Illustrated Parts Manual

Models
8042, 10042
& 10054
S/N 0160045250 & After
including 0160042754, 0160042762,
0160042877, 0160042911, 0160043185,
0160043220 & 0160043244 excluding
0160045255

31200732

Revised
March 28, 2014

An Oshkosh Corporation Company

 EFFECTIVITY PAGE

April 4, 2012 - A - Original Issue of Manual

August 17, 2012 - B - Revised Manual
March 15, 2013 - C - Revised Manual
June 11, 2013 - D - Revised Manual
January 22, 2014 - E - Revised Manual
March 28, 2014 - F - Revised Manual

31200732 8042/10042/10054 i
 EFFECTIVITY PAGE

-ii 8042/10042/10054 31200732

Machine Configuration

ULTRA LOW
SULFUR DIESEL
FUEL ONLY
S < 15 mg/kg
1001125387 A

OH4912

Two configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Decal (1).
If equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Ultra Low Sulfur
(ULS) from this point forward.
If not equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Low Sulfur (LS)
from this point forward.

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General Information

1. MACHINE IDENTIFICATION
Machines are identified by model and in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS,
ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these
characteristics are attachments, engine, transmission and hydraulic components.
2. PARTS MANUAL ORGANIZATION
Product information in this manual is organized under section titles. Frame & Attaching Parts, Drive Train and Electrical are a few
examples. Each section is organized by Figure and page number. The information within the Figure is then organized by item
number, part number, description and corresponding illustration(s).
3. TABLE OF CONTENTS
A table of contents (TOC) is found toward the beginning of the manual. Figure number, description and page number are provided for
quick reference to the page containing the related information.
4. RECOMMENDED SPARE PARTS
The Recommended Spare Parts, located near the end of the manual, references most frequently used maintenance parts.
5. PART NUMBER INDEX
A numerical index listing all part numbers and the corresponding page number(s) appears at the back of the manual.
6. NON-SERVICED PARTS
In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies and
installations there will be a Ref in the Qty column and a note after the item description stating what is available for service within. In
the case of parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed
in the part number column of the manual.
7. PARTS LIST ITEM NUMBERS
Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing
from sequence and are not shown in the illustration(s) are not used on that page.
8. INDENTED PART DESCRIPTION
An indented part description is included in the item under which it is indented.
9. ABBREVIATIONS AND SYMBOLS
AC .................................................................... Air Conditioning LB ....................................................................................Pound
ANSI ............................. American National Standards Institute LH.............................................................................. Left Hand
AR ..........................................................................As Required LS ............................................................................. Low Sulfur
ASME.................... American Society of Mechanical Engineers MAX........................................................................... Maximum
ASSY ......................................................................... Assembly MM .............................................................................Millimeter
AUS..............................................................................Australia N.................................................................................... Newton
AUX.............................................................................. Auxiliary NA ...................................................................... Not Applicable
CE ............................................................European Conformity NLA ........................................................... No Longer Available
DIA .............................................................................. Diameter NSS ........................................................... Not Sold Separately
EURO......................................................................... European OD ................................................................. Outside Diameter
FT ...................................................................................... Foot OZ .................................................................................. Ounce
GA...................................................................................Gauge P/N ........................................................................Part Number
GR ...................................................................................Grade QTY ..............................................................................Quantity
HD..................................................................................... Head REF ...........................................................................Reference
HYD ............................................................................Hydraulic REQ............................................................................ Required
ID ..................................................................... Inside Diameter RH ........................................................................... Right Hand
IN ........................................................................................Inch S/N ..................................................................... Serial Number
ISO.............................International Organization for Standards SAE ....................................... Society of Automotive Engineers
ITSDF ..... Industrial Truck Standards Development Foundation STD ............................................................................ Standard
KG............................................................................... Kilogram ULS ..................................................................Ultra Low Sulfur
kW................................................................................. Kilowatt V .......................................................................................... Volt
10. ILLUSTRATION REFERENCE LETTERS
When necessary, illustrations may contain reference letters that are intended to track information from one point to another in the
illustration such as harnesses and hoses or any other information that has been separated in the illustration.

Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior
notification. Contact JLG Industries, Inc. for updated information.

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 TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.

SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-3 Outrigger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Boom Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-5 Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-6 Extend Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-7 Retract Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-8 Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 50 In Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-4 50 In Dual Fork Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-5 90 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-6 Sheet Material Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-7 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-8 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-9 Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-10 Fork Pin Lock Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-11 Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-12 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
3-13 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3-14 12 Ft Truss Boom with Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3-15 8 Ft Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-4 Radiator & Cooling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-5 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-6 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4-7 Isolation Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

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SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-3 Front Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-4 Front Axle - Limited Slip Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-5 Front Axle - Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-6 Front Axle - M-Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-7 Front Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-8 Front Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-9 Front Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-10 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-11 Rear Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-12 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5-13 Rear Axle - Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-14 Rear Axle - M-Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5-15 Rear Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5-16 Rear Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5-17 ZF Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-18 ZF Transmission - Engine Connection & Convertor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5-19 ZF Transmission - Input Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
5-20 ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
5-21 ZF Transmission - Coupling Group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
5-22 ZF Transmission - Coupling Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
5-23 ZF Transmission - Coupling Group 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
5-24 ZF Transmission - Coupling Group 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
5-25 ZF Transmission - Reversing Gear Group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
5-26 ZF Transmission - Reversing Gear Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
5-27 ZF Transmission - Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
5-28 ZF Transmission - Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
5-29 ZF Transmission - Valve Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
5-30 ZF Transmission - Valve Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
5-31 ZF Transmission - Oil Pump & Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
5-32 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72
5-33 Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74

SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 Cab Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-4 Soft Cab Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-5 Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-6 Operators Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-7 Cab Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

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SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 Boom Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-5 Frame Level & Attachment Tilt Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7-6 Auxiliary Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8-3 Steer Select Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8-4 Service Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-5 Lift Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-6 Extend/Retract Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-7 Attachment Tilt & Tilt Compensation Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8-8 Auxiliary Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-9 Frame Level & Stabil-Trak Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-10 Outrigger Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-11 Transmission Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9-3 Attachment Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-4 Tilt Compensation Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-5 Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-6 Stabil-Trak Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-7 Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-8 50 in Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9-9 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-10 Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-11 Fuel/Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-12 Directional Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
9-13 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
9-14 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
9-15 72 Inch 90 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
9-16 Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46

31200732 8042/10042/10054 7
 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Engine Compartment Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-3 Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10-4 Work Lighting Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10-5 Road Lighting Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10-6 Rotating Beacon Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10-7 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-8 Cab Power Distribution Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
10-9 Dash/Throttle Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10-10 MAF/Water in Fuel Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
10-11 Outriggers Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10-12 GPS Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
10-13 Logic Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
10-14 Boom Extend Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
10-15 Work Lighting Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
10-16 Road Lighting Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50

SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

SECTION 12 –
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

8 8042/10042/10054 31200732
 SECTION 1
FRAME & ATTACHING PARTS

31200732 8042/10042/10054
 FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts

102
24

101 24

23

20 40
9
19
38

31 28
34 11
27 41 3
21 43
37 2
43
22
10

13 39
14
22

15

103
12
14
17

18
32
1 PH5150

1-2 8042/10042/10054 31200732

 FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts

Item Part Number Qty. Description Rev.
1001121283 Ref FRAME INSTALLATION, (8042), (not available to order, see items 1 thru 43 for B
service)
1001121282 Ref FRAME INSTALLATION, (10042 & 10054), (not available to order, see items 1 A
thru 43 for service)
1 0642216 2 HEX HD CAPSCREW, 3/4-10X2, (8042)
2 0642222 4 HEX HD CAPSCREW, 3/4-10X2-3/4
3 0642628 4 HEX HD CAPSCREW, 1-8X3-1/2
9 3520030 1 HOLE PLUG, (8042)
10 4892200 4 FLAT WASHER, 3/4
11 4892600 4 FLAT WASHER, 1
12 7124301 AR CONDUIT, 1/2X15-1/2
13 7124451 AR CONDUIT, 1 IDX8
14 7124471 AR CONDUIT, 1 IDX12-1/2
15 7125871 AR CONDUIT, 1/2X8
17 7138368 AR CONDUIT, 1/4X2
18 7139066 2 COUNTERWEIGHT HOLD DOWN PLATE, (8042)
19 7139156 AR CONDUIT, 1 IDX28
20 7139157 AR CONDUIT, 1 IDX4
21 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-11 for details)
22 8050001 2 BEARING
23 8065640 4 BEARING
24 8065641 2 BEARING
27 8305014 4 HEX NUT, 5/8-11
28 8305021 4 HEX NUT, 1-8
31 8307009 4 LOCKWASHER, 5/8
32 8307010 2 LOCKWASHER, 3/4, (8042)
34 8310129 4 CARRIAGE BOLT, 5/8-11X2-1/2
37 1001094786 1 REAR COUNTERWEIGHT
38 1001094787 1 FRONT COUNTERWEIGHT, (8042)
39 1001094877 2 COUNTERWEIGHT MOUNTING ANGLE
40 NSS 1 FRAME WELDMENT
41 4762600 4 LOCKWASHER, 1
43 0100019 AR LOCTITE® 271TM, (apply to items 2 & 3)
101 Ref BOOM SENSOR, (see Figure 10-1 for details)
102 Ref BACKUP ALARM, (see Figure 10-1 for details)
103 Ref HORN, (see Figure 10-2 for details)

31200732 8042/10042/10054 1-3

 Before S/N 0160053075 excluding
FRAME & ATTACHING PARTS 0160050807, 0160050814 & 0160050815

Figure 1-2 Covers

1-4 8042/10042/10054 31200732

Before S/N 0160053075 excluding
0160050807, 0160050814 & 0160050815 FRAME & ATTACHING PARTS

Figure 1-2 Covers

Item Part Number Qty. Description Rev.
1001117739 Ref COVERS INSTALLATION, (8042), (not available to order, see items 1 & 3 thru 22 D
for service)
1001117738 Ref COVER INSTALLATION, (10042 & 10054), (not available to order, see items 1 D
thru 22 for service)
1 4420037 150 in INSULATION TAPE, (8042)
4420037 190 in INSULATION TAPE, (10042 & 10054)
2 7139047 1 COUNTERWEIGHT COVER, (10042 & 10054)
3 7139406 1 LOWER TRANSMISSION COVER
4 7139407 1 UPPER TRANSMISSION COVER
5 7150661 1 FUEL/HYDRAULIC TANK COVER
6 8302470 2 COTTER PIN
7 8303615 6 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5, (8042)
8303615 10 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5, (10042 & 10054)
8 8303656 4 HEX HD CAPSCREW, 5/16-18X7/8
9 8303729 6 HEX HD CAPSCREW, 1/4-20X5/8
10 8305004 6 HEX NUT, 1/4-20
11 8307002 12 LOCKWASHER, 1/4, (8042)
8307002 16 LOCKWASHER, 1/4, (10042 & 10054)
12 8307004 4 LOCKWASHER, 5/16
13 8307202 6 FLAT WASHER, 1/4, (8042)
8307202 10 FLAT WASHER, 1/4, (10042 & 10054)
14 8307203 4 FLAT WASHER, 5/16
15 8310658 4 RETAINING NUT, 5/16
16 8580420 6 WELL NUT, (8042)
8580420 10 WELL NUT, (10042 & 10054)
17 10732150 8 FLAT WASHER, M10
18 90206196 47 in PVC VINYL EDGE TRIM, 1/8
19 1001131179 3 LATCH ASSY, WITH LOCK & KEY
20 1001131246 1 REAR DOOR COVER
21 1001131861 1 SIDE DOOR PANEL
22 1001131862 1 SIDE DOOR PANEL

31200732 8042/10042/10054 1-5

 S/N 0160053075 & After including
FRAME & ATTACHING PARTS 0160050807, 0160050814 & 0160050815

Figure 1-2 Covers

1-6 8042/10042/10054 31200732

S/N 0160053075 & After including
0160050807, 0160050814 & 0160050815 FRAME & ATTACHING PARTS

Figure 1-2 Covers

Item Part Number Qty. Description Rev.
1001152654 Ref FRAME COVERS INSTALLATION, (8042), (not available to order, see items 1 & A
3 thru 22 for service)
1001152653 Ref FRAME COVERS INSTALLATION, (10042 & 10054), (not available to order, see A
items 1 thru 22 for service)
1 4420037 150 in INSULATION TAPE, (8042)
4420037 190 in INSULATION TAPE, (10042 & 10054)
2 7139047 1 COUNTERWEIGHT COVER, (10042 & 10054)
3 Ref REAR DOOR SKYTRAK DECAL, (see Figure 11-1 for details)
4 1001150491 1 UPPER TRANSMISSION COVER
5 1001150492 1 FUEL/HYDRAULIC TANK COVER
6 8302470 2 COTTER PIN
7 8303615 4 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5, (8042)
8303615 8 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5, (10042 & 10054)
8 8303656 3 HEX HD CAPSCREW, 5/16-18X7/8
9 8303729 6 HEX HD CAPSCREW, 1/4-20X5/8
10 8305004 6 HEX NUT, 1/4-20
11 8307002 10 LOCKWASHER, 1/4, (8042)
8307002 14 LOCKWASHER, 1/4, (10042 & 10054)
12 8307004 3 LOCKWASHER, 5/16
13 8307202 4 FLAT WASHER, 1/4, (8042)
8307202 8 FLAT WASHER, 1/4, (10042 & 10054)
14 8307203 3 FLAT WASHER, 5/16
15 8310658 3 RETAINING NUT, 5/16
16 8580420 6 WELL NUT, (8042)
8580420 10 WELL NUT, (10042 & 10054)
17 10732150 8 FLAT WASHER, M10
18 90206196 47 in PVC VINYL EDGE TRIM, 1/8
19 1001131179 3 LATCH ASSY WITH LOCK & KEY
8342808 AR KEY SET
20 1001150496 1 REAR ACCESS DOOR
21 1001150741 1 SIDE DOOR PANEL
22 1001150742 1 SIDE DOOR PANEL

31200732 8042/10042/10054 1-7

 FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Installation

10042 & 10054

1-8 8042/10042/10054 31200732

 FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Installation

Item Part Number Qty. Description Rev.
1001106344 Ref OUTRIGGER INSTALLATION, (10042), (Before S/N 0160049047), C
(not available to order, see items 2 & 3 for service)
1001147467 1 OUTRIGGER INSTALLATION, (10042), (S/N 0160049047 & After), A
(includes items 2 & 3)
1001106345 Ref OUTRIGGER INSTALLATION, (10054), (Before S/N 0160049047), C
(not available to order, see items 1 thru 3 for service)
1001147466 1 OUTRIGGER INSTALLATION, (10054), (S/N 0160049047 & After), A
(includes items 1 thru 3)
1 8223536 2 PRESSURE SWITCH, (10054)
2 1001107689 Ref OUTRIGGER MOUNTING INSTALLATION, (not available to order, see items B
101 thru 108 for service)
3 1001107690 Ref OUTRIGGER ASSY, (Before S/N 0160049047), (not available to order, see B
items 201 thru 218 for service)
1001147477 1 OUTRIGGER ASSY, (S/N 0160049047 & After), (includes items 201 thru A
218)
101 0642640 1 HEX HD CAPSCREW, 1-8X5, GR5
102 3423248 1 AXLE PIVOT PIN
103 1001107664 2 MOUNTING BRACKET
104 8307912 AR SHIM, 1/16
105 8307913 AR SHIM, 1/8
106 8310475 8 HEX HD CAPSCREW, 3/4X10, GR8, (torque to 260 lb-ft/352 Nm)
107 8310116 1 LOCKNUT, 1-8
108 0100019 AR LOCTITE® 271TM, (apply to item 106)
201 1001107692 1 OUTRIGGER FRAME
202 7091373 2 OUTRIGGER LEG
203 7090822 2 OUTRIGGER PAD, (Before S/N 0160049047)
1001141892 2 PAD WELD STABILIZER, (S/N 0160049047 & After)
205 7090891 2 LEG PIVOT PIN
207 8065063 1 BUSHING, 3 IDX2
210 8305644 2 LOCKNUT, 1/2
211 8520013 10 GREASE FITTING, (Before S/N 0160049047)
8520013 12 GREASE FITTING, (S/N 0160049047 & After)
212 7124491 2 CONDUIT, 1 IDX15-1/2
213 7125801 4 CONDUIT, 3/4 IDX4
214 Ref HOSE ASSY, (see Figure 8-10 for details)
215 2220473 4 ELBOW, 90 DEGREES, (includes o-ring)
216 8303628 2 HEX HD CAPSCREW, 1/2X3-3/4, GR5
217 8770189 4 BULKHEAD ELBOW, 45 DEGREES
218 Ref OUTRIGGER CYLINDER & MOUNTING HARDWARE,
(see Figure 9-7 for details)

31200732 8042/10042/10054 1-9

 FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-10 8042/10042/10054 31200732

 SECTION 2
BOOM

31200732 8042/10042/10054
 BOOM

Figure 2-1 Boom Installation

21

10 28
23 29
24 30
21 7 25 26 31
27
30
14 29
32
27 33

9 26 23
21 25 24
7

21

14

39
14 35
37
38
20
36
14 17

14
13 18
19 8
34
1 7
3
14
5
2 6
4 3
4 2 12

40 1
PH5190

2-2 8042/10042/10054 31200732

 BOOM

Figure 2-1 Boom Installation

Item Part Number Qty. Description Rev.
1 7095312 2 QUICK ATTACH PIVOT BUSHING
2 8307904 AR SHIM WASHER
3 8310093 AR SHIM WASHER
4 8307918 2 SHIM WASHER
5 8520013 2 STRAIGHT LUBE FITTING, 1/8
6 8303666 1 HEX HD CAPSCREW, 5/8-11X5, GR5
7 8305643 3 HEX LOCKNUT, 5/8-11
8 7095352 1 CARRIAGE PIVOT PIN
9 Ref LIFT CYLINDER & MOUNTING HARDWARE, (see Figure 9-1 for details)
10 Ref TILT COMPENSATION CYLINDER & MOUNTING HARDWARE,
(see Figure 9-4 for details)
12 Ref ATTACHMENT TILT CYLINDER & MOUNTING HARDWARE,
(see Figure 9-3 for details)
13 7125811 1 CONDUIT
14 8642224 6 RETAINING RING
17 5724622 1 RUBBER BUMPER
18 3311601 1 HEX LOCKNUT, 3/8-16
19 8526007 AR LOCTITE® 242™, (apply to item 18)
20 Ref EXTEND/RETRACT CYLINDER & MOUNTING HARDWARE,
(see Figure 9-2 for details)
21 8065640 4 BEARING
23 8303655 2 HEX HD CAPSCREW, 5/8-11X4-1/2, GR5
24 3423226 2 BOOM PIVOT PIN
25 8307911 AR SHIM WASHER
26 8307910 AR SHIM WASHER
27 8520001 2 STRAIGHT LUBE FITTING, 1/8
28 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4
29 8307106 2 PLAIN WASHER, 5/16
30 8305906 2 RETAINER NUT, 5/16-18
31 7116792 1 OUTER BOOM COVER
32 8310431 1 LOCKWASHER, 5/16
33 8310497 1 THUMB SCREW, 5/16-18X1-1/2
34 8522012 AR ANTI-SEIZE LUBE, (apply to item 8)
35 1001096404 1 ANGLE INDICATOR SPACER
36 1001098769 1 BOOM ANGLE INDICATOR PLATE
37 4711600 1 FLAT WASHER, 3/8
38 8305645 1 HEX LOCKNUT, 3/8-16, (torque to 12 lb-ft/16 Nm)
39 Ref BOOM ANGLE INDICATOR DECAL, (see Figure 11-2 for details)
40 Ref QUICK ATTACH, (see Figure 2-8 for details)

31200732 8042/10042/10054 2-3

 BOOM

Figure 2-2 First Boom Section

2-4 8042/10042/10054 31200732

 BOOM

Figure 2-2 First Boom Section

Item Part Number Qty. Description Rev.
1 7302010 1 FIRST BOOM SECTION
2 7082342 AR SHIM, WEAR PAD, 0.07
3 7082362 AR SHIM, WEAR PAD, 0.13
4 7079572 6 WEAR PAD
5 7082311 21 WEAR PAD INSERT
6 8303620 10 HEX HD CAPSCREW, 3/8-16X1, (torque to 31 lb-ft/42 Nm)
7 8526007 AR LOCTITE® 242™, (apply to items 6, 10, 11 & 14)
8 8307005 22 LOCKWASHER, 3/8
9 8307204 12 PLAIN WASHER, 3/8
10 8303681 8 HD HEX CAPSCREW, 3/8-16X3/4, (torque to 31 lb-ft/42 Nm)
11 8303621 8 HEX HD CAPSCREW, 3/8-16X1-1/2, (torque to 31 lb-ft/42 Nm)
12 7111572 3 WEAR PAD
13 7096772 1 WEAR PAD SPACER
14 8303041 3 HEX HD CAPSCREW, 3/8-16X1/2, (torque to 31 lb-ft/42 Nm)
15 7096882 2 WEAR PAD SPACER
16 8307005 2 LOCKWASHER, 3/8, (10054)
17 8303738 2 HEX HD CAPSCREW, 3/8-16X7/8, (10054)
18 7138468 1 CLIP, (10054)
19 8310113 2 NUT, (10054)

N1 Note Ref USE LOCTITE® 242™ (0100011) ON ALL BOLT THREADS AND JAM NUTS.
N2 Note Ref COAT STATIC, NON-ROTATING PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
N3 Note Ref COAT ALL BUSHINGS, SHEAVES & ROTATING PIN BORES WITH MYSTIK
TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.
N4 Note Ref WEAR PAD SHIMMING:
a. WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES
MUST BE INSERTED BETWEEN PAD AND SHIM.
b. THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON
THE SLOTTED SURFACE OF SHIMS.
c. ADD WEAR PAD SHIMS AND SPACERS AS REQUIRED TO SHIM
BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 to 0.130 IN (1.8
TO 3.3 MM) IN BOTH HORIZONTAL AND VERTICAL DIRECTIONS.
d. WEAR PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER,
UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE
THAN (2) HARDENED WASHERS EVER BE USED.
e. THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS
USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON WEAR PAD.
N5 Note Ref ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL WEAR PADS AND
ALL WEAR PAD SLIDE PATHWAYS. IF APPLICABLE, THIS INCLUDES ALL
PAD GREASE FITTINGS AT THE REAR OF BOOM.

31200732 8042/10042/10054 2-5

 BOOM

Figure 2-3 Second Boom Section

8042/10042

108
103
110
106 102

111
101
16
105 14
9
104
109 10

107 8 11
9
112
107 5 11
10 11
11
10
6 15
9
3

1
12
9
8 10
9 10
11 2
13 3 5
4
4

5
2
3
4 5

4 10

5 12
5 9

6
7 PH5210

2-6 8042/10042/10054 31200732

 BOOM

Figure 2-3 Second Boom Section

Item Part Number Qty. Description Rev.
1 1001098089 1 SECOND BOOM SECTION, (8042 & 10042)
2 7082362 AR SHIM, WEAR PAD, 0.13
3 7082342 AR SHIM, WEAR PAD, 0.07
4 7079572 11 WEAR PAD
5 7082311 37 WEAR PAD INSERT
6 7111572 5 WEAR PAD
7 7096882 2 WEAR PAD SPACER, 0.62
8 8303681 16 HEX HD CAPSCREW, 3/8-16X3/4, (torque to 31 lb-ft/42 Nm)
9 8526007 AR LOCTITE® 242™, (apply to items 8, 12, 14 & 15)
10 8307005 37 LOCKWASHER, 3/8
11 8307204 27 FLAT WASHER, 3/8
12 8303621 10 HEX HD CAPSCREW, 3/8-16X1-1/2, (torque to 31 lb-ft/42 Nm)
13 7096702 3 WEAR PAD SPACER, 1/2
14 8303675 2 HEX HD CAPSCREW, 3/8-16X1-1/4, (torque to 31 lb-ft/42 Nm)
15 8303620 9 HEX HD CAPSCREW, 3/8-16X1, (torque to 31 lb-ft/42 Nm)
16 7116733 1 HOSE PULLEY ASSY, (includes items 101 thru 112) AC
101 7116812 4 ROLLER PULLEY
102 7116642 5 DIVIDER
103 7116652 1 BRACKET, (right side)
104 7116662 1 BRACKET, (left side)
105 7116691 10 SPACER
106 8310235 1 SHOULDER SCREW, 1/2X5
107 8305645 2 LOCKNUT, 3/8-16
108 8310209 1 HEX HD CAPSCREW, 1/2-13X6
109 8305644 1 LOCKNUT, 1/2-13
110 8307206 2 FLAT WASHER, 1/2
111 8310245 1 SHOULDER SCREW, 1/2X4
112 8307204 1 FLAT WASHER, 3/8

N1 Note Ref USE LOCTITE® 242™ (0100011) ON ALL BOLT THREADS AND JAM NUTS.
N2 Note Ref COAT STATIC, NON-ROTATING PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
N3 Note Ref COAT ALL BUSHINGS, SHEAVES AND ROTATING PIN BORES WITH
MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF
THE PIN.
N4 Note Ref WEAR PAD SHIMMING:
a. WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES
MUST BE INSERTED BETWEEN PAD AND SHIM.
b. THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON
THE SLOTTED SURFACE OF SHIMS.
c. ADD WEAR PAD SHIMS AND SPACERS AS REQUIRED TO SHIM
BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 to 0.130 IN (1.8
TO 3.3 MM) IN BOTH HORIZONTAL AND VERTICAL DIRECTIONS.
d. WEAR PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER,
UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE
THAN (2) HARDENED WASHERS EVER BE USED.
e. THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS
USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON WEAR PAD.

31200732 8042/10042/10054 2-7

 BOOM

Figure 2-3 Second Boom Section (Continued)

Item Part Number Qty. Description Rev.
N5 Note Ref ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL WEAR PADS AND
ALL WEAR PAD SLIDE PATHWAYS. IF APPLICABLE, THIS INCLUDES ALL
PAD GREASE FITTINGS AT THE REAR OF BOOM.

2-8 8042/10042/10054 31200732

 BOOM

Figure 2-3 Second Boom Section (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 2-9

 BOOM

Figure 2-3 Second Boom Section

10054

108
110
106

102
103 111

105
101

105 109

7
6
112 107 9
104 16
107 8 13
13
7 2
6 3 15
8
13
7
6 6 5
5 6
7
8
4 13
3

2
3
10 15
9 7 13
13 6
7 14 5
3
15
2
3
15 1
5
5
14
15 7

5 10
13

11 PH5220

2-10 8042/10042/10054 31200732

 BOOM

Figure 2-3 Second Boom Section

Item Part Number Qty. Description Rev.
1 1001097721 1 SECOND BOOM SECTION, (10054)
2 7082362 AR SHIM, WEAR PAD, 0.13
3 7082342 AR SHIM, WEAR PAD, 0.075
4 7111572 5 WEAR PAD
5 7082311 36 WEAR PAD INSERT
6 8307204 26 FLAT WASHER, 3/8
7 8307005 36 LOCKWASHER, 3/8
8 8303620 8 HEX HD CAPSCREW, 3/8-16X1
9 8303681 14 HEX HD CAPSCREW, 3/8-16X3/4, (torque to 31 lb-ft/42 Nm)
10 8303621 12 HEX HD CAPSCREW, 3/8-16X1-1/2, (torque to 31 lb-ft/42 Nm)
11 7096882 2 WEAR PAD SPACER, 0.62
13 8526007 AR LOCTITE® 242™, (apply to items 8, 9 & 10)
14 7096702 3 WEAR PAD SPACER, 1/2
15 7079572 11 WEAR PAD
16 7116733 1 HOSE PULLEY ASSY, (includes items 101 thru 112) AC
101 7116812 4 ROLLER PULLEY
102 7116642 5 DIVIDER
103 7116652 1 BRACKET, (right side)
104 7116662 1 BRACKET, (left side)
105 7116691 10 SPACER
106 8310235 1 SHOULDER SCREW, 1/2X5
107 8305645 2 LOCKNUT, 3/8-16
108 8310209 1 HEX HD CAPSCREW, 1/2-13X6
109 8305644 1 LOCKNUT, 1/2-13
110 8307206 2 FLAT WASHER, 1/2
111 8310245 1 SHOULDER SCREW, 1/2X4
112 8307204 1 FLAT WASHER, 3/8
N1 Note Ref USE LOCTITE® 242™ (0100011) ON ALL BOLT THREADS AND JAM NUTS.
N2 Note Ref COAT STATIC, NON-ROTATING PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
N3 Note Ref COAT ALL BUSHINGS, SHEAVES AND ROTATING PIN BORES WITH
MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF
THE PIN.
N4 Note Ref WEAR PAD SHIMMING:
a. WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES
MUST BE INSERTED BETWEEN PAD AND SHIM.
b. THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON
THE SLOTTED SURFACE OF SHIMS.
c. ADD WEAR PAD SHIMS AND SPACERS AS REQUIRED TO SHIM
BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 to 0.130 IN (1.8
TO 3.3 MM) IN BOTH HORIZONTAL AND VERTICAL DIRECTIONS.
d. WEAR PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER,
UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE
THAN (2) HARDENED WASHERS EVER BE USED.
e. THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS
USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON WEAR PAD.
N5 Note Ref ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL WEAR PADS AND
ALL WEAR PAD SLIDE PATHWAYS. IF APPLICABLE, THIS INCLUDES ALL
PAD GREASE FITTINGS AT THE REAR OF BOOM.

31200732 8042/10042/10054 2-11

 BOOM

Figure 2-4 Third Boom Section

8042/10042
2

4 12
9
5
7
6

13
9
8 7 14
9 7

1
5
6
11

2
10

11
2

PH5230

2-12 8042/10042/10054 31200732

 BOOM

Figure 2-4 Third Boom Section

Item Part Number Qty. Description Rev.
1 7117113 1 THIRD BOOM SECTION, (8042 & 10042)
2 7082311 16 WEAR PAD INSERT
3 7111572 2 WEAR PAD
4 7096882 2 WEAR PAD SPACER, 0.62
5 7082362 AR SHIM, WEAR PAD, 0.13
6 7082342 AR SHIM, WEAR PAD, 0.07
7 8307005 16 LOCKWASHER, 3/8
8 8303679 6 HEX HD CAPSCREW, 3/8-16X1-3/4, (torque to 31 lb-ft/42 Nm)
9 8526007 AR LOCTITE® 242™, (apply to items 8, 12 & 13)
10 7096702 1 WEAR PAD SPACER, 1/2
11 7079572 5 WEAR PAD
12 8303675 2 HEX HD CAPSCREW, 3/8-16X1-1/4, (torque to 31 lb-ft/42 Nm)
13 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, (torque to 31 lb-ft/42 Nm)
14 8307204 8 FLAT WASHER, 3/8

N1 Note Ref USE LOCTITE® 242™ (0100011) ON ALL BOLT THREADS AND JAM NUTS.
N2 Note Ref COAT STATIC, NON-ROTATING PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
N3 Note Ref COAT ALL BUSHINGS, SHEAVES AND ROTATING PIN BORES WITH
MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF
THE PIN.
N4 Note Ref WEAR PAD SHIMMING:
a. WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES
MUST BE INSERTED BETWEEN PAD AND SHIM.
b. THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON
THE SLOTTED SURFACE OF SHIMS.
c. ADD WEAR PAD SHIMS AND SPACERS AS RQUIRED TO SHIM BOOM
TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 to 0.130 IN (1.8 TO 3.3
MM) IN BOTH HORIZONTAL AND VERTICAL DIRECTIONS.
d. WEAR PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER,
UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE
THAN (2) HARDENED WASHERS EVER BE USED.
e. THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS
USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON WEAR PAD.
N5 Note Ref ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL WEAR PADS AND
ALL WEAR PAD SLIDE PATHWAYS. IF APPLICABLE, THIS INCLUDES ALL
PAD GREASE FITTINGS AT THE REAR OF BOOM.

31200732 8042/10042/10054 2-13

 BOOM

Figure 2-4 Third Boom Section

10054

12

11
12
4 10
11
9
10
8
9
19 6 8
18

7
1
3
5 7
2 18

17 14
18
7 7 7
14 5 6
18 18

13
7
14 13
18

14
7

15 8
8 9 12
9 20
12 20
20
12
15

20 14

7
12
12 16
18

11 PH4392

2-14 8042/10042/10054 31200732

 BOOM

Figure 2-4 Third Boom Section

Item Part Number Qty. Description Rev.
1 7117414 1 THIRD BOOM SECTION, (10054)
2 7112732 1 HOSE CLAMP SUPPORT
3 8305624 4 HEX LOCKNUT, 1/4-20
4 8310026 4 HEX HD CAPSCREW, 1/4-20X3/4
5 8303679 4 HEX HD CAPSCREW, 3/8-16X1-3/4, (torque to 31 lb-ft/42 Nm)
6 8303622 2 HEX HD CAPSCREW, 3/8-16X2, (torque to 31 lb-ft/42 Nm)
7 8307005 34 LOCKWASHER, 3/8
8 7082362 AR SHIM, WEAR PAD, 0.13
9 7082342 AR SHIM, WEAR PAD, 0.07
10 7096882 2 WEAR PAD SPACER, 0.62
11 7111572 5 WEAR PAD
12 7082311 34 WEAR PAD INSERT
13 8303681 16 HEX HD CAPSCREW, 3/8-16X3/4, (torque to 31 lb-ft/42 Nm)
14 8307204 25 FLAT WASHER, 3/8
15 7096702 3 WEAR PAD SPACER, 1/2
16 8303620 6 HEX HD CAPSCREW, 3/8-16X1, (torque to 31 lb-ft/42 Nm)
17 8303621 4 HEX HD CAPSCREW, 3/8-16X1-1/2, (torque to 31 lb-ft/42 Nm)
18 8526007 AR LOCTITE® 242™, (apply to items 5, 6, 13, 16 & 17)
19 Ref HOSE CARRIER, (see Figure 8-7 for details)
20 7079572 11 WEAR PAD

N1 Note Ref USE LOCTITE® 242™ (0100011) ON ALL BOLT THREADS AND JAM NUTS.
N2 Note Ref COAT STATIC, NON-ROTATING PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
N3 Note Ref COAT ALL BUSHINGS, SHEAVES AND ROTATING PIN BORES WITH
MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF
THE PIN.
N4 Note Ref WEAR PAD SHIMMING:
a. WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES
MUST BE INSERTED BETWEEN PAD AND SHIM.
b. THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON
THE SLOTTED SURFACE OF SHIMS.
c. ADD WEAR PAD SHIMS AND SPACERS AS RQUIRED TO SHIM BOOM
TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 to 0.130 IN (1.8 TO 3.3
MM) IN BOTH HORIZONTAL AND VERTICAL DIRECTIONS.
d. WEAR PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER,
UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE
THAN (2) HARDENED WASHERS EVER BE USED.
e. THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS
USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON WEAR PAD.
N5 Note Ref ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL WEAR PADS AND
ALL WEAR PAD SLIDE PATHWAYS. IF APPLICABLE, THIS INCLUDES ALL
PAD GREASE FITTINGS AT THE REAR OF BOOM.

31200732 8042/10042/10054 2-15

 BOOM

Figure 2-5 Fourth Boom Section

10054

5
6
22
7 14 15
20 11
19 8
19
15 16
17
22 3
20 11 18

21 12
2 3
15 17
1 16
9 17
17
23 7
8
24
3

24 3
13 10
4 17

7
8
24
4

PH5240

2-16 8042/10042/10054 31200732

 BOOM

Figure 2-5 Fourth Boom Section

Item Part Number Qty. Description Rev.
1 7117133 1 FOURTH BOOM SECTION, (10054)
2 8303621 6 HEX HD CAPSCREW, 3/8-16X1-1/2, (torque to 31 lb-ft/42 Nm)
3 8307005 16 LOCKWASHER, 3/8
4 7082311 16 WEAR PAD INSERT
5 7111572 7 WEAR PAD
6 7096702 2 WEAR PAD SPACER, 1/2
7 7082362 AR SHIM, WEAR PAD, 0.13
8 7082342 AR SHIM, WEAR PAD, 0.07
9 8303681 6 HEX HD CAPSCREW, 3/8-16X3/4
10 8303620 2 HEX HD CAPSCREW, 3/8-16X1
11 8307204 6 FLAT WASHER, 3/8
12 8305624 4 HEX LOCKNUT, 1/4-20
13 8303540 4 HEX HD CAPSCREW, 1/4-20X1
14 7114922 1 GUIDE
15 8305645 6 HEX LOCKNUT, 3/8-16
16 8303620 2 HEX HD CAPSCREW, 3/8-16X1, (torque to 31 lb-ft/42 Nm)
17 8526036 AR LOCTITE® 242™, (apply to items 2, 9, 10 & 16)
18 5746411 2 MOLDING
19 7110172 2 HOSE CARRIER GUIDE
20 7127862 2 GUIDE SUPPORT, (rear)
21 7127852 1 GUIDE SUPPORT, (front)
22 8303738 6 HEX HD CAPSCREW, 3/8-16X7/8
23 Ref HOSE CARRIER, (see Figure 8-7 for details)
24 7079572 4 WEAR PAD

N1 Note Ref USE LOCTITE® 242™ (0100011) ON ALL BOLT THREADS AND JAM NUTS.
N2 Note Ref COAT STATIC, NON-ROTATING PIN BORES WITH MOLY-PASTE (3020040).
DO NOT COAT THE PIN OR ANY ROTATING PARTS.
N3 Note Ref COAT ALL BUSHINGS, SHEAVES AND ROTATING PIN BORES WITH
MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF
THE PIN.
N4 Note Ref WEAR PAD SHIMMING:
a. WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES
MUST BE INSERTED BETWEEN PAD AND SHIM.
b. THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON
THE SLOTTED SURFACE OF SHIMS.
c. ADD WEAR PAD SHIMS AND SPACERS AS REQUIRED TO SHIM
BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 to 0.130 IN (1.8
TO 3.3 MM) IN BOTH HORIZONTAL AND VERTICAL DIRECTIONS.
d. WEAR PAD BOLTS REQUIRE ONE HARDENED WASHER. HOWEVER,
UP TO (2) HARDENED WASHERS MAY BE USED EXCEPT WHERE
NOTED OTHERWISE. UNDER NO CIRCUMSTANCES SHOULD MORE
THAN (2) HARDENED WASHERS EVER BE USED.
e. THE LENGTH OF PAD BOLTS DEPENDS ON THE NUMBER OF SHIMS
USED. THE BOLT CANNOT EXTEND PAST CHAMFER ON WEAR PAD.
N5 Note Ref ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL WEAR PADS AND
ALL WEAR PAD SLIDE PATHWAYS. IF APPLICABLE, THIS INCLUDES ALL
PAD GREASE FITTINGS AT THE REAR OF BOOM.

31200732 8042/10042/10054 2-17

 BOOM

Figure 2-6 Extend Chains

8042/10042

8 10
22 22
7
4
5 2
1 6
7

11

17

21

18

20 19

14

16 13
12
15 4 3
5
1 6

K1

PH5250

2-18 8042/10042/10054 31200732

 BOOM

Figure 2-6 Extend Chains

Item Part Number Qty. Description Rev.
7139690 2 EXTEND CHAIN & CLEVIS ASSY, (includes items 1 thru 6) B
1 8127022 2 EXTEND CHAIN
2 7139416 2 FEMALE ANCHOR CLEVIS
3 7139032 2 FEMALE ANCHOR CLEVIS
4 8124138 4 CHAIN CLEVIS PIN
5 8642237 8 RETAINING RING
6 8522012 AR ANTI-SEIZE LUBE, (apply to item 4)
7 7139180 2 EXTEND CHAIN YOKE
8 8310019 2 SOCKET HD SHOULDER SCREW, 1/2X1-1/2X3/8-16
9 8305645 2 HEX LOCKNUT, 3/8-16
10 8310020 1 SOCKET HD SHOULDER SCREW, 5/8X1-1/2X1/2-13
11 8305644 1 HEX LOCKNUT, 1/2-13
12 8307104 2 PLAIN WASHER, 3/4
13 8305646 2 HEX LOCKNUT, 3/4-16
14 Ref FIRST BOOM SECTION, (see Figure 2-2 for details)
15 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
16 Ref THIRD BOOM SECTION, (see Figure 2-4 for details)
17 1001101845 1 SHEAVE ASSY
7114112 1 EXTEND CHAIN SHEAVE
7126662 2 BUSHING
18 8303634 1 HEX HD CAPSCREW, 5/8-11X4
19 8305643 1 HEX LOCKNUT, 5/8-11
20 1001097735 1 EXTEND CHAIN SHEAVE PIN
21 8520001 1 STRAIGHT LUBE FITTING, 1/8
22 8522012 AR ANTI SEIZE LUBE, (apply to items 8 & 10)

K1 8024032 1 EXTEND CHAINS SERVICE KIT, (includes items 1 thru 13)

31200732 8042/10042/10054 2-19

 BOOM

Figure 2-6 Extend Chains

10054

THIRD SECOND FIRST

FOURTH SECTION SECTION SECTION
SECTION

2-20 8042/10042/10054 31200732

 BOOM

Figure 2-6 Extend Chains

Item Part Number Qty. Description Rev.
7139690 2 THIRD BOOM SECTION EXTEND CHAIN & CLEVIS ASSY, (includes items 1 B
thru 6)
1 8127022 2 EXTEND CHAIN
2 7139416 2 FEMALE ANCHOR CLEVIS
3 7139032 2 FEMALE ANCHOR CLEVIS
4 8124138 4 CHAIN CLEVIS PIN
5 8642237 8 RETAINING RING
6 8522012 AR ANTI-SEIZE LUBE, (apply to item 4)
7 7139180 2 EXTEND CHAIN YOKE
8 8310019 2 SOCKET HD SHOULDER SCREW, 1/2X1-1/2X3/8-16
9 8305645 2 HEX LOCKNUT, 3/8-16
10 8310020 1 SOCKET HD SHOULDER SCREW, 5/8X1-1/2X1/2-13
11 8305644 1 HEX LOCKNUT, 1/2-13
12 8307104 2 FLAT WASHER, 3/4
13 8305646 2 HEX LOCKNUT, 3/4-16
7139693 1 FOURTH BOOM SECTION EXTEND CHAIN & CLEVIS ASSY, (includes items C
14 thru 16)
14 8127009 1 EXTEND CHAIN
15 7113952 1 ANCHOR CLEVIS
16 7113982 1 ANCHOR CLEVIS
17 8310205 1 SOCKET HD SHOULDER SCREW, 3/4X2-1/2
18 8305643 1 HEX LOCKNUT, 5/8-11
19 8310066 1 FLAT WASHER, 1
20 8310210 1 HEX LOCKNUT, 1-14
21 Ref FIRST BOOM SECTION, (see Figure 2-2 for details)
22 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
23 Ref THIRD BOOM SECTION, (see Figure 2-4 for details)
24 Ref FOURTH BOOM SECTION, (see Figure 2-5 for details)
25 8520001 2 STRAIGHT LUBE FITTING, 1/8
26 1001101845 1 SHEAVE ASSY
7114112 1 EXTEND CHAIN SHEAVE
7126662 2 BUSHING
27 7117582 1 EXTEND CHAIN SHEAVE PIN
28 8303634 2 HEX HD CAPSCREW, 5/8-11X4
29 1001101867 1 SHEAVE ASSY
7114032 1 EXTEND CHAIN SHEAVE
7117502 2 BUSHING
30 8305643 2 HEX LOCKNUT, 5/8-11
31 8522012 AR ANTI SEIZE LUBE, (apply to items 8, 10, 12, 17 & 19)
32 1001097735 1 PIN
33 8526406 AR SEALANT

K1 8024032 1 THIRD BOOM SECTION EXTEND CHAINS SERVICE KIT, (includes items 1
thru 13)
K2 8024053 1 FOURTH BOOM SECTION EXTEND CHAIN SERVICE KIT, (includes items 17
thru 20)

31200732 8042/10042/10054 2-21

 BOOM

Figure 2-7 Retract Chains

8042/10042

8 15

7
16
3 17
2 5
6
7 18
19
9

12

14

13

4
1
3
5
6

10
11

K1

PH4423

2-22 8042/10042/10054 31200732

 BOOM

Figure 2-7 Retract Chains

Item Part Number Qty. Description Rev.
7139692 1 RETRACT CHAIN & CLEVIS ASSY, (includes items 1 thru 6) B
1 7139032 1 FEMALE ANCHOR CLEVIS
2 7139416 1 FEMALE ANCHOR CLEVIS
3 8124138 2 CHAIN CLEVIS PIN
4 8127024 1 RETRACT CHAIN
5 8522012 AR ANTI-SEIZE LUBE, (apply to item 3)
6 8642237 4 RETAINING RING
7 7117031 2 RETRACT CHAIN ANCHOR LINK
8 8310019 2 SOCKET HD SHOULDER SCREW, 1/2X1-1/2X3/8-16
9 8305645 2 HEX LOCKNUT, 3/8-16
10 8307104 1 PLAIN WASHER, 3/4
11 8305646 1 HEX LOCKNUT, 3/4-16
12 Ref FIRST BOOM SECTION, (see Figure 2-2 for details)
13 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
14 Ref THIRD BOOM SECTION, (see Figure 2-4 for details)
15 7138986 1 RETRACT CHAIN SHEAVE WITH BUSHINGS
16 8520003 1 LUBE FITTING, 90 DEGREES, 1/8
17 7138977 1 RETRACT CHAIN SHEAVE PIN
18 8307007 1 LOCKWASHER, 1/2
19 8303624 1 HEX HD CAPSCREW, 1/2-13X1

K1 8024033 1 RETRACT CHAIN SERVICE KIT, (includes items 1 thru 11)

31200732 8042/10042/10054 2-23

 BOOM

Figure 2-7 Retract Chains

10054

THIRD SECOND
FOURTH SECTION SECTION FIRST
FRONT SECTION SECTION

SIDE VIEW OF BOOM

8
7 4

2 3
8 5
6
7 7
4
9

2 3
5
6
7
9

14
16

13 17
15 18

20
19

4
1
3 4
5 12
6 1
10 3
11 21 5
6

10
21
11

K1 PH4442

2-24 8042/10042/10054 31200732

 BOOM

Figure 2-7 Retract Chains

Item Part Number Qty. Description Rev.
7139692 1 RETRACT CHAIN & CLEVIS ASSY, (includes items 1 thru 6) B
1 7139032 1 FEMALE ANCHOR CLEVIS
2 7139416 1 FEMALE ANCHOR CLEVIS
3 8124138 2 CHAIN CLEVIS PIN
4 8127024 1 RETRACT CHAIN
5 8522012 AR ANTI-SEIZE LUBE, (apply to item 3)
6 8642237 4 RETAINING RING
7 7117031 2 RETRACT CHAIN ANCHOR LINK
8 8310019 2 SOCKET HD SHOULDER SCREW, 1/2X1-1/2X3/8-16
9 8305645 2 HEX LOCKNUT, 3/8-16
10 8307104 1 PLAIN WASHER, 3/4
11 8305646 1 HEX LOCKNUT, 3/4-16
12 Ref FIRST BOOM SECTION, (see Figure 2-2 for details)
13 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
14 Ref THIRD BOOM SECTION, (see Figure 2-4 for details)
15 Ref FOURTH BOOM SECTION, (see Figure 2-5 for details)
16 7138986 1 RETRACT CHAIN SHEAVE WITH BUSHINGS
17 7138977 1 RETRACT CHAIN SHEAVE PIN
18 8520003 1 LUBE FITTING, 90 DEGREES, 1/8
19 8303624 3 HEX HD CAPSCREW, 1/2-13X1
20 8307007 2 LOCKWASHER, 1/2
21 8522012 AR ANTI SEIZE LUBE, (apply to item 10)

K1 8024033 2 RETRACT CHAIN SERVICE KIT, (Includes Items 1 thru 11)

31200732 8042/10042/10054 2-25

 BOOM

Figure 2-8 Quick Attach

6
5

7
101

2
3
103
1
102
104

2-26 8042/10042/10054 31200732

 BOOM

Figure 2-8 Quick Attach

Item Part Number Qty. Description Rev.
7139864 1 QUICK ATTACH ASSY, (includes items 1 thru 7) B
1 7085552 1 TORSION SPRING
2 7085562 1 LATCH
3 7085571 1 SPACER
4 7139863 1 QUICK ATTACH
5 8303638 1 HEX HD CAPSCREW, 3/4-10X2-3/4
6 8305619 1 HEX LOCKNUT, 3/4-10
7 8307104 1 FLAT WASHER, 3/4

7118892 1 LOCK PIN ASSY, (includes items 101 thru 104) B

101 7118882 1 PIN
102 8310266 1 SHANK BOLT EYE, 1/2-13X2
103 8310276 1 FLAT WASHER, 0.51X1.88X0.125
104 8526007 AR LOCTITE® 242TM, (apply to item 102)

31200732 8042/10042/10054 2-27

 BOOM

This Page Intentionally Left Blank

2-28 8042/10042/10054 31200732

 SECTION 3
ATTACHMENTS

31200732 8042/10042/10054
 Before S/N 0160051822
ATTACHMENTS

Figure 3-1 Tilt Carriage

5
3

PY0431

3-2 8042/10042/10054 31200732

Before S/N 0160051822
ATTACHMENTS

Figure 3-1 Tilt Carriage

Item Part Number Qty. Description Rev.
1170021 1 50 IN TILT CARRIAGE, (includes items 1 thru 6) E
1170024 1 60 IN TILT CARRIAGE, (includes items 1 thru 6) E
1001132514 1 72 IN TILT CARRIAGE, (includes items 1 thru 6) B
1 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 NSS 1 TILT CARRIAGE
3 3300240 2 LOCKNUT, 5/8-11
4 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
5 90200003 2 COLLAR
6 NSS 1 S/N PLATE

31200732 8042/10042/10054 3-3

 S/N 0160051822 & After
ATTACHMENTS

Figure 3-1 Tilt Carriage

3-4 8042/10042/10054 31200732

S/N 0160051822 & After
ATTACHMENTS

Figure 3-1 Tilt Carriage

Item Part Number Qty. Description Rev.
1001146084 1 50 IN TILT CARRIAGE WITH LIFT LUG, (includes all items) A
1001146086 1 60 IN TILT CARRIAGE WITH LIFT LUG, (includes all items) A
1001146088 1 72 IN TILT CARRIAGE WITH LIFT LUG, (includes all items) A
1 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 NSS 1 TILT CARRIAGE
3 3300240 2 LOCKNUT, 5/8-11
4 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
5 90200003 2 COLLAR
6 NSS 1 S/N PLATE
7 1001146159 1 SLEEVE
8 1001146160 1 SHACKLE
9 1001151561 1 DANGER SWINGING LOADS DECAL
10 0100063 AR LOCTITE® 609TM

31200732 8042/10042/10054 3-5

 ATTACHMENTS

Figure 3-2 Side Tilt Carriage

5 6

2
18
16 3 23 11
15
27 10
8

9
19 9
20

7 4

31 28
26 29
24

30
25 21
14 22

3 17

26

21
22
1 PAP2971

3-6 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-2 Side Tilt Carriage

Item Part Number Qty. Description Rev.
1170054 1 50 IN SIDE TILT CARRIAGE, (includes all items) H
1001101956 1 60 IN SIDE TILT CARRIAGE, (includes all items) H
1170057 1 72 IN SIDE TILT CARRIAGE, (includes all items) H
1 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2
2 0642032 2 HEX HD CAPSCREW, 5/8-11X4
3 0681810 3 HEX HD CAPSCREW, 1/2-13X1-1/4
4 NSS 1 CARRIAGE BASE
5 NSS 1 S/N PLATE
6 NSS 1 SIDE TILT CARRIAGE
7 2110606 2 CONNECTOR
8 2172106 2 ADAPTER, 90 DEGREES
9 2110808 2 CONNECTOR, (50 IN & 72 IN Side Tilt Carriage)
2110608 2 CONNECTOR, (60 IN Side Tilt Carriage)
10 3300240 2 LOCK NUT, 5/8-11
11 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
14 4891800 1 WASHER, 1/2
15 8420053 1 DUST CAP
16 8420055 1 DUST PLUG
17 88671001 1 GREASE FITTING
18 90200003 2 COLLAR
19 91403413 1 FEMALE QUICK DISCONNECT
20 91403414 1 MALE QUICK DISCONNECT
21 1001090063 2 WEAR PAD
22 1001090064 AR SHIM
23 Ref SIDE TILT CARRIAGE CYLINDER & MOUNTING HARDWARE,
(see Figure 9-14 for details)
24 1001090140 1 BEARING
25 1001099113 1 PIN
26 1001099115 2 SLEEVE
27 1001102378 2 HOSE ASSY, 3/8X39
28 0100011 AR LOCTITE® 242TM
29 0741610 6 FLAT HD SOCKET SCREW, 3/8-16X1-1/4
30 1001120914 1 BEARING RETAINER SHIM
31 1001120915 1 BEARING RETAINER PLATE

31200732 8042/10042/10054 3-7

 ATTACHMENTS

Figure 3-3 50 In Side Shift Carriage

11

18 12
7 1 15
12 12
10
3 6

12 11

16
19
10
7 11

16 11
17
7
2
18

19
24

26
25 22

5
26
23
5 4
5 14
8 21
4

9
13
20
20

10
11 13 5 21

10 14 21
11 13
PV2031 20

3-8 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-3 50 In Side Shift Carriage

Item Part Number Qty. Description Rev.
1001142790 1 50 IN SIDE SHIFT CARRIAGE, (includes all items) B
1 NSS 1 WELDMENT
2 70024535 1 SHAFT
3 70024536 2 COLLAR
4 70024123 2 ADAPTER, 90 DEGREES, (includes o-ring)
5 70024537 2 HOSE ASSEMBLY
6 NSS 1 S/N PLATE
7 70024538 3 WARNING DECAL
8 NSS 1 WELDMENT
9 Ref 50 IN SIDE SHIFT CYLINDER, (see Figure 9-8 for details)
10 70024540 4 BUSHING
11 70024541 8 CIRCLIP
12 70024542 4 GREASE FITTING
13 70024543 4 RETAINER
14 70024544 2 SHAFT
15 NSS 1 S/N PLATE
16 70024551 4 LOCKWASHER, 16mm
17 70024552 4 HEX HD CAPSCREW, M16X45, GR10.9
18 70024553 2 HEX NUT, M16, GR8
19 70024554 2 HEX HD CAPSCREW, M16X100, GR10.9
20 70022997 8 LOCKWASHER, 12mm
21 70024555 8 HEX HD CAPSCREW, M12X35, GR10.9
22 91403413 1 FEMALE QUICK DISCONNECT
23 8420055 1 DUST PLUG
24 91403414 1 MALE QUICK DISCONNECT
25 8420053 1 DUST CAP
26 70024550 2 ADAPTER, 90 DEGREES, (includes o-ring)

K1 70024545 1 HYDRAULIC REPAIR KIT, (includes items 5, 22 thru 26) B

K2 70024546 1 RETAINER KIT, (includes items 13, 20 & 21) B

31200732 8042/10042/10054 3-9

 ATTACHMENTS

Figure 3-4 50 In Dual Fork Carriage

116
119
121

102
135 134 117
120 131
202
203 106
130 104
118
132 202 121
201

2 202
133
102
120 106
202
114
104
127

101 120

114

128
109

113

108

115

PH5130

3-10 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-4 50 In Dual Fork Carriage

Item Part Number Qty. Description Rev.
7301295 1 50 IN DUAL FORK CARRIAGE ASSY, (includes items 1 thru 3) D
1 7301408 2 PALLET FORK, (60X100X1220mm)
2 7301568 1 50 IN CARRIAGE, (includes items 101 thru 135) H
3 NSS 1 S/N PLATE
101 2717283 2 FORK POSITIONING CYLINDER
102 2717160 2 HOSE ASSY
104 2717161 2 HOSE ASSY
106 2717162 2 HOSE ASSY
108 90200003 2 FORK PIN COLLAR
109 90451058 1 FORK SHAFT
113 8303634 2 HEX HD CAPSCREW, 5/8-11X4, GR5
114 8303658 4 HEX HD CAPSCREW, 1/2-13X2, GR5
115 8305643 2 HEX LOCKNUT, 5/8-11
116 8420053 1 DUST CAP
117 8420055 1 DUST PLUG
118 91403413 1 FEMALE QUICK DISCONNECT
119 91403414 1 MALE QUICK DISCONNECT
120 2130606 4 ELBOW, 90 DEGREES, (includes o-ring)
121 2130608 2 ELBOW, 90 DEGREES, (includes o-ring)
127 8310302 4 HEX LOCKNUT, 1/2-13
128 10705034 2 HEX LOCKNUT, 1-14
130 4110473 1 HOSE ROUTING DECAL
131 7139918 2 ORIFICE DISK
132 4641502 1 VALVE ASSY, (includes items 201 thru 203) B
133 8305624 2 HEX LOCKNUT, 1/4-20
134 8310435 2 HEX HD CAPSCREW, 1/4-20X3-3/4, GR5
135 8630003 2 O-RING
201 4641501 1 FLOW DIVIDER VALVE
202 2110606 4 CONNECTOR
203 2130606 2 ELBOW, 90 DEGREES, (includes o-ring)

31200732 8042/10042/10054 3-11

 ATTACHMENTS

Figure 3-5 90 Degree Swing Carriage

27
17
12 21
22
14 21
18
20
18
20

18
20
14
28 17
27

36

5
6
1
11 35
11
2
31
37
30
3
4 19 38 18
26 3
4 32
33
25
34 6 7
28 20

13

29
24
1
6
23 1
11 2 5
29
11

PH5140

3-12 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-5 90 Degree Swing Carriage

Item Part Number Qty. Description Rev.
1001095418 1 90 DEGREE SWING CARRIAGE, 72 IN, (includes all items) K
1 2220415 4 CONNECTOR
2 2220473 2 CONNECTOR, 90 DEGREES
3 2220609 2 CONNECTOR
4 2220628 2 CONNECTOR, 90 DEGREES
5 Ref SWING CARRIAGE CYLINDER & MOUNTING HARDWARE,
(see Figure 9-15 for details)
6 2717287 2 HOSE ASSY
7 3423276 1 PIN
11 6604662 2 HOSE ASSY
12 7062922 1 WASHER
13 NSS 1 PIVOT WELDMENT
14 7110702 2 PIVOT PIN
17 8065062 2 BUSHING
18 8303634 3 HEX HD CAPSCREW, 5/8-11X4, GR5
19 8303715 3 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
20 8305643 3 HEX NUT, 5/8-11
21 8307904 AR SHIM
22 8307918 AR SHIM
23 8310160 AR SHIM
24 8310161 AR SHIM
25 8420053 1 DUST CAP
26 8420055 1 DUST PLUG
27 8580315 2 PLUG
28 8584001 5 TIE WRAP
29 8642207 4 RETAINING RING
30 8769132 2 CLAMP
31 8770016 2 CONNECTOR
32 90200003 2 COLLAR
33 91403413 1 FEMALE QUICK DISCONNECT
34 91403414 1 MALE QUICK DISCONNECT
35 NSS 1 CARRIAGE FRAME
36 NSS 1 S/N PLATE
37 1001110704 1 WARNING CRUSH HAZARD DECAL
38 1001111190 2 WARNING DECAL

31200732 8042/10042/10054 3-13

 ATTACHMENTS

Figure 3-6 Sheet Material Handler

2
3
4

5
107 106

6 101

102
103
104
105

PY1510

3-14 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-6 Sheet Material Handler

Item Part Number Qty. Description Rev.
1001100227 1 SHEET MATERIAL HANDLER ASSY, (includes all items) A
1 7112642 2 BACKREST EXTENSION
2 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
3 8305012 4 HEX NUT, 1/2-13
4 8307007 4 LOCKWASHER, 1/2
5 1001093377 2 HITCH PIN
6 1001101115 1 RH FORK SUPPORT ASSY, (includes items 101 thru 107) A
7 1001101116 1 LH FORK SUPPORT ASSY, (includes items 101 thru 107) B
101 7114941 1 LOCK BAR
102 8303626 1 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
103 8305644 1 HEX LOCK NUT, 1/2-13
104 8307007 1 LOCKWASHER, 1/2
105 8307112 1 WASHER, 1/2
106 1001100228 1 RH FORK SUPPORT, (not shown)
1001100229 1 LH FORK SUPPORT, (shown)
107 NSS 1 S/N PLATE

31200732 8042/10042/10054 3-15

 ATTACHMENTS

Figure 3-7 Forks

PV1550

3-16 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-7 Forks

Item Part Number Qty. Description Rev.
2340037 6 CUBING FORK, 48 IN X 2 IN X 2 IN, 11,640 LB A
2340045 2 PALLET FORK, 48 IN X 4 IN X 2.36 IN, 10,950 LB A
2340038 2 PALLET FORK, 48 IN X 5 IN X 2.36 IN, 13,700 LB A
2340039 2 DUAL TAPER FORK, 60 IN X 6 IN X 2.36 IN, 16,300 LB A
2340046 2 DUAL TAPER FORK, 60 IN X 7 IN X 1.75, IN, 10,800 LB A
1001092391 2 DUAL TAPER FORK, 72 IN X 6 IN X 2 IN, 11,300 LB A
1001137512 2 90 IN FORK EXTENSION A

N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY
DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S
CAPACITY.
N2 Note Ref PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE THE
CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY AND APPLICATION.

