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580N 580SN WT 580SN 590SN Tier 3 Tractor Loader Backhoe

Case

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100% found this document useful (1 vote)

115 views425 pages

580N 580SN WT 580SN 590SN Tier 3 Tractor Loader Backhoe

Case

Uploaded by

Medi Takapente

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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FRAMES AND BALLASTING - 39

STEERING - 41
WHEELS - 44
CAB CLIMATE CONTROL - 50
ELECTRICAL SYSTEMS - 55
[55.024] Transmission control system - 55.1
[55.100] Harnesses and connectors - 55.2
[55.201] Engine starting system - 55.3
[55.301] Alternator - 55.4
[55.302] Battery - 55.5
[55.408] Warning indicators, alarms, and instruments - 55.6
[55.525] Cab engine controls - 55.7
[55.991] Telematics - 55.8

580N
580SN WT
580SN
590SN
Tier 3
Tractor Loader Backhoe

SERVICE MANUAL

Printed in U.S.A.
© 2015 CNH Industrial America LLC. All Rights Reserved. Part number 47878207
Case is a trademark registered in the United States and many
other countries, owned by or licensed to CNH Industrial N.V.,
English
its subsidiaries or affiliates. March 2015
SERVICE MANUAL
Frames and ballasting

580N Four-Wheel Drive (4WD) TIER 3 , 580N Two-Wheel Drive (2WD) TIER 3 ,
580N Two-Wheel Drive (2WD) TIER 3 , 580SN Four-Wheel Drive (4WD) TIER
3 , 580SN Four-Wheel Drive (4WD) TIER 3 , 580SN Two-Wheel Drive (2WD)
TIER 3 , 580SN Two-Wheel Drive (2WD) TIER 3 , 580SN WT Four-Wheel Drive
(4WD) TIER 3 , 590SN Four-Wheel Drive (4WD) TIER 3 , 590SN Two-Wheel
Drive (2WD) TIER 3

47860801 25/03/2015
39
Contents

Frames and ballasting - 39

[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1

[39.129] Stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2

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Frames and ballasting - 39

Frame - 100

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Contents

Frames and ballasting - 39

Frame - 100

SERVICE

Front frame
Remove - Loader Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install - Loader Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

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Frames and ballasting - Frame

Front frame - Remove - Loader Frame

1. Position loader above hood to access cylinder pins.

RCPH11TLB098AAM 1

2. Install lifting device.

RCPH11TLB099AAM 2

3. Remove the left-hand and right-hand rod end snap

rings.

RCPH11TLB100AAM 3

4. Remove the left-hand and right-hand rod end pins.

Leave tool in place to hold cylinder.

RCPH11TLB101AAM 4

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Frames and ballasting - Frame

5. Remove lifting device.

RCPH11TLB102AAM 5

6. Lower loader frame to the floor.

RCPH11TLB103AAM 6

7. Support the left-hand cylinder. Remove the tool and

safety lock.

RCPH11TLB104AAM 7

8. Lower the left-hand and right-hand cylinders onto the

front axle.

RCPH11TLB105AAM 8

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Frames and ballasting - Frame

9. Turn the ignition to the ON position. Relieve pressure

from the hydraulic lines by moving the control stick in
all positions.

RCPH11TLB106AAM 9

10. Identify, tag and disconnect bucket hoses from the

right-hand side.

RCPH11TLB107AAM 10

11. Identify, tag and disconnect bucket hoses from the

left-hand side.

RCPH11TLB108AAM 11

12. Cap open hydraulic lines.

RCPH11TLB109AAM 12

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Frames and ballasting - Frame

13. Remove the Return To Dig switch.

RCPH11TLB110AAM 13

14. Disconnect anti-rollback rod from the bucket link.

RCPH11TLB111AAM 14

15. Disconnect the anti-rollback rod self leveling cam.

RCPH11TLB112AAM 15

16. Remove the right-hand side snap ring (1).

17. Remove the right-hand side washers. (2)

RCPH11TLB113AAM 16

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Frames and ballasting - Frame

18. Support loader with lifting device.

RCPH11TLB114AAM 17

19. Drive the pivot pin from the right-hand side.

RCPH11TLB115AAM 18

20. Remove the pivot pin.

RCPH11TLB116AAM 19

21. Remove the loader arm.

RCPH11TLB117AAM 20

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Frames and ballasting - Frame

22. Remove the self-leveling cam and washer.

RCPH11TLB118AAM 21

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Frames and ballasting - Frame

Front frame - Install - Loader Frame

1. Install the self-leveling cam and washer.

RCPH11TLB118AAM 1

2. Carefully move the loader arm into position.

RCPH11TLB117AAM 2

3. Drive the pivot pin into place.

RCPH11TLB116AAM 3

4. Remove the loader lifting device.

RCPH11TLB114AAM 4

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Frames and ballasting - Frame

5. Install the right-hand washer (2). Install the right-hand

side snap ring (1).

RCPH11TLB113AAM 5

6. Connect the anti-rollback rod self leveling cam.

RCPH11TLB112AAM 6

7. Connect anti-rollback rod from the bucket link.

RCPH11TLB111AAM 7

8. Install the Return To Dig switch.

RCPH11TLB110AAM 8

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Frames and ballasting - Frame

9. Reconnect bucket hoses on the left-hand side.

RCPH11TLB108AAM 9

10. Reconnect bucket hoses on the right-hand side.

RCPH11TLB107AAM 10

11. Raise the left-hand and right-hand cylinders into posi-

tion.

RCPH11TLB105AAM 11

12. Support the left-hand cylinder. Install safety lock.

RCPH11TLB104AAM 12

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Frames and ballasting - Frame

13. Lower loader frame to the floor.

RCPH11TLB103AAM 13

14. Install a suitable lifting device.

RCPH11TLB102AAM 14

15. Install the left-hand and right-hand rod end pins. Re-
move the tool that is holding the cylinders in place.

RCPH11TLB101AAM 15

16. Install the left-hand and right-hand rod end snap rings.

RCPH11TLB100AAM 16

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Frames and ballasting - Frame

17. Remove the lifting device.

RCPH11TLB099AAM 17

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Index

Frames and ballasting - 39

Frame - 100
Front frame - Install - Loader Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front frame - Remove - Loader Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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Frames and ballasting - 39

Stabilizers - 129

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Contents

Frames and ballasting - 39

Stabilizers - 129

FUNCTIONAL DATA

Stabilizer
Exploded view - Stabilizer (580N, 580SN, 580SN-WT) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Exploded view - Stabilizer (590SN) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(*) See content for specific models

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Frames and ballasting - Stabilizers

Stabilizer - Exploded view - Stabilizer (580N, 580SN, 580SN-WT)

580N Four-Wheel Drive (4WD) TIER 3
580N Two-Wheel Drive (2WD) TIER 3 ---
580SN Four-Wheel Drive (4WD) TIER 3 ---
580SN Two-Wheel Drive (2WD) TIER 3 ---
580SN WT Four-Wheel Drive (4WD) TIER 3

RCPH10TLB107GAL 1

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Frames and ballasting - Stabilizers

Stabilizer - Exploded view - Stabilizer (590SN)

590SN Four-Wheel Drive (4WD) TIER 3
590SN Two-Wheel Drive (2WD) TIER 3

RCPH10TLB106GAL 1

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Index

Frames and ballasting - 39

Stabilizers - 129
Stabilizer - Exploded view - Stabilizer (580N, 580SN, 580SN-WT) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Stabilizer - Exploded view - Stabilizer (590SN) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(*) See content for specific models

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CNH Industrial America - Main 700 State Street Racine, Wisconsin United States 53404

SERVICE - Technical Publications & Tools

PRINTED IN U.S.A.

© 2015 CNH Industrial America LLC.

CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification
or equipment at any time without notices is reserved.

All data given in this publication is subject to production variations. Dimensions and weight are approximate only
and the illustrations do not necessarily show products in standard condition. For exact information about any
particular product, please consult your CASE CONSTRUCTION Dealer.

47860801 25/03/2015
EN
SERVICE MANUAL
Steering

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41
Contents

Steering - 41

[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1

[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2

[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3

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Steering - 41

Steering control - 101

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Contents

Steering - 41

Steering control - 101

FUNCTIONAL DATA

Steering column
Exploded view - Front console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Exploded view - Cab models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Exploded view - Canopy models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SERVICE

Steering column
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

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Steering - Steering control

Steering column - Exploded view - Front console

1. Cover
2. O-Ring
3. Nut
4. Steering wheel
5. Bolt
6. Upper steering column cover
7. Turn signal indicator connector
8. Lower steering wheel column cover
9. Turn signal/driving light switch
10. Transmission shift lever connector
11. Power shift controller wire harness
12. Screw
13. Transmission shift lever
14. Rocker switches
15. Front console cover

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Steering - Steering control

RCPH10TLB128GAL 1

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Steering - Steering control

Steering column - Exploded view - Cab models

RCPH10TLB075GAL 1
Cab Models

1. Nut 5. Column
2. Nut 6. U-bolt mounting holes for tilt columns
3. Washer 7. U-bolt mounting hole for non-tilt columns
4. U-bolt

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Steering - Steering control

Steering column - Exploded view - Canopy models

RCPH10TLB074GAL 1
Canopy Models

1. Bolt 4. Nut 7. Spacer

2. Washer 5. Washer 8. Steering column
3. Steering control valve 6. U-bolt 9. U-bolt mounting holes for non-tilt columns

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Steering - Steering control

Steering column - Remove

1. Park the machine on a level surface and apply the park-
ing brake.
2. Lower the bucket to the floor.
NOTE: Refer to Steering column - Exploded view
(41.101) for the following steps.
3. Remove the cover (1) from the steering wheel (4). The
cover is held by the fit of an O-ring (2).
4. Loosen and remove the nut (3) that holds the steering
wheel (4) in place. Remove the steering wheel (4).
5. Remove the screws (5) that fasten the upper and lower
steering column cover (6) and (8) in place.
6. Remove the upper steering column cover (6). Discon-
nect the wiring connector from the turn signal indicator
(7).
7. Remove the lower steering column cover (8). Discon-
nect the wiring connector from the turn signal/driving
light switch (9).
8. Disconnect the connector (10) from the transmission
shift lever (13).
9. Loosen and remove the screws (12) that fasten the
transmission shift lever (13) to the steering column. Re-
move the transmission shift lever (13).
10. Disconnect the connectors from the rocker switches
(14) in the front console (15).
11. Remove the bolts that fasten the instrument console
cover (15) to the cab.
12. If equipped, remove the filler cap from the windshield
washer reservoir. Remove the front console (15).
13. If your machine is equipped with a cab go to step 14.
If it is equipped with a canopy go to step 16
NOTE: Refer to Steering column - Exploded view
(41.101) and Steering column - Exploded view (41.101)
for steps 14 and 15.
14. Remove the nuts (1) from the steering column (5).
15. Remove the nuts (2), washers (3), and U-bolt (4) from
the steering column (5). Go to step 18.
NOTE: Refer to Steering column - Exploded view
(41.101) for steps 16
16. Have another person hold the steering control valve
(3) in place and remove the bolts (1) and washers (2)
that fasten the steering column (8) to the canopy and
the steering control valve (3).
17. Remove the nuts (4), washers (5), U-bolt (6), and
spacer (7) from the steering column (8).
18. Remove the steering column from the machine.

Next operation:
Steering column - Install (41.101)

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Steering - Steering control

Steering column - Install

Prior operation:
Steering column - Remove (41.101)

1. If your machine is equipped with a cab go to step 2. If

it is equipped with a canopy go to step 4.
NOTE: Refer to Steering column - Exploded view
(41.101) for steps 2 and 3.
2. Grease the splines of the steering column and control
valve with high temperature grease. Put the steering
column (5) in place and install the nuts (1). Tighten the
nuts (1) to a torque of 46 - 50 N·m (34 - 37 lb ft).
3. Install the U-bolt (4), washers (3), and nuts (2). Go to
step 7.
NOTE: Refer to Steering column - Exploded view
(41.101) for steps 4 through 6.
4. Grease the splines of the steering column and control
valve with high temperature grease. Put the steering
column in place on the machine.
5. Have another person hold the steering control valve (3)
in place. Install the washers (2) and bolts (1) that fasten
the steering column (8) to the canopy and the steering
control valve (3). Tighten the bolts (1) to a torque of 46
- 50 N·m (34 - 37 lb ft).
6. Install the spacer (7), U-bolt (6), washers (5), and nuts
(4).
NOTE: Refer to Steering column - Exploded view
(41.101) for the following steps.
7. Put the front console cover (15) in position. If equipped,
install the cap on the windshield washer reservoir.
8. Install the bolts that fasten the front console cover (15)
to the cab.
9. Connect the connectors to the rocker switches (14) in
the front console (15).
10. Put the transmission shift lever (13) in place. Install
the screws (12) that fasten the transmission shift lever
(13) to the steering column.
11. Connect the connector (10) to the transmission shift
lever.
12. Connect the wiring connector (9) to the turn signal/
driving light switch. Put the lower steering column
cover (8) in place.
13. Connect the wiring connector to the turn signal indica-
tor (7). Install the upper steering column cover (6).
14. Install the screws (5) that fasten the upper and lower
steering column cover (6) and (8) in place.
15. Put the steering wheel (4) in place. Install the nut (3)
that holds the steering wheel in place. Tighten the nut
to a torque of 41 - 54 N·m (30 - 40 lb ft)
16. Install the cover (1) on the steering wheel (4). The
cover is held by the fit of an O-ring (2).

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Steering - Steering control

17. With the engine off, turn the steering wheel about 5 °
in either direction. Effort will be light when working
against the springs, but stiff when approaching man-
ual steer. Release the wheel when approaching man-
ual steer, and confirm the wheel returns back to neu-
tral freely. If not free, check the bind.

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Index

Steering - 41

Steering control - 101

Steering column - Exploded view - Cab models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Steering column - Exploded view - Canopy models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Steering column - Exploded view - Front console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Steering column - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Steering column - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

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Steering - 41

Hydraulic control components - 200

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Contents

Steering - 41

Hydraulic control components - 200

TECHNICAL DATA

Hydraulic control components

General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General specification - Steering relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General specification - Rotor and stator clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Special tools - Pressure fitting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Special tools - Rotor and stator clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

FUNCTIONAL DATA

Hydraulic control components

Drawing - Steering control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drawing - Optional comfort steering control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power steering control valve
Exploded view - 580N, 580SN, 590SN only (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exploded view - 580SN-WT only (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Exploded view - Comfort steering valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Exploded view - Steering control valve - Standard Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Sectional view Standard Steering Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sectional view Optional Comfort Steering Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

SERVICE

Power steering control valve

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Steering circuit relief valve
Pressure test - 580N only (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Pressure test - 580SN, 580SN WT and 590SN machines only (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

(*) See content for specific models

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Hydraulic control components - General specification

Special torques
Nut for the steering wheel 41 - 54 N·m (30.2 - 39.8 lb ft)
Steering cylinder two wheel drive axle 335 N·m (247.1 lb ft)
Steering cylinder four wheel drive axle 120 N·m (88.5 lb ft)
Front drive shaft 33 - 39 N·m (24.3 - 28.8 lb ft)
Front drive shaft guard 50 - 90 N·m (36.9 - 66.4 lb ft)
Nut that fastens the tie rod end to the pivot arm
Four wheel drive axle (580N, 580SN, 165 N·m (121.7 lb ft)
580SN-WT)
Four wheel drive axle (590SN) 220 N·m (162.3 lb ft)
Two wheel drive axle all models 165 N·m (121.7 lb ft)
Wheel nuts 4 WD axles 122 N·m (90.0 lb ft)+ 3 - 10 N·m (2.2 - 7.4 lb ft) Then turn nut
an additional 90 ° +/- 5 °
Wheel bolts 2 WD axles 251 N·m (185.1 lb ft)

Hydraulic control components - General specification - Steering

relief valve
SPECIFICATIONS
Location of steering relief valve In steering control valve
Pressure setting 172 +0/-10 bar (2500 +0/-150 psi)

Hydraulic control components - General specification - Rotor and

stator clearance
Rotor and stator clearance 0.13 mm (0.005 in)
Special torques
Allen Head Plug 11 N·m (97.4 lb in)
Ferry Head Screws 25 - 31 N·m (221.3 - 274.4 lb in)

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Hydraulic control components - Special tools

The tool shown is needed to remove the steering wheel.
Make the tool in your shop.

Make from 6 mm (0.24 in) Cold Rolled Steel

RCPH10TLB077GAL 1

1. 50.4 mm (2 in) 5. 19 mm (0.750 in)

2. 25.4 mm (1 in) 6. Two holes 5.5 mm
(0.217 in)
3. 15.9 mm (0.625 in) 7. Use No.4 drill for 1/4-24
4. 9.5 mm (0.375 in) 8. Threads metric thread
optional two 10-32 x 1 inch
screws required
CAS10486 Puller This tool is used to remove the ball joint
for the steering cylinder from the axle.

RCPH10TLB300ABL 2

380100091 for all two wheel drive and the 580N, 580SN
four wheel drive front axle. 38010092 for the 580SN+ and
590SN and 590SN+ four wheel drive front axle. This tool
is used to remove and install the tie rod.

RCPH10TLB235ABL 3

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Hydraulic control components - Special tools - Pressure fitting kit

Special Tool
CAS-1804 Pressure Fitting Kit

RCPH10TLB234ABL 1

Hydraulic control components - Special tools - Rotor and stator

clearance
CAS-1239 Centering spring tool

RCPH10TLB233ABL 1

380002000 and 380002001

RCPH10TLB284ABL 2

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Hydraulic control components - Drawing - Steering control valve

Illustrations

RCPH10TLB001HAM 1

1. Inlet 4. Check valve 7. Gerotor

2. Outlet 5. Spool and sleeve assembly 8. Steering relief valve
3. Pilot 6. Drive link 9. Anti-cavitation relief valve

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Hydraulic control components - Drawing - Optional comfort

steering control valve

RCPH10TLB070GAL 1

1. Anti-cavitation check valve 4. Spool 7. Spool and sleeve assembly 10. Load sense
2. Gerotor 5. Solenoid 8. Check valve 11. Return
3. Gerotor 6. Drive link 9. Inlet 12. Steering relief valve

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Power steering control valve - Exploded view - 580N, 580SN, 590SN

only
580N Four-Wheel Drive (4WD) TIER 3
580N Two-Wheel Drive (2WD) TIER 3 ---
580SN Four-Wheel Drive (4WD) TIER 3 ---
580SN Two-Wheel Drive (2WD) TIER 3 ---
590SN Four-Wheel Drive (4WD) TIER 3
590SN Two-Wheel Drive (2WD) TIER 3

Steering control valve hydraulic installation 580N, 580SN AND 590SN

RCPH10TLB071GAL 1
Steering Control Valve Hydraulic Installation 580N, 580SN and 590SN

1. Hydraulic filter 4. Return hose 7. Left hose for steering cylinder

2. Hydraulic pump 5. Pressure hose 8. Load sense hose
3. Steering pump 6. Right hose for steering cylinder

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Power steering control valve - Exploded view - 580SN-WT only

580SN WT Four-Wheel Drive (4WD) TIER 3

Steering control valve hydraulic installation 580 SN-WT only

RCPH10TLB072GAL 1

1. Hydraulic filter 4. Return hose 7. Left hose for steering cylinder

2. Loader valve 5. Pressure hose 8. Load sense hose
3. Steering pump 6. Right hose for steering cylinder

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Power steering control valve - Exploded view - Comfort steering

valve

RCPH10TLB073GAL 1

1. Pressure hose to solenoid 4. Return hose to reservoir 7. Hydraulic filter

2. Steering pump 5. Comfort steer solenoid
3. Pressure hose from solenoid 6. Solenoid to tank fitting

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Power steering control valve - Exploded view - Steering control

valve - Standard Steering

RCPH10TLB076GAL 1

1. Cap Screws 7. O-ring 13. Sleeve 19. Needle thrust bearing

2. End plate 8. Gerotor 14. Pin 20. Bearing race
3. Spring 9. O-ring 15. Spring retainer 21. O-ring
4. Pin 10. Drive shaft 16. Centering spring 22. Seal half
5. Spring 11. Spacer plate 17. O-ring 23. Housing
6. Ball 12. Spool 18. Bearing race 24. Dust seal

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Power steering control valve - Sectional view Standard Steering

Control Valve

RCPH10TLB001HAM 1

1. Inlet 4. Check Valve 7. Gerotor

2. Outlet 5. Spool and Sleeve Assembly 8. Steering Relief Valve
3. Load Sense 6. Drive Link 9. Anti-cavitation check valve

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Power steering control valve - Sectional view Optional Comfort

Steering Control Valve

RCPH10TLB070GAL 1

1. Anti-Cavitation Check Valve 4. Spool 7. Spool and Sleeve Assembly 10 Load Sense
2. Gerotor 5. Solenoid 8. Check Valve 11. Return
3. Gerotor 6. Drive Link 9. Inlet 12. Steering Relief Valve

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Power steering control valve - Remove

NOTE: Put identification tags on all disconnected hoses.

Close disconnected hoses and fittings with caps and plugs.
1. Park the machine on a level surface and apply the park-
ing brake.
2. Raise the loader and lock the support strut to hold the
loader.
3. Open the hood.
4. Tag and disconnect the wires for the air restriction
switch. Cut the tie strap from the wires.

RCPH10TLB025AAL 1

5. Loosen the clamp on the air cleaner hose. Disconnect

the air cleaner hose from the turbo. Put a shop cloth in
the turbo opening or the intake opening.

RCPH10TLB024AAL 2

6. Remove the bolts and flat washers that fasten the fixed
hood to the uprights. Use acceptable lifting equipment
and remove the fixed hood and air cleaner as an as-
sembly.

RCPH10TLB023AAL 3

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7. Push the wires for the air restriction switch through the
hole in the curtain. Remove the bolts and the engine
curtain from the engine compartment.

RCPH10TLB240ABL 4

8. Tag and disconnect the hoses from the fittings in the

steering control valve.
NOTE: Refer to illustration this page for the following steps.

RCPH10TLB289ABL 5

9. If your machine has a cab go to step 12. If the machine

has a canopy go to step 10.
10. Have another person hold the steering control valve
in position. Remove the bolts (1) and washers (2)
that fasten the steering control valve (3) to the steering
column.
11. Remove the steering control valve from the canopy.
12. Remove the bolts (4), washers (5), and mount (6) that
fasten the steering control valve (7) to the cab.
13. Remove the steering control valve (7), mount (8), and
spacer (9) from the cab.

RCPH10TLB066GAL 6

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1. Bolt 6. Mount
2. Washer 7. Control Valve
3. Control valve 8. Mount
4. Bolt 9. Spacer
5. Washer

Next operation:
Power steering control valve - Install (41.200)

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Power steering control valve - Install

Prior operation:
Power steering control valve - Remove (41.200)

1. Have another person hold the steering control valve in

position.
2. If your machine is equipped with a cab go to step 3. If
it is equipped with a canopy go to step 5.
NOTE: Refer to illustration.
3. Put the spacer (9), mount (8), and steering control valve
(7) into position.
4. Install the mounts (6), washers (5), and bolts (4). Go to
step 7.
5. Put the steering control valve (3) into position.
6. Install the washers (2) and bolts (1) that fasten the
steering control valve (3) to the steering column.
7. Connect hoses to the fittings on the steering control
valve, remove the tags.

RCPH10TLB289ABL 1

8. Remove the shop cloth from the turbo opening, start

and run the engine at low idle.
9. Turn the steering wheel all the way to the right and
left several times to remove any air from the steering
system.
10. Stop the engine and check for oil leaks, put a shop
cloth in the turbo opening.
11. Check the oil level in the hydraulic reservoir. Add oil
as required.
12. Push the wires for the air restriction switch through the
hole in the engine curtain. Put the engine curtain in
position on the mounting bracket and install the bolts
that fasten the engine curtain to the mounting bracket.

RCPH10TLB240ABL 2

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13. Put the fixed hood and air cleaner assembly in position
on the uprights. Install the bolts and flat washers that
fasten the fixed hood to the uprights.

RCPH10TLB023AAL 3

14. Remove the shop cloth from the turbo opening. Con-
nect the air cleaner hose to the turbo. Tighten the
clamp on the air cleaner hose.

RCPH10TLB024AAL 4

15. Connect the electrical connector for the air restriction

switch. Install a new tie strap.

RCPH10TLB025AAL 5

16. Close the hood.

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Power steering control valve - Disassemble

1. Mark the pump for proper alignment during assembly.

RCPH10TLB241ABL 1

2. Put the steering control valve in the vise so that the end
plate is up.

RCPH10TLB242ABL 2

3. Remove the cap screws and end cap.

RCPH10TLB243ABL 3

4. Remove the O-ring from the stator of the metering gear

set.

RCPH10TLB244ABL 4

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5. Lift the spacer plate from the body.

RCPH10TLB245ABL 5

6. Remove the metering gear from the pump.

RCPH10TLB246ABL 6

7. Remove the O-ring from the spacer plate, remove the

spacer plate. Remove and discard the O-ring from the
body.

RCPH10TLB247ABL 7

8. Find the anti-cavitation valves (1) in the body. Put iden-

tification marks on the body for use during assembly.

RCPH10TLB248ABL 8

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9. Remove the 4 springs, the pins, and the balls from the
ports in the body.

RCPH10TLB249ABL 9

10. Find the manual steering check valve. Remove the

manual steering check valve ball and roll pin.
NOTE: The manual steering check valve is located in the
bolt hole with the thread insert.

RCPH10TLB250ABL 10

11. Pull the sleeve and spool out of the body.

NOTE: The diagram shows the steering control in a hori-
zontal position, disassemble steering control unit in a verti-
cal position, the pin that links the sleeve, spool, and driver
could possibly slip and lock the parts in the housing.

RCPH10TLB251ABL 11

12. Use a punch to push the pin out of the sleeve and
spool.

RCPH10TLB252ABL 12

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13. Remove the drive shaft from the sleeve and spool.

RCPH10TLB253ABL 13

14. Remove the thrust washer, the thrust bearing, and

lower thrust washer.

RCPH10TLB254ABL 14

15. Remove the spring retainer.

NOTE: Hold the spring into the sleeve and spool while re-
moving the ring, they can come out unexpectedly.

RCPH10TLB255ABL 15

16. Remove the springs and centering spacers from the

sleeve and spool.

RCPH10TLB256ABL 16

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17. Pull the spool straight out of the sleeve.

RCPH10TLB257ABL 17

18. There are four centering springs and three spacers.

RCPH10TLB258ABL 18

19. Remove the seal from the gland.

RCPH10TLB259ABL 19

20. Remove the spool seal.

RCPH10TLB260ABL 20

Next operation:
Power steering control valve - Inspect (41.200)

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Power steering control valve - Inspect

Prior operation:
Power steering control valve - Disassemble (41.200)

Use cleaning solvent to clean all parts. Put the parts on

paper towels until the parts are dry. Do not use cloths
to wipe the parts dry.
Check all machined surfaces for wear or damage. If
there are rough places on the ends of the stator and ro-
tor or on the machined surfaces on the body, end plate,
or spacer plate, use 600 grit emery cloth to make the
surfaces smooth. Put the emery cloth on a flat sur-
face. If the emery cloth is new, move a piece of steel
across the emery cloth six times to remove the sharp
pieces of grit. Move the rotor, stator, body, end plate, or
spacer across the emery cloth six times. Then check to
see if the rough places have been removed. Use this
method until all rough places are gone. Make sure that
you keep the part flat on the emery cloth as you move
the part across the emery cloth. Use cleaning solvent
to remove any grit from the parts.

RCPH10TLB064GAL 1

1. If the spool (1), sleeve (2), or bore in the body (3)is

damaged or worn, replace the steering control valve.
The spool (1), sleeve (2), and body (3) are not available
separately.
2. Inspect the thrust washers (1) and the thrust bearing
(2) for damage or wear. Replace as required.

RCPH10TLB065GAL 2

3. Inspect the springs, the pins, and the balls of the anti-
cavitation valve for damage or wear. Use new parts as
required.
4. Inspect the roll pin and ball of the manual steering valve
for damage or wear. Use new parts as required.

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5. Use a feeler gauge to measure the clearance between

the rotor and the stator. If the clearance is more than
0.13 mm (0.005 in), a new metering gear set must be
used.

RCPH10TLB283ABL 3

Next operation:
Power steering control valve - Assemble (41.200)

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Power steering control valve - Assemble

Prior operation:
Power steering control valve - Inspect (41.200)

1. Install the sleeve into the body.

RCPH10TLB261ABL 1

2. Put the “O” ring of the two piece seal on the recessed
tip of the plunger.

RCPH10TLB262ABL 2

3. Place the seal cup onto the recessed tip of the plunger.

RCPH10TLB263ABL 3

4. Press the seal cup into the “O” ring.

RCPH10TLB264ABL 4

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5. Lubricate the seal with hydraulic oil.

RCPH10TLB265ABL 5

6. Install the plunger into the bore of the sleeve.

RCPH10TLB266ABL 6

7. Push the plunger into the sleeve until it bottoms out,

remove the special tools.

RCPH10TLB267ABL 7

8. Inspect the seal to make sure that it is seated properly

in the body.

RCPH10TLB268ABL 8

NOTE: Seal and “O” ring must both be within shaft seal counterbore of the housing.

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9. Install the seal in the gland so that the lip is toward the
outside of the body. Drive the seal into the gland until
the seal stops moving.

RCPH10TLB269ABL 9

10. Use clean hydraulic oil to lubricate the inside of the

sleeve.
11. Use clean hydraulic oil to lubricate the outside of the
spool.
12. Install the spool in the sleeve. The spool must be
installed straight into the sleeve. Turn the spool in
both directions as the spool is pushed into the sleeve.

RCPH10TLB071ABL 10

13. There are four centering springs and three spacers.

RCPH10TLB258ABL 11

14. Insert the spring spacers and springs one at a time

into the spool and sleeve.

RCPH10TLB270ABL 12

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Steering - Hydraulic control components

15. Place the spring retainer onto the sleeve.

RCPH10TLB271ABL 13

16. Work the retaining ring into place over the springs.

RCPH10TLB272ABL 14

17. Install the inner thrust washer, the thrust bearing, and
the outer thrust washer on the spool.

RCPH10TLB273ABL 15

18. Put the drive shaft into the spool.

RCPH10TLB274ABL 16

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19. Align the holes for the sleeve, spool, and drive shaft.
Press the pin into the sleeve until it is flush with the
sleeve.

RCPH10TLB275ABL 17

20. Find the port with the screw insert, install the ball and
roll pin for the manual steering check valve.

RCPH10TLB276ABL 18

21. Install the anti cavitation balls, pins, and springs into
the holes that were marked during disassembly.

RCPH10TLB277ABL 19

22. Assembly the steering control unit in a vertical posi-

tion. The pin can move out of the sleeve and the spool.
If the pin moves out of the sleeve and the spool, the pin
can keep the sleeve and the spool from being pushed
into the body.

