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PML 087a - PMS - Engine

This document provides maintenance guidelines for engine overhauls. It outlines inspection and repair procedures for major engine components like cylinder heads, liners, pistons, bearings, and valves. All maintenance must be done according to the manufacturer's recommendations and guidelines.

Uploaded by

Fidri
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
159 views

PML 087a - PMS - Engine

This document provides maintenance guidelines for engine overhauls. It outlines inspection and repair procedures for major engine components like cylinder heads, liners, pistons, bearings, and valves. All maintenance must be done according to the manufacturer's recommendations and guidelines.

Uploaded by

Fidri
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 70

This Job scope is use as guidelines only. All maintenance to be done as per maker's recommendation and guidelines.

Major Over haul Major overhaul means, Complete O/H. ( Top O/H. + piston, crank pin bearing,
connecting rod, liner calbration, piston claibration, etc

Cylider head, exh valve, inlet valve, air starting valve, indicator cock, safety valve,
Top Overhaul fuel valve, ect to service, O/H, or renew, decarbonisation on top liner, exh/ inlet
valve pocket, etc.

Cylinder Head No. 1


Cylinder Head No. 2 1. Decarbonised combustion chamber. 2. Lapping suct/Exh valve. 3. Check valve
Cylinder Head No. 3 guide. 4. O/Hvalve rotator. 5. check valve spring. 6. Clean water passage. 7.
Cylinder Head No. 4 Hydro-test water jacket.
Cylinder Head No. 5
Cylinder Head No. 6

Cylinder Liner No. 1


Cylinder Liner No. 2
Cylinder Liner No. 3 1. Measure cylinder bore. 2. remove liner, clean and inspected water passage. 3.
Renew O-ring.
Cylinder Liner No. 4
Cylinder Liner No. 5
Cylinder Liner No. 6

Piston No. 1
Piston No. 2 1. Decarbonised piston. 2. check piston rings, if need renew. 3. Check and
Piston No. 3 measure piston ring and groves. 4. measure butt and axial clearance piston ring,
Piston No. 4 etc.
Piston No. 5
Piston No. 6

Crosshead pin & bearing No.1


Crosshead pin & bearing No.2
Crosshead pin & bearing No.3 1. Measure pin diameter and check journal. 2. Measure & adjust deflection. 3.
check tightening bolts.
Crosshead pin & bearing No.4
Crosshead pin & bearing No.5
Crosshead pin & bearing No.6

Crankpin Bearing No. 1


Crankpin Bearing No. 2
Crankpin Bearing No. 3 1. Measure pin diameter and check journal. 2. Measure & adjust deflection. 3.
check tightening bolts.
Crankpin Bearing No. 4
Crankpin Bearing No. 5
Crankpin Bearing No. 6

Main Bearing No.1


Main Bearing No.2
Main Bearing No.3 1.Open up for inspection of journal & bearing surfaces and oil clearance. 2.
Check tightening bolts. 3. check cylinder side tightening bolts.
Main Bearing No.4
Main Bearing No.5
Main Bearing No.6

Exhaust Valves No. 1


Exhaust Valves No. 2
Exhaust Valves No. 3
Change with new/reconditioned spare
Exhaust Valves No. 4
Exhaust Valves No. 5
Exhaust Valves No. 6

Fuel Injection Pump No. 1


Fuel Injection Pump No. 2
Fuel Injection Pump No. 3 1.Replace delivery v/v, plunger and barrel, if required. 2. Inspect roller & guide
condition. 3. Check injection timing. 5. Clean all parts thoroughly.
Fuel Injection Pump No. 4
Fuel Injection Pump No. 5
Fuel Injection Pump No. 6

Fuel Injection Valve No. 1 Fwd & AFT

1. Check on injection pressure and atomisation. 2. Clean all parts and inspect. 3.
If need renew nozzle.
Fuel Injection Valve No. 2 Fwd & AFT
Fuel Injection Valve No. 3 Fwd & AFT
Fuel Injection Valve No. 4 Fwd & AFT 1. Check on injection pressure and atomisation. 2. Clean all parts and inspect. 3.
If need renew nozzle.
Fuel Injection Valve No. 5 Fwd & AFT
Fuel Injection Valve No. 6 Fwd & AFT

Starting Air Motor for ME-1 Overhaul,lap and replace if necessary

Indicator Valve No. 1


Indicator Valve No. 2
Indicator Valve No. 3 Overhaul,lap and replace if necessary
Indicator Valve No. 4
Indicator Valve No. 5
Indicator Valve No. 6
overhaul and lapping. Perform pressure test & reset pressure. Replace if
necessary
Safety valve No.1
Safety valve No.2
Safety valve No.3 overhaul and lapping. Perform pressure test & reset pressure. Replace if
necessary
Safety valve No.4
Safety valve No.5
Safety valve No.6

Turbocharger overhauling Inspect/ service blower & turbine. Check clearance, renew brgs & seals
Turbocharger air filter Renew air filter
Caryy-out turbocharger washing,
Turbocharger blower washing turbine & blower side
Turbocharger turbine washing
Turbocharger lub oil excange Clean and inspect blower. Replacement of bearings

M/E Aux.Blower No. 1 (overhauling)


Inspect & chemically clean air side
M/E Aux.Blower No. 2 (overhauling)
Aircooler (Air Side)
Inspect & clean SW side and renew zinc anodes
Aircooler (FW Side) FW COOLING
Scavenging Space Clean scavenge trunk, under piston space and clear drain pipes

Scavenging Ports inspection for piston ring Clean and inspect scavenge ports/ piston ring condition

Jacket cooling water treatment Test cooling water and dosed chemical as required
Governor (concurrent with docking) To be serviced by technician
Governor LO check / renew To be renewed at regular interval
Governor Linkages-Greasing Inspection and cleaning
Viscorator / Viscotherm Operational check
Engine fuel control linkage Inspect and grease all links
Camshaft Roller Guide inspection
Inspect gear teeth/ chain condition and backlash clearance
Camshaft driving gear
Crankshaft Deflection Measure the crankweb deflection at regular interval.
Inspn c/pin,m/bearing bolts tightness,c/shaft ctr/weight and lub oil-flow, foreign
Crank Case inspection particles, sign of overheat, etc
Crankcase Relief valve Check the condition of the relief valve
Bedplate & Column Holding Down Bolts Check all foundation bolts tightness
Engine Performance Indicator cards to be taken and balance all units accordingly.

Fuel Oil Arrangement Check intergrity of the sealing of high


pressure pipe, leak pipe & splashing tape
Thrust shaft & Bearing Inspect thrust collar & bearing condition and check oil clearance

Turning Gear Inspect, clean, grease gears, moving


parts check, founadtion bolts check
Intermediate Shaft
Intermediate Shaft Bearing No. 1
Intermediate Shaft Bearing No. 2 O/H, clean, inspect all parts, renew oil seal and bearing
Propeller Shaft & Bearing Inspect wear-down of stern tube bearing & seals
Propeller Inspect blades and check wear-down of shaft
Shaft Earthing device (Slip Ring) Continuity to check
Rudder Inspect rudder air tightness, wear-down of pintle/rudder stock bush clr
FO/LO Strainer Cleaning clean

Clean
Pneumatic Air system Filter cleaned/Drain
FO Leak detecting - Alarm test
LO Low Alarm Coming - Test of alarm
Test engine safety devices at regular interval
LO Low Main Engine - Test of Engine shut off
Over Speed tested
LUB OIL ANALYSIS
Main Engine
Auxiliary Engine No.1 (Main Generator)

Auxiliary Engine No.2 (Harbour Generator)


Main Engine shaft Generator Gear box
Steering gear
Hydraulic Power Pack (AFT) To be sent for laboratory analysis at 6 months intervals, report comments to
follow-up
Hydraulic Power Pack (Forward)
Cargo Pump Engine No.1
Cargo Pump Engine No.2
Bow Thruster
Reduction gear box oil
Thermal Oil

AUX. ENGINE YANMAR S165L-SN


Aux. Engine No. 1 (MAIN GEN )
Major Overhaul Inspect/measure ring groove,cyl liner bore/ clr. Renew piston rings,etc.
Top Overhaul Inspect/ check v/v guide bush and rocker arm bush. Lapping suc/exh vv
Crankcase Inspection Inspn c/pin,m/bearing bolts tightnes,c/shaft ctr/weight and lub oil-flow
Crank Journal & Pin Open up for inspection of crank journal & pin surfaces and oil clearance
Connecting Rod Bolt Renew at maker recommended hour
Crankshaft Deflection Inspect crankweb deflection at regular interval
Cam Shaft Inspection of external cam profile surface, tappet-roller, lub oil-flow
Fuel rack/linkage - Oil up Clean F.O.filters at regular intervals
Air starting valve - OVH lapping Shore calibn,common type.Renew dely v/v,plunger/barrel if bosch type

Air Starting Distributor Valve - OVH Polish Change with new/reconditioned spares
F.O. Filter Clean F.O.filters at regular intervals
Fuel Inject. Pump Shore calibn,common type.Renew dely v/v,plunger/barrel if bosch type
Fuel Inject.Valves Clean, inspect, pressure test to carry-out
Fuel injection timing Timming to check
L.O Cooler - Water side cleaning Clean air & SW sides. Renew zinc anodes
Governor - OVH Shore calibn and overhaul to carry out
Turbocharger Bearing - Renewal Maintenance / bearing renewal, balancing etc
Governor LO Renewal L.O.filters at regular intervals
Turbocharger L.O Filter - Renewal Clean F.O.filters at regular intervals
Turbo charge blower washing Water carry out
Intercooler - Water side cleanig
Inspect & clean SW side and renew zinc anodes
Intercooler - Air side cleanig
Air filter - Cleaning Clean
Tappet Clearance adjust tappet
Rocker Arm Lub Oil system check Check LO flow to all units
Engine Performance Data Peak pressure cards to be taken and balance all units accordingly.
Over speed Trip
L.O Low Pres Alarm/Engine stop Test engine safety devices at regular interval
F.W Cooling Hight Alam
L.O Crank Case Renew Renew Lub oil at regular interval
L.O Filter Cleaned Clean L.O.filters at regular intervals
Engine Remote Starting/Stopp Test engine safety devices at regular interval

BOILER
Boiler (Thermal Oil Boiler) Prepare for survey as per class
Internal & External Survey requirements
Clean filter, air register, atomiser,
Boiler running test air distributor.
Fan clean, motor Electrode check.
overhaul,
Burner Unit overhaul bearing
Internallyrenew,
clean test
withrun
chemical
Forced Draft Fan and pressure
Internally test
clean with chemical
F.O. Heater No. 1 and pressure test
F.O. Filter Clean thoroughly
Expansion Tk level High/Low alarm operation test carry out

Safety Device Test


Exhaust Gas Overheat
Miss Fire
Operational test to carry out
Fan motor trouble
Low / High Temp
Emergency stop
Exhaust Gas Economizer
Smoke side cleaning Water washing of smoke-side tubes,
Internal & External Survey Cleang of fire side, vv mountgs, safety vv. Pressure- guage calibn
Soot blower Perform soot blow during sailing twice a day
Safety Valve Lifting (Manual) Manual test to be carried out at regular intervals

AIR COMPRESSOR
Air Compressor Inspect LO level inside crankcase daily.Clean,overhaul HP & LP valves
Piston Overhaul Clean,inspect ring grooves and renew piston rings
Suction and Delivery Valves Overhaul Open up for inspection of journal & bearing surfaces and oil clearance
L.O Renewal / Crankcase Inspection Renew L.O. as per running hrs/laboratory test report
Intercooler / Aftercooler Cleaning Clean water side of intercooler and renew 'O' rings as required
Relief Valve Overhaul Inspect vv for corrossion and apply apexior. Regular drain condensate

Air Receiver Internal & Safety Valve Check Clean & inspect internal surfaces, safety valve overhaul and testing

Unloader solenoid valve and Unloader Overhaul Dismantle and clean unloader valve and check solenoid coil

Air Receiver Internal & Safety Valve Check Manual test to be carried out at regular intervals
Open up for inspection and service
Unloader solenoid valve and Unloader Overhaul

Pressure Gauge On 03/12/2015, Replace with new Pressure gauge for General Air Compressor
PURIFIER
Bowl and Disc Cleaning Clean cone discs and bowl assembly at regular interval
F.O.Purifier Preheater Clean oil side of preheater
F.O.Purifier External leakages Clean and be cleared from all leakages
Friction pad and Drum / belt Checking Inspect friction pad and drum/belt internal surface for any deformation
Major Servicing Inspect brg of vert. & horizontal shafts and water operating chambers
Lub oil renew & Crankcase Inspection Inspect worm gear / wheel
FO Feed / Attach Pumps Inspect gears, bushes, seals and safety joints.
Solenoid Valve for opening & closing water Inspect and check valve operations and clean suction filter
Overflow Alarm Test alarm

FRESH WATER GENERATOR


Heat exchanger / Evaporator Chemical cleaning of heat exchanger at regular interval
Condenser Clean SW side and renew zinc anodes
Air and Brine eductor Check nozzle for erosion
Salinometer Test for alarm
UV sterlizer filter unit Clean and test as necessary

FILTERS
Sea chest strainer (high and low)
M/E F.O Backwash filter (Discharge)
M/E F.O.Booster pump filter (Suction)
F.O. transfer pump suction filter
D.O. transfer pump suction filter
A/E D.O Main filter
M/E L.O. backwash filter(Discharge)
M/E L.O. pump suction
Cleaning at regular interval
Blige well suction filters
F.O feed pump purifier
L.O feed pump purifier
Sluge Pump filter
Emergency Fire pump suction filter
Pump Room ballast Pump suction filter
L.O Cam shaft back wash filter
M/E Shaft Generator Gear Box L.O Filter

HEAT EXCHANGERS
Main Central F/W Cooler Clean SW side and renew zinc anodes.Pressure test to FW side
Main Engine L.O. Cooler Clean SW side/renew zinc anodes.Oil side by chemical & pressure test
Main Engine Camshaft L.O. Cooler
Main Engine Air Cooler Clean SW side and renew zinc anodes.Pressure test to Air side
Aux Eng L.O Cooler No.1 Clean SW side and renew zinc anodes.Pressure test to FW side
Aux Eng L.O Cooler No.2
C.P Engine L.O. Cooler No.1
C.P Engine L.O. Cooler No.2 Clean SW side/renew zinc anodes.Oil side by chemical & pressure test
Main Air Compressor F.W Cooler No.1 Air Cooled
Main Air Compressor F.W Cooler No.2 Air Cooled
Accomodation - Air Cond Condenser Clean SW side and renew zinc anodes.Pressure test to SW side
E.C.R - Air Cond Condenser Clean SW side and renew zinc anodes.Pressure test to SW side
Provision Store - Air Cond Condensor Clean SW side and renew zinc anodes.Pressure test to SW side
Galley - Air Cond Condenser Clean SW side and renew zinc anodes.Pressure test to SW side

AIR CONDITIONER ( Accomodation)


Compressor O/H- LO Renew Overhaul / valve replacement / crankcase oil change
Blower unit & Evaporator Clean blower and evaporator fins at regular interval
Dryer silicagel Renewal Dryer silicagel to be renewed as required
Crank case oil level Inspect all parts in crankcase and renew lub oil
Condenser Clean SW side and renew zinc anodes.
Air suction filter Renew air suction filter
L.O low pressure trip Functional test
Gas high pressure trip Functional test

AIR COND E.C.R


Compressor Major Overhaul Overhaul / valve replacement / crankcase oil change
Blower unit & Evaporator Clean blower and evaporator fins at regular interval
Condenser Clean SW side and renew zinc anodes.
Air suction filter Renew air suction filter
L.O low pressure trip Functional test
Gas high pressure trip Functional test

PUMPS

PUMPS O/H FOR CMS)


Central Cooling S.W Pump No.1
Central Cooling S.W Pump No.2
Central Cooling F.W Pump No.1
Overhaul / inspect gears, sleeves and bush bearings. Renew as required
Central Cooling F.W Pump No.2
Main Eng F.O.Circ Pump No.1
Main Eng F.O.Circ Pump No.2
Main Eng F.O Supply Pump No.1
Main Eng F.O Supply Pump No.2
O/haul/ inspect screws, sleeve and bearings. Renew as required
Main Eng L.O. Pump No. 1
Main Eng L.O. Pump No. 2
Main Eng Camshaft L.O. Pump No.1
Main Eng Camshaft L.O. Pump No.2 Overhaul / inspect gears, sleeves and bush bearings. Renew as required
Main Engine F.W Circulating Pump No.1
Main Engine F.W Circulating Pump No.2
Aux Eng No. 1 F.W Cooling Pump Overhaul / renew wear rings and shaft bearings as required
Aux Eng No. 2 F.W Cooling Pump
F.O Purifier Feed Pump
L.O Purifier Feed Pump
Overhaul / inspect gears and renew bush bearings as required
F.O Transfer pump
D.O Transfer Pump
L.O Transfer pump Overhaul / renew multistage impellers and wear rings as required
Boiler Pilot Burner Pump
Boiler Main Burner Pump No. 1
Boiler Main Burner Pump No. 2
Economicer L.O Circulating Pump No.1
Economicer L.O Circulating Pump No.2
Overhaul / renew multistage impellers as required
Boiler L.O Circulating Pump No.1
Boiler L.O Circulating Pump No.2
F.W Domestic Pump No.1
F.W Domestic Pump No.2 Overhaul / renew wear rings and shaft bearings as required
F.W Domestic Pump No.3 (Sanitary)
Domestic Hot Water Circ. Pump
FWG ejector Pump
FWG distillate Pump Overhaul / inspect gears and renew bush bearings as required
Gas Detecting Vacuum Pump
Fire & G.S.pump
Bilge & Ballast Pump
Bilge pump
Overhaul / inspect gears and renew bush bearings as required
Oily Water Seperator Pump
Sludge pump
Overhaul / renew multistage impellers as required
Portable Tank Cleaning Machine
Ballast Pump (Pump Rm)
Stripping Pump No. 1 Inspect and make operational at all times
Cargo Oil Pump No. 1
Cargo Oil Pump No. 2
CPP Hydraulic Pump no.1 Overhaul / renew wear rings and shaft bearings as required
CPP Hydraulic Pump no.2
CPP Hydraulic Oil Draw Pump

