(1AZ-FE) Sensors ECU and Fault Codes
(1AZ-FE) Sensors ECU and Fault Codes
General
The engine control system of the 1AZ-FE engine on the new RAV4 has following system.
Construction
The configuration of the engine control system in the 1AZ-FE in the new RAV4 is as shown in the following
chart.
SENSOR ACTUATOR
VG
AIR FLOW METER EFI
#10
No.1 INJECTOR
THA #20
INTAKE AIR TEMP. SENSOR No.2 INJECTOR
#30
No.3 INJECTOR
THW #40
WATER TEMP. SENSOR No.4 INJECTOR
VTA
THROTTLE POSITION SENSOR
VTA1
IGT1 – ESA
CRANKSHAFT POSITION G22 IGT4
SENSOR IGNITION COIL with IGNITER
IGF
NE SPARK PLUG
CAMSHAFT POSITION SENSOR
AC1
AIR CONDITIONER AMPLIFIER*1
(Continued)
258RV38
EVP1
IMO VSV (for EVAP)
TRANSPONDER KEY
AMPLIFIER*3
IMI
AIR CONDITIONER
TRC CUT-OFF CONTROL
SKID CONTROL ECU
ENG
ACMG AIR CONDITIONER
AMPLIFIER
REAR WINDOW DEFOGGER ELS Engine
RELAY ECU
COOLING FAN CONTROL
SEAT HEATER*4
FAN
COOLING FAN RELAY
TAILLIGHT RELAY
MREL EFI MAIN RELAY
STP
STOP LIGHT SWITCH
W CHECK ENGINE WARNING
LIGHT
SIL
DATA LINK CONNECTOR 3
TC
+B BATT
EFI MAIN RELAY BATTERY
258RV39
10
430 RAV4 – NEW FEATURES
Accelerator
Pedal Position
Ignition Sensor
Switch Vehicle
Combination Speed
Power Steering
Battery Oil Pressure Meter Signal
Switch
Check Engine
Warning Light
DLC3
Circuit Opening Relay
Neutral
Engine Start Switch*1
VSV
ECU
(for EVAP) Air Conditioner
Amplifier*2
Airbag Sensor
Assembly
Camshaft Position
Sensor
Charcoal Camshaft Timing
Canister Fuel Pump
Oil Control Valve
Accelerator Pedal
Air Flow Meter Position Sensor
DLC3
Engine ECU
Camshaft Timing
Oil Control Valve
Injector
Knock
Sensor
Crankshaft Position
Sensor Throttle Position
Sensor
258RV41
1) General
The following table compares the main components for new and previous 1AZ-FE engine.
New Previous
Components
Outline Quantity Outline Quantity
Engine ECU 32-bit CPU 1 z 1
Air Fuel Ratio Sensor with Heater Type with Heater Type
1 2
(Bank 1, Sensor 1) (Planar Type) (Cup Type)
Oxygen Sensor with Heater Type
1 z 2
(Bank 1, Sensor 2) (Cup Type)
Air Flow Meter Hot-wire Type 1 z
Crankshaft Position Sensor
Pick-up Coil Type (36-2) 1 z
(Rotor Teeth)
Camshaft pposition Sensor
Pick up Coil Type (3)
Pick-up 1 z
(Rotor Teeth)
Built-in Piezoelectric Built-in Piezoelectric
Knock Sensor Element Type 1 Element Type 1
(Flat Type) (Resonant Type)
Accelerator Pedal Position
Linear Type 1 —
Sensor
Throttle Position Sensor No-contact Type 1 Linear Type 1
Zirconia Heater
Alumina
Electrode
A A Atmosphere
A – A Cross Section
Sensor and
Heater
238EG54
RAV4 – NEW FEATURES 433
a. General
In the conventional type knock sensor (resonant type), a vibration plate which has the same resonance
point as the knocking frequency of the engine is built in and can detect the vibration in this frequency
band.
On the other hand, a flat type knock sensor (non-resonant type) has the ability to detect vibration in a
wider frequency band from about 6 kHz to 15 kHz, and has the following features.
D The engine knocking frequency will change a bit depending on the engine speed. The flat type knock
sensor can detect the vibration even when the engine knocking frequency is changed. Thus the
vibration detection ability is increased compared to the conventional type knock sensor, and a more
precise ignition timing control is possible.
(V)
A
A: Detection Band of
Voltage Conventional Type
B: Detection Band of
Flat Type
B
Frequency (Hz)
214CE04
b. Construction
D The flat type knock sensor is installed on the engine through the stud bolt installed on the cylinder
block. For this reason, a hole for the stud bolt is running through in the center of the sensor.
D Inside of the sensor, a steel weight is located on the upper portion and a piezoelectric element is
located under the weight through the insulator.
D The open/short circuit detection resistor is integrated.