31200732 8042/10042/10054 3-17

 ATTACHMENTS

Figure 3-8 Fork Mounted Platform

111
115

8 107 105
5 106
3
6
4
102 105
104

105

2
116

110 112

103

117
101
109
114

108
113

118

PY1640

3-18 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-8 Fork Mounted Platform

Item Part Number Qty. Description Rev.
1001103637 1 FORK MOUNTED PERSONNEL PLATFORM, (ASME), (includes all items) C
1001103730 1 FORK MOUNTED PERSONNEL PLATFORM, (ISO), (includes all items) C
1001103736 1 FORK MOUNTED PERSONNEL PLATFORM, (FRENCH), (includes all items) C
1 1702773 2 JLG DECAL
2 1704885 1 WEBSITE DECAL
3 1706892 1 PLATFORM WARNING DECAL, (ASME)
1001096025 1 PLATFORM WARNING DECAL, (ISO)
1001096024 1 PLATFORM WARNING DECAL, (French)
4 31200160 1 OPERATION & SAFETY MANUAL, (ASME)
31200387 1 OPERATION & SAFETY MANUAL, (Spanish)
31200388 1 OPERATION & SAFETY MANUAL, (Portuguese)
31200336 1 OPERATION & SAFETY MANUAL, (French)
5 1001092481 1 WARNING DECAL, (ASME)
1001096021 1 WARNING DECAL, (ISO)
1001096019 1 WARNING DECAL, (French)
6 1001092482 1 CAPACITY DECAL, (ASME)
1001096023 1 CAPACITYDECAL, (ISO)
1001096020 1 CAPACITY DECAL, (French)
7 1001096162 1 FORK MOUNTED PLATFORM, (includes items 101 thru 118) I
8 NSS 1 S/N PLATE
101 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8
102 0860520 1 MANUAL STORAGE BOX
103 1060379 2 LANYARD CABLE
104 1701509 1 MANUAL DECAL
105 1704277 3 LANYARD ATTACH DECAL
106 2080040 16 FASTENER
107 2600281 2 HINGE
108 2940074 1 LATCH
109 3311405 4 HEX NUT, 1/4-20
110 3421453 2 PIN
111 3520072 10 PLUG
112 3760170 4 RING
113 3820020 4 RIVET
114 4711400 8 WASHER, 1/4
115 4846452 1 GATE WELDMENT
116 NSS 1 PLATFORM
117 1001095810 1 GATE WELDMENT
118 1001102813 2 HITCH PIN

31200732 8042/10042/10054 3-19

 ATTACHMENTS

Figure 3-9 Lifting Hook

NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE

LOAD RATING MUST BE USED.

1
7

PH4612

3-20 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-9 Lifting Hook

Item Part Number Qty. Description Rev.
1 91565094 1 LIFTING HOOK, (includes all items) F
2 7029520 2 HAIRPIN CLIP
3 90554080 1 SLING HOOK
4 7029521 1 CHAIN SHACKLE ASSY, 12,000 LB, (includes pin)
5 70020555 1 SPRING BUSHING
6 1001093171 2 PIN
7 NSS 1 S/N PLATE

31200732 8042/10042/10054 3-21

 ATTACHMENTS

Figure 3-10 Fork Pin Lock Installation

1
4
2

5
3
PY1651

3-22 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-10 Fork Pin Lock Installation

Item Part Number Qty. Description Rev.
1001093465 1 FORK PIN LOCK INSTALLATION, (includes all items) B
1 0240156 1 LH FORK PIN LOCK
2 1001093273 1 RH FORK PIN LOCK
3 1001093377 2 HITCH PIN
4 1001094830 4 CLAMP
5 1001094330 2 LANYARD

31200732 8042/10042/10054 3-23

 ATTACHMENTS

Figure 3-11 Buckets

2
1

PH4370

3-24 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-11 Buckets

Item Part Number Qty. Description Rev.
1 1001100822 1 72 IN BUCKET, 1.0 YD³, (includes item 2) B
1001100823 1 96 IN BUCKET, 1.5 YD³, (includes item 2) B
1001100824 1 102 IN BUCKET, 2.0 YD³, (includes item 2) B
2 NSS 1 S/N PLATE

31200732 8042/10042/10054 3-25

 ATTACHMENTS

Figure 3-12 Grapple Bucket

3-26 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-12 Grapple Bucket

Item Part Number Qty. Description Rev.
0930020 1 GRAPPLE BUCKET, (includes all items) G
1 NSS 1 BUCKET
70021387 4 HOSE CLAMP
2 70021391 1 RIGHT GRAPPLE HOOK
3 70021392 1 LEFT GRAPPLE HOOK
4 70021358 4 BUSHING
5 70021359 2 SPACER
6 70021360 4 BUSHING
7 7029714 4 GREASE FITTING
8 70021361 2 OUTER PIVOT PIN
9 70021362 2 INNER PIVOT PIN
10 Ref GRAPPLE BUCKET CYLINDER & MOUNTING HARDWARE,
(see Figure 9-16 for details)
11 Ref CYLINDER PIN, (base end), (see Figure 9-16 for details)
12 Ref CYLINDER PIN, (rod end), (see Figure 9-16 for details)
13 70021366 4 HEX HD CAPSCREW, 3/8X2-3/4
70021367 4 LOCK NUT, 3/8
14 Ref HEX HD CAPSCREW, 3/8X2-1/4, (see Figure 9-16 for details)
Ref LOCK NUT, 3/8, (see Figure 9-16 for details)
15 90554065 4 ELBOW, 90 DEGREES
16 70021980 2 HOSE ASSY, 3/8X73
17 70020562 2 FITTING, TEE
18 70021981 2 HOSE ASSY, 3/8X46
19 70021982 2 HOSE ASSY, 3/8X34
20 70022527 2 ELBOW, 90 DEGREES
21 7029692 1 MALE QUICK COUPLER
22 90554062 1 DUST COVER
23 70021342 1 FEMALE QUICK COUPLER
24 90554076 1 DUST COVER
25 90554016 1 MADE IN USA DECAL
26 NSS 1 S/N PLATE
27 90554017 2 DANGER PINCH POINT DECAL
28 90554018 1 WARNING HIGH PRESSURE DECAL

31200732 8042/10042/10054 3-27

 ATTACHMENTS

Figure 3-13 Truss Boom

PY1540

3-28 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-13 Truss Boom

Item Part Number Qty. Description Rev.
1001099902 1 12 FT TRUSS BOOM, (includes all items) A
1001099901 1 15 FT TRUSS BOOM, (includes all items) A
1 4110422 2 WARNING SWINGING LOADS DECAL
2 NSS 1 S/N PLATE
3 NSS 1 TRUSS BOOM

31200732 8042/10042/10054 3-29

 ATTACHMENTS

Figure 3-14 12 Ft Truss Boom with Winch

2
2

22
3

4 7
25 8
23 5
6 8
24
9

10
22
12
11
21
13

20

19
17

16
18

15
PAP3441

3-30 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-14 12 Ft Truss Boom with Winch

Item Part Number Qty. Description Rev.
1001099351 1 12 FT TRUSS BOOM WITH WINCH, (includes all items) F, C
1 NSS 1 TRUSS BOOM FRAME
2 90554016 1 MADE IN USA DECAL
3 NSS 1 S/N PLATE
4 70021349 4 HEX HD CAPSCREW, 3/8X1
90554042 4 LOCKWASHER, 3/8
5 70021921 1 TRUSS BOOM WINCH MOTOR
6 NSS 2 HEX HD CAPSCREW, 1/2X1-3/4
90554020 2 LOCKWASHER, 1/2
90554054 2 HEX NUT, 1/2
7 70021415 2 CONNECTOR
8 70021977 2 HOSE ASSY, 3/8X32
9 NSS 2 ELBOW, 90 DEGREES
10 7029692 1 MALE QUICK COUPLER
11 90554062 1 DUST CAP
12 70021342 1 FEMALE QUICK COUPLER
13 90554076 1 DUST COVER
15 70021978 1 BALL SWIVEL WITH SAFETY HOOK
16 70021979 1 SOCKET ASSY
17 NSS 1 PIN
18 NSS 1 COTTER PIN
19 NSS 2 CLAMP
20 70021935 1 PULLEY
21 70022028 1 CABLE
22 4110422 2 WARNING SWINGING LOADS DECAL
23 NSS 1 PIN
24 NSS 2 FLAT WASHER, 1
25 NSS 2 SNAP RING

31200732 8042/10042/10054 3-31

 ATTACHMENTS

Figure 3-15 8 Ft Mast

4 26

13
25
14
8

7
2 5
12
15
10
1 9
18

275 PSI
19
101 20
16
6 17
21
24
22
23
11

43 K1
K2
K3
K4
K5
45
46
47
PAP4080

3-32 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-15 8 Ft Mast (Continued)

27
28
40
30
31
29 41
39
37
40 35
38

32 64 65
33 39
34 36 38
37
63

66

27

33
28
34

27

28

48

58
48 48 55
54 56
61
44 51 59
52
53
60

49 62 PAP3740
50

31200732 8042/10042/10054 3-33

 ATTACHMENTS

Figure 3-15 8 Ft Mast

Item Part Number Qty. Description Rev.
1001108668 1 8 FT MAST ASSY, (4500 LB), (includes all items) B
1 Use Kit K1 1 WARNING DECAL
2 Use Kit K1 1 WARNING DECAL
3 Use Kit K1 1 NO STEP DECAL
4 Use Kit K1 1 NO STEP DECAL
5 Use Kit K1 4 HANDS OFF DECAL
6 Use Kit K1 2 HOSE ROUTING DECAL
70023008 1 MAIN LIFT CYLINDER, (includes items 7 thru 26)
7 NSS 1 ROD/PLUNGER
8 Use Kit K2 1 O-RING
9 Use Kit K2 1 PULL WIRE
10 NSS 1 SPACER
11 NSS 2 ROLL PIN
12 NSS 1 BARREL
13 Use Kit K2 1 WIPER
14 Use Kit K2 1 BUSHING
15 NSS 1 PISTON
16 Use Kit K2 1 NYLON RING
17 Use Kit K2 1 PISTON SEAL
18 Use Kit K3 1 CHECK VALVE
19 Use Kit K2 or K3 1 O-RING
20 Use Kit K3 1 WASHER
21 Use Kit K2 or K3 1 CIRCLIP
22 NSS 1 SLEEVE
23 Use Kit K2 or K3 1 RETAINING RING
24 Use Kit K2 1 WEAR RING
25 Use Kit K2 1 ROD SEAL
26 70023004 1 RETAINER/GLAND
27 70023014 24 SHIM
28 70022987 8 BALL BEARING
29 Use Kit K5 2 WASHER SHIM
30 70023016 1 SNAP RING
31 70022969 2 SHEAVE ASSY
32 70022960 2 CHAIN ANCHOR
33 70022957 8 NUT, 0.625-18UNF
34 70022993 4 COTTER PIN
35 70022995 2 CHAIN ANCHOR
36 70022984 1 SHEAVE SHAFT
37 70022970 2 RETAINER BAR
38 70023003 2 FLAT HD CAPSCREW
39 70022994 4 CHAIN ANCHOR PIN
40 70022992 8 COTTER PIN
41 70022985 1 SHEAVE SHAFT
43 70023009 2 LIFT CHAIN
44 70022932 1 PO CHECK VALVE ASSY, (includes items 45, 46 & 47)
45 NSS 1 MANIFOLD
46 70022931 1 PO CHECK VALVE CARTRIDGE
47 70023010 1 PO CHECK
48 70022934 3 FITTING, 90 DEGREE

3-34 8042/10042/10054 31200732

 ATTACHMENTS

Figure 3-15 8 Ft Mast (Continued)

Item Part Number Qty. Description Rev.
49 70022936 1 FLOW LIMITER
50 70022937 1 FITTING, 45 DEGREE
51 70022949 2 LOCKWASHER, M10
52 70022950 2 HEX SOCKET CAPSCREW
53 70022942 1 HOSE ASSY
54 70022952 1 HOSE ASSY
55 91403414 1 MALE QUICK DISCONNECT
56 91043126 1 DUST CAP
58 70022939 1 STRAIGHT FITTING, #6
59 91403413 1 FEMALE QUICK DISCONNECT
60 91043125 1 DUST PLUG
61 70022935 1 STRAIGHT THREAD ELBOW
62 70022946 1 HOSE ASSY
63 70022949 4 LOCKWASHER, M10
64 70022980 2 FORK PIN KEEPER
65 70022998 4 CAPSCREW, M10X20
66 70022990 1 FORK PIN
101 NSS 1 S/N PLATE

K1 70023925 1 DECAL KIT, (includes items 1 thru 6)

K2 70023005 1 MAIN LIFT CYLINDER SEAL KIT, (includes items 8, 9, 13, 14, 16, 17, 19, 21 &
23 thru 25)
K3 70023006 1 CHECK VALVE KIT, (includes items 18 thru 21 & 23)
K4 70023007 1 SHIM KIT
K5 70023015 1 MAST COMMON PARTS KIT, (includes items 27 thru 41)

31200732 8042/10042/10054 3-35

 ATTACHMENTS

This Page Intentionally Left Blank

3-36 8042/10042/10054 31200732

 SECTION 4
ENGINE & ATTACHING PARTS

31200732 8042/10042/10054
 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation

IF EQUIPPED FOR ULS

106
105

102
104
101
103

7
1 107
5
18

2
8
1 19
6

15

12 14
10
7
1
13 4
20 21
8
2 1
6
11 17
16
12 9
10

13 3
PH5450

4-2 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation

Item Part Number Qty. Description Rev.
1001121129 Ref ENGINE INSTALLATION, (if equipped for ULS), (not available to order, see D
items 1 thru 21 for service)
1 0100011 AR LOCTITE® 242TM, (apply to items 4, 5 & 6)
2 0681826 2 HEX HD CAPSCREW, 1/2-13X3-1/4
3 0682228 1 HEX HD CAPSCREW, 3/4-10X3-1/2
4 0711015 4 HEX HD CAPSCREW, M10X35, GR10.9
5 0711016 4 HEX HD CAPSCREW, M10X40, GR10.9
6 0701214 8 HEX HD CAPSCREW, M12X30, GR8.8
7 4812000 8 WASHER, 10mm
8 4812100 8 WASHER, 12mm
9 7054351 1 REBOUND WASHER
10 7095831 2 REBOUND WASHER
11 8278007 1 RUBBER MOUNT
12 8278012 2 CENTER BONDED MOUNT
13 8305644 2 HEX LOCKNUT, 1/2-13
14 8310067 1 HEX LOCKNUT, 3/4-10
15 1001121596 1 RH ENGINE MOUNT
16 1001125495 1 LH FRONT ENGINE MOUNT BRACKET
17 1001118742 1 REAR ENGINE MOUNT BRACKET
18 1001120687 1 PRIMARY FILTER BRACKET
19 Ref CUMMINS ENGINE, QSB3.3, 100HP TIER 4i, (see Figure 4-2 for details)
20 8405007 1 GEAR CLAMP
21 1001109536 1 OIL DRAIN HOSE

1001121245 Ref FAN INSTALLATION, (if equipped for ULS), (not available to order, see items A
101 thru 107 for service)
101 0710819 6 HEX HD CAPSCREW, M8X55, GR10.9
102 0761012 6 HEX HD CAPSCREW, M10X25, GR8.8
103 4811900 6 WASHER, 8mm
104 4812000 6 WASHER, 10mm
105 4832000 6 SPRING LOCKWASHER, 10mm
106 1001121646 1 SUCTION FAN
107 1001129191 1 FAN SPACER COUPLING

31200732 8042/10042/10054 4-3

 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation

IF EQUIPPED FOR LS

102

104 103

101

1
6
7
2 16
8
1
5
21
19

12 14
22
10 7
1
13 15 17 4
8
2 1
5

20 11 18
12 9
10

13 3
PH5850

4-4 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation

Item Part Number Qty. Description Rev.
1001131382 Ref ENGINE INSTALLATION, (if equipped for LS), (not available to order, see items B
1 thru 22 for service)
1 0100011 AR LOCTITE® 242TM, (apply to items 4, 5 & 6)
2 0681826 2 HEX HD CAPSCREW, 1/2-13X3-1/4
3 0682228 1 HEX HD CAPSCREW, 3/4-10X3-1/2
4 0711015 8 HEX HD CAPSCREW, M10X35, GR10.9
5 0711214 8 HEX HD CAPSCREW, M12X30, GR10.9
6 0761010 2 HEX HD CAPSCREW, M10X20, GR8.8
7 4812000 10 WASHER, 10mm
8 4812100 8 WASHER, 12mm
9 7054351 1 REBOUND WASHER
10 7095831 2 REBOUND WASHER
11 8278007 1 RUBBER MOUNT
12 8278012 2 CENTER BONDED MOUNT
13 8305644 2 HEX LOCKNUT, 1/2-13
14 8310067 1 HEX LOCKNUT, 3/4-10
15 8405007 1 GEAR CLAMP
16 8406101 2 TUBE CLIP, 5/8
17 1001109536 1 OIL DRAIN HOSE
18 1001118742 1 REAR ENGINE MOUNT BRACKET
19 1001121596 1 RH ENGINE MOUNT
20 1001125495 1 LH FRONT ENGINE MOUNT BRACKET
21 Ref CUMMINS ENGINE, QSB3.3, 110HP TIER 3, (see Figure 4-2 for details)
22 1001132004 1 PIPE SUPPORT BRACKET

1001131385 Ref FAN INSTALLATION, (if equipped for LS), (not available to order, see items 101 A
thru 104 for service)
101 4811900 4 WASHER, 8mm
102 4831900 4 SPRING LOCKWASHER, 8mm
103 10704137 4 HEX HD CAPSCREW, M8X65, GR10.9
104 1001098559 1 SUCTION FAN

31200732 8042/10042/10054 4-5

 ENGINE & ATTACHING PARTS

Figure 4-2 Cummins Engine

IF EQUIPPED FOR ULS

K1
K2
PAP26330

4-6 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-2 Cummins Engine

Item Part Number Qty. Description Rev.
1001121233 1 CUMMINS ENGINE, QSB3.3, 100HP TIER 4i, (if equipped for ULS), D
(includes all items)
70024274 1 FAN BELT
70024275 1 FAN SPACER
70024276 1 ALTERNATOR
70024277 1 STARTER
70024278 1 OIL FILTER ELEMENT
70024279 1 DIPSTICK
70024280 1 DIPSTICK TUBE
70022842 1 OIL FILL CAP
70024281 1 THERMOSTAT
70023812 1 SECONDARY FUEL FILTER
70022846 1 PRIMARY FUEL FILTER
70022844 1 OIL PAN PLUG
70024284 1 CRANKCASE VENT FILTER ELEMENT
70024588 4 INJECTOR
70024589 8 O-RING, INJECTOR TO ENGINE
70024590 4 O-RING, INJECTOR CLAMP
70024627 4 GASKET, INJECTOR
70024628 4 CLAMP, INJECTOR
70024629 4 CAPSCREW, TWELVE POINT
70024630 4 PLAIN WASHER
70024623 1 ENGINE HARNESS
7029947 1 OIL TEMPERATURE SWITCH, (includes o-ring)

K1 1001150523 1 FILTER KIT, 250 HOUR, (if equipped for ULS), (includes all items) A
70024278 1 ENGINE OIL FILTER
70023812 1 SECONDARY FUEL FILTER
70022846 1 PRIMARY FUEL FILTER
70024177 1 PRIMARY AIR FILTER ELEMENT
70024176 1 SECONDARY AIR FILTER ELEMENT
K2 1001150526 1 FILTER KIT, 1000 HOUR, (if equipped for ULS), (includes all items) A
70024278 1 ENGINE OIL FILTER
70023812 1 SECONDARY FUEL FILTER
70022846 1 PRIMARY FUEL FILTER
70024177 1 PRIMARY AIR FILTER ELEMENT
70024176 1 SECONDARY AIR FILTER ELEMENT
8320265 1 HYDRAULIC RETURN FILTER
7139077 1 HYDRAULIC BREATHER
70024284 1 CRANKCASE VENT FILTER ELEMENT
1319726 1 TRANSMISSION FILTER

31200732 8042/10042/10054 4-7

 ENGINE & ATTACHING PARTS

Figure 4-2 Cummins Engine

IF EQUIPPED FOR LS

K1
K2

PAP26340

4-8 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-2 Cummins Engine

Item Part Number Qty. Description Rev.
1001131343 1 CUMMINS ENGINE, QSB3.3, 110HP TIER 3, (if equipped for LS), B
(includes all items)
70024285 1 FAN BELT
70021849 1 ALTERNATOR
70021850 1 STARTER
8036204 1 OIL FILTER ELEMENT
70021584 1 DIPSTICK
70023565 1 DIPSTICK TUBE
70022842 1 OIL FILL CAP
70024286 1 THERMOSTAT
70022846 1 SECONDARY FUEL FILTER ELEMENT
70022844 1 OIL PAN PLUG
70024156 1 PRIMARY FUEL FILTER ELEMENT

K1 1001150524 1 FILTER KIT, 250 HOUR, (if equipped for LS), (includes all items) A
8036204 1 ENGINE OIL FILTER
70022846 1 SECONDARY FUEL FILTER
70024156 1 PRIMARY FUEL FILTER
1101312 1 PRIMARY AIR FILTER ELEMENT
1101313 1 SECONDARY AIR FILTER ELEMENT
K2 1001150525 1 FILTER KIT, 1000 HOUR, (if equipped for LS), (includes all items) A
8036204 1 ENGINE OIL FILTER
70022846 1 SECONDARY FUEL FILTER
70024156 1 PRIMARY FUEL FILTER
1101312 1 PRIMARY AIR FILTER ELEMENT
1101313 1 SECONDARY AIR FILTER ELEMENT
8320265 1 HYDRAULIC RETURN FILTER
7139077 1 HYDRAULIC BREATHER
1319726 1 TRANSMISSION FILTER

31200732 8042/10042/10054 4-9

 ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines

IF EQUIPPED FOR ULS

201

13
5
15
18 21
17 15
17
22 16 19
20 5 20
5 17
16
14 17
5 8
13
12 9
5 10

14 101 1 2
5 9
8
10

5
11
301
5

12 20

PH5470

4-10 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines

Item Part Number Qty. Description Rev.
1001121256 Ref FUEL LINES INSTALLATION, (if equipped for ULS), (not available to order, see F
items 1 thru 22 for service)
1 0641611 2 HEX HD CAPSCREW, 3/8-16X1-3/8
2 4711600 2 PLAIN WASHER, 3/8
5 1001136975 8 FUEL HOSE CLAMP
8 1001102931 2 BANJO BOLT, M14
9 1001102933 4 COPPER RING SEAL
10 1001113511 2 BANJO ADAPTER, M14X3/8
11 1001125038 1 FUEL SUPPLY FILTER HOSE
12 1001125039 1 FUEL SUPPLY ENGINE HOSE
13 1001134467 1 FUEL RETURN HOSE
14 4240017 5 TIE STRAP
15 0641506 8 HEX HD CAPSCREW, 5/16-18X3/4
16 3271501 8 HEX NUT, 5/16-18
17 4711500 16 PLAIN WASHER, 5/16
18 8406101 1 TUBE CLIP, 5/8
19 1001138700 2 FUEL COOLER BRACKET
20 1001134466 1 FUEL RETURN HOSE
21 1001134516 1 FUEL RADIATOR
22 1001136358 1 ABRASION SLEEVE
101 Ref FUEL FILTER, (see Figure 4-2 for details)
201 Ref FUEL/HYDRAULIC TANK, (see Figure 9-11 for details)
301 Ref CUMMINS ENGINE, QSB3.3, 100HP TIER 4i, (see Figure 4-2 for details)

31200732 8042/10042/10054 4-11

 ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines

IF EQUIPPED FOR LS

301

7 8

12

12

3
201
12
10
8 2
1
11 6
4

1
12 2 9 4
6

101

102 103
104 107
8
11
105 105 108
12 106

12 PH5870

4-12 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines

Item Part Number Qty. Description Rev.
1001121257 Ref FUEL LINES INSTALLATION, (if equipped for LS), (not available to order, see C
items 1 thru 12 for service)
1 0641612 6 HEX HD CAPSCREW, 3/8-16X1-1/2
2 2220218 2 STRAIGHT ADAPTER, (includes o-ring)
3 4240017 1 TIE STRAP
4 4711600 6 PLAIN WASHER, 3/8
6 8430034 2 ELBOW, 90 DEGREES, (includes o-ring)
7 1001136157 1 FUEL SUPPLY TO ENGINE HOSE
8 1001125040 1 FUEL RETURN HOSE
9 1001132173 1 FUEL FILTER BRACKET
10 1001133534 1 FUEL FILTER, (includes items 101 thru 108)
11 1001135011 1 FUEL FILTER HOSE
12 1001136975 6 FUEL HOSE CLAMP
101 70024155 1 COVER ASSY, (includes vent cap, vent cap o-ring, collar, cover, cover o-ring &
spring)
102 70024156 1 FILTER ELEMENT
103 70024157 1 CHECK VALVE ASSY
104 70024158 1 PRIMER
105 70024159 3 PLUG
106 70024160 1 WATER-IN-FUEL (WIF) SENSOR
107 70024161 1 CHECK VALVE
108 70024162 1 BOTTOM BOWL ASSY, (includes bottom bowl seal, bottom bowl screws, drain
valve o-ring & drain valve)
201 Ref FUEL/HYDRAULIC TANK, (see Figure 9-11 for details)
301 Ref CUMMINS ENGINE, QSB3.3, 110HP TIER 3, (see Figure 4-2 for details)

31200732 8042/10042/10054 4-13

 ENGINE & ATTACHING PARTS

Figure 4-4 Radiator & Cooling Installation

IF EQUIPPED FOR ULS

4-14 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-4 Radiator & Cooling Installation

Item Part Number Qty. Description Rev.
1001121254 Ref COOLING INSTALLATION, (if equipped for ULS), (not available to order, see F
items 1 thru 26 for service)
1 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8
2 0641406 4 HEX HD CAPSCREW, 1/4-20X3/4
3 0641508 6 HEX HD CAPSCREW, 5/16-18X1
4 0641614 2 HEX HD CAPSCREW, 3/8-16X1-3/4
5 2131212 4 ADAPTER, 90 DEGREES, (includes o-ring)
6 4711400 8 WASHER, 1/4
7 7057141 3 FLAT REBOUND WASHER
8 8278020 3 RUBBER ISOLATOR MOUNT
10 8310281 1 CARRIAGE BOLT, 3/8-16X2-1/4, GR2
11 8305008 1 HEX NUT, 3/8-16
12 8307106 6 PLAIN WASHER, 5/16
14 8420213 1 HOSE BARB ELBOW, 90 DEGREES
15 91343011 1 DRAIN COCK
16 1001109230 2 FOAM GASKET SEAL
17 1001120869 2 LOWER COOLER MOUNT BRACKET
18 1001120947 1 AIR DAM PANEL
19 1001121955 1 COOLANT LEVEL SENSOR
20 1001127591 1 RADIATOR ASSY, (includes items 101 thru 104) H
21 1001127980 1 UPPER RADIATOR MOUNT
22 1001153912 1 DEAERATION TANK, (includes item 301) B
23 1001128339 1 RH TANK BRACKET
24 1001128340 1 LH TANK BRACKET
25 1001128341 1 DEAERATION TANK PRESSURE CAP
26 1001097335 AR LOCTITE® 567TM, (apply to item 14 & 301)
101 70024148 1 TRANSMISSION COOLER
102 70024149 1 WATER/GLYCOL COOLER
103 70024150 1 CHARGE AIR COOLER
104 70024151 1 OIL COOLER

1001121271 Ref PLUMBING COOLER INSTALLATION, (if equipped for ULS), (not available to F
order, see items 201 thru 218 for service)
201 1320022 5 WORM GEAR CLAMP
202 1001127418 1 CAC OUTLET HOSE
203 8405007 2 GEAR CLAMP, 1.25 MAX DIA
204 8405201 4 GEAR CLAMP, 2.50 MAX DIA
205 8405211 4 T-BOLT CLAMP
206 8405212 3 T-BOLT CLAMP
207 1001114495 2 CAC STRAIGHT HOSE, 2-1/2
208 1001120068 1 CAC INLET PIPE
210 1001121493 1 UPPER RADIATOR HOSE
211 1001121494 1 LOWER RADIATOR HOSE
212 1001122560 1 DRAWDOWN HOSE
214 1001122801 1 STRAIGHT ADAPTER
215 1001122807 1 HOSE BARB COUPLING
216 1001133871 1 ELBOW PIPE FITTING ADAPTER
217 1001140672 1 CAC REDUCER PIPE
218 1001153913 119 in VENT HOSE

31200732 8042/10042/10054 4-15

 ENGINE & ATTACHING PARTS

Figure 4-4 Radiator & Cooling Installation (Continued)

Item Part Number Qty. Description Rev.
301 8420213 2 ELBOW, 90 DEGREES, (hose barb)

4-16 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-4 Radiator & Cooling Installation (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 4-17

 ENGINE & ATTACHING PARTS

Figure 4-4 Radiator & Cooling Installation

IF EQUIPPED FOR LS

23 21

22

203
205

203
210

203 203 102

208 205
18
203 11
7
104

204 8
6 13 9
209

10 1
19
203 6 18
20 206 7
208 201
105
1 9
6
204
201 20 8
19
8 12
9 13 6
10
16
5
2

20 101 103
18 14
8 12
9
202 17
202
207 5
15
20 2
18 PH5882

4-18 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-4 Radiator & Cooling Installation

Item Part Number Qty. Description Rev.
1001131386 Ref COOLING INSTALLATION, (if equipped for LS), (not available to order, see C
items 1 thru 23 for service)
1 0641718 2 HEX HD CAPSCREW, 7/16-14X2-1/4
2 0681506 4 HEX HD CAPSCREW, 5/16-18X3/4
5 4711500 4 PLAIN WASHER, 5/16
6 4711700 4 NARROW WASHER, 7/16
7 4751600 2 PLAIN WASHER, 3/8
8 4751700 4 PLAIN WASHER, 7/16
9 8278020 4 RUBBER ISOLATOR MOUNT
10 8310109 2 HEX LOCKNUT, 7/16-14
11 1001111821 1 RADIATOR ASSY, (includes items 101 thru 104)
12 1001114780 2 SHIM, 0.048
13 1001131555 2 UPPER COOLER BRACKET
14 1001131594 2 FOAM GASKET SEAL
15 1001131596 1 AIR DAM PANEL
16 1001131819 1 RIGHT LOWER COOLER BRACKET
17 1001131820 1 LEFT LOWER COOLER BRACKET
18 0641618 4 HEX HD CAPSCREW, 3/8-16X2-1/4
19 3311605 2 HEX LOCKNUT, 3/8-16, GR2
20 7057141 4 FLAT WASHER
21 1001102212 1 RUBBER AIR DAM FILTER
22 4740362 3 FENDER WASHER
23 3311401 3 HEX NUT, 1/4-20
101 70022694 2 SHROUD
102 NSS 1 CHARGE AIR COOLER
103 70023601 1 HYDRAULIC OIL COOLER, (includes item 102)
104 70022695 1 CAP
105 70022696 1 RADIATOR

1001121272 Ref PLUMBING COOLER INSTALLATION, (if equipped for LS), (not available to B
order, see items 201 thru 210 for service)
201 8405104 2 GEAR CLAMP, 2.25 MAX DIA
202 8405201 2 GEAR CLAMP, 2.50 MAX DIA
203 80933070 6 HEAVY DUTY BAND CLAMP
204 91163129 2 HEAVY DUTY BAND CLAMP
205 91563070 2 RUBBER HOSE COUPLING
206 1001096435 1 UPPER RADIATOR HOSE
207 1001096436 1 LOWER RADIATOR HOSE
208 1001117244 2 REDUCER COUPLING
209 1001131645 1 CAC TO ENGINE PIPE
210 1001131646 1 TURBO TO CAC PIPE

31200732 8042/10042/10054 4-19

 ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation

IF EQUIPPED FOR ULS

11

105

104

14
101
6

102 10
103
13
18

15 12
6
8 6
3
1
2
5 17
1 16
4 17
19
9 PH5491

4-20 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation

Item Part Number Qty. Description Rev.
1001121246 Ref AIR CLEANER INSTALLATION, (if equipped for ULS), (not available to order, C
see items 1 thru 19 for service)
1 0100011 AR LOCTITE® 242TM
2 0760612 4 HEX HD CAPSCREW, M6X25, GR8.8
3 4811700 4 WASHER, 6mm
4 8303798 4 HEX HD CAPSCREW, M10X25, GR8.8
5 8307221 4 PLAIN WASHER, M10
6 8405301 3 GEAR CLAMP, 4.00 MAX DIA
7 8405502 1 GEAR CLAMP, 6.00 MAX DIA
8 8405402 1 HOSE CLAMP
9 1001120082 1 AIR INTAKE HOSE
10 1001120083 1 AIR INTAKE HOSE
11 1001134843 1 AIR INTAKE HOSE
12 1001128507 1 AIR FILTER BRACKET WELDMENT
13 1001128544 1 AIR FILTER, (includes items 101 thru 105) D
14 1001128808 1 AIR FILTER PIPE
15 2180104 1 ADAPTER, STRAIGHT
16 2221301 1 ADAPTER, 90 DEGREES
17 8420221 2 HOSE BARB COUPLING
18 91563129 1 RESTRICTION INDICATOR
19 1001134844 1 AIR RESTRICTION VACUUM HOSE
101 70024177 1 PRIMARY ELEMENT
102 70024176 1 SAFETY ELEMENT
103 70024269 1 COVER
104 70024270 1 VACUATOR VALVE
105 70024271 1 PRE-CLEANER

31200732 8042/10042/10054 4-21

 ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation

IF EQUIPPED FOR LS

13 5
2
4

10

101

1
103

104 12
102

105

11
9
PH5900

4-22 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation

Item Part Number Qty. Description Rev.
1001121247 Ref AIR CLEANER INSTALLATION, (if equipped for LS), (not available to order, A
see items 1 thru 13 for service)
1 2720637 1 AIR INTAKE SCOOP
2 4751500 2 PLAIN WASHER, 5/16
3 8303784 2 HEX HD CAPSCREW, M10X1.5X20mm, PC8.8
4 8305626 2 HEX LOCKNUT, 5/16-18
5 8310494 2 SCREW, 5/16-18X1-1/4, GR8
6 8405305 1 T-BOLT CLAMP, 3.38 ID
7 8405505 1 T-BOLT CLAMP, 4.06 ID
8 8410021 1 T-BOLT CLAMP, 5.00 ID
9 10268515 1 AIR CLEANER, (includes items 101 thru 105) C
10 10268516 1 MOUNTING BAND
11 91563129 1 RESTRICTION INDICATOR
12 1001098977 1 AIR INTAKE PIPE
13 1001131488 1 AIR CLEANER MOUNT
101 91364023 1 COVER ASSY
102 80373094 1 VACUATOR VALVE
103 1101312 1 PRIMARY FILTER ELEMENT
104 1101313 1 SECONDARY FILTER ELEMENT
105 NSS 1 AIR CLEANER BODY

31200732 8042/10042/10054 4-23

 ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation

IF EQUIPPED FOR ULS

15

7
8

7 7

12 11
13

1
14

1 10
14
6

104

101 1
1 14
102 2 4
103

1 4 1
103 2 14

101
102 PH5500

4-24 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation

Item Part Number Qty. Description Rev.
1001129497 Ref EXHAUST INSTALLATION, (if equipped for ULS), (not available to order, see C
items 1 thru 15 for service)
1 0100011 AR LOCTITE® 242TM, (apply to items 2 & 14)
2 0641507 4 HEX HD CAPSCREW, 5/16-18X7/8
4 4891500 4 WASHER, 5/16
6 1001127855 1 MUFFLER
7 24921332 3 EXHAUST CLAMP
8 1001127856 1 EXHAUST PIPE
9 1001127857 1 EXHAUST PIPE
10 1001127858 1 EXHAUST MOUNT PLATE
11 1001128363 1 MUFFLER BRACKET
12 1001128364 1 EXHAUST PIPE BRACKET
13 1001128901 1 BAND CLAMP
14 0791718 4 SCREW, 7/16-14X2-1/4
15 1001139846 1 ORIFICE PLATE

1001127864 Ref DUST SHIELD INSTALLATION, (not available to order, see items 101 thru 104 A
for service)
101 0100011 AR LOCTITE® 242TM, (apply to item 102)
102 0641607 4 HEX HD CAPSCREW, 3/8-16X7/8
103 4891600 4 WASHER, 3/8
104 1001127867 1 DUST BAFFLE FRONT PANEL

31200732 8042/10042/10054 4-25

 ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation

IF EQUIPPED FOR LS

6
10

13

11

7 9
6
12

104

101 1
102 14
103

103 3
1
101 2
102 PH5910

4-26 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation

Item Part Number Qty. Description Rev.
1001131485 Ref EXHAUST INSTALLATION, (if equipped for LS), (not available to order, see B
items 1 thru 14 for service)
1 0100011 AR LOCTITE® 242TM
2 0641508 5 HEX HD CAPSCREW, 5/16-18X1
3 4891500 5 WASHER, 5/16
6 83683175 4 MUFFLER CLAMP
7 1001127858 1 MUFFLER MOUNT PLATE
8 1001131576 1 TURBO EXHAUST PIPE
9 1001131577 1 ELBOW EXHAUST PIPE
10 1001131578 1 FLEX EXHAUST PIPE
11 1001131772 1 MUFFLER MOUNT
12 1001131996 1 MUFFLER SUPPORT
13 1001132154 1 MUFFLER
14 0791718 4 HEX HD FLANGE SCREW, 7/16-14X1/4

1001127864 Ref DUST SHIELD INSTALLATION, (not available to order, see items 101 thru 104 A
for service)
101 0100011 AR LOCTITE® 242TM, (apply to item 102)
102 0641607 4 HEX HD CAPSCREW, 3/8-16X7/8
103 4891600 4 WASHER, 3/8
104 1001127867 1 DUST BAFFLE FRONT PANEL

31200732 8042/10042/10054 4-27

 ENGINE & ATTACHING PARTS

Figure 4-7 Isolation Coupler

IF EQUIPPED FOR ULS

2
K1

3
10
7
4
5
6
11
13
9
8

12
14
12
13

PH6070

4-28 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-7 Isolation Coupler

Item Part Number Qty. Description Rev.
1001141020 Ref ISOLATION COUPLER INSTALLATION, (if equipped for ULS), (not available to A
order, see items 1 thru 13 for service)
1 8841319 1 ISOLATION COUPLER ASSY, (includes items 2 thru 10) AA
2 NSS 1 FLYWHEEL PLATE, (not available to order, use 8841319 for replacement)
3 7029264 1 COUPLING HUB
4 NSS 1 BALL BEARING, (not available to order, use 8841319 for replacement)
5 Use Kit K1 1 THRU BUSHING
6 Use Kit K1 5 HEX HD CAPSCREW, 7/16-20X1-1/2, GR8
7 7029265 1 COVER PLATE
8 Use Kit K1 8 THREADED BUSHING
9 Use Kit K1 8 NEOPRENE INSERT
10 Use Kit K1 8 HEX HD CAPSCREW, 7/16-20X1-1/4, GR8
11 8303755 8 HEX HD CAPSCREW, M10-1-1/2X30mm, PC8.8,
(torque to 40-45 lb-ft/54-61 Nm)
12 8303784 8 HEX HD CAPSCREW, M10-1-1/2X20mm, PC8,
(torque to 40-45 lb-ft/54-61 Nm)
13 8526007 AR LOCTITE® 242TM, (apply to items 11 & 12)
14 Ref DRIVE SHAFT, (engine input), (see Figure 5-1 for details)

K1 70020228 1 ISOLATION COUPLER SERVICE KIT, (includes items 5, 6, 8, 9 & 10)

31200732 8042/10042/10054 4-29

 ENGINE & ATTACHING PARTS

Figure 4-7 Isolation Coupler

IF EQUIPPED FOR LS

2
K1

3
10
7
4
5
6
11
14
9
8

12 13
15
12
14

PH4572

4-30 8042/10042/10054 31200732

 ENGINE & ATTACHING PARTS

Figure 4-7 Isolation Coupler

Item Part Number Qty. Description Rev.
7301500 Ref ISOLATION COUPLER INSTALLATION, (if equipped for LS), (not available to AA
order, see items 1 thru 14 for service)
1 8841319 1 ISOLATION COUPLER ASSY, (includes items 2 thru 10) AA
2 NSS 1 FLYWHEEL PLATE, (not available to order, use item 1 for replacement)
3 7029264 1 COUPLING HUB
4 NSS 1 BALL BEARING, (not available to order, use item 1 for replacement)
5 Use Kit K1 1 THRU BUSHING
6 Use Kit K1 5 HEX HD CAPSCREW, 7/16-20X1-1/2, GR8
7 7029265 1 COVER PLATE
8 Use Kit K1 8 THREADED BUSHING
9 Use Kit K1 8 NEOPRENE INSERT
10 Use Kit K1 8 HEX HD CAPSCREW, 7/16-20X1-1/4, GR8
11 8303755 8 HEX HD CAPSCREW, M10-1-1/2X30mm, GR8.8,
(torque to 40-45 lb-ft/54-61 Nm)
12 8303784 12 HEX HD CAPSCREW, M10-1-1/2X20mm,GR8,
(torque to 40-45 lb-ft/54-61 Nm)
13 8406105 1 TUBE CLIP, 3/4 DIA
14 8526007 AR LOCTITE® 242TM
15 Ref DRIVE SHAFT, (engine input), (see Figure 5-1 for details)

K1 70020228 1 ISOLATION COUPLER SERVICE KIT, (includes items 5, 6, 8, 9 & 10)

31200732 8042/10042/10054 4-31

 ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-32 8042/10042/10054 31200732

 SECTION 5
DRIVE TRAIN

31200732 8042/10042/10054
 DRIVE TRAIN

Figure 5-1 Drive Train Components

213
212

217 216
219
207
209 211 5 4
210
3
7
8
218 6
208 221
9

6
8
7
228
215

229 214
227 215
226
202
206
205 2
204
203

8042
5 4
3
7
220 8
10042 & 10054
6
101 9 201
102 206 215
K1
10042 & 10054 214 K2

1 101
102 214
105 104
103 222
215
203

223
224
8
6
225
7

PH5180

5-2 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-1 Drive Train Components

Item Part Number Qty. Description Rev.
1001104796 Ref AXLE INSTALLATION, (8042), (not available to order, see items 1 thru 9 for C
service)
1001104800 Ref AXLE INSTALLATION, (10042 & 10054), (not available to order, see items 2 thru D
10 for service)
1 Ref FRONT AXLE, (see Figure 5-2 for details)
2 Ref REAR AXLE, (see Figure 5-10 for details)
3 3423254 2 AXLE PIVOT PIN, (8042)
3423254 1 AXLE PIVOT PIN, (10042 & 10054)
4 0642640 2 HEX HD CAPSCREW, 1-8X5, GR5, (8042)
0642640 1 HEX HD CAPSCREW, 1-8X5, GR5, (10042 & 10054)
5 8310116 2 HEX LOCKNUT, 1-8, (8042)
8310116 1 HEX LOCKNUT, 1-8, (10042 & 10054)
6 8307912 AR SHIM WASHER, 0.06
7 8307913 AR SHIM WASHER, 0.12
8 8310259 AR SHIM WASHER, 0.09
9 8050001 2 BEARING
10 1001110889 1 FRONT AXLE ASSY, (10042 & 10054), (includes items 101 thru 105) B
101 1001103619 5 SOCKET HD CAPSCREW, M22X1-1/2X80
102 0100019 AR LOCTITE® 271TM, (apply to item 101)
103 1001107744 1 OUTRIGGER MOUNTING BRACE
104 1001107746 1 FRAME LEVEL CYLINDER LUG
105 Ref FRONT AXLE, (see Figure 5-2 for details)

1001128946 Ref DRIVE SHAFT INSTALLATION, (not available to order, see items 201 thru 217 B
for service)
201 7138638 1 FRONT AXLE DRIVE SHAFT, (includes items 203 thru 206)
202 7138639 1 REAR AXLE DRIVE SHAFT, (includes items 203 thru 206)
203 8035778 4 CROSS & BEARING KIT, (two required per drive shaft)
204 8035109 2 DUST CAP KIT, (one required per drive shaft)
205 NSS 2 SLIP JOINT
206 NSS 2 YOKE SHAFT
207 1001127784 1 DRIVE SHAFT - ENGINE TO TRANSMISSION, (includes items 208 thru 211)
208 1101841 2 CROSS & BEARING KIT
209 8035109 1 DUST CAP KIT
210 NSS 2 SLIP JOINT
211 NSS 2 YOKE SHAFT
212 8310425 4 HEX HD CAPSCREW, 7/16-20X1-1/4, GR8
213 8307006 4 LOCKWASHER, 7/16
214 Use Kit K1 8 STRAP, (use kit 8880218-OM for replacement)
215 Use Kit K1 16 SCREW, (torque to 32-42 lb-ft/43-57 Nm), (must replace when removed, do
not re-torque), (use kit 8880218-OM for replacement)
216 Use Kit K2 2 STRAP, (use kit 8880219-OM for replacement)
217 Use Kit K2 4 SCREW, (torque to 35 lb-ft/47 Nm), (must replace when removed, do not re-
torque), (use kit 8880219-OM for replacement)
218 Ref ZF TRANSMISSION, (see Figure 5-17 for details)
219 Ref ISOLATION COUPLER, (see Figure 4-7 for details)
220 Ref FRAME LEVEL CYLINDER & MOUNTING HARDWARE,
(see Figure 9-5 for details)
221 Ref STABIL-TRAK CYLINDER & MOUNTING HARDWARE,
(see Figure 9-6 for details)

31200732 8042/10042/10054 5-3

 DRIVE TRAIN

Figure 5-1 Drive Train Components (Continued)

Item Part Number Qty. Description Rev.
222 Ref WHEEL ASSY, (see Figure 5-33 for details)
223 8786573 40 LOCKWASHER, M22, (10 per tire), (not required with Firestone 370/75-28
(8042) or Firestone 400/75-28 (10042 & 10054))
224 8786572 40 WHEEL NUT, (10 per tire), (torque to 430-470 lb-ft/583-637 Nm), (not required
with Firestone 370/75-28 (8042) or Firestone 400/75-28 (10042 & 10054))
225 91403193 40 LUG NUT, M22X1-1/2, FREE SPINNING, (10 per tire), (torque to 430-470 lb-ft/
583-637 Nm), (if equipped with Firestone 370/75-28 (8042) or Firestone 400/
75-28 (10042 & 10054))
226 Ref GEAR PUMP, (see Figure 9-10 for details)
227 8303519 4 HEX HD CAPSCREW, M12X1-3/4X35mm, PC8.8
228 8310356 4 HARDENED WASHER, 12mm
229 8630019 1 O-RING

K1 8880218-OM 4 STRAP KIT, (includes qty. 2 of item 214 & qty. 4 of item 215)
K2 8880219-OM 1 STRAP KIT, (includes qty. 2 of item 216 & qty. 4 of item 217)

5-4 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-1 Drive Train Components (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 5-5

 DRIVE TRAIN

Figure 5-2 Front Axle

8042

10042 & 10054

5-6 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-2 Front Axle

Item Part Number Qty. Description Rev.
1 1001103628 1 FRONT AXLE, (8042), (includes all items) E
2 1001103629 1 FRONT AXLE, (10042 & 10054), (includes all items) F
3 Ref INPUT, (see Figure 5-3 for details)
4 Ref LIMITED SLIP DIFFERENTIAL, (see Figure 5-4 for details)
5 Ref AXLE CASING, (see Figure 5-5 for details)
6 Ref M-DISC BRAKE, (see Figure 5-6 for details)
7 Ref BRAKE, (see Figure 5-7 for details)
8 Ref JOINT HOUSING, (see Figure 5-8 for details)
9 Ref PLANETARY DRIVE, (see Figure 5-9 for details)

31200732 8042/10042/10054 5-7

 DRIVE TRAIN

Figure 5-3 Front Axle - Input

1
3

4
5

10
8
9

PH4870

5-8 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-3 Front Axle - Input

Item Part Number Qty. Description Rev.
1 70022232 1 BEVEL GEAR SET, (8042)
70022272 1 BEVEL GEAR SET, (10042 & 10054)
2 80304160 1 SHIM, 0.1
80304159 1 SHIM, 0.2
80304158 1 SHIM, 0.3
80304157 1 SHIM, 0.5
80304156 1 SHIM, 0.6
80304162 1 SHIM, 0.65
80304155 1 SHIM, 0.7
80304161 1 SHIM, 0.75
80304154 1 SHIM, 0.8
80304153 1 SHIM, 0.9
80304152 1 SHIM, 1.0
80304146 1 SHIM, 1.2
80304163 1 SHIM, 1.25
80304151 1 SHIM, 1.3
80304164 1 SHIM, 1.35
80304150 1 SHIM, 1.4
80304165 1 SHIM, 1.45
80304145 1 SHIM, 1.5
80304166 1 SHIM, 1.55
80304149 1 SHIM, 1.6
80304167 1 SHIM, 1.65
80304148 1 SHIM, 1.7
80304168 1 SHIM, 1.75
80304144 1 SHIM, 1.8
80304169 1 SHIM, 1.85
80304147 1 SHIM, 1.9
80304143 1 SHIM, 2.0
3 70022231 1 ROLLER BEARING
4 80304088 1 RING, 16.0
80304089 1 RING, 16.1
80304090 1 RING, 16.2
80304091 1 RING, 16.3
80304092 1 RING, 16.4
80304093 1 RING, 16.5
80304110 1 RING, 16.56
80304094 1 RING, 16.6
80304111 1 RING, 16.62
80304112 1 RING, 16.64
80304124 1 RING, 16.66
80304113 1 RING, 16.68
80304095 1 RING, 16.7
70022216 1 RING, 16.72
80304115 1 RING, 16.74
80304117 1 RING, 16.76
80304118 1 RING, 16.78
80304096 1 RING, 16.8
80304119 1 RING, 16.82

31200732 8042/10042/10054 5-9

 DRIVE TRAIN

Figure 5-3 Front Axle - Input (Continued)

Item Part Number Qty. Description Rev.
80304120 1 RING, 16.84
80304104 1 RING, 16.86
80304121 1 RING, 16.88
80304122 1 RING, 16.9
80304097 1 RING, 16.92
80304123 1 RING, 16.94
80304125 1 RING, 16.96
80304107 1 RING, 16.98
80304126 1 RING, 17.0
80304127 1 RING, 17.02
80304108 1 RING, 17.04
80304128 1 RING, 17.06
80304129 1 RING, 17.08
80304099 1 RING, 17.10
80304130 1 RING, 17.12
80304131 1 RING, 17.14
80304132 1 RING, 17.16
80304133 1 RING, 17.18
80304100 1 RING, 17.2
80304134 1 RING, 17.22
80304135 1 RING, 17.24
80304136 1 RING, 17.26
80304137 1 RING, 17.28
80304101 1 RING, 17.3
80304102 1 RING, 17.4
5 1319353 1 ROLLER BEARING
6 70022220 1 SHAFT SEAL
7 70022245 1 END YOKE
8 80304082 1 WASHER
9 70022213 1 HEX NUT
10 70022244 1 SCREEN SHEET

5-10 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-3 Front Axle - Input (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 5-11

 DRIVE TRAIN

Figure 5-4 Front Axle - Limited Slip Differential

7
7
6 6
5
8

3 5
4 9
10
9

1 10

6 6
7
7

12

13
11

2
PA3301

5-12 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-4 Front Axle - Limited Slip Differential

Item Part Number Qty. Description Rev.
1 70023910 1 DIFFERENTIAL CASE
2 70022263 10 O. CLUTCH DISC, 1.2
70022264 10 O. CLUTCH DISC, 1.3
3 70022260 8 I. CLUTCH DISC
4 70022261 2 PRESSURE DISC
5 70022225 2 AXLE BEVEL GEAR
6 70022185 4 DIFFERENTIAL BEVEL GEAR
7 70022262 4 THRUST WASHER
8 70022227 1 DIFFERENTIAL AXLE
9 70022228 2 DIFFERENTIAL AXLE
10 70023904 2 SLOTTED PIN
11 70022229 1 COVER
12 Ref BEVEL GEAR SET, (see Figure 5-3 for details)
13 70022211 16 CAP SCREW, M12X35