PUMPS MTHLY MAINTENANCE


Central Cooling S.W Pump No.1
Central Cooling S.W Pump No.2
Central Cooling F.W Pump No.1
Central Cooling F.W Pump No.2
Main Eng F.O.Circ Pump No.1
Main Eng F.O.Circ Pump No.2
Main Eng F.O Supply Pump No.1
Main Eng F.O Supply Pump No.2
Main Eng L.O. Pump No. 1
Main Eng L.O. Pump No. 2
Main Eng Camshaft L.O. Pump No.1
Main Eng Camshaft L.O. Pump No.2
Main Engine F.W Circulating Pump No.1
Main Engine F.W Circulating Pump No.2
Aux Eng No. 1 F.W Cooling Pump
Aux Eng No. 2 F.W Cooling Pump
F.O Purifier Feed Pump
L.O Purifier Feed Pump
F.O Transfer pump
D.O Transfer Pump
L.O Transfer pump
Boiler Pilot Burner Pump
Boiler Main Burner Pump No. 1
Boiler Main Burner Pump No. 2 Inspect and make operational test regularly, before overhaul all consumable
Economicer L.O Circulating Pump No.1 spares in hand
Economicer L.O Circulating Pump No.2
Boiler L.O Circulating Pump No.1
Boiler L.O Circulating Pump No.2
F.W Domestic Pump No.1
F.W Domestic Pump No.2
F.W Domestic Pump No.3 (Sanitary)
Domestic Hot Water Circ. Pump
FWG ejector Pump
FWG distillate Pump
Gas Detecting Vacuum Pump
Fire & G.S.pump
Bilge & Ballast Pump
Bilge pump (Pump room)
Oily Water Seperator Pump
Sludge pump
Portable Tank Cleaning Machine
Ballast Pump (Pump Rm)
Stripping Pump No. 1
Cargo Oil Pump No. 1
Cargo Oil Pump No. 2
CPP Hydraulic Pump no.1
CPP Hydraulic Pump no.2
CPP Hydraulic Oil Draw Pump

WINCHES
Forward Hydraulic Pump Operational test to carry-out
LO Filter Clean regularly
Aft Hydraulic Pump Operational test to carry-out
LO Filter Clean regularly

LIFTING CRANES
Hose Handling Crane
Check for Oil Leak General Inspection of oil pipes and keep clean from any leakages
Limit Switches Test Periodically inspect function of limit switch
Chain blocks, sling, eye-bolts, shackles, etc. Monthly checks the conditions and grease and arrange properly

Engine Rm Overhead Crane


Check Electric Motor General Inspection of chain hoist and electric motor
Limit Switches Test Periodically inspect function of limit switch

ELECTRICAL
Alternator 1 Inspect, clean and measure insulation resistance at regular intervals
Clean Air Filter Clean / renew air filters at regular interval
Main Switchboard Safety Devices Functional test of all breakers and relays simulation at regular intervals

FAN
Engine Room Vent. Fan No. 1
Engine Room Vent. Fan No. 2
Engine Room Vent. Fan No. 3 Dismantle for overhaul during docking / grease 3 monthly
Fixed Cargo Tank Gas Free Fan No.1
Fixed Cargo Tank Gas Free Fan No.2
Forecastle Exhaust Fan
Sanitary Exhaust Fan No. 1
Sanitary Exhaust Fan No. 2
Sanitary Exhaust Fan No. 3
Galley Exhaust Fan
Inspect electric motor and grease bearings at regular intervals
Bow Thruster Rm Supply Fan
P/R Exhaust Fan No.1
Hospital Exhaust Fan
Salon Exhaust Fan
Mess Room Exhaust Fan

BOW THRUSTER
Bow Thruster Perform Operation Test.
Oil level Cleaning
Strainer Check oil level
Electric Insulation Check insulation resistance

OILY WATER SEPARATOR


Coalescer Visual inspection and cleaned if required
Filter Element Cleaned if required
Oil Sensor Operation Test (15ppm) Alarm operational test with satifactory result
3-way valve Operational test

SEWAGE TREATMENT PLANT


Check the condition and to be added
Disinfectant ( Hypochlorite tablets) if required
Alarms & Safety Devices Alarms to be tested
Valves and back wash (discharge) Operation test and greasing to be conducted
Blower belts Belts condition to check
Screen/filter

WASTE OIL INCINERATOR


Remove all debris and inspection carried
Combustion chamber out for any refractory or oters damges
Dismantle,clean filter, air register,
Oil burner air distributer, inspected atomiser.
Safety devices alarms All safety devices simulation test to carried out.

MARINE GROWTH PREVENTION SYSTEM


Compare the cell votage with makers
General check recommendation
Electrolytic cell All safety devices simulation test to carried out.
Safety devices

Marine & Emergency Battery


Emergency Battery
Check Level Check battery
Measure water
Sp. Gravity oflevel
battery
Specific Gravity water and tightness
Terminals record check and apply
Battery Terminals petroleum jelly if required
Renewal

Tanks
FO Settling Tank for M/E Clean filters, level probes and check alarm system at regular intervals
FO Service Tank for M/E Manually check for funtional test at regular intervals
FO Settling Tank for A/E Manually check for funtional test at regular intervals
LO Sumpt Tank Check and clean eductor orifice at regular interval

R/G

CPP Not Applicable


Operation Test To maintain operational at all times
Hydraulic Oil Level Functional test at regular intervals
Hydraulic Oil Tank Low Level Alarm Inspection/Maintenance/Functional test
Pitch Propeller Limit Inspection/Maintenance/Functional test of pressure switches
Moving part, Cleaning/Greasing Inspection/Maintenance/Functional test
Lub Oil filter Clean regularly, inspect foreign particles
Oil seal (propeller shaft)

Pollution Prevention Equipment


Oily Water Separator alarm test Functional test and inspect condition of whistle wire at regular intervals
OWS solenoid valve operation test Inspection/Maintenance/Functional test
Bilge High Level Alarm of E/R, BT/R, Inspection/Maintenance/Functional test of pressure switches
Emergency Bilge Suction Valve Inspection/Maintenance/Functional test of pressure switches

Machinery
Main Engine
Local Control (M/E manuevering) Functional Test at regular intervals
M/E Emergency Stop
F.O. Leakage Alarm
L.O. Low Pressure Alarm/Trip Inspection/Maintenance/Functional test
Scavenge Air High Temperature Alarm
Cooling Water High Temperature Alarm

Auxiliary Engine
Fuel Tank Quick Closing Valve
F.O. Leakage Alarm
Functional test at regular intervals
Engine L.O. Low Pressure Alarm / Trip
Cooling Water High Temperature Alarm

Steering Gear
Operation Test
Hydraulic Oil Tank Low Level Alarm
Functional test at regular intervals
Rudder Angle Limit
Emergency Steering

Safety (LSA & FFA)


Main Fire Pump Functional test and check pumping rate at regular intervals
Emergency Fire Pump Functional test with high pressure w 2 hose (forward & aft )
CO2 System / Foam System
Fire Detection System Functional test at regular intervals
Fuel Tank Quick Closing Valve
Emergency Air Compressor Functional test at regular intervals
Fire Damper Flaps in Engine Rm Check damper free moving and test at regular interval
Emergency Fire Pump Engine O/H Engine Complete overhaul as per Maker's instuction
Emergency Fire Pump O/H Pump complete overhaul and renew defective parts as required
Emergency Fire Pump priming system O/H Pump complete overhaul and renew defective parts as required
Consort Bunkers Pte Ltd

PLANNED MAINTENANCE SCHEDULE

For the Month of :


*Date of Last Day of Month :

Vessel Name:

1. To carry out "Proper and Effective Maintenance and Repair", the time intervals between overhauls, inspections and replacements should be essential for a safe and efficient operation.

2. Chief Engineer to enter last done date, running hours since last job done. Should work was performed more than 2 times in a month, enter the last workdone date.

3. Maker maintenance manual and guidelines must be refered to prior any overhauling/servicing the machinery items.

4. Critcal Equipment denoted with '*' sign.

5. If any critical machinery are placed under prolonged SHUT DOWN for maintenance or repair (scheduled/unscheduled), the Head Office must be informed. The agreed period of repair must be advised for Head
Office concurrence. On board Risk Assessment MUST be carried out and submit to office before the shut down.

6. Chief Engineer intend to change job intervals in PMS by assessing the machinery performance, he must seek approval from Head Office.

Abbreviation for Maintenance Interval

Y = Yearly; M = Monthly; W = Weekly; D = Daily; R = As Required; DD = Every Dock; V = Every Voyage; O = Checking Condition While In Working Operation

Page 9 of 70
Consort Bunkers Pte Ltd

PLANNED MAINTENANCE SCHEDULE

For the Month of : November 2019


*Date of Last Day of Month : 11/30/2019

Vessel Name: MT Pearl Majestic

1. To carry out "Proper and Effective Maintenance and Repair", the time intervals between overhauls, inspections and replacements should be essential for a safe and efficient operation.

2. Chief Engineer to enter last done date, running hours since last job done. Should work was performed more than 2 times in a month, enter the last workdone date.

3. Maker maintenance manual and guidelines must be refered to prior any overhauling/servicing the machinery items.

4. Critcal Equipment denoted with ' * ' sign.

5. If any critical machinery are placed under prolonged SHUT DOWN for maintenance or repair (scheduled/unscheduled), the Head Office must be informed. The agreed period of repair must be
advised for Head Office concurrence. On board Risk Assessment MUST be carried out and submit to office before the shut down.

6. Chief Engineer intend to change job intervals in PMS by assessing the machinery performance, he must seek approval from Head Office.

Abbreviation for Maintenance Interval

Y = Yearly; M = Monthly; W = Weekly; D = Daily; R = As Required; DD = Every Dock; V = Every Voyage; O = Checking Condition While In Working Operation

Page 10 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-0.00.00 MAIN ENGINE


Running Hours Brought Forward (Previous Month)
*M-1.00.00 Main Engine No. 1 - STBD Running Hours This Month 0
Yanmar 6EY26W x YXH2000C
Total Running Hours (Since New)
M-1.01.00 Cylinder Head
1.01.01 Cylinder Head No. 1 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.01.02 Cylinder Head No. 2 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.01.03 Cylinder Head No. 3 - Overhaul 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.01.04 Cylinder Head No. 4 - Overhaul 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.01.05 Cylinder Head No. 5 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.01.06 Cylinder Head No. 6 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-1.02.00 Liner
1.02.01 Cylinder Liner No. 1 - Clean & Wear Measurement 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.02.02 Cylinder Liner No. 2 - Clean & Wear Measurement 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.02.03 Cylinder Liner No. 3 - Clean & Wear Measurement 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.02.04 Cylinder Liner No. 4 - Clean & Wear Measurement 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.02.05 Cylinder Liner No. 5 - Clean & Wear Measurement 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.02.06 Cylinder Liner No. 6 - Clean & Wear Measurement 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-1.03.00 Piston & Rings
1.03.01 Piston No. 1 - Overhaul & Rings Renewal 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.03.02 Piston No. 2 - Overhaul & Rings Renewal 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.03.03 Piston No. 3 - Overhaul & Rings Renewal 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.03.04 Piston No. 4 - Overhaul & Rings Renewal 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.03.05 Piston No. 5 - Overhaul & Rings Renewal 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.03.06 Piston No. 6 - Overhaul & Rings Renewal 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.03.07 Piston No. 1 Pin & Bush - Clearance Check 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.03.08 Piston No. 2 Pin & Bush - Clearance Check 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.03.09 Piston No. 3 Pin & Bush - Clearance Check 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.03.10 Piston No. 4 Pin & Bush - Clearance Check 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.03.11 Piston No. 5 Pin & Bush - Clearance Check 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.03.12 Piston No. 6 Pin & Bush - Clearance Check 10,000 0 0.0 0.0 10,000.0 Jun/05 Green

Page 11 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

M-1.04.00 Connecting Rod


1.04.01 Crankpin Bearing No. 1 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.04.02 Crankpin Bearing No. 2 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.04.03 Crankpin Bearing No. 3 - Inspect 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.04.04 Crankpin Bearing No. 4 - Inspect 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.04.05 Crankpin Bearing No. 5 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.04.06 Crankpin Bearing No. 6 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-1.05.00 Main & Journal Bearing
1.05.01 Main Bearing No.1 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.05.02 Main Bearing No.2 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.05.03 Main Bearing No.3 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.05.04 Main Bearing No.4 - Inspect 8,000 ~ 10,000 0 0.0 Jun/05
10,000 0.0 10,000.0 Green
1.05.05 Main Bearing No.5 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.05.06 Main Bearing No.6 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.05.07 Main Bearing No.7 (Thrust Bearing) - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-1.06.00 Valve Rotators
1.06.01 Valve Rotators No.1 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.06.02 Valve Rotators No.2 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.06.03 Valve Rotators No.3 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
4,000 ~ 5,000
1.06.04 Valve Rotators No.4 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.06.05 Valve Rotators No.5 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.06.06 Valve Rotators No.6 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
M-1.07.00 Fuel Injection Pumps
1.07.01 Fuel Pump Injection Timing - Check 2,000 ~ 2500 2,500 0 0.0 0.0 2,500.0 May/01 Green
1.07.02 Fuel Injection Pump No. 1 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.07.03 Fuel Injection Pump No. 2 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.07.04 Fuel Injection Pump No. 3 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
4,000 ~ 5,000
1.07.05 Fuel Injection Pump No. 4 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.07.06 Fuel Injection Pump No. 5 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.07.07 Fuel Injection Pump No. 6 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green

Page 12 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

M-1.08.00 Fuel Injection Valves


1.08.01 Fuel Injection Valve No. 1 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
1.08.02 Fuel Injection Valve No. 2 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
1.08.03 Fuel Injection Valve No. 3 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
1,500 ~ 2,000
1.08.04 Fuel Injection Valve No. 4 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
1.08.05 Fuel Injection Valve No. 5 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
1.08.06 Fuel Injection Valve No. 6 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
1.08.07 Fuel Injection Valve No. 1 - Overhaul 10,000 0 0.0 0.0 10,000.0 May/01 Green
1.08.08 Fuel Injection Valve No. 2 - Overhaul 10,000 0 0.0 0.0 10,000.0 May/01 Green
1.08.09 Fuel Injection Valve No. 3 - Overhaul 8,000 ~ 10,000 0 0.0 0.0 10,000.0 May/01 Green
1.08.10 Fuel Injection Valve No. 4 - Overhaul 10,000 10,000 0 0.0 0.0 10,000.0 May/01 Green
1.08.11 Fuel Injection Valve No. 5 - Overhaul 10,000 0 0.0 0.0 10,000.0 May/01 Green
1.08.12 Fuel Injection Valve No. 6 - Overhaul 10,000 0 0.0 0.0 10,000.0 May/01 Green
M-1.09.00 Indicator Valves
1.09.01 Indicator Valve No. 1 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.09.02 Indicator Valve No. 2 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.09.03 Indicator Valve No. 3 - Overhaul 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.09.04 Indicator Valve No. 4 - Overhaul 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.09.05 Indicator Valve No. 5 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.09.06 Indicator Valve No. 6 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-1.10.00 Air Starter
1.10.01 1st & 2nd Planetary Gear Bearing - Overhaul 8,000 ~ 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-1.11.00 Pumps - Attached
1.11.1 Lub Oil Pump - Attached - Overhaul 8000-12000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.11.2 Fresh Water Pump Overhaul 4000-5000 4,500 0 0.0 0.0 4,500.0 Jul/02 Green
M-1.12.00 Air Cooler & Turbocharging
1.12.01 Turbocharger Blower Wash 250 250 0 0.0 0.0 250.0 Jul/02 Green
1.12.03 Turbocharger Overhaul 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green

Page 13 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

M-1.13.00 Governor
1.13.01 Governor Oil - Renew 2000 ~ 2500 2,500 0 0.0 0.0 2,500.0 Apr/00 Green
1.13.02 Governor Overhaul 8000 ~ 10000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-1.14.00 Reduction & Reversing Gear
1.14.01 Oil Cooler Anodes - Replace 3M Apr/00 Red
1.14.02 Oil Cooler - Clean 4000 4,000 0 0.0 0.0 4,000.0 Apr/00 Green
1.14.03 O-rings/Seal Rings - Replace 2Y Dec/01 Red
M-1.15.00 Filters
1.15.01 Fuel Oil Duplex Filters - Clean 500 500 0 0.0 0.0 500.0 Apr/00 Green
1.15.02 Lub Oil Automatic Backwashing Filters - Clean 500 500 0 0.0 0.0 500.0 Apr/00 Green
1.15.03 Lub Oil Centrifugal Filters - Clean 500 500 0 0.0 0.0 500.0 Apr/00 Green
1.15.04 Reduction & Reversing Gear Lub Oil Filter - Clean 500 500 0 0.0 0.0 500.0 Apr/00 Green
1.15.05 Turbocharger Air Filters - Renew 500 500 0 0.0 0.0 500.0 Apr/00 Green

