYSTER NORTH ANERIGA ‘22001 MAIN CYLINDER (Figure 8-6) THREE STAGE FULL FREE-LIFT ‘Gee Series Mancal “©2001 HYSTER COMPANY for serves procedures.seeoo1 NORTH AMERICA HYSTER MAIN CYLINDER THREE STAGE FULL FREE-LIFT LEFT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 4486 mm “4801 mm 3550 mam 123 4 (177. in) (189. in.) (218.5 in) em Mast ‘A556 ‘ABBE ‘A556 Group Number 4460 4760 5510 Cylinder eee 8601706 8601708 8601713 Lin Cylinder 1362702 1368715 1362785, 7 [Shel 1362703 1262716 1366057 2_| Rod 1362704 1362717 1362746 RIGHT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 4496 mm 4801 mm ‘BEB mm 123 4 (177. in.) (189. in.) (218.5 in.) ITEM Mast AS5E ASS6 ASSE Group Number 4460 4760 5510 Cylinder: Se 8601756 2601758 8601763 Lift ylinder 1362706 1362719 762749 7 _| Tube 1962713 1362726 1360756 2 | Rod 1362704 1362717 1362746 TEM PARTNO. DESCRIPTION ‘ary @..... LiftOylinder. 1 1 a Shell 1 2 a Rod. 1 3 1871653 Gland. 1 4 1355610, ‘Spacer. 1 5 257913 Check Valve... 1 6 297531 Washer 1 7 187388, Snap Ring.... 1 8 190580 O-Ring - 1 9 1319668 Wiper Ring... 1 10 1381095 Seal. . 1 Ww 55407 O-Ring 1 12 330692 Seal.... sevenenene 1 13 322824 Back-Up Ring... 2 14 1362871 Wear Ring... 1 15 1362875 Piston Ring... 1 16 322002 Wear Ring... 1 1360139 Seal Kit (Includes Items 9-16) ...... 1 FOOTNOTES: a_Refer to Table ‘22001 HYSTER COMPANYH¥STER anes FREE LIFT CYLINDER (Figure 8-7) THREE STAGE FULL FREE-LIFT —O | —©O) 4 LZ v wena me S08 Sve aa "22001 HYSTER COMPANY forsservice procedures.r22001 NORTWAMERICR HYSTER FREE LIFT CYLINDER THREE STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 4496 mm 4801 mm 5550 mm 123 4 (077. in) (189. in.) (218.5 in.) ITEM Mast ‘A556 ‘A556 ‘A556 Group Number 4460 4760 5510 Cylinder Group Number 8601706 9601708 8601713 Lift Cylinder 1362886 1362888 1362804 1_| Shell 1362923 1362025 1362931 2 | Rod 1362960 1362062 1362968, Tem PART NO. DESCRIPTION ‘ary a. Lift Cylinder... toa... Shell 2 a Rod. 3 2013099 Wiper: 4 1358970 Seal 5 1362880 Gland. . 6 147973 Back-Up Ring 7 55146 O-Ring 8 2013089 Back-Up Ring 9 201829 Wiper Ring... 10 1362881 Wear Ring " 257913 Check Valve. 12 190580 O-Ring 13 297531 Washer. 14 187388 ‘Snap Ring. 15 1361302 Screw... 16 190887 Seal 1360141 Seal Kit (Includes Items 3-4, 6-10, 12, 16) FOOTNOTES: a Refer to Table 1 ‘Seo Servo Manual (©2001 HYSTER COMPANY, ere seni Manual e17H¥STER caiman CARRIAGE (Figure 8-8) THREE STAGE FULL-FREE LIFT ITEM PARTNO. DESCRIPTION ary 1 1958467 Frame . 1 2 1945216 Stubshaft 6 3 58901 Snap Ringe 6 4 129387 Shim (0.020 in.)... a) 5 366115 Spacer... 2 6 1963272 Load Rolle... 6 7 1969345 Chain Anchor 2 8 1953408 Pin... 2 9 131358 Snap Ring 4 10 323161 Pin 2 1" 15200 Cot 2 Par) (62001 AYSTER COMPANY for service procedures.HYSTER NOTESHYSTER mceeese INTEGRAL SIDE-SHIFT CARRIAGE (Figure 8-9) THREE STAGE FULL FREE-LIFT B20 Se Service Manual SSCS 00 VST COMPANY 820 ee a "©2001 HYSTER COMPANYse NORTH AMERICA HYSTER INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT rem PART NO. DESCRIPTION ary 1486177 Side-Shift Carriage .. 