Welspun One Logistics Park

Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

Prepared &REVIEW SIGN OFF

Position Name Date Signature

Project Manager Mr. Karunakaran 15-03-2023

Safety Manager Mr. Muthaiya Osai mani 15-03-2023

Safety Engineer Mr. Ranjith Kumar 15-03-2023

Approved BY
Position Name Signed Date Signature

Project Manager approval required? Y Yes No

Note:
This document is controlled in soft copy. Any hard copies
seen are uncontrolled unless chopped with Red Control
Stamp.

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

CONTENT:

1. Scope
3
2. Limitations 3
3. References 3
4. Programme 4
5. Organization chart 4
6. Scaffolding erecting, altering and dismantling 5
7. Using of Boom lift /Scissor lift.(MEWP) 5
8. Hot work activity. 6
9. Cable tray laying 6
10. Installation of earth flat 7
11. Earth rod and plate fixing 7
12. Cable laying 8
 Preparing for cable laying
 Cable laying procedure
 Underground cable laying
 Cable termination procedure
13. Panel board erection & Installation 9
14. DB fixing 10
15. Wall chasing work 10
16. Switch box and power socket fixing 11
17. Light fixing 11
18. Street light pole erection 12
19. Commissioning work 12
 LOTO
20. Equipments 15
21. Materials control 16
22. Erection method and work sequence for panels 16
23. Safety control measures 17
24. Environmental protection 18
25. Emergency preparedness plan 18

APPENDIX A – DRAWINGS
APPENDIX B – INCIDENT ALERT
APPENDIX C – ENVIRONMENTAL ASPECTS, IMPACTS AND MITIGATIONS
APPENDIX D – CONSTRUCTION RISK ASSESSMENT

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

3.Revision History
Revision Date Revision Description

1. SCOPE

The aim of this method statement is to describe the process and procedure for Electrical
Installation works & Allied works.

2. LIMITATIONS

The table below provides reference to associated works described under other method
statements or procedures that are relevant to this method statement.

Proceeding Works Reference Document Number

Related Works Reference Document Number

N/A N/A-

Following Works Reference Document Number

3. REFERENCES

 Technical Specifications
1. Contract Document
2. General arrangement drawings
3. Technical Specifications and latest relevant codes.

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

4. PROGRAMME

 Start Date & End Date – As per project predecessor

5. ORGANIZATION CHART

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

6.SCAFFLODING ERECTING & ALTERING DISMANTLING:

For safe completion of the work consider the following:

 Pass scaffold -do not throw them.

 The scaffolding must work from a safe position when installing edge protection for the
platform above.

 The fully planked platform should be nominally 2 M apart, vertically and remain in place
until the scaffold is dismantled.

 The first platform up to 3 M above the ground or supporting surface, except for the access
bay.

 Safe access must be provided up to the first platform and between platforms on the
scaffold.

 Risk from overhead power lines must be assessed and controlled.

 Mandatory PPE’s: Safety Helmets, Reflective jacket, Hand gloves, Safety shoe, Safety
belts.

7.USING OF BOOM / SCISSOR LIFTS (MEWPs):

 Remove the key or otherwise secure a lift while it is being stored so that it is not available
to unauthorized persons.

 Do not allow anyone to operate a lift until they have completed instructional and hands-on
training and they have demonstrated competency in the operation of the specific lift they
are expected to use.

 Refrain from horseplay.

 Use an aerial lift only for the purposes and in the manner specified by the manufacturer.
Never use an aerial lift as a crane.

 For drivable boom lifts, use the boom controls (not the drive controls) for final positioning
of the platform close to objects.

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

 Restrict materials and equipment on the platform to that which can be safely handled by
one person.

8.HOT WORK ACTIVITY:

 Conduct in a designated safe location.

 Protect yourself from fire hazards.

 Consider the risks.

 Maintain your equipment. (Fire blanket, fire extinguisher, Sand bucket, proper earthing)

 Protect yourself with the correct PPE.(fire aprons, helmet with welding shield, leather
hand gloves, filter nose mask)

 Check for ventilation.

 Protect yourself from fumes and gases.

 Protect other workers.

9.CABLE TRAY LAYING

 Falling materials (cable tray) from vehicle or trucks. So experienced and trained rigger
should load and unload the cable tray.

 Required quantity of standard length of cable trays are shifted from site stores to work
place with help of cranes and wheel barrows, clean the material for dust from storage and
transportation.

 Ensure all relevant current / approved shop drawings are available with installation team.

