TMT, TMT FL and

TMT W FL
Orbital Motor

Repair Instruction
 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Table of Contens, Special Versions

Revision History Table of Revisions

Date Page Changed Rev
Mar 2008 Many Major update CA
Jan 2010 44 Japan location CB
Sep 2010 44 New back cover CC
Jan 2011 Many Pictures, layout, and text DA

Contents TMT Motor......................................................................................................................................................... 3

Safety Precautions..................................................................................................................................... 3
Symbols used in Sauer-Danfoss Literature....................................................................................... 3
TMT Motor and TMT FL Motor with Brake......................................................................................... 4

Exploded View TMT........................................................................................................................................ 6

Spare Part List TMT.......................................................................................................................................... 7
TMT Disassembly...........................................................................................................................................20
Disassembly of the End Cover..................................................................................................................24
Assembly of End Cover................................................................................................................................28
Assembly of TMT............................................................................................................................................29
Disassembly of TMT FL (Brake Motor)....................................................................................................33
Assembly of TMT FL (Brake Motor)..........................................................................................................36
The Brake Piston............................................................................................................................................38
The Back-pressure Brake Piston...............................................................................................................39
Installation of Braking Part.........................................................................................................................40
Tools for Disassembly and Reassembly of TMT and TMT FL Motors...........................................42

Special Versions The list of spare parts cannot be used when ordering parts for special TMT versions. In
this respect, please contact the sales organisation for Sauer-Danfoss Hydraulics.

Cost-free Repairs We would point out that cost-free repairs as mentioned in Sauer-Danfoss General
Conditions of Sale, are carried out only at Sauer-Danfoss Nordborg or at service shops
authorised by Sauer-Danfoss.

© 2011 Sauer-Danfoss. All rights reserved.

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already
ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-
Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the
Sauer-Danfoss Group.
Frontpage: F301223.TIF, F301224.TIF, F301234.TIF, Drawing 151-1944.ai

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Repair Instruction
TMT Motor

Safety Precautions Always consider safety precautions before beginning a service procedure. Protect your-
self and others from injury. Take the following general precautions whenever servicing a
hydraulic system.

Unintended Machine Movement

WWarning

Unintended movement of the machine or mechanism may cause injury to the technican or bystanders. To
prevent uintended movement, secure the machine or disable / disconnect the mechanism while servicing.

Flammable Cleaning Solvents

WWarning

Some cleaning solvents are flammable. To eliminate the riskof fire, do not use cleaning solvents in an area
where a source of ignition may be present.

Fluid under Pressure

WWarning

Escaping hydraulic fluid under pressure can have sufficient force to penetrate your skin causing serious injury
and/or infection. This fluid may also be hot enough to cause burns. Use caution when dealing with hydraulic
fluid under pressure. Relieve pressure in the system before removing hoses, fittings, gauges, or components.
Never use your hand or any other body part to check for leaks in a pressurized line. Seek medical attention
immediately if you are cut by hydraulic fluid.

Personal Safety
WWarning

Protect yourself from injury. Use proper safety equipment, including safety glasses, at all times.

The list of spare parts cannot be used when ordering parts for special TMTW versions. In
this respect, please contact the sales organisation for Sauer-Danfoss Hydraulics.

Symbols used in d = Non removable part, use a new part R = Note correct orientation
Sauer-Danfoss Literature
h = External hex head m = Mark orientation for reinstallation

I = Internal hex head  = Torque specification

l = Lubricate with hydraulic fluid P = Press in - press fit

 = Inspect for wear or damage p = Pull out with tool - press fit

The symbols above appear in the illustrations and text of this manual. They are intended
to communicate helpful information at the point where it is most useful to the reader.
In most instances, the appearance of the symbol itself denotes its meaning. The legend
above defines each symbol and explains its purpose.

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Repair Instruction
TMT Motor

TMT Motor and TMT motor

TMT FL Motor with Brake

TMT FL motor with brake

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Repair Instruction
TMT Motor

TMT Motor and TMTW FL

TMT FL Motor with Brake

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Repair Instruction
Exploded View TMT

TMT

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Repair Instruction
Spare Part List TMT

Mounting Flange Module Number

Nr. Note Item Spare Parts (Metric Version) Code No.
Mounting flange with pilot ∅160 mm
1
and BC ∅200 mm
M1 1 151Z2001
2 Shaft seal 50×72×8 mm
1 3 O-ring 125×2 mm