1 1 1488997 Carriage (Inner). 1 2 1489010 Frame (Outer) 1 3 cee Side-Shit Cylinder (= Figure 10-8) . 1 4 2043521 Connector... 2 5 2043533 Bearing (LOWE?) nn 2 6 2043530 Hook (Lower). 2 7 226458 © Capscrew... 4 8 15160 Lockwasher 4 8 293646 —Capscrew 2 10 1493304 Washer 2 1" 302397 Pin... 1 12 16041 Lube Fiting 2 8 1358192 Load Roleer.. 2 14 58901 a 2 18 129387 Shim (0.020 in.) 4 16 366115 Spacer... 2 7 41369345 Chain Anchor. 2 8 1353408 Pin... 6 19 131358 Snap Ring. 28 20 323161 Pin 6 21 15200 Cotter Pin 6 Gaon vere COMPANY S00 Srvce Mapa (92001 HYSTER COF for service procedures. CHYSTER seamen Carine = LOAD BACKREST EXTENSION (Figure 8-10) THREE STAGE FULL FREE-LIFT oe 1 rem PART NO. DESCRIPTION ory 1 1949446 Load Backrest Extension (48 in.) 1 2 1853533 Capscrew... seo 4 3 221771 Washer... 4 3 296423 Washer 4 4 300937 Nut. 4 (See Service Manual “©2008 HYSTER COMPANY CJ for service procedures.HYSTER NOTES1272001 UNIT CODE A219 NORTH AMERICA HEADER HOSE (Figure 8-11) HYSTER THREE STAGE FULL FREE-LIFT "©2001 HYSTER COMPANY B26cor HYSTER HEADER HOSE THREE STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 4496 mm 4801 mm 5560 mm em | 23 4 (177.0 in) (188.0 in) (218.5 in) Mast ‘A556 ‘A556 ‘A556 Group Number 4460 4760 5510 1 [Hose 7398584 7398586 71398593 Three Function B: Four Function ary ITEM _PARTNO. DESCRIPTION AB 1 a..... Hose. 2 4 2 365115 Hose. 2 4 3 1981771 Bracket. 1 4 4 196704 Capscrew. 2 4 5 196749 Capscrew. 012 6 313828 Nut. 012 7 1945199 Hose Guide. 2 4 8 1348204 Snap Ring.. 2 4 9 1369333 Clamp. + 2 10 1306408 Stubchatt.. 1 2 4 1953521 Bushing . 104 4 1494017 Sheave... 1 2 12 1981598 Bracket (RH). 14 13 1981599 Bracket (LH). 1 14 1345190 Washer 1 2 16 292533 Capscrew... 102 16 320161 Washer 1 2 7 300987 Nut 12 18 1360549 Spacer... 1 2 19 293795 Capscrew. 204 20 293796 Capscrew. 2 4 at 313805 Nut. 2 4 22 1360386 Clamp 2 4 23 18534640 Plate nnn 11 24 1948247 Hose Guide. 14 25 1348246 Hose Guide. 1 26 292521 Capscrew. 1 2 27 320160 Washer. 2 4 28 316826 Nut 1 2 29 1353530 Clamp 4 8 30 1960507 Clamp 24 31 1975574 Strap 24 32 1963255 Bracket (RH) 14 33 1963256 Bracket (LH). 1 FOOTNOTES: a Refer to Table {2007 HYSTER COMPANY ‘See Service Marval 825 Jor service procedures.HYSTER aes TILT CYLINDER (Figure 8-12) THREE STAGE FULL FREE-LIFT sat ‘See Servos Manual “©2001 HYSTER COMPANY for service procedures.anes HYSTER TILT CYLINDER THREE STAGE FULL FREE-LIFT 5° Forward Till/5° Back Ti B:_10° Forward Tilt5° Back ary rem PARTNO. DESCRIPTION AB 2047065 Tilt Cylinder (Group No. 8603390) ca 2033757 Tilt Cylinder (Group No. 8603353) ee) 1 2302809 Nut.. 14 2 Seal 144 3 2308174 Piston, +4 4 2050282 Rod cylinder (Standard)... J 4 2311444 — Rod cylinder ....nn 1 5 2308691 Tube... oan 5 2307114 Tube (Standard) 1 6 Seal... : 14 7 O-Ring 194 8 Backup Ring ... 