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MXD Instructions: Your Leader in Dosing Technology

This document provides installation and operating instructions for MXD dosing pumps. Key points include: 1. MXD pumps can dose liquids precisely and are designed to handle most chemicals. They consist of a main gearbox and dosing head with additional dosing units that can be added for higher volumes or different products. 2. Safety is the top priority - only qualified personnel should install and operate the pumps and local regulations must be followed. 3. Detailed technical specifications, dimensions, installation instructions, maintenance procedures, and troubleshooting tips are included to help with setup and operation of the pumps.

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Abdrabbo Shehata
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0% found this document useful (0 votes)
97 views

MXD Instructions: Your Leader in Dosing Technology

This document provides installation and operating instructions for MXD dosing pumps. Key points include: 1. MXD pumps can dose liquids precisely and are designed to handle most chemicals. They consist of a main gearbox and dosing head with additional dosing units that can be added for higher volumes or different products. 2. Safety is the top priority - only qualified personnel should install and operate the pumps and local regulations must be followed. 3. Detailed technical specifications, dimensions, installation instructions, maintenance procedures, and troubleshooting tips are included to help with setup and operation of the pumps.

Uploaded by

Abdrabbo Shehata
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Dosing System Design and Innovation

MXD INSTRUCTIONS

Installation and operating instructions

YOUR LEADER IN DOSING TECHNOLOGY


GENERAL DESCRIPTION

MXD pumps are heavy duty, precision, electric diaphragm positive displacement pumps.

This dosing pump consists of one main gearbox with dosing head. This unit
forms the main drive of the dosing pump. What makes the MXD pump special
is the capability to add as many extras dosing units to the drive unit. This allows volumes from
10 liters per hour up to any volume imaginable. Each of these dosing units can be independently
regulated by means of a positive adjustment caliper.

Dosing units can be designed in such a manner that several different volumes
or products can be dosed or the total volume can be increased. Increased dosing units allow
higher permissible operating pressure, higher level of precision dosing & greater flexibility in the
products being dosed into the injection line. When four ( 4 ) injection units are combined, it is
possible to obtain straight line dosing, instead of
the pulsed flow usually found with positive displacement dosing pumps. Dosing
units can be added at a later stage as required or at the point of manufacture.
Dosing pumps are also upgradeable in volume as required.

I-FEEDER MXD dosing pumps are manufactured with materials that can
resist most chemicals products, even acids. They are designed for all sorts of processes where
it is necessary to dose a product into a hydraulic network,
such as: food, textile, chemical industry, water treatments, etc. (See materials
in Technical Features). In case there is any doubt about compatibility of
materials with the products to be used please contact I-FEEDER GLOBAL Technical Service.

Each injection unit can be controlled independantly with no need to stop operation when
adjusting the pump volume.

The original packing is prepared so that carriage and storing of the product do
not cause any damage to the product, as long as this is done far from heat
sources and in dry, ventilated spaces.
CONTENTS Warning
Pg
A General 3 Prior to installation, read these installation and
A1 Introduction 3 operating instructions. Installation and operation
A2 Service documentation 3 must comply with local regulations and accepted
codes of good practice.
1. General Information 4
1.1 Applications 4
1.2 Warranty 4 A. General

2. Safety 4 A1 Introduction
2.1 Identification of safety instructions 4 These installation and operating instructions contain all the
2.2 Qualification and training 4 information required for starting up and handling the MXD-D
2.3 Risks 4 dosing pump.
2.4 Safety conscious 4
If you require further information or if any problems arise, which
2.5 Safety instructions 4
2.6 Safety for maintenance, inspection and installation 4 are not described in detail in this manual, please contact the
2.7 Unauthorised modification and manufacture 4 nearest I-Feeder company.