Mounting Flange Module Number

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (Metric Version) Code No.
Mounting flange with pilot ∅125 mm Mounting flange module with pilot
4 4
and BC ∅160 mm ∅5 in and BC ∅6.374 in
M2 151Z2002 M2 1 151Z2015
1 2 Shaft seal 50×72×8 mm 2 Shaft seal 1.97×2.83×9,31 in
1 1 3 O-ring 4.91×008 in
3 O-ring 125×2 mm

Shaft Module Number Shaft Module Number

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
Tapered shaft ∅45 mm Tapered shaft 1 3/4”
8 8
1 : 10 incl. bearings 1 : 8 incl. bearings
M3 5 Nut M 30×2 mm 151Z2005 M3 5 Nut 1 1/4 UN 151Z2028
7 Parallel key 28×12×8 mm 7 Parallel key 1/16 × 7/16 × 1 1/4

6 Washer 56×31×4 mm 6 Washer is not included in the module

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
M4 9 Splined shaft 1.5” incl. bearings 151Z2037 M4 9 Splined shaft 1.5” incl. bearings 151Z2006

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
Cylindrical shaft ∅40 mm incl. Cylindrical shaft ∅1.5”
11 11
M5 bearings 151Z2017 M5 incl. bearings 151Z2029
10 Parallel key 70×12× 8 mm 10 Parallel key 3/8 × 3/8× 2 1/4

Motor Flange Module Number Motor Flange Module Number

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
Motor flange TMT 250 - TMT 470 with Motor flange TMT 250 - TMT 470 with
13 13
drain port G ¼” drainport SAE 9/16-18 UNF
M6 151Z2058 M6 151Z2000
12 Drain plug (plastic) G = ¼” 12 Drain plug (plastic) SAE 9/16 - 18 UNF
1 3 O-ring 125×2 mm 1 3 O-ring 4.91×0.08 in

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
Motor flange TMT 500 - TMT 630 with Motor flange TMT 500 - TMT 630 with
13 13
drain port G 1/4” drainport SAE 9/16-18 UNF
M6 151Z2195 M6 151Z2194
12 Drain plug (plastic) G = ¼” 12 Drain plug (plastic) SAE 9/16 - 18 UNF
1 3 O-ring 125×2 mm 1 3 O-ring 4.91×0.08 in

1) Contained in set of seals, see page 19

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Repair Instruction
Exploded View TMT

TMT

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Repair Instruction
Spare Part List TMT

Gear Wheel Set Module Number Gear Wheel Set Module Number
Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
14 Cardan shaft TMT 250 L = 109 mm 14 Cardan shaft TMT 250 L = 4.29 in
M7 15 Gearwheel set TMT 250 B = 31.2 mm 151Z2100 M7 15 Gear wheel set TMT 250 B = 1.23 in 151Z2100
1 2 3 O-ring 125×2 mm 1 2 3 O-ring 4.92×0.08 in

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
14 Cardan shaft TMT 315 L = 118.2 mm 14 Cardan shaft TMT 315 L = 4.65 in
M7 15 Gearwheel set TMT 315 B = 40.5 mm 151Z2101 M7 15 Gear wheel set TMT 315 B = 1.59 in 151Z2101
1 2 3 O-ring 125×2 mm 1 2 3 O-ring 4.92×0.08 in

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
14 Cardan shaft TMT 400 L =128.7 mm 14 Cardan shaft TMT 400 L =5.07 in
M7 15 Gearwheel set TMT 400 B = 51.0 mm 151Z2102 M7 15 Gear wheel set TMT 400 B = 2.01 in 151Z2102
1 2 3 O-ring 125×2 mm 1 2 3 O-ring 4.92×0.08 in

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
14 Cardan shaft TMT 470 L = 136.5 mm 14 Cardan shaft TMT 470 L = 5.37 in
M7 15 Gearwheel set TMT 470 B = 59.3 mm 151Z2103 M7 15 Gear wheel set TMT 470 B = 2.33 in 151Z2103
1 2 3 O-ring 125×2 mm 1 2 3 O-ring 4.92×0.08 in

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
14 Cardan shaft TMT 500 L = 128.7 mm 14 Cardan shaft TMT 500 L = 5.07 in
M7 15 Gear wheel set TMT 500 B = 51 mm 151Z2183 M7 15 Gear wheel set TMT 500 B = 2.01 in 151Z2183
1 2 3 O-ring 125×2 mm 1 2 3 O-ring 4.92×0.08 in