Page 14 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

M-1.16.00 Others
1.16.01 Pressure Gauges & Thermometers - Inspect Daily
1.16.02 Pipings & Connections - Inspect Daily
1.16.03 Jacket Cooling Water Treatment 1W Jan/00 Red
1.16.04 Engine Performance 1M Jan/00 Red
1.16.05 Crankshaft Deflection - Check & Record 3M Apr/00 Red
1.16.06 Crankcase Inspection 3M Apr/00 Red
1.16.07 Valves Tappet Clearance - Check & Adjust 3M 1,000 0 0.0 0.0 1,000.0 Apr/00 Green
1.16.08 Fuel Oil Rack & Position - Check 3M 1,000 0 0.0 0.0 1,000.0 Apr/00 Green
1.16.09 Fuel Linkage - Grease 3M 1,000 0 0.0 0.0 1,000.0 Apr/00 Green
1.16.10 Fuel Pump Pinion Lubrication - Check 3M 1,000 0 0.0 0.0 1,000.0 Apr/00 Green
1.16.11 Fuel Seal Pot Ethylene Glycol - Fill 3M 1,000 0 0.0 0.0 1,000.0 Apr/00 Green
1.16.12 Sump Tank - Clean & Inspect 6M 2,500 0 0.0 0.0 2,500.0 Jul/00 Green
1.16.13 Engine Parameter (Temp and Press) Calibration 6M 2,500 0 0.0 0.0 2,500.0 Jul/00 Green
1.16.14 FW Thermostatic Valve - Check 2000-2500 2,500 0 0.0 0.0 2,500.0 Sep/00 Green
1.16.15 LO Thermostatic Valve - Check 2000-2500 2,500 0 0.0 0.0 2,500.0 Sep/00 Green
1.16.16 Fuel Seal Pot Ethylene Glycol - Replace 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.16.17 Engine Tachometer Gauge - Inspect 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.16.18 Camshaft Cam & Roller Condition - Inspect 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.16.19 F.W. Cooler S.W. Side - Clean 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.16.20 F.W. Cooler F.W. Side - Clean 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.16.21 L.O. Cooler F.W. Side - Clean 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.16.22 L.O. Cooler Oil Side - Clean 8000-10000 10,000 0 0.0 0.0 10,000.0 Jul/02 Green
1.16.23 Air Cooler Air Side - Clean 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.16.24 Air Cooler F.W. Side - Clean 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
1.16.25 Turning Gear - Inspect 8000 8,000 0 0.0 0.0 8,000.0 Jul/04 Green
1.16.26 Fuel Pump Camshaft Condition - Check 8000-12000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.16.27 Drive Gears Tooth Contact & Backlash - Check 8000-12000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.16.28 Air Piston for Fuel Oil Control & Stopping - Overhaul 8000-12000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.16.29 Bedplate & Column Holding Down Bolts 8000-12000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
1.16.30 Camshaft Removal, Bearing Inspection 16000-20000 18,000 0 0.0 0.0 18,000.0 Mar/10 Green
1.16.31 Timing Gear - Inspect Idle gear 16000-20000 18,000 0 0.0 0.0 18,000.0 Mar/10 Green
1.16.32 Connecting Rod Bolts - Replace 20,000 20,000 0 0.0 0.0 20,000.0 Mar/10 Green

Page 15 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

Running Hours Brought Forward (Previous Month)


*M-2.0.00 Main Engine No. 2- PORT Running Hours This Month 0
Yanmar 6EY26W x YXH2000C
Total Running Hours (Since New)
M-2.01.00 Cylinder Head
2.01.01 Cylinder Head No. 1 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.01.02 Cylinder Head No. 2 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.01.03 Cylinder Head No. 3 - Overhaul 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.01.04 Cylinder Head No. 4 - Overhaul 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.01.05 Cylinder Head No. 5 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.01.06 Cylinder Head No. 6 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-2.02.00 Liner
2.02.01 Cylinder Liner No. 1 - Clean & Wear Measurement 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.02.02 Cylinder Liner No. 2 - Clean & Wear Measurement 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.02.03 Cylinder Liner No. 3 - Clean & Wear Measurement 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.02.04 Cylinder Liner No. 4 - Clean & Wear Measurement 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.02.05 Cylinder Liner No. 5 - Clean & Wear Measurement 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.02.06 Cylinder Liner No. 6 - Clean & Wear Measurement 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-2.03.00 Piston
2.03.01 Piston No. 1 - Overhaul & Rings Renewal 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.03.02 Piston No. 2 - Overhaul & Rings Renewal 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.03.03 Piston No. 3 - Overhaul & Rings Renewal 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.03.04 Piston No. 4 - Overhaul & Rings Renewal 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.03.05 Piston No. 5 - Overhaul & Rings Renewal 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.03.06 Piston No. 6 - Overhaul & Rings Renewal 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.03.07 Piston No. 1 Pin & Bush - Clearance Check 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.03.08 Piston No. 2 Pin & Bush - Clearance Check 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.03.09 Piston No. 3 Pin & Bush - Clearance Check 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.03.10 Piston No. 4 Pin & Bush - Clearance Check 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.03.11 Piston No. 5 Pin & Bush - Clearance Check 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.03.12 Piston No. 6 Pin & Bush - Clearance Check 10,000 0 0.0 0.0 10,000.0 Jun/05 Green

Page 16 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

M-2.04.00 Connecting Rod


2.04.01 Crankpin Bearing No. 1 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.04.02 Crankpin Bearing No. 2 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.04.03 Crankpin Bearing No. 3 - Inspect 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.04.04 Crankpin Bearing No. 4 - Inspect 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.04.05 Crankpin Bearing No. 5 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.04.06 Crankpin Bearing No. 6 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-2.05.00 Main & Journal Bearing
2.05.01 Main Bearing No.1 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.05.02 Main Bearing No.2 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.05.03 Main Bearing No.3 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.05.04 Main Bearing No.4 - Inspect 8,000 ~ 10,000 0 0.0 Jun/05
10,000 0.0 10,000.0 Green
2.05.05 Main Bearing No.5 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.05.06 Main Bearing No.6 - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.05.07 Main Bearing No.7 (Thrust Bearing) - Inspect 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-2.06.00 Valve Rotators
2.06.01 Valve Rotators No.1 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.06.02 Valve Rotators No.2 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.06.03 Valve Rotators No.3 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
4,000 ~ 5,000
2.06.04 Valve Rotators No.4 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.06.05 Valve Rotators No.5 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.06.06 Valve Rotators No.6 - Inspect 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
M-2.07.00 Fuel Injection Pumps
2.07.01 Fuel Pump Injection Timing - Check 2,000 ~ 2,500 2,500 0 0.0 0.0 2,500.0 May/01 Green
2.07.02 Fuel Injection Pump No. 1 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.07.03 Fuel Injection Pump No. 2 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.07.04 Fuel Injection Pump No. 3 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
4,000 ~ 5,000
2.07.05 Fuel Injection Pump No. 4 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.07.06 Fuel Injection Pump No. 5 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.07.07 Fuel Injection Pump No. 6 - Overhaul 5,000 0 0.0 0.0 5,000.0 Jul/02 Green

Page 17 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

M-2.08.00 Fuel Injection Valves


2.08.01 Fuel Injection Valve No. 1 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
2.08.02 Fuel Injection Valve No. 2 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
2.08.03 Fuel Injection Valve No. 3 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
1,500 ~ 2,000
2.08.04 Fuel Injection Valve No. 4 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
2.08.05 Fuel Injection Valve No. 5 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
2.08.06 Fuel Injection Valve No. 6 - Pressure Test & Adjustment 2,000 0 0.0 0.0 2,000.0 May/01 Green
2.08.07 Fuel Injection Valve No. 1 - Overhaul 10,000 0 0.0 0.0 10,000.0 May/01 Green
2.08.08 Fuel Injection Valve No. 2 - Overhaul 10,000 0 0.0 0.0 10,000.0 May/01 Green
2.08.09 Fuel Injection Valve No. 3 - Overhaul 8,000 ~ 10,000 0 0.0 0.0 10,000.0 May/01 Green
2.08.10 Fuel Injection Valve No. 4 - Overhaul 10,000 10,000 0 0.0 0.0 10,000.0 May/01 Green
2.08.11 Fuel Injection Valve No. 5 - Overhaul 10,000 0 0.0 0.0 10,000.0 May/01 Green
2.08.12 Fuel Injection Valve No. 6 - Overhaul 10,000 0 0.0 0.0 10,000.0 May/01 Green
M-2.09.00 Indicator Valves
2.09.01 Indicator Valve No. 1 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.09.02 Indicator Valve No. 2 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.09.03 Indicator Valve No. 3 - Overhaul 8,000 ~ 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.09.04 Indicator Valve No. 4 - Overhaul 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.09.05 Indicator Valve No. 5 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.09.06 Indicator Valve No. 6 - Overhaul 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-2.10.00 Air Starter
2.10.01 1st & 2nd Planetary Gear Bearing - Overhaul 8,000 ~ 10,000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-2.11.00 Pumps - Attached
2.11.1 Lub Oil Pump - Attached - Overhaul 8000-12000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.14.2 Fresh Water Pump Overhaul 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green

Page 18 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

M-2.12.00 Turbocharging
2.12.01 Turbocharger Blower Wash 250 250 0 0.0 0.0 250.0 Jul/02 Green
2.12.03 Turbocharger Overhaul 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
M-2.13.00 Governor
2.17.01 Governor Oil - Renew 2000~2500 2,500 0 0.0 0.0 2,500.0 Apr/00 Green
2.17.02 Governor Overhaul 8000 ~ 10000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
M-2.14.00 Reduction & Reversing Gear
2.14.01 Oil Cooler Anodes - Replace 3M Apr/00 Red
2.14.02 Oil Cooler - Clean 4000 4,000 0 0.0 0.0 4,000.0 Apr/00 Green
2.14.03 O-rings/Seal Rings - Replace 2Y Dec/01 Red
M-2.15.00 Filters
2.15.01 Fuel Oil Duplex Filters - Clean 500 500 0 0.0 0.0 500.0 Apr/00 Green
2.15.02 Lub Oil Automatic Backwashing Filters - Clean 500 500 0 0.0 0.0 500.0 Apr/00 Green
2.15.03 Lub Oil Centrifugal Filters - Clean 500 500 0 0.0 0.0 500.0 Apr/00 Green
2.15.04 Reduction & Reversing Gear Lub Oil Filter - Clean 500 500 0 0.0 0.0 500.0 Apr/00 Green
2.15.05 Turbocharger Air Filters - Renew 500 500 0 0.0 0.0 500.0 Apr/00 Green

Page 19 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

M-2.16.00 Others
2.16.01 Pressure Gauges & Thermometers - Inspect Daily
2.16.02 Pipings & Connections - Inspect Daily
2.16.03 Jacket Cooling Water Treatment 1W Jan/00 Red
2.16.04 Engine Performance 1M Jan/00 Red
2.16.05 Crankshaft Deflection - Check & Record 3M Apr/00 Red
2.16.06 Crankcase Inspection 3M Apr/00 Red
2.16.07 Valves Tappet Clearance - Check & Adjust 3M 1,000 0 0.0 0.0 1,000.0 Apr/00 Green
2.16.08 Fuel Oil Rack & Position - Check 3M 1,000 0 0.0 0.0 1,000.0 Apr/00 Green
2.16.09 Fuel Linkage - Grease 3M 1,000 0 0.0 0.0 1,000.0 Apr/00 Green
2.16.10 Fuel Pump Pinion Lubrication - Check 3M 1,000 0 0.0 0.0 1,000.0 Apr/00 Green
2.16.11 Sump Tank - Clean & Inspect 6M 2,500 0 0.0 0.0 2,500.0 Jul/00 Green
2.16.12 Engine Parameter (Temp and Press) Calibration 6M 2,500 0 0.0 0.0 2,500.0 Jul/00 Green
2.16.13 FW Thermostatic Valve - Check 2000-2500 2,500 0 0.0 0.0 2,500.0 Sep/00 Green
2.16.14 LO Thermostatic Valve - Check 2000-2500 2,500 0 0.0 0.0 2,500.0 Sep/00 Green
2.16.15 Engine Tachometer Gauge - Inspect 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.16.16 Camshaft Cam & Roller Condition - Inspect 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.16.17 F.W. Cooler S.W. Side - Clean 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.16.18 F.W. Cooler F.W. Side - Clean 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.16.19 L.O. Cooler F.W. Side - Clean 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.16.20 L.O. Cooler Oil Side - Clean 8000-10000 10,000 0 0.0 0.0 10,000.0 Jul/02 Green
2.16.21 Air Cooler Air Side - Clean 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.16.22 Air Cooler F.W. Side - Clean 4000-5000 5,000 0 0.0 0.0 5,000.0 Jul/02 Green
2.16.23 Turning Gear - Inspect 8000 8,000 0 0.0 0.0 8,000.0 Jul/04 Green
2.16.24 Fuel Pump Camshaft Condition - Check 8000-12000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.16.25 Drive Gears Tooth Contact & Backlash - Check 8000-12000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.16.26 Air Piston for Fuel Oil Control & Stopping - Overhaul 8000-12000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.16.27 Bedplate & Column Holding Down Bolts 8000-12000 10,000 0 0.0 0.0 10,000.0 Jun/05 Green
2.16.28 Camshaft Removal, Bearing Inspection 16000-20000 18,000 0 0.0 0.0 18,000.0 Mar/10 Green
2.16.29 Timing Gear - Inspect Idle gear 16000-20000 18,000 0 0.0 0.0 18,000.0 Mar/10 Green
2.16.30 Connecting Rod Bolts - Replace 20,000 20,000 0 0.0 0.0 20,000.0 Mar/10 Green

Page 20 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-3.0.00 AUXILARY ENGINE


Running Hours Brought Forward (Previous Month)
*M-3.1.00 Auxiliary Engine No. 1
Yanmar 6AYL-WET x 400kWe Running Hours This Month 0
Total Running Hours (Since New)
3.1.01 Fuel Oil Filters - Clean 1M 370 0 0 0.0 370.0 Jan/00 Red
3.1.02 Lub Oil Filters - Clean 1M 370 0 0 0.0 370.0 Jan/00 Red
3.1.03 Turbocharger Air Filter - Renew 1M 370 0 0 0.0 370.0 Jan/00 Red
3.1.04 Engine Performance Data 1M 370 0 0 0.0 370.0 Jan/00 Red
3.1.05 V-belts Tension - Check 3M 1,000 0 0 0.0 1,000.0 Mar/00 Green
3.1.06 Crankcase Breather - Clean & Inspect 3M 1,000 0 0 0.0 1,000.0 Mar/00 Green
3.1.07 Fuel Injection Valves - Pressure Test 3M 1,500 0 0 0.0 1,500.0 Apr/00 Green
3.1.08 Valve Tappet Clearance - Check & Adjust 3M 1,500 0 0 0.0 1,500.0 Apr/00 Green
3.1.09 Governor Linkage - Check 3M 1,500 0 0 0.0 1,500.0 Apr/00 Green
3.1.10 Cooling Water (Header Tank) Zinc Anode - Replace 3M 1,500 0 0 0.0 1,500.0 Apr/00 Green
3.1.11 Foundation Bolts Tightness - Check 6M 2,500 0 0 0.0 2,500.0 Jul/00 Green
3.1.12 Freshwater Coolant - Replace 12M 4,000 0 0 0.0 4,000.0 Nov/00 Green
3.1.13 Hoses (FO, LO, FW) Condition - Check 12M 4,000 0 0 0.0 4,000.0 Nov/00 Green
3.1.14 Vibration Isolators - Inspect 12M 4,000 0 0 0.0 4,000.0 Nov/00 Green
3.1.15 Fuel Injection Pump Timing - Check 12M 4,000 0 0 0.0 4,000.0 Nov/00 Green
3.1.16 Cooling Water Pump - Overhaul 12M 4,000 0 0 0.0 4,000.0 Nov/00 Green
3.1.17 Turbocharger - Overhaul 12M 4,000 0 0 0.0 4,000.0 Nov/00 Green
3.1.18 F.W. Cooler S.W. Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.1.19 F.W. Cooler F.W. Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.1.20 L.O. Cooler F.W. Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.1.21 L.O. Cooler Oil Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.1.22 Air Cooler Air Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.1.23 Air Cooler F.W. Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.1.24 Starting Air Motor - Overhaul 12M 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.1.25 Fuel Injection Pump - Overhaul 12M 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.1.26 Governor - Overhaul 2 Years 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.1.27 Major Overhaul, Complete 2 Years 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.1.28 Crank Journal & Pin - Inspect 2 Years 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.1.29 Freshwater Thermostatic Valve - Check 2 Years 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.1.30 Freshwater Pump - Overhaul 2 - 4 Years 8,000 0 0 0.0 8,000.0 Oct/01 Green
3.1.31 FO Feed Pump - Overhaul 2 - 4 Years 8,000 0 0 0.0 8,000.0 Oct/01 Green

Page 21 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

3.1.32 LO Pump - Overhaul 2 - 4 Years 8,000 0 0 0.0 8,000.0 Oct/01 Green


3.1.33 Connecting Rod Bolts - Replace 20,000 20,000 0 0 0.0 20,000.0 May/04 Green

Page 22 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

Running Hours Brought Forward (Previous Month)


