Technical Guide

SM Page 1

REVISION 2005

Technical
Guide
SM0900

Rev. 2.0 [Metric]

KCI SPECIAL CRANES CORPORATION KCI KONECRANES GROUP

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 ORDER FORM FOR SM HOISTING
TROLLEY
KCI Special Cranes KHC FILLS Filename:
Ordered by (Company/Person): Date: Order number and marks: Work number:

Handled by (KHC): Shipping date: KHC work number

Final customer: Project: Final destination country: Electric standard:

IEC ANSI/CSA
Environment: Supply: Voltage Frequency: Control volt.
Outdoor Indoor Temperature: ºC Humidity: % Altitude: m V Hz V
SM 00
Body Rope Hoisting motor Hoisting Traversing Duty Rail Rail Electrics code
Traversing Trolley properties
size connection and machinery motor code code gaug
reeving machinery
size code connection e
code
and size
Quantity: Load: Lifting height: Rail size:
Actual: m Maximum: m
Hoisting speed: Hoisting motor: Hoisting speed: (Only available for Y connection)
m/min kW with ESR
60% ED
Traversing speed: Traversing motor:
m/min kW 60% ED
Power supply Rope safety factor:
1 FEM CMAA(5:1)
2 Trolley documentation language:
3 English German Spanish French Chinese
STANDARD FEATURES OF SM TROLLEYS
- Standard hook for SM07, SM08, SM09 : Single hook
- Rope guide EN-GJS-500
- Overload protection with strain gauge :Control Pro
- Cut off Bi-metal switches in all motors & IP55
protection class
- Tropicalized motors
- Rotating hoist limit switch (4 stops) : Stromag Serie51
- Ultimate hoist limit switch(manual reset) : GRB28-2
- Traversing limit switch (crossed metal rods) : Telemecanique XCK-MR54D1 2-step
- Standard surface treatment 120μm : Steel struct.: RAL1028, Motors&gears: RAL7021, Electr. cubicle: RAL7032
- Electrical cubicle : EEC 25.6025 (600x400x250mm) IP55
- Manuals

ADDITIONAL FEATURES OF SM TROLLEYS

Service platform on: Grease nipples collected to group: Trav. limit switch (replaces the std. switch):
Trav. motor side Hoist. motor side Plastic tubes Stainless tubes Schmersal TA471-03H/03Hy (roll.lev.)
Hoisting motors:
Anti-condens. heaters 230 V 115 V Alarm Bi-metal switch
Traversing motors: Traversing intermediate switch
Anti-condens. heaters 230 V 115 V Inductive sensor
Hook block:
Ramshorn hook Hook rotation locking 90º
Rotating hoisting limit switch :
Additional (2) stops with second unit Ultimate rotating switch with second unit (replaces GRB28-2) DynAPilot
Electr. cubicle (replaces the std. cubicle): Bigger rope length ( C-dimension)
Stainless steel cubicle Anti-condens. heaters for cubicle Rope length m or C-dimension mm
Oil drip pans for gears Rain covers for motors Wire brush rail sweep

Two trav. machineries (Code _2) Guide rollers (Note: Rail code 0) Earthquake clamps H= mm

Mech. provision for cable reel Buffer extension L= mm Hoist. m. side

A= mm S= mm
Buffer extension L= mm Trav. m. side
Additional information:
 Technical Guide
SM Page 3

1 SM HOISTING TROLLEY PRODUCT CODE ----------------------------------------------------------------------------- 4

2 LOAD RANGE AND DUTY GROUPS ------------------------------------------------------------------------------------- 5

3 SM HOISTING TROLLEY PROPERTIES ---------------------------------------------------------------------------------- 13

4 DIMENSIONAL TABLES --------------------------------------------------------------------------------------------------- 15

5 MOTORS ------------------------------------------------------------------------------------------------------------------- 20

6 HOISTING GEAR RATIOS ------------------------------------------------------------------------------------------------ 23

7 HOISTING TROLLEY TRAVERSING MACHINERIES ------------------------------------------------------------------- 24

8 ROPE REEVING SCHEMES ---------------------------------------------------------------------------------------------- 25

9 HOOKS --------------------------------------------------------------------------------------------------------------------- 26

10 HOISTING TROLLEY ROPE SHEAVE DIAMETERS ------------------------------------------------------------------ 31

11 HOISTING TROLLEY DRUM------------------------------------------------------------------------------------------- 32

12 HOISTING ROPES------------------------------------------------------------------------------------------------------ 33

13 SM HOISTING TROLLEY MATERIAL LIST ---------------------------------------------------------------------------- 36

14 SM HOISTING TROLLEY BEARING LIST ----------------------------------------------------------------------------- 39

15 AUXILIARY HOIST SERIES --------------------------------------------------------------------------------------------- 41

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 Technical Guide
SM Page 4

1 SM HOISTING TROLLEY PRODUCT CODE

SM HOISTING TROLLEY TYPE

09 HOISTING TROLLEY BODY SIZE

09
08 ROPE REEVING
08,12, 16

YC HOISTING MOTOR CONTROL AND POWER

Y_ = Inverter control Y-connected
D_ = Inverter control D-connected
_C = MF16ZS200

H2 HOISTING GEAR CODE

N_ = Normal speed gear _1 = One motor assembly
M_ = Medium speed gear _D= One motor and second brake assembly
H_ = High speed gear _2 = Two motor assembly
_B = Two motor assembly with double brake function

SM 09 08 YC H2 Y2 N2 00 58 27 EE N
TRAVERSING MOTOR CONNECTION AND SIZE
Y_ = QM series inverter control Y-connected
D_ = QM series inverter control D-connected Y2
_2 = MF10ZM200
TRAVERSING MACHINERY CODE
N_ = Normal speed gear
M_ = Medium speed gear
N2
_2 = Two machineries
DUTY CODE AND RAIL
Code needed later 00
3_ 4_ 5_ 6_ 7_
Number of work cycles 31 63 125 250 500 x1000 cycles
ISO M3 M4 M5 M6 M7
FEM 1Bm 1Am 2m 3m 4m
CMA A (HMI) A B C D E
00 58
ASME H1 H2 H3 H4 H5

Rail _8 = Flat80 0 = No groove in wheels

_1 = Flat100

RAIL GAUGE
Code Width
27 2700
34 3400 27
42 4200
53 5300
58 5800
ELECTRICS CODE
A_ = 460V Supply EE
E_ = 400V supply
_A = Electrics standard ANSI
_E = Electrics standard IEC
TROLLEY PROPERTIES N
N = Standard hoisting trolley without options
F = Trolley with options selected from options list

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 Technical Guide
SM Page 5

2 LOAD RANGE AND DUTY GROUPS

2.1 Trolley classification

Duty Code Number of full Hoisting ISO FEM LOAD [t]
load working machinery full group
cycles load hours
(k=1) (k=1) SM0908 SM0912 SM0916
7 500 000 6 300 M7 4m 32 50
6 250 000 3 200 M6 3m 40 63
5 125 000 1 600 M5 2m 50 80 100
4 63 000 800 M4 1Am 63 100 125
3 31 000 400 M3 1Bm 80 125 160

Duty Number of full Hoisting CMAA ASME LOAD [sh ton]

Code load working machinery full HMI
cycles load hours
(k=0.67) (k=0.67) SM0908 SM0912 SM0916
7 1 662 000 20 800 E H5 35 55
6 831 000 10 400 D H4 44 69
5 416 000 5 200 C H3 55 88 110
4 208 000 2600 B H2 69 110 132
3 104 000 1300 A H1 88 138 170

2.2 Trolley hoisting machinery options

Hoisting motor
YC = Inverter controlled Y-connected (star connected) motor to hoist the load with
normal speed. ESR –speed available with no load in hook block.

