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Use of iDRAIN in SAS-07Nov2017

This document discusses Lian Soon Construction's use of iDrain on a St. Andrew's School project. It introduces iDrain as an innovative alternative to conventional concrete channel ECM drains. iDrain is made of reusable mild steel and is designed to be a safer, more cost-effective and environmentally friendly option that reduces risks to workers compared to installing and demolishing concrete drains. The document outlines Lian Soon's strategies for developing iDrain, which included finding a durable reusable material, designing an innovative drain equivalent to concrete channels, and reducing risks to workers during installation and demolition.

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William Lau
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
57 views

Use of iDRAIN in SAS-07Nov2017

This document discusses Lian Soon Construction's use of iDrain on a St. Andrew's School project. It introduces iDrain as an innovative alternative to conventional concrete channel ECM drains. iDrain is made of reusable mild steel and is designed to be a safer, more cost-effective and environmentally friendly option that reduces risks to workers compared to installing and demolishing concrete drains. The document outlines Lian Soon's strategies for developing iDrain, which included finding a durable reusable material, designing an innovative drain equivalent to concrete channels, and reducing risks to workers during installation and demolition.

Uploaded by

William Lau
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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LIAN SOON CONSTRUCTION PTE LTD

USE OF iDRAIN in SAS PROJECT – 07 Nov 2017

Use of iDrain in St. Andrew School Project


Presented by:

Lian Soon Construction Pte Ltd

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017

Contents
 Company Introduction
 iDrain – The Durable Reusable ECM Drain*

*WSH Innovation Award 2016


*SCAL WSH Innovation Award 2016
*SCAL Productivity & Innovation Award 2016

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 Company Profile

 More than 35 years of experience in building construction.


 Undertaken a wide range of projects for the private and public sectors,
including the building of residential, commercial, industrial, educational
institutions, recreational complexes.
 Licensed BCA Registered Company
 CW01 - General Building (A1)
 CW02 - Civil Engineering (C1)
 CR06 - Interior Decoration & Finishing Works (L4)
 CR09 - Repairs and Redecoration (L2)

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 Company Profile

• Achieved internationally recognized certifications for it’s Management Systems


that equates to greater Productivity, Safety & Quality.

ISO & Other Certifications:


 ISO 9001
 ISO 14001
 OHSAS 18001
 bizSAFE Star
 bizSAFE Partner
 BCA G&G Builder

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017

 SCAL PIA 2016 – Gold Award


 WSH Innovation Award 2016 (National & Industry Level)
 BCA BIM Award 2016 – Gold Award
 WSH Award 2013- Certificate of Commendation
 BCA Construction Productivity Award 2013
(Gold Award - PS21 Project)
 Enterprise 50 - 2012 (1st Position)
 BCA Construction Productivity Awards 2011
 Best VAP Builder
 Best VAP Improvement Award

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LIAN SOON CONSTRUCTION PTE LTD
Company Profile
LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017

Contents
 Company Introduction
 iDrain – The Durable Reusable ECM Drain

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Background of the Project

ECM Drainage system is a legal requirement by PUB before any earthworks can commence.
Is a fixed-temporary structure.
To be demolished at certain stage or at the tail-end of the project.
Is normally constructed using C7 concrete channel.

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Conventional ECM Drain:


C7 Concrete Channel Drain

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Background of the Project

C7 Concrete Channel ECM Drain is prone to damage.


Pure Expense/High recurring cost (install/demolish at certain stage)
Post hazards to workers – install/maintain/demolish)
Environmental issues due to poor maintenance.

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Analysis of the Problem: Root Causes


Use of Conventional C7 Concrete Channel C7 Drain is costly &
MANPOWER
Minimum Recovery
Handling Hazard MATERIALS
More manpower Bulky & Heavy
Larger Storage

MACHINERY METHOD
Required for Hoisting Minimum Recovery
Machinery Hazard Install/Demolish/Disposal

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Project Objective:
To innovate an alternative to conventional C7 Concrete Drain

Strategies:
1) To find an alternative durable/reusable material
2) To design an innovative and practical equivalent of C7
concrete channel
3) To reduce risk exposure of workers

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

1) Finding a Durable-Reusable Material


Parameters Option 1 Option 2 Option 3

Material Plastic* Aluminum** Mild Steel


Characteristics (20%) Very Light Light & Durable Moderately Light &
Very Durable
Reusable (20%) Yes Yes Yes
Recyclable (20%) Yes Yes Yes
Environmental Friendly (20%) No Yes Yes
Cost Effective (20%) No No Yes
Overall Score 60% 80% 100%
Legend:
*Customized size & Plastics are non-biodegradable
**Aluminum sheet is very expensive. 40% more expensive that mild steel.

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

2) Designing an innovative & practical C7 equivalent


810mm

495mm

280mm

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

3) Reduce Risk Exposure to workers


2 High Risk
C7 Drain (RL) Installation of ECM Drain iDrain (RL) Eliminated
1 High Risk
High Installation using Excavator * Eliminated
Reduced
High Exposure to Hot Weather Reduced
High Handling of Heavy Load Eliminated

Legend:
*Excavator with Lifting Machine (LM) Certificate.
RL = Risk Level

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

3) Reduce Risk Exposure to workers 2 High Risk


Eliminated
C7 Drain (RL) Demolition of ECM Drain iDrain (RL)
1 High Risk
High Removal using Excavator Eliminated Reduced
High Exposure to Dust & Noise Eliminated
High Exposure to Hot Weather Reduced

Legend:
RL = Risk Level
Results of the 3 Strategies were collected.