Auxiliary Engine No. 2
*M-3.2.00 Yanmar 6AYL-WET x 400kWe Running Hours This Month 0
Total Running Hours (Since New)
3.2.01 Fuel Oil Filters - Clean 1M 370 0 0 0.0 370.0 Jan/00 Green
3.2.02 Lub Oil Filters - Clean 1M 370 0 0 0.0 370.0 Jan/00 Green
3.2.03 Turbocharger Air Filter - Renew 1M 370 0 0 0.0 370.0 Jan/00 Green
3.2.04 Engine Performance Data 1M 370 0 0 0.0 370.0 Jan/00 Green
3.2.05 V-belts Tension - Check 3M 1,000 0 0 0.0 1,000.0 Mar/00 Green
3.2.06 Crankcase Breather - Clean & Inspect 3M 1,000 0 0 0.0 1,000.0 Mar/00 Green
3.2.07 Fuel Injection Valves - Pressure Test 3M 1,500 0 0 0.0 1,500.0 Apr/00 Green
3.2.08 Valve Tappet Clearance - Check & Adjust 3M 1,500 0 0 0.0 1,500.0 Apr/00 Green
3.2.09 Governor Linkage - Check 3M 1,500 0 0 0.0 1,500.0 Apr/00 Green
3.2.10 Cooling Water (Header Tank) Zinc Anode - Replace 3M 1,500 0 0 0.0 1,500.0 Apr/00 Green
3.2.11 Foundation Bolts Tightness - Check 6M 2,500 0 0 0.0 2,500.0 Jul/00 Green
3.2.12 Freshwater Coolant - Replace 12M 4,000 0 0 0.0 4,000.0 Jul/00 Green
3.2.13 Hoses (FO, LO, FW) Condition - Check 12M 4,000 0 0 0.0 4,000.0 Nov/00 Green
3.2.14 Vibration Isolators - Inspect 12M 4,000 0 0 0.0 4,000.0 Nov/00 Green
3.2.15 Fuel Injection Pump Timing - Check 12M 4,000 0 0 0.0 4,000.0 Nov/00 Green
3.2.16 Cooling Water Pump - Overhaul 12M 4,000 0 0 0.0 4,000.0 Nov/00 Green
3.2.17 Turbocharger - Overhaul 12M 4,000 0 0 0.0 4,000.0 Nov/00 Green
3.2.18 F.W. Cooler S.W. Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.2.19 F.W. Cooler F.W. Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.2.20 L.O. Cooler F.W. Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.2.21 L.O. Cooler Oil Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.2.22 Air Cooler Air Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.2.23 Air Cooler F.W. Side - Clean 12M 4,500 0 0 0.0 4,500.0 Nov/00 Green
3.2.24 Starting Air Motor - Overhaul 12M 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.2.25 Fuel Injection Pump - Overhaul 12M 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.2.26 Governor - Overhaul 2 Years 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.2.27 Major Overhaul, Complete 2 Years 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.2.28 Crank Journal & Pin - Inspect 2 Years 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.2.29 Freshwater Thermostatic Valve - Check 2 Years 5,000 0 0 0.0 5,000.0 Feb/01 Green
3.2.30 Freshwater Pump - Overhaul 2 - 4 Years 8,000 0 0 0.0 8,000.0 Oct/01 Green
3.2.31 FO Feed Pump - Overhaul 2 - 4 Years 8,000 0 0 0.0 8,000.0 Oct/01 Green

Page 23 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

3.2.32 LO Pump - Overhaul 2 - 4 Years 8,000 0 0 0.0 8,000.0 Oct/01 Green


3.2.33 Connecting Rod Bolts - Replace 20,000 20,000 0 0 0.0 20,000.0 May/04 Green

Page 24 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

Running Hours Brought Forward (Previous Month)


Emergency Generator
*M-3.3.00 Volvo Penta CCFJ70-E Running Hours This Month 0
Total Running Hours (Since New)
3.3.01 Starting System (Electric Starter & Battery Charger) - Check W Jan/00 Red
3.3.02 Secondary Starting System (Hydraulic Starter) - Check W Jan/00 Red
3.3.03 Fuel Tank - Check Levels W Jan/00 Red
3.3.04 Hydraulic Starter Oil Reservoir - Check Level W Jan/00 Red
3.3.05 Check Safety & Alarms 1M Jan/00 Red
3.3.06 Alternator Filter - Renewal 1M Jan/00 Red
3.3.07 Generator On-Load Test 3M Apr/00 Red
3.3.08 Foundation Bolts Tightness - Check 12M 15 0 0 0.0 15.0 Sep/02 Green
3.3.09 Fuel Injection Valves - Overhaul 12M 15 0 0 0.0 15.0 Sep/02 Green
3.3.10 Cooling Fan Drive - Check 12M 15 0 0 0.0 15.0 Sep/02 Green
3.3.11 Valve Tappet Clearance - Check 24M 30 0 0 0.0 30.0 Jun/05 Green
3.3.12 Crankcase Breather - Clean & Inspect 24M 30 0 0 0.0 30.0 Jun/05 Green
3.3.13 Fuel Oil Filter - Replace 24M 30 0 0 0.0 30.0 Jun/05 Green
3.3.14 Lub Oil Filter - Replace 24M 30 0 0 0.0 30.0 Jun/05 Green
3.3.15 Fuel Injection Pump - Overhaul 5Y 1,500 0 0 0.0 1,500.0 Sep/13 Green
3.3.16 Cooling Water Pump Overhaul 5Y 1,500 0 0 0.0 1,500.0 Sep/13 Green
3.3.17 Major Overhaul, Complete 5,000 5,000 0 0 0.0 5,000.0 May/27 Green
3.3.18 Crank Journal & Pin - Inspect 5,000 5,000 0 0 0.0 5,000.0 May/27 Green
3.3.19 Connecting Rod Bolt - Replace 5,000 5,000 0 0 0.0 5,000.0 May/27 Green

Page 25 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-4.0.00 Thermal Fluid Boiler


Running Hours Brought Forward (Previous Month)
*M-4.1.00 Thermal Fluid Boiler
Miura HTB-200L Running Hours This Month 0
Total Running Hours (Since New) 0
4.1.01 Main Burner - Clean & Inspect 2W Jan/00 Red
4.1.02 Pilot Burner - Clean & Inspect 2W Jan/00 Red
4.1.03 Flame Eye - Clean 2W Jan/00 Red
4.1.04 Turbo Fan - Grease 2W Jan/00 Red
4.1.05 Pressure Gauges & Thermometers - Inspect 1M Jan/00 Red
4.1.06 Fuel Oil Heater - Clean 2Y Dec/01 Red
4.1.07 Fuel Oil Pump, Main Burner - Overhaul 2Y Dec/01 Red
4.1.08 Diesel Oil Pump, Pilot Burner - Overhaul 2Y Dec/01 Red
4.1.09 Fuel Oil Booster Pump - Overhaul 5Y Dec/04 Red
4.1.10 Turbo Fan - Overhaul 5Y Dec/04 Red
4.1.11 Thermal Oil Circulation Pump No. 1 - Overhaul 5Y Dec/04 Red
4.1.12 Thermal Oil Circulation Pump No. 2 - Overhaul 5Y Dec/04 Red
4.1.13 Thermal Oil Charge & Drainage Pump - Overhaul 5Y Dec/04 Red
4.1.14 Thermal Oil Circulation Pump No. 2 - Overhaul 5Y Dec/04 Red

Page 26 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-5.0.00 Cargo Pump


Running Hours Brought Forward (Previous Month) 0
*M-5.1.00 Cargo Pump No. 1 - STBD (HFO)
Taiko Kikai CSE-1200A Running Hours This Month 0
Total Running Hours (Since New)
5.1.01 Gear Case Oil Level - Check Every Operation
5.1.02 Rotor Seal Air Connection - Check 1M Jan/00 Red
5.1.03 Air Coupling - Check 1M Jan/00 Red
5.1.04 Pump Rotor Shaft Bearing - Grease 1M Jan/00 Red
5.1.05 Stuffing Box Sealing Ring - Grease 1M Jan/00 Red
5.1.06 Pillow Block Bearing - Grease 1M Jan/00 Red
5.1.07 Cooling Sea Water System - Flow Check 1M Jan/00 Red
5.1.08 FWD (Bearing) Thermo Switch - Check 1M Jan/00 Red
5.1.09 MID (Pump Casing) Thermo Switch - Check 1M Jan/00 Red
5.1.10 AFT (BEARING) Thermo Switch - Check 1M Jan/00 Red
5.1.11 Stuffing Box Thermo Switch & Thermometer - Check 1M Jan/00 Red
5.1.12 Air Clutch Air Connection - Check 1M Jan/00 Red
5.1.13 Gear Case Oil - Renew 1,000 1,000 0 0 0.0 1,000.0 Jul/00 Red
5.1.14 Foundation Bolts Tightness - Check 1,000 1,000 0 0 0.0 1,000.0 Jul/00 Red
5.1.15 Safety Valve - Operation Check 1Y 1,000 0 0 0.0 1,000.0 Jul/00 Green
5.1.16 Pump Coupling - Inspect 1Y 1,000 0 0 0.0 1,000.0 Jul/00 Green
5.1.17 High Flexible Coupling - Inspect 1Y 1,000 0 0 0.0 1,000.0 Jul/00 Green
5.1.18 Pump Bearings - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.1.19 Pump Oil Seal - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.1.20 Pump O-rings - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.1.21 Pump Screw Rotors - Inspect 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.1.22 Stuffing Box Seal Rings - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.1.23 Air Clutch Air Tube, Friction Shoe - Inspect 4Y 4,000 0 0.0 0.0 4,000.0 Jan/06 Green
5.1.24 Air Clutch Drum - Inspect 4Y 4,000 0 0.0 0.0 4,000.0 Jan/06 Green

Page 27 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

Running Hours Brought Forward (Previous Month)


Cargo Pump No. 2 - PORT (HFO)
*M-5.2.00 Taiko Kikai CSE-1200A Running Hours This Month 0
Total Running Hours (Since New)
5.2.01 Gear Case Oil Level - Check Every Operation
5.2.02 Rotor Seal Air Connection - Check 1M Jan/00 Red
5.2.03 Air Coupling - Check 1M Jan/00 Red
5.2.04 Pump Rotor Shaft Bearing - Grease 1M Jan/00 Red
5.2.05 Stuffing Box Sealing Ring - Grease 1M Jan/00 Red
5.2.06 Pillow Block Bearing - Grease 1M Jan/00 Red
5.2.07 Cooling Sea Water System - Flow Check 1M Jan/00 Red
5.2.08 FWD (Bearing) Thermo Switch - Check 1M Jan/00 Red
5.2.09 MID (Pump Casing) Thermo Switch - Check 1M Jan/00 Red
5.2.10 AFT (BEARING) Thermo Switch - Check 1M Jan/00 Red
5.2.11 Stuffing Box Thermo Switch & Thermometer - Check 1M Jan/00 Red
5.2.12 Air Clutch Air Connection - Check 1M Jan/00 Red
5.2.13 Gear Case Oil - Renew 1,000 1,000 0 0 0.0 1,000.0 Jul/00 Red
5.2.14 Foundation Bolts Tightness - Check 1,000 1,000 0 0 0.0 1,000.0 Jul/00 Red
5.2.15 Safety Valve - Operation Check 1Y 1,000 0 0 0.0 1,000.0 Jul/00 Green
5.2.16 Pump Coupling - Inspect 1Y 1,000 0 0 0.0 1,000.0 Jul/00 Green
5.2.17 High Flexible Coupling - Inspect 1Y 1,000 0 0 0.0 1,000.0 Jul/00 Green
5.2.18 Pump Bearings - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.2.19 Pump Oil Seal - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.2.20 Pump O-rings - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.2.21 Pump Screw Rotors - Inspect 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.2.22 Stuffing Box Seal Rings - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.2.23 Air Clutch Air Tube, Friction Shoe - Inspect 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.2.24 Air Clutch Drum - Inspect 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green

Page 28 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

Running Hours Brought Forward (Previous Month) 0


Cargo Pump No. 3 - CENTRE (MDO)
*M-5.3.00 Taiko Kikai CSL-200A Running Hours This Month 0
Total Running Hours (Since New) 0
5.3.01 Gear Case Oil Level - Check Every Operation
5.3.02 Rotor Seal Air Connection - Check 1M Jan/00 Red
5.3.03 Air Coupling - Check 1M Jan/00 Red
5.3.04 Pump Rotor Shaft Bearing - Grease 1M Jan/00 Red
5.3.05 Stuffing Box Sealing Ring - Grease 1M Jan/00 Red
5.3.06 Pillow Block Bearing - Grease 1M Jan/00 Red
5.3.07 Cooling Sea Water System - Flow Check 1M Jan/00 Red
5.3.08 FWD (Bearing) Thermo Switch - Check 1M Jan/00 Red
5.3.09 MID (Pump Casing) Thermo Switch - Check 1M Jan/00 Red
5.3.10 AFT (BEARING) Thermo Switch - Check 1M Jan/00 Red
5.3.11 Stuffing Box Thermo Switch & Thermometer - Check 1M Jan/00 Red
5.3.12 Air Clutch Air Connection - Check 1M Jan/00 Red
5.3.13 Gear Case Oil - Renew 1,000 1,000 0 0 0.0 1,000.0 Jul/00 Red
5.3.14 Foundation Bolts Tightness - Check 1,000 1,000 0 0 0.0 1,000.0 Jul/00 Red
5.3.15 Safety Valve - Operation Check 1Y 1,000 0 0 0.0 1,000.0 Jul/00 Green
5.3.16 Pump Coupling - Inspect 1Y 1,000 0 0 0.0 1,000.0 Jul/00 Green
5.3.17 High Flexible Coupling - Inspect 1Y 1,000 0 0 0.0 1,000.0 Jul/00 Green
5.3.18 Pump Bearings - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.3.19 Pump Oil Seal - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.3.20 Pump O-rings - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.3.21 Pump Screw Rotors - Inspect 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.3.22 Stuffing Box Seal Rings - Renew 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.3.23 Air Clutch Air Tube, Friction Shoe - Inspect 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green
5.3.24 Air Clutch Drum - Inspect 4Y 4,000 0 0 0.0 4,000.0 Jan/06 Green

Page 29 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-6.0.00 Air Compressors & Air Reservoirs


Running Hours Brought Forward (Previous Month)
*M-6.1.00 Main Air Compressor No. 1
Sperre HL2/90A Running Hours This Month 0
Total Running Hours (Since New)
6.1.01 Pressure Gauge Condition - Check 1M Jan/00 Red
6.1.02 Air Filter - Replace 1M Jan/00 Red
6.1.03 Crankcase Inspection 3M 300 0 0 0.0 300.0 May/00 Green
6.1.04 Crankcase Oil - Renew 3M 300 0 0 0.0 300.0 May/00 Green
6.1.05 H.P. Safety Valve - Check 3M 300 0 0 0.0 300.0 May/00 Green
6.1.06 Magnetic Unloader Valve - Check 3M 300 0 0 0.0 300.0 May/00 Green
6.1.07 Foundation Bolts Tightness - Check 12M 1,000 0 0 0.0 1,000.0 May/01 Green
6.1.08 Suction and Delivery Valves - Renew 12M 1,000 0 0 0.0 1,000.0 May/01 Green
6.1.09 Cooling Fan Condition - Check 24M 2,000 0 0 0.0 2,000.0 Oct/03 Green
6.1.10 Air Compressor - Complete Overhaul 24M 2,000 0 0 0.0 2,000.0 Oct/03 Green
Running Hours Brought Forward (Previous Month)
*M-6.2.00 Main Air Compressor No. 2
Sperre HL2/90A Running Hours This Month 0
Total Running Hours (Since New)
6.2.01 Pressure Gauge Condition - Check 1M Jan/00 Red
6.2.02 Air Filter - Replace 1M Jan/00 Red
6.2.03 Crankcase Inspection 3M 300 0 0 0.0 300.0 May/00 Green
6.2.04 Crankcase Oil - Renew 3M 300 0 0 0.0 300.0 May/00 Green
6.2.05 H.P. Safety Valve - Check 3M 300 0 0 0.0 300.0 May/00 Green
6.2.06 Magnetic Unloader Valve - Check 3M 300 0 0 0.0 300.0 May/00 Green
6.2.07 Foundation Bolts Tightness - Check 12M 1,000 0 0 0.0 1,000.0 May/01 Green
6.2.08 Suction and Delivery Valves - Renew 12M 1,000 0 0 0.0 1,000.0 May/01 Green
6.2.09 Cooling Fan Condition - Check 24M 2,000 0 0 0.0 2,000.0 Oct/03 Green
6.2.10 Air Compressor - Complete Overhaul 24M 2,000 0 0 0.0 2,000.0 Oct/03 Green

Page 30 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

Running Hours Brought Forward (Previous Month)