DC = Inverter controlled D-connected (delta connected) motor with ultimate power and
speed available.

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 Technical Guide
SM Page 6

Hoisting gear

Machinery code Explanation Number Number Brake

of motors of brakes capacity

Normal speed achieved 1 1 ≥ 200%

with one hoisting motor.
Ambient temperature 40C
for rated speed and load

Second brake assembly. 1 2 ≥ 400%

One hoisting motor and
redundant brake fixed
directly on gear input
shaft. Available for normal
speed solutions. Ambient
40C

High speed solution with 2 2 ≥ 200%

two hoisting motors
connected in a gear
primary shaft. Ambient
temperature 40C

High safety solution with 2 2 ≥ 360%

redundant brakes. Two
brake motors with braking
torque big enough to
handle load with one
brake. Ambient
temperature ready
calculated 55C

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 Technical Guide
SM Page 7

2.3 Lifting height and hoisting speed data (400V, 50Hz supply)

LOAD DUTY DUTY TROLLEY HEIGHT OF LIFT HOISTING SPEED

CODE (m)
RAIL GAUGE CODE 400V, 50Hz
[kg] ISO FEM 27 34 42 53 58 FULL 20% D2H CODE CODE
LOAD LOAD WITH
SPEED SPEED DOUBLE
[m/min] ESR BRAKE
[m/min]

32000 7 M7 4m SM0908 23.8 32.2 41.9 55.2 61.2 6.6 10 037F YC M1 YC MD

6.6 10 045F - YC MB
8.6 10 055F - YC MB
10 - 075F DCM1 DC MD
14 20 075F YC H2 -
20 - 132F DCH2 -
40000 6 M6 3m SM0908 23.8 32.2 41.9 55.2 61.2 5.4 10 037F YC M1 YC MD
7.0 10 055F - YC MB
8.2 10 075F - YC MB
10 - 075F DC M1 DC MD
11 20 075F YC H2 -
19 - 132F DC H2 -
50000 5 M5 2m SM0908 23.8 32.2 41.9 55.2 61.2 3.4 5.8 030F YC N1 YC ND
4.2 5.8 037F YC N1 YC ND
5.8 - 055F DC N1 DC ND
6.2 10 055F YC M2 YC MB
7.6 10 075F YC M2 YC MB
10 - 110F DC M2 DC MB
50000 7 M7 4m SM0912 15.8 21.4 27.6 36.7 40.7 4.2 6.8 037F YC M1 YC MD
4.2 6.8 045F - YC MB
5.4 6.8 055F - YC MB
6.8 - 075F DCM1 DC MD
8.7 13 075F YC H2 -
13 - 132F DCH2 -
63000 4 M4 1Am SM0908 23.8 32.2 41.9 55.2 61.2 3.4 5.8 037F YC N1 YC ND
3.2 5.8 045F - YC NB
4.4 5.8 055F - YC NB
5.8 - 075F DC N1 DC ND
7.1 10 075F YC M2 -
10 - 132F DC M2 -
63000 6 M6 3m SM0912 15.8 21.4 27.6 36.7 40.7 3.4 6.8 037F YC M1 YC MD
4.4 6.8 055F - YC MB
5.4 6.8 075F - YC MB
6.4 - 075F DC M1 DC MD
7.4 13 075F YC H2 -
13 - 160F DC H2 -
80000 3 M3 1Bm SM0908 23.8 32.2 41.9 55.2 61.2 3.0 5.8 045F YC N1 YC ND
3.6 5.8 055F - YC NB
4.4 5.8 075F - YC NB
5.2 - 075F DC N1 DC ND
5.6 10 075F YC M2 -
9.8 - 132F DC M2 -
80000 5 M5 2m SM0912 15.8 21.4 27.6 36.7 40.7 2.0 3.9 030F YC N1 YC ND
2.6 3.9 037F YC N1 YC ND
3.7 - 055F DC N1 DC ND
3.6 6.8 055F YC M2 YC MB
5.0 6.8 075F YC M2 YC MB
6.8 - 110F DC M2 DC MB

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 Technical Guide
SM Page 8

100000 4 M4 1Am SM0912 15.8 21.4 27.6 36.7 40.7 2.2 3.9 037F YC N1 YC ND
2.0 3.9 045F - YC NB
2.7 3.9 055F - YC NB
3.9 - 075F DC N1 DC ND
4.4 6.8 075F YC M2 -
6.8 - 132F DC M2 -
100000 5 M5 2m SM0916 11.9 16.1 20.9 27.6 30.6 1.5 2.9 030F YC N1 YC ND
1.9 2.9 037F YC N1 YC ND
2.9 - 055F DC N1 DC ND
2.8 5.1 055F YC M2 YC MB
3.8 5.1 075F YC M2 YC MB
5.1 - 110F DC M2 DC MB
125000 3 M3 1Bm SM0912 15.8 21.4 27.6 36.7 40.7 1.8 3.9 045F YC N1 YC ND
2.2 3.9 055F - YC NB
2.8 3.9 075F - YC NB
3.3 - 075F DC N1 DC ND
3.9 6.8 075F YC M2 -
6.2 - 132F DC M2 -
125000 4 M4 1Am SM0916 11.9 16.1 20.9 27.6 30.6 1.7 2.9 037F YC N1 YC ND
1.5 2.9 045F - YC NB
2.1 2.9 055F - YC NB
2.9 - 075F DC N1 DC ND
3.4 5.1 075F YC M2 -
5.1 - 132F DC M2 -
160000 3 M3 1Bm SM0916 11.9 16.1 20.9 27.6 30.6 1.5 2.9 045F YC N1 YC ND
1.7 2.9 055F - YC NB
2.1 2.9 075F - YC NB
2.5 - 075F DC N1 DC ND
3.0 5.1 075F YC M2 -
5.0 - 132F DC M2 -

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 Technical Guide
SM Page 9

2.4 Lifting height and hoisting speed data (460V, 60Hz supply)

LOAD DUTY DUTY TROLLEY HEIGHT OF LIFT HOISTING SPEED

CODE (m)
RAIL GAUGE CODE 400V, 50Hz
[kg] ISO FEM 27 34 42 53 58 FULL 20% D2H CODE CODE
LOAD LOAD WITH
SPEED SPEED DOUBLE
[m/min] ESR BRAKE
[m/min]