3. Type Key 5 A2 Service documentation


If you have any questions, pleas e contact the nearest I-Feeder
B Technical data 6 company or service workshop.
4. Pump Performance 6
4.1 Accuracy 6
SAFETY RULES
4.2 Performance 6
4.3 Suction heights 6
To avoid personal or enviromental damages and to guarantee a proper
C Dimensions 7 operation of the equipment, the staff in charge of the installation, set up and
maintenance of the equipment must follow the instructions of this manual,
5. Installation 8 specially those recommendations and warnings explicitly detailed. In addition,
specific instructions for the chemical products to be dosed should be followed.
5.1 General 8
5.2 Electrical Connection 8

6 Commissioning 8
6.1 Checks before start-up 8
6.2 Start-up 8
6.3 Switching on/ off 8

7 Installation tips 8

8 Tube/ Pipe lines 8


8.1 General 8
8.2 Connecting suction & Discharge lines 8
8.3 Suction 9
8.4 Injection 9
8.5 Dosing Flow 9

D Installation drawing 10

9 Maintenance 11
9.1 General notes 11
9.2 Replacing the diaphragm 11
9.3 Periodical maintenance 11

10 Transport & Storage 11


10.1 Delivery 11
10.2 Intermediate storage 11
10.3 Unpacking 11
10.4 Return 11

11 Fault finding chart 12

12 Dosing curves 13

E Parts list 14

F Warranty 15
1. General information 2.2 Qualification and tr aining of personnel
The personnel responsible for the operation, maintenance,
1.1 Applications inspection and installation must be appropriately qualified for these
The MXD-D pump is suitable for liquid, non-abrasive and non- tasks. Areas of responsibility, levels of authority and the
inflammable media strictly in acco rdance with the instructions in supervision of the personnel must be precisely defined by the
this manual. operator.
If the personnel do not have the necessary knowledge, the
necessary training and instruction must be given. If necessary,
training can be performed by the manufacturer/supplier at the
Warning
request of the operator of the pump. It is th e responsibility of the
Other applications or the operation of pumps in operator to make sure that the contents of this manual are
ambient and operating conditions, which are not understood by the personnel.
approved, are considered improper and are not
permitted. Irriquip CC accepts no liability 2.3 Risks when safety instructions are not observed
for any damage resulting from incorrect use.
Non-observance of the safety instructions may have dangerous
consequences for the personnel, the environment and the pump.
If the safety instructions are not observed, all rights to claims for
damages may be lost.
1.2 Warranty
Non-observance of the safety instructions may lead to the
Warranty in accordance with our general terms of sale and following hazards:
delivery is only valid
• failure of important functions of the pump/system
• if the pump is used in accordance with the information within
• failure of specified methods for maintenance
this manual.
• harm to humans from exposure to electrical, mechanical and
• if the pump is not dismantled or incorrectly handled.
chemical influences
• if repairs are carried out by authorised and qualified
• damage to the environment from leakage of harmful
personnel.
substances.
• if original spare parts are used for repairs.
2.4 Safety-conscious working
2. Safety The safety instructions in this manual, applicable national health
This manual contains general instructions that must be observed and safety regulations and an y operator internal working,
during installation, operation and maintenance of the pump. This operating and safety regulations must be observed.
manual must therefore be read by the installation engineer and the
relevant qualified personnel/operators prior to installation and start- 2.5 Safety instructions for the operator/user
up, and must be available at the installation location of the pump at Hazardous hot or cold parts on the pump must be protected to
all times. prevent accidental contact.
It is not only the general safety instructions given in this "Safety" Leakages of dangerous substances (e.g. hot, toxic) must be
section that must be observed, but also all the specific safety disposed of in a way that is not harmful to the personnel or the
instructions given in other sections. environment. Legal regulations must be observed.
Damage caused by electrical energy must be prevented.
2.1 Identification of safety in structions in this manual
If the safety instructions or other advice in this manual are not
observed, it may result in per sonal injury or malfunction and
damage to the pump. The safety instructions and other advice are 2.6 Safety instructions for maintenance, inspection
identified by the following symbols: and installation work
The operator must ensure that all maintenance, inspection and
Warning
installation work is carried out by authorised and qualified
If these safety instructions are not observed, personnel, who have been adequatel y trained by reading this
it may result in personal injury! manual.
All work on the pump should only be carried out when the pump is
If these safety instructions are not observed,
stopped. The procedure described in this manual for stopping the
Caution it may result in malfunction or damage to the
pump must be observed.
equipment!
Pumps or pump units which are used for media that are harmful
Notes or instructions that make the job easier to health must be decontaminated.
Note
and ensure safe operation. All safety and protective equipment must be immediately
Information provided directly on the pump, e.g. labelling of fluid restarted or put into operation once work is complete.
connections, must be observed and must be maintained in a Observe the points described in the initial start-up section prior to
readable condition at all times. subsequent start-up.

