FEA Analysis of Rectangular Pressure Vessel Boxes
FEA Analysis of Rectangular Pressure Vessel Boxes
IJARSCT
International Journal of Advanced Research in Science, Communication and Technology (IJARSCT)
Abstract: Extensive experimental & theoretical contributions have been made to the study of open box
structures, but few references dealing with closed boxes have been found. When a rectangular box structure
is subjected to certain pressure, stress analysis of rectangular box is necessary to avoid the failure during
working condition. In this work, it is proposed to evaluate the stresses in rectangular box by changing L/B
ratios 1, 1.5, 2 for different thicknes of 2.5, 5, 7.5 mm & varying fillet radius, using finite element method.
To validate finite element stresses, it is necessary to compare these stresses with analytical approach. From
the FE analysis of rectangular box, it is seen that cubical box having the lesser stresses & better for stress
distribution due to symmetry. The stiffners further reduces the stresses in boxes.
I. INTRODUCTION
The knowledge of stresses & strains in box- shaped structures subjected to different types of loads are of considerable
interest to engineers. The important application can be found in the use of this kind of structure in under water
engineering & pressure vessel.
Because of the complicated deformation, the research for a rectangular box relies mainly on finite element method &
experiments. A pressure vessel is closed container designed to hold gases or liquids at a pressure substantially different
from the gauge pressure. The pressure vessels are designed with great care because rupture of pressure vessels means
an explosion which may cause loss of life & property. Any pressure vessel in-service poses extreme potential danger
due to the high pressure & varying operating temperature, hence there should be no complacency about the risks.
Comparisons of the rectangular vessels with the equivalent size cylindrical vessels indicate that the former are rather
inefficient. Cylindrical vessels will sustain considerably higher pressures, for the same wall thickness & size. However,
practical consideration will often force the designer to select a rectangular shape as shown in Fig.1 as the best available
option.
Fig.1: Cross section of rectangular box having uniform thickness & varying fillet radius
The present analysis uses two different approaches, finite element methodology & analytical method. Analytical stress
calculations are carried out using ASME section 8, Appendix 13 [6]. For the analysis of rectangualr box at different
location i.e., D, A, C, B & at Corner for rectangular box.
Due to symmetry about axis A-A & C-C it will be convenient to analyze one quadrant & this quadrant is in equilibrium
under the action of loads & moments as shown in Fig.1. Membrane & bending stress are evaluated to determine the
value ofminimum stresses occurred at these particular locations & analysing its behaviour under the different cases.
For the Analysis of Rectangular Boxes following cases are considered,
Copyright to IJARSCT DOI: 10.48175/568 265
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ISSN (Online) 2581-9429
IJARSCT
International Journal of Advanced Research in Science, Communication and Technology (IJARSCT)
Case 1: Length 100 mm & Breadth 100 mm i.e., L/B =1 for thickness 2.5, 5, 7.5 mm respectively with varying fillet
radius.
Case 2: Length 150 mm & Breadth 100 mm i.e., L/B = 1.5 for thickness 2.5, 5, 7.5 respectively with varying fillet
radius
Case 3: Length 200 mm & Breadth 100 mm i.e., L/B = 2 for thickness 2.5, 5, 7.5 mm respectively with varying fillet
radius.
Equations are considered from ASME section viii, Appendix 13, which is used to determine minimum wall thickness &
design pressure. ASME section viii is the construction code for the pressure vessel. [7]
Total stresses are Maximum at the surfaces where tensile stresses due to the bending momentoccur
Modulus of Elasticity, Poissons Ratio & Internal Pressure are 200 x 103 Mpa, = 0.3, P=1 Mpa respectively.
The Analytical stress calculations for rectangular boxare performed using following relations.