Open Circuit
Steel Weight Detection Resistor
Piezoelectric
Element
Insulator
Vibration Plate
Piezoelectric
Element
214CE01 214CE02
c. Operation
The knocking vibration is transmitted to the
steel weight and its inertia applies pressure Steel Weight
to the piezoelectric element. The action
generates electromotive force.
Inertia
Piezoelectric
Element
214CE08
RAV4 – NEW FEATURES 435
Engine ECU
5V
Knock Sensor
KNK1
IC
200 kΩ
EKNK
Service Tip
D In accordance with the adoption of open/short circuit detection resistor, the inspection
method for the sensor has been changed. For details, refer to the 1AZ-FE engine Repair
Manual Supplement (Pub. No. RM1079E).
D To prevent the water accumulation in the connector, make sure to install the flat type knock
sensor in the position as shown in the following illustration.
10
10_
10_
Knock Sensor
251EG12
436 RAV4 – NEW FEATURES
Open Close 5V
VPA2
Output
Close Open Voltage VPA1
0
EP2 VPA2 VCP2 EP1 VPA1 VCP1
Fully Fully
Open
Accelerator Pedal Position Sensor Accelerator Pedal Depressed Angle 251EG13
RAV4 – NEW FEATURES 437
View from A
Magnet
Hall IC
(for Throttle
Position Sensor)
Magnet
251EG14
Cross Section
Service Tip
The inspection method differs from the conventional throttle position sensor because this sensor
uses a Hall IC. For details, refer to the 1AZ-FE engine Repair Manual Supplement (Pub. No.
RM1079E).
438 RAV4 – NEW FEATURES
Accelerator Pedal
Position Sensor Throttle
Control
Motor
Skid
Air Flow
Engine ECU Control
Meter
ECU
Ignition Fuel
Coil Injector
208EG44
RAV4 – NEW FEATURES 439
1) Construction
Throttle Body
Throttle Position
Sensor Portion
View from A
Magnet
Hall IC
(for Throttle
Position Sensor)
Magnet
251EG14
Cross Section
2) Operation
a. General
The engine ECU drives the throttle control motor by determining the target throttle valve opening in
accordance with the respective operating condition.
1) Non-Linear Control
2) Idle Speed Control
3) TRC Throttle Control
4) VSC Coordination Control
5) Cruise Control
440 RAV4 – NEW FEATURES
b. Non-Linear Control
Controls the throttle to an optimal throttle valve opening that is appropriate for the driving condition
such as the amount of the accelerator pedal effort and the engine speed in order to realize excellent
throttle control and comfort in all operating ranges.
: With Control
: Without Control
"
Vehicle’s
Longitudinal G
0
"
Throttle Valve
Opening Angle
0
"
Ignition Timing
0
Time !
150EG37
f. Cruise Control
An engine ECU with an integrated cruise control ECU directly actuates the throttle valve for operation
of the cruise control.
RAV4 – NEW FEATURES 441
Engine ECU
Accelerator Pedal
Position Sensor Open
Main
Sub Main
Sub
Throttle
Throttle Throttle Valve Return Control
Position Spring Motor
Sensor
D If both circuits malfunction, the engine ECU detects the abnormal signal voltage from these two sensor
circuits and discontinues the throttle control. At this time, the vehicle can be driven within its idling
range.
10
Engine ECU
Accelerator Pedal
Position Sensor Close
Main
Sub Main
Sub
Throttle
Throttle Throttle Valve Control
Return
Position Motor
Spring
Sensor
Accelerator Pedal
Position Sensor Open
Main
Sub Main
Sub
Throttle
Throttle Valve Return Control
Spring Motor
RDI
Ignition Switch
AM1 ACC GAUGE
IGI
AM1
STI 3
Fan Fan 4 Fan Condenser
No.1 No.2 No.3 Fan
ALT Relay Relay 5 Relay Motor
MAIN OFF
1.23 MPa (13.46 kgf / cm2)
Radiator
Fan
Pressure
Switch Water Temp.
10
Sensor
Motor
95.5_C (203.9_F)
High
Purge VSV
Purge flow rate of the models for Europe has been changed from 40 liters per minute to 60 liters per minute.
Diagnosis
The ETCS-i has been adopted and some of the DTCs have been further divided into smaller detection areas
than in the past. As a result, multiple DTCs (Diagnostic Trouble Codes) have been added.
The items that appear in the chart below indicate the DTCs that have been newly added.
For details, refer to the 1AZ-FE engine Repair Manual Supplement (Pub. No. RM1079E).
As a result of the adoption of the SAE controlled codes, the DTCs have been changed as described below.
DTC DTC
Detection Item Detection Item
No. No.