31200732 8042/10042/10054 5-13

 DRIVE TRAIN

Figure 5-5 Front Axle - Casing

105

106
103

102

103 106

23
106
104

22

20
21 7 6
5
9 8
19 4 18 10
11 15

107 13

4 16
17 1 14
12 12
14
16
21
13
20
101
2

15
9 1 3
10
11

8
7 5
PH4820
6

5-14 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-5 Front Axle - Casing

Item Part Number Qty. Description Rev.
1 70022255 2 AXLE CASING
2 70022277 1 AXLE DRIVE HOUSING
3 70022206 28 HEX HD CAPSCREW, M18X180
4 1319578 4 SCREW PLUG
5 70022241 2 BUSHING
6 70022204 2 O-RING
7 70022217 2 RING
8 10731790 2 BEARING
9 70022201 2 SET SCREW, M10X16
10 1319666 2 SCREW PLUG
11 7027217 2 O-RING
12 70022174 2 TIE ROD, (includes items 13 thru 16)
13 70022175 1 BALL JOINT
14 70022172 1 AXIAL JOINT
15 8036758 1 LOCKNUT
16 8036759 1 HEX NUT
17 1319436 1 BREATHER
18 8036418 1 SCREW PLUG
19 1319423 1 GREASE FITTING
20 1321234 2 BUSHING
21 1321209 2 SHAFT SEAL
22 70022254 1 BRACKET
23 1001103619 3 HEX HD CAPSCREW, M22X80
101 70022173 1 STEERING CYLINDER, (includes items 102 thru 106)
102 70022177 1 PISTON ROD
103 70022184 2 BREAK HEAD
104 70022181 2 RETAINING RING
105 70022180 2 RETAINING RING
106 70022178 1 SEAL KIT
107 70022210 4 CAPSCREW, M22X55

31200732 8042/10042/10054 5-15

 DRIVE TRAIN

Figure 5-6 Front Axle - M-Disc Brake

21

4
5 24
23

1
3
2

11 20 19
12
14
6 13
8
7
9
10 16

15

17
5

20

18
PA3321

5-16 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-6 Front Axle - M-Disc Brake

Item Part Number Qty. Description Rev.
1 70022258 2 BRAKE HOUSING
2 1319578 2 SCREW PLUG
3 70022209 6 CAP SCREW, M12X105
4 8036847 10 O-RING
5 80304462 4 O-RING
6 70022275 2 PISTON
7 70022190 2 PISTON PACKING
8 70022193 2 BACKUP RING
9 70022189 2 PISTON PACKING
10 70022194 2 BACKUP RING
11 70022236 2 RING
12 70022183 2 CUP SPRING
13 70022198 2 RETAINING RING
14 70022235 2 WASHER
15 70022186 6 SLOT PIN
16 1319214 6 CAP SCREW, M8X40
17 70022196 10 O. CLUTCH DISC
18 70022176 8 I. CLUTCH DISC
19 70022253 2 DISC CARRIER
20 10731949 4 RETAINING RING
21 70022171 2 BREATHER
22 70022215 2 SCREW PLUG, (not shown)
23 8036447 2 BEARING
24 1319537 2 SHIM, 0.95
1319545 2 SHIM, 1.05
1319539 2 SHIM, 1.15
1319540 2 SHIM, 1.25
1319542 2 SHIM, 1.35

31200732 8042/10042/10054 5-17

 DRIVE TRAIN

Figure 5-7 Front Axle - Brake

10

3 5

6
9
8

2
1

PA3331

5-18 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-7 Front Axle - Brake

Item Part Number Qty. Description Rev.
1 70022199 2 SNAP RING
2 70022252 2 WASHER
3 70022251 2 PISTON
4 70022191 2 PISTON PACKING
5 70022192 2 ROD SEAL
6 70022195 2 CUP SPRING
7 70022215 2 SCREW PLUG, (not shown)
8 70022248 14 PRESSURE PIN
9 70022202 14 O-RING
10 Ref BRAKE HOUSING, (see Figure 5-6 for details)

31200732 8042/10042/10054 5-19

 DRIVE TRAIN

Figure 5-8 Front Axle - Joint Housing

11
14
12
13
4 12

3 15
8

3
6
4
5

19 18

27
25
9 7
10
1
2

25 26

24 23 21
20
22

17
16

17

PA3341

5-20 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-8 Front Axle - Joint Housing

Item Part Number Qty. Description Rev.
1 70022237 1 JOINT HOUSING, (left side)
2 70022238 1 JOINT HOUSING, (right side)
3 70022223 4 ROLLER BEARING
4 1319447 4 SHAFT SEAL
5 70022240 4 BEARING PIN
6 1319464 16 HEX SCREW, M16X40
7 70022179 2 BUSHING
8 10731789 2 RETAINING RING
9 70022218 2 SHAFT SEAL
10 1321226 2 RETAINING RING, (8042)
1321228 2 RETAINING RING, (10042 & 10054)
11 70022170 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (8042), (includes items 12 thru
15)
70022265 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (10042 & 10054), (includes
items 12 thru 15)
12 70021554 2 JOINT CROSS, (8042)
70021790 2 JOINT CROSS, (10042 & 10054)
13 70021553 CENTRAL PIECE, (8042)
70022268 1 CENTRAL PIECE, (10042 & 10054)
14 70022187 1 FORK SHAFT, (8042)
NSS 1 FORK SHAFT, (10042 & 10054)
15 70022188 1 FORK SHAFT, (8042)
NSS 1 FORK SHAFT, (10042 & 10054)
16 80304173 2 SHAFT SEAL
17 1319472 4 ROLLER BEARING
18 70022208 16 HEX SCREW, M14X70
19 70022234 16 CENTERING BUSHING
20 70022249 2 HUB
21 70022203 2 O-RING
22 70022230 20 WHEEL BOLT
23 Ref WHEEL NUT, (see Figure 5-1 for details)
24 Ref LOCKWASHER, (see Figure 5-1 for details)
25 8036330 4 STOP SCREW, M14X1.5
26 70022257 2 SPACER TUBE
27 1319477 2 HEX NUT, M14X1.5

31200732 8042/10042/10054 5-21

 DRIVE TRAIN

Figure 5-9 Front Axle - Planetary Drive

9 2

10

1 6 8
5

PA3351

5-22 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-9 Front Axle - Planetary Drive

Item Part Number Qty. Description Rev.
1 70022242 1 RING GEAR, (8042)
70022274 1 RING GEAR, (10042 & 10054)
2 70022239 2 SUN GEAR SHAFT, (8042)
70022278 2 SUN GEAR SHAFT, (10042 & 10054)
3 70022281 2 PLANETARY CARRIER ASSY, (8042), (includes items 4 thru 7)
70022273 2 PLANETARY CARRIER ASSY, (10042 & 10054), (includes items 4 thru 7)
4 70022283 1 PLANETARY CARRIER, (8042)
70022279 1 PLANETARY CARRIER, (10042 & 10054)
5 70022243 4 PLANETARY GEAR, (8042)
70022271 3 PLANETARY GEAR, (10042 & 10054)
6 70022785 4 CYL ROLLER BEARING, (8042)
70023330 3 CYL ROLLER BEARING, (10042 & 10054)
7 70022197 4 RETAINING RING, (8042)
80304227 3 RETAINING RING, (10042 & 10054)
8 1319578 2 SCREW PLUG
9 70022207 4 HEX SCREW, M12X30
10 Ref HUB, (see Figure 5-8 for details)

31200732 8042/10042/10054 5-23

 DRIVE TRAIN

Figure 5-10 Rear Axle

5-24 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-10 Rear Axle

Item Part Number Qty. Description Rev.
1 1001116838 1 REAR AXLE, (8042), (includes all items) D
1001103633 1 REAR AXLE, (10042 & 10054), (includes all items) E
2 Ref INPUT, (see Figure 5-11 for details)
3 Ref DIFFERENTIAL, (see Figure 5-12 for details)
4 Ref AXLE CASING, (see Figure 5-13 for details)
5 Ref M-DISC BRAKE, (see Figure 5-14 for details)
6 Ref JOINT HOUSING, (see Figure 5-15 for details)
7 Ref PLANETARY DRIVE, (see Figure 5-16 for details)

31200732 8042/10042/10054 5-25

 DRIVE TRAIN

Figure 5-11 Rear Axle - Input

9
8 7

10

4
2

PH4880

5-26 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-11 Rear Axle - Input

Item Part Number Qty. Description Rev.
1 70022786 1 BEVEL GEAR SET, (8042)
70022280 1 BEVEL GEAR SET, (10042 & 10054)
2 80304160 1 SHIM, 0.1
80304159 1 SHIM, 0.2
80304158 1 SHIM, 0.3
80304157 1 SHIM, 0.5
80304156 1 SHIM, 0.6
80304162 1 SHIM, 0.65
80304155 1 SHIM, 0.7
80304161 1 SHIM, 0.75
80304154 1 SHIM, 0.8
80304153 1 SHIM, 0.9
80304152 1 SHIM, 1.0
80304146 1 SHIM, 1.2
80304163 1 SHIM, 1.25
80304151 1 SHIM, 1.3
80304164 1 SHIM, 1.35
80304150 1 SHIM, 1.4
80304165 1 SHIM, 1.45
80304145 1 SHIM, 1.5
80304166 1 SHIM, 1.55
80304149 1 SHIM, 1.6
80304167 1 SHIM, 1.65
80304148 1 SHIM, 1.7
80304168 1 SHIM, 1.75
80304144 1 SHIM, 1.8
80304169 1 SHIM, 1.85
80304147 1 SHIM, 1.9
80304143 1 SHIM, 2.0
3 70023400 1 TAPERED ROLLER BEARING, (8042)
70022231 1 TAPERED ROLLER BEARING, (10042 & 10054)
4 80304088 1 RING, 16.0
80304089 1 RING, 16.1
80304090 1 RING, 16.2
80304091 1 RING, 16.3
80304092 1 RING, 16.4
80304093 1 RING, 16.5
80304110 1 RING, 16.56
80304094 1 RING, 16.6
80304111 1 RING, 16.62
80304112 1 RING, 16.64
80304124 1 RING, 16.66
80304113 1 RING, 16.68
80304095 1 RING, 16.7
70022216 1 RING, 16.72
80304115 1 RING, 16.74
80304117 1 RING, 16.76
80304118 1 RING, 16.78
80304096 1 RING, 16.8

31200732 8042/10042/10054 5-27

 DRIVE TRAIN

Figure 5-11 Rear Axle - Input (Continued)

Item Part Number Qty. Description Rev.
80304119 1 RING, 16.82
80304120 1 RING, 16.84
80304104 1 RING, 16.86
80304121 1 RING, 16.88
80304122 1 RING, 16.9
80304097 1 RING, 16.92
80304123 1 RING, 16.94
80304125 1 RING, 16.96
80304107 1 RING, 16.98
80304126 1 RING, 17.0
80304127 1 RING, 17.02
80304108 1 RING, 17.04
80304128 1 RING, 17.06
80304129 1 RING, 17.08
80304099 1 RING, 17.10
80304130 1 RING, 17.12
80304131 1 RING, 17.14
80304132 1 RING, 17.16
80304133 1 RING, 17.18
80304100 1 RING, 17.2
80304134 1 RING, 17.22
80304135 1 RING, 17.24
80304136 1 RING, 17.26
80304137 1 RING, 17.28
80304101 1 RING, 17.3
80304102 1 RING, 17.4
5 1319353 1 ROLLER BEARING
6 70022220 1 SHAFT SEAL
7 70022245 1 END YOKE
8 80304082 1 WASHER
9 70022213 1 HEX NUT
10 70022244 1 SCREEN SHEET

5-28 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-11 Rear Axle - Input (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 5-29

 DRIVE TRAIN

Figure 5-12 Rear Axle - Differential

7 2

7 6
3
6 4
9
5
10

5
1 4
3

8
11 9
10
6

6 7

7
PA4700

5-30 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-12 Rear Axle - Differential

Item Part Number Qty. Description Rev.
1 70022229 1 COVER
2 70023910 1 DIFFERENTIAL CASE
3 70022284 2 THRUST WASHER
4 70023401 2 COMPENSATING RING, (8042)
70022285 2 COMPENSATING RING, (10042 & 10054)
5 70023402 2 AXLE BEVEL GEAR, (8042)
70022225 2 AXLE BEVEL GEAR, (10042 & 10054)
6 70023403 4 DIFFERENTIAL BEVEL GEAR, (8042)
70022185 4 DIFFERENTIAL BEVEL GEAR, (10042 & 10054)
7 70022262 4 THRUST WASHER
8 70022227 1 DIFFERENTIAL AXLE
9 70022228 2 DIFFERENTIAL AXLE
10 70023904 2 SLOT PIN
11 70022211 16 CAPSCREW

31200732 8042/10042/10054 5-31

 DRIVE TRAIN

Figure 5-13 Rear Axle - Casing

104

106
103

106

102

12
103
13 15
106
16
105
14

19 9
20 101 10 7 6
11 5
8
4 17
107 23

1
12
14
16 4
18
13 9 20
10 19
11 4

2
15 22

1 3 21

8
7 5
6

PH4830

5-32 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-13 Rear Axle - Casing

Item Part Number Qty. Description Rev.
1 70022255 2 AXLE CASING
2 70022277 1 AXLE DRIVE HOUSING
3 70022206 28 HEX HD CAPSCREW, M18X180
4 70023404 4 SCREW PLUG, (8042)
1319578 4 SCREW PLUG, (10042 & 10054)
5 70022241 2 BUSHING
6 70022204 2 O-RING
7 70022217 2 RING
8 10731790 2 BEARING
9 70022201 2 SET SCREW, M10X16
10 70022777 2 SCREW PLUG, (8042)
1319666 2 SCREW PLUG, (10042 & 10054)
11 7027217 2 O-RING
12 70022174 2 TIE ROD, (includes items 13 thru 16)
13 70022175 1 BALL JOINT
14 70022172 1 AXIAL JOINT
15 8036758 1 LOCKNUT
16 8036759 1 HEX NUT
17 1319436 1 BREATHER
18 8036418 1 SCREW PLUG
19 1321209 2 SHAFT SEAL
20 1321234 2 BUSHING
21 70022254 1 BRACKET
22 1001103619 3 HEX HD CAPSCREW, M22X80
23 1319423 1 GREASE FITTING
101 70022173 1 STEERING CYLINDER, (includes items 102 thru 106)
102 70022177 1 PISTON ROD
103 70022184 2 BREAK HEAD
104 70022181 2 RETAINING RING
105 70022180 2 RETAINING RING
106 70022178 1 SEAL KIT
107 70022789 4 CAPSCREW, M22X55, (8042)
70022210 4 CAPSCREW, M22X55, (10042 & 10054)

31200732 8042/10042/10054 5-33

 DRIVE TRAIN

Figure 5-14 Rear Axle - M-Disc Brake

21

4
5 24
23

1
3
2

11 20 19
12
14
6 13
8
7
9
10 16

15

17
5

20

18
PA3321

5-34 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-14 Rear Axle - M-Disc Brake

Item Part Number Qty. Description Rev.
1 70022282 2 BRAKE HOUSING
2 70023404 2 SCREW PLUG, (8042)
1319578 2 SCREW PLUG, (10042 & 10054)
3 70022209 6 CAP SCREW, M12X105
4 8036847 10 O-RING
5 80304462 4 O-RING
6 70022250 2 PISTON
7 70022190 2 PISTON PACKING
8 70022193 2 BACKUP RING
9 70022189 2 PISTON PACKING
10 70022194 2 BACKUP RING
11 70022236 2 RING
12 70022183 2 CUP SPRING
13 70022198 2 RETAINING RING
14 70022235 2 WASHER
15 70022186 8 SLOT PIN
16 1319214 6 CAP SCREW, M8X40
17 70022196 8 O. CLUTCH DISC
18 70022176 6 I. CLUTCH DISC
19 70022253 2 DISC CARRIER
20 10731949 4 RETAINING RING
21 70022171 2 BREATHER
22 70022215 2 SCREW PLUG, (10042 & 10054), (not shown)
23 8036447 2 BEARING
24 1319537 AR SHIM, 0.95
1319545 AR SHIM, 1.05
1319539 AR SHIM, 1.15
1319540 AR SHIM, 1.25
1319542 AR SHIM, 1.35

31200732 8042/10042/10054 5-35

 DRIVE TRAIN

Figure 5-15 Rear Axle - Joint Housing

11
14
12
13
4 12

3 15
8

3
6
4
5

19 18

27
25
9 7
10
1
2

25 26

24 23 21
20
22

17
16

17

PA3341

5-36 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-15 Rear Axle - Joint Housing

Item Part Number Qty. Description Rev.
1 70022237 1 JOINT HOUSING, (right side)
2 70022238 1 JOINT HOUSING, (left side)
3 70022223 4 ROLLER BEARING
4 1319447 4 SHAFT SEAL
5 70022240 4 BEARING PIN
6 1319464 16 HEX SCREW, M16X40
7 70022179 2 BUSHING
8 10731789 2 RETAINING RING
9 70022218 2 SHAFT SEAL
10 1321226 2 RETAINING RING
11 70022781 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (8042), (includes items 12 thru
15)
70022170 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (10042 & 10054), (includes
items 12 thru 15)
12 70021554 2 JOINT CROSS
13 70022782 1 CENTRAL PIECE, (8042)
70021553 1 CENTRAL PIECE, (10042 & 10054)
14 70022187 1 FORK SHAFT
15 70022188 1 FORK SHAFT
16 80304173 2 SHAFT SEAL
17 1319472 4 ROLLER BEARING
18 70023405 16 HEX SCREW, (8042)
70022208 16 HEX SCREW, M14X70, (10042 & 10054)
19 70022234 16 CENTERING BUSHING
20 70022249 2 HUB
21 70022203 2 O-RING
22 70022230 20 WHEEL BOLT
23 Ref WHEEL NUT, (see Figure 5-1 for details)
24 Ref LOCKWASHER, (see Figure 5-1 for details)
25 8036330 4 STOP SCREW, M14X1.5
26 70022257 2 SPACER TUBE, (8042)
70022276 2 SPACER TUBE, (10042 & 10054)
27 1319477 2 HEX NUT, M14X1.5

31200732 8042/10042/10054 5-37

 DRIVE TRAIN

Figure 5-16 Rear Axle - Planetary Drive

9 2

10

1 6 8
5

PA3351

5-38 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-16 Rear Axle - Planetary Drive

Item Part Number Qty. Description Rev.
1 70022242 1 RING GEAR
2 70022784 2 SUN GEAR SHAFT, (8042)
70022239 2 SUN GEAR SHAFT, (10042 & 10054)
3 70022281 2 PLANETARY CARRIER ASSY, (includes items 4 thru 7)
4 70022283 1 PLANETARY CARRIER
5 70022243 3 PLANETARY GEAR
6 70022785 4 CYL ROLLER BEARING
7 70022197 4 RETAINING RING
8 70023404 2 SCREW PLUG, (8042)
1319578 2 SCREW PLUG, (10042 & 10054)
9 70022207 4 HEX SCREW, M12X30
10 Ref HUB, (see Figure 5-15 for details)

31200732 8042/10042/10054 5-39

 DRIVE TRAIN

Figure 5-17 ZF Transmission Installation

3 11
10
5
12 8
9 6

13

2 4
1

6 1
8
7
PH5380

5-40 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-17 ZF Transmission Installation

Item Part Number Qty. Description Rev.
1001108524 Ref TRANSMISSION INSTALLATION, (not available to order, see items 1 thru 13 for A
service)
1 7054351 4 REBOUND WASHER
2 7138634 2 TRANSMISSION MOUNT BRACKET
3 8223232 1 TRANSMISSION TEMPERATURE SWITCH
4 8278007 4 RUBBER MOUNT
5 8303724 4 HEX HD CAPSCREW, 3/4-10X3-1/2, (torque to 180-320 ft-lb/244-434 Nm)
6 8307049 8 LOCKWASHER, M16
7 8310067 4 HEX LOCK NUT, 3/4-10
8 8310215 8 HEX HD CAPSCREW, M16X40, GR8.8, (torque to 107-192 lb-ft/145-260 Nm)
9 8406105 1 TUBE CLIP
10 2131210 1 ADAPTER, 90 DEGREE, (includes o-ring)
11 2131212 1 ADAPTER, 90 DEGREE, (includes o-ring)
12 8760548 1 ADAPTER, STRAIGHT, (includes o-ring)
13 8841036 1 TRANSMISSION, 4 SPEED ZF, 4WG98-TC AA
Ref ENGINE CONNECTION & CONVERTER, (see Figure 5-18 for details)
Ref INPUT SHAFTS, (see Figure 5-19 for details)
Ref GEARBOX HOUSING, (see Figure 5-20 for details)
Ref COUPLING GROUP 1, (see Figure 5-21 for details)
Ref COUPLING GROUP 2, (see Figure 5-22 for details)
Ref COUPLING GROUP 3, (see Figure 5-23 for details)
Ref COUPLING GROUP 4, (see Figure 5-24 for details)
Ref REVERSING GEAR GROUP 1, (see Figure 5-25 for details)
Ref REVERSING GEAR GROUP 2, (see Figure 5-26 for details)
Ref OUTPUT, (see Figure 5-27 for details)
Ref CONTROL UNIT, (see Figure 5-28 for details)
Ref VALVE HOUSING ASSY, (see Figure 5-29 for details)
Ref VALVE BLOCK ASSY, (see Figure 5-30 for details)
Ref OIL PUMP & FILTER, (see Figure 5-31 for details)

31200732 8042/10042/10054 5-41

 DRIVE TRAIN

Figure 5-18 ZF Transmission - Engine Connection & Convertor

10

11 3 1
2
12 5

6 4

14 8
7

15 13

PH5360
9

5-42 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-18 ZF Transmission - Engine Connection & Convertor

Item Part Number Qty. Description Rev.
1 1319203 1 DIAPHRAGM
2 1319204 4 HEX HD CAPSCREW, M10X18
3 10732095 4 WASHER, 10.5
4 10731702 8 HEX HD CAPSCREW, M10X16
5 1319213 1 WASHER
6 70023482 1 INPUT SHAFT
7 1319209 1 BALL BEARING
8 1319210 1 RETAINING RING
9 8036021 1 COVER
10 8036022 1 CONVERTER
11 10731748 12 HEX HD CAPSCREW, M10X45
12 10731751 12 HEX NUT, M10
13 1319211 1 END YOKE
14 1319205 1 WASHER
15 70023483 2 HEX HD CAPSCREW

31200732 8042/10042/10054 5-43

 DRIVE TRAIN

Figure 5-19 ZF Transmission - Input Shafts

3
2

7 8
5 6
4

PH3390

5-44 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-19 ZF Transmission - Input Shafts

Item Part Number Qty. Description Rev.
1 8036023 1 TURBINE SHAFT
2 1319557 1 STATOR SHAFT
3 1319558 1 BEARING BUSHING
4 1319563 1 BALL BEARING
5 10731913 1 SNAP RING
6 80304405 1 RETAINING RING, 55X2
7 1319565 1 PISTON RING, 55X3
8 1319566 1 CENTRAL SHAFT

31200732 8042/10042/10054 5-45

 DRIVE TRAIN

Figure 5-20 ZF Transmission - Gearbox Housing

6 1
10
7

11 8

23

5
4

18 3

17 16
17 16
17
18
19 16
18 18

18 12
17
16 16 17

17
20 21

18
14

18

15

22

PH3401

13

5-46 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-20 ZF Transmission - Gearbox Housing

Item Part Number Qty. Description Rev.
1 8036024 1 HOUSING I
2 8036025 1 HOUSING II
3 1319569 36 HEX HD CAPSCREW, M10X30
4 1319570 6 HEX HD CAPSCREW, M10X50
5 1319571 2 CYLINDRICAL PIN, M6X24
6 10731744 1 BREATHER
7 1319574 1 CONVERTER BELL
8 1319575 1 BEARING BUSHING
9 1319576 1 SHAFT SEAL
10 1319577 6 SOCKET HD CAPSCREW, M10X50
11 1319569 23 HEX HD CAPSCREW, M10X30
12 1319578 1 DRAIN PLUG, 7/8-14
13 8036026 1 OIL SUCTION PIPE
14 70023885 1 O-RING
15 1319582 2 SOCKET HD CAPSCREW, M8X20
16 1319583 6 O-RING
17 1319584 6 FIXING PLATE
18 1319585 11 SOCKET HD CAPSCREW, M8X16
19 1319586 1 PIPE
20 1319587 1 PIPE
21 8036027 1 PIPE
22 8036028 1 SCREEN SHEET
23 1319590 1 BRACKET

31200732 8042/10042/10054 5-47

 DRIVE TRAIN

Figure 5-21 ZF Transmission - Coupling Group 1

5
2
4
1 3

17

17
15

9
6 7

12 16
14 13
11 12
10 13

PH3410

5-48 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-21 ZF Transmission - Coupling Group 1

Item Part Number Qty. Description Rev.
1 1319591 1 COUPLING
2 1319592 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2
7 10731845 2 RETAINING RING
8 7026758 12 LIN. CLUTCH DISC
9 7026759 12 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 1 SNAP RING, 4
1319601 1 SNAP RING, 3.5
1319602 1 SNAP RING, 3
1319603 1 SNAP RING, 2.5
1319604 1 SNAP RING, 2
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319607 1 DISC CARRIER
15 1319608 1 ROLLER BEARING
16 1319609 1 ROLLER BEARING
1319610 1 ROLLER BEARING
1319611 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2

31200732 8042/10042/10054 5-49

 DRIVE TRAIN

Figure 5-22 ZF Transmission - Coupling Group 2

2
4
1 3
17

15 17

6 7
5

12 16
13
14
12
13

11
10

PH3420

5-50 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-22 ZF Transmission - Coupling Group 2

Item Part Number Qty. Description Rev.
1 1319613 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2
7 10731845 2 RETAINING RING, 40X1.75
8 7026758 8 LIN. CLUTCH DISC
9 7026759 8 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 1 SNAP RING, 4
1319601 1 SNAP RING, 3.5
1319602 1 SNAP RING, 3
1319603 1 SNAP RING, 2.5
1319604 1 SNAP RING, 2
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319614 1 DISC CARRIER
15 1319615 1 ROLLER BEARING
16 8036190 1 ROLLER BEARING ASSY
7029532 1 OUTER RING
7029533 1 INNER RING
17 1319612 2 PISTON RING, 30X2

31200732 8042/10042/10054 5-51

 DRIVE TRAIN

Figure 5-23 ZF Transmission - Coupling Group 3

5
12 6
7
13
15 14

10
11
1
16
17

17
3
4
2
PH3430

5-52 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-23 ZF Transmission - Coupling Group 3

Item Part Number Qty. Description Rev.
1 1319616 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 5 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 8 LIN. CLUTCH DISC
9 7026759 8 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 1 SNAP RING, 4
1319601 1 SNAP RING, 3.5
1319602 1 SNAP RING, 3
1319603 1 SNAP RING, 2.5
1319604 1 SNAP RING, 2
12 1319619 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.2
1319622 1 RETAINING RING, 3.1
1319623 1 RETAINING RING, 3
1319624 1 RETAINING RING, 2.9
1319625 1 RETAINING RING, 2.8
1319626 1 RETAINING RING, 2.7
1319627 1 RETAINING RING, 2.6
1319628 1 RETAINING RING, 38X2.5
1319629 1 RETAINING RING, 38X2.4
1319630 1 RETAINING RING, 38X2.3
1319631 1 RETAINING RING, 38X2.2
1319632 1 RETAINING RING, 38X2.1
15 8036190 1 ROLLER BEARING ASSY
7029532 1 OUTER RING
7029533 1 INNER RING
16 1319633 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2

31200732 8042/10042/10054 5-53

 DRIVE TRAIN

Figure 5-24 ZF Transmission - Coupling Group 4

2
4
1 3
17

15 17

6 7
5

12 16
14 13

11 12
10 13
7

PH3440

5-54 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-24 ZF Transmission - Coupling Group 4

Item Part Number Qty. Description Rev.
1 1319634 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2
7 10731845 2 RETAINING RING, 40X1.75
8 7026758 8 LIN. CLUTCH DISC
9 7026759 8 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 1 SNAP RING, 4
1319601 1 SNAP RING, 3.5
1319602 1 SNAP RING, 3
1319603 1 SNAP RING, 2.5
1319604 1 SNAP RING, 2
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319635 1 DISC CARRIER
15 1319615 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2

31200732 8042/10042/10054 5-55

 DRIVE TRAIN

Figure 5-25 ZF Transmission - Reversing Gear Group 1

2
4
3
1
17
15
17

12 16
13 14
11 7
10 6

PH3450

5-56 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-25 ZF Transmission - Reversing Gear Group 1

Item Part Number Qty. Description Rev.
1 1319637 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 11 LIN. CLUTCH DISC
9 7026759 11 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 1 SNAP RING, 4
1319601 1 SNAP RING, 3.5
1319602 1 SNAP RING, 3
1319603 1 SNAP RING, 2.5
1319604 1 SNAP RING, 2
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.2
1319622 1 RETAINING RING, 3.1
1319623 1 RETAINING RING, 3
1319624 1 RETAINING RING, 2.9
1319625 1 RETAINING RING, 2.8
1319626 1 RETAINING RING, 2.7
1319627 1 RETAINING RING, 2.6
1319628 1 RETAINING RING, 2.5
1319629 1 RETAINING RING, 2.4
1319630 1 RETAINING RING, 2.3
1319631 1 RETAINING RING, 2.2
1319632 1 RETAINING RING, 2.1
15 1319615 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2

31200732 8042/10042/10054 5-57

 DRIVE TRAIN

Figure 5-26 ZF Transmission - Reversing Gear Group 2

2
4
3
1
17

15 17

14 16
13

6 7 12

11
10

PH3460

5-58 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-26 ZF Transmission - Reversing Gear Group 2

Item Part Number Qty. Description Rev.
1 1319639 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 11 LIN. CLUTCH DISC
9 7026759 11 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 1 SNAP RING, 4
1319601 1 SNAP RING, 3.5
1319602 1 SNAP RING, 3
1319603 1 SNAP RING, 2.5
1319604 1 SNAP RING, 2
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.2
1319622 1 RETAINING RING, 3.1
1319623 1 RETAINING RING, 3
1319624 1 RETAINING RING, 2.9
1319625 1 RETAINING RING, 2.8
1319626 1 RETAINING RING, 2.7
1319627 1 RETAINING RING, 2.6
1319628 1 RETAINING RING, 2.5
1319629 1 RETAINING RING, 2.4
1319630 1 RETAINING RING, 2.3
1319631 1 RETAINING RING, 2.2
1319632 1 RETAINING RING, 2.1
15 1319608 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2

31200732 8042/10042/10054 5-59

 DRIVE TRAIN

Figure 5-27 ZF Transmission - Output

8 2

9
11

12 10 3

14
13
15

6
5

3 10 11 12
9
8
2

PH3470

5-60 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-27 ZF Transmission - Output

Item Part Number Qty. Description Rev.
1 8036030 1 OUTPUT SHAFT
2 1319641 2 SHAFT SEAL
3 7027273 2 OUTPUT FLANGE
4 NSS 1 ROLLER BEARING ASSY
70020430 1 CUP
70020431 1 CONE
5 1319643 1 ROLLER BEARING
6 8036031 1 SCREEN SHEET
7 1319646 5 HEX HD CAPSCREW, M6X10
8 1319647 2 SCREEN SHEET
9 10839156 1 O-RING
10 1319648 2 WASHER, 10
11 1319649 2 TAB WASHER
12 10731959 4 HEX HD CAPSCREW, M8X25
13 8036032 1 INTERMEDIATE SHAFT
14 1319633 1 ROLLER BEARING
15 8036190 1 ROLLER BEARING ASSY
7029532 1 OUTER RING
7029533 1 INNER RING

31200732 8042/10042/10054 5-61

 DRIVE TRAIN

Figure 5-28 ZF Transmission - Control Unit

7 11

8
6

2
1

6 8

12
10
5

3 4

PH5370

5-62 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-28 ZF Transmission - Control Unit

Item Part Number Qty. Description Rev.
1 1319650 1 GASKET
2 8036033 1 DUCT PLATE
3 10732072 1 COMPRESSION SPRING
4 10732071 1 BALL
5 1319652 1 ORIFICE
6 1319661 19 WASHER, 6.4
7 70020425 1 INTERM. SHEET
8 7029037 19 HEX HD CAPSCREW, M6X60
9 1319659 43 TORX SCREW, M8X30
10 70020426 1 INTERM. SHEET
11 Ref VALVE HOUSING, (see Figure 5-29 for details)
12 Ref VALVE BLOCK, (see Figure 5-30 for details)

31200732 8042/10042/10054 5-63

 DRIVE TRAIN

Figure 5-29 ZF Transmission - Valve Housing Assembly

37
38 40 39

41
34
20
20

36

35

30
32

30
32
31
33
30 31 28
32 33
29 27
16 31 23
26
7 33

15 21 24 25
6 22
13
4
5

1
3 2

8 14

10

17 11

18
20 12
19
PH3490

5-64 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-29 ZF Transmission - Valve Housing Assembly

Item Part Number Qty. Description Rev.
8036040 1 VALVE HOUSING ASSY, (includes all items)
1 1319671 1 VALVE HOUSING
2 1319670 7 SCREW PLUG, M10X1
3 10731709 7 O-RING
4 8036036 1 WASHER, 1
5 8036037 1 PISTON
6 1319673 1 COMPRESSION SPRING
7 8036038 1 COMPRESSION SPRING
8 1319674 1 PISTON
9 1319675 1 WASHER, 3.6
1319676 1 WASHER, 3.2
1319677 1 WASHER, 2.8
1319678 1 WASHER, 2.4
1319679 1 WASHER, 2
10 1319680 1 COMPRESSION SPRING
11 1319681 1 CONTROL PISTON
12 1319682 1 LOCKWASHER, 12
13 1319683 1 COMPRESSION SPRING
14 1319684 1 COMPRESSION SPRING
15 1319685 1 WASHER, 2
1319686 1 WASHER, 1
1319687 1 WASHER, 0.5
1319688 1 WASHER, 0.3
1319689 1 WASHER, 0.2
16 1319690 1 PISTON
17 1319691 1 SEAL
18 1319692 1 COVER
19 1319693 6 HEX HD CAPSCREW, M6X25
20 1319661 16 WASHER, 6.4
21 1319652 1 ORIFICE
22 1319694 1 VALVE
23 1319695 1 PISTON
24 1319696 1 COMPRESSION SPRING
25 1319697 1 PISTON
26 1319698 1 COMPRESSION SPRING
27 1319699 1 SPACER SLEEVE
28 1319700 1 PLUG
29 1319701 1 FIXING PLATE
30 1319702 3 SOLENOID VALVE
31 10732063 3 FIXING PLATE
32 1319703 3 HEX HD CAPSCREW, M5X12
33 10732064 3 WASHER, 2
34 1319704 1 WIRING HARNESS
35 1319705 1 SEAL
36 8036039 1 COVER
37 1319707 1 RETAINING CLAMP
38 1319693 6 HEX HD CAPSCREW, M6X25
39 1319708 4 HEX HD CAPSCREW, M6X60
40 1319670 1 SCREW PLUG, M10X1

31200732 8042/10042/10054 5-65

 DRIVE TRAIN

Figure 5-29 ZF Transmission - Valve Housing Assembly (Continued)

Item Part Number Qty. Description Rev.
41 10731709 1 O-RING

5-66 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-29 ZF Transmission - Valve Housing Assembly (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 5-67

 DRIVE TRAIN

Figure 5-30 ZF Transmission - Valve Block Assembly

11

12

10

9
4
6

4
6
5

4
6
5
2

2
5
3

2 3

3
1

13

14

7 PH3500

5-68 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-30 ZF Transmission - Valve Block Assembly

Item Part Number Qty. Description Rev.
70020427 1 VALVE BLOCK ASSY, (includes all items), (1-piece gasket design)
1 1319709 1 VALVE BLOCK
2 1319710 3 PISTON
3 1319696 3 COMPRESSION SPRING
4 1319702 3 SOLENOID VALVE
5 10732063 3 FIXING PLATE
6 1319703 3 SOCKET HD CAPSCREW, M5X12
7 1319711 1 WIRING HARNESS
8 1319707 1 RETAINING CLAMP
9 1319712 1 GASKET
10 1319713 1 COVER
11 1319714 9 HEX HD CAPSCREW, M5X32
12 1319715 9 WASHER, 5.3
13 1319670 3 SCREW PLUG, M10X1
14 10731709 3 O-RING

31200732 8042/10042/10054 5-69

 DRIVE TRAIN

Figure 5-31 ZF Transmission - Oil Pump & Filter

3
9

2 1
5 4 8
6
7

12
10

13

11

14

15

PH3510

5-70 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-31 ZF Transmission - Oil Pump & Filter

Item Part Number Qty. Description Rev.
1 1319718 1 PUMP, (includes item 2)
7029417 1 O-RING, (between pump halves), (not shown)
2 8036250 1 O-RING
3 1319719 2 O-RING
4 1319720 1 AXIAL WASHER, 40X60X1
5 1319721 1 AXIAL NEEDLE CAGE
6 1319722 1 ANGLE DISC
7 1319723 1 SPACER BUSHING
8 1319724 1 O-RING
9 1319725 4 HEX HD CAPSCREW, M12X115
10 1319726 1 FILTER
11 8036041 1 DIPSTICK TUBE
12 8036042 1 DIPSTICK
13 1319585 1 HEX HD CAPSCREW, M8X16
14 1319582 1 HEX HD CAPSCREW, M8X20
15 70023885 1 O-RING

31200732 8042/10042/10054 5-71

 DRIVE TRAIN

Figure 5-32 Fender Installation

102

103
105
5

3 1
1
101 4

105
104

2 2

PH5390

5-72 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-32 Fender Installation

Item Part Number Qty. Description Rev.
7139086 1 FENDER INSTALLATION, (includes items 1 thru 5) B
1 7139087 2 LH FENDER & BRACKET ASSY, (includes items 101 thru 105) D
2 7139088 2 RH FENDER & BRACKET ASSY, (includes items 101 thru 105) D
3 8307025 16 LOCKWASHER, M12
4 8307220 16 PLAIN WASHER, M12
5 8310164 16 HEX HD CAPSCREW, M12X1-3/4X40
101 7139560 1 FENDER MOUNTING BRACKET
102 7139226 1 FENDER
103 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
104 8305644 4 HEX LOCKNUT, 1/2-13
105 8307206 8 PLAIN WASHER, 1/2

31200732 8042/10042/10054 5-73

 DRIVE TRAIN

Figure 5-33 Wheel Assembly

8042

5-74 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-33 Wheel Assembly

Item Part Number Qty. Description Rev.
4520471 1 PNEUMATIC TIRE SET, 15.50-25, G-2, (includes items 1 & 2) B
7138660 2 PNEUMATIC TIRE & WHEEL ASSY, (right side), 15.50-25, G-2, D
(includes items 3 thru 5)
7138661 2 PNEUMATIC TIRE & WHEEL ASSY, (left side), 15.50-25, G-2, E
(includes items 3 thru 5)

4520472 1 FOAM TIRE SET, 15.5-25, G-2, 600 lb, (includes items 1 & 2) B
7139161 2 FOAM TIRE & WHEEL ASSY, (right side), 15.50-25, G-2, C
(includes items 3 thru 6)
7139162 2 FOAM TIRE & WHEEL ASSY, (left side), 15.50-25, G-2, C
(includes items 3 thru 6)

1001120935 1 PNEUMATIC TIRE SET, 370/75-28, (includes item 7) A

1001100324 4 PNEUMATIC TIRE & WHEEL ASSY, 370/75-28 (includes items 5, 8 & 9) C

1001121518 1 FOAM TIRE SET, 370/75-28, 464 lb, (includes item 7) B

1001121085 4 FOAM TIRE & WHEEL ASSY, 370/75-28, (includes items 5, 6, 8 & 9) A

4520648 1 SOLID TIRE SET, TY CUSHION, 14.00-24, (includes items 1, 2, 10 & 11) B
1001151107 1 SOLID TIRE SET, 13.00-24, (includes items 1, 2, 12 & 13) A
1 Ref WHEEL NUT, (torque to 430-470 lb-ft/583-637 Nm),
(see Figure 5-1 for details)
2 Ref LOCKWASHER, M22, (see Figure 5-1 for details)
3 7301056 1 WHEEL, 13X25, 10 HOLE
4 8780036 1 TIRE, 15.50X25, 12 PLY BIAS L2
5 8786514 1 VALVE STEM
6 8526203 1 BALLAST FLAT PROOFING FOAM FILL, (not shown)
7 Ref LUG NUT, M22X1-1/2, FREE SPINNING, (torque to
430-470 lb-ft/583-637 Nm), (see Figure 5-1 for details)
8 1001100005 1 WHEEL, 28X11
9 1001100284 1 TIRE, 370/75-28
10 4520649 2 SOLID TIRE & WHEEL ASSY, (right side), 13.00-24 B
11 4520650 2 SOLID TIRE & WHEEL ASSY, (left side), 13.00-24 B
12 1001151099 2 LH SOLIDEAL TIRE & WHEEL ASSY, 13.00-24 A
13 1001151100 2 RH SOLIDEAL TIRE & WHEEL ASSY, 13.00-24 A

N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE BRAND OF
TIRE.
N2 Note Ref ASSEMBLIES MAY REQUIRE BALLAST/FOAM FILLING TO
MANUFACTURER’S SPECIFICATIONS PRIOR TO INSTALLING ON A
MACHINE. REFER TO OPERATION & SAFETY OR SERVICE MANUALS.
PURCHASE INDIVIDUAL TIRE AND/OR RIM ONLY IF ABLE TO FOAM FILL
TIRE & WHEEL ASSEMBLY, OTHERWISE, PURCHASE COMPLETE
ASSEMBLY.

31200732 8042/10042/10054 5-75

 DRIVE TRAIN

Figure 5-33 Wheel Assembly

10042 & 10054

5-76 8042/10042/10054 31200732

 DRIVE TRAIN

Figure 5-33 Wheel Assembly

Item Part Number Qty. Description Rev.
4520535 1 PNEUMATIC TIRE SET, 17.50-25, G-2, (includes items 1 & 2) B
7138662 2 PNEUMATIC TIRE & WHEEL ASSY, (right side), 17.50-25, G-2, (includes F
items 3 thru 5)
7138663 2 PNEUMATIC TIRE & WHEEL ASSY, (left side), 17.50-25, G-2, (includes items F
3 thru 5)
1
4520536 1 FOAM TIRE SET, 17.50-25, G-2, 785 lb, (includes items 1 & 2) B
7139163 2 FOAM TIRE & WHEEL ASSY, (right side), 17.50-25, G-2, (includes items 3 D
thru 6)
7139164 2 FOAM TIRE & WHEEL ASSY, (left side), 17.50-25, G-2, (includes items 3 D
thru 6)

1001121107 1 PNEUMATIC TIRE SET, 400/75-28, (includes item 7) A

1001121102 4 PNEUMATIC TIRE & WHEEL ASSY, 400/75-28, (includes items 5, 8 & 9) A

1001125418 1 FOAM TIRE SET, 400/75-28, 570 lb, (includes item 7) A

1001121104 4 FOAM TIRE & WHEEL ASSY, 400/75-28, (includes items 5, 6, 8 & 9) A

1001105703 1 SOLID TIRE SET, TY CUSHION, 14.00-24, (includes items 1, 2, 10 & 11) B
1001151109 1 SOLID TIRE SET, 13.00-24, (includes items 1, 2, 12 & 13) A
1 Ref WHEEL NUT, (torque to 430-470 lb-ft/583-637 Nm),
(see Figure 5-1 for details)
2 Ref LOCKWASHER, M22, (see Figure 5-1 for details)
3 7301056 1 WHEEL, 13X25, 10 HOLE
4 4520527 1 TIRE, 17.50-25, 12 PLY LOADER L2
5 8786514 1 VALVE STEM
6 8526203 1 BALLAST FLAT PROOFING FOAM FILL, (not shown)
7 Ref LUG NUT, M22X1-1/2, FREE SPINNING, (torque to
430-470 lb-ft/583-637 Nm), (see Figure 5-1 for details)
8 1001100009 1 WHEEL, 28X12
9 1001120179 1 TIRE, 400/75-28
10 1001105705 2 SOLID TIRE & WHEEL ASSY, (right side), 14.00-24 A
11 1001105704 2 SOLID TIRE & WHEEL ASSY, (left side), 14.00-24 A
12 1001151103 2 LH SOLIDEAL TIRE, 13.00-24 A
13 1001151104 2 RH SOLIDEAL TIRE, 13.00-24 A

N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE BRAND OF
TIRE.
N2 Note Ref ASSEMBLIES MAY REQUIRE BALLAST/FOAM FILLING TO
MANUFACTURER’S SPECIFICATIONS PRIOR TO INSTALLING ON A
MACHINE. REFER TO OPERATION & SAFETY OR SERVICE MANUALS.
PURCHASE INDIVIDUAL TIRE AND/OR RIM ONLY IF ABLE TO FOAM FILL
TIRE & WHEEL ASSEMBLY, OTHERWISE, PURCHASE COMPLETE
ASSEMBLY.

31200732 8042/10042/10054 5-77

 DRIVE TRAIN

This Page Intentionally Left Blank

5-78 8042/10042/10054 31200732

 SECTION 6
CAB

31200732 8042/10042/10054
 CAB

Figure 6-1 Cab Installation

14

15
16
17

13
12

10
11

18
19
26
1
2

1
2

23
22 25
24

21 8

9 3

20 7

6 4
6
5
5

PAP26000

6-2 8042/10042/10054 31200732

 CAB

Figure 6-1 Cab Installation

Item Part Number Qty. Description Rev.
1001121741 Ref OPEN CAB INSTALLATION, (not available to order, see items 1 thru 23 for C
service)
1001121742 Ref ENCLOSED CAB INSTALLATION, (if equipped for ULS), (not available to B
order, see items 1 thru 23 for service)
1001135038 Ref ENCLOSED CAB INSTALLATION, (if equipped for LS), (not available to order, B
see items 1 thru 23 for service)
1 8310493 4 HEX HD CAPSCREW, 7/8-9X5-1/2, GR8, (torque to 480 lb-ft/650 Nm)
2 8307011 4 LOCKWASHER, 7/8
3 8305644 4 LOCKNUT, 1/2-13
4 1001141427 1 CAB STEP MOUNT
5 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2
6 8307112 4 FLAT WASHER, 1/2
7 8990147 1 MANUAL HOLDER
8 8310085 3 LOCKNUT, 10-24
9 8307201 3 FLAT WASHER, 10
10 1001148177 1 RECTANGULAR MIRROR
11 1001114675 1 MIRROR ARM
12 8307024 2 LOCKWASHER, M6
13 0700610 2 HEX HD CAPSCREW, M6-1X20mm
14 8866348 1 RIGHT MIRROR, (includes mounting hardware)
15 8866351 1 CONVEX GLASS REPLACEMENT LENS, 6-1/2X10
16 4791500 1 STAR LOCKWASHER, 5/16
17 8466306 1 TILT ANGLE GAUGE
18 1001102844 2 U-BOLT, 1/4-20X2-1/2
19 8310382 8 FLANGE NUT, 1/4-20
20 7138944 2 BRUSH STRIP ASSY
21 8303982 6 SELF TAPPING SCREW, 1/4-20X3/4
22 Ref CAB ASSY, (see Figure 6-2 for details)
23 Ref SEAT ASSY, (see Figure 6-6 for details)
24 Ref BRAKE ASSY, (see Figure 7-1 for details)
25 Ref THROTTLE ASSY, (see Figure 7-2 for details)
26 Ref STEERING COLUMN ASSY, (see Figure 7-3 for details)

31200732 8042/10042/10054 6-3

 CAB

Figure 6-2 Cab Assembly

6-4 8042/10042/10054 31200732

 CAB

Figure 6-2 Cab Assembly

Item Part Number Qty. Description Rev.
1001122456 1 ENCLOSED CAB WITH HEATER, (includes all items) C
1 1001122457 1 OPEN CAB, (includes items 101 thru 106) C
2 Ref CAB HEATER ASSY, (see Figure 6-7 for details)
3 7139050 1 ENCLOSED CAB WITH TOP AND FRONT WIPERS, (less heater), E
(includes 4 thru 48)
4 7028737 1 REAR WINDOW
5 91404301 1 HAMMER
6 91404299 1 ESCAPE DECAL
7 91404298 3 RIVET
10 8036050 1 RIGHT SIDE SLIDER WINDOW, (includes items 11 thru 17)
11 8036197 1 REAR SLIDE GLASS
12 8036196 1 FRONT SLIDE GLASS
13 Use Kit K1 1 CAPSCREW
14 Use Kit K1 1 SPACER
15 Use Kit K1 1 LATCH
16 Use Kit K2 1 LOCK BLOCK
17 Use Kit K2 1 KNOB ASSY
18 8036073 1 LEFT SIDE REAR GLASS
19 8036069 1 FEMALE DOOR RETAINER
20 8036057 1 UPPER WIRE DUCT
21 8036058 1 LOWER WIRE DUCT
22 8036059 1 STRIKER NUT PLATE WELDMENT
23 8036060 1 STRIKER BOLT BRACKET
24 8035437 2 LOCK SCREW, 1/4-20X3/4
25 8036061 1 FLAT WASHER, 17/32X1.06X0.094
26 8035639 1 CENTER LOCKNUT, 7/16-14
27 1001109478 1 STRIKER LATCH
28 8035487 2 SCREW, 1/4-20X5/8
29 8035416 2 LOCKWASHER, 1/4X.49ODX.07
30 8035479 2 ACORN NUT, 1/4-20
31 8036066 1 RUBBER CONE BUMPER
32 Ref FRONT WINDSHIELD WIPER ASSY, (see Figure 6-5 for details)
33 Ref SKYLIGHT WIPER ASSY, (see Figure 6-5 for details)
34 Ref RESERVOIR WITH MOTOR, (see Figure 6-5 for details)
35 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 36 thru 43)
36 7138958 1 SKYLIGHT GLASS
37 7139316 1 UPPER WINDSHIELD CLIP
38 7138951 1 WINDSHIELD GLASS
39 7139298 1 LOWER WINDSHIELD PLATE
40 7139299 1 BULB SEAL, 0.22X0.35X14-3/4
41 8310529 5 SELF TAPPING SCREW, #10-16X3/4
42 8035490 8 SETTING BLOCKS
43 8035523 AR URETHANE SEALANT, (apply to items 10, 18, 36 & 37)
44 7139301 AR FOAM
45 0835416 1 WASHER, 0.32 IDX0.57 ODX0.09
46 8035479 1 ACORN NUT, 1/4-20
47 8035416 2 LOCKWASHER, 1/4X0.49 ODX0.07
48 Ref DOOR ASSY, (see Figure 6-3 for details)
101 7302074 1 LOWER CONSOLE PANEL

31200732 8042/10042/10054 6-5

 CAB

Figure 6-2 Cab Assembly (Continued)

Item Part Number Qty. Description Rev.
102 7302073 1 RIGHT SIDE CONSOLE ACCESS PANEL
103 1001129610 1 RIGHT FRONT CONSOLE PANEL
104 7302076 1 LEFT FRONT CONSOLE PANEL
105 7302077 1 SIDE CONSOLE PANEL
106 8303034 20 TRUSS HD TORX SCREW, 1/4-20X3/4

K1 8036199 1 LATCH ASSY KIT, (includes items 13 thru 15)

K2 8036198 1 FRICTION LOCK ASSY KIT, (includes items 16 & 17)

6-6 8042/10042/10054 31200732

 CAB

Figure 6-2 Cab Assembly (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 6-7

 Before S/N 0160050422 excluding 0160050419
CAB

Figure 6-3 Cab Door Assembly

37
38
34
40
37 32
35
37
39

27

33
40
37 37 30 29 28

38 9 31
2 3
14 36 18
40
17
37 7

21 41 16
11 23 26
20 21 4 5 19 25
6
1 22
24
13 15 8 10 21
2

12

PH5970

6-8 8042/10042/10054 31200732

Before S/N 0160050422 excluding 0160050419
CAB

Figure 6-3 Cab Door Assembly

Item Part Number Qty. Description Rev.
1 1001109007 1 LOWER DOOR ASSY, (uses round key), (includes items 2 thru 26 & item 40) B
2 8033856 6 TORX SCREW, 1/4-20
3 1001103509 6 HEX RIVNUT, 1/4-20
4 80384192 1 INNER DOOR HANDLE
5 80384187 2 ROD END RETAINING CLIP
6 80384193 1 INSIDE DOOR BEZEL
7 8036085 4 HEX RIVNUT, #10-24
8 8035439 1 ROTARY LATCH
9 91344032 1 INSIDE CAB HANDLE
10 8036090 1 LOWER DOOR WELDMENT
11 8036093 1 INTERIOR LATCH LINKAGE
12 8036094 1 LOWER DOOR FOAM
13 8036095 1 LATCH BOX ACCESS PLATE
14 8036096 1 DOOR RESTRAINT STRAP
15 8036097 1 EXTERIOR LATCH LINKAGE WELDMENT
16 8036098 1 EXTENSION SPRING, 0.219X1-1/2X0.023
17 1001105892 1 PADDLE LATCH, (uses rounded key), (includes item 18) A
18 70021948 1 ROUND KEY
19 91404315 1 DOOR LEVER RELEASE
20 8036076 1 BULB SEAL, 15.5mmX10, (cut to fit)
21 8036088 8 SCREW, #10-24X3/4
22 91404319 1 SLAM LATCH
23 91404317 1 SCREW, #8-32X1-1/8
24 91404318 1 NYLON LOCKNUT, #8-32
25 8036091 2 SLAM LATCH SPACER
26 8036092 1 SLAM LATCH SHAFT WELDMENT
27 1001109406 1 UPPER DOOR ASSY, (includes items 28 thru 36) B
28 8036077 1 UPPER DOOR WELDMENT
29 8036105 2 TORX SCREW, 1/4-20
30 8035416 2 WASHER, 1/4 IDX0.49 OD
31 8036078 1 SLAM LATCH STRIKER
32 8036079 1 LEFT SIDE DOOR GLASS
33 8036080 1 RETAINER
34 8036076 1 BULB SEAL, 15.5mmX10, (cut to fit)
35 8035523 AR URETHANE SEALANT, (apply to item 32)
36 70020628 2 WASHER
37 8036065 6 HEX DOME CAP
38 8035631 2 BOLT, 3/8-16X4-1/2
39 8036064 1 BOLT, 3/8-16X6-1/2
40 8035632 3 HEX NUT, 3/8-16
41 80264074 4 BOLT, 1/4-20X3/4

31200732 8042/10042/10054 6-9

 S/N 0160050422 & After including 0160050419
CAB

Figure 6-3 Cab Door Assembly

214
221
202

1
302 311
305
314
312
202

308
306 313
307
301
214
221 203 2
314
310

305
203
221 316
203 202 313

214 304
302
303

217
203
101

306 209

208
215

201 207 206

218 205 211 204

219

222

220

PAP28801

6-10 8042/10042/10054 31200732

S/N 0160050422 & After including 0160050419
CAB

Figure 6-3 Cab Door Assembly

Item Part Number Qty. Description Rev.
1001145035 1 CAB DOOR ASSEMBLY, (includes items 1 & 2) A
1 1001150229 1 CAB DOOR, (includes item 101 & items 201 thru 222) A
2 1001150233 1 CAB DOOR WINDOW, (includes items 301 thru 316) A
101 1001081241 1 CAB DOOR HANDLE
201 8034800 2 FLAT WASHER
202 1001108078 9 TRUSS HD SCREW
203 8035490 7 SETTING BLOCK
204 70025354 2 RETAINING CLIP
205 70021108 1 BOLT
206 70021077 2 BOLT
207 70021078 1 HEX NUT
208 1001108591 2 PAN HD BOLT
209 1001108603 2 ACORN NUT
211 1001081247 1 CAM LATCH, LH
213 70021948 2 CAB KEY
214 70025347 3 HINGE
215 8036096 1 DOOR RESTRAINT STRAP
217 70024900 1 DOOR GLASS
218 70024903 1 DOOR SEAL
219 1 DOOR FOAM
220 1 LATCH COVER
221 70025348 6 DOOR SHIM
222 8036694 1 EXTERIOR LATCH LINKAGE
301 80364037 1 WASHER
302 70021096 4 HEX NUT
303 91474492 1 MALE DOOR HOLD OPEN
304 70021090 3 SEAL
305 1001081246 5 WINDOW CAP
306 1001081244 1 HANDLE LEVER LATCH, (includes pivot lever, lever handle & latch block)
307 70021092 4 CARRIAGE BOLT
308 70021093 1 LOCKNUT
310 70021095 1 HEX BOLT
311 70024608 1 HINGED DOOR GLASS
312 70024954 1 HINGED GLASS SEAL
313 1001081242 2 DUAL MOUNT HINGE
314 1001081266 2 HINGE SPACER
315 80364009 1 URETHANE, (not shown)
316 1001174264 1 GRAB BAR

