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© © All Rights Reserved
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Copyright

Ship name : Orion II Build No. ship : 2017


Drawingnumber : ZN0508 Hull Registration No. :
Buyer : Orion II N.E.

Yard/Intermediary : Orion II N.E. End user :


Marathonos 35
18900 Salamina
GR

Product : Veth Z-Drive Projectmanager : OLWI


Type : VZ-200 (4x) 267kW / 2000rpm Certification : -
Serial No. : 16.0135, 16.0136, 16.0137, 16.0138 Panel type : Classic Line
Power source : Diesel General design app. :
Make / power : CAT C18 Part features : NFU Steering
Location on board : Thruster Room Veth Pilots
Year of construction : 2017

Creation date : 6-9-2016 Total pages : 204


Last modification : 7-6-2017
Last modification : A
Last modification by : JACA Checked :
Revision Overview
Basic Information ZN0485 Rev 0

Revision name Creator Date Revision comment

A JACA 6-6-2017 After Test.

0 JACA 15-2-2017 Initial Drawing

1 3
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. REVISION OVERVIEW = ALG
Appr. by Orion II
Revision Date Name ZN0508 2
Table of Contents Column X: An automatically generated page was edited

Group Page Page description Note Date Edited by X


ALG 1 TITLE PAGE 17-3-2017 JACA
ALG 2 REVISION OVERVIEW 7-6-2017 JACA
ALG 3 TABLE OF CONTENTS : =ALG/1 - =PAMO1/23 7-6-2017 JACA
ALG 3.a TABLE OF CONTENTS : =PAMS1/24 - =ZVBD1/135 7-6-2017 JACA
ALG 3.b TABLE OF CONTENTS : =ZVBLP/136 - =ZVSO1/220 7-6-2017 JACA
ALG 3.c TABLE OF CONTENTS : =ZVSO1/221 - =ZABK1/311 7-6-2017 JACA
ALG 3.d TABLE OF CONTENTS : =ZABK1/312 - =ZASK1/402 7-6-2017 JACA
ALG 3.e TABLE OF CONTENTS : =ZASK1/403 - =ZASV2/441 7-6-2017 JACA
ALG 3.f TABLE OF CONTENTS : =ZASM1/442 - =ZASEA/447 7-6-2017 JACA
ALG 4 SYSTEM OVERVIEW 6-6-2017 JACA
ALG 4.a CABLE DIAGRAM PS/SB FWD SYSTEMS PS/SB FWD SYSTEMS 6-6-2017 JACA
ALG 4.b CABLE DIAGRAM PS/SB AFT SYSTEMS PS/SB AFT SYSTEMS 6-6-2017 JACA
ALG 4.c CABLE DIAGRAM PILOT SYSTEM 6-6-2017 JACA
ALG 4.d BUS DIAGRAM SYSTEM 1, 2, 3, 4 6-6-2017 JACA
ALG 5 STRUCTURE INDENTIFIER OVERVIEW 17-3-2017 JACA
ALG 6 STRUCTURE INDENTIFIER OVERVIEW 17-3-2017 JACA
ALG 7 IMPORTANT INFORMATION BELANGRIJKE INFORMATIE ELECTRICIAN INSTALLATEUR 6-6-2017 JACA
ALG 7.b SYSTEM SHIELD/EARTH CONNECTION DIAGRAM IMPORTANT INFORMATION 6-6-2017 JACA
ALG 7.c SYSTEM SHIELD/EARTH CONNECTION DIAGRAM IMPORTANT INFORMATION 6-6-2017 JACA
ALG 7.d SYSTEM SHIELD/EARTH CONNECTION DIAGRAM IMPORTANT INFORMATION 6-6-2017 JACA
ALG 100 CABLE OVERVIEW 7-6-2017 JACA
ALG 100.a CABLE OVERVIEW 7-6-2017 JACA
PVMO1 10 FWD PILOT JUNCTION BOARD 6-6-2017 JACA
PVMO1 11 FWD PILOT JUNCTION BOARD 6-6-2017 JACA
PVMO1 12 FWD PILOT JUNCTION BOARD 7-6-2017 JACA
PVMO1 13 FWD PILOT JUNCTION BOARD DIMENSIONS (BxH): 450 x 350mm 6-6-2017 JACA
PVMS1 14 FWD PILOT DISPLAY OPERATING PANEL 6-6-2017 JACA
PVMS1 15 FWD PILOT DISPLAY OPERATING PANEL 6-6-2017 JACA
PVMD1 16 FWD RATE OF TURN INDICATOR 6-6-2017 JACA
PAMO1 20 AFT PILOT JUNCTION BOARD 6-6-2017 JACA
PAMO1 21 AFT PILOT JUNCTION BOARD 6-6-2017 JACA
PAMO1 22 AFT PILOT JUNCTION BOARD 6-6-2017 JACA
PAMO1 23 AFT PILOT JUNCTION BOARD DIMENSIONS (BxH): 450 x 350mm 6-6-2017 JACA

2 3.a
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. TABLE OF CONTENTS : =ALG/1 - = ALG
=PAMO1/23
Appr. by Orion II
Revision Date Name ZN0508 3
Table of Contents Column X: An automatically generated page was edited

Group Page Page description Note Date Edited by X


PAMS1 24 AFT PILOT DISPLAY OPERATING PANEL 6-6-2017 JACA
PAMS1 25 AFT PILOT DISPLAY OPERATING PANEL 6-6-2017 JACA
PAMD1 26 AFT RATE OF TURN INDICATOR 6-6-2017 JACA
ZVBK1 100 CONTROL BOX 7-6-2017 JACA
ZVBK1 101 CONTROL BOX 7-6-2017 JACA
ZVBK1 102 CONTROL BOX 6-6-2017 JACA
ZVBK1 103 CONTROL BOX 6-6-2017 JACA
ZVBK1 104 CONTROL BOX 6-6-2017 JACA
ZVBK1 105 CONTROL BOX 6-6-2017 JACA
ZVBK1 106 CONTROL BOX 6-6-2017 JACA
ZVBK1 107 CONTROL BOX 7-6-2017 JACA
ZVBK1 108 CONTROL BOX 7-6-2017 JACA
ZVBK1 109 CONTROL BOX 6-6-2017 JACA
ZVBK1 110 CONTROL BOX 6-6-2017 JACA
ZVBK1 111 CONTROL BOX 6-6-2017 JACA
ZVBK1 112 CONTROL BOX 6-6-2017 JACA
ZVBK1 113 CONTROL BOX 6-6-2017 JACA
ZVBK1 114 CONTROL BOX 7-6-2017 JACA
ZVBK1 115 CONTROL BOX 7-6-2017 JACA
ZVBK1 116 CONTROL BOX MOUNTING PLATE 7-6-2017 JACA
ZVBK1 117 CONTROL BOX LAYOUT DIMENSIONS: (BxHxD) 1000x760x210mm 6-6-2017 JACA
ZVBO1 118 JUNCTION BOARD 6-6-2017 JACA
ZVBO1 119 JUNCTION BOARD 6-6-2017 JACA
ZVBO1 120 JUNCTION BOARD 6-6-2017 JACA
ZVBO1 121 JUNCTION BOARD 6-6-2017 JACA
ZVBO1 122 JUNCTION BOARD 7-6-2017 JACA
ZVBO1 123 JUNCTION BOARD LAYOUT DIMENSIONS (BxH): 570 x 350mm 6-6-2017 JACA
ZVBB1 130 OPERATING PANEL 6-6-2017 JACA
ZVBB1 131 OPERATING PANEL 6-6-2017 JACA
ZVBD1 132 DISPLAY PANEL 6-6-2017 JACA
ZVBD1 133 DISPLAY PANEL 6-6-2017 JACA
ZVBD1 134 DISPLAY PANEL 6-6-2017 JACA
ZVBD1 135 DISPLAY PANEL 6-6-2017 JACA

3 3.b
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. TABLE OF CONTENTS : = ALG
=PAMS1/24 - =ZVBD1/135
Appr. by Orion II
Revision Date Name ZN0508 3.a
Table of Contents Column X: An automatically generated page was edited

Group Page Page description Note Date Edited by X


ZVBLP 136 LOCAL PANEL 6-6-2017 JACA
ZVBLP 137 LOCAL PANEL 6-6-2017 JACA
ZVBLP 138 LOCAL PANEL 6-6-2017 JACA
ZVBLP 139 LOCAL PANEL 6-6-2017 JACA
ZVBV1 140 POWER DISTRIBUTION 6-6-2017 JACA
ZVBV2 141 POWER DISTRIBUTION 7-6-2017 JACA
ZVBM1 142 ENGINE CONNECTIONS 6-6-2017 JACA
ZVBU1 143 Z-DRIVE UNIT 6-6-2017 JACA
ZVBU1 144 Z-DRIVE UNIT 6-6-2017 JACA
ZVBGT 145 GRAVITY TANK 17-3-2017 JACA
ZVBH1 146 HYDRAULIC POWER UNIT 17-3-2017 JACA
ZVBEA 147 EXTERNAL ALARM CONTACTS 6-6-2017 JACA
ZVSK1 200 CONTROL BOX 7-6-2017 JACA
ZVSK1 201 CONTROL BOX 7-6-2017 JACA
ZVSK1 202 CONTROL BOX 7-6-2017 JACA
ZVSK1 203 CONTROL BOX 6-6-2017 JACA
ZVSK1 204 CONTROL BOX 6-6-2017 JACA
ZVSK1 205 CONTROL BOX 6-6-2017 JACA
ZVSK1 206 CONTROL BOX 6-6-2017 JACA
ZVSK1 207 CONTROL BOX 7-6-2017 JACA
ZVSK1 208 CONTROL BOX 7-6-2017 JACA
ZVSK1 209 CONTROL BOX 6-6-2017 JACA
ZVSK1 210 CONTROL BOX 6-6-2017 JACA
ZVSK1 211 CONTROL BOX 6-6-2017 JACA
ZVSK1 212 CONTROL BOX 7-6-2017 JACA
ZVSK1 213 CONTROL BOX 6-6-2017 JACA
ZVSK1 214 CONTROL BOX 7-6-2017 JACA
ZVSK1 215 CONTROL BOX 7-6-2017 JACA
ZVSK1 216 CONTROL BOX MOUNTING PLATE 7-6-2017 JACA
ZVSK1 217 CONTROL BOX LAYOUT DIMENSIONS: (BxHxD) 1000x760x210mm 6-6-2017 JACA
ZVSO1 218 JUNCTION BOARD 6-6-2017 JACA
ZVSO1 219 JUNCTION BOARD 6-6-2017 JACA
ZVSO1 220 JUNCTION BOARD 6-6-2017 JACA

3.a 3.c
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. TABLE OF CONTENTS : = ALG
=ZVBLP/136 - =ZVSO1/220
Appr. by Orion II
Revision Date Name ZN0508 3.b
Table of Contents Column X: An automatically generated page was edited

Group Page Page description Note Date Edited by X


ZVSO1 221 JUNCTION BOARD 7-6-2017 JACA
ZVSO1 222 JUNCTION BOARD 7-6-2017 JACA
ZVSO1 223 JUNCTION BOARD LAYOUT DIMENSIONS (BxH): 570 x 350mm 6-6-2017 JACA
ZVSB1 230 OPERATING PANEL 6-6-2017 JACA
ZVSB1 231 OPERATING PANEL 6-6-2017 JACA
ZVSD1 232 DISPLAY PANEL 6-6-2017 JACA
ZVSD1 233 DISPLAY PANEL 6-6-2017 JACA
ZVSD1 234 DISPLAY PANEL 6-6-2017 JACA
ZVSD1 235 DISPLAY PANEL 6-6-2017 JACA
ZVSLP 236 LOCAL PANEL 6-6-2017 JACA
ZVSLP 237 LOCAL PANEL 6-6-2017 JACA
ZVSLP 238 LOCAL PANEL 6-6-2017 JACA
ZVSLP 239 LOCAL PANEL 6-6-2017 JACA
ZVSV1 240 POWER DISTRIBUTION 6-6-2017 JACA
ZVSV2 241 POWER DISTRIBUTION 7-6-2017 JACA
ZVSM1 242 ENGINE CONNECTIONS 6-6-2017 JACA
ZVSU1 243 Z-DRIVE UNIT 6-6-2017 JACA
ZVSU1 244 Z-DRIVE UNIT 6-6-2017 JACA
ZVSGT 245 GRAVITY TANK 6-6-2017 JACA
ZVSH1 246 HYDRAULIC POWER UNIT 6-6-2017 JACA
ZVSEA 247 EXTERNAL ALARM CONTACTS 6-6-2017 JACA
ZABK1 300 CONTROL BOX 7-6-2017 JACA
ZABK1 301 CONTROL BOX 6-6-2017 JACA
ZABK1 302 CONTROL BOX 6-6-2017 JACA
ZABK1 303 CONTROL BOX 6-6-2017 JACA
ZABK1 304 CONTROL BOX 6-6-2017 JACA
ZABK1 305 CONTROL BOX 6-6-2017 JACA
ZABK1 306 CONTROL BOX 6-6-2017 JACA
ZABK1 307 CONTROL BOX 7-6-2017 JACA
ZABK1 308 CONTROL BOX 7-6-2017 JACA
ZABK1 309 CONTROL BOX 6-6-2017 JACA
ZABK1 310 CONTROL BOX 6-6-2017 JACA
ZABK1 311 CONTROL BOX 6-6-2017 JACA

3.b 3.d
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. TABLE OF CONTENTS : = ALG
=ZVSO1/221 - =ZABK1/311
Appr. by Orion II
Revision Date Name ZN0508 3.c
Table of Contents Column X: An automatically generated page was edited

Group Page Page description Note Date Edited by X


ZABK1 312 CONTROL BOX 6-6-2017 JACA
ZABK1 313 CONTROL BOX 6-6-2017 JACA
ZABK1 314 CONTROL BOX 7-6-2017 JACA
ZABK1 315 CONTROL BOX 7-6-2017 JACA
ZABK1 316 CONTROL BOX MOUNTING PLATE 6-6-2017 JACA
ZABK1 317 CONTROL BOX LAYOUT DIMENSIONS: (BxHxD) 1000x760x210mm 6-6-2017 JACA
ZABO1 318 JUNCTION BOARD 6-6-2017 JACA
ZABO1 319 JUNCTION BOARD 6-6-2017 JACA
ZABO1 320 JUNCTION BOARD 6-6-2017 JACA
ZABO1 321 JUNCTION BOARD 6-6-2017 JACA
ZABO1 322 JUNCTION BOARD 7-6-2017 JACA
ZABO1 323 JUNCTION BOARD LAYOUT DIMENSIONS (BxH): 570 x 350mm 6-6-2017 JACA
ZABB1 330 OPERATING PANEL 6-6-2017 JACA
ZABB1 331 OPERATING PANEL 6-6-2017 JACA
ZABD1 332 DISPLAY PANEL 6-6-2017 JACA
ZABD1 333 DISPLAY PANEL 6-6-2017 JACA
ZABD1 334 DISPLAY PANEL 6-6-2017 JACA
ZABD1 335 DISPLAY PANEL 6-6-2017 JACA
ZABLP 336 LOCAL PANEL 6-6-2017 JACA
ZABLP 337 LOCAL PANEL 6-6-2017 JACA
ZABLP 338 LOCAL PANEL 6-6-2017 JACA
ZABLP 339 LOCAL PANEL 6-6-2017 JACA
ZABV1 340 POWER DISTRIBUTION 6-6-2017 JACA
ZABV2 341 POWER DISTRIBUTION 7-6-2017 JACA
ZABM1 342 ENGINE CONNECTIONS 6-6-2017 JACA
ZABU1 343 Z-DRIVE UNIT 6-6-2017 JACA
ZABU1 344 Z-DRIVE UNIT 6-6-2017 JACA
ZABGT 345 GRAVITY TANK 6-6-2017 JACA
ZABH1 346 HYDRAULIC POWER UNIT 6-6-2017 JACA
ZABEA 347 EXTERNAL ALARM CONTACTS 6-6-2017 JACA
ZASK1 400 CONTROL BOX 7-6-2017 JACA
ZASK1 401 CONTROL BOX 6-6-2017 JACA
ZASK1 402 CONTROL BOX 7-6-2017 JACA

3.c 3.e
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. TABLE OF CONTENTS : = ALG
=ZABK1/312 - =ZASK1/402
Appr. by Orion II
Revision Date Name ZN0508 3.d
Table of Contents Column X: An automatically generated page was edited

Group Page Page description Note Date Edited by X


ZASK1 403 CONTROL BOX 6-6-2017 JACA
ZASK1 404 CONTROL BOX 6-6-2017 JACA
ZASK1 405 CONTROL BOX 6-6-2017 JACA
ZASK1 406 CONTROL BOX 6-6-2017 JACA
ZASK1 407 CONTROL BOX 7-6-2017 JACA
ZASK1 408 CONTROL BOX 7-6-2017 JACA
ZASK1 409 CONTROL BOX 7-6-2017 JACA
ZASK1 410 CONTROL BOX 6-6-2017 JACA
ZASK1 411 CONTROL BOX 6-6-2017 JACA
ZASK1 412 CONTROL BOX 6-6-2017 JACA
ZASK1 413 CONTROL BOX 6-6-2017 JACA
ZASK1 414 CONTROL BOX 7-6-2017 JACA
ZASK1 415 CONTROL BOX 7-6-2017 JACA
ZASK1 416 CONTROL BOX MOUNTING PLATE 7-6-2017 JACA
ZASK1 417 CONTROL BOX LAYOUT DIMENSIONS: (BxHxD) 1000x760x210mm 6-6-2017 JACA
ZASO1 418 JUNCTION BOARD 6-6-2017 JACA
ZASO1 419 JUNCTION BOARD 6-6-2017 JACA
ZASO1 420 JUNCTION BOARD 6-6-2017 JACA
ZASO1 421 JUNCTION BOARD 6-6-2017 JACA
ZASO1 422 JUNCTION BOARD 7-6-2017 JACA
ZASO1 423 JUNCTION BOARD LAYOUT DIMENSIONS (BxH): 570 x 350mm 6-6-2017 JACA
ZASB1 430 OPERATING PANEL 6-6-2017 JACA
ZASB1 431 OPERATING PANEL 6-6-2017 JACA
ZASD1 432 DISPLAY PANEL 6-6-2017 JACA
ZASD1 433 DISPLAY PANEL 6-6-2017 JACA
ZASD1 434 DISPLAY PANEL 6-6-2017 JACA
ZASD1 435 DISPLAY PANEL 6-6-2017 JACA
ZASLP 436 LOCAL PANEL 6-6-2017 JACA
ZASLP 437 LOCAL PANEL 6-6-2017 JACA
ZASLP 438 LOCAL PANEL 6-6-2017 JACA
ZASLP 439 LOCAL PANEL 6-6-2017 JACA
ZASV1 440 POWER DISTRIBUTION 6-6-2017 JACA
ZASV2 441 POWER DISTRIBUTION 7-6-2017 JACA

3.d 3.f
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. TABLE OF CONTENTS : = ALG
=ZASK1/403 - =ZASV2/441
Appr. by Orion II
Revision Date Name ZN0508 3.e
Table of Contents Column X: An automatically generated page was edited

Group Page Page description Note Date Edited by X


ZASM1 442 ENGINE CONNECTIONS 6-6-2017 JACA
ZASU1 443 Z-DRIVE UNIT 6-6-2017 JACA
ZASU1 444 Z-DRIVE UNIT 6-6-2017 JACA
ZASGT 345 GRAVITY TANK 6-6-2017 JACA
ZASH1 446 HYDRAULIC POWER UNIT 6-6-2017 JACA
ZASEA 447 EXTERNAL ALARM CONTACTS 6-6-2017 JACA

3.e 4
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. TABLE OF CONTENTS : = ALG
=ZASM1/442 - =ZASEA/447
Appr. by Orion II
Revision Date Name ZN0508 3.f
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SYSTEM INFORMATION
PS AFT PS FWD

PS
THRUSTER ROOM WHEELHOUSE THRUSTER ROOM
SEE PAGE 4.c SEE PAGE 4.a

PS FWD UNIT
PS AFT UNIT

PS AFT PS FWD
#3

#1
CONTROL BOX CONTROL BOX
SYSTEM 3 SYSTEM 1

* *

AFT FWD

SB FWD UNIT
SB AFT UNIT

SB AFT SB FWD
#4

#2
CONTROL BOX CONTROL BOX
SYSTEM 4 SYSTEM 2

* *

SB AFT SB FWD
THRUSTER ROOM THRUSTER ROOM

SB
SEE PAGE 4.d SEE PAGE 4.b

*
ALARM DISPLAY, LOCAL CONTROL PANEL, ON CONTROL BOX

GEBRUIK ALLEEN 24V DC SIGNALEN OP BEDRADING EN BEKABELING


VAN EN NAAR VETH COMPONENTEN TENZIJ ANDERS VERMELD! CABLE CLASSIFICATION
USE ONLY 24 V DC SIGNALS ON WIRING AND CABLING
FROM AND TO VETH COMPONENTS UNLESS STATED OTHERWISE! IEC 60332 OR EQUIVALENT.
3.f
MINIMUM SIZE OF WIRING 1mm² EXCEPT DATA CABLE. ALL CABLES SHIELDED. 4.a
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. SYSTEM OVERVIEW = ALG
Appr. by Orion II
Revision Date Name ZN0508 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZVBD1 =ZVBB1 =ZVSB1 =ZVSD1


PS FWD FWD OPERATING FWD SB FWD
DISPLAY PANEL PANEL OPERATING DISPLAY PANEL
PAGE 132-134 PAGE 130 PANEL PAGE 232-234
230
-X11 -X12 -X13 -X14 -X10.1 -X10.2 -X11 -X12 -X13 -X14

10W11 10W12 10W13 10W14 W1 20W10 20W11 20W12 20W13 20W14


25x1 mm² 25x1 mm² 4x2x0,75 mm² 4x2x0,75 mm² 10x1 mm² 10x1 mm² 25x1 mm² 25x1 mm² 4x2x0,75 mm² 4x2x0,75 mm²

-X11 -X12 -X13 -X14 -X10.1 -X10.2 -X11 -X12 -X13 -X14
-SH -SH -SH -SH -SH -SH -SH -SH -SH -SH
=ZVBO1 =ZVSO1
PS FWD SB FWD
JUNCTION JUNCTION
BOARD BOARD
PAGE 118-123 PAGE 218-223
DIMENSIONS: (WxH): 570x350mm DIMENSIONS: (WxH): 570x350mm
-SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH
-X20 -X21 -X22 -X23 -X24 -X30.1 -X20 -X21 -X22 -X23 -X24 -X30.2

10W30 20W30
8x2x0,75 mm² 8x2x0,75 mm²

WHEELHOUSE X30.1 / 4.c.7 X30.2 / 4.c.7

FWD THRUSTER ROOM =ZVBEA =ZVSEA


PS FWD SB FWD
EXTERNAL EXTERNAL
ALARM ALARM
(YARD) (YARD)
PAGE 147 PAGE 247

-X99.1 -X99.2

10W20 10W21 10W22 10W23 10W24 10W99 20W20 20W21 20W22 20W23 20W24 20W99
6x2x0,75 mm² 6x2x0,75 mm² 12x1,5 mm² 12x1,5 mm² 12x1,5 mm² 3x1 mm² 6x2x0,75 mm² 6x2x0,75 mm² 12x1,5 mm² 12x1,5 mm² 12x1,5 mm² 3x1 mm²

-X20 -X21 -X22 -X23 -X24 -X99.1 -X20 -X21 -X22 -X23 -X24 -X99.2
=ZVBLP SH SH SH SH SH SH =ZVSLP SH SH SH SH SH SH
LOCAL LOCAL
CONTROL =ZVBK1 CONTROL =ZVSK1
PANEL PS FWD PANEL SB FWD
CONTROL BOX CONTROL BOX
PAGE 100-117 PAGE 200-217
DIMENSIONS (WxHxD): 1000x760x250mm DIMENSIONS (WxHxD): 1000x760x250mm

-SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH
-X1 -X2 -X40 -X42.1 -X42.2 -X43.1 -X43.2 -X44 -X1 -X2 -X40 -X42.1 -X42.2 -X43.1 -X43.2 -X44

10W01 10W02 10W40 10W42.1 10W42.2 10W43.1 10W43.2 10W44 20W01 20W02 20W40 20W42.1 20W42.2 20W43.1 20W43.2 20W44
2x4 mm² 2x4 mm² 10x1 mm² 20x1 mm² 16x1,5 mm² 2x1 mm² 2x1 mm² 2x1 mm² 2x4 mm² 2x4 mm² 10x1 mm² 20x1 mm² 16x1,5 mm² 2x1 mm² 2x1 mm² 2x1 mm²
MARINE CABLE

-X1 -X2 -X40 -X42.1 -X42.2 -X43.1 -X43.2 -X44 -X1 -X2 -X40 -X42.1 -X42.2 -X43.1 -X43.2 -X44

=ZVBV1 =ZVBV2 =ZVSV1 =ZVSV2


PS FWD PS FWD SB FWD SB FWD
24V MAIN 24V BACKUP =ZVBM1 =ZVBU1 =ZVBGT 24V MAIN 24V BACKUP =ZVSM1 =ZVSU1 =ZVSGT
SUPPLY SUPPLY PS FWD PS FWD PS FWD =ZVBH1 POWER POWER SB FWD SB FWD SB FWD =ZVSH1
(YARD) (YARD) ENGINE UNIT GRAVITY TANK PS FWD HPU (YARD) (YARD) ENGINE UNIT GRAVITY TANK SB FWD HPU
PAGE 140 PAGE 141 PAGE 142 PAGE 143-144 PAGE 145 PAGE 146 PAGE 240 PAGE 241 PAGE 242 PAGE 243-244 PAGE 245 PAGE 246
4 4.b
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CABLE DIAGRAM PS/SB FWD SYSTEMS = ALG
PS/SB FWD SYSTEMS
Appr. by Orion II
Revision Date Name ZN0508 4.a
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZABD1 =ZABB1 =ZASB1 =ZASD1


PS AFT AFT OPERATING AFT OPERATING SB AFT
DISPLAY PANEL PANEL PANEL DISPLAY PANEL
PAGE 332-334 330 430 PAGE 432-434

-X11 -X12 -X13 -X14 -X10.3 -X10.4 -X11 -X12 -X13 -X14

30W11 30W12 30W13 30W14 30W10 40W10 40W11 40W12 40W13 40W14
25x1 mm² 25x1 mm² 4x2x0,75 mm² 4x2x0,75 mm² 10x1 mm² 10x1 mm² 25x1 mm² 25x1 mm² 4x2x0,75 mm² 4x2x0,75 mm²

-X11 -X12 -X13 -X14 -X10.3 -X10.4 -X11 -X12 -X13 -X14
-SH -SH -SH -SH -SH -SH -SH -SH -SH -SH
=ZABO1 =ZASO1
PS AFT SB AFT
JUNCTION JUNCTION
BOARD BOARD
PAGE 318-323 PAGE 418-423
DIMENSIONS: (WxH): 570x350mm DIMENSIONS: (WxH): 570x350mm
-SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH
-X20 -X21 -X22 -X23 -X24 -X30.3 -X20 -X21 -X22 -X23 -X24 -X30.4

30W30 40W30
8x2x0,75 mm² 8x2x0,75 mm²

WHEELHOUSE X30.3 / 4.c.16 X30.4 / 4.c.16

FWD THRUSTER ROOM =ZABEA =ZASEA


PS AFT SB AFT
EXTERNAL EXTERNAL
ALARM ALARM
(YARD) (YARD)
PAGE 347 PAGE 447

-X99.3 -X99.4

30W20 30W21 30W22 30W23 30W24 30W99 40W20 40W21 40W22 40W23 40W24 40W99
6x2x0,75 mm² 6x2x0,75 mm² 12x1,5 mm² 12x1,5 mm² 12x1,5 mm² 3x1 mm² 6x2x0,75 mm² 6x2x0,75 mm² 12x1,5 mm² 12x1,5 mm² 12x1,5 mm² 3x1 mm²

-X20 -X21 -X22 -X23 -X24 -X99.3 -X20 -X21 -X22 -X23 -X24 -X99.4
=ZABLP SH SH SH SH SH SH =ZVSLP SH SH SH SH SH SH
LOCAL LOCAL
CONTROL =ZABK1 CONTROL =ZASK1
PANEL PS AFT PANEL SB AFT
CONTROL BOX CONTROL BOX
PAGE 300-317 PAGE 400-417
DIMENSIONS (WxHxD): 1000x760x250mm DIMENSIONS (WxHxD): 1000x760x250mm

-SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH
-X1 -X2 -X40 -X42.1 -X42.2 -X43.1 -X43.2 -X44 -X1 -X2 -X40 -X42.1 -X42.2 -X43.1 -X43.2 -X44

30W01 30W02 30W40 30W42.1 30W42.2 30W43.1 30W43.2 30W44 40W01 40W02 40W40 40W42.1 40W42.2 40W43.1 40W43.2 40W44
2x4 mm² 2x4 mm² 10x1 mm² 20x1 mm² 16x1,5 mm² 2x1 mm² 2x1 mm² 2x1 mm² 2x4 mm² 2x4 mm² 10x1 mm² 20x1 mm² 16x1,5 mm² 2x1 mm² 2x1 mm² 2x1 mm²

-X1 -X2 -X40 -X42.1 -X42.2 -X43.1 -X43.2 -X44 -X1 -X2 -X40 -X42.1 -X42.2 -X43.1 -X43.2 -X44

=ZABV1 =ZABV2 =ZASV1 =ZASV2


PS AFT PS AFT SB AFT SB AFT
24V MAIN 24V BACKUP =ZABM1 =ZABU1 =ZABGT 24V MAIN 24V BACKUP =ZASM1 =ZASU1 =ZASGT
SUPPLY POWER PS AFT PS AFT PS AFT =ZABH1 SUPPLY POWER SB AFT SB AFT SB AFT =ZASH1
(YARD) (YARD) ENGINE UNIT GRAVITY TANK PS AFT HPU (YARD) (YARD) ENGINE UNIT GRAVITY TANK SB AFT HPU
PAGE 340 PAGE 341 PAGE 342 PAGE 343-344 PAGE 345 PAGE 346 PAGE 440 PAGE 441 PAGE 442 PAGE 443-444 PAGE 445 PAGE 446
4.a 4.c
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CABLE DIAGRAM PS/SB AFT SYSTEMS = ALG
PS/SB AFT SYSTEMS
Appr. by Orion II
Revision Date Name ZN0508 4.b
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=PVMS1 =PVMD1 =PAMS1 =PAMD1


FWD PILOT FWD RATE OF TURN AFT PILOT AFT RATE OF TURN
OPERATING PANEL INDICATOR OPERATING PANEL INDICATOR
PAGE 14-15 PAGE 16 PAGE 24-25 PAGE 26

-X71.1 -X72.1 -X73.1 -X71.2 -X72.2 -X73.2

1W71 1W72 1 W 73 2W71 2W72 2W73


5x1 mm² 6x2x0,75 mm² 4x2x0,75 mm² 5x1 mm² 6x2x0,75 mm² 4x2x0,75 mm²

-X71.1 -X72.1 -X73.1 -X71.2 -X72.2 -X73.2


-SH -SH -SH -SH -SH -SH
=PVMO1 =PAMO1
FWD PILOT AFT PILOT
JUNCTION BOARD JUNCTION BOARD
PAGE 10-13 PAGE 20-23
DIMENSIONS (WxH): 450x350mm DIMENSIONS (WxH): 450x350mm

-SH -SH -SH -SH


X30.1 X30.2 X30.3 -X30.4

TO PS FWD JUNCTION BOARD 4.a.10 / X30.1 TO PS AFT JUNCTION BOARD 4.b.10 / X30.3
TO SB FWD JUNCTION BOARD 4.a.22 / X30.2 TO SB AFT JUNCTION BOARD 4.b.22 / X30.4
WHEELHOUSE

ALL CABLES SHIELDED


4.b 4.d
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CABLE DIAGRAM PILOT SYSTEM = ALG
Appr. by Orion II
Revision Date Name ZN0508 4.c
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PILOT PANEL DISPLAY PANEL

S1 S1-1 S2 S1-1
ON ON ON ON
PCM242 OFF OFF
OFF OFF PCM206
SYSTEM 1, 3: ADRESS 1
BUS1
BUS2
BUS1 ADRESS 0 BUS2
SYSTEM 2, 4: ADRESS 2
3/4 J1-7/8 J1-1/2
CAN-CTRL CAN-CTRL CAN1-MON
CAN-CTRL CAN-CTRL CAN-MON

PILOT
CAN-CTRL CAN-CTRL CAN-MON
JUNCTION BOARD X30 1/2 -X13 7/8 -X13 1/2

X30 1/2 -X13 7/8 -X13 1/2


OPERATING PANEL
CAN-CTRL CAN-CTRL CAN-MON

CAN-CTRL

S1 S1
ON 11/12
ON U1 U6 CAN-CTRL
OFF PCM2225 OFF PIM291
ADRESS 0 CAN REPEATER ON
3/4 3/4 OFF
CAN-CTRL CAN-CTRL S2
CAN-CTRL CAN-CTRL

Z-DRIVE
CAN-CTRL CAN-MON
JUNCTION BOARD X20 1/2 -X21 1/2

-X20 1/2 -X21 1/2


Z-DRIVE CAN-CTRL CAN-MON
CONTROL BOX
S1 S1
ON ON
U1 U11
Z OFF Z Z OFF Z
PCM203 PCM203
C (Z-DRIVE CTRL) C M (Z-DRIVE MON) M

3/4 3/4
CAN-CTRL CAN-CTRL
CAN-CTRL CAN-MON

VDR

CAN-CTRL CAN-MON
15/16 3/4
CAN-CTRL CAN-MON
U23
ON PCM242 ON
VDR
OFF OFF
BUS1 BUS2

CAN-CTRL CAN-MON
J1:7/8 J1:1/2
CAN-CTRL CAN-MON
U21
S2 S1-1
PCM206
ON ON
ADRESS 9
OFF OFF
BUS1 BUS2

4.c 5
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. BUS DIAGRAM = ALG
SYSTEM 1, 2, 3, 4
Appr. by Orion II
Revision Date Name ZN0508 4.d
Structure identifier overview
Full designation Structure description Op Voorraad In Testruimte Getest Op Project

ALG General

PVMO1 FWD PILOT JUNCTION BOARD PAGE 10-13

PVMS1 FWD PILOT OPERATING PANEL PAGE 14-15

PVMD1 FWD RATE OF TURN INDICATOR PAGE 16

PAMO1 AFT PILOT JUNCTION BOARD PAGE 20-23

PAMS1 AFT PILOT OPERATING PANEL PAGE 24-25

PAMD1 AFT RATE OF TURN INDICATOR PAGE 26

ZVBK1 PS FWD CONTROL BOX PAGE 100-117

ZVBO1 PS FWD JUNCTION BOARD PAGE 118-123

ZVBB1 FWD OPERATING PANEL PAGE 130

ZVBD1 PS FWD DISPLAY PANEL PAGE 132-134

ZVBLP PS FWD LOCAL PANEL PAGE 136-138

ZVBV1 PS FWD 24V MAIN SUPPLY (YARD) PAGE 140

ZVBV2 PS FWD 24V BACKUP SUPPLY (YARD) PAGE 141

ZVBM1 PS FWD ENGINE PAGE 142

ZVBU1 PS FWD UNIT PAGE 143-144

ZVBGT PS FWD GRAVITY TANK PAGE 145

ZVBH1 PS FWD HPU PAGE 146

ZVBEA PS FWD EXTERNAL ALARM (YARD) PAGE 147

ZVSK1 SB FWD CONTROL BOX PAGE 200-217

ZVSO1 SB FWD JUNCTION BOARD PAGE 218-223

ZVSB1 FWD OPERATING PANEL 230

ZVSD1 SB FWD DISPLAY PANEL PAGE 232-234

ZVSLP SB FWD LOCAL PANEL PAGE 236-238

ZVSV1 SB FWD 24V MAIN POWER (YARD) PAGE 240

ZVSV2 SB FWD 24V BACKUP POWER (YARD) PAGE 241

ZVSM1 SB FWD ENGINE PAGE 242

ZVSU1 SB FWD UNIT PAGE 243-244

4.d 6
A 6-6-2017 JACA Date 17-3-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. STRUCTURE INDENTIFIER = ALG
OVERVIEW
Appr. by Orion II
Revision Date Name ZN0508 5
Structure identifier overview
Full designation Structure description Op Voorraad In Testruimte Getest Op Project

ZVSGT SB FWD GRAVITY TANK PAGE 245

ZVSH1 SB FWD HPU PAGE 246

ZVSEA SB FWD EXTERNAL ALARM (YARD) PAGE 247

ZABK1 PS AFT CONTROL BOX PAGE 300-317

ZABO1 PS AFT JUNCTION BOARD PAGE 318-323

ZABB1 AFT OPERATING PANEL 330

ZABD1 PS AFT DISPLAY PANEL PAGE 332-334

ZABLP PS AFT LOCAL PANEL PAGE 336-338

ZABV1 PS AFT 24V MAIN SUPPLY (YARD) PAGE 340

ZABV2 PS AFT 24V BACKUP POWER (YARD) PAGE 341

ZABM1 PS AFT ENGINE PAGE 342

ZABU1 PS AFT UNIT PAGE 343-344

ZABGT PS AFT GRAVITY TANK PAGE 345

ZABH1 PS AFT HPU PAGE 346

ZABEA PS AFT EXTERNAL ALARM (YARD) PAGE 347

ZASK1 SB AFT CONTROL BOX PAGE 400-417

ZASO1 SB AFT JUNCTION BOARD PAGE 418-423

ZASB1 AFT OPERATING PANEL 430

ZASD1 SB AFT DISPLAY PANEL PAGE 432-434

ZASLP SB AFT LOCAL PANEL PAGE 436-438

ZASV1 SB AFT 24V MAIN SUPPLY (YARD) PAGE 440

ZASV2 SB AFT 24V BACKUP POWER (YARD) PAGE 441

ZASM1 SB AFT ENGINE PAGE 442

ZASU1 SB AFT UNIT PAGE 443-444

ZASGT SB AFT GRAVITY TANK PAGE 445

ZASH1 SB AFT HPU PAGE 446

ZASEA SB AFT EXTERNAL ALARM (YARD) PAGE 447

5 7
A 6-6-2017 JACA Date 17-3-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. STRUCTURE INDENTIFIER = ALG
OVERVIEW
Appr. by Orion II
Revision Date Name ZN0508 6
BELANGRIJKE INFO VOOR INSTALLATEUR ALTIJD ADERS 1 OP 1 AANSLUITEN OP OVEREENKOMSTIGE KLEMMENSTROKEN
BIJ OVERSLAAN VAN KLEM, OOK BIJBEHORENDE ADER OVERSLAAN
(TENZIJ ANDERS VERMELD)
IMPORTANT INFORMATION FOR ELECTRICIAN
-X40 1 2 3 4 5 6 7 8 9 10 11 12 13 14
CABLE CLASSIFICATION
IEC 60332 OR EQUIVALENT.