MEMBRANE STRESS
Short - side plates
(Sm)C = (Sm)D = P (R+L2) / t1
Long side plat
(Sm)A = (Sm)B = P (L1+R) / t1
Corner sections
(Sm)B-C = P/t1 ( + R)
BENDING STRESS
Short side plates
(Sb)C = + c /2I1 x [2MA+ P (2RL2-2RL1+L2²)] (Sb)D = + c /2I1 [2MA + P (L2² +2RL2 -2RL1 - L1²)]
Long side plates(Sb)A = MAc / I1
(Sb)B = +c /2I1 (2MA+PL2²)
Corner sections (Sb)B-C = MrC /I1
Total stress = Membrane stress + Bending stress
CASE 1: RECTANGULAR BOX OF 2.5 MM THICKNESS & VARYING FILLET RADIUS FOR L/B =1
In this case, 2.5 mm thickness & varying fillet radius is considered. The finite element analysis of rectangular box with
fillet radius as per loading & boundary conditions revealed the stress distribution in the form of stress contour. The
representative Von-mises stress contours are shown in Fig.2 & Stresses are shown in table 1, graph shown in Fig.3.
Fig.2: Von-mises stress contour of box 2.5 mmthickness & 10 mm fillet radius
Copyright to IJARSCT DOI: 10.48175/568 266
www.ijarsct.co.in
ISSN (Online) 2581-9429
IJARSCT
International Journal of Advanced Research in Science, Communication and Technology (IJARSCT)
Table 1: Max Von-mises stresses in rectangular box having 2.5 mm thickness at Corner with varying fillet radius for
L/B=1
Fillet Radius FE AnalyticalApproach %
In mm ApproachIn Mpa In Mpa Error
TH
600
450
300
150
0
0 4 8 12 16 20 24 28 32 40 47.5
250
FEM
Von-mises Stresses (N/mm²)
200
TH
150
100
50
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 35 40 45
Fillet radius (mm)
CASE 3: RECTANGULAR BOX OF 7.5 MM THICKNESS & VARYING FILLET RADIUS FOR L/B =1
In this case, 7.5 mm thickness & varying fillet radius is considered. The finite element analysis of rectangular box with
fillet radius as per loading & boundary conditions revealed the stress distribution in the form of stress contour. The
representative Von-mises stress contours are shown in Fig.6 & Stresses are shown in Table 3, graph shown in Fig.7
Fig.6: Von-mises stress contour of box 7.5 mmthickness &10 mm fillet radius
Table 3: Max Von-mises stresses in rectangular box having 7.5 mm thickness at Corner with varying filletradius for
L/B=1
Fillet Radius FE AnalyticalApproach %
In mm ApproachIn Mpa In Mpa Error
125
Von-mises Stresses (N/mm²)
FEM
100
TH
75
50
25
0
0 4 8 12 16 20 24 28 32 40
Fillet radius (mm)
CASE 1: RECTANGULAR BOX OF 2.5 MM THICKNESS & VARYING FILLET RADIUS FOR L/B =1.5
In this case, 2.5 mm thickness & varying fillet radius is considered. The finite element analysis of rectangular box with
fillet radius as per loading & boundary conditions revealed the stress distribution in the form of stress contour. The
representative Von-mises stress contours are shown in Fig.8 & Stresses are shown in Table 4, graph shown in Fig.9.
Fig.8: Von-mises stress contour of box 2.5 mmthickness & 10 mm fillet radius
Table 4: Max Von-mises stresses in rectangular box having 2.5 mmithickness at location A with varying fillet radius for
L/B=1.5
Fillet Radius In FE Analytical Approach In
ApproachIn Mpa %
mm Mpa
Error
0 1278.6 1240 3.01
2 1257 1230.34 2.12
4 1249.7 1220.34 2.37
6 1236.9 1208.9 2.25
10 1209.2 1184.84 2.01
12 1195.5 1171.71 1.98
18 1150.1 1128.01 1.92
Copyright to IJARSCT DOI: 10.48175/568 269
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ISSN (Online) 2581-9429
IJARSCT
International Journal of Advanced Research in Science, Communication and Technology (IJARSCT)
1000
900
800
0 4 8 12 16 20 24 28 32 40 47.5
Fillet radius (mm)
Fig.9: Comparative graphical results for FEM &ANALYTICAL at location A
CASE 2: RECTANGULAR BOX OF 5 MM THICKNESS & VARYING FILLET RADIUS FOR L/B=1.5
In this case, 5 mm thickness & varying fillet radius is considered. The finite element analysis of rectangular box with
fillet radius as per loading & boundary conditions revealed the stress distribution in the form of stress contour. The
representative Von-mises stress contours are shown in Fig.10 & Stresses are shown in Table 5, graph shown in Fig.11
305
FEM
230
205
180
0 2 4 6 8 101214161820222426283032354045
Fillet radius (mm)
Fig.11: Comparative graphical results for FEM &ANALYTICAL at location A
CASE 3: RECTANGULAR BOX OF 7.5MM THICKNESS & VARYING FILLET RADIUS FOR L/B =1.5
In this case, 7.5 mm thickness & varying fillet radius is considered. The finite element analysis of rectangular box with
fillet radius as per loading & boundary conditions revealed the stress distribution in the form of stress contour. The
representative Von-mises stress contours are shown in Fig.12 & Stresses are shown in Table 6, graph shown in Fig.13.