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
14 Cardan shaft TMT 630 L = 142.7 mm 14 Cardan shaft TMT 630 L = 5.62 in
M7 15 Gear wheel set TMT 630 B = 65 mm 151Z2184 M7 15 Gear wheel set TMT 630 B = 2.56 in 151Z2184
1 2 3 O-ring 125×2 mm 1 2 3 O-ring 4.92×0.08 in

Standard Valve Module Number Standard Valve Module Number

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
16 Guide pins ∅4×40 mm 3 pcs 16 Guide pins ∅0.16×1.57 in 3 pcs
17 Channel plate TMT 250 - TMT 630 17 Channel plate TMT 250 - TMT 630
18 Valve drive 18 Valve drive
M8 151Z2053 M8 151Z2053
19 Stop ring 19 Stop ring
20 Disc valve 20 Disc valve
1) 2) 3 O-ring 125×2 mm 1) 2) 3 O-ring 4.92×0.08 in
1) 2) Contained in set of seals - see page 19

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Repair Instruction
Exploded View TMT

TMT

Tightening Torque
Item 36: 11.0 - 14.0 Nm [97 - 124 lbf.in]
Item 39: 4.5 - 7.5 Nm [40 - 66 lbf.in]
Item 37, 38, 61: 100 - 120 Nm [885 - 1060 lbf.in]

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Repair Instruction
Spare Part List TMT

End Cover Module with Main Port Connection

Nr. Note Item Spare Parts (SAE Version) Code No.
30 1 1/16” - 12 UN and drain port
9/16” - 18 UF

21 Balance plate
22 Back-up ring, 66.6×1 mm 2 pcs.
2 23 O-ring 63×2 mm
24 Back-up ring 44.1×1 mm
25 O-ring 40×2 mm
M9 151Z2042
26 Spring 18×3.6 mm 6 pcs.
2 27 Guide pin 14×5 mm
28 Spacer
29 Main port plug (plastic)
1 1/16” - 12 UN 2 pcs.
40 Name plate
29.1 Drain plug (plastic) 9/16” - 18 UNF

End Cover Module Number End Cover Module Number

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
30 End cover with 30 End cover with
port connection G 3/4” port connection 1 1/16-12 UN
21 Balance plate 21 Balance plate
1) 2) 1) 2) 22 Back-up ring, 2.62×0.04 in 2 pcs.
22 Back-up ring, 66.6×1mm 2 pcs.
1) 2) 1) 2) 23 O-ring 2.48×0.08 in
23 O-ring 63×2 mm
1) 2) 1) 2) 24 Back-up ring 1.74×0.04 in
24 Back-up ring 44.1×1mm
M10 1) 2) 25 O-ring 40×2 mm 151Z2041 M10 1) 2) 25 O-ring 1.57×0.08 in 151Z2040
26 Spring 18×3.6 mm 6 pcs. 26 Spring 0.70×0.14 in 6 pcs.
27 Guide pin 14×5 mm 27 Guide pin 0.55×0.20 in
28 Spacer 28 Spacer
29 Main port plug (plastic) 29 Main port plug (plastic)
3/4” 2 pcs. 1 1/16-12 UN 2 pcs.
40 Name plate 40 Name plate

End Cover Module Number with Flushing Valve End Cover Module Number with Flushing Valve
Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
30 End cover with flushing valve 30 End cover with flushing valve
and port connection G 3/4” port connection 1 1/16-12 UN
21 Balance plate 21 Balance plate
1) 2) 22 Back-up ring, 66.6×1mm 2 pcs. 1) 2) 22 Back-up ring, 2.62×0.04 in 2 pcs.
1) 2) 23 O-ring 63×2 mm 1) 2) 23 O-ring 2.48×0.08 in
1) 2) 24 Back-up ring 44.1×1mm 1) 2) 24 Back-up ring 1.74×0.04 in
1) 2) 25 O-ring 40×2 mm 1) 2) 25 O-ring 1.57×0.08 in
26 Spring 18×3.6 mm 6 pcs. 26 Spring 0.70×0.14 in 6 pcs.
27 Guide pin 14×5 mm 27 Guide pin 0.55×0.20 in
M11 151Z2045 M11 151Z2044
28 Spacer 28 Spacer
29 Main port plug (plastic) 29 Main port plug (plastic)
3/4” 2 pcs. 1 1/16-12 UN 2 pcs.
32 Flushing valve 32 Flushing valve
33 Spring 21×5.9 mm 2 pcs. 33 Spring 0.83×0.23 in 2 pcs.
34 Stop 2 pcs. 34 Stop 2 pcs.
1) 2) 35 O-ring 9×1.5 mm 1) 2) 35 O-ring 0.35×0.06 in
36 Plug 1/8” 36 Plug 1/8”

