Supplemental Service Manual: Microwave Oven Model
Supplemental Service Manual: Microwave Oven Model
MICROWAVE OVEN
FROZEN
ENTREES
VEGETABL
ES
DINNER
PLATE
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
BEVERAG
E ROLLS
MUFFINS
Power
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
Level
Stop
Clear
START
Timer
Clock tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier
Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Model R-209EK. This model is quite similar to base
model R-220EW. Use this supplemental manual together with the Base Model Service Manual
(Refer No. is S0101R220EPW/) for complete operation, service information, etc..
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................... 3
PRODUCT DESCRIPTION .................................................................................................................................... 4
TEST PROCEDURE .............................................................................................................................................. 6
PICTORIAL DIAGRAM .......................................................................................................................................... 7
CONTROL PANEL CIRCUIT ................................................................................................................................. 8
PARTS LIST .......................................................................................................................................................... 9
PACKING AND ACCESSORIES ......................................................................................................................... 13
15
R-209EK
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and The Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit
found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use
the unit until the oven has been brought into compliance.
16
R-209EK
1
R-209EK
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external
surface of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in
excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission
in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard
for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
C. Leakage test:
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
R-209EK
SERVICE MANUAL
MICROWAVE OVEN
R-209EK
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service
Information for the SHARP MICROWAVE OVEN, R-209EK.
The model R-209EK is quite similar to base model R-220EW (Refer No. is S0101R220EPW/).
It is recommended that service personnel carefully study the entire text of this manual and the base model's manual so that
they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and
microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing.
Service personnel - Do not contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage
Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V.
All the parts marked “∆” on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
3
R-209EK
PRODUCT DESCRIPTION
SPECIFICATIONS
ITEM DESCRIPTION
Power Requirements 120 Volts
60 Hertz
Single phase, 3 wire grounded
Power Consumption 1200W / Approx. 10.2 Amperes
Power Output 800 W nominal of RF microwave energy (IEC Test procedure)
Operating frequency 2450 MHz
Case Dimensions Width 18-1/8"
Height 11-3/8"
Depth 14-5/8"
Cooking Cavity Dimensions Width 12-3/8"
(0.8 Cubic feet) Height 8-3/8"
Depth 13"
Control Complement Touch Control System
Clock (1:00 - 12:59)
Timer (0 - 99 minutes 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI ................................... Full power throughout the cooking time
P-90 .................................................... approx. 90% of FULL Power
P-80 .................................................... approx. 80% of FULL Power
P-70 .................................................... approx. 70% of FULL Power
P-60 .................................................... approx. 60% of FULL Power
P-50 .................................................... approx. 50% of FULL Power
P-40 .................................................... approx. 40% of FULL Power
P-30 .................................................... approx. 30% of FULL Power
P-20 .................................................... approx. 20% of FULL Power
P-10 .................................................... approx. 10% of FULL Power
P-0 ...................................... No power throughout the cooking time
POPCORN pad, MINUTE PLUS pad
REHEAT CENTER pad, Instant Start pads
EXPRESS DEFROST pad
Number selection pads, CLOCK pad
KITCHEN TIMER pad, POWER LEVEL pad
STOP/CLEAR pad, START pad
Oven Cavity Light Yes
Safety Standard UL Listed.
FCC Authorized
DHHS RUles, CFR, Title 21, Chapter 1, Subchapter J
4
R-209EK
EXPRESS MINUTE
POPCORN
DEFROST PLUS
See note
TO ADJUST QUANTITY TOUCH SAME PAD AGAIN
BAKED FRESH
POTATOES VEGETABLES
FROZEN DINNER
ENTREES PLATE See note
ROLLS
BEVERAGE
MUFFINS
NOTE:
The directed features are disabled after three
minutes when the oven is not in use. These
features are automatically enabled when the
Power Timer door is opened and closed or the STOP/ CLEAR
Level Clock pad is pressed.
Stop
Clear START
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
NOTE: " " indicates components with potential above 250V.
COM.
POWER
N.O. TRANSFORMER
(RY-1) (RY-2)
A3
PRIMARY
INTERLOCK
RELAY
120V AC
60 Hz DOOR
SENSING
SWITCH MONITOR
SWITCH
OL TTM FM RECTIFIER
SECONDARY
INTERLOCK
SWITCH
5
R-209EK
1. Disconnect the power supply cord and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable is
making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing switch
(stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and
make sure the door sensing switch is closed (either close the door or short the door sensing switch
connector). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire
between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control
unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does
not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method
may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
G6 G5 G4 G3 G2 G1
(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) Close the door, touch the " EXPRESS DEFROST " pad once for 0.5lbs in weight.
(3) The oven is in Express Defrost cooking condition.
(4) The oven will operate as follows.