Warning
Electrical connections must only be carried out
by qualified personnel!
The pump housing must only be opened by
personnel authorised by I-FEEDER!

2.7 Unauthorised modification and manufacture of


spare parts
Modification or changes to the pump are only permitted following
agreement with the manufacturer. Original spare parts and
accessories authorized by the manufacturer are safe to use. Using
other parts can result in liability for any resulting consequences.
3 Type key

MXD XX X X X X X X X X X X X
Type range Motor variant
Model number E0 PTC motor for frequency control

Maximum counter-pressure [bar] E1 Motor type 400 V,

Control variant E2 Motor type 220 V,

B Standard - manual control Mains plug


AR* Analog/pulse control
4-20 mA control
X no plug
VSD Variable speed control

Connection, suction/discharge
4 Tubed

6 Cemented

Dosing head variant 8 Threaded, male


PP Polypropylene
PV PVDF (polyvinylidene fluoride)
PVC Polyvinyl chloride
SS Stainless steel, SUS 316
PV-R PVDF + integrated relief valve
PVC-R PVC + integrated relief valve

Valve type
1 Standard valve

3 0.05 bar suction opening pressure


Gasket material
0.8 bar discharge opening pressure
Spring-loaded, discharge side only
E EPDM 4
0.8 bar opening pressure
T PTFE 5 Valve for abrasive media
Supply voltage
Valve ball material G 230 V, 50/60 Hz
G Glass
C Ceramic
SS Stainless steel E 380 V, 50/60 Hz
Control panel position

X no control panel
TECHNICAL :
M o d e l- M X D 8 2 S 2 3 S 6 3 S 5 3 S 1 4 S 2 0 S 1 6 S

M a x . d is c h a rg e v o lu m e ( lph ) 50 100 200 300 600 900 1200

M a x . d is c h a rg e p r e s s u r e ( Bar ) 10 10 7 10 10 8 6

S t ro k e le n g t h (m m ) 1 2 ,5

S t ro k e s p e r m in u t e 36 36 36 58 116 174 232

C o n n e c t io n t y p e / a p e rt u re K 15A K 25A

T ra n s f e rra b le v i s c o s i t y( mPa * s ) S t a in le s s s t e e l c h e c k b a ll: 3 0 0 0 m P a * s

T r a n s fe r r a b le te m p e r a tu r e (° C ) S ta i n l e ss ste e l / P V D F : 0 -6 0 ° c - N O F R E E Z IN G A L L O W E D
P o w e r2 2 0 V ( s i n g l e - p h a s e ) o r 3 8 0 V ( t h r e e - p h a s e )

S t a n d a rd m o t o r P o le s 4 2

P o w e r (k W ) 0 ,2 5 0 ,3 7 0 ,5 5 0 ,7 5 1 ,1 1 ,1

P u m p p a in t c o lo r H a m m e r t o n e B lu e

W e ig h t (k g ) 26 26 29 29 29 32 32

L iq u id E n d M a t e ria ls

M a t e ria l/ T y p e P T S S T S V E C P E C

P u m p H e a d P P S US 304 P V C P P

D ia p h ra g m P T F E P T F E E P DM E P DM

C h e c k B a ll S US 304 S US 304 C E RA M C E RA M

J o in t P P S US 304 P V C P P

O - rin g NE O V IT O N NE O NE O

PROTECTION:IP-55

4 Pump performance 4.3 Suction heights ( See chart below )


4.1 Accuracy 4.3.1 Media with a viscosity similar to water
• Dosing flow fluctuation: ± 1.5 % within the control range 1:10 Applies to:
• Linearity deviation: ± 4 % of the full-scale value. Adjustment • counter-pressure of 1.5 to 10 bar
from max. to min. stroke length, within the control range 1:5.
• non-degassing and non-abrasive media
• temperature of 20 °C
Applies to:
• stroke length 100 %.
• water as dosing medium
• fully deaerated dosing head
• measurement according to IRRIQUIP factory standard
no. 0027/0813
• standard pump version.
4.2 Performance
Applies to:
• maximum counter-pressure
• water as dosing medium
• flooded suction 0.5 mWC
• fully deaerated dosing head
• three-phase 400 V motor.