ROOD

ZWART

PAARS

GRIJS / ROSE

ROOD / BLAUW

WIT / GROEN

BRUIN / GROEN
WIT

BRUIN

GROEN

GEEL

GRIJS

ROSE

BLAUW
ALL CABLES SHIELDED.
GEBRUIK ALLEEN 24V DC SIGNALEN OP BEDRADING EN BEKABELING
GENERAL CABLE
VAN EN NAAR VETH COMPONENTEN TENZIJ ANDERS VERMELD!
USE ONLY 24 V DC SIGNALS ON WIRING AND CABLING
FROM AND TO VETH COMPONENTS UNLESS STATED OTHERWISE!

BROWN / GREEN
WHITE / GREEN
MINIMUM SIZE OF WIRING 1mm² EXCEPT DATA CABLE.

RED / BLUE
GREY / PINK
PAIR-COLOUR CODE ACCORDING TO DIN 47100

YELLOW
BROWN
ABBREVIATIONS OF COLORS ACCORDING TO IEC 60757

WHITE

GREEN

VIOLET
GREY

PINK

BLACK
BLUE

RED

WHGN

BNGN
RDBU
GYPK
WH

BN

PK
GN

BU
GY
YE

RD

VT
BK
-X40 1 2 3 4 5 6 7 8 9 10 11 12 13 14

CABLE WIRE NUMBERS CORRESPOND TO TERMINAL NUMBERS


ALSO SKIP THE CORRESPONDING WIRE WHEN A TERMINAL IS SKIPPED
(UNLESS MENTIONED OTHERWISE)

ALTIJD ADERS 1 OP 1 AANSLUITEN OP OVEREENKOMSTIGE KLEMMENSTROKEN ALTIJD ADERS 1 OP 1 AANSLUITEN OP OVEREENKOMSTIGE KLEMMENSTROKEN
BIJ OVERSLAAN VAN KLEM, OOK BIJBEHORENDE ADER OVERSLAAN BIJ OVERSLAAN VAN KLEM, OOK BIJBEHORENDE ADER OVERSLAAN
(TENZIJ ANDERS VERMELD) (TENZIJ ANDERS VERMELD)

-X93 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -X40 1 2 11 12 13 14
3 4 5 6 7 8 9 10

1 2 3 4 6 7 8 9 10 11 12 13 14

MARINE CABLE
WH1 WHITE 1

WH 2 WHITE 2

WH 3 WHITE 3

WH 5 WHITE 5

WH 6 WHITE 6

WH 8 WHITE 8
WH 7 WHITE 7
BU1 5 BLUE 5
BU1 BLUE 1

BU 3 BLUE 3
BU2 BLUE 2

BU 6 BLUE 6

BU 8 BLUE 8
BU 7 BLUE 7
1 2 3 4 6 7 8 9 10 11 12 13 14

-X93:1 2 3 4 5 6 7 8 9 10 11 12 13 14 -X40 1 2 3 4 5 6 7 8 9 10 11 12 13 14

CABLE WIRE NUMBERS CORRESPOND TO TERMINAL NUMBERS


CABLE WIRE NUMBERS CORRESPOND TO TERMINAL NUMBERS
ALSO SKIP THE CORRESPONDING WIRE WHEN A TERMINAL IS SKIPPED
ALSO SKIP THE CORRESPONDING WIRE WHEN A TERMINAL IS SKIPPED
(UNLESS MENTIONED OTHERWISE)
(UNLESS MENTIONED OTHERWISE)

6 7.b
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. IMPORTANT INFORMATION ELECTRICIAN = ALG
BELANGRIJKE INFORMATIE INSTALLATEUR
Appr. by Orion II
Revision Date Name ZN0508 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

DISPLAY PANEL FWD OPERATING PANEL DISPLAY PANEL


PS FWD SYSTEM PS FWD SB FWD SB FWD SYSTEM

X11 X12 X13 X14 X10 X10 X11 X12 X13 X14

DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT
CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT
SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE

X11 X12 X13 X14 X10 X10 X11 X12 X13 X14

-SH -SH -SH -SH -SH -SH -SH -SH -SH -SH
VETH INTERNAL WIRING VETH INTERNAL WIRING

-SH -SH -SH -SH -SH -SH JUNCTION BOARD -SH -SH -SH -SH -SH -SH JUNCTION BOARD
X20 X21 X22 X23 X24 X30 X20 X21 X22 X23 X24 X30P
PS FWD SYSTEM SB FWD SYSTEM

X30.1 / 7.d.5 X30.2 / 7.d.5


WHEELHOUSE

FWD PS FWD SB FWD


EXTERNAL EXTERNAL Note:
THRUSTER ROOM CONNECTIONS CONNECTIONS
Shield terminals: Blue.
PE terminals: Green/Yellow
X98 X99
DO NOT DO NOT
CONNECT CONNECT
SHIELD HERE SHIELD HERE

CONTROL BOX CONTROL BOX


X20 X21 X22 X23 X24 X99 X20 X21 X22 X23 X24 X99
PS FWD SYSTEM SB FWD SYSTEM
-SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH

VETH INTERNAL SHIELD WIRING VETH INTERNAL SHIELD WIRING

-PE -SH -SH -SH -SH -SH -SH -SH -SH -PE -SH -SH -SH -SH -SH -SH -SH -SH
X1 X2 X40 X42.1 X42.2 X43.1 X43.2 X44 X1 X2 X40 X42.1 X42.2 X43.1 X43.2 X44

CENTRAL CENTRAL
PROTECTIVE PROTECTIVE
EARTH POINT EARTH POINT

DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT
CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT
SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE

X1 X2 X40 X42.1 X42.2 X43.1 X43.2 X44 X1 X2 X40 X42.1 X42.2 X43.1 X43.2 X44

MAIN BACKUP GRAVITY MAIN BACKUP GRAVITY


SUPPLY SUPPLY ENGINE UNIT TANK HPU SUPPLY SUPPLY ENGINE UNIT TANK HPU

7 7.c
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. SYSTEM SHIELD/EARTH IMPORTANT INFORMATION = ALG
CONNECTION DIAGRAM
Appr. by Orion II
Revision Date Name ZN0508 7.b
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

DISPLAY PANEL AFT OPERATING PANEL DISPLAY PANEL


PS AFT SYSTEM PS AFT SB AFT SB AFT SYSTEM

X11 X12 X13 X14 X10 X10 X11 X12 X13 X14

DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT
CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT
SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE

X11 X12 X13 X14 X10 X10 X11 X12 X13 X14

-SH -SH -SH -SH -SH -SH -SH -SH -SH -SH
VETH INTERNAL WIRING VETH INTERNAL WIRING

-SH -SH -SH -SH -SH -SH JUNCTION BOARD -SH -SH -SH -SH -SH -SH JUNCTION BOARD
X20 X21 X22 X23 X24 X30.1 X20 X21 X22 X23 X24 X30P
PS AFT SYSTEM SB AFT SYSTEM

X30.3 / 7.d.15 X30.4 / 7.d.15


WHEELHOUSE

AFT PS AFT SB AFT


EXTERNAL EXTERNAL Note:
THRUSTER ROOM CONNECTIONS CONNECTIONS
Shield terminals: Blue.
PE terminals: Green/Yellow
X98 X99
DO NOT DO NOT
CONNECT CONNECT
SHIELD HERE SHIELD HERE

CONTROL BOX CONTROL BOX


X20 X21 X22 X23 X24 X99 X20 X21 X22 X23 X24 X99
PS AFT SYSTEM SB AFT SYSTEM
-SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH -SH

VETH INTERNAL SHIELD WIRING VETH INTERNAL SHIELD WIRING

-PE -SH -SH -SH -SH -SH -SH -SH -SH -PE -SH -SH -SH -SH -SH -SH -SH -SH
X1 X2 X40 X42.1 X42.2 X43.1 X43.2 X44 X1 X2 X40 X42.1 X42.2 X43.1 X43.2 X44

CENTRAL CENTRAL
PROTECTIVE PROTECTIVE
EARTH POINT EARTH POINT

DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT
CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT
SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE

X1 X2 X40 X42.1 X42.2 X43.1 X43.2 X44 X1 X2 X40 X42.1 X42.2 X43.1 X43.2 X44

MAIN BACKUP GRAVITY MAIN BACKUP GRAVITY


SUPPLY SUPPLY ENGINE UNIT TANK HPU SUPPLY SUPPLY ENGINE UNIT TANK HPU

7.b 7.d
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. SYSTEM SHIELD/EARTH IMPORTANT INFORMATION = ALG
CONNECTION DIAGRAM
Appr. by Orion II
Revision Date Name ZN0508 7.c
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

FWD FWD AFT AFT


PILOT RATE OF TURN PILOT RATE OF TURN
OPERATING PANEL INDICATOR OPERATING PANEL INDICATOR

X71 X72 X73 X71 X72 X73


DO NOT DO NOT DO NOT DO NOT DO NOT DO NOT
CONNECT CONNECT CONNECT CONNECT CONNECT CONNECT
SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE SHIELD HERE

X71 X72 X73 X71 X72 X73

-SH -SH -SH -SH -SH -SH

-SH -SH FWD PILOT -SH -SH AFT PILOT


X30.1 X30.2 X30.3 X30.4
JUNCTION BOARD JUNCTION BOARD

7.b.10 / X30.1 7.c.10 / X30.3


WHEELHOUSE 7.b.21 / X30.2 7.c.21 / X30.4

Note:

Shield terminals: Blue.


PE terminals: Green/Yellow

7.c 100
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. SYSTEM SHIELD/EARTH IMPORTANT INFORMATION = ALG
CONNECTION DIAGRAM
Appr. by Orion II
Revision Date Name ZN0508 7.d
Cable overview
All Conductors Cross-section Cable length
Cable name Source (from) Target (to) Cable type Remark
Conductors used [mm] [m]
W1 =ZVBO1-X10.1 =ZVBB1-X10.1 CLASS. IEC 60332 OR EQUIVALENT 10 10 1 FWD OPERATING PANEL <-> PS FWD JUNCTION BOARD
1W71 =PVMO1-X71.1 =PVMS1-X71.1 CLASS. IEC 60332 OR EQUIVALENT 5 2 1 FWD PILOT OPERATING PANEL <-> FWD PILOT JUNCTION BOARD
1W72 =PVMO1-X72.1 =PVMS1-X72.1 CLASS. IEC 60332 OR EQUIVALENT 6x2 8 0,75 FWD PILOT OPERATING PANEL <-> FWD PILOT JUNCTION BOARD
1W73 =PVMO1-X73.1 =PVMD1-X73.1 CLASS. IEC 60332 OR EQUIVALENT 4x2 4 0,75 FWD RATE OF TURN INDICATOR <-> FWD PILOT JUNCTION BOARD
2W71 =PAMO1-X71.2 =PAMS1-X71.2 CLASS. IEC 60332 OR EQUIVALENT 5 2 1 AFT PILOT OPERATING PANEL <-> AFT PILOT JUNCTION BOARD
2W72 =PAMO1-X72.2 =PAMS1-X72.2 CLASS. IEC 60332 OR EQUIVALENT 6x2 8 0,75 AFT PILOT OPERATING PANEL <-> AFT PILOT JUNCTION BOARD
2W73 =PAMO1-X73.2 =PAMD1-X73.2 CLASS. IEC 60332 OR EQUIVALENT 4x2 4 0,75 AFT RATE OF TURN INDICATOR <-> AFT PILOT JUNCTION BOARD
10W01 =ZVBK1-X1 =ZVBV1-X1 CLASS. IEC 60332 OR EQUIVALENT 2 2 4 PS FWD 24V MAIN POWER SUPPLY <-> PS FWD CONTROL BOX
10W02 =ZVBK1-X2 =ZVBV2-X2 CLASS. IEC 60332 OR EQUIVALENT 2 2 4 PS FWD 24V BACKUP POWER SUPPLY <-> PS FWD CONTROL BOX
10W11 =ZVBO1-X11 =ZVBD1-X11 CLASS. IEC 60332 OR EQUIVALENT 25 22 1 PS FWD DISPLAY PANEL <-> PS FWD JUNCTION BOARD
10W12 =ZVBO1-X12 =ZVBD1-X12 CLASS. IEC 60332 OR EQUIVALENT 25 22 1 PS FWD DISPLAY PANEL <-> PS FWD JUNCTION BOARD
10W13 =ZVBO1-X13 =ZVBD1-X13 CLASS. IEC 60332 OR EQUIVALENT 4x2 8 0,75 PS FWD DISPLAY PANEL <-> PS FWD JUNCTION BOARD
10W14 =ZVBO1-X14 =ZVBD1-X14 CLASS. IEC 60332 OR EQUIVALENT 4x2 6 0,75 PS FWD DISPLAY PANEL <-> PS FWD JUNCTION BOARD
10W20 =ZVBK1-X20 =ZVBO1-X20 CLASS. IEC 60332 OR EQUIVALENT 6x2 12 0,75 PS FWD JUNCTION BOARD <-> PS FWD CONTROL BOX
10W21 =ZVBK1-X21 =ZVBO1-X21 CLASS. IEC 60332 OR EQUIVALENT 6x2 10 0,75 PS FWD JUNCTION BOARD <-> PS FWD CONTROL BOX
10W22 =ZVBK1-X22 =ZVBO1-X22 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 PS FWD JUNCTION BOARD <-> PS FWD CONTROL BOX
10W23 =ZVBK1-X23 =ZVBO1-X23 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 PS FWD JUNCTION BOARD <-> PS FWD CONTROL BOX
10W24 =ZVBK1-X24 =ZVBO1-X24 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 PS FWD JUNCTION BOARD <-> PS FWD CONTROL BOX
10W30 =PVMO1-X30.1 =ZVBO1-X30.1 CLASS. IEC 60332 OR EQUIVALENT 8x2 15 0,75 PS FWD JUNCTION BOARD <-> FWD PILOT JUNCTION BOARD
10W40 =ZVBK1-X40 =ZVBM1-X40 CLASS. IEC 60332 OR EQUIVALENT 10 8 1 PS FWD ENGINE <-> PS FWD CONTROL BOX
10W42.1 =ZVBK1-X42.1 =ZVBU1-X42.1 CLASS. IEC 60332 OR EQUIVALENT 20 19 1 PS FWD UNIT WIRING <-> PS FWD CONTROL BOX
10W42.2 =ZVBK1-X42.2 =ZVBU1-X42.2 CLASS. IEC 60332 OR EQUIVALENT 16 14 1,5 PS FWD UNIT WIRING <-> PS FWD CONTROL BOX
10W43.1 =ZVBK1-X43.1 =ZVBGT-X43.1 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 PS FWD GRAVITY TANK <-> PS FWD CONTROL BOX
10W43.2 =ZVBK1-X43.2 =ZVBGT-X43.2 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 PS FWD GRAVITY TANK <-> PS FWD CONTROL BOX
10W44 =ZVBK1-X44 =ZVBH1-X44 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 PS FWD HPU <-> PS FWD CONTROL BOX
10W99 =ZVBK1-X99.1 =ZVBEA-X99.1 CLASS. IEC 60332 OR EQUIVALENT 3 3 1 PS FWD EXTERNAL CONTACTS <-> PS FWD CONTROL BOX
20W01 =ZVSK1-X1 =ZVSV1-X1 CLASS. IEC 60332 OR EQUIVALENT 2 2 4 SB FWD 24V MAIN POWER SUPPLY <-> SB FWD CONTROL BOX
20W02 =ZVSK1-X2 =ZVSV2-X2 CLASS. IEC 60332 OR EQUIVALENT 2 2 4 SB FWD 24V BACKUP POWER SUPPLY <-> SB FWD CONTROL BOX
20W10 =ZVSO1-X10.2 =ZVSB1-X10.2 CLASS. IEC 60332 OR EQUIVALENT 10 10 1 FWD OPERATING PANEL <-> SB FWD JUNCTION BOARD
20W11 =ZVSO1-X11 =ZVSD1-X11 CLASS. IEC 60332 OR EQUIVALENT 25 22 1 SB FWD DISPLAY PANEL <-> SB FWD JUNCTION BOARD
20W12 =ZVSO1-X12 =ZVSD1-X12 CLASS. IEC 60332 OR EQUIVALENT 25 23 1 SB FWD DISPLAY PANEL <-> SB FWD JUNCTION BOARD
20W13 =ZVSO1-X13 =ZVSD1-X13 CLASS. IEC 60332 OR EQUIVALENT 4x2 8 0,75 SB FWD DISPLAY PANEL <-> SB FWD JUNCTION BOARD
20W14 =ZVSO1-X14 =ZVSD1-X14 CLASS. IEC 60332 OR EQUIVALENT 4x2 6 0,75 SB FWD DISPLAY PANEL <-> SB FWD JUNCTION BOARD
20W20 =ZVSK1-X20 =ZVSO1-X20 CLASS. IEC 60332 OR EQUIVALENT 6x2 12 0,75 SB FWD JUNCTION BOARD <-> SB FWD CONTROL BOX
20W21 =ZVSK1-X21 =ZVSO1-X21 CLASS. IEC 60332 OR EQUIVALENT 6x2 10 0,75 SB FWD JUNCTION BOARD <-> SB FWD CONTROL BOX
20W22 =ZVSK1-X22 =ZVSO1-X22 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 SB FWD JUNCTION BOARD <-> SB FWD CONTROL BOX
20W23 =ZVSK1-X23 =ZVSO1-X23 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 SB FWD JUNCTION BOARD <-> SB FWD CONTROL BOX
20W24 =ZVSK1-X24 =ZVSO1-X24 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 SB FWD JUNCTION BOARD <-> SB FWD CONTROL BOX
20W30 =PVMO1-X30.2 =ZVSO1-X30.2 CLASS. IEC 60332 OR EQUIVALENT 8x2 13 0,75 SB FWD JUNCTION BOARD <-> FWD PILOT JUNCTION BOARD
20W40 =ZVSK1-X40 =ZVSM1-X40 CLASS. IEC 60332 OR EQUIVALENT 10 8 1 SB FWD ENGINE <-> SB FWD CONTROL BOX
20W42.1 =ZVSK1-X42.1 =ZVSU1-X42.1 CLASS. IEC 60332 OR EQUIVALENT 20 19 1 SB FWD UNIT WIRING <-> SB FWD CONTROL BOX
20W42.2 =ZVSK1-X42.2 =ZVSU1-X42.2 CLASS. IEC 60332 OR EQUIVALENT 16 14 1,5 SB FWD UNIT WIRING <-> SB FWD CONTROL BOX
20W43.1 =ZVSK1-X43.1 =ZVSGT-X43.1 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 SB FWD GRAVITY TANK <-> SB FWD CONTROL BOX
20W43.2 =ZVSK1-X43.2 =ZVSGT-X43.2 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 SB FWD GRAVITY TANK <-> SB FWD CONTROL BOX
20W44 =ZVSK1-X44 =ZVSH1-X44 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 SB FWD HPU <-> SB FWD CONTROL BOX

7.d 100.a
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CABLE OVERVIEW = ALG
Appr. by Orion II
Revision Date Name ZN0508 100
Cable overview
All Conductors Cross-section Cable length
Cable name Source (from) Target (to) Cable type Remark
Conductors used [mm] [m]
20W99 =ZVSK1-X99.2 =ZVSEA-X99.2 CLASS. IEC 60332 OR EQUIVALENT 3 3 1 SB FWD EXTERNAL ALARM CONTACT <-> SB FWD CONTROL BOX
30W01 =ZABK1-X1 =ZABV1-X1 CLASS. IEC 60332 OR EQUIVALENT 2 2 4 PS AFT 24V MAIN POWER SUPPLY <-> PS AFT CONTROL BOX
30W02 =ZABK1-X2 =ZABV2-X2 CLASS. IEC 60332 OR EQUIVALENT 2 2 4 PS AFT 24V BACKUP POWER SUPPLY <-> PS AFT CONTROL BOX
30W10 =ZABO1-X10.3 =ZABB1-X10.3 CLASS. IEC 60332 OR EQUIVALENT 10 10 1 AFT OPERATING PANEL <-> PS AFT JUNCTION BOARD
30W11 =ZABO1-X11 =ZABD1-X11 CLASS. IEC 60332 OR EQUIVALENT 25 22 1 PS AFT DISPLAY PANEL <-> PS AFT JUNCTION BOARD
30W12 =ZABO1-X12 =ZABD1-X12 CLASS. IEC 60332 OR EQUIVALENT 25 23 1 PS AFT DISPLAY PANEL <-> PS AFT JUNCTION BOARD
30W13 =ZABO1-X13 =ZABD1-X13 CLASS. IEC 60332 OR EQUIVALENT 4x2 8 0,75 PS AFT DISPLAY PANEL <-> PS AFT JUNCTION BOARD
30W14 =ZABO1-X14 =ZABD1-X14 CLASS. IEC 60332 OR EQUIVALENT 4x2 6 0,75 PS AFT DISPLAY PANEL <-> PS AFT JUNCTION BOARD
30W20 =ZABK1-X20 =ZABO1-X20 CLASS. IEC 60332 OR EQUIVALENT 6x2 12 0,75 PS AFT JUNCTION BOARD <-> PS AFT CONTROL BOX
30W21 =ZABK1-X21 =ZABO1-X21 CLASS. IEC 60332 OR EQUIVALENT 6x2 10 0,75 PS AFT JUNCTION BOARD <-> PS AFT CONTROL BOX
30W22 =ZABK1-X22 =ZABO1-X22 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 PS AFT JUNCTION BOARD <-> PS AFT CONTROL BOX
30W23 =ZABK1-X23 =ZABO1-X23 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 PS AFT JUNCTION BOARD <-> PS AFT CONTROL BOX
30W24 =ZABK1-X24 =ZABO1-X24 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 PS AFT JUNCTION BOARD <-> PS AFT CONTROL BOX
30W30 =PAMO1-X30.3 =ZABO1-X30.3 CLASS. IEC 60332 OR EQUIVALENT 8x2 13 0,75 PS AFT JUNCTION BOARD <-> AFT PILOT JUNCTION BOARD
30W40 =ZABK1-X40 =ZABM1-X40 CLASS. IEC 60332 OR EQUIVALENT 10 8 1 PS AFT ENGINE <-> PS AFT CONTROL BOX
30W42.1 =ZABK1-X42.1 =ZABU1-X42.1 CLASS. IEC 60332 OR EQUIVALENT 20 19 1 PS AFT UNIT WIRING <-> PS AFT CONTROL BOX
30W42.2 =ZABK1-X42.2 =ZABU1-X42.2 CLASS. IEC 60332 OR EQUIVALENT 16 14 1,5 PS AFT UNIT WIRING <-> PS AFT CONTROL BOX
30W43.1 =ZABK1-X43.1 =ZABGT-X43.1 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 PS AFT GRAVITY TANK <-> PS AFT CONTROL BOX
30W43.2 =ZABK1-X43.2 =ZABGT-X43.2 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 PS AFT GRAVITY TANK <-> PS AFT CONTROL BOX
30W44 =ZABK1-X44 =ZABH1-X44 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 PS AFT HPU <-> PS AFT CONTROL BOX
30W99 =ZABK1-X99.3 =ZABEA-X99.3 CLASS. IEC 60332 OR EQUIVALENT 3 3 1 PS AFT EXTERNAL CONTACTS <-> PS AFT CONTROL BOX
40W01 =ZASK1-X1 =ZASV1-X1 CLASS. IEC 60332 OR EQUIVALENT 2 2 4 SB AFT 24V MAIN POWER SUPPLY <-> SB AFT CONTROL BOX
40W02 =ZASK1-X2 =ZASV2-X2 CLASS. IEC 60332 OR EQUIVALENT 2 2 4 SB AFT 24V BACKUP POWER SUPPLY <-> SB AFT CONTROL BOX
40W10 =ZASO1-X10.4 =ZASB1-X10.4 CLASS. IEC 60332 OR EQUIVALENT 10 10 1 AFT OPERATING PANEL <-> SB AFT JUNCTION BOARD
40W11 =ZASO1-X11 =ZASD1-X11 CLASS. IEC 60332 OR EQUIVALENT 25 22 1 SB AFT DISPLAY PANEL <-> SB AFT JUNCTION BOARD
40W12 =ZASO1-X12 =ZASD1-X12 CLASS. IEC 60332 OR EQUIVALENT 25 22 1 SB AFT DISPLAY PANEL <-> SB AFT JUNCTION BOARD
40W13 =ZASO1-X13 =ZASD1-X13 CLASS. IEC 60332 OR EQUIVALENT 4x2 8 0,75 SB AFT DISPLAY PANEL <-> SB AFT JUNCTION BOARD
40W14 =ZASO1-X14 =ZASD1-X14 CLASS. IEC 60332 OR EQUIVALENT 4x2 6 0,75 SB AFT DISPLAY PANEL <-> SB AFT JUNCTION BOARD
40W20 =ZASK1-X20 =ZASO1-X20 CLASS. IEC 60332 OR EQUIVALENT 6x2 12 0,75 SB AFT JUNCTION BOARD <-> SB AFT CONTROL BOX
40W21 =ZASK1-X21 =ZASO1-X21 CLASS. IEC 60332 OR EQUIVALENT 6x2 10 0,75 SB AFT JUNCTION BOARD <-> SB AFT CONTROL BOX
40W22 =ZASK1-X22 =ZASO1-X22 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 SB AFT JUNCTION BOARD <-> SB AFT CONTROL BOX
40W23 =ZASK1-X23 =ZASO1-X23 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 SB AFT JUNCTION BOARD <-> SB AFT CONTROL BOX
40W24 =ZASK1-X24 =ZASO1-X24 CLASS. IEC 60332 OR EQUIVALENT 12 12 1,5 SB AFT JUNCTION BOARD <-> SB AFT CONTROL BOX
40W30 =PAMO1-X30.4 =ZASO1-X30.4 CLASS. IEC 60332 OR EQUIVALENT 8x2 15 0,75 SB AFT JUNCTION BOARD <-> AFT PILOT JUNCTION BOARD
40W40 =ZASK1-X40 =ZASM1-X40 CLASS. IEC 60332 OR EQUIVALENT 10 8 1 SB AFT ENGINE <-> SB AFT CONTROL BOX
40W42.1 =ZASK1-X42.1 =ZASU1-X42.1 CLASS. IEC 60332 OR EQUIVALENT 20 19 1 SB AFT UNIT WIRING <-> SB AFT CONTROL BOX
40W42.2 =ZASK1-X42.2 =ZASU1-X42.2 CLASS. IEC 60332 OR EQUIVALENT 16 14 1,5 SB AFT UNIT WIRING <-> SB AFT CONTROL BOX
40W43.1 =ZASK1-X43.1 =ZASGT-X43.1 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 SB AFT GRAVITY TANK <-> SB AFT CONTROL BOX
40W43.2 =ZASK1-X43.2 =ZASGT-X43.2 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 SB AFT GRAVITY TANK <-> SB AFT CONTROL BOX
40W44 =ZASK1-X44 =ZASH1-X44 CLASS. IEC 60332 OR EQUIVALENT 2 2 1 SB AFT HPU <-> SB AFT CONTROL BOX
40W99 =ZASK1-X99.4 =ZASEA-X99.4 CLASS. IEC 60332 OR EQUIVALENT 3 3 1 SB AFT EXTERNAL CONTACTS <-> SB AFT CONTROL BOX

100 =PVMO1/10
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CABLE OVERVIEW = ALG
Appr. by Orion II
Revision Date Name ZN0508 100.a
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V
12.1
24V-PILOT
11.1

1 3 5 7
-U21
/10.2
-D1 -D2 -D3 -D4
ELECTRONIC
HOUSING
2 4 6 8

BAT1 / 11.1 BAT2 / 11.1

-F1 -F2
4A 4A
B CHAR B CHAR 12 14 12 14 32 34

-K3 -K5.2 -K7


12 14 12 14 22 24 22 24 /11.6 11 /12.20 11 /12.22 31
PILOT HANDLE SB MIRROR
-K1 -K2 -K1 -K2
IN SERVICE NOT ZERO STEERING
/10.6 11 /10.14 11 /10.6 21 /10.14 21
PS 24V SB 24V PS 24V SB 24V
SYS ON SYS ON -X30.1 8 9 10 11 14 15

=ZVBO1
X 30 8 9 10 11 14 15
PS FWD
-X30.1 3 7 -X30.2 3 7 1
JUNCTION
BOARD PS FWD Z-DRIVE JUNCTION BOARD
=ZVBO1 =ZVSO1 PAGE 118-123
X 30 3 7 X 30 3 7
PS FWD SB FWD
1 2
JUNCTION JUNCTION
BOARD +24V 24V BOARD +24V 24V
PAGE 118-123 POWER SUPPLY POWER SUPPLY PAGE 218-223 POWER SUPPLY POWER SUPPLY
FROM FROM FROM FROM
PS CONTROL BOX PS CONTROL BOX SB CONTROL BOX SB CONTROL BOX
F7/6A F7/6A F7/6A F7/6A

A1 A1 22 24 22 24

0V 0V -K3 -K5.2
-K1 A2 -K2 A2 /11.6 21 /12.20 21
POWER SUPPLY POWER SUPPLY
PS 24V SB 24V PILOT HANDLE
FROM FROM
SYS ON IN SERVICE NOT ZERO
PS CONTROL BOX SB CONTROL BOX
F7/6A F7/6A
-X30.2 8 9 10 11
X 30 4 X 30 4
1 2 =ZVSO1
X 30 8 9 10 11
SB FWD
-X30.1 4 -X30.2 4 2
JUNCTION
BOARD SB FWD Z-DRIVE JUNCTION BOARD
PAGE 218-223

11 13
-U21
/10.2
-D5 -D6
ELECTRONIC
HOUSING
12 14

0V
11.1

24 21 24 21
/10.12 /10.13
22 22
34 31 34 31
32 32
44 41 44 41
42 42

=ALG/100.a 11
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. FWD PILOT JUNCTION BOARD = PVMO1
Appr. by Orion II
Revision Date Name ZN0508 10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-PILOT 24V-PILOT
10.24 12.1

-X72.1 3 5 6 7 -X73.1 3

=PVMD1 =PVMS1 =PVMD1


X 72 3 5 6 7 X 73 3
FWD RATE OF TURN FWD PILOT FWD RATE OF TURN
1 1
INDICATOR OPERATING PANEL INDICATOR
PAGE 16 PAGE 14-15 24V SW ON PANEL ON PAGE 16
(OUT-) (IN+) NOT
NOT USED USED
20mV/° CANH CANL 0V
X 73 1 2 X 72 1 2 4 8 X 73 4
1 1 1

-X73.1 1 2 -X72.1 1 2 4 8 -X73.1 4

GY BK BK BN
A1 22 24 12 14

-K5.1 -K4
-K3 A2 /12.19 21 /11.23 11
PILOT HANDLE BAW ALARM
IN SERVICE NOT ZERO

PILOT-ON / 12.1 CAN-PIL / 12.6


GY BK BK BN

1 23 20 5 6 7 11 3 4
24V PILOT/FC EMERGENCY BAW BAW BAW PILOT CAN1_H CAN1_L
ON SYS OFF 20mV/° ALARM
-U1
PCM011-F01
PILOT FORCE CONTROL MODULE
ASTERN POWER POWER
INPUT ALARM1 ALARM2 0V
8 9 10 2

BAT1
10.5
BAT2
10.13

A1

-K4 A2
BAW ALARM

0V 0V
10.24 12.1

14 11 14 11
/10.19 /11.11
12 12
24 21 24 21
/10.19
22 22
34 31 34 31
/12.3
32 32
44 41 44 41
/12.12
42 42

10 12
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. FWD PILOT JUNCTION BOARD = PVMO1
Appr. by Orion II
Revision Date Name ZN0508 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V
10.24
24V-PILOT
11.24
-X71.1 1

=PVMS1
X 71 1
FWD PILOT MASTER/PILOT
1
OPERATING PANEL SELECTION
PAGE 14-15
M P

X 71 2
1

-X71.1 2
PILOT-ON
11.12

32 34 42 44

-K3 -K3
/11.6 31 PILOT 41
PILOT IN SERVICE
IN SERVICE
32 34 42 44
-X30.1 5 12
-K5.1 -K5.1
/12.19 31 HANDLE 41 =ZVBO1
HANDLE NOT ZERO X 30 5 12
PS FWD
NOT ZERO 12 14 12 14 1
JUNCTION
12 14 BOARD
-K6 -K7
PAGE 118-123
/12.23 11 /12.22 11 -K5.1
PS MIRROR SB MIRROR HANDLE
/12.19 11
STEERING STEERING NOT ZERO
HANDLE
22 24 22 24 NOT ZERO X 30 6 13
1
-K7 -K6
/12.22 21 /12.23 21 -X30.1 6 13
SB MIRROR PS MIRROR
STEERING STEERING -X30.2 5 12

=ZVSO1
11.16 / CAN-PIL X 30 5 12
BK BN BK BN SB FWD
2
JUNCTION
BOARD
1 9 11 15 16 15 16 9 11 1
PAGE 218-223
24V PILOT PILOT CAN 2H CAN 2L CAN 2H CAN 2L PILOT PILOT 24V HANDLE
SELECT 1A ACTIVE 2A SELECT 1A ACTIVE 2A NOT ZERO
-U2 -U3 X 30 6 13
PCM242 PCM242 2
PILOT PILOT PILOT PILOT -X30.2 6 13
0V SELECT 1B ACTIVE 2B CAN 1H CAN 1L CAN 1H CAN 1L SELECT 1B ACTIVE 2B 0V
2 10 12 3 4 3 4 10 12 2

BK BN BK BN

BK BN BK BN
A1 A1 A1 A1
-X30.1 1 2 -X30.2 1 2
-K5.1 A2 -K5.2 A2 -K7 A2 -K6 A2
=ZVBO1 =ZVSO1
X 30 1 2 X 30 1 2 HANDLE HANDLE SB MIRROR PS MIRROR
PS FWD SB FWD
1 2 NOT ZERO NOT ZERO STEERING STEERING
JUNCTION JUNCTION
BOARD BOARD
PAGE 118-123 PAGE 218-223
0V
11.24

14 11 14 11 14 11 14 11
/12.16 /10.21 /12.13 /12.4
12 12 12 12
24 21 24 21 24 21 24 21
/11.7 /10.21 /12.4 /12.13
22 22 22 22
34 31 34 31 34 31 34 31
/12.4 /10.23
32 32 32 32
44 41 44 41 44 41 44 41
/12.13
42 42 42 42

11 13
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. FWD PILOT JUNCTION BOARD = PVMO1
Appr. by Orion II
Revision Date Name ZN0508 12
450

40 x 80
95

K1 K2 K3 K4 K5.1 K5.2 K6 K7 -U1 U2 U3


40 x 80
180

MODULE MODULE
PCM011
MODULE
245

PS 24V SB 24V PILOT BAW ALARM HANDLE HANDLE PS MIRROR SB MIRROR


SYS ON IN SERVICE NOT ZERO NOT ZERO STEERING STEERING
40 x 80
350

F1 F2
-U21
D1 D2 D3

D4 D5 D6
-X30.1

-X30.2

-X71.1

-X72.1

-X73.1
60 x 100

12 =PVMS1/14
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. FWD PILOT JUNCTION BOARD DIMENSIONS (BxH): = PVMO1
450 x 350mm
Appr. by Orion II
Revision Date Name ZN0508 13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

-U1
F 0 1 PILOT DISPLAY OPERATING PANEL
E 2
D 3
C 4
B 5
A 6
9 8 7
MASTER - PILOT

M P

SW ON PANEL ON ALARM ALARM ALARM WING


CAN1H CAN1L 24V GND (OUT) (IN) CAN2H CAN2L CAN1.2H CAN1.2L CONTACT CONTACT (OUT +) ACTIV(+)
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6

-X72.1 1 2 3 4 5 6 7 8 -X71.1 1 2

BK VT
CAN MONITOR

BK VT

1 W 72 1 W 71
6x2x0,75 mm² WH BN GN YE GY PK BU RD 5x1 mm² 1 2

=PVMO1
X 72 1 2 3 4 5 6 7 8 X 71 1 2
FWD PILOT
1 1
JUNCTION BOARD
PAGE 10-13

=PVMO1/13 15
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. FWD PILOT DISPLAY OPERATING = PVMS1
PANEL
Appr. by Orion II
Revision Date Name ZN0508 14
B1