Throttle / Pedal Position Sensor / Switch “A”
P0010 Camshaft Position “A” Actuator Circuit (Bank 1) P0123
Circuit High Input
Camshaft position “A” – Timing Throttle / Pedal Position Sensor / Switch “B”
P0011 P0220
Over-Advanced or System performance (Bank 1) Circuit
Camshaft Position “A” – Timing Throttle / Pedal Position Sensor / Switch “B”
P0012 P0222
Over-Retarded (Bank 1) Circuit Low Input
Camshaft Position – Camshaft Position Throttle / Pedal Position Sensor / Switch “B”
P0016 P0223
Correlation (Bank 1 Sensor A) Circuit High Input
Oxygen Sensor Heater Control Circuit Low Knock Sensor 1 Circuit Low Input
P0031 P0327
(Bank 1 Sensor 1) * (Bank 1 or Single Sensor)
Oxygen Sensor Heater Control Circuit High Knock Sensor 1 Circuit High Input
P0032 P0328
(Bank 1 Sensor 1) * (Bank 1 or Single Sensor)
Oxygen Sensor Heater Control Circuit Low Crankshaft Position Sensor “A”
P0037 P0339
(Bank 1 Sensor 2) Circuit Intermittent
Oxygen Sensor Heater Control Circuit High Camshaft Position Sensor “A” Circuit
P0038 P0341
(Bank 1 Sensor 2) Range / performance (Bank 1 or Single Sensor)
P0102 Mass or Volume Air Flow Circuit Low Input P0351 Ignition Coil “A” Primary / Secondary Circuit
P0103 Mass or Volume Air Flow Circuit High Input P0352 Ignition Coil “B” Primary / Secondary Circuit
P0112 Intake Air Temperature Circuit Low Input P0353 Ignition Coil “C” Primary / Secondary Circuit
P0113 Intake Air Temperature Circuit High Input P0354 Ignition Coil “D” Primary / Secondary Circuit
Evaporative Emission Control System
P0117 Water Temperature Circuit low Input P0443
Purge Control Valve Circuit
P0118 Water Temperature Circuit High Input P0504 Brake Switch “A” / “B” correlation
Throttle / Pedal Position Sensor / Switch “A”
P0122 P0560 System Voltage
Circuit Low Input
Internal Control Module Random Access Throttle / Pedal Position Sensor / Switch
P0604 P2125
Memory (RAM) Error “E” Circuit
Throttle / Pedal Position Sensor / Switch
P0606 ECU / PCM Processor P2127
“E” Circuit Low Input
Throttle / Pedal Position Sensor / Switch
P0607 Control Module Performance P2128
“E” Circuit High Input
Throttle / Pedal Position Sensor / Switch
P0617 Starter Relay Circuit High P2135
“A” / “B” Voltage Correlation
(Continued)
*: Although the title(DTC description) says “oxygen sensor”, this DTC is related to the “air fuel ratio sensor”.
RAV4 – NEW FEATURES 445
DTC DTC
Detection Item Detection Item
No. No.
Throttle Pedal Position Sensor / Switch
P0657 Actuator Supply Voltage Circuit / Open P2138
“D” / “E” Voltage Correlation
Oxygen Sensor Signal Stuck Lean
P2102 Throttle Actuator Control Motor Circuit Low P2195
(Bank 1 Sensor 1) *
Oxygen Sensor Signal Stuck Rich
P2103 Throttle Actuator Control Motor Circuit High P2196
(Bank 1 Sensor 1) *
Oxygen Sensor Pumping current
P2111 Throttle Actuator Control System – Stuck Open P2237
Circuit / Open (for A / F sensor) (Bank 1 Sensor 1)
Oxygen Sensor Pumping current
P2112 Throttle Actuator Control System – Stuck Closed P2238
Circuit / Low (for A / F sensor) (Bank 1 Sensor 1)
Throttle Actuator Control Motor Current Oxygen Sensor Pumping current
P2118 P2239
Range / Performance Circuit / High (for A / F sensor) (Bank 1 Sensor 1)
Throttle Actuator Control Throttle Body Oxygen Sensor Reference Ground
P2119 P2251
Range / Performance Circuit / Open (for A / F sensor) (Bank 1 Sensor 1)
Throttle / Pedal Position Sensor / Switch “D” Oxygen Sensor Reference Ground
P2120 P2252
Circuit Circuit Low (for A / F sensor) (Bank 1 Sensor 1)
Throttle / Pedal Position Sensor / Switch “D” Oxygen Sensor Reference Ground
P2121 P2253
Circuit Range / Performance Circuit High (for A / F sensor) (Bank 1 Sensor 1)
Throttle / Pedal Position Sensor / Switch “D” Air Fuel Ratio Sensor Circuit Slow Response
P2122 P2A00
Circuit Low Input (Bank 1 Sensor 1)
Throttle / Pedal Position Sensor / Switch “D” Engine Immobilizer System
P2123 B2799
Circuit High Input Malfunction
*: Although the title (DTC description) says “oxygen sensor”, this DTC is related to the “air fuel ratio sensor”.
10
446 RAV4 – NEW FEATURES
Fail-Safe
When the engine ECU detects a malfunction, the engine ECU stops or controls the engine according to the
data already stored in the memory.