RISK ASSESSMENT

WHAT WORK Shuttering work

LOCATION PM Warehouse area Contractor Company- Aalanna Project Pvt Ltd
ACTIVITY SUB ACTIVITY HAZARDS IDENTIFIED CONTROL MEASURES
1.Unauthorized workers at working area 1. No visitors shall be allowed to enter the work location without having prior permission from Nestle engineering team.
Manpower mobilization at 2. A visitor induction training shall be conducted for all the visitors visiting at site and shall be briefed about the site general safety rules, site
site layout plan procedures.
1. Slip, Trip & Fall 1. Mandatory PPE are to be used (Safety shoes, Helmet, Reflective vest, Dust noise mask, Cut-resistant hand gloves, Rubber hand gloves and
2. Hand injuries safety goggles)
3. Dust Hazard 3. Ensure protruding rebars caps from rods & 3m tape provide for visible.
Surveying & marking use Total 4. Stumbling over sharp edge of cut pieces 4. Remove the unwanted rods.
station fixing of reinforcement rods 5. Take work permit to Nestle concern person before start the activity.
5. Skin irritation 6. Conducted the TBT before work start and explain the hazards.
7. Training for WMS/ RA briefing with people involve in task.

1. Unexperienced operator. 1. Farana all certificates (RC, Insurance, TPI & PUC), Operator license and Experience should be provided before entry into the site.
2. Striking against other structures. 2. Only authorized and certified operator allowed to operate Farana.
3. Toppling hazard. 3. Before site entry Farana should be inspected as per the checklist.
4. Overhead power lines. 4. Hydraulic leaks shall be checked by extending the outriggers and raising the boom of the farana.
5. Collision with pedestrian or Object. 5. No personnel shall be allowed in proximity to Farana while marching.
6. Route Survey to be done from Main Gate till the unloading yard.
7. Speed limits (15KM) shall be followed inside the side premises.
8. Ensure safe distance from the overhead power lines.
Gate entry of Trailer & Farana 9. Ensure the condition of soil is capable to support the Farana and required total load (Wet soil /Nearby pit etc.)
10. Ensure that vehicle is kept 2m away from the edge of excavation pit.(If any)

1.Shuttering work

1.Hit to person. 1.Locate the sign board of path way and Vehicle Access.
2.Misleading of Vehicle 2.Only License Operator /Driver allow operating the vehicle.
3.Overturning the vehicle 3.Maintain Speed Limit Up to 15 kmph.
4.Movement of trailer & Farana in standby 4.Continuous Supervision should be there.
condition during Unloading work 5.Dumping of material into vehicle should be up to allowable limit of vehicle
Vehicle Movement to 6. Hand breaks shall be applied when the trailer is positioned or Ideal condition at the work location.
unloading point 7. Wheel stoppers shall be provided at the wheels of the trailer, Farana to avoid any movement in stand by condition.

1.Hand Injury 1.Use proper PPE's

2.Fall of material 2.Move all unnecessary persons away
3.Manual handling hazards 3.If load is heavy take help of other person
4.Cumulative Back Injuries 4.Use manual handling techniques.
Manual shifting of Steel by 5.Remove unwanted material from site.
wheelbarrow and by hand 5.Persons Injury
6.Slip, trip and fall 6.Experience person shall be deployed
7.Safe access to be provide
7.Sharp edges of rebar
 ACTIVITY SUB ACTIVITY HAZARDS IDENTIFIED CONTROL MEASURES
1.Failure of equipment 1.Conduct toolbox talk and LMRA prior to start of work at the specific location.
/crane /Trailer/ Pickup/ Truck etc. 2.Ensure the condition of equipment, inspected, sticker Placed and for appropriate color code.
2.Road traffic accident during transportation 3.All rigging gear shall be certified.
of Tanks shell plates, pipe spools/ supports 4.Synthetic belt or nylon sling shall be used instead of steel wire rope for holding of material.
shifting of material to Work and other material. 5.Ensure crane operators and riggers fully understand all work tasks and hazards.
location By Using Crane, 3.Body part injury during loading and 6.Load shall be secured on the trailer bed to prevent accidental fall.
Trailer, Boom Truck Pickup 7.Crane operator shall have the third party, certified and applicable license.
unloading operation 8.Use proper tag line during loading /off loading material.
etc.
9.Access route shall be surveyed before transporting the Shell Plates ,pipes & support material etc.
10.Barricade with appropriate sign board on the effective area. Riggers shall be experienced .

