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Supplemental Service Manual: Microwave Oven Model

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0% found this document useful (0 votes)
33 views

Supplemental Service Manual: Microwave Oven Model

Uploaded by

det
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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R-209EK

SUPPLEMENTAL SERVICE MANUAL


S4111R209EPK/

MICROWAVE OVEN

ON DEF. LBS. QTY. CHECK


MODEL R-209EK
EXPRESS
DEFROST POPCORN MINUTE
PLUS
TO ADJUST
QUANTITY
TOUCH SAME PAD
AGAIN
BAKED
POTATOES FRESH

FROZEN
ENTREES
VEGETABL
ES

DINNER
PLATE
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
BEVERAG
E ROLLS
MUFFINS

Power
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
Level

Stop
Clear
START
Timer
Clock tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier
Assembly, High Voltage Harness etc..)

This is a supplemental Service Manual for Model R-209EK. This model is quite similar to base
model R-220EW. Use this supplemental manual together with the Base Model Service Manual
(Refer No. is S0101R220EPW/) for complete operation, service information, etc..

TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................... 3
PRODUCT DESCRIPTION .................................................................................................................................... 4
TEST PROCEDURE .............................................................................................................................................. 6
PICTORIAL DIAGRAM .......................................................................................................................................... 7
CONTROL PANEL CIRCUIT ................................................................................................................................. 8
PARTS LIST .......................................................................................................................................................... 9
PACKING AND ACCESSORIES ......................................................................................................................... 13

This document has been published to be used for after


SHARP CORPORATION sales service only.
The contents are subject to change without notice.

15
R-209EK

PRECAUTIONS TO BE OBSERVED BEFORE AND


DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.

BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.

If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and The Food and Drug Administration's
Center for Devices and Radiological Health immediately.

Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit
found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use
the unit until the oven has been brought into compliance.

16
R-209EK

WARNING TO SERVICE PERSONNEL


Microwave ovens contain circuitry capable of pro-
ducing very high voltage and current, contact with
following parts may result in a severe, possibly
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem-
bly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
Don't Touch !
Danger High Voltage

Before Servicing When the testing is completed,


1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
1. Disconnect the power supply cord , and then remove
3. Discharge high voltage capacitor.
outer case. 4. Reconnect the leads to the primary of the power
2. Open the door and block it open. transformer.
3. Discharge high voltage capacitor. 5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
WARNING:RISK OF ELECTRIC SHOCK. installed.
DISCHARGE THE HIGH-VOLTAGE 7. Run the oven and check all functions.
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60 After repairing
seconds after the oven has been switched off. Wait for 60 1. Reconnect all leads removed from components during
seconds and then short-circuit the connection of the high-
testing.
voltage capacitor (that is the connecting lead of the high-
voltage rectifier) against the chassis with the use of an 2. Reinstall the outer case (cabinet).
insulated screwdriver. 3. Reconnect the power supply cord after the outer case is
installed.
Whenever troubleshooting is performed the power supply 4. Run the oven and check all functions.
must be disconnected. It may, in some cases, be necessary
to connect the power supply after the outer case has been Microwave ovens should not be run empty. To test for the
removed, in this event, presence of microwave energy within a cavity, place a cup
1. Disconnect the power supply cord, and then remove of cold water on the oven turntable, close the door and set
outer case. the power to HIGH and set the microwave timer for two (2)
2. Open the door and block it open. minutes. When the two minutes has elapsed (timer at zero)
3. Discharge high voltage capacitor. carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and re-
4. Disconnect the leads to the primary of the power
examine the connections to the component being tested.
transformer.
5. Ensure that the leads remain isolated from other
When all service work is completed and the oven is fully
components and oven chassis by using insulation tape. assembled, the microwave power output should be checked
6. After that procedure, reconnect the power supply cord. and a microwave leakage test should be carried out.

1
R-209EK

MICROWAVE MEASUREMENT PROCEDURE


A. Requirements:

1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external
surface of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in
excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission
in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.

B. Preparation for testing:


Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.

Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard
for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.

2) Place the oven tray in the oven cavity.


3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and
made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.

C. Leakage test:

Closed-door leakage test (microwave measurement)


1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the
meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal
has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2.

NOTE: After servicing, record data on service invoice and microwave leakage report.

2
R-209EK

SERVICE MANUAL

MICROWAVE OVEN

R-209EK

FOREWORD

This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service
Information for the SHARP MICROWAVE OVEN, R-209EK.

The model R-209EK is quite similar to base model R-220EW (Refer No. is S0101R220EPW/).