MENU 1ST STAGE 2ND STAGE 3RD STAGE 4TH STAGE
EXPRESS DEFROST LEVEL TIME LEVEL TIME LEVEL TIME LEVEL TIME
0.5lb 70% 57sec. 0% 57sec. 50% 32sec. 30% 45sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
6
F
E
D
C
H
B
A
G
C/T FUSE
NOTE:
1
1
To chassis support
N
CONTROL UNIT GRN
2
POWER SUPPLY CORD
2
GRN DOOR
120V 60Hz
SENSING SWITCH RED RED
OVEN LAMP NOTE:
WHT The neutral (WHT) wire must be
connected to the terminal with "N"
2 N.O. mark on the power supply cord.
SP1 GRY
1 COM GRN
CN-B WHT MAGNETRON
RY1 CN-B GRY THERMAL CUT-OUT
1 GRY ORG
3
3
ORG BLK
CN-A RED
ORG
7
1 3
RED
GRY HIGH VOLTAGE COMPONENTS
ORG
N.C. GRY
MONITOR
COM
4
MAGNETRON
4
SWITCH
CN-A
1 ORG
H.V.
2 RECTIFIER
3 WHT
GRY
HIGH
WHT N.O. VOLTAGE
CAPACITOR
WHT COM ORG
WHT SECONDARY ORG
INTERLOCK SWITCH TURNTABLE GRY HIGH VOLTAGE
5
MOTOR
5
ORG WIRE B
GRY
POWER
WHT
TRANSFORMER
6
6
F
E
D
C
H
B
A
G
F
E
D
C
H
B
A
G
R-209EK
1
1
D1 D3
AC120V GND
60Hz ON DEF. LBS QTY. CHECK
1 GND
S9
S8
S7
S6
S5
S4
S3
S2
S1
C1
C2
C3
R5
1k
S12
S11
S10
C4
D2 D4
0.01µ
/25v
+ +
VRS1 10G471K
C5 0.1µ/25v
– – Q1
2
2SA1037AK
2
C2 470µ/25v
C1 0.1µ/50v
C8 47µ/16v
ZD1
C6
C3 0.01µ/25v
HZ4C3
0.1µ/25v
R6 15k
a b
2
R4
910 1/2w VC 54 45
VC3
VC2
VC1
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
R30
1
C10
0.1µ
/25v
VR 44
R10 15k
3.3k 1/4w
(J1)
RESET SEG12
3 TEST SEG11
SP1
PKM22EPT
VSS SEG10
C11 0.01µ/25v
Q10 DTA143EKA OCS3 SEG9
R50 20kF
c OCS4 SEG8
VD1 SEG7
4 (J14) (J15) 4.7k C7 VDD IC1 SEG6
RY1 AVDD SEG5
OVEN LAMP 0.1µ AVREF IXA078DR SEG4
(J10) 7.5k (J11) 10k /25v
TURNTABLE AVSS SEG3
3
Q30 DTA143EKA
3
MOTOR
A1 SEG2
(J12) 20k (J13) 4.7k
P40 SEG1
R20 15k
FAN MOTOR P41 SEG0
Q21 P42 COM3
D20
DTD143ES 5 P43 COM2
Q20 C20
0.1µ 14 30
DTA143EKA /25v
BZ
P20
P21
P22
P23
K00
K01
K02
K03
R00
R01
R02
R03
MICRO NO
COM0
COM1
+ 15 29
8
–
D21
C21 10µ/35v
AC(H) COM
6
RY2
4
Q22
4
GND B2 DTA143ES
DOOR
SENSING B1
R67
15k
R66
15k
R65
15k
R64
15k
R63
15k
R62
15k
SWITCH D22
G6 G5 G4 G3 G2 G1
R40 4.7k
C40 0.01µ/25v
R78 220k
R77 220k
R76 220k
R75 220k
C63 330p/50v
C62 330p/50v
C61 330p/50v
C60 330p/50v
7 DINNER MINUTE
G7 BEVERAGE 6 2 PLATE PLUS
R41 15k R70 15k
D40 FRESH EXPRESS Power
G8 VEGETABLES 3 5 4 DEFROST Level
R71 15k
ROLLS Timer BAKED Stop
G9 MUFFINS Clock 0 1 POTATOES Clear
R72 15k
FROZEN
5
5
6
6
H
B
A
G
R-209EK
PARTS LIST
Note: The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
ELECTRIC PARTS
1- 1 QSW-MA137WRE0 Secondary interlock switch & door sensing switch 2 AH
1- 2 FFS-BA025WRKZ C/T fuse & monitor switch(AM51620C53Y1) assembly 1 AS
1- 3 FACCDA086WREZ Power supply cord 1 AN
1- 3 FACCDA081WRE0 Power supply cord (Interchangeable) 1 AP
* 1- 4 RTRN-A604WRZZ Power transformer 1 BH
* 1- 5 FH-DZA087WRK0 High voltage rectifier 1 AQ
* 1- 5 FH-DZA081WRK0 High voltage rectifier (Interchangeable) 1 AQ