MASTER PILOT 0
45 45
DIMMER

90 90

ALARM
RESET

14 =PVMD1/16
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. FWD PILOT DISPLAY OPERATING = PVMS1
PANEL
Appr. by Orion II
Revision Date Name ZN0508 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

RATE OF TURN
INDICATOR

13

NO VETH DELIVERY ALARM 14

20mV/°

ALARM

ALARM
-X73.1 1 2 3 4

1 W 73
4x2x0,75 mm² WH BN GN YE

=PVMO1
X 73 1 2 3 4
FWD PILOT
1
JUNCTION BOARD
PAGE 10-13

=PVMS1/15 =PAMO1/20
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. FWD RATE OF TURN INDICATOR = PVMD1
Appr. by Orion II
Revision Date Name ZN0508 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V
22.1
24V-PILOT
21.1

1 3 5 7
-U21
/20.2
-D1 -D2 -D3 -D4
ELECTRONIC
HOUSING
2 4 6 8

BAT1 / 21.1 BAT2 / 21.1

-F1 -F2
4A 4A
12 14 12 14

-K3 -K5.2
12 14 12 14 22 24 22 24 /21.6 11 /22.20 11
PILOT HANDLE
-K1 -K2 -K1 -K2
IN SERVICE NOT ZERO
/20.6 11 /20.14 11 /20.6 21 /20.14 21
PS 24V SB 24V PS 24V SB 24V
SYS ON SYS ON -X30.3 8 9 10 11

=ZABO1
X 30 8 9 10 11
PS AFT
-X30.3 3 7 -X30.4 3 7 3
JUNCTION
BOARD PS AFT Z-DRIVE JUNCTION BOARD
=ZABO1 =ZASO1 PAGE 318-323
X 30 3 7 X 30 3 7
PS AFT SB AFT
3 4
JUNCTION JUNCTION
BOARD +24V 24V BOARD +24V 24V
PAGE 318-323 POWER SUPPLY POWER SUPPLY PAGE 418-423 POWER SUPPLY POWER SUPPLY
FROM FROM FROM FROM
PS CONTROL BOX PS CONTROL BOX SB CONTROL BOX SB CONTROL BOX
F7/6A F7/6A F7/6A F7/6A

A1 A1 22 24 22 24 32 34

0V 0V -K3 -K5.2 -K6


-K1 A2 -K2 A2 /21.6 21 /22.20 21 /22.23 31
POWER SUPPLY POWER SUPPLY
PS 24V SB 24V PILOT HANDLE PS MIRROR
FROM FROM
SYS ON IN SERVICE NOT ZERO STEERING
PS CONTROL BOX SB CONTROL BOX
F7/6A F7/6A
-X30.4 8 9 10 11 14 15
X 30 4 X 30 4
3 4 =ZASO1
X 30 8 9 10 11 14 15
SB AFT
-X30.3 4 -X30.4 4 4
JUNCTION
BOARD SB AFT Z-DRIVE JUNCTION BOARD
PAGE 418-423

11 13
-U21
/20.2
-D5 -D6
ELECTRONIC
HOUSING
12 14

0V
21.1

24 21 24 21
/20.12 /20.13
22 22
34 31 34 31
32 32
44 41 44 41
42 42

=PVMD1/16 21
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. AFT PILOT JUNCTION BOARD = PAMO1
Appr. by Orion II
Revision Date Name ZN0508 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-PILOT 24V-PILOT
20.24 22.1

-X72.2 3 5 6 7 -X73.2 3

=PAMD1 =PAMS1 =PAMD1


X 72 3 5 6 7 X 73 3
AFT RATE OF TURN AFT PILOT AFT RATE OF TURN
2 2
INDICATOR OPERATING PANEL INDICATOR
PAGE 26 PAGE 24-25 24V SW ON PANEL ON PAGE 26
(OUT-) (IN+) NOT
NOT USED USED
20mV/° CANH CANL 0V
X 73 1 2 X 72 1 2 4 8 X 73 4
2 2 2

-X73.2 1 2 -X72.2 1 2 4 8 -X73.2 4

GY BK BK BN
A1 22 24 12 14

-K5.1 -K4
-K3 A2 /22.19 21 /21.23 11
PILOT HANDLE BAW ALARM
IN SERVICE NOT ZERO

PILOT-ON / 22.1 CAN-PIL / 22.6


GY BK BK BN

1 23 20 5 6 7 11 3 4
24V PILOT/FC EMERGENCY BAW BAW BAW PILOT CAN1_H CAN1_L
ON SYS OFF 20mV/° ALARM
-U1
PCM011-F01
PILOT FORCE CONTROL MODULE
ASTERN POWER POWER
INPUT ALARM1 ALARM2 0V
8 9 10 2

BAT1
20.5
BAT2
20.13

A1

-K4 A2
BAW ALARM

0V 0V
20.24 22.1

14 11 14 11
/20.19 /21.11
12 12
24 21 24 21
/20.19
22 22
34 31 34 31
/22.3
32 32
44 41 44 41
/22.12
42 42

20 22
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. AFT PILOT JUNCTION BOARD = PAMO1
Appr. by Orion II
Revision Date Name ZN0508 21
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V
20.24
24V-PILOT
21.24
-X71.2 1

=PAMS1
X 71 1
AFT PILOT MASTER/PILOT
2
OPERATING PANEL SELECTION
PAGE 24-25
M P

X 71 2
2

-X71.2 2
PILOT-ON
21.12

32 34 42 44

-K3 -K3
/21.6 31 PILOT 41
PILOT IN SERVICE
IN SERVICE
32 34 42 44
-X30.3 5 12
-K5.1 -K5.1
/22.19 31 HANDLE 41 =ZABO1
HANDLE NOT ZERO X 30 5 12
PS AFT
NOT ZERO 12 14 12 14 3
JUNCTION
12 14 BOARD
-K6 -K7
PAGE 318-323
/22.23 11 /22.22 11 -K5.1
PS MIRROR SB MIRROR HANDLE
/22.19 11
STEERING STEERING NOT ZERO
HANDLE
22 24 22 24 NOT ZERO X 30 6 13
3
-K7 -K6
/22.22 21 /22.23 21 -X30.3 6 13
SB MIRROR PS MIRROR
STEERING STEERING -X30.4 5 12

=ZASO1
21.16 / CAN-PIL X 30 5 12
BK BN BK BN SB AFT
4
JUNCTION
BOARD
1 9 11 15 16 15 16 9 11 1
PAGE 418-423
24V PILOT PILOT CAN 2H CAN 2L CAN 2H CAN 2L PILOT PILOT 24V HANDLE
SELECT 1A ACTIVE 2A SELECT 1A ACTIVE 2A NOT ZERO
-U2 -U3 X 30 6 13
PCM242 PCM242 4
PILOT PILOT PILOT PILOT -X30.4 6 13
0V SELECT 1B ACTIVE 2B CAN 1H CAN 1L CAN 1H CAN 1L SELECT 1B ACTIVE 2B 0V
2 10 12 3 4 3 4 10 12 2

BK BN BK BN

BK BN BK BN
A1 A1 A1 A1
-X30.3 1 2 -X30.4 1 2
-K5.1 A2 -K5.2 A2 -K7 A2 -K6 A2
=ZABO1 =ZASO1
X 30 1 2 X 30 1 2 HANDLE HANDLE SB MIRROR PS MIRROR
PS AFT SB AFT
3 4 NOT ZERO NOT ZERO STEERING STEERING
JUNCTION JUNCTION
BOARD BOARD
PAGE 318-323 PAGE 418-423
0V
21.24

14 11 14 11 14 11 14 11
/22.16 /20.21 /22.13 /22.4
12 12 12 12
24 21 24 21 24 21 24 21
/21.7 /20.21 /22.4 /22.13
22 22 22 22
34 31 34 31 34 31 34 31
/22.4 /20.23
32 32 32 32
44 41 44 41 44 41 44 41
/22.13
42 42 42 42

21 23
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0 15-2-2017 JACA Editor JACA
Orion II N.E. AFT PILOT JUNCTION BOARD = PAMO1
Appr. by Orion II
Revision Date Name ZN0508 22
450

40 x 80

40 x 80 -U1 U2 U3
90

K1 K2 K3 K4 K5.1 K5.2 K6 K7
170

MODULE MODULE
PCM011
MODULE
240

PS 24V SB 24V PILOT BAW ALARM HANDLE HANDLE PS MIRROR SB MIRROR


SYS ON IN SERVICE NOT ZERO NOT ZERO STEERING STEERING
40 x 80
350

F1 F2
-U21
D1 D2 D3

D4 D5 D6
-X30.3

-X30.4

-X71.2

-X72.2

-X73.2
60 x 100

22 =PAMS1/24
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0 15-2-2017 JACA Editor JACA
Orion II N.E. AFT PILOT JUNCTION BOARD DIMENSIONS (BxH): = PAMO1
450 x 350mm
Appr. by Orion II
Revision Date Name ZN0508 23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

-U1
F 0 1 PILOT DISPLAY OPERATING PANEL
E 2
D 3
C 4
B 5
A 6
9 8 7
MASTER - PILOT

M P

SW ON PANEL ON ALARM ALARM ALARM WING


CAN1H CAN1L 24V GND (OUT) (IN) CAN2H CAN2L CAN1.2H CAN1.2L CONTACT CONTACT (OUT +) ACTIV(+)
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6

-X72.2 1 2 3 4 5 6 7 8 -X71.2 1 2

BK VT
CAN MONITOR

BK VT

2 W 72 2 W 71
6x2x0,75 mm² WH BN GN YE GY PK BU RD 5x1 mm² 1 2

=PAMO1
X 72 1 2 3 4 5 6 7 8 X 71 1 2
AFT PILOT
2 2
JUNCTION BOARD
PAGE 20-23

=PAMO1/23 25
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. AFT PILOT DISPLAY OPERATING = PAMS1
PANEL
Appr. by Orion II
Revision Date Name ZN0508 24
B1

MASTER PILOT 0
45 45
DIMMER

90 90

ALARM
RESET

24 =PAMD1/26
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. AFT PILOT DISPLAY OPERATING = PAMS1
PANEL
Appr. by Orion II
Revision Date Name ZN0508 25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

RATE OF TURN
INDICATOR

13

NO VETH DELIVERY ALARM 14

20mV/°

ALARM

ALARM
-X73.2 1 2 3 4

2 W 73
4x2x0,75 mm² WH BN GN YE

=PAMO1
X 73 1 2 3 4
AFT PILOT
2
JUNCTION BOARD
PAGE 20-23

=PAMS1/25 =ZVBK1/100
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. AFT RATE OF TURN INDICATOR = PAMD1
Appr. by Orion II
Revision Date Name ZN0508 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V
101.1

0V
101.1

-U51
1 3
ELECTRONIC
HOUSING
-D1 -D2
40A 40A
-R1 -D1
470R 5A
108.12 12 14
MAIN BAT 2 4
-K102
/100.19 11
5 7 BACKUP
POWER
-K101
/100.4 6 x1
+
MAIN
POWER -C1
x2
10000μF/35V

-PS1 OUT+ OUT-


/100.4
DC/DC
MAIN POWER
CONVERTER
24DC/24DC/20A
2320102

IN+ IN-

13 1 3 A1
PS1 -F7
/100.1 14 6A 2 4 -K102 A2
DC/DC
BACKUP
CONVERTER
POWER
4 3 4 3
A1 B1
-K1.2 -K101
M
/104.8 1 /100.4 1
-K101 A2 ON/OFF MAIN
MAIN POWER
POWER Ok: 23V
Fail: 21V
2Sec Delay
F7ALM+ F7ALM-
115.18 115.18 BACKUP BAT / 108.12

-X1 1 1 2 2 -X24 1 2 3 4 5 -X2 1 1 2 2

=ZVBV1 =ZVBO1 =ZVBV2


X 1 1 2 X 24 1 2 3 4 5 X 2 1 2
PS FWD PS FWD PS FWD
+24V 0V +24V 0V 24VF7SO +24V 0V
24V MAIN JUNCTION 24V BACKUP
SUPPLY BOARD SUPPLY
(YARD) PAGE 118-123 (YARD)
3 1
PAGE 140 24VDC/16A /100.19
4 24V PAGE 141 24VDC/16A /100.16
14 11
12
MAIN POWER /100.1
7
5
6 TO PILOT BACKUP POWER
SUPPLY 9 11 SUPPLY
8

=PAMD1/26 101
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 100
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V
100.24

0V
100.24

1 3 1 3 1 3 1 3 1 3 1 3
-F1 -F2 -F3 -F4 -F5 -F6
6A 2 4 6A 2 4 6A 2 4 6A 2 4 6A 2 4 6A 2 4

4 3 8 9 4 3 8 9 4 3

-K1.1 -K1.1 -K1.3 -K1.3 -K1.4


/104.7 1 ON/OFF 11 /104.10 1 ON/OFF 11 /104.11 1
ON/OFF ON/OFF ON/OFF

F1ALM+ F1ALM- F2ALM+ F2ALM- F3ALM+ F3ALM- F4ALM+ F4ALM- F5ALM+ F5ALM- F6ALM+ F6ALM-
115.4 115.4 115.6 115.6 115.8 115.8 115.10 115.10 115.14 115.14 115.16 115.16

24V-SYSON 24V-SYS 0V-SYS 24V-CTRL 0V-CTRL 24V-MON 0V-MON 24V-NFU 0V-NFU 24V-CLUTCH 0V-CLUTCH 24V-PANELS 0V-PANELS
102.1 102.1 102.1 103.1 103.1 106.1 106.1 102.1 102.1 111.1 111.1 107.1 108.1

SYSTEM ON/OFF CONTROL MONITOR NFU CLUTCH PANELS


FOLLOW UP LOCAL

-X24VM + + + + + + + +

22 24

-K14
/107.4 21
ALARM

-X99.1 1 2 3

=ZVBEA
X 99 1 2 3
PS FWD
1
EXTERNAL
ALARM
(YARD)
PAGE 147

100 102
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 101
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-NFU 24V-NFU
101.15 103.1
24V-SYSON 24V-SYSON
101.3 103.1
24V-SYS 24V-SYS
101.4 103.1

8 9

-K1.2
/104.8 11
ON/OFF

22 24

-K6
/111.6 21
CLUTCH
DISENGAGED
-X40 4 6 1 2

=ZVBM1
PS FWD
ENGINE
PAGE 142
INTERLOCK
START ENGINE
S2 4 3 12 14 4 3 1 8 9 32 34
ENGINE
RUNNING -K2 -K16 -K3 -K31 -K2 -K7
/105.5 1 /102.18 11 /105.8 1 /103.18 2 /105.5 11 /111.8 31
LOCAL GIVE GIVE NFU LOCAL CLUTCH
ENGAGED

-X40 3 5

1 3
A1 A1 A1 A1 A1 A1 A1 B1 A1 A1
M -P1
-K8 A2 -K9 A2 -K11.1 A2 -K11.2 A2 -K11.3 A2 -K11.4 A2 -K32 A2 -K16 A2 -K12 A2
HOURS h
SYSTEM ON ENGINE LOCAL LOCAL LOCAL LOCAL GIVE GIVE NFU ON
FROM ENGINE RUNNING CONTROL CONTROL CONTROL CONTROL FLASHING
2
ON ON ON ON 0,5 SEC

0V-NFU 0V-NFU
101.16 103.1
0V-SYS 0V-SYS
101.5 103.1

14 11 14 11 14 11 14 11 14 11 14 11 18 15 14 11 14 11
/104.3 /114.10 /109.6 /109.14 /113.16 /104.20 /102.16 /109.3
12 12 12 12 12 12 16 12 12
24 21 24 21 24 21 24 21 24 21 24 21 24 21 24 21
/104.21 /110.5 /109.8 /109.16 /103.17 /104.18 /104.20 /109.10
22 22 22 22 22 22 28 25 22 22
34 31 34 31 34 31 34 31 34 31 34 31 26 34 31 34 31
/105.19 /109.21 /103.12 /105.8 /103.5
32 32 32 32 32 32 32 32
44 41 44 41 44 41 44 41 44 41 44 41 44 41 44 41
/105.13 /105.10 /103.10 /103.9 18 15 /105.6 /103.12
42 42 42 42 42 42 /105.19 42 42
16

28 25
/103.8
26
101 103
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Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 102
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-NFU 24V-NFU
102.24 105.1
24V-CTRL 24V-CTRL
101.9 107.1
24V-SYSON 24V-SYSON
102.24 104.1
24V-SYS 24V-SYS
102.24 104.1
24V-DIM
107.1
8 9 32 34 26 28 42 44 42 44 12 14 32 34 8 9

-K3 -K16 -K32 -K11.4 -K11.3 -K13 -K11.3 -K4


/105.8 11 /102.18 31 /102.16
25 /102.14 41 /102.13 41 /103.23 11 /102.13 31 /111.11 11
GIVE GIVE FLASHING LOCAL LOCAL PILOT LOCAL CLUTCH
CONTROL CONTROL ON CONTROL ENGAGED
ON ON ON
42 44

-K12
/102.20 41
NFU ON
-X22 11 1 5 10 7 8 9 -X23 10 -X23 11 12 -X23 1 4 -X24 6

=ZVBO1
PS FWD
JUNCTION DIM
BOARD
PAGE 118-123 22 24
=ZVBB1
OPERATING ON OFF TAKE HANDLE ON OFF DIM LAMP TAKE LOCAL PILOT NFU CCW UP CW DOWN ZERO NFU CCW UP ZERO DOWN CW
21
PANEL NOT 0 TEST THRUST THRUST

0V-MON / 107.19

-X22 2 3 4 6 12 -X23 2 3 5 6 7 8 9 -X24 7

ON OFF TAKE BRIDGE BRIDGE BRIDGE BRIDGE BRIDGE


BRIDGE BRIDGE BRIDGE NFU CCW NFU UP ZERO THRUST DOWN NFU CW
104.4 104.6 105.6 109.14 109.6 109.21 109.8 109.16

22 24

-K11.3
/102.13 21
LOCAL
CONTROL
ON
A1 1 -V1 A1
/105.9

-K31 A2 2 -K13 A2
NFU PILOT
ON

0V-CTRL 0V-CTRL
101.10 107.1
0V-SYS 0V-SYS
102.24 104.1
0V-NFU 0V-NFU
102.24 105.1

1 2 14 11
/102.20 /103.11
12
3 4 24 21
22
34 31
32
44 41
42

102 104
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 103
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
103.24 105.1
24V-SYS
103.24
12 14

-K11.4
/102.14 11
12 14 22 24 LOCAL
CONTROL
-K14 -K11.4 ON
/107.4 11 /102.14 21
ALARM LOCAL 22 24
CONTROL
ON -K16
/102.18 21
GIVE

=ZVBLP -30X1 30X8 30X10 30X11 30X12 30X13 30X14 31X7 31X9 31X13
PS FWD
LOCAL PANEL
PAGE 136-138

SYSTEM SYSTEM SYSTEM SYSTEM DIMMER LAMPTEST ALARM/ BRIDGE GIVE


ON OFF ON OFF RESET

30X3 30X4 30X2 30X9 31X8

ON OFF
103.3 / 103.4 /
BRIDGE BRIDGE
SYS-OFF / 111.1

12 14 12 14 22 24

-K8 -K8
/102.4 11 -K5.2 11 /102.4 21
SYSTEM ON /104.23 SYSTEM ON
FROM ENGINE SYSTEM FROM ENGINE
OFF DELAY
1 min 22 24

-K7
/111.8 21
CLUTCH
ENGAGED
12 14 1 22 24

-K5.1 -K1 -K10


/104.22 11 /104.4 3 4 /112.7 21
SYSTEM MASTER ENGINE
OFF ON/OFF RUNNING

2 6 2 6 2 6 2 6 2 6 A1 A1

-K1 10 -K1.1 10 -K1.2 10 -K1.3 10 -K1.4 10 -K5.1 A2 -K5.2 A2


MASTER ON/OFF ON/OFF ON/OFF ON/OFF SYSTEM SYSTEM
ON/OFF OFF OFF DELAY
1 min

0V-SYS 0V-SYS
103.24 105.1

3 1 3 1 3 1 3 1 3 1 14 11 14 11
/104.7 /101.3 /100.13 /101.11 /101.21 /104.5 /104.5
4 4 4 4 4 12 12
9 11 9 11 9 11 9 11 9 11 24 21
/101.8 /102.7 /101.14
8 8 8 8 8 22 24 21
34 31 22
32
44 41 34 31
42 32

44 41
42

103 105
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 104
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
104.24 106.1
24V-NFU
103.24

16 18

42 44 1 42 44 -K32 15 4 3
/102.16
-K30
-K11.2 -K11.1 FLASHING -K4
/105.7
/102.11 41 2 /102.10 41 /111.11 1
STOP 32 34
LOCAL LOCAL CLUTCH
THRUST
CONTROL CONTROL -K11.1 ENGAGED
ON ON /102.10 31
LOCAL
CONTROL
ON
=ZVBLP -32X1 31X1 -32X8 -32X10 -32X12 -33X1 -33X7 -33X9 -33X10 -33X11 -33X12 -33X13
PS FWD
LOCAL PANEL
PAGE 136-138

LOCAL STOP LOCAL STOP CCW UP ZERO DOWN CW CCW UP ZERO CW DOWN
GIVE
THRUST THRUST THRUST THRUST

-32X3 -32X5 31X6 -32X2 -32X9 -33X2 -33X3 -33X4 -33X5 -33X6 -33X8

LOCAL CCW LOCAL UP LOCAL LOCAL DOWN LOCAL CW


109.15 109.6 ZERO THRUST 109.9 109.17
109.22
103.5
TAKE
BRIDGE

42 44 32 34

-K16 -K11.4
/102.18 41 /102.14 31
GIVE LOCAL
CONTROL
ON

4 6

-V1 3 -V1 5

LOC BRIDGE ON OFF


2 6 A1 5 -V2 2 6
/111.19

-K2 10 -K30 A2 6 -K3 10


LOCAL STOP GIVE
THRUST

0V-NFU 0V-NFU
103.24 109.1
0V-SYS
104.24

3 1 1 2 3 1
/102.10 /105.12 /102.18
4 4
9 11 3 4 9 11
/102.21 /109.24 /103.2
8 8

104 106
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 105
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
105.24 111.1
24V-MON 24V-MON
101.12 107.1

=ZVBLP 34X3 34X6


PS FWD PCM206
LOCAL PANEL J1-3 J1-6
PAGE 136-138 24V PANEL ON

CAN MONITOR CAN CONTROL


0V CAN-H CAN-L CAN-H CAN-L
J1-4 J1-1 J1-2 J1-7 J1-8
34X4 34X1 34X2 34X7 34X8

BK VT BK BN
CAN-MON.1 / 107.13 CAN-CTRL.1 / 108.4

CAN-MON.2 / 107.2 CAN-CTRL.2 / 107.2

0V-MON 0V-MON
101.13 107.1

105 107
A 6-6-2017 JACA Date 7-6-2017
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Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 106
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
106.24 112.1
24V-CTRL 24V-CTRL
103.24 108.1
24V-PANELS 24V-PANELS
101.21 108.1
24V-DIM
103.24

-X20 7 9 10 11 12 -X21 3 4 9 10

=ZVBO1 =ZVBO1
PS FWD PS FWD PANEL 24V-MON 24V-MON DIM OUT DIM OUT
JUNCTION JUNCTION SELECT
BOARD BOARD SPARES
PAGE 118-123 PAGE 118-123
CAN MONITOR
=ZVBD1 =ZVBD1 103.16 / 0V-MON
PS FWD PS FWD
DISPLAY PANEL CAN-H CAN-L DISPLAY PANEL
PAGE 132-134 PAGE 132-134 ZERO
DATA LOG THRUST 0V-MON 0V-MON SPARES

-X100 1 2 3 4 X21 7 8 1 2 -X20 8 X21 5 6 X24 8 9 10 11 12

GY PK BK VT
106.14 / CAN-MON.1
32 34

GY PK -K6
1 21 7 8 /111.6 31
24V DO1(NO) RS485-A RS485-B CLUTCH
DISENGAGED

-U23
PCM242

0V DO1(COMM) CAN-1H CAN-1L CAN-2H CAN-2L


2 22 3 4 15 16

BK BN
106.18 / CAN-CTRL.2 CAN-CTRL.3 / 108.4

BK VT
106.14 / CAN-MON.2 CAN-MON.3 / 112.14

A1

-K14 A2
ALARM

0V-CTRL 0V-CTRL
103.24 108.1
0V-MON 0V-MON
106.24 112.1

14 11
/104.16
12
24 21
/101.17
22
34 31
32
44 41
42

106 108
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 107
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
107.24 109.1
24V-PANELS
107.24

-X20 3 4

=ZVBO1
PS FWD 24V-PANELS
JUNCTION
BOARD 0V-PANELS CAN-CTRL
PAGE 118-123
-X20 5 6 1 2
100.18 / BACKUP BAT
BK BN
106.18 / CAN-CTRL.1 100.1 / MAIN BAT

PU-THR / 112.18
107.8 / CAN-CTRL.3 PU-ENG / 112.18
BK BN

3 4 20 19 1 7 8
CAN-1H CAN-1L PULS INP PULS INP +24V DC BATTERY BATTERY
THRUSTER ENGINE MAIN BACKUP
PICKUP PICKUP VOLTAGE VOLTAGE
Z -U1
Z
PCM203(Z-DRIVE CONT)
C C
OUTP OUTPZ-DRIVE CONTROL
POS POS POS STEERING STEERING -SET TO 1,8V MIN *RPM *RPM
FB1 FB2 FB3 CCW CW 0V DC -CALIBRATE PCM010 OUT+ OUT-
10 11 12 21 22 2 -SET TO 2V MIN 13 14

GY BK

-X42.1 3 4 5 -X42.2 2 3

=ZVBU1
PS FWD
UNIT 8
PAGE 143-144
PMS V2 7
8

V1 7

-X42.1 1 2 -X42.2 1
GY BK

-X40 7 8

=ZVBM1
4
V3
PS FWD PWM GND
ENGINE
/108.5 3 PAGE 142

PWM RPM SIGNAL


2
TO ENGINE
V3
/108.5 1

0V-PANELS
101.22
0V-CTRL 0V-CTRL
107.24 109.1

107 109
A 6-6-2017 JACA Date 7-6-2017
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Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 108
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
108.24 110.1

103.19 103.21 103.18 103.22 103.20


BRIDGE BRIDGE BRIDGE BRIDGE BRIDGE
NFU UP DOWN NFU CCW NFU CW ZERO THRUST

105.16
105.14 105.17 105.13 105.18 LOCAL
LOCAL UP LOCAL DOWN LOCAL CCW LOCAL CW ZERO THRUST

12 14 12 14 22 24 22 24 12 14 22 24 32 34 3
-K30
-K12 -K11.1 -K11.1 -K12 -K11.2 -K11.2 -K11.2
/105.7
/102.20 11 /102.10 11 /102.10 21 /102.20 21 /102.11 11 /102.11 21 /102.11 31 4
STOP
NFU ON LOCAL LOCAL NFU ON LOCAL LOCAL LOCAL
THRUST
CONTROL CONTROL CONTROL CONTROL CONTROL
ON ON ON ON ON

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U2
Z PAM211 Z
"1" = VRIJLOOP "1" = NO THRUST
Z-DRIVE CONTROL
C INPUT MODULE "0" = INGESCHAKELD C
IN 1 IN 2 IN 3 IN 4 ( ADRESS 0 ) IN 5 IN 6 IN7 IN 8
NFU NFU NFU NFU NFU NFU CLUTCH THRUST MANUAL
SELECT RPM RPM UP RPM DOWN SELECT AZIMUTH STEERING CCW STEERING CW FB EM OFF
20 19 18 17 5 6 7 8

0V-NFU
105.24
0V-CTRL 0V-CTRL
108.24 110.1

108 110
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 109
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
109.24 112.1

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U3
Z PAM211 Z
Z-DRIVE CONTROL
C INPUT MODULE C
IN 1 IN 2 IN 3 IN I4 (ADRESS 4) IN 5 IN 6 IN 7 IN 8
BRAKE ENGINE RUNNING RUNNING ENGINE ALARM - - - AUXILIARY
ON (EXTERNAL) DIRECTION (EXTERNAL) CONTROL
20 19 18 17 5 6 7 8

22 24

-K9
/102.6 21
ENGINE
RUNNING

0V-CTRL 0V-CTRL
109.24 112.1

109 111
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 110
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CLUTCH
101.18
24V-SYSON
106.24

48 47 46 45 44 43 42 41 17 18 19 20 21 22 23 24
COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM

OUT 4 OUT 5 OUT 6 OUT 7 OUT 8


OUT 1 OUT 2 OUT 3 -U4
CLUTCH E DRIVE TROLLING - -
SYSTEM OFF AUXILARY START CLUTCH PAM203
Z ENGAGED(IN) ENABLE (IN) MODE Z
DISENGAGED(VRIJ) Z-DRIVE CONTROL
C OUTPUT MODULE C
1A 1B 2A 2B 3A 3B 4A 4B ( ADRESS 0 ) 5A 5B 6A 6B 7A 7B 8A 8B

NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO
32 40 31 39 30 38 29 37 28 36 27 35 26 34 25 33 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16

SYS-OFF
104.6

12 14 42 44 12 14

-K6 -K6 -K7


/111.6 11 /111.6 41 /111.8 11
CLUTCH CLUTCH CLUTCH
DISENGAGED DISENGAGED ENGAGED

CLUTCH-LOCK
113.1 -X42.2 5 6

=ZVBU1
PS FWD
A1 A1 2 6 1 3 UNIT
PAGE 143-144
-K6 A2 -K7 A2 -K4 10 -V2 2 -V2 4
CLUTCH CLUTCH CLUTCH /111.20 /111.19
Y2
DISENGAGED ENGAGED ENGAGED

-X42.2 4

0V-CLUTCH 0V-CLUTCH
101.19 113.1

14 11 14 11 3 1
/111.20 /111.23 /105.21
12 12 4
24 21 24 21 9 11
/102.7 /104.21 /103.15
22 22 8
34 31 34 31
/107.18 /102.24
32 32
44 41 44 41
/111.22 /112.18
42 42

110 112
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 111
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
107.24 113.1
24V-CTRL
110.24

A1

-K10 A2
ENGINE
RUNNING

107.8 / CAN-MON.3
BK VT

-U52
1 23 3 4 11 13
-U11 /112.4
24V ENGINE CAN-1H CAN-1L
PCM203 ELECTRONIC
RUNNING
Z-DRIVE MONITORING HOUSING
Z Z
M STEERING GEARBOX M
POS POS POS STEERING CLUTCH TEMP TEMP GEARBOX THRUSTER ENGINE -R7 -R8
0V FB1 FB2 FB3 PRESSURE PRESSURE (OIL) (OIL) PRESSURE PICKUP PICKUP 2K2 2K2
2 10 11 12 5 6 8 9 7 20 19 12 14

108.8 / PU-ENG
108.8 / PU-THR

WEERSTANDEN ZO KORT MOGELIJK 42 44


AANSLUITEN
-K7
/111.8 41
CLUTCH
ENGAGED

-X42.1 8 9 10 12 13 14 15 16 -X42.2 10 8 14 12

=ZVBU1
NOT USED
PS FWD
UNIT
PAGE 143-144
1 1
-U52
/112.20
1 3 5 7 9 PMS P P NOT USED PU
ELECTRONIC -B1 -B2 -B4 2 -B4 2
HOUSING

-R2 -R3 -R4 -R5 -R6 NOT USED


500Ω 500Ω 500Ω 500Ω 500Ω
2 4 6 8 10 -X42.1 6 7 11 -X42.2 7 9 11 13

-U53
1 5
ELECTRONIC
HOUSING

+
-D4
1N4007 -C2
470μF/35V

2 6

0V-MON 0V-MON
107.24 113.1
0V-CTRL
110.24
14 11
12
24 21
/104.22
22
34 31
32
44 41
42

111 113
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 112
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
112.24 114.1

CLUTCH-LOCK
111.7

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U12
Z PAM211 Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 ( ADRESS 0 ) IN 5 IN 6 IN 7 IN 8
CLUTCH PRESSURE GEARBOX GRAVITY GRAVITY GEARBOX OIL LEVEL LOCAL TROLLING MAIN STEERING
LOCK (=NEUTRAL) OIL LEVEL LO LO HI HIGH ACTIVE OIL LEVEL LO
20 19 18 17 5 6 7 8
"0" = ALARM
0V-CLUTCH
111.24

-X42.1 17 19 -X43.1 1 -X43.2 1 -X44 1

=ZVBU1 =ZVBGT =ZVBH1


PS FWD + S PS FWD PS FWD HPU
UNIT GRAVITY TANK PAGE 146
PAGE 143-144 PAGE 145 PS FWD HPU
12 14 PAGE 146

GRAVITY -K11.3 -B1


GRAVITY
LEVEL /102.13 11 HYDR
LEVEL
- HIGH ALARM LOCAL LEVEL ALARM
LOW ALARM
CONTROL
ON

-X42.1 18 -X43.1 2 -X43.2 2 -X44 2

0V-MON 0V-MON
112.24 114.1

112 114
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 113
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
113.24 115.1

12 14

-K9
/102.6 11
ENGINE
RUNNING

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U13
PAM211
Z Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 (ADRESS 1 ) IN 5 IN 6 IN 7 IN 8
OIL FILTER OIL FILTER OIL LEVELLING ENGINE RUNNING EMERGENCY EMERGENCY CIRCUIT SYNCHRO ALARM COOLING WATER
CLOGGED CLOGGED 2 SYSTEM ALARM (EXTERNAL) STOP WIREBREAK FLOW
20 19 18 17 5 6 7 8

0V-MON
113.24

113 115
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 114
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON
114.24

101.4 101.9 101.12 101.15 101.18 101.21 100.11


F1ALM+ F2ALM+ F3ALM+ F4ALM+ F5ALM+ F6ALM+ F7ALM+

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U14
PAM211
Z Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 (ADRESS 3 ) IN 5 IN 6 IN 7 IN 8
FUSE 1 FUSE 2 FUSE 3 FUSE 4 FUSE 5 FUSE 6 FUSE 7 FUSE 8
20 19 18 17 5 6 7 8

F1ALM- F2ALM- F3ALM- F4ALM- F5ALM- F6ALM- F7ALM-


101.6 101.10 101.13 101.16 101.19 101.22 100.12

114 116
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
Appr. by Orion II
Revision Date Name ZN0508 115
-MP
PS FWD
CONTROL BOX
PAGE 100-117

945
290

195

30 x 60

35
-U51 D1

70
-U1 -U2 -U3 U4 -U11 -U12 -U13 -U14 U23

95

95
-C1 K30 K31 -K32 24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
48 47 46 45 44 43 42 41

40 39 38 37 36 35 34 33
24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
24 23 22 21 24 23 22 21

20 19 18 17 20 19 18 17

16 15 14 13 16 15 14 13

IN 1
16 15 14 13

IN 1
32 31 30 29 28 27 26 25

IN 1
16 15 14 13 16 15 14 13

IN 1
16 15 14 13 16 15 14 13

IN 1 IN 1
30 x 80
IN 2 IN 2 IN 2 IN 2 IN 2 IN 2
165
IN 3 IN 3 IN 3 IN 3 IN 3 IN 3

-X24VM

180
-X100
IN 4 IN 4 IN 4 IN 4 IN 4 IN 4

D2 PCM203 PAM211 PAM211 PAM203 PCM203 PAM211 PAM211 PAM211


MODULE

PULS PULS
RELAIS RELAIS IN 5 IN 5 IN 5 IN 5 IN 5
IN 5

IN 6 IN 6 IN 6 IN 6 IN 6 IN 6

IN 7 IN 7 IN 7 IN 7 IN 7 IN 7
245

IN 8 IN 8 IN 8 IN 8 IN 8 IN 8

255
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 13 14 15 16 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8

9 10 11 12 9 10 11 12 9 10 11 12 17 18 19 20 21 22 23 24 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12

325
330

40 x 80
60 x 80 40 x 80
F1 F2 F3 F4 F5 -F6 F7

405
410

-P1
K11.3 K11.4 K12 K13 K14 K16 -U52 -U53 V1 V2

9 9 9 9 9.9 9 h
500

DIODE DIODE
MODULE MODULE
emg22dio emg22dio

4e 4e
575

LOCAL LOCAL NFU ON PILOT ALARM GIVE


CONTROL CONTROL ON
ON ON

40 x 80 40 x 80
680

K102 K5.1 K5.2 K6 K7 K8 K9 K10 K11.1 K11.2


745

K101 K1 K1.1 K1.2 K1.3 K1.4 K2 K3 K4

SYSTEM SYSTEM CLUTCH CLUTCH SYSTEM ON ENGINE ENGINE LOCAL LOCAL


OFF OFF DELAY DISENGAGED ENGAGED FROM ENGINE RUNNING RUNNING CONTROL CONTROL
1 min ON ON

60 x 80

-PS1 PE

-X42.2
-X42.1

-X43.1

-X43.2

-X99.1
-X20

-X21

-X22

-X23

-X24

-X40

-X44
-X1

-X2

80 x 100
25

110

115 117
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVBK1
MOUNTING PLATE
Appr. by Orion II
Revision Date Name ZN0508 116
FRONTVIEW
SIDEVIEW REARVIEW
210 1000
-DIVERSEN

960

160
170
155

165

STOP
ON BRIDGE LOCAL
THRUST

OFF

DIMMER
760

720
ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

4x Ø8mm

BOTTOMVIEW
-DIVERSEN

116 =ZVBO1/118
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX DIMENSIONS: = ZVBK1
LAYOUT (BxHxD) 1000x760x210mm
Appr. by Orion II
Revision Date Name ZN0508 117
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZVBB1 =ZVBD1
FWD OPERATING PS FWD
PANEL X 10 1 2 9 10 11 13 12 6 7 8 DISPLAY PANEL X 13 1 2 3 4 5 6 7 8 X 14 1 2 3 4 5 6
1
PAGE 130 PAGE 132-134
-X13 1 2 3 4 5 6 7 8 -X14 1 2 3 4 5 6
MURR