RCPH10TLB278ABL 20

NOTE: The diagram shows the steering control in a horizontal position, assemble steering control unit in a vertical
position, the pin that links the sleeve, spool, and driver could possibly slip and lock the parts in the housing.

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23. Install a new O-ring in the groove in the body, place the
spacer on the body. Put a new O-ring in the spacer.

RCPH10TLB279ABL 21

24. Align the timing mark on the drive shaft with a valley
of the gerotor.

RCPH10TLB280ABL 22

25. Align the marks made during disassembly, install the

gerotor spacer.

RCPH10TLB281ABL 23

26. Install a new O-ring in the gerotor spacer. Install the

end plate on the metering gear set. Align the holes in
the end plate with the holes in the stator.

RCPH10TLB282ABL 24

27. Torque the cap screws to a torque of 11 - 17 N·m (100

- 150 lb in) in the sequence shown. Then final torque
the cap screws to a final torque of 25 - 31 N·m (225 -
275 lb in) in the sequence shown.

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Steering - Hydraulic control components

RCPH10TLB003BAM 25

28. Assembled unit should rotate smoothly.

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Steering circuit relief valve - Pressure test - 580N only

580N Four-Wheel Drive (4WD) TIER 3
580N Two-Wheel Drive (2WD) TIER 3 ---

Checking the pressure setting of the relief valve 580N

1. Park the machine on a level surface. Put the backhoe
in the transport position and lower the loader bucket to
the floor.
2. The oil must be at operating temperature. To heat the
oil, do the following steps:
A. With the engine running at full throttle, hold the
loader control lever in the rollback position for 15 s.
B. Put the loader control lever in the neutral position
for 15 s.
C. Repeat steps A and B until the temperature of the
oil is 51 °C (125 °F) or the side of the reservoir is
very warm.
3. See the illustration below. Use a pressure gauge with
a capacity of at least 276 bar (4000.0 psi). Connect
the pressure gauge to the quick is connect fitting at the
test port. The quick disconnect fitting is located on the
pump at the rear of the transmission.
4. With the engine running at full throttle, turn and hold the
steering wheel all the way to the right or to the left and
read the gauge. Make a record of the reading.
5. Decrease the engine speed to low idle for two minutes
and stop the engine.
6. Compare the reading with the specification Hy-
draulic control components - General specification
(41.200) If the reading is not correct, repair or replace
the steering control valve.

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RCPH10TLB014FAM 1

(1) To inlet of loader control valve (3) Hydraulic pump 580N

(2) Test port 1

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Steering circuit relief valve - Pressure test - 580SN, 580SN WT and

590SN machines only
580SN Four-Wheel Drive (4WD) TIER 3 ---
580SN Two-Wheel Drive (2WD) TIER 3 ---
580SN WT Four-Wheel Drive (4WD) TIER 3
590SN Four-Wheel Drive (4WD) TIER 3
590SN Two-Wheel Drive (2WD) TIER 3

Checking the pressure setting of the relief valve 580SN, 580SN WT and 590SN machines
1. Park the machine on a level surface. Put the backhoe
in the transport position and lower the loader bucket to
the floor.
2. The oil must be at operating temperature. To heat the
oil, do the following steps:
A. With the engine running at full throttle, hold the
loader control lever in the rollback position for 15 s.
B. Put the loader control lever in the neutral position
for 15 s.
C. Repeat steps A and B until the temperature of the
oil is 51 °C (125 °F) or the side of the reservoir is
very warm.
3. See illustration. Use a pressure gauge with a capacity
of at least 276 bar (4000.0 psi). Connect the pressure
gauge to the quick disconnect fitting that was installed
at “D” port.
4. With the engine running at full throttle, turn and hold the
steering wheel all the way to the right or to the left and
read the gauge. Make a record of the reading.
5. Decrease the engine speed to low idle for two minutes
and stop the engine.
6. Compare the reading with the specification Hy-
draulic control components - General specification
(41.200). If the reading is not correct, repair or replace
the steering control valve.

NOTE: A Tee connection will have to be installed at the “D” port on the loader valve for steering pressure tests.

RCPH10TLB285ABL 1

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Index

Steering - 41

Hydraulic control components - 200

Hydraulic control components - Drawing - Optional comfort steering control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hydraulic control components - Drawing - Steering control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic control components - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic control components - General specification - Rotor and stator clearance . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic control components - General specification - Steering relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic control components - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hydraulic control components - Special tools - Pressure fitting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hydraulic control components - Special tools - Rotor and stator clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Power steering control valve - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Power steering control valve - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Power steering control valve - Exploded view - 580N, 580SN, 590SN only (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power steering control valve - Exploded view - 580SN-WT only (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power steering control valve - Exploded view - Comfort steering valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Power steering control valve - Exploded view - Steering control valve - Standard Steering . . . . . . . . . . . . . . . . . . 11
Power steering control valve - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Power steering control valve - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power steering control valve - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Power steering control valve - Sectional view Optional Comfort Steering Control Valve . . . . . . . . . . . . . . . . . . . . . 13
Power steering control valve - Sectional view Standard Steering Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Steering circuit relief valve - Pressure test - 580N only (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Steering circuit relief valve - Pressure test - 580SN, 580SN WT and 590SN machines only (*) . . . . . . . . . . . . . . . 35

(*) See content for specific models

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Steering - 41

Cylinders - 216

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Contents

Steering - 41

Cylinders - 216

TECHNICAL DATA

Steering cylinder
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

FUNCTIONAL DATA

Steering cylinder
Exploded view - Two wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SERVICE

Steering cylinder
Remove - Two wheel drive machines (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Install - Two wheel drive machines (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Remove - Four wheel drive machines (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install - Four wheel drive machines (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Check - Piston packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Disassemble - Two wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Inspect - Two wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Assemble - Two wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Disassemble - Four wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Inspect - Four wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Assemble - Four wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

(*) See content for specific models

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Steering - Cylinders

Steering cylinder - General specification

Four wheel drive steering cylinder mounting screws 120 N·m (89 lb ft)
Two wheel drive steering cylinder mounting screws 335 N·m (247 lb ft)

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Steering - Cylinders

Steering cylinder - Exploded view - Two wheel drive steering

cylinder
580N Two-Wheel Drive (2WD) TIER 3 ---
580SN Two-Wheel Drive (2WD) TIER 3 ---
590SN Two-Wheel Drive (2WD) TIER 3

1. Left end cap

2. Seals
3. Piston shaft
4. O-rings
5. Tube
6. O-rings
7. Right end cap
8. Piston

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RCPH10TLB068GAL 1

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Steering - Cylinders

Steering cylinder - Remove - Two wheel drive machines

580N Two-Wheel Drive (2WD) TIER 3 ---
580SN Two-Wheel Drive (2WD) TIER 3 ---
590SN Two-Wheel Drive (2WD) TIER 3

1. Clean the hose connection at the steering cylinder.

2. Put and identification tag on one of the hoses.
3. Disconnect the hoses from the steering cylinder and
cap the fittings and plug the hoses.
4. Loosen and remove the tie rod end.

RCPH10TLB238ABL 1

5. Remove the mounting bolts for the cylinder, remove the

steering cylinder from the axle.

RCPH10TLB237ABL 2

Next operation:
Steering cylinder - Install (41.216)

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Steering - Cylinders

Steering cylinder - Install - Two wheel drive machines

580N Two-Wheel Drive (2WD) TIER 3 ---
580SN Two-Wheel Drive (2WD) TIER 3 ---
590SN Two-Wheel Drive (2WD) TIER 3

Prior operation:
Steering cylinder - Remove (41.216)

1. Install the steering cylinder on the axle and install the

bolts.
2. Torque the bolts to 335 N·m (247 lb ft).
3. Install the tie rod ends and torque to 165 N·m (122 lb
ft).
4. Connect the hoses to the steering cylinder.
5. Start and run the engine at low idle.
6. Turn the steering wheel all the way to the right and
left several times to remove any air from the steering
system.
7. Stop the engine and check for oil leaks.
8. Check the level of the oil in the reservoir and add oil as
required.
9. Grease the pins for the steering links.
10. Check and adjust the toe-in according to the instruc-
tions in Powered front axle - Assemble (25.100).

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Steering - Cylinders

Steering cylinder - Remove - Four wheel drive machines

580N Four-Wheel Drive (4WD) TIER 3
580SN Four-Wheel Drive (4WD) TIER 3 ---
580SN WT Four-Wheel Drive (4WD) TIER 3
590SN Four-Wheel Drive (4WD) TIER 3

NOTE: The following photographs show the steering cylin-

der being removed from the axle with the axle removed
from the machine. It is not necessary to remove the axle
from the machine to remove the steering cylinder.
1. Clean the hose connections and the steering cylinder.
2. Fasten an identification tag to one of the hoses to the
steering cylinder.
3. Disconnect the hoses from the steering cylinder. Install
a plug is each hose and a cap on each fitting.
NOTE: Some of the photo may look different than your
machine. The procedure is the same.
4. Loosen the nut several turns. Do not remove the nut at
this time.

RCPH10TLB301ABL 1

5. Install the CAS10486 puller and tighten the screw to

loosen the ball joint.
6. Remove the nut and remove the ball joint from the arm.

RCPH10TLB302ABL 2

7. Repeat steps 4, 5 and 6 for the other end of the axle.

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Steering - Cylinders

8. Install the 380100091 or 380100092 tool on the flats

of the piston rod and install a wrench on the tie rod.
Prevent the piston rod from turning and loosen the tie
rod.

RCPH10TLB303ABL 3

9. Remove the tie rod and ball joint assembly from the
piston rod.
10. Loosen and remove the bolts that fasten the steering
cylinder to the axle.

RCPH10TLB286ABL 4

11. A hose fitting will be installed in your steering cylinder.

Remove the hose fitting.

RCPH10TLB287ABL 5

12. Hit the steering cylinder with a soft hammer to drive

the steering cylinder out of the axle.

RCPH10TLB288ABL 6

13. Remove the steering cylinder from the axle.

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Steering - Cylinders

Next operation:
Steering cylinder - Install (41.216)

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Steering - Cylinders

Steering cylinder - Install - Four wheel drive machines

580N Four-Wheel Drive (4WD) TIER 3
580SN Four-Wheel Drive (4WD) TIER 3 ---
580SN WT Four-Wheel Drive (4WD) TIER 3
590SN Four-Wheel Drive (4WD) TIER 3

Prior operation:
Steering cylinder - Remove (41.216)

1. Install the steering cylinder in the axle.

2. Install the bolts that fasten the steering cylinder to the
axle. Tighten the bolts to 120 N·m (89 lb ft).

RCPH10TLB286ABL 1

3. Start the ball joint assembly and tie rod onto the piston
rod.
4. Install the 380100091 or 380100092 tool on the flats
of the piston rod and install a wrench on the tie rod.
Prevent the piston rod from turning the tie rod. Tighten
the tie rod to a torque of 300 N·m (221 lb ft).

RCPH10TLB304ABL 2

5. Install the ball joint in the arm.

RCPH10TLB302ABL 3

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Steering - Cylinders

6. Install the nut on the ball joint and tighten the nut to
165 N·m (122 lb ft) for the 580N, 580SN and 580SN +.
Tighten to 220 N·m (162 lb ft) for the 590SN.

RCPH10TLB305ABL 4

7. Repeat steps 5, 6, and 7 for the other end of the axle.

8. Connect the hoses to the fittings in the steering cylinder.
9. Start and run the engine at low idle.
10. Turn the steering wheel all the way to the right and
left several times to remove any air from the steering
system.
11. Stop the engine and check for oil leaks.
12. Check the level of the oil in the reservoir and add oil
as required.

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Steering - Cylinders

Steering cylinder - Check - Piston packing

Checking piston packing for the steering cylinder
1. Apply the parking brake and lower the loader bucket to
the floor.
2. Turn the steering wheel all the way to the right and stop
the engine.
3. Disconnect the hose at the left side of the steering cylin-
der.
4. Install a plug in the hose.
5. Start the engine and run the engine at full throttle.
6. Turn the steering wheel all the way to the right and
continue to turn the steering wheel to the right while
another person checks for leakage at the open fitting.
7. If there is constant leakage, the piston packing is dam-
aged and must be repaired.

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Steering - Cylinders

Steering cylinder - Disassemble - Two wheel drive steering cylinder

580N Two-Wheel Drive (2WD) TIER 3 ---
580SN Two-Wheel Drive (2WD) TIER 3 ---
590SN Two-Wheel Drive (2WD) TIER 3

1. Clean the outside of the steering cylinder.

2. Fasten the steering cylinder in a vise or other holding
equipment. Be careful to prevent damage to the tube.
(5)
3. Remove the right (7) and left (1) end caps.
4. Pull the piston rod (3) out of the tube (5).
5. Remove and discard all O-rings and seals.

RCPH10TLB068GAL 1

Next operation:
Steering cylinder - Inspect (41.216)

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Steering - Cylinders

Steering cylinder - Inspect - Two wheel drive steering cylinder

580N Two-Wheel Drive (2WD) TIER 3 ---
580SN Two-Wheel Drive (2WD) TIER 3 ---
590SN Two-Wheel Drive (2WD) TIER 3

Prior operation:
Steering cylinder - Disassemble (41.216)

1. Clean all parts in cleaning solvent.

2. Illuminate the inside of the tube (5). Inspect the inside
of the tube (5) for deep grooves and other damage. If
there is damage to the tube (5), a new steering cylinder
must be used.
3. Verify that the piston rod (3) is straight. If the piston
rod (3) is not straight, a new steering cylinder must be
used.
4. Inspect the piston (8) for damage and wear. If the pis-
ton (8) is damaged, or worn, a new steering cylinder
must be used.
5. Remove the small scratches on the piston rod (3) and
inside the tube (5) with emery cloth of medium grit. Use
emery cloth with a rotary motion.
6. Inspect both ends of the tube (5) for sharp edges that
will cut the end cap O-rings (1) and (7) and remove the
sharp edges as necessary.
7. Inspect all components for rust. Clean and remove rust
as necessary.

RCPH10TLB068GAL 1

Next operation:
Steering cylinder - Assemble (41.216)

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Steering - Cylinders

Steering cylinder - Assemble - Two wheel drive steering cylinder

580N Two-Wheel Drive (2WD) TIER 3 ---
580SN Two-Wheel Drive (2WD) TIER 3 ---
590SN Two-Wheel Drive (2WD) TIER 3

Prior operation:
Steering cylinder - Inspect (41.216)

1. Install a new seals and O-rings.

2. Fasten the tube (5) in the vise or other holding equip-
ment. Be careful to prevent damage to the tube (5).
3. Lubricated the bore of the tube (5) with clean oil.
4. Lubricate the O-rings (6) on both end caps (1) and (7)
and the bore of both end caps (1) and (7) with clean oil.
5. Lubricate the piston (3) with clean oil.
6. Push the piston rod assembly (3) straight into the tube
(5).
7. Carefully start the end caps (1) and (7) onto the piston
(3).
8. Verify the ports in both glands (8) are installed correctly
and drive the end caps (1) and (7) into the tube (5).

RCPH10TLB068GAL 1

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Steering cylinder - Disassemble - Four wheel drive steering cylinder

580N Four-Wheel Drive (4WD) TIER 3
580SN Four-Wheel Drive (4WD) TIER 3 ---
580SN WT Four-Wheel Drive (4WD) TIER 3
590SN Four-Wheel Drive (4WD) TIER 3

1. Remove the tie rod ball joint assembly.

2. Fasten the tube in a vise or other holding equipment.
Do not damage the tube.

RCPH10TLB290ABL 1

3. Use a soft faced hammer and separate the gland from

the tube.

RCPH10TLB291ABL 2

4. Remove the gland from the piston rod assembly.

RCPH10TLB292ABL 3

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Steering - Cylinders

5. Use a soft faced hammer and drive the piston against

the gland, remove the gland from the tube.

RCPH10TLB293ABL 4

6. Pull the piston rod assembly straight out of the tube to

prevent damage to the tube.

RCPH10TLB294ABL 5

7. Remove the gland from the piston rod.

RCPH10TLB295ABL 6

8. Remove the wiper and the seal from the gland. Re-
move the seal ring from the gland. Repeat the proce-
dure for the other gland.

RCPH10TLB296ABL 7

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Steering - Cylinders

9. Remove the seals from the piston rod assembly.

RCPH10TLB297ABL 8

Next operation:
Steering cylinder - Inspect (41.216)

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Steering - Cylinders

Steering cylinder - Inspect - Four wheel drive steering cylinder

580N Four-Wheel Drive (4WD) TIER 3
580SN Four-Wheel Drive (4WD) TIER 3 ---
580SN WT Four-Wheel Drive (4WD) TIER 3
590SN Four-Wheel Drive (4WD) TIER 3

Prior operation:
Steering cylinder - Disassemble (41.216)

1. Discard the parts that were removed from the glands

and piston rod assembly.
2. Clean all parts in cleaning solvent.
3. Inspect the gland, piston rod assembly and the tube
for damage and wear. These parts are not serviced
separately, if these parts need to be replaced, a new
steering cylinder must be used.

Next operation:
Steering cylinder - Assemble (41.216)

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Steering - Cylinders

Steering cylinder - Assemble - Four wheel drive steering cylinder

580N Four-Wheel Drive (4WD) TIER 3
580SN Four-Wheel Drive (4WD) TIER 3 ---
580SN WT Four-Wheel Drive (4WD) TIER 3
590SN Four-Wheel Drive (4WD) TIER 3

1. Install a new seal in the grooves of the piston rod as-

sembly.

RCPH10TLB299ABL 1

2. Install a new seal in the gland. The lip of the seal must
be toward the inside of the gland.

RCPH10TLB297ABL 2

3. Install a new wiper in the gland. The lip of the wiper

must be toward the outside of the gland.

RCPH10TLB298ABL 3

4. Install a new seal ring in the groove on the gland.

5. Lubricate the piston seals with clean oil.

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Steering - Cylinders

6. Fasten the tube in a vise with soft jaws. Start the piston
rod assembly into the tube, be careful not to damage
the seals.

RCPH10TLB294ABL 4

7. Push the piston rod assembly all the way into the tube,
use a soft faced hammer and drive the gland into the
tube.
8. Lubricate the wiper, seal, and seal ring on the gland
with clean oil.
9. Install the gland on the piston rod assembly and push
the gland against the tube, use a soft faced hammer
and drive the gland into the tube.

RCPH10TLB292ABL 5

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Index

Steering - 41

Cylinders - 216
Steering cylinder - Assemble - Four wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Steering cylinder - Assemble - Two wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Steering cylinder - Check - Piston packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Steering cylinder - Disassemble - Four wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Steering cylinder - Disassemble - Two wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Steering cylinder - Exploded view - Two wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Steering cylinder - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Steering cylinder - Inspect - Four wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Steering cylinder - Inspect - Two wheel drive steering cylinder (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Steering cylinder - Install - Four wheel drive machines (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Steering cylinder - Install - Two wheel drive machines (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Steering cylinder - Remove - Four wheel drive machines (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Steering cylinder - Remove - Two wheel drive machines (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

(*) See content for specific models

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CNH Industrial America - Main 700 State Street Racine, Wisconsin United States 53404

SERVICE - Technical Publications & Tools

PRINTED IN U.S.A.

© 2015 CNH Industrial America LLC.

CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification
or equipment at any time without notices is reserved.

47860801 25/03/2015
EN
SERVICE MANUAL
Wheels

47860801 25/03/2015
44
Contents

Wheels - 44

[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1

[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2

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Wheels - 44

Front wheels - 511

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Contents

Wheels - 44

Front wheels - 511

SERVICE

Front wheels
Service instruction - Tire pressure and condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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Wheels - Front wheels

Front wheels - Service instruction - Tire pressure and condition

WARNING
Explosion hazard!
Always maintain correct tire pressure as indicated in this manual. DO NOT inflate tires above the
recommended pressure. Excessive pressure could result in tire failure.
Failure to comply could result in death or serious injury.
W0109A

WARNING
Explosion hazard!
Tires must be replaced by skilled personnel with the proper tools and technical knowledge. Unskilled
personnel replacing wheels or tires could result in serious physical injuries, tire damage, and/or wheel
distortion. Always have a qualified tire mechanic service wheels and tires.
Failure to comply could result in death or serious injury.
W0171A

The machine will be hard to turn and the tires will wear faster if the correct pressure is not maintained. When a worn or
damaged tire is replaced, the replacement must be the same size and tread design as the other tires on the machine.
Replace both front tires or both rear tires and in some cases all four tires.

Adding air to the tire

NOTICE: Tire pressure gauges should be checked at regular intervals for calibration and accuracy.
NOTE: Tire inflation pressure affects the amount of weight that a tire may carry.
1. Check the tire pressure.
2. Inspect the tire for tread or side wall damage.
3. Inspect the rim for damage.
4. Before you add air, have the wheel correctly installed
on the machine or put the wheel in a restraining device
(tire inflation cage).
5. Use an air hose with a remote shutoff valve, self-locking
air chuck, and wear eye protection.
6. Stand BEHIND the tread of the tire and make sure ALL
persons are away from the side of the tire before you
start to add air. RCPH10TLB072AAF 1

7. Inflate the tire to the recommended air pressure. DO

NOT inflate the tire more than the recommended max-
imum pressure given on the tire.

Tire pressure chart

TIRE SIZE TIRE PRESSURE
11L x 16, 10PR 359 kPa (52 psi)
Two-Wheel Drive (2WD) Front tires
14 x 17.5, 10PR 276 kPa (40 psi)
12 x 16.5, 8PR 345 kPa (50 psi)
Four-Wheel Drive
Front tires 12.5/80 x 18, 10PR 414 kPa (60 psi)
(4WD)
14 x 17.5, 10PR 379 kPa (55 psi)

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Wheels - Front wheels

Front wheels - Remove

1. Raise and support the front end of the machine.

RCPH11TLB119AAM 1

2. Remove hardware.

RCPH11TLB135AAM 2

3. Support and remove the wheel.

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Wheels - Front wheels

Front wheels - Install

1. Carefully position the wheel onto the hub.

RCPH11TLB135AAM 1

Front wheels
NOTICE: Tighten bolts and washers in a crossing pattern (sequence), as shown. Four-Wheel Drive (4WD) axle shown
but the sequence is the same for Two-Wheel Drive (2WD).
Front Two-Wheel Drive (2WD):
1. Tighten the eight mounting bolts with washers in
sequence until the wheel is snug again the axle hub.
2. Tighten the bolts in sequence to:
○ For tire size 14 x 17.5 – 119 - 125 N·m (88 - 92 lb
ft)
○ For tire size 11 x 16 - 156 - 203 N·m (115 - 150 lb
ft)
3. For tire size 14 x 17.5. Tighten the bolts in sequence
an additional 20 ° to set the preload.
Front Four-Wheel Drive (4WD):
1. Tighten the eight mounting bolts in sequence until
the wheel is snug again the axle hub. RAIL14FRK0032BA 2

2. Tighten the bolts in sequence to a torque of 119 -

125 N·m (88 - 92 lb ft).
3. Tighten the bolts in sequence an additional 20 ° to
set the preload.

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Index

Wheels - 44

Front wheels - 511

Front wheels - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Front wheels - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Front wheels - Service instruction - Tire pressure and condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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Wheels - 44

Rear wheels - 520

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Contents

Wheels - 44

Rear wheels - 520

SERVICE

Rear wheel
Service instruction - Tire pressure and condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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Wheels - Rear wheels

Rear wheel - Service instruction - Tire pressure and condition

Adding air to the tire

7. Inflate the tire to the recommended air pressure. DO

NOT inflate the tire more than the recommended max-
imum pressure given on the tire.

Tire pressure chart

TIRE SIZE TIRE PRESSURE
17.5L x 24, 10PR 221 kPa (32 psi)
Rear tires 19.5L x 24, 10PR 193 kPa (28 psi)
21L x 24, 10PR 179 kPa (26 psi)

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Wheels - Rear wheels

Rear wheel - Remove

1. Raise and support the rear end of the machine.

RCPH11TLB138AAM 1

2. Remove all the wheel nuts (1).

RCPH11TLB138AAM 2

3. Support and remove the wheel.

RCPH11TLB120AAM 3

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Wheels - Rear wheels

Rear wheel - Install

1. Carefully position the wheel onto the hub.

RCPH11TLB138AAM 1

NOTICE: Tighten nuts in a crossing pattern (sequence), as shown.

Rear wheel:
1. Tighten the five mounting nuts in sequence until
the wheel is snug again the axle hub.
2. Tighten the nuts in sequence to a torque of
136 N·m (100 lb ft).
3. Tighten the nuts a second time, in sequence, to a
torque of 271 N·m (200 lb ft).
4. Tighten the nuts in sequence an additional 30 ° to
set the preload.
5. Repeat the procedure on the remaining five mount-
ing nuts.

RAIL14FRK0031BA 2

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Index

Wheels - 44

Rear wheels - 520

Rear wheel - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rear wheel - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rear wheel - Service instruction - Tire pressure and condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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CNH Industrial America - Main 700 State Street Racine, Wisconsin United States 53404

SERVICE - Technical Publications & Tools

PRINTED IN U.S.A.

© 2015 CNH Industrial America LLC.

CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification
or equipment at any time without notices is reserved.

47860801 25/03/2015
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SERVICE MANUAL
Cab climate control

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Contents

Cab climate control - 50

[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1

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Contents

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Air conditioning - 200

TECHNICAL DATA

Air conditioning
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

FUNCTIONAL DATA

Air conditioning
Overview - Safety procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overview - Safety procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Air-conditioning compressor
Exploded view - Clutch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Expansion valve
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SERVICE

Air conditioning
Charging - Air conditioner system evacuation and recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pressure test and temperature testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Air-conditioning compressor
Adjust - Belt check and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Check - Oil level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Disassemble - Clutch disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Assemble - Clutch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Air-conditioning condenser
Check - Condenser, receiver-drier, and tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Expansion valve
Test Expansion valve testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Air-conditioning evaporator
Remove Evaporator Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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Air conditioning - General specification

Air conditioning system refrigerant capacity 1.48 kg (3.26 lb)

Air conditioning - Special tools

OEM 1415 Belt Tension Tool

299L7C 1

OEM 1415 Refrigerant Recovery, Recycling and Charging

Station

In the USA and Canada order Service Tool from:

OTC Division/ SPX Corporation

655 Eisenhower Drive

Owatonna, MN. 55060

Phone: 1-800-533-0492

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OEM-1437 Electronic Leak Detector

Safety Goggles - Obtain locally

RCPH10TLB677AAL 4

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Air conditioning - Overview - Safety procedures

ATTENTION: Only authorized technicians certified by an
approved training and certification organization may ser-
vice or repair motor vehicle or mobile air conditioning sys-
tems. It is mandatory that all refrigerant be recovered and
recycled when removed from a system during servicing.

Refrigerant HFC134a is the most stable, and easiest to

work with of the refrigerants now used in air conditioner
systems. Refrigerant HFC134a does not contain any
chlorofluorocarbons (CFC’s) which are harmful to the
earth’s ozone layer.

Safety procedures must be followed when working with

Refrigerant HFC134a to prevent possible personal injury.
1. Always wear safety goggles when doing any service
work near an air conditioner system. Liquid refrigerant
getting into the eyes can cause serious injury. Do the
following if you get refrigerant near or in your eyes:
A. Flush your eyes with water for 15 min minutes.
B. See a physician immediately.
2. A drop of liquid refrigerant on your skin may cause
frostbite. Open the fittings carefully and slowly when
it is necessary to service the air conditioner system.
Your skin must be treated for frostbite or a physician
must be seen if you get refrigerant on your skin.
3. Keep refrigerant containers in the correct upright po-
sition. Always keep refrigerant containers away from
heat and sunlight. The pressure in a container will in-
crease with heat.
4. Always reclaim refrigerant from the system, if you are
going to weld or steam clean near the air conditioner
system.
5. Always check the temperature and pressure of the air
conditioner system before reclaiming refrigerant and
when you test the system.
6. Dangerous gas can form when refrigerant comes in
contact with an open flame. Never permit fumes to be
inhaled.
7. Never leak test with compressed air or flame testers.
Tests have indicated that compressed mixtures of
HFC134a and air can form a combustible gas.

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Air conditioning - Overview - Operation

The refrigerant circuit of the air conditioning system contains five major components: compressor, condenser, re-
ceiver-drier, expansion valve and evaporator. These components are connected by tubes and hoses and operate as
a closed system. The air conditioner system is charged with HFC134a refrigerant.

The compressor receives the refrigerant as a low pressure gas. The compressor then compresses the refrigerant
and sends it in the form of a high pressure gas to the condenser. The air flow through the condenser then removes
the heat from the refrigerant. As the heat is removed the refrigerant changes to a high pressure liquid.

The high pressure refrigerant liquid then flows from the condenser to the receiver drier. The receiver-drier is a con-
tainer filled with moisture removing material, which removes any moisture that may have entered the air conditioner
system in order to prevent corrosion of the internal components of the air conditioner system.

The refrigerant still in a high pressure liquid form, then flows from the receiver-drier to the expansion valve. The
expansion valve then causes a restriction in flow of refrigerant to the evaporator core.

As the refrigerant flows through the evaporator core the refrigerant is heated by the air around and flowing through
the evaporator fins. The combination of increased heat and decreased pressure causes the air flow through the
evaporator fins to become very cool and the liquid refrigerant to become a low pressure gas. The cooled air then
passes from the evaporator to the cab for the operator’s comfort.

The electrical circuit of the Air Conditioning System consists of a fan speed control, temperature control, three (3) mini
relays, two (2) 10 amp circuit breakers, two (2) fan motors, a blower motor, blower resistor, compressor clutch, low
pressure switch, high pressure switch, and warning light.

RCPH10TLB137GAL 1

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1. Expansion valve 4. Condenser

2. Evaporator 5. Receiver-drier
3. Compressor

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Air conditioning - Overview - Safety procedures

ATTENTION: Only authorized technicians certified by an approved training and certification organization may service
or repair motor vehicle or mobile air conditioning systems. It is mandatory that all refrigerant must be recovered and
recycled when removed from a system during servicing.
Refrigerant HFC-134a is the most stable and easiest to
work with of the refrigerants now used in air conditioning
systems. Refrigerant HFC-134a does not contain chlo-
rofluorocarbons (CFC’s) which are harmful to the Earth’s
ozone layer.
Safety procedures must be followed when working with
refrigerant HFC-134a to prevent possible personal injury.
1. Always wear safety goggles when doing any service
work near an air conditioner system. Liquid refrigerant
getting into the eyes can cause serious injury. Do the
following if you get refrigerant near or in your eyes:
A. Flush your eyes with water for 15 min.
B. See a physician immediately.
2. A drop of liquid refrigerant on your skin may cause
frostbite. Open the fittings carefully and slowly when
it is necessary to service the air conditioner system.
Your skin must be treated for frostbite or a physician
must be seen if you get refrigerant on your skin.
3. Keep refrigerant containers in the correct upright po-
sition. Always keep refrigerant containers away from
heat and sunlight. The pressure in a container will in-
crease with heat.
4. Always reclaim refrigerant from the system, if you are
going to weld or steam clean near the air conditioner
system.
5. Always check the temperature and pressure of the air
conditioner system before reclaiming refrigerant and
when you test the system.
6. Dangerous gas can form when refrigerant comes in
contact with an open flame. Never permit fumes to be
inhaled.
7. Never leak test with compressed air or flame testers.
Tests have indicated that compressed mixtures of
HFC-134a and air can form a combustible gas.
8. Always reclaim refrigerant from the system before re-
moving any air conditioning component.