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Introduction of iDrain:
The Durable Reusable ECM Drain

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Introduction of iDrain – The Durable-Reusable ECM Drain

 3mm thick (S275 Mild steel)

 9mm flat bar stiffener along its perimeter


and center section

 Weep hole provisions

 Galvanized coated to prevent rapid corrosion

iDrain specifications:
Length: 1220mm
Width: 580mm
Weight: 38 kg
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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017

Designing an innovative & practical C7 equivalent

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Designing an innovative & practical C7 equivalent

 Corrosion protection (Galvanized Coated)


 Eliminate connection joint sealing (Overlapping joints)
 Improved flow* (MS plate is more fluid in terms of water flow)
 Reusable to >5 cycle years (100% ROI after 2nd use)

* Manning’s coefficient of roughness in average velocity flow in open channel

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Notable Comparisons (C7 Drains vs iDrain)


C7 Drain Physical Comparison iDrain
70kg Weight 38 kg (72% Wt. Reduction)
600mm Length 1220 mm (100% increase)
810mm Section (top opening) 580mm
495mm Depth 470mm

Notes:
iDrain is 2x length of the C7 Drain.
iDrain is easier to maintain & clean.
Manning’s coefficient of roughness:
C7 Drain = 0.025 iDRAIN = 0.012

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Notable Comparisons (C7 Drains vs iDrain)


C7 Drain Process Comparison iDrain
Yes Excavate Trench using Excavator Yes
Required Hoisting of the drain using Machinery Not Required
Using Machinery + Manpower Installation of the drain Manual
Required using cement Sealing of the joint Not required
Yes Backfilling works Yes
Using Machinery Removal of the drain Manual
Required Disposal of debris Not Required

Process Change: From 7 Steps to 4 Steps (No Hoisting/ No Sealing of Joints/ No Disposal)
Notes:
100m = C7 Drain = 3 days to complete = 2 Workers + 1 Rigger/Signalman + 1 Excavator Operator
100m = iDrain = 1 day to complete = 2 Workers

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Notable Comparisons (C7 Drains vs iDrain)


C7 Drain Safety iDrain
High Exposure to heavy machinery* Eliminated
Moderate Exposure to heavy manual lifting Eliminated

Notes:
The change in material equate to safer methodology.
Total elimination of hazards associated to heavy machinery.
Eliminate manual lifting of heavy material.

* Excavator with Lifting Machine Certificate (LM)

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Notable Comparisons (C7 Drains vs iDrain)


C7 Drain Health iDrain
Moderate Exposure to Noise (Removal) None
Long Exposure to hot weather Reduced
(during Installation)
High Exposure to Dust (Removal) Low
Moderate Productivity* Very High
Notes*:
C7 installation rate at 100m = 2-3 days.
iDrain installation rate at 100m = 1 day (Reduction of 67%)
Resulting to shorter exposure to hot weather = faster to complete.
No need to seal the connection joints. Overlapping method.

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Notable Comparisons (C7 Drains vs iDrain)


C7 Drain Environmental iDrain
Minimum recovery Sustainability Reusable
Mixed Waste Disposal Recyclable

Notes:
iDrain is made of superior material (mild steel) – equating to longer life cycle to reuse.
Use of iDrain will result in the reduction of the amount of waste to be dispose.
Environmental friendly – recycle after the reusable life of 5 years.
Disposed as scrap metal – cost recovery.

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Application of iDrain at Project 1: ST. JOSEPH INSTITUTION A&A PROJECT

Use 2 manpower to install - overlapping. Complete installation.

Two-man carry – moderately light weight. Stacking of iDrain for storage.


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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Application of iDrain at Project 2: NUS RVA Project

Two-man carry – moderately light weight.

Regular cleaning of iDrain.

Stacking of iDrain for storage. 26


LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

SCAL Construction Productivity Conference 2017


Orchard Hotel (Resource Speaker) / 24 May 2017

Sharing of our winning entry (Innovative Drain) in WSH &


Productivity Innovation Award 2016.

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

NWSH Carnival 2017


22 April 2017
SG Sports Hub (Exhibitor)

Participated in National WSH Campaign


2017 to share our Innovative Drain.

Staff & Sub-Contractors took time-off to


participate in the event.

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Build Tech Asia 2016


Singapore Expo (Exhibitor)
18-20 October 2016

Showcase Lian Soon Innovative


Product to the industry and to the
public

3-day event allows us to introduce Lian


Soon Construction to the viewing
public/industry players when they
visited the booth

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

SCAL Construction Safety, Health & Security Seminar 2016 (Resource Speaker)
22 June 2016

Presenting our winning entry in WSH Innovation Award 2016 to industry players,
Sharing our good practices on how our innovative product (iDrain) improve safety and
productivity.

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

WSH AWARDS 2016


WSH Innovation Awards
Marina Bay Sands
26 July 2016
National Level

SCAL WSH Innovation Awards 2016


Gold Award
e2I Jurong East
22 June 2016
Industry Level

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017 iDrain (The Durable Reusable ECM Drain)

Conclusion
 Safer, Faster & Efficient as compared to C7 concrete drain
 Higher Productivity (+67%) as it requires lesser manpower & zero
heavy machinery
 Sustainable as iDrain is Reusable for 5 years
 Green Product as iDrain is Recyclable

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LIAN SOON CONSTRUCTION PTE LTD
USE OF iDRAIN in SAS PROJECT – 07 Nov 2017

Use of iDrain in St. Andrew School Project


Presented by:

Lian Soon Construction Pte Ltd

The End. Safe Regards.

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