CAN-H MON

CAN-L MON

24V-MON

0V-MON

SPARE

PANEL ON

CAN-H CTRL

CAN-L CTRL

GND

DIM SW

RESET SW

ALARM OUT

DIMMME ROUT

BUZZER
-X10.1
1. 2. 9. 10. 11. 13. 12. 6. 7. 8.
0V-ILL

24V-ILL

POS POT+

POS POT-

POS POT A1

POS POT A3

POS POT A2

RPM POT+

RPM POT-

RPM POT WIPER


BK VT BK BN

-U1 21 22 23 24 20 17 18 19 ON A1
PCM225 POS POS POS POS POS RPM RPM RPM
POT POT POT POT POT POT+ POT- POT OFF
+ - A1/WIPER A2 A3 WIPER -K1 A2
ALARM
CAN CONTROL ALARM
CAN 1H CAN 1L +24V DC 0V DC ENGINE(+)
3 4 1 2 9

A1
BK BN
CAN-CTRL / 122.1
-K5 A2
HANDLE
SAFE

DIM
120.1

24V-MON
120.1
24V-PANELS 0V-MON
119.1 120.1
0V-PANELS
119.1

BK BN

BK VT
CAN-H CTRL

24V-PANELS

24V-PANELS

CAN-H MON
CAN-L CTRL

CAN-L MON
0V-PANELS

0V-PANELS

+DIM OUT

+DIM OUT
24V-MON

24V-MON

0V-MON

0V-MON
SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE
-X20 1 2 3 4 5 6 7 8 9 10 11 12 -X21 1 2 3 4 5 6 7 8 9 10
10 W 20 10 W 21
6x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT GYPK RDBU 6x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT

=ZVBK1
X 20 1 2 3 4 5 6 7 8 9 10 11 12 X 21 1 2 3 4 5 6 7 8 9 10
PS FWD
CONTROL BOX
PAGE 100-117

14 11 14 11
/120.11 /120.9
12 12
24 21 24 21
/120.18
22 22
34 31 34 31
32 32
44 41 44 41
42 42

=ZVBK1/117 119
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZVBO1
Appr. by Orion II
Revision Date Name ZN0508 118
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V-PANELS 24V-PANELS
118.11 122.1

16 24 15 23 24 23 22 21 9 10 11 12
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8
INV CMD (+) INV CMD (+) COM COM COM COM COM COM COM COM
-U2 -U3
PAM211-225 PAM201
Z-DRIVE CONTROL OUTPUT MODULE
IN 1 ( ADRESS 0 ) IN 2 ( ADRESS 0)
THRUST ACTIVE AZIMUTH ACTIVE NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO
TAKE OVER TAKE OVER 16 20 15 19 14 18 13 17 1 5 2 6 3 7 4 8
20 19

12 14

-K4
/122.13 11 A1
HANDLE
NOT ZERO -K2 A2
PILOT OFF HANDLE
12 14 NOT ZERO

-K3
/122.11 11
PILOT
IN SERVICE
12 14

-K6.1
/121.8 11
MIRROR
STEERING
(NOT USED)
0V-PANELS 0V-PANELS
118.11 122.1

14 11
/122.7
12
24 21
22
34 31
32
44 41
42

118 120
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZVBO1
Appr. by Orion II
Revision Date Name ZN0508 119
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZVBD1
PS FWD
DISPLAY PANEL X 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PAGE 132-134
-X11 24V-SYS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

0V-SYS

ON SW

OFF SW

24V-MON

0V-MON

ON LED

OFF LED

DIMMER LED

LAMPTEST LED

RESET LED

24V-SYSON

TAKE SW

24V-MON

0V-MON

TAKE LED

LOCAL LED

PILOT LED

LT

LT+

LT-

HANDLE NOT ZERO LED


DIM
118.24
12 14 12 14 22 24

-K1 -K5 -K5


/118.23 11 /118.11 11 HANDLE 21
ALARM HANDLE SAFE
SAFE

LT
121.1
24V-MON 24V-MON
118.24 121.1
0V-MON 0V-MON
118.24 121.1
0V-SYS
121.1

-
-HO2
-C1 100nF
GIVE + SOLDER DIRECTLY
(PULSE)
ON BUZZER
24V-SYSON

LOCAL LED

PILOT LED
TAKE LED
TAKE SW
24V-SYS

OFF SW
0V-SYS

ON-SW

SPARE
GIVE

GIVE
-X22 1 2 3 4 5 6 7 8 9 10 11 12
10 W 22
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZVBK1
X 22 1 2 3 4 5 6 7 8 9 10 11 12
PS FWD
CONTROL BOX
PAGE 100-117

119 121
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZVBO1
Appr. by Orion II
Revision Date Name ZN0508 120
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZVBD1
PS FWD
DISPLAY PANEL X 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PAGE 132-134
-X12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24V-NFU

0V-NFU

NFU SW

MIRROR SW (NOT USED)

24V-MON

0V-MON

NFU LED

MIRROR LED (NOT USED)

24V-NFU

CCW SW

UP SW

ZERO THRUST SW

DOWN SW

CW SW

24V-MON

0V-MON

CCW LED

UP LED

ZERO THRUST LED

DOWN LED

CW LED

LT+

0VSYS / LT-
32 34

-K6.2
/121.9 31
MIRROR
STEERING
(NOT USED)
24V-NFU
122.1
1
-K7
/121.5 2
MIRROR
STEERING MIRROR
122.1
-V1
A1 1 A1 A1 RD

-K7 A2 2 -K6.1 A2 -K6.2 A2 -HO1 BK


MIRROR MIRROR MIRROR MIRROR
STEERING STEERING STEERING STEERING
(NOT USED) (NOT USED)

LT
120.24
24V-MON
120.24
0V-MON
120.24
0V-SYS
120.24

ZERO THRUST LED


ZERO THRUST SW

DOWN SW
24V-NFU

CCW SW
NFU SW

NFU ON
0V-NFU

CW SW
UP SW
SPARE

SPARE
-X23 1 2 3 4 5 6 7 8 9 10 11 12
10 W 23
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZVBK1
X 23 1 2 3 4 5 6 7 8 9 10 11 12
PS FWD
CONTROL BOX
PAGE 100-117

1 2 14 11 14 11
/121.9 /119.9
12 12
3 4 24 21 24 21
22 22
34 31 34 31
/121.10
32 32
44 41 44 41
/122.14
42 42

120 122
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZVBO1
Appr. by Orion II
Revision Date Name ZN0508 121
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=PVMO1
FWD PILOT
JUNCTION BOARD X 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1
PAGE 10-13
10 W 30
8x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT GYPK RDBU WHGN BNGN WHYE

-X30.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

CAN-H CTRL

CAN-L CTRL

24V-PILOT

0V-PILOT

24V-SYSON

24V-PANELS

PILOT ON

24V-PANELS

HANDLE NOT ZERO PILOT OFF

MIRROR STEERING

MIRROR STEERING

24V-NFU

MIRROR STEERING
HANDLE NOT ZERO

HANDLE NOT ZERO


BK BN

CAN-CTRL
118.6
BK BN BK BN

3 4 11 12
CAN1-H CAN1-L CAN2-H CAN2-L
CAN CONTROL CAN CONTROL
-U4
PIM291
CAN REPEATER 12 14 A1 A1 42 44

24V 0V -K2 -K6.2


1 2 /119.18 11 -K3 A2 -K4 A2 /121.9 41
HANDLE PILOT HANDLE MIRROR
NOT ZERO IN SERVICE NOT ZERO STEERING
PILOT OFF (NOT USED)

24V-PANELS
119.24

0V-PANELS
119.24

24V-NFU
121.24

MIRROR
121.24

22 24

-K3
/122.11 21
PILOT
IN SERVICE
24V-PILOT

0V-PILOT

24V-SYSON

PILOT ON

PILOT ON

SPARE

SPARE

SPARE

SPARE

SPARE
-X24 1 2 3 4 5 6 7 8 9 10 11 12
10 W 24
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZVBK1
X 24 1 2 3 4 5 6 7 8 9 10 11 12
PS FWD
CONTROL BOX
PAGE 100-117

14 11 14 11
/119.9 /119.9
12 12
24 21 24 21
/122.11
22 22
34 31 34 31
32 32
44 41 44 41
42 42

121 123
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0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZVBO1
Appr. by Orion II
Revision Date Name ZN0508 122
10 570

40 x 80

U1 -U2 -U3
K7 24 23 22 21 24 23 22 21
U4 40 x 80
90

K1 K2 K3 K4 K5 K6.1 20 19 18 17 20 19 18 17
20 19 18 17 V1
X10.1 K6.2 16 15 14 13 16 15 14 13
16 15 14 13

IN 1 IN 1
PCM225
IN 2 IN 2

IN 3 IN 3

IN 4 IN 4
PIM291 DIODE
170

MODULE
54042 MURR PAM211 PAM201 emg22dio
PULS
RELAIS IN 5 IN 5

IN 6 IN 6 4e
IN 7 IN 7

IN 8 IN 8
240

1 2 3 4 1 2 3 4 1 2 3 4

5 6 7 8 5 6 7 8 5 6 7 8
ALARM HANDLE PILOT HANDLE HANDLE MIRROR
NOT ZERO IN SERVICE NOT ZERO SAFE STEERING 9 10 11 12 9 10 11 12
MIRROR MIRROR
PILOT OFF (NOT USED) STEERING STEERING
(NOT USED)
40 x 80
350

-X30.1
-X21
-X20
-X12

-X13

-X14

-X23

-X24
-X11

-X22
HO1 -HO2
60 x 100

122 =ZVBB1/130
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD LAYOUT DIMENSIONS (BxH): = ZVBO1
570 x 350mm
Appr. by Orion II
Revision Date Name ZN0508 123
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

-OPERATING PANEL

BR B1
x2
PMT
-R2 PMS
-H1 x1
GE RD

-X10.1 1 2 9 10 11 12 13 6 7 8

0V-ILL

24V-ILL

POS POT +

POS POT -

POS POT A1

POS POT A2

POS POT A3

RPM POT +

RPM POT -

RPM POT WIPER


W1
10x1 mm² 1 2 3 4 5 6 7 8 9 10

=ZVBO1
X 10 1 2 9 10 11 12 13 6 7 8
PS FWD
1
JUNCTION
BOARD
PAGE 118-123

=ZVBO1/123 131
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0 15-2-2017 JACA Editor JACA
Orion II N.E. OPERATING PANEL = ZVBB1
CZF110
Appr. by Orion II
Revision Date Name ZN0508 130
B1

130 =ZVBD1/132
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0 15-2-2017 JACA Editor JACA
Orion II N.E. OPERATING PANEL = ZVBB1
Appr. by Orion II
Revision Date Name ZN0508 131
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

INTERNAL DIMMER: CONNECT J3-1 TO J3-2. SW4 IS DIMMER BUTTON


DIM
134.16
EXTERNAL DIMMER: REMOVE LINK J3-1 TO J3-2 RESET
134.17
CONNECT SWITCHED 24V TO J3-2, 0V TO J3-3 GND
134.15

-U1
J5-1 J5-2 J6-1 J6-2
PAM230
DIMMER GND RESET GND
DIMMER RESET

K1 K2

K1 K2
DIMMER RESET

K3 LAMPTEST
LAMPTEST K3
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5 LT+ LT-
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13 J3-1 J3-2 J3-3

-X11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21

HANDLE NOT ZERO LED


LAMPTEST LED
DIMMER LED

24V-SYSON

LOCAL LED
RESET LED

PILOT LED
TAKE LED
24V-MON

24V-MON
TAKE SW
OFF LED
24V-SYS

0V-MON

0V-MON
OFF SW

ON LED
0V-SYS

ON SW

LT+

LT-
LT
10 W 11
25x1 mm² 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21

=ZVBO1
X 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21
PS FWD
JUNCTION
BOARD
PAGE 118-123

J1-3 / SW1: ON J1-10 / L1: ON J2-2 / SW1: TAKE J2- 9 / L1: TAKE
J1:4 / SW2: OFF J1:11 / L2: OFF J2:3 / SW2: - J2:10 / L2: LOCAL
J1:5 / SW3: DIMMER J1:12 / L3: DIMMER J2:4 / SW3: - J2:11 / L3: -
J1:6 / SW4: LAMPTEST J1:13 / L4: LAMPTEST J2:5 / SW4: - J2:12 / L4: HANDLE NOT ZERO
J1:7 / SW5: RESET J1:14 / L5: RESET J2:6 / SW5: - J2:13 / L5: PILOT

=ZVBB1/131 133
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CZF107
Appr. by Orion II
Revision Date Name ZN0508 132
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

NOT CONNECTED NOT CONNECTED

-U2
J5-1 J5-2 J6-1 J6-2
PAM230

K1 K2

K1 K2

K3 LAMPTEST
LAMPTEST K3
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5 LT+ LT-
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13 J3-1 J3-2 J3-3

-X12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

NOT USED (MIRROR LED)

ZERO THRUST LED


ZERO THRUST SW

DOWN LED
DOWN SW
24V-MON

24V-MON

CCW LED
24V-NFU

24V-NFU
NFU LED

CCW SW
0V-MON

0V-MON
NFU SW

CW LED
0V-NFU

CW SW

UP LED
UP SW

LT+

LT-
10 W 12
25x1 mm² 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

=ZVBO1
X 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PS FWD
JUNCTION
BOARD
PAGE 118-123

J1-3 / SW1: NFU J1-10 / L1: NFU J2-2 / SW1: CCW J2- 9 / L1: CCW
J1:4 / SW2: - J1:11 / L2: - J2:3 / SW2: UP J2:10 / L2: UP
J1:5 / SW3: - J1:12 / L3: - J2:4 / SW3: ZERO THRUST J2:11 / L3: ZERO THRUST
J1:6 / SW4: - J1:13 / L4: - J2:5 / SW4: DOWN J2:12 / L4: DOWN
J1:7 / SW5: - J1:14 / L5: - J2:6 / SW5: CW J2:13 / L5: CW

132 134
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Orion II N.E. DISPLAY PANEL = ZVBD1
CZF107
Appr. by Orion II
Revision Date Name ZN0508 133
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

U3
DISPLAY
F 0 1
E 2
D 3
C 4 DIM RESET OUT ALM OUT DIMMER BUZZER
B 5 GND KEY KEY 24V / 2A 24V / 2A 24V / 2A
A 6
9 8 7
ADRESS "0" J9-1 J9-2 J9-3 J10-2 J10-3 J10-4
PCM206
INTERNAL WIRING
MONITOR SW ON PANEL ON CONTROL
CAN-H CAN-L 24V GND (OUT-) (IN+) CAN-H CAN-L
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6

-X13 1 2 3 4 5 6 7 8 -X14 1 2 3 4 5 6

BK BN BK VT

GND DIM RESET


132.24 132.24 132.24
24V-MON

0V-MON

BK BN BK VT

10 W 13 10 W 14
4x2x0,75 mm² WH BN GN YE GY PK BU RD 4x2x0,75 mm² WH BN GN YE GY PK

=ZVBO1
X 13 1 2 3 4 5 6 7 8 X 14 1 2 3 4 5 6
PS FWD
JUNCTION
BOARD
PAGE 118-123

133 135
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0 15-2-2017 JACA Editor JACA
Orion II N.E. DISPLAY PANEL = ZVBD1
CZF107
Appr. by Orion II
Revision Date Name ZN0508 134
PNL

ON BRIDGE LOCAL

OFF

DIMMER

ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

134 =ZVBLP/136
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Orion II N.E. DISPLAY PANEL = ZVBD1
Appr. by Orion II
Revision Date Name ZN0508 135
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

INTERNAL DIMMER: CONNECT J3-1 TO J3-2. SW4 IS DIMMER BUTTON


DIM / 138.13
EXTERNAL DIMMER: REMOVE LINK J3-1 TO J3-2 RESET / 138.14
LT+ / 137.6
CONNECT SWITCHED 24V TO J3-2, 0V TO J3-3 GND / 138.12
LT- / 137.6

-U1
J3-1 J3-2 J3-3 J5-1 J5-2 J6-1 J6-2
PAM230
LT+ LT- DIMMER GND RESET GND
DIMMER RESET
K3
LAMPTEST
K1 K2

K1 K2
DIMMER RESET

K3 LAMPTEST
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13

-X30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -X31 1 2 3 4 5 6 7 8 9 10 11 12 13

ALARM/RESET LED
LAMPTEST LED
DIMME RLED

BRIDGE LED
24V-SYSON

24V-SYSON

24V-SYSON

0V-SYSON

GIVE LED
GIVE SW
OFF LED
24V-SYS

ON LED
0V-SYS

0V-SYS
OFF
ON

=ZVBK1
PS FWD 30X1 30X2 30X3 30X4 30X8 30X9 30X10 30X11 30X12 30X13 30X14 31X1 31X6 31X7 31X8 31X9 31X13
CONTROL BOX
PAGE 100-117

J1-3 / SW1: ON J1-10 / L1: ON J2-2 / SW1: - J2- 9 / L1: BRIDGE


J1:4 / SW2: OFF J1:11 / L2: OFF J2:3 / SW2: - J2:10 / L2: -
J1:5 / SW3: DIMMER J1:12 / L3: DIMMER J2:4 / SW3: - J2:11 / L3: -
J1:6 / SW4: LAMPTEST J1:13 / L4: LAMPTEST J2:5 / SW4: - J2:12 / L4: -
J1:7 / SW5: ALARM/RESET J1:14 / L5: ALARM/RESET J2:6 / SW5: GIVE J2:13 / L5: GIVE

=ZVBD1/135 137
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZVBLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 136
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

136.7 / LT-
136.7 / LT+
NOT CONNECTED NOT CONNECTED

-U2
J3-1 J3-2 J3-3 J5-1 J5-2 J6-1 J6-2
PAM230
LT+ LT-

K3
LAMPTEST
K1 K2

K1 K2

K3 LAMPTEST
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13

-X32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -X33 1 2 3 4 5 6 7 8 9 10 11 12 13

ZERO THRUST LED


STOP THRUST LED

ZERO THRUST SW
STOP THRUST SW
24V-SYSON

24V-SYSON

DOWN LED
LOCAL LED

DOWN SW
LOCAL SW

CCW LED
24V-NFU

24V-NFU
CCW SW

CW LED
0V-NFU
CW SW

UP LED
0V-SYS

0V-SYS

UP SW
=ZVBK1
PS FWD 32X1 32X2 32X3 32X5 32X8 32X9 32X10 32X12 33X1 33X2 33X3 33X4 33X5 33X6 33X7 33X8 33X9 33X10 33X11 33X12 33X13
CONTROL BOX
PAGE 100-117

LOCAL
NFU ON
J1-3 / SW1: LOCAL J1-10 / L1: LOCAL J2-2 / SW1: CCW J2- 9 / L1: CCW
J1:4 / SW2: - J1:11 / L2: - J2:3 / SW2: UP J2:10 / L2: UP
J1:5 / SW3: STOP THRUST J1:12 / L3: STOP THRUST J2:4 / SW3: ZERO THRUST J2:11 / L3: ZERO THRUST
J1:6 / SW4: - J1:13 / L4: - J2:5 / SW4: DOWN J2:12 / L4: DOWN
J1:7 / SW5: - J1:14 / L5: - J2:6 / SW5: CW J2:13 / L5: CW

136 138
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZVBLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 137
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

U3
DISPLAY
F 0 1
E 2
D 3
C 4 DIM RESET OUT ALM OUT DIMMER BUZZER
B 5 GND KEY KEY 24V / 2A 24V / 2A 24V / 2A
A 6
9 8 7
ADRESS "0" J9-1 J9-2 J9-3 J10-2 J10-3 J10-4
PCM206
INTERNAL WIRING
MONITOR SW ON PANEL ON CONTROL
CAN-H CAN-L 24V GND (OUT-) (IN+) CAN-H CAN-L
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6

-X34 1 2 3 4 5 6 7 8 9 10 11 12 13 14

BK BN BK VT

GND DIM RESET


136.23 136.23 136.23

BK BN BK VT

=ZVBK1 34X1 34X2 34X3 34X4 34X6 34X7 34X8


PS FWD
CONTROL BOX
PAGE 100-117

137 139
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZVBLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 138
PNL

STOP
ON BRIDGE LOCAL
THRUST

OFF

DIMMER

ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

138 =ZVBV1/140
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZVBLP
Appr. by Orion II
Revision Date Name ZN0508 139
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

BI
BATTERY
24VDC
MINIMUM 25A SLOW

B+ B-

24V

0V
-X1 1 2

10 W 01
2x4 mm² 1 2

=ZVBK1
X 1 1 2
PS FWD
CONTROL BOX
PAGE 100-117
24VDC/16A
MAIN POWER SUPPLY

=ZVBLP/139 =ZVBV2/141
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. POWER DISTRIBUTION = ZVBV1
Appr. by Orion II
Revision Date Name ZN0508 140
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

BI
BATTERY
24VDC
MINIMUM 25A SLOW

B+ B-

24V

0V
-X2 1 2

10 W 02
2x4 mm² 1 2

=ZVBK1
X 2 1 2
PS FWD
CONTROL BOX
PAGE 100-117
24VDC/16A
BACKUP POWER SUPPLY

=ZVBV1/140 =ZVBM1/142
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0 15-2-2017 JACA Editor JACA
Orion II N.E. POWER DISTRIBUTION = ZVBV2
Appr. by Orion II
Revision Date Name ZN0508 141
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

G1
PWM

S1 S2 S3
SYSTEM ENGINE + - ENGINE
ON RUNNING 1 2 ALARM
INTERLOCK START ENGINE

INTERLOCK START ENGINE

SYS ON FROM ENGINE

SYS ON FROM ENGINE

ENGINE RUNING

ENGINE RUNING

ENGINE ALARM

ENGINE ALARM
PWM SIG
+PWM
-X40 1 2 3 4 5 6 7 8 9 10

10 W 40
10x1 mm² 1 2 3 4 5 6 7 8 9 10

=ZVBK1
X 40 1 2 3 4 5 6 7 8 9 10
PS FWD
CONTROL BOX
PAGE 100-117

=ZVBV2/141 =ZVBU1/143
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. ENGINE CONNECTIONS = ZVBM1
Appr. by Orion II
Revision Date Name ZN0508 142
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1, B2, B5 2 (+) B3, B4 1 (+)


P T
I 1 (-) I 2 (-)
4-20mA 4-20mA

+ S
- + 7 6 2 2 2
1 1
-P1
PMS PMS P P P

8A1 8A2 8A3 8 9 10 -B1 1 -B2 1 -B3 2 -B4 2 -B5 1


-S1
-

10W42.10 1 2 3 4 5 6 7 8 9 10 10W42.11 1 2 10W42.12 1 2 10W42.13 1 2 10W42.14 1 2 10W42.15 1 2 10W42.16 1 2 3


12x0,75 mm² 2x1 mm² 2x1 mm² 2x1 mm² 2x1 mm² 2x1 mm² 3x1 mm²

GEARBOX TRANSMITTER (OIL PRESS TRANSMITTER)


GEARBOX TEMPERATURE TRANSMITTER -60-+150°C
HYDRAULIC TEMPERATURE TRANSMITTER 60-150°
STEERING PRESSURE TRANSMITTER 0-400 BAR

CLUTCH PRESSURE TRANSMITTER 0-40 BAR

24V GEARBOX LEVEL ALARM

0V GEARBOX LEVEL ALARM

GEARBOX LEVEL ALARM


12+

12+
8A1

8A2

8A3

8A1

8A2

8A3

24V
12-

12-

17 18 19
-X42.1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16

10W42.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20x1 mm²

=ZVBK1
X 42 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PS FWD
1
CONTROL BOX
PAGE 100-117

=ZVBM1/142 144
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0 15-2-2017 JACA Editor JACA
Orion II N.E. Z-DRIVE UNIT = ZVBU1
Appr. by Orion II
Revision Date Name ZN0508 143
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CCW CW DISENGAGED ENGAGED


4 3

PU
M2
-Y1 -Y2 ENGINE 1 2
STEERING CLUTCH PICKUP

30W42.17 3 1 2 30W42.18 3 1 2 30W42.20 1 2 3 4


4x0,75 mm² 4x0,75 mm² 4x

0V CLUTCH DISENGAGED

0V CLUTCH ENGAGED

DIRECTION (WHITE)
0V CCW STEERING

0V CW STEERING

SIGNAL (BLACK)
24V STEERING

24V (BROWN
24V CLUTCH

GND (BLUE)
NOT USED

NOT USED

NOT USED

NOT USED
X42.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14

10W42.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14
16x1,5 mm²

=ZVBK1
X 42 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PS FWD
2
CONTROL BOX
PAGE 100-117

143 =ZVBGT/145
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. Z-DRIVE UNIT = ZVBU1
Appr. by Orion II
Revision Date Name ZN0508 144
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1 B2
GRAVITY LEVEL LOW GRAVITY LEVEL HIGH
ALARM SENSOR ALARM SENSOR

10W43.1 1 2 10W43.2 1 2
2x1 mm² 2x1 mm²

=ZVBK1
X 43 1 2 X 43 1 2
PS FWD
1 2
CONTROL BOX
PAGE 100-117

=ZVBU1/144 =ZVBH1/146
A 6-6-2017 JACA Date 17-3-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. GRAVITY TANK = ZVBGT
Appr. by Orion II
Revision Date Name ZN0508 145
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1
HYDRAULIC
LEVEL ALARM

HYDRAULIC LEVEL ALARM

HYDRAULIC LEVEL ALARM


10 W 44
2x1 mm² 1 2

=ZVBK1
X 44 1 2
PS FWD
CONTROL BOX
PAGE 100-117

=ZVBGT/145 =ZVBEA/147
A 6-6-2017 JACA Date 17-3-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. HYDRAULIC POWER UNIT = ZVBH1
Appr. by Orion II
Revision Date Name ZN0508 146
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SUMMARY ALARM

COMMON SUMMARY ALARM

NO SUMMARY ALARM

NC SUMMARY ALARM
OPTION
NO VETH DELIVERY

10 W 99
3x1 mm² 1 2 3

=ZVBK1
X 99 1 2 3
PS FWD
1
CONTROL BOX
PAGE 100-117

=ZVBH1/146 =ZVSK1/200
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. EXTERNAL ALARM = ZVBEA
CONTACTS
Appr. by Orion II
Revision Date Name ZN0508 147
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V
201.1

0V
201.1

-U51
1 3
ELECTRONIC
HOUSING
-D1 -D2
40A 40A
-R1 -D1
470R 5A
208.12 12 14
MAIN BAT 2 4
-K102
/200.19 11
5 7

-K101
/200.4 6 x1
+
MAIN
POWER -C1
x2
10000μF/35V

-PS1 OUT+ OUT-


/200.4
DC/DC
MAIN POWER
CONVERTER
24DC/24DC/20A
2320102

IN+ IN-

13 1 3 A1
PS1 -F7
/200.1 14 6A 2 4 -K102 A2
DC/DC
CONVERTER

A1 B1 4 3 4 3
M
-K1.2 -K101
-K101 A2 /204.8 1 /200.4 1
MAIN ON/OFF MAIN
POWER Ok: 23V
POWER
Fail: 21V
2Sec Delay

F7ALM+ F7ALM-
215.18 215.18 BACKUP BAT / 208.12

-X1 1 1 2 2 -X24 1 2 3 4 5 -X2 1 1 2 2

=ZVSV1 =ZVSO1 =ZVSV2


X 1 1 2 X 24 1 2 3 4 5 X 2 1 2
SB FWD SB FWD SB FWD
+24V 0V +24V 0V 24VF7SO +24V 0V
24V MAIN JUNCTION 24V BACKUP
POWER BOARD POWER
(YARD) PAGE 218-223 (YARD)
PAGE 240 24VDC/16A 24V PAGE 241 24VDC/16A /200.16
14 11
12
MAIN POWER TO PILOT BACKUP POWER
SUPPLY SUPPLY

3 1
/200.19
4
7 6
/200.1
5
9 11
8
=ZVBEA/147 201
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 200
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V
200.24

0V
200.24

1 3 1 3 1 3 1 3 1 3 1 3
-F1 -F2 -F3 -F4 -F5 -F6
6A 2 4 6A 2 4 6A 2 4 6A 2 4 6A 2 4 6A 2 4

4 3 8 9 4 3 8 9 4 3

-K1.1 -K1.1 -K1.3 -K1.3 -K1.4


/204.7 1 ON/OFF 11 /204.10 1 ON/OFF 11 /204.11 1
ON/OFF ON/OFF ON/OFF

F1ALM+ F1ALM- F2ALM+ F2ALM- F3ALM+ F3ALM- F4ALM+ F4ALM- F5ALM+ F5ALM- F6ALM+ F6ALM-
215.4 215.4 215.6 215.6 215.8 215.8 215.10 215.10 215.14 215.14 215.16 215.16

24V-SYSON 24V-SYS 0V-SYS 24V-CTRL 0V-CTRL 24V-MON 0V-MON 24V-NFU 0V-NFU 24V-CLUTCH 0V-CLUTCH 24V-PANELS 0V-PANELS
202.1 202.1 202.1 203.1 203.1 206.1 206.1 202.1 202.1 211.1 211.1 207.1 208.1

SYSTEM ON/OFF CONTROL MONITOR NFU CLUTCH PANELS


FOLLOW UP LOCAL

-X24VM + + + + + + + +

22 24

-K14
/207.4 21
ALARM

-X99.2 1 2 3

=ZVSEA
X 99 1 2 3
SB FWD
2
EXTERNAL
ALARM
(YARD)
PAGE 247

200 202
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 201
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-NFU 24V-NFU
201.15 203.1
24V-SYSON 24V-SYSON
201.3 203.1
24V-SYS 24V-SYS
201.4 203.1

8 9

-K1.2
/204.8 11
ON/OFF

22 24

-K6
/211.6 21
CLUTCH
DISENGAGED
-X40 4 6 1 2

=ZVSM1
SB FWD
ENGINE
PAGE 242
INTERLOCK
START ENGINE
S2 4 3 12 14 4 3 1 8 9 32 34
ENGINE
RUNNING -K2 -K16 -K3 -K31 -K2 -K7
/205.5 1 /202.18 11 /205.8 1 /203.18 2 /205.5 11 /211.8 31
LOCAL GIVE GIVE NFU LOCAL CLUTCH
ENGAGED

-X40 3 5

1 3
A1 A1 A1 A1 A1 A1 A1 B1 A1 A1
M -P1
-K8 A2 -K9 A2 -K11.1 A2 -K11.2 A2 -K11.3 A2 -K11.4 A2 -K32 A2 -K16 A2 -K12 A2
HOURS h
SYSTEM ON ENGINE LOCAL LOCAL LOCAL LOCAL MULTIFUNCTION GIVE NFU ON
FROM ENGINE RUNNING CONTROL CONTROL CONTROL CONTROL FLASHING
2
ON ON ON ON 0,5 SEC

0V-NFU 0V-NFU
201.16 203.1
0V-SYS 0V-SYS
201.5 203.1

14 11 14 11 14 11 14 11 14 11 14 11 18 15 14 11 14 11
/204.3 /214.10 /209.6 /209.14 /213.16 /204.20 /202.16 /209.3
12 12 12 12 12 12 16 12 12
24 21 24 21 24 21 24 21 24 21 24 21 24 21 24 21
/204.21 /210.5 /209.8 /209.16 /203.17 /204.18 /204.20 /209.10
22 22 22 22 22 22 28 25 22 22
34 31 34 31 34 31 34 31 34 31 34 31 26 34 31 34 31
/205.19 /209.21 /203.12 /205.8 /203.5
32 32 32 32 32 32 32 32
44 41 44 41 44 41 44 41 44 41 44 41 44 41 44 41
/205.13 /205.10 /203.10 /203.9 18 15 /205.6 /203.12
42 42 42 42 42 42 /205.19 42 42
16

28 25
/203.8
26
201 203
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Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 202
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-NFU 24V-NFU
202.24 205.1
24V-CTRL 24V-CTRL
201.9 207.1
24V-SYSON 24V-SYSON
202.24 204.1
24V-SYS 24V-SYS
202.24 204.1
24V-DIM
207.1
8 9 32 34 26 28 42 44 42 44 12 14 32 34 8 9

-K3 -K16 -K32 -K11.4 -K11.3 -K13 -K11.3 -K4


/205.8 11 /202.18 31 /202.16
25 /202.14 41 /202.13 41 /203.23 11 /202.13 31 /211.11 11
GIVE GIVE FLASHING LOCAL LOCAL PILOT LOCAL CLUTCH
CONTROL CONTROL ON CONTROL ENGAGED
ON ON ON
42 44

-K12
/202.20 41
NFU ON
-X22 11 1 5 10 7 8 9 -X23 10 -X23 11 12 -X23 1 4 -X24 6

=ZVSO1
SB FWD
JUNCTION DIM
BOARD
PAGE 218-223 22 24
=ZVBB1
OPERATING ON OFF TAKE HANDLE ON OFF DIM LAMP TAKE LOCAL PILOT NFU CCW UP CW DOWN ZERO NFU CCW UP ZERO DOWN CW
21
PANEL NOT 0 TEST THRUST THRUST

0V-MON / 207.19

-X22 2 3 4 6 12 -X23 2 3 5 6 7 8 9 -X24 7

ON OFF TAKE BRIDGE BRIDGE BRIDGE BRIDGE BRIDGE


BRIDGE BRIDGE BRIDGE NFU CCW NFU UP ZERO THRUST DOWN NFU CW
204.4 204.6 205.6 209.14 209.6 209.21 209.8 209.16

22 24

-K11.3
/202.13 21
LOCAL
CONTROL
ON
A1 1 -V1 A1
/205.9

-K31 A2 2 -K13 A2
NFU PILOT
ON

0V-CTRL 0V-CTRL
201.10 207.1
0V-SYS 0V-SYS
202.24 204.1
0V-NFU 0V-NFU
202.24 205.1

1 2 14 11
/202.20 /203.11
12
3 4 24 21
22
34 31
32
44 41
42

202 204
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 203
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
203.24 205.1
24V-SYS
203.24
12 14

-K11.4
/202.14 11
12 14 22 24 LOCAL
CONTROL
-K14 -K11.4 ON
/207.4 11 /202.14 21
ALARM LOCAL 22 24
CONTROL
ON -K16
/202.18 21
GIVE

=ZVSLP -30X1 30X8 30X10 30X11 30X12 30X13 30X14 31X7 31X9 31X13
SB FWD
LOCAL PANEL
PAGE 236-238

SYSTEM SYSTEM SYSTEM SYSTEM DIMMER LAMPTEST ALARM/ BRIDGE GIVE


ON OFF ON OFF RESET

30X3 30X4 30X2 30X9 31X8

ON OFF
203.3 / 203.4 /
BRIDGE BRIDGE
SYS-OFF / 211.1

12 14 12 14 22 24

-K8 -K8
/202.4 11 -K5.2 11 /202.4 21
SYSTEM ON /204.23 SYSTEM ON
FROM ENGINE SYSTEM FROM ENGINE
OFF DELAY
1 min 22 24

-K7
/211.8 21
CLUTCH
ENGAGED
12 14 1 22 24

-K5.1 -K1 -K10


/204.22 11 /204.4 3 4 /212.7 21
SYSTEM MASTER ENGINE
OFF ON/OFF RUNNING

2 6 2 6 2 6 2 6 2 6 A1 A1
-K1
MASTER 10 -K1.1 10 -K1.2 10 -K1.3 10 -K1.4 10 -K5.1 A2 -K5.2 A2
ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF SYSTEM SYSTEM
OFF OFF DELAY
1 min

0V-SYS 0V-SYS
203.24 205.1

3 1 3 1 3 1 3 1 3 1 14 11 14 11
/204.7 /201.3 /200.13 /201.11 /201.21 /204.5 /204.5
4 4 4 4 4 12 12
9 11 9 11 9 11 9 11 9 11 24 21
/201.8 /202.7 /201.14
8 8 8 8 8 22 24 21
34 31 22
32
44 41 34 31
42 32

44 41
42

203 205
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 204
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
204.24 206.1
24V-NFU
203.24

16 18

42 44 1 42 44 -K32 15 4 3
/202.16
-K30
-K11.2 -K11.1 FLASHING -K4
/205.7
/202.11 41 2 /202.10 41 /211.11 1
STOP 32 34
LOCAL LOCAL CLUTCH
THRUST
CONTROL CONTROL -K11.1 ENGAGED
ON ON /202.10 31
LOCAL
CONTROL
ON
=ZVSLP -32X1 31X1 -32X8 -32X10 -32X12 -33X1 -33X7 -33X9 -33X10 -33X11 -33X12 -33X13
SB FWD
LOCAL PANEL
PAGE 236-238

LOCAL STOP LOCAL STOP CCW UP ZERO DOWN CW CCW UP ZERO CW DOWN
GIVE
THRUST THRUST THRUST THRUST

-32X3 -32X5 31X6 -32X2 -32X9 -33X2 -33X3 -33X4 -33X5 -33X6 -33X8

LOCAL CCW LOCAL UP LOCAL LOCAL DOWN LOCAL CW


209.15 209.6 ZERO THRUST 209.9 209.17
209.22
203.5
TAKE
BRIDGE

42 44 32 34

-K16 -K11.4
/202.18 41 /202.14 31
GIVE LOCAL
CONTROL
ON

4 6

-V1 3 -V1 5

LOC BRIDGE ON OFF


2 6 A1 5 -V2 2 6
/211.19

-K2 10 -K30 A2 6 -K3 10


LOCAL STOP GIVE
THRUST

0V-NFU 0V-NFU
203.24 209.1
0V-SYS
204.24

3 1 1 2 3 1
/202.10 /205.12 /202.18
4 4
9 11 3 4 9 11
/202.21 /209.24 /203.2
8 8

204 206
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Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 205
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
205.24 211.1
24V-MON 24V-MON
201.12 207.1