 Drill the hole deeper than the anchor length. Thread the bolt into the anchor. Hammer the
drop-in anchor into the hole until the bolt head is at desired depth. Remove the bolt and
set the anchor with the proper-sized setting tool.

 Mark the cable tray routs as per approved shop drawings ensures these are of horizontal
and vertical turns only, except where it is not practicable and approved by consultant.

 Correct size of cable trays should be selected and prepared by cutting and bending as
required before starting the work.

 Cut the standard length of cable trays to required length with appropriate cutting tools and

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

fixed with the necessary accessories.

 A join plate should be used to connect the cable tray.

 Coordinate the routs, levels and ensure there are no clashes with other services.

 Ensure the installation of cable trays is neat, in straight line for good aesthetic look. Trim
the extra projected supports.

10.INSTALLATION OF EARTH FLAT:

 Unloading of Earth flats Manually

 Shifting of Earth flats in the floors to the work area manually ( Max Weight of per flat is

15kgs)

 Straightening the earth flat using hammer manually at the work area.

 8mm whole making in GI Earth Flat for joints using drilling machine at floors.

 Cutting of earth flats by using cutting machine.

 Installation of Earth flats in trays using 8mm bolt and Nuts manually.

 Earth flat tapping in builder earth flat at earthing shaft on all floors using bold and nets.

11.EARTH ROD AND PLATE FIXING

 The Earth Electrode is to be driven into the ground by means manual pile anchor.

 After the desired depth has achieved, the earthing conductor will be joint to the earth bar /
rod clamp of the earth pit and fastened it securely.

 Make sure that Earth electrode are coupled with coupling and driving studs before
hammering as it will protect the thread or the head of the Earth electrode from damaged.

 Resistivity check should be taken and if the resistivity is not achieved to required value
then it is advisable to drive it deeper.

 The number of rods driven into the ground will be dependable to the soil resistivity on that
particular area and as per approved shop drawing.

 Install the inspection pit and ensure that it is flush with the external ground / road level.
Ensure that the earth pit is free from dirt and rubbish.

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

 The earth pit will be installed on the ground level so the excavated space shall be
sufficient enough to accommodate the earth pit.

 Earth excavation for regular earth, the pit is 1.5 m x 1.5 m x 3.0 m in size.

 As per the earth system design, the earth electrode and earth conductor shall be placed
in excavated space.

12. CABLE LAYING

o PREPARING FOR CABLE LAYING

 Cable rollers are to be used for laying cables over cable trays reduce friction and prevent
damage to the cables sheath.

 Cable rollers are to be arranged at bends and change of elevation according to the
minimum bending radius of the cables.

o CABLE LAYING PROCEDURE

 Cable drum is to be shifted to site and jacked up for laying out. The drum jacked
arrangements is to be suitable for the size and weight of the drum.

 Unrolling of the cable is as per direction shown of drum.

 For large size cable, a proper size cable pulling shock shall be used. Sufficient no. of
skilled and unskilled workers are to be employed to lay the cable taking care of the
following: -

 The cable does not stray away from the route and remains on the rollers.
 The cable does not touch or scratch against any object damaging it in any way.

 The cable is pulled uniformly all along the route.

o UNDERGROUND CABLE LAYING:

 The effectiveness and efficiency of an underground cable system depend on proper cable
laying, quality of cable joints and branch connections.

 Before starting with the digging process, a range of approvals need to be obtained from
relevant authorities.

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

 Digging a 1.5m deep and 0.45m wide trench which is then covered with a layer of sand.

 The cables are laid in the trench and covered with a 10 cm thick layer of sand. To protect
against mechanical injury the trench is then covered with bricks and other materials.

 If more than one cable is required to be laid in a trench then a horizontal or vertical inter-
axial spacing of 30 cm is provided to prevent mutual heating.

 Inability to locate lines and particular sections makes making additions or modifications to
the line tedious.

 The cable route needs to be designed keeping in mind any obstacles that may be there in
the route.

 Layers of insulation are needed for underground cables to withstand the high voltage
flows.

o CABLE TERMINATION PROCEDURE

 All jointing and termination work shall be carried out by trained technicians, experienced
in such work for the operating voltage concerned.

 Proper crimping tools shall be used for compression type lugs.

 All cables are to be terminated used glands of proper type and size as per area
classification.

 The gland shall be assembled strictly in accordance with the manufacturer’s instruction,
particular attention being paid to ensuring good mechanical and electrical contact
between parts without excessive strain or distortion of cable.