40 Name plate 40 Name plate

1) 2) Contained in set of seals - see page 19

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Repair Instruction
Exploded View TMT

TMT

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Repair Instruction
Spare Part List TMT

Flow Restriction Module Number Flow Restriction Module Number

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
39 Orifice M6 0.6 151Z2106 39 Orifice M6 0.02 in 151Z2106
39 Orifice M6 0.7 151Z2107 39 Orifice M6 0.03 in 151Z2107
39 Orifice M6 0.8 151Z2108 39 Orifice M6 0.03 in 151Z2108
39 Orifice M6 0.9 151Z2109 39 Orifice M6 0.04 in 151Z2109
39 Orifice M6 1.0 151Z2110 39 Orifice M6 0.04 in 151Z2110
39 Orifice M6 1.1 151Z2111 39 Orifice M6 0.04 in 151Z2111
39 Orifice M6 1.2 151Z2112 39 Orifice M6 0.05 in 151Z2112
M12 39 Orifice M6 1.3 151Z2113 M12 39 Orifice M6 0.05 in 151Z2113
39 Orifice M6 1.4 151Z2114 39 Orifice M6 0.06 in 151Z2114
39 Orifice M6 1.5 151Z2115 39 Orifice M6 0.06 in 151Z2115
39 Orifice M6 1.6 151Z2116 39 Orifice M6 0.06 in 151Z2116
39 Orifice M6 1.7 151Z2117 39 Orifice M6 0.07 in 151Z2117
39 Orifice M6 1.8 151Z2118 39 Orifice M6 0.07 in 151Z2118
39 Orifice M6 1.9 151Z2119 39 Orifice M6 0.07 in 151Z2119
39 Orifice M6 2.0 151Z2120 39 Orifice M6 0.08 in 151Z2120

Bolt Module Number, Standard Motors Bolt Module Number, Standard Motors
Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
37 TMT 250 M12×180 6 pcs. 37 TMT 250 M12×7.09 6 pcs.
M13 151Z2080 M13 151Z2080
38 TMT 250 M12×140 3 pcs. 38 TMT 250 M12×5.51 3 pcs.
Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
37 TMT 315 M12×190 6 pcs. 37 TMT 315 M12×7.48 6 pcs.
M13 151Z2081 M13 151Z2081
38 TMT 315 M12×150 3 pcs. 38 TMT 315 M12×5.90 3 pcs.
Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
37 TMT 400/500 M12×200 6 pcs. 37 TMT 400/500 M12×7.87 6 pcs.
M13 151Z2082 M13 151Z2082
38 TMT 400/500 M12×160 3 pcs. 38 TMT 400/500 M12×6.30 3 pcs.
Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
37 TMT 470 M12×200 6 pcs. 37 TMT 470 M12×7.87 6 pcs.
M13 151Z2083 M13 151Z2083
38 TMT 470 M12×160 3 pcs. 38 TMT 470 M12×6.30 3 pcs.
Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
37 TMT 630 M12×210 6 pcs. 37 TMT 630 M12×8.27 6 pcs.
M13 151Z2084 M13 151Z2084
38 TMT 630 M12×170 3 pcs. 38 TMT 630 M12×6.70 3 pcs.

Bolt Module Number, Brake Motors Bolt Module Number, Brake Motors
Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
61 TMT 250 M12×140 9 pcs. 151Z2090 61 TMT 250 M12×5.51 9 pcs. 151Z2090
61 TMT 315 M12×150 9 pcs. 151Z2091 61 TMT 315 M12×5.90 9 pcs. 151Z2091
61 TMT 400 M12×160 9 pcs. 151Z2092 61 TMT 400 M12×6.30 9 pcs. 151Z2092
M14 M14
61 TMT 470 M12×160 9 pcs. 151Z2093 61 TMT 470 M12×6.30 9 pcs. 151Z2093
61 TMT 500 M12×160 9 pcs. 151Z2092 61 TMT 500 M12×6.30 9 pcs. 151Z2092
61 TMT 630 M12×170 9. pcs. 151Z2094 61 TMT 630 M12×6.70 9. pcs. 151Z2094

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Repair Instruction
Exploded View TMT FL