Working Air Compressor (General Service)
*M-6.3.00 Sperre LL2/90A Running Hours This Month 0
Total Running Hours (Since New)
6.3.01 Pressure Gauge Condition - Check 1M Jan/00 Red
6.3.03 Crankcase Inspection 3M 500 0 0 0.0 500.0 Aug/00 Green
6.3.04 Crankcase Oil - Renew 3M 500 0 0 0.0 500.0 Aug/00 Green
6.3.05 Magnetic Unloader Valve - Check 3M 300 0 0 0.0 300.0 Aug/00 Green
6.2.06 Foundation Bolts Tightness - Check 12M 1,000 0 0 0.0 1,000.0 May/01 Green
6.3.06 Suction and Delivery Valves - Inspect 3,000 1,000 0 0 0.0 1,000.0 Nov/01 Green
6.3.07 Air Compressor - Complete Overhaul 5,000 5,000 0 0 0.0 5,000.0 Mar/08 Green
Running Hours Brought Forward (Previous Month)
*M-6.4.00 Breathing Air Compressor Running Hours This Month 0
Total Running Hours (Since New) 0
6.4.01 Crankcase Oil Level - Check Every Operation
6.4.02 Hose Connection Condition - Inspect 3M 40 0 0 0.0 40.0 Sep/02 Green
6.4.03 Filter Condition - Check 3M 40 0 0 0.0 40.0 Sep/02 Green
6.4.04 Leakage Check 3M 40 0 0 0.0 40.0 Sep/02 Green
6.4.05 Drive Belt Condition - Check 3M 40 0 0 0.0 40.0 Sep/02 Green
6.4.06 Motor Insulation Resistance - Check 3M 40 0 0 0.0 40.0 Sep/02 Green
6.4.07 Compressor Oil - Renew 12 M 200 0 0 0.0 200.0 Mar/08 Green
6.4.08 Compressor Overhaul 36 M 500 0 0 0.0 500.0 Jun/16 Green
*M-6.5.00 Main Air Reservoir No. 1
6.5.01 Pressure Switch Condition - Check 1M Jan/00 Red
6.5.02 Pressure Gauge Condition - Check 1M Jan/00 Red
6.5.03 Relief Valve - Overhaul/Test 36M Dec/02 Red
6.5.04 Internal Inspection 60M Oct/04 Red
6.5.05 Inlet & Outlet Valves Condition - Check 60M Oct/04 Red
*M-6.6.00 Main Air Reservoir No. 2
6.6.01 Pressure Switch Condition - Check 1M Jan/00 Red
6.6.02 Pressure Gauge Condition - Check 1M Jan/00 Red
6.6.03 Relief Valve - Overhaul/Test 36M Dec/02 Red
6.6.04 Internal Inspection 60M Oct/04 Red
6.6.05 Inlet & Outlet Valves Condition - Check 60M Oct/04 Red

Page 31 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-6.7.00 Auxiliary Air Reservoir


6.7.01 Pressure Switch Condition - Check 1M Jan/00 Red
6.7.02 Pressure Gauge Condition - Check 1M Jan/00 Red
6.7.03 Relief Valve - Overhaul/Test 36M Dec/02 Red
6.7.04 Internal Inspection 60M Oct/04 Red
6.7.05 Inlet & Outlet Valves Condition - Check 60M Oct/04 Red
*M-6.8.00 Quick Closing Valves Air Reservoir
6.8.01 Pressure Switch Condition - Check 1M Jan/00 Red
6.8.02 Pressure Gauge Condition - Check 1M Jan/00 Red
6.8.03 Relief Valve - Overhaul/Test 36M Dec/02 Red
6.8.04 Internal Inspection 60M Oct/04 Red
6.8.05 Inlet & Outlet Valves Condition - Check 60M Oct/04 Red

Page 32 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-7.0.00 PURIFIER
Running Hours Brought Forward (Previous Month)
HFO Purifier No. 1
*M-7.1.00 Running Hours This Month 0
Alfa Laval P 615
Total Running Hours (Since New) 0
7.1.01 Bearing Case Oil Level - Check W Jan/00 Red
7.1.02 Feed Pump Suction Strainer - Clean 1M Jan/00 Red
7.1.03 Leakage Alarm - Test 1M Jan/00 Red
7.1.04 Water Reducing Valve Strainer - Clean 3M Apr/00 Red
7.1.05 Foundation Bolts Tightness - Check 3M Apr/00 Red
7.1.06 Bowl & Disk Stack - Clean & Inspect 4,000 4,000 0 0 0.0 4,000.0 Jun/00 Green
7.1.07 Bowl Operating Water Chamber - Clean 4,000 4,000 0 0 0.0 4,000.0 Jun/00 Green
7.1.08 O-rings & Seal Rings - Replace 8,000 8,000 0 0 0.0 8,000.0 Nov/00 Green
7.1.09 Spindle Bearings - Replace 12,000 12,000 0 0 0.0 12,000.0 May/01 Green
7.1.10 Centrifugal Clutch & Friction Elements - Inspect/Renew 12,000 12,000 0 0 0.0 12,000.0 May/01 Green
7.1.11 Oil Feed Pump - Overhaul 8,000 8,000 0 0 0.0 8,000.0 Nov/00 Green
7.1.12 Oil Heater - Overhaul & Inspect 2Y Dec/01 Red
Running Hours Brought Forward (Previous Month)
*M-7.2.00 HFO Purifier No. 2 Running Hours This Month 0
Alfa Laval P 615
Total Running Hours (Since New) 0
7.2.01 Bearing Case Oil Level - Check W Jan/00 Red
7.2.02 Feed Pump Suction Strainer - Clean 1M Jan/00 Red
7.2.03 Leakage Alarm - Test 1M Jan/00 Red
7.2.04 Water Reducing Valve Strainer - Clean 3M Apr/00 Red
7.2.05 Foundation Bolts Tightness - Check 3M Apr/00 Red
7.2.06 Bowl & Disk Stack - Clean & Inspect 4,000 4,000 0 0 0.0 4,000.0 Jun/00 Green
7.2.07 Bowl Operating Water Chamber - Clean 4,000 4,000 0 0 0.0 4,000.0 Jun/00 Green
7.2.08 O-rings & Seal Rings - Replace 8,000 8,000 0 0 0.0 8,000.0 Nov/00 Green
7.2.09 Spindle Bearings - Replace 12,000 12,000 0 0 0.0 12,000.0 May/01 Green
7.2.10 Centrifugal Clutch & Friction Elements - Inspect/Renew 12,000 12,000 0 0 0.0 12,000.0 May/01 Green
7.2.11 Oil Feed Pump - Overhaul 8,000 8,000 0 0 0.0 8,000.0 Nov/00 Green
7.2.12 Oil Heater - Overhaul & Inspect 2Y Dec/01 Red

Page 33 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

Running Hours Brought Forward (Previous Month)


LO Purifier No. 1
*M-7.3.00 Alfa Laval P 605 Running Hours This Month 0
Total Running Hours (Since New) 0
7.3.01 Bearing Case Oil Level - Check W Jan/00 Red
7.3.02 Feed Pump Suction Strainer - Clean 1M Jan/00 Red
7.3.03 Leakage Alarm - Test 1M Jan/00 Red
7.3.04 Water Reducing Valve Strainer - Clean 3M Apr/00 Red
7.3.05 Foundation Bolts Tightness - Check 3M Apr/00 Red
7.3.06 Bowl & Disk Stack - Clean & Inspect 4,000 4,000 0 0 0.0 4,000.0 Jun/00 Green
7.3.07 Bowl Operating Water Chamber - Clean 4,000 4,000 0 0 0.0 4,000.0 Jun/00 Green
7.3.08 O-rings & Seal Rings - Replace 8,000 8,000 0 0 0.0 8,000.0 Nov/00 Green
7.3.09 Spindle Bearings - Replace 12,000 12,000 0 0 0.0 12,000.0 May/01 Green
7.3.10 Centrifugal Clutch & Friction Elements - Inspect/Renew 12,000 12,000 0 0 0.0 12,000.0 May/01 Green
7.3.11 Oil Feed Pump - Overhaul 8,000 8,000 0 0 0.0 8,000.0 Nov/00 Green
7.3.12 Oil Heater - Overhaul & Inspect 2Y Dec/01 Red
Running Hours Brought Forward (Previous Month)
*M-7.4.00 LO Purifier No. 2 Running Hours This Month 0
Alfa Laval P605
Total Running Hours (Since New)
7.4.01 Bearing Case Oil Level - Check W Jan/00 Red
7.4.02 Feed Pump Suction Strainer - Clean 1M Jan/00 Red
7.4.03 Leakage Alarm - Test 1M Jan/00 Red
7.4.04 Water Reducing Valve Strainer - Clean 3M Apr/00 Red
7.4.05 Foundation Bolts Tightness - Check 3M Apr/00 Red
7.4.06 Bowl & Disk Stack - Clean & Inspect 4,000 4,000 0 0 0.0 4,000.0 Jun/00 Green
7.4.07 Bowl Operating Water Chamber - Clean 4,000 4,000 0 0 0.0 4,000.0 Jun/00 Green
7.4.08 O-rings & Seal Rings - Replace 8,000 8,000 0 0 0.0 8,000.0 Nov/00 Green
7.4.09 Spindle Bearings - Replace 12,000 12,000 0 0 0.0 12,000.0 May/01 Green
7.4.10 Centrifugal Clutch & Friction Elements - Inspect/Renew 12,000 12,000 0 0 0.0 12,000.0 May/01 Green
7.4.11 Oil Feed Pump - Overhaul 8,000 8,000 0 0 0.0 8,000.0 Nov/00 Green
7.4.12 Oil Heater - Overhaul & Inspect 2Y Dec/01 Red

Page 34 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-8.0.00 FRESH WATER GENERATOR


Running Hours Brought Forward (Previous Month)
*M-8.1.00 Reverse-Osmosis
Hansun HSRO-10C
Fresh Water Generator Running Hours This Month 0
Total Running Hours (Since New) 0
8.1.01 Pressure Gauge Condition - Check Every Operation
8.1.02 Flow Meters - Flowrate Check Every Operation
8.1.03 High Pressure Pump Oil Level - Check Every Operation
8.1.04 Anti-Scaling Inhibitor - Flush Every Operation
8.1.05 Salinity Meter Probe - Test 1M Jan/00 Red
8.1.06 Media Filter 10µ - Replace 6M Jul/00 Red
8.1.07 Media Filter 3µ - Replace 6M Jul/00 Red
8.1.08 High Pressure Pump Case Oil - Renew 6M Jul/00 Red
8.1.09 Boost Pump - Overhaul 5Y Dec/04 Red
8.1.10 High Pressure Pump - Overhaul 5Y Dec/04 Red
8.1.11 Reverse Osmosis Membrane - Replace 5Y Dec/04 Red

Page 35 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-9.0.00 OIL DISCHARGE MONITORING EQUIPMENT


Oil Discharge Monitoring Equipment (ODME)
*M-9.1.00 Brannstrom CleanTrack 1000 B

9.1.01 Pressure Gauge Condition - Check Every Operation


9.1.02 Sampling Line Y-strainers - Clean 1M Jan/00 Red
9.1.03 Measuring Cell - Clean 1M Jan/00 Red
9.1.04 Measuring Cell - Test 1M Jan/00 Red
9.1.05 Sample Pump - Overhaul 2Y Dec/01 Red
9.1.06 Measuring Cell - Shore Calibration 5Y Dec/04 Red
Oily Water Separator
*M-9.2.00 Hansun Boss 11T-107

9.1.01 Pressure Gauge Condition - Check Every Operation


9.1.02 Differential Pressure Across 1st & 2nd Stage - Check Every Operation
9.1.03 15ppm Oil Control Monitor - Test W Jan/00 Red
9.1.04 Discharge Solenoid Valve - Test W Jan/00 Red
9.1.05 Recycle Solenoid Valve - Test W Jan/00 Red
9.1.06 Oil Level Probe - Test 1M Jan/00 Red
9.1.07 1st Stage Coalescer Separator - Replace Coalescer Media 6M Jul/00 Red
9.1.08 2nd Stage Polisher - Replace Organo Clay + Sand 1Y Dec/00 Red
9.1.09 Main Process Pump - Overhaul 2Y Dec/01 Red
9.1.10 15ppm Oil Control Monitor - Shore Callibration 5Y Dec/04 Red

Page 36 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-10.0.00 SEWAGE TREATMENT PLANT


Sewage Treatment Plant
*M-10.1.00 Hansun ST-20U

10.1.01 Chlorine Dosing Pump - Check W Jan/00 Red


10.1.02 UV Lamp Indication - Check W Jan/00 Red
10.1.03 Aeration Blower Operation - Check W Jan/00 Red
10.1.04 High Level Alarm - Test W Jan/00 Red
10.1.05 Bio-Filter Screen Condition - Check 1M Jan/00 Red
10.1.06 Backwash & Sludge Removal 1M Jan/00 Red
10.1.07 Aeration Blower Gear Oil - Renew 3M Apr/00 Red
10.1.08 Grease Trap - Clean 6M Jul/00 Red
10.1.09 UV Lamp - Replace 1Y Dec/00 Red
10.1.10 Sewage Discharge Pump - Overhaul 2Y Dec/01 Red
10.1.11 Macerating Pump - Overhaul 2Y Dec/01 Red
10.1.12 Aeration Blower - Overhaul 2Y Dec/01 Red
10.1.13 Tank Internal Condition - Inspect 2Y Dec/01 Red

Page 37 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-11.0.00 BOW THRUSTER


Running Hours Brought Forward (Previous Month)
*M-11.1.00 Bow Thruster Engine
Cummins K19-M6 Running Hours This Month 0
Total Running Hours (Since New)
9.1.01 Fuel Oil Filters - Clean 1M 250 0 0 0.0 250.0 Aug/01 Green
9.1.02 Lub Oil Filters - Clean 1M 250 0 0 0.0 250.0 Aug/01 Green
9.1.03 Turbocharger Air Filter - Renew 1M 250 0 0 0.0 250.0 Aug/01 Green
9.1.04 Engine Performance Data 1M 250 0 0 0.0 250.0 Aug/01 Green
9.1.05 V-belts Tension - Check 1,000 1,000 0 0 0.0 1,000.0 Nov/04 Green
9.1.06 Crankcase Breather - Clean & Inspect 1,000 1,000 0 0 0.0 1,000.0 Nov/04 Green
9.1.07 Fuel Injection Valves - Pressure Test 1,500 1,500 0 0 0.0 1,500.0 Nov/04 Green
9.1.08 Valve Tappet Clearance - Check & Adjust 1,500 1,500 0 0 0.0 1,500.0 Nov/04 Green
9.1.09 Governor Linkage - Check 1,500 1,500 0 0 0.0 1,500.0 Nov/04 Green
9.1.10 Cooling Water (Header Tank) Zinc Anode - Replace 1,500 1,500 0 0 0.0 1,500.0 Jul/09 Green
9.1.11 Foundation Bolts Tightness - Check 2,500 2,500 0 0 0.0 2,500.0 Jul/09 Green
9.1.12 Freshwater Coolant - Replace 4,000 4,000 0 0 0.0 4,000.0 Jul/09 Green
9.1.13 Hoses (FO, LO, SW, FW) Condition - Check 4,000 4,000 0 0 0.0 4,000.0 Jul/09 Green
9.1.14 Vibration Isolators - Inspect 4,000 4,000 0 0 0.0 4,000.0 Jul/09 Green
9.1.15 Fuel Injection Pump Timing - Check 4,000 4,000 0 0 0.0 4,000.0 Jul/09 Green
9.1.16 Cooling Water Pump - Overhaul 4,000 4,000 0 0 0.0 4,000.0 Jul/09 Green
9.1.17 Turbocharger - Overhaul 4,000 4,000 0 0 0.0 4,000.0 Jul/09 Green
9.1.18 F.W. Cooler S.W. Side - Clean 4,500 4,500 0 0 0.0 4,500.0 Jul/09 Green
9.1.19 F.W. Cooler F.W. Side - Clean 4,500 4,500 0 0 0.0 4,500.0 Jul/09 Green
9.1.20 L.O. Cooler S.W. Side - Clean 4,500 4,500 0 0 0.0 4,500.0 Jul/09 Green
9.1.21 L.O. Cooler Oil Side - Clean 4,500 4,500 0 0 0.0 4,500.0 Jul/09 Green
9.1.22 Air Cooler S.W. Side - Clean 4,500 4,500 0 0 0.0 4,500.0 Jul/09 Green
9.1.23 Air Cooler Air Side - Clean 4,500 4,500 0 0 0.0 4,500.0 Jul/09 Green
9.1.24 Starting Air Motor - Overhaul 5,000 5,000 0 0 0.0 5,000.0 Jul/09 Green
9.1.25 Fuel Injection Pump - Overhaul 5,000 5,000 0 0 0.0 5,000.0 Jul/09 Green
9.1.26 Governor - Overhaul 5,000 5,000 0 0 0.0 5,000.0 Jul/09 Green
9.1.27 Major Overhaul, Complete 5,000 5,000 0 0 0.0 5,000.0 Jul/09 Green
9.1.28 Crank Journal & Pin - Inspect 5,000 5,000 0 0 0.0 5,000.0 Jul/09 Green
9.1.29 Freshwater Thermostatic Valve - Check 5,000 5,000 0 0 0.0 5,000.0 Jul/09 Green
9.1.30 Freshwater Pump - Overhaul 2 - 4 Years 8,000 0 0 0.0 8,000.0 Jul/09 Green
9.1.31 FO Feed Pump - Overhaul 2 - 4 Years 8,000 0 0 0.0 8,000.0 Jul/09 Green