Fig.12: Von-mises stress contour of box 7.5 mmthickness & 10 mm fillet radius
Table 6: Max Von-mises stresses in rectangular box having 7.5 mmithickness at location A with varying fillet radius for
L/B = 1.5
Fillet FE Analytical
Approach %
Radius Approach
In Mpa Error
In mm In Mpa
0 134.72 124.44 7.62
2 133.66 123.43 7.64
4 132.31 122.35 7.52
6 130.93 121.193 7.43
10 127.91 118.63 7.24
12 126.31 117.24 7.17
18 121.02 112.56 6.98
24 114.95 107.14 6.78
28 110.52 10310 6.70
35 101.85 95.183 6.54
40 95.051 88.83 6.53
140
FEM
130
TH
120
110
100
90
80
0 4 8 12 16 20 24 28 32 40
Fillet radius (mm)
CASE 1: RECTANGULAR BOX OF 2.5MM THICKNESS & VARYING FILLET RADIUS FOR L/B =2
In this case, 2.5 mm thickness & varying fillet radius is considered. The finite element analysis of rectangular box with
fillet radius as per loading & boundary conditions revealed the stress distribution in the form of stress contour. The
representative Von-mises stress contours are shown in Fig.14 & Stresses are shown in Table 7, graph shown in Fig.15
Fig.14: Von-mises stress contour of box 2.5 mmthickness & 10 mm fillet radius
Table 7: Max Von-mises stresses in rectangular box having 2.5 mm thickness at location A with varying fillet radius for
L/B = 2
Fillet Radius FE Analytical Approach %
In mm ApproachIn Mpa In Mpa Error
2450
FEM
2300
TH
2150
2000
1850
1700
0 4 8 12 16 20 24 28 32 40 47.5
Fillet radius (mm)
600
FEM
480
440
400
0 2 4 6 8 101214161820222426283032354045
Fillet radius (mm)
CASE 3: RECTANGULAR BOX OF 7.5 MM THICKNESS & VARYING FILLET RADIUSFOR L/B = 2
In this case, 7.5 mm thickness & varying fillet radius is considered. The finite element analysis of rectangular box with
fillet radius as per loading & boundary conditions revealed the stress distribution in the form of stress contour. The
representative Von-mises stress contours are shown in Fig.18 & Stresses are shown in Table 9, graph shown in Fig 19
Table 9: Max Von-mises stresses in rectangular box having 7.5 mm thickness at location A with varying fillet radius for
L/B = 2
Fig.18: Von-mises stress contour of box 7.5 mmthickness & 10 mm fillet radius
Fillet FE ApproachIn Mpa Analytical %
RadiusIn mm Approach InMpa Error
270
FEM
190
170
0 4 8 12 16 20 24 28 32 40
Fillet radius (mm)
Fig.19: Comparative graphical results for FEM &ANALYTICAL at location A
III. STRESS ANALYSIS OF RECTANGULAR BOX WITH INTERMEDIATE STIFFENER FOR L/B = 1
Stiffeners are the secondary plate or section which are attached to the beam webs or flanges to stiffen them against out
of plane deformation. A steel angle or plate attached to a slender beam to prevent its buckling by increasing its
stiffness. Stiffness is the rigidity of an object the extent to which resists deformation in response to an applied force.The
function of stiffener are for controlling local buckling, connecting bracing or transverse beam & stiffener provides
strength to the structure.