TMT FL

Tightening Torque
Item 43: 7.5 - 10.5 Nm [66 - 93 lbf.in]
Item 48: 25 - 35 Nm [220 - 310 lbf.in]

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Repair Instruction
Spare Part List TMT FL

Mounting Flange Module Number Mounting Flange Module Number

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
41 Mounting flange with spigot diam 41 Mounting flange with spigot diam
∅180 mm and BC ∅224 mm ∅7.09 in and BC ∅8.82 in
2 2 Shaft seal 50×72×8 mm 2 2 Shaft seal 1.97×2.83×0.31 in
M15 42 Stopring Bearing Brake 151Z2026 M15 42 Stopring Bearing Brake 151Z2021
43 Screw M6×25 8 pcs. 43 Screw M6×0.98 8 pcs.
2 44 O-ring 171.1×2.6 mm 2 44 O-ring 6.74×0.10 in
40 Plug G 1/4” 40 Plug 7/16-20 UNF

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
46 Mounting flange with spigot diam 46 Mounting flange with spigot diam
∅125 mm and BC ∅160 mm ∅5 in and BC ∅6.374 in
2 2 Shaft seal 50×72×8 mm 2 2 Shaft seal 1.97×2.83×0.31 in
M16 42 Stopring Bearing Brake 151Z2170 M16 42 Stopring Bearing Brake 151Z2074
43 Screw M6×25 8 pcs. 43 Screw M6×0.98 8 pcs.
2 44 O-ring 171.1×2.6 mm 2 44 O-ring 6.74×0.10 in
45 Plug G 1/4” 45 Plug 7/16-20 UNF

Shaft Module Number Shaft Module Number

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
47 Splined shaft 1.5” incl. bearing 47 Splined shaft 1.5” incl. bearing
M17 151Z2020 M17 151Z2052
48 Brake Orifice-filter 48 Brake Orifice-filter

Nr. Note Item Spare Parts (Metric Version) Code No.

49 Tapered shaft ∅ 45 mm 1 : 10 incl.
bearing
M18 5 Nut M 30×2 mm 151Z2061
2 7 Parallel key 28×12×8 mm
6 Washer 56×31×4 mm
48 Brake Orifice-filter

2) Contained in set of seals - see page 19

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Repair Instruction
Exploded View TMT FL

TMT FL

Tightening Torque
Item 43: 7.5 - 10.5 Nm [66 - 93 lbf.in]
Item 48: 65 - 35 Nm [575 - 750 lbf.in]

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Repair Instruction
Spare Part List TMT FL

Brake Module Number, Standard Brake Module Number, Standard

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
3 51 Outer disc 7 pcs. 3 51 Outer disc 7 pcs.
3 50 Inner disc 6 pcs. 3 50 Inner disc 6 pcs.
2 2 Shaft seal 50×72×8 mm 2 2 Shaft seal 1.97×2.83×0.31 in
M19 2
151Z2023 M19 2
151Z2023
52 O-ring 55×3 mm 52 O-ring 2.17×0.12 in
53 Piston 53 Piston
54 Disc spring 54 Disc spring

Brake Module Number with Back Pressure Brake Module Number with Back Pressure
Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
3 51 Outer disc 7 pcs. 3 51 Outer disc 7 pcs.
3 50 Inner disc 6 pcs. 3 50 Inner disc 6 pcs.
2 52 O-ring 155×3 mm 2 52 O-ring 6.10×0.12 in
55 Screw M6×12 4 pcs. 55 Screw M6×12 4 pcs.
M20 151Z2068 M20 151Z2068
56 Stopring 56 Stopring
2 57 Shaft seal 50×72×4.5 mm 2 57 Shaft seal 1.97×2.83×0.18 in
58 Piston 58 Piston
54 Disc spring 54 Disc spring

Motor Flange Module Number Motor Flange Module Number

Nr. Note Item Spare Parts (MetricVersion) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
59 Motor flange TMT 250 - 470 with 59 Motor flange TMT 250 - 470 with
drain port G 1/4 drain port SAE 9/16-18 UNF
M21 12 Drain plug (plastic) G 1/4” 151Z2050 M21 12 Drain plug (plastic) SAE 9/16-18 UNF 151Z2022
2 3 O-ring 125×2 mm 2 3 O-ring 4.92×0.08 in
2 60 Screw M10×40 8 pcs. 2 60 Screw M10×40 8 pcs.

