Mohd Yunos 2019 IOP Conf. Ser.A Mater. Sci. Eng. 554 012005
Mohd Yunos 2019 IOP Conf. Ser.A Mater. Sci. Eng. 554 012005
IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
More info about this article: http://www.ndt.net/?id=24686
Mohd Amirul Syafiq Mohd Yunos1, Susan Maria Sipaun1, Siti Aslina Hussain2
1
Plant Assessment Technology, Malaysian Nuclear Agency, 43000 Kajang, Selangor.
2
Faculty of Engineering, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor.
Abstract. Radioactive particle tracking (RPT) is one of the non-invasive techniques for
monitoring and investigating multiphase flow system. This technique have been widely utilized
in the field of chemical process engineering for better understanding and optimizing process
hydrodynamics especially in the multiphase reactor such as bubble column reactor. Due to
opaque nature of industrial process systems, especially in the case of multiphase flows, non-
invasive methods based on ionizing radiation have been considered for evaluating the
hydrodynamic parameters. The feasibility study of radioactive particle tracking techniques in
quadrilateral bubble column reactor has been successfully achieved. The radioactive particle
tracking facility and data acquisition system has been developed and experimental calibration
using single particle radioactive particle 46Sc to investigate dynamics behaviour of quadrilateral
bubble column reactor is completed. The results indicated that there is back mixing behaviour in
the bubble column process. The results also reported that the radioactive particle 46Sc is still in
good condition and there is no radiation contamination problem arises while performing
radioactive particle tracking techniques. The RPT technique was performed to reveal the
instantaneous velocity and time-averaged liquid velocity in the current bubble column reactor.
1. Introduction
Before the advent of the first Malaysian pool-type nuclear research reactor TRIGA MARK II at the
Malaysia Nuclear Agency (formerly known as PUSPATI) in 1982, limited access to radioactive
materials, limited source quantity and high-cost of radioactive materials have restricted Malaysian
researchers in their efforts for establishing nuclear applications in oil and gas industries. Large-scale
utilization of radioisotopes as research and industrial investigating tools began in the late 1990s when
the Plant Assessment Technology Unit, Industrial Technology Division was established under Research
and Development program of Malaysian Nuclear Agency. Since then, a radioisotope that emits γ-ray
has been successfully used as nuclear gauges in research and industry. The versatility of nuclear gauges
innovation offers better plant troubleshooting and problem-solving ability in oil and gas industry. Recent
developments in the field of radioisotope application in industry have led to a renewed interest in
studying process behaviors using radiotracer techniques. Industrial radiotracers emerged as powerful
tools for troubleshooting and process optimization in multiphase flow systems. However, its
performance is limited by the hydrodynamic parameters and its behaviors in complex multiphase
reactors. Many critical and important information failed to be extracted using a conventional method.
Thus, an alternative investigation technique is required to overcome this situation.
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Published under licence by IOP Publishing Ltd 1
Malaysia International NDT Conference and Exhibition 2018 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
Due to opaque nature of industrial process systems, especially in the case of multiphase flows, non-
invasive methods based on ionizing radiation have been considered for evaluating the hydrodynamic
parameters of multiphase reactors. These parameters include flow regimes, phase holdup, phase
distributions, velocity profiles, mixing patterns and turbulence fluctuations. Thus, the demand for
reliable experimental techniques to provide non-invasive, spatially, and temporally resolved data of
single-phase and multiphase systems is required to assess the accuracy of complex models. The role of
industrial radiotracer technology in industries has received increased attention across some disciplines
in recent years. In the last decades, a significant effort to utilize γ-ray emission techniques for measuring
positions and velocities in three dimensions in multiphase system reactors has been highlighted. One of
the non-invasive techniques for monitoring multiphase flow system is known as a radioactive particle
tracking (RPT) technique. This technique has been implemented extensively to investigate
hydrodynamics characteristic in a great variety of multiphase flow systems [1].
Radioactive particle tracking (RPT) techniques has been widely utilized in the field of chemical
process engineering for getting better understanding and optimizing process hydrodynamics especially
in the multiphase reactor non-invasively. This technique applied a simple approach where an array of
scintillation detectors is used to detect emitted isotropic γ-rays signal from radioactive particles over a
sufficiently long period of time as to track the motion of that particle at a specific position and location.
The radioactive particle position at certain time can be reconstructed from the widely used rigorous
phenomenological model which correlates the number of photons detected and effectively measured by
a scintillation detector and the positions of the emitting γ-ray radioactive particle. This strategy also
involves the reconstruction of the tracer location histories known as calibration map from its real
position coordinates by solving a minimization problem between the experimental and calibrated data.