14 9 2047064 Gland 14 10 Wiper 14 1494719 Seal Kit (Includes Items 2, 6-8, 10) .. 14 ‘©2001 HYSTER COMPANY See Service Marva oa for service procedures,HYSTER coos TILT CYLINDER - ATTACHING PARTS (Figure 8-13) THREE STAGE FULL FREE-LIFT Ba ‘See Servos Manual ‘©2007 HYSTER COMPANY for service procedures.UNIT CODE Aat9 HYSTER 272001 NORTH AMERICA TILT CYLINDER - ATTACHING PARTS THREE STAGE FULL FREE-LIFT TEM PARTNO,_ DESCRIPTION ary 1 203651 Capscrew... 2 2 292683 _Lockwasher. 2 3 292656 Nut. : 2 4 292514 CapscreW nn 2 5 292682 —_Lockwasher... 2 6 1971287 Washer 2 7 1948188 Rod End Pin 2 8 41963260 Rod End (RH) on 1 8 1963261 Rod End (LH) .rarnsnn 1 8b 2047065 Tilt Cylinder (Standard). 2 8 a 2033757 TiltCylinder. 2 10 308117 Rod End Pin... 2 " 18236 Cotter Pin.. 2 12 197069 Washer 6 13 300982 Bushing, 2 FOOTNOTES: a 10° TilvS° Back Tilt b 5° TilvS? Back Tit (22007 HYSTER COMPANY, Seo Service Manual for'serice procedures. 629HYSTER NOTESane HYSTER 9 MAST-TWO STAGE FULL FREE-LIFT Hresco Nome anencn HYSTER SECTION 9 MAST-TWO STAGE FULL FREE-LIFT DESCRIPTION PAGE CARRIAGE ‘TWO STAGE FULL FREE-LIFT. 916 FREE LIFT ‘TWO STAGE FULL FREE-LIFT... 98 FREE LIFT CYLINDER ‘TWO STAGE FULL FREE-LIFT... 910 HEADER HOSE ‘TWO STAGE FULL FREE-LIFT. 9-26 INNER MAST. ‘TWO STAGE FULL FREE-LIFT. 4 INTEGRAL SIDE-SHIFT CARRIAGE ‘TWO STAGE FULL FREE-LIFT. LOAD BACKREST EXTENSION TWO STAGE FULL FREE-LIFT. MAIN CYLINDER LEFT HAND TWO STAGE FULL FREE-LIFT RIGHT HAND. ‘TWO STAGE FULL FREE-LIFT MAIN LIFT ‘TWO STAGE FULL FREE-LIFT. OUTER MAST ‘TWO STAGE FULL FREE-LIFT TILT CYLINDER, ‘TWO STAGE FULL FREE-LIFT a TILT CYLINDER - ATTACHING PARTS, ‘TWO STAGE FULL FREE-LIFT 26 92 9-22 9-24 (©2001 HYSTER COMPANY ‘See Service Manual a for service proceduresHYSTER ee eas wo OUTER MAST (Figure 9-1) TWO STAGE FULL FREE-LIFT aa ‘See Service Manoa "22001 HYSTER COMPANY for service procedures.21201 UNIT CODE Azt9 NORTH AMERICA HYSTER OUTER MAST TWO STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 3061 mm 3264 mm 3658 mm 3886 mm ITEM |1 23 4 (120.5 in.) (128.5 in.) (144 in) (153 in.) Mast ‘A560 "A560 ‘A560 ‘A560 Group Number 3028 3228 3628 3828 Mast Assembly 72049162 2049164 2049168 2049170 1_[ Outer Mast 1348056 1348058 1348062 1348064 Tem PART NO. DESCRIPTION ary a Mast Assembly 1 1a Outer Mast... 1 2 1348216 Stubshaft 2 3 215212 Bearing Strip 2 4 131716 Shim (0.020 in.) 4 5 104506 O-Ring... 4 6 1353192 Load Roller. 