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Air-conditioning compressor - Exploded view - Clutch assembly

RCPH10TLB001EAL 1

1. Compressor 5. Bearing dust cover

2. Coil assembly 6. Front plate
3. Pulley 7. Shim(s)
4. Bearing 8. Dust cover

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Expansion valve - Exploded view

RCPH10TLB036GAL 1

1. Evaporation core 4. O-rings 7. Pressure switch

2. Expansion valve 5. Suction tube 8. Control switch
3. O-rings 6. Pressure tube

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Air conditioning - Charging - Air conditioner system evacuation

and recharging
NOTICE: Replace the receiver-drier if one or more of the following conditions occurs before you remove the air and
moisture from the system.

A. The system has been opened for service before.

B. Receiver-drier has operated two or more years.
C. Disassembly of compressor shows small particles
of moisture removing material (gold or brown par-
ticles).
D. Large system leak (broken hose, break in line).
E. Too much air or moisture in system.
F. Removal of compressor caused the system to be
open (uncapped) longer than 5 min.
1. With the charging station manifold gauge valves in the
closed position, connect the hoses from the test gauges
to the service ports as follows:

A. Connect the hose from the low pressure gauge to

the port on the suction hose.
B. Connect the hose from the high pressure gauge to
the port on the discharge hose.
C. Turn in both thumbscrews to depress the service
valves.
Removal of air and moisture from the system is nec-
essary after the refrigerant has been removed after the
system has been opened for maintenance. Air enters
the system when the system is opened. Air has mois-
ture that must be removed to prevent damage to the
system components.

NOTE: The pump on the reclamation unit will not pull a sufficient vacuum to remove air and moisture.
Air and moisture are removed from the system by a
vacuum pump. A vacuum pump is the only equipment
made to lower the pressure enough to change the mois-
ture to vapor that can be removed from the system.

NOTE: Refer to the vacuum pump manufacturer’s user manual for additional information.
2. Connect the main power plug to a 115 V AC outlet.
Move the main power switch to the ON position. If
program and vacuum do not appear at the top of the
display press the vacuum key. Program a minimum
of 45 min and press the Enter key. The display will
flash once indicating the programmed data has been
accepted

RCPH10TLB660AAL 1

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3. Press the Charge key. “Program” and “Charge” will

appear on the display.

RCPH10TLB663AAL 2

4. Program 3.75 lb and press the enter key. The dis-

play will flash once indicating the programmed data has
been accepted.

RCPH10TLB661AAL 3

5. Fully open the low and high pressure valves.

RCPH10TLB662AAL 4

6. Open the red (vapor) and blue (liquid) valves on the

tank.

RCPH10TLB656AAL 5

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7. Press the Vacuum key. “Automatic” will appear on the

display. Vacuum will appear on the display and after a
slight delay, the vacuum pump will start. The display
will show the amount of time programmed and begin a
countdown to zero.
When the programmed time has elapsed, an automatic
hold occurs. Check the low pressure gauge to see that
the A/C system maintains a 28 - 29-1/2 in Hg of mer-
cury (Hg). The low pressure gauge must not increase
faster than 1 in of mercury (Hg) in 10 min . A previ-
ously charged, leak-free system will leach refrigerant
from compressor oil and raise system pressure under
vacuum. If the system will not hold vacuum, a leak ex-
ists that must be corrected before recharging can begin. RCPH10TLB665AAL 6

8. Press the charge key to begin refrigerant charging.

“Automatic” and “Charge” will appear on the display.
The display shows the programmed amount and
counts down to zero as charging proceeds. When
charging is completed, the display shows “CPL”.

RCPH10TLB661AAL 7

9. Completely close the high and low pressure manifold

valves.

RCPH10TLB662AAL 8

ATTENTION: Check the OEM equipment manual before performing Step 10 to avoid damaging the recovery unit.
The pressure reading should be obtainable with valves closed. Damage may occur if the machine is started with the
valves accidently open or if either or both valves are opened while the A/C system is operating.
10. Start the engine and run at 1500 RPM. Operate the
air conditioner system at maximum cooling setting and
blower speed with the doors and windows open.
NOTE: The compressor will not operate if the system pres-
sure is too low or too high. The pressure indicator lamp will
illuminate when the relay is actuated by a low or high pres-
sure and the compressor clutch will disengage. To restart
the compressor, the air conditioner control or blower switch
must be turned to the OFF position and then to the ON po-
sition.

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11. Observe the pressure gauge readings to determine

that the correct amount of refrigerant has entered the
system. See Temperature Pressure Chart for temper-
ature and pressure variations.

RCPH10TLB664AAL 9

12. Stop the engine, close any open valves and carefully
remove the manifold gauge hoses.
13. Install the caps on the service ports on the suction and
discharge hoses.

RCPH10TLB042AAL 10

Pressure temperature chart

Ambient Normal low pressure Normal high pressure Air louver (behind seat)
temperature indication indication maximum temperature
27 °C (81 °F) 0.62 - 0.83 bar (9 - 12 psi) 10 - 11.5 bar (145 - 167 psi) 14 °C (57 °F)
32 °C (90 °F) 0.76 - 1.04 bar (11 - 15 psi) 13.1 - 14.5 bar (190 - 210 psi) 18 °C (64 °F)
35 °C (95 °F) 1.10 - 1.24 bar (16 - 18 psi) 14.5 - 15.8 bar (210 - 229 psi) 20 °C (68 °F)
38 °C (100 °F) 1.17 - 1.31 bar (17 - 19 psi) 16.2 - 17.6 bar (235 - 255 psi) 22 °C (72 °F)
41 °C (106 °F) 1.38 - 1.45 bar (20 - 21 psi) 17.9 - 19.3 bar (260 - 280 psi) 23 °C (73 °F)
43 °C (109 °F) 1.93 - 2.14 bar (22 - 24 psi) 20 - 21.4 bar (290 - 310 psi) 25 °C (77 °F)

The pressure-temperature chart is based on the follow-

ing conditions:
1. Engine operating at 1500 RPM.
2. No engine load.
3. Fan speed control in maximum position (full clock-
wise) and all louvers open.
4. Cab temperature control set to maximum cooling
(full counterclockwise).
5. Both cab doors open.
6. All panels and access doors installed and closed.
7. Cab filters clean and installed.
8. Heater valve at engine closed.
9. Measurements taken 15 min after start-up.

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Air conditioner system refrigerant recovery

Recovered refrigerant passes through an oil separator
and a filter-drier before entering the refrigerant tank.
The moisture indicator will turn green when dry refrig-
erant passes over it.
If possible, run the air conditioning system for ten min-
utes before starting the recovery process. Turn the sys-
tem off before proceeding.
1. Clean the external surfaces of the compressor and
hoses. Remove the caps from the service ports on the
suction and pressure hoses.
2. With the charging station manifold gauge valves in the
closed position, connect the hoses from the test gauges
to the service ports.
Connect the hose from the low pressure gauge to the
port on the suction hose. Turn in valve depressor
Connect the hose from the high pressure gauge to the
port on the discharge hose. Turn in valve depressor.

RCPH10TLB042AAL 11

3. Open the high and low valves.

RCPH10TLB662AAL 12

4. Make certain the refrigerant tank gas and liquid valves

are open.

RCPH10TLB656AAL 13

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5. Connect the main power plug to a 115 V AC outlet.

Move the main power switch to the ON position and
depress the recovery start switch.
The compressor will shut OFF automatically when re-
covery is complete. Wait for 5 min and observe the
manifold pressure gauges for a pressure rise. If pres-
sure rises above 0 bar (0 psi), depress the hold/cont
switch. Then wait for the compressor to automatically
shut OFF.

RCPH10TLB660AAL 14

6. Drain the oil separator of the A/C system oil. Open the
air purge valve long enough to let some of the compres-
sor discharge pressure back into the separator.

RCPH10TLB657AAL 15

7. Slowly open the oil drain valve and drain the oil into
the reservoir. When the oil stops draining, close the oil
drain valve completely.

RCPH10TLB658AAL 16

8. Fill the A/C compressor with fresh SP-15 PAG oil equal
to the amount in the reservoir.

RCPH10TLB659AAL 17

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9. Remove the hoses from the service ports and install

the caps.

RCPH10TLB042AAL 18

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Air conditioning - Pressure test and temperature testing

Use either a Manifold gauge set tool 380000239 or an appropriate refrigerant recovery, recycling and charging station
capable of taking high and low pressure/vacuum tests simultaneously.
Refer to the testing tool operator's manual for testing procedures before servicing the air conditioning system.
Prepare the machine for service: Park the machine and place the transmission gears in a neutral position, secure the
loader bucket in a fully raised position, turn the engine off, chock the wheels, and raise the engine hood.

Manifold Gauge Set

The manifold gauge set is the most important tool used
to service the air conditioning system. The manifold
gauge set is used to measure the high and low pres-
sures of the system, the correct refrigerant charge, sys-
tem diagnosis, and operating efficiency. The manifold
gauge set reads both the high (discharge) and low (suc-
tion) sides at the same time, since pressure must be
compared in order to make a diagnosis of the system's
operation.
• Low pressure gauge – The low pressure gauge is a
compound gauge. Under some conditions, air con-
ditioning systems can change from a pressure into a
vacuum on the low side. For this reason, it is neces-
sary to use a compound gauge that will indicate both RCPH10TLB001BAD 1
pressure and vacuum.
• High pressure gauge – The high pressure gauge is
used to indicate pressures in the high side of the
system.

Refrigerant recovery, recycling and charging station

A refrigerant recover, recycling and charging station
shown is a full service air conditioning system machine.
It can perform multiple procedures such as:
• Recover and recycle refrigerant.
• Charge the air conditioning system.
• High and low pressure tests.
• Remove air and condensation from the system.

RCPH10TLB655AAL 2

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Pressure and temperature test

1. Clean the external surfaces of the compressor and
tubes. Remove the caps from the service ports on the
suction (1) and pressure (2) tubes.
2. Connect an appropriate pressure testing gauge hoses
to the air conditioning system's service ports.
• Close the gauge valves and attach the low pressure
gauge hose to the suction service port (1).
• Close the gauge valves and attach the high pressure
gauge hose to the pressure service port (2).

RCPH10TLB042AAL 3

3. The following conditions are required for an accurate

pressure/temperature test.
• Measurements taken 15 minutes after engine start
up.
• Engine operating at 1800 RPM with no engine load
present.
• Air conditioning system charged at 1.48 kg (3.26 lb)
of CNH REFRIGERANT HFC-134A.
• A/C switch on.
• Fan speed control in maximum position and all lou-
vers open.
• Cab temperature control set to maximum cooling (full
counterclockwise position).
• All panels and component access doors installed
and closed.
• Cab filters clean and installed.
• Cab doors open and back windows down.
• Heater valve closed at engine.
4. Record the following temperature and pressure read-
ings:
• Ambient temperature inside the cab and directly in
front of the air louver behind the seat.
• Low and high pressure gauge readings.
5. Turn the engine off.

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39 ° Steel fan – 580N and 580SN

Ambient Normal low Normal high Air louver (behind seat)
temperature pressure indication pressure indication maximum temperature
27 °C (80.6 °F) 1.10 - 1.24 bar (16 - 18 psi) 13.1 - 14.4 bar (190 - 209 psi) 12 °C (53.6 °F)
32 °C (89.6 °F) 1.38 - 1.51 bar (20 - 22 psi) 14.8 - 16.2 bar (215 - 235 psi) 14 °C (57.2 °F)
35 °C (95.0 °F) 1.44 - 1.58 bar (21 - 23 psi) 16.2 - 17.5 bar (235 - 254 psi) 15 °C (59.0 °F)
38 °C (100.4 °F) 1.58 - 1.72 bar (23 - 25 psi) 17.9 - 19.3 bar (260 - 280 psi) 16 °C (60.8 °F)
41 °C (105.8 °F) 1.86 - 1.99 bar (27 - 29 psi) 19.9 - 21.3 bar (289 - 309 psi) 18 °C (64.4 °F)
43 °C (109.4 °F) 1.99 - 2.20 bar (29 - 32 psi) 21.3 - 22.7 bar (309 - 329 psi) 19 °C (66.2 °F)

Viscous fan – 580SN WT, 590SN and 580SN with cab convenience package
Ambient Normal low Normal high Air louver (behind seat)
temperature pressure indication pressure indication maximum temperature
27 °C (80.6 °F) 1.24 - 1.37 bar (18 - 20 psi) 15.1 - 16.5 bar (219 - 239 psi) 12 °C (53.6 °F)
32 °C (89.6 °F) 1.72 - 1.86 bar (25 - 27 psi) 18.9 - 20.3 bar (274 - 294 psi) 17 °C (62.6 °F)
35 °C (95.0 °F) 1.80 - 1.99 bar (26 - 29 psi) 21.0 - 22.4 bar (305 - 325 psi) 17 °C (62.6 °F)
38 °C (100.4 °F) 1.86 - 2.06 bar (27 - 30 psi) 22.0 - 23.4 bar (319 - 339 psi) 18 °C (64.4 °F)
41 °C (105.8 °F) 1.93 - 2.13 bar (28 - 31 psi) 23.4 - 24.8 bar (339 - 360 psi) 18 °C (64.4 °F)
43 °C (109.4 °F) 2.06 - 2.20 bar (30 - 32 psi) 24.4 - 25.8 bar (354 - 374 psi) 19 °C (66.2 °F)

6. Compare the recorded test results with the appropriate

chart and continue with one of the following:
• Results are not within the acceptable range – Refer
to the appropriate trouble shooting guide based on
the recorded results.
• Results are within the acceptable range – Discon-
nect the test equipment hoses and secure the ser-
vice port caps. The pressure test is complete.

Next operation:
Air conditioning - Check (50.200)

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Air conditioning - Check

NOTE: The low pressure switch is located in the roof of the cab in the low pressure tube to the evaporator.The high
pressure switch is located at the front of the tractor and behind the grill.
1. Engine OFF, key switch ON, blower switch ON, and
temperature control switch turned fully clockwise. Both
pressure switches should remain in the open position.

NOTE: With the engine OFF, system pressure will equalize on both sides of system to approximately 75 PSI (520
kPa) at room temperature.
2. Low pressure switch located in cab roof. Check for 12
VDC at low pressure switch with a test lamp. If no volt-
age, check temperature control switch. The low pres-
sure switch is open whenever the pressure is above 2
to 6 PSI (14 to 41 kPa). Below this the switch closes
and sends a signal to the relay to disengage the com-
pressor clutch. Check both terminals of the low pres-
sure switch with a test lamp. If voltage is available
at both terminals and pressure is not below 2 PSI (14
kPa), replace the switch.

RCPH10TLB667AAL 1

3. High pressure switch located at the condenser. Check

for 12 VDC at high pressure switch. If no voltage, check
temperature control switch. Check both terminals of
high pressure switch with a test lamp. If voltage is
present at both terminals and pressure is not above 385
PSI (2 654 kPa), replace the switch.

RCPH10TLB669AAL 2

Next operation:
Air conditioning - Check (50.200)

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Air conditioning - Check

Current Check
1. The temperature control switch is located in the instru-
ment panel.
2. The temperature control switch senses evaporator
temperature and controls current flow for compressor
clutch operation.
3. The switch interrupts current flow to the clutch at 33° F
to 37° F (0.6° C to 2.8° C) and will allow the clutch to
energize at 42° to 70° F (5.6° C to 21° C) depending on
switch position.
4. If the temperature control switch malfunctions, replace
it.
5. Remove instrument cluster to gain access to the tem-
perature control switch.

RCPH10TLB668AAL 1

6. Engine OFF, key switch ON, and blower switch ON.

7. Turn temperature control switch fully clockwise. Re-
move sensing tube from evaporator.
8. Place end of sensing tube (1) in a container (2) with ice
and water mixture.

RCPH10TLB680AAL 2

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9. When the sensing tube has cooled to the temperature

of the ice and water mixture, the temperature control
switch (1)should interrupt the current flow to the com-
pressor.

RCPH10TLB668AAL 3

10. Check for current at temperature control switch termi-

nal with the No. 60 and No. 85 wires. Use a test lamp
connected to a good ground.
11. If current is not interrupted, replace the temperature
control switch.

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Air-conditioning compressor - Adjust - Belt check and adjustment

WARNING
Rotating parts!
The engine is running. Keep clear of rotating fans and belts.
Failure to comply could result in death or serious injury.
W0275A

Check interval Every 250 hours of operation

NOTE: Check the belt tension after the first 10 hours of operation and then use the regular check interval.
Measure the compressor belt for correct tension using
a belt tension gage. Check the belt to the following
specifications.

RCPH10TLB672AAL 1

Belt tension 200 - 245 N (45 - 55 lb)

To adjust the belt tension, loosen the compressor ad-

justing bolts and pivot bolt. Apply pressure to the com-
pressor until the correct tension for the belt is reached.
Tighten the compressor adjusting bolts and pivot bolt.
Measure the compressor belt for correct tension using
a belt tension gage. Check the belt to the following
specifications.

Belt tension 400 - 490 N (90 - 110 lb)

To adjust the belt tension, loosen the pivot bolt, loosen

the slot bolt, loosen the jam nut on the adjusting bolt.
Turn the adjusting bolt in until the proper tension for the
belt is reached. Tighten the jam nut, tighten the slot
bolt, tighten the pivot bolt.

RCPH10TLB670AAL 2

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Air-conditioning compressor - Check - Oil level check

Check the oil level in the compressor when any of the
following has occurred:
A. Broken refrigerant hose.
B. Large refrigerant leak.
C. Compressor leak.
D. Damage to system components.
E. New compressor installed.
Use the following procedure to check the compressor
oil level.
1. Start the engine and run at 1500 RPM maximum. Op-
erate the air conditioner for 10 - 15 min at maximum
cooling and high blower speed.
2. Stop the engine. Connect the compressor to the air
conditioner charging, recovery, and recycling station.
Discharge the system.
NOTE: Wear safety goggles when working with refrigerant.
3. Check the mounting angle of the compressor. Put the
angle gauge from the service tool set across the flat
surfaces of the two front mounting ears. Adjust the
gauge so that the bubble is between the center marks.
Read the mounting angle to the nearest degree mark.
Make a note of the degree reading for reference later.

RCPH10TLB630AAL 1

4. Remove the oil filler plug.

RCPH10TLB675AAL 2

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5. Remove the dust cover and use a wrench to rotate

the clutch clockwise until the internal parts are in the
position shown above. This will permit the dipstick to
be inserted all the way.

RCPH10TLB011ACL 3

6. Put the dipstick in the oil filler hole to the stop position.
Make sure the dipstick is inserted all the way to the
stop.
NOTE: The illustration shows the front view of the com-
pressor with the dust cover removed.

RCPH10TLB015BAL 4

7. Remove the dipstick. Count the oil level marks on the

dipstick. Use the following table to find the correct oil
level for the mounting angle of the compressor.

Compressor oil levels

Mounting angle (degrees) Dipstick reading
0 4 to 6
10 6 to 8
20 7 to 9
30 8 to 10
40 9 to 11
50 9 to 11
60 9 to 12
90 9 to 12

8. If the oil level is not correct, add or subtract oil to the

correct level as shown in the above chart.
NOTICE: Use only CNH PAG OIL.

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9. Install a new O-ring on the oil filler plug. Install the plug
and tighten to a torque of 15 - 24 N·m (11 - 18 lb ft).

RCPH10TLB676AAL 5

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Air-conditioning compressor - Disassemble - Clutch disassembly

1. See Air-conditioning compressor - Disassemble
(50.200) in this service manual for compressor re-
moval. Clean the external surfaces of the compressor
before doing any work on the compressor.

RCPH10TLB631AAL 1

2. Remove the mounting bolts for the clutch dust cover.

RCPH10TLB632AAL 2

3. Remove the clutch dust cover.

RCPH10TLB633AAL 3

4. Remove the retaining nut for the front plate. Use the
special spanner wrench from the service tool set to
keep the plate and shaft from turning.

RCPH10TLB634AAL 4

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5. Install the special puller from the service tool set on the
clutch front plate.

RCPH10TLB635AAL 5

6. Turn the center screw to pull the clutch front plate.

RCPH10TLB636AAL 6

7. Remove the shim(s) from the shaft.

RCPH10TLB637AAL 7

8. Remove the bearing dust cover. Be careful not to bend

the dust cover.

RCPH10TLB638AAL 8

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9. Remove the key from the rotor shaft.

RCPH10TLB639AAL 9

10. Remove the external snap ring for the bearing and
pulley assembly.

RCPH10TLB641AAL 10

11. Install the special puller internal collars into the groove
in the pulley. Install the special tool onto the shaft.
Tighten the mounting screws finger tight.

RCPH10TLB642AAL 11

12. Turn the center screw on the puller.

RCPH10TLB643AAL 12

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13. Remove the pulley and bearing assembly.

RCPH10TLB644AAL 13

14. Remove the snap ring for the clutch coil assembly.

RCPH10TLB646AAL 14

15. Disconnect the clip for the lead wire.

RCPH10TLB645AAL 15

16. Remove the clutch coil assembly.

RCPH10TLB647AAL 16

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17. Remove the internal snap ring and remove the bearing
from the pulley.

RCPH10TLB648AAL 17

Next operation:
Air-conditioning compressor - Assemble (50.200)

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Air-conditioning compressor - Assemble - Clutch assembly

Prior operation:
Air-conditioning compressor - Disassemble (50.200)

1. Use a ammeter (1), voltmeter and a 12 V battery (2)

to check the amperage of the clutch coil. The current
draw must be 3.6 - 4.2 A at 12 V.
A reading of more than 4.2 A indicates a short within
the coil.
No amperage reading indicates an open circuit in the
coil.
Replace the clutch coil if the amperage reading is not
correct.

RCPH10TLB933ABL 1

2. Install the clutch coil assembly. Align the detent ball

and socket on the coil and housing.

RCPH10TLB647AAL 2

3. Install the clip for the coil lead wire.

RCPH10TLB645AAL 3

4. Install the snap ring for the clutch coil assembly.

RCPH10TLB646AAL 4

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5. Install the bearing in the pulley and install the internal

snap ring.

RCPH10TLB648AAL 5

6. Put the pulley and bearing assembly on the front hous-

ing hub. Install a driver on the pulley assembly. Make
sure that the tool is on the inner race of the bearing.

RCPH10TLB649AAL 6

7. Support the compressor on the four mounting ears at

the compressor rear. Use a hammer to tap the pulley
assembly onto the front housing hub. As the pulley
is tapped onto the hub you can hear the difference in
sound when the pulley is fully installed. Make sure the
bearing is against the bottom of the hub.

RCPH10TLB649AAL 7

8. Install the external snap ring on the front housing hub.

RCPH10TLB641AAL 8

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9. Install the key in the rotor shaft.

RCPH10TLB640AAL 9

10. Place the bearing dust cover in the bore. Place driver
from special tool kit over the dust cover.

RCPH10TLB650AAL 10

11. Gently tap the dust cover until it is seated.

RCPH10TLB651AAL 11

12. Install the shim(s) on the rotor shaft.

RCPH10TLB637AAL 12

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13. Install the front plate on the rotor shaft. Make sure the
keyway in the plate is aligned with the key in the shaft.
Install the driver over the shaft.

RCPH10TLB652AAL 13

14. Use a hammer to tap the plate onto the shaft. Make
sure the plate is against the clutch shims. As the plate
is tapped onto the shaft you can hear the difference in
sound when the plate is fully installed.

RCPH10TLB653AAL 14

15. Install the nut on the rotor shaft. Use the spanner
wrench and a torque wrench to tighten the nut to a
torque of 15 - 20 N·m (11 - 15 lb ft).

RCPH10TLB634AAL 15

16. Use a feeler gauge to measure the gap between the

front plate and pulley assembly. The gap must be 0.41
- 0.79 mm (0.016 - 0.031 in). The gap must be even
all the way around the plate. If necessary, lightly lift or
push down on the plate to make the gap even.
NOTE: If the gap does not meet the above specifications
remove the front plate and add or subtract clutch shims as
required.

RCPH10TLB679AAL 16

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17. Install the dust cover.

RCPH10TLB633AAL 17

18. Install and tighten the six bolts that hold the dust cover
to the compressor to 7 - 11 N·m (5 - 8 lb ft).

RCPH10TLB632AAL 18

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Air-conditioning condenser - Check - Condenser, receiver-drier,

and tubes
WARNING
Explosion hazard!
Air-conditioning refrigerant boils at -12 °C (10 °F)!
-NEVER expose any part of the air-conditioning system to a direct flame or excessive heat.
-NEVER disconnect or disassemble any part of the air-conditioning system.
Discharging refrigerant gas into the atmosphere is illegal in many countries.
Failure to comply could result in death or serious injury.
W0340A

Keep the condenser fins clean and straight to make

sure there is maximum flow through the condenser and
radiator at all times. Use compressed air or a rigid brush
to clean the condenser. Also check and clean the grille
screen and radiator. Maximum air flow will prevent the
engine from getting too hot and will give the most effi-
cient operation of the air conditioner system.
NOTICE: Because the condenser fins bend easily, be care-
ful when you clean the condenser.
Replace the receiver-drier every other time the sys-
tem is opened for repair or service. Replace the re-
ceiver-drier each time the system is opened under the
following conditions:
A. In an area where there is high moisture content in
the air.
B. If the system has been open for a long period of
time because of a leak (broken hoses, loose con-
nections) that has permitted air and moisture to en-
ter the system.
C. When the expansion valve is replaced (because of
corrosion caused by moisture in the system).
D. When the receiver-drier or inlet and outlet lines feel
cool to your hand when the system is operating.
This condition is an indication of too much moisture
in the system.
The receiver-drier must be installed with the inlet con-
nected to the hose from the condenser and the outlet
connected to the tube going to the evaporator. Always
install new O-rings when you connect the receiver-drier
to the system.
Use the two hand, two wrench method to prevent dam-
age to the tubes and fittings when you loosen or tighten
the tube connections.
Always replace the O-rings when you separate connec-
tions to make sure you get a good tight seal when you
make the connections again. Apply clean refrigerant oil
onto the O-rings.

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RCPH10TLB669AAL 1

1. Condenser 4. Receiver-drier
2. High pressure switch 5. Hose - receiver-drier to cab
3. Hose - condenser to receiver-drier 6. Hose - compressor to condenser

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Expansion valve - Test Expansion valve testing

The following test is to be made with the expansion
valve mounted in the system. No repair, cleaning or
adjustment is recommended for the valve.
1. Remove headliner.

RCPH10TLB674AAL 1

2. Install low pressure hose to the low pressure service

port. Close both manifold valves.
3. Make sure the flow of air continues through the evapo-
rator core. Start the engine and run at 1500 RPM. Turn
the blower switch to the high position, and with the tem-
perature control valve turned fully clockwise, check the
low pressure gauge reading.
The low pressure reading will range from 180 - 355 kPa
(26 - 51 psi) when the compressor is operating.
4. Watch the low pressure gauge as ice is applied onto
the cap of the expansion valve.
The pressure must start to lower. When the pressure
reaches 28 kPa (4 psi), the low pressure indicator will
illuminate and the compressor will stop. The relay must
be reset after the compressor has stopped before the
system will operate again. To reset the relay, turn the
air conditioner to the OFF position and then back to the
desired temperature setting.

RCPH10TLB666AAL 2

5. Warm the expansion valve and watch the low pressure

gauge.
Within minutes, the expansion valve will open and the
pressure must rise at the low pressure gauge. The
pressure will rise to a range of 310 - 520 kPa (45 -
75 psi).
6. If the pressure does not rise per step 5, the valve is not
operating. Replace the valve.

Evaporator and expansion valve

The refrigerant must be reclaimed from the system and
all the black insulation must be removed from the fittings
and expansion valve before the evaporator core or the
expansion valve are replaced.

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The expansion valve must be installed with the sensor

toward the rear of the tractor. The port nearest to the IN
mark must point away from the evaporator core. Con-
nect the evaporator core fittings to the expansion valve.
Install O-rings between the evaporator core and the ex-
pansion valve.
Connect the expansion valve to the evaporator inlet
tube. Install an O-ring between the expansion valve in-
let and the pressure hose from the receiver-drier.
Connect the suction hose to the evaporator outlet. In-
stall an O-ring between the fittings.
NOTE: Tighten all the connections. Use two wrenches to
prevent damage to the parts when tightening tubes and
hoses. Always replace O-rings and put clean refrigerant
oil on the O-rings.
NOTE: CNH PAG OIL must be added whenever a com-
ponent is replaced. Refer to the chart below for recom-
mended quantities.

Component Oil amount

Evaporator 44 - 50 ml (1.5 - 1.7 US fl oz)
Condenser 35 - 38 ml (1.2 - 1.3 US fl oz)
Receiver-drier 20 - 25 ml (0.7 - 0.8 US fl oz)
Hoses (normal length) 10 - 20 ml (0.3 - 0.7 US fl oz)

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Air-conditioning evaporator - Remove Evaporator Core

1. Remove the screws that hold the cover on the right-
hand center post. Then remove the cover.
2. Remove headliner.

RCPH10TLB674AAL 1

3. Remove the hose clamps (1) and disconnect the four

drain hoses (2) at the housing. Disconnect the low
pressure switch (3). Remove the bolts (4) retaining
the air ducts and remove the air ducts. Disconnect the
blower.
4. Carefully remove the four nuts that hold the housing to
the roof of the cab and lower the housing including the
blower, heater core, and air conditioner evaporator to
the front dash and steering wheel area.
NOTE: Be careful not to kink the air conditioner lines, as
this could cause premature failure of the hoses.
RCPH10TLB671AAL 2

5. If the insulation (1) has not been removed, remove it

now from the expansion valve and the evaporator lines.
To test the valve see Expansion valve - Test (50.200)
in this section. Discharge the A/C system to remove the
evaporator core. See Air-conditioning evaporator -
Remove (50.200)l.
6. Disconnect the air conditioner suction and discharge
lines (1) at the expansion valve. Remove and discard
the O-rings. Cap and plug the lines to prevent dirt and
moisture from entering the system.
7. Remove the thermostat probe for the air conditioner
control that is in the evaporator core.
8. Remove the evaporator core from the housing and put
the evaporator on a clean bench. Remove the expan-
sion valve from the evaporator core. It can be neces-
sary to use a back-up wrench to prevent damage to the
tubes. Remove and discard the O-rings from between
the expansion valve and the evaporator core lines.