In this analysis two different cases are considered for L/B ratio 1 & thickess 5 mm with varying fillet radius & effects
of Intermediate & diagonal stiffener in boxes are studied which is shown in Fig.20 & Fig.22 resptively .
3.1 Rectangular Box with Intermediate Stiffener of 5 Mm Thickness & Varying Fillet Radius For L/B =1
Boundary conditions revealed the stress distribution in the form of stress contour. The representative Von Mises stress
contours are shown in Fig.21 & Stresses are shown in Table 10.
57 | P a
IV. STRESS ANALYSIS OF RECTANGULAR BOX WITH DIAGONAL STIFFENER FOR L/B= 1
The stresses in rectangular box under internal pressure with diagonal stiffener as shown in Fig.22 are studied for
thickness 5 mm & varyingfillet radius & stresses induced at various locationsare evaluated.
4.1 Rectangular Box with DiagonalStiffener Of 5 Mm Thickness & Varying Fillet Radius for L/B =1
In this case, 5 mm thickness & varying fillet radius is considered. The finite element analysis of rectangular box with
fillet radius as per loading & boundary conditions revealed the stress distribution in the form of stress contour. The
representative Von Mises stress contours are shown in Fig.23 & Stresses are shown in Table 11.
V. CONCLUSION
As the L/B ratio is increased i.e., 1, 1.5, 2 for thickness i.e., 2.5, 5, 7.5 mm with varying fillet radius, it is observed that
as the L/B ratio increases the maximum Von-mises stresses also increases but if the L/B ratio is kept constant with
increasing thickness i.e, 2.5, 5, 7.5 mm & varying fillet radius the Max Von-mises stresses reduces.
For L/B ratio 1 & thickness 2.5, 5, 7.5 mm maximum stresses are observed at corner & for ratio 1.5, 2, it is seen that for
fillet radius 0 to 4 mm, Max Von-mises stresses found at corner but as fillet radius goes on increasing, Max Von- mises
stresses shift to location A, it may be due to maximum bending moment acting along the long side of rectangle.
For L/B ratio 1 & thicknesses 2.5, 5, 7.5 mm & fillet radius 47.5, 45, 42.5 mm respectively, it is observed from
analytical calculation that, stresses are present only at the Corner but at the location D, A, C, B bending stress vanishes
& only membrane stresses exists.
From FE analysis of rectangular box with intermediate & diagonal stiffener, it is observed that, the stresses in the box
with stiffener are of lesser magnitude as compared to stresses in box without stiffener.
It is seen that cubic box has minimum Von mises stresses as compared to the rectangular box. Thus it is concluded that
cubical boxes are better than rectangular boxes w.r.t the stress levels.
The Stiffeners are recommended for boxes for lesser magnitudes of stresses in boxes. But it is seen that Intermediate
stiffener are better than Diagonal stiffener.
REFERENCES
[1]. Durellia J Pavlin, Buhler-Vidal “Elastostatics of a Cubic Boxes Subjected to pressure”
[2]. H.D Conway, “Stresses in a pressurized box”, Journal of the structural division proceedings of the A.S.C.E.
[3]. Durellia J Pavlin, Buhler-Vidal, “Elastostatics of Cubic Boxes Subjected to Concentrated Loads” O.N.R.
reports no 37, School of Architecture Strain, vol 13, No1, jan.1977, p7.
[4]. Mohamad A Rezvani, Hassan H Ziada, “Structural Design analysis & code evaluation of an odd-shaped
pressure vessel”
[5]. Mohamad A Rezvani, Hassan H Ziada, “Stress Analysis & Evaluation of a Rectangular Pressure Vessel”
[6]. American Society of Mechanical Engineers Boiler & Pressure Vessel Code, Section Viii. Appendix 13,
Division 1, ASME Publications, New York.
[7]. American Society of Mechanical Engineers Boiler & Pressure Vessel Code, Section Viii. Appendix 13,
Division 2, ASME Publications, New York.