 The entire body of the cable must enter the gland. The cable shall be on a straight axis
from a point at least six diameter before entering the gland. Seals shall be checked for
correct size at the point of application.

 Un used cable entries shall be closed with plug suitable for the degree of protection and
classification.

13.PANEL BOARD ERECTION & INSTALLATION:

 Equipment packages shall be unpacked outside the sub-station room just prior to the

Installation.

 Damages if any shall be brought to the attention of the Engineer immediately.

 Each and every loose item shall be properly identified before installation.

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

 It shall be ensured that the Crane lifting range will be within the specified limited.

 Capacity, due to angular position at the entrance of the main door especially during lifting
of the heaviest Panel of 3 Tones.

 Panels shall be lifted by the Crane and off-loaded on the respective locations.

 From here the Panels will be sided on Pipe rollers and or Tran’s pallets over Plywood
sheets and taken to location.

 They will then be placed in position over the foundation frame already installed.

 The Panels will then be aligned using Spirit level & Water level.

 Interconnection of wires or Bus-Bars between panels shall be completed.

 Bus-Bars will be tightened with suitable Torque Wrench.

 Insulation tests will be carried out as well as all pre-commissioning

 Inspection of the installation and punch list.

 As-Built mark-up drawings certified by Engineer.

14.DB FIXING:

 A distribution board is a component of an electricity supply system that divides an

electrical power feed into subsidiary circuits while providing a protective fuse or circuit
breaker for each circuit in a common enclosure

 A DB enables distribution of electrical power supply into different circuits, while providing
a circuit breaker or a protective fuse for each circuit in the same enclosure.

 Unloading& Shifting of DB’s manually.

 Shifting of DB’s from stores to floors by manually through staircase.

 Shifting of DB’s from Basement to floors through service lift.

 Wall marking for DB fixing (Robin Blue with thread).

 Installation of DB’s in walls and columns using drilling machine.

 Advantages: 1) There are fewer voltage fluctuations at consumer's terminal.

2) The system is very reliable as each distribution transformer is fed with two feeders

15.WALL CHASING WORK:

 Preparing for height work by scaffolding in wall chasing for conduits.

 Wall chasing for conduits using Cutting machine. Height - 2m, Width – 150mm to 200mm,

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

Depth – 75mm.

 Unloading of conduits

 Manually from the loaded Vehicle (2 persons * 20 kgs – handle with both ends).

 Shifting of conduit from stores to floors by manually through staircase.

 Shifting of conduit from Basement to floors through service lift.

 Conduit Marking using robin blue powder and thread.

 Clamp Installation on the ceiling and partitions using drilling machine.

 Conduit Cutting manually using hexa blade with frame and Cutting machine.

 Conduit installation on wall by chasing wall manually using chisel and hammer. (Ceiling ,
Gypsum Partitions)

16.SWITCH BOX AND POWER SOCKET FIXING:

 Unloading of switches and Sockets Manually at the working area in cartoon boxes at
maximum 4kg per box.

 Switch box installation in walls and partitions.

 Switch box and sockets screwing done manually.

a) 1*15A Socket with LBH ( 150*75*50),

b) 1*6A Socket with LBH ( 100*75*50),

c) 4*6A Socket with LBH (250*75*50).

 Cables& Wires Continuity test using Clamp meter.

a) 3C*1.5sqmm & 3C * 4sqmm Cable termination in DB’s and Sockets

b) 1.5C*4sqmm & 2.5C * 4sqmm Wire termination in DB’s, Switch and Sockets.

c) Charging the Switch & Socket.

d) Testing the switch & Sockets using clamp meter & Socket tester.

17.LIGHT FIXING:

 Unloading of light fixtures boxes manually from the loaded Vehicle. Per box at one time
by an individual worker.

 Light fixture sling installation point Marking on the ceiling with the help of Height work

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

equipments.

 Installation of Sling rope with 1mm thick and 1.5m length from ceiling using drilling
machine and anchor fastener.

 Installation of light fixtures in the hanging sling rope (bold and thread type).

 All the electrical appliances in a building should be connected in parallel at the mains,
each with a separate switch and a separate fuse connected in the live wire so that the
switching on or off in a room has no effect on other lamps in the same building.

 The current flows all the way around the circuit. The cell pushes the current around the
circuit. As the current passes through the lamp, it makes it light up.

18.STREET LIGHT POLE ERECTION:

 First digging a hole, pouring in the concrete, and attaching your anchor bolts.