RCPH10TLB666AAL 3

Next operation:
Air-conditioning evaporator - Install (50.200)

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Air-conditioning evaporator - Install

Prior operation:
Air-conditioning evaporator - Remove (50.200)

1. Put new O-rings on the evaporator core lines. Lubricate

the O-rings with clean refrigerant oil.
2. Install the expansion valve. Tighten the fittings to a
torque of 25 - 34 N·m (18 - 25 lb ft). It may be nec-
essary to use a backup wrench to prevent damage to
the evaporator tubes.
3. Install the evaporator core in the housing.
4. Install the thermostat probe for the air conditioner.
NOTE: Position capillary tube so it does not interfere with
the air filter during installation and removal.

RCPH10TLB037GAL 1

1. 25 mm (1 in) 2. 150 mm (6 in) 3. 75 mm (3 in)

5. Install new O-rings on the discharge and suction lines

(1) at the expansion valve. Lubricate the O-rings with
clean refrigerant oil. Tighten the fittings to a torque of
25 - 34 N·m (18 - 25 lb ft). It may be necessary to use
a backup wrench to prevent damage to the evaporator
tubes.
6. Connect the air conditioner discharge and suction lines
to the expansion valve. Wrap the valve and the lines
with insulation.
7. Install the evaporator core in the housing with the
heater core. Be sure the foam insulation strips are in
place to seal the plenum around the evaporator so air
is forced through the evaporator and the heater core.

RCPH10TLB666AAL 2

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8. Raise the housing into place, including the blower,

heater core and air conditioner evaporator. Fasten
with four nuts to the roof. Be sure the top insulation
strip is in place.
9. Connect the blower. Install the hose clamps (1) and the
air ducts using bolts (4). Make sure the seals on the air
ducts are in place. Connect the low pressure switch
(3). Connect the four drain hoses (2) to the housing
and tape in place to the air ducts. Connect the blower.
Make sure the seals are in place when installing air
ducts.

RCPH10TLB671AAL 3

10. Install headliner.

11. Install the cover on the center post.

RCPH10TLB673AAL 4

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Index

Cab climate control - 50

Air conditioning - 200

Air conditioning - Charging - Air conditioner system evacuation and recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Air conditioning - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Air conditioning - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Air conditioning - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Air conditioning - Overview - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Air conditioning - Overview - Safety procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Air conditioning - Overview - Safety procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Air conditioning - Pressure test and temperature testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Air conditioning - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Air-conditioning compressor - Adjust - Belt check and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Air-conditioning compressor - Assemble - Clutch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Air-conditioning compressor - Check - Oil level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Air-conditioning compressor - Disassemble - Clutch disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Air-conditioning compressor - Exploded view - Clutch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Air-conditioning condenser - Check - Condenser, receiver-drier, and tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Air-conditioning evaporator - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Air-conditioning evaporator - Remove Evaporator Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Expansion valve - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Expansion valve - Test Expansion valve testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

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CNH Industrial America - Main 700 State Street Racine, Wisconsin United States 53404

SERVICE - Technical Publications & Tools

PRINTED IN U.S.A.

© 2015 CNH Industrial America LLC.

CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification
or equipment at any time without notices is reserved.

47860801 25/03/2015
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SERVICE MANUAL
Electrical systems

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Contents

Electrical systems - 55

[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1

[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2

[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3

[55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4

[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5

[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6

[55.525] Cab engine controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7

[55.991] Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8

[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9

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Electrical systems - 55

Transmission control system - 024

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Electrical systems - 55

Transmission control system - 024

FUNCTIONAL DATA

Transmission electronic control module

Powershift - Detailed view Transmission Control Connectors, H-Type (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SERVICE

Transmission electronic control module

Powershift - Disassemble S-Type (SPS Power Synchro) - Switches and sensors . . . . . . . . . . . . . . . . . . . 5
Powershift - Assemble - S-Type (SPS Power Synchro) - Switches and sensors . . . . . . . . . . . . . . . . . . . . . 7

(*) See content for specific models

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Transmission electronic control module Powershift - Detailed view

Transmission Control Connectors, H-Type
580SN Four-Wheel Drive (4WD) TIER 3 ---
580SN WT Four-Wheel Drive (4WD) TIER 3
590SN Four-Wheel Drive (4WD) TIER 3

RCPH11TLB013FAL 1
Transmission control connector locations

(1) J1 Connector (2) J2 Connector

NOTE: Remove the floor plate to gain access to the transmission control connectors, J1 and J2.

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Transmission control J1 connector

1 S1/3 and S24 solenoid common
2 S1/3 solenoid
3 S2/4 solenoid
4 4WD and HDL solenoid common
5 4WD solenoid
6 Differential lock solenoid
7 Speed sensor
8 Speed sensor
9 Temperature sensor
10 Temperature sensor
11 Pressure sensor
12 Speed, Temperature and Pressure sensor
common
RCPH11TLB027BAL 2

Transmission control J2 connector

1 Forward solenoid
2 Forward solenoid
3 Reverse solenoid
4 Reverse solenoid
5 PWM 1/3 solenoid
6 PWM 1/3 solenoid
7 PWM 2/4 solenoid
8 PWM 2/4 solenoid

RCPH11TLB028BAL 3

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Transmission electronic control module Powershift - Disassemble

S-Type (SPS Power Synchro) - Switches and sensors
NOTE: Some of the following images may not represent your transmission, the procedures are the same.
1. Drain the oil from the transmission hydraulic circuit. Re-
move screws, (1)Remove pipe (3) Remove gaskets (2)

RCPH10TLB131ACL 1

2. Remove the wiring harness (1)Remove the tempera-

ture sensor and thermostat (2)

RCPH10TLB036ACL 2

3. Remove the male pressure switch (2)and washer

(1)Remove the regulating pressure valve (3)Remove
the speed sensor (4)and washer seal (5)

RCPH10TLB037ACL 3

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4. Remove the screw (1)and bracket (2). Remove the

switch gear (3)and O-rings (4).

RCPH10TLB038ACL 4

5. If necessary, remove the O-rings and the back-up rings

from the valve.

RCPH10TLB242ACL 5

NOTE: Seal rings must not be re-used

6. Remove springs (1)and pins (2)

RCPH10TLB241ACL 6

Next operation:
Transmission electronic control module Powershift - Assemble (55.024)

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Transmission electronic control module Powershift - Assemble -

S-Type (SPS Power Synchro) - Switches and sensors
Prior operation:
Transmission electronic control module Powershift - Disassemble (55.024)

1. Assemble the switch detents (1) and springs (2). Use

a magnet, if necessary.

RCPH10TLB003BAN 1

2. Remove the screw (1) and bracket (2). Remove the

switch gears (3) and O-rings (4). Torque to Powershift
transmission - Torque (21.113)

RCPH10TLB038ACL 2

3. Assemble the switch gears as shown.

RCPH10TLB151ACL 3

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4. Use slotted sensor socket to assemble the 2nd and 4th

gear switches.

RCPH10TLB157ACL 4

5. Assemble new O-rings and back-up rings on the valve.

RCPH10TLB242ACL 5

6. Assemble the male pressure switch (1) with washer (2).

Assemble the regulating pressure valve (3). Remove
the speed sensor (4) with washer seal (5). Torque to
Powershift transmission - Torque (21.113)

RCPH10TLB037ACL 6

7. Assemble the temperature sensor and thermostat (1).

Torque to Powershift transmission - Torque (21.113).
Assemble the wiring harness (2).

RCPH10TLB036ACL 7

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8. Assemble pipe (3)and screws (1)Replace gaskets

(2)and torque to Powershift transmission - Torque
(21.113)

RCPH10TLB131ACL 8

Next operation:
Transmission control valve - Disassemble (21.135)

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Index

Electrical systems - 55

Transmission control system - 024

Transmission electronic control module Powershift - Assemble - S-Type (SPS Power Synchro) - Switches and sen-
sors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Transmission electronic control module Powershift - Detailed view Transmission Control Connectors, H-Type (*) 3
Transmission electronic control module Powershift - Disassemble S-Type (SPS Power Synchro) - Switches and
sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

(*) See content for specific models

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Harnesses and connectors - 100

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Contents

Electrical systems - 55

Harnesses and connectors - 100

FUNCTIONAL DATA

Wiring harnesses
Electrical schematic sheet 01 Power Distribution/ Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical schematic sheet 02 Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical schematic sheet 03 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical schematic sheet 04 Engine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical schematic sheet 05 Powershift Transmission Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical schematic sheet 06 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical schematic sheet 07 Pilot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical schematic sheet 08 Front Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Electrical schematic sheet 09 Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electrical schematic sheet 10 Windshield Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Electrical schematic sheet 11 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Electrical schematic sheet 12 Power Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Electrical schematic sheet 13 SAHR Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Electrical schematic sheet 14 HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electrical schematic sheet 15 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Electrical schematic sheet 16 Rear Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Electrical schematic sheet 17 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Electrical schematic sheet 18 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Electrical schematic sheet 19 Comfort Steer/ Ride Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Electrical schematic sheet 20 Canopy Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Electrical schematic sheet 21 Powershift Transmission Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Electrical schematic sheet 22 Trax SPS/ PS Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Electrical schematic sheet 23 Hydraulic Heavy Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Electrical schematic sheet 24 Combo Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Electrical schematic sheet 25 Pilot Controls Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Electrical schematic sheet 26 DIA Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Wire connectors
Component diagram 01 Side Console Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Component diagram 02 Front Console Harness. SPS/PWR Trans, Mech W/ Opt . . . . . . . . . . . . . . . . . . 75
Component diagram 03 Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Component diagram 04 Cab Rear Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

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Component diagram 05 Front Lights Canopy Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Component diagram 06 Hydraulic Filter Restriction Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Component diagram 07 Cab B-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Component diagram 08 C-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Component diagram 09 Combo Aux, Mech Control, Hammer or BiDir Valve Harness . . . . . . . . . . . . . . 112
Component diagram 10 Combo Aux, Pilot Control, Hammer or Bi-Dir Valve Harness . . . . . . . . . . . . . . 114
Component diagram 11 Combo Aux, Mech Control Hammer Valve Only Harness . . . . . . . . . . . . . . . . . 116
Component diagram 12 Combo Aux, Pilot Control, Hammer Valve Only . . . . . . . . . . . . . . . . . . . . . . . . . 117
Component diagram 13 A-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Component diagram 14 A-Post, Canopy, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Component diagram 15 Rear Lights, Canopy, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Component diagram 16 Rear Lights, Canopy, Harness (6 lights) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Component diagram 17 Pilot Controls Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Component diagram 18 Front Lights, Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Component diagram 19 Front Lights Canopy Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Component diagram 20 Power shift jumper harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Component diagram 21 Side console, SPS/PWR Trans, HPCR, W/opt harness . . . . . . . . . . . . . . . . . . 152

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Wiring harnesses - Electrical schematic sheet 01 Power

Distribution/ Charging System
Connector ID
X 1 connector
X 5 connector
X 12 connector
X 13 connector
X 40 connector
X 51 connector
X 83 connector
X 122 connector
X 123 connector
X 147 connector Power Relay 3 & 4
X 150 connector
G205 connector
G209 connector

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RCIL10TLB001JAM 1

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Wiring harnesses - Electrical schematic sheet 02 Starting System

Connector ID
X 1 connector
X 12 connector
X 13 connector
X 14 connector
X 40 connector
X 51 connector
X 82 connector
X 150 connector

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RCIL10TLB002JAM 1

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Wiring harnesses - Electrical schematic sheet 03 Grounding

Connector ID
XG200 connector Cab Ground Side Console on Loader Control
XG201 connector Chassis Ground on Upright
G203 connector Cab Ground Side Console Harness
G204 connector Cab Ground Side Console Harness
G208 connector Cab Ground Fire Wall

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RCIL10TLB003JAM 1

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Wiring harnesses - Electrical schematic sheet 04 Engine Control

Connector ID
X 1 connector
X 9 connector Diagnostic Port
X 13 connector
X 51 connector
X 65 connector Grid Heater Relay Ciol

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RCIL10TLB004JAM 1

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Wiring harnesses - Electrical schematic sheet 05 Powershift

Transmission Inputs
Connector ID
X 1 connector
X 12 connector
X 40 connector
X 51 connector
X 147 connector Forward and Reverse Diodes
X 150 connector
X 349 connector Left Brake Pressure Switch
X 350 connector RightBrake Pressure Switch

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RCIL10TLB005JAM 1

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Wiring harnesses - Electrical schematic sheet 06 Hydraulics

Connector ID
X 1 connector
X 7 connector Boom Lock
X 12 connector
X 13 connector
X 39 connector
X 40 connector
X 50 connector
X 51 connector
X 53 connector Return To Dig Solenoid
X 59 connector Backhoe Quick Coupler Retract Solenoid
X 60 connector Loader Quick coupler Retract Solenoid
X 61 connector Load Sense Solenoid
X 150 connector

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RCIL10TLB006JAM 1

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Wiring harnesses - Electrical schematic sheet 07 Pilot Controls

Connector ID
X 401 connector RH Stabilizer Down Solenoid
X 402 connector RH Stabilizer Up Solenoid
X 403 connector LH Stabilizer Down Solenoid
X 404 connector LH Stabilizer Up Solenoid
X 405 connector Aux Reverse Solenoid
X 407 connector Extendahoe Retract Solenoid
X 408 connector Extendahoe Extend Solenoid
X 410 connector Pattern Change Solenoid 1
X 411 connector Pressure Reducing Valve
X 412 connector Pattern Change Solenoid 2
X 413 connector Pressure Reducing Valve Diode
X 414 connector Pattern Change Valve Diode
X 419 connector
X 430 connector Hammer Valve Option Harness
X 455 connector

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RCIL10TLB007JAM 1

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Wiring harnesses - Electrical schematic sheet 08 Front Exterior Lights

Connector ID
X 40 connector
X 147 connector
X 149 connector
X 150 connector
X 191 connector
X 192 connector Front Work Light
X 193 connector Front Driving Light
X 194 connector Front Driving Light
X 194 connector Front Work Light
X 196 connector Left Indicator Light
X 198 Left Indicator Light
X 199 Left Indicator Light
X 201 connector Right Indicator Light
X 211 connector
X 213 connector

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RCIL10TLB008JAM 1

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Wiring harnesses - Electrical schematic sheet 09 Interior Lighting

Connector ID
X 12 connector
X 20 connector
X 101 connector
X 105 connector Dome Light Switch

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RCIL10TLB009JAM 1

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Wiring harnesses - Electrical schematic sheet 10 Windshield Wipers

Connector ID
X 12 connector
X 20 connector
X 40 connector
X 101 connector
X 111 connector Rear Wiper Cutout Switch
X 113
X 114
X 116 connector
X 117 connector
X 129 connector Rear Wiper Cutout Switch
X 147 connector
X 149 connector
X 150 connector
X 211 connector
X 214
X 215 connector

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RCIL10TLB010JAM 1

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Wiring harnesses - Electrical schematic sheet 11 Instrument Cluster

Connector ID
X 1 connector
X 6 connector Seat Position Switch
X 13 connector
X 40 connector
X 51 connector
X 54 connector
X 62 connector Hydraulic Filter Restriction Switch
X 63 connector
X 66 connector Air Filter Restriction Switch Ground
X 67 connector Air Filter Restriction Switch
X 71 connector Transmission Temperature Sender
X 150 connector
X 220 connector

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RCIL10TLB011JAM 1

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Wiring harnesses - Electrical schematic sheet 12 Power Points

Connector ID
X 12 connector
X 181 connector Cigarette Lighter Plug I
X 182 connector Cigarette Lighter Plug II

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RCIL10TLB012JAM 1

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Wiring harnesses - Electrical schematic sheet 13 SAHR Park Brake

Connector ID
X 1 connector
X 13 connector
X 14 connector
X 51 connector
X 57 connector Park Brake Solenoid

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RCIL10TLB013JAM 1

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Wiring harnesses - Electrical schematic sheet 14 HVAC

Connector ID
X 1 connector
X 12 connector
X 22 connector Blower Switch
X 51 connector
X 69 Connector A/C Compressor
X 221 connector Thermostat Switch
X 222 connector Thermostat Switch

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RCIL10TLB014JAM 1

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Wiring harnesses - Electrical schematic sheet 15 Radio

Connector ID
X 12 connector
X 20 connector
X 101 connector
X 102 connector Speaker connector from radio
X 210 connector Antenna Ground
X 255 connector Left and Right Speaker

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RCIL10TLB015JAM 1

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Wiring harnesses - Electrical schematic sheet 16 Rear Exterior Lights

Connector ID
X 12 connector
X 20 connector
X 40 connector
X 101 connector
X 115 connector
X 147 connector
X 150 connector
X 161 connector
X 162 connector Rear Work Light R1
X 163 connector Rear Work Light L1
X 164 connector Rear Work Light L2
X 165 connector Rear Work Light L2
X 166 connector Rotating Beacon
X 169 connector Left Turn Signal/ Hazard Light
X 170 connector Left Tail Light Brake Light
X 171 connector Right Tail Light Brake Light
X 173 connector Right Turn Signal/ Hazard Light
X 174 connector Left Tail Light Brake Light
X 176 connector Right Tail Light Brake Light
X 450 connector Left Side Work Lights
X 451 connector Right Side Work Light

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RCIL10TLB016JAM 1

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Wiring harnesses - Electrical schematic sheet 17 Options

Connector ID
X 2 connector
X 12 connector
X 45 connector
X 135 connector Clam Controller
X 136 connector Clam Controller
X 184 connector Air Suspension Seat
X 250 connector
X 276 connector
X 277 connector

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RCIL10TLB017JAM 1

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Wiring harnesses - Electrical schematic sheet 18 Horn

Connector ID
X 1 connector
X 12 connector
X 40 connector
X 51 connector
X 150 connector

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RCIL10TLB018JAM 1

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Wiring harnesses - Electrical schematic sheet 19 Comfort Steer/ Ride

Control
Connector ID
X 1 connector
X 12 connector
X 40 connector
X 51 connector
X 52 connector Ride Control Tank Solenoid
X 56 connector Ride Control Accumulator Solenoid
X 58 connector Comfort Steer Solenoid
X 147 connector
X 150 connector

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RCIL10TLB019JAM 1

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Wiring harnesses - Electrical schematic sheet 20 Canopy Exterior Lights

Connector ID
X 177 connector Left Front Driving Light
X 178 connector Right Front Driving Light
X 179 connector Right Indicator Light Ground
X 180 connector Right Indicator Light
X 188 connector Left Indicator Light
X 189 connector Left Indicator light Ground
X 452 connector Right Side Light
X 453 connector Left Side Light
X 500 connector C-Post Lighting Harness
X 501 connector C-Post Lighting Harness
X 504 connector Rear Lighting Harness Canopy
X 505 connector Front Lighting Harness Canopy
X 512 connector Rear Work Light R1
X 513 connector Rear Work Light L1
X 514 connector Rear Work light R2
X 515 connector Rear Work Light L2
X 520 connector Right Turn Signal/ Hazard Light
X 521 connector Right Turn Signal/ Hazard Light Ground
X 522 connector Right Tail Light
X 523 connector Brake Light
X 524 connector Brake Light
X 525 connector Left Turn Signal/ Hazard Light
X 526 connector Left Turn Signal/ Hazard Light Ground
X 527 connector Rotating Beacon
X 528 connector Left Tail Light
X 530 connector Right Front Work Light
X 531 connector Left Front Work Light
G218 connector Ground Connection

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RCIL10TLB020JAM 1

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Wiring harnesses - Electrical schematic sheet 21 Powershift

Transmission Jumper Harness
Connector ID
X 354 connector
X 355 connector
X 356 connector
X 357 connector
X 374 connector
X 380 connector Forward Solenoid
X 381 connectorReverse Solenoid
X 382 connectorPWM 1/3 Solenoid
X 383 connectorPWM 2/4 Solenoid
X 384 connectorS13 Solenoid
X 385 connectorS24 Solenoid
X 386 connector4WD Solenoid
X 387 connector Differential Lock Solenoid
X 388 connectorTransmission Speed Sensor
X 389 connectorTransmission Temperature Sensor
X 390 connectorTransmission Pressure Switch

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RCIL10TLB021JAM 1

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Wiring harnesses - Electrical schematic sheet 22 Trax SPS/ PS Controller

Connector ID
X 300 connector Trax Controller
X 320 connector Forward Solenoid
X 321 connector Reverse Solenoid
X 322 connector S2 Solenoid
X 323 connector S3 Solenoid
X 324 connector S1 Solenoid
X 325 connector S4 Solenoid
X 326 connector 4WD Solenoid
X 327 connector Differential Lock Solenoid
X 328 connector Transmission Pressure Switch
X 329 connector Transmission Temperature Switch
X 330 connector Transmission Speed Sensor
X 344 connector
X 345 connector
X 360 connector Gear Switch 2
X 361 connectorGear Switch 1
X 362 connectorGear Switch 3
X 363 connectorGear Switch 4

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RCIL10TLB022JAM 1

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Wiring harnesses - Electrical schematic sheet 23 Hydraulic Heavy Lift

Connector ID
X 1 connector
X 6 connector Torque Control Seat Switch
X 13 connector
X 14 connector
X 51 connector
X 93 connector Torque Control Solenoid
X 186 connector Hydraulic Heavy Lift Switch
X 275 connector Heavy Lift Solenoid

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RCIL10TLB023JAM 1

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Wiring harnesses - Electrical schematic sheet 24 Combo Hydraulics

Connector ID
X 1 connector
X 51 connector
X 54 connector
X 87 connector Mechanical Controls Combo
X 90 connector Hammer Valve Foot Switch (Mechanical Controls Hammer Valve)
X 91 connector Hammer Valve Foot Switch (Mechanical Controls Combo)
X 274 connector Combo Hydraulics Switch
X 441 connector Hammer Valve LH Joystick Switch
X 442 connector Hammer Valve Options Harness
X 432 connector Spool Lock Solenoid
X 433 connector Hammer Valve Solenoid (Mechanical Controls Combo)
X 434 connector Aux Forward Solenoid
X 435 connector
X 436 connector Hammer Valve Solenoid (Mechanical Controls Hammer Valve)
X 439 connector Hammer Valve Solenoid
X 443 connector Hammer Valve Option Harness
X 446 connector
X 447 connector

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RCIL10TLB024JAM 1

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Wiring harnesses - Electrical schematic sheet 25 Pilot Controls Input

Connector ID
X 1 connector
X 12 connector
X 51 connector
X 54 connector
X 409 connector Right Hand Stabilizer Pressure Switch
X 420 connector Pilot Control One-Touch Decel
X 421 connector Pilot Control Horn Switch
X 422 connector Extendahoe Extend/Retract Push Button
X 423 connector Bi-Directional Aux Hydraulics Forward/ Reverse
X 424 connector Right Hand Stabilizer Switch
X 425 connector Left Hand Stabilizer Switch
X 426 connector Left Hand Stabilizer Pressure Switch
X 455 connector

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RCIL10TLB025JAM 1

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Wiring harnesses - Electrical schematic sheet 26 DIA Kits

Connector ID
X 700 connectorRotating Beacon Jumper
X 702 connector Boom Lock Harness
X 703 connector Boom Lock Harness
X 704 connector Boom Lock Harness
X 705 connector
X 706 connector
X 707 connector
X 708 connector
X 709 connector
X 710 connector
X 711 connector
X 712 connector
X 713 connector

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RCIL10TLB026JAM 1

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Wire connectors - Component diagram 01 Side Console Harness

Connectors
X 2 connector

RCPH10TLB027AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4063 YE 3 25S1 YE
2 23215 YE 4 19E5 OG

X 6 connector

RCPH10TLB023AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 AP73 OG Heavy lift key on 3 G071 BK
2 36R1 BL Seat position switch 4 AP71 WH Torque control key on

X 9 Data link Connector

RCPH10TLB025AAM 3

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Cavity Wire ID Circuit Cavity Wire ID Circuit

A G076 BK F N/C
B 1019 RD ECU B+ G N/C
C E353 YE CAN High H N/C
D E343 GN CAN Low J N/C
E E892 YE K Line

X 12 connector

RCPH10TLB073AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42C4 VT Rear work lights 25 AP02 OG
2 AP59 OG Rear lights key on 26 N/C
3 19E1 OG Transmission key on 27 AP03 OG
power
4 AP17 OG 28 P029 RD
5 N/C 29 63R1 Rear wiper/ washer key on
6 N/C 30 N/C
7 19E2 OG Transmission key on 31 AP38 4WD/ Ride control key on
power
8 AP58 OG Rear lights key on 32 64A1 RD Horn B+
9 42C8 VT Rear work light 33 AAP07 OG
10 G213 BK 34 8502 BN A/C Compressor solenoid
power
11 N/C 35 AP42 OG
12 19N1 RD Air suspension seat 36 P015 RD
B+
13 N/C 37 0901 OG Comfort steer key on
14 N/C 38 8501 BN A/C Compressor solenoid
power
15 N/C 39 AP43 OG Pilot controls key on
16 P016 RD 40 0491 RD Dome light B+
17 5701 OG Couplers/ EH Clam/ 41 AP04 OG
Boom lock/ Radio key
on
18 5303 OG Return to dig 42 P014 RD
19 41FB VT 43 AP46 OG
20 P022 RD 44 8403 RD Cigarette lighter B+
21 AP06 OG 45 AP08 OG HVAC Key on
22 AP05 OG 46 P023 RD B+
23 41R7 OG Tail light 47 AP47 OG Side lights key on
24 9302 RD Radio B+ 48 P017 RD

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X 13 connector

RCPH10TLB073AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4043 OG Park brake key on 25 N/C
2 2P01 RD Trax B+ 26 N/C
3 P013 RD 27 60A3 BN A/C High pressure switch fault
4 P011 RD 28 60A4 BN A/C High pressure switch fault
5 4041 OG 29 N/C
6 P018 RD 30 N/C
7 1P03 RD Instrument cluster B+ 31 N/C
8 1010 RD ECU B+ 32 N/C
9 0717 WH Heavy lift output 33 AP48 OG
10 N/C 34 5045 YE Backhoe quick coupler retract
11 P018 RD B+ 35 AP52 OG
12 3P01 OG 36 P027 RD B+
13 AP72 WH Torque control key on 37 AP49 OG Heavy lift key on
14 N/C 38 G019 BK
15 P012 RD 39 AP53 OG Customer key on
16 3P0X OG Instrument cluster key 40 P028 RD B+
on
17 N/C 41 5026 YE Loader quick coupler retract
18 N/C 42 5015 YE Quick coupler load sense
output
19 G051 BK 43 5013 YE Quick coupler load sense
output
20 6003 BN A/C High pressure 44 5014 YE Quick coupler load sense
switch output
21 N/C 45 G017 BK
22 N/C 46 G018 BK
23 60B2 BN A/C Low pressure 47 5044 YE Backhoe quick coupler retract
switch signal
24 N/C 48 5025 YE Loader quick coupler retract

X 14 connector

RCPH10TLB073AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G079 BK 25 4053 YE Park brake declutch
2 4061 YE Park brake declutch 26 4042 OG Park brake key on
3 21C2 YE 27 E172 YE Crank enable from ECU
4 21A3 YE Crank signal 28 P023 RD B+

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Cavity Wire ID Circuit Cavity Wire ID Circuit

5 19E4 OG 29 N/C
6 N/C 30 N/C
7 N/C 31 N/C
8 N/C 32 N/C
9 N/C 33 4052 Park brake logic
10 4034 WH Park brake solenoid 34 G081 BK
output
11 0221 YE Neutral signal to 35 21B1 WH Crank output
interlock relay
12 G077 BK 36 E372 YE Crank enable from ECU
13 0221 YE Neutral signal to 37 N/C
interlock relay
14 E291 YE Crank request to ECU 38 N/C
15 0715 WH 39 N/C
16 3P0X OG Heavy lift key on 40 N/C
17 N/C 41 N/C
18 N/C 42 N/C
19 N/C 43 N/C
20 N/C 44 N/C
21 E321 YE Crank request to ECU 45 N/C
22 G078 BK 46 N/C
23 0716 WH Heavy lift output 47 N/C
24 G111 BK 48 N/C

X 16 connector

RCPH10TLB002BAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G074 BK Ground 4 N/C
2 4002 OG Accessory 5 AP01 OG Power relay 1 key on
3 P005 RD B+

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X 17 connector

RCPH10TLB002BAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G073 BK Ground 4 N/C
2 4003 OG Accessory 5 AP15 OG Power relay 2 key on
3 P008 RD B+

X 20 connector

RCPH10TLB033AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 42C7 VT Rear work light B5 4804 VT Rotating beacon
A2 63R4 OG Rear wiper/ washer B6 0431 VT Side work lights
key on
A3 45RB VT B7 63R9 OG Rear wiper/ washer key on
A4 4400 VT Brake light B8 8802 BN Blower motor low
A5 45LA VT C1 8702 BN Blower motor medium
A6 60C2 BN A/C Compressor C2 8202 TN Rear wiper high
output
A7 G059 BK C3 8902 TN Rear wiper park
A8 N/C C4 5707 OG
B1 8602 BN Blower motor high C5 9302 RD Radio B+
B2 8102 TN Rear wiper low C6 60B2 BN A/C Low pressure switch
signal
B3 N/C C7 0491 RD Dome light B+
B4 41R5 VT Tail light C8 N/C

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X 21 connector

RCPH10TLB035AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P018 RD B+ 4 4001 OG
2 21A2 YE Crank signal 5 N/C
3 3001 OG Ignition- 6 N/C

X 22 connector

RCPH10TLB036AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8702 BN Blower motor medium 4 AP08 OG HVAC key on
2 8602 BN Blower motor high 5 8501 BN A/C compressor solenoid
power
3 8802 BN Blower motor low

X 23 connector

RCPH10TLB002AAM 12

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP40 OG 4WD key on 7 N/C
3 25C2 YE 8 N/C
4 N/C 9 G072 BK
5 N/C 10 N/C

X 24 connector

RCPH10TLB002AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP39 OG 7 N/C
3 4011 WH Ride control solenoid 8 N/C
output
4 N/C 9 G092 BK
5 N/C 10 N/C

X 26 connector

RCPH10TLB002AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1121 RD Enter signal 6 N/C
2 1P02 RD Instrument cluster B+ 7 N/C
3 1111 RD Display signal 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

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X 27 connector

RCPH10TLB002AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1141 RD Down signal 6 N/C
2 1P01 RD Instrument cluster B+ 7 N/C
3 1131 RD Up signal 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

X 28 connector

RCPH10TLB032AAM 16

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 14 1141 RD Down signal
2 3P0X OG Instrument cluster key 15 21A1 YE
on
3 21C4 YE 16 3802 BL Air filter restriction switch
4 41R6 VT 17 36H2 BL Hydraulic filter restriction
switch
5 42FA VT 18 4022 BL
6 42C9 VT 19 36R1 BL Seat position switch
7 0715 WH 20 1202 BL Foot throttle idle validation
8 N/C 21 1211 BL One touch decel signal
9 0711 YE 22 N/C
10 60A5 BN 23 N/C
11 1111 RD Display signal 24 N/C
12 1121 RD Enter signal 25 N/C
13 1131 RD Up signal 26 N/C