32000 7 M7 4m SM0908 23.8 32.2 41.9 55.2 61.2 8.0 10 037F YC M1 YC MD

8.0 10 045F - YC MB
10 10 055F - YC MB
10 - 075F DCM1 DC MD
16 20 075F YC H2 -
20 - 132F DCH2 -
40000 6 M6 3m SM0908 23.8 32.2 41.9 55.2 61.2 6.2 10 037F YC M1 YC MD
8.4 10 055F - YC MB
9.4 10 075F - YC MB
10 - 075F DC M1 DC MD
13 20 075F YC H2 -
20 - 132F DC H2 -
50000 5 M5 2m SM0908 23.8 32.2 41.9 55.2 61.2 3.8 5.8 030F YC N1 YC ND
4.8 5.8 037F YC N1 YC ND
5.8 - 055F DC N1 DC ND
6.8 10 055F YC M2 YC MB
8.8 10 075F YC M2 YC MB
10 - 110F DC M2 DC MB
50000 7 M7 4m SM0912 15.8 21.4 27.6 36.7 40.7 5.0 6.8 037F YC M1 YC MD
5.0 6.8 045F - YC MB
6.4 6.8 055F - YC MB
6.8 - 075F DCM1 DC MD
10 13 075F YC H2 -
13 - 132F DCH2 -
63000 4 M4 1Am SM0908 23.8 32.2 41.9 55.2 61.2 4.0 5.8 037F YC N1 YC ND
4.0 5.8 045F - YC NB
5.0 5.8 055F - YC NB
5.8 - 075F DC N1 DC ND
8.2 10 075F YC M2 -
10 - 132F DC M2 -
63000 6 M6 3m SM0912 15.8 21.4 27.6 36.7 40.7 5.0 6.8 037F YC M1 YC MD
5.2 6.8 055F - YC MB
6.2 6.8 075F - YC MB
6.8 - 075F DC M1 DC MD
8.5 13 075F YC H2 -
13 - 160F DC H2 -
80000 3 M3 1Bm SM0908 23.8 32.2 41.9 55.2 61.2 3.6 5.8 045F YC N1 YC ND
4.2 5.8 055F - YC NB
5.2 5.8 075F - YC NB
5.8 - 075F DC N1 DC ND
6.4 10.2 075F YC M2 -
10.2 - 132F DC M2 -
80000 5 M5 2m SM0912 15.8 21.4 27.6 36.7 40.7 2.3 3.9 030F YC N1 YC ND
3.1 3.9 037F YC N1 YC ND
3.9 - 055F DC N1 DC ND
4.1 6.8 055F YC M2 YC MB
5.6 6.8 075F YC M2 YC MB
6.8 - 110F DC M2 DC MB

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 Technical Guide
SM Page 10

100000 4 M4 1Am SM0912 15.8 21.4 27.6 36.7 40.7 2.5 3.9 037F YC N1 YC ND
2.7 3.9 045F - YC NB
3.1 3.9 055F - YC NB
3.9 - 075F DC N1 DC ND
5.0 6.8 075F YC M2 -
6.8 - 132F DC M2 -
100000 5 M5 2m SM0916 11.9 16.1 20.9 27.6 30.6 1.9 2.9 030F YC N1 YC ND
2.3 2.9 037F YC N1 YC ND
2.9 - 055F DC N1 DC ND
3.3 5.1 055F YC M2 YC MB
4.3 5.1 075F YC M2 YC MB
5.1 - 110F DC M2 DC MB
125000 3 M3 1Bm SM0912 15.8 21.4 27.6 36.7 40.7 2.3 3.9 045F YC N1 YC ND
2.7 3.9 055F - YC NB
3.3 3.9 075F - YC NB
3.9 - 075F DC N1 DC ND
4.5 6.8 075F YC M2 -
6.8 - 132F DC M2 -
125000 4 M4 1Am SM0916 11.9 16.1 20.9 27.6 30.6 1.9 2.9 037F YC N1 YC ND
1.9 2.9 045F - YC NB
2.4 2.9 055F - YC NB
2.9 - 075F DC N1 DC ND
3.9 5.1 075F YC M2 -
5.1 - 132F DC M2 -
160000 3 M3 1Bm SM0916 11.9 16.1 20.9 27.6 30.6 1.7 2.9 045F YC N1 YC ND
1.9 2.9 055F - YC NB
2.5 2.9 075F - YC NB
2.9 - 075F DC N1 DC ND
3.5 5.1 075F YC M2 -
5.1 - 132F DC M2 -

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 Technical Guide
SM Page 11

2.5 Traversing speed data (400V, 50Hz supply)

TRAVERSING SPEED **)
DUTY HOIST.
LOAD DUTY Rail
CODE TROLLEY
400V, 50Hz
min 20 m/min 25 m/min 32m/min 40m/min
mm Acc. Motor Gear D2C Acc. Motor Gear D2C Acc. Motor Gear D2C Acc. Motor Gear D2C
[kg] ISO (FEM) Time code code Time code code Time code code Time code code
(s) (s) (s) (s)
32000 7 M7 4m SM0908 80 2.1 Y2 M2 005F 2.4 Y2 M2 005F 2.4 D2 M2 015F 2.8 D2 M2 015F