50 Hz 60 Hz Maximum length of
Pump type Suction height* Intake height** Suction height* Intake height** suction line
[mWC] [mWC] [mWC] [mWC] [m]

MXD 82S 4 3 4 3 4
MXD 23S 4 3 4 3 4
MXD 63S 3 2 3 2 3

MXD 53S 2 1 2 1 2
MXD 14S 2 1 2 1 2
MXD 20S 1 1 1 1 2
MXD 16S 1 1 1 1 2

* Suction line and dosing head filled ( continuous operation )


** Suction line and dosing head not filled.
5 INSTALLATION Functional principle
• Reciprocating displacement pump with electric motor and
5.1 GENERAL mechanical diaphragm control.
• The rotation of the motor is transformed into the reciprocating
To install this pump it is advisable to choose places protected from water, movement of the dosing diaphragm by the eccentric and the
away from heat sources and air renewal. tappet.
Place the pump vertically over a rigid surface to achieve proper distribution • The dosing flow can be set by adjusting the stroke length of the
of lubrication. Anticipate spaces needed for maintenance and installation. tappet.

6.3 Switching on/off


The electric protection of the motor must be installed and adjusted
following its nominal instensity (overloaded switch disjuntor). (See Before switching on the pump, check that it is
wiring). Caution installed correctly.
A disconnection overload must be installed in case of emergency.
• To start the pump, switch on the power supply.
The equipment must be protected to avoid untimely sudden starts. • To stop the pump, switch off the power supply.

7 Installation tips
THREE-PHASE CONNECTION (50/60 Hz) • For easy de-aeration of the dosing head, install a ball valve
with bypass line (back to the dosing tank) immediately after
To work at 230 V we will plug the motor in delta the discharge valve.
To work at 400 V it will be a star connection. • In the case of long discharge lines, install a non-return valve in
230 V
the discharge line.
400 V
DOL Starter with overload • When installing the suction line, observe the following:
U1 U1

V1 V1
– Keep the suction line as short as possible. Prevent it from
W1 W1
becoming tangled.
OFF ON

M – If necessary, use swept bends instead of elbows.


U
V

– Always route the suction line up towards the suction valve.


W
SINGLE PHASE CONNECTION – Avoid loops which may cause air bubbles.

To work at 230 V single-phase at 50 Hz we will connect directly the motor wire


to the adequate protection. To work at 60 Hz we will connect the connection box
plates as shown in the drawing.

230 VAC (50 Hz) 115 VAC (60 Hz) DOL Starter with overload
230 VAC (60 Hz)

L
OFF ON
N

WIRE
INCLUDED M
L

N • For media with a tendency to sedimentation, install the suction


line with filter so that the suction valve remains a few millimetres
above the possible level of sedimentation.
6. Commissioning 8.Tube / pipe lines
6.1 Checks before start-up 8.1 General
• Check that the rated voltage stated on the pump nameplate Warning
corresponds to the local conditions!
Only use the prescribed line types!
• Check that all connections are secure and tighten,
if necessary. All lines must be free from strain!
• Check that the dosing head sc rews are tightened with the Avoid loops and buckles in the tubes!
specified torque and tighten, if necessary. Keep the suction line as short as possible to
• Check that all electrical connections are correct. avoid cavitation!
If necessary, use swept bends instead of elbows.
6.2 Start-up Observe the chemical manufacturer's safety
After initial start-up and after each time the instructions when handling chemicals!
diaphragm is changed, tighten the dosing head Make sure that the pump is suitable for the actual
screws. dosing medium!
Caution After approximately 6-10 operating hours or two The flow must run in the opposite direction to
days, cross-tighten the dosing head screws gravity!
using a torque wrench.
Caution The resistance of the parts that come into contact
Maximum torque: 6 Nm.
with the media depends on the media, media
1. Open the deaeration valve , if installed, in the discharge line, or temperature and operating pressure. Ensure that
relieve the pressure on the discharge side so that the medium parts in contact with the media are chemically
can run out without a counter-pressure. resistant to the dosing medium under operating
2. Switch on the power supply. conditions!
3. Set the stroke-length adjustment knob to 100 %.
8.2 Connecting the suction and discharge lines
4. Leave the pump running until the dosed medium is free of air
bubbles. Warning
5. Close the deaeration valve, if installed. All lines must be free from strain!
– The pump is now ready for operation. Only use the prescribed line types!
• Connect the suction line to the suction valve.
– Install the suction line in the tank so that the foot valve
remains 25 to 30 mm above the bottom of the tank or the
possible level of sedimentation.
• Connect the discharge line to the discharge valve.
8.3 SUCTION

It is essential to fit in the suction of the dosing liquid the filter of 500 mesh.