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X 29 connector

RCPH10TLB031AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1P04 RD Instrument cluster B+ 14 32T2 YE Transmission temperature
sender signal
2 N/C 15 N/C
3 E344 GN 16 2162 YE Foot throttle signal
4 E354 YE 17 2171 YE Hand throttle signal
5 N/C 18 2182 PK Foot throttle 5V
6 2601 WH Audible alarm output 19 2191 PK Hand throttle 5V
7 0715 WH 20 2202 BL Foot throttle ground
8 N/C 21 2211 GN Hand throttle ground
9 N/C 22 N/C
10 N/C 23 N/C
11 N/C 24 3402 YE
12 N/C 25 N/C
13 36F2 YE Fuel level sender 26 G066 BK

X 30 connector

RCPH10TLB058AAM 18

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2601 WH Audible alarm output B G058 BK Ground

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X 33 connector

RCPH10TLB030AAM 19

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2191 PK Hand throttle 5V C 2211 GN Hand throttle ground
B 2171 YE Hand throttle signal

X 34 connector

RCPH10TLB028AAM 20

Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C D 5018 YE Backhoe quick coupler
extend
B N/C E 5708 OG Couplers/ EH Clam/
Boom lock/ Radio key on
C N/C F 504A YE Backhoe quick coupler
retract

X 35 connector

RCPH10TLB028AAM 21

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Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C D N/C
B N/C E 504A YE Backhoe quick coupler
retract
C N/C F 5043 YE Backhoe quick coupler
retract

X 37 connector

RCPH10TLB002AAM 22

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 63R3 OG Rear wiper/ washer key 7 N/C
on
3 6502 WH Rear windshield wasjer 8 N/C
pump output
4 N/C 9 N/C
5 N/C 10 N/C

X 39 connector

RCPH10TLB018AAM 23

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 5072 OG Couplers/ EH Clam/ Boom B G179 BK
lock/ Radio key on

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X 51 connector

RCPH10TLB026AAM 24

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 21B1 WH Crank output 25 AP43 OG Pilot controls key on
2 1507 OG 26 E342 GN CAN Low
3 0738 WH Hammer valve power 27 AP70 WH Torque control key on
4 1018 RD ECU B+ 28 5016 YE Quick coupler load sense
output
5 N/C 29 9403 YE
6 N/C 30 0976 WH Comfort steer output
7 64B4 WH Horn output 31 4011 WH Ride control solenoid
output
8 36H2 BL Hydraulic filter 32 19EF OG Transmission key on
restriction switch power
9 36F2 YE Fuel level sensor 33 25B7 LB Reverse signal
10 0713 WH Heavy lift output 34 G150 BK Combo switch ground
11 E372 YE Crank enable from ECU 34 64A2 RD Horn B+
12 0732 WH Aux forward from ECU 36 6002 BN
13 E321 YE Crank request to ECU 37 5303 OG Return to dig
14 0729 BL Combo hydraulics 38 N/C
signal
15 0737 YE Aux forward or hammer 39 E172 YE Crank enable from ECU
valve output
16 4032 WH Park brake solenoid 40 N/C
output
17 1211 BL One touch decel signal 41 E352 YE CAN High
18 4022 BL 42 N/C
19 5024 YE Loader quick coupler 43 N/C
retract
20 5042 YE Backhoe quick coupler 44 3402 YE
retract
21 E291 YE Crank request to ECU 45 32T2 YE Transmission
temperature sender
signal
22 3802 BL Air filter restriction 46 60A2 BN
switch
23 E892 YE K Line 47 31S2 YE
24 60C2 BN A/C Compressor output

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X 98 connector

RCPH10TLB002AAM 25

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4035 WH Park brake solenoid 6 N/C
output
2 4051 YE Park brake logic 7 N/C
3 4044 OG Park brake key on 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

X 112 connector

RCPH10TLB002AAM 26

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 42CA VT Rear work light
2 AP47 OG Side lights key on 7 N/C
3 0431 VT Side work lights 8 N/C
4 N/C 9 G099 BK
5 AP60 OG Rear lights key on 10 N/C

X 123 connector

RCPH10TLB074AAM 27

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P010 - RD B+ 1 P006 - RD B+
1 P027 - RD B+ 1 P008 - RD B+
1 P005 - RD B+ 1 P009 - RD B+

X 143 connector

RCPH10TLB002AAM 28

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8102 TN Rear wiper low 6 N/C
2 63R9 OG Rear wiper/ washer key 7 N/C
on
3 8202 TN Rear wiper high 8 N/C
4 8902 TN Rear wiper park 9 N/C
5 N/C 10 N/C

X 181 connector

RCPH10TLB029AAM 29

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8401 RD B G068 BK

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X 182 connector

RCPH10TLB029AAM 30

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8402 RD B G070 BK

X 184 Connector

RCPH10TLB058AAM 31

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 19N1 RD B G067 BK

X 186 connector

RCPH10TLB002AAM 32

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP51 OG 7 N/C
3 0711 YE 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

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Electrical systems - Harnesses and connectors

X 221 connector

RCPH10TLB034AAM 33

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8502 BN

X 222 connector

RCPH10TLB034AAM 34

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6004 BN

X 274 connector

RCPH10TLB002AAM 35

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G150 BK 6 0732 WH
2 0729 BL 7 N/C
3 N/C 8 N/C
4 0738 WH 9 N/C
5 0737 YE 10 N/C

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Electrical systems - Harnesses and connectors

X 300 connector

RCPH10TLB001BAM 36

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 2P01 RD Rear Wiper Motor 29 G101 BK Rear Wiper Motor (Brake)
(Low)
2 5207 YE Rear Wiper 30 N/C
disconnect Switch
3 3053 WH Rear Wiper Motor 31 N/C
(High)
4 3063 WH Rear Wiper Motor 32 N/C
(Low)
5 19ED OG Rear Wiper 33 N/C
disconnect Switch
6 3043 WH Rear Wiper Motor 34 19EB OG Not Used
(High)
7 3593 WH Rear Wiper Motor 35 N/C
(Low)
8 19EC OG Rear Wiper 36 N/C
disconnect Switch
9 3013 WH Rear Wiper Motor 37 N/C
(High)
10 N/C 38 3023 WH Rear Wiper Motor (Brake)
11 3573 WH Rear Wiper 39 25X3 WH Not Used
disconnect Switch
12 3073 GY Rear Wiper Motor 40 3083 GY Not Used
(High)
13 3033 GY Rear Wiper Motor 41 3603 GY Rear Wiper Motor (Brake)
(Low)
14 N/C 42 N/C
15 3151 PK Rear Wiper Motor 43 3431 YE Not Used
(High)
16 21C7 YE Rear Wiper Motor 44 3441 YE Rear Wiper Motor (Brake)
(Low)
17 0401 BL Rear Wiper 45 3451 YE Not Used
disconnect Switch
18 25A5 LB Rear Wiper Motor 46 25B6 LB Not Used
(High)
19 1902 YE Rear Wiper Motor 47 3223 YE Rear Wiper Motor (Brake)
(Low)
20 N/C 48 N/C
21 4062 YE 49 3214 YE Not Used
22 25C2 YE Rear Wiper Motor 50 9403 YE Rear Wiper Motor (Brake)
(Low)
23 3584 YE Rear Wiper 51 25S1 YE Not Used
disconnect Switch

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

24 N/C 52 N/C
25 3301 BL 53 31S2 Rear Wiper Motor (Brake)
26 N/C 54 3541 YE Not Used
27 E356 YE Rear Wiper Motor 55 E346 GN Not Used
(High)
28 N/R 56 N/C

X 345 connector

RCPH10TLB022AAM 37

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 G108 BK B5 3573 WH
A2 3053 WH B6 19EE OG
A3 3063 WH B7 3301 BL
A4 3013 WH B8 3451 YE
A5 N/C C1 N/C
A6 N/C C2 3043 WH
A7 3023 WH C3 3033 GY
A8 3151 PK C4 3593 WH
B1 3541 YE C5 3603 GY
B2 3073 GY C6 3431 YE
B3 3083 GY C7 3441 YE
B4 25X3 WH C8 0401 BL

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 02 Front Console Harness.

SPS/PWR Trans, Mech W/ Opt
Connector 10

RCPH10TLB072AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4601 - VT Hazard light switch 5 45L9 - VT Left indicator light
2 AP27 - OG Hazards key on 6 47L1 - VT Left turn signal indicator
3 47R1 - VT Right turn signal 7 45R9 - VT Right indicator light
indicator
4 G100 - BK

Connector 38

RCPH10TLB002AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6602 - TN Front wiper low 6 N/C
2 63F2 - OG Front wiper/washer key 7 N/C
on
3 6702 - TN Front wiper high 8 N/C
4 6902 - TN Front wiper park 9 N/C
5 N/C 10 N/C

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Electrical systems - Harnesses and connectors

Connector 40

RCPH10TLB003AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P024 - RD B+ 25 21C5 - YE Neutral signal
2 64A4 - RD Horn B+ 26 4009 - OG Accessory
3 45RA - VT Right indicator light 27 2181 - PK Foot throttle 5V
4 P026 - RD 28 6501 - WH Rear windshield washer
pump output
5 P021 - RD B+ 29 1201 - BL Foot throttle idle validation
6 P030 - RD B+ 30 3224 - YE Gear command 2
7 4407 - VT Brake light 31 N/C
8 25B3 - LB Reverse signal 32 N/C
9 42F1 - VT Front work light 33 0902 - OG Comfort steer key on
10 41FD - VT Front driving light 34 N/C
11 45L8 - VT Left indicator light 35 N/C
12 N/C 36 N/C
13 5205 - YE In gear signal 37 N/C
14 25A4 - LB Froward signal 38 3583 - YE Auto signal
15 5011 - YE Loader quick coupler 39 1901 - YE Gear command 1
extend
16 63F3 - OG Front wiper/washer key 40 0972 - YE Comfort steer output
on
17 5021 - YE Loader quick coupler 41 4803 - VT Rotating beacon
retract
18 2161 - YE Foot throttle signal 42 6702 - TN Front wiper high
19 4008 - OG Accessory 43 N/C
20 2201 - BL Foot throttle ground 44 6902 - TN Front wiper park
21 19E3 - OG 45 6602 - TN Front wiper low
22 5705 - OG Couplers/ EH clam/ 46 42F5 Front work light
Boom lock/ Radio key
on
23 64B1 - WH Horn output 47 41FC - VT Front driving light
24 3211 - YE Kickdown signal

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Electrical systems - Harnesses and connectors

Connector 118

RCPH10TLB002AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP37 - OG Beacon key on 7 N/C
3 4803 - VT Rotating beacon 8 N/C
4 N/C 9 G087 - BK Ground
5 N/C 10 N/C

Connector 132

RCPH10TLB002AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP28 - OG Hazards key on 7 N/C
3 4601 - VT Hazards light switch 8 N/C
4 N/C 9 G088 - BK Ground
5 N/C 10 N/C

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Electrical systems - Harnesses and connectors

Connector 133

RCPH10TLB005AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6501 - WH Rear windshield B G095 - BK Ground
washer pump output

Connector 134

RCPH10TLB005AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6501 - WH Front windshield B G095 - BK Ground
washer pump output

Connector 137

RCPH10TLB002AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP24 - OG Front work light key on 7 N/C
3 42F7 - VT Front work light 8 N/C

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

4 N/C 9 G086 - BK Ground
5 N/C 10 N/C

Connector 138

RCPH10TLB006AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A G089 - BK Ground C 47L1 - VT Left turn signal indicator
B 47R1 - VT Right turn signal
indicator

Connector 139

RCPH10TLB037AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

31 64B1 - WH Horn output 56C N/C
31B 64A4 - RD B+ 56D N/C
49A AP29 - OG Signal lights key on 56E N/C
56 AP30 - OG Front driving lights key L 45R8 - VT Right indicator light
on
56A 41F7 - VT Front driving light R 45LB - VT Left indicator light
56B N/C

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Electrical systems - Harnesses and connectors

Connector 140

RCPH10TLB038AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 3 AP33 - OG Brake lights key on
2 4405 - VT Brake light 4 N/C

Connector 141

RCPH10TLB038AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 3 AP34 - OG Brake lights key on
2 4406 - VT Brake light 4 N/C

Connector 142

RCPH10TLB002AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0963 - YE Comfort steer enable 6 N/C
2 0974 - WH Comfort steer output 7 N/C
3 N/C 8 G085 - BK Ground

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

4 0962 - YE Comfort steer enable 9 N/C
5 0953 - YE Comfort steer logic 10 0975 - YE Comfort steer output
circuit

Connector 144

RCPH10TLB002AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 63F4 - OG Front wiper/ washer 7 N/C
key on
3 6201 - WH Front windshield 8 N/C
washer pump output
4 N/C 9 N/C
5 N/C 10 N/C

Connector 145

RCPH10TLB002AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 5011 - YE Loader quick coupler 6 N/C
extend
2 5705 - OG Couplers/ EH clam/ 7 N/C
Boom lock/ Radio key
on
3 5021 - YE Loader quick coupler 8 N/C
retract
4 N/C 9 N/C
5 N/C 10 N/C

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Electrical systems - Harnesses and connectors

Connector 146

RCPH10TLB001AAM 16

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 5 25B2 -LB Reverse signal
2 1901 - YE Gear command 1 6 21C5 - YE Neutral signal
3 3221 - YE 7 25A2 - LB Forward signal
4 3211 -YE Kickdown signal 8 19E10 - OG Transmission key on power

Connector 147

RCPH10TLB073AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4008 - OG Accessory 25 N/C
2 P025 - RD B+ 26 N/C
3 4009 - OG Accessory 27 5204 - YE In gear signal
4 P031 - RD B+ 28 5203 - YE In gear signal
5 N/C 29 N/C
6 N/C 30 N/C
7 N/C 31 25B5 - LB Reverse signal
8 N/C 32 25A3 - LB Forward signal
9 AP13 - OG Power relay 4, key on 33 N/C
10 G082 - BK 34 N/C
11 AP20 - OG Power relay 3, key on 35 AP36 - OG
12 G075 - BK 36 AP31 - OG
13 3221 - YE 37 N/C
14 0902 - OG Comfort steer key on 38 N/C
15 0961 - YE Comfort steer enable 39 AP37 - OG Beacon key on
16 0952 - YE Comfort steer logic 40 AP35 - OG Brake lights key on
circuit
17 0951 - YE Comfort steer logic 41 AP21 - OG
circuit
18 N/C 42 AP23 - OG
19 N/C 43 AP22 - OG
20 N/C 44 AP32 - OG
21 3224 - YE Gear command 2 45 63F1 - OG Front wiper/ washer key on
22 G084 - BK 46 AP26 - OG Signal lights key on

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

23 0971 - WH Comfort steer output 47 AP24 - OG Front work lights key on
24 G080 - BK 48 AP30 - OG Front driving lights key on

Connector 155

RCPH10TLB004AAM 18

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2161 - YE Foot throttle signal D N/C
B 2201 - BL Foot throttle ground E 1201 - BL Foot throttle idle validation
C 2181 - PK Foot throttle 5V F N/C

Connector 342

RCPH10TLB002AAM 19

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 3581 - YE Auto signal 6 N/C
2 19E9 - OG Transmission key on 7 N/C
power
3 N/C 8 G043 - BK Ground
4 N/C 9 N/C
5 N/C 10 3582 - YE Auto signal

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Electrical systems - Harnesses and connectors

Connector G208 Ground M10 Ring Terminal

RCPH10TLB062AAM 20

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G095 - BK 1 G043 - BK
1 G096 - BK 1 G156 - BK Front console harness
ground
1 G085 - BK 1 G159 - BK Front console harness
ground

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 03 Chassis Harness

X 1 connector

RCPH10TLB003AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 21B3 WH 25 AP44 OG
2 1502 OG 26 E348 GN
3 0739 WH 27 0902 OG
4 1016 RD 28 5017 WH
5 N/C 29 7024 YE
6 N/C 30 7015 WH
7 64B6 WH 31 4012 WH
8 36H1 BL 32 25E2 WH
9 36F1 YE 33 25S2 WH
10 0714 WH 34 G149 BK
11 E371 YE 35 64A5 RD
12 073A WH 36 6001 BN
13 E322 YE 37 5302 OG
14 0725 BL 38 N/C
15 0736 YE 39 E171 YE
16 4031 WH 40 2603 LB
17 1212 BL 41 E358 YE
18 4021 BL 42 2703 LB
19 5023 WH 43 N/C
20 5041 WH 44 3401 YE
21 E292 YE 45 32T1 YE
22 3801 BL 46 60A1 BN
23 E891 YE 47 AP74 WH
24 60C3 BN

X 52 connector

RCPH10TLB018AAM 2

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 4014 WH B G091 BK

X 53 connector

RCPH10TLB010AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 5302 OG 2 5301 BL

X 54 connector

RCPH10TLB015AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64A5 RD F G149 BK
B 64B5 WH G 0725 BL
C AP44 OG H 0736 YE
D G116 BK J 073A WH
E 1212 BL K 0739 WH

X 55 connector

RCPH10TLB011AAM 5

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2707 LB B G030 BK

X 56 connector

RCPH10TLB018AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 4013 WH B G090 BK

X 57 connector

RCPH10TLB010AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4031 WH 2 G020 BK

X 58connector

RCPH10TLB018AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 7015 WH 2 G083 BK

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Electrical systems - Harnesses and connectors

X 59 connector

RCPH10TLB019AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 5041 WH B G025 BK

X 60connector

RCPH10TLB019AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 5023 WH B G024 BK

X 61 connector

RCPH10TLB019AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 5017 WH B G023 BK

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Electrical systems - Harnesses and connectors

X 63 connector

RCPH10TLB009AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 36F1 YE 2 G021 BK

X 65 connector

RCPH10TLB020AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 E121 YE 2 E751 YE

X 68 connector

RCPH10TLB008AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 E421 YE 3 1506 OG
2 G016 BK

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Electrical systems - Harnesses and connectors

X 70 Engine Controller Connector

RCPH10TLB007AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 46
2 1011 RD 47
3 1012 RD 48
4 49
5 G012 BK 50
6 G013 BK 51
7 52
8 1013 RD 53
9 1014 RD 54
10 G014 BK 55
11 G015 BK 56
12 E121 YE 57
13 58
14 59
15 60
16 61
17 E171 YE 62
18 63
19 64
20 65
21 66
22 67
23 68
24 69
25 70
26 71
27 72
28 73
29 E292 YE 74
30 75 E751 YE
31 76
32 E322 YE 77
33 78
34 E348 GN 79
35 E358 YE 80
36 81
37 E371 YE 82
38 83
39 84
40 1505 OG 85
41 86
42 E421 YE 87

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

43 88
44 89 E891 YE
45

X 76 connector

RCPH10TLB010AAM 16

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0902 OG 2 7024 YE

X 77 connector

RCPH10TLB010AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 25S2 WH 2 G028 BK

X 78 connector

RCPH10TLB010AAM 18

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 25E2 WH 2 G029 BK

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Electrical systems - Harnesses and connectors

X 79 connector

RCPH10TLB010AAM 19

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 2603 LB 2 G045 BK

X 80 connector

RCPH10TLB010AAM 20

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 2701 LB 2 G044 BK

X 82 connector

RCPH10TLB014AAM 21

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 21B3 WH

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Electrical systems - Harnesses and connectors

X 83 connector

RCPH10TLB017AAM 22

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6001 BN B 60A1 BN

X 86 connector

RCPH10TLB016AAM 23

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 3401 YE 3 N/C
2 1501 OG

X 93 connector

RCPH10TLB010AAM 24

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 AP74 WH 2 G310 BK

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Electrical systems - Harnesses and connectors

X 99 connector

RCPH10TLB013AAM 25

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4021 BL

X 122 connector

RCPH10TLB021AAM 26

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P002 RD

X 220 connector

RCPH10TLB012AAM 27

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 36H1 BL

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Electrical systems - Harnesses and connectors

X 275 connector

RCPH10TLB010AAM 28

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0714 WH 2 G110 BK

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 04 Cab Rear Lights Harness

X 115 connector

RCPH10TLB040AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41R3 - VT Tail light 7 0433 - VT Side work lights
2 4801 - VT Rotating beacon 8 45L6 - VT Left indicator light
3 45R6 - VT Right indicator light 9 N/C
4 42C5 - VT Rear work light 10 G053 - BK Rear work light ground
5 42CJ - VT Rear work light 11 G049 - BK Blower motor ground
6 4403 - VT Brake light 12 G098 - BK Dome light ground

X 162 connector

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42C2 - VT Rear work light 2 G057 - BK Rear work light ground

X 163 connector

RCPH10TLB010AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42C1 - VT Rear work light 2 G056 - BK Rear work light ground

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Electrical systems - Harnesses and connectors

X 164 connector

RCPH10TLB010AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42C3 - VT Rear work light 2 G055 - BK Rear work light ground

X 165 connector

RCPH10TLB010AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42C4 - VT Rear work light 2 G054 - BK Rear work light ground

X 166 connector

RCPH10TLB010AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4801 - VT Rotating beacon 2 G052 - BK Rotating beacon ground

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Electrical systems - Harnesses and connectors

X 169 connector

RCPH10TLB020AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45L6 - VT Left indicator light 2 G050 - BK Left rear turn signal ground

X 170 connector

RCPH10TLB011AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 4402 - VT Left brake light B 41R2 - VT Tail light

X 171 connector

RCPH10TLB011AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 4401 - VT Right brake light B 41R1 - VT Tail light

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Electrical systems - Harnesses and connectors

X 173 connector

RCPH10TLB020AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45R6 - VT Right indicator light 2 G046 - BK Rear right turn signal ground

X 174 connector

RCPH10TLB055AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G048 - BK Left tail light ground

X 176 connector

RCPH10TLB055AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G047 - BK Right tail light ground

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Electrical systems - Harnesses and connectors

X 450 connector

RCPH10TLB010AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0435 - VT Left side work lights 2 G211 - BK Left side work lights ground

X 451 connector

RCPH10TLB010AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0434 - VT Right side work lights 2 G212 - BK Right side work lights ground

G206 Rear Light Harness, Ground M10 Ring Terminal

RCPH10TLB056AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G050 - BK Left rear turn signal 1 G211 - BK Left side work lights ground
ground
1 G052 - BK Rotating beacon 1 G057 - BK Rear work light ground
ground
1 G053 - BK Rear work light ground 1 G046 - BK Rear right turn signal ground

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G098 - BK Dome light ground 1 G212 - BK Right side work lights ground
1 G054 - BK Rear work light ground 1 G047 - BK Right tail light ground
1 G055 - BK Rear work light ground 1 G048 - BK Left tail light ground
1 G056 - BK Rear work ground 1 G049 - BK Blower motor ground

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 05 Front Lights Canopy

Harness
Connector 177

RCPH10TLB010AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FF - VT Front driving light 2 G174 - BK Front driving light ground

Connector 178

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FE - VT Front driving light 2 G173 - BK Front driving light ground

Connector 179

RCPH10TLB052AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G172 - BK Front right turn signal
ground

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Electrical systems - Harnesses and connectors

Connector 180

RCPH10TLB052AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45RE - VT Right indicator light

Connector 188

RCPH10TLB052AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45LE - VT Left indicator light

Connector 189

RCPH10TLB052AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G175 - BK Front left turn signal
ground

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Electrical systems - Harnesses and connectors

Connector 505

RCPH10TLB051AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FE - VT Front driving light 5
2 41FF - VT Front driving light 6
3 45RE - VT Right indicator light 7
4 G176 - BK Front wiper motor 8 45LE - VT Left indicator light
ground canopy

Connector G220 Ground M10 Ring Terminal

RCPH10TLB056AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G172 - BK Front right turn signal 1 G175 - BK Front left turn signal ground
ground
1 G173 - BK Front driving light 1 G176 - BK Front wiper motor ground
ground canopy
1 G174 - BK Front driving light
ground

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 06 Hydraulic Filter

Restriction Jumper Harness
X 62 connector

RCPH10TLB013AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 36H3 - BL

X 223 connector

RCPH10TLB056AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 36H3 - BL

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 07 Cab B-Post Harness

Connector 101

RCPH10TLB022AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 42C6 - VT B5 4802 - VT
A2 63R5 - OG B6 0432 - VT
A3 45R7 - VT B7 63R7 - OG
A4 4404 - VT B8 8801 - BN
A5 45L7 - VT C1 8701 - BN
A6 60C1 - BN C2 8201 - TN
A7 G061 - BK C3 8901 - TN
A8 N/C C4 900 - OG
B1 8601 - BN C5 9301 - RD
B2 8101 - TN C6 60B1 - BN
B3 N/C C7 0492 - RD
B4 41R4 - VT C8 N/C

Connector 102

RCPH10TLB044AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 3C01 - BK C 5E01 - BK
B 4D01 - GY 6F01 - GY

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Electrical systems - Harnesses and connectors

Connector 103

RCPH10TLB011AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 60C1 - BN B 60B1 - BN

Connector 104

RCPH10TLB041AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8801 - BN C 8601 - BN
B 8701 - BN G097 - BK

Connector 105

RCPH10TLB043AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0493 - RD B 61B1 - VT

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Electrical systems - Harnesses and connectors

Connector 109

RCPH10TLB042AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 4D01 - GY
5E01 - BK 7 900 - OG
3 N/C 8 9301 - RD
4 6F01 - GY 9 G061 - BK
5 3C01 - BK

Connector 110

RCPH10TLB045AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

A G062 - BK C 61B1 - VT
B 0494 - RD

Connector 111

RCPH10TLB048AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 63R7- OG

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Electrical systems - Harnesses and connectors

Connector 116

RCPH10TLB046AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8201 - TN C 63R0 - OG
B 8101 - TN D 8901 - TN

Connector 117

RCPH10TLB047AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G060 - BK

Connector 129

RCPH10TLB048AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 63R8 - OG

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Electrical systems - Harnesses and connectors

Connector 161

RCPH10TLB049AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41R4 - VT 7 0432 - VT
2 4802 - VT 8 45L7 - VT
3 45R7 - VT 9 N/C
4 42CB - VT 10 G060 - BK
5 42CC - VT 11 G097 - BK
6 4404 - VT 12 G062 - BK

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 08 C-Post Harness

Connector 500

RCPH10TLB022AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 042C - VT Rear work light canopy B5 5480 - VT Rotating beacon canopy
A2 N/C B6 0439 - VT Side work lights canopy
A3 545R - VT Right turn indicator B7 N/C
canopy
A4 5440 - VT Brake lights canopy B8 N/C
A5 545L - VT Left turn indicator C1 N/C
canopy
A6 N/C C2 N/C
A7 N/C C3 N/C
A8 N/C C4 N/C
B1 N/C C5 N/C
B2 N/C C6 N/C
B3 N/C C7 N/C
B4 541R - VT Tail light canopy C8 N/C

Connector 501

RCPH10TLB049AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 541R - VT Tail light canopy 7 0439 - VT Side work lights canopy
2 5480 - VT Rotating beacon 8 545L - VT Left turn indicator canopy
canopy
3 545R - VT Right turn indicator 9 N/C
canopy
4 42CL - VT Rear work lights 10 N/C
5 542C - VT Rear work lights 11 N/C
canopy
6 5440 - VT Brake lights canopy 12 N/C

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 09 Combo Aux, Mech

Control, Hammer or BiDir Valve Harness
Connector 87

RCPH10TLB057AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C F N/C
B N/C G N/C
C 0747 - YE H 0747 - YE
D G200 - BK J 0742 - YE
E N/C K 0741 - YE

Connector 91

RCPH10TLB058AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0743 - YE B 0741 - YE

Connector 432

RCPH10TLB018AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0742 - YE B G201 - BK

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Electrical systems - Harnesses and connectors

Connector 433

RCPH10TLB018AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0743 - YE B G202 - BK

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 10 Combo Aux, Pilot

Control, Hammer or Bi-Dir Valve Harness
Connector 434

RCPH10TLB054AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0772 - WH B G205 - BK

Connector 435

RCPH10TLB018AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0771 - WH B G206 - BK

Connector 446

RCPH10TLB015AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64A8 - RD F G131 - BK
B 64B9 - WH G 0726 - BL

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

C AP4A - OG H 0735 - YE
D G225 - BK J N/C
E 1214 - BL K N/C

Connector 447

RCPH10TLB057AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64A8 - RD F G131 - BK
B 64B9 - WH G 0726 - BL
C AP4A - OG H 0735 - YE
D G207 - BK J 0772 - WH
E 1214 - BL K 0771 - WH

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 11 Combo Aux, Mech

Control Hammer Valve Only Harness
Connector 90

RCPH10TLB058AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0761 - YE B 0762 - WH

Connector 436

RCPH10TLB018AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0762 - WH B G210 - BK

Connector 442

RCPH10TLB057AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C F N/C
B G N/C
C 0761 - YE H N/C
D G210 - BK J N/C
E N/C K N/C

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 12 Combo Aux, Pilot

Control, Hammer Valve Only
Connector 439

RCPH10TLB018AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0781 - OG B 0782 - BK

Connector 443

RCPH10TLB059AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0781 - OG B 0782 - BK

Connector 441

RCPH10TLB010AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0781 - OG B 0783 - WH

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 13 A-Post Harness

Connector 191

RCPH10TLB060AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41F4 - VT Front driving light 5 42FE - VT
2 41F1 - VT Front driving light 6 42F4 - VT
3 45R4 - VT Right indicator light 7 N/C
4 G033 - BK Front wiper motor 8 45L4 - VT
connector 216

Connector 211

RCPH10TLB015AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 41F4 - VT Front driving light G 6901 - TN Front wiper park
B 63FS - OG Front wiper/washer key H 45L4 - VT Left indicator light
on
C 45R4 - VT Right indicator light J 42FE - VT Front work light
D 6701 - TN Front wiper high K 41F1 - VT Front driving light
E 6601 - TN Front wiper low L N/C
F 42F4 - VT Front work light M N/C

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Electrical systems - Harnesses and connectors

Connector 215

RCPH10TLB046AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6701 - TN Front wiper high C 63F5 - OG Front wiper/ Washer key On
B 6601 - TN Front wiper low D 6901 - TN Front wiper park

Connector 216

RCPH10TLB047AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6033 - BK Front wiper motor
ground connection

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 14 A-Post, Canopy, Harness

Connector 191

RCPH10TLB060AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41F4 - VT Front driving light 5 42FE - VT Front work light
2 41F1 - VT Front driving light 6 42F4 - VT Front work light
3 45R4 - VT Right indicator light 7 N/C
4 N/C 8 45L4 - VT Left indicator light

Connector 211

RCPH10TLB015AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 41F4 - VT Front driving light G N/C
B N/C H 45L4 - VT Left indicator light
C 45R4 - VT Right indicator light J 42FE - VT Front work light
D N/C K 41F1 - VT Front driving light
E N/C L N/C
F 42F4 - VT Front work light M N/C