40000 6 M6 3m SM0908 80 2.3 Y2 M2 005F 2.9 Y2 M2 005F 2.9 D2 M2 015F 3.3 D2 M2 015F

50000 5 M5 2m SM0908 80 3.6 Y2 M2 005F 4.7 Y2 M2 005F 4.7 D2 M2 011F 5.3 D2 M2 011F

7 M7 4m SM0912 80 2.1 Y2 M2 007F 2.5 Y2 M2 007F 2.5 D2 M2 015F 2.9 D2 M2 018F

63000 4 M4 1Am SM0908 80 3.7 Y2 M2 005F 4.7 Y2 M2 005F 4.7 D2 M2 011F 5.4 D2 M2 015F

6 M6 3m SM0912 80 2.4 Y2 M2 007F 3.0 Y2 M2 007F 3.1 D2 M2 015F 3.5 D2 M2 018F

80000 3 M3 1Bm SM0908 80 3.7 Y2 M2 007F 4.8 Y2 M2 007F 4.8 D2 M2 015F 5.5 D2 M2 015F

5 M5 2m SM0912 80 3.7 Y2 M2 007F 4.8 Y2 M2 007F 4.9 D2 M2 015F 5.5 D2 M2 015F

100000 4 M4 1Am SM0912 80 3.5 D2 N2 011F 4.6 D2 N2 011F 5.0 D2 M2 015F 5.7 D2 M2 018F

5 M5 2m SM0916 100 3.5 D2 N2 011F 4.6 D2 N2 011F 5.0 D2 M2 015F 5.7 D2 M2 018F

125000 3 M3 1Bm SM0912 100 3.5 D2 N2 011F 4.6 D2 N2 011F 5.3 D2 M2 018F 5.9 D2 M2 018F

4 M4 1Am SM0916 100 3.5 D2 N2 011F 4.6 D2 N2 011F 5.3 D2 M2 018F 5.9 D2 M2 018F

160000 3 M3 1Bm SM0916 100 3.6 D2 N2 011F

SM0916 M3 16 m/min

**) Maximum speed. Minimum speed 5%.

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 Technical Guide
SM Page 12

2.6 Traversing speed data (460V, 60Hz supply)

TRAVERSING SPEED **)
DUTY HOIST. Rail
LOAD DUTY
CODE TROLLEY wide
460V, 60Hz
min 20 m/min 25 m/min 32m/min 40m/min
Acc. Motor Gear D2C Acc. Motor Gear D2C Acc. Motor Gear D2C Acc. Motor Gear D2C
[kg] ISO (FEM) mm Time code code Time code code Time code code Time code code
(s) (s) (s) (s)
32000 7 M7 4m SM0908 80 2.1 Y2 M2 005F 2.5 Y2 M2 005F 2.4 Y2 M2 005F 2.8 D2 M2 015F

40000 6 M6 3m SM0908 80 2.3 Y2 M2 005F 3.0 Y2 M2 005F 3.0 Y2 M2 005F 3.3 D2 M2 015F

50000 5 M5 2m SM0908 80 3.7 Y2 M2 005F 4.7 Y2 M2 005F 4.7 Y2 M2 005F 5.4 D2 M2 011F

7 M7 4m SM0912 80 2.2 Y2 M2 007F 2.6 Y2 M2 007F 2.6 Y2 M2 007F 3.0 D2 M2 018F

63000 4 M4 1Am SM0908 80 3.7 Y2 M2 005F 4.7 Y2 M2 005F 4.7 Y2 M2 005F 5.4 D2 M2 015F

6 M6 3m SM0912 80 2.5 Y2 M2 007F 3.1 Y2 M2 007F 3.1 Y2 M2 007F 3.5 D2 M2 018F

80000 3 M3 1Bm SM0908 80 3.5 Y2 M2 007F 4.8 Y2 M2 007F 4.8 Y2 M2 007F 5.5 D2 M2 015F

5 M5 2m SM0912 80 3.5 Y2 M2 007F 4.8 Y2 M2 007F 4.8 Y2 M2 007F 5.5 D2 M2 015F

100000 4 M4 1Am SM0912 80 3.5 D2 N2 011F 4.6 D2 N2 011F 5.0 Y2 M2 011F 5.8 D2 M2 018F

5 M5 2m SM0916 100 3.5 D2 N2 011F 4.6 D2 N2 011F 5.0 Y2 M2 011F 5.8 D2 M2 018F

125000 3 M3 1Bm SM0912 100 3.6 D2 N2 011F 4.6 D2 N2 011F 5.3 Y2 M2 011F 6.1 D2 M2 018F

4 M4 1Am SM0916 100 3.9 D2 N2 011F 4.6 D2 N2 011F 5.3 Y2 M2 011F 6.1 D2 M2 018F

160000 3 M3 1Bm SM0916 100 3.6 D2 N2 011F

SM0916 M3 16 m/min

**) Maximum speed. Minimum speed 5%.

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 Technical Guide
SM Page 13

3 SM HOISTING TROLLEY PROPERTIES

3.1 Standard features

• Single hook forging. Finger guards on hook block pulleys.
• Rope guide around the drum. Material towards drum or rope EN-GJS-500.
• Overload protection with strain gauge and Control Pro.
• Cut off Bi-metal switches (klixon-type). They have more precise cutting temperature
and by using them, bigger voltages can be used in protection circuit than by using
semiconductor indicators. Switches are proven reliable components for this
purpose.
• IP55 protection class, tropicalization and own cooling fan. Hoisting motor brake is
Stromag NFF40/60 500Nm.
• Rotating hoist limit switch with Stromag Serie51 unit. Four stops in unit; three used in
standard solution.
• Ultimate hoist limit switch weight operated GRB28-2. Manual reset after operation.
• Traversing limit switch crossed metal rods-type Telemecanique XCK-MR54D1
2-steps
• Standard surface treatment 120μm with colour scheme; Steel structure: RAL1028,
Motors and gears: RAL7021, Electrical cubicle: RAL7032
• Electrical cubicle EEC 25.6025 (600x400x250mm) IP55
• Manuals
• Lowest operating temperature –20C for steel structure.

3.2 Options list

• Special hoisting motors

o Anti-condensation heaters 115 or 230V
o Alarm Bi-metal switch

• Special traversing motors

o Anti-condensation heaters 115 or 230V

• Hoisting electrics
o Process limit switches with second switch unit. Two additional stops.
o Ultimate hoisting stop made with second unit. Replaces weigh operated
switch.
o DynAPilot operation and encoder for that.

• Trolley electrics
o Traversing limit switch Schmersal TA471. Replaces standard solution.
o Inductive sensor for traversing process use.

• Electric cubicle
o Stainless steel cubicle EEC25.6025 (600x400x250mm)
o Anti-condensation heaters for cubicle

• Trolley
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o Earthquake supports. Main girder details to be given.

o Oil drip pans under gears.
o Motor rain covers.
o Buffer extension. Length to be given (100mm steps).
o Wire brush rail sweeps.
o Cable reel placement in trolley with service platform (page15).
o Guide rollers included. Notice; Trolley to be ordered with flangeless wheels
(rail code 0).

• Service platform (page14)

o Two platforms
o One platform traversing motor side
o One platform hoisting motor side

• Grouping of grease nipples

o Plastic tube
o Stainless tube

• Hook block
o Ramshorn hook forging.
o Lockable forging turning by 90° steps.

• Rope length
o When different from dimensions table C-dimension is needed. Rope length
or wanted C-dimension to be announced in order form.

• Auxiliary hoist
o See chapter 15 for details.

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4 DIMENSIONAL TABLES

4.1 Double girder trolley

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DIMENSIONS [mm] WEIGHT [kg]

H. Sheave
HOISTING O. Duty D 2 motors
R 1 motor
TROLLEY L. -2
L6 C(min.) *) Rail -1
TYPE -B
[m] [mm] gauge
M3,M4 458 1100
SM0908 23.8 M5,M6 561 655 1200 2700 7700 7900
M7 600 1200
M3,M4 458 1250
SM0908 32.2 M5,M6 561 655 1350 3400 8500 8700
M7 600 1350
M3,M4 458 1350
SM0908 41.9 M5,M6 561 655 1450 4200 9400 9600
M7 600 1450
M3,M4 458 1200
SM0908 55.2 M5,M6 561 655 1300 5300 10800 11100
M7 600 1300
M3,M4 458 1250
SM0908 61.2 M5,M6 561 655 1350 5800 11500 11700
M7 600 1350
M3,M4 458 1300
SM0912 15.8 M5,M6 561 695 1400 2700 8000 8200
M7 600 1400
M3,M4 458 1400
SM0912 21.4 M5,M6 561 695 1500 3400 8900 9100
M7 600 1500
M3,M4 458 1500
SM0912 27.6 M5,M6 561 695 1600 4200 10000 10200
M7 600 1600
M3,M4 458 1650
SM0912 36.7 M5,M6 561 695 1750 5300 11500 11700
M7 600 1750
M3,M4 458 1700
SM0912 40.7 M5,M6 561 695 1800 5800 12400 12600
M7 600 1800
M3,M4 458 1450
SM0916 11.9 M5 561 725 1550 2700 8600 8800

M3,M4 458 1550

SM0916 16.1 M5 561 725 1650 3400 9400 9600

M3,M4 458 1650

SM0916 20.9 M5 561 725 1750 4200 10700 10900

M3,M4 458 1800

SM0916 27.6 M5 561 725 1900 5300 12500 12700

M3,M4 458 1850

SM0916 30.6 M5 561 725 1950 5800 13200 13400

*) C-dimension with Single hook . See Hook block dimensions.