 The following steps to construct an anchor bolt base foundation are listed below:

a) Cut out template and template supports

b) Layout and drill your bolt pattern.

c) Secure the bolts to the template.

d) Place the template on the forum and make sure it is leveled.

e) Fasten the template to the supports; secure the supports to the H frame.

f) Secure the cage to the supports.

g) Secure the concrete and remove the template.

 Lifting a street light pole with the help of crane or any other mechanical equipment.

 Straighten the pole the anchor bolts are fixed and tightened.

 Next, manually fix the Light by Scissor or Boom lift.

19.COMMISIONING WORK:

 One-line (single-line) diagram. Shows, by means of single lines and graphic symbols, the
flow of electrical power or the course of electrical circuit symbols, and how they are
connected. In this diagram, physical relationships are usually disregarded.

 Block diagram. Shows a group of interconnected blocks, each of which represents a

device or subsystem.

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

 Schematic (elementary) diagram. Shows all circuits and device elements of the
equipment.

 This diagram emphasizes the device elements and their functions, and it is always drawn
with all devices shown in de-energized mode.

Operation:

 Ensure the incoming supply.

 Check the R, Y, B phase indication and check the voltage of each phase by using voltage
selector switch.

 Switch on the main incomer and respective each motor of compressor incomers.

 Check the unit is running properly without any interruption

 Ensure that all the operation in Control Panel working correctly.

Electrical Wirings:

 For the electrical wirings please refer to the wiring diagram and technical characteristics
of the panel model to be installed.

 Panel power supply must be on a dedicated line, and must be placed a device suitable for
protection against indirect contacts upstream the line (differential interrupter).

 Do not fit power supply wiring and signal wiring (probes/sensors and digital inputs) in the
same race ways or ducts.

 Do not use multi-polar cables in which there are wires connected to inductive/power loads
or signaling wires (e.g. probes/sensors and digital inputs).

 Minimize the length of connector wires so that wiring does not twist into a spiral shape as
this could have negative effects on the electronics.

 When it is necessary to make a probe/sensor extension, the wires must have a

cross-section of at least 1mm2.

 All wiring must be of a cross-section suitable for relevant power levels. Insulation degree
must be compatible with the applied voltages. Preferably use cables with insulator not
propagating the flame and a low toxic smoke emission if interested by fire.

Verification Before Use:

 After doing the wirings, please verify using the wiring diagram on the correct execution of
the connections.

 Please check the correct screw clamping.

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

 Check, when possible, the correct functioning of the outside protection devices.

 Please correctly calibrate the motor circuit breaker (if present) dedicated to the
compressor.

 After powering the electrical panel, please check the correct current absorption on the
loads and after few hours of functioning check the good tightening of screws on terminal
blocks (included power supply line connection).

Maintenance:

Before proceeding with maintenance operations please follow these security

prescriptions:

 The electrical panel must be without voltage.

 Prevent the presence of unauthorized staff around the intervention area.

 Positioning of suitable notices to signal "Device under maintenance".

 Wear suitable and without free appendixes work cloths (overalls, gloves, shoes).

 Remove if worn, every object which can get entangled in any part of the panel.

 Suitable tools for the maintenance operations must be at disposal.

 Tools must be correctly cleaned and greased.

 Necessary technical documentation to execute maintenance intervention must be at

disposal (wiring diagrams, tables, drawings, etc….)

 At the end of the maintenance operations please remove all the residual materials and
make a careful cleaning inside panel.

Commissioning work electrical tools used for testing:

 Insulation Megger.

 Voltmeter (Measures voltage)

 Ohmmeter (Measures resistance)

 Ammeter, e.g. Galvanometer or Milliammeter (Measures current)

 Multimeter e.g., VOM (Volt-Ohm-Milliammeter) or DMM (Digital Multimeter) (Measures all

of the above.

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

LOTO:

  LOCK OUT TAG OUT: Lockout is defined as the "Control of Hazardous Energy - In
practice, lockout is the isolation of energy from the system (a machine, equipment, or
process) which physically locks the system in a safe mode.

20. EQUIPMENT:

 Wire strippers.

 Insulated screwdrivers.

 Insulated pliers.

 Electrical tape.

 Cable cutters.

 Spanners.

 Voltage tester.

 Clamp meter.

 Earth megger

 Insulation megger.

 Continuity tester.

 Gripping tool.

 Heat blower.

 Knife.

 Hammer.

 Screw machine

 Welding machine.

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

 Drilling machine.

 Cutting machine.

 Cutting player

 Hand Tools

21. MATERIALS CONTROL:

 Stacking of material should be done as per the project specification at designated place
and that area should be barricaded.