This is done based on tracking the motion of a neutrally buoyant single radioactive particle in order to
visualize and validate the flow inside a specific volume [1,2,3,4].
There are relatively few historical studies in this technique with the first detailed study of radioactive
particle tracking conducted by Kondukov et al. [5]. However, there is an inadequacy in his data
acquisition system where quantitative results were failed to be secured. In his work, Kondukov et al. [5]
traced a radioactive particle inside gas-solid phases in fluidized bed reactor by using 6 units scintillation
detectors. Similar numbers of detectors were also used by Meek [6] for tracing solid material in turbulent
liquids using different experimental design with detectors mounted on an axially moving carriage to
move along with the solid particle. Unfortunately, the carriage failed to maintain its speed with tracer
particle leading to data losses. Another researcher, Lin et al. [2] introduced first innovative computer-
aided radioactive particle tracking known as CARPT with low-resolution detection from 12 unit of
detectors analogue processing to investigate the solid dynamics inside the gas-solid phase of fluidized
bed reactor. From then on, system transformation to the advanced radioactive particle tracking system
becomes the center of attention for better hardware improvement such as those related to the data
acquisition systems. The data acquisition system developed by Lin et al. [2] has been upgraded by
Moslemian [7] where the digital pulse counts meter were introduced and has been successful in
providing high-speed counting rates.
In 1991, Devanathan [3] utilized the radioactive particle tracking for investigating the first liquid
phase dynamic in a gas-liquid column reactor test rig by introducing a neutrally buoyant radioactive
particle [3,8]. Subsequently, the same principles have been applied by Yang, [9] to perform better
numerical calculation using a weighted least-squares method in particle tracking post-processing
techniques, extensively. The position rendering method proposed by Yang, [9] promoted another
invention on the rigorous phenomenological relation generated using Monte Carlo simulation by Larachi
et al. [10] followed by the development of enhanced algorithm with direct back-propagation neural
network model [11].
Much of the literature since the mid-1990s emphasizes the use of non-invasive radioactive particle
tracking techniques for the characterization of multiphase reactors. Research into radioactive particle
tracing applications in multiphase flow system has a long history. There are a large number of published
studies that describe the uses of radioactive particle tracking technique for gas–solid–liquid phase
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IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
2. Methodology
When radiation passed each scintillation detector, the radiation counts were collected instantaneously
and recorded into a computer. The hardware components used for this experiment is a multi-channel
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IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
analyzer Ludlum Model 4612 Counter, and a 12-detector single channel analyzer (SCA) with RS232
control to compute the signals from the scintillation detectors. Block diagram of the data acquisition
system is shown in Figure 3. The desktop computer or industrial durable notebook is used to control all
the parameters, obtain and display data, and extract results. The physical picture of radioactive particle
tracking setup for bubble column reactor can be seen in Figure 4. This versatile data acquisition
hardware system set up is safe to be used in oil and gas industries. The compact set of the multi-channel
analyzer, scintillation detector and durable notebook are using minimal electrical power source.
Therefore, the set up can reduce the potential to induce spark and ignition that increase the risk of fire
and explosion inside refinery plants.
Bubble column
reactor
Aluminium Frame
NaI(Tl) Detector
Desktop
PC
Multichannel
Analyzer
Figure 1. Schematic diagram for the quadrilateral bubble column reactor and radioactive particle
tracking setup.
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IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
D9 D10
D7
D8
D5 D6
D3
D4
D1 D2
Detector 1
Detector 2
Detector 3
Detector 4
Detector 5 Ludlum
Model 4612 Desktop Computer
Detector 6 12-Channel Counter
Detector 7
Software RPTv2.0
Detector 8
ctor
Detector 9
Detector 10
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Malaysia International NDT Conference and Exhibition 2018 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
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Malaysia International NDT Conference and Exhibition 2018 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
radioactive particle tracking experiment initially developed by Rahman et al. [36] for study the
hydrodynamic behaviour in quadrilateral bubble column reactor. National Instruments LabView 8.6
system design software has been utilized to develop radioactive particle tracking data acquisition system
software. This system software consists of an interactive scanning control graphical user interface
(GUI), a data acquisition from 12-channel RS-232 serial interface counter, and a multichannel analyser
(MCA). Rahman et al. [36] reported that the second version of the software was successfully upgraded
and currently known as RPTv2.0. The graphical user interface (GUI) for this software includes three
operating modes that consist of system setup and configuration mode, scanning mode and multichannel
analyser, upper-level discriminator, and lower-level discriminator (MCA & LLD/ULD) setup mode.