Page 38 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

9.1.32 LO Pump - Overhaul 2 - 4 Years 8,000 0 0 0.0 8,000.0 Jul/09 Green


9.1.33 Connecting Rod Bolts - Replace 20,000 20,000 0 0 0.0 20,000.0 Jul/09 Green

Page 39 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

Running Hours Brought Forward (Previous Month) 0


Bow Thruster Gear Drive
*M-09.2.00 Running Hours This Month 0
Total Running Hours (Since New) 0
M-9.2.01 Coupling & Gears Condition - Turn By Hand 3M 0 Apr/00 Red
M-9.2.02 Friction Discs, Thrust Rings & Oil Seals - Overhaul/Inspect 5,000 5,000 0 0 0.0 5,000.0 Jul/09 Green
M-9.2.03 Gearbox Bearings - Replace 10,000 10,000 0 0 0.0 10,000.0 Jul/09 Green

Page 40 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-10.0.00 STEERING GEAR


Steering Gear System
*M-10.1.00 Jastram S2-260-2-35

10.1.01 Operation Check Daily


10.0.02 Hydraulic Piping & Connection - Check Daily
10.1.02 Rudder Carrier Lubrication - Check Daily
10.0.03 Hydraulic Reservoir Oil Level - Check Daily
10.1.03 Header Tank Oil Level - Check Daily
10.0.04 Tiller Pins, Cylinder Mounting Pad Pins, Tiller Thrust Bearing - Grease 1M Jan/00 Red
10.1.04 Hydraulic Reservoir Low Level Switch - Test 3M Apr/00 Red
10.0.05 Phase Failure - Test 3M Apr/00 Red
10.1.05 Hydraulic Power Pack No. 1 Return Line Filter 6M Jul/00 Red
10.0.06 Hydraulic Power Pack No. 2 Return Line Filter 6M Jul/00 Red
10.1.06 Cylinder Assembly - Overhaul 5Y Dec/04 Red
10.0.07 Helm Pump Assembly - Overhaul 5Y Dec/04 Red
*M-11.0.00 PROPELLER SHAFT & SHAFT SEALING SYSTEM

*M-11.1.00 Stern Tube Sealing System - STBD


Kemel EVK Water Seal
11.1.01 Shaft Seal Condition - Check Daily
11.1.02 Pipe Condition (S.W. + Air) - Check Daily
11.1.03 Pressure Gauge Condition - Check W Jan/00 Red
11.1.04 Pipe Condition (S.W. + Air) - Check W Jan/00 Red
11.1.05 Cooling S.W. Flow - Check W Jan/00 Red
11.1.06 Shaft Grounding Unit - Check & Clean 3M Apr/00 Red
11.1.07 Air Reducing Valve (Inflatable Ring) - Check 6M Jul/00 Red
11.1.08 Inflatable Ring - Test 1Y Dec/00 Red
11.1.09 O-ring - Replace 5Y Dec/04 Red
11.1.10 Mating Ring - Inspect 5Y Dec/04 Red
11.1.11 Seal Ring - Replace 5Y Dec/04 Red
11.1.12 Inflatable Ring - Replace 5Y Dec/04 Red
11.1.13 Rubber Hose (S.W. Supply) - Replace 5Y Dec/04 Red

Page 41 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

Stern Tube Sealing System - PORT


*M-11.2.00 Kemel EVK Water Seal

11.2.01 Shaft Seal Condition - Check Daily


11.2.02 Pipe Condition (S.W. + Air) - Check Daily
11.2.03 Pressure Gauge Condition - Check W Jan/00 Red
11.2.04 Pipe Condition (S.W. + Air) - Check W Jan/00 Red
11.2.05 Cooling S.W. Flow - Check W Jan/00 Red
11.2.06 Shaft Grounding Unit - Check & Clean 3M Apr/00 Red
11.2.07 Air Reducing Valve (Inflatable Ring) - Check 6M Jul/00 Red
11.2.08 Inflatable Ring - Test 1Y Dec/00 Red
11.2.09 O-ring - Replace 5Y Dec/04 Red
11.2.10 Mating Ring - Inspect 5Y Dec/04 Red
11.2.11 Seal Ring - Replace 5Y Dec/04 Red
11.2.12 Inflatable Ring - Replace 5Y Dec/04 Red
11.2.13 Rubber Hose (S.W. Supply) - Replace 5Y Dec/04 Red

*M-11.3.00 Intermediate Bearings


Wartsila Intermediate Bearing B-Type, 151~180mm
11.3.01 Oil Level - Check Daily
11.3.02 Oil Flow - Check Every Operation
11.3.03 Intermediate Bearng Oil (Port) - Renew 3M Apr/00 Red
11.3.04 Intermediate Bearng Oil (Stbd) - Renew 3M Apr/00 Red

Page 42 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

* M-12.0.00 PUMPS
12.1.01 Main Engine S.W. Cooling Pump No. 1 2Y EMCE-125MCT Dec/01 Red
12.1.02 Main Engine S.W. Cooling Pump No. 2 2Y EMCE-125MCT Dec/01 Red
12.1.03 Main Engine Stand-by/Priming L.O. Pump No. 1 5Y MST-40T Dec/04 Red
12.1.04 Main Engine Stand-by/Priming L.O. Pump No. 2 5Y MST-40T Dec/04 Red
12.1.05 Main Engine Reduction Gear Stand-by L.O. Pump 5Y HHR-15B Dec/04 Red
12.1.06 Main Engine Stand-by F.W. Cooling Pump 5Y EMC-125MCT Dec/04 Red
12.1.07 S.W. Cooling Pump No. 1 2Y EMC-250MD Dec/01 Red
12.1.08 S.W. Cooling Pump No. 2 2Y EMC-250MD Dec/01 Red
12.1.09 Fire, Bilge & G.S. Pump 5Y FMCE-125MC2 Dec/04 Red
12.1.10 Fire & G.S. Pump 5Y EMCE-130MC Dec/04 Red
12.1.11 Daily S.W. Pump No. 1 5Y TMC-32MT Dec/04 Red
12.1.12 Daily S.W. Pump No. 2 5Y TMC-32MT Dec/04 Red
12.1.13 Emergency Fire Pump 2Y EMCN-130MC Dec/01 Red
12.1.14 Deck Foam S.W. Pump 5Y EMS-200MD Dec/04 Red
12.1.15 F.W. Supply Pump 5Y EMC-125MD Dec/04 Red
12.1.16 Daily F.W. Pump No. 1 5Y TMC-32MT Dec/04 Red
12.1.17 Daily F.W. Pump No. 2 5Y TMC-32MT Dec/04 Red
12.1.18 Hot Water Circulating Pump 5Y TMC-32MT Dec/04 Red
12.1.19 H.F.O. Transfer Pump 5Y NHG-6MA Dec/04 Red
12.1.20 M.G.O. Transfer Pump 5Y NHG-6MA Dec/04 Red
12.1.21 L.O. Transfer Pump 5Y NHG-4MT Dec/04 Red
12.1.22 Sludge Pump 5Y HNP-301 Dec/04 Red
12.1.23 Daily Bilge Pump 2Y HPK-3A Dec/01 Red
12.1.24 Bow Thruster Room Bilge Pump 5Y HPK-20A Dec/04 Red
12.1.25 Slop Tank Discharge Pump 5Y EHCE-100MCS Dec/04 Red
12.1.26 Ballast Pump No. 1 5Y EHCE-150MET Dec/04 Red
12.1.27 Ballast Pump No. 2 5Y EHCE-150MET Dec/04 Red
12.1.28 H.F.O. Supply Pump No. 1 5Y Dec/04 Red
12.1.29 H.F.O. Supply Pump No. 2 5Y Dec/04 Red
12.1.30 H.F.O. Booster Pump No. 1 5Y Dec/04 Red
12.1.31 H.F.O. Booster Pump No. 2 5Y Dec/04 Red
12.1.32 M.G.O. Supply Pump No. 1 5Y Dec/04 Red

Page 43 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

12.1.33 M.G.O. Supply Pump No. 1 5Y Dec/04 Red

Page 44 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

* M-13.0.00 STRAINERS & FILTERS


13.1.01 Sea Chest Strainer (High) 1M Jan/00 Red
13.1.02 Sea Chest Strainer (Low) 1M Jan/00 Red
13.1.03 Bow Thruster Room Sea Chest Strainer 1M Jan/00 Red
13.1.04 Engine Room Bilge Well Strainers 1M Jan/00 Red
13.1.05 S.W. Service Pump No. 1 Suction Strainer 2M Mar/00 Red
13.1.06 S.W. Service Pump No. 2 Suction Strainer 2M Mar/00 Red
13.1.07 F.O. Transfer Pump Suction Strainer 2M Mar/00 Red
13.1.08 M.G.O. Transfer Pump Suction Strainer 2M Mar/00 Red
13.1.09 H.F.O. Supply Pump Suction Strainer 2M Mar/00 Red
13.1.10 H.F.O. By-pass Filter 2M Mar/00 Red
13.1.11 H.F.O. Automatic Back-flush Filters 2M Mar/00 Red
13.1.12 M.G.O. Supply Pump Suction Strainer 2M Mar/00 Red
13.1.13 Engine Room Bilge Pump Suction Strainer (to OWS) 2M Mar/00 Red
13.1.14 Bow Thruster Room Bilge Pump Suction Strainer 2M Mar/00 Red
13.1.15 Sludge Pump Suction Filter 2M Mar/00 Red
13.1.16 L.O. Transfer Pump / LO Purifier Suction Filter 2M Mar/00 Red
13.1.17 Cargo Oil Pump No. 1 Strainer 2M Mar/00 Red
13.1.18 Cargo Oil Pump No. 2 Strainer 2M Mar/00 Red
13.1.19 Steering Gear Hydraulic Power Pack No. 1 Return Line Filter 6M Jul/00 Red
13.1.20 Steering Gear Hydraulic Power Pack No. 2 Return Line Filter 6M Jul/00 Red
13.1.21 Bow Thruster Gearbox Hydraulic Filter 6M Jul/00 Red
13.1.22 F.W. Fountain Filter (Mess Room) 2M Mar/00 Red
* M-14.0.00 TANKS
14.1.01 Sludge Tank 3Y Dec/02 Red
14.1.02 Waste Oil Tank 3Y Dec/02 Red
14.1.03 Incinerator Waste Oil Tank 3Y Dec/02 Red
14.1.04 H.F.O. Tank No. 1 (P) 3Y Dec/02 Red
14.1.05 H.F.O. Tank No. 1 (S) 3Y Dec/02 Red
14.1.06 H.F.O. Tank No. 2 (P) 3Y Dec/02 Red
14.1.07 H.F.O. Settling Tank 3Y Dec/02 Red
14.1.08 H.F.O. Service Tank No. 1 3Y Dec/02 Red

Page 45 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

14.1.09 H.F.O. Service Tank No. 2 3Y Dec/02 Red


14.1.10 H.F.O. Overflow Tank 3Y Dec/02 Red
14.1.11 M.G.O. Tank No. 1 (P) 3Y Dec/02 Red
14.1.12 M.G.O. Tank No. 1 (S) 3Y Dec/02 Red
14.1.13 M.G.O. Settling Tank 3Y Dec/02 Red
14.1.14 M.G.O. Service Tank No. 1 3Y Dec/02 Red
14.1.15 M.G.O. Service Tank No. 2 3Y Dec/02 Red
14.1.16 Bow Thruster Engine M.G.O. Service Tank 3Y Dec/02 Red
14.1.17 Emergency Generator Engine M.G.O. Service Tank 3Y Dec/02 Red
14.1.18 Main Engine No. 1 L.O. Sump Tank 3Y Dec/02 Red
14.1.19 Main Engine No. 2 L.O. Sump Tank 3Y Dec/02 Red
14.1.20 Main Engine L.O. Storage Tank 3Y Dec/02 Red
14.1.21 Main Engine L.O. Settling Tank 3Y Dec/02 Red
14.1.22 Thermal Oil Expansion Tank 3Y Dec/02 Red
14.1.23 Thermal Oil Storage Tank 3Y Dec/02 Red
14.1.24 Auxiliary Engine L.O. Storage Tank 3Y Dec/02 Red
14.1.25 Main Engine Freshwater Expansion Tank 3Y Dec/02 Red
14.1.26 Auxiliary Engine Freshwater Expansion Tank 3Y Dec/02 Red
14.1.27 Freshwater Hydrophore Tank 3Y Dec/02 Red
14.1.28 Seawater Hydrophore Tank 3Y Dec/02 Red

Page 46 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-13.0.00 HEAT EXCHANGERS (COOLERS/HEATERS)


13.1.01 Fuel Oil Supply Unit Heater No. 1 3Y Dec/02 Red
13.1.02 Fuel Oil Supply Unit Heater No. 2 3Y Dec/02 Red
13.1.03 Thermal Oil Boiler Fuel Heater (Electric) 3Y Dec/02 Red
13.1.04 Main Engine M.G.O. Cooler 3Y Dec/02 Red
13.1.05 Auxiliary Engine M.G.O. Cooler 3Y Dec/02 Red
13.1.06 H.F.O. Service Tank No. 1 Heater (Electric) 3Y Dec/02 Red
13.1.07 H.F.O. Service Tank No. 2 Heater (Electric) 3Y Dec/02 Red
13.1.08 L.O. Settling Tank Heater (Electric) 3Y Dec/02 Red
*M-14.0.00 AIR CONDITIONER & PROVISION PLANT
*M-14.1.00 Accommodation Air Condition
14.1.01 Blower Bearings - Grease 1M Jan/00 Red
14.1.02 V-Belt & Pedestal Condition - Check 1M Jan/00 Red
14.1.03 Air Filter - Clean 1M Jan/00 Red
14.1.04 Damper for Fresh Air Intake & Recirculation - Check 1M Jan/00 Red
14.1.05 Evaporator - Clean by Fresh Water Rinsing 3M Apr/00 Red
14.1.06 Condenser No. 1 S.W. Side - Clean. 3M Apr/00 Red
14.1.07 Condenser No. 2 S.W. Side - Clean. 3M Apr/00 Red
14.1.08 High Pressure Trip - Test 3M Apr/00 Red
14.1.09 Gas Leakage - Test 3M Apr/00 Red
14.1.10 Sillica Dryer - Renew 6M Jul/00 Red
*M-14.2.00 Engine Control Room Air Condition
14.2.01 Blower Bearings - Grease 1M Jan/00 Red
14.2.02 V-Belt & Pedestal Condition - Check 1M Jan/00 Red
14.2.03 Air Filter - Clean 1M Jan/00 Red
14.2.04 Damper for Fresh Air Intake & Recirculation - Check 1M Jan/00 Red
14.2.05 Hermatic Compressor: Insulation Resistance - Check 3M Apr/00 Red
14.2.06 Blower Unit: Insulation Resistance - Check 3M Apr/00 Red
14.2.07 Evaporator - Clean by Fresh Water Rinsing 3M Apr/00 Red
14.2.08 Condenser S.W. Side - Clean 3M Apr/00 Red
14.2.09 High Pressure Trip - Test 3M Apr/00 Red
14.2.10 Gas Leakage - Test 3M Apr/00 Red

Page 47 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

14.2.11 Sillica Dryer - Renew 6M Jul/00 Red

Page 48 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-14.3.00 Galley Air Condition


14.3.01 Blower Bearings - Grease 1M Jan/00 Red
14.3.02 V-Belt & Pedestal Condition - Check 1M Jan/00 Red
14.3.03 Air Filter - Clean 1M Jan/00 Red
14.3.04 Damper for Fresh Air Intake & Recirculation - Check 1M Jan/00 Red
14.3.05 Hermatic Compressor: Insulation Resistance - Check 3M Apr/00 Red
14.3.06 Blower Unit: Insulation Resistance - Check 3M Apr/00 Red
14.3.07 Evaporator - Clean by Fresh Water Rinsing 3M Apr/00 Red
14.3.08 Condenser S.W. Side - Clean 3M Apr/00 Red
14.3.09 High Pressure Trip - Test 3M Apr/00 Red
14.3.10 Gas Leakage - Test 3M Apr/00 Red
14.3.11 Sillica Dryer - Renew 6M Jul/00 Red

Page 49 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-15.0.00 ANCHOR WINDLASS & MOORING WINCH


*M-15.1.00 FWD Windlass & Winch
15.1.01 Oil Level - Check Every Operation
15.1.02 Pipings & Connections - Inspect 1M Jan/00 Red
15.1.03 Pressure Gauge Condition - Check 1M Jan/00 Red
15.1.04 Hydraulic Oil No. 1 Filter 6M Jul/00 Red
15.1.05 Hydraulic Oil No. 2 Filter 6M Jul/00 Red
*M-15.2.00 AFT Mooring Winch
15.2.01 Oil Level - Check Every Operation
15.2.02 Pipings & Connections - Inspect 1M Jan/00 Red
15.2.03 Pressure Gauge Condition - Check 1M Jan/00 Red
15.2.04 Hydraulic Oil Filter 6M Jul/00 Red
*M-16.0.00 LIFTING EQUIPMENT
*M-16.1.00 Flow Boom Crane
16.1.01 Oil Level - Check 1M Jan/00 Red
16.1.02 Pipings & Connections - Inspect 1M Jan/00 Red
16.1.02 Pressure Gauge Condition - Check 1M Jan/00 Red
16.1.03 Hydraulic Oil Filter 6M Jul/00 Red
16.1.03 Limit Switch - Test 6M Jul/00 Red
*M-16.2.00 Fender Davit - PORT FWD
16.2.01 Oil Level - Check 1M Jan/00 Red
16.2.02 Pipings & Connections - Inspect 1M Jan/00 Red
16.2.03 Pressure Gauge Condition - Check 1M Jan/00 Red
16.2.04 Hydraulic Oil Filter 6M Jul/00 Red
16.2.05 Limit Switch - Test 6M Jul/00 Red
*M-16.3.00 Fender Davit - STBD FWD
16.3.01 Oil Level - Check 1M Jan/00 Red
16.3.02 Pipings & Connections - Inspect 1M Jan/00 Red
16.3.03 Pressure Gauge Condition - Check 1M Jan/00 Red
16.3.04 Hydraulic Oil Filter 6M Jul/00 Red
16.3.05 Limit Switch - Test 6M Jul/00 Red
*M-16.4.00 Fender Davit - PORT AFT
16.4.01 Oil Level - Check 1M Jan/00 Red