=ZVSLP 34X3 34X6


SB FWD PCM206
LOCAL PANEL J1-3 J1-6
PAGE 236-238 24V PANEL ON

CAN MONITOR CAN CONTROL


0V CAN-H CAN-L CAN-H CAN-L
J1-4 J1-1 J1-2 J1-7 J1-8
34X4 34X1 34X2 34X7 34X8

BK VT BK BN
CAN-MON.1 / 207.13 CAN-CTRL.1 / 208.4

CAN-MON.2 / 207.2 CAN-CTRL.2 / 207.2

0V-MON 0V-MON
201.13 207.1

205 207
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Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 206
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
206.24 212.1
24V-CTRL 24V-CTRL
203.24 208.1
24V-PANELS 24V-PANELS
201.21 208.1
24V-DIM
203.24

-X20 7 9 10 11 12 -X21 3 4 9 10

=ZVSO1 =ZVSO1
SB FWD SB FWD PANEL 24V-MON 24V-MON DIM OUT DIM OUT
JUNCTION JUNCTION SELECT
BOARD BOARD SPARES
PAGE 218-223 PAGE 218-223
CAN MONITOR
=ZVSD1 =ZVSD1 203.16 / 0V-MON
SB FWD SB FWD
DISPLAY PANEL CAN-H CAN-L DISPLAY PANEL
PAGE 232-234 PAGE 232-234 ZERO
DATA LOG THRUST 0V-MON 0V-MON SPARES

-X100 1 2 3 4 X21 7 8 1 2 -X20 8 X21 5 6 X24 8 9 10 11 12

GY PK BK VT
206.14 / CAN-MON.1
32 34

GY PK -K6
1 21 7 8 /211.6 31
24V DO1(NO) RS485-A RS485-B CLUTCH
DISENGAGED

-U23
PCM242

0V DO1(COMM) CAN-1H CAN-1L CAN-2H CAN-2L


2 22 3 4 15 16

BK BN
206.18 / CAN-CTRL.2 CAN-CTRL.3 / 208.4

BK VT
206.14 / CAN-MON.2 CAN-MON.3 / 212.14

A1

-K14 A2
ALARM

0V-CTRL 0V-CTRL
203.24 208.1
0V-MON 0V-MON
206.24 212.1

14 11
/204.16
12
24 21
/201.17
22
34 31
32
44 41
42

206 208
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 207
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
207.24 209.1
24V-PANELS
207.24

-X20 3 4

=ZVSO1
SB FWD 24V-PANELS
JUNCTION
BOARD 0V-PANELS CAN-CTRL
PAGE 218-223
-X20 5 6 1 2
200.18 / BACKUP BAT
BK BN
206.18 / CAN-CTRL.1 200.1 / MAIN BAT

PU-THR / 212.18
207.8 / CAN-CTRL.3 PU-ENG / 212.18
BK BN

3 4 20 19 1 7 8
CAN-1H CAN-1L PULS INP PULS INP +24V DC BATTERY BATTERY
THRUSTER ENGINE MAIN BACKUP
PICKUP PICKUP VOLTAGE VOLTAGE
Z -U1
Z
PCM203(Z-DRIVE CONT)
C C
OUTP OUTPZ-DRIVE CONTROL
POS POS POS STEERING STEERING -SET TO 1,8V MIN *RPM *RPM
FB1 FB2 FB3 CCW CW 0V DC -CALIBRATE PCM010 OUT+ OUT-
10 11 12 21 22 2 -SET TO 2V MIN 13 14

GY BK

-X42.1 3 4 5 -X42.2 2 3

=ZVSU1
SB FWD
UNIT 8
PAGE 243-244
PMS V2 7
8

V1 7

-X42.1 1 2 -X42.2 1

GY BK

-X40 7 8
4
=ZVSM1
V3
/208.5
SB FWD PWM GND
3 ENGINE
PAGE 242

PWM RPM SIGNAL


2
V3
TO ENGINE
/208.5 1

0V-PANELS
201.22
0V-CTRL 0V-CTRL
207.24 209.1

207 209
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 208
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
208.24 210.1

203.19 203.21 203.18 203.22 203.20


BRIDGE BRIDGE BRIDGE BRIDGE BRIDGE
NFU UP DOWN NFU CCW NFU CW ZERO THRUST

205.16
205.14 205.17 205.13 205.18 LOCAL
LOCAL UP LOCAL DOWN LOCAL CCW LOCAL CW ZERO THRUST

12 14 12 14 22 24 22 24 12 14 22 24 32 34 3
-K30
-K12 -K11.1 -K11.1 -K12 -K11.2 -K11.2 -K11.2
/205.7
/202.20 11 /202.10 11 /202.10 21 /202.20 21 /202.11 11 /202.11 21 /202.11 31 4
STOP
NFU ON LOCAL LOCAL NFU ON LOCAL LOCAL LOCAL
THRUST
CONTROL CONTROL CONTROL CONTROL CONTROL
ON ON ON ON ON

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U2
Z PAM211 Z
"1" = VRIJLOOP "1" = NO THRUST
Z-DRIVE CONTROL
C INPUT MODULE "0" = INGESCHAKELD C
IN 1 IN 2 IN 3 IN 4 ( ADRESS 0 ) IN 5 IN 6 IN7 IN 8
NFU NFU NFU NFU NFU NFU CLUTCH THRUST MANUAL
SELECT RPM RPM UP RPM DOWN SELECT AZIMUTH STEERING CCW STEERING CW FB EM OFF
20 19 18 17 5 6 7 8

0V-NFU
205.24
0V-CTRL 0V-CTRL
208.24 210.1

208 210
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Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 209
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
209.24 212.1

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U3
Z PAM211 Z
Z-DRIVE CONTROL
C INPUT MODULE C
IN 1 IN 2 IN 3 IN I4 (ADRESS 4) IN 5 IN 6 IN 7 IN 8
BRAKE ENGINE RUNNING RUNNING ENGINE ALARM - - - AUXILIARY
ON (EXTERNAL) DIRECTION (EXTERNAL) CONTROL
20 19 18 17 5 6 7 8

22 24

-K9
/202.6 21
ENGINE
RUNNING

0V-CTRL 0V-CTRL
209.24 212.1

209 211
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 210
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CLUTCH
201.18
24V-SYSON
206.24

48 47 46 45 44 43 42 41 17 18 19 20 21 22 23 24
COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM

OUT 4 OUT 5 OUT 6 OUT 7 OUT 8


OUT 1 OUT 2 OUT 3 -U4
CLUTCH E DRIVE TROLLING - -
SYSTEM OFF AUXILARY START CLUTCH PAM203
Z ENGAGED(IN) ENABLE (IN) MODE Z
DISENGAGED(VRIJ) Z-DRIVE CONTROL
C OUTPUT MODULE C
1A 1B 2A 2B 3A 3B 4A 4B ( ADRESS 0 ) 5A 5B 6A 6B 7A 7B 8A 8B

NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO
32 40 31 39 30 38 29 37 28 36 27 35 26 34 25 33 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16

SYS-OFF
204.6

12 14 42 44 12 14

-K6 -K6 -K7


/211.6 11 /211.6 41 /211.8 11
CLUTCH CLUTCH CLUTCH
DISENGAGED DISENGAGED ENGAGED

CLUTCH-LOCK
213.1 -X42.2 5 6

=ZVSU1
SB FWD
1 3 UNIT
A1 A1 2 6 PAGE 243-244
-V2 2 -V2 4
-K4 10 /211.20 /211.19
-K6 A2 -K7 A2 Y2
CLUTCH CLUTCH CLUTCH
DISENGAGED ENGAGED ENGAGED

-X42.2 4

0V-CLUTCH 0V-CLUTCH
201.19 213.1

14 11 14 11 3 1
/211.20 /211.23 /205.21
12 12 4
24 21 24 21 9 11
/202.7 /204.21 /203.15
22 22 8
34 31 34 31
/207.18 /202.24
32 32
44 41 44 41
/211.22 /212.18
42 42

210 212
A 6-6-2017 JACA Date 7-6-2017
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Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 211
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
207.24 213.1
24V-CTRL
210.24

A1

-K10 A2
ENGINE
RUNNING

207.8 / CAN-MON.3
BK VT

-U52
1 23 3 4 11 13
-U11 /212.4
24V ENGINE CAN-1H CAN-1L
PCM203 ELECTRONIC
RUNNING
Z-DRIVE MONITORING HOUSING
Z Z
M STEERING GEARBOX M
POS POS POS STEERING CLUTCH TEMP TEMP GEARBOX THRUSTER ENGINE -R7 -R8
0V FB1 FB2 FB3 PRESSURE PRESSURE (OIL) (OIL) PRESSURE PICKUP PICKUP 2K2 2K2
2 10 11 12 5 6 8 9 7 20 19 12 14

208.8 / PU-ENG
208.8 / PU-THR

WEERSTANDEN ZO KORT MOGELIJK 42 44


AANSLUITEN
-K7
/211.8 41
CLUTCH
ENGAGED

-X42.1 8 9 10 12 13 14 15 16 -X42.2 10 8 14 12

=ZVSU1
NOT USED
SB FWD
UNIT
PAGE 243-244
1 1
-U52
/212.20
1 3 5 7 9 PMS P P NOT USED PU
ELECTRONIC -B1 -B2 -B4 2 -B4 2
HOUSING

-R2 -R3 -R4 -R5 -R6 NOT USED


500Ω 500Ω 500Ω 500Ω 500Ω
2 4 6 8 10 -X42.1 6 7 11 -X42.2 7 9 11 13

-U53
1 5
ELECTRONIC
HOUSING

+
-D4
1N4007 -C2
470μF/35V

2 6

0V-MON 0V-MON
207.24 213.1
0V-CTRL
210.24
14 11
12
24 21
/204.22
22
34 31
32
44 41
42

211 213
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 212
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
212.24 214.1

CLUTCH-LOCK
211.7

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U12
Z PAM211 Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 ( ADRESS 0 ) IN 5 IN 6 IN 7 IN 8
CLUTCH PRESSURE GEARBOX GRAVITY GRAVITY GEARBOX OIL LEVEL LOCAL TROLLING MAIN STEERING
LOCK (=NEUTRAL) OIL LEVEL LO LO HI HIGH ACTIVE OIL LEVEL LO
20 19 18 17 5 6 7 8
"0" = ALARM
0V-CLUTCH
211.24

-X42.1 17 19 -X43.1 1 -X43.2 1 -X44 1

=ZVSU1 =ZVSGT =ZVSH1


SB FWD + S SB FWD SB FWD HPU
UNIT GRAVITY TANK PAGE 246
PAGE 243-244 PAGE 245 SB FWD HPU
12 14 PAGE 246

GRAVITY -K11.3 -B1


GRAVITY
LEVEL /202.13 11 HYDR
LEVEL
- HIGH ALARM LOCAL LEVEL ALARM
LOW ALARM
CONTROL
ON

-X42.1 18 -X43.1 2 -X43.2 2 -X44 2

0V-MON 0V-MON
212.24 214.1

212 214
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 213
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
213.24 215.1

12 14

-K9
/202.6 11
ENGINE
RUNNING

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U13
PAM211
Z Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 (ADRESS 1 ) IN 5 IN 6 IN 7 IN 8
OIL FILTER OIL FILTER OIL LEVELLING ENGINE RUNNING EMERGENCY EMERGENCY CIRCUIT SYNCHRO ALARM COOLING WATER
CLOGGED CLOGGED 2 SYSTEM ALARM (EXTERNAL) STOP WIREBREAK FLOW
20 19 18 17 5 6 7 8

0V-MON
213.24

213 215
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 214
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON
214.24

201.4 201.9 201.12 201.15 201.18 201.21 200.11


F1ALM+ F2ALM+ F3ALM+ F4ALM+ F5ALM+ F6ALM+ F7ALM+

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U14
PAM211
Z Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 (ADRESS 3 ) IN 5 IN 6 IN 7 IN 8
FUSE 1 FUSE 2 FUSE 3 FUSE 4 FUSE 5 FUSE 6 FUSE 7 FUSE 8
20 19 18 17 5 6 7 8

F1ALM- F2ALM- F3ALM- F4ALM- F5ALM- F6ALM- F7ALM-


201.6 201.10 201.13 201.16 201.19 201.22 200.12

214 216
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
Appr. by Orion II
Revision Date Name ZN0508 215
-MP
SB FWD
CONTROL BOX
PAGE 200-217

945
290

195

30 x 60

35
-U51 D1

70
-U1 -U2 -U3 U4 -U11 -U12 -U13 -U14 U23

95

95
-C1 K30 K31 -K32 24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
48 47 46 45 44 43 42 41

40 39 38 37 36 35 34 33
24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
24 23 22 21 24 23 22 21

20 19 18 17 20 19 18 17

16 15 14 13 16 15 14 13

IN 1
16 15 14 13

IN 1
32 31 30 29 28 27 26 25

IN 1
16 15 14 13 16 15 14 13

IN 1
16 15 14 13 16 15 14 13

IN 1 IN 1
30 x 80
IN 2 IN 2 IN 2 IN 2 IN 2 IN 2
165
IN 3 IN 3 IN 3 IN 3 IN 3 IN 3

-X24VM

180
-X100
IN 4 IN 4 IN 4 IN 4 IN 4 IN 4

D2 PCM203 PAM211 PAM211 PAM203 PCM203 PAM211 PAM211 PAM211


MODULE

PULS PULS
RELAIS RELAIS IN 5 IN 5 IN 5 IN 5 IN 5
IN 5

IN 6 IN 6 IN 6 IN 6 IN 6 IN 6

IN 7 IN 7 IN 7 IN 7 IN 7 IN 7
245

IN 8 IN 8 IN 8 IN 8 IN 8 IN 8

255
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 13 14 15 16 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8

9 10 11 12 9 10 11 12 9 10 11 12 17 18 19 20 21 22 23 24 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12

325
330

40 x 80
60 x 80 40 x 80
F1 F2 F3 F4 F5 -F6 F7

405
410

-P1
K11.3 K11.4 K12 K13 K14 K16 -U52 -U53 V1 V2

9 9 9 9 9.9 9 h
500

DIODE DIODE
MODULE MODULE
emg22dio emg22dio

4e 4e
575

LOCAL LOCAL NFU ON PILOT ALARM GIVE


CONTROL CONTROL ON
ON ON

40 x 80 40 x 80
680

K102 K5.1 K5.2 K6 K7 K8 K9 K10 K11.1 K11.2


745

K101 K1 K1.1 K1.2 K1.3 K1.4 K2 K3 K4

SYSTEM SYSTEM CLUTCH CLUTCH SYSTEM ON ENGINE ENGINE LOCAL LOCAL


OFF OFF DELAY DISENGAGED ENGAGED FROM ENGINE RUNNING RUNNING CONTROL CONTROL
1 min ON ON

60 x 80

-PS1 PE

-X42.2
-X42.1

-X43.1

-X43.2

-X99.1
-X20

-X21

-X22

-X23

-X24

-X40

-X44
-X1

-X2

80 x 100
25

110

215 217
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZVSK1
MOUNTING PLATE
Appr. by Orion II
Revision Date Name ZN0508 216
FRONTVIEW
SIDEVIEW REARVIEW
210 1000
-DIVERSEN

960

160
170
155

165

STOP
ON BRIDGE LOCAL
THRUST

OFF

DIMMER
760

720
ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

4x Ø8mm

BOTTOMVIEW
-DIVERSEN

216 =ZVSO1/218
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX DIMENSIONS: = ZVSK1
LAYOUT (BxHxD) 1000x760x210mm
Appr. by Orion II
Revision Date Name ZN0508 217
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZVSB1 =ZVSD1
FWD SB FWD
OPERATING X 10 1 2 9 10 11 13 12 6 7 8 DISPLAY PANEL X 13 1 2 3 4 5 6 7 8 X 14 1 2 3 4 5 6
2
PANEL PAGE 232-234
230 -X13 1 2 3 4 5 6 7 8 -X14 1 2 3 4 5 6
MURR

CAN-H MON

CAN-L MON

24V-MON

0V-MON

SPARE

PANEL ON

CAN-H CTRL

CAN-L CTRL

GND

DIM SW

RESET SW

ALARM OUT

DIMMME ROUT

BUZZER
-X10.2
1. 2. 9. 10. 11. 13. 12. 6. 7. 8.
0V-ILL

24V-ILL

POS POT+

POS POT-

POS POT A1

POS POT A3

POS POT A2

RPM POT+

RPM POT-

RPM POT WIPER


BK VT BK BN

12 14 22 24

-K6.2 -K6.2
MIRROR 11 MIRROR 21
STEERING STEERING

-U1 21 22 23 24 20 17 18 19 ON A1
PCM225 POS POS POS POS POS RPM RPM RPM
POT POT POT POT POT POT+ POT- POT OFF
+ - A1/WIPER A2 A3 WIPER -K1 A2
ALARM
CAN CONTROL ALARM
CAN 1H CAN 1L +24V DC 0V DC ENGINE(+)
3 4 1 2 9

A1
BK BN
CAN-CTRL / 222.1
-K5 A2
HANDLE
SAFE

DIM
220.1

24V-MON
220.1
24V-PANELS 0V-MON
219.1 220.1
0V-PANELS
219.1

BK BN

BK VT
CAN-H CTRL

24V-PANELS

24V-PANELS

CAN-H MON
CAN-L CTRL

CAN-L MON
0V-PANELS

0V-PANELS

+DIM OUT

+DIM OUT
24V-MON

24V-MON

0V-MON

0V-MON
SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE
-X20 1 2 3 4 5 6 7 8 9 10 11 12 -X21 1 2 3 4 5 6 7 8 9 10
20 W 20 20 W 21
6x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT GYPK RDBU 6x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT

=ZVSK1
X 20 1 2 3 4 5 6 7 8 9 10 11 12 X 21 1 2 3 4 5 6 7 8 9 10
SB FWD
CONTROL BOX
PAGE 200-217

14 11 14 11
/220.11 /220.9
12 12
24 21 24 21
/220.18
22 22
34 31 34 31
32 32
44 41 44 41
42 42

=ZVSK1/217 219
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZVSO1
Appr. by Orion II
Revision Date Name ZN0508 218
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V-PANELS 24V-PANELS
218.11 222.1

16 24 15 23 24 23 22 21 9 10 11 12
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8
INV CMD (+) INV CMD (+) COM COM COM COM COM COM COM COM
-U2 -U3
PAM211-225 PAM201
Z-DRIVE CONTROL OUTPUT MODULE
IN 1 ( ADRESS 0 ) IN 2 ( ADRESS 0)
THRUST ACTIVE AZIMUTH ACTIVE NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO
TAKE OVER TAKE OVER 16 20 15 19 14 18 13 17 1 5 2 6 3 7 4 8
20 19

12 14

-K4
/222.13 11 A1
HANDLE
NOT ZERO -K2 A2
PILOT OFF HANDLE
12 14 NOT ZERO

-K3
/222.11 11
PILOT
IN SERVICE
12 14

-K6.1
/221.8 11
MIRROR
STEERING

0V-PANELS 0V-PANELS
218.11 222.1

14 11
/222.7
12
24 21
22
34 31
32
44 41
42

218 220
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZVSO1
Appr. by Orion II
Revision Date Name ZN0508 219
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZVSD1
SB FWD
DISPLAY PANEL X 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PAGE 232-234
-X11 24V-SYS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

0V-SYS

ON SW

OFF SW

24V-MON

0V-MON

ON LED

OFF LED

DIMMER LED

LAMPTEST LED

RESET LED

24V-SYSON

TAKE SW

24V-MON

0V-MON

TAKE LED

LOCAL LED

PILOT LED

LT

LT+

LT-

HANDLE NOT ZERO LED


DIM
218.24
12 14 12 14 22 24

-K1 -K5 -K5


/218.23 11 /218.11 11 HANDLE 21
ALARM HANDLE SAFE
SAFE

LT
221.1
24V-MON 24V-MON
218.24 221.1
0V-MON 0V-MON
218.24 221.1
0V-SYS
221.1

-
-HO2
-C1 100nF
GIVE + SOLDER DIRECTLY
(PULSE)
ON BUZZER
24V-SYSON

LOCAL LED

PILOT LED
TAKE LED
TAKE SW
24V-SYS

OFF SW
0V-SYS

ON-SW

SPARE
GIVE

GIVE
-X22 1 2 3 4 5 6 7 8 9 10 11 12
20 W 22
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZVSK1
X 22 1 2 3 4 5 6 7 8 9 10 11 12
SB FWD
CONTROL BOX
PAGE 200-217

219 221
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZVSO1
Appr. by Orion II
Revision Date Name ZN0508 220
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZVSD1
SB FWD
DISPLAY PANEL X 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PAGE 232-234
-X12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24V-NFU

0V-NFU

NFU SW

MIRROR SW

24V-MON

0V-MON

NFU LED

MIRROR LED

24V-NFU

CCW SW

UP SW

ZERO THRUST SW

DOWN SW

CW SW

24V-MON

0V-MON

CCW LED

UP LED

ZERO THRUST LED

DOWN LED

CW LED

LT+

0VSYS / LT-
32 34

-K6.2
/221.9 31
MIRROR
STEERING

-V1
A1 1 A1 A1 RD

-K7 A2 2 -K6.1 A2 -K6.2 A2 -HO1 BK


MIRROR MIRROR MIRROR MIRROR
STEERING STEERING STEERING STEERING

LT
220.24
24V-MON
220.24
0V-MON
220.24
0V-SYS
220.24

ZERO THRUST LED


ZERO THRUST SW

DOWN SW
24V-NFU

CCW SW
NFU SW

NFU ON
0V-NFU

CW SW
UP SW
SPARE

SPARE
-X23 1 2 3 4 5 6 7 8 9 10 11 12
20 W 23
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZVSK1
X 23 1 2 3 4 5 6 7 8 9 10 11 12
SB FWD
CONTROL BOX
PAGE 200-217

1 2 14 11 14 11
/219.9 /218.8
12 12
3 4 24 21 24 21
/218.9
22 22
34 31 34 31
/221.10
32 32
44 41 44 41
/222.14
42 42

220 222
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZVSO1
Appr. by Orion II
Revision Date Name ZN0508 221
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=PVMO1
FWD PILOT
JUNCTION BOARD X 30 1 2 3 4 5 6 7 8 9 10 11 12 13
2
PAGE 10-13
20 W 30
8x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT GYPK RDBU WHGN

-X30.2 1 2 3 4 5 6 7 8 9 10 11 12 13

CAN-H CTRL

CAN-L CTRL

24V-PILOT

0V-PILOT

24V-SYSON

24V-PANELS

PILOT ON

24V-PANELS

HANDLE NOT ZERO PILOT OFF

MIRROR STEERING

MIRROR STEERING
HANDLE NOT ZERO

HANDLE NOT ZERO


BK BN

CAN-CTRL
218.6
BK BN BK BN

3 4 11 12
CAN1-H CAN1-L CAN2-H CAN2-L
CAN CONTROL CAN CONTROL
-U4
PIM291
CAN REPEATER 12 14 A1 A1 42 44

24V 0V -K2 -K6.2


1 2 /219.18 11 -K3 A2 -K4 A2 /221.9 41
HANDLE PILOT HANDLE MIRROR
NOT ZERO IN SERVICE NOT ZERO STEERING
PILOT OFF

24V-PANELS
219.24

0V-PANELS
219.24

22 24

-K3
/222.11 21
PILOT
IN SERVICE
24V-PILOT

0V-PILOT

24V-SYSON

PILOT ON

PILOT ON

SPARE

SPARE

SPARE

SPARE

SPARE
-X24 1 2 3 4 5 6 7 8 9 10 11 12
20 W 24
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZVSK1
X 24 1 2 3 4 5 6 7 8 9 10 11 12
SB FWD
CONTROL BOX
PAGE 200-217

14 11 14 11
/219.9 /219.9
12 12
24 21 24 21
/222.11
22 22
34 31 34 31
32 32
44 41 44 41
42 42

221 223
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZVSO1
Appr. by Orion II
Revision Date Name ZN0508 222
10 570

40 x 80

U1 -U2 -U3
K7 24 23 22 21 24 23 22 21
U4 40 x 80
90

K1 K2 K3 K4 K5 20 19 18 17 20 19 18 17
20 19 18 17 V1
X10.2 K6.2 16 15 14 13 16 15 14 13
16 15 14 13

IN 1 IN 1
PCM225
IN 2 IN 2

IN 3 IN 3

IN 4 IN 4
PIM291 DIODE
170

MODULE
54042 MURR PAM211 PAM201 -DIVERSENemg22dio
PULS 131
RELAIS IN 5 IN 5

IN 6 IN 6 4e
IN 7 IN 7

IN 8 IN 8
240

1 2 3 4 1 2 3 4 1 2 3 4

5 6 7 8 5 6 7 8 5 6 7 8
ALARM HANDLE PILOT HANDLE HANDLE
NOT ZERO IN SERVICE NOT ZERO SAFE 9 10 11 12 9 10 11 12
MIRROR MIRROR
PILOT OFF STEERING STEERING
40 x 80
350

-X30.2
-X21
-X20
-X12

-X13

-X14

-X23

-X24
-X11

-X22
HO1 -HO2
60 x 100

222 =ZVSB1/230
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD LAYOUT DIMENSIONS (BxH): = ZVSO1
570 x 350mm
Appr. by Orion II
Revision Date Name ZN0508 223
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

-OPERATING PANEL

BR B1
x2
PMT
-R2 PMS
-H1 x1
GE RD

-X10.2 1 2 9 10 11 12 13 6 7 8

0V-ILL

24V-ILL

POS POT +

POS POT -

POS POT A1

POS POT A2

POS POT A3

RPM POT +

RPM POT -

RPM POT WIPER


20 W 10
10x1 mm² 1 2 3 4 5 6 7 8 9 10

=ZVSO1
X 10 1 2 9 10 11 12 13 6 7 8
SB FWD
2
JUNCTION
BOARD
PAGE 218-223

=ZVSO1/223 231
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. OPERATING PANEL = ZVSB1
CZF110
Appr. by Orion II
Revision Date Name ZN0508 230
One FWD panel for two thrusters.

230 =ZVSD1/232
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. OPERATING PANEL = ZVSB1
Appr. by Orion II
Revision Date Name ZN0508 231
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

INTERNAL DIMMER: CONNECT J3-1 TO J3-2. SW4 IS DIMMER BUTTON


DIM
234.16
EXTERNAL DIMMER: REMOVE LINK J3-1 TO J3-2 RESET
234.17
CONNECT SWITCHED 24V TO J3-2, 0V TO J3-3 GND
234.15

-U1
J5-1 J5-2 J6-1 J6-2
PAM230
DIMMER GND RESET GND
DIMMER RESET

K1 K2

K1 K2
DIMMER RESET

K3 LAMPTEST
LAMPTEST K3
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5 LT+ LT-
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13 J3-1 J3-2 J3-3

-X11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21

HANDLE NOT ZERO LED


LAMPTEST LED
DIMMER LED

24V-SYSON

LOCAL LED
RESET LED

PILOT LED
TAKE LED
24V-MON

24V-MON
TAKE SW
OFF LED
24V-SYS

0V-MON

0V-MON
OFF SW

ON LED
0V-SYS

ON SW

LT+

LT-
LT
20 W 11
25x1 mm² 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21

=ZVSO1
X 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21
SB FWD
JUNCTION
BOARD
PAGE 218-223

J1-3 / SW1: ON J1-10 / L1: ON J2-2 / SW1: TAKE J2- 9 / L1: TAKE
J1:4 / SW2: OFF J1:11 / L2: OFF J2:3 / SW2: - J2:10 / L2: LOCAL
J1:5 / SW3: DIMMER J1:12 / L3: DIMMER J2:4 / SW3: - J2:11 / L3: -
J1:6 / SW4: LAMPTEST J1:13 / L4: LAMPTEST J2:5 / SW4: - J2:12 / L4: HANDLE NOT ZERO
J1:7 / SW5: RESET J1:14 / L5: RESET J2:6 / SW5: - J2:13 / L5: PILOT

=ZVSB1/231 233
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. DISPLAY PANEL = ZVSD1
CZF107
Appr. by Orion II
Revision Date Name ZN0508 232
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

NOT CONNECTED NOT CONNECTED

-U2
J5-1 J5-2 J6-1 J6-2
PAM230

K1 K2

K1 K2

K3 LAMPTEST
LAMPTEST K3
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5 LT+ LT-
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13 J3-1 J3-2 J3-3

-X12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

NOT USED (MIRROR LED)

ZERO THRUST LED


ZERO THRUST SW

DOWN LED
DOWN SW
24V-MON

24V-MON

CCW LED
24V-NFU

24V-NFU
NFU LED

CCW SW
MIRROR

0V-MON

0V-MON
NFU SW

CW LED
0V-NFU

CW SW

UP LED
UP SW

LT+

LT-
20 W 12
25x1 mm² 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

=ZVSO1
X 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
SB FWD
JUNCTION
BOARD
PAGE 218-223

J1-3 / SW1: NFU J1-10 / L1: NFU J2-2 / SW1: CCW J2- 9 / L1: CCW
J1:4 / SW2: - J1:11 / L2: - J2:3 / SW2: UP J2:10 / L2: UP
J1:5 / SW3: MIRROR J1:12 / L3: MIRROR J2:4 / SW3: ZERO THRUST J2:11 / L3: ZERO THRUST
J1:6 / SW4: - J1:13 / L4: - J2:5 / SW4: DOWN J2:12 / L4: DOWN
J1:7 / SW5: - J1:14 / L5: - J2:6 / SW5: CW J2:13 / L5: CW

232 234
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. DISPLAY PANEL = ZVSD1
CZF107
Appr. by Orion II
Revision Date Name ZN0508 233
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

U3
DISPLAY
F 0 1
E 2
D 3
C 4 DIM RESET OUT ALM OUT DIMMER BUZZER
B 5 GND KEY KEY 24V / 2A 24V / 2A 24V / 2A
A 6
9 8 7
ADRESS "0" J9-1 J9-2 J9-3 J10-2 J10-3 J10-4
PCM206
INTERNAL WIRING
MONITOR SW ON PANEL ON CONTROL
CAN-H CAN-L 24V GND (OUT-) (IN+) CAN-H CAN-L
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6

-X13 1 2 3 4 5 6 7 8 -X14 1 2 3 4 5 6

BK BN BK VT

GND DIM RESET


232.24 232.24 232.24
24V-MON

0V-MON

BK BN BK VT

20 W 13 20 W 14
4x2x0,75 mm² WH BN GN YE GY PK BU RD 4x2x0,75 mm² WH BN GN YE GY PK

=ZVSO1
X 13 1 2 3 4 5 6 7 8 X 14 1 2 3 4 5 6
SB FWD
JUNCTION
BOARD
PAGE 218-223

233 235
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. DISPLAY PANEL = ZVSD1
CZF107
Appr. by Orion II
Revision Date Name ZN0508 234
PNL

ON BRIDGE LOCAL MIRROR

OFF

DIMMER

ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

234 =ZVSLP/236
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. DISPLAY PANEL = ZVSD1
Appr. by Orion II
Revision Date Name ZN0508 235
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

INTERNAL DIMMER: CONNECT J3-1 TO J3-2. SW4 IS DIMMER BUTTON


DIM / 238.13
EXTERNAL DIMMER: REMOVE LINK J3-1 TO J3-2 RESET / 238.14
LT+ / 237.6
CONNECT SWITCHED 24V TO J3-2, 0V TO J3-3 GND / 238.12
LT- / 237.6

-U1
J3-1 J3-2 J3-3 J5-1 J5-2 J6-1 J6-2
PAM230
LT+ LT- DIMMER GND RESET GND
DIMMER RESET
K3
LAMPTEST
K1 K2

K1 K2
DIMMER RESET

K3 LAMPTEST
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13

-X30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -X31 1 2 3 4 5 6 7 8 9 10 11 12 13

ALARM/RESET LED
LAMPTEST LED
DIMME RLED

BRIDGE LED
24V-SYSON

24V-SYSON

24V-SYSON

0V-SYSON

GIVE LED
GIVE SW
OFF LED
24V-SYS

ON LED
0V-SYS

0V-SYS
OFF
ON

=ZVSK1
SB FWD 30X1 30X2 30X3 30X4 30X8 30X9 30X10 30X11 30X12 30X13 30X14 31X1 31X6 31X7 31X8 31X9 31X13
CONTROL BOX
PAGE 200-217

J1-3 / SW1: ON J1-10 / L1: ON J2-2 / SW1: - J2- 9 / L1: BRIDGE


J1:4 / SW2: OFF J1:11 / L2: OFF J2:3 / SW2: - J2:10 / L2: -
J1:5 / SW3: DIMMER J1:12 / L3: DIMMER J2:4 / SW3: - J2:11 / L3: -
J1:6 / SW4: LAMPTEST J1:13 / L4: LAMPTEST J2:5 / SW4: - J2:12 / L4: -
J1:7 / SW5: ALARM/RESET J1:14 / L5: ALARM/RESET J2:6 / SW5: GIVE J2:13 / L5: GIVE

=ZVSD1/235 237
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZVSLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 236
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

236.7 / LT-
236.7 / LT+
NOT CONNECTED NOT CONNECTED

-U2
J3-1 J3-2 J3-3 J5-1 J5-2 J6-1 J6-2
PAM230
LT+ LT-

K3
LAMPTEST
K1 K2

K1 K2

K3 LAMPTEST
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13

-X32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -X33 1 2 3 4 5 6 7 8 9 10 11 12 13

ZERO THRUST LED


STOP THRUST LED

ZERO THRUST SW
STOP THRUST SW
24V-SYSON

24V-SYSON

DOWN LED
LOCAL LED

DOWN SW
LOCAL SW

CCW LED
24V-NFU

24V-NFU
CCW SW

CW LED
0V-NFU
CW SW

UP LED
0V-SYS

0V-SYS

UP SW
=ZVSK1
SB FWD 32X1 32X2 32X3 32X5 32X8 32X9 32X10 32X12 33X1 33X2 33X3 33X4 33X5 33X6 33X7 33X8 33X9 33X10 33X11 33X12 33X13
CONTROL BOX
PAGE 200-217

LOCAL
NFU ON
J1-3 / SW1: LOCAL J1-10 / L1: LOCAL J2-2 / SW1: CCW J2- 9 / L1: CCW
J1:4 / SW2: - J1:11 / L2: - J2:3 / SW2: UP J2:10 / L2: UP
J1:5 / SW3: STOP THRUST J1:12 / L3: STOP THRUST J2:4 / SW3: ZERO THRUST J2:11 / L3: ZERO THRUST
J1:6 / SW4: - J1:13 / L4: - J2:5 / SW4: DOWN J2:12 / L4: DOWN
J1:7 / SW5: - J1:14 / L5: - J2:6 / SW5: CW J2:13 / L5: CW

236 238
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZVSLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 237
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

U3
DISPLAY
F 0 1
E 2
D 3
C 4 DIM RESET OUT ALM OUT DIMMER BUZZER
B 5 GND KEY KEY 24V / 2A 24V / 2A 24V / 2A
A 6
9 8 7
ADRESS "0" J9-1 J9-2 J9-3 J10-2 J10-3 J10-4
PCM206
INTERNAL WIRING
MONITOR SW ON PANEL ON CONTROL
CAN-H CAN-L 24V GND (OUT-) (IN+) CAN-H CAN-L
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6

-X34 1 2 3 4 5 6 7 8 9 10 11 12 13 14

BK BN BK VT

GND DIM RESET


236.23 236.23 236.23

BK BN BK VT

=ZVSK1 34X1 34X2 34X3 34X4 34X6 34X7 34X8


SB FWD
CONTROL BOX
PAGE 200-217

237 239
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZVSLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 238
PNL

STOP
ON BRIDGE LOCAL
THRUST

OFF

DIMMER

ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

238 =ZVSV1/240
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZVSLP
Appr. by Orion II
Revision Date Name ZN0508 239
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

BI
BATTERY
24VDC
MINIMUM 25A SLOW

B+ B-

24V

0V
-X1 1 2

20 W 01
2x4 mm² 1 2

=ZVSK1
X 1 1 2
SB FWD
CONTROL BOX
PAGE 200-217
24VDC/16A
MAIN POWER SUPPLY

=ZVSLP/239 =ZVSV2/241
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. POWER DISTRIBUTION = ZVSV1
Appr. by Orion II
Revision Date Name ZN0508 240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

BI
BATTERY
24VDC
MINIMUM 25A SLOW

B+ B-

24V

0V
-X2 1 2

20 W 02
2x4 mm² 1 2

=ZVSK1
X 2 1 2
SB FWD
CONTROL BOX
PAGE 200-217
24VDC/16A
BACKUP POWER SUPPLY

=ZVSV1/240 =ZVSM1/242
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0 15-2-2017 JACA Editor JACA
Orion II N.E. POWER DISTRIBUTION = ZVSV2
Appr. by Orion II
Revision Date Name ZN0508 241
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