2 7 58901 Snap Ring. 2 8 129387 Shim (0.020 in.) AR 9 1348185 Bushing 2 10 16001 Lube Fitting. ; 2 1" 1370721 Bushing (2 Bushings) 1 12 1970722 Cap. 2 13, 292683 Lockwasher 4 14 292531 Capscrew 4 FOOTNOTES: a Refer to Table (©2007 HYSTER COMPANY ‘Soo Sonics Manual for service procedures. o3HYSTER NORTH AMERICA 127001 INNER MAST (Figure 9-2) TWO STAGE FULL FREE-LIFT oe ‘See Service Manual ‘©2001 HYSTER COMPANY forserce procedures.212001 UNIT CODE Aate NORTH AMERICA HYSTER INNER MAST TWO STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 3067 mm 3264 mm 3658 mm 3886 mm tem |1 203 4 (120.8 in.) (128.5 in.) (144 in.) (153 in.) Mast ‘A560 "A560 ‘A560 ‘A560 Group Number 3028 3228 3628 3828 Mast Assembly 2049162 2049164 2049168 2049170, T_[_ Inner Mast 1353706 7353708 1355712 1953714 TEM PARTNO. DESCRIPTION @..... Mast Assembly toa. Inner Mast . 2 1345216 Stubshatt.. 3 1353192 Load Rolle. 4 58901 5 129387 FOOTNOTES: a Refer to Table ‘2007 HYSTER COMPANY See Service Manual forservce procedures osun cooe ato NORTH AMERICA MAIN LIFT (Figure 9-3) TWO STAGE FULL FREE-LIFT HYSTERpina H¥STER MAIN LIFT TWO STAGE FULL FREE-LIFT TTEM____PART NO, DESCRIPTION 1 Lift Cylinder (LH) (= Figure 9-7) 2 Lift Cylinder (RH) (e= Figure 9-6) 3 292531 Capscrew. . se 4 296422 Washer 5 323090 Spacer 6 461003 Nut 7 181358 Snap Ring. 8 1933382 Washer. 8 1954915 Washer (0.010 in.) 8 1954916 Washer (0.030 in... 9 1954917 Washer (0.060 in)... 10 823061 Control ValV@ wenn 10 16982 O-Ring. 1 1933392 Housing... 12 292508 Capscrew.. 13, 313828 NUt on 14 17051 ‘Fitting. 15 120988 Spring 16 323160 Washer 17 189595 Fitting 17 16485 O-Ring. 18 14603 ‘Fitting, 18 s6aa6 O-Ring 19 16560 Fitting... 19 16485 O-Ring... 20 1976101 Hose... ‘G2007 HYSTER COMPANY See Savice Manual oF for'servece procedures.HYSTER NORTH AMERICA ‘22001 FREE LIFT (Figure 9-4) TWO STAGE FULL FREE-LIFT 3 S08 Secs Manca ‘©2001 HYSTER COMPANY for service procedures.UNIT CODE A219 HYSTER s2r2001 NORTH AMERICA FREE LIFT TWO STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS: DESCRIPTION 3061 mm 3264 mm 3658 mm 3886 mm em 1 23 4 (120.5 in) (128.5 in.) (144 in.) (153 in.) Mast "A560 ‘A560 ‘A560 ‘A560 Group Number 3028 3228 3628 3828 Mast Assembly 2049162 2049164 2049168 2049170 1_|_ Chain 231082 231083 249805 88436 2_[ Hose 1365306 1365308 1965312 1365514 em PART NO. DESCRIPTION ‘ary a Mast Assembly 1 1 a Chain 2 2 a Hose 1 3 161003 Nut. 2 4 297649 Ring. 2 5 323161 Pin... 2 6 15200 Cotter Pin 2 7 1369357 Chain Anchor... 2 8 1395285 Guard... 2 9 292527 Capscrew 2 10 292683 ——_Lockwasher... 2 n 1953546 Bracket 1 12 302461 es 2 13 1344323 Bracket... 1 14 287837 Capsorew .. 4 15 320161 Washer. 6 16 300937 Nut. - 4 7 1333243 Flow Valve... 1 7 16485 1 18 1337905 Crosshead.. 1 19 320158 Washer... 2 20 292683 ——_Lockwasher.. 2 2 192861 2 22 178119 1 23 239503 2 24 17197 1 24 16484 1 25 16882 1 26 304526 Snap Ring. 2 27 1954912 Chain Sheave.... 2 28 37752 Snap Ring 2 29 231020 Bearing. nnnnn 1 30 4954911 SHEAVE srr vo 1 31 - Free Lift Cylinder (& Figure 9-5) on. 1 32 481358 Shap RiNg..nronnr 1 33 166112 Clamp. 