 The material should be stored in covered area to avoid direct contact of rain/moisture and
prevent for other physical damage.

 Panels should not be stacked more than 5No’s.

22. ERECTION METHOD AND WORK SEQUENCE FOR PANELS:

 All required tool and machinery shall be check for working condition.

 Plinth beam shall be checked for erection of panel.

 Panel shall be aligned as per drawing vertically and level of panel shall checked.

 Panel shall be fixed with plinth beam by making the holes and bolt to be tightened for
fixing two panels.

 Minimum 10mm gap required between 2 panel for sealing purpose and minimum 25mm
gap required between beam top and waffle bottom for grouting purpose.

 Welder shall be qualified before start the welding work and approval from client.

 Angle of 75x75x6 mm shall be weld with insert of panel and structure channel section for
fixing of panel welding shall be checked visually for its quality with angle and insert plate.

 Level of angle shall be checked and there shall be no sagging in channel after welding
painting shall be carried out by properly cleaning of angle 1 coat of primer 2coat of paint

 GP2 shall be grout after panel fixing between plinth beam top and bottom of panel. GP2

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

chamfer shall be carried from outer side to avoid water entrée through waffle bottom.

 Curing of grouting work shall be carried out of 7days.

 Gap between 2 waffle panels shall be filling with backer rot and silent. Minimum 10mm
thinness of silent shall be maintained.

23. SAFETY CONTROL MEASURES

 Identify people at risk

 People in and around the premises

 People who are especially at risk

Assess, remove or reduce, and protect from risk

 Assess the risk of a falling object

 Assess the risk of waffle wall fall

 Remove or reduce fire hazards

 Provide additional two no’s of U rebar on waffle wall and tack welding with C channel

 Temporary support U rebar should not remove until panel will fix permanently with the
welding

 Protect people by providing hard barricade surround the lifting area

 Working platform with full planks, double railing and safe access

Lifting, shifting and instruct

 Single panel to be shifted at once

 Appropriate tagline and rigging practice to be ensured

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

 Check lifting points

 Trail lift to be ensured

 Ensure road is not uneven during the shifting of panel by farana crane

 Area clearance to be analyzed & communicated to other agency before instigates their
scope of works at waffle wall area

 Record any major findings and action you have taken

 Discuss with other responsible agencies

 Prepare an emergency plan

 Skilled workers for the task

Review

 Review the task if work location / any change management occurs

24. ENVIRONMENTAL PROTECTION

FOR ENVIRONMENT PROTECTION:

 Sustainable Development.

 Reuse the waste concrete / cement product

 Monitor Control And Upgrade Technology To Prevent Pollution And Conserve Resources.

 All Projects and processes shall be designed keeping in view Environmental

 Protection as an Integral Part to Achieve Sustainable Development.

 Maximum Recycling.

 Reduction in Use of Water Consumption.

 Additional Production of Energy from Wastes.

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

25. EMERGENCY PREPAREDNESS PLAN

 As Per Site Specific Emergency Preparedness Plan

APPENDIX A – DRAWINGS

APPENDIX B – INCIDENT ALERT

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Work Method Statement

Contract Name: Welspun One Logistics Parks- Chinnambedu

Method Statement Title: Electrical works

Method Statement No: WMS-WOLP-01

APPENDIX C – ENVIRONMENTAL ASPECTS, IMPACTS AND MITIGATIONS

Key: Level of Level 1 An impact that could cause pollution or degradation that may have irreversible
Significance: (High Severity) detrimental effects on the environment and/or community.
Level 2 An impact that could cause pollution or degradation that may have persistent but A
(Medium Severity) reversible detrimental effects on the environment and/or community. P
Level 3 An impact that could cause pollution or degradation that may have short term and P
(Low Severity) reversible detrimental effects on the environment and/or community.
E
Aspects Sources Level of Significance Mitigation Plan Responsible By
N
Noise Works in Day time Level 2 Noise Monitoring regularly
D
Works in Night hours Level 2 Ensure noise works does
not exceed 75 dB carried
I
on night Project manager / EHS X
Manager
Air Quality Cutting Level 2 Ambient test Project manager
Water Quality Level 2 Collection pit Project Manager &EHS
Manager
Waste Packing of material. Level 2 Reuse and dispose through Project Manager
authorized collector

Prepared by: Ranjith Kumar R Signature: Date: 15-03-2023

Approved by: Signature: Date:

D – CONSTRUCTION RISK ASSESSMENT

END

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