G1
PWM

S1 S2 S3
SYSTEM ENGINE + - ENGINE
ON RUNNING 1 2 ALARM
INTERLOCK START ENGINE

INTERLOCK START ENGINE

SYS ON FROM ENGINE

SYS ON FROM ENGINE

ENGINE RUNING

ENGINE RUNING

ENGINE ALARM

ENGINE ALARM
PWM SIG
+PWM
-X40 1 2 3 4 5 6 7 8 9 10

20 W 40
10x1 mm² 1 2 3 4 5 6 7 8 9 10

=ZVSK1
X 40 1 2 3 4 5 6 7 8 9 10
SB FWD
CONTROL BOX
PAGE 200-217

=ZVSV2/241 =ZVSU1/243
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. ENGINE CONNECTIONS = ZVSM1
Appr. by Orion II
Revision Date Name ZN0508 242
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1, B2, B5 2 (+) B3, B4 1 (+)


P T
I 1 (-) I 2 (-)
4-20mA 4-20mA

+ S
- + 7 6 2 2 2
1 1
-P1
PMS PMS P P P

8A1 8A2 8A3 8 9 10 -B1 1 -B2 1 -B3 2 -B4 2 -B5 1


-S1
-

20W42.10 1 2 3 4 5 6 7 8 9 10 20W42.11 1 2 20W42.12 1 2 20W42.13 1 2 20W42.14 1 2 20W42.15 1 2 20W42.16 1 2 3


12x0,75 mm² 2x1 mm² 2x1 mm² 2x1 mm² 2x1 mm² 2x1 mm² 3x1 mm²

GEARBOX TRANSMITTER (OIL PRESS TRANSMITTER)


GEARBOX TEMPERATURE TRANSMITTER -60-+150°C
HYDRAULIC TEMPERATURE TRANSMITTER 60-150°
STEERING PRESSURE TRANSMITTER 0-400 BAR

CLUTCH PRESSURE TRANSMITTER 0-40 BAR

24V GEARBOX LEVEL ALARM

0V GEARBOX LEVEL ALARM

GEARBOX LEVEL ALARM


12+

12+
8A1

8A2

8A3

8A1

8A2

8A3

24V
12-

12-

17 18 19
-X42.1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16

20W42.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20x1 mm²

=ZVSK1
X 42 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
SB FWD
1
CONTROL BOX
PAGE 200-217

=ZVSM1/242 244
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0 15-2-2017 JACA Editor JACA
Orion II N.E. Z-DRIVE UNIT = ZVSU1
Appr. by Orion II
Revision Date Name ZN0508 243
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CCW CW DISENGAGED ENGAGED


4 3

PU
M2
-Y1 -Y2 ENGINE 1 2
STEERING CLUTCH PICKUP

301042.17 3 1 2 30W42.18 3 1 2 30W42.20 1 2 3 4


4x0,75 mm² 4x0,75 mm² 4x

0V CLUTCH DISENGAGED

0V CLUTCH ENGAGED

DIRECTION (WHITE)
0V CCW STEERING

0V CW STEERING

SIGNAL (BLACK)
24V STEERING

24V (BROWN
24V CLUTCH

GND (BLUE)
NOT USED

NOT USED

NOT USED

NOT USED
X42.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14

20W42.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14
16x1,5 mm²

=ZVSK1
X 42 1 2 3 4 5 6 7 8 9 10 11 12 13 14
SB FWD
2
CONTROL BOX
PAGE 200-217

243 =ZVSGT/245
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. Z-DRIVE UNIT = ZVSU1
Appr. by Orion II
Revision Date Name ZN0508 244
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1 B2
GRAVITY LEVEL LOW GRAVITY LEVEL HIGH
ALARM SENSOR ALARM SENSOR

20W43.1 1 2 20W43.2 1 2
2x1 mm² 2x1 mm²

=ZVSK1
X 43 1 2 X 43 1 2
SB FWD
1 2
CONTROL BOX
PAGE 200-217

=ZVSU1/244 =ZVSH1/246
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. GRAVITY TANK = ZVSGT
Appr. by Orion II
Revision Date Name ZN0508 245
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1
HYDRAULIC
LEVEL ALARM

HYDRAULIC LEVEL ALARM

HYDRAULIC LEVEL ALARM


20 W 44
2x1 mm² 1 2

=ZVBK1
X 44 1 2
PS FWD
CONTROL BOX
PAGE 100-117

=ZVSGT/245 =ZVSEA/247
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. HYDRAULIC POWER UNIT = ZVSH1
Appr. by Orion II
Revision Date Name ZN0508 246
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SUMMARY ALARM

COMMON SUMMARY ALARM

NO SUMMARY ALARM

NC SUMMARY ALARM
OPTION
NO VETH DELIVERY

20 W 99
3x1 mm² 1 2 3

=ZVSK1
X 99 1 2 3
SB FWD
2
CONTROL BOX
PAGE 200-217

=ZVSH1/246 =ZABK1/300
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. EXTERNAL ALARM = ZVSEA
CONTACTS
Appr. by Orion II
Revision Date Name ZN0508 247
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V
301.1

0V
301.1

-U51
1 3
ELECTRONIC
HOUSING
-D1 -D2
40A 40A
-R1 -D1
470R 5A
308.12 12 14
MAIN BAT 2 4
-K102
/300.19 11
5 7 BACKUP
POWER
-K101
/300.4 6 x1
+
MAIN
POWER -C1
x2
10000μF/35V

-PS1 OUT+ OUT-


/300.4
DC/DC
MAIN POWER
CONVERTER
24DC/24DC/20A
2320102

IN+ IN-

13 1 3 A1
PS1 -F7
/300.1 14 6A 2 4 -K102 A2
DC/DC
BACKUP
CONVERTER
POWER
A1 B1 4 3 4 3
M
-K1.2 -K101
-K101 A2 /304.8 1 /300.4 1
MAIN ON/OFF MAIN
POWER Ok: 23V
POWER
Fail: 21V
2Sec Delay

F7ALM+ F7ALM-
315.18 315.18 BACKUP BAT / 308.12

-X1 1 1 2 2 -X24 1 2 3 4 5 -X2 1 1 2 2

=ZABV1 =ZABO1 =ZABV2


X 1 1 2 X 24 1 2 3 4 5 X 2 1 2
PS AFT PS AFT PS AFT
+24V 0V +24V 0V 24VF7SO +24V 0V
24V MAIN JUNCTION 24V BACKUP
SUPPLY BOARD POWER
(YARD) PAGE 318-323 (YARD)
PAGE 340 24VDC/16A 24V PAGE 341 24VDC/16A /300.16
14 11
12
MAIN POWER TO PILOT BACKUP POWER
SUPPLY SUPPLY

3 1
/300.19
4
7 6
/300.1
5
9 11
8
=ZVSEA/247 301
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 300
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V
300.24

0V
300.24

1 3 1 3 1 3 1 3 1 3 1 3
-F1 -F2 -F3 -F4 -F5 -F6
6A 2 4 6A 2 4 6A 2 4 6A 2 4 6A 2 4 6A 2 4

4 3 8 9 4 3 8 9 4 3

-K1.1 -K1.1 -K1.3 -K1.3 -K1.4


/304.7 1 ON/OFF 11 /304.10 1 ON/OFF 11 /304.11 1
ON/OFF ON/OFF ON/OFF

F1ALM+ F1ALM- F2ALM+ F2ALM- F3ALM+ F3ALM- F4ALM+ F4ALM- F5ALM+ F5ALM- F6ALM+ F6ALM-
315.4 315.4 315.6 315.6 315.8 315.8 315.10 315.10 315.14 315.14 315.16 315.16

24V-SYSON 24V-SYS 0V-SYS 24V-CTRL 0V-CTRL 24V-MON 0V-MON 24V-NFU 0V-NFU 24V-CLUTCH 0V-CLUTCH 24V-PANELS 0V-PANELS
302.1 302.1 302.1 303.1 303.1 306.1 306.1 302.1 302.1 311.1 311.1 307.1 308.1

SYSTEM ON/OFF CONTROL MONITOR NFU CLUTCH PANELS


FOLLOW UP LOCAL

-X24VM + + + + + + + +

22 24

-K14
/307.4 21
ALARM

-X99.3 1 2 3

=ZABEA
X 99 1 2 3
PS AFT
3
EXTERNAL
ALARM
(YARD)
PAGE 347

300 302
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 301
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-NFU 24V-NFU
301.15 303.1
24V-SYSON 24V-SYSON
301.3 303.1
24V-SYS 24V-SYS
301.4 303.1

8 9

-K1.2
/304.8 11
ON/OFF

22 24

-K6
/311.6 21
CLUTCH
DISENGAGED
-X40 4 6 1 2

=ZABM1
PS AFT
ENGINE
PAGE 342
INTERLOCK
START ENGINE
S2 4 3 12 14 4 3 1 8 9 32 34
ENGINE
RUNNING -K2 -K16 -K3 -K31 -K2 -K7
/305.5 1 /302.18 11 /305.8 1 /303.18 2 /305.5 11 /311.8 31
LOCAL GIVE GIVE NFU LOCAL CLUTCH
ENGAGED

-X40 3 5

1 3
A1 A1 A1 A1 A1 A1 A1 B1 A1 A1
M -P1
-K8 A2 -K9 A2 -K11.1 A2 -K11.2 A2 -K11.3 A2 -K11.4 A2 -K32 A2 -K16 A2 -K12 A2
HOURS h
SYSTEM ON ENGINE LOCAL LOCAL LOCAL LOCAL MULTIFUNCTION GIVE NFU ON
FROM ENGINE RUNNING CONTROL CONTROL CONTROL CONTROL FLASHING
2
ON ON ON ON 0,5 SEC

0V-NFU 0V-NFU
301.16 303.1
0V-SYS 0V-SYS
301.5 303.1

14 11 14 11 14 11 14 11 14 11 14 11 18 15 14 11 14 11
/304.3 /314.10 /309.6 /309.14 /313.16 /304.20 /302.16 /309.3
12 12 12 12 12 12 16 12 12
24 21 24 21 24 21 24 21 24 21 24 21 24 21 24 21
/304.21 /310.5 /309.8 /309.16 /303.17 /304.18 /304.20 /309.10
22 22 22 22 22 22 28 25 22 22
34 31 34 31 34 31 34 31 34 31 34 31 26 34 31 34 31
/305.19 /309.21 /303.12 /305.8 /303.5
32 32 32 32 32 32 32 32
44 41 44 41 44 41 44 41 44 41 44 41 44 41 44 41
/305.13 /305.10 /303.10 /303.9 18 15 /305.6 /303.12
42 42 42 42 42 42 /305.19 42 42
16

28 25
/303.8
26
301 303
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 302
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-NFU 24V-NFU
302.24 305.1
24V-CTRL 24V-CTRL
301.9 307.1
24V-SYSON 24V-SYSON
302.24 304.1
24V-SYS 24V-SYS
302.24 304.1
24V-DIM
307.1
8 9 32 34 26 28 42 44 42 44 12 14 32 34 8 9

-K3 -K16 -K32 -K11.4 -K11.3 -K13 -K11.3 -K4


/305.8 11 /302.18 31 /302.16
25 /302.14 41 /302.13 41 /303.23 11 /302.13 31 /311.11 11
GIVE GIVE FLASHING LOCAL LOCAL PILOT LOCAL CLUTCH
CONTROL CONTROL ON CONTROL ENGAGED
ON ON ON
42 44

-K12
/302.20 41
NFU ON
-X22 11 1 5 10 7 8 9 -X23 10 -X23 11 12 -X23 1 4 -X24 6

=ZABO1
PS AFT
JUNCTION DIM
BOARD
PAGE 318-323 22 24
=ZABB1
OPERATING ON OFF TAKE HANDLE ON OFF DIM LAMP TAKE LOCAL PILOT NFU CCW UP CW DOWN ZERO NFU NFU UP ZERO DOWN NFU
21
PANEL NOT 0 TEST THRUST CCW THRUST CW

0V-MON / 307.19

-X22 2 3 4 6 12 -X23 2 3 5 6 7 8 9 -X24 7

ON OFF TAKE BRIDGE BRIDGE BRIDGE BRIDGE BRIDGE


BRIDGE BRIDGE BRIDGE NFU CCW NFU UP ZERO THRUST DOWN NFU CW
304.4 304.6 305.6 309.14 309.6 309.21 309.8 309.16

22 24

-K11.3
/302.13 21
LOCAL
CONTROL
ON
A1 1 -V1 A1
/305.9

-K31 A2 2 -K13 A2
NFU PILOT
ON

0V-CTRL 0V-CTRL
301.10 307.1
0V-SYS 0V-SYS
302.24 304.1
0V-NFU 0V-NFU
302.24 305.1

1 2 14 11
/302.20 /303.11
12
3 4 24 21
22
34 31
32
44 41
42

302 304
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 303
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
303.24 305.1
24V-SYS
303.24
12 14

-K11.4
/302.14 11
12 14 22 24 LOCAL
CONTROL
-K14 -K11.4 ON
/307.4 11 /302.14 21
ALARM LOCAL 22 24
CONTROL
ON -K16
/302.18 21
GIVE

=ZABLP -30X1 30X8 30X10 30X11 30X12 30X13 30X14 31X7 31X9 31X13
PS AFT
LOCAL PANEL
PAGE 336-338

SYSTEM SYSTEM SYSTEM SYSTEM DIMMER LAMPTEST ALARM/ BRIDGE GIVE


ON OFF ON OFF RESET

30X3 30X4 30X2 30X9 31X8

ON OFF
303.3 / 303.4 /
BRIDGE BRIDGE
SYS-OFF / 311.1

12 14 12 14 22 24

-K8 -K8
/302.4 11 -K5.2 11 /302.4 21
SYSTEM ON /304.23 SYSTEM ON
FROM ENGINE SYSTEM FROM ENGINE
OFF DELAY
1 min 22 24

-K7
/311.8 21
CLUTCH
ENGAGED
12 14 1 22 24

-K5.1 -K1 -K10


/304.22 11 /304.4 3 4 /312.7 21
SYSTEM MASTER ENGINE
OFF ON/OFF RUNNING

2 6 2 6 2 6 2 6 2 6 A1 A1

-K1 10 -K1.1 10 -K1.2 10 -K1.3 10 -K1.4 10 -K5.1 A2 -K5.2 A2


MASTER ON/OFF ON/OFF ON/OFF ON/OFF SYSTEM SYSTEM
ON/OFF OFF OFF DELAY
1 min

0V-SYS 0V-SYS
303.24 305.1

3 1 3 1 3 1 3 1 3 1 14 11 14 11
/304.7 /301.3 /300.13 /301.11 /301.21 /304.5 /304.5
4 4 4 4 4 12 12
9 11 9 11 9 11 9 11 9 11 24 21
/301.8 /302.7 /301.14
8 8 8 8 8 22 24 21
34 31 22
32
44 41 34 31
42 32

44 41
42

303 305
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 304
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
304.24 306.1
24V-NFU
303.24

16 18

42 44 1 42 44 -K32 15 4 3
/302.16
-K30
-K11.2 -K11.1 FLASHING -K4
/305.7
/302.11 41 2 /302.10 41 /311.11 1
STOP 32 34
LOCAL LOCAL CLUTCH
THRUST
CONTROL CONTROL -K11.1 ENGAGED
ON ON /302.10 31
LOCAL
CONTROL
ON
=ZABLP -32X1 31X1 -32X8 -32X10 -32X12 -33X1 -33X7 -33X9 -33X10 -33X11 -33X12 -33X13
PS AFT
LOCAL PANEL
PAGE 336-338

LOCAL STOP LOCAL STOP CCW UP ZERO DOWN CW CCW UP ZERO CW DOWN
GIVE
THRUST THRUST THRUST THRUST

-32X3 -32X5 31X6 -32X2 -32X9 -33X2 -33X3 -33X4 -33X5 -33X6 -33X8

LOCAL CCW LOCAL UP LOCAL LOCAL DOWN LOCAL CW


309.15 309.6 ZERO THRUST 309.9 309.17
309.22
303.5
TAKE
BRIDGE

42 44 32 34

-K16 -K11.4
/302.18 41 /302.14 31
GIVE LOCAL
CONTROL
ON

4 6

-V1 3 -V1 5

LOC BRIDGE ON OFF


2 6 A1 5 -V2 2 6
/311.19

-K2 10 -K30 A2 6 -K3 10


LOCAL STOP GIVE
THRUST

0V-NFU 0V-NFU
303.24 309.1
0V-SYS
304.24

3 1 1 2 3 1
/302.10 /305.12 /302.18
4 4
9 11 3 4 9 11
/302.21 /309.24 /303.2
8 8

304 306
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 305
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
305.24 311.1
24V-MON 24V-MON
301.12 307.1

=ZABLP 34X3 34X6


PS AFT PCM206
LOCAL PANEL J1-3 J1-6
PAGE 336-338 24V PANEL ON

CAN MONITOR CAN CONTROL


0V CAN-H CAN-L CAN-H CAN-L
J1-4 J1-1 J1-2 J1-7 J1-8
34X4 34X1 34X2 34X7 34X8

BK VT BK BN
CAN-MON.1 / 307.13 CAN-CTRL.1 / 308.4

CAN-MON.2 / 307.2 CAN-CTRL.2 / 307.2

0V-MON 0V-MON
301.13 307.1

305 307
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Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 306
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
306.24 312.1
24V-CTRL 24V-CTRL
303.24 308.1
24V-PANELS 24V-PANELS
301.21 308.1
24V-DIM
303.24

-X20 7 9 10 11 12 -X21 3 4 9 10

=ZABO1 =ZABO1
PS AFT PS AFT PANEL 24V-MON 24V-MON DIM OUT DIM OUT
JUNCTION JUNCTION SELECT
BOARD BOARD SPARES
PAGE 318-323 PAGE 318-323
CAN MONITOR
=ZABD1 =ZABD1 303.16 / 0V-MON
PS AFT PS AFT
DISPLAY PANEL CAN-H CAN-L DISPLAY PANEL
PAGE 332-334 PAGE 332-334 ZERO
DATA LOG THRUST 0V-MON 0V-MON SPARES

-X100 1 2 3 4 X21 7 8 1 2 -X20 8 X21 5 6 X24 8 9 10 11 12

GY PK BK VT
306.14 / CAN-MON.1
32 34

GY PK -K6
1 21 7 8 /311.6 31
24V DO1(NO) RS485-A RS485-B CLUTCH
DISENGAGED

-U23
PCM242

0V DO1(COMM) CAN-1H CAN-1L CAN-2H CAN-2L


2 22 3 4 15 16

BK BN
306.18 / CAN-CTRL.2 CAN-CTRL.3 / 308.4

BK VT
306.14 / CAN-MON.2 CAN-MON.3 / 312.14

A1

-K14 A2
ALARM

0V-CTRL 0V-CTRL
303.24 308.1
0V-MON 0V-MON
306.24 312.1

14 11
/304.16
12
24 21
/301.17
22
34 31
32
44 41
42

306 308
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 307
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
307.24 309.1
24V-PANELS
307.24

-X20 3 4

=ZABO1
PS AFT 24V-PANELS
JUNCTION
BOARD 0V-PANELS CAN-CTRL
PAGE 318-323
-X20 5 6 1 2
300.18 / BACKUP BAT
BK BN
306.18 / CAN-CTRL.1 300.1 / MAIN BAT

PU-THR / 312.18
307.8 / CAN-CTRL.3 PU-ENG / 312.18
BK BN

3 4 20 19 1 7 8
CAN-1H CAN-1L PULS INP PULS INP +24V DC BATTERY BATTERY
THRUSTER ENGINE MAIN BACKUP
PICKUP PICKUP VOLTAGE VOLTAGE
Z -U1
Z
PCM203(Z-DRIVE CONT)
C C
OUTP OUTPZ-DRIVE CONTROL
POS POS POS STEERING STEERING -SET TO 1,8V MIN *RPM *RPM
FB1 FB2 FB3 CCW CW 0V DC -CALIBRATE PCM010 OUT+ OUT-
10 11 12 21 22 2 -SET TO 2V MIN 13 14

GY BK

-X42.1 3 4 5 -X42.2 2 3

=ZABU1
PS AFT
UNIT 8
PAGE 343-344
PMS V2 7
8

V1 7

-X42.1 1 2 -X42.2 1

GY BK

-X40 7 8
4
=ZABM1
V3
/308.5
PS AFT PWM GND
3 ENGINE
PAGE 342

PWM RPM SIGNAL


2
V3
TO ENGINE
/308.5 1

0V-PANELS
301.22
0V-CTRL 0V-CTRL
307.24 309.1

307 309
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Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 308
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
308.24 310.1

303.19 303.21 303.18 303.22 303.20


BRIDGE BRIDGE BRIDGE BRIDGE BRIDGE
NFU UP DOWN NFU CCW NFU CW ZERO THRUST

305.16
305.14 305.17 305.13 305.18 LOCAL
LOCAL UP LOCAL DOWN LOCAL CCW LOCAL CW ZERO THRUST

12 14 12 14 22 24 22 24 12 14 22 24 32 34 3
-K30
-K12 -K11.1 -K11.1 -K12 -K11.2 -K11.2 -K11.2
/305.7
/302.20 11 /302.10 11 /302.10 21 /302.20 21 /302.11 11 /302.11 21 /302.11 31 4
STOP
NFU ON LOCAL LOCAL NFU ON LOCAL LOCAL LOCAL
THRUST
CONTROL CONTROL CONTROL CONTROL CONTROL
ON ON ON ON ON

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U2
Z PAM211 Z
"1" = VRIJLOOP "1" = NO THRUST
Z-DRIVE CONTROL
C INPUT MODULE "0" = INGESCHAKELD C
IN 1 IN 2 IN 3 IN 4 ( ADRESS 0 ) IN 5 IN 6 IN7 IN 8
NFU NFU NFU NFU NFU NFU CLUTCH THRUST MANUAL
SELECT RPM RPM UP RPM DOWN SELECT AZIMUTH STEERING CCW STEERING CW FB EM OFF
20 19 18 17 5 6 7 8

0V-NFU
305.24
0V-CTRL 0V-CTRL
308.24 310.1

308 310
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Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 309
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
309.24 312.1

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U3
Z PAM211 Z
Z-DRIVE CONTROL
C INPUT MODULE C
IN 1 IN 2 IN 3 IN I4 (ADRESS 4) IN 5 IN 6 IN 7 IN 8
BRAKE ENGINE RUNNING RUNNING ENGINE ALARM - - - AUXILIARY
ON (EXTERNAL) DIRECTION (EXTERNAL) CONTROL
20 19 18 17 5 6 7 8

22 24

-K9
/302.6 21
ENGINE
RUNNING

0V-CTRL 0V-CTRL
309.24 312.1

309 311
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Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 310
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CLUTCH
301.18
24V-SYSON
306.24

48 47 46 45 44 43 42 41 17 18 19 20 21 22 23 24
COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM

OUT 4 OUT 5 OUT 6 OUT 7 OUT 8


OUT 1 OUT 2 OUT 3 -U4
CLUTCH E DRIVE TROLLING - -
SYSTEM OFF AUXILARY START CLUTCH PAM203
Z ENGAGED(IN) ENABLE (IN) MODE Z
DISENGAGED(VRIJ) Z-DRIVE CONTROL
C OUTPUT MODULE C
1A 1B 2A 2B 3A 3B 4A 4B ( ADRESS 0 ) 5A 5B 6A 6B 7A 7B 8A 8B

NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO
32 40 31 39 30 38 29 37 28 36 27 35 26 34 25 33 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16

SYS-OFF
304.6

12 14 42 44 12 14

-K6 -K6 -K7


/311.6 11 /311.6 41 /311.8 11
CLUTCH CLUTCH CLUTCH
DISENGAGED DISENGAGED ENGAGED

CLUTCH-LOCK
313.1 -X42.2 5 6

=ZABU1
PS AFT
A1 A1 2 6 1 3 UNIT
-K4 PAGE 343-344
CLUTCH -V2 2 -V2 4
-K6 A2 -K7 A2 10
ENGAGED /311.20 /311.19
CLUTCH CLUTCH Y2
DISENGAGED ENGAGED

-X42.2 4

0V-CLUTCH 0V-CLUTCH
301.19 313.1

14 11 14 11 3 1
/311.20 /311.23 /305.21
12 12 4
24 21 24 21 9 11
/302.7 /304.21 /303.15
22 22 8
34 31 34 31
/307.18 /302.24
32 32
44 41 44 41
/311.22 /312.18
42 42

310 312
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 311
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
307.24 313.1
24V-CTRL
310.24

A1

-K10 A2
ENGINE
RUNNING

307.8 / CAN-MON.3
BK VT

-U52
1 23 3 4 11 13
-U11 /312.4
24V ENGINE CAN-1H CAN-1L
PCM203 ELECTRONIC
RUNNING
Z-DRIVE MONITORING HOUSING
Z Z
M STEERING GEARBOX M
POS POS POS STEERING CLUTCH TEMP TEMP GEARBOX THRUSTER ENGINE -R7 -R8
0V FB1 FB2 FB3 PRESSURE PRESSURE (OIL) (OIL) PRESSURE PICKUP PICKUP 2K2 2K2
2 10 11 12 5 6 8 9 7 20 19 12 14

308.8 / PU-ENG
308.8 / PU-THR

WEERSTANDEN ZO KORT MOGELIJK 42 44


AANSLUITEN
-K7
/311.8 41
CLUTCH
ENGAGED

-X42.1 8 9 10 12 13 14 15 16 -X42.2 10 8 14 12

=ZABU1
NOT USED
PS AFT
UNIT
PAGE 343-344
1 1
-U52
/312.20
1 3 5 7 9 PMS P P NOT USED PU
ELECTRONIC -B1 -B2 -B4 2 -B4 2
HOUSING

-R2 -R3 -R4 -R5 -R6 NOT USED


500Ω 500Ω 500Ω 500Ω 500Ω
2 4 6 8 10 -X42.1 6 7 11 -X42.2 7 9 11 13

-U53
1 5
ELECTRONIC
HOUSING

+
-D4
1N4007 -C2
470μF/35V

2 6

0V-MON 0V-MON
307.24 313.1
0V-CTRL
310.24
14 11
12
24 21
/304.22
22
34 31
32
44 41
42

311 313
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 312
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
312.24 314.1

CLUTCH-LOCK
311.7

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U12
Z PAM211 Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 ( ADRESS 0 ) IN 5 IN 6 IN 7 IN 8
CLUTCH PRESSURE GEARBOX GRAVITY GRAVITY GEARBOX OIL LEVEL LOCAL TROLLING MAIN STEERING
LOCK (=NEUTRAL) OIL LEVEL LO LO HI HIGH ACTIVE OIL LEVEL LO
20 19 18 17 5 6 7 8
"0" = ALARM
0V-CLUTCH
311.24

-X42.1 17 19 -X43.1 1 -X43.2 1 -X44 1

=ZABU1 =ZABGT =ZABH1


PS AFT + S PS AFT PS AFT HPU
UNIT GRAVITY TANK PAGE 346
PAGE 343-344 PAGE 345 PS AFT HPU
12 14 PAGE 346

GRAVITY -K11.3 -B1


GRAVITY
LEVEL /302.13 11 HYDR
LEVEL
- HIGH ALARM LOCAL LEVEL ALARM
LOW ALARM
CONTROL
ON

-X42.1 18 -X43.1 2 -X43.2 2 -X44 2

0V-MON 0V-MON
312.24 314.1

312 314
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 313
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
313.24 315.1

12 14

-K9
/302.6 11
ENGINE
RUNNING

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U13
PAM211
Z Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 (ADRESS 1 ) IN 5 IN 6 IN 7 IN 8
OIL FILTER OIL FILTER OIL LEVELLING ENGINE RUNNING EMERGENCY EMERGENCY CIRCUIT SYNCHRO ALARM COOLING WATER
CLOGGED CLOGGED 2 SYSTEM ALARM (EXTERNAL) STOP WIREBREAK FLOW
20 19 18 17 5 6 7 8

0V-MON
313.24

313 315
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Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 314
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON
314.24

301.4 301.9 301.12 301.15 301.18 301.21 300.11


F1ALM+ F2ALM+ F3ALM+ F4ALM+ F5ALM+ F6ALM+ F7ALM+

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U14
PAM211
Z Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 (ADRESS 3 ) IN 5 IN 6 IN 7 IN 8
FUSE 1 FUSE 2 FUSE 3 FUSE 4 FUSE 5 FUSE 6 FUSE 7 FUSE 8
20 19 18 17 5 6 7 8

F1ALM- F2ALM- F3ALM- F4ALM- F5ALM- F6ALM- F7ALM-


301.6 301.10 301.13 301.16 301.19 301.22 300.12

314 316
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Orion II N.E. CONTROL BOX = ZABK1
Appr. by Orion II
Revision Date Name ZN0508 315
-MP
PS AFT
CONTROL BOX
PAGE 300-317

945
290

195

30 x 60

35
-U51 D1

70
-U1 -U2 -U3 U4 -U11 -U12 -U13 -U14 U23

95

95
-C1 K30 K31 -K32 24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
48 47 46 45 44 43 42 41

40 39 38 37 36 35 34 33
24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
24 23 22 21 24 23 22 21

20 19 18 17 20 19 18 17

16 15 14 13 16 15 14 13

IN 1
16 15 14 13

IN 1
32 31 30 29 28 27 26 25

IN 1
16 15 14 13 16 15 14 13

IN 1
16 15 14 13 16 15 14 13

IN 1 IN 1
30 x 80
IN 2 IN 2 IN 2 IN 2 IN 2 IN 2
165
IN 3 IN 3 IN 3 IN 3 IN 3 IN 3

-X24VM

180
-X100
IN 4 IN 4 IN 4 IN 4 IN 4 IN 4

D2 PCM203 PAM211 PAM211 PAM203 PCM203 PAM211 PAM211 PAM211


MODULE

PULS PULS
RELAIS RELAIS IN 5 IN 5 IN 5 IN 5 IN 5
IN 5

IN 6 IN 6 IN 6 IN 6 IN 6 IN 6

IN 7 IN 7 IN 7 IN 7 IN 7 IN 7
245

IN 8 IN 8 IN 8 IN 8 IN 8 IN 8

255
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 13 14 15 16 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8

9 10 11 12 9 10 11 12 9 10 11 12 17 18 19 20 21 22 23 24 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12

325
330

40 x 80
60 x 80 40 x 80
F1 F2 F3 F4 F5 -F6 F7

405
410

-P1
K11.3 K11.4 K12 K13 K14 K16 -U52 -U53 V1 V2

9 9 9 9 9.9 9 h
500

DIODE DIODE
MODULE MODULE
emg22dio emg22dio

4e 4e
575

LOCAL LOCAL NFU ON PILOT ALARM GIVE


CONTROL CONTROL ON
ON ON

40 x 80 40 x 80
680

K102 K5.1 K5.2 K6 K7 K8 K9 K10 K11.1 K11.2


745

K101 K1 K1.1 K1.2 K1.3 K1.4 K2 K3 K4

SYSTEM SYSTEM CLUTCH CLUTCH SYSTEM ON ENGINE ENGINE LOCAL LOCAL


OFF OFF DELAY DISENGAGED ENGAGED FROM ENGINE RUNNING RUNNING CONTROL CONTROL
1 min ON ON

60 x 80

-PS1 PE

-X42.2
-X42.1

-X43.1

-X43.2

-X99.1
-X20

-X21

-X22

-X23

-X24

-X40

-X44
-X1

-X2

80 x 100
25

110

315 317
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Orion II N.E. CONTROL BOX = ZABK1
MOUNTING PLATE
Appr. by Orion II
Revision Date Name ZN0508 316
FRONTVIEW
SIDEVIEW REARVIEW
210 1000
-DIVERSEN

960

160
170
155

165

STOP
ON BRIDGE LOCAL
THRUST

OFF

DIMMER
760

720
ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

4x Ø8mm

BOTTOMVIEW
-DIVERSEN

316 =ZABO1/318
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX DIMENSIONS: = ZABK1
LAYOUT (BxHxD) 1000x760x210mm
Appr. by Orion II
Revision Date Name ZN0508 317
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZABB1 =ZABD1
AFT OPERATING PS AFT
PANEL X 10 1 2 9 10 11 13 12 6 7 8 DISPLAY PANEL X 13 1 2 3 4 5 6 7 8 X 14 1 2 3 4 5 6
3
330 PAGE 332-334
-X13 1 2 3 4 5 6 7 8 -X14 1 2 3 4 5 6
MURR

CAN-H MON

CAN-L MON

24V-MON

0V-MON

SPARE

PANEL ON

CAN-H CTRL

CAN-L CTRL

GND

DIM SW

RESET SW

ALARM OUT

DIMMME ROUT

BUZZER
-X10.3
1. 2. 9. 10. 11. 13. 12. 6. 7. 8.
0V-ILL

24V-ILL

POS POT+

POS POT-

POS POT A1

POS POT A3

POS POT A2

RPM POT+

RPM POT-

RPM POT WIPER


BK VT BK BN

12 14 22 24

-K6.2 -K6.2
MIRROR 11 MIRROR 21
STEERING STEERING

-U1 21 22 23 24 20 17 18 19 ON A1
PCM225 POS POS POS POS POS RPM RPM RPM
POT POT POT POT POT POT+ POT- POT OFF
+ - A1/WIPER A2 A3 WIPER -K1 A2
ALARM
CAN CONTROL ALARM
CAN 1H CAN 1L +24V DC 0V DC ENGINE(+)
3 4 1 2 9

A1
BK BN
CAN-CTRL / 322.1
-K5 A2
HANDLE
SAFE

DIM
320.1

24V-MON
320.1
24V-PANELS 0V-MON
319.1 320.1
0V-PANELS
319.1

BK BN

BK VT
CAN-H CTRL

24V-PANELS

24V-PANELS

CAN-H MON
CAN-L CTRL

CAN-L MON
0V-PANELS

0V-PANELS

+DIM OUT

+DIM OUT
24V-MON

24V-MON

0V-MON

0V-MON
SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE
-X20 1 2 3 4 5 6 7 8 9 10 11 12 -X21 1 2 3 4 5 6 7 8 9 10
30 W 20 30 W 21
6x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT GYPK RDBU 6x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT

=ZABK1
X 20 1 2 3 4 5 6 7 8 9 10 11 12 X 21 1 2 3 4 5 6 7 8 9 10
PS AFT
CONTROL BOX
PAGE 300-317

14 11 14 11
/320.11 /320.9
12 12
24 21 24 21
/320.18
22 22
34 31 34 31
32 32
44 41 44 41
42 42

=ZABK1/317 319
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZABO1
Appr. by Orion II
Revision Date Name ZN0508 318
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V-PANELS 24V-PANELS
318.11 322.1

16 24 15 23 24 23 22 21 9 10 11 12
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8
INV CMD (+) INV CMD (+) COM COM COM COM COM COM COM COM
-U2 -U3
PAM211-225 PAM201
Z-DRIVE CONTROL OUTPUT MODULE
IN 1 ( ADRESS 0 ) IN 2 ( ADRESS 0)
THRUST ACTIVE AZIMUTH ACTIVE NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO
TAKE OVER TAKE OVER 16 20 15 19 14 18 13 17 1 5 2 6 3 7 4 8
20 19

12 14

-K4
/322.13 11 A1
HANDLE
NOT ZERO -K2 A2
PILOT OFF HANDLE
12 14 NOT ZERO

-K3
/322.11 11
PILOT
IN SERVICE
12 14

-K6.1
/321.8 11
MIRROR
STEERING

0V-PANELS 0V-PANELS
318.11 322.1

14 11
/322.7
12
24 21
22
34 31
32
44 41
42

318 320
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Orion II N.E. JUNCTION BOARD = ZABO1
Appr. by Orion II
Revision Date Name ZN0508 319
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZABD1
PS AFT
DISPLAY PANEL X 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PAGE 332-334
-X11 24V-SYS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

0V-SYS

ON SW

OFF SW

24V-MON

0V-MON

ON LED

OFF LED

DIMMER LED

LAMPTEST LED

RESET LED

24V-SYSON

TAKE SW

24V-MON

0V-MON

TAKE LED

LOCAL LED

PILOT LED

LT

LT+

LT-

HANDLE NOT ZERO LED


DIM
318.24
12 14 12 14 22 24

-K1 -K5 -K5


/318.23 11 /318.11 11 HANDLE 21
ALARM HANDLE SAFE
SAFE

LT
321.1
24V-MON 24V-MON
318.24 321.1
0V-MON 0V-MON
318.24 321.1
0V-SYS
321.1

-
-HO2
-C1 100nF
GIVE + SOLDER DIRECTLY
(PULSE)
ON BUZZER
24V-SYSON

LOCAL LED

PILOT LED
TAKE LED
TAKE SW
24V-SYS

OFF SW
0V-SYS

ON-SW

SPARE
GIVE

GIVE
-X22 1 2 3 4 5 6 7 8 9 10 11 12
30 W 22
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZABK1
X 22 1 2 3 4 5 6 7 8 9 10 11 12
PS AFT
CONTROL BOX
PAGE 300-317

319 321
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0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZABO1
Appr. by Orion II
Revision Date Name ZN0508 320
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZABD1
PS AFT
DISPLAY PANEL X 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PAGE 332-334
-X12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24V-NFU

0V-NFU

NFU SW

MIRROR SW

24V-MON

0V-MON

NFU LED

MIRROR LED (NOT USED)

24V-NFU

CCW SW

UP SW

ZERO THRUST SW

DOWN SW

CW SW

24V-MON

0V-MON

CCW LED

UP LED

ZERO THRUST LED

DOWN LED

CW LED

LT+

0VSYS / LT-
32 34

-K6.2
/321.9 31
MIRROR
STEERING

-V1
A1 1 A1 A1 RD

-K7 A2 2 -K6.1 A2 -K6.2 A2 -HO1 BK


MIRROR MIRROR MIRROR MIRROR
STEERING STEERING STEERING STEERING

LT
320.24
24V-MON
320.24
0V-MON
320.24
0V-SYS
320.24

ZERO THRUST LED


ZERO THRUST SW

DOWN SW
24V-NFU

CCW SW
NFU SW

NFU ON
0V-NFU

CW SW
UP SW
SPARE

SPARE
-X23 1 2 3 4 5 6 7 8 9 10 11 12
30 W 23
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZABK1
X 23 1 2 3 4 5 6 7 8 9 10 11 12
PS AFT
CONTROL BOX
PAGE 300-317