It is recommended that service personnel carefully study the entire text of this manual and the base model's manual so that
they will be qualified to render satisfactory customer service.

Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and
microwave radiation hazard.

WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.

DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing.
Service personnel - Do not contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage
Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.

All the parts marked “*” on parts list are used at voltages more than 250V.

Removal of the outer wrap gives access to voltage above 250V.

All the parts marked “∆” on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.

SHARP ELECTRONICS CORPORATION

SHARP PLAZA, MAHWAH,


NEW JERSEY 07430-2135

3
R-209EK

PRODUCT DESCRIPTION
SPECIFICATIONS

ITEM DESCRIPTION
Power Requirements 120 Volts
60 Hertz
Single phase, 3 wire grounded
Power Consumption 1200W / Approx. 10.2 Amperes
Power Output 800 W nominal of RF microwave energy (IEC Test procedure)
Operating frequency 2450 MHz
Case Dimensions Width 18-1/8"
Height 11-3/8"
Depth 14-5/8"
Cooking Cavity Dimensions Width 12-3/8"
(0.8 Cubic feet) Height 8-3/8"
Depth 13"
Control Complement Touch Control System
Clock (1:00 - 12:59)
Timer (0 - 99 minutes 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI ................................... Full power throughout the cooking time
P-90 .................................................... approx. 90% of FULL Power
P-80 .................................................... approx. 80% of FULL Power
P-70 .................................................... approx. 70% of FULL Power
P-60 .................................................... approx. 60% of FULL Power
P-50 .................................................... approx. 50% of FULL Power
P-40 .................................................... approx. 40% of FULL Power
P-30 .................................................... approx. 30% of FULL Power
P-20 .................................................... approx. 20% of FULL Power
P-10 .................................................... approx. 10% of FULL Power
P-0 ...................................... No power throughout the cooking time
POPCORN pad, MINUTE PLUS pad
REHEAT CENTER pad, Instant Start pads
EXPRESS DEFROST pad
Number selection pads, CLOCK pad
KITCHEN TIMER pad, POWER LEVEL pad
STOP/CLEAR pad, START pad
Oven Cavity Light Yes
Safety Standard UL Listed.
FCC Authorized
DHHS RUles, CFR, Title 21, Chapter 1, Subchapter J

4
R-209EK

TOUCH CONTROL PANEL

EXPRESS MINUTE
POPCORN
DEFROST PLUS
See note
TO ADJUST QUANTITY TOUCH SAME PAD AGAIN

BAKED FRESH
POTATOES VEGETABLES

FROZEN DINNER
ENTREES PLATE See note
ROLLS
BEVERAGE
MUFFINS

NOTE:
The directed features are disabled after three
minutes when the oven is not in use. These
features are automatically enabled when the
Power Timer door is opened and closed or the STOP/ CLEAR
Level Clock pad is pressed.
Stop
Clear START

SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
NOTE: " " indicates components with potential above 250V.

C/T FUSE MAGNETRON


THERMAL CUT-OUT

COM.
POWER
N.O. TRANSFORMER

(RY-1) (RY-2)
A3
PRIMARY
INTERLOCK
RELAY

CONTROL UNIT CAPACITOR


0.86µF
A1 B1 B2
GRN
MAGNETRON

120V AC
60 Hz DOOR
SENSING
SWITCH MONITOR
SWITCH

OL TTM FM RECTIFIER

OVEN TURN- FAN


LAMP TABLE MOTOR
MOTOR

SECONDARY
INTERLOCK
SWITCH

Figure O-1. Oven Schematic-Off Condition

5
R-209EK

TEST PROCEDURES (CONT'D)


PROCEDURE
LETTER COMPONENT TEST
J KEY UNIT TEST

1. Disconnect the power supply cord and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable is
making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing switch
(stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and
make sure the door sensing switch is closed (either close the door or short the door sensing switch
connector). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire
between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control
unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does
not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method
may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.

G6 G5 G4 G3 G2 G1

G7 BEVERAGE 6 2 DINNER MINUTE


PLATE PLUS

FRESH EXPRESS Power


G8
VEGETABLES 3 5 4 DEFROST Level

ROLLS Timer BAKED Stop


G9 MUFFINS Clock 0 1 POTATOES Clear
FROZEN
G10 ENTREES 9 8 7 POPCORN START

L EXPRESS DEFROST TEST

(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) Close the door, touch the " EXPRESS DEFROST " pad once for 0.5lbs in weight.
(3) The oven is in Express Defrost cooking condition.
(4) The oven will operate as follows.
MENU 1ST STAGE 2ND STAGE 3RD STAGE 4TH STAGE
EXPRESS DEFROST LEVEL TIME LEVEL TIME LEVEL TIME LEVEL TIME
0.5lb 70% 57sec. 0% 57sec. 50% 32sec. 30% 45sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.

