Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang Province, 311215, P.R.

China Contact person: Anson Chien, Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: [email protected]

TECHNICAL SPECIFICATION
 Model:

RE69.3-101 Upright Roll Forming Line

 Section Formed:

 Technical Parameters:

1 Max. Coil Width 272mm

2 Material Thickness 1.8-2.65mm

1
Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang Province, 311215, P.R.
China Contact person: Anson Chien, Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: [email protected]
3 Raw Material Hot Rolled Steel

4 Yield strength 345Mpa

5 Roll Station About 24 Forming Stations (Depend on final design)

6 Roller material GCr15, with harden treatment. (Equal to AST52100 bearing steel) HRC58-60

7 Shaft material #45 steel (Equivalent To SAE1045), hardening and tempering treatment

8 Forming speed 5-8m/min (all operations, vary from different thickness and cutoff length)

9 Voltage 380V/50Hz/3PH Control: AC 220V/DC 24V

10 Total Power About 38.5kW (Up to final design)

11 Shipment One(1) 40’GP Container + One(1) 20’GP Container

 Work Flow:

De-coiling→ Leveling→ Servo Feeder→ Mechanical Punching Press →Roll Forming → Hydraulic Post-Cutting→

Run Out Table

EQUIPMENT LIST:

1 Automatic straightener and decoiler machine 2 in 1 1 set

2 Servo Roll Feeder 1 set

3 110 Ton Press with Pre-Punching tooling ( 1 sets of punch mould ) 1 set

4 Roll Former (Include tooling) 1 set

5 Hydraulic Post-Cutting 1 set

6 Run out table 1 set

7 Electric control system(Panasonic PLC controller + Yaskawa inverter) 1 set

8 Hydraulic station(cutting) 1set

 TECHNICAL DESCRIPTION
2
Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang Province, 311215, P.R.
China Contact person: Anson Chien, Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: [email protected]
(1) Automatic straightener and decoiler machine 2 in 1

 The decoiler straightening machine clips which reduce the installation space, reduce the
transition link in the process of straightening precision material, can maximize the use of the
machine performance.
 The straightener adopts a device that balances fine tuning, suitable for some metal products
with high precision
 The roller adopts solid shaft steel parts, which are treated by hard chrome plating
 Material and straightening machine is a separate independent type electric box is used to
control, such doing can more effectively protect the machine, the machine will not be in the
process of movement of all kinds of external force and deformation distortion effect
Model RE-300
Material width(mm) 300
Material thickness(mm) 2.65
Correction speed(m/min) 15
Motor 1.5
Correction Roller 80*7
Weight of rack bearing(KG) 3000
Material expansion 450-530

(2) Servo Roll Feeder

The servo roll feed is designed to meet high demands on performance and automation.

Variable step length servo feeding the steel strip, control the suitable speed for punching unit.

3
Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang Province, 311215, P.R.
China Contact person: Anson Chien, Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: [email protected]
Structure: Guiding unit, pitch roll, three-roll flattening roll. Adopt spring to press the steel strip and

pneumatic power to loose the steel strip, the servo motor control.

 Max. Material width: 272mm

 Material thickness: 2.65mm
 Servo Motor: 3kW

(3) 110 Ton Press with Pre-Punching tooling

JH21 series open back press with dry clutch and hydraulic overload protector

Technical parameters

JH21series open back press with dry clutch and hydraulic overload protector
4
Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang Province, 311215, P.R.
China Contact person: Anson Chien, Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: [email protected]

◆ Welded body with steel plate and high intensity.

◆ Main motor is made by Siemens.
◆ Adopts combined pneumatic friction clutch and brake.
◆ Cluster gear adopts the flooding oil lubrication.
◆ Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.
◆ Equipped with hydraulic overload protecting device.
◆ JH21-25/25B/45 adopts manual shut height adjustment,among these types JH21-25/45 adopts scale
display and JH21-25B with digital display.JH21-63 and above type adopts electric shut height adjustment
with digital display.
◆ JH21-45 can equip with die set height adjustment motor, the value will be displayed by digital.
◆ JH21-25B, JH21-45 and above type equipped with balance cylinder.
◆ Duplex valves imported.
◆ Electric compelling grease lubrication system.
◆ Balancing cylinder adopts manual lubrication system.
◆ One set of blowing device.
◆ Controlled by PLC with international brand.
◆ Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from
international brand.
◆ Equipped with optional air cushion device, automatic feed shaft and photoelectric protector,which can
used to work with various automatic equipments.
specification JH21-110
Nominal pressure KN 1100
Stroke under nominal force mm 6
Slide block stroke mm 160
Number of stroke(fixed) 1/min 50
Max.die set height mm 350
Die set height adjustment mm 80
Distance from slide block center to the frame mm 350
Worktable dimensions F-B mm 680
L-R mm 1150

Slide surface size F-B mm 320

5
Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang Province, 311215, P.R.
China Contact person: Anson Chien, Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: [email protected]
L-R mm 400

Size of the handle hole mm 260*50*220

Thickness of bolster mm 140
Hole dimensions in bed mm 420*540
Size of the handle hole Dia.*depth mm 60*80
Distance between columns of body mm 760
motor kw 11
weight kg 11000
Outline dimension mm 1850*1450*3060

(4) Roll Former

Technical Parameter:
 Roller material: GCr15, with harden treatment. (Equal to ASTM52100 bearing steel) HRC58-62
 The shaft Material: #45 steel (Equivalent To SAE1045), hardening and tempering treatment
 The diameter of shaft: Φ80mm
 Roll Stand Supportive Structure: Individual Casting Roll Stand, auto width adjustment.
 Transmission System: Motor, speed reducer, gearboxes transmission
 Forming technology: Adopt CORPA software to design forming process and make FEA analysis.
 Number of Forming Stations: About 24 Forming Stations (Depend on final design
 Single Speed: 15m/min
 Drive Motor Power: 15KW

6
Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang Province, 311215, P.R.
China Contact person: Anson Chien, Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: [email protected]
(5) Hydraulic Post-Cutting Device
Adopt servo drive flying Cutting BEFORE roll forming.

 Cut-off die material: Cr12MoV (Equivalent to D2 steel) HRC60-62

 Cutting Thickness: 2.65mm
 Length tolerance:±2.0mm
 Hydraulic Station: 5.5kW

(6) Run out table

Supporting finished products
Welded frame, chromed roller.

(7) Electric control system:

There is main electrical power cabinet.

All control consoles adopt Panasonic PLC controller + Yaskawa inverter + LCD Touch Screen.

Operator can set parameters on the touch screen, for example, quantity, hole specification,

batches, etc. The operator can monitor the whole line.

To avoid missing the parameter, the program has the power-off protection function.

7
Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang Province, 311215, P.R.
China Contact person: Anson Chien, Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: [email protected]

(8) Hydraulic station:

Provide the power for Hydraulic cut-off system.
The hydraulic valves, connectors, pumps, air cooler
Hydraulic station 5.5kW

 Import Brand
S/N Name Brand
1 PLC Panasonic
2 Inverter Yaskawa
3 Touch Screen MCGS
4 Low voltage electrical appliances Schneider
5 Encoder Omron

8
Room 1401, 1# Building, Xiaoshan Powerlong City Plaza, Xiaoshan District, Hangzhou City, Zhejiang Province, 311215, P.R.
China Contact person: Anson Chien, Tel: +86-571-82150125 Mob:+86-13606709835 Fax: +86-571-82150127
Http://www.chinarollformingmachines.com Email: [email protected]