1 FOOTNOTES: a Refer to Table (@200" HYSTER COMPANY, ‘See Service Manual Jor service procedures. osHYSTER wercve stern -_ FREE LIFT CYLINDER (Figure 9-5) TWO STAGE FULL FREE-LIFT oe for service procedures. ©2001 HYSTER COMPAN)UNIT CODE A219 HYSTER 12/2001 NORTH AMERICA FREE LIFT CYLINDER TWO STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 3061 mm 3264 mm_ ‘3658 mm 3886 mm 123 4 (120.5 in.) (128.5 in.) (144.0 in.) (153.0 in.) ITem ‘Mast ‘ASG ‘A560 “A560 ‘A560 Group Number 3028 3228 3628 3828 Cylinder Group Number 8601906 8601908 9601912 9601914 Lift Cylinder 1362686 1362888 1362892 1362894 6 Rod 1362960 1362962 1362966 1362968 16 | Shell 1362923, 1362925 1362929 1362931 iTeM PART NO, DESCRIPTION ary a Lift Cylinder. 1 1 2013099 Wiper. 1 2 1362880 Gland. 1 3 1358970 Seal 1 4 615135 Back-Up Ring 1 5 55146 O-Ring 1 Ceo peer Rod. 1 7 638250 Back-Up Ring 1 8 201829 Wiper Ring. 1 9 1362881 Wear Ring 1 10 1361302 Screw... 1 "W 190887 Seal envi 1 12 257913 Check Valve, 1 13 39348 O-Ring 1 14 297531 Washer. 1 15 187388 ‘Snap Ring. 1 1% a... Shell. 1 1360141 Seal Kit (Includes Items 3-5, 7-9, 11, 13). 1 FOOTNOTES: a Refer to Table ‘22001 HYSTER COMPANY “Soe Sorvice Manca for service procedures. onHYSTER NORTH AMERICA 122001 MAIN CYLINDER (Figure 9-6) RIGHT HAND TWO STAGE FULL FREE-LIFT Pery ‘See Service Mancal ‘©2001 HYSTER COMPANY for service procedures.feet HY¥STER 1272001 MAIN CYLINDER RIGHT HAND TWO STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 3061 mm 3264 mm 3658 mm 3886 mm 423 4 (120.5 in.) (128.5 in) (144 in.) (153 in.) em Mast "A560 ‘AS60 "A560 ‘A560 Group Number 3028 3228 3628 3828 Cylinder 8510206 8510208 510212 8510214 Group Numb Lit Cylinder 2046334 2046386 2046340 2046342 T_[_ Shell 1365605 1365607 1365611 136561 2 | Rod 71365635 1365637 1365647 7365643 TEM PART NO, DESCRIPTION ary a Lit Oylinder... 1 + 8 Shell 1 2 a Rod 1 3 1310369 Wiper Rng 1 4 1381082 Seal-Rod 1 5 1498116 Gland. 1 6 132834 Back-Up Ring 1 7 55407 O-Ring 1 8 1374802 Wear Ring 1 9 295649 Capscrew 1 10 190887 Seal 1 1498115 Seal Kit (Includes tems 3-4, 6-8) 1 FOOTNOTES: a Refer to Table (©2001 HYSTER COMPANY, ‘See Service Manca for service procedures. 813HYSTER NORTH AMERICA r22001 MAIN CYLINDER (Figure 9-7) LEFT HAND TWO STAGE FULL FREE-LIFT v vera ‘Soo Service Manual eee Mana "©2001 HYSTER COMPANYUNIT CODE A219 HYSTER are001 NORTH AMERICA MAIN CYLINDER LEFT HAND TWO STAGE FULL FREE-LIFT LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 3061 mm_ 3264 mm_ 3658 mm 3886 mm 123 4 (120.5 in.) (128.5 in.) (144 in.) (153 in.) ITEM Mast ‘A560 ‘A560 ‘A560 ‘A560 Group Number 3028 3228 3628 3828 Cylinder Group Number 8510256 8510258 8510262 9510264 Lift Cylinder 2046365 2046367 2046371 2046373 1 Shell 1365605, 1365607 1362612, 1365613 2 Rod 1365635, 1365637 1365670 1365643 ITEM PARTNO. DESCRIPTION ary a Lift Cylinder, 1 1 a Shell 1 2 a Rod... 1 3 1310369 Wiper Ring. 1 4 1381082 Seal-Rod 1 5 1498116 Gland. — 1 6 132834 Back-Up Ring 1 7 55407 O-Ring. 1 8 1374802 Wear Ring. 1 9 1362875 Piston Ring, 1 10 295649 Capscrew... 