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4.2 Double girder trolley service platform

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HOISTING TROLLEY R WEIGHT [kg]

K1 K2
TYPE Rail L
L6 [mm] [mm]
Gauge [mm]
Acc.to std. Acc.to std. Platform type
[mm]
Two platforms Hoist side Trav.mach side

SM0908 2700 655 1000/1100 490/590 2216 302 169 165

SM0908 3400 655 1000/1100 490/590 2916 363 199 195
SM0908 4200 655 1000/1100 490/590 3716 436 236 232
SM0908 5300 655 1000/1100 490/590 4816 536 286 282
SM0908 5800 655 1000/1100 490/590 5316 582 309 305
SM0912 2700 695 1000/1100 490/590 2216 302 169 165
SM0912 3400 695 1000/1100 490/590 2916 363 199 195
SM0912 4200 695 1000/1100 490/590 3716 436 236 232
SM0912 5300 695 1000/1100 490/590 4816 536 286 282
SM0912 5800 695 1000/1100 490/590 5316 582 309 305
SM0916 2700 725 1000/1100 490/590 2216 302 169 165
SM0916 3400 725 1000/1100 490/590 2916 363 199 195
SM0916 4200 725 1000/1100 490/590 3716 436 236 232
SM0916 5300 725 1000/1100 490/590 4816 536 286 282
SM0916 5800 725 1000/1100 490/590 5316 582 309 305

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4.3 Double girder trolley with cable drum

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5 MOTORS

5.1 Technical Data Supply voltage 400V, 50Hz

5.1.1 Hoisting motor data. IP55

YC DC
Motor code
MF16ZS200 MF16ZS200

Connection Y D
Nominal voltage V 400 400
Voltage range V 380..415 380..415
Frequency Hz 60 100
Synchronous speed RPM 1800 3000
Brake torque Nm 500 500
El. br. torque Nm
Pull-out torque Nm 650 650

Speed at 80% of pull-out RPM 1710 2910

torque
Current at 80% of pull-out A
torque 200 300
2
Brake inertia kgm 0.0078 0.0078
Inertia w/o brake kgm 2 0.155 0.155
Power fact. start
Weight kg 199 199
No-load current A 32 58

Duty starts/h 300 300

ED % 60 60
Load tm/min 243 405
Nominal torque Nm 234 234
Nominal speed RPM 1760 2970
Nominal power kW 45 75
Nominal current A 83 142
Power factor 0.85 0.82
Efficiency 0.92 0.93
Short time duty min 60 30

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5.1.2 Traversing motor data. IP55

Y2 D2
Motor code
MF10ZM200 MF10ZM200
Connection Y D
Motor voltage V 400 400
Voltage range V 380..415 380..415
Frequency V 50 87
Synchronous speed RPM 1500 2610
Brake torque Nm 42 42
Maximum torque Nm 82 95
Speed at max. torque RPM 480 1520
80% of max. torque Nm 66 76
Speed at 80% torque RPM 685 1740
Current at 80% torque A 22 45
Brake inertia kgm 2 0.00045 0.00045
Inertia without brake kgm 2 0.0049 0.0049
Power factor, starting 0.72 0.53
Weight kg 32 32
No-load current A 6.9 12
Iron losses W 160 330
Stator resistance at 20 °C Ω 2.8 0.9
Duty ED % 60 60
Speed RPM 1385 2510
Power kW 3.0 4.5
Current A 8.8 15
Power factor 0.67 0.60
Efficiency 0.74 0.80
Short time duty min 30 30

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5.2 Technical Data Supply voltage 460V, 60Hz

5.2.1 Hoisting motor data. IP55

YC DC
Motor code
MF16ZS200 MF16ZS200

Connection Y D
Nominal voltage V 460 460
Voltage range V 440..480 440..480
Frequency Hz 70 120
Synchronous speed RPM 2100 3600
Brake torque Nm 500 500
El. br. Torque Nm
Pull-out torque Nm 650 650

Speed at 80% of pull- RPM 2010 3510

out torque
Current at 80% of pull- A
out torque 200 300
2
Brake inertia kgm 0.0078 0.0078
Inertia w/o brake kgm 2 0.155 0.155
Power fact. Start
Weight kg 199 199
No-load current A 32 58

Duty starts/h 300 300

ED % 60 60
Load tm/min 283 486
Nominal torque Nm 234 234
Nominal speed RPM 2060 3570
Nominal power kW 52 90
Nominal current A 83 142
Power factor 0.85 0.84
Efficiency 0.92 0.94
Short time duty min 60 30

Duty (k=0.65, ASME) starts/h 300 300

ED % 100 100

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5.2.2 Traversing motor data. IP55

Y2 D2
Motor code
MF10ZM200 MF10ZM200
Connection Y D
Motor voltage V 460 460
Voltage range V 440..480 440..480
Frequency Hz 60 100
Synchronous speed RPM 1800 3000
Brake torque Nm 42 42
Maximum torque Nm 80 105
Speed at max. torque RPM 750 1900
80% of max. torque Nm 64 84
Speed at 80% torque RPM 960 2120
Current at 80% torque A 18 49
Brake inertia kgm 2 0.00045 0.00045
Inertia without brake kgm 2 0.0049 0.0049
Power factor, starting 0.67 0.48
Weight kg 32 32
No-load current A 6.2 12
Iron losses W 180 400
Stator resistance at 20 °C Ω 2.8 0.9
Duty ED % 60 60
Speed RPM 1680 2840
Power kW 3.6 5.0
Current A 8.5 19
Power factor 0.69 0.74
Efficiency 0.77 0.82
Short time duty min 30 30

6 HOISTING GEAR RATIOS

Gear code Gear type Gear ratio

H_ TNC3400 108.33
M_ TNC4400 222.1
N_ TNC4400 388.13

Couplings

Drum coupling GC07200

UN10-D5-
Motor coupling (D42/D55)