Couple the suction pipe to the lower connecter of the cylinder, putting the mesh filter inbetween.
The sediment at the bottom of the tank must never be suctioned, to avoid suction of undiluted parts.

The piping must be stiff enough so that it does not lose its shape when there is suction.

To help suction the piping must be as short as possible, the pipe diameter must be at least 40 mm.
For pipes of over 3 m, diameter must be increased.

8.4 INJECTION

Fix the check valve supplied with the pump at the input of the water network, as
shown in the drawing, and couple the injection hose to the upper connecter of
the cylinder.
The pipe diameter will have to be the same as the valve diameter. For pipes over
15m length the diameter shall be increased. Do never insert a shutoff valve.

8.5 DOSING FLOW

Through the micrometic regulator adjust the dosing flow from 0 to 100 % depending
on the wished value. A regulation inferior than 10% is not advisable.

In order to check the dosing flow:

1.- Prime the pump immersing the


suction pipe in graduated receptacle ( A )
2.- Mark in the receptacle the liquid level.
3.- Start up the pump and pour a
known volume (V) of measured liquid
in a second receptacle ( B).
4.- Measure the time (t) that goes
B between the start up of the pump and
the precise instant in which the liquid
reaches the level of the mark of
receptacle A.
5.- The dosed flow corresponds to:

Q(l/h) = V (liters) / t (seconds) x 3600


A
8 7 6 5 4 3 2 1
D D
1
21 23
6
16
7
8
9
10
16
5 9
C 20 C
16
2 22
16 5
6
15
19
13 16
14 9
13 18
9
3 9
B 17 B
15
12 13
11 15
16
4
A A
8 7 6 5 4 3 2 1
9. Maintenance
OIL: Take off re-filling lid and fill the pump with the provided oil:
320 GRADED OIL. If the pump has several boxes oil must be
9.1 General notes filled into all boxes.

Warning Approximate oil capacity: 1 liter per gearbox.


When carrying, keep upright.
When dosing dangerous media, observe the
corresponding safety precautions!
Risk of chemical burns!
CHECKING THE HYDRAULIC CIRCUIT: Check that all valves are
Wear protective clothing (gloves and goggles opened and that escapes from priming valves derive the liquid to a
when working on the dosing head, connections proper receptacle.
or lines!
Do not allow any chemicals to leak from the ROTARY DIRECTION: Start up the pump to check that the rotary
pump. Collect and dispose of all chemicals direction coincides with the one shown by the arrow. To change rotary
direction invert two phases in the motor terminals box.
correctly!
CHECKING OF PUMP: Check visually/auditorilly the proper working
Warning of the pump.
The pump housing must only be opened by
personnel authorised by Irriquip!
Repairs must only be carried out by authorised
and qualified personnel! 10. Transport and storage
Switch off the pump and disconnect it from the
power supply before carrying out maintenance Do not throw or drop the pump.
work and repairs! Store the pump in a dry and cool place.
Store the pump in upright position so that the
Caution gear oil cannot leak out.
Replacing the diaphragm
Do not use the protective packaging as transport
1. Loosen the six dosing head screws. packaging.
2. Remove the dosing head. Observe the permissible storage temperature!
3. Turn the fan blades until the diaphragm reaches the front dead
centre (the diaphragm detaches itself from the diaphragm 10.1 Delivery
flange). The MXD type dosing pumps are supplied in different packaging,
4. Unscrew the diaphragm by m anually turning it counter- depending on pump type and the overall delivery. For transport
clockwise. and intermediate storage, use the correct packaging to protect the
5. Check the parts and replace by new ones, if necessary. pump against damage.
6. Screw in the new diaphragm completely. Then turn it back until
10.2 Intermediate storage
the holes in the diaphragm and the flange coincide.
• Permissible storage temperature: –20 °C to +50 °C.
7. Turn the fan blades until the diaphragm reaches the bottom
dead centre (the diaphragm is pulled onto the diaphragm • Permissible air humidity: max. relative humidity: 92 %
flange). (non-condensing).
8. Refit the dosing head carefully and cross-tighten the screws.
10.3 Unpacking
Maximum torque: 6 Nm.
Retain the packaging for future storage or return, or dispose of
9. Deaerate and start the dosing pump.
the packaging in accordance with local regulations.