1 2 14 11 14 11
/319.9 /318.8
12 12
3 4 24 21 24 21
/318.9
22 22
34 31 34 31
/321.10
32 32
44 41 44 41
/322.14
42 42

320 322
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0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZABO1
Appr. by Orion II
Revision Date Name ZN0508 321
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=PAMO1
AFT PILOT
JUNCTION BOARD X 30 1 2 3 4 5 6 7 8 9 10 11 12 13
3
PAGE 20-23
30 W 30
8x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT GYPK RDBU WHGN

-X30.3 1 2 3 4 5 6 7 8 9 10 11 12 13

CAN-H CTRL

CAN-L CTRL

24V-PILOT

0V-PILOT

24V-SYSON

24V-PANELS

PILOT ON

24V-PANELS

HANDLE NOT ZERO PILOT OFF

MIRROR STEERING

MIRROR STEERING
HANDLE NOT ZERO

HANDLE NOT ZERO


BK BN

CAN-CTRL
318.6
BK BN BK BN

3 4 11 12
CAN1-H CAN1-L CAN2-H CAN2-L
CAN CONTROL CAN CONTROL
-U4
PIM291
CAN REPEATER 12 14 A1 A1 42 44

24V 0V -K2 -K6.2


1 2 /319.18 11 -K3 A2 -K4 A2 /321.9 41
HANDLE PILOT HANDLE MIRROR
NOT ZERO IN SERVICE NOT ZERO STEERING
PILOT OFF

24V-PANELS
319.24

0V-PANELS
319.24

22 24

-K3
/322.11 21
PILOT
IN SERVICE
24V-PILOT

0V-PILOT

24V-SYSON

PILOT ON

PILOT ON

SPARE

SPARE

SPARE

SPARE

SPARE
-X24 1 2 3 4 5 6 7 8 9 10 11 12
30 W 24
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZABK1
X 24 1 2 3 4 5 6 7 8 9 10 11 12
PS AFT
CONTROL BOX
PAGE 300-317

14 11 14 11
/319.9 /319.9
12 12
24 21 24 21
/322.11
22 22
34 31 34 31
32 32
44 41 44 41
42 42

321 323
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0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZABO1
Appr. by Orion II
Revision Date Name ZN0508 322
10 570

40 x 80

U1 -U2 -U3
K7 24 23 22 21 24 23 22 21
U4 40 x 80
90

K1 K2 K3 K4 K5 20 19 18 17 20 19 18 17
20 19 18 17 V1
X10.3 K6.2 16 15 14 13 16 15 14 13
16 15 14 13

IN 1 IN 1
PCM225
IN 2 IN 2

IN 3 IN 3

IN 4 IN 4
PIM291 DIODE
170

MODULE
54042 MURR PAM211 PAM201 -DIVERSENemg22dio
PULS 131
RELAIS IN 5 IN 5

IN 6 IN 6 4e
IN 7 IN 7

IN 8 IN 8
240

1 2 3 4 1 2 3 4 1 2 3 4

5 6 7 8 5 6 7 8 5 6 7 8
ALARM HANDLE PILOT HANDLE HANDLE
NOT ZERO IN SERVICE NOT ZERO SAFE 9 10 11 12 9 10 11 12
MIRROR MIRROR
PILOT OFF STEERING STEERING
40 x 80
350

-X30.3
-X21
-X20
-X12

-X13

-X14

-X23

-X24
-X11

-X22
HO1 -HO2
60 x 100

322 =ZABB1/330
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0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD LAYOUT DIMENSIONS (BxH): = ZABO1
570 x 350mm
Appr. by Orion II
Revision Date Name ZN0508 323
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

-OPERATING PANEL

BR B1
x2
PMT
-R2 PMS
-H1 x1
GE RD

-X10.3 1 2 9 10 11 12 13 6 7 8

0V-ILL

24V-ILL

POS POT +

POS POT -

POS POT A1

POS POT A2

POS POT A3

RPM POT +

RPM POT -

RPM POT WIPER


30 W 10
10x1 mm² 1 2 3 4 5 6 7 8 9 10

=ZABO1
X 10 1 2 9 10 11 12 13 6 7 8
PS AFT
3
JUNCTION
BOARD
PAGE 318-323

=ZABO1/323 331
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0 15-2-2017 JACA Editor JACA
Orion II N.E. OPERATING PANEL = ZABB1
CZF110
Appr. by Orion II
Revision Date Name ZN0508 330
B1

330 =ZABD1/332
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. OPERATING PANEL = ZABB1
Appr. by Orion II
Revision Date Name ZN0508 331
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

INTERNAL DIMMER: CONNECT J3-1 TO J3-2. SW4 IS DIMMER BUTTON


DIM
334.16
EXTERNAL DIMMER: REMOVE LINK J3-1 TO J3-2 RESET
334.17
CONNECT SWITCHED 24V TO J3-2, 0V TO J3-3 GND
334.15

-U1
J5-1 J5-2 J6-1 J6-2
PAM230
DIMMER GND RESET GND
DIMMER RESET

K1 K2

K1 K2
DIMMER RESET

K3 LAMPTEST
LAMPTEST K3
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5 LT+ LT-
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13 J3-1 J3-2 J3-3

-X11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21

HANDLE NOT ZERO LED


LAMPTEST LED
DIMMER LED

24V-SYSON

LOCAL LED
RESET LED

PILOT LED
TAKE LED
24V-MON

24V-MON
TAKE SW
OFF LED
24V-SYS

0V-MON

0V-MON
OFF SW

ON LED
0V-SYS

ON SW

LT+

LT-
LT
30 W 11
25x1 mm² 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21

=ZABO1
X 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21
PS AFT
JUNCTION
BOARD
PAGE 318-323

J1-3 / SW1: ON J1-10 / L1: ON J2-2 / SW1: TAKE J2- 9 / L1: TAKE
J1:4 / SW2: OFF J1:11 / L2: OFF J2:3 / SW2: - J2:10 / L2: LOCAL
J1:5 / SW3: DIMMER J1:12 / L3: DIMMER J2:4 / SW3: - J2:11 / L3: -
J1:6 / SW4: LAMPTEST J1:13 / L4: LAMPTEST J2:5 / SW4: - J2:12 / L4: HANDLE NOT ZERO
J1:7 / SW5: RESET J1:14 / L5: RESET J2:6 / SW5: - J2:13 / L5: PILOT

=ZABB1/331 333
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0 15-2-2017 JACA Editor JACA
Orion II N.E. DISPLAY PANEL = ZABD1
CZF107
Appr. by Orion II
Revision Date Name ZN0508 332
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

NOT CONNECTED NOT CONNECTED

-U2
J5-1 J5-2 J6-1 J6-2
PAM230

K1 K2

K1 K2

K3 LAMPTEST
LAMPTEST K3
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5 LT+ LT-
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13 J3-1 J3-2 J3-3

-X12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

NOT USED (MIRROR LED)

ZERO THRUST LED


ZERO THRUST SW

DOWN LED
DOWN SW
24V-MON

24V-MON

CCW LED
24V-NFU

24V-NFU
NFU LED

CCW SW
MIRROR

0V-MON

0V-MON
NFU SW

CW LED
0V-NFU

CW SW

UP LED
UP SW

LT+

LT-
30 W 12
25x1 mm² 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

=ZABO1
X 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PS AFT
JUNCTION
BOARD
PAGE 318-323

J1-3 / SW1: NFU J1-10 / L1: NFU J2-2 / SW1: CCW J2- 9 / L1: CCW
J1:4 / SW2: - J1:11 / L2: - J2:3 / SW2: UP J2:10 / L2: UP
J1:5 / SW3: MIRROR J1:12 / L3: MIRROR J2:4 / SW3: ZERO THRUST J2:11 / L3: ZERO THRUST
J1:6 / SW4: - J1:13 / L4: - J2:5 / SW4: DOWN J2:12 / L4: DOWN
J1:7 / SW5: - J1:14 / L5: - J2:6 / SW5: CW J2:13 / L5: CW

332 334
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0 15-2-2017 JACA Editor JACA
Orion II N.E. DISPLAY PANEL = ZABD1
CZF107
Appr. by Orion II
Revision Date Name ZN0508 333
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

U3
DISPLAY
F 0 1
E 2
D 3
C 4 DIM RESET OUT ALM OUT DIMMER BUZZER
B 5 GND KEY KEY 24V / 2A 24V / 2A 24V / 2A
A 6
9 8 7
ADRESS "0" J9-1 J9-2 J9-3 J10-2 J10-3 J10-4
PCM206
INTERNAL WIRING
MONITOR SW ON PANEL ON CONTROL
CAN-H CAN-L 24V GND (OUT-) (IN+) CAN-H CAN-L
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6

-X13 1 2 3 4 5 6 7 8 -X14 1 2 3 4 5 6

BK BN BK VT

GND DIM RESET


332.24 332.24 332.24
24V-MON

0V-MON

BK BN BK VT

30 W 13 30 W 14
4x2x0,75 mm² WH BN GN YE GY PK BU RD 4x2x0,75 mm² WH BN GN YE GY PK

=ZABO1
X 13 1 2 3 4 5 6 7 8 X 14 1 2 3 4 5 6
PS AFT
JUNCTION
BOARD
PAGE 318-323

333 335
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0 15-2-2017 JACA Editor JACA
Orion II N.E. DISPLAY PANEL = ZABD1
CZF107
Appr. by Orion II
Revision Date Name ZN0508 334
PNL

ON BRIDGE LOCAL MIRROR

OFF

DIMMER

ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

334 =ZABLP/336
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0 15-2-2017 JACA Editor JACA
Orion II N.E. DISPLAY PANEL = ZABD1
Appr. by Orion II
Revision Date Name ZN0508 335
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

INTERNAL DIMMER: CONNECT J3-1 TO J3-2. SW4 IS DIMMER BUTTON


DIM / 338.13
EXTERNAL DIMMER: REMOVE LINK J3-1 TO J3-2 RESET / 338.14
LT+ / 337.6
CONNECT SWITCHED 24V TO J3-2, 0V TO J3-3 GND / 338.12
LT- / 337.6

-U1
J3-1 J3-2 J3-3 J5-1 J5-2 J6-1 J6-2
PAM230
LT+ LT- DIMMER GND RESET GND
DIMMER RESET
K3
LAMPTEST
K1 K2

K1 K2
DIMMER RESET

K3 LAMPTEST
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13

-X30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -X31 1 2 3 4 5 6 7 8 9 10 11 12 13

ALARM/RESET LED
LAMPTEST LED
DIMME RLED

BRIDGE LED
24V-SYSON

24V-SYSON

24V-SYSON

0V-SYSON

GIVE LED
GIVE SW
OFF LED
24V-SYS

ON LED
0V-SYS

0V-SYS
OFF
ON

=ZABK1
PS AFT 30X1 30X2 30X3 30X4 30X8 30X9 30X10 30X11 30X12 30X13 30X14 31X1 31X6 31X7 31X8 31X9 31X13
CONTROL BOX
PAGE 300-317

J1-3 / SW1: ON J1-10 / L1: ON J2-2 / SW1: - J2- 9 / L1: BRIDGE


J1:4 / SW2: OFF J1:11 / L2: OFF J2:3 / SW2: - J2:10 / L2: -
J1:5 / SW3: DIMMER J1:12 / L3: DIMMER J2:4 / SW3: - J2:11 / L3: -
J1:6 / SW4: LAMPTEST J1:13 / L4: LAMPTEST J2:5 / SW4: - J2:12 / L4: -
J1:7 / SW5: ALARM/RESET J1:14 / L5: ALARM/RESET J2:6 / SW5: GIVE J2:13 / L5: GIVE

=ZABD1/335 337
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZABLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 336
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

336.7 / LT-
336.7 / LT+
NOT CONNECTED NOT CONNECTED

-U2
J3-1 J3-2 J3-3 J5-1 J5-2 J6-1 J6-2
PAM230
LT+ LT-

K3
LAMPTEST
K1 K2

K1 K2

K3 LAMPTEST
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13

-X32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -X33 1 2 3 4 5 6 7 8 9 10 11 12 13

ZERO THRUST LED


STOP THRUST LED

ZERO THRUST SW
STOP THRUST SW
24V-SYSON

24V-SYSON

DOWN LED
LOCAL LED

DOWN SW
LOCAL SW

CCW LED
24V-NFU

24V-NFU
CCW SW

CW LED
0V-NFU
CW SW

UP LED
0V-SYS

0V-SYS

UP SW
=ZABK1
PS AFT 32X1 32X2 32X3 32X5 32X8 32X9 32X10 32X12 33X1 33X2 33X3 33X4 33X5 33X6 33X7 33X8 33X9 33X10 33X11 33X12 33X13
CONTROL BOX
PAGE 300-317

LOCAL
NFU ON
J1-3 / SW1: LOCAL J1-10 / L1: LOCAL J2-2 / SW1: CCW J2- 9 / L1: CCW
J1:4 / SW2: - J1:11 / L2: - J2:3 / SW2: UP J2:10 / L2: UP
J1:5 / SW3: STOP THRUST J1:12 / L3: STOP THRUST J2:4 / SW3: ZERO THRUST J2:11 / L3: ZERO THRUST
J1:6 / SW4: - J1:13 / L4: - J2:5 / SW4: DOWN J2:12 / L4: DOWN
J1:7 / SW5: - J1:14 / L5: - J2:6 / SW5: CW J2:13 / L5: CW

336 338
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZABLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 337
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

U3
DISPLAY
F 0 1
E 2
D 3
C 4 DIM RESET OUT ALM OUT DIMMER BUZZER
B 5 GND KEY KEY 24V / 2A 24V / 2A 24V / 2A
A 6
9 8 7
ADRESS "0" J9-1 J9-2 J9-3 J10-2 J10-3 J10-4
PCM206
INTERNAL WIRING
MONITOR SW ON PANEL ON CONTROL
CAN-H CAN-L 24V GND (OUT-) (IN+) CAN-H CAN-L
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6

-X34 1 2 3 4 5 6 7 8 9 10 11 12 13 14

BK BN BK VT

GND DIM RESET


336.23 336.23 336.23

BK BN BK VT

=ZABK1 34X1 34X2 34X3 34X4 34X6 34X7 34X8


PS AFT
CONTROL BOX
PAGE 300-317

337 339
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZABLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 338
PNL

STOP
ON BRIDGE LOCAL
THRUST

OFF

DIMMER

ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

338 =ZABV1/340
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZABLP
Appr. by Orion II
Revision Date Name ZN0508 339
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

BI
BATTERY
24VDC
MINIMUM 25A SLOW

B+ B-

24V

0V
-X1 1 2

30 W 01
2x4 mm² 1 2

=ZABK1
X 1 1 2
PS AFT
CONTROL BOX
PAGE 300-317
24VDC/16A
MAIN POWER SUPPLY

=ZABLP/339 =ZABV2/341
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. POWER DISTRIBUTION = ZABV1
Appr. by Orion II
Revision Date Name ZN0508 340
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

BI
BATTERY
24VDC
MINIMUM 25A SLOW

B+ B-

24V

0V
-X2 1 2

30 W 02
2x4 mm² 1 2

=ZABK1
X 2 1 2
PS AFT
CONTROL BOX
PAGE 300-317
24VDC/16A
BACKUP POWER SUPPLY

=ZABV1/340 =ZABM1/342
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. POWER DISTRIBUTION = ZABV2
Appr. by Orion II
Revision Date Name ZN0508 341
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

G1
PWM

S1 S2 S3
SYSTEM ENGINE + - ENGINE
ON RUNNING 1 2 ALARM
INTERLOCK START ENGINE

INTERLOCK START ENGINE

SYS ON FROM ENGINE

SYS ON FROM ENGINE

ENGINE RUNING

ENGINE RUNING

ENGINE ALARM

ENGINE ALARM
PWM SIG
+PWM
-X40 1 2 3 4 5 6 7 8 9 10

30 W 40
10x1 mm² 1 2 3 4 5 6 7 8 9 10

=ZABK1
X 40 1 2 3 4 5 6 7 8 9 10
PS AFT
CONTROL BOX
PAGE 300-317

=ZABV2/341 =ZABU1/343
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. ENGINE CONNECTIONS = ZABM1
Appr. by Orion II
Revision Date Name ZN0508 342
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1, B2, B5 2 (+) B3, B4 1 (+)


P T
I 1 (-) I 2 (-)
4-20mA 4-20mA

+ S
- + 7 6 2 2 2
1 1
-P1
PMS PMS P P P

8A1 8A2 8A3 8 9 10 -B1 1 -B2 1 -B3 2 -B4 2 -B5 1


-S1
-

30W42.10 1 2 3 4 5 6 7 8 9 10 30W42.11 1 2 30W42.12 1 2 30W42.13 1 2 30W42.14 1 2 30W42.15 1 2 30W42.16 1 2 3


12x0,75 mm² 2x1 mm² 2x1 mm² 2x1 mm² 2x1 mm² 2x1 mm² 3x1 mm²

GEARBOX TRANSMITTER (OIL PRESS TRANSMITTER)


GEARBOX TEMPERATURE TRANSMITTER -60-+150°C
HYDRAULIC TEMPERATURE TRANSMITTER 60-150°
STEERING PRESSURE TRANSMITTER 0-400 BAR

CLUTCH PRESSURE TRANSMITTER 0-40 BAR

24V GEARBOX LEVEL ALARM

0V GEARBOX LEVEL ALARM

GEARBOX LEVEL ALARM


12+

12+
8A1

8A2

8A3

8A1

8A2

8A3

24V
12-

12-

17 18 19
-X42.1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16

30W42.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20x1 mm²

=ZABK1
X 42 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PS AFT
1
CONTROL BOX
PAGE 300-317

=ZABM1/342 344
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. Z-DRIVE UNIT = ZABU1
Appr. by Orion II
Revision Date Name ZN0508 343
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CCW CW DISENGAGED ENGAGED


4 3

PU
M2
-Y1 -Y2 ENGINE 1 2
STEERING CLUTCH PICKUP

301042.17 3 1 2 30W42.18 3 1 2 30W42.20 1 2 3 4


4x0,75 mm² 4x0,75 mm² 4x

0V CLUTCH DISENGAGED

0V CLUTCH ENGAGED

DIRECTION (WHITE)
0V CCW STEERING

0V CW STEERING

SIGNAL (BLACK)
24V STEERING

24V (BROWN
24V CLUTCH

GND (BLUE)
NOT USED

NOT USED

NOT USED

NOT USED
X42.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14

30W42.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14
16x1,5 mm²

=ZABK1
X 42 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PS AFT
2
CONTROL BOX
PAGE 300-317

343 =ZABGT/345
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0 15-2-2017 JACA Editor JACA
Orion II N.E. Z-DRIVE UNIT = ZABU1
Appr. by Orion II
Revision Date Name ZN0508 344
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1 B2
GRAVITY LEVEL LOW GRAVITY LEVEL HIGH
ALARM SENSOR ALARM SENSOR

30W43.1 1 2 30W43.2 1 2
2x1 mm² 2x1 mm²

=ZABK1
X 43 1 2 X 43 1 2
PS AFT
1 2
CONTROL BOX
PAGE 300-317

=ZABU1/344 =ZABH1/346
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0 15-2-2017 JACA Editor JACA
Orion II N.E. GRAVITY TANK = ZABGT
Appr. by Orion II
Revision Date Name ZN0508 345
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1
HYDRAULIC
LEVEL ALARM

HYDRAULIC LEVEL ALARM

HYDRAULIC LEVEL ALARM


30 W 44
2x1 mm² 1 2

=ZABK1
X 44 1 2
PS AFT
CONTROL BOX
PAGE 300-317

=ZABGT/345 =ZABEA/347
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0 15-2-2017 JACA Editor JACA
Orion II N.E. HYDRAULIC POWER UNIT = ZABH1
Appr. by Orion II
Revision Date Name ZN0508 346
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SUMMARY ALARM

COMMON SUMMARY ALARM

NO SUMMARY ALARM

NC SUMMARY ALARM
OPTION
NO VETH DELIVERY

30 W 99
3x1 mm² 1 2 3

=ZABK1
X 99 1 2 3
PS AFT
3
CONTROL BOX
PAGE 300-317

=ZABH1/346 =ZASK1/400
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0 15-2-2017 JACA Editor JACA
Orion II N.E. EXTERNAL ALARM = ZABEA
CONTACTS
Appr. by Orion II
Revision Date Name ZN0508 347
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V
401.1

0V
401.1

-U51
1 3
ELECTRONIC
HOUSING
-D1 -D2
40A 40A
-R1 -D1
470R 5A
408.12 12 14
MAIN BAT 2 4
-K102
/400.19 11
5 7 BACKUP
POWER
-K101
/400.4 6 x1
+
MAIN
POWER -C1
x2
10000μF/35V

-PS1 OUT+ OUT-


/400.4
DC/DC
MAIN POWER
CONVERTER
24DC/24DC/20A
2320102

IN+ IN-

13 1 3 A1
PS1 -F7
/400.1 14 6A 2 4 -K102 A2
DC/DC
BACKUP
CONVERTER
POWER
A1 B1 4 3 4 3
M
-K1.2 -K101
-K101 A2 /404.8 1 /400.4 1
MAIN ON/OFF MAIN
POWER Ok: 23V
POWER
Fail: 21V
2Sec Delay

F7ALM+ F7ALM-
415.18 415.18 BACKUP BAT / 408.12

-X1 1 1 2 2 -X24 1 2 3 4 5 -X2 1 1 2 2

=ZASV1 =ZASO1 =ZASV2


X 1 1 2 X 24 1 2 3 4 5 X 2 1 2
SB AFT SB AFT SB AFT
+24V 0V +24V 0V 24VF7SO +24V 0V
24V MAIN JUNCTION 24V BACKUP
SUPPLY BOARD POWER
(YARD) PAGE 418-423 (YARD)
PAGE 440 24VDC/16A 24V PAGE 441 24VDC/16A /400.16
14 11
12
MAIN POWER TO PILOT BACKUP POWER
SUPPLY SUPPLY

3 1
/400.19
4
7 6
/400.1
5
9 11
8
=ZABEA/347 401
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 400
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V
400.24

0V
400.24

1 3 1 3 1 3 1 3 1 3 1 3
-F1 -F2 -F3 -F4 -F5 -F6
6A 2 4 6A 2 4 6A 2 4 6A 2 4 6A 2 4 6A 2 4

4 3 8 9 4 3 8 9 4 3

-K1.1 -K1.1 -K1.3 -K1.3 -K1.4


/404.7 1 ON/OFF 11 /404.10 1 ON/OFF 11 /404.11 1
ON/OFF ON/OFF ON/OFF

F1ALM+ F1ALM- F2ALM+ F2ALM- F3ALM+ F3ALM- F4ALM+ F4ALM- F5ALM+ F5ALM- F6ALM+ F6ALM-
415.4 415.4 415.6 415.6 415.8 415.8 415.10 415.10 415.14 415.14 415.16 415.16

24V-SYSON 24V-SYS 0V-SYS 24V-CTRL 0V-CTRL 24V-MON 0V-MON 24V-NFU 0V-NFU 24V-CLUTCH 0V-CLUTCH 24V-PANELS 0V-PANELS
402.1 402.1 402.1 403.1 403.1 406.1 406.1 402.1 402.1 411.1 411.1 407.1 408.1

SYSTEM ON/OFF CONTROL MONITOR NFU CLUTCH PANELS


FOLLOW UP LOCAL

-X24VM + + + + + + + +

22 24

-K14
/407.4 21
ALARM

-X99.4 1 2 3

=ZASEA
X 99 1 2 3
SB AFT
4
EXTERNAL
ALARM
(YARD)
PAGE 447

400 402
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Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 401
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-NFU 24V-NFU
401.15 403.1
24V-SYSON 24V-SYSON
401.3 403.1
24V-SYS 24V-SYS
401.4 403.1

8 9

-K1.2
/404.8 11
ON/OFF

22 24

-K6
/411.6 21
CLUTCH
DISENGAGED
-X40 4 6 1 2

=ZASM1
SB AFT
ENGINE
PAGE 442
INTERLOCK
START ENGINE
S2 4 3 12 14 4 3 1 8 9 32 34
ENGINE
RUNNING -K2 -K16 -K3 -K31 -K2 -K7
/405.5 1 /402.18 11 /405.8 1 /403.18 2 /405.5 11 /411.8 31
LOCAL GIVE GIVE NFU LOCAL CLUTCH
ENGAGED

-X40 3 5

1 3
A1 A1 A1 A1 A1 A1 A1 B1 A1 A1
M -P1
-K8 A2 -K9 A2 -K11.1 A2 -K11.2 A2 -K11.3 A2 -K11.4 A2 -K32 A2 -K16 A2 -K12 A2
HOURS h
SYSTEM ON ENGINE LOCAL LOCAL LOCAL LOCAL MULTIFUNCTION GIVE NFU ON
FROM ENGINE RUNNING CONTROL CONTROL CONTROL CONTROL FLASHING
2
ON ON ON ON 0,5 SEC

0V-NFU 0V-NFU
401.16 403.1
0V-SYS 0V-SYS
401.5 403.1

14 11 14 11 14 11 14 11 14 11 14 11 18 15 14 11 14 11
/404.3 /414.10 /409.6 /409.14 /413.16 /404.20 /402.16 /409.3
12 12 12 12 12 12 16 12 12
24 21 24 21 24 21 24 21 24 21 24 21 24 21 24 21
/404.21 /410.5 /409.8 /409.16 /403.17 /404.18 /404.20 /409.10
22 22 22 22 22 22 28 25 22 22
34 31 34 31 34 31 34 31 34 31 34 31 26 34 31 34 31
/405.19 /409.21 /403.12 /405.8 /403.5
32 32 32 32 32 32 32 32
44 41 44 41 44 41 44 41 44 41 44 41 44 41 44 41
/405.13 /405.10 /403.10 /403.9 18 15 /405.6 /403.12
42 42 42 42 42 42 /405.19 42 42
16

28 25
/403.8
26
401 403
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Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 402
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-NFU 24V-NFU
402.24 405.1
24V-CTRL 24V-CTRL
401.9 407.1
24V-SYSON 24V-SYSON
402.24 404.1
24V-SYS 24V-SYS
402.24 404.1
24V-DIM
407.1
8 9 32 34 26 28 42 44 42 44 12 14 32 34 8 9

-K3 -K16 -K32 -K11.4 -K11.3 -K13 -K11.3 -K4


/405.8 11 /402.18 31 /402.16
25 /402.14 41 /402.13 41 /403.23 11 /402.13 31 /411.11 11
GIVE GIVE FLASHING LOCAL LOCAL PILOT LOCAL CLUTCH
CONTROL CONTROL ON CONTROL ENGAGED
ON ON ON
42 44

-K12
/402.20 41
NFU ON
-X22 11 1 5 10 7 8 9 -X23 10 -X23 11 12 -X23 1 4 -X24 6

=ZASO1
SB AFT
JUNCTION DIM
BOARD
PAGE 418-423 22 24
=ZASB1
OPERATING ON OFF TAKE HANDLE ON OFF DIM LAMP TAKE LOCAL PILOT NFU CCW UP CW DOWN ZERO NFU NFU UP ZERO DOWN NFU
21
PANEL NOT 0 TEST THRUST CCW THRUST CW

0V-MON / 407.19

-X22 2 3 4 6 12 -X23 2 3 5 6 7 8 9 -X24 7

ON OFF TAKE BRIDGE BRIDGE BRIDGE BRIDGE BRIDGE


BRIDGE BRIDGE BRIDGE NFU CCW NFU UP ZERO THRUST DOWN NFU CW
404.4 404.6 405.6 409.14 409.6 409.21 409.8 409.16

22 24

-K11.3
/402.13 21
LOCAL
CONTROL
ON
A1 1 -V1 A1
/405.9

-K31 A2 2 -K13 A2
NFU PILOT
ON

0V-CTRL 0V-CTRL
401.10 407.1
0V-SYS 0V-SYS
402.24 404.1
0V-NFU 0V-NFU
402.24 405.1

1 2 14 11
/402.20 /403.11
12
3 4 24 21
22
34 31
32
44 41
42

402 404
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Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 403
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
403.24 405.1
24V-SYS
403.24
12 14

-K11.4
/402.14 11
12 14 22 24 LOCAL
CONTROL
-K14 -K11.4 ON
/407.4 11 /402.14 21
ALARM LOCAL 22 24
CONTROL
ON -K16
/402.18 21
GIVE

=ZASLP -30X1 30X8 30X10 30X11 30X12 30X13 30X14 31X7 31X9 31X13
SB AFT
LOCAL PANEL
PAGE 436-438

SYSTEM SYSTEM SYSTEM SYSTEM DIMMER LAMPTEST ALARM/ BRIDGE GIVE


ON OFF ON OFF RESET

30X3 30X4 30X2 30X9 31X8

ON OFF
403.3 / 403.4 /
BRIDGE BRIDGE
SYS-OFF / 411.1

12 14 12 14 22 24

-K8 -K8
/402.4 11 -K5.2 11 /402.4 21
SYSTEM ON /404.23 SYSTEM ON
FROM ENGINE SYSTEM FROM ENGINE
OFF DELAY
1 min 22 24

-K7
/411.8 21
CLUTCH
ENGAGED
12 14 1 22 24

-K5.1 -K1 -K10


/404.22 11 /404.4 3 4 /412.7 21
SYSTEM MASTER ENGINE
OFF ON/OFF RUNNING

2 6 2 6 2 6 2 6 2 6 A1 A1
-K1
MASTER 10 -K1.1 10 -K1.2 10 -K1.3 10 -K1.4 10 -K5.1 A2 -K5.2 A2
ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF SYSTEM SYSTEM
OFF OFF DELAY
1 min

0V-SYS 0V-SYS
403.24 405.1

3 1 3 1 3 1 3 1 3 1 14 11 14 11
/404.7 /401.3 /400.13 /401.11 /401.21 /404.5 /404.5
4 4 4 4 4 12 12
9 11 9 11 9 11 9 11 9 11 24 21
/401.8 /402.7 /401.14
8 8 8 8 8 22 24 21
34 31 22
32
44 41 34 31
42 32

44 41
42

403 405
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Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 404
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
404.24 406.1
24V-NFU
403.24

16 18

42 44 1 42 44 -K32 15 4 3
/402.16
-K30
-K11.2 -K11.1 FLASHING -K4
/405.7
/402.11 41 2 /402.10 41 /411.11 1
STOP 32 34
LOCAL LOCAL CLUTCH
THRUST
CONTROL CONTROL -K11.1 ENGAGED
ON ON /402.10 31
LOCAL
CONTROL
ON
=ZASLP -32X1 31X1 -32X8 -32X10 -32X12 -33X1 -33X7 -33X9 -33X10 -33X11 -33X12 -33X13
SB AFT
LOCAL PANEL
PAGE 436-438

LOCAL STOP LOCAL STOP CCW UP ZERO DOWN CW CCW UP ZERO CW DOWN
GIVE
THRUST THRUST THRUST THRUST

-32X3 -32X5 31X6 -32X2 -32X9 -33X2 -33X3 -33X4 -33X5 -33X6 -33X8

LOCAL CCW LOCAL UP LOCAL LOCAL DOWN LOCAL CW


409.15 409.6 ZERO THRUST 409.9 409.17
409.22
403.5
TAKE
BRIDGE

42 44 32 34

-K16 -K11.4
/402.18 41 /402.14 31
GIVE LOCAL
CONTROL
ON

4 6

-V1 3 -V1 5

LOC BRIDGE ON OFF


2 6 A1 5 -V2 2 6
/411.19

-K2 10 -K30 A2 6 -K3 10


LOCAL STOP GIVE
THRUST

0V-NFU 0V-NFU
403.24 409.1
0V-SYS
404.24

3 1 1 2 3 1
/402.10 /405.12 /402.18
4 4
9 11 3 4 9 11
/402.21 /409.24 /403.2
8 8

404 406
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 405
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-SYSON 24V-SYSON
405.24 411.1
24V-MON 24V-MON
401.12 407.1

=ZASLP 34X3 34X6


SB AFT PCM206
LOCAL PANEL J1-3 J1-6
PAGE 436-438 24V PANEL ON

CAN MONITOR CAN CONTROL


0V CAN-H CAN-L CAN-H CAN-L
J1-4 J1-1 J1-2 J1-7 J1-8
34X4 34X1 34X2 34X7 34X8

BK VT BK BN
CAN-MON.1 / 407.13 CAN-CTRL.1 / 408.4

CAN-MON.2 / 407.2 CAN-CTRL.2 / 407.2

0V-MON 0V-MON
401.13 407.1

405 407
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Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 406
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
406.24 412.1
24V-CTRL 24V-CTRL
403.24 408.1
24V-PANELS 24V-PANELS
401.21 408.1
24V-DIM
403.24

-X20 7 9 10 11 12 -X21 3 4 9 10

=ZASO1 =ZASO1
SB AFT SB AFT PANEL 24V-MON 24V-MON DIM OUT DIM OUT
JUNCTION JUNCTION SELECT
BOARD BOARD SPARES
PAGE 418-423 PAGE 418-423
CAN MONITOR
=ZASD1 =ZASD1 403.16 / 0V-MON
SB AFT SB AFT
DISPLAY PANEL CAN-H CAN-L DISPLAY PANEL
PAGE 432-434 PAGE 432-434 ZERO
DATA LOG THRUST 0V-MON 0V-MON SPARES

-X100 1 2 3 4 X21 7 8 1 2 -X20 8 X21 5 6 X24 8 9 10 11 12

GY PK BK VT
406.14 / CAN-MON.1
32 34

GY PK -K6
1 21 7 8 /411.6 31
24V DO1(NO) RS485-A RS485-B CLUTCH
DISENGAGED

-U23
PCM242

0V DO1(COMM) CAN-1H CAN-1L CAN-2H CAN-2L


2 22 3 4 15 16

BK BN
406.18 / CAN-CTRL.2 CAN-CTRL.3 / 408.4

BK VT
406.14 / CAN-MON.2 CAN-MON.3 / 412.14

A1

-K14 A2
ALARM

0V-CTRL 0V-CTRL
403.24 408.1
0V-MON 0V-MON
406.24 412.1

14 11
/404.16
12
24 21
/401.17
22
34 31
32
44 41
42

406 408
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Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 407
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
407.24 409.1
24V-PANELS
407.24

-X20 3 4

=ZASO1
SB AFT 24V-PANELS
JUNCTION
BOARD 0V-PANELS CAN-CTRL
PAGE 418-423
-X20 5 6 1 2
400.18 / BACKUP BAT
BK BN
406.18 / CAN-CTRL.1 400.1 / MAIN BAT

PU-THR / 412.18
407.8 / CAN-CTRL.3 PU-ENG / 412.18
BK BN

3 4 20 19 1 7 8
CAN-1H CAN-1L PULS INP PULS INP +24V DC BATTERY BATTERY
THRUSTER ENGINE MAIN BACKUP
PICKUP PICKUP VOLTAGE VOLTAGE
Z -U1
Z
PCM203(Z-DRIVE CONT)
C C
OUTP OUTPZ-DRIVE CONTROL
POS POS POS STEERING STEERING -SET TO 1,8V MIN *RPM *RPM
FB1 FB2 FB3 CCW CW 0V DC -CALIBRATE PCM010 OUT+ OUT-
10 11 12 21 22 2 -SET TO 2V MIN 13 14

GY BK

-X42.1 3 4 5 -X42.2 2 3

=ZASU1
SB AFT
UNIT 8
PAGE 443-444
PMS V2 7
8

V1 7

-X42.1 1 2 -X42.2 1
GY BK

-X40 7 8

=ZASM1
4
V3
SB AFT PWM GND
ENGINE
/408.5 3 PAGE 442

PWM RPM SIGNAL


2
TO ENGINE
V3
/408.5 1

0V-PANELS
401.22
0V-CTRL 0V-CTRL
407.24 409.1

407 409
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Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 408
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
408.24 410.1

403.21
403.19 BRIDGE 403.18 403.22 403.20
BRIDGE DOWN BRIDGE BRIDGE BRIDGE
NFU UP NFU CCW NFU CW ZERO THRUST
405.17 405.16
405.14 LOCAL DOWN 405.13 405.18 LOCAL
LOCAL UP LOCAL CCW LOCAL CW ZERO THRUST

12 14 12 14 22 24 22 24 12 14 22 24 32 34 3
-K30
-K12 -K11.1 -K11.1 -K12 -K11.2 -K11.2 -K11.2
/405.7
/402.20 11 /402.10 11 /402.10 21 /402.20 21 /402.11 11 /402.11 21 /402.11 31 4
STOP
NFU ON LOCAL LOCAL NFU ON LOCAL LOCAL LOCAL
THRUST
CONTROL CONTROL CONTROL CONTROL CONTROL
ON ON ON ON ON

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U2
Z PAM211 Z
"1" = VRIJLOOP "1" = NO THRUST
Z-DRIVE CONTROL
C INPUT MODULE "0" = INGESCHAKELD C
IN 1 IN 2 IN 3 IN 4 ( ADRESS 0 ) IN 5 IN 6 IN7 IN 8
NFU NFU NFU NFU NFU NFU CLUTCH THRUST MANUAL
SELECT RPM RPM UP RPM DOWN SELECT AZIMUTH STEERING CCW STEERING CW FB EM OFF
20 19 18 17 5 6 7 8