31200732 8042/10042/10054 6-11

 CAB

Figure 6-4 Soft Cab Enclosure

11

10

2
9

3
9

5 7

12

7
4
8 6

13

PH3270

6-12 8042/10042/10054 31200732

 CAB

Figure 6-4 Soft Cab Enclosure

Item Part Number Qty. Description Rev.
7139250 1 SOFT CAB ENCLOSURE KIT, (includes all items) AC
1 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 2 thru 9)
2 7138958 1 SKYLIGHT GLASS
3 7139316 1 UPPER WINDSHIELD CLIP
4 7139299 1 BLACK BULB SEAL, 0.22X.35X14.75
5 7138951 1 WINDSHIELD GLASS
6 7139298 1 LOWER WINDSHIELD PLATE
7 8035490 8 SETTING BLOCK, 1/8X1/4X2
8 8310529 5 SELF TAPPING SCREW, #10-16X3/4
9 8035523 1 URETHANE SEALANT, (apply to items 2 & 3)
10 7139290 1 SOFT CAB ENCLOSURE KIT, (includes items 11, 12 & 13)
11 7139293 1 SOFT REAR SECTION
12 7139292 1 SOFT DOOR SECTION
13 7139294 1 VELCRO KIT
7139295 1 VELCRO BRAND HOOK STRIP 1-1/2X10, ORANGE, (not shown)
7139296 3 VELCRO BRAND HOOK STRIP 2X10, ORANGE, (not shown)

31200732 8042/10042/10054 6-13

 CAB

Figure 6-5 Wipers

40
39 41
42
34
38 33

35
1

3 36
4
37 11 10

12
5 13
2
9
19
8
6 18
14

28 15 32
7 27 16
17

29 20
30 22 31
24 23 21

25
26 103

108
104
105

109
106

101
102

39 40
41
107

PH5950

6-14 8042/10042/10054 31200732

 CAB

Figure 6-5 Wipers

Item Part Number Qty. Description Rev.
8036056 1 FRONT WINDSHIELD WIPER ASSY, (includes items 1 thru 31)
1 8035392 1 28 IN WIPER FLEX BLADE
2 8035393 1 24 IN FLEX WIPER ARM ASSY, (includes items 3 thru 7)
3 NSS 1 LOCKNUT
4 NSS 1 SPRAYER NOZZLE
5 NSS 1 BOLT
6 NSS 3 HOSE CLIPS
7 NSS 1 HOSE
8 1001081310 1 WET ARM ADAPTOR
9 8036100 1 FRONT WIPER MOTOR SPACER
10 7029860 1 WIPER MOTOR ASSY, (includes items 11 thru 17)
11 NSS 3 FLAT WASHER, 5/16
12 NSS 3 HEX HD CAPSCREW, 1/4-28X1
13 NSS 1 WIPER MOTOR BRACKET
14 NSS 1 NUT
15 8035409 1 CONNECTING LINK
16 NSS 2 FLAT WASHER, 0.560X.251X.015
17 NSS 2 SPRING CLIP
18 8035411 1 WIPER ARM DRIVE
19 8036099 1 WIPER SHAFT & PIVOT ASSY, (includes items 20 thru 26)
20 NSS 1 RUBBER WASHER
21 NSS 1 METAL WASHER
22 NSS 1 HEX JAM NUT, 11/16-18
23 NSS 1 RUBBER CAP
24 NSS 1 KNURLED DRIVER
25 NSS 1 LOCKWASHER, 3/8, (internal tooth)
26 NSS 1 ACORN NUT, 1/4-28
27 8034815 1 PANTO ADAPTER ASSY, (includes items 28 thru 30)
28 NSS 1 GASKET
29 NSS 1 LOCKWASHER,1/4, (internal tooth)
30 NSS 1 ACORN NUT, 1/4-28
31 80384207 2 HEX HD CAPSCREW, 1/4-28X3/4
32 8036070 1 WIPER HARNESS
33 8035479 3 NUT, 1/4-20
34 8035416 3 LOCKWASHER, 1/4
35 1001111112 1 RESERVOIR WITH MOTOR
36 8036072 1 WASHER HOSE CONNECTOR TEE
37 8033075 1 WASHER HOSE, 120
38 8584001 AR TIE WRAP
39 Ref FRONT WINDSHIELD WIPER SWITCH, (see Figure 10-3 for details)
40 Ref SKYLIGHT WINDSHIELD WIPER SWITCH, (see Figure 10-3 for details)
41 Ref WINDSHIELD WASHER SWITCH, (see Figure 10-3 for details)
42 80264045 3 SCREW, 1/4-20X5/8

8036049 1 SKYLIGHT WIPER ASSY, (includes items 101 thru 109)

101 8035492 1 SKYLIGHT WIPER MOTOR
102 8035493 1 WIPER MOTOR COVER
103 8035498 1 WIPER BLADE
104 8035500 1 WIPER ARM

31200732 8042/10042/10054 6-15

 CAB

Figure 6-5 Wipers (Continued)

Item Part Number Qty. Description Rev.
105 8035499 1 WET KIT
106 1001081310 1 WET ARM ADAPTER
107 8036102 2 MACHINE SCREW, #10-24X1-1/2
108 8035496 1 PLASTIC CLAMP BLOCK
109 8036103 1 WIPER MOUNT WELDMENT

6-16 8042/10042/10054 31200732

 CAB

Figure 6-5 Wipers (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 6-17

 CAB

Figure 6-6 Operators Seat

1 2

103

102
101

4
3
6

102

101

K1

PH4534

6-18 8042/10042/10054 31200732

 CAB

Figure 6-6 Operators Seat

Item Part Number Qty. Description Rev.
1001101085 1 SUSPENSION SEAT, (includes items 1 thru 7) C
1 7026900 1 BACK CUSHION KIT
2 70023558 1 BACK PANEL KIT
3 7026905 1 SEAT BELT KIT
91565064 1 SEAT BELT, 3IN, (California Only), (not included with 1001101085)
4 7026906 1 TETHER KIT
5 7026901 1 SEAT CUSHION KIT
6 7026799 1 KNOB KIT
7 7026798 1 SLIDE KIT
8 70023040 1 SHOCK ABSORBER KIT, (not shown), (includes one shock absorber, two shock
pins & two hex nuts)
9 70023041 1 SPRING & SADDLE KIT, (not shown)
10 70023890 1 BOOT KIT, (not shown)
101 8305626 6 HEX LOCKNUT, 5/16-18
102 8307106 6 PLAIN WASHER, 5/16
103 7138858 1 ARM REST

K1 70023139 1 SEAT BELT KIT, 3 IN, (includes female & retractor ends)

31200732 8042/10042/10054 6-19

 CAB

Figure 6-7 Cab Heater

IF EQUIPPED FOR ULS IF EQUIPPED FOR LS

111 105
101
105 215 114
109
105 113 214 105
101 113
114 110
103 107
TO ENGINE TO ENGINE
29
110 32

104
106 31 15

DASH PANEL

19

CAB FLOOR

26
6 3
20 11
34 33
13

28
16
23 17
22

12 30

21

24

14
25
27
105

18
105 K1
111
110

PA5070

6-20 8042/10042/10054 31200732

 CAB

Figure 6-7 Cab Heater

Item Part Number Qty. Description Rev.
1001125837 1 CAB HEATER KIT, (includes items 1 thru 34) 1
1 8035479 4 ACORN NUT, 1/4-20
2 8035416 14 LOCKWASHER, 1/4 IDX0.49 OD
3 1001103509 4 HEX PILOT RIVNUT, 1/4-20X.305
4 91344043 4 BOLT, 1/4-20X0.625
5 80364020 2 SLOT EDGE TRIM, 2.69
6 8035406 2 WIDE NYLON TIE
7 8036110 1 HOSE ASSY
8 8035417 12 HEX NUT, 1/4-20, GR5
9 8035402 1 4 IN ROUND LOUVER, WITH 2-1/2 COLLAR
10 8035668 2 RECTANGULAR LOUVER, 49mmX121mm
11 8035431 1 HOSE ADAPTER, 2-1/2
12 1001081073 8 PAN HEAD SELF TAPPING SCREW, #8-15X1/2
13 8036112 6 CARRIAGE BOLT, 1/4-20X1
14 1001125774 1 HEATER B
15 8036114 1 PANEL/CABLE HEATER CONTROL
8036388 2 POSITIONING KNOB, (includes set screw & brass insert)
16 1001081375 1 AIR FILTER
17 1001081376 1 RUBBER O-RING
18 1001081045 1 HEATER WATER VALVE
19 8036118 1 HEATER WIRE HARNESS
20 8036119 1 HEATER LOUVER PANEL
21 8036120 1 HEATER DUCT
22 8036121 1 FILTER ACCESS PLATE
23 8036122 1 HEATER MOUNT WELDMENT
24 8036124 2 RUBBER HOSE, 90 DEGREES
25 1001081072 4 HOSE CLAMP, 1/2X1-1/4
26 91404298 4 POP RIVET
27 1001081046 2 COPPER SPLICE, 5/8 HEATER HOSE
28 1001081049 2 SPLIT RUBBER GROMMET
29 8036128 4 SCREW, #6-32X1/2
30 8035599 1 FOAM, 0.25X.5X1
31 8405202 1 CLAMP
32 8036129 4 NYLOCK NUT, #6-32
33 8033856 8 SCREW, 1/4-20X3/4
34 7139301 2 FOAM, 1/16X1/2X28

1001122289 Ref CAB HEATER HOSE INSTALLATION, (if equipped for ULS), (not available to C
order, see items 101 thru 114 for service)
1001100221 Ref CAB HEATER HOSE INSTALLATION, (if equipped for LS), (not available to D
order, see items 101 thru 114 for service)
101 2180535 1 HOSE BARB FITTING, (if equipped for ULS)
2220806 1 HOSE BARB FITTING, (if equipped for LS)
103 8303757 1 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5
104 8307004 1 LOCKWASHER, 5/16
105 8405007 4 GEAR CLAMP, 1.25 DIA MAX
106 8750024 1 CLAMP SET
107 8750025 1 COVER PLATE
109 86983651 1 STREET TEE, 3/8X3/8, (if equipped for ULS)

31200732 8042/10042/10054 6-21

 CAB

Figure 6-7 Cab Heater (Continued)

Item Part Number Qty. Description Rev.
110 1001100225 1 CAB HEATER HOSE, (if equipped for ULS)
1001100225 2 CAB HEATER HOSE, (if equipped for LS)
111 1001122559 1 CAB HEATER HOSE, (if equipped for ULS)
113 8360005 1 SHUT OFF VALVE
114 1001133874 1 ELBOW, 90 DEGREES, (if equipped for ULS)
1001120819 1 ELBOW, 90 DEGREES, (if equipped for LS)
214 Ref STRAIGHT ADAPTER, (see Figure 4-4 for details)
215 Ref HOSE BARB COUPLING, (see Figure 4-4 for details)

K1 7148100 1 FIELD INSTALLATION HEATER KIT, (includes items1 thru 31, 38, 39 & 50
thru 53)

6-22 8042/10042/10054 31200732

 CAB

Figure 6-7 Cab Heater (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 6-23

 CAB

This Page Intentionally Left Blank

6-24 8042/10042/10054 31200732

 SECTION 7
CONTROLS

31200732 8042/10042/10054
 CONTROLS

Figure 7-1 Brake

8
9
10

11
6

2
3

11

4
3
3 5
2

5
3
4

1
PH5280

7-2 8042/10042/10054 31200732

 CONTROLS

Figure 7-1 Brake

Item Part Number Qty. Description Rev.
1 1001103113 1 BRAKE PEDAL
2 8303658 2 HEX HD CAPSCREW, 1/2-13X2, GR5
3 8307206 4 FLAT WASHER, 1/2
4 7129521 2 BRAKE PEDAL PIVOT
5 8305644 2 HEX LOCKNUT, 1/2-13
6 91513180 2 ACTUATOR
7 91511145 1 TIE BAR
8 8303755 4 HEX HD CAPSCREW, M10X30mm, GR8.8
9 8307023 4 LOCK WASHER, M10
10 Ref BRAKE VALVE, (see Figure 9-13 for details)
11 Ref MOMENTARY BRAKE LIGHT SWITCH, (see Figure 10-2 for details)

31200732 8042/10042/10054 7-3

 CONTROLS

Figure 7-2 Accelerator

3
4

PH5290

7-4 8042/10042/10054 31200732

 CONTROLS

Figure 7-2 Accelerator

Item Part Number Qty. Description Rev.
1001129813 1 THROTTLE PEDAL ADAPTOR ASSY, (includes items 1 thru 5) A
1 1001129870 1 THROTTLE PEDAL, (accelerator)
2 3576442 1 THROTTLE ADAPTOR PLATE
3 8303745 4 HEX HD CAPSCREW, 5/16-18X5/8, GR5
4 8307106 4 PLAIN WASHER, 5/16
5 8310725 3 BUTTON HEAD CAPSCREW, 1/4-20X1-1/4

31200732 8042/10042/10054 7-5

 CONTROLS

Figure 7-3 Steering Column

3 1

4
5
6

PH5300
7

7-6 8042/10042/10054 31200732

 CONTROLS

Figure 7-3 Steering Column

Item Part Number Qty. Description Rev.
1 7138878 1 STEERING WHEEL CAP WITH HORN SWITCH
2 8305916 1 STEERING COLUMN NUT, (torque to 50 lb-ft/68 Nm)
3 7138836 1 STEERING WHEEL
4 8303534 4 FLANGE HD CAPSCREW, #10-16X1-1/4, (torque to 13 lb-ft/18 Nm)
5 8307005 4 LOCKWASHER, 3/8
6 7138833 1 STEERING COLUMN
7029367 1 HORN BRUSH KIT
7 1600429 1 TRANSMISSION RANGE SELECTOR SHIFTER, (includes mounting
hardware), (torque to 25 in-lb/2.8 Nm)

31200732 8042/10042/10054 7-7

 CONTROLS

Figure 7-4 Boom Control

12

8
8

7 11
7 10 6

PH3311
9

PH3310

7-8 8042/10042/10054 31200732

 CONTROLS

Figure 7-4 Boom Control

Item Part Number Qty. Description Rev.
1 8224045 1 JOYSTICK WITH GATE, (includes items 2 & 3) AB
2 8580110 1 KNOB
3 8160419 1 BOOT
4 8310143 4 TRUSS HD CAPSCREW, 1/4X1
5 8310144 4 PROP TEE NUT
6 1001132551 2 CONTROL CABLE
7 8301443 2 CLEVIS PIN, 3/16X1
8 8302470 2 HAIR PIN, 3/32
9 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
10 8630021 2 O-RING
11 4812300 6 FLAT WASHER, M16
12 0100011 AR LOCTITE® 242™, (apply to item 6)

31200732 8042/10042/10054 7-9

 CONTROLS

Figure 7-5 Frame Level & Attachment Tilt Control

5 2

6
8
4
7

14

11
11

10 13

PH3321
12

7-10 8042/10042/10054 31200732

 CONTROLS

Figure 7-5 Frame Level & Attachment Tilt Control

Item Part Number Qty. Description Rev.
1 8224047 1 JOYSTICK WITH GATE, (includes items 2 & 3) AB
2 8580110 1 KNOB
3 8160419 1 BOOT
4 7098142 2 SPACER
5 88261017 4 HEX HD CAPSCREW, 1/4-20X7/8
6 8310001 8 HEX NUT, 1/4-20
7 8303540 4 HEX HD CAPSCREW, 1/4X1
8 8307109 4 FLAT WASHER, 1/4
9 1001132552 2 CONTROL CABLE
10 8301443 2 CLEVIS PIN, 3/16X1
11 8302470 2 HAIR PIN, 3/32
12 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
13 4812300 6 FLAT WASHER, M16
14 0100011 AR LOCTITE® 242™, (apply to item 9)

31200732 8042/10042/10054 7-11

 CONTROLS

Figure 7-6 Auxiliary Control

5
4
2

3
1
6
8

9
10

12
13

11
14

17
15

16
PA3111

7-12 8042/10042/10054 31200732

 CONTROLS

Figure 7-6 Auxiliary Control

Item Part Number Qty. Description Rev.
1 8160406 1 CONTROLLER, (includes items 2 & 3) AB
2 8580110 1 KNOB
3 8160418 1 BOOT
4 8303758 2 HEX HD CAPSCREW, 1/4-20X2
5 4105621 1 AUXILIARY CONTROL DECAL
6 8305004 2 HEX NUT, 1/4-20
7 7091323 1 CONTROLLER SUPPORT
8 8305906 3 RETAINING NUT, 5/16-18
9 8307004 3 LOCKWASHER, 5/16
10 8303697 3 HEX HD CAPSCREW, 5/16-18X3/4
11 7125871 AR CONDUIT, 1/2X8
12 8024023 1 AUXILIARY HYDRAULICS CONTROL CABLE ASSY, (includes items 13
thru 15)
13 8160078 1 CONTROL CABLE
14 8302470 1 HAIR PIN
15 8301443 1 CLEVIS PIN
16 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
17 4812300 3 FLAT WASHER, M16

31200732 8042/10042/10054 7-13

 CONTROLS

This Page Intentionally Left Blank

7-14 8042/10042/10054 31200732

 SECTION 8
HYDRAULIC CIRCUITS

31200732 8042/10042/10054
 HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit

207

406 404
101 405

204 403
201 103 106

401
402

107 102 IF EQUIPPED WITH

RED GEAR PUMP 8444228
108 109
110 402 407 404
409
101 101
402
102 206 405
205 401
203
206
202 408
103
107 201
103 106
111
110 IF EQUIPPED WITH
108 BLACK GEAR PUMP 8444230
112 109
TO POWER STEERING
402
404
105 501 407
409 103
502 101
104 405
TO SERVICE BRAKE 101 408
301 401
302
10042 & 10054
402 106
TO STABIL-TRAK
IF EQUIPPED WITH
GRAY GEAR PUMP 1001135002

603
601

TO OUTRIGGERS
602 TO
SERVICE BRAKE PH6020

8-2 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit

Item Part Number Qty. Description Rev.
101 2716690 1 HOSE ASSY
102 2716750 1 HOSE ASSY
103 2716668 1 HOSE ASSY
104 Ref SECONDARY FUNCTION MANIFOLD, (see Figure 9-12 for details)
105 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
106 Ref GEAR PUMP, (see Figure 9-10 for details)
107 8303675 8 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
108 8307005 8 LOCKWASHER, 3/8
109 8530030 4 FLANGE HALF
110 8640123 2 O-RING
111 8760268 1 ELBOW, 90 DEGREE
112 2220371 1 CONNECTOR, (includes o-ring)
201 2716808 1 HOSE ASSY
202 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5, (torque to 60 lb-ft/81 Nm)
203 8307007 4 LOCKWASHER, 1/2
204 8405209 1 T-BOLT CLAMP
205 8640208 1 O-RING
206 8546407 2 FLANGE HALF, (8042 & 10054)
7138804 2 FLANGE HALF, (10042)
207 Ref HYDRAULIC RESERVOIR, (see Figure 9-11 for details)
301 2220999 1 MALE BRANCH TEE, (includes o-ring)
302 8765204 1 ELBOW, 90 DEGREES, (swivel nut)
401 8430043 1 CONNECTOR, (includes o-ring), (if equipped with red gear pump 8444228)
8430033 1 CONNECTOR, (includes o-ring), (if equipped with black gear pump 8444230
or gray gear pump 1001135002)
402 8430032 1 DUST CAP, (if equipped with red gear pump 8444228)
8430032 2 DUST CAP, (if equipped with black gear pump 8444230 or gray gear pump
1001135002)
403 2220371 1 CONNECTOR, (includes o-ring), (if equipped with red gear pump 8444228)
404 1001103144 1 CHECK VALVE, 125 PSI
405 8640123 1 O-RING
406 2220373 1 CONNECTOR, (includes o-ring), (if equipped with red gear pump 8444228)
407 8430037 1 DIAGNOSTIC NIPPLE, 1/8 BODY, (if equipped with black gear pump
8444230 or gray gear pump 1001135002)
408 2220603 1 STRAIGHT CONNECTOR, (includes o-ring), (if equipped with black gear
pump 8444230 or gray gear pump 1001135002)
409 2220602 1 TEE FITTING, (includes o-ring), (if equipped with black gear pump 8444230
or gray gear pump 1001135002)
501 2220381 1 CONNECTOR, (includes o-ring)
502 2220371 1 STRAIGHT CONNECTOR, (includes o-ring), (8042)
601 8770152 1 UNION, (includes o-ring), (10042 & 10054)
602 8902175 1 SHUTTLE VALVE, (10042 & 10054)
603 2220473 1 ELBOW, 90 DEGREES, (includes o-ring), (10042 & 10054)

31200732 8042/10042/10054 8-3

 HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit

IF EQUIPPED FOR ULS

3
9
6 13
8
5
12

11
651
14 13 12
6
111 201
5
101 15

12
13
56
11 13 12 6 5
7 4 14

10 15 17 503

504 501
16 652
651
TO
1 301 SERVICE BRAKE 502
106
2 TO
STABIL-TRAK
302
103 201
601 102
108 TO
MAIN CONTROL 107
105 108 402 VALVE
401
109

101 101

110 110 110

104 104

101
104
IF EQUIPPED WITH IF EQUIPPED WITH IF EQUIPPED WITH
Ph6011
RED GEAR PUMP 8444228 BLACK GEAR PUMP 8444230 GRAY GEAR PUMP 1001135002

8-4 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit (Continued)

IF EQUIPPED FOR LS

652

651

111 201

101
15

5
14 12
13
7 503
651 4 5 12
504 501
1 13
2 10 4
502

10 7
TO
301 SERVICE BRAKE
103 106
TO
108 STABIL-TRAK
302
105 108 402
401 201
109 601 102
TO
MAIN CONTROL 107
VALVE

101 101

110 110 110

104 104

101
104
IF EQUIPPED WITH IF EQUIPPED WITH IF EQUIPPED WITH
PH6100
RED GEAR PUMP 8444228 BLACK GEAR PUMP 8444230 GRAY GEAR PUMP 1001135002

31200732 8042/10042/10054 8-5

 HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit

Item Part Number Qty. Description Rev.
1001125134 Ref COOLER PLUMBING INSTALLATION, (if equipped for ULS), E
(not available to order, see items 1 thru 17 for service)
1001131524 Ref COOLER PLUMBING INSTALLATION, (if equipped for LS), B
(not available to order, see items 1, 2, 4 thru 7, 10 & 12 thru 15 for service)
1 2220710 1 CONNECTOR
2 2716694 1 HOSE ASSY
3 0641605 1 HEX HD CAPSCREW, 3/8-16X5/8, (if equipped for ULS)
4 8303675 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
5 8303757 4 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5, (if equipped for ULS)
8303757 5 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5, (if equipped for LS)
6 8307004 4 LOCKWASHER, 5/16, (if equipped for ULS)
8307004 5 LOCKWASHER, 5/16, (if equipped for LS)
7 8307005 4 LOCKWASHER, 3/8
8 4711600 1 WASHER, 3/8, (if equipped for ULS)
9 8406302 1 HOSE CLAMP, 1-1/4, (if equipped for ULS)
10 8530030 2 FLANGE HALF
11 8750017 2 TWIN CLAMP LOCKING PLATE, (if equipped for ULS)
12 8750025 4 TWIN COVER PLATE, (if equipped for ULS)
8750025 5 TWIN COVER PLATE, (if equipped for LS)
13 8750040 4 TWIN CLAMP SET, (if equipped for ULS)
8750040 5 TWIN CLAMP SET, (if equipped for LS)
14 1001125236 1 HOSE ASSY, (if equipped for ULS)
1001132547 1 HOSE ASSY, (if equipped for LS)
15 1001125237 1 HOSE ASSY, (if equipped for ULS)
1001132548 1 HOSE ASSY, (if equipped for LS)
16 2220878 1 ELBOW, 90 DEGREES, (includes o-ring), (if equipped for ULS)
17 8584007 AR TIE WRAP, (if equipped for ULS)
101 2717291 1 HOSE ASSY, (if equipped with red gear pump 8444228 or black gear pump
8444230)
1001135055 1 HOSE ASSY, (if equipped with gray gear pump 1001135002)
102 Ref SECONDARY FUNCTION MANIFOLD, (see Figure 9-12 for details)
103 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
104 Ref GEAR PUMP, (see Figure 9-10 for details)
105 8310337 1 CARRIAGE BOLT, 1/2-13X2-1/2
106 8310420 2 FLANGE NUT, 5/16-18
107 8310477 2 CARRIAGE BOLT, 5/16-18X2-1/4, GR2
108 8310523 3 HEX FLANGE NUT, 1/2-13
109 8310524 2 CARRIAGE BOLT, 1/2-13X1-3/4
110 8760108 1 CONNECTOR, (includes o-ring), (if equipped with red gear pump 8444228)
2220374 1 STRAIGHT FITTING, (includes o-ring), (if equipped with black gear pump
8444230)
2220947 1 STRAIGHT FITTING, (includes o-ring), (if equipped with gray gear pump
1001135002)
111 2220385 1 TEE FITTING, (includes o-ring)
201 2716663 1 HOSE ASSY
301 2220237 1 PLUG
302 2220999 1 BRANCH TEE, (includes o-ring)
401 2220655 1 ELBOW, 90 DEGREE
402 8770173 1 CHECK VALVE, 65 PSI

8-6 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit (Continued)

Item Part Number Qty. Description Rev.
501 Ref CHECK VALVE, 125 PSI, (see Figure 8-1 for details)
502 Ref O-RING, (see Figure 8-1 for details)
503 8303704 4 HEX HD CAPSCREW, 3/8-16X3, GR5
504 8307005 4 LOCKWASHER, 3/8
601 2220602 1 MALE RUN TEE, (includes o-ring)
651 Ref HYDRAULIC RESERVOIR, (see Figure 9-11 for details)
652 Ref RADIATOR, (see Figure 4-4 for details)

31200732 8042/10042/10054 8-7

 HYDRAULIC CIRCUITS

Figure 8-3 Steer Select Circuit

PORT PORT
“B” “A”
PORT
PORT “T”
“P”

TO OUTRIGGERS

L
VE
E LE
AM
FR
TO PORT
“C”
PORT
“PS”

“T”
“L”
“R”
“P”

TO BRAKE

PORT
“L”
PORT
“LS”

PORT
“R”

PORT
“T”

PORT
“P”

8-8 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-3 Steer Select Circuit

Item Part Number Qty. Description Rev.
1 2716672 1 HOSE ASSY
2 2220500 6 ELBOW, 45 DEGREES, (includes o-ring)
3 2716708 1 HOSE ASSY
4 2716673 2 HOSE ASSY
5 2716696 4 HOSE ASSY
6 2716706 1 HOSE ASSY
7 8760237 4 BULKHEAD ELBOW, 45 DEGREES
8 2716671 1 HOSE ASSY
9 2716705 1 HOSE ASSY
10 2220683 1 ELBOW, 45 DEGREES, (swivel nut)
11 8307004 1 LOCKWASHER, 5/16
12 8310009 1 HEX HD CAPSCREW, 5/16-18X2, GR5
13 8750016 1 CLAMP SET
14 8769128 1 COVER PLATE
15 Ref FRONT AXLE, (see Figure 5-2 for details)
16 Ref REAR AXLE, (see Figure 5-10 for details)
17 Ref STEER SELECT VALVE, (see Figure 9-12 for details)
18 Ref SECONDARY FUNCTION MANIFOLD, (see Figure 9-12 for details)
19 2716661 1 HOSE ASSY
20 2220833 1 REDUCER, (includes o-ring)
21 2220999 1 MALE BRANCH TEE, (includes o-ring)
22 2220385 1 FEMALE RUN TEE, (swivel nut), (10042 & 10054)
23 Ref CONNECTOR, (includes o-ring), (see Figure 8-1 for details)
24 Ref MALE RUN TEE, (includes o-ring), (see Figure 8-2 for details)
25 1001146563 1 STEERING UNIT
26 8760140 1 MALE TUBE END WITH INLET CHECK CONNECTOR, 8-8
27 2220385 1 FEMALE RUN TEE, (swivel nut)
28 2220373 3 STRAIGHT CONNECTOR, (includes o-ring)
29 2220474 1 ELBOW, 90 DEGREES, (includes o-ring)
30 2220596 1 ELBOW, 90 DEGREES, (includes o-ring)
31 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)

31200732 8042/10042/10054 8-9

 HYDRAULIC CIRCUITS

Figure 8-4 Service Brake Circuit

45 9
11
6
29
30 32
PORT
28 “PB” 3
27
2
26 PORT
“T”
TO OUTRIGGERS
10
10042 & 10054
8 44
46
45
TO
50 POWER
48 STEERING
17
PORT
“P”

49 47
PORT
26 18 “LS”
33
10 22 PORT
“P”
24
36 24
24
21
11
9 35 40
37 34
34 23 41 34
12 39 38 35 42
2 PORT 35
“T”
13
8 17
4 14
13
15
16
16
7 6 6
2 3
2
2

16
43

PH5741

8-10 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-4 Service Brake Circuit

Item Part Number Qty. Description Rev.
2 2220371 5 STRAIGHT CONNECTOR
3 2220606 2 MALE RUN TEE
4 2716707 1 HOSE ASSY
6 2716670 3 HOSE ASSY
7 2220635 1 FEMALE SWIVEL RUN TEE
8 2716660 1 HOSE ASSY
9 2754753 1 HOSE ASSY
10 2716703 1 HOSE ASSY
11 2716701 1 HOSE ASSY
12 2220657 2 ELBOW, 45 DEGREES, (swivel nut)
13 8770189 3 BULKHEAD ELBOW, 45 DEGREES
14 2230035 1 BULKHEAD ELBOW, 45 DEGREES
15 2754736 1 HOSE ASSY
16 2716699 3 HOSE ASSY
17 2716700 1 HOSE ASSY
18 2716695 1 HOSE ASSY
1001103623 1 BRAKE VALVE ASSY, (includes items 21 thru 24) B
21 Ref BRAKE VALVE, (see Figure 9-13 for details)
22 8770120 1 ELBOW, 90 DEGREES
23 8770175 1 ELBOW, 90 DEGREES
24 8770109 3 ELBOW, 90 DEGREES
26 Ref UNION, (includes o-ring), (see Figure 8-1 for details)
27 Ref SHUTTLE VALVE, (see Figure 8-1 for details)
28 Ref ELBOW, 90 DEGREES, (includes o-ring), (see Figure 8-1 for details)
29 8760268 1 ELBOW, 90 DEGREES, (swivel nut)
30 2220473 1 ELBOW, 90 DEGREES, (includes o-ring)
32 Ref BRANCH TEE, (includes o-ring), (see Figure 8-2 for details)
33 2220603 1 STRAIGHT CONNECTOR
34 7139212 3 ORIFICE DISK
35 8630003 3 O-RING
36 2172106 1 ELBOW, 90 DEGREES, (swivel nut)
37 2221123 1 SWIVEL CONNECTOR
38 8902175 1 SHUTTLE VALVE
39 2130606 1 ELBOW, 90 DEGREES
40 2170706 1 SWIVEL RUN TEE
41 8430081 1 SWIVEL NIPPLE, 1/8 BODY
42 8430032 1 DUST PLUG
43 Ref FRONT AXLE, (see Figure 5-2 for details)
44 Ref REAR AXLE, (see Figure 5-10 for details)
45 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
46 Ref SECONDARY FUNCTION MANIFOLD, (see Figure 9-12 for details)
47 Ref STEERING UNIT, (see Figure 8-3 for details)
48 8750016 1 CLAMP SET
49 8750017 1 LOCKING PLATE
50 8750012 1 STACKING BOLT

31200732 8042/10042/10054 8-11

 HYDRAULIC CIRCUITS

Figure 8-5 Lift Cylinder Circuit

8-12 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-5 Lift Cylinder Circuit

Item Part Number Qty. Description Rev.
1 Ref LIFT CYLINDER, (see Figure 9-1 for details)
2 2716675 2 HOSE ASSY
3 2716654 1 HOSE ASSY
4 2716655 1 HOSE ASSY
5 2220375 2 CONNECTOR, (includes o-ring)
6 2220695 2 BRANCH TEE, (includes o-ring)
7 8750026 1 STACKING BOLT
8 8750017 2 LOCKING PLATE
9 8750040 1 CLAMP SET
10 2220578 1 ELBOW, 90 DEGREE, (includes o-ring)
11 8770157 1 ELBOW, 45 DEGREE, (includes o-ring)
12 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)

31200732 8042/10042/10054 8-13

 HYDRAULIC CIRCUITS

Figure 8-6 Extend/Retract Cylinder Circuit

8-14 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-6 Extend/Retract Cylinder Circuit

Item Part Number Qty. Description Rev.
1001125932 Ref EXTEND CYLINDER INSTALLATION, (8042 & 10042), (not available to order, B
see items 1 thru 6 for service)
1001125652 Ref EXTEND CYLINDER INSTALLATION, (10054), (not available to order, see items A
1 thru 12 for service)
1 8303757 1 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5, (8042 & 10042)
8303757 3 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5, (10054)
2 8307004 1 LOCKWASHER, 5/16, (8042 & 10042)
8307004 2 LOCKWASHER, 5/16, (10054)
3 8750025 1 COVER PLATE, (8042 & 10042)
8750025 3 COVER PLATE, (10054)
4 8750026 3 STACKING BOLT, (8042 & 10042)
8750026 2 STACKING BOLT, (10054)
5 8750040 4 CLAMP SET, (8042 & 10042)
8750040 5 CLAMP SET, (10054)
6 1001125750 2 HOSE ASSY, (8042 & 10042)
1001125750 1 HOSE ASSY, (10054)
8 2716716 1 HOSE ASSY, (10054)
9 1001125749 1 HOSE ASSY, (10054)
10 7301821 1 EXTEND CYLINDER LOCKOUT VALVE ASSY, (10054),
(includes items 201 thru 204)
11 8310159 1 BOLT, 5/16-18X3-1/2, GR2, (10054)
12 8310420 1 FLANGE NUT, 5/16-18, (10054)
101 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
102 2220578 1 ELBOW, 90 DEGREE, (includes o-ring)
103 8770157 1 ELBOW, 45 DEGREE, (includes o-ring)
201 Ref EXTEND LOCKOUT VALVE ASSY, (10054), (see Figure 9-12 for details)
202 2220578 1 ELBOW, 90 DEGREE, (includes o-ring), (10054)
203 2220498 1 ELBOW, 45 DEGREE, (includes o-ring), (10054)
204 2220775 1 ELBOW, 90 DEGREE, (includes o-ring), (10054)
301 2755060 2 HOSE ASSY
302 7139505 1 BULKHEAD SHEET
303 8310009 2 HEX HD CAPSCREW, 5/16-18X2, GR5
304 8307203 2 WASHER, 5/16
305 8307004 2 LOCKWASHER, 5/16
306 8305006 2 HEX NUT, 5/16-18
401 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
402 2220578 2 ELBOW, 90 DEGREE, (includes o-ring)
404 3460383 1 TUBE ASSY
405 3460384 1 TUBE ASSY
406 8760468 2 BULKHEAD LOCKNUT
407 0641520 1 HEX HD CAPSCREW, 5/16-18X2, GR5
408 8307106 3 FLAT WASHER, 5/16
409 8769128 2 COVER PLATE
410 8769139 1 CLAMP SET
411 8305626 1 HEX LOCKNUT, 5/16-18

31200732 8042/10042/10054 8-15

 HYDRAULIC CIRCUITS

Figure 8-7 Attachment Tilt & Tilt Compensation Cylinder Circuit

8-16 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-7 Attachment Tilt & Tilt Compensation Cylinder Circuit

Item Part Number Qty. Description Rev.
1001125705 Ref HYDRAULIC FORK TILT INSTALLATION, (not available to order, see items 1 A
thru 6 for service)
1 1001125751 2 HOSE ASSY
2 8310009 3 HEX HD CAPSCREW, 5/16-18X2, GR5
3 8307004 3 LOCKWASHER, 5/16
4 8769128 3 TWIN COVER PLATE
5 8750027 3 TWIN CLAMP SET, 0.84 DIA
6 8750017 3 LOCKING PLATE
101 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
102 2220474 1 ELBOW, 90 DEGREES, (includes o-ring)
103 8765204 1 ELBOW, 90 DEGREES, (swivel nut)
104 2220373 1 STRAIGHT CONNECTOR, (includes o-ring)
201 Ref TILT COMPENSATION CYLINDER, (see Figure 9-4 for details)
202 2716715 4 HOSE ASSY
203 2220373 4 STRAIGHT CONNECTOR, (includes o-ring)
204 8760463 2 BULKHEAD LOCKNUT, #8
205 2716714 2 TILT CYLINDER HOSE ASSY
206 8760477 2 MALE BULKHEAD RUN TEE
207 7139505 1 BULKHEAD SHEET
208 7139504 1 BULKHEAD SHEET
209 8310009 4 HEX HD CAPSCREW, 5/16-18X2, GR5
210 8307203 4 FLAT WASHER, 5/16
211 8307004 4 LOCKWASHER, 5/16
212 8305006 4 HEX NUT, 5/16-18
213 7300214 2 TILT COMPENSATION CYLINDER CROSS-OVER TUBE ASSY
301 Ref ATTACHMENT TILT CYLINDER, (see Figure 9-3 for details)
302 2220373 2 STRAIGHT CONNECTOR
303 2713452 2 BOOM HOSE ASSY, (8042 & 10042), (see item 401 for 10054)
304 7300672 1 BOOM ATTACHMENT TILT TUBE, (extend)
305 7300673 1 BOOM ATTACHMENT TILT TUBE, (retract)
306 8760468 2 BULKHEAD LOCKNUT
307 8303739 3 HEX HD CAPSCREW, 5/16-18X1-1/4
308 8769123 3 TWIN COVER PLATE
309 8769122 3 TWIN CLAMP, 0.62 DIA
310 8750011 3 STACKING BOLT
311 8750017 3 LOCKING PLATE
312 8526048 AR LOCTITE® 545TM, (apply to items 304, 305 & 306)
313 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2
314 8307004 2 LOCKWASHER, 5/16
315 8769149 1 SINGLE CLAMP COVER PLATE
316 8750003 4 SINGLE CLAMP, 0.62 DIA, (8042 & 10042)
8750003 6 SINGLE CLAMP, 0.62 DIA, (10054)
401 7112452 1 HOSE & CARRIER ASSY, (includes items 402 thru 404), (10054)
402 2713642 4 HOSE ASSY
403 NSS 1 HOSE CARRIER, (see item 401 for service)
404 8584001 2 TIE WRAP
405 2220500 2 ELBOW, 45 DEGREES, (includes o-ring), (10054)

31200732 8042/10042/10054 8-17

 HYDRAULIC CIRCUITS

Figure 8-8 Auxiliary Hydraulic Circuit

113 115
116
112 117
114

118
202 119
204 122
120
122
201
203
121
122

2
127
126

1
125 9
124
6
123
9
101
9 6
15
5
9
14 4

5
102
109
110 103
104 13 12
105 11
106
111 107
108
301 PH5791

8-18 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-8 Auxiliary Hydraulic Circuit

Item Part Number Qty. Description Rev.
1001121399 Ref AUXILIARY HYDRAULICS INSTALLATION, (not available to order, see items 1 C
thru 15 for service)
1 2230044 2 ADAPTER, 90 DEGREES
2 2716713 2 HOSE ASSY
4 8307004 1 LOCKWASHER, 5/16
5 8310009 1 HEX HD CAPSCREW, 5/16-18X2
6 8750012 3 STACKING BOLT
9 8750027 4 TWIN CLAMP SET, 0.84 DIA
11 2220373 1 CONNECTOR, (includes o-ring)
12 2220596 1 ELBOW, 90 DEGREES, (include o-ring)
13 8765204 1 ELBOW, 90 DEGREES, (swivel nut)
14 8769128 1 TWIN COVER PLATE
15 1001121396 2 HOSE ASSY
101 2713082 2 HOSE ASSY, (8042 & 10042), (see item 201 for 10054)
102 2230025 2 STRAIGHT BULKHEAD UNION
103 2220651 2 STRAIGHT CONNECTOR, (swivel nut), (includes o-ring)
104 91403413 1 FEMALE QUICK DISCONNECT, (includes items 105 thru 107)
105 8640029 1 NOSE SEAL
106 8640028 1 COUPLER BODY SEAL
107 8640032 1 COUPLER BODY SEAL BACK-UP RING
108 8420055 1 DUST PLUG, #8
109 91403414 1 MALE QUICK DISCONNECT, (includes item 110)
110 8640029 1 NOSE SEAL
111 8420053 1 DUST CAP, #8
112 8310081 2 HEX HD CAPSCREW, 5/16-18X5
113 8307004 2 LOCKWASHER, 5/16
114 8307203 2 FLAT WASHER, 5/16
115 7111402 1 CLAMP SUPPORT
116 8307005 2 LOCKWASHER, 5/16
117 8303622 2 HEX HD CAPSCREW, 3/8-16X2, GR5
118 8769161 2 SINGLE CLAMP, 0.75 ID, (8042 & 10042)
8750003 2 SINGLE CLAMP, 0.62 ID, (10054)
119 7300674 1 AUXILIARY TUBE ASSY
120 7300675 1 AUXILIARY TUBE ASSY
121 8760465 4 BULKHEAD LOCKNUT
122 8526048 1 LOCTITE® 545TM, (apply to items 119, 120 & 121)
123 8303739 3 HEX HD CAPSCREW, 5/16-18X2-1/4
124 8769123 3 TWIN CLAMP COVER PLATE
125 8769122 6 TWIN CLAMP, 0.62 ID, (two halves)
126 8750011 3 TWIN CLAMP STACK BOLT
127 8750017 3 TWIN CLAMP LOCK PLATE
201 Ref HOSE & CARRIER ASSY, (includes items 202 thru 204), (10054),
(see Figure 8-7 for details)
202 Ref HOSE ASSY, (see Figure 8-7 for details)
203 Ref HOSE CARRIER, (see item 201 for service), (see Figure 8-7 for details)
204 Ref TIE WRAP, (see Figure 8-7 for details)
301 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)

31200732 8042/10042/10054 8-19

 HYDRAULIC CIRCUITS

Figure 8-9 Frame Level & Stabil-Trak Cylinder Circuit

5
9
15

13
22
11
14 23
12
6
9
2
7 9

1 24
16
10 18
3 15
17
8
25
4
19
20
26 21
PH5730

8-20 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-9 Frame Level & Stabil-Trak Cylinder Circuit

Item Part Number Qty. Description Rev.
1 Ref FRAME LEVEL CYLINDER, (see Figure 9-5 for details)
2 Ref STABIL-TRAK CYLINDER, (see Figure 9-6 for details)
3 2716687 1 HOSE ASSY
4 2716688 1 HOSE ASSY
5 2716686 1 HOSE ASSY
6 2716691 2 HOSE ASSY
7 8902858 1 RESTRICTOR CHECK VALVE, 0.047 DIA
8 8902857 1 RESTRICTOR CHECK VALVE, 0.040 DIA
9 8760268 3 ELBOW, 90 DEGREES, (swivel nut)
10 2220372 2 STRAIGHT CONNECTOR, (includes o-ring)
11 8303715 1 HEX HD CAPSCREW, 5/16-18X1.5
12 8307004 1 LOCKWASHER, 5/16
13 8769123 1 TWIN COVER PLATE
14 8750015 2 TWIN CLAMP SET, 0.67 DIA
15 8750027 2 TWIN CLAMP SET, 0.84 DIA
16 8750012 1 STACKING BOLT
17 8750017 1 TWIN CLAMP LOCKING PLATE
18 8750016 1 TWIN CLAMP SET, 0.79 DIA
19 Ref MALE RUN TEE, (includes o-ring), (see Figure 8-2 for details)
20 Ref MALE BRANCH TEE, (includes o-ring), (see Figure 8-1 for details)
21 Ref ELBOW, 90 DEGREES, (swivel nut), (see Figure 8-1 for details)
22 2220371 1 STRAIGHT CONNECTOR, (includes o-ring)
23 2220473 1 ELBOW, 90 DEGREES, (includes o-ring)
24 2220501 2 ELBOW, 45 DEGREES
25 Ref SECONDARY FUNCTION MANIFOLD, (see Figure 9-12 for details)
26 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)

31200732 8042/10042/10054 8-21

 HYDRAULIC CIRCUITS

Figure 8-10 Outrigger Circuit

10042 & 10054 9

13
8
TO POWER STEERING, 12
10
26 30 21
8 14 11
PORT
15 “T”
31 20
28
16
27 PORT
“LS”
6 18 1 PORT
22 “P”

7 17
19
6

23
29
25
TO SERVICE BRAKE
24

EXTEND 2
PORT 1
3
RETRACT
PORT 32
3

1
RETRACT
PORT

EXTEND
PORT

PH5800

8-22 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-10 Outrigger Circuit

Item Part Number Qty. Description Rev.
1 2220473 5 ELBOW, 90 DEGREES, (includes o-ring)
2 2716709 4 HOSE ASSY
3 8770189 4 ELBOW, 45 DEGREES
4 2716664 2 HOSE ASSY
5 2716665 2 HOSE ASSY
6 2716710 1 HOSE ASSY
7 2716711 1 HOSE ASSY
8 2716669 1 HOSE ASSY
9 2716712 1 HOSE ASSY, (10054)
10 8310420 1 HEX FLANGE NUT, 5/16-18, (10054)
11 8310159 1 CARRIAGE BOLT, 5/16-18X3-1/2, (10054)
12 Ref EXTEND LOCKOUT VALVE ASSY, (10054), (see Figure 9-12 for details)
13 2220775 1 ELBOW, 90 DEGREES, (includes o-ring), (10054)
14 1001103153 1 OUTRIGGER VALVE
15 2220372 4 STRAIGHT CONNECTOR, (includes o-ring)
16 2220474 1 ELBOW, 90 DEGREES, (includes o-ring)
17 2220596 1 ELBOW, 90 DEGREES, (includes o-ring)
18 2220657 1 ELBOW, 45 DEGREES, (swivel nut)
19 2220683 1 ELBOW, 45 DEGREES, (swivel nut)
20 2220385 1 FEMALE RUN TEE, (swivel nut), (10054)
21 8310522 2 HEX FLANGE NUT, 3/8-16
22 8310478 2 CARRIAGE BOLT, 3/8-16X5.5, GR2
23 Ref UNION, (includes o-ring), (see Figure 8-1 for details)
24 Ref SHUTTLE VALVE, (see Figure 8-1 for details)
25 2220371 1 STRAIGHT CONNECTOR, (includes o-ring)
26 8765204 1 ELBOW, 90 DEGREES, (swivel nut)
27 2220374 1 STRAIGHT CONNECTOR, (includes o-ring), (8042)
28 8770289 1 FEMALE BRANCH TEE, (swivel nut)
29 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
30 8430037 1 NIPPLE
31 8430032 1 DUST PLUG
32 Ref OUTRIGGERS, (see Figure 1-3 for details)

31200732 8042/10042/10054 8-23

 HYDRAULIC CIRCUITS

Figure 8-11 Transmission Cooler

IF EQUIPPED FOR ULS

IF EQUIPPED FOR LS

301

101
103
103

203 102

9
4 7
6
8

203

202 204

201

PH6110

8-24 8042/10042/10054 31200732

 HYDRAULIC CIRCUITS

Figure 8-11 Transmission Cooler

Item Part Number Qty. Description Rev.
1001125136 Ref TRANSMISSION COOLER PLUMBING INSTALLATION, (if equipped for ULS), C
(not available to order, see items 1 thru 9 for service)
1001131526 Ref TRANSMISSION COOLER PLUMBING INSTALLATION, (if equipped for LS), A
(not available to order, see items 101 & 102 for service)
1 0641605 1 HEX HD CAPSCREW, 3/8-16X5/8, (if equipped for ULS)
2 4711600 1 FLAT WASHER, 3/8, (if equipped for ULS)
3 8406302 1 HOSE CLAMP, (if equipped for ULS)
4 8750040 2 CLAMP SET, (if equipped for ULS)
5 1001126385 1 HOSE ASSY, (if equipped for ULS)
6 1001126386 1 HOSE ASSY, (if equipped for ULS)
7 8303757 2 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5, (if equipped for ULS)
8 8307004 2 LOCKWASHER, 5/16, (if equipped for ULS)
9 8750025 2 TWIN COVER PLATE, (if equipped for ULS)
101 1001132545 1 HOSE ASSY, (if equipped for LS)
102 1001132546 1 HOSE ASSY, (if equipped for LS)
103 Ref CLAMP SET & HARDWARE, (if equipped for LS), (see Figure 8-2 for details)
201 Ref TRANSMISSION ASSY, (see Figure 5-17 for details)
202 2131210 1 ADAPTER, 90 DEGREE, (includes o-ring), (if equipped for ULS)
203 2131212 1 ADAPTER, 90 DEGREE, (includes o-ring), (if equipped for ULS)
2131212 2 ADAPTER, 90 DEGREE, (includes o-ring), (if equipped for LS)
204 8760548 1 ADAPTER, STRAIGHT, (includes o-ring), (if equipped for ULS)
301 Ref RADIATOR ASSY, (see Figure 4-4 for details)

31200732 8042/10042/10054 8-25

 HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-26 8042/10042/10054 31200732

 SECTION 9
HYDRAULIC COMPONENTS

31200732 8042/10042/10054
 HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

11

10
RETRACT
PORT 9
102
EXTEND 16
PORT
105 8
101 5
2 7
106

103 15
102
6
15
104
4
19 101
106
18
14
103
17

13

12

K1

18

5 16 12

13

15 6 15 9 10 17 PH5330

9-2 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

Item Part Number Qty. Description Rev.
2716617 2 BOOM LIFT CYLINDER, (includes items 1 thru 18), (included item quantities are
per single cylinder)
1 NSS 1 TUBE WELDMENT
2 8036750 1 CHECK VALVE, 3550-4050 PSI, (torque to 30-35 lb-ft/41-47 Nm)
2900770 1 SEAL KIT
3 8035321 1 COUNTERBALANCE VALVE, 3550-4050 PSI,
(torque to 30-35 lb-ft/41-47 Nm)
8035327 1 SEAL KIT
4 7026972 1 LOCKNUT, (Loctite® & torque to 1750-2000 lb-ft/2370-2708 Nm)
5 Use Kit K1 1 O-RING
6 Use Kit K1 1 PISTON SEAL
7 8035545 1 PISTON
8 8035608 1 ROD SPACER
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 BACK-UP RING
11 8035609 1 GLAND
12 Use Kit K1 1 ROD SEAL
13 Use Kit K1 1 WIPER
14 8035607 1 ROD
15 Use Kit K1 2 WEARBAND
16 Use Kit K1 2 WEARBAND
17 8035610 1 LOCKING COLLAR, (torque to 300-400 lb-ft/406-542 Nm)
18 8036168 1 SQUARE RING
19 8526011 AR LOCTITE® 271TM, (apply to item 4)
101 3423227 4 CYLINDER PIN, (base & rod ends)
102 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR5
103 8305644 4 HEX LOCKNUT, 1/2-13
104 8520003 2 LUBE FITTING, 90 DEGREES
105 8520001 2 STRAIGHT GREASE FITTING
106 8522012 AR ANTI-SEIZE LUBE, (apply to item 101)

K1 8035386 2 SEAL KIT, (includes items 5, 6, 9, 10, 12, 13, 15 & 16)

31200732 8042/10042/10054 9-3

 HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder

8042 & 10054

8 22
102
103

19
13 22
10 21
6
16
7 13
19 6
23 10 4
7 5 101
23 103
21
19
16 2 17
24
19 15
18
20

3
20

11
17 20
15 14
11 18
14 12
12
18 K1
18
PH3972

9-4 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder

Item Part Number Qty. Description Rev.
2716173 1 BOOM EXTEND/RETRACT CYLINDER, (8042 & 10054), F
(includes items 1 thru 22)
1 NSS 1 TUBE WELDMENT
2 8035800 1 PISTON, (Loctite® & torque to 390-460 lb-ft/528-624 Nm)
3 8035539 1 HEAD GLAND, (torque to 300-400 lb-ft/406-542 Nm)
4 8035616 1 ROD SPACER
5 8035615 1 ROD WELDMENT
6 8035536 1 SET SCREW, 5/16-18X1/2, (Loctite® & torque to 9-11 lb-ft/12-15 Nm)
7 8035315 1 SET SCREW, 5/16-18X0.63, (Loctite® & torque to 9-11 lb-ft/12-15 Nm)
8 8035514 1 COUNTERBALANCE VALVE, 3500 PSI, (torque to 150-160 lb-ft/203-217 Nm)
8205657 1 SEAL KIT
9 8034026 1 PILOT TO OPEN CHECK VALVE, (torque to 150-160 lb-ft/203-217 Nm)
8205657 1 SEAL KIT
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 BACK-UP RING
14 Use Kit K1 1 BACK-UP RING
15 Use Kit K1 1 ROD SEAL
16 Use Kit K1 1 PISTON SEAL
17 Use Kit K1 1 WIPER SEAL
18 Use Kit K1 2 WEARBAND
19 Use Kit K1 2 WEARBAND
20 Use Kit K1 2 LOCKING INSERT
21 Use Kit K1 1 SQUARE RING
22 8520013 2 GREASE FITTING
23 8526007 1 LOCTITE® 242TM, (apply to items 6 & 7)
24 8526011 1 LOCTITE® 271TM, (apply to item 2)
101 7096562 1 CYLINDER PIN, (rod end)
102 7096552 1 CYLINDER PIN, (base end)
103 8522012 AR ANTI-SEIZE LUBE, (apply to items 101 & 102)

K1 8036295 1 SEAL KIT, (includes items 10 thru 21)

31200732 8042/10042/10054 9-5

 HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder

10042

8 22
102
103

13 19
10 21 13
9
16 6 19 10
6 2
7 19 24
25
7
24
21 22
16

19 101
103

23 5
17
15
19
18
20

20
11
11 17 20
14 15 14
12
18 12
18 K1
4

PH4182

9-6 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder

Item Part Number Qty. Description Rev.
2717052 1 BOOM EXTEND/RETRACT CYLINDER, (10042), (includes items 1 thru 23) B
1 NSS 1 TUBE WELDMENT
2 8035800 1 PISTON, (Loctite® & torque to 390-460 lb-ft/528-624 Nm)
3 8035539 1 HEAD GLAND, (torque to 300-400 lb-ft/406-542 Nm)
4 8035616 1 ROD SPACER
5 8035615 1 ROD WELDMENT
6 8035536 1 SET SCREW, 5/16-18X1/2, (Loctite® & torque to 9-11 lb-ft/12-15 Nm)
7 8035315 1 SET SCREW, 5/16-18X.63, (Loctite® & torque to 9-11 lb-ft/12-15 Nm)
8 8035514 1 COUNTERBALANCE VALVE, 3500 PSI, (torque to 150-160 lb-ft/203-217 Nm)
8205657 1 SEAL KIT
9 8034026 1 PILOT TO OPEN CHECK VALVE, (torque to 150-160 lb-ft/203-217 Nm)
8205657 1 SEAL KIT
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 BACK-UP RING
14 Use Kit K1 1 BACK-UP RING
15 Use Kit K1 1 ROD SEAL
16 Use Kit K1 1 PISTON SEAL
17 Use Kit K1 1 WIPER SEAL
18 Use Kit K1 2 WEARBAND
19 Use Kit K1 4 WEARBAND
20 Use Kit K1 2 LOCKING INSERT
21 Use Kit K1 1 SQUARE RING
22 8520013 2 GREASE FITTING
23 7026579 1 SPACER
24 8526007 1 LOCTITE® 242TM, (apply to items 6 & 7)
25 8526011 1 LOCTITE® 271TM, (apply to item 2)
101 7096562 1 CYLINDER PIN, (rod end)
102 7096552 1 CYLINDER PIN, (base end)
103 8522012 AR ANTI-SEIZE LUBE, (apply to items 101 & 102)

K1 8036295 1 SEAL KIT, (includes items 10 thru 21)

31200732 8042/10042/10054 9-7

 HYDRAULIC COMPONENTS

Figure 9-3 Attachment Tilt Cylinder

9-8 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-3 Attachment Tilt Cylinder