10.4 Return
Before any maintenance operation we will check: Return the pump in its orig inal packaging or equivalent.
That the pump is stopped and disconnected from the electric The pump must be thoroughly cleaned before it is returned or
supply. stored. It is essential that t here are no traces of toxic or
hazardous media remaining on the pump.
There is no pressure neither inside the head nor in the impulsion
pipe. It is advisable to empty the head before opening it. I-Feeder Technologies accepts no liability
Caution for damage caused by incorrect transportation
The staff in charge of the maintenance will use the adequate
or missing or unsuitable packaging of the pump!
protection means in order to manipulate the dosed liquid.
Before returning the pump to I-Feeder Technologies for service,
the safety declaration at the end of these instructions must be
filled in by authorised personnel and at tached to the pump in a
visible position.
PERIODICAL MAINTENANCE:
If a pump has been used for a medium which is
Change oil after the first 500 hours. Next changes will be every 2000 hours Caution injurious to health or toxic, the pump will be
(minimum once a year). classified as contaminated.
Check the diaphragm every 3 months or 1000 hours. If I-Feeder Technologies or agent is requested to service the
pump, it must be ensured that the pump is free from substances
Check the suction filter before and after operation..
that can be injurious to health or toxic. If the pump has been used
Check the valves every 3 months or 1000 hours. for such substances, the pump must be cleaned before it is
returned.
It is advisable to periodically clean the dosing unit, letting clean water flow through it
If proper cleaning is not possible, all relevant information about the
(we can make it coincide with the emptying of the tank), to eliminate precipitated
rests that can remain in the inner part of the cylinder or in suction / impulsion pipes. chemical must be provided.
If the above is not fulfilled,I-Feeder Technologies can refuse to
accept the pump for service. Costs of returning the pump are paid
If we are using highly corrosive liquids it is advisable to double the frequency
of checkings.
by the customer.
The safety declaration can be found at the end of these instructions.

Caution The replacement of the supply cable must be


carried out by an authorised Irriquip service
workshop.
11. Fault finding chart

Fault Cause Remedy


1. Dosing pump does not a) Not connected to the power supply. Connect the power supply cable.
run. b) Incorrect supply voltage. Replace the dosing pump.
c) Electrical failure. Return the pump for repair.
d) The empty indication has responded. Remove the cause.
e) The diaphragm leakage detection has responded. Replace the diaphragm.
2. Dosing pump does not a) Leaking suction line. Replace or seal the suction line.
suck in. b) Cross-section of the suction line too small or
Check with I-Feeder specification.
suction line too long.
c) Clogged suction line. Rinse or replace the suction line.
d) Foot valve covered by sediment. S uspend the suction line from a higher position.
e) Buckled suction line. Install the suction line correctly. Check for
damage.
f) Crystalline deposits in the valves. Clean the valves.
g) Diaphragm broken or diaphragm tappet torn out. Replace the diaphragm.
3. Dosing pump does not a) Air in the suction line and dosing head. Wait, until the pump has deaerated.
dose. b) Stroke-length adjustment knob set to zero. Turn the adjustment knob in the "+" direction.
c) Viscosity or density of medium too high. Check the installation.
d) Crystalline deposits in the valves. Clean the valves.
e) Valves not correctly assembled. Assemble the inner valve parts in the right order
and check and possibly correct the flow
direction.
f) Injection point blocked. Check and possibly correct the flow direction
(injection unit), or remove the obstruction.
g) Incorrect installation of lines and peripheral Check the lines for free passage and correct
equipment. installation.
4. Dosing flow of the pump a) Dosing head not fully deaerated. Repeat the deareation.
is inaccurate. b) Degassing medium. Check the installation.
c) Parts of the valves covered in dirt or incrusted. Clean the valves.
d) Zero point misadjusted. Adjust the zero point to the actual counter-
pressure.
e) Counter-pressure fluctuations. Install a pressure-loading valve and a pulsation
damper.
f) Suction height fluctuations. Keep the suction level constant.
g) Siphon effect (inlet pressure higher than counter-
Install a pressure-loading valve.
pressure).
h) Leaking or porous suction line or discharge line. Replace the suction line or discharge line.
i) Parts in contact with the medium are not resistant
Replace with resistant materials.
to it.
j) Dosing diaphragm worn (incipient tears). Replace the diaphragm. Also observe the
maintenance instructions.
k) Supply voltage fluctuations. Decrease the counter-pressure of the pump.
l) Variation of the dosing medium (density, Check the concentration. Use an agitator,
viscosity). if necessary.