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7 HOISTING TROLLEY TRAVERSING MACHINERIES

Gear code Gear type

Gear ratio i

N- QM690 88.35
M- QM645 45.18

Motor code Motor type

-2 MF10ZM200

Rail code UU
Rail
(mm)

_1 106 Flat 100 S355J0

_8 86 Flat 80 S355J0
(_0) (Flangeless)

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8 ROPE REEVING SCHEMES

8-Roped

-8

12-Roped

-12

16-Roped

-16

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9 HOOKS

9.1 Hook forgings

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Hook forging
Hoisting Hoisting Trolley Duty
trolley
3 4 5 6 7
type
1Bm 1Am 2m 3m 4m
SM0908 RFN/RF 20 (T)

SM0912 RFN/RF 32 (T)

SM0916 RFN/RF 40 (T)

T = 34CrMo4 DIN 15401

RFN 20 RFN 32 RFN 40 RF 20 RF 32 RF 40

[mm] Single Single Single Ramshorn Ramshorn Ramshorn
a1 160 200 224 125 160 180
a2 125 160 180 100 125 140
a3 180 225 252 163 205 230
b1 140 180 200 106 132 150
b2 118 150 170 − − −
d1 106 132 150 106 132 150
e1 370 465 517 − − −
e2 405 510 567 − − −
e3 330 400 447 − − −
f1 − − − 531 672 754
f2 68 80 93 − − −
f3 45 45 55 − − −
g1 33 38 42 − − −
h − − − 132 170 190
h1 180 224 250 − − −
h2 150 190 212 − − −
L1 665 810 905 650 790 885
r1 18 22 25 16 20 22
r2 28 36 40 12.5 16 18
r3 90 115 130 150 190 212
r4 240 300 335 − − −
r5 335 425 475 − − −
r6 232 292 326 − − −
r7 200 250 280 − − −
r8 20 20 25 − − −
r9 360 448 500 − − −
weight 112 kg 220 kg 310 kg 97 kg 193 kg 280 kg
(forging)

Single hooks: Tolerances a1, a2 a3 b1, b2 d1 e3 f2, f3, g1 h1, h2, L1

Hook number
20 32 + 12 ± 10 + 16 + 12 ± 10 +5 + 20

40 + 16 ± 12 + 20 + 16 ± 12 +6 + 24

Ramshorn hooks: Tolerances a1, a2 a3 b1 d1 h, L 1

Hook number
20 32 + 12 ± 10 + 16 + 12 + 20

40 + 16 ± 12 + 20 + 16 + 24

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9.2 Hook block dimensions

Hoisting Trolley Duty

Hoisting trolley type Hook Dimensions [mm] Hook
Block
3 4 5 6 7
1Bm 1Am 2m 3m 4m H H1 H2 H3 B1 B2 B3 Weight [kg]
SINGLE HOOK
1223 255 818 360 1106 375 570 833
SM0908 1295 306 839 360 1310 375 672 987
1322 326 846 360 1388 375 710 1072
1404 255 959 384 1106 375 570 1087
SM0912 1477 306 981 384 1310 375 672 1240
1506 326 990 384 1388 375 710 1295
1592 255 1125 457 1106 375 570 1332
SM0916 1666 306 1148 457 1310 375 672 1611
1695 326 1157 457 1388 375 710 1683

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9.3 Hook block dimensions with option: Ramshorn forging

Hoisting Trolley Duty

Hoisting trolley type Hook Dimensions [mm] Hook
Block
3 4 5 6 7
1Bm 1Am 2m 3m 4m H H1 H2 H3 B1 B2 B3 Weight [kg]
RAMSHORN HOOK
1115 255 728 270 1106 375 570 827
SM0908 1187 306 749 270 1310 375 672 981
1214 326 756 270 1388 375 710 1066
1309 255 884 309 1106 375 570 1088
SM0912 1382 306 906 309 1310 375 672 1241
1411 326 915 309 1388 375 710 1296
1428 255 1028 360 1106 375 570 1334
SM0916 1502 306 1051 360 1310 375 672 1613
1531 326 1060 360 1388 375 710 1685

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9.4 Hook block dimensions with option: Lockable rotation

Hoisting Trolley Duty

Hoisting trolley type Hook Dimensions [mm] Hook
Block
3 4 5 6 7
1Bm 1Am 2m 3m 4m H H1 H2 H3 B1 B2 B3 Weight [kg]
SINGLE HOOK WITH LOCKABLE ROTATION
1259 255 854 360 1106 375 570 836
SM0908 1331 306 875 360 1310 375 672 990
1358 326 882 360 1388 375 710 1075
1442 255 997 384 1106 375 570 1091
SM0912 1515 306 1019 384 1310 375 672 1244
1544 326 1066 384 1388 375 710 1299
1592 255 1125 457 1106 375 570 1332
SM0916 1666 306 1148 457 1310 375 672 1611
1695 326 1157 457 1388 375 710 1683

Hoisting Trolley Duty

Hoisting trolley type Hook Dimensions [mm] Hook
Block
3 4 5 6 7
1Bm 1Am 2m 3m 4m H H1 H2 H3 B1 B2 B3 Weight [kg]
RAMSHORN HOOK WITH LOCKABLE ROTATION
1145 255 758 270 1106 375 570 830
SM0908 1217 306 779 270 1310 375 672 984
1244 326 786 270 1388 375 710 1069
1389 255 964 309 1106 375 570 1096
SM0912 1462 306 986 309 1310 375 672 1249
1491 326 995 309 1388 375 710 1304
1428 255 1028 360 1106 375 570 1334
SM0916 1502 306 1051 360 1310 375 672 1613
1531 326 1060 360 1388 375 710 1685

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10 HOISTING TROLLEY ROPE SHEAVE DIAMETERS

Rope Hoisting Trolley Duty Rope Sheave diameter
Hoisting diam.
trolley
type 3 4 5 6 7
d HOOK SUPPORT
1Bm 1Am 2m 3m 4m D D/d BEAM D/d
[mm]
[mm] D [mm]

TRUE VERTICAL LIFT HOISTING TROLLEYS

24 458 19.1 458 19.1
SM0908 24 561 23.4 561 23.4
24 600 25 600 25
24 458 19.1 458 19.1
SM0912 24 561 23.4 561 23.4
24 600 25 600 25
24 458 19.1 458 19.1
SM0916
24 561 23.4 561 23.4

Rope sheave diameter D = sheave groove diameter + rope diameter

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11 HOISTING TROLLEY DRUM

11.1 Drum diameter

Hoisting trolley type Drum Diameter D Rope Diameter d and Pitch P

(mm) [mm]

D D/d P
SM0900 800 24 33.3 26

11.2 Pitch of rope drum groove

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12 HOISTING ROPES
The SM hoisting ropes safety factor can be calculated according to two different
methods.

FEM Standard
The FEM standard requires a different safety factor Zp for different hoisting duty groups as
follows: Zp = 3.55 (1Bm); Zp = 4.0 (1Am); Zp = 4.5 (2m); Zp = 5.6 (3m); Zp = 7.1 (4m).
The selected SM hoisting ropes fulfill this requirement.