Nr. Note Item Spare Parts (Metric Version) Code No. Nr. Note Item Spare Parts (SAE Version) Code No.
59 Motor flange TMT 500 - 630 with 59 Motor flange TMT 500 - 630 with
drain port G 1/4 drain port SAE 9/16-18 UNF
M21 12 Drain plug (plastic) G 1/4” 151Z2197 M21 12 Drain plug (plastic) SAE 9/16-18 UNF
151Z2196
2 3 O-ring 125×2 mm 2 3 O-ring 4.92×0.08 in
60 Screw M10×40 8 pcs. 60 Screw M10×40 8 pcs.

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TMT, TMT FL
View
andTMT
TMTFLW FL Orbital Motor
Repair Instruction

TMT FL

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Repair Instruction
Spare Part List TMT FL

Mounting Flange Module

Nr. Note Item (SAE Version) Code No.
61 Gamma ring 49.9×80×7.5
62 Mounting flange
63 Plug 7/16” - 20 UNF
2 2 Shaft seal 50×72×8
M22 64 O-ring 8×2 mm 151Z2122
42 Stopring Bearing Brake
43 Screw M 6×25 8 pcs.
2 44 O-ring 171,1×2,6 mm
Plug 7/16” - 20 UNF

Tapered Shaft
Nr. Note Item (SAE Version) Code No.
65 ∅ 45 mm 1 : 10 incl bearing
5 Nut M 30×2 mm
7 Parallel key 28×12×8 mm
M23 151Z2039
8 Washer 56×31×4 mm

48 Brake Orifice-filter

Brake Module Standard

Nr. Note Item (SAE Version) Code No.
3 51 Outer disc 7 pcs.
3 50 Inner disc 6 pcs.
2 2 Shaft seal 50×72×8
M24 2 11005993
52 O-ring 155×3 mm
53 Piston
66 Disc spring

Motor Flange Module

Nr. Note Item (SAE Version) Code No.
67 with drain port SAE 7/16” - 20 UNF
69 Drain plug (plastic) SAE 7/16” - 20 UNF
M25 2 151Z2123
3 O-ring 125×2 mm
68 Screw M10×30 mm 8 pcs.

Set of Seals and Set of Brake Disc Set of Seals and Set of Brake Disc
Code No. Code No.
1 Seal set TMT incl. items 2, 3, 22, 23, 24, 25, 35 151B0176 1 Seal set TMT incl. items 2, 3, 22, 23, 24, 25, 35 151B0176
2 Seal set TMT FL incl. items 2, 3, 22, 23, 24, 25, 35, 151Z2059 2 Seal set TMT FL incl. items 2, 3, 22, 23, 24, 25, 151Z2059
44, 52, 57 35, 44, 52, 57
3 Set of brake disc incl. items 50, 51 151Z2069 3 Set of brake disc incl. items 50, 51 151Z2069
1) 2) 3) Contained in set of seals and set of brake disc.

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Repair Instruction
TMT Disassembly

TMT Disassembly 1. Fix motor in holding tool

SJ 150B9000-2.

F300 049

2. To ensure correct assembly/location

of motor parts, provide identification
marks.

F300 050

3. With an 18 mm key, loosen the nine

bolts (37 and 38) in end cover.

F300 051

4. In standard TMT, the bolts have

different lengths: three short ones
and six long ones.
The three short bolts keep the motor
part assembled, whereas the six long
bolts keep the motor part fixed to
the bearing housing.

F300 052

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
TMT Disassembly

TMT Disassembly 5. Lift end cover (30).

F300 053

6. Separate disc valve (20) from valve

drive (18).

F300 054

7. Remove valve drive (18) and stop

ring (19) from channel plate (17).

F300 055

8. Remove the three guide pins (16)

from channel plate (17).

F300 056

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
TMT Disassembly

TMT Disassembly 9. Separate channel plate (17) from

gear wheel set (15).

F300 057

10. Take out gear wheel set (15).

Note that the

rollers in the
gear wheel set
can fall out!

F300 058

11. Separate cardan shaft (14) from

output shaft (11).

F300 059

12. Take out motor flange (13) from

bearing housing (1 or 4).

F300 060

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Repair Instruction
TMT Disassembly

TMT Disassembly 13. Fix bearing housing in a hydraulic

press, and push output shaft with
bearings out of housing.

F300 061

14. With tool SJ 150B5000-1, push shaft

seal (2) out of bearing housing.

F300 062

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Disassembly of the End Cover

Disassembly of the End 15. Remove spacer (28) from end cover.
Cover

F300 066

16. With a screwdriver through the

connection port, separate balance
plate (21) from end cover.