Item Part Number Qty. Description Rev.
2716618 1 ATTACHMENT TILT CYLINDER, (includes items 1 thru 20) I
1 7089722 2 BEARING
2 NSS 1 TUBE WELDMENT
3 8036147 1 PISTON
4 8036146 1 GLAND
5 8036145 1 ROD WELDMENT
6 8035308 1 LOCKNUT, 2-12, (Loctite® & torque to 1850-2000 lb-ft/2508-2712 Nm)
7 8520013 1 LUBE FITTING, STRAIGHT
8 8520021 1 LUBE FITTING, 90 DEGREES
9 8035321 1 COUNTERBALANCE VALVE, 4000 PSI, (torque to 30-35 lb-ft/41-47 Nm)
8035327 1 SEAL KIT
10 8036750 1 PO CHECK VALVE, (torque to 30-35 lb-ft/41-47 Nm)
2900770 1 SEAL KIT
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 BACK-UP RING
15 Use Kit K1 1 DEEP Z-SEAL
16 Use Kit K1 1 CAPPED T-SEAL
17 Use Kit K1 1 WIPER SEAL
18 Use Kit K1 2 PRECISION WEARBAND
19 Use Kit K1 2 PRECISION WEARBAND
20 Use Kit K1 2 LOCKING INSERT
21 8526011 AR LOCTITE® 271TM, (apply to item 6)
101 7083992 1 CYLINDER PIN, (rod end)
102 8303772 1 HEX HD CAPSCREW, 1/2-13X5, GR5
103 8305644 1 HEX LOCKNUT, 1/2-13
104 7095522 1 CYLINDER PIN, (base end)
105 8522012 AR ANTI-SEIZE LUBE, (apply to items 101 & 104)

K1 8035780 1 SEAL KIT, (includes items 11 thru 20)

31200732 8042/10042/10054 9-9

 HYDRAULIC COMPONENTS

Figure 9-4 Tilt Compensation Cylinder

101
106
102

104
103

4
15

12

9
9 6
6

15
8
12 2
15
13

11
15 16

13 3
8 16
5 16
17 11

10 14
7 14
1

10

RETRACT
PORT

EXTEND
PORT

K1
101
106
102

105
103 PH4013

9-10 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-4 Tilt Compensation Cylinder

Item Part Number Qty. Description Rev.
2714973 2 TILT COMPENSATION CYLINDER, (includes items 1 thru 16), (included item
quantities are per single cylinder)
1 8036001 1 CYLINDER TUBE
2 8035613 1 PISTON
3 8035612 1 HEAD GLAND, (torque to 300-400 lb-ft/406-542 Nm)
4 8035611 1 ROD
5 8035547 1 LOCKNUT, 1.375-12, (Loctite® & torque to 900-1050 lb-ft/1220-1424 Nm)
6 Use Kit K1 1 O-RING
7 Use Kit K1 1 O-RING
8 Use Kit K1 1 O-RING
9 Use Kit K1 1 BACK-UP RING
10 Use Kit K1 1 BACK-UP RING
11 Use Kit K1 1 DEEP Z-SEAL
12 Use Kit K1 1 CAPPED T-SEAL
13 Use Kit K1 1 SEAL WIPER
14 Use Kit K1 2 WEARBAND
15 Use Kit K1 2 WEARBAND
16 Use Kit K1 2 LOCKING INSERT
17 8526011 AR LOCTITE® 271TM, (apply to item 5)
101 3423227 4 CYLINDER PIN
102 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR5
103 8305644 4 LOCKNUT, 1/2-13
104 8520003 2 LUBE FITTING, 90 DEGREES
105 8520001 2 STRAIGHT GREASE FITTING
106 8522012 AR ANTI-SEIZE LUBE, (apply to item 101)

K1 8034695 2 SEAL KIT, (includes items 6 thru 16)

31200732 8042/10042/10054 9-11

 HYDRAULIC COMPONENTS

Figure 9-5 Frame Level Cylinder

103

101
4 106

K1
13 104 105
3
9
10
8
11
14
16

15
12
1 2
6
5 15
18

102

101
6 106

104 105
2 12 7 8 10 16 9
17

13
5 15 14 11 PH3992

9-12 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-5 Frame Level Cylinder

Item Part Number Qty. Description Rev.
2716563 1 FRAME LEVEL CYLINDER, (includes items 1 thru 17) C
1 NSS 1 TUBE WELDMENT
2 8035323 1 PISTON
3 8035324 1 HEAD GLAND, (torque to 300-400 lb-ft/406-542 Nm)
4 8035758 1 ROD WELDMENT
5 8035322 1 HEX LOCKNUT, 1-1/2-12, (Loctite® & torque to
1100-1250 lb-ft/1490-1693 Nm)
6 8035757 2 PO CHECK VALVE, SERIES 10, (torque to 35-40 lb-ft/47-54 Nm)
8035327 1 SEAL KIT
7 Use Kit K1 1 O-RING
8 Use Kit K1 1 O-RING
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 BACK-UP RING
11 Use Kit K1 1 DEEP Z-SEAL
12 Use Kit K1 1 CAPPED T-SEAL
13 Use Kit K1 1 SEAL WIPER
14 Use Kit K1 1 PRECISION WEARBAND
15 Use Kit K1 2 PRECISION WEARBAND
16 Use Kit K1 1 LOCKING INSERT
17 70021564 1 SQUARE RING
18 8526011 AR LOCTITE® 271TM, (apply to item 5)
101 7137142 2 CYLINDER PIN
102 8303752 1 HEX HD CAPSCREW, 5/16-18X3-1/2
103 8310039 1 HEX HD CAPSCREW, 5/16-18X3-3/4, GR5
104 8305626 2 HEX LOCKNUT, 5/16-18
105 8520001 2 STRAIGHT GREASE FITTING
106 8522012 AR ANTI-SEIZE LUBE, (apply to item 101)

K1 8035326 1 SEAL KIT, (includes items 7 thru 16)

31200732 8042/10042/10054 9-13

 HYDRAULIC COMPONENTS

Figure 9-6 Stabil-Trak Cylinder

105 103

101
106
104
8 6

7
21
5
17
18
17
19

12
13

12
13
2

12
13
3 22
15
12
13 20
16
10
12 4
14 11 9

105 102
1
101
106
104 K1

11 PH6060

9-14 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-6 Stabil-Trak Cylinder

Item Part Number Qty. Description Rev.
2717198 1 STABIL-TRAK CYLINDER, (includes all items) D
1 NSS 1 TUBE WELDMENT
2 8035781 2 CONICAL ORIFICE DISK, 0.06 DIA
3 8036582 1 CHECK VALVE, (torque to 20-25 lb-ft/27-34 Nm)
7017496 1 SEAL KIT
4 8036826 1 PISTON
5 8036828 1 GUIDE, (torque to 300-350 lb-ft/406-474 Nm)
6 8036827 1 ROD WELDMENT
7 7029153 1 O-RING
8 8036811 1 HEX SOCKET SET SCREW, 1/4-20X3/8, (torque to 3-4 lb-ft/4-5 Nm)
9 8036825 1 LOCKNUT, 1-1/2-12, (torque to 1175-1400 lb-ft/1591-1896 Nm)
10 8035282 1 PRESSURE REDUCING VALVE, (torque to 35-40 lb-ft/47-54 Nm)
8032994 1 SEAL KIT
11 8035281 2 PO CHECK VALVE, SERIES 10, (torque to 35-40 lb-ft/47-54 Nm)
8036192 2 SEAL KIT
12 7029246 5 SOLENOID COIL, (torque to 25-30 lb-ft/34-41 Nm)
13 8036581 4 SOLENOID VALVE, 2 WAY, 12V
7017496 4 SEAL KIT
14 8036580 1 SOLENOID VALVE, 4 WAY, 12V
7012903 1 SEAL KIT
15 Use Kit K1 1 O-RING
16 Use Kit K1 1 WEAR RING
17 Use Kit K1 2 O-RING
18 Use Kit K1 1 BACK-UP RING
19 Use Kit K1 1 DEEP Z-SEAL
20 Use Kit K1 1 CAPPED T-SEAL
21 Use Kit K1 1 WIPER RING
22 Use Kit K1 2 WEAR RING
101 7137142 2 CYLINDER PIN
102 8303752 1 HEX HD CAPSCREW, 5/16-18X3-1/2
103 8310039 1 HEX HD CAPSCREW, 5/16-18X3-3/4, GR5
104 8305626 2 HEX LOCKNUT, 5/16-18
105 8520001 2 STRAIGHT GREASE FITTING
106 8522012 AR ANTI-SEIZE LUBE, (apply to item 101)

K1 8036747 1 SEAL KIT, (includes items 15 thru 22)

31200732 8042/10042/10054 9-15

 HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder

10

9
8 8

102 8
9 10

101
4
18

3
103

104 103
2
6

11
105
7
17

15 14 13

12
13
14
15 12 16 12 11

16
12 K1 PH4152

9-16 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder

Item Part Number Qty. Description Rev.
2717201 2 OUTRIGGER CYLINDER, (includes items 1 thru 16), (included item quantities C
are per single cylinder)
1 8036750 1 PO CHECK VALVE, (torque to 30-35 lb-ft/41-47 Nm)
2900770 1 SEAL KIT
2 8036732 1 COUNTERBALANCE VALVE, 1000 PSI, (torque to 30-35 lb-ft/41-47 Nm)
8035327 1 SEAL KIT
3 70020658 1 BARREL ASSY
4 8036825 1 LOCKNUT, 1-1/2-12, GRC, (Loctite® & torque to
1650-1800 lb-ft/2235-2438 Nm)
5 8036837 1 PISTON
6 8036838 1 ROD WELDMENT
7 8036839 1 HEAD GLAND, (Loctite® & torque to 250-350 lb-ft/339-474 Nm)
8 Use Kit K1 2 PRECISION WEARBAND
9 Use Kit K1 1 CAPPED T-SEAL
10 Use Kit K1 1 O-RING
11 8036811 1 SET SCREW, 1/4-20X3/8
12 Use Kit K1 2 O-RING
13 Use Kit K1 1 WIPER RING
14 Use Kit K1 1 Z-SEAL
15 Use Kit K1 1 PRECISION WEARBAND
16 Use Kit K1 1 BACK-UP RING
17 8526007 AR LOCTITE® 242TM, (apply to item 7)
18 8526011 AR LOCTITE® 271TM, (apply to item 4)
101 7090871 2 CYLINDER PIVOT PIN, (base end)
102 8310151 2 HEX HD CAPSCREW, 1/2X7, GR5
103 8305644 4 LOCKNUT, 1/2
104 7090951 2 CYLINDER PAD PIVOT PIN, (rod end), (Before S/N 0160049047)
1001147515 2 OUTRIGGER SHOE PIN, (S/N 0160049047 & After)
105 8303629 2 HEX HD CAPSCREW, 1/2X4-1/2, GR5

K1 8036784 2 SEAL KIT, (includes items 8 thru 10 & 12 thru 16)

31200732 8042/10042/10054 9-17

 HYDRAULIC COMPONENTS

Figure 9-8 50 in Side Shift Carriage Cylinder

4
3
2

2
3
4
5

K1 PV2080

9-18 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-8 50 in Side Shift Carriage Cylinder

Item Part Number Qty. Description Rev.
70024539 1 50 IN SIDE SHIFT CARRIAGE CYLINDER, (includes all items) B
2 Use Kit K1 2 ROD SEAL
3 70024547 2 O-RING
4 Use Kit K1 2 ROD WIPER SEAL
5 70024548 2 RETAINER SEAL
6 NSS 1 ROD
7 NSS 1 BARREL

K1 70024549 1 SEAL KIT, (includes items 2 & 4)

31200732 8042/10042/10054 9-19

 HYDRAULIC COMPONENTS

Figure 9-9 Main Control Valve

28
30 29 37
31
32
35
49 50 36
48 37
45 38 47
33 46 40
44 50
49
34 42 48
42 43 43
45 46 38
40
44
49 50
35
41 51 42 47 48
43 43
37 42 45 39 47
46 40 42
44
36
41 43
37 43
42
51

41

4
1 20
3

2 17
8 9 12
10 13 19
18 20
6
7
13
12 8 9 12 19
10 13
18
14 16
15 17
11 22
13
12
21
8 7
14 16 6
15
11 24
4 23
5
27
26
K1 PH5420 25

9-20 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-9 Main Control Valve

Item Part Number Qty. Description Rev.
8902188 1 MAIN CONTROL VALVE, (includes all items)
1 8035849 1 MID-INLET SECTION ASSY, (includes items 2 & 3)
2 8034697 1 O-RING
3 10837923 1 O-RING
4 Use Kit K1 2 O-RING
5 8035843 2 PLUG, (torque to 18 lb-ft/24 Nm)
6 8036517 2 O-RING
7 8035834 2 PLUG, (torque to 18 lb-ft/24 Nm)
8 8035845 3 SHUTTLE
9 8036179 2 BOOM EXTEND/RETRACT & LIFT/LOWER SECTION ASSY,
(includes items 10 thru 17)
10 NSS 2 SPOOL HOUSING
11 NSS 2 SPOOL ASSY
12 Use Kit K1 4 WIPER
13 Use Kit K1 4 O-RING
14 8035367 2 POPPET
15 8035358 2 SPRING
16 8034697 2 O-RING
17 8036257 2 PLATE SEAL
18 8036259 4 SPACER
19 8036257 2 PLATE SEAL
20 8035377 4 SOCKET HEAD CAPSCREW, (torque to 7 lb-ft/9.5 Nm)
21 8036263 1 OUTLET SECTION ASSY
22 8036176 1 LOAD SENSE RELIEF VALVE, 2550-2650 PSI, (torque to 33 lb-ft/45 Nm)
8036184 1 SEAL & SPRING KIT
23 8035347 1 NUT, (torque to 74 lb-ft/100 Nm)
24 8036282 1 TIE ROD
25 8035381 2 NUT, (torque to 48 lb-ft/65 Nm)
26 8036281 2 TIE ROD
27 8035844 1 MAIN RELIEF VALVE, 3450-3550 PSI, (torque to 48 lb-ft/65 Nm)
8036183 1 SEAL & SPRING KIT
28 8035843 1 PLUG, (torque to 18 lb-ft/24 Nm)
29 Use Kit K1 1 O-RING
30 8035346 1 NUT, (torque to 33 lb-ft/45 Nm)
31 8036283 1 TIE ROD
32 8035348 2 NUT, (torque to 18 lb-ft/24 Nm)
33 8036284 2 TIE ROD
34 8035848 1 OUTLET SECTION ASSY
35 8036174 2 RELIEF ASSY VALVE, 3200-3300 PSI, (torque to 33 lb-ft/45 Nm), (includes
item 37)
8036185 1 SEAL & SPRING KIT
36 8036175 2 RELIEF VALVE ASSY, 3200-3300 PSI, (torque to 33 lb-ft/45 Nm), (includes
item 37)
8035855 1 SEAL & SPRING KIT
37 10837943 4 O-RING
38 8036178 2 AUXILIARY & ATTACHMENT TILT SECTION ASSY, (includes items 40 thru
47)
39 8036177 1 FRAME LEVEL/STABIL-TRAK SECTION ASSY, (includes items 40 thru 47)
40 NSS 3 SPOOL HOUSING

31200732 8042/10042/10054 9-21

 HYDRAULIC COMPONENTS

Figure 9-9 Main Control Valve (Continued)

Item Part Number Qty. Description Rev.
41 NSS 3 SPOOL ASSY
42 Use Kit K1 2 WIPER
43 Use Kit K1 2 O-RING
44 8035365 3 SPRING
45 8035366 3 PISTON COMPENSATOR
46 8036260 3 O-RING
47 8036258 3 PLATE SEAL
48 8036259 6 SPACER
49 8036258 3 PLATE SEAL
50 8035377 6 SOCKET HEAD CAPSCREW, (torque to 7 lb-ft/9.5 Nm)
51 8035845 2 SHUTTLE

K1 8036180 1 SEAL KIT, (includes items 2, 3, 4, 12, 13, 16, 29, 37, 42, 43 & 46)

9-22 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-9 Main Control Valve (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 9-23

 HYDRAULIC COMPONENTS

Figure 9-10 Gear Pump

CHECK GEAR PUMP PART NUMBER PRIOR TO

ORDERING REPLACEMENT PARTS.

35
33 34
6 32
K1 4 5
K2 56
K3 26
K4 13
K5 17
25
K6 21 24
K7 18 22 23
59
19
12
60 61
10
2 3 20
57 14 16

1 63 18
15
11 17
7 8 9

53
45 46
43 44
31 36 54
30 52
27 28 29

42
41
39 40
38 48 55
50 51 14
49
37
47

58 PH3962

9-24 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-10 Gear Pump

Item Part Number Qty. Description Rev.
8444228 1 GEAR PUMP, (RED), (if equipped), (includes all items)
1 8035567 1 JAM NUT, (torque to 13.3-17.8 lb-ft/18-24.1 Nm)
2 8035568 1 CAP, (s stop), (torque to 192.4-222 lb-ft/260.6-300.1 Nm)
8035569 1 CAP, (f stop), (torque to 192.4-222 lb-ft/260.6-300.1 Nm)
3 Use Kit K2 1 O-RING
4 Use Kit K2 1 BACK-UP RING
5 Use Kit K2 1 O-RING
6 8035570 1 ADJUSTMENT SCREW
7 8035571 2 SAE GAGE PORT PLUG, (torque to 29-32 lb-ft/39-43 Nm)
8035572 2 ISO GAGE PORT PLUG, (torque to 29-32 lb-ft/39-43 Nm)
8 Use Kit K2 2 O-RING
9 8035573 3 SCREW, (torque to 76.2-94 lb-ft/103.2-127.3 Nm)
10 8035574 1 SCREW, (torque to 76.2-94 lb-ft/103.2-127.3 Nm)
11 8035575 1 VALVE BLOCK
12 70021557 3 O-RING
13 Use Kit K1 1 CONTROL SUBASSY
14 8035577 4 PIN
15 Use Kit K2 1 GASKET
16 8035578 1 HOUSING
17 8035579 2 DRAIN PLUG, (torque to 55.5-61.4 lb-ft/75.2-83.2 Nm)
18 8035580 2 O-RING
19 Use Kit K5 1 BEARING
20 8035581 1 PIN
21 8035582 1 VALVE PLATE
22 Use Kit K3 1 RETAINING RING
23 Use Kit K3 1 SPRING GUIDE
24 Use Kit K3 1 SPRING
25 Use Kit K3 1 SPRING GUIDE
26 Use Kit K3 1 CYLINDER BLOCK
27 Use Kit K2 1 BACK-UP RING
28 Use Kit K2 1 O-RING
29 Use Kit K2 1 O-RING
30 Use Kit K2 1 BACK-UP RING
31 8035583 1 CONTROL SLEEVE
32 8035584 1 HEX NUT
33 Use Kit K2 1 O-RING
34 Use Kit K2 1 GLIDE RING
35 8035585 1 CONTROL PISTON
36 8035586 1 CHAIN LINK
37 8035587 1 SHAFT
38 Use Kit K3 2 LIMITER PLATE
39 Use Kit K3 2 SPACER
40 Use Kit K3 9 PISTON & SHOES SUBASSY
41 Use Kit K3 1 SHOE CAGE
42 Use Kit K4 1 YOKE
43 Use Kit K4 1 PIN
44 8035588 1 BUTTON
45 Use Kit K4 1 SEAT
46 8035589 1 SPRING

31200732 8042/10042/10054 9-25

 HYDRAULIC COMPONENTS

Figure 9-10 Gear Pump (Continued)

Item Part Number Qty. Description Rev.
47 Use Kit K4 2 SCREW, (torque to 2.7-3.3 lb-ft/3.7-4.5 Nm)
48 Use Kit K4 2 SADDLE BEARING
49 Use Kit K5 1 BEARING
50 Use Kit K6 1 SHAFT SEAL
51 Use Kit K2 or K6 1 RETAINING RING
52 Use Kit K2 1 GASKET
53 8035590 1 SPRING
54 8035591 1 FLANGE
55 8035592 4 SCREW, (torque to 76.2-94 lb-ft/103.2-127.3 Nm)
56 8035593 4 SCREW, (torque to 23-27.4 lb-ft/31.2-37.1 Nm)
57 8035595 1 PIN
58 8035596 4 SCREW, (torque to 9.6-11 lb-ft/13-14.9 Nm)
59 Use Kit K7 1 SHAFT SPACER
60 8035597 2 PLUG
61 8035598 2 O-RING, (torque to 11.1-11.8 lb-ft/15-16 Nm)
63 8430033 1 STRAIGHT MALE NIPPLE

K1 8036181 1 CONTROL KIT, (includes items 13 & 56)

K2 8035561 1 SEAL KIT, (includes items 3 thru 5, 8, 15, 27 thru 30, 33, 34, 51 & 52)
K3 8035562 1 ROTATING GROUP KIT, (includes items 22 thru 26, 38 thru 41 & 58)
K4 8035563 1 YOKE & SADDLE BEARING KIT, (includes items 42, 43, 45, 47 & 48)
K5 8035564 1 SHAFT BEARING KIT, (includes items 19 & 49)
K6 8035565 1 SHAFT SEAL KIT, (includes items 50 & 51)
K7 8035566 1 SHAFT SPACER KIT, (includes item 59)

9-26 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-10 Gear Pump (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 9-27

 HYDRAULIC COMPONENTS

Figure 9-10 Gear Pump

CHECK GEAR PUMP PART NUMBER PRIOR TO

ORDERING REPLACEMENT PARTS.

6
4
2

1 3

5 10
9

8
7
11

PH4171
12

9-28 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-10 Gear Pump

Item Part Number Qty. Description Rev.
8444230 1 GEAR PUMP, (BLACK), (if equipped), (includes all items)
1 7024955 1 PILOT VALVE, (includes items 2 thru 6)
2 7024956 4 SEAL RING
3 7024957 2 LOCK NUT
4 7024958 2 ACORN NUT
5 7024922 3 O-RING
6 7024954 4 SOCKET SCREW, M6X30-10.9
7 7024947 1 SHAFT SEAL
8 7024948 1 O-RING
9 7024949 1 O-RING
10 7024950 2 RING SEAL
11 80334277 1 SAFETY RING
12 NSS 1 HOUSING

31200732 8042/10042/10054 9-29

 HYDRAULIC COMPONENTS

Figure 9-10 Gear Pump

CHECK GEAR PUMP PART NUMBER PRIOR TO

ORDERING REPLACEMENT PARTS.

20 15

13 14
12 23 10
8
21
18 9
19
23
17 27
10 11
9
9 10
16 10
40
22 9
5
26
6 43 35 34
7

30
31
25
29
28 45

35 32
24 34

4 39
44
1 38
41 37

3 36
33
2
42

K1
K2
PH5511
K3

9-30 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-10 Gear Pump

Item Part Number Qty. Description Rev.
1001135002 1 GEAR PUMP, (GREY), (if equipped), (includes all items) A
1 70002580 1 BIAS SPRING
2 70002581 1 SWASHPLATE
3 70002582 1 RETAINER PIN
4 70002583 1 RETAINING RING
5 70002584 1 RH PLATE
6 70001956 1 CHECK VALVE POPPET
7 70001955 1 SPRING
8 70023351 2 SET SCREW
9 70002133 4 PLUG ASSY, (includes item 10)
10 7007207 4 O-RING
11 70023352 1 SPOOL
12 70023353 1 LH SPRING GUIDE
13 70023354 1 LEFT SIDE OUTER SPRING
14 70023355 1 LEFT SIDE INNER SPRING
15 70024039 1 LEFT SIDE ADJUSTING PLUG
16 70023352 1 CONTROL SPOOL
17 70023357 1 PC SPRING GUIDE
18 70023358 1 PC OUTER SPRING
19 70023359 1 PC INNER SPRING
20 70024040 1 PC ADJUSTING SPRING, (includes item 21)
21 NSS 1 O-RING
22 70023362 4 SEAL RING
23 70023363 4 SCREW
24 70023364 1 SHAFT, (14 tooth)
25 70024041 1 RADIAL END CAP
26 70002588 4 SCREW
27 7007446 1 SLOTTED PIN
28 7022340 1 LIFTING BRACKET
29 70002590 1 SCREW
30 7023962 1 RETAINING RING
31 70022287 1 LIP SEAL
32 70022288 1 HOUSING
33 70023996 1 CYLINDER BLOCK ASSY
34 7023964 2 PLUG, (includes item 35)
35 7007415 2 O-RING
36 7021275 3 HOLD DOWN RING
37 70002592 1 SLIPPER RETAINER GUIDE
38 70002593 1 SLIPPER RETAINER
39 70023997 9 PISTON ASSY
40 70002595 1 END CAP SEAL
41 70023998 1 PISTON ASSY, (includes item 42)
42 70023999 1 PISTON RING
43 70002585 1 REAR BEARING KIT
44 70002579 1 SWASHPLATE BEARING KIT
45 70002578 1 FRONT BEARING KIT

K1 70024000 1 CYLINDER BLOCK KIT, (includes items 33 & 36 thru 39)

31200732 8042/10042/10054 9-31

 HYDRAULIC COMPONENTS

Figure 9-10 Gear Pump (Continued)

Item Part Number Qty. Description Rev.
K2 70023350 1 CONTROL KIT, (includes items 8 thru 23)
K3 70002599 1 SEAL KIT, (includes items 10, 15, 21, 22, 31, 35 & 40)

9-32 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-10 Gear Pump (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 9-33

 HYDRAULIC COMPONENTS

Figure 9-11 Fuel/Hydraulic Tank Assembly

11

10
6

4
11

3
11
6 9

5
2
8 17

1 9 5

19

12

13
7

18

13
14
15
15

PA4940

9-34 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-11 Fuel/Hydraulic Tank Assembly

Item Part Number Qty. Description Rev.
1001100218 FUEL/HYDRAULIC TANK ASSY, (includes all items) F
1 7301862 1 FUEL/HYDRAULIC TANK
2 7024441 1 SIGHT GAUGE, (torque bolts to 4-5 lb-ft/5.4-6.8 Nm)
3 7301252 1 RETURN FILTER ELEMENT
4 1001091752 1 INTAKE FILTER HEAD
5 7138209 3 HYDRAULIC TANK GASKET
6 7139077 2 FILLER/BREATHER
7 2220500 1 ELBOW, 45 DEGREES, (includes o-ring)
8 7139076 1 PLATE
9 8305626 12 HEX LOCKNUT, 5/16-18
10 1001145026 1 FUEL LEVEL SENDER
11 8310163 17 PAN HD SCREW, #10-24X5/8
12 8760552 1 MALE BRANCH TEE, #16, (includes o-ring)
13 2220239 2 HEX HD PLUG, (includes o-ring)
14 7138740 1 SUCTION STRAINER
7029716 1 O-RING
15 8430034 2 ELBOW, 90 DEGREES, (includes o-ring)
17 2220237 1 HEX HD PLUG, #6, (includes o-ring)
18 8223226 1 HYDRAULIC TEMPERATURE SWITCH, 195°F
19 1001134961 1 FUEL FILL ADAPTER

31200732 8042/10042/10054 9-35

 HYDRAULIC COMPONENTS

Figure 9-12 Directional Control Valve

6
7 11
102
9 106
4

3 107 14
108

2 101
13 10 8 5 103
11 104
13 104 105
107
105 103 108
109

103 107
104
12 105
108

201

16
18

15
20

202 19 17
203

PH5430

9-36 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-12 Directional Control Valve

Item Part Number Qty. Description Rev.
1 1001103150 1 SECONDARY FUNCTION MANIFOLD, (includes items 2 thru 11) A
2 70023453 1 ORRIFICE PLUG
3 70023454 1 ORRIFICE PLUG
4 91474023 1 CHECK VALVE, (torque to 23-27 lb-ft/31-37 Nm)
5 70022722 1 SOLENOID VALVE CARTRIDGE, (torque to 23-27 lb-ft/31-37 Nm), (torque
coil to 5-7 lb-ft/7-9.5 Nm)
6 70022723 1 SOLENOID VALVE CARTRIDGE, (torque to 23-27 lb-ft/31-37 Nm), (torque
coil to 5-7 lb-ft/7-9.5 Nm)
7 70022721 1 RELIEF VALVE, (650 psi), (torque to 37-41 lb-ft/50-55.5 Nm)
8 70022719 1 PRESSURE REDUCING VALVE, (550 psi), (torque to 37-41 lb-ft/50-55.5 Nm)
9 70022720 1 PRESSURE REDUCING VALVE, (2500 psi), (torque to 21 lb-ft/28.5 Nm)
10 70023455 1 CAVITY PLUG, (torque to 37-41 lb-ft/50-55.5 Nm)
11 70022724 2 SOLENOID COIL WITH DIODE
12 8430032 3 DUST PLUG
13 8430033 3 DIAGNOSTIC NIPPLE
14 1001103153 1 OUTRIGGER VALVE, (includes items 101 thru 109) A
15 1001103147 1 EXTEND LOCKOUT VALVE ASSY, (10054), (includes items 201 thru 203) A
16 1001103152 1 STEER SELECT VALVE, (includes item 17) C
17 8640017 AR O-RING
18 8902111 1 STEER SELECT VALVE SUBPLATE
19 8310326 2 SOCKET HD CAPSCREW, 5/16-18X1-1/8
20 8310327 4 SOCKET HD CAPSCREW, #10-24X1-1/8
101 70022724 1 MANIFOLD
102 70023505 2 DIRECTIONAL CONTROL VALVE
103 70023506 6 BALL BEARING, 0.3125
104 70023507 6 SPRING
105 70023508 6 RETAINER
106 70023509 2 ORRIFICE
107 8032790 6 PORT PLUG, (torque to 7.5-8.3 lb-ft/10.2-11.2 Nm)
108 88662192 6 PORT PLUG, (torque to 25.7-28.1 lb-ft/34.8-38.1 Nm)
109 70023510 3 EXPANDER PLUG, 7mm
201 70023519 1 LOGIC ELEMENT, (65 lb-ft/88 Nm)
70023520 1 SEAL KIT
202 70023521 1 SOLENOID, (torque to 23-27 lb-ft/31-36.5 Nm)
8032694 1 SEAL KIT
203 70022724 1 METRIPACK COIL, (torque to 3 lb-ft/4 Nm)

31200732 8042/10042/10054 9-37

 HYDRAULIC COMPONENTS

Figure 9-13 Brake Valve

21 22
20
19
18 17 23
16

24
14
13
25 49
14
15 26
15
17 27
28
30
31 32 33
16
22 29
15
14
50 48
47
46 32
41 51
34
45 35
43 40
44 39
38
37
36

1
2
3
4

6
5 8
9
7
11
10 12 52

PAL5171

9-38 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-13 Brake Valve

Item Part Number Qty. Description Rev.
1001106836 1 BRAKE VALVE, (includes all items) A
1 91474454 1 SCREW
2 91474442 2 PIN
3 70020659 2 SPRING
4 91474441 2 WIPER
5 70020660 1 COVER
6 91474440 2 WIPER
7 70020661 1 COVER
8 91474439 2 QUAD RING
9 70020662 2 PISTON
10 70020663 2 PISTON RING
11 70023037 2 PIN
12 91474438 2 SPRING
13 91474452 1 BALL
14 91474450 4 PLUG
15 91474451 4 O-RING
16 91474453 2 O-RING
17 91514199 2 BACKUP RING
18 91474455 1 DUMP PISTON
19 91474456 1 DUMP SPOOL
20 70020665 1 SPRING
21 91474458 1 PLUG
22 91514198 2 O-RING
23 70020666 1 INLET SEAT
24 70020667 1 O-RING
25 70020668 1 RETAINER
26 70020669 1 SPRING
27 91474447 1 PISTON
28 91474446 1 SEAT
29 70020670 1 BALL
30 70020671 1 SPRING
31 70020672 1 SPRING
32 91514197 3 O-RING
33 91474443 1 PLUG
34 70020673 2 NEEDLE ROLLER
35 70020674 2 MAKE-UP CHECK
36 91474434 2 PLUG
37 91474435 2 O-RING
38 70020675 2 SPRING
39 70020676 2 SPRING GUIDE
40 70020677 2 SPRING
41 70020678 2 ORIFICE
43 70020679 2 SPRING
44 91474459 1 PLUG
45 91474460 1 O-RING
46 70020680 1 PLUG
47 70020681 1 O-RING
48 70020682 1 ORIFICE
49 70023039 1 ORIFICE

31200732 8042/10042/10054 9-39

 HYDRAULIC COMPONENTS

Figure 9-13 Brake Valve (Continued)

Item Part Number Qty. Description Rev.
50 NSS 1 HOUSING
51 NSS 2 SPOOL
52 70023038 2 POPPET

9-40 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-13 Brake Valve (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 9-41

 HYDRAULIC COMPONENTS

Figure 9-14 Side Tilt Carriage Cylinder

103 103

102 102

101 101

1 6
8 8

5 3 4 2

PY1582
K1

9-42 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-14 Side Tilt Carriage Cylinder

Item Part Number Qty. Description Rev.
1001090134 1 SIDE TILT CARRIAGE CYLINDER, (includes all items) B
1 70022038 1 BARREL ASSY
2 70022039 1 ROD ASSY
3 70022040 1 PISTON
70022042 1 SEAL KIT
4 70024002 1 ROD BEARING
70022043 1 SEAL KIT
5 90022230 1 HEX NUT
6 7029760 1 CAPSCREW
7 4640438 2 CHECK VALVE
2900770 1 SEAL KIT
8 91044080 2 GREASE FITTING
101 3423307 2 CYLINDER PIN
102 3841203 2 KEEPER
103 0681810 2 HEX HD CAPSCREW, 1/2-13X1-1/4

K1 70022041 1 SEAL KIT, (contains 70022042 & 70022043)

31200732 8042/10042/10054 9-43

 HYDRAULIC COMPONENTS

Figure 9-15 72 Inch 90 Degree Swing Carriage Cylinder

22 6

10
18
1 14 2 11 3 19 12 15 16 21 13 4
20 17

K1

8 9 7

103

102

104

101

PY1713

9-44 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-15 72 Inch 90 Degree Swing Carriage Cylinder

Item Part Number Qty. Description Rev.
1001103182 2 72 IN 90 DEGREE SWING CARRIAGE CYLINDER, (includes items 1 thru 22), B
(included item quantities are per single cylinder)
1 70022044 1 TUBE ASSY
2 8035863 1 PISTON
3 8035862 1 HEAD GLAND
4 70022045 1 ROD ASSY
5 70022046 1 BEARING, (not shown)
6 8035536 2 SET SCREW, 5/16-18X1/2
7 70020428 1 RELIEF VALVE, (preset to 2000 psi)
7024574 1 SEAL KIT
8 8033786 1 COUNTERBALANCE VALVE, (preset to 3000 psi)
8205655 1 SEAL KIT
9 70021812 1 TAMPERPROOF CAP
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 SQUARE RING
15 Use Kit K1 1 BACKUP RING
16 Use Kit K1 1 SEAL
17 Use Kit K1 1 PISTON SEAL
18 Use Kit K1 1 ROD WIPER
19 Use Kit K1 2 WEARBAND
20 Use Kit K1 1 WEARBAND
21 Use Kit K1 2 INSERT
22 Use Kit K1 2 INSERT
101 7110722 2 CYLINDER PIN, (base end)
102 7110712 2 CYLINDER PIN, (rod end)
103 8303634 2 HEX HD CAPSCREW, 5/8-11X4, GR5
104 8305643 2 HEX NUT, 5/8-11

K1 2915023 2 SEAL KIT, (includes items 11 thru 22)

31200732 8042/10042/10054 9-45

 HYDRAULIC COMPONENTS

Figure 9-16 Grapple Bucket Cylinder

104
101
3
103

4
2

5
6

8
11

12 9
10
13

14

15
16

17 4

K1

103

18
102

104
PY1433

9-46 8042/10042/10054 31200732

 HYDRAULIC COMPONENTS

Figure 9-16 Grapple Bucket Cylinder

Item Part Number Qty. Description Rev.
70021393 2 GRAPPLE BUCKET CYLINDER, (includes items 1 thru 18), (included item
quantities are per single cylinder)
1 70021465 1 CYLINDER TUBE
2 70021448 2 BUSHING
3 70021464 2 VALVE CARTRIDGE
4 90554045 2 GREASE FITTING
5 70021440 1 HEX NUT
6 Use Kit K1 1 PISTON RING
7 Use Kit K1 1 O-RING
8 70021451 1 PISTON
9 Use Kit K1 1 O-RING
10 70021444 1 WASHER
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 BACK-UP WASHER
13 Use Kit K1 1 O-RING
14 70021446 1 CYLINDER GLAND
15 Use Kit K1 1 POLY-PAK SEAL
16 Use Kit K1 1 ROD WIPER
17 70021462 1 PISTON ROD
18 70021447 1 BUSHING
101 70021364 2 CYLINDER PIN, (base end)
102 70021365 2 CYLINDER PIN, (rod end)
103 70021399 4 HEX HD CAPSCREW, 3/8X2-1/4
104 70021367 4 LOCK NUT, 3/8

K1 70021452 1 SEAL KIT, (includes items 6, 7, 9, 11 thru 13, 15 & 16)

31200732 8042/10042/10054 9-47

 HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-48 8042/10042/10054 31200732

 SECTION 10
ELECTRICAL

31200732 8042/10042/10054
 ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation

25

27 21

46

3
49
45
34 8 26
51 56
32
301 68
61
303 6 42
304 50
60 104
302 58 103
40 109
401 110
53
1 106
7 111
108
112
62
403 101 102

402
404

201
204
202
203 107

105
103 104 PH5520

10-2 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)

67
66
65
504 64
502
54
57
503 52
501
59
60

46

67 65
66
64

PH5990

31200732 8042/10042/10054 10-3

 ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation

Item Part Number Qty. Description Rev.
1001129650 Ref ELECTRICAL INSTALLATION, (8042), (if equipped for ULS), (not available to H
order, see items 1 thru 68 & items 9 thru 48 on Figure 10-2 for service)
1001132986 Ref ELECTRICAL INSTALLATION, (8042), (if equipped for LS), (not available to F
order, see items 1 thru 68 & items 9 thru 48 on Figure 10-2 for service)
1001129649 Ref ELECTRICAL INSTALLATION, (10042), (if equipped for ULS), (not available to H
order, see items 1 thru 68 & items 9 thru 69 on Figure 10-2 for service)
1001132985 Ref ELECTRICAL INSTALLATION, (10042), (if equipped for LS), (not available to F
order, see items 1 thru 68 & items 9 thru 69 on Figure 10-2 for service)
1001127213 Ref ELECTRICAL INSTALLATION, (10054), (if equipped for ULS), (not available to H
order, see items 1 thru 68 & items 9 thru 48 on Figure 10-2 for service)
1001132984 Ref ELECTRICAL INSTALLATION, (10054), (if equipped for LS), (not available to F
order, see items 1 thru 68 & items 9 thru 48 on Figure 10-2 for service)
1 0641404 3 HEX HD CAPSCREW, 1/4-20X1/2
2 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4
3 0761010 1 HEX HD CAPSCREW, M10X20, GR8.8
6 4240017 7 TIE STRAP
7 4711400 5 PLAIN WASHER, 1/4
8 4812000 1 WASHER, 10mm
9 1001130307 1 BOOM SENSOR, (8042 & 10042)
1001130307 2 BOOM SENSOR, (10054)
21 8270621 1 BACK-UP ALARM
25 8305624 2 HEX LOCKNUT, 1/4-20
26 8305645 1 HEX LOCKNUT, 3/8-16
32 8307110 1 WASHER, 3/8
34 8310046 1 LOCKWASHER, M10, (external tooth)
40 1001127212 1 RELAY PANEL INSTALLATION, (includes items 101 thru 112) D
42 1001128663 1 BATTERY NEGATIVE CABLE
45 1001142513 1 BATTERY INSTALLATION, (if equipped for ULS), (includes items 301 A
thru 304)
1001128783 1 BATTERY INSTALLATION, (if equipped for LS), (includes items 301 A
thru 304)
46 Ref ENGINE/CHASSIS HARNESS, (see Figure 10-7 for details)
49 1001129768 1 STARTER POWER CABLE
50 1001129769 1 BUSS POWER CABLE
51 1001129795 1 GRID HEATER POWER CABLE
52 1001129796 1 ALTERNATOR POWER CABLE
53 1001129797 1 HEATER FUSE TO HEATER RELAY CABLE
54 1001130568 1 ALTERNATOR GROUND CABLE
56 8750027 1 TWIN CLAMP SET
57 8303739 1 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5
58 8303746 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
59 8750015 1 TWIN CLAMP SET, 0.67 DIA
60 8769128 2 TWIN COVER PLATE
61 1001133172 1 ENGINE GROUND CABLE, (Before S/N 0160046469)
62 1001134452 Ref RELAY PANEL COVER INSTALLATION, (not available to order, see items 401 D
thru 404 for service)
64 3290801 1 HEX NUT, M8X1-1/4
65 4831900 1 SPRING LOCKWASHER, 8mm
66 8305652 1 HEX LOCKNUT, M6X1, (if equipped for ULS)
3290601 1 HEX NUT, M6X1, (if equipped for LS)

10-4 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)

Item Part Number Qty. Description Rev.
67 4831700 1 SPRING LOCKWASHER, 6mm
68 1001135710 1 STARTER GROUND CABLE, (if equipped for ULS)
1001133171 1 STARTER GROUND CABLE, (if equipped for LS)
101 0641415 2 HEX HD CAPSCREW, 1/4-20X1-7/8
102 4761400 2 LOCKWASHER, 1/4
103 8303545 5 HEX HD CAPSCREW, M6X1X14mm, PC8.8
104 8307219 5 PLAIN WASHER, M6
105 1001117308 1 RELAY, 200 AMP, (includes items 201 thru 204) A
106 1001118245 1 FUSE, 250 AMP
107 1001126581 1 RELAY MOUNT BRACKET
108 1001127694 1 POWER MODULE RELAY
109 1001127699 1 POWER MODULE FUSE
110 1001127700 1 AMG FUSE HOLDER
111 1001129615 1 BUSS CONNECTOR BAR
112 90206196 9 in TRIM-LOK
201 3300220 2 WASHER NUT
202 3321001 2 HEX NUT, #10-32
203 4761000 2 LOCKWASHER, #10
204 1001111424 2 COPPER WASHER
301 77143006 2 LOCKNUT, 5/16-18
302 91081640 2 BATTERY HOLD DOWN BOLT
303 91401281 1 BATTERY HOLD DOWN BRACKET
304 0400075 1 BATTERY, (if equipped for ULS)
1001101043 1 BATTERY, (if equipped for LS)
401 90206196 9 in VINYL TRIM
402 1001135770 1 PUSH-ON RETAINER
403 1001127142 1 RELAY PANEL COVER
404 1001135777 1 WING HEAD FASTNER ASSY
501 1001120341 Ref ECM MODULE INSTALLATION, (if equipped for ULS), B
(includes items 502 thru 504)
1001131384 Ref ECM MODULE INSTALLATION, (if equipped for LS), C
(includes items 502 thru 504)
502 0641516 4 HEX HD CAPSCREW, 5/16-18X2
503 4711500 4 PLAIN WASHER, 5/16
504 4761500 4 LOCKWASHER, 5/16

31200732 8042/10042/10054 10-5

 ELECTRICAL

Figure 10-2 Cab Electrical Installation

30
29

25
GROUND WIRES

VIEW A-A
CAB GROUNDING DETAIL

46

24
20 31
38
27
11 22

PLACE BETWEEN
30 FUSE PANEL AND
CAB WALL

18 18
16 37
HEADLIGHT
SW.
RELAY
TRANSMISSION
7.5 15
HEADLIGHT
SW.
RELAY
TRANSMISSION
7.5 15
STAB. PLACE BETWEEN
15
LIGHTS HORN/HIR
INST

16
LIGHTS HORN/HIR
INST
PARKBRAKE
INTERLOCK
INTERLOCK
RELAY 30 FUSE PANEL AND
CAB WALL

10
10
16
SIAB BOOM EXT. STAB.
LIGHT SW. PARKBRAKE SIAB LIGHT SW. PARKBRAKE LOCK UP
STP/STAP LOCK OUT
RELAY DIS RELAY RELAY DIS RELAY RELAY
STP/STAP RELAY

23 10
10
23
28 28 18
7.5

33 STAB. LK.
RELAY
NEUTRAL
START
RELAY
15
OPT CAB IGNITION
RELAY
STAB. LK.
RELAY
NEUTRAL
START
RELAY
OPT CAB IGNITION
RELAY
BOOM EXT.
INTERLOCK
33
10
17
7.5 7.5
7.5 RIGHT
OPI MAIN
BOOM SW. BACKUP OUTRIGGER
BOOM SW. OPI MAIN RELAY RELAY LOCK RELAY
BACKUP
RELAY
RELAY

40 15 40 7.5
19
14 14
19 19 15 LEFT
OUTRIGGER
LOCK RELAY

CONSOLE FLOOR
14
8042 & 10042 10054
FUSE PANEL FUSE PANEL SPARE FUSES

PH6080

10-6 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-2 Cab Electrical Installation (Continued)

8042
CAB ELECTRICAL DETAIL
57
LEFT OUTRIGGER CYL
B
A

57 56

B
A
50
RIGHT OUTRIGGER CYL

OUTRIGGER VALVE

2 2
RIGHT
61 62

2 2
LEFT
63 64

64 GRY/PUR
SECONDARY FUNCTION 2K

63 BRN/YEL VALVE BOOM EXTEND

A B

_
51 SOLENOID

+
58 2H

_
62 PUR/WHT

+
2K

51

61 RED/GRY

SL1
WL1
34 THG1
THP1
THS1
3 IGNITION SWITCH OFF1
ON1
SWR
26A
PHI

GRN
1 41
9
BLU 8
26 40

OPTIONAL
47 47
16
28
6
154 ROAD LIGHTS 24A
FULL BEAM, (24C) 18
38
10
OPTIONAL 35
155 ROAD LIGHTS 158
TURN SIGNAL, (27)

70A DLP3 20
152A1
27C
OUTRIGGER

34
17
31
THG1
SWR

THP1
THS1
OFF1
ON1

HEATER

18 DLP 15
NOT ROAD ROAD ROAD WIPER 150
PWR

151 USEDLIGHTSLIGHTS LIGHTS WASHER 106

32 1 31,21C 105
152 PWR 104
103
38 102
101
40 151
52 27D
16 12B 12C 12A 51 50 32
5
15

6
11

23 21C 23
15
+

+
_

2GG 49
17
22
CG1
TRANSMISSION

LIGHTS OPT CAB

20
HEADLIGHT SW. RELAY

153 20
SIAB BOOM EXT.

150
STP/STAP
LOCK OUT RELAY

105
LIGHT SW. RELAY PARKBRAKE DIS RELAY

2JJ
103 HORN/HIR
INST

101 STAB. LK. RELAY NEUTRAL START RELAY IGNITION RELAY

9 112
104 OPI MAIN

8 102 BOOM SW. RELAY BACKUP RELAY

113 3 2J 2
11

3A
HORN BRAKE PEDAL SWITCH
SWITCH
45B
48 VIEW A-A
CAB
46 THROTTLE PEDAL GROUND
STUD
N

R
F

158

35 7
152 M F M F
152 152
3
2
1

45
4

2HH

111

42 35 7 70A
NOT
41 USED 41
M F F
41
NOT
107 USED 107
F F M

51

52

PARK BRAKE SWITCH

45
PH6030

31200732 8042/10042/10054 10-7

 ELECTRICAL

Figure 10-2 Cab Electrical Installation (Continued)

57
10042
LEFT OUTRIGGER CYL
B CAB ELECTRICAL DETAIL
A

57 56

B
A
50
RIGHT OUTRIGGER CYL
13
2L

68
RH OUTRIGGER
SWITCH OUTRIGGER VALVE
62

60 2 2
RIGHT
61 62

2L
2 2
64 LEFT
LH OUTRIGGER
63 64
SWITCH
67

60 64 GRY/PUR
12 63 BRN/YEL
SECONDARY FUNCTION
VALVE
2K
A B

_
51

+
58 2H

_
10042
69 62 PUR/WHT

+
2K BOOM EXTEND
OUTRIGGER HARNESS 51
SOLENOID

61 RED/GRY

47
SL1
WL1
34 THG1
THP1
THS1

48 3

26A
IGNITION SWITCH OFF1
ON1
SWR
PHI

GRN
1 41
9
BLU 8
26 40
47
28
16
154
OPTIONAL 6
ROAD LIGHTS 24A
FULL BEAM, (24C) 18
38
10
OPTIONAL 35
155 ROAD LIGHTS 158
TURN SIGNAL, (27)

70A DLP3 20
152A1
27C
OUTRIGGER

34
17
31
THG1
THP1
THS1
OFF1
ON1

HEATER
SWR

18 DLP 15
NOT ROAD ROAD ROAD WIPER 150
PWR

151 USEDLIGHTSLIGHTS LIGHTS WASHER 106

32 1 31,21C 105
152 PWR 104
103
38 102
101
40 151
52 27D
16 12B 12C 12A 51 50 32
5
15

6
11

23 21C 23
15
+

+
_

2GG 49
17
22
CG1
TRANSMISSION

LIGHTS OPT CAB

20
HEADLIGHT SW. RELAY

153 20
SIAB BOOM EXT.

150
STP/STAP
LOCK OUT RELAY

105
LIGHT SW. RELAY PARKBRAKE DIS RELAY

2JJ
103 HORN/HIR
INST

101 STAB. LK. RELAY NEUTRAL START RELAY IGNITION RELAY

9 112
104 OPI MAIN

8 102 BOOM SW. RELAY BACKUP RELAY

113 3 2J 2
11

3A
HORN BRAKE PEDAL SWITCH
SWITCH
45B VIEW A-A
46 THROTTLE PEDAL

CAB
N

R
F

GROUND STUD
158

35 7
152 M F M F
152 152
3
2
1

45
4

2HH

111

42 35 7 70A
NOT
41 USED 41
M F F
41
NOT
107 USED 107
F F M

51

52

45

PARK BRAKE SWITCH PH6040

10-8 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-2 Cab Electrical Installation (Continued)

10054
CAB ELECTRICAL DETAIL
57
LEFT OUTRIGGER CYL
B
A

57 56

B
A
50
RIGHT OUTRIGGER CYL
13
2L

68
RH OUTRIGGER
SWITCH OUTRIGGER VALVE
62

60 2 2
RIGHT
61 62

2L
2 2
64 LEFT
LH OUTRIGGER
63 64
SWITCH
67

60 64 GRY/PUR
12 63 BRN/YEL
SECONDARY FUNCTION
VALVE
2K
BOOM EXTEND
A B

_
51 SOLENOID

+
58 2H

_
10054
10 62 PUR/WHT

+
2K
LOGIC HARNESS 51

61 RED/GRY

SL1
WL1

34 THG1
THP1
THS1
3 IGNITION SWITCH OFF1
ON1
SWR
26A
PHI

GRN
1 41
9
BLU
26
47 48 8
47
40
28 CONNECTS TO
16
OPTIONAL 6 ENGINE HARNESS
154 ROAD LIGHTS 24A
FULL BEAM, (24C) 18
38
10
OPTIONAL 35
155 ROAD LIGHTS 158
TURN SIGNAL, (27)

70A DLP3 20
152A
27C
OUTRIGGER

34
17
31
THG1
THP1
THS1
OFF1

HEATER
SWR
ON1

18 DLP
WIPER
15
NOT ROAD ROAD ROAD 150
PWR

151 USEDLIGHTSLIGHTS LIGHTS WASHER 106

32 1 31,21C 105
152 PWR 104
103
38 102
101
40 151 REFERENCE MAIN
16 12B 12C 12A 51 50 32 52 27D ENGINE HARNESS
5
15

6
11

23 21C 23
15
+

+
_

2GG 49 2R 23 49
17
22
CG1
TRANSMISSION

3C 20
LIGHTS OPT CAB
PARKBRAKE STAB. INTERLOCK
INTERLOCK RELAY

9
HEADLIGHT SW. RELAY

153 20
SIAB BOOM EXT. STAB.LOCK UP

150
STP/STAP RELAY
LOCK OUT RELAY

105
LIGHT SW. RELAY PARKBRAKE DIS RELAY

2JJ
103 HORN/HIR
INST
BOOM EXT.
INTERLOCK

101 STAB. LK. RELAY NEUTRAL START RELAY IGNITION RELAY

9 112
B

104
RIGHT OUTRIGGER

BOOM EXTEND
OPI MAIN
LOCK RELAY
A

8 102 BOOM SW. RELAY BACKUP RELAY

113 3 2J 2
11
LEFT OUTRIGGER
LOCK RELAY

41
3A
HORN BRAKE PEDAL SWITCH
SWITCH
45B
CAB
46 THROTTLE PEDAL GROUND
STUD VIEW A-A
N

R
F

158

35 7
152 M F M F
152 152
3
2
1

45
4

2HH

111

42 35 7 70A
NOT
41 USED 41
M F F
41
NOT
107 USED 107
F F M

51

PARK BRAKE SWITCH 52

45
PH6050

31200732 8042/10042/10054 10-9

 ELECTRICAL

Figure 10-2 Cab Electrical Installation

Item Part Number Qty. Description Rev.
1001129650 Ref ELECTRICAL INSTALLATION, (8042), (if equipped for ULS), (not available to H
order, see items 9 thru 48 & items 1 thru 68 on Figure 10-1 for service)
1001132986 Ref ELECTRICAL INSTALLATION, (8042), (if equipped for LS), (not available to F
order, see items 9 thru 48 & items 1 thru 68 on Figure 10-1 for service)
1001129649 Ref ELECTRICAL INSTALLATION, (10042), (if equipped for ULS), (not available to H
order, see items 9 thru 69 & items 1 thru 68 on Figure 10-1 for service)
1001132985 Ref ELECTRICAL INSTALLATION, (10042), (if equipped for LS), (not available to F
order, see items 9 thru 69 & items 1 thru 68 on Figure 10-1 for service)
1001127213 Ref ELECTRICAL INSTALLATION, (10054), (if equipped for ULS), (not available to H
order, see items 9 thru 48 & items 1 thru 68 on Figure 10-1 for service)
1001132984 Ref ELECTRICAL INSTALLATION, (10054), (if equipped for LS), (not available to F
order, see items 9 thru 48 & items 1 thru 68 on Figure 10-1 for service)
9 Ref BOOM SENSOR, (see Figure 10-1 for details)
10 Ref LOGIC HARNESS, (10054), (see Figure 10-13 for details)
11 8223025 1 MOMENTARY BRAKE LIGHT SWITCH
12 Ref LEFT OUTRIGGER SWITCH, (10042 & 10054), (see Figure 10-11 for details)
13 Ref RIGHT OUTRIGGER SWITCH, (10042 & 10054),
(see Figure 10-11 for details)
14 8225119 7 SEALED RELAY, (8042 & 10042)
8225119 14 SEALED RELAY, (10054)
15 8229233 3 FUSE, 7.5 AMP, (8042 & 10042)
8229233 6 FUSE, 7.5 AMP, (10054)
16 8229234 4 FUSE, 10 AMP
17 8229235 1 FUSE, 20 AMP
18 8229237 3 FUSE, 15 AMP, (8042 & 10042)
8229237 2 FUSE, 15 AMP, (10054)
19 8229238 2 FUSE, 40 AMP
20 8270620 1 HORN
22 8303540 2 HEX HD CAPSCREW, 1/4-20X1, GR5
23 8305002 3 HEX NUT, #10-24, (8042 & 10042)
8305002 4 HEX NUT, #10-24, (10054)
24 8305004 2 HEX NUT, 1/4-20
25 8305624 1 HEX LOCKNUT, 1/4-20
27 8307002 2 LOCKWASHER, 1/4
28 8307003 3 LOCKWASHER, #10, (8042 & 10042)
8307003 4 LOCKWASHER, #10, (10054)
29 8307027 1 LOCKWASHER, 5/16, (external tooth)
30 8307106 4 PLAIN WASHER, 5/16, (8042 & 10042)
8307106 5 PLAIN WASHER, 5/16, (10054)
31 8307109 2 PLAIN WASHER, 1/4
33 8307111 3 PLAIN WASHER, #10, (8042 & 10042)
8307111 4 PLAIN WASHER, #10, (10054)
37 8582007 5 SPARE FUSE CLIP
38 1001107355 1 BRAKE SWITCH BRACKET
41 Ref BOOM EXTEND HARNESS, (10054), (see Figure 10-14 for details)
46 Ref ENGINE/CHASSIS HARNESS, (see Figure 10-7 for details)
47 Ref DASH/THROTTLE HARNESS, (see Figure 10-9 for details)
48 Ref CAB/POWER DISTRIBUTION HARNESS, (see Figure 10-8 for details)
69 Ref OUTRIGGER HARNESS, (10042), (see Figure 10-11 for details)

10-10 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-2 Cab Electrical Installation (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 10-11

 ELECTRICAL

Figure 10-3 Cab Switches

2 2

13
2 2
11 12
14 14
11

OPEN CAB ENCLOSED CAB

39

PH5580

10-12 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-3 Cab Switches

Item Part Number Qty. Description Rev.
2 4360569 2 BEZEL SWITCH, 5 POSITION
3 4360690 1 IGNITION SWITCH
8035807 1 KEY, (with cover)
11 8223037 1 STEER SELECT SWITCH
12 8223043 2 WINDSHIELD WIPER SWITCH, (front and skylight)
13 8223044 1 WINDSHIELD WASHER SWITCH
14 8223054 1 PARK BRAKE SWITCH
39 1001126864 1 INSTRUMENT CLUSTER, (includes hour meter)

31200732 8042/10042/10054 10-13

 ELECTRICAL

Figure 10-4 Work Lighting Installation

10-14 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-4 Work Lighting Installation

Item Part Number Qty. Description Rev.
1001130896 1 WORK LIGHTING INSTALLATION, (includes all items) B
1 7150673 2 LH WORKLIGHT ASSY, (includes item 17) D
1001097080 2 LH WORKLIGHT BRACKET
2 7150688 2 RH WORKLIGHT ASSY, (includes item 17) D
1001097079 2 RH WORKLIGHT BRACKET
3 Ref WORK LIGHTING HARNESS, (see Figure 10-15 for details)
4 7150730 1 WIRE HARNESS
5 8223059 1 WORKLIGHT SWITCH
6 8229233 1 LIGHT SWITCH FUSE, 7.5 AMP, (tan)
7 8229238 1 WORKLIGHT FUSE, 40 AMP, (orange)
8 8303771 8 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5
9 0641511 1 HEX HD CAPSCREW, 5/16-18X1-3/8
10 8305626 1 LOCKNUT, 5/16-18
11 8305645 8 HEX NUT, 3/8
12 8307204 16 FLAT WASHER, 3/8
14 8584001 32 PLASTIC TIE WRAP
15 8584018 2 TIE MOUNT
17 1001096314 1 WORKLIGHT
8036216 4 WORKLIGHT LENS SCREW
8036218 1 WORKLIGHT HALOGEN BULB
19 88501005 1 HEX NUT, 5/16-18
20 4891600 1 WASHER, 3/8

31200732 8042/10042/10054 10-15

 ELECTRICAL

Figure 10-5 Road Lighting Installation

10-16 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-5 Road Lighting Installation

Item Part Number Qty. Description Rev.
1001130894 1 ROAD LIGHTING INSTALLATION, (includes items 1 thru 28) B
1 7150679 1 LH ROADLIGHT ASSY, (includes items 101 thru 105) C
2 7150689 1 RH ROADLIGHT ASSY, (includes items 101 thru 105) C
3 7150699 1 LH ROADLIGHT BRACKET ASSY
7150685 1 LH ROADLIGHT BRACKET
7150702 1 FRONT ROADLIGHT, (torque nut to 7-15 lb-ft/9-20 Nm)
8036216 6 HEADLIGHT LENS SCREW
8036212 1 HEADLIGHT LENS
8036213 1 HEADLIGHT BULB, 12V 60/55W
8036214 1 BLINKER BULB, 12V 5W
8036215 1 WIRING HARNESS, (includes 6-way connector)
8036209 1 LEFT AMBER HEADLIGHT LENS
4 7150716 1 RH ROADLIGHT BRACKET ASSY
7150717 1 RH ROADLIGHT BRACKET
7150703 1 FRONT ROADLIGHT, (torque nut to 7-15 lb-ft/9-20 Nm)
8036210 1 RIGHT AMBER HEADLIGHT LENS
8036216 6 HEADLIGHT LENS SCREW
8036212 1 HEADLIGHT LENS
8036213 1 HEADLIGHT BULB, 12V, 60/55W
8036214 1 BLINKER BULB, 12V, 5W
8036215 1 WIRING HARNESS, (includes 6-way connector)
5 7150730 1 WIRE HARNESS
6 Ref ROAD LIGHTING HARNESS, (see Figure 10-16 for details)
7 8223057 1 BRAKE LIGHT SWITCH
8 8223059 1 WORKLIGHT SWITCH
9 8223060 1 HAZARD SWITCH
10 8223073 1 TURN SIGNAL LEVER
11 8225119 1 RELAY
12 8229233 1 FUSE, 7.5 AMP
13 8229235 1 FUSE, 20 AMP
14 8229238 1 FUSE, 40 AMP
15 0641511 1 HEX HD CAPSCREW, 5/16-18X1-3/8
16 8303771 10 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5
17 8305626 1 HEX LOCKNUT, 5/16-18
18 8305645 10 HEX LOCKNUT, 3/8
19 8307204 20 FLAT WASHER, 3/8
21 8500203 1 FLASHER, 12V
22 8584001 32 TIE WRAP
23 8584018 2 TIE MOUNT
25 1001096314 1 WORKLIGHT
8036216 4 WORKLIGHT LENS SCREW
8036218 1 WORKLIGHT HALOGEN BULB
27 88501005 1 HEX NUT, 5/16-18
28 4891600 1 STEEL WASHER, 3/8
101 7150681 1 LH WORKLIGHT BRACKET ASSY
7150680 1 RH WORKLIGHT BRACKET ASSY
102 1001096314 1 WORKLIGHT
8036216 4 WORKLIGHT LENS SCREW
8036218 1 WORKLIGHT HALOGEN BULB

31200732 8042/10042/10054 10-17

 ELECTRICAL

Figure 10-5 Road Lighting Installation (Continued)

Item Part Number Qty. Description Rev.
103 7150690 1 TAIL/INDICATOR LIGHT
NSS 2 TAIL LIGHT LENS SCREW
8036219 1 TAIL LIGHT LENS
8036221 1 BLINKER BULB, 12V, 21W
8036222 1 TAIL & BRAKE LIGHT BULB, 12V, 21/5W
8036220 1 WIRING HARNESS, (includes 4-way connector)
104 8303745 1 HEX HD CAPSCREW, 5/16-18X5/8
105 8305626 1 HEX LOCKNUT, 5/16-18

10-18 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-5 Road Lighting Installation (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 10-19

 ELECTRICAL

Figure 10-6 Rotating Beacon Installation

2
VIEW A-A

1
4

8 51
FROM SWITCH
7
A 51

6 3
TRANSMISSION

PARKBRAKE STAB.