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 15 Rear Lights, Canopy,

Harness
Connector 452

RCPH10TLB010AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0438 - VT Right side work light 2 G215 - BK Right side work light ground
canopy

Connector 453

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0437 - VT Left side work light 2 G216 - BK Left side work light
canopy

Connector 504

RCPH10TLB063AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41R8 - VT Tail light 7 0436 - VT Side work lights canopy
2 4805 - VT Rotating beacon 8 45LD - VT Left indicator light
3 45RC - VT Right indicator light 9 N/C

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

4 42CG - VT Rear work light 10 N/C
5 42CD - VT Rear work light 11 N/C
6 4410 - VT Brake light 12 N/C

Connector 512

RCPH10TLB010AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CD - VT Rear work light 2 G165 - BK Rear work lights ground

Connector 515

RCPH10TLB010AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CG - VT Rear work light 2 G168 - BK Rear work lights ground

Connector 520

RCPH10TLB061AAM 6

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45RC - VT Right indicator light

Connector 521

RCPH10TLB053AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G163 - BK Rear right turn signal
ground

Connector 522

RCPH10TLB061AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41RA - VT Right tail light

Connector 523

RCPH10TLB061AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 440A - VT Brake light

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Electrical systems - Harnesses and connectors

Connector 524

RCPH10TLB061AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 440B - VT Brake light

Connector 525

RCPH10TLB061AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45LD - VT Left indicator light

Connector 526

RCPH10TLB053AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G169 - BK Rear left turn signal
ground

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Electrical systems - Harnesses and connectors

Connector 527

RCPH10TLB010AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4805 - VT Rotating beacon 2 G171 - BK Rotating beacon ground

Connector 528

RCPH10TLB061AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41RC - VT Left tail light

Connector G218 Ground M10 Ring Terminal

RCPH10TLB062AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G215 - BK Right side work light 1 G165 - BK Rear work lights ground
ground
1 G216 - BK Left side work light 1 G168 - BK Rear work lights ground
ground

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G171 - BK Rotating beacon 1 G169 - BK Rear left turn signal ground
ground
1 G163 - BK Rear right turn signal
ground

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 16 Rear Lights, Canopy,

Harness (6 lights)
Connector 452

RCPH10TLB010AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0438 - VT Right side work light 2 G215 - BK Right side work light ground
canopy

Connector 453

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0437 - VT Left side work light 2 G216 - BK Left side work light
canopy

Connector 504

RCPH10TLB063AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41R8 - VT Tail light 7 0436 - VT Side work lights canopy
2 4805 - VT Rotating beacon 8 45LD - VT Left indicator light
3 45RC - VT Right indicator light 9 N/C

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

4 42CG - VT Rear work light 10 N/C
5 42CD - VT Rear work light 11 N/C
6 4410 - VT Brake light 12 N/C

Connector 512

RCPH10TLB010AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CE - VT Rear work light 2 G165 - BK Rear work lights ground

Connector 513

RCPH10TLB010AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CF - VT Rear work light 2 G166 - BK Rear work lights ground

Connector 514

RCPH10TLB010AAM 6

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Electrical systems - Harnesses and connectors

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CH - VT Rear work light 2 G167 - BK Rear work lights ground

Connector 151

RCPH10TLB010AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CK - VT Rear work light 2 G168 - BK Rear work lights ground

Connector 520

RCPH10TLB061AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45RC - VT Right indicator light

Connector 521

RCPH10TLB053AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G163 - BK Rear right indicator turn
signal ground

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Electrical systems - Harnesses and connectors

Connector 522

RCPH10TLB061AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41RA - VT Right tail light

Connector 523

RCPH10TLB061AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 440A - VT Brake light

Connector 524

RCPH10TLB061AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 440B - VT Brake light

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Electrical systems - Harnesses and connectors

Connector 525

RCPH10TLB061AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45LD - VT Left indicator light

Connector 526

RCPH10TLB053AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G169 - BK Rear left turn signal
ground

Connector 527

RCPH10TLB010AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4805 - VT Rotating beacon 2 G171 - BK Rotating beacon ground

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Electrical systems - Harnesses and connectors

Connector 528

RCPH10TLB061AAM 16

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41RC - VT Left tail light

Connector G218 Ground M10 Ring Terminal

RCPH10TLB062AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G215 - BK Right side work light 1 G166 - BK Rear work lights ground
ground
1 G216 - BK Left side work light 1 G167 - BK Rear work lights ground
ground
1 G171 - BK Rotating beacon 1 G168 - BK Rear work lights ground
ground
1 G163 - BK Rear right turn signal 1 G169 - BK Rear left turn signal ground
ground
1 G165 - BK Rear work lights ground

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 17 Pilot Controls Harness

Connector 400

RCPH10TLB069AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6013 - OG Pilot controls on/off 13 6130 - BL
2 G153 - BK 14 6140 - BL
3 6030 - WH Left stabilizer up 15 0731 - YE Aux forward or hammer valve
solenoid output output
4 6040 - WH Left stabilizer down 16 6161 - PK
solenoid output
5 6050 - WH Right stabilizer up 17 6170 - YE
solenoid output
6 6060 - WH Right stabilizer down 18 6180 - YE
output
7 6070 - WH E'hoe extend solenoid 19 N/C
output
8 6080 - WH E'hoe retract solenoid 20 N/C
output
9 6090 - YE 21 0738 - BL Combo hydraulics signal to
pilot controls module
10 6100 - YE 22 0727 - BL Combo hydraulics signal to
pilot controls module
11 6110 - YE 23 6230 - WH Aux reverse solenoid output
12 6120 - YE

Connector 401

RCPH10TLB064AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6060 - WH Right stabilizer down 2 G135 - BK Right stabilizer down
solenoid output solenoid ground

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Electrical systems - Harnesses and connectors

Connector 402

RCPH10TLB064AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6050 - WH Right stabilizer up 2 G134 - BK Right stabilizer up solenoid
solenoid output ground

Connector 403

RCPH10TLB064AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6040 - WH Left stabilizer down 2 G133 - BK Left stabilizer down solenoid
solenoid output ground

Connector 404

RCPH10TLB064AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6030 - WH Left stabilizer up 2 G132 - BK Left stabilizer up solenoid
solenoid output ground

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Electrical systems - Harnesses and connectors

Connector 405

RCPH10TLB064AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6230 - WH Aux reverse solenoid 2 G139 - BK Aux reverse solenoid ground
output

Connector 407

RCPH10TLB064AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6080 - WH E'hoe retract solenoid 2 G137 - BK E'hoe retract solenoid ground
output

Connector 408

RCPH10TLB064AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6070 - WH E'hoe extend solenoid 2 G136 - BK E'hoe extend solenoid
output ground

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Electrical systems - Harnesses and connectors

Connector 409

RCPH10TLB067AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A G128 - BK Pilot controls ground B 6140 - BL

Connector 410

RCPH10TLB010AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6242 - WH Pattern change switch 2 G144 - BK Pattern change 1 valve diode
output ground

Connector 411

RCPH10TLB010AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6028 - WH Pressure reducing 2 G140 - BK Pressure reducing valve
valve output ground

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Electrical systems - Harnesses and connectors

Connector 412

RCPH10TLB010AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6243 - WH Pattern change switch 2 G142 - BK Pattern change 2 valve
output ground

Connector 413

RCPH10TLB010AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6027 - YE Pressure reducing 2 G141 - BK Pattern change 1 valve
valve output ground

Connector 414

RCPH10TLB010AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6244 - WH Pattern change switch 2 G143 - BK Pattern change valve diode
output ground

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Electrical systems - Harnesses and connectors

Connector 417

RCPH10TLB066AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 6021 - YE Pilot controls power
2 AP57 - OG Pilot controls key on 7 G115 - BK Pilot controls on/ off switch
ground
3 6010 - OG 8 6020 - YE Pilot controls power
4 N/C 9 N/C
5 AP45 - OG Pilot controls key on 10 N/C

Connector 418

RCPH10TLB066AAM 16

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 6024 - BK Pilot controls power 7 G117 - BK Pattern change switch
ground
3 6240 - WH 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

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Electrical systems - Harnesses and connectors

Connector 419

RCPH10TLB068AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

30 6012 - OG Pilot controls on/ off 87 6025 - YE Pilot controls power
85 6026 - YE Pilot controls power 87A N/C
86 G145 - BK Pilot controls on/ off
relay coil ground

Connector 420

RCPH10TLB010AAM 18

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G127 - BK Pilot controls ground 2 1213 - BL One-touch decel signal

Connector 421

RCPH10TLB010AAM 19

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 64A7 - RD Horn B+ 2 64B8 - WH Horn output

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Electrical systems - Harnesses and connectors

Connector 422

RCPH10TLB065AAM 20

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6169 - PK Pilot controls module 4 G122 - BK E'hoe retract switch ground
5V output
2 6168 - PK Pilot controls module 5 6120 - YE
5V output
3 G124 - BK E'hoe extend switch 6 6110 - YE
ground

Connector 423

RCPH10TLB065AAM 21

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6164 - PK Pilot controls module 4 G121 - BK Aux reverse switch ground
5V output
2 6165 - PK Pilot controls module 5 6170 - YE
5V output
3 G123 - BK Aux forward switch 6 6180 - YE
ground

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Electrical systems - Harnesses and connectors

Connector 424

RCPH10TLB030AAM 22

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6166 - PK Pilot controls module C G120 - BK Right stabilizer switch ground
5V output
B 6100 - YE

Connector 425

RCPH10TLB030AAM 23

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6167 - PK Pilot controls module C G119 - BK Left stabilizer ground
5V output
B 6090 - YE

Connector 426

RCPH10TLB067AAM 24

Cavity Wire ID Circuit Cavity Wire ID Circuit

A G129 - BK Pilot controls ground B 6130 - BL

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Electrical systems - Harnesses and connectors

Connector 430

RCPH10TLB018AAM 25

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6023 - OG Pilot controls power B G155 - BK

Connector 455

RCPH10TLB057AAM 26

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64A7 - RD Horn B+ F G130 - BK Pilot controls ground
B 64B8 - WH Horn output G 0721 - BL Combo hydraulics signal to
pilot controls module
C AP56 - OG Pilot controls key on H 0731 - YE Aux forward or hammer valve
output
D G301 - BK Pilot controls ground J N/C
E 1213 - BL One-touch decel signal K N/C

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 18 Front Lights, Cab

Harness
Connector 192

RCPH10TLB010AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42F3 - VT Front work light 2 G035 - BK Front work light ground

Connector 193

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41F3 - VT Front driving light 2 G036 - BK Front driving light ground

Connector 194

RCPH10TLB010AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41F2 - VT Front driving light 2 G037 - BK Front driving light ground

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Electrical systems - Harnesses and connectors

Connector 195

RCPH10TLB010AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42F2 - VT Front work light 2 G038 - BK Front work light ground

Connector 196

RCPH10TLB020AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45L1 - VT Left indicator light 2 G041 - BK Front left indicator ground

Connector 201

RCPH10TLB020AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45R1 - VT Right indicator light 2 G039 - BK Front right indicator ground

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Electrical systems - Harnesses and connectors

Connector 213

RCPH10TLB051AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41F3 - VT Front driving light 5 42F2 - VT Front work light
2 41F2 - VT Front driving light 6 42F3 - VT Front work light
3 45R1 - VT Right indicator light 7 N/C
4 G034 - BK Front wiper motor 8 45L1 - VT Left indicator light
ground

Connector G207

RCPH10TLB062AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G034 - BK Front right indicator 1 G036 - BK Front driving light ground
ground
1 G041 - BK Front indicator ground 1 G037 - BK Front driving light ground
1 G034 - BK Front wiper motor 1 G038 - BK Front work light ground
ground
1 G035 - BK Front work light ground

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 19 Front Lights Canopy

Harness
Connector 177

RCPH10TLB010AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FF - VT Front driving light 2 G174 - BK Front driving light ground

Connector 178

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FE - VT Front driving light 2 G173 - BK Front driving light ground

Connector 179

RCPH10TLB061AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G172 - BK Front right turn signal
ground

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Connector 180

RCPH10TLB061AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45RE - VT Right indicator light

Connector 188

RCPH10TLB061AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45LE - VT Left indicator light

Connector 189

RCPH10TLB061AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G175 - BK Front left turn signal
ground

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Electrical systems - Harnesses and connectors

Connector 505

RCPH10TLB051AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FE - VT Front driving light 5 42FG - VT Front work light
2 41FF - FF Front driving light 6 42FF - VT Front work light
3 45RE - VT Right indicator light 7 N/C
4 G176 - BK Front wiper motor 8 45LE - VT Left indicator light
ground canopy

Connector 530

RCPH10TLB010AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42FF - VT Front work light 2 G320 - BK Front right work light ground

Connector 531

RCPH10TLB010AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42FG - VT Front work light 2 G321 - BK Front left work light ground

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Electrical systems - Harnesses and connectors

Connector G220 Ground M10 Ring Terminal

RCPH10TLB062AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G172 - BK Front right turn signal 1 G176 - BK Front wiper motor ground
ground canopy
1 G173 - BK Front driving light 1 G320 - BK Front right work light ground
ground
1 G174 - BK Front driving light 1 G321 - BK Front left work light ground
ground
1 G175 - BK Front left turn signal
ground

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 20 Power shift jumper

harness
Connector 355

RCPH10TLB070AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 3054 - WH Forward solenoid 5 3044 - WH PWM 1/3 solenoid output
output
2 3074 - GY Forward solenoid 6 3034 - GY PWM 1/3 solenoid return
return
3 3064 - WH Reverse solenoid 7 3594 - WH S3 solenoid output
output
4 3084 - GY Reverse solenoid 8 3604 - GY PWM 2/4 solenoid return
return

Connector 357

RCPH10TLB071AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G221 - BK Trax controller power 7 3304 - YE Transmission speed sensor
ground signal
2 3014 - WH S13 solenoid output 8 19EJ - OG Transmission key on power
3 3024 - WH 9 3434 YE Transmission temperature
signal to trax
4 G222 - BK Trax controller power 10 N/C
ground
5 25X4 4WD output 11 3444 - BL Transmission charge
pressure signal
6 3574 - WH Diff lock solenoid 12 0406 - BL Trax signal ground
output

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Electrical systems - Harnesses and connectors

Connector 374

RCPH10TLB033AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 G220 - BK Trax controller power B5 3574 - WH Diff lock solenoid output
ground
A2 3054 - WH Forward solenoid B6 19EJ - OG Transmission key on power
output
A3 3064 - WH Reverse solenoid B7 3304 YE Transmission speed signal
output
A4 3014 - WH S13 solenoid output B8 N/C
A5 N/C C1 N/C
A6 N/C C2 3044 - WH PWM 1/3 solenoid output
A7 3024 - WH C3 3034 - GY PWM 1/3 solenoid output
A8 N/C C4 3594 - WH S3 solenoid
B1 N/C C5 3604 - GY PWM 2/4 solenoid return
B2 3074 - GY Forward solenoid C6 3434 - YE Transmission temperature
return signal to trax
B3 3084 - GY Reverse solenoid C7 3444 - BL Transmission charge
return pressure signal
B4 25X4 - WH 4WD output C8 0406 - BL Trax signal ground

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 21 Side console, SPS/PWR

Trans, HPCR, W/opt harness
Connector 2

RCPH10TLB027AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4063 - YE 3 25S1 - YE
2 3215 - YE 4 19E5 - OG

Connector 3

RCPH10TLB056AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 AP53 - OG Customer key on

Connector 5

RCPH10TLB056AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P028 - RD B+

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Electrical systems - Harnesses and connectors

Connector 6

RCPH10TLB023AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 AP37 - OG Heavy lift key on 3 G071 - BK
2 36R1 - BL Seat position switch 4 AP71 - WH Torque control key on

Connector 7

RCPH10TLB056AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 5709 - OG Couplers/ EH Clam/
Boom lock/ Radio, key
on

Connector 9

RCPH10TLB025AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

A G076 - BK Ground F N/C
B 1019 - RD ECU B+ G N/C
C E353 - YE CAN High H N/C

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Cavity Wire ID Circuit Cavity Wire ID Circuit

D E343 - GN CAN Low J N/C
E E892 - YE K line

Connector 12

RCPH10TLB073AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CA - VT Rear work light 25 AP02 - OG
2 AP59 - OG Rear lights key on 26 N/C
3 19E1 - OG Transmission key on 27 AP03 - OG
4 AP17 - OG 28 P029 - RD
5 29 63R1 - OG Rear wiper/ washer key on
6 30
7 19E2 - OG Transmission key on 31 AP38 - OG 4WD/ Ride control key on
power
8 AP58 - OG Rear lights on 32 64A1 - RD Horn B+
9 42C8 - VT Rear work lights 33 AP07 - OG
10 G213 - BK Ground 34 8502 - BN A/C compressor solenoid
power
11 35 AP42 - OG
12 19N1 - RD Air suspension seat B+ 36 P015 - RD
13 37 0901 - OG Comfort steer key on
14 38 8501 - BN A/C compressor solenoid
power
15 39 AP43 - OG Pilot controls key on
16 P016 - RD 40 0491 - RD Dome light B+
17 5701 - OG Couplers/EH Clam/ 41 AP04 - OG
Boom lock/ Radio, key
on
18 5303 - OG Return to dig 42 P014 - RD
19 41FB - VT 43 AP46 - OG
20 P022 - RD 44 8403 - RD Cigarette lighter B+
21 AP06 - OG 45 AP08 - OG HVAC key on
22 AP05 - OG 46 P023 - RD B+
23 41R7 - VT Tail lights 47 AP47 - OG Side lights key on
24 9302 - RD Radio B+ 48 P017 - RD

Connector 13

RCPH10TLB073AAM 8

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4043 - OG Park brake key on 25 N/C
2 4043 - OG Trax B+ 26 N/C
3 P013 - RD 27 60A3 - BN A/C High pressure switch
fault
4 P011 - RD 28 60A4 - BN A/C High pressure switch
fault
5 4041 - OG 29 N/C
6 P018 - RD B+ 30 N/C
7 1P03 - RD Instrument cluster B+ 31 N/C
8 1010 - RD ECU B+ 32 N/C
9 0717 - WH Heavy lift output 33 AP48 - OG
10 N/C 34 5045 - YE Backhoe quick coupler
retract
11 P018 - RD B+ 35 AP52 - OG
12 3P01 - OG 36 P027 - RD B+
13 AP72 - WH Torque control key on 37 AP49 - OG Heavy lift key on
14 N/C 38 G019 - BK r
15 P012 - RD 39 AP35 - OG Customer key on
16 3P0X - OG Instrument cluster key 40 P028 - RD B+
on
17 N/C 41 5026 - YE Loader quick coupler retract
18 N/C 42 5015 - YE Quick coupler load sense
output
19 G051 - BK 43 5013 - YE Quick coupler load sense
output
20 6003 - BN A/C High pressure 44 5014 - YE Quick coupler load sense
switch
21 N/C 45 G017 - BK
22 N/C 46 G018 - BK
23 60B2 - BN A/C Low pressure 47 5044 - YE Backhoe quick coupler
switch signal retract
24 N/C 48 5025 9 YE Loader quick coupler retract

Connector 14

RCPH10TLB073AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G079 - BK 25 4053 - YE Park brake declutch
2 4061 - YE Park brake declutch 26 4042 - OG Park brake key on
3 21C2 27 E172 - YE Crank enable from ECU
4 21A3 Crank signal 28 P023 - RD B+
5 19E4 - OG 29 N/C
6 N/C 30 N/C
7 N/C 31 N/C
8 N/C 32 N/C
9 N/C 33 4052 - YE Park brake logic
10 4034 - WH Park brake solenoid 34 G081 - BK
output

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Cavity Wire ID Circuit Cavity Wire ID Circuit

11 0221 - YE Neutral signal to 35 21B1 - WH Crank output
interlock relay
12 G077 - BK 36 N/C
13 0221 - YE Neutral signal to 37 N/C
interlock relay
14 E291 - YE Crank request to ECU 38 N/C
15 0715 - WH 39 N/C
16 AP50 - OG Heavy lift key on 40 N/C
17 N/C 41 N/C
18 N/C 42 N/C
19 N/C 43 N/C
20 N/C 44 N/C
21 E321 - YE Crank request to ECU 45 N/C
22 G078 - YE 46 N/C
23 0716 - WH Heavy lift output 47 N/C
24 G111 - BK 48 N/C

Connector 16

RCPH10TLB002BAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G074 - BK Ground 4 N/C
2 4002 - OG Accessory 5 AP01 - OG Power relay 1 key on
3 P005 - RD B+

Connector 17

RCPH10TLB002BAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G073 - BK Ground 4 N/C
2 4003 - OG Accessory 5 AP15 - OG Power relay 2 key on
3 P008 - RD B+

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Connector 20

RCPH10TLB033AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 42C7 - VT Rear work light B5 4804 - VT Rotating beacon
A2 63R4 - OG Rear wiper/ washer B6 0431 - VT Side work lights
key on
A3 45RB - VT B7 63R9 - OG Rear wiper/ washer key on
A4 4400 - VT Brake light B8 8802 - BN Blower motor low
A5 45LA - VT C1 8702 - BN Blower motor medium
A6 60C2 - BN A/C Compressor output C2 8202 - TN Rear wiper high
A7 G059 - BK C3 8902 - TN Rear wiper park
A8 N/C C4 5707 - OG
B1 8602 - BN Blower motor high C5 9302 - RD Radio B+
B2 8102 - TN Rear wiper low C6 60B2 - BN A/C Low pressure switch
signal
B3 N/C C7 0491 - RD Dome light B+
B4 41R5 - VT Tail light C8 N/C

Connector 21

RCPH10TLB035AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P018 - RD B+ 4 4001 - OG
2 21A2 - YE Crank signal 5 N/C
3 3001 - OG Ignition

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Connector 22

RCPH10TLB035AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8702 - BN Blower motor medium 4 AP08 - OG HVAC key on
2 8602 - BN Blower motor high 5 8501 - BN A/C compressor solenoid
power
3 8802 - BN Blower motor low

Connector 23

RCPH10TLB002AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP40 - OG 4 WD key on 7 N/C
3 25C2 - YE 8 N/C
4 N/C 9 G072 - BK
5 N/C 10 N/C

Connector 24

RCPH10TLB002AAM 16

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP39 - OG 7 N/C
3 4011 - WH Ride control solenoid 8 N/C
output
4 N/C 9 G092 - BK
5 N/C 10 N/C

Connector 26

RCPH10TLB002AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1121 - RD Enter signal 6 N/C
2 1P02 - RD Instrument cluster B+ 7 N/C
3 1111 - RD Display signal 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

Connector 27

RCPH10TLB002AAM 18

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1141 - RD Down signal 6 N/C
2 1P01 - RD Instrument cluster B+ 7 N/C
3 1131 - RD Up signal 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

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Connector 28

RCPH10TLB032AAM 19

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 14 1141 - RD Down signal
2 3P0X - OG Instrument cluster key 15 21A1 - YE
on
3 21C4 - OG 16 3802 - BL Air filter restriction switch
4 41R6 - VT 17 36H2 - BL Hydraulic filter restriction
switch
5 42FA - VT 18 4022 - BL
6 42C9 - VT 19 36R1 - BL Seat position
7 4409 - VT 20 1202 - BL Foot throttle validation
8 N/C 21 1211 - BL One touch signal
9 0711 - YE 22 N/C
10 60A5 - BN 23 N/C
11 1111 - RD Display signal 24 N/C
12 1121 - RD Enter signal 25 N/C
13 1131 - RD Up signal 26 N/C

Connector 29

RCPH10TLB031AAM 20

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1P04 - RD Instrument cluster B+ 14 32T2 - YE Transmission temperature
sender signal
2 N/C 15 N/C
3 E344 - GN 16 2162 - YE Foot throttle signal
4 E354 - YE 17 2171 - YE Hand throttle signal
5 N/C 18 2182 - PK Foot throttle 5V
6 2601 - WH Audible alarm output 19 2191 - PK Hand throttle 5V
7 0715 - WH 20 2202 - BL Foot throttle ground
8 N/C 21 2211 - GN Hand throttle ground

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Cavity Wire ID Circuit Cavity Wire ID Circuit

9 N/C 22 N/C
10 N/C 23 N/C
11 N/C 24 3402 - YE
12 N/C 25 N/C
13 36F2 - YE Fuel level sender 26 G066 - BK

Connector 30

RCPH10TLB058AAM 21

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2601 - WH Audible alarm output B G058 - BK Ground

Connector 33

RCPH10TLB030AAM 22

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2191 - PK Hand throttle 5V C 2211 - GN Hand throttle ground
B 2171 - YE Hand throttle signal

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Connector 34

RCPH10TLB028AAM 23

Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C D 5018 - YE Backhoe quick coupler
extend
B N/C E 5706 - OG Couplers/ EH Clam/ Boom
lock/ Radio, key on
C N/C F 504A - YE Backhoe quick coupler
retract

Connector 35

RCPH10TLB028AAM 24

Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C D N/C
B N/C E 504A - YE Couplers/ EH Clam/ Boom
lock/ Radio, key on
C N/C F 504A - YE Backhoe quick coupler
retract

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Connector 37

RCPH10TLB037AAM 25

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C D N/C
2 63R3 - OG Rear wiper/ washer E N/C
key on
3 6502 - WH Rear windshield F N/C
washer pump output
N/C N/C
N/C N/C

Connector 39

RCPH10TLB018AAM 26

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 5702 - OG Couplers/ EH Clam/ B G179 - BK Ground
Boom lock/ Radio, key
on

Connector 51

RCPH10TLB026AAM 27

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 21B1 - WH Crank output 25 AP43 - OG Pilot controls key on
2 1507 - OG 26 E342 - GN CAN Low
3 0738 - WH Hammer valve power 27 AP70 - WH Torque control key on
4 1018 - RD ECU B+ 28 5016 - YE Quick coupler load sense
output
5 N/C 29 9403 - YE
6 N/C 30 0976 - WH Comfort steer output
7 64B4 - WH Horn output 31 4011 - WH Ride control solenoid output
8 36H2 - WH Hydraulic filter 32 19EF - OG Transmission key on power
restriction switch
9 36F2 - YE Fuel level sensor 33 25B7 - LB Reverse signal
10 0713 - WH Heavy lift output 34 G150 - BK Combo hyd switch ground
11 E372 - YE Crank enable from 35 64A2 - RD Horn B+
ECU
12 0732 - WH Aux forward output 36 6002 - BN
13 E321 - YE Crank request to ECU 37 5303 - OG Return to dig
14 0729 - BL Combo hydraulics 38 N/C
signal
15 0737 - YE Aux forward or hammer 39 E172 - YE Crank enable from ECU
valve output
16 4032 - WH Park brake solenoid 40 N/C
output
17 1211 - BL One touch decel signal 41 E352 - YE CAN High
18 4022 - Bl 42 N/C
19 5024 - YE Loader quick coupler 43 N/C
retract
20 5042 - YE Backhoe quick coupler 44 3402 - YE
retract
21 E291 - YE Crank request to ECU 45 32T2 - YE Transmission temperature
sender signal
22 3802 - BL Air filter restriction 46 60A2 - BN
switch
23 E892 - YE K line 47 31S2 - YE
24 60C2 - BN A/C compressor output

Connector 72

RCPH10TLB056AAM 28

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64A6 - RD Horn B+

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Connector 73

RCPH10TLB056AAM 29

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64B3 - WH Horn output

Connector 98

RCPH10TLB002AAM 30

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4035 - WH park brake solenoid 6 N/C
output
2 4051 - YE Park brake logic 7 N/C
3 4044 - OG Park brake key on 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

Connector 112

RCPH10TLB002AAM 31

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 42CA - VT Rear work lights
2 AP47 - OG Side lights key on 7 N/C
3 0431 - VT Side work lights 8 N/C
4 N/C 9 G099 - BK Ground
5 AP60 - OG Rear lights key on 10 N/C

Connector 123

RCPH10TLB021AAM 32

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P010 - RD B+ 1 P006 - RD B+
1 P027 - RD B+ 1 P008 - RD B+
1 P005 - RD B+ 1 P009 - RD B+

Connector 143

RCPH10TLB002AAM 33

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8102 - TN Rear wiper low 6 N/C
2 63R9 - OG Rear wiper/ washer 7 N/C
key on
3 8202 - TN Rear wiper high 8 N/C
4 8902 - TN Rear wiper park 9 N/C
5 N/C 10 N/C

Connector 149

RCPH10TLB024AAM 34

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Cavity Wire ID Circuit Cavity Wire ID Circuit

A 41F9 - VT Front driving light G 6903 - TN Front wiper park
B 63F6 - OG Front wiper/ washer H 45LC - VT Left indicator light
key on
C 45RD - VT Right indicator light J 42F6 - VT Front work light
D 6703 - TN Front wiper high K 41F6 - VT Front driving light
E 6603 - TN Front wiper low L N/C
F 42F9 - VT Front work light M N/C

Connector 150

RCPH10TLB026AAM 35

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P007 - RD B+ 25 21C6 - YE Neutral signal
2 64A3 - RD Horn B+ 26 4006 - OG Accessory
3 45R5 - VT Right indicator light 27 2182 - PK Foot throttle 5V
4 P019 - RD B+ 28 6502 - WH Rear windshield washer
pump output
5 P003 - RD B+ 29 1202 - BL Foot throttle idle validation
6 P004 - RD B+ 30 3223 - YE
7 4408 - VT Brake light 31 N/C
8 25B4 - LB Reverse signal 32 N/C
9 42F8 - VT Front work light 33 0901 - OG Comfort steer key on
10 41F8 - VT Front driving light 34 N/C
11 45L5 - VT Left indicator light 35 N/C
12 N/C 36 N/C
13 5207 - YE 37 N/C
14 25A5 - LB 38 3584 - YE
15 5012 - YE Quick coupler load 39 1902 - YE
sense output
16 63F6 - OG Front wiper/ washer 40 0976 - WH Comfort steer output
key on
17 5022 - YE Loader quick coupler 41 4804 - VT Rotating beacon
retract
18 2162 - YE Foot throttle signal 42 6703 - TN Front wiper high
19 4004 - OG Accessory 43 N/C
20 2202 - BL Foot throttle ground 44 6903 - TN Front wiper park
21 19E7 - OG Transmission key on 45 6603 - TN Front wiper low
power
22 5704 - OG Couplers/ EH Clam/ 46 42F6 - VT Front work light
Boom lock/ Radio key
on
23 64B2 - WH Horn output 47 41F6 - VT Front driving light
24 3212 - YE Kickdown signal

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Connector 181

RCPH10TLB029AAM 36

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8401 - RD Cigarette lighter B+ B G068 - BK Ground

Connector 182

RCPH10TLB029AAM 37

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8402 - RD Cigarette lighter B+ B G070 - BK Ground

Connector 184

RCPH10TLB058AAM 38

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 19N1 - RD Air suspension seat B+ B G067 - BK Ground