F300 067

17. Remove springs (26).

F300 068

18. With an Allen key (3 mm), remove

orifice (39).

F300 069

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Disassembly of the End Cover

Disassembly of the End 19. With an Allen key (5 mm), remove

Cover plug (36) and flushing valve parts
from flushing valve.

F300 070

20. Flushing valve parts:

F300 071

20a Install flushing valve and tighten

plug with a torque of
12.5 ±1.5 Nm [110.63 ±13.28 lbf·in].

F300 070

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Disassembly of the End Cover

Disassembly of Seals on 21. Remove O-ring (23) and

Balance Plate

F300 072

backup rings (22) from balance

plate.
Note! Cannot be done
without damaging it.

F300 073

Installation of Seals on 22. Mount the two backup rings (22).

Balance Plate Note that the backup rings are
moulded and must therefore be
correctly positioned.
Be sure to make the radius of both
backup rings face the O-ring.

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Repair Instruction
Disassembly of the End Cover

Disassembly of Seals in 23. After installing the backup rings,

End Cover mount the O-ring (23) in between
these.

F301 773

24. Remove O-ring (25) from end cover.

F300 551

Installation of Seals in 25. Remove backup ring (24).

End Cover

Note! Cannot be done

without damaging it.

F300 554

As shown on the photo, the backup ring is

located on the top.

26. Mount the backup ring (24). Make

sure that the milled grove for the
O-ring faces the housing.
25 23

24 22 F301 774

P301 313

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Assembly of End Cover

Assembly of End Cover 27. Mount O-ring (25) beneath the

backup ring.

F300 552

28. Mount orifice (39) in end cover and

tighten with a torque of 6 ±1.5 Nm
[53.10 ±13.28 lbf·in]

F300 069

29. Install the six springs (26) in end

cover.

F300 068

30. Fit balance plate into end cover

and press in (if so required, use the
hydraulic press). Make sure that the
balance plate is still springy.

F300 555

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Assembly of TMT

Assembly of TMT 31. Place shaft seal (2) on tool

SJ 151B5000-1.

F300 063

32. Fix bearing housing in a hydraulic

press and push shaft seal into
bearing housing.

F300 064

33. With tool SJ 151B9000-11/13, press

output shaft with bearings into
bearing housing.

F300 065

34. Fix bearing housing with output

shaft and bearings in holding tool SJ
150-9000-2.
Install motor flange (13).
Use marks to ensure that bearing
housing and motor flange are in line.

Note! Motor flange Remember new O-rings!

for TMT 250 - 470
and TMT 500 - 630
are different. F300 060

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Assembly of TMT

Assembly of TMT 35. Install cardan shaft (14) into splines

of output shaft

F300 059

36. The sketch shows the correct timing

of the motor. Mark the gear wheel
set rotor at the point where the tip
of a spline tooth is opposite to the
bottom of a tooth in the external
rotor teeth (see drawing). Mark the
bottom of a spline on the valve drive.

Line up mark on rotor and valve

drive. Align mark on valve with a hole
in the outer rim. (See “A” on drawing).
Turn disc valve counter clockwise
until splines in the two parts engage.

36a Install gear wheel set (15)

(use marks to ensure alignment)

Remember a new O-ring!

F300 058

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Assembly of TMT

Assembly of TMT 37. Fit channel plate (17) onto gear

wheel set (use marks to ensure
alignment).

Remember a new O-ring!

F300 057

38. Install the three guide pins (16).

F300 056

39. Install drive shaft (18) in gear wheel

splines. Fix valve drive with stop ring
(19).

F300 055

40. Put distributor valve (20) onto drive

shaft. Make sure that the motor is
correctly timed (see the sketch, page
30).

F300 054

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Assembly of TMT

Assembly of TMT 41. Mount end cover (including balance

plate, spacer, O-ring and backup
ring).

If so required, fix spacer with Vaseline.

Use marks to ensure alignment.

F300 053

42. Mount the 3 short bolts (38) in

the right holes and mount 6 long
bolts (37).

F300 052

43. Tighten all bolts with a torque of

110±10 Nm [973.58 ±88.51 lbf·in].

F300 556

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Repair Instruction
Disassembly of TMT FL (Brake Motor)

Disassembly of TMT FL To disassemble TMT FL follow the same

(Brake Motor) instructions as for TMT until you get to
the brake part.
Fix TMT FL motor in holding tool
SJ 151B9000-2 and holding plate
SJ 151B5000-4.
Fix TMTW FL motor in holding tool
151Z9002.