6 A
LIGHTS OPT CAB
INTERLOCK
INTERLOCK
RELAY

HEADLIGHT SW. RELAY

BOOM EXT. STAB.

SIAB LOCK OUT LOCK UP
STP/STAP RELAY RELAY

LIGHT SW. RELAY PARKBRAKE DIS RELAY

TRANSMISSION

OUTRIGGER
PARKBRAKE

BOOM EXT.
LIGHTS OPT CAB STAB. INTERLOCK

HORN/HIR
INTERLOCK RELAY

HEADLIGHT SW. RELAY

LOCK OUT
INST INTERLOCK
SIAB
STP/STAP
BOOM EXT.
LOCK OUT RELAY
STAB.LOCK UP
RELAY
RELAY
LIGHT SW. RELAY PARKBRAKE DIS RELAY

STAB. LK. RELAY NEUTRAL START RELAY

HORN/HIR
INST
OUTRIGGER
LOCK OUT RELAY
BOOM EXT.
INTERLOCK

8 STAB. LK. RELAY NEUTRAL START RELAY

B

RIGHT OUTRIGGER
OPI MAIN
LOCK RELAY
A

BOOM SW. RELAY BACKUP RELAY

LEFT OUTRIGGER
RIGHT
OUTRIGGER
LOCK RELAY

OPI MAIN
LOCK RELAY

BOOM SW. RELAY BACKUP RELAY

LEFT
DETAIL B OUTRIGGER
LOCK RELAY

5 3 3 5
2
2

DETAIL B

PH5570

10-20 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-6 Rotating Beacon Installation

Item Part Number Qty. Description Rev.
1001130897 1 ROTATING BEACON INSTALLATION, OPEN CAB, (includes all items) A
1001130898 1 ROTATING BEACON INSTALLATION, ENCLOSED CAB, (includes items 1 A
thru 6)
1 0100009 AR SEALANT
2 8223038 1 BEACON SWITCH
3 8229233 1 FUSE, 7.5 AMP
4 8500066 1 ROTATING BEACON LIGHT
5 7139263 1 WIRE ASSY
6 7139269 1 WIRE ASSY FROM SWITCH
7 7139267 1 UPPER WIRE DUCT
8 7139268 1 LOWER WIRE DUCT

31200732 8042/10042/10054 10-21

 ELECTRICAL

Figure 10-7 Engine Harness

IF EQUIPPED FOR ULS

10-22 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-7 Engine Harness (Continued)

IF EQUIPPED FOR ULS

31200732 8042/10042/10054 10-23

 ELECTRICAL

Figure 10-7 Engine Harness

Item Part Number Qty. Description Rev.
1001129759 1 ENGINE HARNESS, (IF EQUIPPED FOR ULS), (includes all items) H
1 8220927 1 CONNECTOR
1001116728 11 TERMINAL
4460458 11 SEAL
1001116747 4 TERMINAL
8220089 4 SEAL
2 4461157 1 CONNECTOR
4460475 2 TERMINAL
4460458 2 SEAL
3 8220548 1 CONNECTOR
1001116692 6 TERMINAL
4460466 17 PLUG
4 80963056 1 CONNECTOR
4460979 1 TERMINAL
80963067 1 SEAL
5 8220929 1 CONNECTOR
1001116729 13 TERMINAL
1001116745 1 TERMINAL
1001116727 1 PLUG
6 1001117068 1 CONNECTOR
8220124 2 TERMINAL
7 8220536 2 CONNECTOR
1001129513 4 TERMINAL
8 4460744 2 CONNECTOR
1001116728 4 TERMINAL
1001116727 2 PLUG
9 1001119004 2 CONNECTOR
1001116728 1 TERMINAL
10 4460955 7 CONNECTOR
1001116748 2 TERMINAL
11 4460042 2 RING TERMINAL
4460042 1 RING TERMINAL
12 1001117021 1 CONNECTOR
1001116728 2 TERMINAL
4460458 2 SEAL
13 1001117026 1 CONNECTOR
1001116729 2 TERMINAL
14 4460256 2 RING TERMINAL
4460256 1 RING TERMINAL
15 1001126208 1 CONNECTOR
1001119619 22 TERMINAL
4460518 38 SEAL PLUG
16 4461095 1 TERMINAL
4461094 2 TERMINAL
4460466 1 PLUG
17 8220164 1 RING TERMINAL
8220164 2 RING TERMINAL
18 4460142 1 RING TERMINAL
1001117111 1 FORK TERMINAL

10-24 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-7 Engine Harness (Continued)

Item Part Number Qty. Description Rev.
19 4460476 1 CONNECTOR
4460475 3 TERMINAL
4460458 3 PLUG
20 1001125027 1 METRI-PACK CONNECTOR
8220124 3 TERMINAL
21 1001117070 1 CONNECTOR
1001116734 2 TERMINAL
22 4460247 2 RING TERMINAL
4460247 1 RING TERMINAL
23 1001118282 1 CONNECTOR
1001116734 1 TERMINAL
1001116732 2 TERMINAL
1001116733 2 TERMINAL
24 1001116950 1 CONNECTOR
4460465 2 SOCKET TERMINAL
25 4460312 2 RING TERMINAL
4460312 1 RING TERMINAL
26 1001125748 1 CONNECTOR
1001129773 2 SEAL PLUG
1001125773 2 TERMINAL
27 1001117021 1 METRI-PACK CONNECTOR
1001116728 2 TERMINAL
28 4460019 1 RING TERMINAL
4460019 2 RING TERMINAL
29 4460019 4 RING TERMINAL
4460019 1 RING TERMINAL
30 4460312 1 RING TERMINAL
4460312 2 RING TERMINAL

31200732 8042/10042/10054 10-25

 ELECTRICAL

Figure 10-7 Engine Harness

IF EQUIPPED FOR LS
X73 X301 T88
TO ENG_BULK2_15F TO LOWER TO FUEL SENDER
CONN WIRE WIRE CONN WIRE WIRE CONN WIRE WIRE
GAUGE JACKET GAUGE JACKET GAUGE JACKET
POS COLOR LABEL POS COLOR LABEL POS COLOR LABEL
A1 YEL 5 16 AWG GXL 4 GRN 105B(S5) 18 AWG GXL 1 BLK 2A 16 AWG GXL
A2 GRY 17 16 AWG GXL 5 BRN 101B(S5) 18 AWG GXL
A3 BLK 20 12 AWG GXL 6 GRN 150B(S6) 18 AWG GXL
A4 RED 27C 12 AWG GXL 7 BLK 2H 18 AWG GXL HV313
A5 ORN 31 16 AWG GXL TO STEER MODE VALVE
B1 RED 34 16 AWG GXL
B2 BLU 106 16 AWG GXL
D304 CONN WIRE WIRE
GAUGE JACKET
B3 VIO 150(S6) 16 AWG GXL TO VP2 POS COLOR LABEL
A GRN 8 16 AWG GXL
B4 YEL 151 16 AWG GXL CONN WIRE WIRE
GAUGE JACKET B BLK 2C 16 AWG GXL
POS COLOR LABEL
B5 RED 27D 12 AWG GXL
A GRN 150A(S6) 16 AWG GXL
C1 BRN 101(S5) 16 AWG GXL
B GRN 105A(S4) 16 AWG GXL T87
C2 PNK 102(S2) 16 AWG GXL
C YEL 104A 16 AWG GXL TO FUEL SENDER
C3 BLU 103(S3) 16 AWG GXL
F BLK 2D 16 AWG GXL
C4 YEL 104(S1) 16 AWG GXL CONN WIRE WIRE
GAUGE JACKET
C5 GRN 105(S4) 16 AWG GXL POS COLOR LABEL
1 GRY 17 16 AWG GXL
D305
X4 TO VP1
TO LOGIC CONN CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
CONN WIRE WIRE A BLU 103A 16 AWG GXL
GAUGE JACKET
POS COLOR LABEL
B BRN 101A 16 AWG GXL
A RED 49 16 AWG GXL
C PNK 102 16 AWG GXL
B ORN 23 16 AWG GXL
F BLK 2DD 16 AWG GXL
T88 11
X1
TO ECM_BULK_23S
CONN WIRE
POS COLOR
WIRE
LABEL
GAUGE JACKET T87
A BLK APS GND 1 18 AWG GXL
B BLK APS SUPP 1 18 AWG GXL
C BLK APS SIG 1 18 AWG GXL
H RED APS SUPP 2 18 AWG GXL
J WHT APS GND 2 18 AWG GXL
K BLK APS SIG 2 18 AWG GXL HV111
X ORN CHG 16 AWG GXL X300 7
X2
TO ENG_BULK3_IN 13 HV313
CONN WIRE
POS COLOR
WIRE
LABEL
GAUGE JACKET 10
1 RED 160 12 AWG GXL
12
EC303

EC302 T312 14
9 T316

4 X2 X301 7
X74

5
X73
1
AH330

2
6 X4
9 X327
3
X1

D305

X74
TO ENG_BULK1_15M
CONN WIRE WIRE
POS COLOR
BLK
LABEL
GAUGE JACKET
D304 8
A1 40 18 AWG GXL
A2 WHT 41 16 AWG GXL
A3 ORN 47 16 AWG GXL
A4 BLK 20A 12 AWG GXL
A5 WHT 158 16 AWG GXL
T316 HV111
B1 GRN 18 16 AWG GXL TO TRANS TEMP SW TO STEER MODE VALVE
B2 BLK 24A 16 AWG GXL CONN WIRE WIRE CONN WIRE WIRE
GAUGE JACKET GAUGE JACKET
B3 WHT 28 16 AWG GXL POS COLOR LABEL POS COLOR LABEL
B4 BRN 35 16 AWG GXL 1 GRN 18 16 AWG GXL A GRN 9 16 AWG GXL
B5 YEL 38 16 AWG GXL B BLK 2B 16 AWG GXL
C1 GRN 6 16 AWG GXL X327
C2 GRN 8 16 AWG GXL TO HYD TEMP SW T312
C3 GRN 9 16 AWG GXL
C4 TAN 10 16 AWG GXL CONN WIRE WIRE TO TRANS GND
GAUGE JACKET
POS COLOR LABEL
CONN WIRE WIRE
1 YEL 151 16 AWG GXL GAUGE JACKET
POS COLOR LABEL
1 BLK 2G 16 AWG GXL
AH330
TO HORN EC302
CONN WIRE
POS COLOR
WIRE
LABEL
GAUGE JACKET TO SECONDARY FUNCTION VALVE
A WHT 158 16 AWG GXL CONN WIRE WIRE
GAUGE JACKET
B BLK 24A 16 AWG GXL POS COLOR LABEL
A BLU 41A 18 AWG GXL
B BLK 2E 18 AWG GXL
X300
TO UPPER
EC303
CONN WIRE WIRE
POS COLOR LABEL
GAUGE JACKET TO SECONDARY FUNCTION VALVE
1 YEL 104B(S1) 16 AWG GXL CONN WIRE WIRE
YEL GAUGE JACKET
2 12OB(S2) 18 AWG GXL POS COLOR LABEL
3 BLU 103B(S3) 18 AWG GXL A BLU 41B 18 AWG GXL
7 BLK 2J 18 AWG GXL B BLK 2F 18 AWG GXL PH5610

10-26 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-7 Engine Harness (Continued)

IF EQUIPPED FOR LS
X52 X44 T328
TO STABILTRAK TO TERMINATING RESISTOR TO PWR BUSS
CONN WIRE WIRE CONN WIRE WIRE
GAUGE JACKET GAUGE JACKET CONN WIRE WIRE
POS COLOR LABEL POS COLOR LABEL GAUGE JACKET
POS COLOR LABEL
A BLK 40 18 AWG GXL A YEL CNH1 18 AWG GXL
1 RED 160 12 AWG GXL
B BLK 2K 18 AWG GXL B GRN CNL1 18 AWG GXL
1 RED 27C 12 AWG GXL

X53 T57
TO STABILTRAK X324
TO ENG_GND TO ALTERNATOR
CONN WIRE WIRE
GAUGE JACKET CONN WIRE WIRE CONN WIRE WIRE
POS COLOR LABEL GAUGE JACKET GAUGE JACKET
POS COLOR LABEL POS COLOR LABEL
A WHT 28A 18 AWG GXL
1 BLK 20C 12 AWG GXL 1 YEL 5 16 AWG GXL
B BLK 2L 18 AWG GXL
1 BLK 20E 12 AWG GXL 2 ORN CHG 16 AWG GXL

X54
TO STABILTRAK T278 X344
CONN WIRE WIRE TO BATT+ TO FUEL FILTER
POS COLOR
A WHT
LABEL
47A
GAUGE JACKET
18 AWG GXL
CONN WIRE WIRE
GAUGE JACKET
CONN WIRE
POS COLOR
WIRE
LABEL
GAUGE JACKET 28
POS COLOR LABEL
B BLK 2M 18 AWG GXL 1 ORG WATER IN FUEL 18 AWG GXL
1 RED ECM BATT 12 AWG GXL
2 BLK WATER IN FUEL RTN 18 AWG GXL

X55
TO STABILTRAK X325
CONN WIRE WIRE T284 21
GAUGE JACKET
POS COLOR LABEL TO ENG BLOCK GND
A WHT 47B 18 AWG GXL
CONN WIRE WIRE
BLK GAUGE JACKET
B 2N 18 AWG GXL POS COLOR LABEL SN112
1 BLK CASE GND 10 AWG GXL
X56 X342 16 1 BLK ECM GND 5 12 AWG GXL
TO STAB_FLOAT_B
CONN WIRE WIRE
GAUGE JACKET
15 EC291
POS COLOR LABEL
A WHT 28B 18 AWG GXL T349 TO STARTER ENGINE
B BLK 2P 18 AWG GXL CONN WIRE WIRE
X329 POS COLOR LABEL
GAUGE JACKET
1 BLK 161 10 AWG GXL
X325 19
TO BACK UP ALARM
CONN WIRE WIRE
GAUGE JACKET
SN112
POS COLOR LABEL TO BOOM SENSOR
A
B
ORN
BLK
31
2X
16 AWG
16 AWG
GXL
GXL
18 CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
A BRN 35 16 AWG GXL
B TAN 10 16 AWG GXL
17 C BLK 2T 16 AWG GXL

X343 X44

20
21
X52 EC291
X56
SN113 T284
30
X324
26 T350
19
X54 27 X344
10
X55
SN113
TO BOOM EXTEND
X53
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
A RED 49 16 AWG GXL
B ORN 23 16 AWG GXL
C BLK 2R 16 AWG GXL

T58 FC314
TO BAT GND TO ATO FUSE
CONN WIRE WIRE CONN WIRE WIRE
RL288-1
GAUGE JACKET GAUGE JACKET
POS COLOR LABEL POS COLOR LABEL
1 BLK 2Y 16 AWG GXL 1 RED ECM BATT 12 AWG GXL 25 RL288
2 RED ECM BATT 12 AWG GXL
31
X342 T278
TO ECM MODULE RL109-85 T328
CONN WIRE WIRE
TO GRID HTR RLY
GAUGE JACKET
POS COLOR LABEL CONN WIRE WIRE
1 BLK ECM GND 1 16 AWG GXL POS COLOR LABEL
GAUGE JACKET
23
2 BLK ECM GND 2 16 AWG GXL 1 BLK OUTPUT RTN 2 18 AWG GXL T61 24
3
4
RED
RED
ECM PWR 1
ECM PWR 2
16
16
AWG
AWG
GXL
GXL T351
T57 19
RL109-86
TO GRID HTR RLY FC314
X329 CONN WIRE WIRE
GAUGE JACKET 29 22
POS COLOR LABEL
TO ECM 60 PIN CONN (P2) T58
1 BLK GHR 18 AWG GXL RL109-85
CONN WIRE
POS COLOR
WIRE
LABEL
GAUGE JACKET
14 19 RL109-86
1 YEL CNH 18 AWG GXL RL288 T349
21 GRN CNL 18 AWG GXL TO STARTER RELAY GENERIC TO ECM CASE GROUND
22 WHT APS GND 2 18 AWG GXL CONN WIRE WIRE
26 RED APS SUPP 2 18 AWG GXL GAUGE JACKET CONN WIRE WIRE
POS COLOR LABEL GAUGE JACKET
BLK POS COLOR LABEL
27 ASP SUPP 1 18 AWG GXL 1 BLU 106 16 AWG GXL
BLK 1 BLK CASE GND 10 AWG GXL
28 APS GND 1 18 AWG GXL 2 BLK 2Y 16 AWG GXL
35 BLK APS SIG 1 18 AWG GXL
37 BLK APS SIG 2 18 AWG GXL
RL288-1 T350
44 BLK GHR 18 AWG GXL
TO STARTER RELAY GENERIC TO ENGINE BLOCK GND
45 RED 34 16 AWG GXL
CONN WIRE WIRE CONN WIRE WIRE
54 BLK OUTPUT RTN 18 AWG GXL GAUGE JACKET GAUGE JACKET
POS COLOR LABEL POS COLOR LABEL
1 BLK 161 10 AWG GXL 1 BLK BLOCK GND 10 AWG GXL
X343
TO CUMMINS ENGINE HARNESS T61 T351
CONN WIRE WIRE TO PWR BUSS TO BAT GROUND
GAUGE JACKET
POS COLOR LABEL CONN WIRE WIRE CONN WIRE WIRE
ORG GAUGE JACKET GAUGE JACKET
1 WATER IN FUEL 18 AWG GXL POS COLOR LABEL POS COLOR LABEL
2 BLK WATER IN FUEL RTN 18 AWG GXL 1 RED 27D 12 AWG GXL 1 BLK BLOCK GND 10 AWG GXL

PAP26360

31200732 8042/10042/10054 10-27

 ELECTRICAL

Figure 10-7 Engine Harness

Item Part Number Qty. Description Rev.
1001133350 1 ENGINE HARNESS, (if equipped for LS), (includes all items) G
1 8220927 1 CONNECTOR
1001116728 12 TERMINAL
1001116747 3 TERMINAL
2 4461157 1 CONNECTOR
4460475 2 TERMINAL
3 8220548 1 CONNECTOR
1001116692 7 SOCKET TERMINAL
4460466 16 SEALING PLUG TERMINAL
4 80963056 1 CONNECTOR
4460979 1 TERMINAL
5 8220929 1 CONNECTOR
1001116729 14 TERMINAL
6 1001117068 1 METRI-PACK CONNECTOR
8220124 2 TERMINAL
7 8220536 2 CONNECTOR
1001129513 4 SOCKET TERMINAL
8 4460744 2 METRI-PACK CONNECTOR
1001116728 4 TERMINAL
1001116727 2 PLUG
9 1001119004 2 METRI-PACK CONNECTOR
1001116728 1 TERMINAL
10 4460955 7 CONNECTOR
1001116748 2 TERMINAL
11 4460042 2 RING TERMINAL
4460042 1 RING TERMINAL
12 1001117021 1 METRI-PACK CONNECTOR
1001116747 2 TERMINAL
13 1001117026 1 METRI-PACK CONNECTOR
1001116729 2 TERMINAL
14 4460256 2 RING TERMINAL
4460256 1 RING TERMINAL
15 1001116810 1 CONNECTOR
4460509 4 SOCKET TERMINAL
16 1001116831 1 CONNECTOR
1001119619 11 SOCKET TERMINAL
4460518 49 SEALING PLUG TERMINAL
17 4460897 1 TERMINAL
4460464 2 TERMINAL
18 4461095 1 CONNECTOR
4460943 2 TERMINAL
4460466 1 SEAL PLUG
19 4460019 4 RING TERMINAL
4460019 1 RING TERMINAL
20 4460142 1 RING TERMINAL
1001117111 1 FORK TERMINAL
21 4460476 2 TERMINAL
4460475 3 TERMINAL
22 1001117070 1 METRI-PACK CONNECTOR

10-28 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-7 Engine Harness (Continued)

Item Part Number Qty. Description Rev.
1001116734 2 TERMINAL
23 4460247 2 RING TERMINAL
4460247 1 RING TERMINAL
24 1001116950 1 AMPSEAL 16 CONNECTOR
4460465 2 SOCKET TERMINAL
25 4460312 3 RING TERMINAL
4460312 4 RING TERMINAL
26 1001125748 1 CONNECTOR
1001125773 2 TERMINAL
27 4460891 1 TERMINAL
4460465 2 SOCKET TERMINAL
28 1001117021 1 METRI-PACK CONNECTOR
1001116728 2 TERMINAL
29 4460019 1 RING TERMINAL
8220164 1 RING TERMINAL
30 8220164 1 RING TERMINAL
8220164 2 RING TERMINAL
31 4460312 1 RING TERMINAL
4460312 2 RING TERMINAL

31200732 8042/10042/10054 10-29

 ELECTRICAL

Figure 10-8 Cab Power Distribution Harness

10-30 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-8 Cab Power Distribution Harness (Continued)

31200732 8042/10042/10054 10-31

 ELECTRICAL

Figure 10-8 Cab Power Distribution Harness (Continued)

10-32 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-8 Cab Power Distribution Harness

Item Part Number Qty. Description Rev.
1001129762 1 CAB POWER DISTRIBUTION HARNESS, (includes all items) F
1 1001117021 1 PLUG, METRI-PACK, SERIES 280, 2 POSITION
2 8220890 1 SECONDARY LOCK, 2 WAY, SEALED METRI-PACK
3 4460206 3 MALE BLADE
5 1001121728 2 CONNECTOR, FEMALE, 1 POSITION
6 1001121726 1 PLUG, METRI-PACK, SERIES 280, 5 POSITION
9 4460458 1 SEAL TERMINAL, METRI-PACK, SERIES 280
10 70024672 4 FEMALE BLADE TERMINAL
15 1001116728 15 TERMINAL, METRI-PACK, 280 SERIES
16 8220970 13 CONNECTOR
17 70024244 2 4 FUSE MODULE
18 70024245 3 MOUNTING LEG
19 4461103 20 LOCKING WEDGE
20 70024246 1 BUSS BAR
21 70024247 1 BUSS BAR INSULATOR
22 4460872 1 PLUG, AMPSEAL, 14 POSITION
23 4461101 10 LOCKING WEDGE
25 80363178 1 CONNECTOR
26 1001121728 2 CONNECTOR, FEMALE
27 1001121726 1 CONNECTOR, FEMALE, 5 POSITION, METRI-PACK
28 7026439 2 CONNECTOR
29 8220929 11 CONNECTOR, METRI-PACK, 15 POSITION, MALE
30 70024253 11 TPA LOCK
31 8220927 1 CONNECTOR, METRI-PACK, 15 POSITION, FEMALE
32 70024254 1 TPA LOCK
33 70024255 1 SEAL
34 4460905 4 HOLE SEAL PLUG TERMINAL, AMP SEAL
35 91554018 1 CONNECTOR
36 70020891 3 TERMINAL
37 8220553 1 RECEPTACLE
38 70021825 1 WEDGE LOCK
39 70024256 1 SIDE LOCK
40 7116562 3 CONNECTOR, MALE
42 70024257 1 CONNECTOR
43 1001096134 3 FUSE COVER HOLDER
44 1001116734 2 TERMINAL, METRI-PACK, FEMALE
45 70022747 20 TERMINAL
46 70024258 1 TERMINAL, METRI-PACK, FEMALE
47 1001116735 7 TERMINAL, METRI-PACK, FEMALE
48 4460871 8 AMPSEAL SOCKET TERMINAL
49 1001121730 2 TERMINAL, FEMALE, METRI-PACK
50 8220160 2 CABLE SEAL TERMINAL, FEMALE, METRI-PACK
51 8220125 2 TERMINAL, FEMALE, METRI-PACK
52 8220089 6 CABLE SEAL TERMINAL, METRI-PACK
53 8220081 18 CABLE SEAL, METRI-PACK
54 1001116727 2 CAVITY PLUG, METRI-PACK
55 80363179 1 LOCK WEDGE
56 4460464 9 TERMINAL, #16-#18 PIN
57 4460466 3 SEALING PLUG TERMINAL

31200732 8042/10042/10054 10-33

 ELECTRICAL

Figure 10-8 Cab Power Distribution Harness (Continued)

Item Part Number Qty. Description Rev.
58 70024248 1 2 FUSE MODULE
59 70024249 1 FUSE TERMINAL, WITH SPRING CLIP
60 70024250 3 FUSE TERMINAL, WITH SPRING CLIP
61 70024251 9 FUSE TERMINAL, WITH SPRING CLIP
62 70024252 13 SECONDARY LOCK
63 4460419 17 TERMINAL, FEMALE, METRI-PACK
64 4461102 30 SECONDARY LOCK
65 1001116747 2 TERMINAL, FEMALE, METRI-PACK
66 1001116745 4 TERMINAL, MALE, METRI-PACK
67 1001116729 1 TERMINAL, MALE, METRI-PACK
68 1001116736 9 TERMINAL, FEMALE, UNSEALED
69 1001116737 4 TERMINAL, FEMALE, UNSEALED
71 70024259 2 TERMINAL, MALE, METRI-PACK
72 4461189 1 TERMINAL, MALE, METRI-PACK
73 80963055 1 CONNECTOR, WEATHER-PACK
74 4460790 1 TERMINAL, FEMALE SLEEVE SOCKET
76 70024673 4 FEMALE BLADE TERMINAL
77 4460466 1 SEAL, PLUG
78 4460944 1 SOCKET, FEMALE
79 1001116975 1 CONNECTOR
82 1001116733 3 TERMINAL, FEMALE
83 1001117019 3 CONNECTOR, MALE
84 1001149712 1 CAP & LANYARD
85 1001125784 1 LOCKWASHER
86 1001125785 1 PANEL NUT
87 70024674 1 MALE BLADE TERMINAL

10-34 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-8 Cab Power Distribution Harness (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 10-35

 ELECTRICAL

Figure 10-9 Dash/Throttle Harness

HTR TAIL
16 HTR/HRN/CHARGE FUSE
17

G2
HT
X W
CH 18 K CHG V
SWRA
19 L J
B ON1A H U
THG1 M THP1 OFF1A
THP1 C A
7 CHG G
THS1 THS1 THG1 T
N
OFF1A D F
E
ON1A O S
SWRA P R
Q

13
14
OFF1A

THG1
SWRA
ON1A

THP1
THS1

15 ECM_BULK_23P
5
3 6
4 C B A C B A
7
5

P16 P14
IDLE THROTTLE
VALIDATION SENSOR
SWITCH

WIRELIST FROM/TO INFORMATION

FROM TO
WIRE NAME SPOOL GAGE COLOR COMPONENT PIN COMPONENT PIN

ON1A GXL18PR 18 PURPLE ECM_BULK_23P J P16 B

OFF1A GXL18O 18 ORANGE ECM_BULK_23P H P16 C
SWRA GXL18Y 18 YELLOW ECM_BULK_23P K P16 A
THG1 GXL18BK 18 BLACK ECM_BULK_23P A P14 A
THP1 GXL18R 18 RED ECM_BULK_23P B P14 C
THS1 GXL18W 18 WHITE ECM_BULK_23P C P14 B
CHG GXL16ORG 16 ORANGE ECM_BULK_23P X 7 SPLICE
HTR GXL12ORG 12 ORANGE HTR TAIL 1 7 SPLICE
CHG2 GXL12ORG 12 ORANGE HTR/HRN/CHARGE FUSE 1 7 SPLICE PH5640

10-36 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-9 Dash/Throttle Harness

Item Part Number Qty. Description Rev.
1001129760 1 DASH/THROTTLE HARNESS, (includes all items) B
3 4460476 1 CONNECTOR
4 4460979 3 TERMINAL
5 4460458 6 SEAL
6 4460459 1 CONNECTOR
7 4460743 3 TERMINAL
13 8220552 1 CONNECTOR
14 1001116693 9 TERMINAL
15 4460466 14 SEALING PLUG TERMINAL
16 8220970 1 CONNECTOR
17 1001116737 1 TERMINAL
18 70024263 1 CONNECTOR
19 70024264 1 TERMINAL

31200732 8042/10042/10054 10-37

 ELECTRICAL

Figure 10-10 MAF/Water in Fuel Harness

C33 C33

WIRE COLOR WIRE COLOR

CONN POS DESIGNATION CONN POS
GAUGE DESIGNATION GAUGE
1 MAF_SIGNAL ORG 18GA 1 MAF_SIGNAL ORG 18GA
2 VSENSOR_7 BLU 18GA 2 VSENSOR_7 BLU 18GA
3 VSENSOR_RTN BLK 18GA 3 VSENSOR_RTN BLK 18GA
4 VAT_SIGNAL BRN 18GA 4 VAT_SIGNAL BRN 18GA

3
S 2
1

C33

C33

S P

WIRE COLOR WIRE COLOR

CONN POS DESIGNATION CONN POS DESIGNATION
GAUGE GAUGE

1 WATER IN FUEL ORG 18GA 1 WATER IN FUEL ORG 18GA

2 WATER IN FUEL RTN BLK 18GA 2 WATER IN FUEL RTN BLK 18GA
PH5681

10-38 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-10 MAF/Water in Fuel Harness

Item Part Number Qty. Description Rev.
1001130927 1 MAF/WATER IN FUEL HARNESS, (includes all items) C
1 1001134193 1 CONNECTOR, MALE, 4 POSITION
2 1001134192 1 CONNECTOR, FEMALE, 4 POSITION
3 4460897 1 RECEPTACLE TERMINAL, 2 POSITION
4461273 1 HOUSING
4460464 1 TERMINAL
80604017 1 LOCK WEDGE
4 4460891 1 PLUG TERMINAL, 2 POSITION
7026408 1 HOUSING
4460465 1 TERMINAL
80604018 1 LOCK WEDGE

31200732 8042/10042/10054 10-39

 ELECTRICAL

Figure 10-11 Outriggers Harness

CAB GND
STUD

OUTRIGGER
MAIN PWR

4
5 20
6
VIEW B-B 60E
RIGHT OUTRIGGER SWITCH
B
7 4 5 6
DOWN RIGHT OUTRIGGER VALVE
1 2
2B 2B
60B 61 60A 62
61
6
1 8 1 2 3 64 2D 2F
2 62

2
DOWN
60A

1
62
B 60B
60 2

2A 2G
C

2
VIEW C-C 64 63 2E UP
VENDOR HARNESS ID

1
LEFT OUTRIGGER SWITCH 61
63 TAG LOCATED HERE
7 4 5 6
2A 60C 1 2
6
60D 63 60C 64 60D UP
1 8 1 2 3
2 C

6
LEFT OUTRIGGER VALVE

64 GREY/PURPLE 16 SXL LF OUTR SW PIN 3 - LF OUTR SOL DWN PIN 1

63 BROWN/YELLOW 16 SXL LF OUTR SW PIN 3 - LF OUTR SOL UP PIN 1

62 PURPLE/WHITE 16 SXL RT OUTR SW PIN 1 - RT OUTR SOL DWN PIN 1

61 RED/GREY 16 SXL RT OUTR SW PIN 1 - RT OUTR SOL UP PIN 1

60E YELLOW/GREEN 16 SXL OUTR MAIN PWR - SPLICE 60
60D YELLOW/GREEN 16 SXL LF OUTR SW PIN 8 - SPLICE 60
60C YELLOW/GREEN 16 SXL LF OUTR SW PIN 2 - SPLICE 60

60B YELLOW/GREEN 16 SXL RT OUTR SW PIN 8 - SPLICE 60

60A YELLOW/GREEN 16 SXL RT OUTR SW PIN 2 - SPLICE 60

20 BLACK 14 SXL SPLICE 2 - CAB GND STUD
2G BLACK 16 SXL RT OUTR SOL UP PIN 2 - SPLICE 2
2F BLACK 16 SXL RT OUTR SOL DWN PIN 2 - SPLICE 2
2E BLACK 16 SXL LF OUTR SOL UP PIN 2 - SPLICE 2

2D BLACK 16 SXL LF OUTR SOL DWN PIN 2 - SPLICE 2

2B BLACK 16 SXL RT OUTR SW PIN 7 - SPLICE 2

2A BLACK 16 SXL LF OUTR SW PIN 7 - SPLICE 2 101 102

WIRE WIRE
COLOR WIRE TO/FROM
GAGE/TYPE
PH5690

10-40 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-11 Outriggers Harness

Item Part Number Qty. Description Rev.
7150723 1 OUTRIGGERS HARNESS, (10042), (includes items 1 thru 6) F
1 8220904 2 ROCKER SWITCH CONNECTOR, FEMALE, 8 POSITION
2 4460419 10 FEMALE METRI-PACK TERMINAL
4 7116562 1 CONNECTOR, MALE
5 70024259 1 TERMINAL, MALE, METRI-PACK
6 70024265 4 CONNECTOR
101 8223041 1 LEFT OUTRIGGER SWITCH
102 8223042 1 RIGHT OUTRIGGER SWITCH

31200732 8042/10042/10054 10-41

 ELECTRICAL

Figure 10-12 GPS Jumper Harness

WIRELIST FROM/TO INFORMATION

WIRE NAME SPOOL GAGE COLOR FROM COMPONENT

40 GXL18BR_BK 18 BROWN/BLACK ENG_BULK1_15F

41A GXL18BL_W 18 BLUE/WHITE ENG_BULK1_15F
47 SLX16O_W 16 ORANGE/WHITE ENG_BULK1_15F
20 GXL12BK 12 BLACK ENG_BULK1_15F
20A GXL12BK 12 BLACK SPLICE
20B GXL12GY 12 GRAY SPLICE
20C GXL12BK 12 BLACK SPLICE
158 GXL16W 16 WHITE ENG_BULK1_15F
18 SXL16GR 16 GREEN ENG_BULK1_15F
24 GXL16O_BK 16 ORANGE/BLACK ENG_BULK1_15F
28 SXL16P_W 16 PURPLE/WHITE ENG_BULK1_15F
35 SXL16BR_W 16 BROWN/WHITE ENG_BULK1_15F
38 SXL16O 16 ORANGE ENG_BULK1_15F
38A SXL16O 16 ORANGE SPLICE
38B GX316W 16 WHITE SPLICE
6 SXL16Y 16 YELLOW ENG_BULK1_15F
8 SXL16LG_W 16 LIGHT GREEN/WHITE ENG_BULK1_15F
9 SXL16LG_BK 16 LIGHT GREEN/BLACK ENG_BULK1_15F
10 SXL16T 16 TAN ENG_BULK1_15F
16 SXL16BR 16 BROWN ENG_BULK1_15F
160 GXL12R 12 RED ENG_BULK3_1F
160A GXL12R 12 RED SPLICE
160B GXL12Y 12 YELLOW SPLICE

1
2 7
3 8
4 9
5 10
6 11
7 12
1 2 3 4 5 8 40 40
13
35 35 1 2 3 4
41A 41A 5
38 38A
47 47
40 41A 47 20 158 6 6
A 20 20A
8 A 40 41A 47 20A 158
8
B 18 24 28 35 38 158 158
9 9 B 18 24 28 35 38A
C 6 8 9 10 16 18 18
10 10 C 6 8 9 10
24 24 16
16 16
28 28

ENG_BULK1_15F
CONNECT TO ENG_BULK3_1F 160 160A ENG_BULK3_1M ENG_BULK1_15M
ENG_BULK1_15M CONNECT TO
1001091900 ENG_BULK1_15F
8 8 7301818
16 14
17 15
CONNECT 38B TO WHITE
R_TERMINAL CONNECT 20B & 20C TO GRAY & BLACK
CHASSIS_GROUND & BAT_RTN

CONNECT 160B TO YELLOW

BATTERY +

PH6000

10-42 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-12 GPS Jumper Harness

Item Part Number Qty. Description Rev.
1001102448 1 GPS JUMPER HARNESS, (10042), (includes all items) A
1 8220927 1 CONNECTOR
2 8220928 1 TPA
3 8220931 1 CONNECTOR SEAL
4 8220932 1 SLIDE LOCK
5 8220084 1 TERMINAL
6 8220086 14 TERMINAL
7 8220081 27 CABLE SEAL
8 8220089 4 CABLE SEAL
9 8220929 1 CONNECTOR
10 8220930 1 TPA
11 8220161 1 TERMINAL
12 8220123 1 CABLE SEAL
13 8220087 14 TERMINAL
14 80963056 1 CONNECTOR
15 4460850 1 TERMINAL
16 80963055 1 CONNECTOR
17 4460790 1 TERMINAL

31200732 8042/10042/10054 10-43

 ELECTRICAL

Figure 10-13 Logic Harness

BOOM EXT RIGHT OUTRIGGER LEFT OUTRIGGER

STAB INTERLOCK STAB LOCKUP INTERLOCK LOCKOUT LOCKOUT
RELAY RELAY RELAY RELAY RELAY 86
87
30
2C2
PARK BRAKE SW.
45A
87A
35
7 5 85

68
23 5 16 TYP. RELAY CONNECTIONS
(VIEW FROM BOTTOM)
66
71B 71A 71 16
70C

67
45B
45A 52 51B
5 PARK BRAKE BOOM EXT OUTRIGGER BOOM EXT
63
2A3
16 INTERLOCK
RELAY
LOCKOUT
RELAY
BLANK
FUSES SOL.

2A1 2A2 2C1 FUSE/RELAY BLOCK FUNCTIONS

61
65
50B 4 LEFT OUTRIGGER SWITCH RIGHT OUTRIGGER SWITCH A B
56

60A
56 56A 70B
17 (VIEW FROM WIRE ENTRY) (VIEW FROM WIRE ENTRY) 14
49
3 7 4 5 6 7 4 5 6 3 58 2H
19
3C 3
3A
3B
18 2L2

60C 67 60B 64
2L1

60E 68 60D 62 18
3

2B3 2B2
4 8 1 2 3 8 1 2 3

58
17 2L2
60
D
60
E
14
52
50C
55 70A
60B
60C
67
64 62
68
2L
1
2K1
19
INSTR. PNL LT SFA

B
70A
51C

A
51A ENG. HARNESS
BLOCK ASSM. AS VIEWED FROM SEC. FUNC . VALVE
BACKSIDE FOR WIRING 2K2
SFB

B
2 51D

A
CAB HARNESS

10 6 20
A B
14
11 11 12 35
21 49 23 19 1
11 7
56
7 35

21
49

3
60A

23
22
45A
50C 57
51A B
67 60 2A 51
A
2A3 56
63
61
58
68 LEFT OUTRIGGER CYL

2B
2B3
2C2

7 3C 3 2J 2
9 LEFT DOWN LEFT UP
9 VIEW DEFINITIONS

15 VIEW OF

11 OUTRIGGER VALVE
1
2
64 63
1
2
MATING FACE

5
TYPICAL
2D 2E CONNECTOR

16
CAB GND STUD VIEW OF
50C 57 CABLE
ENTRY
RIGHT DOWN RIGHT UP
62 2F 61 2G

4 9 1 2 1 2 9 A B

RIGHT OUTRIGGER CYL

17
FUSEBLOCK PWR OUTRIGGER VALVE
1
21
22

50C RED/WHT 16 BOOM EXT LO RELAY PIN 87A - RT OUTR CYL PIN A
71B ORANGE/WHT 16 RT OUTR LO RELAY PIN 86 - LF OUTR LO RELAY PIN 86 50B RED/WHT 16 BOOM EXT LO RELAY PIN 87A - STAB IL RELAY PIN 86
71A ORANGE/WHT 16 RT OUTR LO RELAY PIN 86 - BOOM EXT IL RELAY PIN 87A 49 RED/BLUE 16 OUTR FUSE 1 - ENG HARNESS PIN A
71 ORANGE/WHT 16 STAB IL RELAY PIN 30 - BOOM EXT IL RELAY PIN 87A 45B DBL/ORG 16 PB SW TAIL 45A - PB SW TAIL
70C ORANGE/BLK 16 STAB IL RELAY PIN 87 - STAB LU RELAY PIN 86 45A DBL/ORG 16 STAB LU RELAY PIN 87 - PB SW TAIL
70B ORANGE/BLK 16 PBRK IL RELAY PIN 86 - STAB IL RELAY PIN 87 35 BROWN/GREEN 16 STAB LU RELAY PIN 87A - CAB HARNESS TERM
70A ORANGE/BLK 16 PBRK IL RELAY PIN 86 - INSTR PNL LT TAIL 23 ORANGE/GREEN 16 BOOM EXT IL RELAY PIN 86 - ENG HARNESS PIN B
68 RED/BLK 16 RT OUTR LO RELAY PIN 30 - RT OUTR SW PIN 1 7 TAN 16 STAB LU RELAY PIN 30 - CAB HARNESS TERM
67 BRN/BLK 16 LF OUTR LO RELAY PIN 30 - LF OUTR SW PIN 1 3C RED 14 FUSEBLOCK PWR TAIL - SPLICE 3
66 ORANGE/GRY 16 SPLICE 56 - BOOM EXT LO RELAY PIN 30 3B RED 14 OUTRIG FUSE 2 - SPLICE 3
65 DK BLUE 16 BOOM EXT IL RELAY PIN 87 - BOOM EXT LO RELAY PIN 86 3A RED 14 OUTRIG FUSE 1 - SPLICE 3
64 GRY/PUR 16 LF OUTR SW PIN 3 - OUTR SOL LF DN PIN 1 3 RED 14 FUSEBLOCK PWR TAIL - SPLICE 3
63 BRN/YEL 16 LF OUTR LO RELAY PIN 87A - OUTR SOL LF UP PIN 1 2L2 BLACK 16 SPLICE 2A - LF OUTR SW PIN 7
62 PUR/WHT 16 RT OUTR SW PIN 3 - OUTR SOL RT DN PIN 1 2L1 BLACK 16 SPLICE 2A - RT OUTR SW PIN 7
61 RED/GRY 16 RT OUTR RELAY PIN 87A - OUTR SOL RT UP PIN 1 2K2 BLACK 18 SPLICE 2B - SEC FUNC SOL B PIN B
60E YEL/GRN 16 SPLICE 60 - RT OUTR SW PIN 8 2K1 BLACK 18 SPLICE 2B - SEC FUNC SOL A PIN B
60D YEL/GRN 16 SPLICE 60 - RT OUTR SW PIN 2 2J BLACK 14 SPLICE 2B - CAB GND STUD
60C YEL/GRN 16 SPLICE 60 - LF OUTR SW PIN 8 2H BLACK 18 SPLICE 2B - BOOM EXT SOL PIN B
60B YEL/GRN 16 SPLICE 60 - LF OUTR SW PIN 2 2G BLACK 16 SPLICE 2B - OUTR SOL RT UP PIN 2
60A YEL/GRN 16 SPLICE 60 - OUTRIG FUSE 1 2F BLACK 16 SPLICE 2B - OUTR SOL RT DWN PIN 2
58 GREEN 18 BOOM EXT LO RELAY PIN 30 - BOOM EXT SOL PIN A 2E BLACK 16 SPLICE 2B - OUTR SOL LF UP PIN 2
57 GRY/ORG 16 RT OUTR CYL PIN B - LF OUTR CYL PIN B 2D BLACK 16 SPLICE 2B - OUTR SOL LF DWN PIN 2
56A GRY/BL 16 SPLICE 56 - OUTRIG FUSE 2 2C2 BLACK 16 SPLICE 2A - STAB IL RELAY PIN 85
56 GRY/BLU 16 SPLICE 56 - LF OUTR CYL PIN A 2C1 BLACK 16 STAB LU RELAY PIN 85 - STAB IL RELAY PIN 85
55 ORANGE/RED 16 BOOM EXT LO RELAY PIN 87 - SPLICE 56 2B3 BLACK 16 BOOM EXT LO RELAY PIN 85 - SPLICE 2A
52 DBL/RED 16 PBRK IL RELAY PIN 30 - PBRK SW TAIL 2B2 BLACK 16 BOOM EXT LO RELAY PIN 85 - PBRK IL RELAY PIN 85
51D BLUE/WHITE 18 SPLICE 51 - SEC FUNC SOL B PIN A 2A3 BLACK 16 LF OUTR RELAY PIN 85 - SPLICE 2A
51C BLUE/WHITE 18 SPLICE 51 - SEC FUNC SOL A PIN A 2A2 BLACK 16 RT OUTR RELAY PIN 85 - BOOM EXT IL RELAY PIN 85
51B
51A
BLUE/WHITE
BLUE/WHITE
16
16
SPLICE 51 - PB SW TAIL
SPLICE 51 - PBRK IL RELAY PIN 87A
2A1
2
BLACK
BLACK
16
14
LF OUTR RELAY PIN 85 - RT OUTR RELAY PIN 85
SPLICE 2A - CAB GND STUD
101 102
WIRE WIRE WIRE TO/FROM WIRE WIRE
NO. COLOR GA. COLOR WIRE TO/FROM
NO. GA. PH5700

10-44 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-13 Logic Harness

Item Part Number Qty. Description Rev.
7150722 1 LOGIC HARNESS, (10054), (includes items 1 thru 22) J
1 4461157 2 RECEPTACLE, WEATHER-PACK SEALED CONNECTOR, 2 POSITION
2 4460742 1 PLUG, WEATHER-PACK SEALED CONNECTOR, 2 POSITION
3 7026439 2 CONNECTOR
4 7116562 3 CONNECTOR, MALE
5 77383282 4 CONNECTOR, FEMALE
6 4461101 8 RELAY MODULE
7 70024248 1 2 FUSE MODULE
9 70024265 4 CONNECTOR
10 70023111 1 MOUNTING LEG KIT, (includes 4 mounting legs & 4 wedges)
11 4461103 16 LOCKING WEDGE
12 4461102 28 SECONDARY LOCK
14 4460955 3 METRI-PACK SEALED CONNECTOR
15 70024252 4 SECONDARY LOCK
16 1001116736 4 UNSEALED FEMALE TERMINAL
17 70024259 3 TERMINAL, MALE, METRI-PACK
18 4460419 10 METRI-PACK FEMALE TERMINAL
19 1001116748 6 METRI-PACK FEMALE TERMINAL
20 4460457 2 WEATHER-PACK FEMALE SLEEVE TERMINAL
21 8220081 6 CABLE SEAL WEATHER/METRI-PACK
22 4460475 4 WEATHER-PACK MALE PIN TERMINAL
101 Ref LEFT OUTRIGGER SWITCH, (see Figure 10-11 for details)
102 Ref RIGHT OUTRIGGER SWITCH, (see Figure 10-11 for details)

31200732 8042/10042/10054 10-45

 ELECTRICAL

Figure 10-14 Boom Extend Harness

GREEN WIRE GREEN WIRE

4 BLACK WIRE BLACK WIRE 1

5 2
6 3

A
A
B

B
C

WHITE WIRE WHITE WIRE PH5630

10-46 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-14 Boom Extend Harness

Item Part Number Qty. Description Rev.
1001127226 1 BOOM EXTEND HARNESS, (10054), (includes all items) A
1 4460459 1 PLUG, WEATHER-PACK SEALED CONNECTOR, 3 POSITION
2 8220518 3 TERMINAL, WEATHER-PACK, FEMALE
3 8220079 3 WEATHER-PACK CONNECTOR SEAL
4 4460476 1 RECEPTACLE, WEATHER-PACK SEALED CONNECTOR, 3 POSITION
5 80963069 3 MALE PIN TERMINAL
6 8220081 3 CABLE SEAL, WEATHER/METRI-PACK

31200732 8042/10042/10054 10-47

 ELECTRICAL

Figure 10-15 Work Lighting Harness

GND WORK LT

RIGHT FRONT WORK LT

2B2 3C

LEFT FRONT WORK LT

GND WORK LT

BOOM WORK LT
WORK LT GND 8
[CONNECTS TO 12AA] 2B1 3B
A B 9
10
2-WAY

A B
MALE 11
LEFT REAR WORK LT RIGHT REAR WORK LT
3D 2B4
CONNECTS TO WIRE GND WORK LT GND WORK LT
27F ON CONSOLE &
STABILIZER HARNESS 2 TO POSITIVE
BUSSBAR
TO GROUND
BUSSBAR
2 3 PWR GND GND

4 INSTR. PNL LT MAIN

BACK LIGHT POWER CAB GND STUD 2B3 4B 2B5 4C
3A
[CONNECTS TO 156]
27F 1 2A CG2 27F CG2
3A1
4A
1C
2C
1B
1B 2B1 2B3 3C 4B
1A 1C 1 1
2A
2 2B4 3B 3 3D 4A 4
2B2
WORKLIGHT SWITCH 1A 2C 2B5 3A1 4C

8 7
1A 2C
1 4
VENDOR HARNESS ID
5 TAG LOCATED HERE
2 1B 1C
6
3A 4A
3
6
7
27F RED 12 SXL LIGHTS FUSE - POSITIVE BUSSBAR
VIEW OF CABLE ENTRY
CG2 BLACK 12 SXL CAB GND STUD - GROUND BUSSBAR

4C YELLOW 14 SXL RR WORK LT PWR - SPLICE 4

4B YELLOW 14 SXL LR WORK LT PWR - SPLICE 4

4A YELLOW 14 SXL WORKLIGHT SW PIN 6 - SPLICE 4

3D LT. BLUE 14 SXL SPLICE 3 - BOOM WK LT CONN PIN A

3C LT. BLUE 14 SXL SPLICE 3 - RF WRK LT PWR

3B LT. BLUE 14 SXL SPLICE 3 - LF WRK LT PWR

3A1 LT. BLUE 14 SXL SPLICE 3 - WORKLIGHT SW PIN 3

3A LT. BLUE 14 SXL INSTR. PNL BACKLT - WORKLIGHT SW PIN 3

2C BLACK 14 SXL SPLICE 2 - WORKLIGHT SW PIN 7

2B5 BLACK 14 SXL SPLICE 2 - RR WRK LT GND

2B4 BLACK 14 SXL SPLICE 2 - BOOM WK CONN PIN B

2B3 BLACK 14 SXL SPLICE 2 - LR WRK LT GND

2B2 BLACK 14 SXL SPLICE 2 - RF WRK LT GND
2B1 BLACK 14 SXL SPLICE 2 - LF WRK LT GND

2A BLACK 12 SXL SPLICE 2 - CAB GND STUD

1C RED 14 SXL SPLICE 1 - WORKLIGHT SW PIN 5

1B RED 14 SXL SPLICE 1 - WORKLIGHT SW PIN 2

1A RED 14 SXL SPLICE 1 - WORKLIGHT SW PIN 8

1 RED 12 SXL SPLICE 1 - LT MAIN POWER

WIRE
WIRE COLOR WIRE TO/FROM
GAGE/TYPE

PH5720

10-48 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-15 Work Lighting Harness

Item Part Number Qty. Description Rev.
7150707 1 WORK LIGHTING HARNESS, (includes all items) I
2 8220971 2 CONNECTOR
3 1001116737 1 TERMINAL, FEMALE, UNSEALED
4 70024259 1 TERMINAL, MALE, METRI-PACK
6 7026439 1 CONNECTOR
7 4460419 6 METRI-PACK, TERMINAL, FEMALE
8 1001117026 1 METRI-PACK SEALED CONNECTOR, 2 POSITION
9 8220890 1 SECONDARY LOCK
10 8220081 2 CABLE SEAL, WEATHER/METRI-PACK
11 1001116729 2 TERMINAL, MALE, METRI-PACK