6
F
E
D
C

H
B
A

G
C/T FUSE
NOTE:

1
1

The grounding conductor of


the power supply cord has
BLK RED been grounded by power
supply cord fixing screw.
WHT The screw must always be
kept tight.
GRD

To chassis support

N
CONTROL UNIT GRN

2
POWER SUPPLY CORD
2

GRN DOOR
120V 60Hz
SENSING SWITCH RED RED
OVEN LAMP NOTE:
WHT The neutral (WHT) wire must be
connected to the terminal with "N"
2 N.O. mark on the power supply cord.
SP1 GRY
1 COM GRN
CN-B WHT MAGNETRON
RY1 CN-B GRY THERMAL CUT-OUT
1 GRY ORG

3
3

2 GRN FAN MOTOR


RY2 RED

ORG BLK
CN-A RED
ORG

7
1 3
RED
GRY HIGH VOLTAGE COMPONENTS
ORG
N.C. GRY

MONITOR
COM

4
MAGNETRON
4

SWITCH
CN-A
1 ORG
H.V.
2 RECTIFIER
3 WHT
GRY
HIGH
WHT N.O. VOLTAGE
CAPACITOR
WHT COM ORG
WHT SECONDARY ORG
INTERLOCK SWITCH TURNTABLE GRY HIGH VOLTAGE

5
MOTOR
5

ORG WIRE B
GRY
POWER
WHT
TRANSFORMER

6
6

Figure S-1. Pictorial Diagram


R-209EK

F
E
D
C

H
B
A

G
F
E
D
C

H
B
A

G
R-209EK

1
1

POWER UNIT CPU UNIT LIQUID CRYSTAL DISPLAY


T1 D1-D4
AC(N) A3 11ES1

D1 D3
AC120V GND
60Hz ON DEF. LBS QTY. CHECK
1 GND
S9
S8
S7
S6
S5
S4
S3
S2
S1
C1
C2
C3

R5
1k
S12
S11
S10

C4
D2 D4

0.01µ
/25v
+ +

VRS1 10G471K
C5 0.1µ/25v
– – Q1

2
2SA1037AK
2

C2 470µ/25v
C1 0.1µ/50v
C8 47µ/16v
ZD1
C6

C3 0.01µ/25v
HZ4C3
0.1µ/25v

R6 15k
a b
2
R4
910 1/2w VC 54 45

VC3
VC2
VC1
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13

R30
1

C10
0.1µ
/25v
VR 44

R10 15k

3.3k 1/4w

(J1)
RESET SEG12
3 TEST SEG11

SP1
PKM22EPT
VSS SEG10

C11 0.01µ/25v
Q10 DTA143EKA OCS3 SEG9

R50 20kF
c OCS4 SEG8
VD1 SEG7
4 (J14) (J15) 4.7k C7 VDD IC1 SEG6
RY1 AVDD SEG5
OVEN LAMP 0.1µ AVREF IXA078DR SEG4
(J10) 7.5k (J11) 10k /25v
TURNTABLE AVSS SEG3

3
Q30 DTA143EKA
3

MOTOR
A1 SEG2
(J12) 20k (J13) 4.7k
P40 SEG1

R20 15k
FAN MOTOR P41 SEG0
Q21 P42 COM3

D20
DTD143ES 5 P43 COM2
Q20 C20
0.1µ 14 30
DTA143EKA /25v
BZ
P20
P21
P22
P23
K00
K01
K02
K03

R00
R01
R02
R03

MICRO NO
COM0
COM1

+ 15 29

8

D21
C21 10µ/35v
AC(H) COM
6
RY2

4
Q22
4

GND B2 DTA143ES

DOOR
SENSING B1
R67
15k
R66
15k
R65
15k
R64
15k
R63
15k
R62
15k

SWITCH D22
G6 G5 G4 G3 G2 G1

R40 4.7k
C40 0.01µ/25v
R78 220k
R77 220k
R76 220k
R75 220k
C63 330p/50v
C62 330p/50v
C61 330p/50v
C60 330p/50v

7 DINNER MINUTE
G7 BEVERAGE 6 2 PLATE PLUS
R41 15k R70 15k
D40 FRESH EXPRESS Power
G8 VEGETABLES 3 5 4 DEFROST Level
R71 15k
ROLLS Timer BAKED Stop
G9 MUFFINS Clock 0 1 POTATOES Clear
R72 15k
FROZEN

