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ZF 9S1110-1310 Operation Instruction

Zf

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Esma Karabulut
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670 views6 pages

ZF 9S1110-1310 Operation Instruction

Zf

Uploaded by

Esma Karabulut
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Operating

Instructions

ZF Synchromesh
Transmission
9 S 1110

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co 9 S 1310

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Subject to technical changes

Copyright by ZF

This documentation is protected by copyright. Any


reproduction or dissemination in whatever form which
does not comply fully with the intended purpose of this
documentation is prohibited without the consent of
ZF Friedrichshafen AG.

Printed in Germany

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ZF Friedrichshafen AG, MC-C co
Edition: 2005-10
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Preface

Your vehicle is equipped with a manual transmission from In order to ensure reliability in service, please note the
the ZF-ECOMID model range. specifications governing maintenance. The ZF Customer
Service specialists are available to assist you in carrying
The more familiar you are with your transmission, the out maintenance work or to help if any other problems
more cost-effectively you will be able to drive with it. arise. The enclosed fold-out sheet contains the addresses.
These operating instructions tell you how to make the
best use of the technological advantages of the ZF trans- Motoring pleasure with ZF transmissions is brought to you
mission. Therefore please carefully read these operating by
instructions, and any special instructions given by the
vehicle manufacturer, before driving the vehicle for the ZF Friedrichshafen AG
first time. Commercial Vehicle and Special Driveline Technology
D-88038 Friedrichshafen
Phone: +49 (0) 75 41 77-0
Fax: +49 (0) 75 41 77-90 80 00
Internet: www.zf.com

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Safety Instructions

The following safety instructions appear in the present


! THREATS TO THE ENVIRONMENT!
operating instructions:
Lubricants and cleaning agents must not be allowed to
enter the soil, ground water, or sewage system.
NOTE • Ask your local environment agency for safety
Refers to special processes, techniques, information, etc. information on the relevant products and adhere
to their requirements.
• Collect used oil in a suitably large container.
CAUTION • Dispose of used oil, dirty filters, lubricants, and
This is used when incorrect, unprofessional working cleaning agents in accordance with environmental
practices could damage the product. protection guidelines.
• When working with lubricants and cleaning agents
always refer to the manufacturer’s instructions.

! DANGER!
This is used when lack of care could lead to personal
injury or material damage.

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Table of Contents

Page Page

1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . 6 4 Maintenance


4.1 Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . 20
2 Description 4.1.1 Oil Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4.1.2 Oil Fill Quantity . . . . . . . . . . . . . . . . . . . . . . . . 20
2.2 Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4.1.3 Oil Change Interval . . . . . . . . . . . . . . . . . . . . . . 20
2.3 Shift Actuation . . . . . . . . . . . . . . . . . . . . . . . . . 8 4.2 Oil Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4 Auxiliary Power Units . . . . . . . . . . . . . . . . . . . 9 4.2.1 Draining Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.2 Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3 Operation 4.3 Oil Level Check . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1 Starting Engine and Setting Off . . . . . . . . . . . . 10 4.4 Filling With Oil and Checking Oil Level on
3.2 Actuating the Separating Clutch . . . . . . . . . . . 10 Transmissions With PTOs . . . . . . . . . . . . . . . . . 23
3.3 Shifting of Transmission . . . . . . . . . . . . . . . . . 11 4.5 Filling With Oil and Checking Oil Level on
3.3.1 Transmission Shift Pattern . . . . . . . . . . . . . . . . 11 Transmissions With Heat Exchangers . . . . . . . 23
3.3.2 Selecting Gears . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.6 Checking the Clutch . . . . . . . . . . . . . . . . . . . . . 24
3.4 Engaging the Clutch-Dependent PTOs . . . . . . . 15 4.7 Bleeding the Transmission . . . . . . . . . . . . . . . . 25
3.5 Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.8 Pneumatic System Maintenance . . . . . . . . . . . . 26
3.6 Tow Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.9 Type Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

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3.7 Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.8 Limp Home Operation . . . . . . . . . . . . . . . . . . . 18
3.9 Starting Up the Vehicle at Low Temperatures . 19
3.10 Parking Vehicle at Low Temperatures . . . . . .
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