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Connector 186

RCPH10TLB002AAM 39

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP51 - OG Heavy lift key on 7 N/C
3 0711 - YE 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

Connector 221

RCPH10TLB034AAM 40

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8502 - BN A/C Compressor
solenoid power

Connector 222

RCPH10TLB034AAM 41

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6004 - BN A/C High pressure
switch

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Connector 274

RCPH10TLB002AAM 42

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G150 - BK 6 N/C Aux forward output
2 0729 - BL Combo hydraulic signal 7 N/C
3 N/C 8 N/C
4 0738 - WH Hammer valve power 9 N/C
5 N/C Aux forward or hammer 10 N/C
valve output

Connector 300

RCPH10TLB001BAM 43

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 2P01 - RD Trax B+ 29 G101 - BK Aux forward output
2 5207 - YE 30 N/C
3 3053 - WH Forward solenoid 31 N/C
output
4 3063 - WH Reverse solenoid 32 N/C
output
5 19ED - OG 33 N/C
6 3043 - WH S2 solenoid output 34 19EB - OG
7 3593 - WH S3 solenoid output 35 N/C
8 19EC - OG 36 N/C
9 3013 - WH S1 solenoid output 37 N/C
10 N/C 38 3023 - WH S4 solenoid output
11 3573 - WH Diff lock solenoid 39 25X3 - WH 4WD output
output
12 3073 - GY Forward solenoid 40 3083 - GY Reverse solenoid return
return
13 3033 - GY PWM 1/3 solenoid 41 3603 - GY PWM 2/4 solenoid return
return

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Cavity Wire ID Circuit Cavity Wire ID Circuit

14 N/C 42 N/C
15 3151 - PK Trax 5V output 43 3431 - YE Transmission temperature
signal to Trax
16 21C7 - YE 44 3441 - YE Transmission charge
pressure signal
17 0401 - BL Trax signal ground 45 3451 - YE Gear switch 3/4
18 25A5 - LB 46 35B6 - LB
19 1902 - YE 47 3223 - YE
20 N/C 48 N/C
21 4062 - YE 49 3214 - YE
22 25C2 - YE 50 9403 - YE
23 3584 - YE 51 25S1 - YE
24 N/C 52 N/C
25 3301 - BL Transmission speed 53 31S2 - YE
sensor signal
26 N/C 54 3541 - YE Gear switch 1/2
27 E356 - YE 55 E346 - GN
28 N/C 56 N/C

Connector 345

RCPH10TLB022AAM 44

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 G108 - BK Trax controller power B5 3573 - WH Diff lock solenoid output
ground
A2 3053 - WH Forward solenoid B6 19EE - OG
output
A3 3063 - WH Reverse solenoid B7 3301 - BL Transmission speed sensor
output signal
A4 3013 - WH S1 solenoid output B7 3451 - YE Gear switch 3/4
A5 N/C C1 N/C
A6 N/C C2 3043 - WH S2 solenoid output
A7 3023 - WH S4 solenoid output C3 3033 - GY PWM 1/3 solenoid return
A8 3151 - PK Trax 5V output C4 3593 - WH S3 solenoid output
B1 3541 - YE Gear switch 1/2 C5 3603 - GY PWM 2/4 solenoid return
B2 3073 - GY Forward solenoid C6 3431 - YE Transmission temperature
return signal to Trax
B3 3083 - GY Reverse solenoid C7 3441 - YE Transmission charge
return pressure signal
B4 25X3 - WH 4 WD output C8 0401 - BL Trax signal ground

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Connector G203 Ground Ring Terminal

RCPH10TLB062AAM 45

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G081 - BK 1 G076 - BK
1 G160 - BK Side console harness 1 G154 - BK
ground
1 G161 - BK Side console harness 1 G066 - BK
ground
1 G162 - BK Side console harness 1 G179 - BK
ground

Connector G203 Ground Ring Terminal

RCPH10TLB062AAM 46

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G190 - BK Side console harness
ground

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Index

Electrical systems - 55

Harnesses and connectors - 100

Wiring harnesses - Electrical schematic sheet 02 Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wiring harnesses - Electrical schematic sheet 03 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Wiring harnesses - Electrical schematic sheet 04 Engine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Wiring harnesses - Electrical schematic sheet 05 Powershift Transmission Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wiring harnesses - Electrical schematic sheet 06 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wiring harnesses - Electrical schematic sheet 07 Pilot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Wiring harnesses - Electrical schematic sheet 08 Front Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wiring harnesses - Electrical schematic sheet 09 Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wiring harnesses - Electrical schematic sheet 10 Windshield Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wiring harnesses - Electrical schematic sheet 11 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Wiring harnesses - Electrical schematic sheet 12 Power Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Wiring harnesses - Electrical schematic sheet 13 SAHR Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Wiring harnesses - Electrical schematic sheet 14 HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Wiring harnesses - Electrical schematic sheet 15 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Wiring harnesses - Electrical schematic sheet 16 Rear Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Wiring harnesses - Electrical schematic sheet 17 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Wiring harnesses - Electrical schematic sheet 18 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Wiring harnesses - Electrical schematic sheet 19 Comfort Steer/ Ride Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Wiring harnesses - Electrical schematic sheet 20 Canopy Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Wiring harnesses - Electrical schematic sheet 21 Powershift Transmission Jumper Harness . . . . . . . . . . . . . . . . 44
Wiring harnesses - Electrical schematic sheet 22 Trax SPS/ PS Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Wiring harnesses - Electrical schematic sheet 23 Hydraulic Heavy Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Wiring harnesses - Electrical schematic sheet 24 Combo Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Wiring harnesses - Electrical schematic sheet 25 Pilot Controls Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Wiring harnesses - Electrical schematic sheet 26 DIA Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Wire connectors - Component diagram 01 Side Console Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Wire connectors - Component diagram 02 Front Console Harness. SPS/PWR Trans, Mech W/ Opt . . . . . . . . . . 75
Wire connectors - Component diagram 03 Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Wire connectors - Component diagram 04 Cab Rear Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Wire connectors - Component diagram 05 Front Lights Canopy Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Wire connectors - Component diagram 06 Hydraulic Filter Restriction Jumper Harness . . . . . . . . . . . . . . . . . . . . 105
Wire connectors - Component diagram 07 Cab B-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Wire connectors - Component diagram 08 C-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Wire connectors - Component diagram 09 Combo Aux, Mech Control, Hammer or BiDir Valve Harness . . . . . 112

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Wire connectors - Component diagram 10 Combo Aux, Pilot Control, Hammer or Bi-Dir Valve Harness . . . . . . 114
Wire connectors - Component diagram 11 Combo Aux, Mech Control Hammer Valve Only Harness . . . . . . . . . 116
Wire connectors - Component diagram 12 Combo Aux, Pilot Control, Hammer Valve Only . . . . . . . . . . . . . . . . . 117
Wire connectors - Component diagram 13 A-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Wire connectors - Component diagram 14 A-Post, Canopy, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Wire connectors - Component diagram 15 Rear Lights, Canopy, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Wire connectors - Component diagram 16 Rear Lights, Canopy, Harness (6 lights) . . . . . . . . . . . . . . . . . . . . . . . 127
Wire connectors - Component diagram 17 Pilot Controls Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Wire connectors - Component diagram 18 Front Lights, Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Wire connectors - Component diagram 19 Front Lights Canopy Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Wire connectors - Component diagram 20 Power shift jumper harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Wire connectors - Component diagram 21 Side console, SPS/PWR Trans, HPCR, W/opt harness . . . . . . . . . . 152
Wiring harnesses - Electrical schematic sheet 01 Power Distribution/ Charging System . . . . . . . . . . . . . . . . . . . . . . 4

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Engine starting system - 201

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Contents

Electrical systems - 55

Engine starting system - 201

TECHNICAL DATA

Engine starting system

General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

FUNCTIONAL DATA

Engine starter
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SERVICE

Engine starting system

Remove - Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Install - Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Engine starter
Starter solenoid - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Starter solenoid - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Starter solenoid - Test - Field coil test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Starter solenoid - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Starter solenoid - Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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Electrical systems - Engine starting system

Engine starting system - General specification

SPECIFICATIONS
Manufacturer Nippondenso
No-Load Test at 20 °C (68.0 °F)
Volts 11 V
Current draw 200 A maximum
Starter drive speed 3000 RPM minimum

LUBRICATION
Interval When the starter is disassembled or each time the
engine is removed for repairs
Lubricant
Molykote-GN Use on shaft at pinion end of starter drive
Case multipurpose grease Use on bearings, gears, idler gear shaft and spring

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Engine starter - Exploded view

RCPH10TLB062GAL 1

1. Bolt 9. Armature 17. Idler gear

2. Lock washer 10. Field frame 18. Roller (5)
3. Flat washer 11. Cover 19. Bearing cage
4. O-ring 12. Gasket 20. Spring
5. Screw 13. Plunger 21. Steel ball
6. Cover 14. Nut 22. Starter drive
7. Brush holder 15. Starter solenoid assembly 23. Starter drive housing
8. Bearing 16. Thrust washer

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Engine starting system - Remove - Starter

Prior operation:
Battery - Basic instructions (55.302)

NOTE: The starter is located on the engine flywheel hous-

ing.
1. Park the machine on a level surface and apply the park-
ing brake.
2. Remove the pin that fastens the support strut to the
loader frame.
3. Raise the loader frame until the support strut is against
the end of the lift cylinder.
4. Stop the engine and install the pin in the support strut.

RCPH11TLB001AAM 1

5. Remove the bolts and washers that fasten the battery

cover to the right side of the machine by the step.
6. Remove the battery cover.
7. A. Remove the negative battery cable (2) from the
battery. Move the cable away from the battery ter-
minals.
B. Remove the positive battery cable (1) from the bat-
tery. Move the cable away from the battery termi-
nals.

RCPH10TLB429AAF 2

8. Open the hood.

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9. Tag and disconnect the wires and cables from the ter-
minals on the starter.
NOTE: Starter wire is coated with RTV silicone sealant.

RCPH10TLB232ABL 3

10. Remove the two bolts (1) that fasten the starter to the
flywheel housing. Remove the starter.

RCPH10TLB230ABL 4

Next operation:
Engine starting system - Install (55.201)

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Electrical systems - Engine starting system

Engine starting system - Install - Starter

Prior operation:
Engine starting system - Remove (55.201)

1. Put the starter in place on the flywheel housing.

2. Install the bolts (1) that fasten the starter to the flywheel
housing. Make sure the ground cable (2) is installed
under the upper bolt. Torque bolts to 40 - 47 N·m (29.5
- 34.7 lb ft).

RCPH10TLB230ABL 1

3. Connect the wires and cables to the terminals on the

starter.

RCPH10TLB232ABL 2

4. Cover the starter wire terminal with 737 RTV silicone

sealant.
NOTICE: Use only 737 RTV silicone sealant. Other
sealants can corrode the terminal.
5. Close the hood.
6. Reconnect the positive battery cable (1) to the battery.
7. Reconnect the negative battery cable (2) to the battery.

RCPH10TLB429AAF 3

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8. Install the battery cover.

RCPH11TLB002AAM 4

9. Install the washers and bolts that fasten the battery

cover to the machine.

RCPH11TLB001AAM 5

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Electrical systems - Engine starting system

Engine starting system - Test

General information
1. The No-Load Test is done with the starter removed
from the engine.
2. Check to see if you can pull the gear on the starter
drive out of the starter drive housing.
3. Check to see if the starter drive can be turned. Pull
the gear on the starter drive out of the starter drive
housing. Turn the gear to turn the starter drive and
the armature.
4. If the starter drive cannot be turned, disassemble
the starter and make repairs as needed. Then do
the No-Load Test.

Test equipment
The No-Load Test can be done using a Sun Electric
VAT-33 Tester, an equivalent tester, or separate pieces
of test equipment.
A hand held tachometer is needed to measure the
speed of the armature shaft.
A remote starter button is needed to actuate the starter.
A fully charged 12 volt battery is needed to supply the
electricity to turn the starter.

Test procedure
The illustrations in this procedure show the use of the
Sun Electric VAT-33 tester. Other test equipment can
be used. Connect the test equipment according to this
procedure and the manufacturer’s instructions.
1. If the VAT-33 tester is being used:
A. Select the 0 - 100 A range.
B. Select the 18 - 40 V range.
C. Move the volt lead switch to the EXT. position.
D. Turn the load control to the OFF position.

RCPH10TLB220ABL 1

2. Fasten the starter in a vise or use another method to

prevent the starter from moving. This must be done to
prevent personal injury.

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3. Connect the positive battery cable (1) to the battery

terminal (2) on the starter solenoid and the negative
battery cable (3) to the mounting flange of the starter.

RCPH10TLB221ABL 2

4. Connect the positive load cable (1) to the positive post

of the battery. Connect the negative load cable (2) to
the negative post.

RCPH10TLB222ABL 3

5. Connect the red voltmeter lead (1) to the motor terminal

(2) on the starter solenoid.

RCPH10TLB223ABL 4

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6. Connect the black voltmeter lead (1) the mounting

flange on the starter.

RCPH10TLB224ABL 5

7. Fasten the ammeter clamp (1) around the positive bat-

tery cable so that the tip of the arrow is toward the
starter.

RCPH10TLB225ABL 6

8. Connect the leads from the remote starter button (1) to

the battery (2) and switch terminals (3).

RCPH10TLB226ABL 7

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NOTICE: Steps 9, 10, and 11 must be done rapidly. Do not load the battery for more than 15 s at one time. After the
battery has been loaded for 15 s let the starter cool for 60 s.
9. Actuate the remote starter button (1) and turn the load
control (2) until the voltmeter (3) indicates 11 V.

RCPH10TLB227ABL 8

10. Look at the ammeter (4) and make a record of the

ammeter indication.
11. Use the hand held tachometer (5) and check the ar-
mature shaft speed. Make a record of armature shaft
speed.
12. Release the remote starter button and turn the load
control to the OFF position.

Understanding no load test results

1. If the current draw and the armature shaft speed are
within the ranges under Specifications, the starter is
good.
2. Low armature shaft speed and high current draw are
indications of too much friction. Possible causes of too
much friction are:
A. Tight, dirty, or worn bearings.
B. A bent armature shaft.
C. Loose pole shoes (pole shoes make contact with
the armature).
D. A short circuit in the armature coil. Disassemble
the starter. Use an armature tester to test the ar-
mature. Use the instructions included with the ar-
mature tester.
E. Damaged field coil. Refer to Engine starter
Starter solenoid - Test (55.201).

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Electrical systems - Engine starting system

3. If the armature does not rotate and the current draw is

high, possible causes are:
A. Field terminal making contact with the field frame.
Inspect the insulators for the field terminal.
B. Damaged field coil. Refer to Engine starter
Starter solenoid - Test (55.201)
C. Damaged bearings.
4. If the armature does not rotate and the current draw is
zero, possible causes are:
A. An open field circuit. Disassemble the starter and
inspect the field coil connections.
B. An open armature coil. Disassemble the starter
and check for burned commutator bars. Use an
armature tester to test the armature. Use the in-
structions included with the armature tester.
C. Brushes not making good contact with the commu-
tator bars. Check for high insulation between the
commutator bars, broken brush springs, or worn
brushes.
5. Low armature shaft speed and low current draw are
indications of:
A. Dirt or corrosion on connections.
B. Damaged wiring.
C. Dirty commutator bars.
D. All causes in step 4.
6. High armature shaft speed and high current draw are
indications of a short circuit in the field coil. It is difficult
to find a short circuit in a field coil. Install a new field coil.
Do the No Load Test again to check for improvement in
the operation of the starter.

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Electrical systems - Engine starting system

Engine starter Starter solenoid - Remove

1. Pull back the boot on the motor terminal and loosen
and remove the nut and lock washer.

RCPH10TLB185ABL 1

2. Loosen and remove the screws that mount and hold

the brush holder to the cover.

RCPH10TLB186ABL 2

3. Loosen and remove the bolts.

RCPH10TLB187ABL 3

4. Remove the cover.

RCPH10TLB188ABL 4

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5. Hold the spring away from one of the brushes con-

nected to the field coil and remove the brush from the
brush holder. Repeat this step for the other brush con-
nected to the field coil.

RCPH10TLB189ABL 5

6. Remove the brush holder.

RCPH10TLB190ABL 6

7. Remove the field frame assembly.

RCPH10TLB191ABL 7

8. Remove the armature.

RCPH10TLB192ABL 8

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9. Fasten the starter solenoid in a vise and loosen and

remove the screws that hold the starter drive housing.

RCPH10TLB193ABL 9

10. Remove the starter drive housing from the starter so-
lenoid.

RCPH10TLB194ABL 10

11. Push down the starter drive housing as shown to

loosen and remove the starter drive.

RCPH10TLB195ABL 11

12. Remove the steel ball from the starter drive. If neces-
sary, use a magnet.

RCPH10TLB196ABL 12

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13. Remove the O-ring from the groove in the starter drive
housing.

RCPH10TLB171ABL 13

14. Remove the spring.

RCPH10TLB172ABL 14

15. Remove the idler gear.

RCPH10TLB173ABL 15

16. Remove the bearing cage.

RCPH10TLB174ABL 16

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17. Remove the thrust washer.

RCPH10TLB175ABL 17

18. Loosen and remove the screws that hold the cover.

RCPH10TLB176ABL 18

19. If necessary, use a hammer to loosen the cover.

RCPH10TLB177ABL 19

20. Remove the cover.

RCPH10TLB178ABL 20

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21. Remove the plunger.

RCPH10TLB179ABL 21

22. If necessary, remove the gasket from the cover.

RCPH10TLB180ABL 22

Next operation:
Engine starter Starter solenoid - Inspect (55.201)

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Electrical systems - Engine starting system

Engine starter Starter solenoid - Inspect

Prior operation:
Engine starter Starter solenoid - Remove (55.201)

Inspection
All parts except the starter drive must be cleaned using
mineral spirits and a brush or cloth. Use a clean, dry
cloth to clean the starter drive.

Brushes and brush springs

1. If the length of a brush that is attached to the brush
holder is less than 11 mm (0.433 in) a new brush holder
assembly must be used when the starter is assembled.
2. If the length of a brush that is attached to the field coil is
less than 11 mm (0.433 in) a new field frame assembly
must be used when the starter is assembled.
3. Use a spring scale to check the tension of the brush
springs. Pull the brush spring up until the brush spring
is just above the brush holder. The scale indication
must be between 1.8 - 4.1 kg (4.0 - 9.0 lb). If a brush
spring is not as specified, use a new brush spring when
the starter is assembled.

Brush holder
1. Hold the leads of an ohmmeter against the frame and
the brush holders that have insulation between the
brush holder and frame.
2. The needle of the ohmmeter must not move, if the nee-
dle moves replace the brush holder.

RCPH10TLB170ABL 1

Armature
1. Test the armature on an armature tester. Use the equip-
ment manufacturer’s instructions.
2. Put the armature on vee-blocks as shown and check
the runout of the armature with a dial indicator. The
runout must not be more than 0.05 mm (0.002 in).

RCPH10TLB228ABL 2

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3. If necessary, put the armature in a lathe and remove

enough material from the commutator to make the
runout less than 0.05 mm (0.002 in).
4. Measure the diameter of the commutator. If the diame-
ter is less than 35 mm (1.378 in) install a new armature.
5. If the depth of the groove between the commutator bars
is less than 0.2 mm (0.008 in), cut the insulation be-
tween the commutator bars to a depth of 0.4 - 0.8 mm
(0.016 - 0.031 in). Use sandpaper to remove the rough
edges from the commutator bars.

RCPH10TLB169ABL 3

6. Check the bearings on the armature for free rotation,

rough balls, and damage to the inner race or outer race.
If a bearing is to be replaced, use a press and accept-
able tools to remove and install the bearings.

Next operation:
Engine starter Starter solenoid - Install (55.201)

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Electrical systems - Engine starting system

Engine starter Starter solenoid - Test - Field coil test

1. Hold one of the leads of an ohmmeter against the field
frame. Hold the other lead of the ohmmeter against
one of the brushes and look at the ohmmeter. Move
the lead that is on the brush to the other brush and
look at the ohmmeter. The needle of the ohmmeter
must not move when the lead is in either position. If
the needle of the ohmmeter moved, install a new field
frame assembly.

RCPH10TLB218ABL 1

2. Hold one of the leads of the ohmmeter against the end

of the cable. Hold the other lead of the ohmmeter
against one of the brushes and look at the ohmmeter.
Move the lead that is on the brush to the other brush
and look at the ohmmeter. The needle of the ohmme-
ter must move when the lead is in both positions. If the
needle of the ohmmeter did not move, install a new field
frame assembly.

RCPH10TLB219ABL 2

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Electrical systems - Engine starting system

Engine starter Starter solenoid - Install

Prior operation:
Engine starter Starter solenoid - Inspect (55.201)

1. Install the plunger in the starter solenoid.

RCPH10TLB179ABL 1

2. If necessary, install a new gasket in the cover.

RCPH10TLB181ABL 2

3. Install the cover.

RCPH10TLB178ABL 3

4. Install and tighten the screws.

RCPH10TLB182ABL 4

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Electrical systems - Engine starting system

5. Install the bearings in the bearing cage.

RCPH10TLB183ABL 5

6. Lubricate the bearings and teeth of the idler gear with

the grease specified in Engine starting system - Gen-
eral specification (55.201).

RCPH10TLB184ABL 6

7. Install the thrust washer.

RCPH10TLB212ABL 7

8. Install the bearing cage as shown.

RCPH10TLB213ABL 8

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Electrical systems - Engine starting system

9. Install the idler gear.

RCPH10TLB214ABL 9

10. Install the spring.

RCPH10TLB215ABL 10

11. Install a new O-ring in the groove in the starter drive

housing. Lubricate the O-ring with the grease speci-
fied in Engine starting system - General specifica-
tion (55.201).

RCPH10TLB216ABL 11

12. Lubricate the open bearing on the starter drive with the
grease specified in Engine starting system - Gen-
eral specification (55.201).

RCPH10TLB217ABL 12

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Electrical systems - Engine starting system

13. Start the starter drive into the starter drive housing.

RCPH10TLB197ABL 13

14. Push down the starter drive housing to push the starter
drive all the way into the starter drive housing.

RCPH10TLB198ABL 14

15. Put a small amount of grease in the hole in the starter

drive and install the steel ball in the hole.

RCPH10TLB199ABL 15

16. Assemble the starter drive housing and starter sole-

noid.

RCPH10TLB194ABL 16

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Electrical systems - Engine starting system

17. Install a lock washer, flat washer, and O-ring on the

screws that hold the starter drive housing. Lubricate
the O-rings with the grease specified in Engine start-
ing system - General specification (55.201).

RCPH10TLB200ABL 17

18. Install the screws in the starter drive housing.

RCPH10TLB201ABL 18

19. Fasten the starter solenoid in the vise and tighten the
screws that hold the starter drive housing.

RCPH10TLB193ABL 19

20. Install the armature.

RCPH10TLB192ABL 20

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Electrical systems - Engine starting system

21. Install the field frame assembly.

RCPH10TLB191ABL 21

22. Use the springs to hold the brushes in the brush holder
as shown.

RCPH10TLB202ABL 22

23. Install the brush holder.

RCPH10TLB203ABL 23

24. Put the springs on top of the brushes connected to the

brush holder.

RCPH10TLB204ABL 24

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Electrical systems - Engine starting system

25. Install the brushes that are connected to the field coil.

RCPH10TLB205ABL 25

26. Use a bolt to align the brush holder with the field frame
assembly.

RCPH10TLB206ABL 26

27. Move the brush holder so that the brush holder is even
with the end of the armature.

RCPH10TLB207ABL 27

28. Install the cover and align the cover with the brush
holder.

RCPH10TLB208ABL 28

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Electrical systems - Engine starting system

29. Install and tighten the screws that hold the brush
holder.

RCPH10TLB209ABL 29

30. Install a lock washer, flat washer, and O-ring on the

bolts. Lubricate the O-rings with the grease specified
in Engine starting system - General specification
(55.201).

RCPH10TLB210ABL 30

31. Install and tighten the bolts.

RCPH10TLB211ABL 31

32. Install the cable, lock washer, and nut on the motor
terminal, and tighten the nut.

RCPH10TLB185ABL 32

33. Pull the boot over the motor terminal.

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Electrical systems - Engine starting system

Engine starter Starter solenoid - Test

This test will check the condition of the pull-in winding
and the hold-in winding in the starter solenoid.
The jumper cable connected to the starter mounting
flange and the motor terminal must have a common
connection at the negative battery post.

Starter solenoid test procedure

1. Remove the rubber boot from the motor terminal. Re-
move the nut and lock washer from the motor terminal.
Then remove the wire from the motor terminal.
2. Connect a jumper cable to the positive battery post of a
fully charged 12 volt battery. Connect the other end of
the jumper cable to the battery terminal on the starter
solenoid housing.

RCPH10TLB229ABL 1

1. 12 Volt battery 4. Switch terminal

2. Starter 5. Motor terminal
3. Battery terminal

3. Connect a jumper wire to the battery terminal and the

switch terminal in the starter solenoid housing. The
jumper wire must be made from No. 10 or larger wire.
4. Connect the jumper cable with the common connection
to the starter mounting flange and the motor terminal in
the starter solenoid housing.

NOTE: Steps 5 and 7 must be done in a maximum of 5 seconds to prevent damage to the pull-in winding and the
hold-in winding.
5. Connect the jumper cable with the common connection
to the negative battery post. The pinion gear on the
starter drive must come all the way out rapidly and with
force.
6. If the pinion gear did not come out rapidly and with
force, the pull-in winding is damaged. The complete
starter solenoid housing assembly must be replaced.
7. Disconnect the jumper cable from the motor terminal
in the starter solenoid housing. The pinion gear on
the starter drive must not move toward the starter drive
housing.
8. If the pinion gear started to move toward the starter
drive housing, the hold-in winding is damaged. The
complete starter solenoid housing assembly must be
replaced.

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Index

Electrical systems - 55

Engine starting system - 201

Engine starter - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine starter Starter solenoid - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Engine starter Starter solenoid - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Engine starter Starter solenoid - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Engine starter Starter solenoid - Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Engine starter Starter solenoid - Test - Field coil test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Engine starting system - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Engine starting system - Install - Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Engine starting system - Remove - Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Engine starting system - Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

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Electrical systems - 55

Alternator - 301

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Contents

Electrical systems - 55

Alternator - 301

SERVICE

Alternator
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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Electrical systems - Alternator

Alternator - Remove

NOTE: The alternator is located behind the fan on the en-

gine housing.
1. Park the machine on a level surface and apply the park-
ing brake.
2. Remove the pin that fastens the support strut to the
loader frame.
3. Raise the loader frame until the support strut is against
the end of the lift cylinder.
4. Stop the engine and install the pin in the support strut.

RCPH10TLB227AAF 1

5. Remove the bolts and washers that fasten the battery

cover to the right side of the machine by the step.

RCPH11TLB001AAM 2

6. Remove the battery cover.

RCPH11TLB002AAM 3

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Electrical systems - Alternator

7. Remove the negative cable (2) from the battery post.

Move the cable away from the battery terminals.
8. Remove the positive cable (1) from the battery. Move
the cable away from the battery terminals.

RCPH10TLB429AAF 4

9. Open the hood.

RCPH10TLB356AAF 5

10. Install a breaker bar in the bracket for the tension pul-
ley.
11. Use the breaker bar to move the tension pulley just
far enough to release tension on the drive belt and
remove the drive belt from the alternator.
12. Tag and disconnect all wires and cable from the al-
ternator. Remove the bolt that fastens the alternator
to the brace. Hold the alternator and remove the bolt
from the top of the alternator.
13. Remove the alternator from the mounting bracket.

RCPH10TLB231ABL 6

(1) Wires (3) Bolt

(2) Bolt (4) Spacer

Next operation:
Alternator - Install (55.301)

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Electrical systems - Alternator

Alternator - Install
Prior operation:
Alternator - Remove (55.301)

1. Hold the alternator in alignment with the mounting

bracket and install the bolt at the top of the alternator.
Do not tighten the bolt. Install the bolt that fastens
the alternator to the brace. Tighten both of the bolts.
Install the wires and cables on the alternator.

RCPH10TLB231ABL 1

(1) Wires (3) Bolt

(2) Bolt (4) Spacer

2. Use the breaker bar to move the tension pulley just far
enough to install the drive belt. Install the drive belt on
the alternator.
3. Remove the breaker bar.
4. Close the hood.
5. Connect the positive battery cable (1) to the positive
post on the battery.
6. Connect the negative battery cable (2) to the negative
post on the battery.

RCPH10TLB429AAF 2

7. Install the battery cover.

8. Install the washers and bolts that fasten the battery
cover to the machine.

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Index

Electrical systems - 55

Alternator - 301
Alternator - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Alternator - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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Electrical systems - 55

Battery - 302

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Contents

Electrical systems - 55

Battery - 302

SERVICE

Battery
Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Inspect and clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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Electrical systems - Battery

Battery - Service instruction

Electrolyte Level
If the battery is a maintenance free battery, check the
level of the electrolyte every 1000 hours of operation or
six months, whichever occurs first. For all other batter-
ies, check the level of the electrolyte every 250 hours
of operation.
NOTE: A maintenance free battery will have the words
Maintenance Free on the decal on the top of the battery. If
the center part of the decal has been removed for access to
the battery caps, it is possible that the words Maintenance
Free have been removed from the decal.

RCPH10TLB291AAF 1

Check the level of the electrolyte more often during hot

weather. The use of a large amount of water by the
battery can be caused by high battery temperature or
a voltage regulator setting that is too high. Keep the
electrolyte level above the top of the plates in the battery
at all times to prevent damage to the battery.
NOTE: On maintenance free batteries it is necessary to
remove the center part of the decal for access to the battery
caps. Do not discard the center part of the decal. Install
the center part of the decal after the battery caps have been
installed.

RCPH11TLB080AAL 2

If the level of the electrolyte is low, add distilled water or

other clean water until the electrolyte is just below the
cell opening. Do not add more water than is needed.
Too much water can cause bad performance, a short
service life, and corrosion around the battery.
NOTE: Add water only. DO NOT add electrolyte.

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Electrical systems - Battery

Battery - Inspect and clean

If damage causes an electrolyte leak, replace the bat-
tery.
Inspect the battery at regular intervals for dirt, corro-
sion, and damage. Electrolyte and dirt on the top of the
battery can cause the battery to discharge by making a
passage for the current to flow.
If the battery must be cleaned, remove the battery from
the battery carrier and clean the battery, cable termi-
nals, and the battery carrier. When available, use Case
Battery Saver and Cleaner according to the instructions
on the container. Case Battery Saver and Cleaner also
helps prevent corrosion. If Case Battery Saver and
Cleaner is not available, use baking soda and water as
a cleaner. Do not permit any type of cleaner to enter
the cells of the battery.
Install the battery in the machine and make sure the fas-
teners are tight. Apply Case Battery Saver and Cleaner
or Urethane Seal Coat to the cable terminals to prevent
corrosion. See the Parts Counter Catalog. Do not ap-
ply grease.