Page 50 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

16.4.02 Pipings & Connections - Inspect 1M Jan/00 Red


16.4.03 Pressure Gauge Condition - Check 1M Jan/00 Red
16.4.04 Hydraulic Oil Filter 6M Jul/00 Red
16.4.05 Limit Switch - Test 6M Jul/00 Red
*M-16.5.00 Fender Davit - STBD AFT
16.5.01 Oil Level - Check 1M Jan/00 Red
16.5.02 Pipings & Connections - Inspect 1M Jan/00 Red
16.5.03 Pressure Gauge Condition - Check 1M Jan/00 Red
16.5.04 Hydraulic Oil Filter 6M Jul/00 Red
16.5.05 Limit Switch - Test 6M Jul/00 Red
*M-16.6.00 Engine Room Overhead Crane
16.6.01 Oil Level - Check 1M Jan/00 Red
16.6.02 Wire Condition - Check 3M Jan/00 Red
16.6.03 Limit Switch - Test 6M Jul/00 Red
*M-16.7.00 Anciliary Lifting Equipment
16.7.01 General Condition - Inspect W Jan/00 Red
16.7.02 Operation Condition - Check W Jan/00 Red

Page 51 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*M-17.0.00 WORKSHOP MACHINERIES & EQUIPMENT


*M-17.1.00 Bench Drilling Machine
17.1.01 General Condition - Inspect W Jan/00 Red
17.1.02 Safety Gear - Check Condition W Jan/00 Red
17.1.03 Operation Condition - Check W Jan/00 Red
*M-17.2.00 Bench Grinder Machine
17.2.01 General Condition - Inspect W Jan/00 Red
17.2.02 Safety Gear - Check Condition W Jan/00 Red
17.2.03 Operation Condition - Check W Jan/00 Red
17.2.04 Grinding/Buffing Wheel Condition - Check W Jan/00 Red
17.2.05 Eye Shield Guard Condition - Check W Jan/00 Red
*M-17.3.00 Arc Welding Equipment
17.3.01 General Condition - Inspect W Jan/00 Red
17.3.02 Safety Gear - Check Condition W Jan/00 Red
17.3.03 Operation Condition - Check W Jan/00 Red
17.3.04 Cable Condition - Check W Jan/00 Red
*M-17.4.00 Gas Welding/Cutting Equipment
17.4.01 General Condition - Inspect W Jan/00 Red
17.4.02 Safety Gear - Check Condition W Jan/00 Red
17.4.03 Operation Condition - Check W Jan/00 Red
17.4.04 Hose Condition - Check W Jan/00 Red
17.4.05 Flash-back Arrestor - Check W Jan/00 Red
17.4.06 Oxygen + Acetylene Bottles Condition - Check W Jan/00 Red
*M-17.5.00 Injector Testing Equipment
17.5.01 General Condition - Inspect W Jan/00 Red
17.5.02 Safety Gear - Check Condition W Jan/00 Red
17.5.03 Operation Condition - Check W Jan/00 Red

Page 52 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*E-1.0.00 POWER DISTRIBUTION


*E-1.1.00 Main Switchboard
1.1.01 Earth Lamp - Check Daily
1.1.02 Generator No. 1 Reverse Power Relay 1Y Dec/00 Red
1.1.03 Generator No. 2 Reverse Power Relay 1Y Dec/00 Red
1.1.04 Main Switchboard Fittings 1Y Dec/00 Red
1.1.05 Main Switchboard Over-Current Relay 1Y Dec/00 Red
1.1.06 Main Switchboard Under-Voltage Relay 1Y Dec/00 Red
1.1.07 Emergency Switchboard Fittings 1Y Dec/00 Red
1.1.08 Emergency Switchboard Over-Current Relay 1Y Dec/00 Red
1.1.09 Emergency Switchboard Under-Voltage Relay 1Y Dec/00 Red
*E-1.2.00 Alternator
1.2.01 Alternator No. 1 Air Filter - Renew M Jan/00 Red
1.2.02 Alternator No. 2 Air Filter - Renew M Jan/00 Red
1.2.03 Emergency Alternator Air Filter - Renew M Jan/00 Red
1.2.04 Alternator No. 1 - Inspect & Clean 3Y Dec/02 Red
1.2.05 Alternator No. 2 - Inspect & Clean 3Y Dec/02 Red
1.2.06 Emergency Alternator - Inspect & Clean 3Y Dec/02 Red
*E-1.3.00 Transformer
1.3.01 Core Inspection 5Y Dec/04 Red
*E-1.4.00 Starter Boxes, Cable Glands, Conduits
1.4.01 Engine Room Equipment Starter Box Fittings - Check 3M Apr/00 Red
1.4.02 Engine Room Cables, Cable Glands & Conduits - Check 3M Apr/00 Red
1.4.03 Deck Equipment Starter Box Fittings - Check 3M Apr/00 Red
1.4.04 Deck Cables, Cable Glands & Conduits - Check 3M Apr/00 Red
1.4.05 Deck Equipment Explosion-Proof Condition - Check 3M Apr/00 Red
1.4.06 Accommodation Electrical Equipment Condition - Check 3M Apr/00 Red

Page 53 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*E-2.0.00 BATTERIES
*E-2.1.00 Emergency Battery
2.1.01 Check Water Level W Jan/00 Red
2.1.02 Specific Gravity - Check & Record W Jan/00 Red
2.1.03 Battery Terminals - Check & Clean W Jan/00 Red
2.1.04 Battery On-Load Test M Jan/00 Red
2.1.05 Renewal 3Y Dec/02 Red
*E-2.2.00 Battery for Radio (GMDSS)
2.2.01 Check Water Level W Jan/00 Red
2.2.02 Specific Gravity - Check & Record W Jan/00 Red
2.2.03 Battery Terminals - Check & Clean W Jan/00 Red
2.2.04 Battery On-Load Test 3M Apr/00 Red
2.2.05 Renewal 3Y Dec/02 Red
*E-2.3.00 Battery for Emergency Generator
2.3.01 Battery Terminals - Check & Clean W Jan/00 Red
2.3.02 Battery On-Load Test W Jan/00 Red
2.3.03 Renewal 3Y Dec/02 Red
*E-2.4.00 Battery for Aldis Lamp
2.4.01 Battery Terminals - Check & Clean 1M Jan/00 Red
2.4.02 Lamp Test 1M Jan/00 Red
2.4.03 Renewal 3Y Dec/02 Red
*E-2.5.00 Battery for Rescue Boat
2.5.01 Battery Terminals - Check & Clean 1M Jan/00 Red
2.5.02 Lamp Test 1M Jan/00 Red
2.5.03 Renewal 3Y Dec/02 Red

Page 54 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*E-3.0.00 MOTORS
3.1.01 Engine Room Supply Fan No. 1 5Y Dec/04 Red
3.1.02 Engine Room Supply Fan No. 2 5Y Dec/04 Red
3.1.03 Bow Thruster Room Supply Fan 5Y Dec/04 Red
3.1.04 Paint Locker Exhaust Fan 5Y Dec/04 Red
3.1.05 Cargo Pump Room Supply Fan 5Y Dec/04 Red
3.1.06 Steering Gear Room Exhaust Fan 5Y Dec/04 Red
3.1.07 CO2 Room Exhaust Fan 5Y Dec/04 Red
3.1.08 Sanitary Exhaust Fan 5Y Dec/04 Red
3.1.09 Accommodation Air Conditioning Blower 2Y Dec/01 Red
3.1.10 Engine Control Room Air Conditioning Blower 2Y Dec/01 Red
3.1.11 Galley Air Conditioning Blower 2Y Dec/01 Red
3.1.12 Main Engine S.W. Cooling Pump No. 1 2Y Dec/01 Red
3.1.13 Main Engine S.W. Cooling Pump No. 2 2Y Dec/01 Red
3.1.14 Main Engine Stand-by/Priming L.O. Pump No. 1 5Y Dec/04 Red
3.1.15 Main Engine Stand-by/Priming L.O. Pump No. 2 5Y Dec/04 Red
3.1.16 Main Engine Reduction Gear Stand-by L.O. Pump 5Y Dec/04 Red
3.1.17 Main Engine Stand-by F.W. Cooling Pump 5Y Dec/04 Red
3.1.18 S.W. Cooling Pump No. 1 2Y Dec/01 Red
3.1.19 S.W. Cooling Pump No. 2 2Y Dec/01 Red
3.1.20 Fire, Bilge & G.S. Pump 5Y Dec/04 Red
3.1.21 Fire & G.S. Pump 5Y Dec/04 Red
3.1.22 Daily S.W. Pump No. 1 5Y Dec/04 Red
3.1.23 Daily S.W. Pump No. 2 5Y Dec/04 Red
3.1.24 Emergency Fire Pump 2Y Dec/01 Red
3.1.25 Deck Foam S.W. Pump 5Y Dec/04 Red
3.1.26 F.W. Supply Pump 5Y Dec/04 Red
3.1.27 Daily F.W. Pump No. 1 5Y Dec/04 Red
3.1.28 Daily F.W. Pump No. 2 5Y Dec/04 Red
3.1.29 Hot Water Circulating Pump 5Y Dec/04 Red
3.1.30 H.F.O. Transfer Pump 5Y Dec/04 Red
3.1.31 M.G.O. Transfer Pump 5Y Dec/04 Red
3.1.32 L.O. Transfer Pump 5Y Dec/04 Red

Page 55 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

3.1.33 Sludge Pump 5Y Dec/04 Red


3.1.34 Daily Bilge Pump 2Y Dec/01 Red
3.1.35 Bow Thruster Room Bilge Pump 5Y Dec/04 Red
3.1.36 Slop Tank Discharge Pump 5Y Dec/04 Red
3.1.37 Ballast Pump No. 1 5Y Dec/04 Red
3.1.38 Ballast Pump No. 2 5Y Dec/04 Red
3.1.39 H.F.O. Supply Pump No. 1 5Y Dec/04 Red
3.1.40 H.F.O. Supply Pump No. 2 5Y Dec/04 Red
3.1.41 H.F.O. Booster Pump No. 1 5Y Dec/04 Red
3.1.42 H.F.O. Booster Pump No. 2 5Y Dec/04 Red
3.1.43 M.G.O. Supply Pump No. 1 5Y Dec/04 Red
3.1.44 M.G.O. Supply Pump No. 1 5Y Dec/04 Red
3.1.45 Forward Mooring Winch Hydraulic Pump No. 1 5Y Dec/04 Red
3.1.46 Forward Mooring Winch Hydraulic Pump No. 2 5Y Dec/04 Red
3.1.47 Aft Mooring Winch Hydraulic Pump No. 1 5Y Dec/04 Red
3.1.48 Steering Gear Hydraulic Pump No. 1 5Y Dec/04 Red
3.1.49 Steering Gear Hydraulic Pump No. 2 5Y Dec/04 Red
3.1.50 Local Mist Fire Fighting Water Mist Pump 5Y Dec/04 Red
*E-4.0.00 GALLEY EQUIPMENT
4.1.01 General Condition - Check 1M Jan/00 Red
*E-5.0.00 MARINE GROWTH PREVENTION SYSTEM
5.1.01 Check Current Setting for Fe+ W Jan/00 Red
5.1.02 Check Current Setting for Cu- W Jan/00 Red
5.1.03 Fe+ Anode Condition - Check 2M Mar/00 Red
5.1.04 Cu- Anode Condition - Check 2M Mar/00 Red
5.1.05 Fe+ Anode - Replace 5Y Dec/04 Red
5.1.06 Cu- Anode - Replace 5Y Dec/04 Red

Page 56 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*S-1.0.00 SAFETY SYSTEMS


*S-1.1.00 Main Engine No. 1 - STBD
1.1.01 Fuel Oil Leakage Alarm 1M Jan/00 Red
1.1.02 Sump Oil Low Level Alarm 1M Jan/00 Red
1.1.03 L.O. Low Pressure Alarm / Trip 3M Apr/00 Red
1.1.04 L.O. High Temperature Alarm 3M Apr/00 Red
1.1.05 F.W. High Temperature Alarm 3M Apr/00 Red
1.1.06 Overspeed Trip 3M Apr/00 Red
1.1.07 Engine Side Local Control 3M Apr/00 Red
1.1.08 Emergency Stop Switch (ECR + Bridge) 3M Apr/00 Red
*S-1.2.00 Main Engine No. 2 - PORT
1.2.01 Fuel Oil Leakage Alarm 1M Jan/00 Red
1.2.02 Sump Oil Low Level Alarm 1M Jan/00 Red
1.2.03 L.O. Low Pressure Alarm / Trip 3M Apr/00 Red
1.2.04 L.O. High Temperature Alarm 3M Apr/00 Red
1.2.05 F.W. High Temperature Alarm 3M Apr/00 Red
1.2.06 Overspeed Trip 3M Apr/00 Red
1.2.07 Engine Side Local Control 3M Apr/00 Red
1.2.08 Emergency Stop Switch (ECR + Bridge) 3M Apr/00 Red
*S-1.3.00 Auxiliary Engine No. 1
1.3.01 Fuel Oil Leakage Alarm 1M Jan/00 Red
1.3.02 Sump Oil Low Level Alarm 1M Jan/00 Red
1.3.03 L.O. Low Pressure Alarm / Trip 1M Jan/00 Red
1.3.04 F.W. High Temperature Alarm 3M Apr/00 Red
1.3.05 Overspeed Trip 3M Apr/00 Red
*S-1.4.00 Auxiliary Engine No. 2
1.4.01 Fuel Oil Leakage Alarm 1M Jan/00 Red
1.4.02 Sump Oil Low Level Alarm 1M Jan/00 Red
1.4.03 L.O. Low Pressure Alarm / Trip 1M Jan/00 Red
1.4.04 F.W. High Temperature Alarm 3M Apr/00 Red
1.4.05 Overspeed Trip 3M Apr/00 Red
*S-1.5.00 Thermal Oil Boiler
1.5.01 Flame Failure 1M Jan/00 Red

Page 57 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

1.5.02 Sequencer Abnormal 1M Jan/00 Red


1.5.03 Fan Abnormal Stop 1M Jan/00 Red
1.5.04 Thermal Oil Temperature Low 1M Jan/00 Red
1.5.05 Thermal Oil Temperature High 1M Jan/00 Red
1.5.06 Thermal Oil Flow Low 1M Jan/00 Red
1.5.07 Fuel Oil Pressure Low 1M Jan/00 Red
1.5.08 Exhaust Gas Temperature High 1M Jan/00 Red
1.5.09 Abnormal Fire 1M Jan/00 Red
1.5.10 Fuel Oil Temperature Low 1M Jan/00 Red
1.5.11 Fuel Oil Temperature High 1M Jan/00 Red
1.5.12 Expansion Level Low Level 1M Jan/00 Red
1.5.13 Gate Valve Shut 1M Jan/00 Red
1.5.14 Emergency Stop Switch 1M Jan/00 Red
*S-1.6.00 Cargo Oil Pump No. 1 (HFO)
1.6.01 Front Bearing High Temperature 1M Jan/00 Red
1.6.02 Casing High Temperature 1M Jan/00 Red
1.6.03 Aft Bearing High Temperature 1M Jan/00 Red
1.6.04 Stuffing Box High Temperature 1M Jan/00 Red
1.6.05 High Pressure Alarm 1M Jan/00 Red
1.6.06 Clutch Control Air Low Pressure 1M Jan/00 Red
1.6.07 Clutch Control Air High Pressure 1M Jan/00 Red
1.6.08 Emergency Stop (Main Engine) from CCR 3M Apr/00 Red
*S-1.7.00 Cargo Oil Pump No. 2 (HFO)
1.7.00 Front Bearing High Temperature 1M Jan/00 Red
1.7.01 Casing High Temperature 1M Jan/00 Red
1.7.02 Aft Bearing High Temperature 1M Jan/00 Red
1.7.03 Stuffing Box High Temperature 1M Jan/00 Red
1.7.04 High Pressure Alarm 1M Jan/00 Red
1.7.05 Clutch Control Air Low Pressure 1M Jan/00 Red
1.7.06 Clutch Control Air High Pressure 1M Jan/00 Red