The system setup and configuration mode enabled the configuration of COMM port for
communication between the multichannel analyzer and the desktop host communication port. This can
be seen in Figure 5. Operating system input setup such as total scanning time, the configuration setting,
and output files setup are available in this mode. Before running the data acquisition mode or scan mode,
a suitable window of the region of interest for gamma radiation spectrum must be set in the software.
Thus, the MCA and LLD/ULD setup mode shown in Figure 6 can be used to configure the lower and
upper levels of gamma spectrum with communication between the software and a multichannel analyzer.
This mode is designed to help the user in selecting the appropriate values for LLD and ULD parameters
between 0 to 3300 millivolts. The graphical user interface of LLD/ULD adjustment of gamma spectrum
result for 46Sc radioactive particle tracer is shown in Figure 7. The graphical user interface for scanning
mode is shown in Figure 5. In this mode, the integration time (counts rate) and the total period of
acquisition time both have to be determined before starting the data acquisition process. The integration
time describes the duration of each data count and period of acquisition means the total time of the data
acquisition process. Ludlum Model 4612 multichannel analyser has the capability to obtain the data
counts at -higher speeds up to 50 ms per count. The scan mode also allows user to control the start and
stop the scanning process. The updated count signals are displayed with respect to the integration time
and the scanning process is continued until desired counting time is reached. Immediately upon the
completion of data acquisition process, a pop-up graphical user interface will inform the user to save the
acquired results in the specified folder location [36]. Figure 8 shows the flowchart for data acquisition
system process by utilizing RPT hardware and software.
Figure 5. The graphical user interface (GUI) for RPT software version 2.0.
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Malaysia International NDT Conference and Exhibition 2018 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
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IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
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IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
In this study, manual calibration process using special equipment is chosen because automatic
calibrations devices are currently not available for radioactive particle tracking. In order to track particle
inside the bubble column reactor accurately, a conventional benchmark experiment was carried out using
manual calibration equipment to validate the particle position reconstructed by Monte Carlo simulation.
This equipment was fabricated using stainless steel with single radioactive particle holder as can be seen
in Figure 9. The calibration equipment was designed to reconstruct particle histories. Figure 10 indicates
that distance versus radiation signals relationships known as calibration curve for the detector provides
the basis to reconstruct the tracer particle instantaneous position. A comparison between the simulated
particle positions reconstructed using Monte Carlo algorithm and the particle positions obtained
experimentally is shown in Figure 10. The comparison shows a great matching between these two sets
of coordinates. MCNPX code was applied to calculate a map of counts containing a total of 2600 grid
points as a function of particle coordinates. In total, 26000 data sets have been successfully obtained
with ten detectors were used for the reconstruction of instantaneous positions with the aid of the 2600
known coordinates.
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IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
100
Simulation
90 Experimental
80
70
60
Distance, cm
50
40
30
20
10
0
0 2000 4000 6000 8000
Counts
Figure 10. A comparison between MNCPX simulation and experimental distance counts rate
measurement for Detector 5.
Upon completing the calibration step, the neutrally buoyant radioactive tracer particle will be left
freely moving with the liquid phase inside bubble column reactor while the scintillation detectors collect
count intensities at a suitable frequency (10-20 Hz) depending on the flow environments and the activity
of the radioactive particle. A sampling frequency of 20 Hz and total acquisition time of 2.5 hours is used
in this study. This is because the homogeneous regime conditions in the bubble column reactor with
superficial gas velocity is 0.0083 m/s. Figure 11 shows the data acquisition results for ten detectors at
different planes and radioactive particle 46Sc axial trajectories for the acquisition time 2.5 minutes was
illustrated at different levels. By using the calibration curve and the reconstruction algorithms, the
Lagrangian trajectory of the radioactive tracer can be reconstructed and the result is as shown in Figure
12 (a) and (b). The experiments will be operated for a sufficient time to allow the radioactive particles
numerously explore the whole region of bubble column reactor so the time-averaged velocity in each
compartment reaches a plateau. This will ensure enough statistics related to radioactive tracer particle
trajectories, which represents the liquid dynamics of the bubble column reactor.