Note that in the brake motor, all bolts are

equally long.  F300 557

44. With a 17 mm key, untighten the

eight bolts (61).

Note that the disc spring is compressed

against the motor flange.

F300 558

45. Remove motor flange (59).

F300 559

46. Remove disc spring (54).

F300 560

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Disassembly of TMT FL (Brake Motor)

Disassembly of TMT FL 47. With tool SJ 151B5000-2, lift brake

(Brake Motor) piston out of housing (58).

F300 561

48. Remove the multiple brake discs

(50 and 51).

Outer disc (7 pcs.)

F300 562

Inner disc (6 pcs.)

F300 563

49. Unfasten the 6 bolts (43).

F300 564

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Disassembly of TMT FL (Brake Motor)

Disassembly of TMT FL 50. Lift out retainer ring (42).

(Brake Motor)

F300 565

51. Fix bearing housing in the hydraulic

press and push shaft with bearings
out of housing.

F300 566

52. With tool SJ 151B5000-1, push shaft

seal (2) out of housing.

F300 567

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Assembly of TMT FL (Brake Motor)

Assembly of TMT FL 53. With tool SJ 151B5000-1, press a

new shaft seal into bearing housing.
Grease shaft seal with fat before
installation.

F300 568

54. Remove filter (48) from output shaft.

F300 569

55. Clean filter, refit onto the shaft and

tighten with a torque of
30 ±5 Nm [265.52 ±44.25 lbf·in].

F300 570

56. Fix the bearing housing in the

hydraulic press and use tool
SJ 151B9000-11/13 to press output
shaft with bearings into the housing.

F300 571

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Assembly of TMT FL (Brake Motor)

Assembly of TMT FL 57. Install retainer ring (42).

P300 565

58. Fix retainer ring with 8 bolts (43) and

tighten with a torque of 9 ±1.5 Nm
[79.66 ±13.28 lbf·in].

F300 564

59. Mounting of gamma-ring

F300 055

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
The Brake Piston

The Standard Brake There are two types of brake pistons:

Piston A standard brake piston, and a
backpressure brake piston.

60. With tool SJ 151B5000-1, push shaft

seal (2) out of brake piston.

F300 572

61. With tool SJ 151B5000-1, press in a

new shaft seal (2) with grease.

F300 573

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
The Back-pressure Brake Piston

The Back-pressure Brake 62. Remove the four bolts (55).

Piston

F300 574

63. Remove retainer ring (56) and

shaft seal (57). For removal and
reinstallation, use tool
SJ 151B5000-1.

F300 572

64. After installation of the shaft seal, fix

it with a retainer ring (56).

F300 575

65. Mount the four bolts (55)and tighten

with 9 ±1.5 Nm [79.66 ±13.28 lbf·in].

F300 574

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Installation of Braking Part

Installation of Braking 66. Install the multiple disc brake,

Part starting with the external multiple
discs.

Install seven external (51) and six

internal (50) multiple discs.

F300 562

F300 563

67. Install the brake piston and

remember a new O-ring (52).

F300 577

68. Install the disc spring (54).

F300 560

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Installation of Braking Part

Installation of 69. Mount the motor flange (59) and

Braking Part tighten with a torque of 75±10 Nm
[663.81 ±117.54 lbf·in].

Note! Motor flange

for TMT 250 - 470
and TMT 500 - 630
are different.

F300 578

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Tools for Disassembly and Reassembly of TMT and TMT FL Motors

Tools for Disassembly 1. Holding tool SJ 151B9000-2.

and Reassembly of TMT
and TMT FL Motors

F300 085

2. Holding plate SJ 151B5000-4

(for installation on holding tool).

F300 579

3. Stripper SJ 151B5000-2 for brake

piston.

F300 580

4. Mandrel SJ 151B5000-1 for shaft seal.

F300 581

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 TMT, TMT FL and TMT W FL Orbital Motor
Repair Instruction
Tools for Disassembly and Reassembly of TMT and TMT FL Motors

Tools for Disassembly 5. Mandrel SJ 151B9000-11/13 for

and Reassembly of TMT installation of shaft with bearings.
and TMT FL Motors

F300 583

6. Tool for gamma-ring 151Z9001.

F301 605

7. Holding tool for TMT W FL 151Z9002.

F301 606

520L0351 • Rev DA • Jan 2011 43

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