1.Inappropriate operator 1.Only trained/experienced person to use the power tools.

2.Trips and fall 2.Proper PPE should be worn.
3.Sharp Objects 4.Electric 3.Ensure only double insulated electric cable, free from damage and joints to be used
shock 4.Ensure electrical cable should not touch metal at any point.
Use of Power tools for 5.Electrocution 5.Ensure connections to be taken from field distribution panels .
shuttering work 6.Ensure electric supply cable should be having industrial pin top & ELCB (30 ma)
7.Ensure that damaged cables are reported and replaced immediately.
8.All Electrical power tools inspection carryon Nestle Concern person & Displayed valid tag.

1.Slips, trips, falls 1.Ensure work permit should be taken before start of work.
2.Protruding nails 2.Ensure tool box talks should be conducted before starting work. 3.General
3.Puncturing/brushing against sharp edges housekeeping required to prevent slip, trips and falls.
of concrete 4.Access area to be clear from all obstructions.
4.Fingers getting caught between the forms 5.Use basket while lifting the material.
5.Dust 6.Nails to be removed.
7.Ensure dust mask or respirator.
1.Shuttering work 6.Improper manual handling 8.Allot sufficient manpower.
9.Correct PPEs (leather gloves, cut resistant gloves etc.) to be worn.
Installation / removal of 10.Explain proper manual handling techniques during tool box talk.
Shuttering work & de nailing 11.Use mechanical means wherever practical.
using hand tools. 12.Maintain good housekeeping.
13.Ensure all Shuttering materials are being shifted by hand to hand, no throw catch and dropping of shuttering.

14.Collect the nails into toolkit.

1.Direct rainfall on machine 1.Ensure that all cutting equipment's are protected from rainfall with the help of temporary shade.
2.Machine malfunctioning 2.Ensure check cutting machine before entry of site.
3.Bruise injury 3.Ensure provide inspection tag in machine.
4.Slip, trip or fall 4.Ensure give proper job specific training to carpenter and wear cut resistant hand gloves..
5.Flying wooden particles 5.Ensure area free from any obstruction & material
6.Defective cutting blade 6.Ensure entry restricted for unauthorized person.
7.Ensure proper housekeeping is maintained around work area
Cutting ply and making board 7.Cut injury 8.Ensure use proper PPE.
for shuttering by using 8. Dust 9.Ensure scrap shall be segregated in isolated area
handsaw wooden cutting 10.Ensure that machine guard is provided.
machine. 11.Ensure that before starting work cutting blade should be in good condition.
12.Ensure periodically maintenance should be done of machinery.
 ACTIVITY SUB ACTIVITY HAZARDS IDENTIFIED CONTROL MEASURES
1.Ensure the ground condition & don't use bricks/stones, wooden things etc. below base.
1.Material fall 2.Ensure only medically fit & certified persons allow doing the work.
2.Slip / trip 3.Ensure work permit is taken before start of work.
Shuttering and DE shuttering 4.Ensure use proper PPE.
material up to Plinth beam 5. Ensure work area all unwanted materials removed before start job.
level 6.Check all hand tools proper condition if ant damaged or substandard hand tools found immediately removed out of site.

1.Shuttering work 1.Darkness 1.Ensure proper illumination during night shift at site.
Working during Night Hrs. 2.Poor illumination 2.Use lux meter for inspection of lighting arrangement.
1.Sharp edge 1.Ensure shoulder pad should be given to worker while shifting the material.
2.Slip trip fall 2.Ensure hand gloves should be provided to workers
3.Ensure work shall be carried out under continuous supervision.
Housekeeping 4.Ensure sharp edge protection to steel ends should be provided wherever necessary
5.Ensure access should be free from obstruction

SIGNATURE
NAME OF CONTRACTOR ENGINEER / SAFETY DATE

REVIEW AND APPROVAL BY LINE MANAGERS

SIGNATURE
NAME DATE