5
5

G10 ENTREES 9 8 7 POPCORN START


R73 15k
KEY UNIT

NOTE : IF NOT SPECIFIED, 1SS270A


: IF NOT SPECIFIED, 1/10W ± 5%

6
6

Figure S-2. Control Panel Circuit


F
E
D
C

H
B
A

G
R-209EK

PARTS LIST
Note: The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
ELECTRIC PARTS
1- 1 QSW-MA137WRE0 Secondary interlock switch & door sensing switch 2 AH
1- 2 FFS-BA025WRKZ C/T fuse & monitor switch(AM51620C53Y1) assembly 1 AS
1- 3 FACCDA086WREZ Power supply cord 1 AN
1- 3 FACCDA081WRE0 Power supply cord (Interchangeable) 1 AP
* 1- 4 RTRN-A604WRZZ Power transformer 1 BH
* 1- 5 FH-DZA087WRK0 High voltage rectifier 1 AQ
* 1- 5 FH-DZA081WRK0 High voltage rectifier (Interchangeable) 1 AQ
* 1- 5 FH-DZA082WRK0 High voltage rectifier (Interchangeable) 1 AQ
* 1- 6 RC-QZA201WRE0 High voltage capacitor 1 AW
* 1- 6 RC-QZA228WRE0 High voltage capacitor (Interchangeable) 1 AT
1- 7 RMOTEA355WRE0 Fan motor 1 AU
1- 7 RMOTEA383WRE0 Fan motor (Interchangeable) 1 AV
*∆ 1- 8 RV-MZA306WRZZ Magnetron 1 BL
*∆ 1- 8 RV-MZA226WRE0 Magnetron (Interchangeable) 1 BE
1- 9 RLMPTA082WRZZ Oven lamp 1 AL
1-10 RMOTDA211WRE0 Turntable motor 1 AS
1-10 RMOTDA186WRE0 Turntable motor (Interchangeable) 1 AW
1-11 RTHM-A116WRE0 Thermal cut-out 125˚C 1 AK
CABINET PARTS
2- 1 GCABUA756WRPZ Outer case cabinet 1 AY
2- 2 GDAI-A304WRW0 Bottom plate 1 AF
2- 3 GLEGPA074WRE0 Foot 2 AC
CONTROL PANEL PARTS
3- 1 DPWBFC132WRUZ Control unit 1 BH
3- 2 FPNLCB543WRKZ Control panel frame with key unit and LCD 1 BD
3- 2-1 FUNTKB036WREZ Key unit 1 AV
3- 2-2 RLCDSA089DRZZ Liquid crystal display 1 AM
3- 3 QCNC-A013WRZZ Rubber connector 1 AE
3- 4 XEPSD30P08XS0 Screw; 3mm x 8mm 3 AA
3- 4 XEPSD30P08XS0 Screw; 3mm x 8mm 3 AA
OVEN PARTS
∆ 4- 1 PHOK-A105WRF0 Latch hook 1 AL
4- 2 LANGQA530WRWZ Light mount plate 1 AP
4- 3 PCUSUA502WRP0 Waterproof cushion 2 AD
4- 4 LBNDKA038WRP0 Capacitor holder 1 AF
4- 5 NFANJA029WRE0 Fan blade 1 AL
4- 6 PDUC-A694WRF0 Fan duct 1 AG
∆ 4- 7 ************* Oven cavity (Not replaceable part) 1 --
4- 8 GLEGPA073WRF0 Leg 1 AD
4- 9 LANGTA318WRP0 Chassis support 1 AE
4-10 PCUSGA389WRP0 Cushion 1 AG
4-11 PCOVPA276WRE0 Waveguide cover 1 AM
4-12 PCOVPA342WRF0 B-cover Right 1 AH
4-13 PCOVPA343WRF0 B-cover Left 1 AH
4-14 PCUSUA443WRP0 Cushion 2 AE
4-15 PDUC-A700WRF0 Air separator 1 AN
4-16 PPACGA097WRE0 O-ring 1 AG
4-17 PCUSUA474WRP0 Cushion 1 AC
DOOR PARTS
∆ 5- 1 FDORFA321WRT0 Door panel 1 AT
5- 2 GWAKPA772WRFZ Door frame 1 AR
5- 3 HPNL-A746WRRZ Door screen 1 AT
∆ 5- 4 LSTPPA175WRF0 Latch head 1 AE
5- 5 MSPRTA084WRE0 Latch spring 1 AB
5- 6 PSHEPA622WRE0 Sealer film 1 AG
5- 7 GCOVHA390WRF0 Choke cover 1 AK
5- 8 XEPSD40P08000 Screw : 4mm x 8mm 4 AA
5- 9 PCUSUA575WRPZ Cushion 1 AC
MISCLANEOUS
6- 1 FROLPA089WRK0 Turntable support 1 AP
6- 2 NTNT-A094WRE0 Turntable 1 AN
6- 3 TINSEA874WRRZ Instruction book 1 AM