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Electrical systems - Battery

Battery - Test
Visual Checks
1. Verify the cable connections are clean and tight. Verify
the cables and connections are free of corrosion, abra-
sion, damage and incorrect attachment. Clean foreign
material from the top of the battery.
2. Inspect the battery case, battery posts, and cables for
damage.
3. Check the electrolyte level. Refer to Battery - Service
instruction (55.302) for details.
4. If you added water to the battery, the battery must be
charged for 15 minutes at 15 - 25 A to mix the water
with the electrolyte.

Specific Gravity Check

A hydrometer is used to check the specific gravity
(weight) of the electrolyte. The specific gravity is an
indication of the level of charge for each cell.
Hydrometers are made to show the correct specific
gravity when the temperature of the electrolyte is
26.7 °C (80 °F).
When you check the specific gravity, you must know
the temperature of the electrolyte. If your hydrome-
ter does not have a thermometer, get a thermometer
to check the temperature of the electrolyte. The ther-
mometer must indicate a high temperature of at least
52 °C (126 °F).
1. Remove enough electrolyte from a cell so that the float
is free in the tube.
NOTE: If the specific gravity cannot be checked without
first adding water to the cell, the battery must be charged
for 15 minutes at 15 - 25 A to mix the water with the elec-
trolyte. Then check the specific gravity.
2. Read the float.
3. Read the thermometer. If the reading is above 26.7 °C
(80 °F) add specific gravity points to the reading for
specific gravity. If the reading is below 26.5 °C (80 °F)
subtract specific gravity points from the reading for spe-
cific gravity. See the following illustration and add or
subtract specific gravity points as needed.
4. Make a record of the corrected specific gravity reading
for each cell.
5. If the difference between the high reading and the low
reading is 0.050 or more, charge the battery and check
the specific gravity again. If after charging, the differ-
ence is still 0.050 or more, install a new battery.
6. The corrected specific gravity reading shows the level
of charge for the cell. The level of charge must be at
least 75% in each of the cells. In maintenance free bat-
teries the level of charge is at least 75% if the corrected
specific gravity reading is 1.240 or higher. In all other
batteries the level of charge is at least 75% if the cor-
rected specific gravity reading is 1.230 or higher.

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Electrical systems - Battery

7. If the difference between the high reading and the low

reading is less than 0.050, and the level of charge is
at least 75% in all of the cells, perform the Capacity
(Load) Test in this section.
8. If the difference between the high reading and the low
reading is less than 0.050, but the level of charge is
less than 75% in any of the cells, charge the battery
and check the specific gravity again. If after charging:
A. The level of charge is less than 75% in any of the
cells, replace the battery.
B. The level of charge is at least 75% in all of the cells,
perform the Capacity (Load) Test.

Capacity (Load) Test

This test can be done using a variable load tester such
as the CAS10147. Other test equipment can be used.
Connect the test equipment according to the instruc-
tions of the manufacturer of the equipment.
1. The level of charge of the battery must be at least 75%.
Perform the Specific Gravity Check in this section.
2. Prepare the CAS10147 tester for the test.
A. Select the voltmeter range that will measure 1 -
18 V.
B. Make sure the load control knob is in the OFF po-
sition.
C. Select the ammeter range that will measure 0 -
1000 A.
D. Move the volt lead switch to the NT position.
3. Connect the tester to the battery.
NOTE: Never apply a load for longer than 15 seconds. Af-
ter each 15 seconds, turn the load control knob to OFF for
at least one minute.
4. Apply a 15 A load to the battery for 15 seconds. Wait
at least three minutes before applying the load again.
5. Check and make a record of the temperature of the
electrolyte.
6. Find the correct load for this test in Specifications in
Section 4002.
NOTE: The correct load is half of the cold cranking am-
peres at -17 °C (1 °F).
7. Turn the load control knob until the ammeter indicates
the specified load. Keep the load for 15 seconds and
read the voltmeter. Turn the load control knob to OFF.
8. Compare the test reading and the temperature of the
electrolyte to the chart below.
A. If the test result is equal to or more than the voltage
shown, the battery is in good condition.
B. If the test result is less than the voltage shown, re-
place the battery.

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Electrical systems - Battery

Temperature of Minimum
electrolyte Voltage
21 °C (70 °F) or higher 9.6
16 °C (61 °F) 9.5
10 °C (50 °F) 9.4
4 °C (39 °F) 9.3
-1 °C (30 °F) 9.1
-7 °C (19 °F) 8.9
-12 °C (10 °F) 8.7
-18 °C (0 °F) 8.5

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Electrical systems - Battery

Battery - Charging
WARNING
Explosive gas!
Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area.
Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen
battery.
Failure to comply could result in death or serious injury.
W0005A

Before you charge the battery, check the level of the electrolyte.
It is difficult to give an exact charging rate because of the following variable conditions: (1) temperature of the elec-
trolyte, (2) level of charge, and (3) condition of the battery. Use the charging guide for the correct charging rate and
time.

Charging Guide For Maintenance Free Batteries

Recommended Rate* and Time for Fully Discharged Battery
Battery Capacity Slow Charge Fast Charge
10 Hours at 5 A 2.5 Hours at 20 A
80 Minutes or Less
5 Hours at 10 A 1.5 Hours at 30 A
15 Hours at 5 A 3.75 Hours at 20 A
80 to 125 Minutes
7.5 Hours at 10 A 1.5 Hours at 50 A
20 Hours at 5 A 5 Hours at 20 A
125 to 170 Minutes
10 Hours at 10 A 2 Hours at 50 A
30 Hours at 5 A 7.5 Hours at 20 A
170 to 250 Minutes
15 Hours at 10 A 3 Hours at 50 A
* Initial rate for a standard taper charger.

NOTE: A maintenance free battery will have the words Maintenance Free on the decal on the top of the battery. If
the center part of the decal has been removed to get access to the battery caps, it is possible the words Maintenance
Free will have been removed from the decal.

Charging Guide For Batteries Other Than Maintenance Free Batteries

The charging rate must be decreased if:

1. Too much gas causes the electrolyte to flow from
the cells.
2. The temperature of the electrolyte rises above
52 °C (126 °F).
NOTE: For the best charge, use the slow charging rates.
The battery is fully charged when, over a three hour
period at a low charging rate, no cell is giving too much
gas, and the specific gravity does not change.

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Electrical systems - Battery

Preparing a dry charged battery for use

1. Remove the caps from the battery.

RCPH10TLB291AAF 1

2. Fill each cell to the top of the separators with elec-

trolyte. This will permit the volume of electrolyte to in-
crease when heated by charging the battery.

RCPH11TLB080AAL 2

3. Install the caps on the battery.

4. Connect a battery charger to the battery.
5. Charge the battery at 30 A until the specific gravity is
1.250 or more and the temperature of the electrolyte is
at least 15.5 °C (60 °F).
6. If necessary, fill each cell with electrolyte until the elec-
trolyte is just below split ring at the bottom of the cell
opening.

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Electrical systems - Battery

Battery - Disconnect
WARNING
Explosive gas!
Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area.
Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen
battery.
Failure to comply could result in death or serious injury.
W0005A

WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0006A

Battery - Basic instructions (55.302)

1. Remove the battery cover hardware.

RCPH11TLB001AAM 1

2. Remove the battery cover.

RCPH11TLB002AAM 2

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Electrical systems - Battery

3. Disconnect the negative battery cable from the nega-

tive battery terminal.

RCPH11TLB003AAM 3

Next operation:
Battery - Connect (55.302)

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Electrical systems - Battery

Battery - Connect
WARNING
Explosive gas!
Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area.
Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen
battery.
Failure to comply could result in death or serious injury.
W0005A

Battery - Basic instructions (55.302)

1. Connect the negative battery cable to the negative bat-

tery terminal.

RCPH11TLB003AAM 1

2. Install the battery cover.

RCPH11TLB002AAM 2

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Electrical systems - Battery

3. Install the battery cover hardware.

RCPH11TLB001AAM 3

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Index

Electrical systems - 55

Battery - 302
Battery - Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Battery - Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Battery - Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Battery - Inspect and clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Battery - Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Battery - Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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Electrical systems - 55

Warning indicators, alarms, and instruments - 408

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Contents

Electrical systems - 55

Warning indicators, alarms, and instruments - 408

SERVICE

Instrument cluster
Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Check - Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

(*) See content for specific models

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Electrical systems - Warning indicators, alarms, and instruments

Instrument cluster - Visual inspection

The backlighting for the instrument cluster is illuminated only when the driving lamp switch is in the ON position.
When the ignition (key) switch is in the ON position and the engine is not running the Air Filter Restriction, Hydraulic
Oil Filter Restriction, Alternator, and Low Engine Oil Pressure Warning Lamps are illuminated.
When the ignition (key) switch is first turned to the ON position the Air Filter Restriction Warning Lamp, Hydraulic Oil
Filter Restriction Warning Lamp, Parking Brake Indicator Lamp and the Air Conditioning System Pressure Indicator
Lamp (if equipped), will illuminate for 3 seconds for a bulb self test.

Warning and indicator lamp status at power on

1. Turn the ignition (key) switch to the ON position.
2. All LED’s (Light Emitting Diodes) will illuminate for 2 -
3 seconds.
3. The warning alarm will sound for 1 second.
4. If an active fault is found, the associated visualization
will occur with the display, LEDs, and alarm. Refer to
Instrument cluster Digital instrument cluster - Spe-
cial instruction (55.408) for more details.
5. If no active fault is found, the display will be green in
color showing the current machine hour meter value.

Self test procedure

1. Simultaneously turn the ignition (key) switch ON and
press any display function switch (up arrow, down ar-
row, enter, or escape). However, simultaneously press-
ing the down arrow and escape switches will initiate the
system configuration mode.
2. The following occurs during the self test. Watch for
burnt out lamps and incorrect movement of the gauges:
A. Lamps turn on at full intensity.
B. Lamps turn off after 2 seconds.
C. Wait 2 seconds.
D. Instrument backlighting turns on at full intensity.
E. Instrument backlighting turns off after 2 seconds.
F. Wait 2 seconds.
G. All gauges sweep to the maximum angle.
H. Wait 2 seconds, applicable gauges sweep to the
maximum red/green border.
I. Wait 2 seconds, applicable gauges sweep to the
red/green border.
J. Wait 2 seconds, gauges release to their resting
position and the display test (checkered screen) is
initiated.
K. After completion of the display test, an audible
alarm occurs for 2 seconds.
3. The self test is now complete and the display will de-
fault into configuration mode. Proceed to step of the
Configuration mode procedure or turn the ignition (key)
switch to the OFF position.
NOTE: When defective gauges are found refer to Instru-
ment cluster - Check (55.408) for more details.

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Electrical systems - Warning indicators, alarms, and instruments

Instrument cluster - Check - Instrument cluster

Low engine oil pressure warning lamp

The warning lamp for low engine oil pressure will illu-
minate with the key switch in the ON position and the
engine NOT running. If the warning lamp does not illu-
minate:
1. Check for a defective lamp.
2. Check for corrosion or bad connections at the
socket in the instrument cluster and at the switch
for engine oil pressure.
3. Check the wire between the oil pressure switch and
the instrument cluster.
4. See Instrument cluster - Check (55.408) in this
Manual for complete troubleshooting procedure for
the instrument cluster.

Alternator warning lamp

The warning lamp for the alternator will illuminate with
the key switch in the ON position and the engine NOT
running. If the warning lamp does not illuminate:
1. Check for a defective lamp.
2. Check for corrosion or bad connections at the
socket in the instrument cluster and at the alterna-
tor.
3. Check the wire between the alternator and the in-
strument cluster.
4. See Instrument cluster - Check (55.408) in this
Manual for complete troubleshooting procedure for
the instrument cluster.

Hydraulic oil filter restriction

1. The Hydraulic oil filter restriction warning lamp will illu-
minate with the key switch in the ON position and the
engine NOT running. If the warning lamp does not illu-
minate:
A. Check for a defective lamp.
B. Check for corrosion or bad connections at the
socket in the instrument cluster and at the Hy-
draulic oil filter restriction switch.
C. Check the wire between the Hydraulic oil filter re-
striction switch and the instrument cluster.
D. Check for a damaged wire between the instrument
cluster and the IGN terminal of the key switch.
E. Defective switch.

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Electrical systems - Warning indicators, alarms, and instruments

2. When the warning lamp for the Hydraulic oil filter re-
striction is illuminated while the engine is running, the
cause can be:
1. Dirty filter.
2. Defective switch for the warning lamp.
3. Short circuit in the wire between the switch and the
warning lamp.
4. Cold hydraulic oil will also cause the switch to ac-
tivate.
5. See Instrument cluster - Check (55.408) in this
Manual for complete troubleshooting procedure for
the instrument cluster.

Air filter restriction

1. The Air filter restriction warning lamp will illuminate with
the key switch in the ON position and the engine NOT
running. If the warning lamp does not illuminate:
A. Check for a defective lamp.
B. Check for corrosion or bad connections at the
socket in the instrument cluster and at the Hy-
draulic Oil Filter Restriction switch.
C. Check the wire between the Air filter restriction
switch and the instrument cluster.
D. Check for a damaged wire between the instrument
cluster and the IGN terminal of the key switch.
E. Defective switch.
2. When the warning lamp for the Hydraulic oil filter re-
striction is illuminated while the engine is running, the
cause can be:
A. Dirty filter.
B. Defective switch for the warning lamp.
C. Short circuit in the wire between the switch and the
warning lamp.
D. See Instrument cluster - Check (55.408) in this
Manual for complete troubleshooting procedure for
the instrument cluster.

Parking brake indicator

1. The parking brake indicator will illuminate when the
parking brake is applied.
2. See Instrument cluster - Check (55.408) in this Man-
ual for the procedure to check the Parking brake indi-
cator lamp.

Driving lamps indicator

1. The Driving lamps indicator will illuminate when the
driving lamp switch is in the ON position.
2. See Instrument cluster - Check (55.408) in this Man-
ual for the procedure to check the Driving lamps indi-
cator.

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Electrical systems - Warning indicators, alarms, and instruments

Low fuel level indicator

1. The Low fuel level indicator illuminates when the ma-
chine's fuel level is low.
2. See Instrument cluster - Check (55.408) in this Man-
ual for the procedure to check the Fuel Level Sender.

Air conditioning system pressure indicator (if equipped)

1. The Air conditioning system pressure indicator illumi-
nates when the air conditioner has stopped due to re-
frigerant pressures that are too high.
2. See Instrument cluster - Check (55.408) in this Man-
ual for the procedure to check the Air conditioning sys-
tem high and or low pressure switch.

Grid heater indicator (if equipped)

1. The Grid heater indicator illuminates when the engine
temperature is below 0 °C (32 °F) and the grid heater
is functioning.
2. See Instrument cluster - Check (55.408) in this Man-
ual for the procedure to check the Grid Heater and the
Grid Heater Indicator Lamp.

Configuration mode
NOTE: This procedure can also be used for diagnostic pur-
poses.
1. Simultaneously press and hold the down arrow and the
escape buttons. Turn the ignition (key) switch to the ON
position.
2. The display will show the configuration mode.
3. To reset the instrument cluster, turn the ignition (key)
switch to the Off position.
4. A total of nine settings may be changed. Press the up
or down arrow to scroll through the settings. Press the
enter key to select the desired setting.
• Transmission oil temperature and
Vehicle Voltage
• Fuel level % and Fuel Tank #
• Requested RPM
• Foot Throttle % and Hand Throttle %
• Hand Throttle Voltage Output and
Hand Throttle Signal Voltage Out
• Foot Throttle Voltage Output and
Foot Throttle Signal Voltage Out
• Oil Temperature and Fuel Temperature
• Coolant Temperature and Air Temperature
• Brake Enable ON/OFF and RPM (580N only)
5. Press the up or down arrows to change the current
setting.
6. Press the enter key to save any changes.

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Electrical systems - Warning indicators, alarms, and instruments

7. Press the escape key repeatedly until the main screen

(hourmeter) is displayed.

Software version retrieval

1. Turn the ignition (key) switch to the ON position.
2. Press the enter key.
3. Press the up arrow 3 times.
4. The software version will be displayed.

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Electrical systems - Warning indicators, alarms, and instruments

Instrument cluster - Check

The Engine coolant temperature, Oil temperature, Voltmeter, Fuel level gauges, and the Tachometer are all serviced
as one unit. If one gauge or the tachometer is defective, they must all be replaced as one unit in the instrument panel
cluster.

Prior operation:
Instrument cluster - Visual inspection (55.408)

Engine coolant, Oil temperature or Fuel level gauges

1. If the gauge does not work correctly:
A. Disconnect the wire from the sender.
B. Turn the ignition (key) switch to the ON position.
C. Hold the wire against the frame or the engine until
you have a good ground connection.
D. Have another person look at the gauge. If you are
checking the engine coolant or the oil temperature
gauge, the needle must move all the way to the
right (red zone). If you are checking the fuel level
gauge, the needle must move all the way to the left
(empty position).
E. If the needle moved, the sender is bad and must be
replaced. If the needle did not move, the gauge is
bad or there is an open circuit in the wires between
the sender and the gauge.
F. Install the wire on the sender.
G. Refer to Instrument cluster - Remove (55.408)
for removal procedure.
H. Refer to Wiring harnesses - Electrical
schematic sheet 11 (55.100) for the location of
the terminal in the connector on the wiring har-
ness. Connect one lead of an ohmmeter to the
terminal in the connector. Connect the other lead
of the ohmmeter to a good ground connection
I. If the ohmmeter did not indicate continuity, there is
a short circuit in the wires between the connector
and the sender. Repair or replace the wires. If the
ohmmeter indicated continuity, the wires are good
and the gauge assembly must be replaced.
2. If the gauge only works part of the time, the cause could
be one of the following:
A. A bad connection at the sender.
B. A bad connection at the instrument panel.
C. A bad connection in the connectors in the wiring
harness.
D. A short circuit or an open circuit in the wires be-
tween the instrument panel and the sender.
E. Defective sender.
F. Defective gauge.
See Instrument cluster - Check (55.408) for complete
troubleshooting procedure for the instrument cluster.

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Electrical systems - Warning indicators, alarms, and instruments

Voltage gauge
1. Connect the positive lead of a test voltmeter to the pos-
itive post of the batteries. Connect the negative lead of
the test voltmeter to the negative post of the batteries.
If the machine has two batteries, make sure the leads
are connected to the same battery.
2. Start and run the engine at 1500 RPM.
3. Read the test voltmeter, the reading should be greater
than 12 V.
4. Check the voltage gauge on the machine:
• If the needle on the gauge is within the green field it
is working properly.
• If the needle on the gauge is not in the red field re-
place the gauge assembly.
5. See Instrument cluster - Check (55.408)for complete
troubleshooting procedure for the instrument cluster.

Tachometer gauge
1. The tachometer shows the engine speed in revolutions
per minute (rpm). The engine rpm signal comes from
the alternator “W” terminal. If the tachometer is not
working the cause could be the operation of the alter-
nator.
Check the operation of the alternator. Refer to Instru-
ment cluster - Check (55.408)
• If the alternator is not working correctly repair or re-
place the alternator. Refer to NEED IU REFER-
ENCE for servicing the alternator.
• If the alternator is working correctly,
A. Remove the instrument cluster from the console
and disconnect the electrical connector from the
console.
B. Connect one lead of an ohmmeter to terminal
T19 in the connector and connect the other lead
of the ohmmeter to a good ground.
C. The ohmmeter should indicate continuity, how-
ever if the ohmmeter does not indicate continu-
ity, check the wire between the connector and
the alternator. If necessary repair or replace the
wire.
2. If the tachometer still does not operate, check the in-
strument cluster. Refer to Instrument cluster - Visual
inspection (55.408) for the procedure to check the in-
strument cluster. Replace the gauge and tachome-
ter assembly as required refer to Instrument cluster
- Disassemble (55.408) for details.

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Electrical systems - Warning indicators, alarms, and instruments

Instrument cluster - Remove

1. Remove the two screws from the front of the instrument
cluster panel. Lift the panel off the side console.

RCPH10TLB339AAF 1

2. On a clean nonabrasive surface, place the instrument

panel face down.

Next operation:
Instrument cluster - Disassemble (55.408)

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Electrical systems - Warning indicators, alarms, and instruments

Instrument cluster - Disassemble

580N Four-Wheel Drive (4WD) TIER 3
580N Two-Wheel Drive (2WD) TIER 3 ---

NOTICE: Adhere to the Electromagnetic Compatibility (EMC) standards when working with electronic components.
At the very minimum be sure you are properly grounded, the proper tools are used and electrical circuit boards are
held by the edges.

Prior operation:
Instrument cluster - Remove (55.408)

1. Remove the two screws that secure the rear cover to

the frame.
2. Remove the rear cover (1) from the frame (2).
3. When replacing a defective bulb, turn the bulb/socket
assembly counter-clockwise and remove. Replace as-
sembly as required.
NOTE: The bulb and socket assembly are serviced as one
unit. Do not replace individual components.
4. From the back of the circuit board, remove the 15 nuts
and washers that secure the four gauges and tachome-
ter to the circuit board.
5. From the outside edges of the circuit board, remove the
12 screws that fasten the circuit board to the frame.
6. Remove the circuit board with dot matrix display from
the frame.
NOTE: The circuit board with dot matrix display are ser-
viced as one unit. Do not replace individual components.
The circuit board typically does not cause problems but you
may test the continuity of the unit for faults. With an Ohm
meter, test each strip on the circuit board for continuity. Re-
place the circuit board if continuity is not achieved on any
of the circuit board strips.
7. Remove the two screws that secure the front trim to the
frame. Remove the trim.
8. Remove the eight screws that fasten the lens to the
frame. Remove the lens.
9. Remove the five screws that fasten the overlay,
gauges, tachometer, and light pipe to the frame as one
unit. Remove the assembly and replace as required.
NOTE: The gauges, tachometer, overlay, and light pipe are
serviced as one unit. Do not replace as individual compo-
nents.
10. Inspect the O-ring on the rear cover. Replace as re-
quired.

Next operation:
Instrument cluster - Assemble (55.408)

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Electrical systems - Warning indicators, alarms, and instruments

Instrument cluster - Assemble

580N Four-Wheel Drive (4WD) TIER 3
580N Two-Wheel Drive (2WD) TIER 3 ---

Prior operation:
Instrument cluster - Disassemble (55.408)

1. When required, insert new bulb/socket assemblies into

the circuit board and turn clockwise to secure in place.
2. Position the overlay, gauges, tachometer, and light pipe
as one unit into the frame. Secure the assembly in
place with five screws.
3. Secure the lens to the frame with 8 screws. Tighten to
a torque of 1.1 N·m (10 lb in).
4. Position the front trim over the lens and secure it in
place with two screws.
5. Align the circuit board with dot matrix display into the
frame. Ensure the screw posts from the gauges and
tachometer are exposed on the back side of the circuit
board.
6. Secure the outside edges of the circuit board to the
frame with 12 screws.
7. Secure the gauges and tachometer to the circuit board
with nuts and washers.
8. Place the O-ring over the rear cover.
9. Place the rear cover over the back of the frame and
secure it in place with two screws.

Next operation:
Instrument cluster - Install (55.408)

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Electrical systems - Warning indicators, alarms, and instruments

Instrument cluster - Install

Prior operation:
Instrument cluster - Remove (55.408)

1. Align the back pins on the instrument cluster panel with

the connector in the opening on the right-hand side con-
sole. Gently and evenly push the assembly into the
opening.
2. Secure the assembly in place with two screws.

RCPH10TLB339AAF 1

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Index

Electrical systems - 55

Warning indicators, alarms, and instruments - 408

Instrument cluster - Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Instrument cluster - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Instrument cluster - Check - Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Instrument cluster - Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Instrument cluster - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Instrument cluster - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Instrument cluster - Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

(*) See content for specific models

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Electrical systems - 55

Cab engine controls - 525

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Contents

Electrical systems - 55

Cab engine controls - 525

FUNCTIONAL DATA

Throttle control
Exploded view - Throttle linkage (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SERVICE

Throttle control
Adjust - Throttle linkage adjustment (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Adjust - Throttle lever adjustment (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

(*) See content for specific models

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Electrical systems - Cab engine controls

Throttle control - Exploded view - Throttle linkage

580N Four-Wheel Drive (4WD) TIER 3
580N Two-Wheel Drive (2WD) TIER 3 ---

RCPH10TLB044GAL 1

1. Ball joint 6. Lever - hand throttle 11. Injection pump lever

2. Throttle lever 7. Cable 12. Cable jam nuts
3. Clevis 8. Cable jam nuts 13. Cable
4. Cross shaft 9. Lever - foot throttle 14. Clevis
5. Throttle pedal 10. Jam nut 15. Lock nut

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Electrical systems - Cab engine controls

Throttle control - Adjust - Throttle linkage adjustment

580N Four-Wheel Drive (4WD) TIER 3
580N Two-Wheel Drive (2WD) TIER 3 ---

1. Disconnect the ball joint (1) from the lever on the fuel
injection pump. See the illustration Throttle control -
Exploded view - Throttle linkage (55.525).
2. Use a photo tachometer or other tachometer of equal
accuracy to check the engine speeds. If the engine
speeds are not equal to the specifications in this sec-
tion, adjust the engine speeds as required. See Special
Tools in this section.

NOTE: Adjustment of high idle must be done by an authorized Case dealer.

3. Push the throttle lever (2) forward until the lever (9) on
the cross shaft (4) touches the fire wall. If the lever (9)
does not touch the fire wall, adjust the cable clevis (14)
until the lever (9) touches the fire wall.
4. Connect the ball joint (1) to the lever on the fuel injection
pump.
5. Move the throttle lever (2) to the high idle position. The
ball joint (1) must obtain 1 mm (0.039 in) override at the
injection pump lever (11) on the fuel injection pump.
6. To obtain the required override, adjust the throttle cable
jam nuts (8) at the engine.
7. Check to see that the high and low idle engine speeds
are as specified.

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Electrical systems - Cab engine controls

Throttle control - Adjust - Throttle lever adjustment

580N Four-Wheel Drive (4WD) TIER 3
580N Two-Wheel Drive (2WD) TIER 3 ---

Move the throttle lever (2) to the high idle position and
then to the low idle position. The throttle lever (2) must
move smoothly and hold the setting for the throttle lever
(2) when the throttle lever (2) is released. If the throttle
lever (2) does not move smoothly or hold the setting
after the throttle lever (2) has been released, the throttle
lever (2) must be adjusted. The inner nut (15) must be
torqued to 5.6 - 6.2 N·m (50 - 55 lb in) then torque the
outer jam nut (10) to 3.3 - 5.7 N·m (29 - 50 lb in).

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Index

Electrical systems - 55

Cab engine controls - 525

Throttle control - Adjust - Throttle lever adjustment (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Throttle control - Adjust - Throttle linkage adjustment (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Throttle control - Exploded view - Throttle linkage (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

(*) See content for specific models

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Electrical systems - 55

Telematics - 991

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Contents

Electrical systems - 55

Telematics - 991

FUNCTIONAL DATA

Telematics
Overview with Case SiteWatch™ (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

(*) See content for specific models

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Electrical systems - Telematics

Telematics - Overview with Case SiteWatch™

580N Four-Wheel Drive (4WD) TIER 3
580N Two-Wheel Drive (2WD) TIER 3 ---
580SN WT Four-Wheel Drive (4WD) TIER 3
590SN Four-Wheel Drive (4WD) TIER 3
590SN Two-Wheel Drive (2WD) TIER 3

NOTE: The CASE CONSTRUCTION SiteWatch™ website (www.casesitewatch.com) will not be accessible until the
CASE CONSTRUCTION SiteWatch™ subscription for this machine is registered.

This machine may be equipped with a Telematics system. This is an asset-monitoring system that combines Inter-
net, cellular, and GPS technologies. A transponder unit is mounted on the equipment that wirelessly communicates
with the user interface CASE CONSTRUCTION SiteWatch™ at www.casesitwatch.com. Using cellular technology,
the transponder can send equipment data, including location, on/off status, usage and production metrics, diagnostic
data, movement alarms, unauthorized usage and monitor machine maintenance to the user interface CASE CON-
STRUCTION SiteWatch™. The system will help cut costs and keep accurate records.
The Light Emitting Diode (LED) display panel is the con-
troller’s minimum interface used to display and control
data input and output.

LED display showing normal operation with the ignition

key in the ON position:
• (1A) Phone or connectivity — RED (steady)
• (1B) CAN traffic — RED (blinking)
• (1C) GPS — RED (steady)
• (1D) Power — GREEN (steady)

RAIL12GEN0174AA 1

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Electrical systems - Telematics

Additional Information on the LED display

(1A) The GSM/GPRS LED (Red) displays the
GSM/GPRS status:
• Off — No GSM or GPRS coverage or the device is in
“stand-by” mode.
• Slowly Blinking — GSM coverage only. The system can
receive SMS, but the connection with the website is not
available.
• Blinking Fast — GPRS coverage, but the website con-
nection is not available for any reason.
• On — GPRS coverage and server connection. RAIL12GEN0174AA 2

(1B) The CAN LED (Red) displays the CAN status:

• Off — The CAN is not available or the device is in
“stand-by” mode.
• Blinking — CAN messages on the BUS.

(1C) The GPS LED (red) displays the GPS status:

• Off — Before the GPS initialization or the device is in
“stand-by” mode.
• Blinking — Searching for GPS signal.
• On — GPS fix 2D or 3D.

(1D) The Power LED (Green) displays the power status:

• Off — No power supply
• Blinking — Downloading files or firmware from the
server or waiting for the application firmware.
• On — Power supply and standard work or the device is
in “stand-by” mode.
• Green (fixed) — indicates that power supply is on.

Special LED Configuration

NOTE: Four LEDs ON indicates both the loader and the
firmware are not presently on board. The board is waiting
for the download of the loader.
NOTE: Power LED (Green) ON and the three Red LEDs
blinking indicate problems with the GPRS modem (no SIM
or modem initialization failed).

Troubleshooting
Condition Solution
No Power Check the fuse.
If no power light is on, check power (both constant power
and switched power must be correct and functioning
between 9 - 32 V).
Make sure that grounding is solid (when in doubt, use a
solid chassis ground).

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Electrical systems - Telematics

Condition Solution
GPRS is NOT Solid Red Antenna is installed incorrectly or placed in a poor
reception area (For example, under a metal hood or
headliner). You should be able to see the antenna from
the sky.
Power net work coverage area.
Antenna is defective (replace antenna).
GPRS antenna connector failure (test with ohmmeter).
GPS is NOT Solid Red Current GPS coverage is poor (no Satellite coverage).
Antenna is defective (replace antenna).
Antenna is installed incorrectly or placed in a poor
reception area (For example, under a metal hood or
headliner). You should be able to see the antenna from
the sky.
GPS antenna connector failure (test with ohmmeter).

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Index

Electrical systems - 55

Telematics - 991
Telematics - Overview with Case SiteWatch™ (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

(*) See content for specific models

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