0V-NFU
405.24
0V-CTRL 0V-CTRL
408.24 410.1

408 410
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0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 409
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CTRL 24V-CTRL
409.24 412.1

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U3
Z PAM211 Z
Z-DRIVE CONTROL
C INPUT MODULE C
IN 1 IN 2 IN 3 IN I4 (ADRESS 4) IN 5 IN 6 IN 7 IN 8
BRAKE ENGINE RUNNING RUNNING ENGINE ALARM - - - AUXILIARY
ON (EXTERNAL) DIRECTION (EXTERNAL) CONTROL
20 19 18 17 5 6 7 8

22 24

-K9
/402.6 21
ENGINE
RUNNING

0V-CTRL 0V-CTRL
409.24 412.1

409 411
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Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 410
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-CLUTCH
401.18
24V-SYSON
406.24

48 47 46 45 44 43 42 41 17 18 19 20 21 22 23 24
COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM

OUT 4 OUT 5 OUT 6 OUT 7 OUT 8


OUT 1 OUT 2 OUT 3 -U4
CLUTCH E DRIVE TROLLING - -
SYSTEM OFF AUXILARY START CLUTCH PAM203
Z ENGAGED(IN) ENABLE (IN) MODE Z
DISENGAGED(VRIJ) Z-DRIVE CONTROL
C OUTPUT MODULE C
1A 1B 2A 2B 3A 3B 4A 4B ( ADRESS 0 ) 5A 5B 6A 6B 7A 7B 8A 8B

NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO
32 40 31 39 30 38 29 37 28 36 27 35 26 34 25 33 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16

SYS-OFF
404.6

12 14 42 44 12 14

-K6 -K6 -K7


/411.6 11 /411.6 41 /411.8 11
CLUTCH CLUTCH CLUTCH
DISENGAGED DISENGAGED ENGAGED

CLUTCH-LOCK
413.1 -X42.2 5 6

=ZASU1
SB AFT
A1 A1 2 6 1 3 UNIT
-K4 PAGE 443-444
CLUTCH -V2 2 -V2 4
-K6 A2 -K7 A2 10
ENGAGED /411.20 /411.19
CLUTCH CLUTCH Y2
DISENGAGED ENGAGED

-X42.2 4

0V-CLUTCH 0V-CLUTCH
401.19 413.1

14 11 14 11 3 1
/411.20 /411.23 /405.21
12 12 4
24 21 24 21 9 11
/402.7 /404.21 /403.15
22 22 8
34 31 34 31
/407.18 /402.24
32 32
44 41 44 41
/411.22 /412.18
42 42

410 412
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 411
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
407.24 413.1
24V-CTRL
410.24

A1

-K10 A2
ENGINE
RUNNING

407.8 / CAN-MON.3
BK VT

-U52
1 23 3 4 11 13
-U11 /412.4
24V ENGINE CAN-1H CAN-1L
PCM203 ELECTRONIC
RUNNING
Z-DRIVE MONITORING HOUSING
Z Z
M STEERING GEARBOX M
POS POS POS STEERING CLUTCH TEMP TEMP GEARBOX THRUSTER ENGINE -R7 -R8
0V FB1 FB2 FB3 PRESSURE PRESSURE (OIL) (OIL) PRESSURE PICKUP PICKUP 2K2 2K2
2 10 11 12 5 6 8 9 7 20 19 12 14

408.8 / PU-ENG
408.8 / PU-THR

WEERSTANDEN ZO KORT MOGELIJK 42 44


AANSLUITEN
-K7
/411.8 41
CLUTCH
ENGAGED

-X42.1 8 9 10 12 13 14 15 16 -X42.2 10 8 14 12

=ZASU1
NOT USED
SB AFT
UNIT
PAGE 443-444
1 1
-U52
/412.20
1 3 5 7 9 PMS P P NOT USED PU
ELECTRONIC -B1 -B2 -B4 2 -B4 2
HOUSING

-R2 -R3 -R4 -R5 -R6 NOT USED


500Ω 500Ω 500Ω 500Ω 500Ω
2 4 6 8 10 -X42.1 6 7 11 -X42.2 7 9 11 13

-U53
1 5
ELECTRONIC
HOUSING

+
-D4
1N4007 -C2
470μF/35V

2 6

0V-MON 0V-MON
407.24 413.1
0V-CTRL
410.24
14 11
12
24 21
/404.22
22
34 31
32
44 41
42

411 413
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 412
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
412.24 414.1

CLUTCH-LOCK
411.7

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U12
Z PAM211 Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 ( ADRESS 0 ) IN 5 IN 6 IN 7 IN 8
CLUTCH PRESSURE GEARBOX GRAVITY GRAVITY GEARBOX OIL LEVEL LOCAL TROLLING MAIN STEERING
LOCK (=NEUTRAL) OIL LEVEL LO LO HI HIGH ACTIVE OIL LEVEL LO
20 19 18 17 5 6 7 8
"0" = ALARM
0V-CLUTCH
411.24

-X42.1 17 19 -X43.1 1 -X43.2 1 -X44 1

=ZASU1 =ZASGT =ZASH1


SB AFT + S SB AFT SB AFT HPU
UNIT GRAVITY TANK PAGE 446
PAGE 443-444 PAGE 445 SB AFT HPU
12 14 PAGE 446

GRAVITY -K11.3 -B1


GRAVITY
LEVEL /402.13 11 HYDR
LEVEL
- HIGH ALARM LOCAL LEVEL ALARM
LOW ALARM
CONTROL
ON

-X42.1 18 -X43.1 2 -X43.2 2 -X44 2

0V-MON 0V-MON
412.24 414.1

412 414
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 413
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON 24V-MON
413.24 415.1

12 14

-K9
/402.6 11
ENGINE
RUNNING

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U13
PAM211
Z Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 (ADRESS 1 ) IN 5 IN 6 IN 7 IN 8
OIL FILTER OIL FILTER OIL LEVELLING ENGINE RUNNING EMERGENCY EMERGENCY CIRCUIT SYNCHRO ALARM COOLING WATER
CLOGGED CLOGGED 2 SYSTEM ALARM (EXTERNAL) STOP WIREBREAK FLOW
20 19 18 17 5 6 7 8

0V-MON
413.24

413 415
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 414
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V-MON
414.24

401.4 401.9 401.12 401.15 401.18 401.21 400.11


F1ALM+ F2ALM+ F3ALM+ F4ALM+ F5ALM+ F6ALM+ F7ALM+

16 24 15 23 14 22 13 21 1 9 2 10 3 11 4 12
INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+) INV CMD (+)
-U14
PAM211
Z Z
Z-DRIVE MONITORING
M INPUT MODULE M
IN 1 IN 2 IN 3 IN 4 (ADRESS 3 ) IN 5 IN 6 IN 7 IN 8
FUSE 1 FUSE 2 FUSE 3 FUSE 4 FUSE 5 FUSE 6 FUSE 7 FUSE 8
20 19 18 17 5 6 7 8

F1ALM- F2ALM- F3ALM- F4ALM- F5ALM- F6ALM- F7ALM-


401.6 401.10 401.13 401.16 401.19 401.22 400.12

414 416
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZASK1
Appr. by Orion II
Revision Date Name ZN0508 415
-MP
SB AFT
CONTROL BOX
PAGE 400-417

945
290

195

30 x 60

35
-U51 D1

70
-U1 -U2 -U3 U4 -U11 -U12 -U13 -U14 U23

95

95
-C1 K30 K31 -K32 24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
48 47 46 45 44 43 42 41

40 39 38 37 36 35 34 33
24 23 22 21

20 19 18 17
24 23 22 21

20 19 18 17
24 23 22 21 24 23 22 21

20 19 18 17 20 19 18 17

16 15 14 13 16 15 14 13

IN 1
16 15 14 13

IN 1
32 31 30 29 28 27 26 25

IN 1
16 15 14 13 16 15 14 13

IN 1
16 15 14 13 16 15 14 13

IN 1 IN 1
30 x 80
IN 2 IN 2 IN 2 IN 2 IN 2 IN 2
165
IN 3 IN 3 IN 3 IN 3 IN 3 IN 3

-X24VM

180
-X100
IN 4 IN 4 IN 4 IN 4 IN 4 IN 4

D2 PCM203 PAM211 PAM211 PAM203 PCM203 PAM211 PAM211 PAM211


MODULE

PULS PULS
RELAIS RELAIS IN 5 IN 5 IN 5 IN 5 IN 5
IN 5

IN 6 IN 6 IN 6 IN 6 IN 6 IN 6

IN 7 IN 7 IN 7 IN 7 IN 7 IN 7
245

IN 8 IN 8 IN 8 IN 8 IN 8 IN 8

255
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 13 14 15 16 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8

9 10 11 12 9 10 11 12 9 10 11 12 17 18 19 20 21 22 23 24 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12

325
330

40 x 80
60 x 80 40 x 80
F1 F2 F3 F4 F5 -F6 F7

405
410

-P1
K11.3 K11.4 K12 K13 K14 K16 -U52 -U53 V1 V2

9 9 9 9 9.9 9 h
500

DIODE DIODE
MODULE MODULE
emg22dio emg22dio

4e 4e
575

LOCAL LOCAL NFU ON PILOT ALARM GIVE


CONTROL CONTROL ON
ON ON

40 x 80 40 x 80
680

K102 K5.1 K5.2 K6 K7 K8 K9 K10 K11.1 K11.2


745

K101 K1 K1.1 K1.2 K1.3 K1.4 K2 K3 K4

SYSTEM SYSTEM CLUTCH CLUTCH SYSTEM ON ENGINE ENGINE LOCAL LOCAL


OFF OFF DELAY DISENGAGED ENGAGED FROM ENGINE RUNNING RUNNING CONTROL CONTROL
1 min ON ON

60 x 80

-PS1 PE

-X42.2
-X42.1

-X43.1

-X43.2

-X99.1
-X20

-X21

-X22

-X23

-X24

-X40

-X44
-X1

-X2

80 x 100
25

110

415 417
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX = ZASK1
MOUNTING PLATE
Appr. by Orion II
Revision Date Name ZN0508 416
FRONTVIEW
SIDEVIEW REARVIEW
210 1000
-DIVERSEN

960

160
170
155

165

STOP
ON BRIDGE LOCAL
THRUST

OFF

DIMMER
760

720
ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

4x Ø8mm

BOTTOMVIEW
-DIVERSEN

416 =ZASO1/418
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. CONTROL BOX DIMENSIONS: = ZASK1
LAYOUT (BxHxD) 1000x760x210mm
Appr. by Orion II
Revision Date Name ZN0508 417
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZASB1 =ZASD1
AFT OPERATING SB AFT
PANEL X 10 1 2 9 10 11 13 12 6 7 8 DISPLAY PANEL X 13 1 2 3 4 5 6 7 8 X 14 1 2 3 4 5 6
4
430 PAGE 432-434
-X13 1 2 3 4 5 6 7 8 -X14 1 2 3 4 5 6
MURR

CAN-H MON

CAN-L MON

24V-MON

0V-MON

SPARE

PANEL ON

CAN-H CTRL

CAN-L CTRL

GND

DIM SW

RESET SW

ALARM OUT

DIMMME ROUT

BUZZER
-X10.4
1. 2. 9. 10. 11. 13. 12. 6. 7. 8.
0V-ILL

24V-ILL

POS POT+

POS POT-

POS POT A1

POS POT A3

POS POT A2

RPM POT+

RPM POT-

RPM POT WIPER


BK VT BK BN

-U1 21 22 23 24 20 17 18 19 ON A1
PCM225 POS POS POS POS POS RPM RPM RPM
POT POT POT POT POT POT+ POT- POT OFF
+ - A1/WIPER A2 A3 WIPER -K1 A2
ALARM
CAN CONTROL ALARM
CAN 1H CAN 1L +24V DC 0V DC ENGINE(+)
3 4 1 2 9

A1
BK BN
CAN-CTRL / 422.1
-K5 A2
HANDLE
SAFE

DIM
420.1

24V-MON
420.1
24V-PANELS 0V-MON
419.1 420.1
0V-PANELS
419.1

BK BN

BK VT
CAN-H CTRL

24V-PANELS

24V-PANELS

CAN-H MON
CAN-L CTRL

CAN-L MON
0V-PANELS

0V-PANELS

+DIM OUT

+DIM OUT
24V-MON

24V-MON

0V-MON

0V-MON
SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE
-X20 1 2 3 4 5 6 7 8 9 10 11 12 -X21 1 2 3 4 5 6 7 8 9 10
40 W 20 40 W 21
6x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT GYPK RDBU 6x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT

=ZASK1
X 20 1 2 3 4 5 6 7 8 9 10 11 12 X 21 1 2 3 4 5 6 7 8 9 10
SB AFT
CONTROL BOX
PAGE 400-417

14 11 14 11
/420.11 /420.9
12 12
24 21 24 21
/420.18
22 22
34 31 34 31
32 32
44 41 44 41
42 42

=ZASK1/417 419
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZASO1
Appr. by Orion II
Revision Date Name ZN0508 418
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V-PANELS 24V-PANELS
418.11 422.1

16 24 15 23 24 23 22 21 9 10 11 12
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8
INV CMD (+) INV CMD (+) COM COM COM COM COM COM COM COM
-U2 -U3
PAM211-225 PAM201
Z-DRIVE CONTROL OUTPUT MODULE
IN 1 ( ADRESS 0 ) IN 2 ( ADRESS 0)
THRUST ACTIVE AZIMUTH ACTIVE NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO
TAKE OVER TAKE OVER 16 20 15 19 14 18 13 17 1 5 2 6 3 7 4 8
20 19

12 14

-K4
/422.13 11 A1
HANDLE
NOT ZERO -K2 A2
PILOT OFF HANDLE
12 14 NOT ZERO

-K3
/422.11 11
PILOT
IN SERVICE
12 14

-K6.1
/421.8 11
MIRROR
STEERING
(NOT USED)
0V-PANELS 0V-PANELS
418.11 422.1

14 11
/422.7
12
24 21
22
34 31
32
44 41
42

418 420
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZASO1
Appr. by Orion II
Revision Date Name ZN0508 419
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZASD1
SB AFT
DISPLAY PANEL X 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PAGE 432-434
-X11 24V-SYS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

0V-SYS

ON SW

OFF SW

24V-MON

0V-MON

ON LED

OFF LED

DIMMER LED

LAMPTEST LED

RESET LED

24V-SYSON

TAKE SW

24V-MON

0V-MON

TAKE LED

LOCAL LED

PILOT LED

LT

LT+

LT-

HANDLE NOT ZERO LED


DIM
418.24
12 14 12 14 22 24

-K1 -K5 -K5


/418.23 11 /418.11 11 HANDLE 21
ALARM HANDLE SAFE
SAFE

LT
421.1
24V-MON 24V-MON
418.24 421.1
0V-MON 0V-MON
418.24 421.1
0V-SYS
421.1

-
-HO2
-C1 100nF
GIVE + SOLDER DIRECTLY
(PULSE)
ON BUZZER
24V-SYSON

LOCAL LED

PILOT LED
TAKE LED
TAKE SW
24V-SYS

OFF SW
0V-SYS

ON-SW

SPARE
GIVE

GIVE
-X22 1 2 3 4 5 6 7 8 9 10 11 12
40 W 22
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZASK1
X 22 1 2 3 4 5 6 7 8 9 10 11 12
SB AFT
CONTROL BOX
PAGE 400-417

419 421
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZASO1
Appr. by Orion II
Revision Date Name ZN0508 420
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=ZASD1
SB AFT
DISPLAY PANEL X 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PAGE 432-434
-X12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24V-NFU

0V-NFU

NFU SW

MIRROR SW (NOT USED)

24V-MON

0V-MON

NFU LED

MIRROR LED (NOT USED)

24V-NFU

CCW SW

UP SW

ZERO THRUST SW

DOWN SW

CW SW

24V-MON

0V-MON

CCW LED

UP LED

ZERO THRUST LED

DOWN LED

CW LED

LT+

0VSYS / LT-
32 34

-K6.2
/421.9 31
MIRROR
STEERING
(NOT USED)
24V-NFU
422.1
1
-K7
/421.5 2
MIRROR
STEERING MIRROR
422.1
-V1
A1 1 A1 A1 RD

-K7 A2 2 -K6.1 A2 -K6.2 A2 -HO1 BK


MIRROR MIRROR MIRROR MIRROR
STEERING STEERING STEERING STEERING
(NOT USED) (NOT USED)

LT
420.24
24V-MON
420.24
0V-MON
420.24
0V-SYS
420.24

ZERO THRUST LED


ZERO THRUST SW

DOWN SW
24V-NFU

CCW SW
NFU SW

NFU ON
0V-NFU

CW SW
UP SW
SPARE

SPARE
-X23 1 2 3 4 5 6 7 8 9 10 11 12
40 W 23
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZASK1
X 23 1 2 3 4 5 6 7 8 9 10 11 12
SB AFT
CONTROL BOX
PAGE 400-417

1 2 14 11 14 11
/421.9 /419.9
12 12
3 4 24 21 24 21
22 22
34 31 34 31
/421.10
32 32
44 41 44 41
/422.14
42 42

420 422
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZASO1
Appr. by Orion II
Revision Date Name ZN0508 421
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

=PAMO1
AFT PILOT
JUNCTION BOARD X 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
4
PAGE 20-23
40 W 30
8x2x0,75 mm² WH BN GN YE GY PK BU RD BK VT GYPK RDBU WHGN BNGN WHYE

-X30.4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

CAN-H CTRL

CAN-L CTRL

24V-PILOT

0V-PILOT

24V-SYSON

24V-PANELS

PILOT ON

24V-PANELS

HANDLE NOT ZERO PILOT OFF

MIRROR STEERING

MIRROR STEERING

24V-NFU

MIRROR STEERING
HANDLE NOT ZERO

HANDLE NOT ZERO


BK BN

CAN-CTRL
418.6
BK BN BK BN

3 4 11 12
CAN1-H CAN1-L CAN2-H CAN2-L
CAN CONTROL CAN CONTROL
-U4
PIM291
CAN REPEATER 12 14 A1 A1 42 44

24V 0V -K2 -K6.2


1 2 /419.18 11 -K3 A2 -K4 A2 /421.9 41
HANDLE PILOT HANDLE MIRROR
NOT ZERO IN SERVICE NOT ZERO STEERING
PILOT OFF (NOT USED)

24V-PANELS
419.24

0V-PANELS
419.24

24V-NFU
421.24

MIRROR
421.24

22 24

-K3
/422.11 21
PILOT
IN SERVICE
24V-PILOT

0V-PILOT

24V-SYSON

PILOT ON

PILOT ON

SPARE

SPARE

SPARE

SPARE

SPARE
-X24 1 2 3 4 5 6 7 8 9 10 11 12
40 W 24
12x1,5 mm² 1 2 3 4 5 6 7 8 9 10 11 12

=ZASK1
X 24 1 2 3 4 5 6 7 8 9 10 11 12
SB AFT
CONTROL BOX
PAGE 400-417

14 11 14 11
/419.9 /419.9
12 12
24 21 24 21
/422.11
22 22
34 31 34 31
32 32
44 41 44 41
42 42

421 423
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD = ZASO1
Appr. by Orion II
Revision Date Name ZN0508 422
10 570

40 x 80

U1 -U2 -U3
K7 24 23 22 21 24 23 22 21
U4 40 x 80
90

K1 K2 K3 K4 K5 20 19 18 17 20 19 18 17
20 19 18 17 V1
X10.4 K6.2 16 15 14 13 16 15 14 13
16 15 14 13

IN 1 IN 1
PCM225
IN 2 IN 2

IN 3 IN 3

IN 4 IN 4
PIM291 DIODE
170

MODULE
54042 MURR PAM211 PAM201 emg22dio
PULS
RELAIS IN 5 IN 5

IN 6 IN 6 4e
IN 7 IN 7

IN 8 IN 8
240

1 2 3 4 1 2 3 4 1 2 3 4

5 6 7 8 5 6 7 8 5 6 7 8
ALARM HANDLE PILOT HANDLE HANDLE
NOT ZERO IN SERVICE NOT ZERO SAFE 9 10 11 12 9 10 11 12
MIRROR MIRROR
PILOT OFF STEERING STEERING
(NOT USED)
40 x 80
350

-X30.4
-X21
-X20
-X12

-X13

-X14

-X23

-X24
-X11

-X22
HO1 -HO2
60 x 100

422 =ZASB1/430
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. JUNCTION BOARD LAYOUT DIMENSIONS (BxH): = ZASO1
570 x 350mm
Appr. by Orion II
Revision Date Name ZN0508 423
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

-OPERATING PANEL

BR B1
x2
PMT
-R2 PMS
-H1 x1
GE RD

-X10.4 1 2 9 10 11 12 13 6 7 8

0V-ILL

24V-ILL

POS POT +

POS POT -

POS POT A1

POS POT A2

POS POT A3

RPM POT +

RPM POT -

RPM POT WIPER


40 W 10
10x1 mm² 1 2 3 4 5 6 7 8 9 10

=ZASO1
X 10 1 2 9 10 11 12 13 6 7 8
SB AFT
4
JUNCTION
BOARD
PAGE 418-423

=ZASO1/423 431
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. OPERATING PANEL = ZASB1
CZF110
Appr. by Orion II
Revision Date Name ZN0508 430
One AFT panel for two thrusters.

430 =ZASD1/432
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. OPERATING PANEL = ZASB1
Appr. by Orion II
Revision Date Name ZN0508 431
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

INTERNAL DIMMER: CONNECT J3-1 TO J3-2. SW4 IS DIMMER BUTTON


DIM
434.16
EXTERNAL DIMMER: REMOVE LINK J3-1 TO J3-2 RESET
434.17
CONNECT SWITCHED 24V TO J3-2, 0V TO J3-3 GND
434.15

-U1
J5-1 J5-2 J6-1 J6-2
PAM230
DIMMER GND RESET GND
DIMMER RESET

K1 K2

K1 K2
DIMMER RESET

K3 LAMPTEST
LAMPTEST K3
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5 LT+ LT-
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13 J3-1 J3-2 J3-3

-X11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21

HANDLE NOT ZERO LED


LAMPTEST LED
DIMMER LED

24V-SYSON

LOCAL LED
RESET LED

PILOT LED
TAKE LED
24V-MON

24V-MON
TAKE SW
OFF LED
24V-SYS

0V-MON

0V-MON
OFF SW

ON LED
0V-SYS

ON SW

LT+

LT-
LT
40 W 11
25x1 mm² 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21

=ZASO1
X 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 18 19 20 21
SB AFT
JUNCTION
BOARD
PAGE 418-423

J1-3 / SW1: ON J1-10 / L1: ON J2-2 / SW1: TAKE J2- 9 / L1: TAKE
J1:4 / SW2: OFF J1:11 / L2: OFF J2:3 / SW2: - J2:10 / L2: LOCAL
J1:5 / SW3: DIMMER J1:12 / L3: DIMMER J2:4 / SW3: - J2:11 / L3: -
J1:6 / SW4: LAMPTEST J1:13 / L4: LAMPTEST J2:5 / SW4: - J2:12 / L4: HANDLE NOT ZERO
J1:7 / SW5: RESET J1:14 / L5: RESET J2:6 / SW5: - J2:13 / L5: PILOT

=ZASB1/431 433
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Orion II N.E. DISPLAY PANEL = ZASD1
CZF107
Appr. by Orion II
Revision Date Name ZN0508 432
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

NOT CONNECTED NOT CONNECTED

-U2
J5-1 J5-2 J6-1 J6-2
PAM230

K1 K2

K1 K2

K3 LAMPTEST
LAMPTEST K3
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5 LT+ LT-
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13 J3-1 J3-2 J3-3

-X12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

NOT USED (MIRROR LED)

ZERO THRUST LED


ZERO THRUST SW

DOWN LED
DOWN SW
24V-MON

24V-MON

CCW LED
24V-NFU

24V-NFU
NFU LED

CCW SW
0V-MON

0V-MON
NFU SW

CW LED
0V-NFU

CW SW

UP LED
UP SW

LT+

LT-
40 W 12
25x1 mm² 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

=ZASO1
X 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
SB AFT
JUNCTION
BOARD
PAGE 418-423

J1-3 / SW1: NFU J1-10 / L1: NFU J2-2 / SW1: CCW J2- 9 / L1: CCW
J1:4 / SW2: - J1:11 / L2: - J2:3 / SW2: UP J2:10 / L2: UP
J1:5 / SW3: - J1:12 / L3: - J2:4 / SW3: ZERO THRUST J2:11 / L3: ZERO THRUST
J1:6 / SW4: - J1:13 / L4: - J2:5 / SW4: DOWN J2:12 / L4: DOWN
J1:7 / SW5: - J1:14 / L5: - J2:6 / SW5: CW J2:13 / L5: CW

432 434
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Orion II N.E. DISPLAY PANEL = ZASD1
CZF107
Appr. by Orion II
Revision Date Name ZN0508 433
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

U3
DISPLAY
F 0 1
E 2
D 3
C 4 DIM RESET OUT ALM OUT DIMMER BUZZER
B 5 GND KEY KEY 24V / 2A 24V / 2A 24V / 2A
A 6
9 8 7
ADRESS "0" J9-1 J9-2 J9-3 J10-2 J10-3 J10-4
PCM206
INTERNAL WIRING
MONITOR SW ON PANEL ON CONTROL
CAN-H CAN-L 24V GND (OUT-) (IN+) CAN-H CAN-L
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6

-X13 1 2 3 4 5 6 7 8 -X14 1 2 3 4 5 6

BK BN BK VT

GND DIM RESET


432.24 432.24 432.24
24V-MON

0V-MON

BK BN BK VT

40 W 13 40 W 14
4x2x0,75 mm² WH BN GN YE GY PK BU RD 4x2x0,75 mm² WH BN GN YE GY PK

=ZASO1
X 13 1 2 3 4 5 6 7 8 X 14 1 2 3 4 5 6
SB AFT
JUNCTION
BOARD
PAGE 418-423

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CZF107
Appr. by Orion II
Revision Date Name ZN0508 434
PNL

ON BRIDGE LOCAL

OFF

DIMMER

ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

434 =ZASLP/436
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Orion II N.E. DISPLAY PANEL = ZASD1
Appr. by Orion II
Revision Date Name ZN0508 435
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

INTERNAL DIMMER: CONNECT J3-1 TO J3-2. SW4 IS DIMMER BUTTON


DIM / 438.13
EXTERNAL DIMMER: REMOVE LINK J3-1 TO J3-2 RESET / 438.14
LT+ / 437.6
CONNECT SWITCHED 24V TO J3-2, 0V TO J3-3 GND / 438.12
LT- / 437.6

-U1
J3-1 J3-2 J3-3 J5-1 J5-2 J6-1 J6-2
PAM230
LT+ LT- DIMMER GND RESET GND
DIMMER RESET
K3
LAMPTEST
K1 K2

K1 K2
DIMMER RESET

K3 LAMPTEST
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13

-X30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -X31 1 2 3 4 5 6 7 8 9 10 11 12 13

ALARM/RESET LED
LAMPTEST LED
DIMME RLED

BRIDGE LED
24V-SYSON

24V-SYSON

24V-SYSON

0V-SYSON

GIVE LED
GIVE SW
OFF LED
24V-SYS

ON LED
0V-SYS

0V-SYS
OFF
ON

=ZASK1
SB AFT 30X1 30X2 30X3 30X4 30X8 30X9 30X10 30X11 30X12 30X13 30X14 31X1 31X6 31X7 31X8 31X9 31X13
CONTROL BOX
PAGE 400-417

J1-3 / SW1: ON J1-10 / L1: ON J2-2 / SW1: - J2- 9 / L1: BRIDGE


J1:4 / SW2: OFF J1:11 / L2: OFF J2:3 / SW2: - J2:10 / L2: -
J1:5 / SW3: DIMMER J1:12 / L3: DIMMER J2:4 / SW3: - J2:11 / L3: -
J1:6 / SW4: LAMPTEST J1:13 / L4: LAMPTEST J2:5 / SW4: - J2:12 / L4: -
J1:7 / SW5: ALARM/RESET J1:14 / L5: ALARM/RESET J2:6 / SW5: GIVE J2:13 / L5: GIVE

=ZASD1/435 437
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Orion II N.E. LOCAL PANEL = ZASLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 436
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

436.7 / LT-
436.7 / LT+
NOT CONNECTED NOT CONNECTED

-U2
J3-1 J3-2 J3-3 J5-1 J5-2 J6-1 J6-2
PAM230
LT+ LT-

K3
LAMPTEST
K1 K2

K1 K2

K3 LAMPTEST
LAMPTEST

SWITCH GND EXT LAMPTEST LEDS SWITCH EXT LAMPTEST LEDS


COM (+) RELAY SW1 SW2 SW3 (K1) SW4 SW5 (K2) COM (+) COM (-) L1 L2 L3 L4 L5 COM (+) SW1 SW2 SW3 SW4 SW5 COM (+) COM (-) L1 L2 L3 L4 L5
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11 J2-12 J2-13

-X32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -X33 1 2 3 4 5 6 7 8 9 10 11 12 13

ZERO THRUST LED


STOP THRUST LED

ZERO THRUST SW
STOP THRUST SW
24V-SYSON

24V-SYSON

DOWN LED
LOCAL LED

DOWN SW
LOCAL SW

CCW LED
24V-NFU

24V-NFU
CCW SW

CW LED
0V-NFU
CW SW

UP LED
0V-SYS

0V-SYS

UP SW
=ZASK1
SB AFT 32X1 32X2 32X3 32X5 32X8 32X9 32X10 32X12 33X1 33X2 33X3 33X4 33X5 33X6 33X7 33X8 33X9 33X10 33X11 33X12 33X13
CONTROL BOX
PAGE 400-417

LOCAL
NFU ON
J1-3 / SW1: LOCAL J1-10 / L1: LOCAL J2-2 / SW1: CCW J2- 9 / L1: CCW
J1:4 / SW2: - J1:11 / L2: - J2:3 / SW2: UP J2:10 / L2: UP
J1:5 / SW3: STOP THRUST J1:12 / L3: STOP THRUST J2:4 / SW3: ZERO THRUST J2:11 / L3: ZERO THRUST
J1:6 / SW4: - J1:13 / L4: - J2:5 / SW4: DOWN J2:12 / L4: DOWN
J1:7 / SW5: - J1:14 / L5: - J2:6 / SW5: CW J2:13 / L5: CW

436 438
A 6-6-2017 JACA Date 7-6-2017
0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZASLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 437
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

U3
DISPLAY
F 0 1
E 2
D 3
C 4 DIM RESET OUT ALM OUT DIMMER BUZZER
B 5 GND KEY KEY 24V / 2A 24V / 2A 24V / 2A
A 6
9 8 7
ADRESS "0" J9-1 J9-2 J9-3 J10-2 J10-3 J10-4
PCM206
INTERNAL WIRING
MONITOR SW ON PANEL ON CONTROL
CAN-H CAN-L 24V GND (OUT-) (IN+) CAN-H CAN-L
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6

-X34 1 2 3 4 5 6 7 8 9 10 11 12 13 14

BK BN BK VT

GND DIM RESET


436.23 436.23 436.23

BK BN BK VT

=ZASK1 34X1 34X2 34X3 34X4 34X6 34X7 34X8


SB AFT
CONTROL BOX
PAGE 400-417

437 439
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0 15-2-2017 JACA Editor JACA
Orion II N.E. LOCAL PANEL = ZASLP
CZF107
Appr. by Orion II
Revision Date Name ZN0508 438
PNL

STOP
ON BRIDGE LOCAL
THRUST

OFF

DIMMER

ZERO
LAMPTEST
THRUST

ALARM
GIVE
RESET

438 =ZASV1/440
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Orion II N.E. LOCAL PANEL = ZASLP
Appr. by Orion II
Revision Date Name ZN0508 439
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

BI
BATTERY
24VDC
MINIMUM 25A SLOW

B+ B-

24V

0V
-X1 1 2

40 W 01
2x4 mm² 1 2

=ZASK1
X 1 1 2
SB AFT
CONTROL BOX
PAGE 400-417
24VDC/16A
MAIN POWER SUPPLY

=ZASLP/439 =ZASV2/441
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Orion II N.E. POWER DISTRIBUTION = ZASV1
Appr. by Orion II
Revision Date Name ZN0508 440
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

BI
BATTERY
24VDC
MINIMUM 25A SLOW

B+ B-

24V

0V
-X2 1 2

40 W 02
2x4 mm² 1 2

=ZASK1
X 2 1 2
SB AFT
CONTROL BOX
PAGE 400-417
24VDC/16A
BACKUP POWER SUPPLY

=ZASV1/440 =ZASM1/442
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Orion II N.E. POWER DISTRIBUTION = ZASV2
Appr. by Orion II
Revision Date Name ZN0508 441
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

G1
PWM

S1 S2 S3
SYSTEM ENGINE + - ENGINE
ON RUNNING 1 2 ALARM
INTERLOCK START ENGINE

INTERLOCK START ENGINE

SYS ON FROM ENGINE

SYS ON FROM ENGINE

ENGINE RUNING

ENGINE RUNING

ENGINE ALARM

ENGINE ALARM
PWM SIG
+PWM
-X40 1 2 3 4 5 6 7 8 9 10

40 W 40
10x1 mm² 1 2 3 4 5 6 7 8 9 10

=ZASK1
X 40 1 2 3 4 5 6 7 8 9 10
SB AFT
CONTROL BOX
PAGE 400-417

=ZASV2/441 =ZASU1/443
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Orion II N.E. ENGINE CONNECTIONS = ZASM1
Appr. by Orion II
Revision Date Name ZN0508 442
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1, B2, B5 2 (+) B3, B4 1 (+)


P T
I 1 (-) I 2 (-)
4-20mA 4-20mA

+ S
- + 7 6 2 2 2
1 1
-P1
PMS PMS P P P

8A1 8A2 8A3 8 9 10 -B1 1 -B2 1 -B3 2 -B4 2 -B5 1


-S1
-

40W42.10 1 2 3 4 5 6 7 8 9 10 40W42.11 1 2 40W42.12 1 2 40W42.13 1 2 40W42.14 1 2 40W42.15 1 2 40W42.16 1 2 3


12x0,75 mm² 2x1 mm² 2x1 mm² 2x1 mm² 2x1 mm² 2x1 mm² 3x1 mm²

GEARBOX TRANSMITTER (OIL PRESS TRANSMITTER)


GEARBOX TEMPERATURE TRANSMITTER -60-+150°C
HYDRAULIC TEMPERATURE TRANSMITTER 60-150°
STEERING PRESSURE TRANSMITTER 0-400 BAR

CLUTCH PRESSURE TRANSMITTER 0-40 BAR

24V GEARBOX LEVEL ALARM

0V GEARBOX LEVEL ALARM

GEARBOX LEVEL ALARM


12+

12+
8A1

8A2

8A3

8A1

8A2

8A3

24V
12-

12-

17 18 19
-X42.1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16

40W42.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20x1 mm²

=ZASK1
X 42 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
SB AFT
1
CONTROL BOX
PAGE 400-417

=ZASM1/442 444
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Orion II N.E. Z-DRIVE UNIT = ZASU1
Appr. by Orion II
Revision Date Name ZN0508 443
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CCW CW DISENGAGED ENGAGED


4 3

PU
M2
-Y1 -Y2 ENGINE 1 2
STEERING CLUTCH PICKUP

401042.17 3 1 2 40W42.18 3 1 2 40W42.20 1 2 3 4


4x0,75 mm² 4x0,75 mm² 4x

0V CLUTCH DISENGAGED

0V CLUTCH ENGAGED

DIRECTION (WHITE)
0V CCW STEERING

0V CW STEERING

SIGNAL (BLACK)
24V STEERING

24V (BROWN
24V CLUTCH

GND (BLUE)
NOT USED

NOT USED

NOT USED

NOT USED
X42.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14

40W42.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14
16x1,5 mm²

=ZASK1
X 42 1 2 3 4 5 6 7 8 9 10 11 12 13 14
SB AFT
2
CONTROL BOX
PAGE 400-417

443 =ZASGT/345
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Orion II N.E. Z-DRIVE UNIT = ZASU1
Appr. by Orion II
Revision Date Name ZN0508 444
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1 B2
GRAVITY LEVEL LOW GRAVITY LEVEL HIGH
ALARM SENSOR ALARM SENSOR

40W43.1 1 2 40W43.2 1 2
2x1 mm² 2x1 mm²

=ZASK1
X 43 1 2 X 43 1 2
SB AFT
1 2
CONTROL BOX
PAGE 400-417

=ZASU1/444 =ZASH1/446
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Orion II N.E. GRAVITY TANK = ZASGT
Appr. by Orion II
Revision Date Name ZN0508 345
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B1
HYDRAULIC
LEVEL ALARM

HYDRAULIC LEVEL ALARM

HYDRAULIC LEVEL ALARM


40 W 44
2x1 mm² 1 2

=ZASK1
X 44 1 2
SB AFT
CONTROL BOX
PAGE 400-417

=ZASGT/345 =ZASEA/447
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0 15-2-2017 JACA Editor JACA
Orion II N.E. HYDRAULIC POWER UNIT = ZASH1
Appr. by Orion II
Revision Date Name ZN0508 446
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SUMMARY ALARM

COMMON SUMMARY ALARM

NO SUMMARY ALARM

NC SUMMARY ALARM
OPTION
NO VETH DELIVERY

40 W 99
3x1 mm² 1 2 3

=ZASK1
X 99 1 2 3
SB AFT
4
CONTROL BOX
PAGE 400-417

=ZASH1/446
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0 15-2-2017 JACA Editor JACA
Orion II N.E. EXTERNAL ALARM = ZASEA
CONTACTS
Appr. by Orion II
Revision Date Name ZN0508 447

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