31200732 8042/10042/10054 10-49

 ELECTRICAL

Figure 10-16 Road Lighting Harness

RIGHT
VIEW OF

LEFT
MATING FACE
FRONT ROAD LIGHTS
1 6
2J 2H GROUND 2 5 RIGHT FRONT ROAD LT
- - NOT USED 3 4
24A 24B MAIN BEAM
21A 21B DIPPED LIGHTS
20A 20B SIDE LIGHTS DIP SIDE IND MAIN GRD
BEAM LT BEAM
22A 23A TURN SIGNALS

VIEW OF 21B 20B 23A 24B 2H

INSTR. PANEL BACKLIGHT MATING FACE

LIGHTING STALK CONNECTIONS

[CONNECTS TO 156] LEFT FRONT ROAD LT 1 6
RED WHT GRN BLU BLK

19
11 2 3
2 5
4 20
12 1C 23 4 DIP SIDE IND MAIN GRD
BEAM LT BEAM
21
14 22 28A VIEW OF
CABLE ENTRY
LOW BEAM
19 21A 20A 22A 24A 2J
22
15 A B

20
RED WHT ORG BLU BLK
20F

7 8 9 10 11 12
6 5 4 3 2 1 13 DIP SIDE IND MAIN GRD
LEFT REAR TAIL LT
VIEW OF
RIGHT REAR TAIL LT
VIEW OF

16 21 BEAM LT

21B 20B
BEAM

23A 24B 2H
MATING FACE MATING FACE

17
2-WAY
MALE
A B
22 2
1 4
3
1
2
4
3

20
21
25
24
18 HAZ PWR
LT MAIN PWR
[CONNECTS
TO 12AA] 13 BOOM WORK LT
GRD IND TAIL BRK GRD IND TAIL BRK

[CONNECTS
TO 12C]
21C
INSTR. PANEL LT DIP
[CONNECTS
SIDE IND MAIN GRD
BEAM LT BEAM 16 WORK LT GND
VIEW OF BLK
2E 22B
ORG
20C
WHT
26A
GRY
2F
BLK
23B
GRN
20D
WHT
26B
GRY

FLASHER
5 31 TO 155] 21A 20A 22A 24A 2J
17
A B CABLE ENTRY
21 21
6 2 2 18 23 23
L X P
4 2
CONNECTS TO
3 4 25 2-WAY

MALE
LEFT REAR WORK LT
24 24 RIGHT REAR WORK LT
BRAKE LT WIRES 27B & 27F
26
A B

GND WORK LT GND WORK LT

SWITCH ON CONSOLE &
STABILIZER
28 33 27 PWR STP
HARNESS 3A 2C
LTS 27
GRD IND TAIL BRK GRD IND TAIL BRK

CAB 2D 4B 2E 22B 20C 26A 2F 23B 20D 26B 2G 4C

GROUND
STUD
1D 26 27F27B 32 1 2A CG3
5
2 6
4 1A 1 21
21A 20A
20B
INSTR. PANEL LIGHT (MAIN BEAM). 24C 1B 21 20 20 20C 2J 2C
21C 21B 20D 4B
[CONNECTS TO 154] 28A 26A 24 24A 1C 1 20F 2H 2D
4
28 28 26 26 24C 24 1D 2A 2 2E 4A
28B 26B 25 24B 2B 2F 4C
1E 23C 23A 22A
22C 2K 2G
1F 23 22
31 23 23B 22 22B

22C

23C
28B 9
2K

4A
1A

7 4 5 6
1B
7 4 5 17 18
10
CG3 27F 27B

2K 28B23C22C
1A 4A HAZARD
WORKLIGHT SWITCH
SWITCH 1J
1J 33 32 2B
1F 1E 3A 1B
TO GROUND TO POSITIVE
8 1 2 3 8 1 2 3 10 BUSSBAR BUSSBAR

8 1F 1E 3A
1J 32

10 2B
33

VIEW OF CABLE ENTRY

VIEW OF CABLE ENTRY

CG3 BLACK 12 SXL CAB GND STUD - GND BUSSBAR

33 PURPLE 16 SXL FLASHER X TERM - HAZ SW CONN PIN 2

32 GREEN 14 SXL HAZ PWR - HAZ SW CONN PIN 3

3A LT. BLUE 14 SXL BOOM WK LT CONN PIN A - WORKLIGHT SW PIN 3 31 YELLOW 16 SXL LOWBEAM CONN PIN B - SPLICE 1

2K BLACK 16 SXL SPLICE 2 - WORKLIGHT SW PIN 7 28B PURPLE 16 SXL SPLICE 28 - HAZ SW CONN TERM 5

2J BLACK 16 SXL SPLICE 2 - LF ROAD LT CONN PIN 6 22C ORANGE 16 SXL SPLICE 22 - HAZ SW PIN 18 28A PURPLE 16 SXL SPLICE 28 - LSTALK 6W CONN PIN F

2H BLACK 16 SXL SPLICE 2 - RF ROAD LT CONN PIN 6 22B ORANGE 16 SXL SPLICE 22 - LR ROADLT CONN PIN 2 28 PURPLE 16 SXL SPLICE 28 - FLASHER L TERM

2G BLACK 16 SXL SPLICE 2 - RR WK LT GND 22A ORANGE 16 SXL SPLICE 22 - LF ROADLT CONN PIN 3 27F RED 12 SXL LIGHTS FUSE - POSITIVE BUSSBAR

2F BLACK 16 SXL SPLICE 2 - RR TAIL LT CONN PIN 1 22 ORANGE 16 SXL SPLICE 22 - LSTALK 6W CONN PIN E 27B RED 12 SXL HDLTS FUSE - POSITIVE BUSSBAR

2E BLACK 16 SXL SPLICE 2 - LR TAIL LT CONN PIN 1 21C RED 16 SXL SPLICE 21 - LOWBEAM CONN PIN A 27 PURPLE/WHITE 16 SXL FLASHER P TERM - INSTR. PNL TURN SIGNAL

BLACK 16 SXL 21B RED 16 SXL SPLICE 21 - RF ROADLT CONN PIN 1 26B GREY 16 SXL SPLICE 26 - RR TAIL LT CONN PIN 4
2D SPLICE 2 - LR WRK LT GND
2C BLACK 16 SXL SPLICE 2 - BOOM WK LT CONN PIN B 21A RED 16 SXL SPLICE 21 - LF ROADLT CONN PIN 1 26A GREY 16 SXL SPLICE 26 - LR TAIL LT CONN PIN 4

2B BLACK 16 SXL SPLICE 2 - HAZ SW PIN 10 21 RED 16 SXL SPLICE 21 - LSTALK 3W CONN PIN B 26 GREY 16 SXL SPLICE 26 - BRAKE LT SW STP LTS

2A BLACK 12 SXL SPLICE 2 - CAB GND STUD 20F WHITE 16 SXL SPLICE 20 - INSTR. PNL BACKLIGHT 25 PINK 16 SXL SPLICE 24 - LSTALK 6W CONN PIN B

1J RED 14 SXL HAZ SW TERM 1 - HAZ SW PIN 8 20D WHITE 16 SXL SPLICE 20 - RR TAIL LT CONN PIN 3 24C DARK BLUE 16 SXL SPLICE 24 - INSTR. PNL MAIN BEAM

1F RED 14 SXL SPLICE 1 - WORKLIGHT SW PIN 8 20C WHITE 16 SXL SPLICE 20 - LR TAIL LT CONN PIN 3 24B DARK BLUE 16 SXL SPLICE 24 - RF ROADLT CONN PIN 4

1E RED 14 SXL SPLICE 1 - WORKLIGHT SW PIN 2 20B WHITE 16 SXL SPLICE 20 - RF ROADLT CONN PIN 2 24A DARK BLUE 16 SXL SPLICE 24 - LF ROADLT CONN PIN 4

1D RED 14 SXL SPLICE 1 - BRK LT SW PWR 20A WHITE 16 SXL SPLICE 20 - LF ROADLT CONN PIN 2 24 DARK BLUE 16 SXL SPLICE 24 - LSTALK 6W CONN PIN A

1C RED 14 SXL SPLICE 1 - LSTALK 3W CONN PIN C 20 WHITE 16 SXL SPLICE 20 - LSTALK 3W CONN PIN A 23C GREEN 16 SXL SPLICE 23 - HAZ SW PIN 17

1B RED 14 SXL SPLICE 1 - HAZ SW PIN 1 4C YELLOW 14 SXL RR WORK LT PWR - SPLICE 4 23B GREEN 16 SXL SPLICE 23 - RR TAIL LT CONN PIN 2

1A RED 14 SXL SPLICE 1 - WORKLIGHT SW PIN 5 4B YELLOW 14 SXL LR WORK LT PWR - SPLICE 4 23A GREEN 16 SXL SPLICE 23 - RF ROADLT CONN PIN 3

1 RED SPLICE 1 - LT MAIN POWER 4A YELLOW 14 SXL WORKLIGHT SW PIN 6 - SPLICE 4 23 GREEN 16 SXL SPLICE 23 - LSTALK 6W CONN PIN D
12 SXL

WIRE WIRE WIRE

WIRE COLOR WIRE TO/FROM WIRE COLOR WIRE TO/FROM WIRE COLOR WIRE TO/FROM
GAGE/TYPE GAGE/TYPE GAGE/TYPE

PH5710

10-50 8042/10042/10054 31200732

 ELECTRICAL

Figure 10-16 Road Lighting Harness

Item Part Number Qty. Description Rev.
7150741 1 ROAD LIGHTING HARNESS, (includes all items) J
2 8220971 5 CONNECTOR
3 1001116737 1 UNSEALED TERMINAL, FEMALE
4 70024259 4 TERMINAL, MALE, METRI-PACK
5 8220970 5 CONNECTOR
6 1001116736 5 UNSEALED TERMINAL
8 7026439 1 CONNECTOR
9 1001117079 1 CONNECTOR
10 4460419 14 METRI-PACK TERMINAL
11 4460933 1 CONNECTOR PLUG
12 4460465 8 SOCKET CONNECTOR
13 8220081 3 SEAL
14 80604016 1 WEDGE LOCK
15 4460466 4 SEALING PLUG TERMINAL
16 1001117026 2 METRI-PACK SEALED CONNECTOR
17 8220890 2 SECONDARY LOCK
18 1001116745 3 METRI-PACK TERMINAL
19 4460894 2 PLUG CONNECTOR
20 80604023 2 WEDGE LOCK
21 70020888 18 TERMINAL SOCKET
22 4460466 2 SEALING PLUG TERMINAL
23 4460884 2 PLUG CONNECTOR
24 80604021 2 WEDGE LOCK
25 8220089 1 SEAL
26 1001116729 1 METRI-PACK TERMINAL

31200732 8042/10042/10054 10-51

 ELECTRICAL

This Page Intentionally Left Blank

10-52 8042/10042/10054 31200732

 SECTION 11
DECALS

31200732 8042/10042/10054
 DECALS

Figure 11-1 Cab & Frame Decals

11-2 8042/10042/10054 31200732

 DECALS

Figure 11-1 Cab & Frame Decals (Continued)

34

B B
F 7
8
16
C E
12

32 F

C 3
26

52

29
28 30

52

59
VIEW B-B
VIEW C-C VIEW F-F

24 24
IF EQUIPPED FOR ULS IF EQUIPPED FOR LS

61
61
62

26

VIEW E-E VIEW E-E

PAP26300

31200732 8042/10042/10054 11-3

 DECALS

Figure 11-1 Cab & Frame Decals

Item Part Number Qty. Description Rev.
1001125360 Ref DECAL INSTALLATION, (8042), (ANSI), (not available to order, see items 3 thru C
61 on Figure 11-1 & items on Figure 11-2 for service)
1001125361 Ref DECAL INSTALLATION, (8042), (ISO), (if equipped for ULS), (not available to C
order, see items 3 thru 61 on Figure 11-1 & items on Figure 11-2 for service)
1001142440 Ref DECAL INSTALLATION, (8042), (ISO), (if equipped for LS), (not available to B
order, see items 3 thru 58 & 61 & 62 on Figure 11-1 & items on Figure 11-2 for
service)
1001125362 Ref DECAL INSTALLATION, (10042), (ANSI), (not available to order, see items 3 C
thru 61 on Figure 11-1 & items on Figure 11-2 for service)
1001125363 Ref DECAL INSTALLATION, (10042), (ISO), (if equipped for ULS), (not available to C
order, see items 3 thru 61 on Figure 11-1 & items on Figure 11-2 for service)
1001142410 Ref DECAL INSTALLATION, (10042), (ISO), (if equipped for LS), (not available to B
order, see items 3 thru 58 & 61 & 62 on Figure 11-1 & items on Figure 11-2 for
service)
1001125364 Ref DECAL INSTALLATION, (10054), (ANSI), (not available to order, see items 3 C
thru 61 on Figure 11-1 & items on Figure 11-2 for service)
1001125365 Ref DECAL INSTALLATION, (10054), (ISO), (if equipped for ULS), (not available to C
order, see items 3 thru 61 on Figure 11-1 & items on Figure 11-2 for service)
1001142409 Ref DECAL INSTALLATION, (10054), (ISO), (if equipped for LS), (not available to B
order, see items 3 thru 58 & 61 & 62 on Figure 11-1 & items on Figure 11-2 for
service)
3 1706173 2 8042 MODEL NUMBER DECAL
1706174 2 10042 MODEL NUMBER DECAL
1706175 2 10054 MODEL NUMBER DECAL
6 4110155 1 REAR FRAME STRIPE RH DECAL
7 1706200 1 ENGINE DOOR STRIPE RH DECAL
8 4110157 1 MID FRAME STRIPE RH DECAL
9 4110158 1 MID FRAME STRIPE LH DECAL
10 1706201 1 ENGINE DOOR STRIPE LH DECAL
11 4110160 1 REAR FRAME STRIPE LH DECAL
12 4110166 1 FRONT FRAME STRIPE RH DECAL
13 4110167 1 FRONT FRAME STRIPE LH DECAL
14 1706299 1 ELECTROCUTION HAZARD DECAL, (ANSI)
1706284 1 ELECTROCUTION HAZARD DECAL, (ISO)
15 1706306 1 TIP OVER HAZARD DECAL, (ANSI)
1706288 1 TIP OVER HAZARD DECAL, (ISO)
16 1706301 2 MOVING PARTS HAZARD DECAL, (ANSI)
1706285 2 MOVING PARTS HAZARD DECAL, (ISO)
17 1706296 1 BATTERY HAZARD DECAL, (ANSI)
1706281 1 BATTERY HAZARD DECAL, (ISO)
22 1704885 1 WEBSITE DECAL
23 3251813 1 USA DECAL
24 NSS 1 S/N PLATE
26 4110226 4 LIFT POINT/TIE DOWN DECAL
27 4110242 1 FRAME STRIPE LH DECAL
28 4100181 1 HYDRAULIC OIL FILL DECAL
29 4108302 1 HYDRAULIC OIL LEVEL DECAL
30 4105171 1 DIESEL FUEL FILL DECAL
31 1001143904 1 MAINTENANCE CHART DECAL
32 1001129510 1 LUBRICATION CHART DECAL, (8042)

11-4 8042/10042/10054 31200732

 DECALS

Figure 11-1 Cab & Frame Decals (Continued)

Item Part Number Qty. Description Rev.
1001129509 1 LUBRICATION CHART DECAL, (10042)
1001129508 1 LUBRICATION CHART DECAL, (10054)
34 Ref RECTANGULAR MIRROR, (see Figure 6-1 for details)
37 8466306 1 TILT ANGLE GAUGE
38 10139087 1 SAFETY WALK
42 4107462 1 SIDE CONSOLE DECAL
43 4107971 1 OUTRIGGER CONTACT DECAL, (10042 & 10054), (ANSI)
1706279 1 OUTRIGGER CONTACT DECAL, (10042 & 10054), (ISO)
44 1001129766 1 OVERLAY RH DECAL, (ANSI)
1001129767 1 OVERLAY RH DECAL, (ISO)
45 4110188 1 OVERLAY LH DECAL, (ANSI)
1001110282 1 OVERLAY LH DECAL, (ISO)
52 1706300 2 ETHER START WARNING DECAL, (ANSI)
1706098 2 ETHER START WARNING DECAL, (ISO)
55 1706850 1 CRUSH HAZARD WARNING DECAL, (ANSI)
1001092877 1 CRUSH HAZARD WARNING DECAL, (ISO)
56 1706768 1 NO RIDERS DECAL, (ANSI)
1001092878 1 NO RIDERS DECAL, (ISO)
57 1001109053 1 COOLANT FILL DECAL
58 1701640 1 MANUAL DECAL
59 1001125387 2 ULTRA LOW SULFUR DIESEL DECAL
60 1001139578 1 HOT FLUID WARNING DECAL
61 1001131271 1 TELEHANDLERS PATENT DECAL
62 1001143852 1 EXPORT DECAL, (if equipped for LS)
101 1001106014 1 CAPACITY CHART BOOKLET, (8042), (ANSI)
1001122561 1 CAPACITY CHART BOOKLET, (8042), (ISO)
1001110414 1 OPTIONAL CAPACITY CHART BOOKLET, (8042), (ANSI)
1001122562 1 OPTIONAL CAPACITY CHART BOOKLET, (8042), (ISO)
1001106015 1 CAPACITY CHART BOOKLET, (10042), (ANSI)
1001122612 1 CAPACITY CHART BOOKLET, (10042), (ISO)
1001110415 1 OPTIONAL CAPACITY CHART BOOKLET, (10042), (ANSI)
1001122613 1 OPTIONAL CAPACITY CHART BOOKLET, (10042), (ISO)
1001106016 1 CAPACITY CHART BOOKLET, (10054), (ANSI)
1001121967 1 CAPACITY CHART BOOKLET, (10054), (ISO)
1001110416 1 OPTIONAL CAPACITY CHART BOOKLET, (10054), (ANSI)
1001121968 1 OPTIONAL CAPACITY CHART BOOKLET, (10054), (ISO)
201 4105621 1 AUXILIARY CONTROL DECAL
301 1001153473 1 REAR DOOR SKYTRAK DECAL

K1 7302189 1 UNITED RENTALS DECAL KIT

K2 1001098594 1 RSC DECAL KIT, (8042 & 10042)
K3 1001098595 1 RSC DECAL KIT, (10054)
K4 0274272 1 NES DECAL KIT
K5 0274547 1 H&E DECAL KIT
K6 1001120632 1 SUNBELT DECAL KIT
K7 0274271 1 SUNSTATE DECAL KIT, (8042 & 10054)
K8 1001128530 1 HERTZ DECAL KIT
K9 1001140699 1 LEAVITT DECAL KIT

31200732 8042/10042/10054 11-5

 DECALS

Figure 11-1 Cab & Frame Decals (Continued)

Item Part Number Qty. Description Rev.
K10 0274072 1 CUSTOMER DECAL KIT

11-6 8042/10042/10054 31200732

 DECALS

Figure 11-1 Cab & Frame Decals (Continued)

Item Part Number Qty. Description Rev.

31200732 8042/10042/10054 11-7

 DECALS

Figure 11-2 Boom Decals

20

40 19 101
1

101
1 18

PH6090

11-8 8042/10042/10054 31200732

 DECALS

Figure 11-2 Boom Decals

Item Part Number Qty. Description Rev.
1001125360 Ref DECAL INSTALLATION, (8042), (ANSI), (not available to order, see items 1 thru C
20 on Figure 11-2 & items on Figure 11-1 for service)
1001125361 Ref DECAL INSTALLATION, (8042), (ISO), (if equipped for ULS), (not available to C
order, see items 1 thru 20 on Figure 11-2 & items on Figure 11-1 for service)
1001142440 Ref DECAL INSTALLATION, (8042), (ISO), (if equipped for LS), (not available to B
order, see items 1 thru 20 on Figure 11-2 & items on Figure 11-1 for service)
1001125362 Ref DECAL INSTALLATION, (10042), (ANSI), (not available to order, see items 1 C
thru 20 on Figure 11-2 & items on Figure 11-1 for service)
1001125363 Ref DECAL INSTALLATION, (10042), (ISO), (if equipped for ULS), (not available to C
order, see items 1 thru 20 on Figure 11-2 & items on Figure 11-1 for service)
1001142410 Ref DECAL INSTALLATION, (10042), (ISO), (if equipped for LS), (not available to B
order, see items 1 thru 20 on Figure 11-2 & items on Figure 11-1 for service)
1001125364 Ref DECAL INSTALLATION, (10054), (ANSI), (not available to order, see items 1 C
thru 20 on Figure 11-2 & items on Figure 11-1 for service)
1001125365 Ref DECAL INSTALLATION, (10054), (ISO), (if equipped for ULS), (not available to C
order, see items 1 thru 20 on Figure 11-2 & items on Figure 11-1 for service)
1001142409 Ref DECAL INSTALLATION, (10054), (ISO), (if equipped for LS), (not available to B
order, see items 1 thru 20 on Figure 11-2 & items on Figure 11-1 for service)
1 1706169 2 GOOSENECK DECAL, 8, (8042)
1706100 2 GOOSENECK DECAL, 10, (10042 & 10054)
18 1706298 1 CARRYING PERSONNEL DECAL, (ANSI)
1706282 1 CARRYING PERSONNEL DECAL, (ISO)
19 4105262 1 BOOM ANGLE INDICATOR DECAL
20 4107442 1 BOOM EXTEND LETTERS DECAL
40 Ref BOOM ANGLE INDICATOR PLATE & MOUNTING HARDWARE,
(see Figure 2-1 for details)

0274068 Ref SKYTRAK DECAL INSTALLATION, (not available to order, see item 101 for B
service)
101 1706176 2 SKYTRAK BOOM DECAL

31200732 8042/10042/10054 11-9

 DECALS

This Page Intentionally Left Blank

11-10 8042/10042/10054 31200732

 SECTION 12
RECOMMENDED SPARE PARTS
RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

Boom Assembly
2713452 Tilt Cylinder Hose, (8042 & 10042), (see Figure 8-7) 2
2713642 Tilt Cylinder Hose, (10054), (see Figure 8-7) 4
2716714 Boom Hose, (see Figure 8-7) 2
7111572 Wear Pad, (see Section 2) AR
7079572 Wear Pad, (see Section 2) AR
7082311 Insert, Wear Pad, (see Section 2) AR
7082342 Shim, 0.07, (see Section 2) AR
7082362 Shim, 0.13, (see Section 2) AR
7096772 Spacer, 0.62, (see Figure 2-2) 1
7096702 Spacer, 0.5, (see Section 2) AR
7118892 Quick Attach Pin, (see Figure 2-8) 1

Engine
7139077 Filler Breather Assy, (see Figure 4-2) 1
1001121646 Fan, (if equipped for ULS), (see Figure 4-1) 1
1001098559 Fan, (if equipped for LS), (see Figure 4-1) 1
70024274 Fan Belt, (if equipped for ULS), (see Figure 4-2) 1
70024285 Fan Belt, (if equipped for LS), (see Figure 4-2) 1
70024275 Fan Spacer, (if equipped for ULS), (see Figure 4-1) 1
70024278 Engine Oil Filter Element, (if equipped for ULS), (see Figure 4-2) 1
8036204 Engine Oil Filter Element, (if equipped for LS), (see Figure 4-2) 1
70024279 Dipstick, (if equipped for ULS), (see Figure 4-2) 1
70021584 Dipstick, (if equipped for LS), (see Figure 4-2) 1

Drive Train
1600429 Transmission Selector Control, (see Figure 7-3) 1
1319726 Transmission Filter, (see Figure 5-31) 1
70022241 Wheel End Bushing, (see Section 5) 4
70022218 Front Wheel End Seal, (see Figure 5-8) 2
70022218 Rear Wheel End Seal, (see Figure 5-15) 2
80304173 Wheel Hub Seal, (see Section 5) 4
1319472 Wheel Hub Bearing, (see Section 5) 8
70022203 Axle Wheel Hub O-Ring, (see Section 5) 4

Hydraulic System
8224045 Boom Joystick Assy, (see Figure 7-4) 1
8036295 Boom Extend/Retract Cylinder Seal Kit, (see Figure 9-2) 1
8035386 Boom Lift/Lower Cylinder Seal Kit, (see Figure 9-1) 2
8035780 Attachment Tilt Cylinder Seal Kit, (see Figure 9-3) 1
8035326 Frame Level Cylinder Seal Kit, (see Figure 9-5) 1
8036747 Stabil-Trak Cylinder Seal Kit, (see Figure 9-6) 1
8034695 Tilt Compensation Cylinder Seal Kit, (see Figure 9-4) 2
8036784 Outrigger (Energy) Cylinder Seal Kit, (see Figure 9-7) 2
70022178 Steering Cylinder Seal Kit, (see Section 2) 2
2915023 Swing Carriage Cylinder Seal Kit, (see Figure 9-15) 2
70022041 Side Tilt Carriage Cylinder Seal Kit, (see Figure 9-14) 1

31200732 8042/10042/10054 12-1

 RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

8320265 Hydraulic Filter Element, (see Figure 4-2) 1
7138740 Tank Strainer, (see Figure 9-11) 1
7139077 Filler/Breather, (see Figure 9-11) 2
7024441 Fluid Level Sight Gauge, (see Figure 9-11) 1
70021452 Grapple Bucket Cylinder Seal Kit, (see Figure 9-16) 1

Electrical
1001145026 Fuel Level Sender Assy, (see Figure 9-11) 1
8270621 Backup Alarm, (see Figure 10-1) 1
4360690 Ignition Switch, (see Figure 10-3) 1
70024276 Alternator, (if equipped for ULS), (see Figure 4-2) 1
70021849 Alternator, (if equipped for LS), (see Figure 4-2) 1
70024277 Starter, (if equipped for ULS), (see Figure 4-2) 1
70021850 Starter, (if equipped for LS), (see Figure 4-2) 1
8270620 Horn, (see Figure 10-2) 1

Misc
8035807 Ignition Key With Cover, (see Figure 10-3) 1
70021948 Door Key, (see Figure 6-3) 1
31200749 Operation & Safety Manual 1
31200796 Service Manual 1
31200732 Parts Manual 1

Special Tools
80304484 Pry Bar Set, ZF Axle 1
80304480 Two-armed Puller, ZF Axle 1
7025854 Two-armed Puller, ZF Axle 1
70010241 Threaded Ring, M105X3, ZF Axle 1
70010239 Two-armed Puller, 160-150mm, ZF Axle & Transmission 1
70023172 Gripping Insert Super, ZF Axle 1
70023173 Back-off Insert, Rear ZF Axle 1
70023174 Eye Bolt Assortment, ZF Axle & Transmission 1
70022872 Internal Extractor, 45-58mm, ZF Axle & Transmission 1
70022873 Internal Extractor, 70-100mm, ZF Axle 1
70022871 Counter Support, Rear, ZF Axle & Transmission 1
7029740 Driver, ZF Axle 1
7029739 Driver, ZF Axle 1
7029738 Driver, ZF Axle 1
70010244 Internal Extractor, ZF Axle 1
70010245 Counter Support, ZF Axle 1
70022866 Spanner, ZF Axle 1
70022867 Torque Spanner, 5-45Nm, ZF Axle 1
80304492 Wheel Bolt Puller Basic Set, ZF Axle 1
70110101 Driver, ZF Axle 1
80304498 Handle, ZF Axle 1
70010281 Slotted Nut Wrench, ZF Axle 1
70010283 Installer, ZF Axle 1

12-2 8042/10042/10054 31200732

 RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

70010284 Installer, ZF Axle 1
80304497 HP-Pump, ZF Axle 1
7025856 Striker, ZF Axle 1
70010243 Measuring Hub, 9/16in-18UNF 1
80304486 Two-armed Puller, ZF Axle 1
70010240 Gripping Insert Super, ZF Axle 1
70010285 Extracting Tool, ZF Axle 1
70010282 Assembly Ring, ZF Axle 1
70023175 Driver, ZF Axle 1

31200732 8042/10042/10054 12-3

 RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

12-4 8042/10042/10054 31200732

SECTION 13 PART NUMBER INDEX

PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0100009 ....................... 10-21 1001081242 ................... 6-11 1001100218 ................... 9-35 1001107746 ..................... 5-3
0100011 .. 3-7, 4-3, 4-5, 4-21, 1001081244 ................... 6-11 1001100221 ................... 6-21 1001108078 ................... 6-11
4-25, 4-27, 7-9, 1001081246 ................... 6-11 1001100225 ................... 6-22 1001108524 ................... 5-41
7-11 1001081247 ................... 6-11 1001100227 ................... 3-15 1001108591 ................... 6-11
0100019 .............1-3, 1-9, 5-3 1001081266 ................... 6-11 1001100228 ................... 3-15 1001108603 ................... 6-11
0100063 ........................... 3-5 1001081310 .......... 6-15, 6-16 1001100229 ................... 3-15 1001108668 ................... 3-34
0240156 ......................... 3-23 1001081375 ................... 6-21 1001100284 ................... 5-75 1001109007 ..................... 6-9
0274068 ......................... 11-9 1001081376 ................... 6-21 1001100324 ................... 5-75 1001109053 ................... 11-5
0274072 ......................... 11-6 1001090063 ..................... 3-7 1001100822 ................... 3-25 1001109230 ................... 4-15
0274271 ......................... 11-5 1001090064 ..................... 3-7 1001100823 ................... 3-25 1001109406 ..................... 6-9
0274272 ......................... 11-5 1001090134 ................... 9-43 1001100824 ................... 3-25 1001109478 ..................... 6-5
0274547 ......................... 11-5 1001090140 ..................... 3-7 1001101043 ................... 10-5 1001109536 .............. 4-3, 4-5
0400075 ......................... 10-5 1001091752 ................... 9-35 1001101085 ................... 6-19 1001110282 ................... 11-5
0641404 ......................... 10-4 1001092391 ................... 3-17 1001101115 ................... 3-15 1001110414 ................... 11-5
0641405 ................3-19, 4-15 1001092481 ................... 3-19 1001101116 ................... 3-15 1001110415 ................... 11-5
0641406 ................4-15, 10-4 1001092482 ................... 3-19 1001101845 ..........2-19, 2-21 1001110416 ................... 11-5
0641415 ......................... 10-5 1001092877 ................... 11-5 1001101867 ................... 2-21 1001110704 ................... 3-13
0641506 ......................... 4-11 1001092878 ................... 11-5 1001101956 ..................... 3-7 1001110889 ..................... 5-3
0641507 ......................... 4-25 1001093171 ................... 3-21 1001102212 ................... 4-19 1001111112 ................... 6-15
0641508 ................4-15, 4-27 1001093273 ................... 3-23 1001102378 ..................... 3-7 1001111190 ................... 3-13
0641511 ............10-15, 10-17 1001093377 .......... 3-15, 3-23 1001102448 ................. 10-43 1001111424 ................... 10-5
0641516 ......................... 10-5 1001093465 ................... 3-23 1001102813 ................... 3-19 1001111821 ................... 4-19
0641520 ......................... 8-15 1001094330 ................... 3-23 1001102844 ..................... 6-3 1001113511 ................... 4-11
0641605 ..................8-6, 8-25 1001094786 ..................... 1-3 1001102931 ................... 4-11 1001114495 ................... 4-15
0641607 ................4-25, 4-27 1001094787 ..................... 1-3 1001102933 ................... 4-11 1001114675 ..................... 6-3
0641611 ......................... 4-11 1001094830 ................... 3-23 1001103113 ..................... 7-3 1001114780 ................... 4-19
0641612 ..................3-7, 4-13 1001094877 ..................... 1-3 1001103144 ..................... 8-3 1001116692 ...... 10-24, 10-28
0641614 ......................... 4-15 1001095418 ................... 3-13 1001103147 ................... 9-37 1001116693 ................. 10-37
0641618 ......................... 4-19 1001095810 ................... 3-19 1001103150 ................... 9-37 1001116727 ..... 10-24, 10-28,
0641718 ......................... 4-19 1001096019 ................... 3-19 1001103152 ................... 9-37 10-33
0642032 .............3-3, 3-5, 3-7 1001096020 ................... 3-19 1001103153 ..........8-23, 9-37 1001116728 ..... 10-24, 10-25,
0642216 ........................... 1-3 1001096021 ................... 3-19 1001103182 ................... 9-45 10-28, 10-29,
0642222 ........................... 1-3 1001096023 ................... 3-19 1001103509 ............6-9, 6-21 10-33
0642628 ........................... 1-3 1001096024 ................... 3-19 1001103619 .. 5-3, 5-15, 5-33 1001116729 ..... 10-24, 10-28,
0642640 ....................1-9, 5-3 1001096025 ................... 3-19 1001103623 ................... 8-11 10-34, 10-49,
0681506 ......................... 4-19 1001096134 ................. 10-33 1001103628 ..................... 5-7 10-51
0681810 ..................3-7, 9-43 1001096162 ................... 3-19 1001103629 ..................... 5-7 1001116732 ................. 10-25
0681826 ....................4-3, 4-5 1001096314 ...... 10-15, 10-17 1001103633 ................... 5-25 1001116733 ...... 10-25, 10-34
0682228 ....................4-3, 4-5 1001096404 ..................... 2-3 1001103637 ................... 3-19 1001116734 ..... 10-25, 10-29,
0700610 ........................... 6-3 1001096435 ................... 4-19 1001103730 ................... 3-19 10-33
0701214 ........................... 4-3 1001096436 ................... 4-19 1001103736 ................... 3-19 1001116735 ................. 10-33
0710819 ........................... 4-3 1001097079 ................. 10-15 1001104796 ..................... 5-3 1001116736 ..... 10-34, 10-45,
0711015 ....................4-3, 4-5 1001097080 ................. 10-15 1001104800 ..................... 5-3 10-51
0711016 ........................... 4-3 1001097335 ................... 4-15 1001105703 ................... 5-77 1001116737 ..... 10-34, 10-37,
0711214 ........................... 4-5 1001097721 ................... 2-11 1001105704 ................... 5-77 10-49, 10-51
0741610 ........................... 3-7 1001097735 .......... 2-19, 2-21 1001105705 ................... 5-77 1001116745 ..... 10-24, 10-34,
0760612 ......................... 4-21 1001098089 ..................... 2-7 1001105892 ..................... 6-9 10-51
0761010 ..................4-5, 10-4 1001098559 ..................... 4-5 1001106014 ................... 11-5 1001116747 ..... 10-24, 10-28,
0761012 ........................... 4-3 1001098594 ................... 11-5 1001106015 ................... 11-5 10-34
0791718 ................4-25, 4-27 1001098595 ................... 11-5 1001106016 ................... 11-5 1001116748 ..... 10-24, 10-28,
0835416 ........................... 6-5 1001098769 ..................... 2-3 1001106344 ..................... 1-9 10-45
0860520 ......................... 3-19 1001098977 ................... 4-23 1001106345 ..................... 1-9 1001116810 ................. 10-28
0930020 ......................... 3-27 1001099113 ..................... 3-7 1001106836 ................... 9-39 1001116831 ................. 10-28
1001081045 ................... 6-21 1001099115 ..................... 3-7 1001107355 ................. 10-10 1001116838 ................... 5-25
1001081046 ................... 6-21 1001099351 ................... 3-31 1001107664 ..................... 1-9 1001116950 ...... 10-25, 10-29
1001081049 ................... 6-21 1001099901 ................... 3-29 1001107689 ..................... 1-9 1001116975 ................. 10-34
1001081072 ................... 6-21 1001099902 ................... 3-29 1001107690 ..................... 1-9 1001117019 ................. 10-34
1001081073 ................... 6-21 1001100005 ................... 5-75 1001107692 ..................... 1-9 1001117021 ..... 10-24, 10-25,
1001081241 ................... 6-11 1001100009 ................... 5-77 1001107744 ..................... 5-3 10-28, 10-29,

31200732 8042/10042/10054 13-1

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
10-33 1001121968....................11-5 1001127858 .......... 4-25, 4-27 1001131555................... 4-19
1001117026 ..... 10-24, 10-28, 1001122289....................6-21 1001127864 .......... 4-25, 4-27 1001131576................... 4-27
10-49, 10-51 1001122456......................6-5 1001127867 .......... 4-25, 4-27 1001131577................... 4-27
1001117068 ...... 10-24, 10-28 1001122457......................6-5 1001127980 ................... 4-15 1001131578................... 4-27
1001117070 ...... 10-25, 10-28 1001122559....................6-22 1001128339 ................... 4-15 1001131594................... 4-19
1001117079 ................. 10-51 1001122560....................4-15 1001128340 ................... 4-15 1001131596................... 4-19
1001117111 ...... 10-24, 10-28 1001122561....................11-5 1001128341 ................... 4-15 1001131645................... 4-19
1001117244 ................... 4-19 1001122562....................11-5 1001128363 ................... 4-25 1001131646................... 4-19
1001117308 ................... 10-5 1001122612....................11-5 1001128364 ................... 4-25 1001131772................... 4-27
1001117738 ..................... 1-5 1001122613....................11-5 1001128507 ................... 4-21 1001131819................... 4-19
1001117739 ..................... 1-5 1001122801....................4-15 1001128530 ................... 11-5 1001131820................... 4-19
1001118245 ................... 10-5 1001122807....................4-15 1001128544 ................... 4-21 1001131861..................... 1-5
1001118282 ................. 10-25 1001125027..................10-25 1001128663 ................... 10-4 1001131862..................... 1-5
1001118742 .............. 4-3, 4-5 1001125038....................4-11 1001128783 ................... 10-4 1001131996................... 4-27
1001119004 ...... 10-24, 10-28 1001125039....................4-11 1001128808 ................... 4-21 1001132004..................... 4-5
1001119619 ...... 10-24, 10-28 1001125040....................4-13 1001128901 ................... 4-25 1001132154................... 4-27
1001120068 ................... 4-15 1001125134......................8-6 1001128946 ..................... 5-3 1001132173................... 4-13
1001120082 ................... 4-21 1001125136....................8-25 1001129191 ..................... 4-3 1001132514..................... 3-3
1001120083 ................... 4-21 1001125236......................8-6 1001129497 ................... 4-25 1001132545................... 8-25
1001120179 ................... 5-77 1001125237......................8-6 1001129508 ................... 11-5 1001132546................... 8-25
1001120341 ................... 10-5 1001125360.......... 11-4, 11-9 1001129509 ................... 11-5 1001132547..................... 8-6
1001120632 ................... 11-5 1001125361.......... 11-4, 11-9 1001129510 ................... 11-4 1001132548..................... 8-6
1001120687 ..................... 4-3 1001125362.......... 11-4, 11-9 1001129513 ...... 10-24, 10-28 1001132551..................... 7-9
1001120819 ................... 6-22 1001125363.......... 11-4, 11-9 1001129610 ..................... 6-6 1001132552................... 7-11
1001120869 ................... 4-15 1001125364.......... 11-4, 11-9 1001129615 ................... 10-5 1001132984........ 10-4, 10-10
1001120914 ..................... 3-7 1001125365.......... 11-4, 11-9 1001129649 ........ 10-4, 10-10 1001132985........ 10-4, 10-10
1001120915 ..................... 3-7 1001125387....................11-5 1001129650 ........ 10-4, 10-10 1001132986........ 10-4, 10-10
1001120935 ................... 5-75 1001125418....................5-77 1001129759 ................. 10-24 1001133171................... 10-5
1001120947 ................... 4-15 1001125495.............. 4-3, 4-5 1001129760 ................. 10-37 1001133172................... 10-4
1001121085 ................... 5-75 1001125652....................8-15 1001129762 ................. 10-33 1001133350................. 10-28
1001121102 ................... 5-77 1001125705....................8-17 1001129766 ................... 11-5 1001133534................... 4-13
1001121104 ................... 5-77 1001125748...... 10-25, 10-29 1001129767 ................... 11-5 1001133871................... 4-15
1001121107 ................... 5-77 1001125749....................8-15 1001129768 ................... 10-4 1001133874................... 6-22
1001121129 ..................... 4-3 1001125750....................8-15 1001129769 ................... 10-4 1001134192................. 10-39
1001121233 ..................... 4-7 1001125751....................8-17 1001129773 ................. 10-25 1001134193................. 10-39
1001121245 ..................... 4-3 1001125773...... 10-25, 10-29 1001129795 ................... 10-4 1001134452................... 10-4
1001121246 ................... 4-21 1001125774....................6-21 1001129796 ................... 10-4 1001134466................... 4-11
1001121247 ................... 4-23 1001125784..................10-34 1001129797 ................... 10-4 1001134467................... 4-11
1001121254 ................... 4-15 1001125785..................10-34 1001129813 ..................... 7-5 1001134516................... 4-11
1001121256 ................... 4-11 1001125837....................6-21 1001129870 ..................... 7-5 1001134843................... 4-21
1001121257 ................... 4-13 1001125932....................8-15 1001130307 ................... 10-4 1001134844................... 4-21
1001121271 ................... 4-15 1001126208..................10-24 1001130568 ................... 10-4 1001134961................... 9-35
1001121272 ................... 4-19 1001126385....................8-25 1001130894 ................. 10-17 1001135002................... 9-31
1001121282 ..................... 1-3 1001126386....................8-25 1001130896 ................. 10-15 1001135011................... 4-13
1001121283 ..................... 1-3 1001126581....................10-5 1001130897 ................. 10-21 1001135038..................... 6-3
1001121396 ................... 8-19 1001126864..................10-13 1001130898 ................. 10-21 1001135055..................... 8-6
1001121399 ................... 8-19 1001127142....................10-5 1001130927 ................. 10-39 1001135710................... 10-5
1001121493 ................... 4-15 1001127212....................10-4 1001131179 .............. 1-5, 1-7 1001135770................... 10-5
1001121494 ................... 4-15 1001127213........ 10-4, 10-10 1001131246 ..................... 1-5 1001135777................... 10-5
1001121518 ................... 5-75 1001127226..................10-47 1001131271 ................... 11-5 1001136157................... 4-13
1001121596 .............. 4-3, 4-5 1001127418....................4-15 1001131343 ..................... 4-9 1001136358................... 4-11
1001121646 ..................... 4-3 1001127591....................4-15 1001131382 ..................... 4-5 1001136975.......... 4-11, 4-13
1001121726 ................. 10-33 1001127694....................10-5 1001131384 ................... 10-5 1001137512................... 3-17
1001121728 ................. 10-33 1001127699....................10-5 1001131385 ..................... 4-5 1001138700................... 4-11
1001121730 ................. 10-33 1001127700....................10-5 1001131386 ................... 4-19 1001139578................... 11-5
1001121741 ..................... 6-3 1001127784......................5-3 1001131485 ................... 4-27 1001139846................... 4-25
1001121742 ..................... 6-3 1001127855....................4-25 1001131488 ................... 4-23 1001140672................... 4-15
1001121955 ................... 4-15 1001127856....................4-25 1001131524 ..................... 8-6 1001140699................... 11-5
1001121967 ................... 11-5 1001127857....................4-25 1001131526 ................... 8-25 1001141020................... 4-29

13-2 8042/10042/10054 31200732

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001141427 ..................... 6-3 10731790 .............. 5-15, 5-33 1319585 ................5-47, 5-71 1319641 ......................... 5-61
1001141892 ..................... 1-9 10731845 ..... 5-49, 5-51, 5-55 1319586 ......................... 5-47 1319643 ......................... 5-61
1001142409 .......... 11-4, 11-9 10731913 ....................... 5-45 1319587 ......................... 5-47 1319646 ......................... 5-61
1001142410 .......... 11-4, 11-9 10731949 .............. 5-17, 5-35 1319590 ......................... 5-47 1319647 ......................... 5-61
1001142440 .......... 11-4, 11-9 10731959 ....................... 5-61 1319591 ......................... 5-49 1319648 ......................... 5-61
1001142513 ................... 10-4 10732063 .............. 5-65, 5-69 1319592 ......................... 5-49 1319649 ......................... 5-61
1001142790 ..................... 3-9 10732064 ....................... 5-65 1319593 ..... 5-49, 5-51, 5-53, 1319650 ......................... 5-63
1001143852 ................... 11-5 10732071 ....................... 5-63 5-55, 5-57, 5-59 1319652 ................ 5-63, 5-65
1001143904 ................... 11-4 10732072 ....................... 5-63 1319594 ..... 5-49, 5-51, 5-53, 1319659 ......................... 5-63
1001145026 ................... 9-35 10732095 ....................... 5-43 5-55, 5-57, 5-59 1319661 ................ 5-63, 5-65
1001145035 ................... 6-11 10732150 .................. 1-5, 1-7 1319595 ..... 5-49, 5-51, 5-53, 1319666 ................ 5-15, 5-33
1001146084 ..................... 3-5 10837923 ....................... 9-21 5-55, 5-57, 5-59 1319670 ................ 5-65, 5-69
1001146086 ..................... 3-5 10837943 ....................... 9-21 1319596 ...... 5-49, 5-51, 5-55 1319671 ......................... 5-65
1001146088 ..................... 3-5 10839156 ....................... 5-61 1319600 ..... 5-49, 5-51, 5-53, 1319673 ......................... 5-65
1001146159 ..................... 3-5 1101312 .................. 4-9, 4-23 5-55, 5-57, 5-59 1319674 ......................... 5-65
1001146160 ..................... 3-5 1101313 .................. 4-9, 4-23 1319601 ..... 5-49, 5-51, 5-53, 1319675 ......................... 5-65
1001146563 ..................... 8-9 1101841 ........................... 5-3 5-55, 5-57, 5-59 1319676 ......................... 5-65
1001147466 ..................... 1-9 1170021 ........................... 3-3 1319602 ..... 5-49, 5-51, 5-53, 1319677 ......................... 5-65
1001147467 ..................... 1-9 1170024 ........................... 3-3 5-55, 5-57, 5-59 1319678 ......................... 5-65
1001147477 ..................... 1-9 1170054 ........................... 3-7 1319603 ..... 5-49, 5-51, 5-53, 1319679 ......................... 5-65
1001147515 ................... 9-17 1170057 ........................... 3-7 5-55, 5-57, 5-59 1319680 ......................... 5-65
1001148177 ..................... 6-3 1319203 ......................... 5-43 1319604 ..... 5-49, 5-51, 5-53, 1319681 ......................... 5-65
1001149712 ................. 10-34 1319204 ......................... 5-43 5-55, 5-57, 5-59 1319682 ......................... 5-65
1001150229 ................... 6-11 1319205 ......................... 5-43 1319605 ...... 5-49, 5-51, 5-55 1319683 ......................... 5-65
1001150233 ................... 6-11 1319209 ......................... 5-43 1319606 ...... 5-49, 5-51, 5-55 1319684 ......................... 5-65
1001150491 ..................... 1-7 1319210 ......................... 5-43 1319607 ......................... 5-49 1319685 ......................... 5-65
1001150492 ..................... 1-7 1319211 ......................... 5-43 1319608 ................5-49, 5-59 1319686 ......................... 5-65
1001150496 ..................... 1-7 1319213 ......................... 5-43 1319609 ......................... 5-49 1319687 ......................... 5-65
1001150523 ..................... 4-7 1319214 ................ 5-17, 5-35 1319610 ......................... 5-49 1319688 ......................... 5-65
1001150524 ..................... 4-9 1319353 ................ 5-10, 5-28 1319611 ......................... 5-49 1319689 ......................... 5-65
1001150525 ..................... 4-9 1319423 ................ 5-15, 5-33 1319612 ..... 5-49, 5-51, 5-53, 1319690 ......................... 5-65
1001150526 ..................... 4-7 1319436 ................ 5-15, 5-33 5-55, 5-57, 5-59 1319691 ......................... 5-65
1001150741 ..................... 1-7 1319447 ................ 5-21, 5-37 1319613 ......................... 5-51 1319692 ......................... 5-65
1001150742 ..................... 1-7 1319464 ................ 5-21, 5-37 1319614 ......................... 5-51 1319693 ......................... 5-65
1001151099 ................... 5-75 1319472 ................ 5-21, 5-37 1319615 ...... 5-51, 5-55, 5-57 1319694 ......................... 5-65
1001151100 ................... 5-75 1319477 ................ 5-21, 5-37 1319616 ......................... 5-53 1319695 ......................... 5-65
1001151103 ................... 5-77 1319537 ................ 5-17, 5-35 1319617 ...... 5-53, 5-57, 5-59 1319696 ................ 5-65, 5-69
1001151104 ................... 5-77 1319539 ................ 5-17, 5-35 1319618 ...... 5-53, 5-57, 5-59 1319697 ......................... 5-65
1001151107 ................... 5-75 1319540 ................ 5-17, 5-35 1319619 ......................... 5-53 1319698 ......................... 5-65
1001151109 ................... 5-77 1319542 ................ 5-17, 5-35 1319620 ...... 5-53, 5-57, 5-59 1319699 ......................... 5-65
1001151561 ..................... 3-5 1319545 ................ 5-17, 5-35 1319621 ...... 5-53, 5-57, 5-59 1319700 ......................... 5-65
1001152653 ..................... 1-7 1319557 ......................... 5-45 1319622 ...... 5-53, 5-57, 5-59 1319701 ......................... 5-65
1001152654 ..................... 1-7 1319558 ......................... 5-45 1319623 ...... 5-53, 5-57, 5-59 1319702 ................ 5-65, 5-69
1001153473 ................... 11-5 1319563 ......................... 5-45 1319624 ...... 5-53, 5-57, 5-59 1319703 ................ 5-65, 5-69
1001153912 ................... 4-15 1319565 ......................... 5-45 1319625 ...... 5-53, 5-57, 5-59 1319704 ......................... 5-65
1001153913 ................... 4-15 1319566 ......................... 5-45 1319626 ...... 5-53, 5-57, 5-59 1319705 ......................... 5-65
1001174264 ................... 6-11 1319569 ......................... 5-47 1319627 ...... 5-53, 5-57, 5-59 1319707 ................ 5-65, 5-69
10139087 ....................... 11-5 1319570 ......................... 5-47 1319628 ...... 5-53, 5-57, 5-59 1319708 ......................... 5-65
10268515 ....................... 4-23 1319571 ......................... 5-47 1319629 ...... 5-53, 5-57, 5-59 1319709 ......................... 5-69
10268516 ....................... 4-23 1319574 ......................... 5-47 1319630 ...... 5-53, 5-57, 5-59 1319710 ......................... 5-69
1060379 ......................... 3-19 1319575 ......................... 5-47 1319631 ...... 5-53, 5-57, 5-59 1319711 ......................... 5-69
10704137 ......................... 4-5 1319576 ......................... 5-47 1319632 ...... 5-53, 5-57, 5-59 1319712 ......................... 5-69
10705034 ....................... 3-11 1319577 ......................... 5-47 1319633 ................5-53, 5-61 1319713 ......................... 5-69
10731702 ....................... 5-43 1319578 ...... 5-15, 5-17, 5-23, 1319634 ......................... 5-55 1319714 ......................... 5-69
10731709 .....5-65, 5-66, 5-69 5-33, 5-35, 5-39, 1319635 ......................... 5-55 1319715 ......................... 5-69
10731744 ....................... 5-47 5-47 1319636 ...... 5-55, 5-57, 5-59 1319718 ......................... 5-71
10731748 ....................... 5-43 1319582 ................ 5-47, 5-71 1319637 ......................... 5-57 1319719 ......................... 5-71
10731751 ....................... 5-43 1319583 ......................... 5-47 1319638 ................5-57, 5-59 1319720 ......................... 5-71
10731789 .............. 5-21, 5-37 1319584 ......................... 5-47 1319639 ......................... 5-59 1319721 ......................... 5-71

31200732 8042/10042/10054 13-3

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1319722 ......................... 5-71 2220375..........................8-13 2716670 ......................... 8-11 3311601........................... 2-3
1319723 ......................... 5-71 2220381............................8-3 2716671 ........................... 8-9 3311605......................... 4-19
1319724 ......................... 5-71 2220385........... 8-6, 8-9, 8-23 2716672 ........................... 8-9 3321001......................... 10-5
1319725 ......................... 5-71 2220415..........................3-13 2716673 ........................... 8-9 3421453......................... 3-19
1319726 ........... 4-7, 4-9, 5-71 2220473. 1-9, 3-13, 8-3, 8-11, 2716675 ......................... 8-13 3423226........................... 2-3
1320022 ......................... 4-15 8-21, 8-23 2716686 ......................... 8-21 3423227.................. 9-3, 9-11
1321209 ................ 5-15, 5-33 2220474......... 8-9, 8-17, 8-23 2716687 ......................... 8-21 3423242............. 3-3, 3-5, 3-7
1321226 ................ 5-21, 5-37 2220498..........................8-15 2716688 ......................... 8-21 3423248........................... 1-9
1321228 ......................... 5-21 2220500......... 8-9, 8-17, 9-35 2716690 ........................... 8-3 3423254........................... 5-3
1321234 ................ 5-15, 5-33 2220501..........................8-21 2716691 ......................... 8-21 3423275............. 3-3, 3-5, 3-7
1600429 ........................... 7-7 2220578................ 8-13, 8-15 2716694 ........................... 8-6 3423276.... 3-3, 3-5, 3-7, 3-13
1701509 ......................... 3-19 2220596......... 8-9, 8-19, 8-23 2716695 ......................... 8-11 3423307......................... 9-43
1701640 ......................... 11-5 2220602.................... 8-3, 8-7 2716696 ........................... 8-9 3460383......................... 8-15
1702773 ......................... 3-19 2220603.................. 8-3, 8-11 2716699 ......................... 8-11 3460384......................... 8-15
1704277 ......................... 3-19 2220606..........................8-11 2716700 ......................... 8-11 3520030........................... 1-3
1704885 ................ 3-19, 11-4 2220609..........................3-13 2716701 ......................... 8-11 3520072......................... 3-19
1706098 ......................... 11-5 2220628..........................3-13 2716703 ......................... 8-11 3576442........................... 7-5
1706100 ......................... 11-9 2220635..........................8-11 2716705 ........................... 8-9 3760170......................... 3-19
1706169 ......................... 11-9 2220651..........................8-19 2716706 ........................... 8-9 3820020......................... 3-19
1706173 ......................... 11-4 2220655............................8-6 2716707 ......................... 8-11 3841203......................... 9-43
1706174 ......................... 11-4 2220657................ 8-11, 8-23 2716708 ........................... 8-9 4100181......................... 11-4
1706175 ......................... 11-4 2220683.................. 8-9, 8-23 2716709 ......................... 8-23 4105171......................... 11-4
1706176 ......................... 11-9 2220695..........................8-13 2716710 ......................... 8-23 4105262......................... 11-9
1706200 ......................... 11-4 2220710............................8-6 2716711 ......................... 8-23 4105621................ 7-13, 11-5
1706201 ......................... 11-4 2220775................ 8-15, 8-23 2716712 ......................... 8-23 4107442......................... 11-9
1706279 ......................... 11-5 2220806..........................6-21 2716713 ......................... 8-19 4107462......................... 11-5
1706281 ......................... 11-4 2220833............................8-9 2716714 ......................... 8-17 4107971......................... 11-5
1706282 ......................... 11-9 2220878............................8-6 2716715 ......................... 8-17 4108302......................... 11-4
1706284 ......................... 11-4 2220947............................8-6 2716716 ......................... 8-15 4110155......................... 11-4
1706285 ......................... 11-4 2220999............. 8-3, 8-6, 8-9 2716750 ........................... 8-3 4110157......................... 11-4
1706288 ......................... 11-4 2221123..........................8-11 2716808 ........................... 8-3 4110158......................... 11-4
1706296 ......................... 11-4 2221301..........................4-21 2717052 ........................... 9-7 4110160......................... 11-4
1706298 ......................... 11-9 2230025..........................8-19 2717160 ......................... 3-11 4110166......................... 11-4
1706299 ......................... 11-4 2230035..........................8-11 2717161 ......................... 3-11 4110167......................... 11-4
1706300 ......................... 11-5 2230044..........................8-19 2717162 ......................... 3-11 4110188......................... 11-5
1706301 ......................... 11-4 2340037..........................3-17 2717198 ......................... 9-15 4110226......................... 11-4
1706306 ......................... 11-4 2340038..........................3-17 2717201 ......................... 9-17 4110242......................... 11-4
1706768 ......................... 11-5 2340039..........................3-17 2717283 ......................... 3-11 4110422................ 3-29, 3-31
1706850 ......................... 11-5 2340045..........................3-17 2717287 ......................... 3-13 4110473......................... 3-11
1706892 ......................... 3-19 2340046..........................3-17 2717291 ........................... 8-6 4240017....... 4-11, 4-13, 10-4
2080040 ......................... 3-19 24921332........................4-25 2720637 ......................... 4-23 4360569....................... 10-13
2110606 .................. 3-7, 3-11 2600281..........................3-19 2754736 ......................... 8-11 4360690....................... 10-13
2110608 ........................... 3-7 2713082..........................8-19 2754753 ......................... 8-11 4420037.................... 1-5, 1-7
2110808 ........................... 3-7 2713452..........................8-17 2755060 ......................... 8-15 4460019. 10-25, 10-28, 10-29
2130606 ................ 3-11, 8-11 2713642..........................8-17 2900770 . 9-3, 9-9, 9-17, 9-43 4460042............ 10-24, 10-28
2130608 ......................... 3-11 2714973..........................9-11 2915023 ......................... 9-45 4460142............ 10-24, 10-28
2131210 ................ 5-41, 8-25 2716173............................9-5 2940074 ......................... 3-19 4460206....................... 10-33
2131212 ....... 4-15, 5-41, 8-25 2716563..........................9-13 31200160 ....................... 3-19 4460247............ 10-25, 10-29
2170706 ......................... 8-11 2716617............................9-3 31200336 ....................... 3-19 4460256............ 10-24, 10-28
2172106 .................. 3-7, 8-11 2716618............................9-9 31200387 ....................... 3-19 4460312............ 10-25, 10-29
2180104 ......................... 4-21 2716654..........................8-13 31200388 ....................... 3-19 4460419 10-34, 10-41, 10-45,
2180535 ......................... 6-21 2716655..........................8-13 3251813 ......................... 11-4 10-49, 10-51
2220218 ......................... 4-13 2716660..........................8-11 3271501 ......................... 4-11 4460457....................... 10-45
2220237 .................. 8-6, 9-35 2716661............................8-9 3290601 ......................... 10-4 4460458 10-24, 10-25, 10-33,
2220239 ......................... 9-35 2716663............................8-6 3290801 ......................... 10-4 10-37
2220371 8-3, 8-11, 8-21, 8-23 2716664..........................8-23 3300220 ......................... 10-5 4460459............ 10-37, 10-47
2220372 ................ 8-21, 8-23 2716665..........................8-23 3300240 .............3-3, 3-5, 3-7 4460464. 10-28, 10-33, 10-39
2220373 ..8-3, 8-9, 8-17, 8-19 2716668............................8-3 3311401 ......................... 4-19 4460465 10-25, 10-29, 10-39,
2220374 .................. 8-6, 8-23 2716669..........................8-23 3311405 ......................... 3-19 10-51