Caution For further error signals for the control unit, refer to the relevant section.
12. Dosing curves
Q [l/h] 720
The dosing curves on the following pages are trend curves.
600
They apply to:
• performance of simple pump (the flow rate is doubled for the 480
double pump) 360
• water as dosing medium 240
• suction line with foot valve, 0.5 m flooded suction 23bar
bar
120 10 bar
• zero point of pump Q 0 for specified pressure, see table below
0
• standard pump version.
0 10 20 30 40 50 60 70 80 90 100
h [%]
Abbreviation Description
Q Dosing flow MXD-14S ( 50 Hz )
Zero point of the pump
Q0
The pumps are calibrated so that Q is 0 at 2 bar. Q [l/h] 1080
h Stroke length 900

720
60
Q [l/h] 540
50
360
40 2 bar
16bar
180 8 Bar
30
0
20 0 10 20 30 40 50 60 70 80 90 100
2 bar
2bar h [%]
10
10 bar
10bar

0 MXD - 20S ( 50 Hz )
0 10 20 30 40 50 60 70 80 90 100
h [%]
Q [l/h] 1200
MXD-82S (50 Hz) 1000

800
Q [l/h] 600
100
400
80 2 bar
3bar
200 6 bar
10bar
60
0
40 0 10 20 30 40 50 60 70 80 90 100
2 bar
10bar
h [%]
20 3bar
10 bar
0 MXD - 16S ( 50 Hz )
0 10 20 30 40 50 60 70 80 90 100
h [%]

MXD-23S (50 Hz)

Q [l/h] 200

160

120

80
2 bar
3bar

40 10barbar
8.5

0
0 10 20 30 40 50 60 70 80 90 100
h [%]

MXD - 63S (50 Hz)

Q [l/h] 300

240

180

120
2 bar
10bar
60 10 bar

0
0 10 20 30 40 50 60 70 80 90 100
h [%]

MXD - 53S (50 Hz)


PARTS LIST
PART
ITEM QTY PART NAME DESCRIPTION
NUMBER
1
2
3
3
K-34
K-37
BOLT M6:8 BOLT M6 X 8 STAINLESS STEEL
29
COPPER WASHER COPPER WASHER M6
3 16 K-33 BOLT M6:20 BOLT M6 X 20 MM STAINLESS STEEL
4 2 K-14 BEARING CAP MXD BEARING CAP MXD GEARBOX
5 2 K-44 BEARING MAIN SHAFT 6005 BEARING MAIN SHAFT
6 1 K-29 MAIN SHAFT SPACER MAIN SHAFT SPACER
7 1 K-22A WORM GEAR MAIN DRIVE GEAR
8 1 K-26 MAIN SHAFT ECCENTRIC CAM MAIN SHAFT
9 1 K-27 ECCENTRIC BEARING BUSH ECCENTRIC CAM ROLLER BEARING BUSH
30
10 1 K-31 ECCENTRIC BEARING ECCENTRIC CAM ROLLER BEARING
11 1 K-28 ECCENTRIC CAM RETAINING RING ECCENTRIC CAM BEARING RETAINING RING
21
12 1 K-30 ECCENTRIC CAM CIRCLIP MAIN SHAFT BEARING CIRCLIP 40,5
31
13 1 K-41 BOTTOM CAP BOTTOM RETAINING CAP STEEL 28
14 1 K-19 OIL DRAIN PLUG OIL DRAINING PLUG M12
15 1 K-19A OIL DRAIN WASHER OIL DRAIN COPPER WASHER M12
16 1 K-21 LEVEL INDICATOR HYDRAULIC PLUG LEVEL INDICATOR 1/2 " 27
17 1 K-47 ADJUSTMENT COARSE ADJUSTMENT HOLDER COARSE
18 4 K-36 CAPSCREW M4:45 CAPSCREW M4 X 45 STAINLESS STEEL
19 1 K-48 ADJUSTMENT SHAFT ADJUSTMENT SHAFT 3
20 1 K-49 ADJUSTMENT CONTROL NUMERICAL ADJUSTMENT CONTROL
21
1 30
2 26
3 21
25 22
4
5 24
6
23
7 25
8 20
PARTS LIST
ITEM QTY
PART
NUMBER
PART NAME DESCRIPTION 9 19
21 4 K-45 GRUBSCREW M6:8 GRUBSCREW M6 X 8 STAINLESS STEEL
22 1 K-52 SETSCREW M6:45 STAINLESS SETSCREW M6X50
10 18
23 1 K-20 OIL BREATHER CAP HYDRAULIC BREATHER CAP 1/2"
11 17
24 1 K-22 WORM SHAFT WORM GEAR SHAFT
25 2 K-42 BEARING WORM SHAFT 6203 BEARING WORM SHAFT 12
26 1 K-12 RETAINER STAINLESS STEEL RETAINER 32555
16
27 4 K-53 BOLT M6:35 BOLT M6 X 35 STAINLESS STEEL
28 1 K-40 MOTOR FLANGE MOTOR FLANGE STEEL 71:80
29 1 MF-AC380 AC ELECTRIC MOTOR ELECTRIC MOTOR 380V B34
30 2 K-38 DRIVE COUPLING SPIDER COUPLING LO70
5
31 1 K-37 LO70 COUPLING RUBBER SPIDER COUPLING RUBBER LO70
32
33
2
1
K-01
K-10A
1ST JOINT 1 1/4"
BACKING RING
1ST JOINT 1 1/4" PP
BACKING RING PP
15 4
34 1 K-23 MAIN FLANGE MAIN FLANGE LARGE 3
35 1 K-10 LARGE PUMP HEAD 190 LARGE PUMP HEAD PP 190 MM 13 14 2
36 1 MX-GB MXD GEARBOX MXD GEARBOX
37 2 K-02 VALVE MAIN VALVE 1 1/4" 2 1
38 2 K-07 UNION NUT UNION NUT PP 1 1/4" 3
1
10