9
R-209EK

REF. NO. PART NO. DESCRIPTION Q'TY CODE


6- 4 FW-VZB657WRE0 Switch harness 1 AH
6- 5 FW-VZB831WREZ Main wire harness 1 AQ
* 6- 6 QW-QZA242WRZZ High voltage wire B 1 AF
6- 7 TCAUAA265WRRZ DHHS caution label 1 AC
6- 8 TCAUAA257WRRZ Monitor caution 1 AC
6- 9 TCAUAA253WRR0 Earth caution 2 AC
SCREWS AND WASHERS
7- 1 XHPSD40P08K00 Screw : 4mm x 8mm 2 AA
7- 2 LX-EZA042WRE0 Special screw 2 AB
7- 3 LX-WZA028WRE0 Special washer 1 AB
7- 4 XHTSD40P12RV0 Screw : 4mm x 12mm 1 AA
7- 5 XHTSD40P08RV0 Screw : 4mm x 8mm 5 AA
7- 6 XHPSD30P06000 Screw : 3mm x 6mm 1 AA
7- 7 LX-CZ0052WRE0 Special screw 2 AA
7- 8 XOTSD40P12000 Screw : 4mm x 12mm 12 AA
7- 9 XOTSF40P08000 Screw : 4mm x 8mm 4 AA
7-10 LX-CZA070WRE0 Special screw 2 AC
7-11 XHPSD40P08000 Screw : 4mm x 8mm 3 AA
7-12 XOTSD40P08000 Screw : 4mm x 8mm 1 AA

HOW TO ORDER REPLACEMENT PARTS


To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER
2. REF. NO.
3. PART NO.
4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area.
Defective parts requiring return should be returned as indicated in the Service Policy.

10
R-209EK

1 2 3 4 5 6

OVEN AND CABINET PARTS 7-8


7-10
A A
2-1 7-8

7-9
7-12

1-9 7-10
B B

4-3 7-8
7-11

4-2

4-17 1-8
C 7-9 C

6-8 6-7
6-9 7-4
4-14 4-5
6-9
1-2

1-3 7-5
4-14
D 4-6 7-5 D

4-7
7-5
A
4-11 A
1-7

E E
1-5 7-1 1-6
6-2
7-3 7-6
1-11 4-9
4-4
4-16
7-7
1-10
4-10 1-1
7-2
1-2
F F
6-1 7-1 4-1
1-1 7-8
4-15

4-3
1-4 4-8

G 2-2 G

7-8

2-3

4-13
7-8 7-8
7-8
H 2-3 H
7-8
4-12
7-8

1 2 3 4 5 6

11
R-209EK

1 2 3 4 5 6

Befor attaching Control unit to CONTROL PANEL PARTS


A A
Control panel, foil side of Control
unit must be cleaned by ethyl-
alcohol.

3-1 3-4

3-2
3-2-2 3-3 3-4
B B

C C
DOOR PARTS

3-2-1 5-6
5-8
5-7
D D

5-1

5-8

E 5-2 E

5-3 5-9

5-4

F
5-5
F

MISCELLANEOUS

6-4

6-5

G G
6-6

Actual wire harness may be different than illustration.

H H

1 2 3 4 5 6

12
R-209EK

PACKING AND ACCESSORIES

TOP PAD ASSEMBLY


FPADBA387WRK0

DOOR PROTECTION SHEET


SPADPA580WRE0 POLYETHYLENG BAG
SSAKHA014WRE0

6-3 OPERATION MANUAL

6-2 TURNTABLE TRAY

MICROWAVE OVEN
BOTTOM PAD ASSEMBLY
FPADBA388WRK0

6-1 TURNRABLE SUPPORT

INTO THE
OVEN CAVITY

PACKING CASE
Not replaceable items. FPAK-A383WRKZ

TRAY PAD ASSY


(CPADBA244WRK0)

13
R-209EK

COPYRIGHT © 2001 BY SHARP CORPORATION

ALL RIGHTS RESERVED.

No part of this publication may be reproduced,


stored in retrieval systems, or transmitted in any
form or by any means, electronic, mechanical, pho-
tocopying, recording, or otherwise, without prior
written permission of the publisher.

2001 SHARP CORP. (4S2.530E) Printed in U.S.A

14

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