* 1- 5 FH-DZA082WRK0 High voltage rectifier (Interchangeable) 1 AQ
* 1- 6 RC-QZA201WRE0 High voltage capacitor 1 AW
* 1- 6 RC-QZA228WRE0 High voltage capacitor (Interchangeable) 1 AT
1- 7 RMOTEA355WRE0 Fan motor 1 AU
1- 7 RMOTEA383WRE0 Fan motor (Interchangeable) 1 AV
*∆ 1- 8 RV-MZA306WRZZ Magnetron 1 BL
*∆ 1- 8 RV-MZA226WRE0 Magnetron (Interchangeable) 1 BE
1- 9 RLMPTA082WRZZ Oven lamp 1 AL
1-10 RMOTDA211WRE0 Turntable motor 1 AS
1-10 RMOTDA186WRE0 Turntable motor (Interchangeable) 1 AW
1-11 RTHM-A116WRE0 Thermal cut-out 125˚C 1 AK
CABINET PARTS
2- 1 GCABUA756WRPZ Outer case cabinet 1 AY
2- 2 GDAI-A304WRW0 Bottom plate 1 AF
2- 3 GLEGPA074WRE0 Foot 2 AC
CONTROL PANEL PARTS
3- 1 DPWBFC132WRUZ Control unit 1 BH
3- 2 FPNLCB543WRKZ Control panel frame with key unit and LCD 1 BD
3- 2-1 FUNTKB036WREZ Key unit 1 AV
3- 2-2 RLCDSA089DRZZ Liquid crystal display 1 AM
3- 3 QCNC-A013WRZZ Rubber connector 1 AE
3- 4 XEPSD30P08XS0 Screw; 3mm x 8mm 3 AA
3- 4 XEPSD30P08XS0 Screw; 3mm x 8mm 3 AA
OVEN PARTS
∆ 4- 1 PHOK-A105WRF0 Latch hook 1 AL
4- 2 LANGQA530WRWZ Light mount plate 1 AP
4- 3 PCUSUA502WRP0 Waterproof cushion 2 AD
4- 4 LBNDKA038WRP0 Capacitor holder 1 AF
4- 5 NFANJA029WRE0 Fan blade 1 AL
4- 6 PDUC-A694WRF0 Fan duct 1 AG
∆ 4- 7 ************* Oven cavity (Not replaceable part) 1 --
4- 8 GLEGPA073WRF0 Leg 1 AD
4- 9 LANGTA318WRP0 Chassis support 1 AE
4-10 PCUSGA389WRP0 Cushion 1 AG
4-11 PCOVPA276WRE0 Waveguide cover 1 AM
4-12 PCOVPA342WRF0 B-cover Right 1 AH
4-13 PCOVPA343WRF0 B-cover Left 1 AH
4-14 PCUSUA443WRP0 Cushion 2 AE
4-15 PDUC-A700WRF0 Air separator 1 AN
4-16 PPACGA097WRE0 O-ring 1 AG
4-17 PCUSUA474WRP0 Cushion 1 AC
DOOR PARTS
∆ 5- 1 FDORFA321WRT0 Door panel 1 AT
5- 2 GWAKPA772WRFZ Door frame 1 AR
5- 3 HPNL-A746WRRZ Door screen 1 AT
∆ 5- 4 LSTPPA175WRF0 Latch head 1 AE
5- 5 MSPRTA084WRE0 Latch spring 1 AB
5- 6 PSHEPA622WRE0 Sealer film 1 AG
5- 7 GCOVHA390WRF0 Choke cover 1 AK
5- 8 XEPSD40P08000 Screw : 4mm x 8mm 4 AA
5- 9 PCUSUA575WRPZ Cushion 1 AC
MISCLANEOUS
6- 1 FROLPA089WRK0 Turntable support 1 AP
6- 2 NTNT-A094WRE0 Turntable 1 AN
6- 3 TINSEA874WRRZ Instruction book 1 AM
9
R-209EK
10
R-209EK
1 2 3 4 5 6
7-9
7-12
1-9 7-10
B B
4-3 7-8
7-11
4-2
4-17 1-8
C 7-9 C
6-8 6-7
6-9 7-4
4-14 4-5
6-9
1-2
1-3 7-5
4-14
D 4-6 7-5 D
4-7
7-5
A
4-11 A
1-7
E E
1-5 7-1 1-6
6-2
7-3 7-6
1-11 4-9
4-4
4-16
7-7
1-10
4-10 1-1
7-2
1-2
F F
6-1 7-1 4-1
1-1 7-8
4-15
4-3
1-4 4-8
G 2-2 G
7-8
2-3
4-13
7-8 7-8
7-8
H 2-3 H
7-8
4-12
7-8
1 2 3 4 5 6
11
R-209EK
1 2 3 4 5 6
3-1 3-4
3-2
3-2-2 3-3 3-4
B B
C C
DOOR PARTS
3-2-1 5-6
5-8
5-7
D D
5-1
5-8
E 5-2 E
5-3 5-9
5-4
F
5-5
F
MISCELLANEOUS
6-4
6-5
G G
6-6
H H
1 2 3 4 5 6
12
R-209EK
MICROWAVE OVEN
BOTTOM PAD ASSEMBLY
FPADBA388WRK0
INTO THE
OVEN CAVITY
PACKING CASE
Not replaceable items. FPAK-A383WRKZ
13
R-209EK
14