9 19

5
17

8
14
20
7
13
6 18

5 16

4 15
3
12
2

1 11

Parts List
Item Qty Part Number Part Name Description
5 1 6 K-11 Head Bolt M8 x 120 Head Bolt Stainless Steel
2 6 K-11B Head Bolt Split Washer M8 Head Bolt Split Washer SUS
3 6 K-11A Head Bolt Flat Washer M8 Head Bolt Flat Washer SUS
6 4 1 K-10 Pumphead MXD Large Pump Head PP
5 4 K-05 O-Ring Valve 1 1/4" O-Ring Valve 1 1/4" EPDM
6 2 K-02 Valve Main Valve 1 1/4"
8 7 2 K-03S Checkball 22 SUS Stainless Steel Check Ball 7/8"
8 2 K-04 Ballcage 1 1/4" Ballcage 1 1/4" PP
7 9 2 K-07 Union Nut Union Nut PP 1 1/4"
10 2 K-01 1st Joint 1 1/4" 1st Joint 1 1/4" PP
11 1 K-18E Diaphragm 140 140 mm Diaphragm
12 1 K-13 Diaphragm Connector Diaphragm Connector SUS
5
13 1 K-10A Backing Ring Backing Ring PP
14 4 K-35 Capscrew M8:30 Capscrew Headflange M8x30
9 15 1 K-15 Oil Seal Piston OIl Seal 15307 for Piston
16 1 K-23 Main Flange Main Flange Large
17 1 K-16 Cap Screw M5:16 Capscrew for Piston Flange m5x16
10 18 1 K-24 Spring Steel Spring
19 1 K-25 Piston Shaft Piston Shaft
20 1 MX-GB MXD Gearbox MXD Gearbox
14. WARRANTY

I-Feeder Technologies Warrants the product specified in this document for a period of 1
year from the purchase date. This warranty obligation is limited to the free replacement of
the damaged parts due to any material or manufacture defect. This warranty does not
include periodic maintenance and damage resulting from misuse.

The equipment must be sent to a I-Feeder Service Center with prepaid transport
charges, and will be sent back with transport charges for customer’s account.

The warranty document with sales date and shop stamp, or an invoice copy must be
sent with the equipment.

I-Feeder Technologies can not be held liable for any loss of crop or product due to
breakage.

MODEL Sales date and shop stamp

SERIAL #

web: www.ifdrtech.com email: [email protected]

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