CMAA
Required safety 5:1 in all classifications.

Maximum obtained safety factor

The maximum obtained rope safety factor is calculated according to maximum
obtained breaking load of the selected rope type. If the rope type is changed the
maximum obtained safety factor may change.

It depends on the local standards which rope safety factor calculation method should
be used.

12.1 Used Rope types

Standard rope CMAA 5:1
6 x 36 IWRC 1960Mpa MBL401kN Python 9F19N 1960Mpa MBL521kN

*) NOTE ! The used rope types are subject to change. If the rope information
is critical, always check the currently used rope type case by case.

The actual rope diameter is between the tolerance of the nominal

diameter as follow:

Tolerance of the nominal diameter [%]

Nominal diameter Rope with strands Ropes with fibre
[mm] exclusively of wire strand cores
8 or more +4 +6
−1 −1

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12.2 Ropes calculated by FEM standard

Hoisting Rope Duty Max Load Max Load/ Minimum Rope Safety Rope Construction Strength Rope
trolley Reeving Group [kg] Rope Breaking Load Factor of Wire Diam.
type (FEM) [kN] [kN] (FEM) [N/mm 2 ] [mm]
1Bm 80000 102,2 363 3.55
1Am 63000 80,7 323 4
SM0908 8/2 2m 50000 64,3 289 4.5 6x36IWRC LHL+RHL 1960 24
3m 40000 52,0 291 5.6
4m 32000 41,9 297 7.1
1Bm 125000 108,4 385 3.55
1Am 100000 86,9 348 4
SM0912 12/2 2m 80000 69,7 314 4.5 6x36IWRC LHL+RHL 1960 24
3m 63000 55,4 310 5.6
4m 50000 44,2 314 7.1
1Bm 160000 106,1 377 3.55
1Am 125000 83,1 332 4
SM0916 16/2 2m 100000 66,7 300 4.5 6x36IWRC LHL+RHL 1960 24
3m 80000 53,8 301 5.6
4m 63000 42,6 302 7.1

12.3 Ropes calculated by obtained safety factor

Hoisting Rope Duty Max Load Max Load/ Obtained Rope Safety Rope Construction Strength Rope
trolley Reeving Group [kg] Rope Breaking Load Factor of Wire Diam.
type (FEM) [kN] [kN] [N/mm 2 ] [mm]
1Bm 80000 102,2 402 3,9
1Am 63000 80,7 402 5,0
SM0908 8/2 2m 50000 64,3 402 6,3 6x36IWRC LHL+RHL 1960 24
3m 40000 52,0 402 7,7
4m 32000 41,9 402 9,6
1Bm 125000 108,4 402 3,7
1Am 100000 86,9 402 4,6
6x36IWRC
SM0912 12/2 2m 80000 69,7 402 5,8 LHL+RHL 1960 24
3m 63000 55,4 402 7,3
4m 50000 44,2 402 9,1
1Bm 160000 106,1 402 3,8
1Am 125000 83,1 402 4,8
6x36IWRC
SM0916 16/2 2m 100000 66,7 402 6,0 LHL+RHL 1960 24
3m 80000 53,8 402 7,5
4m 63000 42,6 402 9,4

Hoisting Rope Duty Max Load Max Load/ Obtained Rope Safety Rope Construction Strength Rope
trolley Reeving Group [kg] Rope Breaking Load Factor of Wire Diam.
type (FEM) [kN] [kN] [N/mm 2 ] [mm]

SM0908 8/2 1Bm 80000 102,2 521 5.1 Python9F19N LHL+RHL 1960 24
1Am 63000 80,7 521 6.5

SM0912 12/2 1Bm 120000*) 104.1 521 5.0 Python9F19N LHL+RHL 1960 24
1Am 100000 86,9 521 6.0

SM0916 16/2 1Bm 155000*) 102.9 521 5.1 Python9F19N LHL+RHL 1960 24
1Am 125000 83,1 521 6.3

*) Notice: Load smaller because of rope safety.

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12.4 Rope angles and duty groups

Rope angle effects on rope and drum lifetime. It is essential to have correct length rope
to reach the zero angle when hook up.

Rope angles

4 SM0916
3.5
3 SM091
Rope angle(deg)

2.5
2
SM090
1.5
1
0.5
0
0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25
Distance from upper position(m)

Recommended maximum
angle during normal
working cycle
Duty group Angle
M2, M3 4.0
M4, M5 3.5
M6, M7 3.0
M8 2.5

For using the diagram, check first the used hook block path during
working cycle. In diagram You can now read the angle during cycle.
Recommended values are listed in table.

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13 SM HOISTING TROLLEY MATERIAL LIST

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ITEM PART FABRICATION METHOD MATERIAL MATERIAL STANDARD

1. Cast 1. Steel FINISHING
2. Forged 2. Steel plate 1. Epoxy paint
3. Extruded 3. Case −hardening steel 2. Galvanized
4. Stamped 4. Quenched and tempered 3. Anodized
5. Flame cut steel 4. Nitrated
6. Machined 5. Spheroidal cast iron
7. Hardened 6. Grey cast iron
7. Acid −proof steel
8. Aluminum

1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 Description Standard 1 2 3 4
HOIST FRAME
1 Drum S355J2G3 EN10025
2 Rope guide parts EN-GJS-500 EN1563
Rope guide frame S355J2G3 EN10025
3 Shaft S355J2G3 EN10025

DRUM COUPLING
4 Tooth ring EN-GJS-700 EN1563
5 Torque ring S355J2G3 EN10025
ROPE SHEAVE ASSEMBLIES
6 Rope sheaves EN-GJS-700 EN1563
7 Rope sheave shafts 42CrMo4 EN10083
8 Support beam S235JRG2 EN10025
ROPE ANCHORAGE
9 Rope clamps AISI 316 AISI
10 Rope anchorage housing EN-GJS-400 EN1563
11 Rope anchorage wedge EN-GJS-400 EN1563
12 Rope anchorage shaft 42CrMo4 EN10083
HOOK
13 Hook forging 34CrMo4 EN10083
14 Hook block housing 42CrMo4 EN10083
15 Hook block frame S235JRG2 EN10025
S355J2G3 EN10025
HOISTING GEARBOX
16 Gearbox housing EN-GJL-200 EN1561
17 Gear wheels and geared shafts 20NiCrMo2 EN10084
17NiCrMo6 EN10084
18CrNiMo7 EN10084
18 Secondary shaft 42CrMo4 EN10083
19 Coupling S355J2G3 EN10025
HOISTING MOTOR
20 Motor frame AlMgSi −T5 EN573
21 Rotor shaft 42CrMo4 EN10083
22 Mounting flange EN-GJL-200 EN1561
TRAVERSING GEARBOX
23 Gearbox housing EN-GJL-200 EN1561
24 Gear wheels and geared shafts 20NiCrMo2 EN10084
17NiCrMo6 EN10084
18CrNiMo7 EN10084
25 Secondary shaft S355J2G3 EN10025
26 Coupling (if any) S355J2G3 EN10025
TRAVERSING MOTOR
27 Motor frame AlMgSi −T5 EN573
28 Rotor shaft 42CrMo4 EN10083
29 Mounting flange G-AlSi10Mg EN1706