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IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
Det 1
Det 2
Det 3
Det 4
Counts per 50 ms
Det 5
Det 6
Det 7
Det 8
Det 9
Det 10
Time
46
Figure 11. Radioactive particle Sc axial trajectories for the 2.5 minutes at different detector level.
Once the distance of the particles from the set of detectors is evaluated, a weighted regression scheme
is used to estimate the position of the particle at a given sampling instant in time. Thereby a set of
instantaneous position data is obtained that gives the positions of the particle at successive sampling
instants. Time differentiation of the successive particle positions yields the instantaneous Lagrangian
velocities of the particle as a function of time and position of the particle. From the Lagrangian particle
velocities, ensemble averaging is performed to calculate the average velocities of the liquid. For
Cartesian coordinate system, the instantaneous velocity (u1) and mean velocity (u) were calculated by
determining the magnitude of the velocity vector (speed) as follow:
𝑢𝑥 = (𝑥2 − 𝑥1 )(𝑡2 − 𝑡1 )
(1)
𝑢𝑦 = (𝑦2 − 𝑦1 )/(𝑡2 − 𝑡1 )
(2)
𝑢𝑧 = (𝑧2 − 𝑧1 )/(𝑡2 − 𝑡1 ) (3)
(𝑦2 − 𝑦1 ) (𝑧2 − 𝑧1 )
𝑢1 = {(𝑥2 − 𝑥1 )(𝑡2 − 𝑡1 )}𝑖 + { }𝑗 +{ }𝑘 (4)
(𝑡2 − 𝑡1 ) (𝑡2 − 𝑡1 )
𝑢 = √𝑢𝑥 2 + 𝑢𝑦 2 + 𝑢𝑧 2 (5)
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IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
90 90 90
80 80 80
70 70 70
60 60 60
z, cm
z, cm
z, cm
50 50 50
40 40 40
30 30 30
20 20 20
10 10 10
0 0 0
0 20 0 20 0 10 20
x, cm x, cm x, cm
(a) (b) (c) (d)
Figure 12. Lagrangian trajectory of radioactive particle 46Sc in bubble column reactor with
superficial gas velocity 0.083 m/s for (a) 25 sec acquisition time (b) 75 sec acquisition time. (c) Time-
averaged velocity vector plots. (d) A graphical image of the dispersed bubble for sparger design type
D.
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IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
40
Top Region
30 Middle Region
Bottom Region
Axial Liquid Velocity (cm/s)
20
10
0
1 3 5 7 9 11 13 15 17 19
-10
-20
Dimensionless radius
Figure 13. Comparison of axial liquid velocity at different region of column.
The instantaneous liquid velocity in Figure 12(c) has been calculated by time differentiating between
two successive locations of the tracer particle. The time-averaged liquid velocity is obtained by
averaging the instantaneous velocity of each cell by taking the mean of the number of occurrences
obtained for each sampling compartment as shown in Figure 13. The results presented the comparison
between bubble column region at top, middle and bottom of the vessel. Thus, this study concluded that
the alternative RPT technique is also capable of providing information about the fluid dynamic
parameters.
4. Conclusions
The feasibility study of radioactive particle tracking techniques has been successfully completed. The
radioactive particle tracking facility has been developed and experimental calibration using single
particle radioactive particle 46Sc to investigate dynamics behavior of quadrilateral bubble column reactor
has been accomplished. The RPT technique was performed to reveal the instantaneous velocity and
time-averaged liquid velocity of bubble column reactor. The results indicated that there is back mixing
behavior in the bubble column process. The results also reported that the radioactive particle 46Sc is still
intact and there is no radiation contamination problem arises while performing radioactive particle
tracking techniques.
Acknowledgements
The authors gratefully acknowledge financial support by the Ministry of Science, Technology and
Innovation Malaysia in the frame of Science Fund Grant (03-03-01-SF0245) and International Atomic
Energy Agency (IAEA) through Technical Cooperation Project Number RAS/1/012 and Research
Contract No.17374. The authors are also gratefully acknowledged staffs of the Faculty of Engineering,
Universiti Putra Malaysia, Industrial Technology Division, and Malaysian Nuclear Agency for their
support and supervision. Thanks to the Nuclear Power Division for the provision of neutron irradiation
and research facilities. A special acknowledgement is also attributed to members of Plant Assessment
Technology Group (PAT), who have involved in the design, fabrication, experimental setup and
facilities for enabling this work to be presented.
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Malaysia International NDT Conference and Exhibition 2018 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 554 (2019) 012005 doi:10.1088/1757-899X/554/1/012005
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