13-4 8042/10042/10054 31200732

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4460466 10-24, 10-28, 10-33, 4811700 ......................... 4-21 70020673 ....................... 9-39 70021948 ................ 6-9, 6-11
10-34, 10-37, 4811900 .................... 4-3, 4-5 70020674 ....................... 9-39 70021977 ....................... 3-31
10-51 4812000 ........... 4-3, 4-5, 10-4 70020675 ....................... 9-39 70021978 ....................... 3-31
4460475 10-24, 10-25, 10-28, 4812100 .................... 4-3, 4-5 70020676 ....................... 9-39 70021979 ....................... 3-31
10-45 4812300 ......... 7-9, 7-11, 7-13 70020677 ....................... 9-39 70021980 ....................... 3-27
4460476 10-25, 10-28, 10-37, 4831700 ......................... 10-5 70020678 ....................... 9-39 70021981 ....................... 3-27
10-47 4831900 .................. 4-5, 10-4 70020679 ....................... 9-39 70021982 ....................... 3-27
4460509 ....................... 10-28 4832000 ........................... 4-3 70020680 ....................... 9-39 70022028 ....................... 3-31
4460518 ............10-24, 10-28 4846452 ......................... 3-19 70020681 ....................... 9-39 70022038 ....................... 9-43
4460742 ....................... 10-45 4891500 ................ 4-25, 4-27 70020682 ....................... 9-39 70022039 ....................... 9-43
4460743 ....................... 10-37 4891600 .... 4-25, 4-27, 10-15, 70020888 ..................... 10-51 70022040 ....................... 9-43
4460744 ............10-24, 10-28 10-17 70020891 ..................... 10-33 70022041 ....................... 9-43
4460790 ............10-34, 10-43 4891800 ........................... 3-7 70021077 ....................... 6-11 70022042 ....................... 9-43
4460850 ....................... 10-43 4892200 ........................... 1-3 70021078 ....................... 6-11 70022043 ....................... 9-43
4460871 ....................... 10-33 4892600 ........................... 1-3 70021090 ....................... 6-11 70022044 ....................... 9-45
4460872 ....................... 10-33 5724622 ........................... 2-3 70021092 ....................... 6-11 70022045 ....................... 9-45
4460884 ....................... 10-51 5746411 ......................... 2-17 70021093 ....................... 6-11 70022046 ....................... 9-45
4460891 ............10-29, 10-39 6604662 ......................... 3-13 70021095 ....................... 6-11 70022170 .............. 5-21, 5-37
4460894 ....................... 10-51 70001955 ....................... 9-31 70021096 ....................... 6-11 70022171 .............. 5-17, 5-35
4460897 ............10-28, 10-39 70001956 ....................... 9-31 70021108 ....................... 6-11 70022172 .............. 5-15, 5-33
4460905 ....................... 10-33 70002133 ....................... 9-31 70021342 ..............3-27, 3-31 70022173 .............. 5-15, 5-33
4460933 ....................... 10-51 70002578 ....................... 9-31 70021349 ....................... 3-31 70022174 .............. 5-15, 5-33
4460943 ....................... 10-28 70002579 ....................... 9-31 70021358 ....................... 3-27 70022175 .............. 5-15, 5-33
4460944 ....................... 10-34 70002580 ....................... 9-31 70021359 ....................... 3-27 70022176 .............. 5-17, 5-35
4460955 .10-24, 10-28, 10-45 70002581 ....................... 9-31 70021360 ....................... 3-27 70022177 .............. 5-15, 5-33
4460979 .10-24, 10-28, 10-37 70002582 ....................... 9-31 70021361 ....................... 3-27 70022178 .............. 5-15, 5-33
4461094 ....................... 10-24 70002583 ....................... 9-31 70021362 ....................... 3-27 70022179 .............. 5-21, 5-37
4461095 ............10-24, 10-28 70002584 ....................... 9-31 70021364 ....................... 9-47 70022180 .............. 5-15, 5-33
4461101 ............10-33, 10-45 70002585 ....................... 9-31 70021365 ....................... 9-47 70022181 .............. 5-15, 5-33
4461102 ............10-34, 10-45 70002588 ....................... 9-31 70021366 ....................... 3-27 70022183 .............. 5-17, 5-35
4461103 ............10-33, 10-45 70002590 ....................... 9-31 70021367 ..............3-27, 9-47 70022184 .............. 5-15, 5-33
4461157 .10-24, 10-28, 10-45 70002592 ....................... 9-31 70021387 ....................... 3-27 70022185 .............. 5-13, 5-31
4461189 ....................... 10-34 70002593 ....................... 9-31 70021391 ....................... 3-27 70022186 .............. 5-17, 5-35
4461273 ....................... 10-39 70002595 ....................... 9-31 70021392 ....................... 3-27 70022187 .............. 5-21, 5-37
4520471 ......................... 5-75 70002599 ....................... 9-32 70021393 ....................... 9-47 70022188 .............. 5-21, 5-37
4520472 ......................... 5-75 70020228 .............. 4-29, 4-31 70021399 ....................... 9-47 70022189 .............. 5-17, 5-35
4520527 ......................... 5-77 70020425 ....................... 5-63 70021415 ....................... 3-31 70022190 .............. 5-17, 5-35
4520535 ......................... 5-77 70020426 ....................... 5-63 70021440 ....................... 9-47 70022191 ....................... 5-19
4520536 ......................... 5-77 70020427 ....................... 5-69 70021444 ....................... 9-47 70022192 ....................... 5-19
4520648 ......................... 5-75 70020428 ....................... 9-45 70021446 ....................... 9-47 70022193 .............. 5-17, 5-35
4520649 ......................... 5-75 70020430 ....................... 5-61 70021447 ....................... 9-47 70022194 .............. 5-17, 5-35
4520650 ......................... 5-75 70020431 ....................... 5-61 70021448 ....................... 9-47 70022195 ....................... 5-19
4640438 ......................... 9-43 70020555 ....................... 3-21 70021451 ....................... 9-47 70022196 .............. 5-17, 5-35
4641501 ......................... 3-11 70020562 ....................... 3-27 70021452 ....................... 9-47 70022197 .............. 5-23, 5-39
4641502 ......................... 3-11 70020628 ......................... 6-9 70021462 ....................... 9-47 70022198 .............. 5-17, 5-35
4711400 .......3-19, 4-15, 10-4 70020658 ....................... 9-17 70021464 ....................... 9-47 70022199 ....................... 5-19
4711500 .......4-11, 4-19, 10-5 70020659 ....................... 9-39 70021465 ....................... 9-47 70022201 .............. 5-15, 5-33
4711600 2-3, 4-11, 4-13, 8-6, 70020660 ....................... 9-39 70021553 ..............5-21, 5-37 70022202 ....................... 5-19
8-25 70020661 ....................... 9-39 70021554 ..............5-21, 5-37 70022203 .............. 5-21, 5-37
4711700 ......................... 4-19 70020662 ....................... 9-39 70021557 ....................... 9-25 70022204 .............. 5-15, 5-33
4740362 ......................... 4-19 70020663 ....................... 9-39 70021564 ....................... 9-13 70022206 .............. 5-15, 5-33
4751500 ......................... 4-23 70020665 ....................... 9-39 70021584 ......................... 4-9 70022207 .............. 5-23, 5-39
4751600 ......................... 4-19 70020666 ....................... 9-39 70021790 ....................... 5-21 70022208 .............. 5-21, 5-37
4751700 ......................... 4-19 70020667 ....................... 9-39 70021812 ....................... 9-45 70022209 .............. 5-17, 5-35
4761000 ......................... 10-5 70020668 ....................... 9-39 70021825 ..................... 10-33 70022210 .............. 5-15, 5-33
4761400 ......................... 10-5 70020669 ....................... 9-39 70021849 ......................... 4-9 70022211 .............. 5-13, 5-31
4761500 ......................... 10-5 70020670 ....................... 9-39 70021850 ......................... 4-9 70022213 .............. 5-10, 5-28
4762600 ........................... 1-3 70020671 ....................... 9-39 70021921 ....................... 3-31 70022215 ..... 5-17, 5-19, 5-35
4791500 ........................... 6-3 70020672 ....................... 9-39 70021935 ....................... 3-31 70022216 ................ 5-9, 5-27

31200732 8042/10042/10054 13-5

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70022217 .............. 5-15, 5-33 70022695........................4-19 70023039 ....................... 9-39 70024150....................... 4-15
70022218 .............. 5-21, 5-37 70022696........................4-19 70023040 ....................... 6-19 70024151....................... 4-15
70022220 .............. 5-10, 5-28 70022719........................9-37 70023041 ....................... 6-19 70024155....................... 4-13
70022223 .............. 5-21, 5-37 70022720........................9-37 70023111 ..................... 10-45 70024156................ 4-9, 4-13
70022225 .............. 5-13, 5-31 70022721........................9-37 70023139 ....................... 6-19 70024157....................... 4-13
70022227 .............. 5-13, 5-31 70022722........................9-37 70023330 ....................... 5-23 70024158....................... 4-13
70022228 .............. 5-13, 5-31 70022723........................9-37 70023350 ....................... 9-32 70024159....................... 4-13
70022229 .............. 5-13, 5-31 70022724........................9-37 70023351 ....................... 9-31 70024160....................... 4-13
70022230 .............. 5-21, 5-37 70022747......................10-33 70023352 ....................... 9-31 70024161....................... 4-13
70022231 ................ 5-9, 5-27 70022777........................5-33 70023353 ....................... 9-31 70024162....................... 4-13
70022232 ......................... 5-9 70022781........................5-37 70023354 ....................... 9-31 70024176................ 4-7, 4-21
70022234 .............. 5-21, 5-37 70022782........................5-37 70023355 ....................... 9-31 70024177................ 4-7, 4-21
70022235 .............. 5-17, 5-35 70022784........................5-39 70023357 ....................... 9-31 70024244..................... 10-33
70022236 .............. 5-17, 5-35 70022785.............. 5-23, 5-39 70023358 ....................... 9-31 70024245..................... 10-33
70022237 .............. 5-21, 5-37 70022786........................5-27 70023359 ....................... 9-31 70024246..................... 10-33
70022238 .............. 5-21, 5-37 70022789........................5-33 70023362 ....................... 9-31 70024247..................... 10-33
70022239 .............. 5-23, 5-39 70022842.................. 4-7, 4-9 70023363 ....................... 9-31 70024248.......... 10-34, 10-45
70022240 .............. 5-21, 5-37 70022844.................. 4-7, 4-9 70023364 ....................... 9-31 70024249..................... 10-34
70022241 .............. 5-15, 5-33 70022846.................. 4-7, 4-9 70023400 ....................... 5-27 70024250..................... 10-34
70022242 .............. 5-23, 5-39 70022931........................3-34 70023401 ....................... 5-31 70024251..................... 10-34
70022243 .............. 5-23, 5-39 70022932........................3-34 70023402 ....................... 5-31 70024252.......... 10-34, 10-45
70022244 .............. 5-10, 5-28 70022934........................3-34 70023403 ....................... 5-31 70024253..................... 10-33
70022245 .............. 5-10, 5-28 70022935........................3-35 70023404 .....5-33, 5-35, 5-39 70024254..................... 10-33
70022248 ....................... 5-19 70022936........................3-35 70023405 ....................... 5-37 70024255..................... 10-33
70022249 .............. 5-21, 5-37 70022937........................3-35 70023453 ....................... 9-37 70024256..................... 10-33
70022250 ....................... 5-35 70022939........................3-35 70023454 ....................... 9-37 70024257..................... 10-33
70022251 ....................... 5-19 70022942........................3-35 70023455 ....................... 9-37 70024258..................... 10-33
70022252 ....................... 5-19 70022946........................3-35 70023482 ....................... 5-43 70024259......... 10-34, 10-41,
70022253 .............. 5-17, 5-35 70022949........................3-35 70023483 ....................... 5-43 10-45, 10-49,
70022254 .............. 5-15, 5-33 70022950........................3-35 70023505 ....................... 9-37 10-51
70022255 .............. 5-15, 5-33 70022952........................3-35 70023506 ....................... 9-37 70024263..................... 10-37
70022257 .............. 5-21, 5-37 70022957........................3-34 70023507 ....................... 9-37 70024264..................... 10-37
70022258 ....................... 5-17 70022960........................3-34 70023508 ....................... 9-37 70024265.......... 10-41, 10-45
70022260 ....................... 5-13 70022969........................3-34 70023509 ....................... 9-37 70024269....................... 4-21
70022261 ....................... 5-13 70022970........................3-34 70023510 ....................... 9-37 70024270....................... 4-21
70022262 .............. 5-13, 5-31 70022980........................3-35 70023519 ....................... 9-37 70024271....................... 4-21
70022263 ....................... 5-13 70022984........................3-34 70023520 ....................... 9-37 70024274......................... 4-7
70022264 ....................... 5-13 70022985........................3-34 70023521 ....................... 9-37 70024275......................... 4-7
70022265 ....................... 5-21 70022987........................3-34 70023558 ....................... 6-19 70024276......................... 4-7
70022268 ....................... 5-21 70022990........................3-35 70023565 ......................... 4-9 70024277......................... 4-7
70022271 ....................... 5-23 70022992........................3-34 70023601 ....................... 4-19 70024278......................... 4-7
70022272 ......................... 5-9 70022993........................3-34 70023812 ......................... 4-7 70024279......................... 4-7
70022273 ....................... 5-23 70022994........................3-34 70023885 .............. 5-47, 5-71 70024280......................... 4-7
70022274 ....................... 5-23 70022995........................3-34 70023890 ....................... 6-19 70024281......................... 4-7
70022275 ....................... 5-17 70022997..........................3-9 70023904 .............. 5-13, 5-31 70024284......................... 4-7
70022276 ....................... 5-37 70022998........................3-35 70023910 .............. 5-13, 5-31 70024285......................... 4-9
70022277 .............. 5-15, 5-33 70023003........................3-34 70023925 ....................... 3-35 70024286......................... 4-9
70022278 ....................... 5-23 70023004........................3-34 70023996 ....................... 9-31 70024535......................... 3-9
70022279 ....................... 5-23 70023005........................3-35 70023997 ....................... 9-31 70024536......................... 3-9
70022280 ....................... 5-27 70023006........................3-35 70023998 ....................... 9-31 70024537......................... 3-9
70022281 .............. 5-23, 5-39 70023007........................3-35 70023999 ....................... 9-31 70024538......................... 3-9
70022282 ....................... 5-35 70023008........................3-34 70024000 ....................... 9-31 70024539....................... 9-19
70022283 .............. 5-23, 5-39 70023009........................3-34 70024002 ....................... 9-43 70024540......................... 3-9
70022284 ....................... 5-31 70023010........................3-34 70024039 ....................... 9-31 70024541......................... 3-9
70022285 ....................... 5-31 70023014........................3-34 70024040 ....................... 9-31 70024542......................... 3-9
70022287 ....................... 9-31 70023015........................3-35 70024041 ....................... 9-31 70024543......................... 3-9
70022288 ....................... 9-31 70023016........................3-34 70024123 ......................... 3-9 70024544......................... 3-9
70022527 ....................... 3-27 70023037........................9-39 70024148 ....................... 4-15 70024545......................... 3-9
70022694 ....................... 4-19 70023038........................9-40 70024149 ....................... 4-15 70024546......................... 3-9

13-6 8042/10042/10054 31200732

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70024547 ....................... 9-19 7026799 ......................... 6-19 7098142 ......................... 7-11 7138858 ......................... 6-19
70024548 ....................... 9-19 7026900 ......................... 6-19 7110172 ......................... 2-17 7138878 ........................... 7-7
70024549 ....................... 9-19 7026901 ......................... 6-19 7110702 ......................... 3-13 7138944 ........................... 6-3
70024550 ......................... 3-9 7026905 ......................... 6-19 7110712 ......................... 9-45 7138951 .................. 6-5, 6-13
70024551 ......................... 3-9 7026906 ......................... 6-19 7110722 ......................... 9-45 7138958 .................. 6-5, 6-13
70024552 ......................... 3-9 7026972 ........................... 9-3 7111402 ......................... 8-19 7138977 ................ 2-23, 2-25
70024553 ......................... 3-9 7027217 ................ 5-15, 5-33 7111572 2-5, 2-7, 2-11, 2-13, 7138986 ................ 2-23, 2-25
70024554 ......................... 3-9 7027273 ......................... 5-61 2-15, 2-17 71390322-19, 2-21, 2-23, 2-25
70024555 ......................... 3-9 7028737 ........................... 6-5 7112452 ......................... 8-17 7139047 .................... 1-5, 1-7
70024588 ......................... 4-7 7029037 ......................... 5-63 7112642 ......................... 3-15 7139050 ........................... 6-5
70024589 ......................... 4-7 7029153 ......................... 9-15 7112732 ......................... 2-15 7139066 ........................... 1-3
70024590 ......................... 4-7 7029246 ......................... 9-15 7113952 ......................... 2-21 7139076 ......................... 9-35
70024608 ....................... 6-11 7029264 ................ 4-29, 4-31 7113982 ......................... 2-21 7139077 ........... 4-7, 4-9, 9-35
70024623 ......................... 4-7 7029265 ................ 4-29, 4-31 7114032 ......................... 2-21 7139086 ......................... 5-73
70024627 ......................... 4-7 7029367 ........................... 7-7 7114112 ................2-19, 2-21 7139087 ......................... 5-73
70024628 ......................... 4-7 7029417 ......................... 5-71 7114922 ......................... 2-17 7139088 ......................... 5-73
70024629 ......................... 4-7 7029520 ......................... 3-21 7114941 ......................... 3-15 7139156 ........................... 1-3
70024630 ......................... 4-7 7029521 ......................... 3-21 7116562 10-33, 10-41, 10-45 7139157 ........................... 1-3
70024672 ..................... 10-33 7029532 ....... 5-51, 5-53, 5-61 7116642 ..................2-7, 2-11 7139161 ......................... 5-75
70024673 ..................... 10-34 7029533 ....... 5-51, 5-53, 5-61 7116652 ..................2-7, 2-11 7139162 ......................... 5-75
70024674 ..................... 10-34 7029692 ................ 3-27, 3-31 7116662 ..................2-7, 2-11 7139163 ......................... 5-77
70024900 ....................... 6-11 7029714 ......................... 3-27 7116691 ..................2-7, 2-11 7139164 ......................... 5-77
70024903 ....................... 6-11 7029716 ......................... 9-35 7116733 ..................2-7, 2-11 7139180 ................ 2-19, 2-21
70024954 ....................... 6-11 7029760 ......................... 9-43 7116792 ........................... 2-3 7139212 ......................... 8-11
70025347 ....................... 6-11 7029860 ......................... 6-15 7116812 ..................2-7, 2-11 7139226 ......................... 5-73
70025348 ....................... 6-11 7029947 ........................... 4-7 7117031 ................2-23, 2-25 7139250 ......................... 6-13
70025354 ....................... 6-11 7054351 ........... 4-3, 4-5, 5-41 7117113 ......................... 2-13 7139263 ....................... 10-21
7007207 ......................... 9-31 7057141 ................ 4-15, 4-19 7117133 ......................... 2-17 7139267 ....................... 10-21
7007415 ......................... 9-31 7062922 ......................... 3-13 7117414 ......................... 2-15 7139268 ....................... 10-21
7007446 ......................... 9-31 7079572 . 2-5, 2-7, 2-11, 2-13, 7117502 ......................... 2-21 7139269 ....................... 10-21
7012903 ......................... 9-15 2-15, 2-17 7117582 ......................... 2-21 7139290 ......................... 6-13
7017496 ......................... 9-15 7082311 . 2-5, 2-7, 2-11, 2-13, 7118882 ......................... 2-27 7139292 ......................... 6-13
7021275 ......................... 9-31 2-15, 2-17 7118892 ......................... 2-27 7139293 ......................... 6-13
7022340 ......................... 9-31 7082342 . 2-5, 2-7, 2-11, 2-13, 7124301 ........................... 1-3 7139294 ......................... 6-13
7023962 ......................... 9-31 2-15, 2-17 7124451 ........................... 1-3 7139295 ......................... 6-13
7023964 ......................... 9-31 7082362 . 2-5, 2-7, 2-11, 2-13, 7124471 ........................... 1-3 7139296 ......................... 6-13
7024441 ......................... 9-35 2-15, 2-17 7124491 ........................... 1-9 7139298 .................. 6-5, 6-13
7024574 ......................... 9-45 7083992 ........................... 9-9 7125801 ........................... 1-9 7139299 .................. 6-5, 6-13
7024922 ......................... 9-29 7085552 ......................... 2-27 7125811 ........................... 2-3 7139301 .................. 6-5, 6-21
7024947 ......................... 9-29 7085562 ......................... 2-27 7125871 ..................1-3, 7-13 7139316 .................. 6-5, 6-13
7024948 ......................... 9-29 7085571 ......................... 2-27 7126662 ................2-19, 2-21 7139406 ........................... 1-5
7024949 ......................... 9-29 7089722 ........................... 9-9 7127852 ......................... 2-17 7139407 ........................... 1-5
7024950 ......................... 9-29 7090822 ........................... 1-9 7127862 ......................... 2-17 71394162-19, 2-21, 2-23, 2-25
7024954 ......................... 9-29 7090871 ......................... 9-17 7129521 ........................... 7-3 7139444 .................. 6-5, 6-13
7024955 ......................... 9-29 7090891 ........................... 1-9 7137142 ................9-13, 9-15 7139504 ......................... 8-17
7024956 ......................... 9-29 7090951 ......................... 9-17 7138209 ......................... 9-35 7139505 ................ 8-15, 8-17
7024957 ......................... 9-29 7091323 ......................... 7-13 7138368 ........................... 1-3 7139560 ......................... 5-73
7024958 ......................... 9-29 7091373 ........................... 1-9 7138468 ........................... 2-5 7139690 ................ 2-19, 2-21
7026408 ....................... 10-39 7095312 ........................... 2-3 7138634 ......................... 5-41 7139692 ................ 2-23, 2-25
7026439 10-33, 10-45, 10-49, 7095352 ........................... 2-3 7138638 ........................... 5-3 7139693 ......................... 2-21
10-51 7095522 ........................... 9-9 7138639 ........................... 5-3 7139863 ......................... 2-27
7026579 ........................... 9-7 7095831 .................... 4-3, 4-5 7138660 ......................... 5-75 7139864 ......................... 2-27
7026758 ......5-49, 5-51, 5-53, 7096552 .................... 9-5, 9-7 7138661 ......................... 5-75 7139918 ......................... 3-11
5-55, 5-57, 5-59 7096562 .................... 9-5, 9-7 7138662 ......................... 5-77 7148100 ......................... 6-22
7026759 ......5-49, 5-51, 5-53, 70967022-7, 2-11, 2-13, 2-15, 7138663 ......................... 5-77 7150661 ........................... 1-5
5-55, 5-57, 5-59 2-17 7138740 ......................... 9-35 7150673 ....................... 10-15
7026760 ......5-49, 5-51, 5-53, 7096772 ........................... 2-5 7138804 ........................... 8-3 7150679 ....................... 10-17
5-55, 5-57, 5-59 7096882 . 2-5, 2-7, 2-11, 2-13, 7138833 ........................... 7-7 7150680 ....................... 10-17
7026798 ......................... 6-19 2-15 7138836 ........................... 7-7 7150681 ....................... 10-17

31200732 8042/10042/10054 13-7

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7150685 ....................... 10-17 80304110................ 5-9, 5-27 8032994 ......................... 9-15 8035563......................... 9-26
7150688 ....................... 10-15 80304111................ 5-9, 5-27 8033075 ......................... 6-15 8035564......................... 9-26
7150689 ....................... 10-17 80304112................ 5-9, 5-27 80334277 ....................... 9-29 8035565......................... 9-26
7150690 ....................... 10-18 80304113................ 5-9, 5-27 8033786 ......................... 9-45 8035566......................... 9-26
7150699 ....................... 10-17 80304115................ 5-9, 5-27 8033856 .................. 6-9, 6-21 8035567......................... 9-25
7150702 ....................... 10-17 80304117................ 5-9, 5-27 8034026 .................... 9-5, 9-7 8035568......................... 9-25
7150703 ....................... 10-17 80304118................ 5-9, 5-27 8034695 ......................... 9-11 8035569......................... 9-25
7150707 ....................... 10-49 80304119................ 5-9, 5-28 8034697 ......................... 9-21 8035570......................... 9-25
7150716 ....................... 10-17 80304120.............. 5-10, 5-28 8034800 ......................... 6-11 8035571......................... 9-25
7150717 ....................... 10-17 80304121.............. 5-10, 5-28 8034815 ......................... 6-15 8035572......................... 9-25
7150722 ....................... 10-45 80304122.............. 5-10, 5-28 8035109 ........................... 5-3 8035573......................... 9-25
7150723 ....................... 10-41 80304123.............. 5-10, 5-28 8035281 ......................... 9-15 8035574......................... 9-25
7150730 ............ 10-15, 10-17 80304124................ 5-9, 5-27 8035282 ......................... 9-15 8035575......................... 9-25
7150741 ....................... 10-51 80304125.............. 5-10, 5-28 8035308 ........................... 9-9 8035577......................... 9-25
7300214 ......................... 8-17 80304126.............. 5-10, 5-28 8035315 .................... 9-5, 9-7 8035578......................... 9-25
7300672 ......................... 8-17 80304127.............. 5-10, 5-28 8035321 .................... 9-3, 9-9 8035579......................... 9-25
7300673 ......................... 8-17 80304128.............. 5-10, 5-28 8035322 ......................... 9-13 8035580......................... 9-25
7300674 ......................... 8-19 80304129.............. 5-10, 5-28 8035323 ......................... 9-13 8035581......................... 9-25
7300675 ......................... 8-19 80304130.............. 5-10, 5-28 8035324 ......................... 9-13 8035582......................... 9-25
7301056 ................ 5-75, 5-77 80304131.............. 5-10, 5-28 8035326 ......................... 9-13 8035583......................... 9-25
7301252 ......................... 9-35 80304132.............. 5-10, 5-28 8035327 . 9-3, 9-9, 9-13, 9-17 8035584......................... 9-25
7301295 ......................... 3-11 80304133.............. 5-10, 5-28 8035346 ......................... 9-21 8035585......................... 9-25
7301408 ......................... 3-11 80304134.............. 5-10, 5-28 8035347 ......................... 9-21 8035586......................... 9-25
7301500 ......................... 4-31 80304135.............. 5-10, 5-28 8035348 ......................... 9-21 8035587......................... 9-25
7301568 ......................... 3-11 80304136.............. 5-10, 5-28 8035358 ......................... 9-21 8035588......................... 9-25
7301821 ......................... 8-15 80304137.............. 5-10, 5-28 8035365 ......................... 9-22 8035589......................... 9-25
7301862 ......................... 9-35 80304143................ 5-9, 5-27 8035366 ......................... 9-22 8035590......................... 9-26
7302010 ........................... 2-5 80304144................ 5-9, 5-27 8035367 ......................... 9-21 8035591......................... 9-26
7302073 ........................... 6-6 80304145................ 5-9, 5-27 8035377 ................ 9-21, 9-22 8035592......................... 9-26
7302074 ........................... 6-5 80304146................ 5-9, 5-27 8035381 ......................... 9-21 8035593......................... 9-26
7302076 ........................... 6-6 80304147................ 5-9, 5-27 8035386 ........................... 9-3 8035595......................... 9-26
7302077 ........................... 6-6 80304148................ 5-9, 5-27 8035392 ......................... 6-15 8035596......................... 9-26
7302189 ......................... 11-5 80304149................ 5-9, 5-27 8035393 ......................... 6-15 8035597......................... 9-26
77143006 ....................... 10-5 80304150................ 5-9, 5-27 8035402 ......................... 6-21 8035598......................... 9-26
77383282 ..................... 10-45 80304151................ 5-9, 5-27 8035406 ......................... 6-21 8035599......................... 6-21
8024023 ......................... 7-13 80304152................ 5-9, 5-27 8035409 ......................... 6-15 8035607........................... 9-3
8024032 ................ 2-19, 2-21 80304153................ 5-9, 5-27 8035411 ......................... 6-15 8035608........................... 9-3
8024033 ................ 2-23, 2-25 80304154................ 5-9, 5-27 8035416 . 6-5, 6-9, 6-15, 6-21 8035609........................... 9-3
8024053 ......................... 2-21 80304155................ 5-9, 5-27 8035417 ......................... 6-21 8035610........................... 9-3
80264045 ....................... 6-15 80304156................ 5-9, 5-27 8035431 ......................... 6-21 8035611......................... 9-11
80264074 ......................... 6-9 80304157................ 5-9, 5-27 8035437 ........................... 6-5 8035612......................... 9-11
80304082 .............. 5-10, 5-28 80304158................ 5-9, 5-27 8035439 ........................... 6-9 8035613......................... 9-11
80304088 ................ 5-9, 5-27 80304159................ 5-9, 5-27 8035479 .........6-5, 6-15, 6-21 8035615.................... 9-5, 9-7
80304089 ................ 5-9, 5-27 80304160................ 5-9, 5-27 8035487 ........................... 6-5 8035616.................... 9-5, 9-7
80304090 ................ 5-9, 5-27 80304161................ 5-9, 5-27 8035490 .........6-5, 6-11, 6-13 8035631........................... 6-9
80304091 ................ 5-9, 5-27 80304162................ 5-9, 5-27 8035492 ......................... 6-15 8035632........................... 6-9
80304092 ................ 5-9, 5-27 80304163................ 5-9, 5-27 8035493 ......................... 6-15 8035639........................... 6-5
80304093 ................ 5-9, 5-27 80304164................ 5-9, 5-27 8035496 ......................... 6-16 8035668......................... 6-21
80304094 ................ 5-9, 5-27 80304165................ 5-9, 5-27 8035498 ......................... 6-15 8035757......................... 9-13
80304095 ................ 5-9, 5-27 80304166................ 5-9, 5-27 8035499 ......................... 6-16 8035758......................... 9-13
80304096 ................ 5-9, 5-27 80304167................ 5-9, 5-27 8035500 ......................... 6-15 8035778........................... 5-3
80304097 .............. 5-10, 5-28 80304168................ 5-9, 5-27 8035514 .................... 9-5, 9-7 8035780........................... 9-9
80304099 .............. 5-10, 5-28 80304169................ 5-9, 5-27 8035523 ...........6-5, 6-9, 6-13 8035781......................... 9-15
80304100 .............. 5-10, 5-28 80304173.............. 5-21, 5-37 8035536 ...........9-5, 9-7, 9-45 8035800.................... 9-5, 9-7
80304101 .............. 5-10, 5-28 80304227........................5-23 8035539 .................... 9-5, 9-7 8035807....................... 10-13
80304102 .............. 5-10, 5-28 80304405........................5-45 8035545 ........................... 9-3 8035834......................... 9-21
80304104 .............. 5-10, 5-28 80304462.............. 5-17, 5-35 8035547 ......................... 9-11 8035843......................... 9-21
80304107 .............. 5-10, 5-28 8032694..........................9-37 8035561 ......................... 9-26 8035844......................... 9-21
80304108 .............. 5-10, 5-28 8032790..........................9-37 8035562 ......................... 9-26 8035845................ 9-21, 9-22

13-8 8042/10042/10054 31200732

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
8035848 ......................... 9-21 8036100 ......................... 6-15 8036295 ....................9-5, 9-7 8205657 .................... 9-5, 9-7
8035849 ......................... 9-21 8036102 ......................... 6-16 80363178 ..................... 10-33 8220079 ....................... 10-47
8035855 ......................... 9-21 8036103 ......................... 6-16 80363179 ..................... 10-33 8220081 10-33, 10-43, 10-45,
8035862 ......................... 9-45 8036105 ........................... 6-9 8036330 ................5-21, 5-37 10-47, 10-49,
8035863 ......................... 9-45 8036110 ......................... 6-21 8036388 ......................... 6-21 10-51
8036001 ......................... 9-11 8036112 ......................... 6-21 80364009 ....................... 6-11 8220084 ....................... 10-43
8036021 ......................... 5-43 8036114 ......................... 6-21 80364020 ....................... 6-21 8220086 ....................... 10-43
8036022 ......................... 5-43 8036118 ......................... 6-21 80364037 ....................... 6-11 8220087 ....................... 10-43
8036023 ......................... 5-45 8036119 ......................... 6-21 8036418 ................5-15, 5-33 8220089 10-24, 10-33, 10-43,
8036024 ......................... 5-47 8036120 ......................... 6-21 8036447 ................5-17, 5-35 10-51
8036025 ......................... 5-47 8036121 ......................... 6-21 8036517 ......................... 9-21 8220123 ....................... 10-43
8036026 ......................... 5-47 8036122 ......................... 6-21 8036580 ......................... 9-15 8220124 . 10-24, 10-25, 10-28
8036027 ......................... 5-47 8036124 ......................... 6-21 8036581 ......................... 9-15 8220125 ....................... 10-33
8036028 ......................... 5-47 8036128 ......................... 6-21 8036582 ......................... 9-15 8220160 ....................... 10-33
8036029 ......5-51, 5-53, 5-55, 8036129 ......................... 6-21 8036694 ......................... 6-11 8220161 ....................... 10-43
5-57, 5-59 8036145 ........................... 9-9 8036732 ......................... 9-17 8220164 ............ 10-24, 10-29
8036030 ......................... 5-61 8036146 ........................... 9-9 8036747 ......................... 9-15 8220518 ....................... 10-47
8036031 ......................... 5-61 8036147 ........................... 9-9 8036750 .......... 9-3, 9-9, 9-17 8220536 ............ 10-24, 10-28
8036032 ......................... 5-61 8036168 ........................... 9-3 8036758 ................5-15, 5-33 8220548 ............ 10-24, 10-28
8036033 ......................... 5-63 8036174 ......................... 9-21 8036759 ................5-15, 5-33 8220552 ....................... 10-37
8036036 ......................... 5-65 8036175 ......................... 9-21 8036784 ......................... 9-17 8220553 ....................... 10-33
8036037 ......................... 5-65 8036176 ......................... 9-21 8036811 ................9-15, 9-17 8220890 . 10-33, 10-49, 10-51
8036038 ......................... 5-65 8036177 ......................... 9-21 8036825 ................9-15, 9-17 8220904 ....................... 10-41
8036039 ......................... 5-65 8036178 ......................... 9-21 8036826 ......................... 9-15 8220927 10-24, 10-28, 10-33,
8036040 ......................... 5-65 8036179 ......................... 9-21 8036827 ......................... 9-15 10-43
8036041 ......................... 5-71 8036180 ......................... 9-22 8036828 ......................... 9-15 8220928 ....................... 10-43
8036042 ......................... 5-71 8036181 ......................... 9-26 8036837 ......................... 9-17 8220929 10-24, 10-28, 10-33,
8036049 ......................... 6-15 8036183 ......................... 9-21 8036838 ......................... 9-17 10-43
8036050 ........................... 6-5 8036184 ......................... 9-21 8036839 ......................... 9-17 8220930 ....................... 10-43
8036056 ......................... 6-15 8036185 ......................... 9-21 8036847 ................5-17, 5-35 8220931 ....................... 10-43
8036057 ........................... 6-5 8036190 ....... 5-51, 5-53, 5-61 80373094 ....................... 4-23 8220932 ....................... 10-43
8036058 ........................... 6-5 8036192 ......................... 9-15 80384187 ......................... 6-9 8220970 . 10-33, 10-37, 10-51
8036059 ........................... 6-5 8036196 ........................... 6-5 80384192 ......................... 6-9 8220971 ............ 10-49, 10-51
8036060 ........................... 6-5 8036197 ........................... 6-5 80384193 ......................... 6-9 8223025 ....................... 10-10
8036061 ........................... 6-5 8036198 ........................... 6-6 80384207 ....................... 6-15 8223037 ....................... 10-13
8036064 ........................... 6-9 8036199 ........................... 6-6 8050001 ....................1-3, 5-3 8223038 ....................... 10-21
8036065 ........................... 6-9 8036204 ........................... 4-9 80604016 ..................... 10-51 8223041 ....................... 10-41
8036066 ........................... 6-5 8036209 ....................... 10-17 80604017 ..................... 10-39 8223042 ....................... 10-41
8036069 ........................... 6-5 8036210 ....................... 10-17 80604018 ..................... 10-39 8223043 ....................... 10-13
8036070 ......................... 6-15 8036212 ....................... 10-17 80604021 ..................... 10-51 8223044 ....................... 10-13
8036072 ......................... 6-15 8036213 ....................... 10-17 80604023 ..................... 10-51 8223054 ....................... 10-13
8036073 ........................... 6-5 8036214 ....................... 10-17 8065062 ......................... 3-13 8223057 ....................... 10-17
8036076 ........................... 6-9 8036215 ....................... 10-17 8065063 ........................... 1-9 8223059 ............ 10-15, 10-17
8036077 ........................... 6-9 8036216 ............ 10-15, 10-17 8065640 ....................1-3, 2-3 8223060 ....................... 10-17
8036078 ........................... 6-9 8036218 ............ 10-15, 10-17 8065641 ........................... 1-3 8223073 ....................... 10-17
8036079 ........................... 6-9 8036219 ....................... 10-18 80933070 ....................... 4-19 8223226 ......................... 9-35
8036080 ........................... 6-9 8036220 ....................... 10-18 80963055 ..........10-34, 10-43 8223232 ......................... 5-41
8036085 ........................... 6-9 8036221 ....................... 10-18 8096305610-24, 10-28, 10-43 8223536 ........................... 1-9
8036088 ........................... 6-9 8036222 ....................... 10-18 80963067 ..................... 10-24 8224045 ........................... 7-9
8036090 ........................... 6-9 8036250 ......................... 5-71 80963069 ..................... 10-47 8224047 ......................... 7-11
8036091 ........................... 6-9 8036257 ......................... 9-21 81241382-19, 2-21, 2-23, 2-25 8225119 ............ 10-10, 10-17
8036092 ........................... 6-9 8036258 ......................... 9-22 8127009 ......................... 2-21 8229233 10-10, 10-15, 10-17,
8036093 ........................... 6-9 8036259 ................ 9-21, 9-22 8127022 ................2-19, 2-21 10-21
8036094 ........................... 6-9 8036260 ......................... 9-22 8127024 ................2-23, 2-25 8229234 ....................... 10-10
8036095 ........................... 6-9 8036263 ......................... 9-21 8160078 ......................... 7-13 8229235 ............ 10-10, 10-17
8036096 ..................6-9, 6-11 8036281 ......................... 9-21 8160406 ......................... 7-13 8229237 ....................... 10-10
8036097 ........................... 6-9 8036282 ......................... 9-21 8160418 ......................... 7-13 8229238 . 10-10, 10-15, 10-17
8036098 ........................... 6-9 8036283 ......................... 9-21 8160419 ..................7-9, 7-11 8270620 ....................... 10-10
8036099 ......................... 6-15 8036284 ......................... 9-21 8205655 ......................... 9-45 8270621 ......................... 10-4

31200732 8042/10042/10054 13-9

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
8278007 ........... 4-3, 4-5, 5-41 8305619..........................2-27 8307220 ......................... 5-73 8310523........................... 8-6
8278012 .................... 4-3, 4-5 8305624...... 2-15, 2-17, 3-11, 8307221 ......................... 4-21 8310524........................... 8-6
8278020 ................ 4-15, 4-19 10-4, 10-10 8307904 .................. 2-3, 3-13 8310529.................. 6-5, 6-13
8301443 .........7-9, 7-11, 7-13 8305626...... 4-23, 6-19, 8-15, 8307910 ........................... 2-3 8310658.................... 1-5, 1-7
8302470 ...1-5, 1-7, 7-9, 7-11, 9-13, 9-15, 9-35, 8307911 ........................... 2-3 8310725........................... 7-5
7-13 10-15, 10-17, 8307912 .................... 1-9, 5-3 8320265.................... 4-7, 4-9
8303034 ........................... 6-6 10-18 8307913 .................... 1-9, 5-3 8342808........................... 1-7
8303041 ........................... 2-5 83056432-3, 2-19, 2-21, 3-11, 8307918 .................. 2-3, 3-13 8360005......................... 6-22
8303519 ........................... 5-4 3-13, 9-45 8310001 ......................... 7-11 83683175....................... 4-27
8303534 ........................... 7-7 8305644. 1-9, 2-7, 2-11, 2-19, 8310009 8-9, 8-15, 8-17, 8-19 8405007.. 4-3, 4-5, 4-15, 6-21
8303540 ..... 2-17, 7-11, 10-10 2-21, 3-15, 4-3, 83100192-19, 2-21, 2-23, 2-25 8405104......................... 4-19
8303545 ......................... 10-5 4-5, 5-73, 6-3, 8310020 ................ 2-19, 2-21 8405201................ 4-15, 4-19
8303615 .................... 1-5, 1-7 7-3, 9-3, 9-9, 8310026 ......................... 2-15 8405202......................... 6-21
8303620 .2-5, 2-7, 2-11, 2-15, 9-11, 9-17 8310039 ................ 9-13, 9-15 8405209........................... 8-3
2-17 8305645. 2-3, 2-7, 2-11, 2-17, 8310046 ......................... 10-4 8405211......................... 4-15
8303621 .2-5, 2-7, 2-11, 2-15, 2-19, 2-21, 2-23, 8310066 ......................... 2-21 8405212......................... 4-15
2-17 2-25, 10-4, 8310067 ...........4-3, 4-5, 5-41 8405301......................... 4-21
8303622 ................ 2-15, 8-19 10-15, 10-17 8310081 ......................... 8-19 8405305......................... 4-23
8303624 ................ 2-23, 2-25 83056462-19, 2-21, 2-23, 2-25 8310085 ........................... 6-3 8405402......................... 4-21
8303626 ..3-15, 5-73, 6-3, 8-3 8305652..........................10-4 8310093 ........................... 2-3 8405502......................... 4-21
8303628 ........................... 1-9 8305906.................. 2-3, 7-13 8310109 ......................... 4-19 8405505......................... 4-23
8303629 ......................... 9-17 8305916............................7-7 8310113 ........................... 2-5 8406101.................. 4-5, 4-11
8303634 ......2-19, 2-21, 3-11, 8307002......... 1-5, 1-7, 10-10 8310116 .................... 1-9, 5-3 8406105................ 4-31, 5-41
3-13, 9-45 8307003........................10-10 8310129 ........................... 1-3 8406302.................. 8-6, 8-25
8303638 ......................... 2-27 8307004. 1-5, 1-7, 6-21, 7-13, 8310143 ........................... 7-9 8410021......................... 4-23
8303655 ........................... 2-3 8-6, 8-9, 8-15, 8310144 ........................... 7-9 8420053. 3-7, 3-9, 3-11, 3-13,
8303656 .................... 1-5, 1-7 8-17, 8-19, 8-21, 8310151 ......................... 9-17 8-19
8303658 .................. 3-11, 7-3 8-25 8310159 ................ 8-15, 8-23 8420055. 3-7, 3-9, 3-11, 3-13,
8303666 ........................... 2-3 8307005. 2-5, 2-7, 2-11, 2-13, 8310160 ......................... 3-13 8-19
8303675 ....2-7, 2-13, 8-3, 8-6 2-15, 2-17, 7-7, 8310161 ......................... 3-13 8420213......................... 4-15
8303679 ................ 2-13, 2-15 8-3, 8-6, 8-7, 8310163 ......................... 9-35 8420221......................... 4-21
8303681 .2-5, 2-7, 2-11, 2-13, 8-19 8310164 ......................... 5-73 8430032 8-3, 8-11, 8-23, 9-37
2-15, 2-17 8307006............................5-3 8310205 ......................... 2-21 8430033......... 8-3, 9-26, 9-37
8303697 .................. 2-3, 7-13 8307007 2-23, 2-25, 3-15, 8-3 8310209 .................. 2-7, 2-11 8430034................ 4-13, 9-35
8303704 ........................... 8-7 8307009............................1-3 8310210 ......................... 2-21 8430037.................. 8-3, 8-23
8303715 ................ 3-13, 8-21 8307010............................1-3 8310215 ......................... 5-41 8430043........................... 8-3
8303724 ......................... 5-41 8307011............................6-3 8310235 .................. 2-7, 2-11 8430081......................... 8-11
8303729 .................... 1-5, 1-7 8307023............................7-3 8310245 .................. 2-7, 2-11 8444228......................... 9-25
8303738 .................. 2-5, 2-17 8307024............................6-3 8310259 ........................... 5-3 8444230......................... 9-29
8303739 ....... 8-17, 8-19, 10-4 8307025..........................5-73 8310266 ......................... 2-27 8466306.................. 6-3, 11-5
8303745 ................ 7-5, 10-18 8307027........................10-10 8310276 ......................... 2-27 8500066....................... 10-21
8303746 ......................... 10-4 8307049..........................5-41 8310281 ......................... 4-15 8500203....................... 10-17
8303752 ....... 8-17, 9-13, 9-15 8307104...... 2-19, 2-21, 2-23, 8310302 ......................... 3-11 8520001. 2-3, 2-19, 2-21, 9-3,
8303755 .........4-29, 4-31, 7-3 2-25, 2-27 8310326 ......................... 9-37 9-11, 9-13, 9-15
8303757 6-21, 8-6, 8-15, 8-25 8307106. 2-3, 4-15, 6-19, 7-5, 8310327 ......................... 9-37 8520003 2-23, 2-25, 9-3, 9-11
8303758 ......................... 7-13 8-15, 10-10 8310337 ........................... 8-6 85200131-9, 2-3, 9-5, 9-7, 9-9
8303771 ............ 10-15, 10-17 8307109.............. 7-11, 10-10 8310356 ........................... 5-4 8520021........................... 9-9
8303772 ........................... 9-9 8307110..........................10-4 8310382 ........................... 6-3 85220122-3, 2-19, 2-21, 2-23,
8303782 .................. 9-3, 9-11 8307111........................10-10 8310420 .........8-6, 8-15, 8-23 2-25, 9-3, 9-5,
8303784 ....... 4-23, 4-29, 4-31 8307112.................. 3-15, 6-3 8310425 ........................... 5-3 9-7, 9-9, 9-11,
8303798 ......................... 4-21 8307201............................6-3 8310431 ........................... 2-3 9-13, 9-15
8303982 ........................... 6-3 8307202.................... 1-5, 1-7 8310435 ......................... 3-11 8526007... 2-3, 2-5, 2-7, 2-11,
8305002 ....................... 10-10 8307203. 1-5, 1-7, 8-15, 8-17, 8310475 ........................... 1-9 2-13, 2-15, 2-27,
8305004 1-5, 1-7, 7-13, 10-10 8-19 8310477 ........................... 8-6 4-29, 4-31, 9-5,
8305006 ................ 8-15, 8-17 8307204. 2-5, 2-7, 2-11, 2-13, 8310478 ......................... 8-23 9-7, 9-17
8305008 ......................... 4-15 2-15, 2-17, 8310493 ........................... 6-3 8526011..... 9-3, 9-5, 9-7, 9-9,
8305012 ......................... 3-15 10-15, 10-17 8310494 ......................... 4-23 9-11, 9-13, 9-17
8305014 ........................... 1-3 8307206.. 2-7, 2-11, 5-73, 7-3 8310497 ........................... 2-3 8526036......................... 2-17
8305021 ........................... 1-3 8307219..........................10-5 8310522 ......................... 8-23 8526048................ 8-17, 8-19

13-10 8042/10042/10054 31200732

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
8526203 ................5-75, 5-77 8770152 ........................... 8-3 91404301 ......................... 6-5
8526406 ......................... 2-21 8770157 ................ 8-13, 8-15 91404315 ......................... 6-9
8530030 ....................8-3, 8-6 8770173 ........................... 8-6 91404317 ......................... 6-9
8546407 ........................... 8-3 8770175 ......................... 8-11 91404318 ......................... 6-9
8580110 .........7-9, 7-11, 7-13 8770189 ......... 1-9, 8-11, 8-23 91404319 ......................... 6-9
8580315 ......................... 3-13 8770289 ......................... 8-23 91474023 ....................... 9-37
8580420 ....................1-5, 1-7 8780036 ......................... 5-75 91474434 ....................... 9-39
8582007 ....................... 10-10 8786514 ................ 5-75, 5-77 91474435 ....................... 9-39
8584001 ......3-13, 6-15, 8-17, 8786572 ........................... 5-4 91474438 ....................... 9-39
10-15, 10-17 8786573 ........................... 5-4 91474439 ....................... 9-39
8584007 ........................... 8-6 88261017 ....................... 7-11 91474440 ....................... 9-39
8584018 ............10-15, 10-17 8841036 ......................... 5-41 91474441 ....................... 9-39
8630003 ................3-11, 8-11 8841319 ................ 4-29, 4-31 91474442 ....................... 9-39
8630019 ........................... 5-4 88501005 .......... 10-15, 10-17 91474443 ....................... 9-39
8630021 ........................... 7-9 88662192 ....................... 9-37 91474446 ....................... 9-39
8640017 ......................... 9-37 8866348 ........................... 6-3 91474447 ....................... 9-39
8640028 ......................... 8-19 8866351 ........................... 6-3 91474450 ....................... 9-39
8640029 ......................... 8-19 88671001 ......................... 3-7 91474451 ....................... 9-39
8640032 ......................... 8-19 8880218 ........................... 5-4 91474452 ....................... 9-39
8640123 ........................... 8-3 8880219 ........................... 5-4 91474453 ....................... 9-39
8640208 ........................... 8-3 8902111 ......................... 9-37 91474454 ....................... 9-39
8642207 ......................... 3-13 8902175 .................. 8-3, 8-11 91474455 ....................... 9-39
8642224 ........................... 2-3 8902188 ......................... 9-21 91474456 ....................... 9-39
86422372-19, 2-21, 2-23, 2-25 8902857 ......................... 8-21 91474458 ....................... 9-39
86983651 ....................... 6-21 8902858 ......................... 8-21 91474459 ....................... 9-39
8750003 ................8-17, 8-19 8990147 ........................... 6-3 91474460 ....................... 9-39
8750011 ................8-17, 8-19 90022230 ....................... 9-43 91474492 ....................... 6-11
8750012 .......8-11, 8-19, 8-21 90200003 . 3-3, 3-5, 3-7, 3-11, 91511145 ......................... 7-3
8750015 ................8-21, 10-4 3-13 91513180 ......................... 7-3
8750016 .........8-9, 8-11, 8-21 90206196 ......... 1-5, 1-7, 10-5 91514197 ....................... 9-39
87500178-6, 8-11, 8-13, 8-17, 90451058 ....................... 3-11 91514198 ....................... 9-39
8-19, 8-21 90554016 .............. 3-27, 3-31 91514199 ....................... 9-39
8750024 ......................... 6-21 90554017 ....................... 3-27 91554018 ..................... 10-33
8750025 6-21, 8-6, 8-15, 8-25 90554018 ....................... 3-27 91563070 ....................... 4-19
8750026 ................8-13, 8-15 90554020 ....................... 3-31 91563129 ..............4-21, 4-23
87500278-17, 8-19, 8-21, 10-4 90554042 ....................... 3-31 91565064 ....................... 6-19
8750040 8-6, 8-13, 8-15, 8-25 90554045 ....................... 9-47 91565094 ....................... 3-21
8760108 ........................... 8-6 90554054 ....................... 3-31
8760140 ........................... 8-9 90554062 .............. 3-27, 3-31
8760237 ........................... 8-9 90554065 ....................... 3-27
8760268 .........8-3, 8-11, 8-21 90554076 .............. 3-27, 3-31
8760463 ......................... 8-17 90554080 ....................... 3-21
8760465 ......................... 8-19 91043125 ....................... 3-35
8760468 ................8-15, 8-17 91043126 ....................... 3-35
8760477 ......................... 8-17 91044080 ....................... 9-43
8760548 ................5-41, 8-25 91081640 ....................... 10-5
8760552 ......................... 9-35 91163129 ....................... 4-19
8765204 8-3, 8-17, 8-19, 8-23 91343011 ....................... 4-15
8769122 ................8-17, 8-19 91344032 ......................... 6-9
8769123 .......8-17, 8-19, 8-21 91344043 ....................... 6-21
87691288-9, 8-15, 8-17, 8-19, 91364023 ....................... 4-23
10-4 91401281 ....................... 10-5
8769132 ......................... 3-13 91403193 ......................... 5-4
8769139 ......................... 8-15 914034133-7, 3-9, 3-11, 3-13,
8769149 ......................... 8-17 3-35, 8-19
8769161 ......................... 8-19 914034143-7, 3-9, 3-11, 3-13,
8770016 ......................... 3-13 3-35, 8-19
8770109 ......................... 8-11 91404298 ................ 6-5, 6-21
8770120 ......................... 8-11 91404299 ......................... 6-5

31200732 8042/10042/10054 13-11

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page

13-12 8042/10042/10054 31200732

 31200732

An Oshkosh Corporation Company

JLG Industries, Inc.

1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: +1-717-485-5161
Customer Support Toll Free: 1-877-554-5438
Fax: +1-717-485-6417

JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Antonia Martins Luiz, 580 Bentley House Z.I. de Baulieu
11 Bolwarra Road Distrito Industrial João Narezzi Bentley Avenue 47400 Fauillet
Port Macquarie 13347-404 Indaiatuba - SP Middleton France
N.S.W. 2444 Brazil Greater Manchester Phone: +33 (0)5 53 88 31 70
Australia Phone: +55 19 3936 8870 M24 2GP Fax: +33 (0)5 53 88 31 79
Phone: +61 2 65811111 Fax: +55 19 3935 2312 England
Fax: +61 2 65813058 Phone: +44 (0)161 654 1000
Fax: +44 (0)161 654 1001

JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. JLG Europe B.V.
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Polaris Avenue 63
D - 27721 Ritterhude-lhlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI 2132 JH Hoofddorp
Germany Sheung Shui N.T. Italy The Netherlands
Phone: +49 (0)421 69 350 20 Hong Kong Phone: +39 029 359 5210 Phone: +31 (0)23 565 5665
Fax: +49 (0)421 69 350 45 Phone: +852 2639 5783 Fax: +39 029 359 5845 Fax: +31 (0)23 557 2493
Fax: +852 2639 5797

JLG Polska Plataformas Elevadoras JLG Sverige AB

UI. Krolewska JLG Iberica, S.L. Enkopingsvagen 150
00-060 Warsawa Trapadella, 2 Box 704
Poland P.I. Castellbisbal Sur SE - 176 27 Jarfalla
Phone: +48 (0)914 320 245 08755Castellbisbal, Barcelona Sweden
Fax: +48 (0)914 358 200 Spain Phone: +46 (0)850 659 500
Phone: +34 93 772 4 700 Fax: +46 (0)850 659 534
Fax: +34 93 771 1762

www.jlg.com