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 Technical Guide
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ITEM PART FABRICATION METHOD MATERIAL MATERIAL STANDARD

1. Cast 1. Steel FINISHING
2. Forged 2. Steel plate 1. Epoxy paint
3. Extruded 3. Case −hardening steel 2. Galvanized
4. Stamped 4. Quenched and tempered 3. Anodized
5. Flame cut steel 4. Nitrated
6. Machined 5. Spheroidal cast iron
7. Hardened 6. Grey cast iron
7. Acid −proof steel
8. Aluminum

1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 Description Standard 1 2 3 4
TROLLEY
30 Trolley wheels 42CrMo4 EN10083
31 Trolley wheel shafts 42CrMo4 EN10083
32 Trolley wheel supports (if any) EN-GJS-400 EN1563
Trolley wheel supports (if any) S355J2G3 EN10025
33 Trolley end carriages S235JRG2 EN10025
S355J2G3 EN10025
34 Distance beams S235JRG2 EN10025
35 Transmission shaft (if any) S355J2G3 EN10025

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14 SM HOISTING TROLLEY BEARING LIST

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ITEM BEARING BEARING TYPE (anti −friction) SEALING TYPE LUBRICATION TYPE
Deep Cylindr. Needle Spherical Thrust Cylindr. Sealed Not Life Time Manual Oil Bath
groove roller roller roller ball roller Sealed Lubricated Lubrication Lubrication
ball bearing bearing bearing bearing thrust
bearing bearing

HOISTING MACHINERY

1 Drum bearing (gear end)

2 Drum bearing
(opposite to gear end)
3 Rope sheaves
4 Hook forging
5 Hoisting gearbox
(gear wheel shafts)
HOISTING MOTORS
6 Rotor shaft
(secondary shaft end)
7 Rotor shaft (brake end)
TRAVERSING MACHINERIES

8 Gearbox (inside)
9 Traversing motor
(secondary shaft end)
10 Traversing motor (brake end)
11 Trolley wheels

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15 AUXILIARY HOIST SERIES

Aux. Load Duty Drum length HOL [m]
Hoist [kg] group code RR = 2700 RR = 3400 RR = 4200 RR = 5300 RR = 5800
G 25 25 25 - -
4 000 M6
CXT5022 H 34 33.5 33.5 - -
5 000 M5
J 46 46 46 - -
G 12.5 12.5 12.5 - -
8 000 M6
CXT5042 H 16.5 16.5 16.5 - -
10 000 M5
J 23 23 23 - -
H 40.0 40.0 40.0 40.0 40.0
J 53.0 53.0 53.0 53.0 53.0
6 300 M6
K 64.5 64.5 64.5 64.5 64.5
CXT6022 8 000 M5
10 000 M4 L - 78.0 78.0 78.0 78.0
M - 87.5 87.5 87.5 87.5
N - - 99.0 99.0 99.0
H 20 20 20 20 20
J 26.5 26.5 26.5 26.5 26.5
12 500 M6
K 32.0 32.0 32.0 32.0 32.0
CXT6042 16 000 M5
20 000 M4 L - 39 39 39 39
M - 43.5 43.5 43.5 43.5
N - - 49.5 49.5 49.5
H 13.0 13.0 13.0 13.0 13.0
J 17.5 17.5 17.5 17.5 17.5
12 500 M6
K 21.5 21.5 21.5 21.5 21.5
CXT6062 25 000 M5
30 000 M4 L - 26.0 26.0 26.0 26.0
M - 29.0 29.0 29.0 29.0
N - - 33.0 33.0 33.0
H 27.5 27.5 27.5 27.5 27.5
J 37.5 37.5 37.5 37.5 37.5
12 500 M6
K 46.0 46.0 46.0 46.0 46.0
CXT7022 16 000 M5
20 000 M4 L - 55.5 55.5 55.5 55.5
M - 62.5 62.5 62.5 62.5
N - - 71.0 71.0 71.0
H 13.5 13.5 14.5 14.5 14.5
J 18.5 18.5 19.5 19.5 19.5
25 000 M6
K 23.0 23.0 23.5 23.5 23.5
CXT7042 32 000 M5
40 000 M4 L - 27.5 27.5 27.5 27.5
M - 31.0 31.0 31.0 31.0
N - - 35.5 35.5 35.5

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Lhod [mm]
Aux. Hoist L [mm] h1 [mm] H [mm] C [mm]
SM0908 SM0912 SM0916
L1 = 297
CXT5022 L2 = 347 1750 1700 1700 290 610 465
L3 = 658
L1 = 285
CXT5042 L2 = 335 1750 1700 1700 290 610 515
L3 = 670
L1 = 360
CXT6022 L2 = 410 1900 1850 1800 365 685 885
L3 = 803
L1 = 339
CXT6042 L2 = 389 1900 1850 1850 365 685 885
L3 = 824
L1 = 333
CXT6062 L2 = 383 1900 1900 1850 365 685 1065
L3 = 830
L1 = 446
CXT7022 L2 = 496 2000 2000 1950 365 720 1335
L3 = 935
L1 = 423
CXT7042 L2 = 473 2050 2000 2000 365 720 1025
L3 = 958

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Aux. Hoist L [mm] SM0908 SM0912 SM0916 h1 [mm] H [mm] C [mm]

L1 [mm] 297 297 297
L2 [mm] 467 443 435
CXT5022 290 610 465
L3 [mm] 658 658 658
Lhod [mm] 1500 1400 1350
L1 [mm] 285 285 285
L2 [mm] 447 443 435
CXT5042 290 610 515
L3 [mm] 670 670 670
Lhod [mm] 1450 1400 1350
L1 [mm] 360 360 360
L2 [mm] 467 483 475
CXT6022 365 685 885
L3 [mm] 803 803 803
Lhod [mm] 1500 1500 1450
L1 [mm] 339 339 339
L2 [mm] 467 463 475
CXT6042 365 685 885
L3 [mm] 824 824 824
Lhod [mm] 1500 1450 1450
L1 [mm] 333 333 333
L2 [mm] 467 463 475
CXT6062 365 685 1065
L3 [mm] 830 830 830
Lhod [mm] 1500 1450 1450
L1 [mm] 446 446 446
L2 [mm] 507 503 515
CXT7022 365 720 1335
L3 [mm] 935 935 935
Lhod [mm] 1600 1550 1550
L1 [mm] 423 423 423
L2 [mm] 507 503 515
CXT7042 365 720 1025
L3 [mm] 958 958 958
Lhod [mm] 1600 1550 1550

KCI SPECIAL CRANES CORPORATION KCI KONECRANES GROUP

KCI Special Cranes Corporation reserves the right to alter or amend the above information without notice. 21.11.2005•APa•techguide0920.DOC