Page 58 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

1.7.07 Emergency Stop (Main Engine) from CCR 3M Apr/00 Red


*S-1.8.00 Cargo Oil Pump No. 3 (MDO)
1.8.00 Start Fail 1M Jan/00 Red
1.8.01 Motor Overload 1M Jan/00 Red
1.8.02 Abnormal Trip 1M Jan/00 Red
1.8.03 Emergency Stop 3M Apr/00 Red
*S-1.9.00 Bow Thruster Engine
1.9.01 Fuel Oil Leakage Alarm 1M Jan/00 Red
1.9.02 Sump Oil Low Level Alarm 1M Jan/00 Red
1.9.03 L.O. Low Pressure Alarm / Trip 3M Apr/00 Red
1.9.04 L.O. High Temperature Alarm 3M Apr/00 Red
1.9.05 F.W. High Temperature Alarm 3M Apr/00 Red
1.9.06 Overspeed Trip 3M Apr/00 Red
1.9.07 Emergency Stop Switch (ECR + Bridge) 3M Apr/00 Red
*S-1.10.00 Steering Gear
1.10.01 Operation Test 1M Jan/00 Red
1.10.02 Hydraulic Oil Tank Low Level Alarm 1M Jan/00 Red
1.10.03 Rudder Angle Limit 1M Jan/00 Red
1.10.04 Emergency Steering 3M Apr/00 Red
*S-1.11.00 Flow Boom Crane
1.11.01 Hoist Limit Switch (Winch A) 1M Jan/00 Red
1.11.02 Hoist Limit Switch (Winch B) 1M Jan/00 Red
1.11.03 Slewing Limit Switch (Left) 1M Jan/00 Red
1.11.04 Slewing Limit Switch (Right) 1M Jan/00 Red
1.11.05 Luffing Limit Switch (Low) 1M Jan/00 Red
1.11.06 Luffing Limit Switch (High) 1M Jan/00 Red
1.11.07 Emergency Stop 3M Apr/00 Red
*S-1.12.00 Fire Fighting Appliance
1.12.01 Fire Detection System - Test (All Detectors Test Within 3 Month Cycle) W Jan/00 Red
1.12.02 Fire Main Isolation Valves - Test W Jan/00 Red
1.12.03 Main Fire Pump - Operation Test 1M Jan/00 Red
1.12.04 Emergency Fire Pump - Operation Test 1M Jan/00 Red

Page 59 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

1.12.05 Foam System - Check Liquid Level 1M Jan/00 Red


1.12.06 Fire Damper Flaps (Engine Room Sealing Arrangement) 1M Jan/00 Red
1.12.07 CO2 System - Check All Cylinders & Hoses 1M Jan/00 Red
1.12.08 CO2 System - Alarm Test 3M Apr/00 Red
1.12.09 CO2 System - Blow Through With Air 1Y Dec/00 Red
1.12.10 Water Mist Fire Extinguishing System - Simulation Test 6M Jun/00 Red
*S-1.13.00 Rescue Boat Engine (P)
1.13.01 Engine Sump Oil - Check 1M Apr/00 Red
1.13.02 Release Gear Check 1M Apr/00 Red
1.13.03 Tools and Spares check 1M Apr/00 Red
1.13.04 Sprinkler Pump, Gear - Inspect 1M Apr/00 Red
1.13.05 Sprinkler - Operation Test 1Y Dec/00 Red
1.13.06 Sump Oil - Renew 2Y Dec/01 Red
1.13.07 LO Filter - Renew 2Y Dec/01 Red
*S-1.14.00 Quick Closing Valves
1.14.01 Main Engine No. 1 Fuel Oil Inlet 3M Apr/00 Red
1.14.02 Main Engine No. 2 Fuel Oil Inlet 3M Apr/00 Red
1.14.03 Auxiliary Engine No. 1 Fuel Oil Inlet 3M Apr/00 Red
1.14.04 Auxiliary Engine No. 2 Fuel Oil Inlet 3M Apr/00 Red
1.14.05 Thermal Oil Boiler Fuel Oil Inlet 3M Apr/00 Red
1.14.06 Fuel Oil Tank No. 1 (P) 3M Apr/00 Red
1.14.07 Fuel Oil Tank No. 1 (S) 3M Apr/00 Red
1.14.08 Fuel Oil Tank No. 2 (P) 3M Apr/00 Red
1.14.09 HFO Service Tank No. 1 3M Apr/00 Red
1.14.10 HFO Service Tank No. 2 3M Apr/00 Red
1.14.11 HFO Settling Tank 3M Apr/00 Red
1.14.12 MGO Service Tank No. 1 3M Apr/00 Red
1.14.13 MGO Service Tank No. 2 3M Apr/00 Red
1.14.14 MGO Settling Tank 3M Apr/00 Red
1.14.15 Main Engine Lube Oil Storage Tank 3M Apr/00 Red
1.14.16 Main Engine Lube Oil Settling Tank 3M Apr/00 Red
1.14.17 Auxiliary Engine Lube Oil Storage Tank 3M Apr/00 Red
1.14.18 Incinerator MGO Tank 3M Apr/00 Red
1.14.19 Incinerator Sludge Tank 3M Apr/00 Red

Page 60 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

1.14.20 Sludge Tank 3M Apr/00 Red


1.14.21 Bow Thruster Engine Fuel Oil Tank 3M Apr/00 Red
1.14.22 Emergency Generator Engine Fuel Oil Tank 3M Apr/00 Red
*S-1.15.00 Emergency Bilge Suction
1.15.01 Emergency Bilge Suction Valve (connected to SW Cooling Pump No. 1) 1M Jan/00 Red

Page 61 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

*S-16.00 Tank Level Alarm Test


1.16.01 Bow Thruster Room Bilge Well (P-AFT) W Apr/00 Red
1.16.02 Bow Thruster Room Bilge Well (S-AFT) W Apr/00 Red
1.16.03 Bosun Store Bilge Well (P) W Apr/00 Red
1.16.04 Bosun Store Bilge Well (P) W Apr/00 Red
1.16.05 Pump Room Bilge Well (C-FWD) W Apr/00 Red
1.16.06 Pump Room Bilge Well (P-AFT) W Apr/00 Red
1.16.07 Pump Room Bilge Well (S-AFT) W Apr/00 Red
1.16.08 Engine Room Bilge Well (P-FWD) W Apr/00 Red
1.16.09 Engine Room Bilge Well (S-FWD) W Apr/00 Red
1.16.10 Engine Room Bilge Well (P-AFT) W Apr/00 Red
1.16.11 Engine Room Bilge Well (S-AFT) W Apr/00 Red
1.16.12 Steering Gear Room (P-FWD) W Apr/00 Red
1.16.13 Steering Gear Room (S-FWD) W Apr/00 Red
1.16.14 Bilge Tank 1M Apr/00 Red
1.16.15 Sludge Tank 1M Apr/00 Red
1.16.16 Waste Oil Tank 1M Apr/00 Red
1.16.17 Incinerator Waste Oil Tank 1M Apr/00 Red
1.16.18 H.F.O. Tank No. 1 (P) 1M Apr/00 Red
1.16.19 H.F.O. Tank No. 1 (S) 1M Apr/00 Red
1.16.20 H.F.O. Tank No. 2 (P) 1M Apr/00 Red
1.16.21 H.F.O. Settling Tank 1M Apr/00 Red
1.16.22 H.F.O. Service Tank No. 1 1M Apr/00 Red
1.16.23 H.F.O. Service Tank No. 2 1M Apr/00 Red
1.16.24 H.F.O. Overflow Tank 1M Apr/00 Red
1.16.25 M.G.O. Tank No. 1 (P) 1M Apr/00 Red
1.16.26 M.G.O. Tank No. 1 (S) 1M Apr/00 Red
1.16.27 M.G.O. Settling Tank 1M Apr/00 Red
1.16.28 M.G.O. Service Tank No. 1 1M Apr/00 Red
1.16.29 M.G.O. Service Tank No. 2 1M Apr/00 Red
1.16.30 Bow Thruster Engine M.G.O. Service Tank 1M Apr/00 Red
1.16.31 Emergency Generator Engine M.G.O. Service Tank 1M Apr/00 Red

Page 62 of 70
Consort Bunkers Pte Ltd

Maintenance Running Total


Interval Calculative Date of Last Running Hours For Running Hours Estimated
PMS No. Description Hours At The Before Status
(Maker's Interval Done Job Done Month Hrs Since Due Next Due
Standard) Job Done

1.16.32 Main Engine No. 1 L.O. Sump Tank 1M Apr/00 Red


1.16.33 Main Engine No. 2 L.O. Sump Tank 1M Apr/00 Red
1.16.34 Main Engine L.O. Storage Tank 1M Apr/00 Red
1.16.35 Main Engine L.O. Settling Tank 1M Apr/00 Red
1.16.36 Auxiliary Engine L.O. Storage Tank 1M Apr/00 Red
1.16.37 Thermal Oil Storage Tank 1M Apr/00 Red
1.16.38 Main Engine Freshwater Expansion Tank 1M Apr/00 Red
1.16.39 Auxiliary Engine Freshwater Expansion Tank 1M Apr/00 Red

CHIEF ENGINEER For the Month of : November 2019 *Date of Last Day of Month : 11/30/2019
Name: [MASTER COPY]

Page 63 of 70
Shell Onboard Plus
Test Records for Vessel Use

Vessel
Name:
RLA Vessel Code: 948514

Insolubles
Machinery Water in Salt Water Loading
Date Equipment Running Oil Running Lubricant Tested BN Tested Oil Test Presence (Light/Me Viscosity
Hours Hours (%) (Yes/No) dium/Hea (Pass/Fail)
vy)
Main Engine No. 1 (SAMPLE
Main Engine No. 2
Auxiliary Engine No. 1
Auxiliary Engine No. 2
COOLING WATER TREATMENT TEST RECORD

Vessel Name For the Month of

Please shade the appropriate box

Main Engine No. 1 Week Main Engine No. 2 Week


YANMAR 6EY26W x YXH2000C 1 2 3 4 5 YANMAR 6EY26W x YXH2000C 1 2 3 4 5
Nitrite >2600 Nitrite >2600
PPM NO₂ 2400 PPM NO₂ 2400
Satisfactory Range 2200 Satisfactory Range 2200
1500 - 1200 2000 1500 - 1200 2000
1800 1800
1600 1600
1400 √ √ √ √ √ 1400 √ √ √ √ √
1200 1200
1000 1000
<800 <800
Chloride 80 Chloride 80
PPM Cl 60 PPM Cl 60
Satisfactory Range 40 √ √ √ √ √ Satisfactory Range 40 √ √ √ √ √
Max 50ppm 20 Max 50ppm 20
0 0
pH >9 pH >9
8 √ √ 8 √
Satisfactory Range Satisfactory Range
6.3 ~ 8.0 7 √ √ √ 6.3 ~ 8.0 7 √ √ √ √
6 6
<5 <5
Chemical Dosage (Litres) Chemical Dosage (Litres)
Make-up Water (Litres) Make-up Water (Litres)

Auxiliary Engine No. 1 Week Auxiliary Engine No. 2 Week


YANMAR 6AYL-WET 1 2 3 4 5 YANMAR 6AYL-WET 1 2 3 4 5
Nitrite >2600 Nitrite >2600
PPM NO₂ 2400 PPM NO₂ 2400
Satisfactory Range 2200 Satisfactory Range 2200
1500 - 1200 2000 1500 - 1200 2000
1800 1800
1600 1600
1400 √ √ √ √ √ 1400 √ √ √ √ √
1200 1200
1000 1000
<800 <800
Chloride 80 Chloride 80
PPM Cl 60 PPM Cl 60
Satisfactory Range 40 √ √ √ √ √ Satisfactory Range 40 √ √ √ √ √
Max 50ppm 20 Max 50ppm 20
0 0
pH >9 pH >9

Satisfactory Range Satisfactory Range


6.3 ~ 8.0 6.3 ~ 8.0
pH pH
8 √ √ 8 √ √
Satisfactory Range Satisfactory Range
6.3 ~ 8.0 7 √ √ √ 6.3 ~ 8.0 7 √ √ √
6 6
<5 <5
Chemical Dosage (Litres) Chemical Dosage (Litres)
Make-up Water (Litres) Make-up Water (Litres)

Bow Thruster Engine Week Emergency Generator Week


Cummins K19-M6 1 2 3 4 5 Volvo Penta CCFJ70-E 1 2 3 4 5
Nitrite >2600 Nitrite >2600
PPM NO₂ 2400 PPM NO₂ 2400
Satisfactory Range 2200 Satisfactory Range 2200
1500 - 1200 2000 1500 - 1200 2000
1800 1800
1600 1600
1400 √ √ √ √ √ 1400 √ √ √ √ √
1200 1200
1000 1000
<800 <800
Chloride 80 Chloride 80
PPM Cl 60 PPM Cl 60
Satisfactory Range 40 √ √ √ √ √ Satisfactory Range 40 √ √ √ √ √
Max 50ppm 20 Max 50ppm 20
0 0
pH >9 pH >9
8 √ √ 8 √ √ √ √ √
Satisfactory Range Satisfactory Range
6.3 ~ 8.0 7 √ √ √ 6.3 ~ 8.0 7
6 6
<5 <5
Chemical Dosage (Litres) Chemical Dosage (Litres)
Make-up Water (Litres) Make-up Water (Litres)
Kindly fill up the ROB of vessel's reserve at month's end. The volume in-use (i.e. sump tanks, header tanks) shall not be accountable to the ROB.

MONTH
Oil Grade Application
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
FUEL OIL (MT)
HFO - 80cst Fuel Oil Grade 1
MGO Fuel Oil Grade 2
Fuel Oil Grade 3
LUBRICATING OIL (Liters)
Shell Gadinia S3 30 Main Engine Reduction Gear
Shell Gadinia S3 40 Main Engine, Auxiliary Engine
Shell Rimula R3 15W-40 Emergency Generator
Shell Corena S2 P 100 Main Air Compressor
Shell Turbo T 32 Auxiliary Engine Air Starter Oiler

HYDRAULIC OIL (Liters)


Shell Tellus S2 VX 32 Steering Gear System
Shell Tellus S2 VX 46 Windlass/Mooring Winch
Shell Tellus S2 V 46 Boat Davit

GEAR OIL (Liters)


Shell Omala S2 G 68 Accommodation Ladder
Shell Omala S2 G 100 Bow Thruster Gearbox
Shell Omala S2 G 150 LO Purifier
Shell Omala S2 G 220 Cargo Oil Pump Gearbox
Consort Bunkers Pte Ltd

PLANNED MAINTENANCE SCHEDULE

For the Month of : #REF!


*Date of Last Day of Month : #REF!

Vessel Name: MT Pearl Majestic

1. To carry out "Proper and Effective Maintenance and Repair", the time intervals between overhauls, inspections and replacements should be essential for a safe and efficient operation.

2. Chief Engineer to enter last done date, running hours since last job done. Should work was performed more than 2 times in a month, enter the last workdone date.

3. Maker maintenance manual and guidelines must be refered to prior any overhauling/servicing the machinery items.

4. Critcal Equipment denoted with ' * ' sign.

5. If any critical machinery are placed under prolonged SHUT DOWN for maintenance or repair (scheduled/unscheduled), the Head Office must be informed. The agreed period of repair must be
advised for Head Office concurrence. On board Risk Assessment MUST be carried out and submit to office before the shut down.

6. Chief Engineer intend to change job intervals in PMS by assessing the machinery performance, he must seek approval from Head Office.

Abbreviation for Maintenance Interval

Y = Yearly; M = Monthly; W = Weekly; D = Daily; R = As Required; DD = Every Dock; V = Every Voyage; O = Checking Condition While In Working Operation

Page 68 of 70
Consort Bunkers Pte Ltd

PMS No. Description Weekly Test Twice Monthly Monthly Test Condition Date of Last Remarks
(Date) Test (Date) (Date) (Good / Poor) Service

CE-1.01.00 POLLUTION PREVENTION EQUIPMENT


1.01.01 Oily Water Separator
1.01.02 Oil Discharge Monitor (ODME)
1.01.03 Bilge High Level Alarm (Engine Room)
1.01.04 Bilge High Level Alarm (Pump Room)
1.01.05 Bilge High Level Alarm (Bow Thruster Room)
1.01.06 Emergency Bilge Suction Valve
1.01.07 Incinerator (if any)
CE-1.02.00 MAIN ENGINE
1.02.01 Engine Side Local Control
1.02.02 ME Emergency Stop Switch
1.02.03 F.O Leak Alarm
1.02.04 L.O Low Pressure Trip
1.02.05 Oil Mist Detector
1.02.06 Scanvenge Air Temperature Alarm (if any)
1.02.07 Over Speed Trip
CE-1.03.00 AUXILIARY ENGINE
1.03.01 Fuel Tank Quick Closing Valve
1.03.02 F.O Leak Alarm
1.03.03 L.O Low Pressure Trip
1.03.04 Over Speed Trip

Page 69 of 70
Consort Bunkers Pte Ltd

PMS No. Description Weekly Test Twice Monthly Monthly Test Condition Date of Last Remarks
(Date) Test (Date) (Date) (Good / Poor) Service

CE-1.04.00 EMERGENCY GENERATOR


1.04.01 Fuel Tank Quick Closing
1.04.02 F.O Low Level Alarm
1.04.03 L.O Low Pressure Trip
1.04.04 Over Speed Trip
CE-1.05.00 STEERING GEAR
1.05.01 Emergency Steering
1.05.02 Hydraulic Oil Tank Level Alarm
1.05.03 Rudder Angle Limit
1.05.04 Auto Pilot (if any)
CE-1.06.00 SAFETY (LSA & FFA)
1.06.01 Main Fire Pump
1.06.02 Emergency Fire Pump
1.06.03 CO2 System / Foam System
1.06.04 Fire Detection System
1.06.05 Inert Gas Control System
1.06.06 Cargo Pump Room Gas Detection System
1.06.07 Cargo Pump Room Fire Flap
CE-1.07.00 MISCELLANEOUS
1.07.01 Fire Damper Flap in Engine Room
1.07.02 Emergency Air Compressor
1.07.03 Emergency Batteries (if any)
1.07.04 Fire Damper Accommodation & Other Spaces

CHIEF ENGINEER For the Month of :


Name: [MASTER COPY]

Page 70 of 70

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