1 "W 190887 Seal eae 1 1498115 Seal Kit (Includes Items 3-4, 7-9)... 1 FOOTNOTES: a Refer to Table Sao AVSTER COMPANY SSS 0 Seto Manual tg for service procedures, (©2001 HYSTER COMPANY, o18HYSTER ars CARRIAGE (Figure 9-8) TWO STAGE FULL FREE-LIFT item PARTNO. DESCRIPTION ‘ary 1 1353469 Frame ... 1 2 1345216 Stubshaft 6 3 58901 ‘Snap Ring... 6 4 129387 Shim (0.020 in)... AR 5 366115 Spacer. 2 6 1353192 Load Roller. 6 7 1369345 Chain Anchor 2 8 1353408 Pin a. 2 9 131358 Snap Ring 4 10 323161 Pin 2 " 15200 Cotter Pin. 2 Saal ‘See Saniee Manual ‘©2001 HYSTER COMPANY for service procedures.HYSTER NOTESH¥STER Ear INTEGRAL SIDE-SHIFT CARRIAGE (Figure 9-9) TWO STAGE FULL FREE-LIFT 20 Serica Mansa "©2001 HYSTER COMPANYsoot NORTH AMERICA HYSTER INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT TEM __PARTNO. DESCRIPTION. ‘ary 4486176 Side-Shift Carriage 1 1 1488996 _Side-Shift Carriage. 1 2 4489008 Frame (Outer). 1 3 we Side-Shift Cylinder (e= Figure 10: 3) 1 4 4488921 Bearing (Upper). — 2 5 1488873 Bearing (Lower). 2 6 2043530 Hook (Lower). 2 7 226458 © Capscrew... 2 8 221775 Washer... 4 8 293646 Capscrew 2 10 1493304 Washer: 2 4 302897 Pin 1 12 16041 Lube Fitting 2 13 317735 Pin 2 14 41369345 Chain Anchor. 2 18 181358 Snap Ring. 4 16 300987 Pin 2 7 15200 Cotter Pin 2 18 1363272 Load Roller... 6 19 129387 Shim (0.020 in.) 28 20 366115 Spacer. 6 21 58901 ‘Snap Ring. 6 ‘©2001 HYSTER COMPANY See Service Manual a8 for service proceduresHYSTER eae LOAD BACKREST EXTENSION (Figure 9-10) TWO STAGE FULL FREE-LIFT ITEM PART NO. DESCRIPTION ary 1 1349446 Load Backrest Extension (48 IN)... 1 2 1353533 Capsorew. 4 3 221771 Washer 4 3 296423 Washer (Optional). 4 4 800937 NU nnn 4 oS Service Manual SSS ror STE COMPANY ee aa ‘@2001 HYSTER COMPANYHYSTER NOTESHYSTER ORTH AMERICA se TILT CYLINDER (Figure 9-11) TWO STAGE FULL FREE-LIFT a a QM =x = 7 a a 8 ao IY . - Sy , 9 2 > - LF D> a Seo Sarvieo Manual 7 eee eee Manual "©2001 HYSTER COMPANYseo NORTH AMERICA HYSTER TILT CYLINDER TWO STAGE FULL FREE-LIFT 5° Forward TilUS° Back Tilt B:_10° Forward Tilv/5° Back Tilt ‘ary Tem PARTNO. DESCRIPTION AB 2047065 Tilt Cylinder (Group No. 8603390) oa 2039757 Tit Gyinder (Group No. 8603359). . 2 1 2302899 en 14 2 wees 194 3 2308174 14 4 2950282 Rod oyinde (Standart). 1 4 2311444 Rod cylinder 1 5 2308691 Tube... 1 5 2307114 Tube (Standard)... 1 6 seve Seabn 144 7 O-Ring . 144 8 fee Backup Ring... 144 9 2047064 Gland.. 144 10 Wiper Ring.. 194 1494719 Seal Kit (Includes Items 2, 6-8, 10) 0 sen se 14 ‘22007 HYSTER COMPANY, ‘ee Service Manual ea] for service procedures.